Document 8jw8rLkeX862L3eLrqpaYgDy
*i
( > KY-908-D (G) FWP 10/05/82
( LOT )
4226* ( EST WGT )
COMTYP JOB NAME: 3KY908DMG
STANDARD HRS.
TIME ______ -M
LOCATN - >V .*
*
EQUIP MENT |
CG CODE
14 YC-3 14 YC-3 14 YC-3 14 YC-3
PQ Li
93 Wl 93 93 3m 93 ----
wmrnmummimm
1 NAME : KROLOR*
DRY*
DRY
NO. PKG TOTAL
ACTUAL
WEIGHT CONT PKG WGT WEIGHT USE LBS
<%&>-0>-
___ ___
I USE | N-
ACCT
I LBS CODE LBS
`BEFORE USING SV MAKE -SURE N-28-D LINE (HYDRO CHLORIC ACID) IF ANY IS BLANKED OFF.*
RUN 60*(990. G) WATER IN V-203. SET AGITATOR ON
HIGH SPEED.
>
v WEIGH IN DRUM & POUR IN (SODIUM SJLICATE)
y\ DUMP IN AND STIR 5 MIN (CHROME YELLOW.) _
^ I RECORD: STA RT _J>JrJzLl
LOT
I
FlN_t/i$fikL
>
y
A| ADJUST TO 75* (1275 G) *NOTE: VOLUMES HIGHER i^THAN 75* MAY CAUSE DUSTING IN EXHAUST HOOD.
<51 WITH AGITATOR ON LOW SPEED PUMP V-203 THRU jyHtfKbc AT 2400-2600 PSI INTO V-205
WHEN v -203 MT, WASH COLOR THRU HOMOG WITH MIN ^f^DFJ=IOT WATER AT 2400^600 PSI INTO V-205 *n V^ECORD: V-205 VOL T*jL> 6 ADJ TO 60* (2100 G)
| J^pLWSPECT HOMOG STRAINER & CLEAN IF NECESSARY
420 32-D 420 63X50 YC-3-B 3150
\-0L I
?UN 10* (514 G) WATER INTO
START AGITATOR I
PUMP V-205 THRU HOMOS.A3E^SaO-5200 PSI INTO SV. |
ORD: TIME STARTvSIS5fOTAL MINUTES _/*.?_ |
OTE: IF HOMOG PRESSURE FALLS BELOW 480 PSI, 1
3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 |
WHEN V-205 MT, RUN IN 5* (240 G) WATER & PUMP U HOMOG AT 48O0-5200 PSI INTO SV
| |
_____________________ ,___________._____________I ______ 01 - SET FORMULA SELECTOR TO POSITION |
') OR POSITION 7 (V-244)
!
CAM RESET PB - SET 22 TC IN AUTO EMOTE (TEMP IS SET AT 190-194*F)
5I
|
wov
RECORD' LEVELS & SET R/M COUNTER *1 AS FOLLOWS: |
I A. 11 LG i
PRESET # -*
95 GAL ' | (LIQUID ALUM) |
115-D
154--SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
|
| 3FC1 (N-27-D CONTROLLER - SULFURIC ACID 60%) |
I I 27-D
,| IN MANUAL
0.65 GPM I
| 3.F.C20 (N-27-D WATER) IN MANUAL LOCAL 5.2 .GPM |
| ^3FR10 (N-27-D/WATER) RATIO
0.8 \
I 8FCL0 .XNr-32-D CONTROLLER) IN MANUAL- 0.87 GPM | 18FC20' (N-32-D WATER) IN MANUAL LOCAL 4.8 GPM |
32-D
| 8FC20 (N-32-D WATER) IN REMOTE
1
| 8FR10 (N-32-D/WATER) RATIO
-1,1
II
-OT- ___. _ CQMTYP JOB NAME: 3KY903DMG
EQUIP KENT I
I PAGE 2 CG 3 KY-908-D
PAGE 02
ATE PK1N I El): 1 y/i>^/b2
I USE I N- IACCT I LBS | CODE 1 LBS
-RATOR STEP PB
RECORD LEVEL 2LGfc5s.% ^F <35% FOLLOW SOLUTION
AKE-UP PROCEDURE FOR N-27-D
^DJUST SV Xp 47* <2400 G) 7 r
RECORD PW7e J. ADJ TO 11 .0--11.2 WITH N-7-D
<CAUSTIC SODA SOLN) AT 5% (i PARTS WATER TO 1
PART N-7-0 >
.......
IPHON INTO SV. RECORD: PH (&J - ASSUME 5%
OPERATOR STEP PB
15.
