Document 8VrQKDXznbK90ab3Y0ymwMory

FILE NAME Firestone FIRE DATE 1969 1963 DOC FIRE017 DOCUMENT DESCRIPTION Firestone Corporate Health and Safety Manual BC Ex 317 000014894 0 0 14894 SUBJECT TO DISCLOSURE RESTRICTION 4063 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION THE FIRESTONE TIRE & RUBBER COMPANY AKRON OHIO SUBJECT TO DISCLOSURE RESTRICTION 40638 Pages Section I Pages Section II Pages Section III Pages Section IV Pages Section V Pages Section VI Pages ADMINISTRATION HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION CURRENT PAGES AND DATE OF ISSUE 12/29/69 Manual Outline and Table of Contents i thru vii - 12/9/63 vii - 10/22/63 Home * viii - 8/29/62 ( ixx 10/22/63 ( Office Office * Akron Akron - manuals manuals . only only * ) Administration 1.1.1 - 9/11/62 1.2.1 - 9/11/62 Responsibility For Safe Plant Operation 2.1.A.1 11/4/63 2.1.B.1 - 11/4/63 2.1.8.2 - 11/16/64 2.1.B.3 - 12/29/69 - 2.1.C.1 and 2.1.0.2 - 11/4/63 2.1.C.3 - 11/5/63 19/21/62 2.2.A.1 thru 2.2.A.4 2.2.A.5 and 2.2.A.6 - 9/20/62 2.2.B.1 thru 2.2.B.5 - 9/21/62 Safety and Fire Inspection Program 3.1.1 - 9/26/62 3.1.A.1 and 3.1.A.2 - 11/13/62 3.1.B.1 and 3.1.B.2 - 11/14/62 3.1.C.1 and 3.1.C.2 - 11/14/62 3.2.1 thru 3.2.3 - 9/26/62 Interplant Releases 4.1.A.1 and 4.1.A.2 - 11/5/63 4.1.A.3 - 5/18/65 4.1.A.4 thru 4.1.A.7 - 12/29/69 Engineering 5.1.1 thru 5.1.7 7/10/67 5.3.A.1 thru 5.3.A.4 - 1/7/65 Industrial Hygiene 6.1.1 thru 6.1.5 - 6/17/68 6.1.A.1 - 10/3/62 6.2.A.1 and 6.2.A.2- 6.2.A.2- 5/8/69 6.2.A.3 thru 6.2.A.5 - 2/8/66 6.2.A.6 - 4/30/68 6.2.A.7 - 4/18/63 6.2.A.8 thru 6.2.A.11 - 12/13/66 6.2.A.12 thru 6.2.A.15 - 6/5/67 6.2.A.16 thru 6.2.A.19 - 7/16/68 6.2.A.20 thru 6.2.A.24 >> 8/1/69 6.2.B.l and 6.2.B.2 - 4/5/67 6.2.B.3 - 3/24/65 6.2.8.4 and 6.2.B.5 - 7/26/67 cont'd SUBJECT TO DISCLOSURE RESTRICTION 406406339 940639 40639 40639 Section VI Pages Section VII Pages VOLUME ee ey Section VIII Pages Section IX Section X Pages Section XI Pages Section XII Section XIII Pages - cont'd 6.2.C.15 6.2.C.16 6.2.0.17 6.2.C.18 6.2.C.19 6.2.C.21 6.2.C.22 6.2.C.24 6.2.C.25 6.2.C.27 6.2.C.31 6.2.C.33 - 4/26/65 - 8/19/65 - 6/23/66 - 9/15/66 and 6.2.C.20 - 9/22/66 = 12/13/66 and 6.2.C.23 - 6/26/67 - 11/29/67 and 6.2.C.26 - 1/23/68 4/16/68 4/16/68 thru 6.2.C.30 - and 6.2.C.32 - 4/19/68 thru 6.2.C.35 - 5/3/68 Property Protection 7.1.A.1 thru 7.1.A.8 - 7/18/63 7.1.B.1 thru 7.1.8.3 - 7/18/63 7/19/63 7.1.C.1 7.1.C.1 thru 7.1.C.16 - 7.2.A.1 thru 7.2.A.8 - 7/19/63 7.2.A.9 - 2/25/66 7.2.A.10 thru 7.2.A.19 - 7/19/63 7.2.A.20 thru 7.2.A.89 - 7/22/63 7.2.B.1 thru 7.2.B.9 - 7/22/63 7.2.C.1 thru 7.2.C.3 - 7/22/63 7.2.D.1 thru 7.2.D.3 - 7/22/63 7.2.E.112 7.2.E.112 29 7.2.F.1 and 7.2.F.2 - 11/7/62 7.2.F.9 thru 7.2.F.ll - 10/3/62 12/29/69 Safety 8.1.1 8.2.A.1 8.2.B.3 9/11/62 11/6/62 thru 8.2.A.3 - and 8.2.B.4 - 10/24/66 8.2.C.1 thru 8.2.C.4 - 10/25/62 8.3.A.1 and 8.3.A.2 - 11/6/62 Nothing Accident Producing Physical Conditions and Their Control 10.1.H.15 10.1.H.15 17 10.2.D.1 10.2.E.1 10.3.A.1 10.4.A.1 10.5.A.1 10/2/162 thru 10.2.D.5 - 11/7/62 and 10.2.E.2 - 11/7/62 - 11/7/62 thru 10.4.A.12 - 11/7/62 - 8/25/65 Explosive and Flammable Materials 11.2.1 thru 11.2.8 - 10/29/62 11.2.13 thru 11.2.16 - 11/15/62 Nothing Property Safety Medical and Protection Forms 13.1.1 thru 13.1.37 - 3/8/63 SUBJECT TO DISCLOSURE RESTRICTION 40640 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ; - Section MANUAL OUTLINE AND TABLE OF CONTENTS Part TABLE OF CONTENTS VOLUME Pago Date Cancels I i 12-6-63 None | ede. SECTION I ADMINISTRATION - INTRODUCTION Part 1. The Need for Employee and Property Protection A. Employee Protection B. Property Protection Part 2. Preparation of The Manual A. Joint Home Office Departmental Corporation B. Custom Manual SECTION II RESPONSIBILITY FOR SAFE PLANT OPERATION Part Communication System A. Departments issuing Instructions and Procedures B. Operation of the System C. Content and Form of the Release Part 2. Functional Responsibilities A. Responsibilities of Home Office Departments 1. Production Management Function 2. Safety Management Function 3. Engineering Management Function 4. Insurance Management Function 5 Medical Management Function 6 Technical Management Function 7. Purchasing Management Function 8. Controlling Management Function 9. Interplant Management Function B. Plant Level Responsibilities 1. Plant Management Function 3. Production Function Safety Function 4. 5. Engineering Function Controlling Function Technical Function Medical Function Purchasing Function Plant Protection Function 2.12.1 . A. 2. 1. A. 12.2. 1. 2. 1. 2. 1. 2.2 2.2 A. 2.2.A.12.2.A.1 2.2.A.1 2.2.A.1 2.2.A.1 2.2.A.1 2.2.A.2 2.A.A. 2.2.A 2.A 2.2 2.2 2. 2. 1 2. 2. 1 2.2 2 B. 2.2 2.2 4 2. 2. B. 4 2. B.4 2.2 2.2 5 5 2.2 2.2 5 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40641 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION section MANUAL OUTLINE AND TABLE OF CONTENTS Part TABLE OF CONTENTS CONTINUED SECTION III SAFETY AND FIRE INSPECTION PROGRAM VOLUME I 12-6-63 Cancels None Page 3.1.1 Part 1. Mandatory Inspections A. Determination of Inspections Required A Domestic Tire Plants and Canada B Foreign Tire Plants C Licensee Tire Plants B. Additions to the Required Inspections C. Frequency of Inspections D. Program Improvements Part 2. Inspection Scheduling and Reporting A. The Firestone Record System 1. Introduction 2. Scheduling and Reporting 3. How the System Works 4. The Basic Form 5. Handling Safety Inspection Work Orders 6. Responsibility Assignment SECTION IV PLANT RELEASES Part 1. Interplant Releases A. Summary of Releases SECTION V ENGINEERING Part 1. Government Regulations A. Radioactive Type Gages Part 2. Equipment Design and Operation SECTION VI INDUSTRIAL HYGIENE Part 1. Part 2. Definition Scope Function and Organization Health Hazards and Their Control 3.1.1 A. 3.1 3.1 3.1.1 3.1.1 3.1.1 3.2.1 3.2.13.2.1 3.2.1 3.2.1 3.2.1 3.2.1 3.2 1 3.2 1 3.2.1 3.2.2 3.2 4.1 A. 4.1 5.1.1 5.1.1 5.1.1 Future Future _ 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40642 section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION MANUAL OUTLINE AND TABLE OF CONTENTS VOLUME I Page =. . _ Dato 12-6-63 7m Cancels None TABLE OF CONTENTS CONTINUED . : A. Environmental Control of Health Hazards Page Future .1 2. 3 4. 5. 6 7. 8 9 10 Industrial Health Hazards Types of Environmental Controls of Health Substitution of Less Toxic Materials Hazards Process and Operations Changes Segregation of Hazardous Processes Industrial Ventilation Building Design and Maintenance General Ventilation Noise Control Radiation Hazards and Controls Future Future Future Future Future A. Future Future Future Future B. Personal Protection Equipment 1. Eye Protection 2. Face and Eye Protection 3. Finger Hand and Arm Protection Toe 4. Foot and Leg Protection 5. Head Safeguards 6. . Noise Safeguards 7. Respiratory Protective Equipment 8. Safety Belts 9. Special Equipment C. Common Industrial Hazards Future ---- _ ., Future Future Future Future Future Future Future Future Future 6.2 SECTION VII PROPERTY PROTECTION Part Fire Protection Engineering A. Automatic Sprinkler Systems 1 Additions and Repairs 2. Care and Maintenance B. Hand Fire Extinguishing Equipment C. Miscellaneous Fire Protection Equipment 1. Trimethoxyboroxine TMB for Extinguishment of Metal Fires 2. Fire Protection Recommendations For Rolling Steel Fire Doors 7.1 7.1 A.1 7.1 7.1 7.1 7.1 7.1 -4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40643 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION MANUAL OUTLINE AND TABLE OF CONTENTS VOLUME I Page iv Date Cancels 12-9-63 None TABLE OF CONTENTS CONTINUED Page 3. Procedure For Inspecting and Maintaining Fixed High Pressure Carbon Dioxide Extinguishing Systems 7.1 Part 2. Protection of Property Hazards A. Special Fire Hazards 1. Fire Protection Recommendations For Handling and Storage of Pigment R. P. 12572 Elastopar 2. Fire Hazards of Benzoyl Peroxide 3. Fire Protection Recommendations for Liquefied Petroleum Gas powered Industrial Trucks 4. Post Dip Unit 5. Electrostatic Hazards 6. Fire Protection - Horizontal Spreaders 7. Fire Protection Recommendations For Research Chemical Physical and Testing Laboratories 8. Compressed Gases in Cylinders 9. General Safeguard For All Gases 10. Fire Protection Recommendations For Dust Explosion Hazards in connection with Synthetic resins 11. Fire Protection Recommendations For Salt Bath Heat Treating A. A. A. 7.2.A. 7.2.A. A. 7.2.A. 23 S 7.2 A. 7.2 7.2 43 A. 51 12. 13. 14. 15 16 Suggested Fire Emergency Organization Program Fire Production Recommendations to avoid Physical Damage due to water in hot oil storage tanks List of Rubber Compounding Ingredients Chemical Chemicals and solvents showing Fire Hazards Fire Protection Aspects and Maintenance Data Connected with Liquid Filled Askarel Insulated Transformers Potential Fire Hazard Associated with Automatic Narrow White Sidewall Grinders . 7.2.A. 7.2.A. 70 7.2 A. 73 7.2.A. 77 : 7.2 83 5-4279 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40644 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION MANUAL OUTLINE AND TABLE OF CONTENTS VOLUME I Page V Date Cancels 12-9-63 None TABLE OF CONTENTS CONTINUED 17. Prevention of Gas and Oil Fixed Boiler and Over Explosions 18. Identification of Compressed Gas Containers Boilers and Pressure Vessels 1. Boiler Explosions 2. Mandatory Inspection For Pressure Vessels C. Construction Hazards 1. Welding and Cutting Operations 2. Preventing Cutting and Welding Fires D. Insurance 1. Standard Procedure For Insurance Claims E. Plant Security Page A. 7.2 88 B. 7.2 7.2 B. 6 7.2 7.2 7.2 7.2 2 7.2 1 SECTION VIII SAFETY Part 1. Factory Safety Manual A. Distribution of Manual B. Table of Contents of Factory Safety Manual 1. Safety and Accident Prevention 2 Fire Protection 3. Plant Protection Part 2. Safety Procedures A. Banburys B. Hazardous Materials C. Bagomatic and Autoform Presses SECTION IX TECHNICAL Part 1. Standard Operating Procedures SECTION X ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL Part 1. Layout and Design A. Layout and Design B. Construction and Remodeling C. Building Exits and Stairs D. Floor Openings and Platforms E. Hazardous Operations or Conditions 4273 The Firestone Tire & Rubber Company 8.1.1 1.1 8.1.1 8.1.1. 8.1.1 8.1.1 8.1.1 8.2. 1 C. 1 8. 2. 8. 1 Future Future Future Future Future Future Future SUBJECT TO DISCLOSURE RESTRICTION 40645 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section Part MANUAL OUTLINE AND TABLE OF CONTENTS TABLE OF CONTENTS CONTINUED F. Lighting G. Ventilation H. Painting I. Piping Systems VOLUME I Page vi Date 12-9-63 Cancels None Page Future Future Future Future Part 2. Machinery A. Mechanical Hazards 1. Pierce Tire Wrapping Machine 2. DeMattia Tube Curing Stands 3. Horizontal Heater Door Safety Devices B. Enclosure and Barrier Type Guards C. Specific Hazardous Equipment 1. Powder Actuated Hand Tools D. Operation Hazards 1. McNeil Shear Strip Tire Presses 2. Fatality in Tire Assembly Department 3. Drum Rotation Direction - Method of Making Tread Splices E. Automation 1. Curing Room Accident BOM Shaping 10. A. 10. A. 10. A. 10. A. Future 10. 2. C. 10. C. 10. .10 D. 10. D. 200 & 10. D. 4 10. 2. E.1 Part 3. Electricity A. Electric Hazards 1. Bagomatic Tire Safety B. Hazardous Hand Powcred Tools Part 4. Part 5. Storage of Materials and Chemicals A. Rubber Products Material Handling A. Power Trucks B. Conveyors SECTION XI EXPLOSIVE AND FLAMMABLE MATERIALS Part 1 Properties of Explosive Materials Part 2. Properties of Flammable Materials 10. Future Future Future Future Future Future 11. 2.1 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40646 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section MANUAL OUTLINE AND TABLE OF CONTENTS Part _ TABLE OF CONTENTS CONTINUED SECTION XII SPECIAL PROBLEMS Part 1. Waste Control A. Scope of the Problem B. Definitions C. Use of Public Sewers D. Polution E. Chemical Hazards F. Liquid Disposal Measures G. Atmospheric Polution H. Air Cleaners I. Disposal of Flammable Wastes 1. Solid 2. Liquid 3. Gaseous J. Radioactive Wastes VOLUME Date Cancels vii 12-9-63 None Page Future Future Future Future Future Future Future Future Future Future Future Future Future Future Part 2. Control of Catastrophes A. Forethought for Safety B. Catastrophes not limited inherently to Hazardous : Operations C. Disaster Control Organization D. Communications E. Training F. Floods G. Sabotage H. Windstorm I. Atomic Attack Future Future Future Future Future Future Future Future Future Future SECTION XIII SAFETY MEDICAL AND PROPERTY PROTECTION FORMS Part 1. Part 2. Part 3 Part 4 Safety Inspection Program Forms Safety Forms Medical Forms Property Protection Forms 1.1 Future Future Future mr, The Firestone Tire & Rubber Company SUBJECT SUBJECT TO DISCLOSURE RESTRICTION Administ Administ on SUBJECT TO DISCLOSURE RESTRICTION 40648 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION INTRODUCTION 1. THE NEED FOR EMPLOYEE AND PROPERTY PROTECTION VOLUME Page Date Cancels I 1.1.1 9-11-62 None A. EMPLOYEE PROTECTION Industrial accidents present a problem that merits serious consideration and attention Approximately 15,000 15,000 people are killed by work accidents in the United States each year There are annually close to 2,000,000 2,000,000 2,000,000 disabling injuries from occupational activity of which nearly 10,000 involve some permanent impairment In addition to pain and possible crippling effects an injured worker and his family often suffer a serious financial loss dispite workmen's compensation payments Of course no payment is an adequate compensation for a death or a permanent impairment As an aid to help insure and improve the excellence of the Firestone Safety Program this manual has been prepared The information and contents of the manual present the work of the many Firestone Departments which work actively toward the protection of Firestone employees B. PROPERTY PROTECTION The value of Firestone plant equipmeanntd property runs into many millions of dollars The protection of this property from hazards of fire catastrophes and damage are a prime necessity and is closely linked with the problems of employee protection Experience dictates the necessity of coordinating the problems of employee and property protection 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40649 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION I INTRODUCTION PREPARATION OF THE MANUAL VOLUME Page Date Cancels I 121 9-11-62 None ow A. JOINT HOME OFFICE DEPARTMENTAL COOPERATION The Administration Manual - Health Safety Engineering and Property Protection is the product of the coordinated efforts of the Safety Medical Insurance Technical and Engineering Departments These departments prepared the various sections of the manual under their control and is the result of many years of Firestone experience and activities in these areas In making future additions and deletions each department is charged with the responsibility for keeping its sections pertinent and date in keeping with the policies and instructions of management All individual plants