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tdopled by the
DEPARTMENT OF
DEFENSE
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practices for respiratory protection
ANSI 288.2-1900
SC-3M-4345
` ACCEPTANCE NOTICE
ANSI Z88.2-1980 11 March 1981
This non-Covernment document was adopted on the 11 March 1981 and is approved for use by the DOO. The indicated industry group has furnished the clearances required by existing regulations. Copies of the document are stocked by 000 Single Stock Point, Naval Publications and Forms Center, Philadelphia, PA 19120 for issue to 000 activities only. Contractors and industry groups must obtain copies from ANSI. 1430 Broadway, New York. NY 10018.
Title of Document:
Practices for Respiratory Protection
Date of Specific Issue Adopted: 22 May 1980
Releasing Industry Group:
American National Standards Institute
NOTICE:
When reaffirmation, amendment, revision, or cancellation of this standard is initi ally proposed, the industry group responsible for this standard (ANSI) shall inform the military coordinating activity of the proposed change and request their partic ipation.
CUSTODIANS: Army -- EA Navy -- SH
MILITARY COORDINATING ACTIVITY Army -- EA
REVIEW ACTIVITIES:
Army -- MO DLA-GS
* -- -.........- -
USER ACTIVITY: Army -- AR
Project Number: 4240-0502
KSWSSl.
ANSI Z88.2-1980
RtWslon of ANSI 288.2-1969
American National Standard Practices for
Respiratory Protection
Secretariat
Mine Safety and Health Administration, U.S. Depertrnpnt of Labor
Approved May 22, 1980
American National Standards Institute, Inc
American National Standard
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dard does not in any respect preclude anyone, whether he has approved the standard or not,
from manufacturing, marketing, purchasing, or using products, processes, or procedures not
conforming to the standard. Americah National Standards are subject to periodic review and
users are cautioned to obtain the latest editions.
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V. v'.
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The American National Standards Institute does npl develop standards and will in no circum
stances give an interpretation of any America l^tionalStandard.Moreover, no person shall
have the right or authority to issue an iirir.Rr<-tatipn orari American National Standard in the
name of the American National Standards Institute'. ''
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CAUTION NOTICE: This American National Standard may be revised or withdrawn at any time. The procedures of the American National Standards Institute require that action be taken to reaffirm, revise, or withdraw this standard no later than five years from the date of approval. Purchasers of American National Standards may receive current information on all standards by calling or writing the American National Standards Institute.
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Published by
American National Standards Institute" ' ~ 1430 Broadway, New York, New York 10018
Copyright 1982 by American National Standards Institute, Inc All rights reserved. No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher. Printed in the United States of America A1M784/9
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Foreword
(This Foreword is not part of American National Standard Practices for Respiratory Protection, ANSI Z88.21980.)
This is a revision of American National Standard Practices for Respiratory Protection, ANSI Z88.2-J969.The 1969 standard was a revision of the respiratory protection portions of Amer ican National Standard Safety Code for Head, Eye, and Respiratory Protection, ANSI Z2.1-1959.
The purpose of this standard is to help respirator users to establish, implement, and administer an effective respiratory protection program. It retains the format of the previous standard, while expanding certain sections and adding others to reflect the current state of the art. A more conservative approach toward selection and classification of respirators is taken in this re vision. New techniques in respirator-fit testing have provided methods of measuring the fit quantitatively, making possible for the first time a method of establishing a protection factor for any respirator-wearer combination. Thus, a table of respirator protection factors is included in the section on respirator selection and represents a major new item in this revision.
This standard was processed and approved for submittal to ANSI by American National Stan dards Committee on Safety Standards for Respiratory Protection, Z88. Committee approval of the standard does not necessarily imply that all committee members voted for its approval. At the time it approved this standard, the Z88 Committee had the following members:
Edwin J. Kloos, Chairman William H. Revoir, Secretary
Organization Represented
Name ofRepresentative
Alliance of American Insurers.....................................................................................G. J. Krafcisin
R. 1. Bleier (Alt)
American Conference of Governmental Industrial Hygienists.................................E.C. Hyatt
American Foundrymen's Society............................................................................... W. B. Hudson
American Gas Association...........................................................................................J. E. Lacey
) P. S- Runge (Alt)
American Industrial Hygiene Association.................................................................R. Barghini
" B. J. Held (Alt)
J. A. Pritchard (Alt)
American Insurance Association............................................................................... V. J. Roman
R. D. Tankersley (Alt)
American Iron and Steel Institute............................................................................... D. A. Kandet
. D. L. Webster (Alt)
American Occupational Medidne Association........................................................... E. M. Dixon, M.D.
American Petroleum Institute.....................................................................................R. Diakum
J. Lynch (Alt)
American Society of Mechanical Engineers............................................... .............. T. B. Curran
T. A. Aucoin, Jr (Alt)
American Welding Society...........................................................................................H. Trabbold
F. Y. Speight (Alt)
Assodatic.i-of American Railroads...... . T. ........................... ...
V .' J. H. Sadler
Chlorine Institute..........................................................................................................S. F. Edquist
E. J. Laubusch (Alt)
Electronics Industries Assodation............................................................................ F. X. Worden
Health Physics Sodety.................................................................................................R. H. Wilson
Industrial Safety Equipment Assodation.................................................................G. Morse
F. Rex
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F. E. Wilcher (Alt)
H. M. Weiss (All)
International Assodation of Fire Chiefs....................................................................D. D. Flynn
International Assodation of Government Labor Officials...................................... M. Slotkin
International Assodation of Heat and Frost Insulators and Asbestos Workers . . J. Mulhem
R. J. Steinfurth (Alt)
National Fire Protection Assodation..........................................................................C. W. Irwin, M.D.
National Safety Coundl..............................................................................................H.-H. Fawcett
i. B. Olishifski (Alt)
U.S. Air Force................................................................................................................A. K. Cudeman
U.S. Coast Guard.......................................................................................................... K. Wahle
U.S. Department of Agriculture.................................................................................. R. M. Waters. Ph.D.
U.S. Department of Defense........................................................................................ J. F: Erskine
Organization Represented
Name ofRepresentative
U.S. Department of Energy......................................................................................... D. M. Ross, Ph.D.
U.S. Department of Health, Education, and Welfare
H. Gilbert (Alt)
(National Institute for Occupational Safety and Health)'....................................R. D. Mahon
P. M. Gussey (Alt) U.S. Department of Labor (Occupational Safety and Health Administration). . . J. P. O'Neill, Ph.D.
C. T. Bien (Alt) U.S. Department of Labor (MineSafety and Health Administration)................... E. J. Kloos
U.S. General Services Administration........................................................................... C. L. Carter
Utility Industry...............................................................................................................D. G. Smith
Individual Members........................................................................................................ W. E. Clark
i. Holtshouser
H. Ritchie (Alt)
This revised standard was prepared by a subcommittee which had the following membership:
W. H. Revoir, Chairman '
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Darell A. Bevis Ching-Tsen Bien Darrel D. Douglas Howard H. Fawcett Patricia M. Gussey Bruce i. Held Edwin J. Kloos
Claudia Miller WaydeB. Miller, Jr John P. O'Neill
Ron Stafford Donald P. Wilmes
.
The National Institute for Occupational Safety and Health is no longer a member of the Z88 Committee.
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Contents
SECTION
PACE
1. Introduction............................................................................................................................... 1.1 Scope............................................................................................................................. 1.2 Purpose.......................................................................................................................... 1J "Shall" and "Should"..................................................................................................... 1.4 Exceptions.....................................................................................................................
7 7 7 7 7
2. Definitions.................................................................................................................................. 7
3. Respirator Program Requirements...........................................................................................10 3.1 Purpose........................................................................................................................... 10 3.2 Permissible Practice....................................................................................................... 10 3.3 Employer Responsibility............................................................................................... 10 3.4 Employee Responsibility................................................................................................10 3.5 - Minimal Acceptable Respirator Program......................................................................10
4. Classification of Respiratory Hazards..................................................................................... II 4.1 Introduction....................................................................................................................11 4.2 Classification and Description of Respiratory Hazards............................................... 12
5. Classification, Description, and Limitations of Respirators................................................. 12
5.1 Introduction.......................................................................................
12
5.2 Respirable Air and Oxygen for Self-Contained Breathing Apparatus and
Supplied-Air Respirators................................................................................................12
6. Selection of Respirators............................................................................................................ 13
6.1 Approved Respirators.................................................................................................... 13
6.2 General Considerations.................................................................................................. 13
6.3 Nature of Hazard............................................................................................................ 13
6.4 Initial Monitoring of Respiratory Hazard................................................................... 13
6.5 Characteristics of Hazardous Operation or Process.................................................... 13
6.6 Location of Hazardous Area.......................................................................................... 20
6.7 Respirator Use Time Period..........................................................................................20
6.8 Worker Activity.............................................................................................................. 20
6.9 Respirator Characteristics, Capabilities, and Limitations..........................................20
6.10 Respirator Protection Factor....................................................................................... 20
6.11 Respirator-Fitting Tests...................................................................................................20
6.12 Respirator-Fitting-Test Records.................................................................................. 24
6.13 Respirator Protection Factor Assignment.................................................................24
6.14 Face Dimensions and Facepiece Sizes.........................................................................24
6.1.5 ` Employee Acceptance........ ...................
..24.
7. Use of Respirators.................................................................................................................... 24
7.1 Standard Operating Procedures................................................................................... 24
7.2 Training..........................................................................................................................25
73 Respirator Sealing Problems........................................................................................ 26
7.4 Respirator Sealing Tests............. ; .
.......................................................... 26
7.5 Issuance of Respirators............................................................................ ;................. 26
7.6 Respirator Inspection Prior to Use.............................................................................. 26
7.7 Monitoring Respirator Use........................................................................................... 26
7.8 Monitoring Respiratory Hazard During Use...............................................................26 7.9 Leaving a Hazardous Area........................................................ _................................. 26
8. Maintenance of Respirators......................................................................................................27 8.1 General.......................................................................................................................... 27 8.2 Cleaning and Sanitizing.................................................................................................27 8.3 Inspection..................................................................................................................... 27
SECTION
PAGE
8.4 Part Replacement and Repair....................................................................................... 27 8.5 Storage...........................................................................................................................27
9. Special Problems........................................................................................................................27 9.1 Vision............................................................................................................................. 27 92 Communications...........................................................................................................27 9.3 Use of Respirators in Atmospheres Immediately Dangerous to Life or Health ... 28 9.4 Respirator Use in Confined Spaces............................................................................. 28 9.5 Respirator Use in Low-Temperature Environments................................................... 29 9.6 Respirator Use in High-Temperature Environments................................................... 29
10. Evaluation of Respirator ProgramEffectiveness.......................................................................29 10.1 General...........................................................................................................................29 10.2 Wearer Acceptance........................................................................................................ 29 10.3 Inspection of Respirator ProgramOperation................................................................29 10.4 Appraisal of Protection Afforded............................................................................: 29 10.5 Evaluation......................................................................................................................30
11. References to Other Standards, Regulations, and Manuals...................................................30 11.1 American National Standards Institute........................................................................30 11.2 American Industrial Hygiene Association and American Conference of Governmental Industrial Hygienists............................................................................. 30 113 Compressed Gas Association.......................................................................................30 11.4 National Fire Protection Association..........................................................................30 113 University of California, Los Alamos Scientific Laboratory....................................30 11.6 U.S. Department of Interior, Bureau of Mines...........................................................30 11.7 U.S. Department of Health, Education, and Welfare, National Institute for Occupational Safety and Health.................................................................................. 30 11.8 U.S. Department of Labor, Mine Safety and Health Administration....................... 30
11.9 U.S. Department of Labor, Occupational Safety and Health Administration .... 30 11.10 U.S. Department of Transportation, Interstate Commerce Commission................ 31 11.11 U.S. Nuclear Regulatory Commission, Office of Standards Development.............. 31 11.12 General Services Administration................................................................................... 31 11.13 U.S. Department of Defense.......................................................................................... 31 11.14 Reference Books............................................................................................................ 31
Tables
Table 1 Classification of Respiratory Hazards According to Their Biological Effect........... 14
Table 2 Classification of Respiratory Hazards According to Their Properties which
.. ,, ____ Influence. Respirator Selection................... .............
.*.*. r*rv. . . . ; . 1-5
Table 3 Classification and Description of Respirators by Mode of Operation
16
Table 4 Capabilities and Limitations of Respirators............................................................... 18
Table5 Respirator Protection Factors....................................................................................21
Appendix A1 Approval Agencies............................................................................... A2 Status of Approved Respirators......................................................................................... 32 A3 Lists of Approved Respirators............................................................................................ 32 A4 Physiological and Psychological Limitations for Respirator Wearers............................ 33 A5 Suggested Procedures for Carrying Out Qualitative Respirator FittingTests................ 33 A6 Suggested Procedures for Canying Out Quantitative Respirator Fating Tests............34 A7 Recommended Procedures for Field Testing Seal of the Respirator to theWearer .. 35
A8 Monitoring of Respiratory Hazards.................................................................................... 36 A9 Recommended Procedures for Cleaning and Sanitizing Respirators............................... 36 A10 Oxygen Deficiency - Immediately Dangerous to Life or Health....................................37
Table A1 Test Agents Suitable for Carrying Out Quantitative Respirator Fitting Tests.......... 35
32
American National Standard Practices for Respiratory Protection
1. Introduction
1.1 Scope. This standard sets forth accepted practices for respirator users, provides information and guidance on the proper selection, use, and care of respirators, and contains recommended requirements for establish ing and regulating respirator programs. The standard covers the use of respirators to protect persons against the inhalation of harmful air contaminants and against oxygen deficient atmospheres in the workplace. The following are not covered by this standard: (1) under water breathing devices, (2) aircraft oxygen systems, (3) military masks, and (4) medical inhalators and resuscitators.
1.2 Purpose. The purpose of this standard is to provide information and guidance on the proper selection and use of respirators that wil] help safeguard the health and life of the users. This standard is written for all persons concerned with respiratory protection, but es pecially for those primarily responsible for establishing and administrating an acceptable respirator program. The standard contains recommended requirements for use by enforcement authorities in establishing regula tions or codes on respiratory protection.
13 "Shall" and "Should." The provisions of this stan dard are mandatory in nature where the word "shall" is used and advisory in nature where the word "should" is used.
1:4' ExcepnonsI Exceptions'tolhis standard may be granted by an appropriate regulatory agency, provided that equally acceptable requirements are established.
2. Definitions
abrasive-blasting respirator. See respirator. A respirator designed to protect the wearer against inhalation of abrasive material and against impact and abrasion from rebounding abrasive material.
aerodynamic diameter. The diameter of a unit density sphere having the same settling velocity as the particle in question of whatever shape and density.
aerosol. A system consisting of particles, solid or liquid, suspended in air.
air-line respirator. See respirator.
air-purifying respirator. See respirator.
air-regulating valve. An adjustable valve used to regu late, but which cannot completely shut off, the airflow to the facepiece, helmet, hood, or suit of an air-line respirator.
air-supply device. A hand- or motor-operated blower for the hose mask, or a compressor or other source of respirable air for the air-line respirator.
approved. Tested and listed as satisfactory by the Bu reau of Mines (BM) of the U.S. Department of Interior, or jointly by the Mining Enforcement and Safety Ad ministration (MESA) of the U.S. Department of In terior and the National Institute for Occupational Safe ty and Health (NIOSH) of the U.S. Department of Health, Education, and Welfare, or jointly by the Mine Safety and Health Administration (MSHA) of the U.S. Department of Labor and the National Institute for Occupational Safety and Health (NIOSH) of the U.S. Department of Health, Education, and Welfare.
bioassay. A determination of the concentration of a substance in a human body by an analysis of urine, feces, blood, bone, or tissue.
breathing tube. A tube through which air or oxygen flows to the facepiece, mouthpiecejhelmet, hood, or suit.
canister (air-purifying). A container with a filter, sor bent, or catalyst, or any combination thereof, which removes specific contaminants from the air drawn through it.
canister (oxygen-generating). A container filled with a chemical which generates oxygen by chemical reac tion.
carcinogen. A substance known td cause cancer.
cartridge (air-purifying). A small canister.
catalyst. In respirator use. a substance which converts a toxic gas (or vapor) into a less-toxic gas (or vapor).