TfP STEP 6/39* AFTER HEAT-UP RECORD: PH /*/
SWITCH 3FC2, 8FC10, 6 8FC2 TO AUTO
'OPERATOR STEP PB SP STEP 10/43* WHEN 3FC20, 8FC1 6 8FC20 FLOWS
ARE IN LIMITS, SWITCH 3FC10 TO AUTO'& PB
"SP STEP 11/44. WHEN 3FC10 & 3FC2 FLOWS ARE IN UMITS, SWITCH 3FC2 TO REMOTE
CTOR STEP PB
DURING STRIKE RECORD:
SP STEP V-243/V-244
PH . RANGE . TIME'
13/46 (30 MIN) 1 4/47 (6 MIN)
7/7 9*3-1. 9.3-10.Q UPllM&Jy,
15/48 <2 HRS)
:.3jr 9.3-10.0 2/JjtiMSr
16/49 <2 HRS, 25 MIN) rfry, 9.3-10. //>srsr&&
1 7/50 (FINAL 3 HRS)
.7*5-8.5
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NOTE I
IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5.
|
CORD: PH
ASSUME 77% I
SIFT IN (BLANC FIXE N)
I
1 7-D XT L
55
ADD 42* (32 G) WATER TO V-385 ADD 6 STIR FOR 2 MIN FOR :S 57
ASSUME 50% 1
7-D
URING STRIKE CHECK LEVEL IN V-387. F LOW LEVEL LIGHT IS NOT LIT, GO TO S-35 IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING L*-"" THAT LOW LEVEL PEG IN VAT IS- ABOVE SURFACE >rT IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW I STEARATE MAKE-UP PROCEDURE.
I..
I
I
135-i^UN IN 25* (244 GAL). DO NOT MAKE UP THIS
I
I I SOLUTION MORE THAN 30 MINUTES IN ADVANCE.
I
I I. DELAY BETWEEN END OF STEP 41 HEAT-UP AND
|
| | START OF STEP 48 HOMOGENIZATION SHOULD BE
1
t J, LESS THAN 30 MINUTES.
vf
388 |SOi<tURN ON STEAM L AGITATOR
'
- I "
8 \jST\n ADJUST TO 32* (317 GAL) AT 178-182*F *
!
f3>r"SET BADGER METER FOR, 466*
l
1 PUMP IN FROM V-387 THRU UNDERSRFCE DISTRIBUTORS! 378
I | AS FAST AS POSSIBLE (ISOBUTYL STEARATE, BUTYL | 44
I STEARATE, EMCOL P-10-59)
. I 44
MOJ^SHUT OFF PUMP
.I
\#<\ STIR 30 MIN AT 178-182*F FOR S 48
|
j^r | DO NOT SHUT OFF AGITATOR
!
! I
'h
I 169--ft I i 155-AI I ^%Aiai
DUP050060002
. COhTYP JOB NAME: 3KY908DMG PAGE 3 DATE PRINTED:10/05/82
.EQUIP PAGE 3 CG 3 KY-908-D.-
I USE
~ - 1 l bs
""%lUHEN_S2i~C0MPLi:ri_HiAT~Sv"'T0_T9i-20-DlG~F_IN~~ |
I N- IACCT | c o de j l bs
\ |"~
...*4g!. L>*rio.MiN.
-
.i
CLO^_WATER - LINE G DISCHARGE;VALVES AT STEARATE !
j-388 DISCHARGE VALVES TO STEARATE PUMP
INLET
j,
WATER VALVE AT STEARATE-PUMP & RUN WATER 1
^fSS~n^0<^ THRU HOMOG AT 2900-31PSI, TO SEWER
|
t? | WHILE HOMOG WATER AT 29-3l0 PSI, OPEN HOMOG |
I ' I DISCHARGE VALVE TO SV AND CLOSE VALVE TO
|
I U- SEWER
|
8T1 IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE, |
TURN ON PUMP & HOMOG V-388 TO SV AT 29-31|
PSI. MAINTAIN SV AT 198-20*F.
I
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE j
*T STEARATE PUMP ASAP
I
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT |
WATER FROM HOT WATER MIXER
I
| WHEN S5 COMPLETE TURN OFF HOMOG & STEARATE
j
PUMP'
I
j^r'ISTlR 5 MIN AT 198-2*F
]
!52T> SHUT OFF STEAM
|
J>T^L WHEN S53 COMPLETE, OPERATOR PB
1
L55"T SP STEP 23/53 RECORD PH__^._^_<3.3-3.7) '
|
|56 ! IF NECESSARY, ADJ PH TO 3.3-3.7 (DOWNWARD ONLY)!
| | & RECORD:
|
| * | NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA |
1|
BADGER METER. STIR 5 MIN AFTER EACH
|
!*ri RUN INANDD-7I-TDIONFR. OM S-3 IN 1-12 MIN AGSSSUTMIRE 550M%IN!1_______ 115-D I__ ___
!
\$SST\ RECORD: PHji^_. <4.2-4.4) & IF NECESSARY, ADJ |
1 TO PH 4.2-4.4 & RECORD: PH
_Z__ASSUME 507. ! _ / 7i__ 7-D I
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 78% |_,_____ 27-D I______
SIPHON N-7-D INTO SV
I
'U OPERATOR STEP PB
I
1PERAT0R STEP PB
1
T SP STEP 6 - BATCH COMPLETE
.. I
START
Si'Aa % tiBjzf:::::::
FINISH m*?STEF
OPERATOR
I
DUP050060003
9;
DUP050060004