are urged to present their ideas suggestions corrections and improvements in the manual to the Home Office Departments concerned B. CUSTOM MANUAL Because of the wide variety of products and type of plants operated in Firestone's organization it is necessary that manual be custom to fit plant groupings These groupings are presented as follows the 1. Tire Plants a Domestic b Foreign C. Licensee Textile Plants 3 Industrial Products Plants 4 8.10. Steel Products Plants Foam Rubber and Polyurethane Plants Plastic Products and Plastic Resins Plants Defense Products Plants Rubber Reclaiming Plants Synthetic Rubber Plants Research The master copy of the manual will be kept by the Home Office Interplant Department It will contain the complete edition of the Administration Manual The manuals sent to each plant will contain only the information which applies to the particular plant The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40650 Responiblty Responsiblity ba SUBJECT TO DISCLOSURE RESTRICTION 4065410651 40651 40651 40651 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I ~ - Section II RESPONSIBILITY FOR SAFE PLANT OPERATION __ Page A. Date 11-4-63 Part 1 COMMUNICATION SYSTEM Cancels None A. DEPARTMENTS ISSUING INSTRUCTIONS AND PROCEDURES Within the Firestone organization many departments are charged with responsibilities concerning problems of Health Safety Engineering and Property Protection and with the issuance of instructions standard practices and procedures The departments most directly involved within the Home Office include the Safety Insurance Production Technical Medical and Engineering departments The purpose of this manual is to coordinate consolidate and collect into one manual for company and plant use the cooperative efforts of these departments in dealing with the problems in this management area Each department is responsible for the subject matter presented in its section of the Manual New additions to the manual should be approved by the following managers for those sections under their control Technical Insurance Director of Research Insurance Manager Safety Medical Engineering Plant Protection Safety Director . Medical Director Chief Engineer Plant Protection Manager B. OPERATION OF THE SYSTEM As is the current practice all important matters dealing with Health Safety Safety Engineering and Property Protection should be released to the plants using the Interplant Release Method - Code 10 A Communication System Chart is presented on the following page to outline the release method Within the Home Office the various departments work and cooperate on problems of employee and property protection after a problem has been investigated and discussed with top management a formal release is made The release method insures that the contents of the release are directed to the attention of the proper plants and Plant Personnel 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4065240652 40652 40652 5 Section II Part 1. ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION RESPONSIBILITY FOR SAFE PLANT OPERATION COM UNICATION COMMUNICATION SYSTEM VOLUME Page Dato Cancels I B.1 11-4-63 None PROTECN PROERTY & ZWODGHERIN SAFETY BRALTE 1-4771 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40653 Section II Part I ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION RESPONSIBILITY FOR SAFE PLANT OPERATION COMMUNICATION SYSTEM VOLUME I Page 2.1.B.3 Dato 12/29/69 Cancels None INTERPLANT RELEASE RESPONSIBILITY FOR ADMINISTRATION MANUAL ISSUED TO PLANT MANAGERS SAFETY ENGINEERS ALL PLANTS - DOMESTIC & OVERSEAS NO IP.10-38 IP.10-38 PAGE_ 1 of 1 PAGE_ ISSUED 12/29/69 M. R. BATCHE ISSUED BY H. WEATHERBE APPROVED BY T. CAHOON_ SUBJECT ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Until this release information and additions for the Administration Manual Health Safety Engineering & Property Protection Volumes I and II have been released to the plants through Interplant Department Akron by means of the Interplant Release system as noted in Section II Responsibility for Safe Plant Operation Communication System Volume I Pages 2.1.C.1 thru _ Effective with this release Home Office responsibility for the Administration Manual essential Master Copy content releases of additions and revisions information Corporate Safety is assuming Volumes I and II including and the distribution of all Until further advised all communications relating to the Administration Manual should be directed to Corporate Safety Personnel Relations Akron Although there are no extra copies of the Administration Manual pre- sently available Corporate Safety is updating and revising the manual to reflect latest in topics of industrial hygiene safety and fire prevention Additional Additional copies can be made available upon completion of the planned revisions revisions 4273 The Firestone Tire & Rubber Company RECEIVED 8 1969 JAN WILSON G. L. WILSON SUBJECT TO DISCLOSURE RESTRICTION 406406554440654 40654 40654 II Section Part 42 1 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION RESPONSIBILITY FOR SAFE PLANT OPERATION COMMUNICATION SYSTEM VOLUME Page Date Cancels I 2.1 11-4-63 None C. CONTENT AND FORM OF THE RELEASE 1. Additions To The Manual This manual has been written incorporating the code 10 releases issued up to the manual was released To help insure that the manuals are kept up to date and are accurate all releases will be distributed in the brown Firestone Mail envelope Form 3060M When new pages are received the new material should be correctly inserted into the manual the cancelled pages placed inside the mailing envelope and returned to the Akron Interplant Department This department will use the returned material for a feedback check to assure that manuals are kept up to date For the manual to provide maximum service and usage the manual must be accurate and up to date It will be the policy to continually remove and replace pages which become obsolete 2. Form 4273 All releases should be typed on yellow mats Form 4273 using an electric typewriter After typing the Ediphone Department will multilith the required number of copies These should then be given to the Interplant Department for distribution Distribution of Materials Releases Distribution will be made to those persons as indicated on the distribution list on pages viii ix and The release should be custom made and issued only to the plants for which it applies Master Copy The Interplant Department copy will be the Master Copy against which titles page numbers and dates etc. should be checked 5. Use of Names It is recommended that person's names not be used throughout the manual except in the distribution listing and in the issuing and approval of release 5-4278 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40655 40655 40655 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION section II RESPONSIBILITY FOR SAFE PLANT OPERATION VOLUME Pago I 2.1 Part 4 COMMUNICATION SYSTEM Cancels 11-4-63 C. CONTENT AND FORM OF THE RELEASE CONTINUED This recommendation is made because of the change retirement and relocation of personnel and the need to keep names and locations up to date Instead of personal names it is recommended that job titles be used such as Plant Manager Plant Engineer Chief Chemist etc. 6 Title Page This page should be separate from the text pages which are to be inserted into various sections of the manual It should have the following necessary information in addition to comments upon the release The title page is usually presented on plain paper as shown in the example which follows Drawings Large drawings and bulk printed matter issued with the release which are not included in the manual should be accurately described for references purposes tn The Firestone Tire & Rubber Campeny SUBJECT TO DISCLOSURE RESTRICTION 40656 40656 40656 40656 - Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION II RESPONSIBILITY FOR SAFE PLANT OPERATION 1. COMMUNICATION SYSTEM VOLUME Date Cancels I 2.1 11-5-63 None INTERPLANT INTERPLANT RELEASE . Issue To Example All Tire Plant Managers Domestic and Foreign as per approved list Example Synthetic Rubber Plants as per approved list No Interplant Release Number Page Issued Effective Issued By Approved By Approved By SUBJECT Title of the release Page No. Manual page numbers COMMENTS Comments concerning the release 34273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4065407657 40657 40657 40657 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME II RESPONSIBILITY FOR SAFE PLANT OPERATION _ Page Date 2. FUNCTIONAL RESPONSIBILITIES Cancels I A. 9-21-62 None A. RESPONSIBILITIES OF HOME OFFICE DEPARTMENTS The chief executive has the responsibility for the performance of company policy determined by the Board of Directors and he in turn delegates areas of responsibility to the various functional executives The functional groups cooperate with each other to prepare and assemble instructions procedures and standard practices which are presented to the Plant Managers and plant level managers for performance and execution 1 PRODUCTION MANAGEMENT FUNCTION The Home Office production management function is to direct the operation and production of the plants in producing Firestone products It is the responsibility of this function to develop coordinate originate direct and administer programs covering the protection of employees and property 2. SAFETY MANAGEMENT FUNCTION The following is a resume of the responsibilities of the Home Office Safety Department a The Manager of the Safety Department reports to the Director of Industrial Relations and is responsible for coordinating and managing the Safety Program in all company plants He originates develops and coordinates the accident prevention activities of domestic and foreign Firestone plants The manager of Safety acts in an advisory capacity to the Plant Safety Engineers b The Safety Manager formulates safety procedures and refinements on Safety Policy for use in all Firestone plants to prevent and reduce the frequency and severity of accidents C. The Safety Manager develops and maintains an expert knowledge of the principles of Industrial Safety He maintains expert knowledge of safety procedures and instructions and supervises the preparation and distribution of all necessary safety and accident reports and the supplying of safety information to all plants He further serves in an advisory capacity to management and subsidiary plants with respect to safety work 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40658 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I - Section II RESPONSIBILITY FOR SAFE PLANT OPERATION Page 2.2 Part 2. FUNCTIONAL RESPONSIBILITIES Cancals None d The Safety Manager has the responsibility to keep up to date in development and research in the field of safety e The Safety Manager has the responsibility to keep up to date on the Safety operating conditions in all plants He inspects Akron and subsidiary plants analyzing operating conditions from a Safety viewpoint and confers with the plant management upon his findings f The Safety Manager is responsible for the control and functioning of the Union Management Safety Committee The work of this committee pertains to safe work practices sanitary and healthful working conditions 3. ENGINEERING MANAGEMENT FUNCTION The engineering management function is responsible for directing the engineering department activities as they relate to the problems of protecting employees and property Included in these responsibilities are the following a The engineering design and installation of new and existing plants processes equipment and machinery based upon recognized safe engineering practices b Cooperation with Home Office departments in the development and maintenance of an effective Safety Inspection Program To further check upon the effectiveness and operation of the program by means of feed back inspection reports and on the site inspection C. To initiate corrective action to correct unsafe conditions as they are discovered or made known d To assist and cooperate with the Production Safety Medical Technical and Insurance departments their responsibilities 4. INSURANCE MANAGEMENT FUNCTION The following is a resume of the insurance management responsibilities as they relate to the protection of employees and property } 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40659 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I II RESPONSIBILITY FOR SAFE PLANT OPERATIPOagNe 2.2 2 FUNCTIONAL RESPONSIBILITIES Cancels None Purchase and maintain adequate insurance coverage in accord with company policy at the lowest possible cost Process and negotiate all claims resulting from insurable risks Maintain loss statistics by individual property Review and evaluate inspection reports made by both our plants and insurance companies Review and evaluate plans and processes for fire protection and pressure vessel safeguards for new properties and additions to present properties Responsibility for preparation of standards and procedures relating to fire protection safeguarding boilers and pressure vessels and other hazards covered by property insurance Make recommendations to Management of suggested improvements in company policy procedure and techniques appertaining to Insurance and Fire Protection Knowledge of operating conditions in all properties and up to date developments in the field of fire protection engineering throughout the world g At Management request visit our properties to review property protection program assist in loss adjustment and procurement of insurance coverage Coordinate with Engineering and Purchasing Departments in the procurement of approved equipment and devices so as to secure maximum protection at minimum cost i Coordinate with Laboratory Safety Engineering Medical and Purchasing Departments when new hazardous chemicals or materials are to be used by assisting in preparing a safe procedure The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4066400660 40660 40660 40660 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION II RESPONSIBILITY FOR SAFE PLANT OPERATION 2. FUNCTIONAL RESPONSIBILITIES VOLUME Page Date Cancels I 2.2 9-21-62 None 5 MEDICAL MANAGEMENT FUNCTION The responsibility of the Medical Department can be divided into four main categories I. Care of the Injured It is the responsibility of this department to direct the care of all injured persons This is to be accomplished either by direct care within the plant dispensary or by the use of expertly trained consultants The selection of these consultants and their use on any particular case is the sole responsibility of the Medical Department Department II Employee Health Protection and Maintenance It is the responsibility of the Medical Department to maintain a program of preventive . medicine for the protection of the Company and the employee This program should provide for III 1. Preemployment placement examinations 2. Physical rechecks on rehire and following sick leaves 3. Work capacity evaluation to guide the Employment Office in placement of individuals