7
AMERICAN NATIONAL STANDARD Z88.2-1980
ceiling concentration. The concentration of an airborne substance that shall not be exceeded.
chemical-cartridge respirator. See respirator.
confined space. An enclosure -- such as a storage tank, process vessel, boiler, silo, tank car, pipeline, tube, duct, sewer, underground utility vault, tunnel, or pit -- having limited means of egress and poor natural ventOation and which may contain hazardous con taminants or be oxygen deficient.
contaminant. A harmful, irritating, or nuisance ma terial that is foreign to the normal atmosphere.
corrective lens. A lens ground to the wearer's individ ual corrective prescription to permit normal visual acuity.
demand. See demand-type self-contained breathing apparatus and demand-type air-line respirator in Tables 3 and 4.
detachable coupling. A device which permits the respira tor wearer, without using hand tools, to detach the airsupply line from that part of the respirator worn on the person.
dust. See Table 2.
emergency respirator use. Wearing-a respirator when a
hazardous atmosphere suddenly occurs that requires
immediate use of a respirator either for escape from
the hazardous atmosphere or for entry into the haz
ardous atmosphere to carry out maintenance or some^
other task.
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exhalation valve. A device that allows exhaled air to leave a respirator and prevents outside air from enter ing through the valve.
eyepiece.'A gas-tight, transparent window(s) in a full facepiece, helmet,hood, or suit, through which the wearer may see.
facepiece. That portion of a respirator that covers the wearer's nose and mouth in a quarter-mask (above the chin) or half-mask (under the chin) facepiece or that covers the nose,mouth, and eyes in a full facepiece. It is designed to make a gas-tight or particle-tight fit with the face and includes the headbands, exhalation valve(s),and connections for an air-purifying device or respirable gas source, or both.
face shield. A device worn in front of the eyes and a portion of, or all of, the face, whose predominant func tion is protection of the eyes and the face.
fibrosis-producing dust. Dust which, when inhaled, de posited, and retained in the lungs, may produce findings of fibrotic growth that may cause pulmonary disease.
filter. A media component used in respirators to re move solid or liquid particles from the inspired air.
filter respirator. See respirator.
fog. See Table 2.
full facepiece. See facepiece.
fume. See Table 2.
gas. An aeriform fluid which is in the gaseous state at ordinary temperature and pressure.
gas mask. See respirator.
goggle. A device, with contour-shaped eyecups with glass or plastic lenses, worn over the eyes and held in place by a headband or other suitable means for the protection of the eyes and eye sockets.
half-mask facepiece. See facepiece.
hazardous atmosphere. Any atmosphere, either im mediately or not immediately dangerous to life or health, which is oxygen deficient or which contains a toxic or disease-producing contaminant exceeding the legally established permissible exposure limit (PEL) or, where applicable, the Threshold Limit Value (TLV) es tablished by the American Conference of Govern mental Industrial Hygienists (ACGIH).
head harness. That part of a facepiece assembly which secures the facepiece to the wearer.
helmet. That portion of a respirator which shields the eyes, face, neck, and other parts of the head.
high-efficiency filter. A filter which temoves from air 99.97% or more of monodisperse dioctyl phthalate (DOP) particles having a mean particle dtameiercFf'ffc?micrometer.
hood. That portion of a respirator which completely covers the head, neck, and portions of the shoulders.
hose fnask. See respirator. immediately dangerous to life or health (IDLH). Any atmosphere that poses an immediate hazard to life or produces immediate irreversible debilitating effects on health.
inhalation valve. A device that allows respirable air to enter a respirator and prevents exhaled air from leaving the respirator through the valve.
inrespirable. Unfit for breathing.
8
AMERICAN NATIONAL STANDARD Z88.2-1980
maximum use limit of filler, cartridge, or canister. The maximum concentration of a contaminant for which an air-purifying filter, cartridge, or canister is approved for use.
mist. See Table 2.
mouthpiece. That portion of a respirator which is held in the wearer's mouth and is connected to an airpurifying device or respirable gas source,or both. It is designed to make a gas-tight or particle-tight fit with the mouth.
MPCa. Maximum permissible airborne concentration. These concentrations are set by the National Commit tee on Radiation Protection. They are recommended maximum average concentrations of radionuclides to which a worker may be exposed,assuming that he works 8 hours a day, S days a week, and 50 weeks a year.
negative pressure respirator. A respirator in which the sir pressure inside the respiratory-inlet covering is posi tive during exhalation in relation to the air pressure of the outside atmosphere and negative during inhalation in relation to the air pressure of the outside atmosphere.
nonroutine respirator use. Wearing a respirator when carrying out a special task that occurs infrequently.
.
nose clamp. A device used with a respirator equipped . with a mouthpiece that closes the nostrils of the wearer (sometimes called a nose clip).
not immediately dangerous to life or health. Any haz ardous atmosphere which may produce physical discomfort immediately, chronic poisoning after repeated exposure, or acute adverse physiological symptoms after prolonged exposure.
,
or spray. Particulate matter suspended in air is com monly known as an aerosol.
permissible exposure limit (PEL). The legally established time-weighted average (TWA) concentration or ceiling concentration of a contaminant that shall not be ex ceeded.
pneumoconiosis-producing dust. Dust which, when in haled, deposited, and retained in the lungs, may pro duce signs, symptoms, and findings of pulmonary disease.
positive-pressure respirator. A respirator in which the air pressure inside the respiratory-inlet covering is posi tive in relation to the air pressure of the outside atmos phere during exhalation and inhalation.
powered air-purifying respirator. See respirator.
pressure-demand. See pressure-demand-type self-con tained breathing apparatus and pressure-demand-type air-line respirator in Tables 3 and 4.
protection factor. The ratio of the ambient concentra tion of an airborne substance to the concentration of the substance inside the respirator at the breathing zone of the wearer. The protection factor is a measure of the degree of protection provided by a respirator to the wearer. See Appendix A6.4.
rescue respirator use. Wearing a respirator for entry into a hazardous atmosphere to rescue a person(s) in the hazardous atmosphere.
resistance. Opposition to the flow of air, as through a canister,cartridge, particulate filter,orifice, valve,or hose.
respirable. Suitable for breathing.
odor theshold limit. The lowest concentration of a con.taminanj.in.air that can be detected by the .olfactory .. sense.
oxygen deficiency -- immediately dangerous to life or health. An atmosphere which causes an oxygen par tial pressure of 100 millimeters of mercury column or less in the freshly inspired air in the upper portion of the lungs which is saturated with water vapor. See Ap pendix A10.
oxygen deficiency -- not immediately dangerous to life or health. An atmosphere having an oxygen concentra tion below the minimum legal requirement (see Table I) but above that which is immediately dangerous to life or health.
particulate matter. A suspension of fine solid or liquid panicles in air, such as: dust. fog. fume, mist, smoke.
respirator. A device designed to protect the wearer from h i.r>halation.ofharmful.aU3o*phsre*-Sse.Srr-
tion 5, Gassification, Description, and Limitations of Respirators, and Tables 3 and 4.
. ...
respiratory-inlet covering. That portion of a respirator which connects the wearer's respiratory tract to an air-purifyirig`device or respirable gas source, or both. It may bea facepiece, helmet,hood,suit,or mouth piece/nose clamp.
routine respirator use. Wearing a respirator as a normal procedure when carrying out a regular and frequently repeated task.
sanitization. The removal of dirt and the inhibiting of the action of agents that cause infection or disease.
self-contained breathing apparatus. See respirator.
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AMERICAN NATIONAL STANDARD Z88.2-I980
service life. The period of time that a respirator pro
33 Employer Responsibility.
vides adequate protection to the wearer - for example,
33.1 Respirators shall be provided by the employer
the period of time that an air-purifying device is effec
when such equipment is necessary to protect the health
tive for removing a harmful substance from inspired air.
of the employee.
smoke. See Table 2.
33.2 The employer shall provide the respirators which are applicable and suitable for the purpose in
sorbent. A material which is contained in a cartridge
tended.
or canister and which removes toxic gases and vapors
333 The employer shall be responsible for the es
from the inhaled air.
tablishment and maintenance of a respiratory protec
spray. See Table 2.
tion program which shall include the general require ments outlined in 33.
supplied-air respirator. See respirator.
3.4 Employee Responsibility.
supplied-air suit. A suit that Is impermeable to most
3.4.1 The employee shall use the provided respira
particulate and gaseous contaminants and that is pro
tory protection in accordance with instructions and
vided with an adequate supply of respirable air.
training received.
time-weighted average (TWA). The average concen tration of a contaminant in air during a specific time period.
3.4.2 The employee shall guard against damage to the respirator.
3.43 The employee shall report any malfunction of the respirator to a responsible person designated by the
valve (air or oxygen). A device which controls the pres
written standard operating procedures.
sure, direction, or rate of flow of air or oxygen.
3.5 Minimal Acceptable Respirator Program
vapor. The gaseous state of a substance that is solid or liquid at ordinary temperature and pressure.
3.5.1 Standard Operating Procedures. Written stan dard operating procedures covering a complete respira
welding helmet. A device designed to provide protec
tion for the eyes and face against intense radiant energy
and molten metal splatter encountered in the welding
and cutting of metals.
-
tor program shall be established and implemented in conformance with 3.53 through 3.5.15.
3.5.2 Program Administration. The plant or com pany industrial hygiene, health physics, or safety engi-
neering department shall administer the respirator pro
window indicator. A device on a cartridge or canister that visually denotes the service life of the cartridge or canister.
gram in close liaison with the medical department. Re sponsibility and authority for the respirator program shall be assigned to a single person. In small plants or companies having no formal industrial hygiene, health
physics, or safety engineering department, the respira
tory program shall be administered by an upper-level
3. Respirator Program Requirements
superintendent, foreman, or other qualified person re sponsible to the principal manager. The administrator
shall have sufficient knowledge of respiratory protec-
3.1 Purpose. This section establishes requirement',(hr-- ,, lion'to property'snytTtse*iiic-rerpira1or program. -
a program for the use of respirators. The following re
3.53 Physiological and Psychological Limitations
quirements are supplemented by recommended prac
for Respirator Wearers. A physician shall determine
tices in subsequent sections of this standard.
what physiological and psychological conditions are
3.2 Permissible Practice. In the control of those oc
pertinent for the wearing of different types of respira
cupational diseases caused by breathing air contaminated tors.The respirator program administrator or his de
with harmful dusts, fumes, sprays, mists, fogs, smokes,
signee, using guidelines established by the physician,
vapors, or gases, the primary objective shall be to pre
shall determine whether or not a person may be as
vent atmospheric contamination. This shall be accom
signed to a task requiring the use of a respirator. This
plished as far as feasible by accepted engineering con
determination shall be reviewed at least annually. (See
trol measures (for example, enclosure or confinement
73.1,13.2,73.6,73.7, and 73.8, and Appendix A4.)
of the operation, general and local ventilation, and sub
3.5.4 Approved Respirators. Approved respirators
stitution of less toxic materials). When effective engi
shall be used. For exceptions, see 1.4. Any modifica
neering controls are not feasible, or while they are be
tion that is not authorized by the approval agencies
ing instituted or evaluated, appropriate respirators shall
of an approved respirator voids the approval.
be used pursuant to the following requirements.
3.5.5 Respirator Selection. The selection of the
10
{ (
AMERICAN NATIONAL STANDARD Z88.2-1980
proper type of respirator shall be based upon (1) the nature of the hazardous operation or process, (2) the type of respiratory hazard (including physical proper ties, physiological effects on the body, concentration of toxic material or airborne radioactivity level, estab lished permissible time-weighted average concentration for toxic material, established permissible airborne con centration for radioactive material, and established im mediately dangerous to life or health concentration for toxic material), (3) the location of the hazardous area in relation to the nearest area having respirable air, (4) the period of time for which respiratory protection must be provided, (S) the activities of workers in the hazardous area, (6) the physical characteristics and functional capabilities and limitations of the various types of respirators, and (7) respirator protection fac tors. (See Section 6.)
3.5.6 Training. Each respirator wearer shall be given training which shall include explanations and discus sions of (1) the respiratory hazard and what happens if the respirator is not used properly, (2) the engineer ing and administrative controls being used and the need for respirators to provide protection, (3) the rea son for selecting a particular type of respirator, (4) the function, capabilities, and limitations of the selected respirator, (5) the method of donning the respirator and checking its fit and operation, (6) the proper wearing of the respirator, (7) respirator main-. tenance.and (8) recognizing and handling emergency situations. (See 12 J.)
3.5.7 Respirator Fit. Each respirator wearer shall be provided with a respirator fitted in accordance with 6.11. Each respirator wearer shall be required to check the seal of the respirator by appropriate means prior to entering a harmful atmosphere. (See 7.4.)
3.5.8 Facial Hair, Contact Lenses, and Eye and Face Protective Devices. A respirator equipped with a facepiece shall not be worn if facial hair comes be tween the sealing periphery of the facepiece and the face or if facial hair.interferes with valve function. The wearer of a respirator equipped with a full facepiece, helmet, hood, or suit shall not be allowed to wear con tact lenses. If a spectacle, goggle, face shield, or weld ing helmet must be worn with a facepiece, it shall be worn so as not to adversely affect the seal of the face piece to the face. (See 13 and 9.1.)
3.5.9 Issue of Respirators. The proper type of respirator for each respiratory hazard shall be listed in written standard operating procedures. Only persons trained to ensure that proper respirators are issued shall be permitted to issue respirators to persons needing them. (See 7.2.2 and 7.5.)
3.5.10 Respirator Inspection. The respirator shall be inspected by the wearer prior to its use to ensure
that it is in proper working condition. Each respirator stored for emergency or rescue use shall be inspected at least once a month. (See 7.6 and 8.3.)
3.5.11 Monitoring Respirator Use. Supervisory per sonnel shall periodically monitor the use of respirators to ensure that they are worn properly. (See 7.7.)
3.5.12 Monitoring Respiratory Hazard. The con centration or the airborne radioactivity level of the respiratory hazard in the work area shall be monitored initially prior to respirator selection and periodically during respirator use to ensure that the proper type of respirator is being utilized. (See 6.4 and 7.8.)
3.15.13 Medical and Bioassay Surveillance. When applicable, medical surveillance, including bioassay, shall be carried out periodically to determine if respira tor wearers are receiving adequate respiratory protec tion. A physician shall determine the requirements of the surveillance program. (See 10.4.)
3.15.14 Respirator Maintenance. Respirator main tenance shall be performed regularly. Maintenance shall be carried out on a schedule which ensures that each respirator wearer is provided with a respirator that is clean and in good operating condition. Maintenance shall include: (I) washing, sanitizing, rinsing, and dry ing, (2) inspection for defects, (3) replacement of worn or deteriorated parts, (4) repair if necessary, and (5) storage to protect against dust.sunlight,excessive heat, extreme cold, excessive moisture, damaging chemicals, and physical damage. (See Section 8.)
3.5.15 Respirator Program Evaluation. An appraisal of the effectiveness of the respirator program shall be carried out at least annually. Action shall be taken to correct defects found in the program. (See Section 10.)
4. Classification of Respiratory Hazards
4.1 Introduction. The purpose oij.hissection is to list
and briefly describe various categories of respiratory
hazards that might be encountered and that may re
quire use of respirators. The information provides a
general background for relating the guidance pro
vided in subsequent sections to the type of hazard
encountered. The respirator program administrator,
however, may find it necessary to consult references
on industrial hygiene and toxicology, and perhaps
expert individuals as well, in order to develop the
necessary comprehensive information on specific air
borne contaminants.
Respiratory hazards, for the purpose of this stan
dard, are classified as follows:
(1) Oxygen deficiency
(a) Immediately dangerous to life or health
(b) Not immediately dangerous to life or health
11
AMERICAN NATIONAL STANDARD Z88.2-I980
(2) Gas and vapor contaminants (a) Immediately dangerous to life or health (b) Not immediately dangerous to life or health
(3) Particulate contaminants (aerosols including dust, fog, fume, mist, smoke, and spray)
(a) Immediately dangerous to life or health (b) Not immediately dangerous to life or health (4) Combination of gas, vapor, and particulate con taminants (a) Immediately dangerous to life or health (b) Not immediately dangerous to life or health Respirators may afford some protection against high-temperature atmospheres. (See 9.6.) Further in formation on the hazards of and use of respirators in high temperatures is presented in a National Fire Pro tection Association publication, Fire Officers Guide to Breathing Apparatus for the Fire Service, published in 1975.
4.2 Classification and Description of Respiratory Hazards. The basic respiratory hazards listed in 4.1 are classified in Table 1 according to expected biological effects of the contaminants. Many respirators, par ticularly air-purifying respirators, are designed and selected on the basis of chemical and physical properties of the air contaminants. Therefore, gas, vapor, and par ticulate contaminants are presented in Table 2 accord ing to their physical and chemical properties.