who have developed physical limitations 4. Evaluation of partial and total disability applicants Industrial Hygiene Department In order to safeguard the work environment of the employee the Medical Department must maintain an adequate Industrial Hygiene Department The detailed responsibilities of this department are described in another section of this manual IV Miscellaneous It is the further duty of the management in all medical the subsidiaries Medical matters Department in Akron as to advise well as in 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40661 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION II RESPONSIBILITY FOR SAFE PLANT OPERATION 2 FUNCTIONAL RESPONSIBILITES VOLUME I Page 2.2 5 Date 9-20-62 Cancels None 6 TECHNICAL MANAGEMENT FUNCTION The technical management function is responsible to advise aid cooperate and instruct the other functional areas in the safe handling storage use and processing of all chemicals and related materials used in Firestone Plants The department is also responsible for the issuance of Standard Practice Specification and advising of the fire explosive health hazards and technical information concerning the materials and chemicals used It is the responsibility of the management to report to the Medical Department the names and information available on all chemicals pigments and materials with known health hazards PURCHASING MANAGEMENT FUNCTION a Purchase of Chemicals When new chemicals and materials are purchased for use in the plants the purchasing department is responsible to aid the other management functions in learning the health and safety hazards involved in the use of these materials This may often be accomplished by requesting the vendor to supply complete handling instructions and technical data concerning their product and delivering this information to the appropriate persons to receive it In most cases the vendor is the best source of this information and has it readily available b Purchase of Approved Equipment It is the responsibility of the purchasing department to purchase only safety equipment items approved by an accredited national safety organization as meeting the necessary safety requirements CONTROLLING MANAGEMENT FUNCTION The controlling management department has the responsibility to process insurance claims accurately and quickly working with the Insurance Department 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4066402662 40662 40662 40662 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section Part VOLUME I II RESPONSIBILITY FOR SAFE PLANT OPERATION _ Page Date A. 9-21-62 2 FUNCTIONAL RESPONSIBILITIES Cancels None 9 INTERPLANT MANAGEMENT FUNCTION Issuance of Interplant Releases It is the responsibility of the Interplant Department to make the formal issuance of Interplant Releases concerned with Health Safety Engineering and Property Protection The Interplant Department has the responsibility to determine that the release form is correct and that the releases are typed using an IBM Executive typewriter on form 4273 The release should clearly indicate the name of the person or persons and the plants to which is sent The department is responsible to keep the approved distribution list up to date and correct Record System for Releases It is the responsibility of the Interplant Department to keep the Master Copy of the Manual in the permanent interplant file under Code 10 Health Safety Engineering and Property Protection formerly Safety It is further the responsibility of the depart- ment to maintain an up to date listing of Code 10 releases by Title person issuing date issued and to whom sent and to revise this list in the Manual as necessary -4273 The Firestone Ties & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40663 40663 Section II Part 2 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION RESPONSIBILITY FOR SAFE PLANT OPERATION FUNCTIONAL RESPONSIBILITIES VOLUME Page Date Cancels I B. 9-21-62 None B. PLANT LEVEL RESPONSIBILITIES Plant level functional managers are charged with the responsibility of execution and performance of the Health Safety Engineering and Property Protection Programs developed directed and administered by the Home Office To clarify these responsibilities each plant level function is considered separately 1 PLANT MANAGEMENT FUNCTION The Plant Manager is the manager of the Plant Management Function He has the prime responsibility for the safe operation of the plant The word plant in this instance includes the physical plant the employees and outside personnel working in it also the management mechanics involved In filling these responsibilities the following are some of the things he will want to do a Present the Firestone Safety Program to the functional managers b Make periodic inspections of the plant to determine if the policies instructions Inspection program test program and the issuance of reports are effectively and promptly being carried out C. Make recommendations to Management of suggested improvements in company policy procedure and techniques d familiar with the contents of the Administration Manual and the Factory Safety Manual e As part of the continuing Inspection Program in each plant is located a file containing the Firestone Inspection and Preventive Maintenance System The record system is used to schedule instruct and record test and inspection procedures which are mandatory in Firestone Plants Included in the scheduling is an Annual Plant Inspection Report to be submitted by the Plant Manager to the President This very brief report is automatically scheduled for attention once each year 2 PRODUCTION FUNCTION The manager of the production function is the Production Manager Among this manager's responsibilities are included the following 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 406406664 440664 40664 40664 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I II RESPONSIBILITY FOR SAFE PLANT OPERATION _ Page Date B. 9-21-62 2 FUNCTIONAL RESPONSIBILITIES Cancals None a The responsibility to determine that the Safety Programs are integrated and coordinated with the Production Programs This executive who is responsible for low production cost and high efficiency is also responsible for carrying out the accident prevention program b The determination that Safety Instructions are included among the written operating instructions including check lists charts and drawings where required Specific safety instructions should be included to assure protection of personnel and equipment from designated hazards C. A knowledge of the contents of the Factory Safety Manual and this Administration Manual d Responsibility for the training of employees in safe working habits e Responsibility to determine that Safety & Health Hazards as they become recognized are corrected This responsibility includes the correction of mechanical hazards fire hazards chemical hazards health hazards SAFETY FUNCTION The Manager of the Safety Function is the Safety Engineer included in his responsibilities are the following a He is employed in a staff capacity and his authority is to advise the managers and supervision on problems encountered in providing safer working conditions processes and practices b The Safety Engineer has authority to issue orders to supervisors when a definite hazard exists that endangers the Safety of employees C. The Safety Engineer is responsible for the quality and reliability of the service advice and assistance that he gives to line management E 5.4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40665 406406665 540665 40665 40665 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section II RESPONSIBILITY FOR SAFE PLANT OPERATION VOLUME Page I 2.2 Part 2. FUNCTIONAL RESPONSIBILITIES Cancels None d The Safety Engineer's role in liason with the Plant Engineer and Staff Engineers performs the following services 1 Advise the engineer of personnel and safety requirements 2 Assist the engineer in complying with applicable safety codes and local state and national law requirements 3 Be thoroughly informed concerning current design and installation work and approve it from the Safety viewpoint so that all Safety questions and requirements may be comprehen- sibly and quickly answered and any deficiencies found corrected The Safety Engineer has the responsibility in installation Programs and processes to ascertain prior to the installation phase that the program will meet the necessary safety requirements 4 Assist the engineers in obtaining operating organization approvals involving Safety design early in the project 5 Assist the engineer by making analysis to determine economic justification of changes or inclusions in design of construction recommended for Safety Reasons e Responsibility for knowledge of the full contents of the Factory Safety Manual Use this knowledge to assist the functional managers in carrying out their responsibilities f The Safety Engineer's responsibility is to keep the Plant Manager informed on the effectiveness and operation of the Safety program g The Safety Engineer has the responsibility to assist in the writing of Safe Practice Procedures for the plant h The Safety Engineer has the responsibility to accurately report to the Plant Manager the status of mandatory Safety Inspections required by the Administration Manual i Responsibility for the inspection of such safety equipment as is not covered by the inspection program This would include such items as safety tools safety masks etc. - = ry W.. @ O..LL Frases. SUBJECT TO DISCLOSURE RESTRICTION 40406666406666406666 40666 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Section II RESPONSIBILITY FOR SAFE PLANT OPERATION _ Page Dato Part 2 FUNCTIONAL RESPONSIBILITIES Cancels B.4 9-21-62 None 4 ENGINEERING FUNCTION The manager of the engineering function is the Plant Engineer a resume of his responsibilities ris as follows a Responsibility for engineering specifications designs construction maintenance and utilities The engineering work in these areas should conform to Firestone Engineering Standards and recognized safety standards b Responsibility for the maintenance and operation of a reliable safety Inspection record system Responsibility for those items in the inspection program as are assigned to the maintenance department All items to be inspected and tested are included in detail in this manual their responsibility assigned They include such regular inspection items as boilers pressure vessels electrical equipment relief valves and others c Responsibility for the knowledge of the contents of this Manual which apply to the engineering function The knowledge is important in the instruction of foremen and craftsmen 5 CONTROLLING FUNCTION The manager of the controlling function is the Controller In the area of Health Safety Engineering and Property Protection the responsibility of this manager is to accurately and promptly prepare loss and insurance claim reports as prescribed by standard practice procedure The information going into these reports is generally supplied by the Cost Accounting and Engineering departments 6 TECHNICAL FUNCTION The manager of the technical function is the technical manager operation of the laboratory this manager is responsible for the following In the FE, 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40667 40667 40667 40667 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Section II RESPONSIBILITY FOR SAFE PLANT OPERATION Page 2.2 Part 2 FUNCTIONAL RESPONSIBILITIES Date Cancels 9-21-62 None a The safe handling of chemicals and hazardous materials b The responsibility to communicate his knowledge of the hazardous materials to the plant and members of the laboratory C. The responsibility to make regular chemical safety checks and analysis as may be required d The responsibility to prepare Standard Practice Specifications Specifications for plant operations 7. MEDICAL FUNCTION The medical function on the plant level is the responsibility of the Plant Doctor in subsidiary plants he is usually employed on a part time basis dependent upon the medical services required in each particular plant His responsibilities include those outlined in the section under Home Office Medical Department Counsel and information on Medical problems should be obtained from the Firestone Medical Director in the Home Office 8. PURCHASING FUNCTION The manager of the purchasing function is the Purchasing Agent This manager is responsible to ascertain that only nationally approved safety equipment is purchased for plant use When purchasing chemicals and materials known to be hazardous the agent should secure safety and medical instructions literature and recommendations from the vendor The vendor is usually an excellent reference on these problems and has the information readily available 9. PLANT PROTECTION FUNCTION The Industrial Relation's Manager is responsible for the management of the Plant Protection and Fire Fighting groups These include the plant guards and firemen Counsel and information on this function should be obtained through the Home Office Industrial Relations Department The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40668 SUBJECT TO DISCLOSURE RESTRICTION 40669 40669 | Inspectingrum InspectingrumInspectingrum Inspectingrum Inspectingrum Inspectingrum Inspectingrum Inspectingrum SUBJECT TO DISCLOSURE RESTRICTION 40670 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION III SAFETY AND FIRE INSPECTION PROGRAM . MANDATORY INSPECTIONS VOLUME Page Date Cancels I 1.1 9-26-62 None A. DETERMINATION OF INSPECTIONS REQUIRED Because many equipment items are required to be inspected periodically by the insurance carriers and the laws of local state and federal government it is necessary to establish in detail a Standardized Program of Regular Inspections The items specified for inspection by the program are the result of a coordinated determination made by the Safety Insurance and Engineering departments The determination was made following a Survey of Safety Inspections made in Firestone Domestic Tire Plants The following charts list the items to be inspected the department accounts to be charged with labor and materials the departmental responsibility for making the inspection the frequency with which the inspections are to be made and the form number of the Inspection Report ADDITIONS TO THE REQUIRED INSPECTIONS Plants which require additional safety or fire inspections not shown on the list should notify the Home Office Safety Insurance or Engineering Departments immediately Inspections should not be added or deleted from the program without Home Office Approval FREQUENCY OF INSPECTIONS The frequency with which the inspections are to be made is based upon current practice in the plants or as required by legal requirements Frequency will be revised as the records indicate whether the frequency period should be lengthened or shortened It is the desire of management to make inspections as infrequently as possible consistent with legal requirements and sound safety and engineering practice PROGRAM IMPROVEMENTS All plants are requested to submit suggestions for improvements in form design instructions procedure and test methods to the Home Office in order that worthwhile suggestions may be adopted into the Inspection Program SUBJECT TO DISCLOSURE RESTRICTION 40671 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section III SAFETY AND FIRE INSPECTION PROGRAM VOLUME Pago I 3.2.1 3.2.1 Part 2 INSPECTION SCHEDULING AND REPORTING Cancels None A. THE FIRESTONE RECORD SYSTEM 1. INTRODUCTION A working safety inspection program is a vital necessity in the overall Safety Program in the Firestone Organization The Safety Inspection program insures that the plant operating facilities and equipment are under a systematic regular inspection program times This reliability provided by safety inspections reduces the possibility and probability that accidents will occur and therefore provides a plant in which it is safer for employees to work To provide this thoroughly reliable inspection system the methods of scheduling and record keeping are combined with the Firestone Preventive Maintenance program All safety inspection records are coded in the Safety green color to keep them separate and distinct from preventive maintenance items Using this color coding system it is possible at all times to follow the items and records under Safety Inspection Control 2. SCHEDULING AND REPORTING The Firestone Safety Inspection System and the Firestone Preventive Maintenance System are custom made around the Le Speedex system The three preventive maintenance forms and the Safety Inspection Report Forms are housed in a permanent easily accessible file for quick visual inspection and ready reference The system is simple and may be installed with a minimum of explanation and a minimum of supervisory time No slow or cumbersome paper work The System is designed to provide automatic scheduling of All Safety Inspections and Preventive Maintenance items with a maintenance history record and complete nameplate data for each major piece of equipment These forms were designed to provide for the proper data and to facilitate and simplify the recording of maintenance work and safety test and inspection reports 3. HOW THE SYSTEM WORKS For each Safety Inspection Item or piece of equipment to be given a safety inspection or safety report to be prepared there is a Safety Inspection Work Order form which provides scheduling for that item This card is used for all scheduling regardless of nature of frequency other than daily or weekly check list routines The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40672 40672 40672 40672 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section Part III SAFETY AND FIRE INSPECTION PROGRAM 2 INSPECTION SCHEDULING AND REPORTING VOLUME Page Date Cancels I 3.2.2 9-26-62 None A. THE FIRESTONE RECORD SYSTEM 3. HOW THE SYSTEM WORKS CONTINUED All safety inspection items are filed under a main file divider entitled SAFETY INSPECTION PROGRAM Behind this divider in the file is located the Speedex inner guide The inner guide contains the alphabetical listing of the mandatory safety inspections This inner guide is used to easily locate the desired inspection record Complete information concerning the operation of the record system may be found in the Plant Engineer's Manual under Section II part 5 beginning with page 5. THE BASIC FORM The system provides for one card for each Safety Inspection or report to be made A basic form is used for all items across the top of this form is located the months and weeks of the year A visible moveable signal is attached to the form to mark the date of the inspection Along the right hand side of the form is located an area in which the plan for inspection is recorded by frequency code number of times a year the inspection is to be performed by a person or craft In the body of the form is printed the Instructions and Procedures to be followed in making the inspection Also included in the body is the record and report data to be completed during the inspection In the lower right hand corner is a distribution list specifying to whom a copy of the inspection report form is to be forwarded It is important that the distribution be made promptly as specified because the distribution is part of a feed back system of checking the regularity and quality of the inspections being made Note that no provision is made for scheduling recurrent daily or weekly inspections these highly repetitive operations are scheduled by the System but are checked on only a monthly quarterly or annual basis Each inspection item specifies the frequency with which the inspections are to be made HANDLING SAFETY INSPECTION WORK ORDERS Each week all cards are scanned and the Safety Inspection Work Orders having a signal for current week are pulled This scanning and withdrawal require only a minute even in quite large systems The pulled Safety Inspection Work Orders are then used to reproduce work orders needed as per schedule e one for each craft or person scheduled to perform the inspection The reproduction can be accomplished on a The Firestone Tire & Rubber Campeny SUBJECT TO DISCLOSURE RESTRICTION ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section III SAFETY AND FIRE INSPECTION PROGRAM Part 2 INSPECTION SCHEDULING AND REPORTING VOLUME Page Date Cancels I 3.2.3 9-26-62 None A. THE FIRESTONE RECORD SYSTEM 5. HANDLING SAFETY INSPECTION WORK ORDERS CONTINUED Bruning or similar type diazo process Distinctive color paper is used in making reproductions --- blue mechanics yellow miscellaneous green safety pink electrical and orange for lubrication This provides automatic routing by color An alternate method uses the color to indicate the day of the week rather than the craft ) As the Safety Inspection Work Orders are completed copies are made of the completed report and distributed to the persons specified in the distribution list At this time a new work order is refiled the signal in the visible margin is moved to the next week in the year that the inspection is scheduled 6. RESPONSIBILITY ASSIGNMENT It has been found helpful in establishing the Safety Inspection Program to assign the responsibility for conducting and following the inspections to a definite person The Safety Inspection Program - Responsibility Assignment form is provided for this purpose The Safety items to be inspected or reported upon are listed across the top of the report the names of persons assigned to follow the inspection are listed along the left hand side it is not unusual to have several persons following an important inspection however the number should be controlled A copy of the inspection report should be distributed to those persons assigned to it usually one copy is sufficient in cases of joint responsibility 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40674 4067404674 40674 40674 40674 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section III SAFETY AND FIRE INSPECTION PROGRAM Part 1 MANDATORY INSPECTIONS VOLUME Pago Date Cancals I A. 11-13-62 None A. DOMESTIC TIRE PLANTS AND CANADA Item Charge M C. Motor and Control BOM & NAF Curing Presses Cables ) Safety trips ) Pins ) Pressure Switch 1 Form BOM train ) Safety Stops ) . Chain Blocks & chain links Inspect when used Conveyor Belts Colson Jacks Inspect when used Calender & Mill Inspect when used M M M M M sss sss sss SSSS SSSS SSSS SSSS C. Motors and Control Doors powered overhead M M Responsibility M M M M M M M M M M M M M M Frequency Annually Quarterly Monthly Quarterly Quarterly Quarterly Weekly Quarterly Quarterly Monthly Quarterly Monthly Annually Quarterly Form Number S 4356 1 222 222 222 NNNN NNNN NNNN 2 35 4 35 6 78 Elevators Annual State Electric Cables & Manholes M M M M Annually 9 Annually 10 Fire Protection & Equipment Inspection S Flap Mold Press Inspection M Grinding Equipment All Kinds M Hoists All Kinds Hand Powered Tools Electric ground M M F.D. M M M Monthly = Quarterly 12 Quarterly 13 Quarterly 14 Semi Annually 15 Instruments Employing Radio Active Source Ladders Safety Aluminum S M M Annually 16 Annually 17 5-4773 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40675 40675 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I ) Section III SAFETY AND FIRE INSPECTION PROGRAM Page A. Dato 11-13-62 Part 1 MANDATORY INSPECTION _ Cancels None A. DOMESTIC TIRE PLANTS AND CANADA CONTINUED Item Machine Feed Screws & Conveyor Safeties Inspect when used Mold Breaker Inspection Mold Hold Down Bolts Charge M S S M Pressure Vessels internal ss Pressure Vessels external S Pressure Vessels internal & external SS Propane Bulk Storage weekly SS Report on Accidents & Happenings S Safety Manager's Inspection S Safety Shower & Eye Wash Fountains Weekly SS Safety Relief Valves S Sewer Manholes Explosion Test Weekly ss Safe Handling of Hazardous Materials S Respon- sibility Frequency Form Number S 4356 M M M M M Quarterly Quarterly Quarterly Annually Annually M F.D. S Annually Quarterly Occasion S Annually E. M Semi Annually Annually F. C. Quarterly Annually 18 19 20 22 21 22 22 23 24 Sy 25 26 27 28 Trucks & Tractor Inspection Inspect when used Tube curing Presses Transformer Inspection Report M M M Vulcanizers Safety Inspection Ventilation Post Cement Units M M M Bi Monthly 29 M Quarterly 30 M Annually 31 Annually 32 Monthly 33 Welding Equipment Gas Inspect when used Window Washer Lag Screws Multi Plants M M M Annually 34 Annually 35 CODE M S - M - Labor & Materials Safety Maintenance F.D. -- D - Fire Department -- Production - Departmental E. C. - Safety Engine - Chief Chemist 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40676 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section III SAFETY AND FIRE INSPECTION PROGRAM 1 MANDATORY INSPECTIONS VOLUME Page Date Cancels I 3. B. 11-14-62 11-14-62 None B. FOREIGN TIRE PLANTS Item Charge M C. Motor and Control BOM & NAF Curing Presses Cables ) Safety Trips Pins ) ) 1 Form Pressure Switch ) BOM train ) Safety Stops ) M M M M M SSS SSS SSS Chain Blocks & Chain Links Inspect when used SSSn Conveyor Belts SSSn Colson Jacks Inspect when used S Calender & Mill Inspect when used S C. Motors and Controls Doors powered overhead M M Elevators Annual State Electric Cables & Manholes M M Responsibility M M M M M M M M Frequency Annually Quarterly Monthly Quarterly Quarterly Quarterly Weekly Quarterly Form Number S 4356 1 N 2 2 2 2 2 N M M M M M M M M Quarterly 3 Monthly 4 Quarterly 5 Monthly 6 Annually F Quarterly 8 Annually 9 Annually 10 Fire Protection & Equipment Inspection Flap Mold Press Inspection Firestone Jacket Molds S M M Grinding Equipment All Kinds M Hoists All Kinds M Hand Powered Tools Electric ground Instruments Employing Radioactive Source S Ladders Safety Aluminum M F.D. M M D. M. M M M Monthly 11 Annually 12 Quarterly 36 Quarterly 13 Quarterly 14 Semi Annually 15 Annually 16 Annually 17 / 4273 The Firestone Tire & Rubber Campany SUBJECT TO DISCLOSURE RESTRICTION 40677 40677 40677 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I } Section _III SAFETY AND FIRE INSPECTION PROGRAM Pago 3.1 B. Part 1 MANDATORY INSPECTIONS Date Cancels 11-14-62 None B. FOREIGN TIRE PLANTS CONTINUED Item Charge M Machine Feed Screws & Conveyor safeties Inspect when used Mold Breaker Inspection Mold Hold Down Bolts S S M Pressure Vessels internal ss Pressure Vessels external ss Pressure Vessels internal- external S Propane Bulk Storage Weekly SS Report on Accidents & Happenings S Safety Manager's Inspection Safety Showers and Eye Wash Fountains Safety Relief Valves Sewer Manhole Explosion Test Weekly Safe Handling of Hazardous Materials Shear presses S S S S S M Responsibility Frequency Form Number S- 4356 M M M Quarterly Quarterly Quarterly M Bi Annually M Annually M F.D. Annually Quarterly S Occasion S Annually S. E. M Annually Annually F.D. C. M Quarterly Annually Quarterly 18 19 20 21 21 22 22 23 24 aa 25 26 27 28 37 Truck & Tractor Inspection Inspect when used M M Bi Monthly 29 Tube Curing Presses Inspection Report M M Quarterly 30 Transformer Inspection Report M M Annually 31 Vulcanizers Safety Inspection M M Semi Annually 32 Welding Equipment inspect when used M M CODE M - S - M va Labor & Materials Safety Maintenance D. - P + D - Fire Department Production Departmental Semi Annually 34 E. C. - Safety Engineer Chief Chemist 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40678 40678 40678 Section III Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION SAFETY AND FIRE INSPECTION PROGRAM VOLUME Page I C. MANDATORY INSPECTIONS Cancels None C. LICENSEE TIRE PLANTS Item Charge M Alternating Current Motor & Control M BOM & NAF Presses Cables ) Safety Trips ) Pins ) Pressure Switch ) BOM Train ) Safety Stops ) M M M M S sss sss Chain Blocks & Link Chain ss Calenders & Mills Inspect when used ss D. Motors & Controls M Responsi bility M M M M M M M M M M Frequency Annual Quarterly Monthly Quarterly Quarterly Quarterly Weekly Quarterly Monthly Monthly Annually Form Number S 4356 1 2 2 2 2 2 2 N 3 6 7 Elevators Monthly Electric Cable & Manholes M M Annually 9 M M Annually 10 Fire Protection Equipment Inspection S F.D. Monthly 11 Grinding Equipment All Kinds M M Quarterly 13 Hoists All Kinds M M Quarterly 14 Ladders Safety Aluminum M M Annually 17 Mold Hold Down Bolts M M Quarterly 20 Pressure Vessels Unfired internal S M Annual 21 Pressure Vessels Unfired external S M Annually 21 Pressure Vessels Fired internal & external S M Annually 21 f 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4067940679 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section III Part 1 ; SAFETY AND FIRE INSPECTION PROGRAM MANDATORY INSPECTIONS VOLUME I Page 3.1 Date 11-14-62 Cancels NoneNone C. LICENSEE TIRE PLANTS CONTINUED Item Safety Relief Valves Tube Curing Presses Inspection Transformers Inspection Report Vulcanizers Safety Inspection Charge M S M M M Responsi- bility M M M Frequency Annually Quarterly Annually Annual Form Number S- 4356 26 30 31 32 CODE M - S - M - F.D. - P - D - E. - C. - Labor & Materials Safety Maintenance Fire Department Production Departmental Safety Engineer Chief Chemist ae f -4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4068400680 40680 40680 40680 Interplanteus InterplanteuseInterplanteuses Interplanteus SUBJECT TO DISCLOSURE RESTRICTION 40681 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section IV INTERPLANT RELEASES Part 1. INTERPLANT RELEASES VOLUME Page Date Cancels I 4. A. 11-5-63 11-5-63 A. SUMMARY OF RELEASES The following is a complete list of the Safety Interplant Releases issued to date by the various departments concerned with issuing Safety releases All formalized Health Safety Engineering and Property Protection instructions and information will be issued using the Interplant Release method When new information and instructions are received they should be immediately placed in their proper location in the manual 5-4273 ' The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40682 40682 40682 40682 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION - Section IV INTERPLANT RELEASES Part 1 INTERPLANT RELEASES VOLUME Pago Date Cancels I 4.1 11N-o5ne-63 A. SUMMARY OF RELEASES CONTINUED Number Title Date Issued Manual Location _ 10-0 Welding and Cutting Operations 4-9-58 7.2 10-1 10-2 10-3 Pierce Tire Wrapping Machine 2-6-58 Storage of Materials in Outside Warehouses 3-18-58 Powder Actuated Hand Rem Stud Driver 6-2-58 10. A. 10. C. 10-4 Fire Prevention Factory Trucks and Tractors 7-24-58 7.2.A. 10-5 10-6 10-7 10-8 10-9 10-10 10-11 Fire Prevention Factory Trucks and Tractors De Mattia Tube Curing Stand Safety Hazard Bagomatic Tire Press Safety De Mattia Tube Curing Stand Safety Hazard Serious Accident Banbury Safe Operating Procedure Purple K Powder for extinguishing Flammable Liquid Fires C 8-1-58 A. 1-30-58 10. 