5. Classification, Description, and Limitations of Respirators
5.1 Introduction. The purpose of this section is to pro vide a description of the various types of respirators, including their limitations and capabilities, as a back ground for subsequent sections which discuss their selection, use, and maintenance. This information is presented in two tables. Table 3 covers the classification and description of respirators according to the general classifications concerning mode of operation. Table 4 covers capabilities and limitations of respirators arranged to correspond to the subject headings in Table 3.
Respirators fall into the following general classifica tions, according to mode of operation:
(1) Atmosphere-supplying respirators (a) Self-contained (b) Supplied-air (c) Combination self-contained and supplied-air
(2) Air-purifying respirators (a) Gas and vapor (b) Particulate (aerosols including dust, fog. fume,
mist, smoke, and spray) (c) Combination gas, vapor, and particulate
(3) Combination atmosphere-supplying and airpurifying respirators
More detailed information on specific types of respirators can be obtained from respirator manufac turers and from the following manuals:
Respiratory Protective Devices Manual published by the American Industrial Hygiene Association and the American Conference of Governmental Industrial Hygienists in 1963 (out of print)
A Guide to Industrial Respiratory Protection published by the Los Alamos Scientific Laboratory in 1977
Energy Research and Development Administration, Di vision of Safety, Standards, and Compliance Respirator Manual published by the Los Alamos Scientific Labora tory in 1976
Manual of Respiratory Protection Against Airborne Radioactive Materials published by the U.S. Nuclear Regulatory Commission in 1976
The colors assigned to cartridges and canisters of air-purifying respirators are listed in the American National Standard for Identification of Cartridges and Canisters used in Air-Purifying Respirators, ANSI K13.1-1973.
5.2 Respirable Air and Oxygen for Self-Contained Breathing Apparatus and Supplied-Air Respirators. Compressed gaseous air, compressed gaseous oxygen, liquid air, and liquid oxygen used for respiration shall be of high purity. Compressed gaseous or liquid oxygen shall meet the requirements of the United States Pharmacopoeia for medical or breathing oxygen. Chemically generated oxygen shall meet the require ments of U.S. Department of Defense Military Specifi cation MIL-E-83252 or Military Specification MJL-O15633c. Compressed gaseous air shall meet at least the requirements of the specification for Type I -- Grade D "brfifhTng air, and liquid air shall meet at least the're quirements for Type II -- Grade B breathing air as de scribed in American National Standard Commodity Specification for Air, ANSI Z86.1-1973 (Compressed Gas Association Commodity Specification for Air, G-7.T.T973).
Compressed gaseous air may contain low concentra tions of oil. If high-pressure oxygen passes through an oil- or grease-coated orifice, an explosion or fire may occur. Therefore, compressed gaseous oxygen shall not be used in supplied-air respiratprs or in open-circuittype self-contained breathing apparatus that have pre viously used compressed air.
Breathing air may be supplied to respirators from cylinders or air compressors. Cylinders shall be tested
12
AMERICAN NATIONAL STANDARD Z88.M980
and maintained in accordance with applicable Depart
ment or Transportation specifications for shipping con
tainers (Title 49, Code of Federal Regulations, Part
173, General Requirements for Shipments and Pack-
agings, and Part 178, Shipping Container Specifica
tions). A compressor shall be constructed and situated
so as to avoid entry of contaminated air into the air-
supply system and shall be equipped with a suitable
in-line air-purifying sorbent bed and filter to further
assure breathing air quality. If an oil-lubricated com
pressor is used, it shall be equipped with a high-temp
erature alarm or a carbon-monoxide alarm, or both.
Breathing air couplings shall be incompatible with
outlets for nonrespirable plant air or other gas systems
to prevent inadvertent servicing of air-line respirators
with nonrespirable gases.
Breathing-gas containers shall be marked in ac
cordance with American National Standard Method of
Marking Portable Compressed Gas Containers to Iden
tify the Material Contained, ANSI Z48.1 -1954 (RI971);
Federal Specification BB-A-1034a, June 21,1968, Air,
Compressed for Breathing Purposes: or Interim Federal
Specification GG-B-675d, September 23,1976, Breath
ing Apparatus, Self-Contained. Further details on
sources of compressed air and its safe use will be found
in Compressed Gas Association Pamphlet G-7,1976,
Compressed Air for Human Respiration.
.
6. Selection of Respirators
6.1 Approved Respirators. Only approved respirators shall be selected. For exceptions,see 1.4. (See Ap pendix A3.)
'
6.2 General Considerations. The selection of a proper respirator foT any given situation shall require con-sideration of the following factors:
(1) The nature of the hazard (see 63,6.4,6.9.1. 6.9.2, and 6.9.3)
(2) The characteristics of the hazardous operation or process (see 6.5)
(3) The location of the hazardous area with respect to a safe area having respirable air (see 6.6)
(4) The period of time for which respiratory pro tection may be provided (see 6.7)
(5) The activity of workers in the hazardous area (see 6 8)
(6) The physical characteristics, functional capabil ities, and limitations of respirators of various types (see 6.9)
(7) The respirator-protection factors and respirator fit (see 6.10, 6.11.6.12.6.13.6.14,and 6.15)
-
6.3 Nature of Hazard. The following factors concern ing the nature of the hazard requiring the use of respirators shall be considered in respirator selection:
(1)Type of hazard (a) Oxygen deficiency (b) Contaminant
(2) Physical properties (3) Chemical properties (4) Physiological effects on the body (5) Actual concentration of a toxic material or air borne radioactivity level
(a) Average (b) Peak (6) Established permissible time-weighted average or peak concentration of a toxic material, or both, or established maximum permissible airborne radioactivity level for radioactive substances (7) Whether the hazard is an immediately-dangerousto-life-or-health concentration of a toxic material (8) Warning properties See Section 4 for classification and discussion of respiratory hazards.
6.4 Initial Monitoring of Respiratory Hazard. Recog
nition and evaluation of the respiratory hazard [oxygen
deficiency or contaminant(s)] shall be an essential part
of selecting a respirator except in emergency or rescue
operations. Initial monitoring of the respiratory hazard
shall be carried out to obtain data needed for the selec
tion of proper respiratory protection. The data should
include:
(1) Identification of the type of respiratory hazard
(a) Oxygen deficiency
(h) Specific contaminant(s)
(2) Nature of contaminant(s)
(a) Particulate matter
(b) Vapor(s) or gas(es)
(3) Concentration of respiratory hazard
-
See Appendix A8 for a discussion of the monitoring
of respiratory hazards.
6.5 Giaracteristics of Hazardous Operation or Process. The following factors concerning the hazardous opera tion or process shall be taken into account in selecting the proper respirator:
(1) Operation or process characteristics (2) Work-area characteristics (3) Materials, including raw materials, end products, and byproducts (actual and potential) (4) Worker activities Modification in the operation or process shall be taken into account, since this may change the hazard and hence require the selection of a difl'crcnl respi rator.
1?
. AMERICAN N ATIO N AL STANDARD Z88.2-1980
4^
Table I Classification of Respiratory Hazards According to Their Biological Effect
Oxygen Deficiency
-------------------------------------------------- }------
Minimum legal requirements: 19.5% by volume for rbspir-
ahlc ait al sea-level conditions. (SeeHole I.)
j
Occurrence: Confined or unventilated cellars, wells, `nines,
ship holds, tanks, burning buildings, and enclosures contain
ing inert atmospheres:
|
Atmospheric oxygen content (percent by volume) vrrsus
expected condilions:
.
20.9%: Oxygen content of normal air at sea-lcvcl condi tions.
Oxygen Vtilume
Percent at Sea Level
Physiological Effects
1 '
16%-12% loss of peripheral vision, increased breathing volume, accelerated heartbeat, impaired at tention and thinking, impaired coordination.
I 2%-10% Very faulty judgment. Very poor muscular coordination, muscular exertion causes fatigue that may cause'permanent heart damage, intermittent respiration.
I (VJ--6% Nausea, vomiting, inability to perform vigorous movement, unconsciousness followed by death.
Less than Spasmatic breathing, convulsive movements, 6% death in minutes.
Gas and Vapor Contaminants
Particulate Contaminants (Dust, fog, funic, mist, smoke, and spray)
Asphyxiants: Interfere with utilization of oxygen in the
body.
Simple asphyxiants: Physiologically inert substances
that dilute oxygen in the ab (for example: nitrogen, hydro
gen. heOum, methane). See Oxygen Deficiency, Column I.
Chemical asphyxiants* Low concentrations interfere with
supply or utilization of oxygen in the body (for example:
carbon monoxide, hydrogen cyanide, cyanogen, and ni
triles).
'
Irritants: Corrosive in action. May cause irritation and in flammation of parts of ihe respiratory system (also skin and eyes) and pulmonary edema (for example: ammonia hydrogen chloride, formaldehyde, sulfur dioxide, chlorine, ozone, nitrogen dioxide, phosgene, and arsenic trichloride).
Anesthetics: Cause loss of feeling and sensation with uncon
sciousness and death possible (for exathple: nitrous oxide,
hydrocarbons, and ethers). Some anesthetics iniure body
organs (for example: carbon tetrachloride |livcr and kid-
itcys|. chloroform (liver and heart |, benzene (bone mar-
row|, and carbon disulfide (nervous system|).
'
Sensitizers: Cause increased probability of physiological reactions (for example: isocyanates, epoxy resin systems).
Relatively inert: May cause discomfort and minor irri tation, but generally without injury at reasonable con centrations (lor example: marble, gypsum).
Pulmonary-fibrosis-producing: Produce nodulation and fibrosis in the lung, possibly leading to complications (for example: quartz, asbestos).
Carcinogens: Produce cancer In some individuals after blent period (for example: asbestos, chromates, radioactive particulates).
Chemical britants: Produce irritation, inflammation, and ulceration In upper respiratory tract (for example: acidic mists, alkalies).
Systemic poisons: Produce pathologic reactions in various systems of the body (for example: lead, manganese, cad mium).
Altcry-producing: Produce reactions such as itching, sneezing, and asthmas (for example: pollens, spices, and animal fur).
Pcbrile-reaclion-producing: Produce chills followed by fever (for example: fumes of zinc and copper).
Systemic poisons: Damage organs and systems in the body (for example: mercury (nervous system and various or gans! , phosphorus (bonc|, hydrogen sulfide (respiratory paralysis |. and arsine |red blood cells and liver |).
Carcinogens: Produce cancer in some individuals after a latent period (for example: vinyl chloride, benzene).
Combinations of Gas, Vapor, and Particulate Contaminants
Combinations of contaminants may occur simultaneously in the atmosphere. Contaminants may he entirely different sub stances (dusts and gases from blasting) or the particulate and vapor forms of the same substance. Synergistic effects (joint
action of two or more agents that results in ar. effect which is greater than the sum of their individual effects) may occur. Such effects may require extraordinary protective measures.
NOTE I: Sec definition in Section 2 for "oxygen deficiency - not Immediately dangerous to life or heath" and "oxygen deficiency - immediately dangerous to life or health," and
Appendix AIO.
!
i
i
r*
4
: Table 2
'
Gasification of Respiratory Hazards According to Their Properties Which Influence Respirator Selection
*_______________________________________________________________
Cn and ''por Contaminants
Particulate Contaminants
Inert: Suhslancei that do n it react with oilier substances under most conditions, but create s respiratory hazard by displacing air and producing oxygen deficiency (for example: helium, neon, argon).
Acidic: Substances that are acids or that react with water to pro duce an add. In water, they produce positively charged hydro gen ions <11* ` J and a pll oHess than 7. They taste sour, and ' many are corrosive to tissues (for example: hydrogen dtloride, sulfur dioxide, fluorine, nitrogen dioxide, acetic add, carbon . dioxide, hydrogen sulfide, and hydrogen cyanide).
Alkaline: Substances that are alkalies or that react with water i to produce an alkali. In water, they result in the production of negatively charged hydroxyl ions (Oil-1) and'a pH greater than 7. They taste bitter, and many are corrosive to tissues (for example: ammonia, amines, phosphine,arsine,and stlbine).
Organic: The compounds of carbon. Examples are saturated hydrocarbons (methane, ethane, butane), unsaturated hydro carbons (ethylene, acetylene), alcohols (methyl ether, ethyl ether), aldehydes (formaldehyde), keiones (methyl ketone), organic acids (formic add, acetic acid), halides (clilorofoint, carbon tetrachloride), amides (formamide, acetamide), ni triles (acetonitrile), isocyanates (toluene diisocyanate), amines (methylamine), epoxies (epoxycthanc. propylene oxide), and aromatics (benzene, toluene, xylene).
Organometatiie: Compounds in which metals are chemically bonded to organic groups (for example: ethyl silicate, tetraethyl lead, and organic phosphate).
Hydrides: Compounds in which hydrogen is chemically bonded to metals and certain other elements (for example: diborane and letraborane). ,
Particles are produced by mechanical means by disintegration processes such as grinding, crushing, drilling, blasting, and spraying; or by physiochemical reactions Such as combustion, vaporization, distUlalion, sublimation, calcination, and con densation. Particles are classified as follows:
Dust: A solid, mechanically produced particle with sizes vary ing from submicroscopic to visible or macroscopic.
Spray: A liquid, mechanically produced particle with sizes generally in the visible or macroscopic range.
Fume: A solid condensation particle of extremely small paride size, generally less than one micrometer in diameter.
Mist: A liquid condensation particle with sizes ranging from submicroscopic to visible or macroscopic.
Fog: A mist of sufficient concentration to perceptibly obscure vision.
Smoke: A system which Includes the products of combustion, pyrolysis, or chemical reaction of substances in the form of visible and invisible solid and liquid particles and gaseous prod ucts in air. Smoke is usually of sufficient concentration to per ceptibly obscure vision.
AMERICAN NATIONAL
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AMERICAN NATIONAL STANDARD Z88-2-1980
t , Table 3 Qassificallon and Description of Respirators by Mode of Operation
Atmosphere-Supplying Respirators
A respirable atmosphere independent of the ambient alt is supplied to the wearer.
Self-Contained Breathing Apparatus (SCBA)
A supply of air, oxygen, or oxygen-generat ing material is carried by the wearer. Nor mally equipped with full facepiece, but may be equipped with a quarter-mask face piece, half-mask racepiecc, helmet, hood, or mouthpiece and nose clamp.
(I) Closed-Circuit SCBA (oxygen only, negative pressure* or positive pressure*1).
(o) Cnmpretted or liquid oxygen type. Equipped with a facepiece or mouthpiece and nose clamp. High-pressure oxygen from a gas cylinder [raises through a highpressure reducing valve and, in some de signs. through a low-pressure admission valve to a breathing bag or container, l.iquid oxygen is converted to low-pres
sure gaseous oxygen and delivered to the breathing hag>The wearer inhales from the hag,through a corrugated lube con nected In a mouthpiece or facepiece and
a one-way check valve. Exhaled air passes through another check valve and lube into a container of carbon-dioxide removing chemical and reenters tlic breathing hag. Make-up oxygen enters the bag contin uously or as the bag deflates sufficiently to actuate an admission valve. A pressurerelief system is provided, and a manual by pass system and saliva trap may be pro
vided depending upon the design.
Supplied-Air Respirators '
(1) Hose Mask
-
Equipped with a facepiece, breathing lube,
rugged safety harness, and targe-diameter
heavy-duty nonkinking air-supply hose.
Tits breathing tube and air-supply hose arc
securely attached to the harness. The face
piece is equipped with an exhabtion
valve. The harness has provision for at
taching a safety tine.
(a) llote matk wllli blower. Air is sup
plied by a motor-driven or hand-operated
blower. The wearer can continue to in
hale through the hose if the blower fails.
Up. to 300 feet (91 meters) of hose
Icr glli is permissible.
(h) llote matk without blower. Tire
wejrcr provides motivating force to puli
air through tlic hose. The hose inlet is
anchored and fitted with a funnel or like
object covered with a fine mesh screen to
prevent entrance of coarse particulate
matter. Up to 7S feet (23 meters) of hose
length is permissible.
(2) Air-Line Respirator Respirable air is supplied through a smalldiameter hose from a compressor or comprtjued-ali cylindcr(s). The hose it at tached to the wearer by a belt or other suitable means and can be detached rapid
ly ip an emergency. A flow-control valve '
i i-
Air-Purifying Respirator!
Ambient air, prior to being inhaled, is passed through a filter, cartridge, or canister which removes particles, vapors, gases, or a comhlnation of these contaminants. The breathing action of the wearer operates the nonpowered type of respirator. The powered type
contains a blower - stationary or carried by the wearer - which passes ambient air through an air-purifying component and then supplies purified air to the respirator-inlet covering. The nonpowered type is equipped with a facepiece or mouthpiece and nose damp. The powered type is equipped with a facepiece, helmet, hood, or suit.
Vapor- and Gai-Removfng Respirators Equipped with cartridge^) or canistcr(s) to remove a single vapor or gat (for ex ample: chlorine gas), a single class of vapors or gases (for example: organie vapors), or a combination of two or more classes of vapors or gases (for example: or ganic vapors and acidic gases) from air.
Particulate-Removing Respirators Equipped with fillcr(s) to remove a single type of partkubtc matter (for example: dust) or a combination of two or more types of particulate matter (for example: dust and fume) from air.
l-illcr may be a replaceable part or a permanent part of the respirator, filler may he of the single-use oi the reusable
type-
Combination Particulate- and Vapor- and Gas-Removing Respirators Equipped with carlridge(s) or canistcr(s) to remove particulate matter, vapors, and gases from air. The filter may be a permanent part or a replaceable part of a cartridge or canislcr.
(h) Oxygen-generating type. Equipped with a facepiece 01 mouthpiece and note damp. Wald vapor in the exhaled brealli reads with chemical in the canister to re lease oxygen to the breathing hag. The wearer inhales from the bag through a corrugated lobe and one-way check valve at (he facepiece. Exhaled air passes
through a second dtcck valve/brcalhing tulic assembly into the canister. The oxygen-release tale is governed by the volume of exhaled air. Carbon dioxide in the exhaled hreath is removed by the canister fill.
(2) Open-Circuit SCRA (compressed air. compressed oxygen, liquid air, liquid oxygen). A bypass system Is provided in case of regulator failure except on escape-type units.
foj Demand type* Equipped with a facepiece or mouthpiece and nose clamp. The demand valve permits oxygen or air How only during inhalation. Exhaled hreath passes to ambient atmosphere through a valvc(s) in the facepiece.
(h) Pressure-demand type. Equipped with a facepiece only. Positive pressure is maintained in the facepiece. The apparatus may have provision for the wearer to select the demand nr pressure-demand mude of operation, in which case the de mand mode should be used only when donning or removing the apparatus.
or prlflce Is provided to govern Ihe rate of air Tow to the wearer. Exhaled air passes to he ambient atmosphere through a val-.-c(s) or opcning(s) in the enclosure (facepiece, helmet, hood, or suit). Up lo 300 feel (91 meters) of hose length is permissible.
(o) Continuous-flaw class. Equipped
with a facepiece, Itootl, helmet, ot suit.'
At least IIS lilers (four cubic feet) of air pec minute lo light-fitling facepieces and; 170 liters (six cubic feet) of air per minute to loose-fitting helmets, hoods, and1 suits is required. Air Is supplied to a suit through a system of internal lubes In the head, trunk, and extremities through valves located in appropriate parts of Ihe suit.
(h) Demand type.* Equipped with a> facepiece only. The demand valve per mits flow of ah only during inhalation.
(c) Pressure-demand typeEquipped with a facepiece only. A positive pres sure is maintained in Ihe facepiece.
Combination Air-Line Respirators with Auxiliary Self-COnlained Air Supply
Include an ait-line respirator with an auxiliary iclf-cbntained air supply. To escape from
a hazardous atmosphere in the event the primary air supply fails to operate, the wearer
switches to Ihe auxiliary self-contained air supply. Devices approved for both entry into
and escape from dangerous atmospheres have a low-pressure warning alarm and contain
at least a 15-minute self-contained air supply.
t
; Combination Atmosphere-Supplying and AU-PuilfyIng Respirators
'
Provide Ihe wearer with Ihe optinn of using cither of two different modes of operation; (I) an atmosphere-supplying respirator with an auxiliary air-purifying attachment which pro
vides protection in (he event lire air supply fails or (2) an air-purifying respirator with an auxiliary self-contained air supply which is used when ihe atmosphere may exceed safe condi
tions for use of an air-purifying respirator.
!lDevice produces negative pressure in respiralory-initt covering during inhalation.
''Device produces positive pressure In respiratory-inlet coveting during both inhalation and exhalation.
'Equipped with a demand valve that is activated on eiitiatiun of inhalation and permits the flow of breathing atmosphere to the facepiece. On exhalation, pressure in the facepiece be comes positive and the demand valve is deactivated, j -
``A positive pressure is maintained in Ihe Facepiece bf a spring-loaded or balanced regulator and exhalallun valve. !
{-
AMERICAN NATIONAL STANDARD Z88.2-1980
i
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AMERICAN NATIONAL STANDARD Z88.2-I980
Table 4
Capabilities and Limitations of Respitatots
1
Atmosphere-Supplying Respirators
`
1
.
Air-Purifying Respirators
(See 5.2 for specifications on respirable atmospheres.) Atmosphere-supplying respirators provide protection against oxygen deficiency and toxic atmospheres. The breathing atmosphere is independent of ambient atmospheric conditions.
General limitationt: Except for some air-line suits, no protection is provided against skin
irritation hy materials such as ammonia and hydrogen chloride, or against sorption of ma
terials such as hydrogen cyanide, tritium, or organic phosphate pesticides through the skin,
facepieces present special problems to Individuals required to wear prescription lenses (see
9.1). Use of atmosphere-supplying tespiralort in atmospheres immediately dangerous to
life nr health is limited to specific devices under st'ecified conditions (see Table 5 and
9.3 and 9.4).
:
Self-Contained Breathing Apparatus (SCBA)
The wearer carries his own breathing atmossphere.
Limitations: The period over which the de vice will provide protection is limited by the amount of air or oxygen In the appara tus, ihe ambient atmospheric pressure (service life of open-circuit devices is cut in half by a doubling of the atmospheric pressure), and Ihe type of work being per formed. Some SCh A devices have a short service life (less than IS minutes) and are suitahle only for escape (self-rescue) from an irresptrable atmosphere.
Chief limitations of SCBA devices are tlicit weight or bulk, or both, limited ser vice life, and the training required for their maintenance and safe use.
(I) Closed Circuit SCBA. The closed-circuit operation conserves oxygen and permits longer service life at reduced weight. The negative-pressure type produces a negative pressure in the
' Supplicd-Air Respirators
Tjic respirable air supply is not limited to the quantity the individual can carry, and the devices are lightweight and simple.
Limitations: Limited to use in atmossriheres from which the wearer can escq>c unharmed without the aid of the respirator.
T:re wearer is restricted in movement by tlie hose and must return to a respirable atjnosphere by retracing Iris route of eajlry. The hose is subject to being severed or pinched off.
(It) ilose Mask. Tge hose inlet or blower must he located atfd secured in a respirable atmosphere.
\'a) Ilose mask with blower. Iff Itie blower fails, the unit still provides protection, although a negative pressure exists in the facepiece during inhalation.
jib} Hose mask without blower. Maximum hose length may restrict appli cation of device.
General limitationt: Air-purifying respirators do not protect against oxygen-deficient atmospheres nor against skin irritations by, or sorption through the skin of, airborne contaminants.
The maximum contaminant concentration against which an air-purifying respirator will protect Is determined by the design efficiency and capacity of the cartridge, canister, or filter and the facepiece-to-face seal on the user. For gases and vapors, Ihe maximum concentration for which the air-purifying element is designed is specified by Ihe manu facturer or is listed on labels of cartridges and canisters.
Nonpowcred air-purifying respirators will not provide the maximum design protection specified unless the facepiece or mouthpiece/nose clamp is carefully fitted to the wearer's face to prevent inward leakage (see 7.4). The lime period over which protection is provided is dependent on canister, cartridge, or filter type; concentration of con taminant; humidity levels In the ambient atmosphere; and the wearer's respiratory rate.
The proper type of canister, cartridge, or filter must be selected for Ihe particular atmo sphere and conditions. Nonpowcred air-purifying respirators may cause discomfort due to a noticeable resistance lo Inhalation. This problem is minimized in powered respira tors. Respirator facepieces present special problems to individuals required to wear pre scription lenses (sec 9.1). These devices do have the advantage of being small, light, and simple in operation.
Use of air-purifying respirators in atmospheres immediately dangerous to life or health is limited lo specific devices under specified conditions (see Table 5 and 9.3 and 9.4).
Vapor- and Gas-Removing Respirators
Limitations: No protection is provided against particulate contaminants. A rise in canister or cartridge temperature indicates that a gas or vapor is being removed from the inspired alt.
An uncomfortably high temperature indi cates a high concentration of gas or vapor and requires an immediate return to fresh air.
Use should be avoided in atmospheres
Particulate-Removing Respirators
Limitations: Protection against non volatile particles only. No protection against gases and vapors.
Not for use in atmospheres immediately dangerous to life or health unless Ihe de vice is a powered-type respirator tvith escape provisions (sec Table 5).
(I) Full Facepiece Respirstor. Provides protection against eye irritation in addition to respiratory protection.
respiratory-inlet covering during inhalelion, and this may permil inward leakage of contaminants; whereas Ihe positivepressure type always maintains a positive pressure in the respiratory-inlet covering and is less apt 10 permit inward leakage of contaminanis.
(2) Open-Circuit SCBA. The demand type produces a negative pressure in Ihe respiralory-inlel covering during inhalation, whereas the pressuredemand type maintains a positive pres sure in the respiratory-lniet covering during inhalation and is less apt to permit inward leakage of contaminants.
(2) Air-Une Respirator (Continuous Flow, Demand, and Pressure-Demand
Types)
The demand type produces a negative
pressure In the facepiece on Inhalation,
whereas continuous-flow and pressure-
demand types maintain a positive pres
sure in Ihe respiratory-inlet covering .
and are less apt to permit inward leakage
of contaminants.
.
Air-Une suits may protect against atmosspheres that irritate the skin or that may be absorbed through the unbroken skin.
Limitation: Air-line respirators provide no protection if the air supply fails. Some contaminants, such as tritium, may pene trate the material of an air-line suit and ,
limit its effectiveness.
Other-contaminants, such as fluorine, , may react chemically with the material ' of an air-line suit and damage it.
Combination Airline Respirators with Auxiliary SC Air Supply
where the conlaminant(s) tacks suf ficient warning properties (that is: odor, taste, or irritation at a concentration in air at or above the permissible exposure limit.) (Vapor- and gas-removing respira tors are not approved for contaminants that lack adequate warning properties.)
Not for use in atmospheres Immediately dangerous to life or health unless the de vice is a powered-type respirator with escape provisions (see Table 5).
(1) Full Facepieee Respirator. Provides protection against eye irritation in addition to respiratory protection.
(2) Quarter-Mask and Ilalf-Mask Facepiece Respirator. A fabric covering (facelet) available from some manufacturers shall not be used.
(3) Mouthpiece Respirator. Shall be used only for escape applications. Mouth breathing prevents detection of contaminant by odor. Nose clamp must be securely in place to prevent nasal breathing.
(2) Quarter-Mask and Ilalf-Mask Face piece Respltator. A (abtic covering (racelet) available from some manufacturers shall not be used unless approved for use with respirator.
(3) Mouthpiece Respirator. Shall be used only for escape applies lions. Mouth breathing prevents detec tion of contaminant by odor. Nose clamp must be securely in place to pre vent nasal breathing.
A small, lightweight device that can be donned quickly.
The auxiliary self-contained air supply on this type of-device allows Ihe wearer to escape from a dangerous atmosphere. This device with auxiliary self-contained air supply is ap- ' proved for escape and may be used for entry when it contains at least a M-mlnule auxiliary seir-conliined air supply. (See Table S).
A smaU lightweight device that can be donned quickly.
nH.uinn Combination Particulate- and Vapor- and C.s-Removlng Respirators
t The advantages and disadvantages of the component sections of the combination respira1 lor as described above apply.
Combination A (mosphere-Supplylng and Air-Purifying Respirators
The advantages and disadvantages, expressed above, of Ihe mode of operation being used will govern. The mode with the greater limitations (air-purifying mode) will mainly determine the overall capabilities and limitatioqs of the respiratoi, since the wearer may for some reason fail lo change the mode of operation even though conditions would require such a change.
AMERICAN NATIONAL STANDARD Z88-2-1980
sO
AMERICAN NATIONAL STANDARD Z88.2-1980
6.6 Location or Hazardous Area. The location of the hazardous area with respect to a safe area having respir able air shall be considered in selecting a respirator, since this will permit planning for the escape of workers if an emergency occurs, for the entry of workers to perform maintenance duties, and for rescue operations.
6.7 Respirator Use Time Period. The period of time that a respirator must be worn is an important factor that shall be taken into account in selecting a respira tor. Consideration shall be given to the type of respira tor application,such as for routine,nonroutine, emer gency, or .rescue use. it would not be desirable, for example, to select respirators that are heavy or that of fer high resistance to breathing for routine wearing for many hours each day.
6.8 Worker Activity. Worker activities and worker locations in hazardous areas shall be considered in selecting the proper respirator (for example, whether the worker is in the hazardous area continuously or intermittently during the work shift and whether the work rate is light, medium, or heavy).
6.9 Respirator Characteristics, Capabilities, and Limitations. The physical characteristics, the func tional capabilities, and the performance limitations of the various types of respirators shall be considered in selecting a respirator. (See Section S.)
6.9.1 Respirators for Oxygen-Defldent Atmos phere. Only respirators that provide an independent, respirable atmosphere shall be used in an oxygendeficient atmosphere. Respirators for use in atmos pheres that are oxygen deficient and immediately dangerous to life or health (see definition) and respira tors for use in atmospheres that are oxygen deficient but not immediately dangerous to life or health (see definition) are listed in Table S.
6.9.2 Respirators for Atmospheres Immediately Dangerous to Life or Health. Respirators for use in . atmospheres that contain adequate oxygen but are immediately dangerous to life or health because of the presence of toxic contaminants are listed in Table S.
6.93 Respirators for Atmospheres Not Immediate ly Dangerous to Life or Health. All types of respirators' listed in Table S may be used in contaminated atmos pheres that contain adequate oxygen and are not im mediately dangerous to life or health.
6.10 Respirator Protection Factor (PF). Respirators shall be selected according to the characteristics of the hazards involved, the capabilities and limitations of the respirators, and the ability ofeach respirator wearer to ob tain a satisfactory fit with a respirator. Taking into account the capabilities and limitations of respirators and the re sults of respirator-fitting tests, a table of respirator protec
tion factors has been prepared (see Table 5).
A respirator protection factor is a measure of the degree of protection provided by a respirator to a wearer. Multiplying either (1) the permissible timeweighted average concentration or the permissible ceiling concentration, whichever is applicable, for a toxic substance, or (2) the maximum permissible airborne concentration for a radionuclide by a protec tion factor assigned to a respirator gives the maximum concentration of the hazardous substance in which the respirator can be used. Limitations of filters, cartridges, and canisters also shall be considered (see Table 5).
6.11 Respirator-Fitting Tests. A qualitative or quan titative respirator-fitting test shall be used to determine the ability of each individual respirator wearer to ob tain a satisfactory fit with a negative-pressure respira tor. (The National Institute for Occupational Safety and Health recommends that only a program ofquantita tive-fit testing can provide adequate worker protection.) The results of qualitative or quantitative respirator-fitting tests shall be used to select specific types, makes, and models of negative-pressure respirators for use by individ ual respirator wearers. A respirator-fitting test shall be car ried out for each wearer of a negative-pressure respirator at least annually. Respirator-fitting tests shall not be re quired for positive-pressure respirators.
Qualitative Respirator-Fitting Test - A person wearing a respirator is exposed to an irritant smoke, an odorous vapor, or other suitable test agent. An airpurifying respirator must be equipped with an airpurifying elements) which effectively removes the test agent from inspired air. If the respirator wearer is un able to detect penetration of the test agent into the respirator, the respirator wearer has achieved a satis factory fit with the respirator. (See Appendix A5.)
Quantitative Respirator-Fitting Test - A person wears a respirator in a test atmosphere containing a - twi'Mgw.u it. til*, form ofairaerosol, vapor, or gas. In- " strumenlation, which samples the test atmosphere and the air inside the respiratory-inlet covering of the res pirator, is used to measure quantitatively the penetra tion of the test agent into the respiratory-inlet cover ing. (See Appendix A6.)
When carrying out a qualitative or quantitative respirator-fitting test, the respirator wearer shall carry out a series of exercises which simulate work move ments. (See Appendix AS and A6).