11-4-58 10. A. 3-4-59 5-25-59 9-25-59 10. Deleted 2. A. 12-3-59 Section VII 10-12 10-13 f Fire Protection and Industrial Hygiene Recommendations for Handling and Storage of Pigment 12572 Safety Procedure Shear Strip Tire Presses 4-6-60 A. 9-22-60 10. 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40683 40683 40683 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION INTERPLANT RELEASES 1. INTERPLANT INTERPLANT RELEASES VOLUME Pago Date Cancels __ 1 4.1.A.3 5/18/65 11/5/63 11/5/63 A. SUMMARY OF RELEASES CONTINUED Number 10-14 Title Curing Room Accident BOM Shaping Date Issued Manual Location 1-17-61 10.2.E.1 10-15 10-16 Fatality in Tire Assembly Dept. - Pratteln Fire Protection - Storage and Handling of Gaseous Hydrocarbons 4-10-61 4-12-62 10.2.D.2 7.2.A.31 10-17 Frequency of Pressure Vessel Inspections 10-18 Horizontal Heater Door - Safety Devices 4-17-62 7.2.B.1 4-19-62 10.2.A.6 10-19 Fire Prevention Recommendations for Research Chemical Physical and Test Laboratories 4-27-62 4-27-62 7.2.A.25 10-20 Safe Handling of Hazardous Materials 4-22-62 8.2.B.1 10-21 Mandatory Inspection for Pressure Vessels 6-20-62 10-22 Powder Actuated Hand Tools 11-28-62 10.2.0.1 10-23 Issuance of Administration Manual 11-15-63 10-24 Fire Hazard - Mark IV Narrow WSW Grinder 10-23-63 7.2.A.83 10-25 Fire Protection - Outside Storage of Propane Cylinders 10-26 Fire Protection - Post Dip Unit Operating Hazards 10-27 Tire Curing Press Safety and Insp 10-28 / Spec 8575-280 Calibration on Presses Pressure Switch BOM & NAF Tire Curing 4-3-64 4-3-64 4-13-64 4-13-64 1-4-65 7.2.A.10 7.2.A.10 12/31/64 477LM The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40664 40664 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION IV INTERPLANT RELEASES 1. INTERPLANT RELEASES VOLUME Pago Date Cancels 1 4.1.A.4 4.1.A.4 12/29/69 5/18/65 A. SUMMARY OF RELEASES CONTINUED Number Title 10-29 Safety Rules & Procedures for Contractor's Employees Date Issued 1-7-65 Manual Location 5.3.A.I NOTE Certain releases from March 1965 through July 1968 although pertaining to the Administration Manual were numbered in the Index Number Series IP.O under Interplant Release Method of the Plant Engineer's Manual Section V Part 1 to complete the list of Health Safety Page 5.1.1 but are recorded here Engineering and Property Pro- tection releases for the Administration Manual . IP.0-80 Adm Manual - Vol I Ind Hygiene - Health Hazards & Their Control Pages IP.0-82 IP.0-82 IP.0-83 Adm Manual - Vol I. - Ind Hygiene Health Hazards & Their Control Page 6.2.C.15 Section VI Part 2 Adm Manual - Vol I - Ind Hygiene Health Hazards & Their Control Pages 5/3/65 = 6.2.0.15 IP.0-84 IP.0-85 Adm Manual - Vol I - Interplant Releases - Pages 4.1.A.3 & 4.1.A.4 Section IV Part 1 Adm Manual - Vol II - Accident Pro- ducing Physical Conditions and Their Control - Page 10.1.H.l Section X Part 1 5/19/65 4.1.A.3 5/19/65 . 10.1.H.1 IP.0-87 Adm Manual - Vol II - Page 10.1.H.1 Section X Painting Standards Correction 6/15/65 10.1.H.1 10.1.H.1 IP.10-30 IP.10-30 Plant Engineer's Manual - Vol II Safety Warning Lights for Plant Vehicles - Page 7.2.C.l 8/20/65 = 7.2.C.1 / 5-4273 The Firestone Tire & Rubber Company RECEIVE 8 199 JAN INDUSTRIAL SUBJECT TO DISCLOSURE RESTRICTION 4068540685 40685 40685 Section IV Part 1. ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION INTERPLANT RELEASES INTERPLANT RELEASES VOLUME 1 Page 4.1.A.5 Dato 12/29/69 Cancels None A. SUMMARY OF RELEASES CONTINUED Number TITLE Date Issued IP.0-89 Adm Manual - Health Safety Engineer- ing & Property Protection - Letter on Training Program & Safety Inspections 8/24/65 IP.0-90 Adm Manual - Vol I - Ind Hygiene - Health Hazards & Their Control Page 6.2.C.16 8/24/65 IP.10-31 Administration Manual - Vol II Safety Warning Lights for Plant Vehicles - Page 10.5.A.1 8/26/65 IP.0-92 Adm Manual - Vol I - Property Pro- tection Protection of Property Hazards Page 7.2.A.9 Section VII Part 2 - 1/17/66 IP.0-93 Adm Manual - Vol I Health Hazards & Their 6.2.A.3 thru 6.2.A.5 Industrial Hygiene Control - Pages 2/18/66 IP.0-95 Adm Manual - Property Protection Protection of Property Hazards - Vol I Manual Location 6.2.C.16 10.5.A.1 7.2.A.9 6.2.A.3 ~ IP.0-97 Adm Manual - Ind Hygiene - Vol I Health Hazards & Their Control - Page 6.2.0.17 IP.0-100 Adm Manual - Vol I Health Hazards & Their 6.2.C.18 Ind Hygiene Control - Page IP.0-101 Adm Manual - Vol I Health Hazards & Their 6.2.C.19 & 6.2.C.20 Ind Hygiene Control - Pages IP.0-102 Adm Manual - Vol II - Safe Handling of Hazardous Materials - Pages 8.2.B.3 and 8.2.B.4 6/28/66 9/21/66 9/26/66 11/7/66 6.2.C.17 6.2.0.18 6.2.C.19 8.2.B.3 ( 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40636 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section IV Pert 1 INTERPLANT RELEASES INTERPLANT RELEASES VOLUME 1 Page 4.1.1.6 Cancels 12/29/69 A. SUMMARY OF RELEASES CONTINUED Number TITLE IP.10-32 Radiation Type Instrument - Survey to Plant Engineers IP.0-104 IP.0-104 Adm Manual - Vol I - Ind Hygiene Health Hazards & Their Control - Pages Date Issued 12/8/66 Manual Location 6.2.1.8 & IP.10-33 Radiation Type Instruments - Instruction to all plants on procurement 3/3/67 IP.0-106 Adm Manual - Vol I. - Ind Hygiene Health Hazards & Their Control - Pages 6.2.B.1 and 6.2.B.2 4/12/67 IP.0-107 Adm Manual - Vol I Health Hazards & Their 6.2.A.12 thru 6.2.A.15 Ind Hygiene Control - Pages 6/5/67 IP.0-108 Adm Manual - Vol I Health Hazards & Their 6.2.C.22 & 6.2.0.23 Ind Hygiene Control - Pages 6/27/67 IP.0-109 Adm Manual - Vol I - Engineering Govt Regulations - Pages 5.1.1 thru 5.1.7 7/19/67 6.2.B.1 6.2.A.12 6.2.0.22 5.1.1 Health Hazards & Their Control - Pages IP.0-111 IP.0-111 Adm Manual - Vol I Health Hazards & Their 6.3.0.24 Ind Hygiene Control - Page IP.0-112 Adm Manual - Vol I - Ind Hygiene Health Hazards & Their Control - Pages 6.2.C.1 thru 6.2.C.12 IP.0-113 IP.0-113 Adm Manual - Vol I - Ind Hygiene Health Hazards & Their Control - 12/4/67 6.3.0.24 12/13/67 6.2.C.1 / 5-4279 The Firations Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40687 40687 40687 Section IV Part 1. ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION INTERPLANT RELEASES VOLUME Page 1 4.1.A.7 INTERPLANT RELEASES Cancels 12/29/69 A. SUMMARY OF RELEASES CONTINUED Number IP.0-115 IP.0-115 Title Adm Manual - Vol I - Ind Hygiene Health Hazards & Their Control - Pages 6.2.A.6 & 6.2.0.27 thru 6.2.C.32 IP.0-116 IP.0-116 Adm Manual - Vol I - Ind Hygiene Health Hazards & Their Control - Date Issued 4/30/68 Manual Location 6.2.1.6 & 6.2.0.27 IP.0-117 IP.0-117 IP.0-118 Adm Manual - Vol I - Ind Hygiene Definition Scope Function & Organization - Pages 6.1.1 thru 6.1.5 Hygiene Adm Manual - Vol I - Ind Health Hazards & Their Control - . 6/17/68 6.1.1 IP.10-34 IP.10-34 Adm Manual - Vol I - Ind Hygiene Health Hazards & Their Control - oa Sea8 IP.10-35 IP.10-36 IP.10-36 IP.10-37 IP.10-37 Adm Manual - Vol I - Ind Hygiene Health Hazards & Their Control - Pages 6.2.A.1 & 6.2.A.2 revision 5/8/69 6.2.A.1 Adm Manual - Vol I - Ind Hygiene Health Hazards & Their Control - Pages 6.2.A.20 thru 6.2.A.24 8/1/69 6.2.A.20 Adm Manual - Vol I - Interplant Releases - Pages 4.1.A.4 thru 4.1.A.7 and - Property Protection Plant 12/29/69 4.1.A.4 IP.10-38 IP.10-38 Adm Manual - Vol I - Responsibility For Safe Plant Operation Communication System - New Page 2.1.B.3 - Manual 12/29/69 responsibility assumed by Corporate Safety Personnel Relations Dept. Akron 2.1.B.3 . 1 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40683 40683 maniduith Engiering Engine ring SUBJECT TO DISCLOSURE RESTRICTION Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION V ENGINEERING 1. GOVERNMENT REGULATIONS VOLUME I Page 5.1.1 Date 7-10-67 Cancels 9-12-62 LECEIVED LECEIVED LECEIVED 1 Atomic Energy Commission Regulations C. L. WILSON The subject of General Licensing Specific Licensing and that part of the current Atomic Energy Commission Regulations regarding the posting of Form AEC is complex therefore to clarify the overall understanding of the subject in all its aspects the following summary is presented The purpose of this summary is to a Present in one document the essential features of General Licensing Specific Licensing and requirements relative to the posting of Form AEC b To explain to the Plant Engineers their responsibility with respect to radioactive gauges that are used in the plant plant C. To inform the Plant Engineers their responsibilities with respect to the maintenance of records as required by AEC regulations It is pointed out that there is and will be increased activity on the part of the Atomic Energy Commission in making inspections at the plants of various users of radioisotope gauges These inspections cover a check of the radioactive gauge and its surroundings to determine that radiation levels are within certain limits and checking the records that must be maintained 2. General Licensing Following is a general summary of licensing requirements and portions of the Atomic Energy Regulations that apply to Fire- stone's use of radioactive gauges General Licensing is a type of licensing procedure which has been established to simplify the distribution of certain radioactive gauges It applies to gauges that contain the radioactive source in a sealed capsule form which emits radiation at a level considerably below that which is harmful to human beings if subjected to such radiation for prolonged periods of time Under this system a vendor is permitted to distribute such gauges to various customers at his discretion 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40690 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION V. ENGINELRING 1. GOVERNMENT REGULATIONS VOLUME I Page Date 7-10-67 7-10-67 7-10-67 Cancels 9-12-62 A. RADIOACTIVE TYPE GAUGES Continued but to do this it has been necessary for him to obtain a Specific License In order that he may qualify for the Specific License required he has had to satisfy certain stringent requirements relative to the manufacture and safety of the radioactive material in question Once a user has obtained a radioactive gauge under the General Licensing procedure he has certain responsibilities as follows a To Insure Insure that Annual Source Inspections are Conducted In this case the inspection must be made by persons licensed to do so The most straight forward method to handle this is to have the vendor conduct the tests b Maintain Records of All Tests Which Have Been Performed Such records should show the date on which the test was performed the name of the person who conducted the test and the results Other records which must be maintained are those pertaining to the results of initial radiation surveys that were made at the installation site These records should have been furnished by the vendor at the time when the gauge was put on the General Licensing basis c To Report any Incidents which May Have Damaged the Radioactive Source and To Report the Theft or Loss of Such Radiation Material The specific responsibilities of the user in this connection are outlined in Part 20 titled Standards for Protection Against Radiation Title 10 Atomic Energy Rules and Regulations reprinted from the Federal Register An todate copy or these Rules and kegulations should be maintained in your files Specific Licensing Radioactive type instruments which do not qualify for General Licensing usually because of their inability to meet the requirements of radiation limits may be obtained on a Specific License Under this system it is necessary for the user and not the vendor to make application to the Atomic Energy Commissior for such a license Usually the vendor of such equipment will provide the necessary forms and most of the information that is to be included in these forms If the application is approved a Specific License is granted for a two year period Renewal of 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40691 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION V. ENGINEERING 1. GOVERNMENT REGULATIONS VOLUME I Pago 5.1.3 7-10-67 Cancels 9-12-62 9-12-62 A. A. RADIOACTIVE TYPE GAUGES continued the license is generally a routine matter of an application form in which the basic the original application is repeated requiring submission data as included in When a radioactive basis the user is Title 10 of Atomic gauge has been obtained on a Specific License bound by all of the regulations of Part 20 Energy Rules and Regulations A gauge under Specific Licensing carries the same requirements for annual source inspections as those obtained under General Licensing However in this case it is the user's direct responsibility to have such tests made and to maintain complete records relative to these tests Also as in the case or the General License gauges it is necessary to report thefts outlined or loss of radioactive material to damage of the source as and any incidents which may lead in Part 20 Regulations Covering the Posting of Form AEC The section titled Instruction of Personnel Posting of Notices to Employees of Part 20 applies to the posting of notices to employees With respect to General Licensed Gauges the following is quoted from Part 31 General Licenses for Certain Qualities of Product Material and Product Material Contained by Certain Items Section titled Certain Measuring Gauging or Controlling Devices Persons who own receive acquire possess or use a device pursuant to the general license in this Section shall be exempt from the requirements of Part 30 of this chapter except that certain persons shall comply with the provisions of section Reports of theft or loss of licensed material and Notification of incidents of this chapter From this it is apparent that posting of Form AEC is not required for General Licensed Gauges In the case of gauges which are obtained on a Specific Licensing basis all sections of Part 20 will apply In regard to the posting of Form AEC in relation to Specific Licensed Gauges the following is quoted from Part 20 Section titled Instruction of Personnel Posting of Notices to Employees The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40692 40692 40692 40692 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ; V ENGINEERING 1 GOVERNMENT REGULATIONS VOLUME Page I 5.1.4 Date 7-10-67 Cancels 9-12-62 A. RADIOACTIVE TYPE GAUGES continued Form AEC shall be conspicuously posted in a sufficient number of places in every establishment where employees are employed in activities licensed by the Commission to permit employees working in or frequenting any portion of a restricted area to observe a copy of the way to or from their place of employment Thus by reverse definition i.e. an unrestricted area is defined as an area which is not classified as a restricted area it is clear that posting of Form AEC is not required in an unrestricted area To further define an unrestricted area from Part 20 section titled Permissible unrestricted areas the following is quoted Levels of Radiation in Except as authorized by the Commission pursuant of this section no licensee shall possess use licensed material in such a manner as to create unrestricted area from radioactive material and sources of radiation in his possession to Para a or transfer in any other a Kadiation tinuously receiving one hour levels which an individual were conpresent in the area could result in his a dose in excess of two millirems in any or b Radiation levels which if any individual were tinuously present in the area could result in receiving a dose in excess of 100 millirems in seven consecutive days con- his any Therefore to avoid the necessity of personnel monitoring posting Form AEC Firestone's policy has been to insure all areas containing radioactive gauges can be classified and that as unrestricted by keeping the radioactive levels below two millirems per hour In order to confirm this independent third party radiation surveys have been made on all gauges obtained under a Specific License The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4069340693 40693 40693 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION V. 1. ENGINEERING GOVERNMENT GOVERNMENT REGULATIONS REGULATIONS REGULATIONS VOLUME I Pago 5.1.5 Date 7-10-67 Cancels 9-12-62 A. RADIOACTIVE TYPE GAUGES continued 5 Form AEC As previously outlined Firestone's policy has been to avoid the requirement of posting Form AEC however there may be future installations where it may be necessary For this reason certain sections of Part 20 are quoted below for your information a Date of Revision Form AEC has been should be necessary current edition subject to some revision to use subject form check If it for b Reports on Your Radiation Exposure History 1 The AEC regulations require that your employer give you a written report if you receive an exposure in excess of any applicable limit set forth in the regulations or in the license The basic limits for exposure to employees are set forth in Part 20 of the Regulations These sections specify limits on exposure to radiation and exposure to concentrations of radioactive material in the air c 2 If you work where personnel monitoring is required Pursuant to Part 20 2 Your employer must give you a written report of your radiation exposures upon the termination of your employment if you request it and b Your employer must advise you annually of your exposure to radiation if you request it Posting Requirement Copies of this notice must be posted in a sufficient number of places in every establishment where activities licensed by the AEC are conducted to permit employees working in or frequenting any portion of a restricted area to observe a copy on the way to or from their place of employment 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40694 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Part 1 GOVERNMENT REGULATIONS Date 7-10-67 Cancels 9-12-62 c A. RADIOACTIVE TYPE GAUGES continued d Unrestricted Areas As indicated requirements for personnel monitoring are outlined in Part 20 of the Regulations It can be seen that monitoring is required for certain circumstances in restricted areas Thus it is not necessary for unrestricted areas Similarly the posting of Form AEC is not required in unrestricted areas 6 Firestone Policy Firestone's policy in compliance with follows relative to the use of radioactive gauges and Atomic Energy Commission Regulations is as a b Whenever possible radioactive gauges are to be obtained on a General License basis Generally all calender beta gauges are on this basis Liquid level gauges and density gauges for the most part emit radiation levels that are too high to qualify for General Licensing and therefore require Specific Licenses In order to avoid the posting personnel monitoring devices no restricted areas exist of Form AEC each gauge is and the so made use of that 7. Summary Title 10 of the Atomic Energy Rules and Regulations which governs the use of Madioactive Type Gauges is frequently revised and updated Pursuant to Interplant Release No. I.P. 10-33 The Engineering Laboratory is responsible for checking compliances with subject Rules and Regulations and will notify the individual plants if revisions are made to the subject rules which will affect Firestone's policy in regards to radioactive instruments It should also be the responsibilitoyr those using gauges to keep the Engineering Laboratory fully informed of any rules and regulation changes on a state of local level which might affect Firestone's policy The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4069540695 40695 40695 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION V. ENGINEERING 1. GOVERNMENT REGULATIONS VOLUME I Page 5.1.7 Date 7-10-67 Cancals 9-12-62 A. HADIOACTIVE TYPE GAUGES continued The above information is based on Federal AEC control within the state Some states California Texas etc. have an agreement with the AEC under which the state assumes part of AEC's regulatory authority over the use of radioactive materials in that state Generally the state regulations are basically identical to the Federal regulations however where a user is within a state which has regulatory control the user must obtain and follow that state's regulations 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4069640696 40696 40696 DR L. H. BALLOU MEDICAL MEDICAL ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section V - ENGINEERING Part 3 - HAZARDOUS AREAS VOLUME I Page 5.3.A.l Date Cancels 1-7-65 None A SAFETY RULES ANDPROCEDURES FOR CONTRACTOR'S EMPLOYEES IP 10 29 In order to promote uninterrupted progress to both the regular plant operations and new installations and provide maximum safety to all personnel the following plant rules are to be observed by the Contractor's employees 1. Smoking is prohibited at all times within or adjacent to the plant An area at a safe distance from plant will be designated for this purpose Lighters or matches are not to be struck except in designated smoking area 2. Safety glasses and hard hats provided by Contractor are to be worn at all times in the plant Protective clothing should also be worn as necessary 3. Keep working area as clean as possible at all times Do not allow refuse and debris to accumulate Pile materials neatly and safely at safe distance from hot piping and off roadways and walkways Do not leave tools or materials on steps walkways platforms or elevated equipment or pipes Remove lumber with protruding nails to safe area and remove or bend nails over 4. Materials are not to be thrown or dropped from scaffolds or other over- head areas 5. Oily rags and waste are to be disposed of in metal containers and removed daily 6. Spills of any materials creating hazards are to be cleaned up immediately FERRER EHHESA SE 7. Fire lanes and aisletso fire fighting equipment are to be left unob- structed at all times 8 Material is never to be piled in front of fire extinguishers fire doors hydrants or manhole covers 9. All electrical equipment used must be properly grounded 10. Any lights carried into and used in hazardous locations must explosion type These areas use only Class I Group D equipment be approved type 11 Use of Powder Actuated tools is prohibited keene RHEE EE F RECEIVED JAN 11 1965 ATLU The Fracture Tire & Rubber Campeny DR H. BALLOU SUBJECT TO DISCLOSURE RESTRICTION 40697 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION V - ENGINEERING 3 = HAZARDOUS AREAS I VOLUME 5.3.A.2 Date 1-7-65 Cancels None 12. 13. All ladders scaffolding hoisting equipment fork lift trucks must conform to ASA Safety Code and State Codes Ladders should be marked with Contractor's identification to prevent mixing with ladders belonging to the Company as well as any other equipment All Contractor's equipment must be removed on completion of job Before any hot work is started in an operating area approval must be obtained from Plant Protection Hot work includes a All welding b Torch cutting c Soldering d Melting of metals e Any operation where open flames or sparks are present f Electric drills and air hammers 14 A Company fireman will stand by whenever it is necessary to do hot work in an operating area He is authorized to stop the work if conditions so warrant until it is safe to proceed again 15. Burning and welding is to be done by personnel skilled in these trades properly equipped and aware of safety requirements 16. Whenever welding or cutting is done proper shields are to be used to protect all other personnel within the dangerous area from eye injury 17 Necessary precaution and protection is to be exercised to prevent fires and damage from falling sparks from welding and cutting operations This must be done before the Plant Protection Department's O.K. will be given for any hot work 18 All acetylene and oxygen cylinders that may be used must be properly supported when standing upright When hoses and valves are removed from cylinders the protective cap is to be installed on all tanks whether empty or full Acetylene cylinders when in use must have a wrench on the valve - REHEEEREER HEE 19 Areas where overhead hazards excavations or other unsafe conditions exist must be properly blocked off with appropriate warning signs The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4069408698 40698 40698 40698 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION V - ENGINEERING VOLUME I Page 5.3.A.3 3 - HAZARDOUS AREAS Cancels None 20. 21 In the case of excavations shall be provided barricades must be provided Night lights Precautions must be exercised to prevent injury to regular plant em- ployees This applies particularly to any operation of trucks and power equipment In the event a leak of oil gas or vapor is caused or discovered report it at once to nearest plant employee with request that he immediately inform proper Fire Department and Safety Department Written authorization shall be obtained from Fireman and Project Engineer together with instructions regarding special precautions to be taken in the event any of the following operations become necessary a Entering any tank or closed vessel b Entering any deep pit trench or other enclosed area C Cutting into a pipeline of any kind whatsoever d Drilling chipping grinding or any other work which may produce flames or sparks e Making air or water connections to any line containing ^ ils or chemicals f Operating gas engine open electric motor switch or plug connection in any area KHE H ER N SE 23. Employees will enter Company property and proceed to job site through gate and over road to be designated to Contractor prior to starting job 24. Parking area for Contractor's employees will be designated to Contractor prior to starting job 25. Contractor's employees will not enter Company property prior to twenty 20 minutes before scheduled starting time 26 Identification badges for all employees must be secured and displayed to Gate Guard on duty 27. Employees entering or leaving job site other than at shift change The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40699 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION V - ENGINEERING 3 - HAZARDOUS AREAS VOLUME I Pago VOLUME 5.3.A.4 Date 1-7-65 Cancels None will require a gate pass approved by authorized personnel 28 A Package Pass properly approved must be secured to remove any per- sonal property other than lunch boxes and clothing from the job site Any personal article must also be accompanied by a Package Pass Packages lunch boxes clothing may be inspected by Guard at Gate as employee leaves 29. Contractor's employees must stay in assigned area at job site and not visit other areas unless authorized to do so by Company representative 30 Use of toilet and washroom facilities is restricted to those designated for Contractor's use 31. Soliciting selling of for any cause without property any merchandise or distribution of any literature permission of Management is forbidden on Company 32. Gambling or intoxicating liquor in any form are forbidden at any time on Company property 33. Use of Company telephones is restricted to business calls only and is not to be used for personal calls 34. Horseplay throwing any object and scuffling are dangerous and strictly forbidden 35 Contractor is to designate Hospital to which his personnel are to be taken in the event of an injury Hee ERE HEE SE Due regard for good safety practice is to be exercised at all times Work should be done in a manner so as to protect fellow employees and equipment Safety equipment only should be used and used in a safe manner Unsafe conditions such as obstacles in walkways improperly made electrical connections unstable piling of materials loose material overhead and tripping hazards should be avoided The foregoing rules are for the protection of both Contractor's employees and those of the Company Full cooperation in observing all rules is required PFK 1-7-65 THE FIRESTONE TIRE & RUBBER COMPANY AKRON OHIO 5-4273 The FirestTo irne e& Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40700 40700 / IndustrialIndustrial Industrial Hygiene Hygiene Hygiene r SMae. ad. 020D0 -20C00I 81RCASS1LSRANG,O MEUEERER, Z GROVE GA Cea, SUBJECT TO DISCLOSURE RESTRICTION 40701 VI Section Part 1 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION INDUSTRIAL HYGIENE VOLUME Page I 6.1.1 DEFINITION SCOPE FUNCTION & ORGANIZATION Date Cancels 6-17-68 None DEFINITION SCOPE ORGANIZATION AND . FUNCTION OF INDUSTRIAL HYGIENE Ir vest wa ~ Geurt DEFINITION . Industrial Hygiene is the science and art devoted to the recognition evaluation and control of those environmental factors or stresses arising in or from the workplace which may cause sickness impaired health and well being or significant discomfort and inefficiency among workers The emphasis is on prevention of illness SCOPE . The scope of industrial hygiene includes ; 1 Knowledge and r^cognitionof the environmental factors which affect the worker This includes knowledge about the toxicity and expected effects of excessive exposure to solid liquid and gaseous chemicals in the form of dusts gases mists fumes and vapors It also includes knowledge about physical agents such as noise heat light and ionizing radiation 2 Evaluation of these factors by quantitative measurement of their magnitude 3 Recommendations for methods of control or reduction when " necessary In actual practice it is impracticable unnecessary and may be impossible for the user to avoid all contact with chemicals The practical approach is to keep exposure to a minimum This can be accomplished by 1 Engineering control 2 Good housekeeping 3. Careful handling on