When carrying out respirator-fitting tests, it shall be acceptable procedure to make*the following modifica tions to respirators provided that such modifications do not affect the seal of the respirators to wearers.
(I) When carrying out a qualitative or quantitative respirator-fitting test which uses an aerosol as the test
20
t
'
. *
i. -#*' -4*1
Type of Respirator
Particulatc-fillcr, quartermask or half-mask facepiccc*1 -c
Vapor- nr gas-removing, quarter-mask nr half-mask facepiece0
'
Combination particulatefiller and vapor- or gasremoving, quarter-mask or half-mask facepiece*'-0
Particulatc-fillcr, full facepiece*1
Vapor- or gas-removing, full facepiece
Combination particulatefiller and vapor- ot gasrernnving, full facepiece*'
Permitted Cot Use In OxygenDeficient Almnsphore
No
No
No No No ] No
f
i ii >t
"j
I
i
Powered particulate-filter, any respiratory-inlet coveringh-'-d
Powered vapor- or gasremoving, any respiratoryinlet coveting0-1*
Powered combination particulatc-liltci and vapot-or gas-temnving. any respiratoryinlet covering*'-0-1*
No No No
Table 5 Respirator Protection Factors1
Permitted for Use in > Immcdiafcly-Dangerous-toLifc-ot-Ilcalth A(mosphctef
No
Respirator Protection I'actor
----------------------------------------------------------------------------------------------------------
Qualitative Test
Quantitative Test
10 As measured on each person with maximum of 100.
No
No
No
No
No
No (yes, if escape provi sions are provided") No (yes, if escape provi sions arc provided" 1 No (yes, if escape provi sions are provided")
10, os maximum use limit of cartridge or _ canister for vapor or gas, whichever is less.
As measured on each person with maximum of 100, ot maximum use limit of cartridge or canister for vapor or gas*J, whichever is less.
10, ot maximum use limit of cartridge or canister for vapor or gas, whichever is less.
At measured on each person with maximum of 100, or maximum use limit of cartridge or canister for vapor or gas*-*, whichever is less.
100 As measured on each person with maximum of 100 if dust, fume, or mist filter is used, or maximum of 1000 if high-effldency (liter is used.
100, or maximum use liinil of cartridge or canister for vapor or gas, whichever is less.
As measured on each person with maximum of 1000, or maximum use limit of cartridge ot canister for vapor or gas1'*, whichever is less.
100, or maximum use limit of castsidgt or canister for vapor or gas, whichever is less.
4
As measured on each person with maximum of 100 if dust, fume, or mist filler is used and maximum of 1000 if high-cfficicncy filter is used, or maximum use limit of cartridge or canister fot vapor or gas1'*, whichever is less.
N/A N/A No tests arc required due lo positive-pressure operation of respirator. The maximum protection factor is 100 if dust, fume, or mist filler is used and 3000 if high-cfficicncy filler is used.
N/A '
N/A
No tests arc required due to positive pressure operation of respirator. The maximum
protection factor it 3000, or maximum use limit of cartridge or canister for vapor or
gas1,1, whichever is less.
'
N/A N/A No tests arc required due to positive-pressure operation of respirator. The maximum protection factor is 100 If dust, fume, or mist filter is used and 3000 if high-cfficicncy filler is uscd.ot maximum use limit of cartridge or canister for vapor or gas1-1, whichever is less.
AMERICAN NATIONAL STANDARD Z88.2-1980
Type of Respirator
Air-line, demand, quartermask or half-mask face piece, with or without escape provisions'-'
. Permitted for Use in Oxygen-
Deficient Atmosphere
Yesr
Air-line, demand, full face piece, with or without es cape provisions'
Yesf
Air-line, continuous-flow or pressure-demand type, any facepiece, without escape provisions'
Ait-line, continuous-flow or pressure-demand type, any facepiece, with escape provisions'-'
Air-line, continuous flow, helmet, hood, or suit, without escape provisions
Air-line, continuous-flow, helmet, hood, or suit, with escape provisions'
Hose mask, with or without blower, full facepiece
Yesf
i
Yes*
1
Yesf
"t
Yes*
Yesf
Self-contained breathing ap paratus, demand-type opencircuit or negative-pressuretype closed-circuit, quartermask or half-mask facepiece'
Self-contained breathing ap paratus, demand-type opencircuit or negative-pressuretype closed-circuit, full facepiece or mouthpiece/ nose damp'
Yesf
Yesf
(Yes*, if respirator is
used for mine rescue
and mine recovery .
operations.)
'
t
f
Table S (Continued) Respirator Protection Factors*
4
Permitted for Use in
Immcdiately-Dangcrous-to- , Life-or-Health Atmosphere*
Respirator Protection Factor
-------------------------------------------------------------------- ;---------------------------------------
Qualitative Test
' Quantitative Test
No
.No
No Yes '
10 As measured on each person, but limited to the use of the respirator in concentra tions of contaminants below the immediateiy-dangerous-to-life-or-healih (iDL.lt) values.
100 - As measured on each person, but limited to the use of the respirator in concentra-
. tions of contaminants below the Immediately-dangerous-to-life-or-heallh (1DLII) values.
N/A N/A No tests are required due to positive-pressure operation of respirator. The protection faclor provided by the respirator is limited to use of the respirator in concentrations of con taminants below the immediately-dangerous-to-life-or-health (IDL.lt) values.
1 N/A
N/A
No tests are required due to positive-pressure operation of respirator. The maximum pro
tection factor is 10 000 plus.
No
Yes No
No
No (yes, if respirator Is used for mine rescue and mine recovery operations.)
N/A N/A No tests are required due to positive-pressure operation of respirator. The protection fac tor provided by the respirator Is limited to the use of the respirator in concentrations of contaminants below the immediately-dangerous-to-life-or-heallh (IDLIi) values.
N/A N/A No tests are required due to positive-pressure operation of respirator. The maximum pro tection factor is 10 000 plus."
10 As measured on each person, but limited to the use of the respirator in concentra tions of contaminants below the imtncdiatdy-da ngerous-to-Ufe-or-heaHh (ID Lit) values.
10 As measured on each person, but limited to the use of the respirator in concentra tions of contaminants below the immedialely-dangcrous-to-life-or-hcallh (IDLII) values.
100 As measured on each person, but limited to the use of the respirator in concentra tions of contaminants below the Immedlately-dangerous-(o-iife-or-heallh (IDLH) values, except when the respirator is used for mine rescue and mine recovery op erations.
AMERICAN NATIONAL STANDARD Z88.2-1980
m
'
Self-contained breathing ap
paratus. pressure-demandtype open-circuit or positivepressure-type closed-circuit, quarter-mask or half-mask facepiece, full facepiece, or moulhpiccc/nose clampc
Combination icspirators
not listed.
.
Yes*
Yes N/A
N/A
No tests are required due to positive-pressure operation of respirator. The maximum pro
tection factor is 10 000 plus.
>
The type and mode of operation having the loweit respirator protection factor shall be applied to the combination respirator, '
N/A means not applicable since a respirator-fitting test'Is not carried out.
*A respirator protection factor is a measure of the degree of protection provided by a respirator to a respirator wearer. Multiplying the permissible time-weighted average concentration or the permissible ceiling concentration, whichever is applicable, for a toxic substance, or the maximum permissible airborne concentration for a radionuclide, by a protection factur assigned to a respirator gives the maximum concentration of the hazardous substance for which the respirator can be used. Limitations of fillers, cartridges,and canisters used in airpurifying respirators shall be considered in determinini protection factors.
hWhcn the respiratnr is used for protection against airborne particulate matter having a permissible lime-weighted average concentration less than 0.05 milligram particulate matter per
cubic meter <>r air nr less than 2 million particles per c< bic font uf air, nr for protection against airborne radionuclide particulate matter, the respiratnr shall be equipped with a high*
cfficicncy filtcr(s).
>
clf the air contaminant causes eye irritation, the weare.r of a respirator equipped with a quarter-mask or half-mask facepiece or mouthpiece and nose damp shall be permitted to use
a protective goggle or to use a respirator equipped with a full facepiece.
-
dlf the powered air-purifying respirator Is equipped with a facepiece, the escape provision means that the wearer is able to breathe through the niter, cartridge, or canister and through the pump. If the powered air-purifying respirator is equipped with a helmet, hood, or suit, the escape provision shall be an auxiliary self-contained supply of respirable air.
eThc escape provision shall be an auxiliary self-contained supply of respirable air. fl't> definition of "oxygen deficiency - not immediately dangerous to life or health" see Section 2.
*l;or definition of "oxygen deficiency - immediately dangerous to life or health" see Section 2 and A10.
hThe protection factor measurement exceeds the limit of sensitivity of the test apparatus. Therefore, the respirator has been classified for use in atmospheres having unknown con
centrations of contaminants,
;
.
'The service life or a vapor- or gas-removing cartridge or canister depends on the specific vapor or gas, the concentration of the vapor or gas In air, the temperature and humidity of the
air. the type and quantity of the sorbent in the cartridge or canister, and the activity of the respirator wearer. Cartridges and canisters may provide only very short service lives for cer tain vapors and gases. Vapor/gas service life testing is recommended to ensure that cartridges and canisters provide adequate service lives. Reference should be made to published reports which give vapor/gas life data for cartridges and canisters.
`Vapor- and gas-removing respirators are not approved for contaminants that tack adequate warning properties of odor, irritation, or taste at concentrations in air at or above the per missible exposure limits.
NOTI: Respirator protection factors Tor air-purifying-lype respirators equipped with a mouthpiece/nose clamp form or respiratory-inlet covering are not given, since such respirators arc approved only for escape purposes.
AMERICAN NATIONAL STANDARD 288.2-1980
NwJ
AMERICAN NATIONAL STANDARD Z88.2-1980
agent, it shall be acceptable procedure to equip an air-
purifying respirator with a high-efficiency filter.
(2) When carrying out a qualitative or quantitative
respirator-fitting test which uses a vapor or gas as the
test agent, it shall be acceptable procedure to equip an
air-purifying respirator with an appropriate cartridge or
canister which removes the vapor or gas from air.
(3) When carrying out a quantitative respirator
fitting test, it shall be acceptable procedure to attach
a sampling probe to the respirator which is connected
by flexible tubing to an instrument which measures
the penetration of the test agent into the respirator.
When carrying out quantitative respirator-fitting
tests.it shall be an acceptable procedure to carry out
a single test for each available make and model of
respirator in order to select a respirator for use by a
person. However, three additional quantitative respira
tor-fitting tests involving the wearing of the selected
make and model of respirator by the person shall be
carried out to determine a protection factor for that
particular respirator and person. The lowest protec
tion factor determined by these three tests shall be as
signed to a particular person wearing a specific make
and model of respirator.
If a qualitative respirator-fitting test has been used
in respirator selection, a person shall be allowed to use
only the specific make(s) and model(s) of respirator(s)
for which the person obtained a satisfactory fit, and .
the respirator protection factor listed under "qualita
tive test" in Table 5 shall apply. Under no circum
stances shall a person be allowed to use any respirator
if the results of the qualitative respirator-fitting test
indicates that the person is unable to obtain a satisfac- ;
tory fit.
.
If a quantitative respirator-fitting test has been used
in selecting a respirator, the test results shall be used to
assign a respirator protection factor to each person for
each specific m?*'.s<'*ode!.oC.respirafoij.esied. The
assigned respirator protection factor shall be applied
when the person wears the specific respirator in a
hazardous atmosphere,but it shall not exceed the
respirator protection factor listed under "quantitative
test" in Table 5 for the particular type of respirator.
6.12 Respirator-Fitting-Test Records. Records of respirator-fitting tests shall be kept for at least the duration of employment. These records shall include the following information:
(1)Type of respirator-fitting test used (2) Specific make and model of respirator tested (3) Name of person tested (4) Name of test operator (5) Date of test (6) Results of respirator-fitting tests
(a) Success or failure of person to obtain satis factory fit if a qualitative respirator-fitting test was carried out
(b) Respirator protection factor based upon test results if a quantitative respirator-fitting test was carried out
6.13 Respirator Protection Factor Assignment. When
a group of persons wear respirators in a given work
area, a single respirator protection factor shall be as
signed to all respirator wearers in the group. When
negative-pressure respirators are being used, this respira
tor protection factor shall correspond to the lowest
value established by qualitative or quantitative respira
tor-fitting tests for any person of the group with the
specific make and model of respirator which that per
son will wear in the given work area.
-
6.14 Face Dimensions and Facepiece Sizes. The wide range of face dimensions requires more than a single size of respirator facepiece to provide a proper fit to all respirator users. Therefore, respirator facepieces of more than one size shall be available in any respiratorselection program involving respirators equipped with facepieces.
6.15 Employee Acceptance. Employee acceptance of a particular respirator model within a class shall be considered in selecting a respirator since this may determine whether or not he wears the respirator prop erly. Acceptance factors to be considered include dis comfort, breathing resistance, weight, and interference with vision or the work to be performed. If the results of respirator-fitting tests show that the person can ob tain an acceptable fit with two or more respirator models of the selected class of respirator, then the per son should be permitted to use the respirator model which he or she prefers.
7. Use of Respirators
7.1 Standard Operating Procedures. Written standard operating procedures shall cover a complete respirator program (See 3,5.1) and shall include information necessary for the proper use of respirators, including training of respirator wearers, respirator sealing tests, issuance of respirators, inspection of respirators prior to use, monitoring respirator use, monitoring respira tory hazard,and planning for routine,nonroutine, emergency, and rescue uses of respirators.
The written standard operating procedures shall in clude plans necessary to ensure the safe routine use and nonroutine use of respirators. Emergency and res cue uses of respirators shall be anticipated, and (he writ
24
(
<
ten standard operating procedures shall include plans necessary to ensure the safe emergency and rescue uses of respirators. Persons who wear respirators routinely, who wear respirators nonroutinely.and who may be required to wear respirators for emergency and rescue work shall be given adequate information concerning plans covering these respirator uses to ensure the safe use of respirators.
7.1.1 Standard Operating Procedures for Emer gency and Rescue Use of Respirators. It is recognized that it is not possible to foresee every emergency and rescue use of respirators for every kind of operation. Nevertheless, a wide variety of possible conditions requiring the emergency or rescue use of respirators can be envisioned and an adequate emergency and rescue respirator-response capability can be achieved through a serious effort to anticipate the worst pos sible consequences of particular malfunctions or mis haps.
The written standard operating procedures govern ing the emergency and rescue uses of respirators shall be developed in the following manner:
(1) An analysis of the emergency and rescue uses of respirators that may occur in each operation shall be made by careful consideration of materials, equipment, processes, and personnel involved. Such an analysis shall be reviewed by the person who is thoroughly familiar with-the particular operation. Consideration shall be given to past occurrences requiring emergency or rescue uses of respirators as well as conditions which resulted in such respirator applications. The possible consequences of equipment or power failures, uncon trolled chemical reactions, fire, explosion, or human : error shall be given consideration. All potential hazards which may result in emergency or rescue use of respira tors shall be listed.
(2) Based upon the analysis, appropriate types of respirators shall be selected, an adequate number shall be providefi 'lor each area where they may be needed for emergency or rescue use, and these respirators shall be maintained and stored so that they are readily accessible and operational when needed.
7.2 Training. The supervisor, the person issuing respira tors, and the respirator wearers shall be given adequate training by a qualified person(s) to ensure the proper use of respirators. Written records shall be kept of the names of persons trained and the dates when training occurred.
7.2.1 Training of Supervisor. A supervisor - that is, a person who has the responsibility of overseeing the work activities of one or more persons who must wear respirators - shall be given adequate training to ensure the proper use of respirators. Supervisor training shall
AMERICAN NATIONAL STANDARD Z88.2-1980
include but shall not necessarily be limited to the fol
lowing subjects:
`
(1)The basic respiratory-protection practices (see
Section 3)
(2) The nature and extent of respiratory hazards to
which persons under his supervision may be exposed
(see Section 4 and 6.4 and 7.8)
(3) The principles and criteria of selecting respirators
(see Sections 5 and 6)
(4) The training of respirator wearers (see 7.23)
(5) The issuance of respirators (see 7.2.2 and 7.5)
(6) The inspection of respirators (see 7.6 and 8 J)
(7) The use of respirators, including monitoring of
use (see 73, 7.4,7.7, 7.8,7.9, and 9.) (8) The maintenance and storage of respirators (see
Section 8)
(9) The regulations concerning respirator use
7.2.2 Training of Person Issuing Respirators. A per
son assigned the task of issuing respirators to persons
who must wear respirators for protection against
harmful atmospheres shall be given adequate training
to ensure that the correct respirator is issued for each
application in accordance with written standard op
erating procedures. (See 73.)