the part of the individual user 5-4273 fy SS The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40702 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE VOLUME I Page 6.1.2 Date 6-17-68 Part 1 DEFINITION SCOPE FUNCTION & ORGANIZATION Cancels None LIMIT = 4 THRESHOLD LIMIT VALUE For many chemicals there is a guide used to evaluate whether a concentration hazardous air Limit ValueIt ValueIt is used as is an present This guide is the aid in determining whether Threshold 1. There is an inhalation hazard 1 he Oe The 2 Skin and mucous membrane absorption from direct contact may contribute to overall exposure X Threshold Limit Value V 1 Refers to the airborne concentration of a substance and represents conditions under which it is believed that nearly all workers may be repeatedly exposed day after day without adverse effect 2 Is used as a guide not as a fine line between a safe and a dangerous concentration JTOXICITY HAZARD to It is important to make a distinction between TOXICITY and HAZARD 1. The TOXICITY of a chemical is defined as its capacity for a producing injury 2 HAZARD is the possibility that injury can result from the - quantity use of a chemical in the term carries the connotation of quantity and manner proposed risk or chance The , The industrial hygienist must take the position that all chemicals have some degree of toxicity and that all chemicals can be used without hazard if proper precautions are taken . Ar esp SUBJECT TO DISCLOSURE RESTRICTION 40703 Section VI Part 1 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION INDUSTRIAL HYGIENE DEFINITION SCOPE FUNCTION & ORGANIZATION VOLUME Page Date Cancels I 6.1.3 6-17-68 None Toxicity is often expressed as the quantity of a material required to produce a given effect One scheme reference used by the Industrial Hygiene Department as a frame of reference is Commonly Used Tera hour Vapor Exposure Causing 2 to 4 Deaths in Group of 6 Rats ppm Probable Lethal Dose for Man Extremely toxic Less than 10 Taste 1 grain Highly toxic 10 to 100 1 tsp 4 cc Moderately toxic 100 to 1,000 1 oz 30 gm Slightly toxic 1,000 to 10,000 1 pint 250 gm Practically nontoxic 10,000 to 100,000 1 quart Relatively harmless More than 100,000 More than 1 quart ppm - parts per million parts of air The hazard associated with the use of a chemical depends on 1. Its toxicity 2 The physical state under conditions of use 3. How much is being used 4 The manner of use which determines the dose and the route by which it enters the body 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40704 Section VI Part 1 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION INDUSTRIAL HYGIENE DEFINITION SCOPE FUNCTION & ORGANIZATION VOLUME Pago Date Cancels I 6.1.4 6-17-68 None Following are two examples which illustrate these factors 1 A pint of carbon tetrachloride in the hands of a bull in the china shop may be much more hazardous than a barrel of carbon tetrachloride properly handled by an experienced cautious worker When the quantity used is one drop the hazard is practically existent even for the bull in the china shop The important thing is not how much is used but how much goes onto and into the user 2 A warehouse is filled with lead metal in the form of pigs The total quantity of lead in a warehouse with 1 million cubic feet of space might be 170,000 tons The lead is highly toxic As - long as these lead pigs just sit there no hazard arises Now presume that some of the lead is ground up into very fine dust and becomes airborne throughout this same space Only about 1/100 of a pound tenths of an ounce is required to produce an air concentration which is the maximum safe level for prolonged inhalation exposure 8 hours each day Thus it is seen that a very large quantity of a toxic chemical may produce no hazard but that under different conditions a very small quantity of the if. aus same one may be hazardous ORGANIZATION AND FUNCTION ae The Industrial Hygiene Department is organized as part of the Medical Division in the Home Office in Akron It makes industrial hygiene surveys on its own initiative and upon request by management These surveys include air sampling and analysis for air contaminants and spot consultation with management personnel followed by a written report of findings which includes recommendations for correction of hazardous conditions 5-4273 - The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40705 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part DEFINITION SCOPE FUNCTION & ORGANIZATION VOLUME 6.1.5 Cancels 6-17-68 CAPS and physical physical agents agents industrial hygienist be in advance specific chemicals that should evaluated visit The reason for this is simply that he must select and bring to the plant the proper matters instruments agents chemicals inin question . + instruments required to evaluate the Department the The Industrial Hygiene invites written or verbal inquiries about specific chemicals their toxicity and handling precautions which should be used to minimize the hazards With sufficiently detailed description about the manner in which they will For be used we a more complete advise about the hazards which can arise discussion refer to SAFE HANDLING OF HAZARDOUS MATERIALS in Section 8 Safety of this Manual) ~ Le 5.4273 3 3 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40706 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section Part A. VI INDUSTRIAL HYGIENE 2 HEALTH HAZARDS AND THEIR CONTROL ENVIRONMENTAL CONTROL OF CLEANING SOLVENTS | VOLUME 6.2A.1 6.2.A.1 Date Cancels Industrial hyper Part General There are many solvents some of which are mixtures of two or more chemicals marketed for machinery cleaning and general cleaning Health and fire hazards develop when they are used in a manner other than as intended Control of Hazards Hazards *** Cleaning solvents shall have a low health and fire hazard be used in a manner which minimizes the hazards Spraying and shall shall be increases done only with local exhaust ventilation spot ventilation as spraying normally produces a large quantity of vapor Spraying the inhalation hazard and the fire hazard of flammable solvents When practical the items to be cleaned should be removed to a central cleaning station provided with local exhaust ventilation Where cleaning must be done in place the possibility of inhalation exposure increases *** Approved Cleaners Code 321 11371 12045 12400 13020 259 CHEMICALS WITH A FLASH POINT BELOW 105 CLOSED CUP WILL NOT BE USED AS CLEANING SOLVENTS The above materials should be evaluated before more expensive commercial mixtures are considered Revised layout 5-4273 Revised The FirestTo irne e& SUBJECT TO DISCLOSURE RESTRICTION 40707 Section ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME VI Page 6.2.A.1 CONTROL Date 5-8-69 A. ENVIRONMENTAL CONTROL OF HEALTH HAZARDS -not repeated on every page page 3-4 fines CLEANING SOLVENTS -Alon't -Alon't underline underline Approv1ed Cleaners Center- 12045 12400 RP 13020 259 CAIS CAIS Chemicalswith a flash point below 105 closed cup will not be used as cleaning solvents expensive expensive 2 not solvents unloated before be used cleaning cleaning 2 General Commercial solvents mixtures are before considered considered more expensive expensive expensive There are many solvents some of which are mixtures of two or more chemicals marketed for machinery cleaning and general cleaning Health and fire hazards develop when they are used in a manner other than as intended . Control of Hazards Cleaning shall be shall be solvents shall have a low health and fire hazard and used in a manner which minimizes the hazards Spraying done only with local exhaust ventilation spot ventilation as spraying normally produces a large quantity Inhalation of vapor Spraying increases the hazard of flammable solvents Inhalation hazard and the fire Inhalation When practical the items to be cleaned should be removed to a central cleaning station provided with local exhaust ventilation Where cleaning must be done in place the possibility of inhalation exposure increases 3-6-69 3-6-69 3-6-69 3-6-69 Old layout The Firestone Tire & Rubber Company RECEIVED JUN 1969 G. L. WILSON INDUSTRIAL HYGIENIST / SUBJECT TO DISCLOSURE RESTRICTION 40708 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part A. 2 HEALTH HAZARDS AND THEIR CONTROL - ENVIRONMENTAL CONTROL VOLUME I Pago 6.2.A.2 Date Cancels 5-8-69 6.2.A.2 6.2.A.2 6.2.A.2 2-12-69 dated CLEANING SOLVENTS continued Whether overexposure occurs depends on many factors a Evaporation rate b Chemical composition C. Quantity and manner in which used d Length of time involved 8 Frequency of use f The size and general ventilation of the workplace Exposure can be reduced or prevented by the most favorable combination of the above factors and by prevention of spillage ees devices Inhalation can be prevented by the but workmen should not be expected prolonged periods when other means use of respiratory protection to wear such equipment for of control are practical 4. Special Operations This directive does not apply to degreaser tanks manufactured for use with a specific solvent and used in production operations for metal degreasing Dogrensery Dogrensery page Presently Dogrensery See Metal there are materials Dogrensry a oe ~~ ae : those than those listed above which have been approved for specific cleaning operations Those uses may continue but such materials must not be diverted to other uses without approval from the Industrial Hygiene Department 4273 The Firestone Tire & Rubber Campany SUBJECT TO DISCLOSURE RESTRICTION 40709 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section INDUSTRIAL HYGIENE ; Part A. 2 HEALTH HAZARDS AND THEIR CONTROL ENVIRONMENTAL CONTROL OF HEALTH HAZARDS WA | INDUSTRIAL RAY UNITS lid General -: = ee tS VOLUME Page Date Cancels I 6.2.A.3 6.2.A.3 2-8-66 2-8-66 None } Part cs Hippe Part FEB 25 1966 G. L. WILSON INDUSTRIAL HIGIMIHTIGIMIT No threshold no effect level for ionizing radiation has been generally accepted There is a normal background radiation to which man is always subjected Radium and uranium in the earth's crust cosmic rays and naturally occurring radio- active potassium contribute to background radiation It varies with geographical location and altitude a In recent years there has been an increase in potential ion- izing radiation exposure from the use of made radioisotopes and from equipment such as ray units which also produce ionizing radiation It is desirable to limit exposure from all man- made sources to as low a level as is practical Permiss Lei veb lsl+ e - we At present the maximum permissible exposure for radiation workers in the United States is 100 millirem mrem per week For others it is 10 mrem per week This maximum permissible exposure for radiation workers has been lowered twice in recent changed again it is likely there would iiff ther there there wwaa be a further reduction Applicabk3 Applicabk3 Safe Operation Rules - Government egulation 2. 2. ki National National Pub Sta Pub / Sta Government Government Upon installation vendor shall make a radiation survey instal ation the of the ray insure that personnel are not over- exposed applicable regulations recommendations National Bureau of Standards Standards Standards Standards HanHadndbob ok Hoano dbokok bak Si miurken miurken ittenh ittenh for ; fat ... Valen/t ele Valent Hygiene : 5 beze uarduard dae! . abt rerepoprtort to to thethe IndIunsdutstrriiaal l HygiHygieneene DeDeppaarrttmmeenntt in Akron Akron As soon as practicable after installation survey will be made by the Industrial or by an independent qualified expert a radiation Department 3. Radiation surveys shall ^Be made with an instrument capable of accurately measuring radiation well below 2.5 mr . oa measurements lets XRAY UNTESS y (2) Include measurements and below the unity floor UNTESS unit on the ground ground floor flo r H When located ac flatre flatre 4273 . The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40710 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI Part 2 INDUSTRIAL HYGIENE HEALTH HAZARDS AND THEIR CONTROL VOLUME I re Pago 6.2.A.4 Date Cancels 2-8-66 None Subsequent surveys shall be made as required If changes are made in the unit or enclosure housing it report them to the Industrial Hygiene Department as a survey may enclosure be desirable A survey is Also required if the housing the unit is damaged enclosure Wy housing housing e The doors to the enclosure the ray unit shall be equipped with adequate interlock device which make the unit inoperable unless the door are completely closed The door shall be provided with knobs or handles on the inside of the enclosure so that anyone locked inside | accidentally can leave the enclosure without delay @. Normally only the operator will be permitted in the control room while the ray unit is activated ~ \ Operators shall wear a device which measures exposure en Usually this will be a film badge changed at regular inter- *.- vals The period of time between changes will be determined by the Industrial Hygiene Department Prior to the installa tion of a unit contact the Industrial Hygiene Department stating the number of operators involved and the necessary forms will be furnished so that the purchasing department can order the badges Federal state or local government regulations take dence over this guide where 1 there is a conflict the regulations are more binding prece- or 2 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40711 F ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section Part VI INDUSTRIAL HYGIENE 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Paga I .