7.2.3 Training of Respirator Wearer. To ensure the prop
er and safe use ofa respirator, the minimum training ofeach
respirator wearer shall include the following elements:
(1) The reasons for the need of respiratory protec
tion (see 3.2)
(2) The nature, extent, and effects of respiratory
hazards to which the person may be exposed (see
Section 4 and 63)
(3) An explanation of why engineering controls are
not being applied or are not adequate and of what ef
fort is being made to reduce or eliminate the need for
respirators (see 3.2)
(4) An explanation of why a particular type of
respirator has been selected for a specific respiratory __
hazard (see Section 6)
(5) An explanation of the operation, and the capabil
ities and limitations, of the respirator selected (see Sec
tion 5 and 63 and 6.6)
(6) Instruction in inspecting, donning, checking the
fit of, and wearing the respirator (see 7.23.1(1) and
(2) and 7.4 and 7.6)
(7) An opportunity for each respirator wearer to
handle (he respirator, learn how to don and wear it
properly, check its seals, wear it in a safe atmosphere,
and wear it in a test atmosphere (see 7.23.1(3) and (4)
and 7.4 and 7.6)
(8) An explanation of how maintenance and storage
of the respirator is carried out (see Section 8)
(9) instructions in how to recognize and cope with
emergency situations (see 7.1.1)
AMERICAN NATIONAL STANDARD Z88.2-1980
(10) Instructions as needed for special respirator use (see Section 9)
(11) Regulations concerning respirator use 7.2.3.1 Wearing Instructions and Training. Wear
ing instructions and training, including practice demon strations, shall be given to each respirator wearer and shall cover:
(1) Donning, wearing, and removing the respirator (2) Adjusting the respirator so that its respiratoryinlet covering is properly fitted on the wearer and so that the respirator causes a minimum of discomfort to the wearer (3) Allowing the respirator wearer to wear the res pirator in a safe atmosphere for an adequate period of time to ensure that the wearer is familiar with the op erational characteristics of the respirator (4) Providing the respirator wearer an opportunity to wear the respirator in a test atmosphere to demon strate that the respirator provides protection to the wearer. A test atmosphere is any atmosphere in which the wearer can carry out activities simulating work movements and respirator leakage or respirator mal function can be detected by the wearer.
7.2.3.2 Retraining. Each respirator wearer shall be retrained at least annually.
73 Respirator Sealing Problems. Respirators shall not
be '.vom when conditions prevent a seal'of the respira
tor to the wearer.
7.3.1 A person who has hair (stubble, moustache,
sideburns, beard,low hairline, bangs) which passes be
tween the face and the sealing surface of the facepiece
of the respirator shall not be permitted to wear such a
respirator.
'
7.3.2 A person who has hair (moustache, beard)
which interferes with the function of a respirator
valve(s) shall not be permitted to wear the respirator.
132 A spectacle which has temple bars or straps
which pass between the sealing surface of a respirator
full facepiece and the wearer's face shall not be used.
7.3.4 A head covering which passes between the
sealing surface of a respirator facepiece and the wearer's
face shall not be used.
73.5 The wearing of a spectacle, a goggle, a face
shield, a welding helmet, or other eye and face pro
tective device which interferes with the seal of a
respirator to the wearer shall not be allowed.
73.6 If scars, hollow temples, excessively protrud
ing cheekbones, deep creases in facial skin, the ab
sence of teeth or dentures, or unusual facial configu
rations prevent a seal of a respirator facepiece to a
wearer's face, the person shall not be permitted to wear
the respirator.
7.3.7 If missing teeth or dentures prevent a seal of
a respirator mouthpiece in a person's mouth, the per son shall not be allowed to wear a respirator equipped with a mouthpiece.
73.8 if a person has a nose of a shape or size which prevents the closing of the nose by the nose clamp of a mouthpiece/nose-clamp type of respirator, the per son shall not be permitted to wear this type of respirator.
7.4 Respirator Sealing Tests. To ensure proper protec tion, the wearer of a respirator equipped with a face piece shall check the seal of the facepiece prior to each entry into a hazardous atmosphere. This may be done using procedures recommended by respirator manu facturers or by any of the field tests described in Ap pendix A7.
IS Issuance of Respirators. The proper respirator shall be specified for each application and shall be listed in the written standard operating procedures. If a respira tor is marked for the worker to whom it is assigned or for other identification purposes, the markings shall not affect the respirator performance in any way.
7.6 Respirator Inspection Prior to Use. Each person issued a respirator for routine, nonroutinc, emergency, or rescue use shall inspect the respirator prior to its use to ensure that it is in good operating condition.
7.7 Monitoring Respirator Use. The use of respirators on a routine or nonroutine basis shall be monitored to ensure that the correct respirators are being used, that the respirators are being worn properly and that
the respirators being used are in good working condition.
7.8 Monitoring Respiratory Hazard During Use. The level of the respiratory hazard in the workplace to which a person wearing a respirator is exposed shall be monitored periodically. The time-weighted average concentration of the respiratory hazard shall be deter mined to ensure that the proper type of respirator is being utilized (see Appendix A8).
7.9 Leaving a Hazardous Area. A respirator wearer
shall be permitted to leave the hazardous area for any
respirator-related cause. Reasons which may cause a
respirator, wearer to leave a hazardous area include, but
are not limited to, the following:
(1) Failure of the respirator to provide adequate
protection
(2) Malfunction of the respirator
(3) Detection of leakage of air contaminant into the
respirator
*
(4) Increase in resistance of respirator to breathing
(5) Severe discomfort in wearing the respirator
(6) Illness of respirator wearer, including: sensation
of dizziness, nausea, weakness, breathing difficulty,
coughing, sneezing, vomiting, fever, and chills
26
AMERICAN NATIONAL STANDARD Z88.2-1980
8. Maintenance of Respirators
8.1 General. A program for the maintenance of respira tors shall include the following:
(1) Cleaning and sanitizing (2) Inspection for defects (3) Repair (4) Storage Each respirator shall be properly maintained to retain its original shape and effectiveness.
8.2 Cleaning and Sanitizing. Each respirator shall be cleaned and sanitized to ensure that the respirator wear er is provided with a clean and sanitized respirator at all times. A respirator issued for other than continuous personal use by a particular worker, such as with routine, nonroutine, emergency, or rescue use, shall be cleaned and sanitized after each use.
83 Inspection. Each respirator shall be inspected rou
tinely before and after use. A respirator shall be in
spected by the user immediately prior to each use to
ensure that it is in proper working condition.
After cleaning and sanitizing, each respirator shall
be inspected to determine if it is in proper working
condition, if it needs replacement of parts or repairs,
or if it should be discarded. Each respirator stored
for emergency or rescue use shall be inspected at least
monthly. Respirator inspection shall include a check
for tightness of connections; for the condition of the
respiratory-inlet covering, head harness, valves, con
necting tubes, harness assemblies, filters, cartridges,
canisters, end-of-service-life indicator, and shelf life
date(s); and for the proper function of regulators, ?
alarms, and other warning systems.
Each rubber or other elastomeric part shall be in
spected for pliability and signs of deterioration. Each
air and oxygen cylinder shall be inspected to ensure
that it is fully charged according to the manufacturer's
instructions.
*
A record of inspection dates, findings, and remedial
actions shall be kept for each respirator maintained for
emergency or rescue use.
8.4 Part Replacement and Repair. Replacement of parts or repairs shall be done only by persons trained in proper respirator assembly and correction of pos sible respirator malfunctions and defects. Replace ment parts shall be only those designed for the specific respirator being repaired. Reducing or admission valves, regulators, and alarms shall be returned to the manu facturer or to a trained technician for repair or adjust ment. Instrumentation for valve, regulator, and alarm adjustments and tests must be approved by the valve, regulator, or alarm manufacturer.
8.5 Storage. Respirators shall be stored in a manner that will protect them against dust, sunlight, heat, ex treme cold,excessive moisture, or damaging chemicals. Respirators shall be stored to prevent distortion of rubber or other elastomeric parts. Respirators shall not be stored in such places as lockers and tool boxes unless they are protected from contamination, distor tion, and damage. Emergency and rescue-use respira tors that are placed in work areas shall be quickly ac cessible at all times, and the storage cabinet or con tainer in which they are stored shall be clearly marked.
9. Special Problems
9.1 Vision. When a respirator user must wear correc
tive lenses, a protective spectacle or goggle, a face
shield, a welding helmet, or other eye and face protec
tive device, the item shall be fitted to provide good
vision and shall be worn in such a manner as not to
interfere with the seal of the respirator to the wearer.
Temple bars or straps of a corrective spectacle
which pass between the sealing surface of a respirator
full facepiece and the respirator wearer's face may
prevent a good seal of the facepiece to the face and
therefore such a spectacle shall not be used when a
respirator equipped with a full facepiece must be
worn. As a temporary measure, a corrective spectacle
with short temple bars that do not protrude between
the sealing surface of a full facepiece and the respira
tor wearer's face may be taped to the respirator wearer's
head. Special corrective lenses which are made to be
mounted inside a full facepiece are available and should
be used by a person who needs corrective lenses.
The wearing of contact lenses by persons who must
wear a respirator equipped with a full facepiece, helmet,
hood,or suit shall not be permitted^
____ ____
9.2 Communications. Speech transmission while wear ing a respirator is often necessary to perform speciftc tasks. Although a respirator facepiece distorts the human voice to some extent, the respirator's exhala tion valve usually provides a pathway for some speech transmission over short distances in relatively quiet areas. However, talking while wearing a respirator equipped with a facepiece may adversely affect the seal of the facepiece, especially a quarter-mask or half-mask facepiece, to the wearer's face.
A mechanical speech-transmis'sion device, called a speaking diaphragm, is an integral part of the facepiece in some respirators. It usually consists of a resonant cavity and diaphragm which transmit sound. The diaphragm also acts as a barrier to the ambient atmos-
27
AMERICAN NATIONAL STANDARD Z88.2-1980
phere and thus should be handled carefully lo prevent
possible puncture which would permit leakage of an
air contaminant into the respirator. Various methods
of electronically transmitting and amplifying speech through the respirator are available. These utilize a
microphone connected to a speaker, telephone,or
radio transmitter. Usually, the microphone is mounted
inside the respiratory-inlet covering, while the ampli
fier, power pack, and speaker or transmitter are at
tached to the exterior of the respiratory -inlet covering,
carried on the body, or remotely located. Respira
tors with electronic speech-transmission devices having
a battery power supply should be used with caution in
explosive atmospheres. When an electronic speech-
transmission device is used in underground mining, it
shall be certified as complying with the Mine Safety -
and Health Administration's requirements for permis
sibility and intrinsic safety which are set forth in a
document entitled Electric Motor-Driven Mine Equip
ment and Accessories, Code ofFederal Regulations,
Part 18, Chapter I, Subchapter D, Title 30 (formerly
Bureau of Mines Schedule 2G). Sealed power sources
shall be checked for integrity of the seals. Connecting
cables from microphones inside the respiratory-inlet
covering shall have gas-tight seals where they pass
through the covering. When the speaker diaphragm
is part of the barrier between the respirator wearer and
the ambient atmosphere, it shall be frequently in-
.
spected for leakage and should be adequately protected
from puncture or rupture. A microphone mounted on
the respirator wearer's throat or head or a microphone/
speaker worn in the respirator wearer's ear does not re
quire penetration of a respirator facepiece by a cable.
9 J Use of Respirators for Entry into Atmospheres Im mediately Dangerous to Life or Health. When respira tors are required for entry into atmospheres immedi ately dangerous to life or health, at least one standby person shall be present in a safe area. The standby per son shall have the proper equipment available to assist the respirator wearers in case of emergency. Communi cations (visual, voice, signal-line, telephone, radio, or other suitable means) shall be maintained between the standby person and the respirator wearers. Respirator wearers in atmospheres immediately dangerous to life or health shall be equipped with safety harnesses and safety lines to permit them to he removed from the dangerous atmospheres to safe areas, if necessary; otherwise, equivalent provisions for the rescue of the respirator wearers from the dangerous atmospheres shall be used.
9.4 Respirator Use in Confined Spaces. .411 confined spaces shall be considered to be immediately dangerous
28
to life or health unless proven otherwise. Before a person is allowed to enter a confined space, tests shall be carried out to determine the concentration of any known or expected flammable or toxic contaminant present and to determine the concentration of oxygen. A person shall not be allpwed to enter a confined space without wearing the proper type of respirator. Even if the concentrations of air contaminants in a confined space are found to be below the established limits and sufficient oxygen is present (see ``Oxygen Deficiency" in Table I), the safest procedure is to continuously ventilate the enclosed space and to continuously moni tor the concentration of air contaminants and of oxy gen if persons are to work in the confined space.
An air-purifying respirator may be worn by a per son in a confined spacg only if tests show that the atmosphere is not legally oxygen deficient (see Table 1 for minimum legal oxygen requirement) and only if tests show that the concentrations of air contaminants are not immediately dangerous to life or health. While a person is wearing an air-purifying respirator in a con fined space, the level of respiratory hazards in the atmosphere of the confined space shall be monitored.
An air-line-type or hose-mask-type supplied-air respirator may be worn by a person in a confined space only if tests show that the atmosphere is not deficient in oxygen to a degree that would be immediately dangerous to life or health (see definitions in Section 2 for "oxygen deficiency - immediately dangerous to life or health" and "oxygen deficiency - not immedi ately dangerous to life or health") and only if tests show that concentrations of air contaminants are not immediately dangerous to life or health. While a person is wearing an air-line-type or hose-mask-type suppliedair respirator in a confined space, the level of respira tory hazards in the atmosphere of the confined space shall be monitored.
When.the resulis of monitoring the atmosphere in a confined space, prior to entry of a person into the space, shows that the atmosphere is immediately dangerous to life or health [oxygen deficient or exces sive concentration(s) of a contaminants I including concentration(s) of a substance(s) above the lower flam mable limitsl then a person who is required to enter the confined space shall wear either a positive-pressure self-contained breathing apparatus or a combination positive-pressure-air-line respirator with an auxiliary self-contained air supply. An oxygen-type open-circuit self-contained breathing apparatushatl not be worn in a confined space where the possibility of fire or ex plosion hazard is increased.
When respirators are used in a confined space, the provisions for a standby person given in 9-3 shall be carried out.
C
AMERICAN NATIONAL STANDARD Z88.2-1980
9.5 Respirator Use in Low-Temperature Environments. A low-temperature environment may cause fogging of the lens in a respiratory-inlet covering and freezing or improper sealing, or both, of the exhalation valve. Coating the inside surface of the lens may prevent fogging at low atmospheric temperatures approaching 0C (32 F), but severe fogging of the lens may occur at temperatures below -18C (0F). Full facepieces are available with nose cups that direct the warm and moist exhaled air through the exhalation valve without contacting the lens, and these facepieces should provide satisfactory vision at temperatures as low as -32C (--25F). At very low atmospheric temperatures, the exhalation valve of a respirator may freeze open or closed due to the presence of moisture. Dry respirable air should be used with an air-line respirator and with . the type of self-contained breathing apparatus that employs a cylinder of air when these devices are used in a low-temperature atmosphere. The dew point of this breathing air should be appropriate to the tempera ture of the atmospheric air. High-pressure connections on self-contained breathing apparatus may leak because of metal contraction at low atmospheric temperature. These connections should not be overtightened, since they may break when the apparatus is returned to an atmosphere at normal room temperature. Some air line-type supplied-air respirators may be equipped with a device called a vortex tube to warm the air supplied to the respirator-inlet covering of the respirator. Emer gency-use respirators that are stored in low-temperature environments may require special elastomeric com ponents that will retain their elasticity at low tempera tures (regulator diaphragms, gaskets, and breathing t tubes). Facepieces stored in low-temperature environ ments can become stiff and distorted to a degree that may prevent an adequate seal of the face to the face piece. Special care shall be used to prevent distortion of facepieces stored at low temperatures. Some selfcontained-breathing-apparatus models have*coldtemperature accessories that may be utilized to help overcome these problems. The manufacturer's instruc tions shall be followed when utilizing these coldtemperature accessories.
9.6 Respirator Use in High-Temperature Environ ments. A person working in an atmosphere having a high temperature is under stress. Wearing a respirator in such an environment applies additional stress on the person. The additional stress due to the wearing of a respirator in a high-temperature environment should be minimized by using a respirator having a low weight and offering a low resistance to breathing. The air-linetype supplied-air respirator is recommended for use in a high-temperature environment. Air-line-type supplied-
air respirators equipped with a vortex tube to cool the air supplied to the respiratory-inlet covering will sub stantially reduce the temperature of the air supplied to the respirator. Elastomeric components of respira tors stored in high-temperature environments may deteriorate at an accelerated rate and the facepiece may become permanently distorted. Special care shall be used to prevent facepiece distortion. All such respira tors shall be inspected and maintained at a frequency rate that will prevent the use of respirators with de teriorated elastomeric components.
10. Evaluation of Respirator Program Effectiveness
10.1 General. Periodic evaluation of the effectiveness of the respirator program is essential to ensure that persons are being provided with adequate respiratory protection. Improvement of the program ar.d elimina tion of any deficiencies in the program cannot be carried out unless the program is appraised for effec tiveness at periodic intervals. The effectiveness of the respirator program shall be evaluated at least annually and corrective action shall be taken to correct defects found in the program.
10.2 Wearer Acceptance. Wearer acceptance of respira tors is an important matter to consider in evaluating the effectiveness of the respirator program. Respirator wearers shall be consulted periodically about their acceptance of wearing respirators. Numerous factors affect the acceptance of respirators. These factors in clude: comfort, resistance to breathing, fatigue, inter ference with vision, interference with communications, restriction of movement, interference with job per formance, and confidence in the effectiveness of the respirator to provide adequate protection.
10.3 Inspection of Respirator Program Operation. Frequent inspection of the operation of the respirator program shall be conducted to ensure that proper types of respirators are selected, that respirator wearers are trained-property, that the correct respirators are is sued and used, that respirators are worn properly, that respiratprs being used are in good operating condition, that respirators are inspected and maintained properly, that respirator storage is satisfactory, that respiratory hazards are monitored, and that medical and, when necessary, bioassay surveillance o"f respirator wearers is carried out.
10.4 Appraisal of Protection Afforded. Medical and. when necessary, bioassay surveillance of respirator wearers shall be conducted periodically to determine
29
i
AMERICAN NATIONAL STANDARD Z88.M980
if respirator wearers are being provided with adequate respiratory protection. These data, when considered with the results of monitoring respiratory hazards, can serve as an indication of the degree of protection pro vided by the respirators and the effectiveness of the respirator program.
10.5Evaluation. The results of investigating wearer acceptance of respirators, inspecting respirator pro gram operation, and appraising protection provided by respirators shall be utilized to evaluate the effective ness of the respirator program. Evidence of excessive exposure of respirator wearers to respiratory hazards shall be followed up by investigation to determine why inadequate respiratory protection was provided. Ac tion shall be taken to correct any defects found in the respirator program. The findings of the respirator-pro gram evaluation shall be documented, and this documen tation shall list plans to correct faults in the program and target dates for the implementation of the plans.
11. References to Other Standards, Regulations, and Manuals
11.1 American National Standards Institute. When any of the following American National Standards is super seded by a revision approved by the American National Standards Institute, Inc, the revision shall apply.
(1) American National Standard Identification of Air-Purifying Respirator Canisters and Cartridges, ANSI K13.1-1973
(2) American National Standard Method of Marking Portable Compressed Gas Containers to Identify the Material Contained, ANSI/CGA C^t-1954 (RJ971)
(3) American National Standard Commodity Speci fication for Air, ANSI/CGA G-7.1-1973
(4) American National Standard Practice for Occu pational and Educational Eye and Face Protection,. ANSI Z87.1-1979
11.2 American Industrial Hygiene Association and American Conference of Governmental Industrial Hygienists
Respiratory Protective Devices Manual, 1963.
11.3 Compressed Gas Association (1) Compressed Air for Human Respiration,Pamph
let G-7,1976.
(2) Commodity Specification for Air, G-7.1,1973.
11.4 National Fire Protection Association
(1) Respiratory Protective Equipment for Fire Fighters. NFPA I9B, 1971.
(2) Breathing Apparatus for the Fire Service, A Fire Officer's Guide. FSP-29B, 1975.
11.5 University of California, Los Alamos Scientific Laboratory
(1) Energy Research and Development Administra tion, Division of Safety, Standards and Compliance, Respirator Manual, LA-6370-M, August 1976.
(2) A Guide to Industrial Respiratory Protection, LA-6671-M, March 1977.
11.6 U.S. Department of the Interior, Bureau of Mines
(1)Schedule 13E,Self-Contained Breathing Appara tus, Code ofFederal Regulations, Part 11, Chapter 1, Subchapter B, Title 30.
(2) Schedule 14F, Gas Masks, Code ofFederal Reg ulations, Part 13, Chapter 1, Subchapter B, Title 30.
(3) Schedule 19B,Supplied-Air Respirator, Code of Federal Regulations. Part 14, Chapter 1, Subchapter B, Title 30.
(4) Schedule 21B, Filter-Type Dust, Fume and Mist Respirators, Code ofFederal Regulations, Part 14, Chapter 1, Subchapter B, Title 30.
(5) Schedule 23B, Non-emergency Gas Respirators (Chemical Cartridge Respirators), Code ofFederal Regulations, Part 14a, Chapter 1, Subchapter B, Title 30.
(6) Respiratory Protective Devices; Tests for Per missibility; Fees, Code ofFederal Regulations, Part 11, Chapter 1, Subchapter B, Title 30.
(7) Information Circular 8559, Respirators Approved by the Bureau of Mines as of May 24,1972.
11.7 U.S. Department of Health, Education, and Wel fare, National Institute for Occupational Safety and Health L'lOSH Certified Personal Protective Equipment (Feb ruary 1974 and supplements published periodically).
11.8 U.S. Department of Labor, Mine Safety and Health Administration Electric Motor-Driven Mine Equipment and Acces sories, Code of Federal Regulations, Part 18, Chapter 1, Subchapter D, Title 30 (formerly Bureau of Mines Schedule 2G).
11.9 U.S. Department of Labo^, Occupational Safety and Health Administration General Industry Safely and Health Standards, Part 1910, Title 29, Code of Federal Regulations. Subpart Z -- Toxic and Hazardous Substances.
30
11.10 U.S. Department of Transportation, Interstate Commerce Commission Code ofFederal Regulations, Title 49,Part 173,Gen eral Requirements for Shipments and Packagings, and Part 178, Shipping Container Specifications.
11.11 U.S. Nuclear Regulatory Commission, Office of Standards Development Manual of Respiratory Protection Against Airborne Radioactive Materials, NUREG-0041, October 1976.
11.12 General Services Administration (1) Federal Specification BB-A-1034a (June 21,
1968), Air, Compressed for Breathing Purposes.
(2) Interim Federal Specification GG-B-675d (Sep tember 23, 1976), Breathing Apparatus, Self-Contained
AMERICAN NATIONAL STANDARD Z88.2-1980
11.13 U.S. Department of Defense (1) Military Specification MIL-E-83252 (Febru
ary 20,1970), Emergency Oxygen Supply, Chlorate Candle, Aircraft CRU-74/P.
(2) Military Specification MIL-O-1563c (Septem ber 25,1964), Oxides, Oxygen Producing.
11.14 Reference Books (1) Patty's Industrial Hygiene and Toxicology.
Volume I, Third Revised Edition. G. D. Clayton and F. E. Clayton (Editors), John Wiley and Sons, Incorpo rated. 1978.
(2) Physiology ofRespiration. J. H. Comroe, Year book Medical Publishers Incorporated, 1965.
31
Appendix
(This Appendix is noi pari of American National Standard Practices for Respiratory Protection, ANSI Z88.21980, but is included for information purposes only.)
(
Al. Approval Agencies
Al.1 Bureau of Mines (BM). The Bureau of Mines (BM), U.S. Department of Interior, tested and approved respirators from 1919 until 1972. Approvals were is sued under the provisions of various schedules until May 25,1972, the effective date of Title 30,Code of Federal Regulations (CFR), Part 11, "Respiratory Erotective Devices; Tests for Permissibility; Fees." Title 30, CFR, Part 11 superseded and revoked the previous respirator approval schedules.
A 1.2 National Institute for Occupational Safety and Health (NIOSH). Title 30, CFR, Part 11 gave jurisdic tion for joint approval of respirators to the National Institute for Occupational Safety and Health (NIOSH), U.S. Department of Health, Education, and Welfare, and to the Bureau of Mines (BM), U.S. Department of the Interior.
A 1.3 Mining Enforcement and Safety Administration'
(MESA). In 1974, a reorganization of the U.S. Depart
ment of the Interior resulted in the formation of the
Mining Enforcement and Safety Administration
(MESA), which assumed the health and safety activities ,
of the Bureau of Mines (BM), including the respirator
testing and approving functions. Subsequent respirator
approvals were issued jointly by the National Institute
for Occupational Safety and Health (NIOSH) and
the Mining Enforcement and Safety Administration
(MESA).
...
...
Al .4 Mine Safety and Health Administration (MSHA). The Federal Mine Safety and Health Amendments Act of 1977 transferred in March 1978 the authority for enforcement of mining safety and health from the U.S. Department of Interior to the U.S. Department of Labor. The act created in the U.S. Department of Labor the Mine Safety and Health Administration (MSHA) which replaced the Mining Enforcement and Safety Administration (MESA) of the U.S. Depart ment of Interior. The Mine Safety and Health Ad ministration (MSHA) has assumed the respirator test ing and approving functions of the Mining Enforce ment and Safety Administration (MESA). Respirator approvals are now issued jointly by the National In
stitute for Occupational Safety and Health (NIOSH) and the Mine Safety and Health Administration (MSHA).
A2. Status of Approved Respirators
The status of respirators approved under the provision of BM Schedules b different from the status of respira tors approved under provisions of Title 30, CFR, Part 11. Amendments to Title 30, CFR, Part 11 published in the Federal Register on November 22,1974 provide that:
(1) After June 30,1975, respirators are approved for purchase and use if they have been approved joint ly by MSHA (formerly BM and MESA) and NIOSH under provisions of Title 30, CFR, Part 11. However, gas masks which have been approved by the BM under provisions of BM Schedule 14F continue to be ap proved for purchase and use until further notice.
(2) Respirators, other than gas masks, which have been approved by the BM under provisions of certain BM Schedules, if purchased on or before June 30, 1975,and which are maintained in approved condition, shall be approved for use until the following dates; March 31,1979 for self-contained breathing apparatus approved under provbions of BM schedules 13-13E; March 31,1980 for supplied-air respirators approved under provisions of BM schedule 19B; March 31,1976, for particulate-removing respirators approved under provisions of BM schedule 21B; March 31,1976, for chemical-cartridge-type vapor- and gas-removing respira tors approved under provisions of BM schedule 23B.
A3. Lists of Approved Respirators
Respirators approved by the BM under provisions of BM schedules were listed periodically through the years in BM information circulars. The last BM information circular listing approved respirators is IC-8559. "Respirators Approved by the Bureau of Mines as of May 24, 1972." Respirators approved jointly by NIOSH and MSHA under provisions of Title 30. CFR,
32
Part 11 are listed in "NIOSH Certified Personal Protec tive Equipment." Supplements are issued periodically. Copies are available from:
Publications Dissemination, DTS National Institute for Occupational Safety and Health U.S. Department of Health, Education, and Welfare 4676 Columbia Parkway Cincinnati, Ohio 45226
A4. Physiological and Psychological Limitations for Respirator Wearers
It is recommended that a physician determine if a per
son should or should not wear a respirator if the person
has any of the following:
(1) Emphysema (2) Chronic obstructive pulmonary disease
(3) Bronchfal asthma
(4) X-ray evidence of pneumoconiosis
(5) Evidence of reduced pulmonary function
(6) Coronary artery disease or cerebral blood vessel
disease
(7) Severe or progressive hypertension
(8) Epilepsy, grand mal or petit mal
(9) Anemia, pernicious
(10) Diabetes, insipidus or mellitus
(11) Punctured eardrum
-'
-
(12) Pneumomediastinum gap
(13) Communication of sinus through upper jaw to
oral cavity
(14) Breathing difficulty when wearing a respirator
(15) Gaustrophobia or anxiety when wearing a res-'
pirator
AS. Suggested Procedures for Carrying Out Qualitative Respirator-Fitting Tests
A5.1 Irritant Smoke Test. The irritant smoke test can be used for both air-purifying respirators and atmos phere-supplying respirators. When an air-purifying respirator is tested, it should be equipped with a highefficiency filter. The irritant smoke is produced by air flowing through a commercially available smoke tube normally used to check the performance of ventilation systems. Ventilation should be provided when carrying out a test to prevent contaminating the room where the test is carried out with smoke. The respirator wearer should keep his eyes closed during the test, even if the respirator offers eye protection. If the
respirator wearer detects the penetration of the smoke into the respirator during the test, the wearer should be permitted to readjust the seal of the respirator. The test operator operates the smoke tube to direct smoke over the respirator, keeping the smoke tube about two feet from the respirator, and watches the reactions of the respirator wearer. If the respirator wearer does not detect penetration of smoke into the respirator, the test operator moves the smoke tube closer to the respirator and observes the reactions of the respirator wearer. When the smoke tube has been moved to within six inches of the respirator and the respirator wearer still has not detected penetration of smoke into the respirator, the smoke may be directed at potential points of leakage in the seal of the respira tor to the wearer. If the respirator wearer still does not detect penetration of the smoke into the respirator, the wearer should carry out a series of exercises such as deep breathing, turning head from side to side, nod ding head up and down, and talking while smoke is directed at the respirator. If the respirator wearer is unable to detect the penetration of smoke into the respirator, the wearer has achieved a satisfactory fit with the respirator.
AS.2 Odorous Vapor Test. The odorous vapor test can be used for both air-purifying respirators and atmosphere-supplying respirators. When an air-purify ing respirator is tested, it should be equipped with a cartridge or canister which removes the test vapor from the air. An odorous material commonly used in the test is isoamyl acetate. If isoamyl acetate is em ployed as the test agent, an air-purifying respirator should be equipped with an organic vapor cartridge or canister. The simplest means of carrying out the test is to saturate a piece of fabric or sponge with liquid isoamyl acetate or to fill a stencil brush with liquid isoamyl acetate and then move the fabric, sponge, or stencil brush around the respirator worn by a person. The fabric, sponge, or stencil brush should be passed close to the potential points of leakage in the seal of the respirator while the wearer carries out exer cises such as normal breathing, deep breathing, turning head from side to side, nodding head up and down, and talking. If the respirator wearer detects the odor of iso amyl acetate vapor during the test, the wearer should be permitted to readjust the seal of the respirator. If the respirator wearer is unable to detect the odor of isoamyl acetate vapor, the wearer has achieved a satis factory fit with the respirator. .
An improved qualitative respirator-fitting test using isoamyl acetate vapor as the test agent may be carried out using a hood, chamber, or room containing a known concentration of isoamyl acetate in the air. The
33
APPENDIX
concentration of isoamyl acetate vapor in air common ly used is 100 parts per million by volume. The respira tor wearer enters the enclosure containing the test atmosphere and carries out a series of exercises such as normal breathing, deep breathing, turning head from side to side, nodding head up and down, and talking. If the respirator wearer detects the odor of isoamyl acetate vapor during the test, the wearer should be per mitted to readjust the seal of the respirator. If the respirator wearer is unable to detect the odor of iso amyl acetate vapor, the wearer has achieved a satis factory fit with the respirator.
The use of isoamyl acetate vapor as a test agent has the following two major drawbacks: the odor threshold varies widely among persons, although most persons can detect by odor a concentration of isoamyl acetate vapor in air as low as 0.1 parts per million by volume; and olfactory fatigue may cause a person to fail to detect the odor of a low concentration of iso amyl acetate vapor in air. Before performing this test, all persons should be tested to determine their ability to sense the odor of isoamyl acetate vapor in air. Since the odorous vapor lest is subjective, the validity of the test result depends on honest indication by the respirator wearer as to whether or not an odor was detected during the test.
A53 Other Qualitative Respirator-Fitting Tests. A stream of coal-dust or talcum powder may be directed at the interface of a respirator facepiece with the wearer's face while the wearer carries out a series of exercises such as normal breathing, deep breathing, turning head from side to side, nodding head up and down,and talk ing. After removing the respirator facepiece from the ' wearer's face, any observation of coal dust or talcum powder on areas of the wearer's face which had been covered by the facepiece will indicate that the wearer did not obtain a satisfactory fit with the facepiece. A spray of fluorescein liquid particles may be directed at the interface of a respirator facepiece with the wearer's face while the wearer carries out a series of exercises such as normal breathing, deep breathing, turning head from side to side, nodding head up and down, and talk ing. After removing the respirator facepiece from the wearer's face, and with the wearer's eyes closed, ultra violet light is directed at the wearer's face; any ob servation of fluorescein on areas of the wearer's face which had been covered by the facepiece will indicate " that the wearer did not obtain a satisfactory fit with the facepiece. Negative-pressure and positive-pressure respirator sealing tests are not considered to be qualita tive-type respirator-fitting tests, and these sealing tests should not be used for selecting specific makes and models of respirators for use by respirator wearers.
A6. Suggested Procedures for Carrying Out Quantitative Respirator-Fitting Tests
All quantitative respirator-fitting tests involve exposing the respirator wearer to a test atmosphere containing an easily detectable, relatively nontoxic aerosol, vapor, or gas as the test agent and then measuring the penetra tion of the test agent into the respirator. While wearing the respirator in the test atmosphere, the respirator wearer carries out a series of exercises simulating work movements. The respirator is equipped with a sampling probe which is connected by means of flexible tubing to an instrument which measures the penetration of the test agent into the respirator. Quantitative respira tor-fitting tests can be used for both air-purifying res pirators and atmosphere-supplying respirators. When carrying out a quantitative respirator-fitting test which uses an aerosol as the test agent, it is an accept able procedure to equip an air-purifying respirator with a high-efficiency filter. When carrying out a quantita tive respirator-fitting test which uses a vapor or gas as the test agent, it is an acceptable procedure to equip an air-purifying respirator with an appropriate cartridge or canister which removes the vapor or gas from the air.
A6.1 Exercises Carried Out by Respirator Wearers. A respirator wearer should carry out a series of exer cises which stimulate work movements. The kinds of exercises carried out depend on the type of respira tors. Each exercise should be carried out for at least two minutes.
The series of exercises for testing a respirator equip ped with a facepiece should include but not be limited to the following:
(1) Normal breathing (2) Deep breathing (3) Turning head from side to side (4) Nodding head up and down (5) Talking (6) Normal breathing* The series of exercises for testing a respirator equip ped with a helmet, hood, or suit should include but not be limited to the following: (1) Standing still,arms hanging downward along sides of body, normal breathing (2) Bending forward and touching toes (3) Raising arms above head and looking upward (4) Bending knees and squatting (5) Standing while holding a tubular rod about 76 centimeters in length with hands approximately 30 centimeters apart, twisting torso from side to side in an 180 arc. and slowly raising the arms from a downward direction to an upward direction having an angle of 45 with the horizontal plane
34
!
Table A1 Test Agents Suitable for Carrying Out Quantitative Respirator-Fitting Tests
Test Agent
Polydisperse sodium chloride aerosol
Polydisperse DOP (dioctyl phthalate) aerosol
Dichlorodifluoromethane (Freon 12) gas
Concentration of Test Agent in Test Atmosphere
10-20 milligrams particulate matter per cubic meter of air
20-30 milligrams particulate matter per cubic meter of air
250-1000 parts per million by volume
Particle Size if Test Agent is an Aerosol
Mass median aerodynamic diameter of 0.5 to 0.7 micrometer with standard deviation of 2.0 to 2.4
Mass median aerodynamic diameter of 0.5 to 0.7 micrometer with standard deviation of 2.0 to 2.4
Not applicable
APPENDIX
(6) Running in place (7) Standing still, arms hanging downward along sides of body, normal breathing
A6.2 Test Atmospheres. Test atmospheres containing the test agents specified in Table A1 are suitable for carrying out quantitative respirator-fitting tests.
A6.3 Test Chambers. It is recommended that test chambers used to carry out quantitative respirator fitting tests have the following characteristics:
(1) The design of the chamber and equipment used to generate the test atmosphere should ensure that the concentration of the test agent in the test atmosphere' inside the chamber does not vary more than 5% dur ing a test.
(2) The design of the chamber and equipment used to disperse the test atmosphere in the chamber should *">rf that the test agent is uniformly distributed in the test atmosphere throughout the chamber.
(3) The size of the chamber must permit a respira tor wearer to carry out all of the designated exercises.
(4) The chamber should contain provisions to permit the test operator to visually observe the respirator wearer inside the chamber.
A6.4 Protection Factor Determination. The instru ment which measures the penetration of the test agent into the respirator worn by a person in the test atmos phere should be connected to a fast-response recorder which records the penetration values. The average of the peaks of the penetration of the test agent into the respirator for each type of exercise carried out by the respirator wearer should be determined. The protection factor for a given make and model of respirator worn
by a person in a test should be calculated by using the following equation:
_ . , 100
Protection factor = jrTrr
where S = The sum of average peak penetrations for all exercises (in percent) N = The number of exercises
A7. Recommended Procedures for Field Test ing the Seal of the Respirator to the Wearer
The seal of a respirator to a wearer can be tested in the field by procedures recommended by respirator manu facturers or by any of the following tests:
A7.1 Irritant or Odorous Test Agent. The person wear ing a respirator is exposed to an irritant smoke, odorous isoamyl acetate vapor, or other suitable test agent easily detectable by irritation, odor, or taste (an airpurifying respirator must be equipped with the ap propriate air-purifying element). If the respirator wearer is unable to detect the penetration of the test agent into the respirator, it can be reasonably assured that the seal of the respirator to the wearer is satisfactory.
A7.2 Negative-Pressure Sealing'Test. A negative-airpressure respirator sealing test can be used on airpurifying respirators equipped with tight-fitting respira tory-inlet coverings and on atmosphere-supplying res pirators equipped with tight-fitting respiratory-inlet coverings and breathing tubes which can be squeezed
35
APPENDIX
or blocked at the inlet to prevent the passage of air. This test may be difficult or impossible to carry out on valveless respirators. The inlet opening of the respirator's canister(s), cartridge(s), or filter(s) is closed off by covering with the palm of the hand(s), by re placing the inlet seal on a canister(s), or by squeezing a breathing tube or blocking its inlet so that it will not allow the passage of air. Then the wearer inhales gently and holds his breath for at least 10 seconds. If a facepiece collapses slightly and no inward leakage of air into the facepiece is detected.it can be reason ably assured that the fit of the respirator to the wearer is satisfactory. For a respirator equipped with a mouth piece and nose clamp, if leakage of air into the nose or the mouth cannot be detected, then it can be rea sonably assured that the fit of the respirator to the wearer is satisfactory.
A73 Positive-Pressure Sealing Test. A positive-airpressure test can be used on respirators equipped with tight-fitting respiratory-inlet coverings which contain both inhalation and exhalation valves. This test may be difficult or impossible to carry out on valveless respirators. The exhalation valve or breathing tube, or both, is closed off and then the wearer ex hales gently. The fit of a respirator equipped with a facepiece is considered to be satisfactory if a slight positive pressure can be built up inside the facepiece without the detection of any outward leakage of air between the sealing surface of the facepiece and the respirator wearer's face. The fit of a respirator equip ped with a mouthpiece and nose clamp is considered satisfactory if the respirator wearer senses a buildup of positive pressure and is unable to detect any outwar# leakage of air through the nose and in the area between the mouth and the mouthpiece. For some respirators, this test method requires that the respirator wearer first remove an exhalation cover from the respirator and then replace it after completion of the test. These tasks often are difficult to carry out without disturbing the fit of the respirator to the wearer.
A7.4 Warning Concerning Negative-Pressure and Posi tive-Pressure Sealing Tests. Care must be taken in carry ing out a negative-pressure or positive-pressure sealing test; otherwise, the results of the sealing test may be unreliable. Thorough training in carrying out these tests should be given to respirator wearers.
AS. Monitoring of Respiratory Hazards
The intensity of potential exposures and actual ex posure of respirator wearers to respiratory hazards is determined by using instruments to measure the con
centrations of air contaminants or oxygen in the breathing zone of the respirator wearers. Adequate air sampling and analysis or appropriate calculations should be carried out to determine both the timeweighted average concentration and the peak concen tration of the respiratory hazard to which a respirator wearer may be potentially exposed or is actually ex posed. Concentrations of a substance causing a respira tory hazard should be determined during the work shift in order to accurately define both the time-weighted average concentration and the peak concentration of the substance. The concentrations of a substance in air may be affected by changes in process operation, changes in rate and direction of air movement, changes in temperature from day to night operation,and changes in seasons; these factors should be taken into account in carrying out a program of monitoring res piratory hazards.
It is essential that the volume of air sampled during a sampling test contain a sufficient quantity of the hazardous substance for accurate determination of the concentration of the substance in the workplace atmos phere. The volume of air to be sampled or the dura tion of the air-sampling period depends upon the fol lowing factors:
(1) Estimated concentration of the substance in air (2) Sensitivity of the sampling instrument and sampling procedures (3) Established permitted time-weighted average concentration and established permitted peak con centration for the substance in air Although it is recognized that the concentration of a hazardous substance which occurs during an emergency cannot always be measured or calculated, every reasonable effort should be made to estimate what this concentration would be. Consideration should be given to the use of a con tinuously operating air monitor and alarm to alert respirator wearers when a high conceutorlon of'a hazardous substance suddenly occurs.
A9.-Recommended Procedures for Cleaning and Sanitizing Respirators
Recommended procedures for cleaning and sanitizing respirators are as follows:
(1) Remove, when necessary, the following com ponents of respiratory-inlet covering assemblies before cleaning and sanitizing:
(a) Filters, cartridges, canisters (b) Speaking diaphragms (c) Demand and pressure-demand valve assemblies
36
APPENDIX
(d) Any components recommended by the respi
ammonium solution (200 parts per million of qua
rator manufacturers
ternary ammonium compounds in water with less
(2) Wash respiratory-inlet covering assemblies in
than 500 parts per million total hardness), 2-minute
warm (49C or 120F maximum temperature) cleaner-
immersion.
sanitizer solution. A stiff bristle (not wire) brush may
Different concentrations of quaternary ammonium
be used to facilitate removal of dirt or other foreign
salts are required to achieve a sanitizing solution with
material.
waters of varying hardness. Inflammation of the skin
(3) Rinse respiratory-inlet covering assemblies in
of the respirator user (dermatitis) may occur if the
clean, warm (49C or 120F maximum temperature)
quaternary ammonium compounds are not complete
water.
ly rinsed from the respirator. The hypochlorite and
(4) Drain all water and air-dry the respiratory-inlet
iodine solutions are unstable and break down as time
covering assemblies.
progresses; they may cause deterioration of rubber or
(5) Gean and sanitize all parts removed from respira other elastomeric parts and may be corrosive to metal
tory-inlet covering as recommended by the manufac
lic parts. Immersion times should not be extended be
l turers.
yond the mentioned time periods, and the sanitizers
(6) Hand wipe respiratory-inlet covering assemblies,
must be thoroughly rinsed from the respirator parts.
all parts, and all gasket and valve sealing surfaces with
Respirators may become contaminated with toxic
t
damp, lint-free cloth as needed to remove water resi
materials. If the contamination is light, normal cleaning
dues and all foreign materials.
procedures should provide satisfactory decontamina
(7) Inspect parts and replace any which are defec
tion; otherwise separate decontamination steps may
tive.
be required before cleaning.
(8) Reassemble parts on respiratory-inlet covering
assemblies.
(9) Attach new filters, cartridges, and canisters to
respiratory-inlet coverings. (10) Visually inspect and, where possible, test parts
A10. Oxygen Deficiency -- Immediately
and respirator assemblies for proper function.
Dangerous to Life or Health
(11) Place assembled respirators in appropriate con
tainers for storage.
''
An atmosphere which causes an oxygen partial pres
Machines may be used to expedite the cleaning,
sure of 100 millimeters of mercury column or less in
sanitizing, rinsing, and drying of large numbers of
the freshly inspired air in the upper portion of the
respirators. Extreme care must be taken to ensure
lungs which is saturated with water vapor is classified
against tumbling, agitation, or exposure to tempera- ;
as "oxygen deficiency -- immediately dangerous to life
tures above those recommended by the manufacturer
or health." The rationale for this classification is that
(normally 49C or 120F maximum), as these condi
an oxygen partial pressure of 100 millimeters of mer
tions are likely to result in damage to the respirators.
cury column in the freshly inspired air in the upper
Ultrasonic cleaners, clothes-washing machines, dish
portion of the lungs, which is saturated with water
washers, and clothes dryers have been specially adapted
vapor, corresponds to an oxygen partial pressure of
and successfully used for cleaning and drying respira'-'
ou'miilime'ters of mercury~coTumn in the alveoli of the
tors.
lungs with a carbon dioxide partial pressure of 40 milli
Geaner-sanitizers that effectively clean the respirator
meters of mercury column is present in the alveoli of
and contain a bactericidal agent are commercially
the lungs, and at these alveolar conditions the hemo
available. The bactericidal agent frequently used is a
globin of the alveolar blood is 90% saturated with
quaternary ammonium compound.
oxygen. When the oxygen content of the hemoglobin
Strong cleaning and sanitizing agents and many
of the alveolar blood drops below 90% saturation, oxy
solvents can damage rubber or elastomeric respirator
gen-deficiency symptoms become noticeable. Further
parts. These materials must be used with caution.
details concerning oxygen deficiency will be found on
Alternatively, respirators may be washed in a deter
pages 16 to 18 of "A Cuide to Industrial Respiratory
gent solution and then sanitized by immersion in a
Protection," LA-6677-M, published by the Los Alamos
sanitizing solution. Some sanitizing solutions which
Scientific Laboratory;on pages 140-148 of Volume I
have proven effective are: (1) a hypochlorite solution
of "Patty's Industrial Hygiene and Toxicology." pub
(50 parts per million chlorine), 2-minute immersion:
lished by John Wiley and Sons, Incorporated. 1978;
(2) an aqueous iodine solution (50 parts per million
and in "Physiology of Respiration," published by
of iodine). 2-minute immersion;or(3)a quaternary
Yearbook Medical Publishers Incorporated, 1965.
37
APPENDIX
The oxygen partial pressure in the freshly inspired air in the upper portion of the lungs which is saturated with water vapor is calculated using the following equation:
Partial pressure of oxygen in freshly inspired air in upper portion of lungs in units of millimeters of = mercury column
^Atmospheric air pressure in units of millimeters of mercury * vcolumn
47.0 millimeters of mercury column
Decimal fraction by volume of oxygen in X atmospheric air in workplace
NOTE: 47.0 millimeters of mercury column is the partial pressure of water vapor in the air in the upper portion of the lungs which is saturated with water vapor. The concentration of oxygen in normal atmospheric air is 20.95% by volume.
Examples of calculations: (1) Determine the partial pressure of oxygen in the
upper portion of the lungs of a person in a workplace at sea level when the atmospheric air in the workplace has a normal oxygen concentration.
The atmospheric air pressure at sea level is 760j0 millimeters of mercury column.
The concentration of oxygen in normal atmospheric air is 20.95% by volume.
Partial pressure of oxygen in freshly inspired air in __ upper portion of lungs
149.37 millimeters of (760.0 - 47.0) X 0.2095 = mercury column
(2) Determine the partial pressure of oxygen in the 1 upper portion of the lungs of a person in a workplace at an altitude of 5000 feet above sea level when the atmospheric air has a normal oxygen concentration.
The atmospheric air pressure at an altitude of 5000
feet above sea level is 632.7 millimeters of mercury
column.
.
The concentration of oxygen in normal atmos
pheric air is 20.95% by volume.
Partial pressure of oxygen in freshly inspired air in upper portion of lungs
(632.7 - 47.0) X 0.2095 = 122-7 miII,"leters of mercury column
(3) Determine the partial pressure of oxygen in the upper portion of the lungs of a person in a work place at an altitude of 10 000 feet above sea level when the atmospheric air has a normal oxygen concentration.
The atmospheric air pressure at an altitude of 10 000 feet above sea level is 522.7 millimeters of mercury column.
The concentration of oxygen in norma] atmospheric air is 20.95% by volume.
Partial pressure of oxygen in freshly inspired air in upper portion of lungs
(522.7 - 47.0) X 0.2095 =
99.66 millimeters of mercury column
(4) Determine the partial pressure of oxygen in the upper portion of the lungs of a person in a work place at sea level when the concentration of oxygen in the atmospheric air in the workplace is 14.0% by vol ume.
The atmospheric air pressure at sea level is 760.0 millimeters of mercury column.
The concentration of oxygen in the atmospheric air in the workplace is 14.0% by volume.
Partial pressure of oxygen in freshly inspired air in _ upper portion of lungs
99.82 millimeters of (760.0 - 47.0) X 0.14 =
mercury column
(
(
(
38