- 6.2.A.5 Date 2-8-66 Cancels Rome val FEB 25 1566 In addition to the requirements Requirements and INDLETAJAI Requirements WILSON INDLETAJAI +++ Regulations Regulations Regulations WILSON established by the United States Atomic Energy Commission bodies have Regulations some other governmental covering devices which emit ionizing radiation These requirements may cover radioactive rays isotopes including radium and equipment which emits centain They sometimes registration of such equipment Make centain Regulations include with gauges that suchsuch Regulations Regulations are complied complied Typical devices include level thickness and active substances industrial ray units ray using radio- diffraction units and devices used in systems for fire protection should Make izing radiation certain that your operations involving ion- -government comply with regulations . -government -government -government -government requirements Refer to Vol I Sec V Part 1 Commission licensing page 5.1.1 for Atomic Energy relative to radioactive gauges and to Vol I Sec VI Part 2 page 6.2.A.3 page ments on industrial x'ray units for other require- 5-4273 The FireTisret&oRunbbeer Company SUBJECT TO DISCLOSURE RESTRICTION 40712 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME I Page 6.2.A.6 6.2.A.6 Date 4-30-68 Cancels 6.2.A.6 dated 10-29-62 hy _SIVPROM ENT CON TRUL FOR ETH INDUSTRIAL VENTILATION The standards of industrial ventilation to be followed in engineering design are presented in the manual - INDUSTRIAL VENTILATION - A Manual of Recommended Practice ' This publication is available from Committee on Industrial Ventilation American Conference of Governmental Industrial Hygienists P. O. Box 453 Michigan 48902 U.S.A. Lansing The 9thEdition Editioon f this ma{fnrual f # 1 iad U has recently been published It the library is a valuable addition to ventilation problems And The cost is 4 all of engineers concerned with plants should should Athe heyy 4273 The Firestone Tire & Rubber Company RECEIVED RECEIVED MAY 3 1968 G. L. WILSON INDUSTRIAL HYCIENIST HYCIENIST SUBJECT TO DISCLOSURE RESTRICTION 40713 Section ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VI INDUSTRIAL HYGIENE VOLUME Page 6.2.A.7 Part 2. HEALTH HAZARDS AND THEIR CONTROL Cancels None A. ENVIRONMENT CONTROL FOR HEALTH average concentrations of Particulate load is one of the most Important factors Influ- the encing selection cleanen which ream inclinucludingding on this of air a graph which that shows the we are average borne concentration of air particulate matter under a wide range of industrial conditioni Particulate loads are commonly classified as 1. Light Laad to 1 grain per 1000 cu ft 2. Medium Lond to 1000 grains per 1000 cu ft 3. Henry Land ^/ndup 1000 cu ft 1 grain grains 1000 cu - per 2.3 2.3 per cubic meter micro- milligram grams per liter One milligram is equivalent to 0.015432 rains As a comparison the concentration of the U. S. Bureau of Mines silica dust test is approximately 22 grains per 1000 cu ft of air . Normal load ranges may be listed as follows 1. Country 0.2 grain per 1000 cu ft borne particulate matter 2. Small Town to 0.4 grains per 1000 cu ft 3. City Res to 0.8 grains per 1000 eu ft City grains 4. City Ind to 2.0 grains 3. Operations to 8.0 grains1 lb. 1000 cu ft per 1000 cu ft 7000 In general the Particulate Cleaner types can be grouped as follows with respect to load condition 1. Heavy Gravity Separators Cyclone Separators Sonic Collectors 2. Medium Loada of the above plus Filters Im- pingement Type Box Filters and Wet Collectors 3. Light Lonch Filters of both types and Precipitators When MSA Ultra Filters are used in conditions of heavy or medium loads one be used ahead of it to reduce or more the load of to the other types a practical types must EXPLOSIVE CONC OF BORNE OUSTS FLOUR COAL 100000 DUST STORM BALTIMORE ACME STD | MILWAUKEE FLY ASH EFFLUENT 1000 MINE MUCKING MUCKING pA COAL CUTTING RAULING ORIZZLE BREAKING Ong COTTON MILL FICKING WORKROOM AIR = CARDING SPINNING WEAVING ' INDUSTRIAL DISTRICT AIR | VISCOUS FILTERS Tf. EFFLUENT AIR FILTERS =f AIR CONDITIONING POLLEN : INDUSTRIAL CLOTH FILTERS FABRIC FILTERS .001 1000000 LOW PRESSORE PNEUMATIC CONVETING SAND AND 10000 STACK EFFLUENT || CONCENTRATION STONE DRYING BLAST FURNACE GREY FOUNDRY CLOODBORST OPEN HEARTH ELECTRIC SMELTERS | BRASS FOUNDRY NAIN MODERATE FOR AND MIST $ FOUNDNTFOUNDNT Ly SHAKEOUT SHAKEOUT POURING MOLDING WORKROOM AIR WELDING COAL Fe ZO ^ | RENAL AND SUBURBAN AER CITY AIR SILICATES 228 228 THRESHOLD LIMITS FOR MINERAL DUSTS AND .01- TOXIC METALS ELECTROSTATIC FCIPITATORS FCIPITATORS CELLULCOELUSLOSEE ASABESSTOSBESTOS 3000 .00001 .000001 THRESHOLD OF QDORS .0000001 .000000001 .0000000091 MILLIGRAM PER CUBIC METER The Firestone Tire & Rubber Company THRESHOLD LIMITS FOR RADIOACTIVE ELEMENTS . 2.4x10- SUBJECT TO DISCLOSURE RESTRICTION 40714 DRAFT August 25 1970 ra The following will replace the present issue on calibration in Administration Manual ) CALIBRATION CALIBRATION - COMBUSTIBLE GAS DETECTORS Combustible gas detectors should be checked for proper response at least every six months or whenever inaccurate response is suspected Instruments which do not show proper response should be repaired The response of such instruments can be checked in a few minutes by using commercial test kits two of which are 1. W Gas Indicator Test Kit complete Cost 5.60 Catalogue No. 550-075 Williams Inc. Mountain View California 2. MSA Calibration Test Kit Part No. 454380 Cost 7.50 Mine Safety Appliances Company Pittsburgh Pennsylvania safety safetysafety safety Contact your local supply houses to obtain one the Either of these test kits can be used to check (4 calibration of combustible gas indicators of any manufacturer with reasonable accuracy a ~ ee a ^> GLW SUBJECT TO DISCLOSURE RESTRICTION 40715 404707115 540715 40715 40715 > V Section VI _ ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROTEPC ROT TEICTOIONN INDUSTRIAL HYGIENE VOLUME Page I 6.2.A.8 Part 2 HEALTH HAZARDS AND THEIR CONTROL Cancels None A. ENVIRONMENTAL CONTROL OF HEALTH HAZARDS CALIBRATION OF GAS DETECTION INSTRUMENTS Many brands and types of gas analyzing instruments which show the results by a needle reading are in use for the purpose of determining the air concentration of flammable gases Many plant protection departments have one It is important that the instrument manufacturer's instructions be followed closely in the use of these instruments in order to obtain valid results It is also important to make certain that the instrument is in calibration A calibration should be made at least once a year either in the plant or by the manufacturer It may be made more often particularly if malfunction is suspected It is entirely possible for instruments to respond in an apparently normal fashion but to give erroneous readings If the instrument is checked on a known vapor concentration of one sub- stance say hexane and found to be in calibration it is highly likely that it is also in calibration for other flammable vapors for which it is useful This is because one calibration checks the filament as well as the other instrument components Outlined herewith is a calibration procedure which may be used in your plant You should consult with your Chief Chemist on its use CALIBRATION PROCEDURE This procedure outlines a method for checking the calibration of gas analyzing instruments by passing a known concentration of a vapor mixture through the instrument The method is approximate and usable only with liquids which vaporize easily at room temperature Good and sistent results can be obtained when the proper consideration is given the variables involved con to The known sample mixture is prepared in a vessel of a size suitable to produce a volume of vapor in air considerably in excess of the flow requirements of the instrument being calibrated It has been found that a gallon carboy has sufficient volume for most instruments but in some cases where the instrument requires a flow as high as 0.2 CFM it is necessary to make up the known concentration in two vessels and arrange the flow of sample so that the atmosphere from one vessel is used to replace the atmosphere in the second vessel 5-4273 The Firestone Tire& Rubber Gampeny SUBJECT TO DISCLOSURE RESTRICTION 40716 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ; Section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Pago Date Cancels I 6.2.A.9 12-13-66 None A. ENVIRONMENTAL CONTROL OF HEALTH HAZARDS CALIBRATION PROCEDURE - Continued The volume of the container Vc in the formula below is obtained accurately by determining the amount of water required to fill it up to the bottom of the rubber stopper The container should be dry and purged of any combustible contaminants before it is used Purge the container by blowing compressed air through it for about 10 minutes between succeeding sample mixtures Place strips of cardboard 4 or 5 about " wide and " long in the container after the liquid material has been injected and vaporized A convenient means of sealing the container while the sample mixture is being prepared is to disconnect the rubber tubing used for conducting the sample from the bottle to the instrument from the instrument and connect it to the inlet tube of the container The following sketch illustrates the recommended arrangement of the paratus when two carboys are used The inlet and outlet tubes from the ssels are shown arranged for a vapor which is heavier than air as are the vapors of the substances shown below " I.D. Rubber Tubing Sample Line to * Instrument 5-4277 Position of Tubing for Sealing Vessels Vessels ~ ot - We 5/16 0.D.2 Copper Tubing Hole Rubber Stopper " he 5 Gallon => <> el Carboy u a bard <-> Cardboard Strips for Agitation of Sample The Firestone Tire & Rubber Company Air _ Inlet SUBJECT TO DISCLOSURE RESTRICTION 40717 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION . Section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Page Date Cancels I 6.2.A.10 12-13-66 None A. ENVIRONMENTAL CONTROL OF HEALTH HAZARDS CALIBRATION PROCEDURE - Continued When the container is ready for introducing the liquid which is to be vaporized the rubber stopper is lifted out and the desired quantity of liquid is measured with pipette into it Replace the rubber stopper immediately and allow to stand until all the liquid has vaporized Pick up container and turn it up and down for a minute or two The falling cardboard will mix the vapor and air The rubber tubing is then disconnected from the container outlet and connected to the instrument sample inlet As sample from the container is aspirated through the instrument air is drawn into the container and gradually displaces the vapor mixture This displacement or dilution is apparent by a gradual decrease in the instrument reading The instrument reading is compared with calibration data in the instrument instruction book The volume of liquid desired concentration Vof formula: to be vaporized in the container to give the vapor in air is computed from the following VVi = ( D1 x 2441,200 ) * 27373-3-1- ) 27373-3-1- 27373-3-1- ) * ( 760 ) ( 760 ) Where V1 = Volume of liquid material in milliliters = Desired vapor concentration in air in per cent by volume Vc = Volume of container in cubic centimeters M = Molecular weight of material D1 = Density of liquid material in grams per cubic centimeter = Room temperature in C P = Barometric pressure in mm Hg EXAMPLE Required The amount of liquid pentane to be introduced into a vessel of 30 liters capacity in order to produce a mixture which is 100 of the lower Explosive Limit L.E.L. of pentane in air 4273 The FirestTo irne e& Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40718 Section VI Part 2 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION . INDUSTRIAL HYGIENE HEALTH HAZARDS AND THEIR CONTROL VOLUME Page Date Cancels I 6.2.A.11 12-13-66 None A. ENVIRONMENTAL CONTROL OF HEALTH HAZARDS EXAMPLE - Continued D1 - Density of liquid pentane - 0.6262 grams per cubic centimeter M - Molecular Weight of pentane - 72.15 LEL- of pentane in air - 1.4 by volume T - Room temperature - 23 C. P - Barometric pressure - 739 mm Hg Solution = 100 of the L.E.L. of pentane = 1.4 Vc = 30 Liters = 30,000 cubic centimeters cc Substituting in the above formula x x V = 1.4 30,000 72.15 0.6262 x 2,241,200 X 273 ) * ( ) 273 273 23 ( 760 ) or V1 = 1.93 cc This quantity is placed in each container 75 of L.E.L. Mixture would require 75 of 1.93 1.35cc 60 of a L.E.L. mixture would require 60 of 1.93 1.16 cc etc. e. The necessity for evaluating this formula for different conditions of temperature and barometric pressure can be determined by substituting the maximun and minimum values of these variables encountered in the laboratory It may be possible to considerably simplify the computation by deriving a constant for the quantity 22,,224411,,22000 0 X 227733 273 T x"by substituting average 760 temperature and pressure conditions The following substances are suitable for use in calibration work Substances Molecular Weight Density in grams per cc L.E.L. % by volume hexane pentane acetone cyclohexane ethyl acetate 86.18 72.15 58.08 84.16 88.11 0.6594 0.6262 0.7908 0.7791 0.9005 1.2 104 2.5 1.3 2.2 -4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40719 Section Part - ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VI INDUSTRIAL HYGIENE 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Pago Dato Cancels I 6.2.A.12 6-5-67 None A. ENVIRONMENTAL CONTROL OF HEALTH HAZARDS Correction Correction HEAT STRESS STRESS THE EFFECTS OF HEAT CAN BE LESSENED : temperature 1 Cooling the man by blowing air over him provided the bulb temperature is not above body 98.6 F. If the bulb temperature of the air is above body temperature blowing air over the worker does not cool him it heats him even more and increases his discomfort An air movement rate up to 500 fpm may not be objectionable 2. Lowering the temperature of the workplace 3 Limiting exposure time by rotating men or spelling them off with replacements L 4 Placing the man in a more hospitable environment For example etc. air conditioning in crane cabs control booths 5. Decreasing radiant heat exposure by use of shields between the radiating body and the man Aluminum reflects 90 - 95 of radiant heat 60 Increasing intake of salt provided there is ample intake of water and providing this does not violate specific medical instructions 7. Evaluation Lowering the humidity which has the effect of allowing perspiration to evaporate more rapidly This has a cooling effect . HEAT STRESS EVALUATION* It must be emphasized at the outset that if there are medically recognized heat stress cases there is a problem regardless of results calculated from temperature measurements and work performed however the use of a Simplified Effective Temperature S.E.T. is a simple means by which an approximate evaluation of heat stress is made * This simplified method of heat stress evaluation is applicable in temperate zones but may not be applicable in extremely hot climates ; 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40720 Section Part ~ ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I VI INDUSTRIAL HYGIENE 2 HEALTH HAZARDSAND THEIR CONTROL Page Date Cancels 6.2.A.13 6-5-67 None A. ENVIRONMENTAL CONTROL OF HEALTH HAZARDS HEAT STRESS Continued The S.E.T. is calculated according to the following scheme Wet Bulb Temp 70 - 75 F. Simplified Effective Temperature 0.7 tw + 0.3 tg Note - Above 80 F. 0.9 tw + 0.1 tg where tw = wet bulb temperature in F tg = black globe temperature in F The use of this scheme assumes air movement of at least 50 linear feet per minute EXAMPLE Problem The wet bulb temperature black globe temperature is 131 F. effective temperature is 79 F. and the What is the simplified Solution Solution F. 0.8 tw : Since the wet bulb temperature is and 80 F. the correct formula see + 0.2 tg 79 F. between above . 0.8 tw = 0.8 x 79 = 63.2 0.2 tg = 0.2 x 131 Total 89.4 The S.E.T. is 89.4 - See 6.2.A.14 6.2.A.14 and 6.2.A.15 for measurements -needed -needed andinstructions ^' of equipment measurements 7 Application of the S.E.T. is as follows The upper limit for light work is The upper limit for moderate work is The upper limit for heavy work is 90 88 80 SUBJECT TO DISCLOSURE RESTRICTION 40721 8 ee ee ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME I Page 6.2.A.14 6.2.A.14 6.2.A.14 Date 6-5-67 6-5-67 6-5-67 | Cancels None A. ENVIRONMENTAL CONTROL OF HEALTH HAZARDS HEAT STRESS Continued Following are examples of light moderate and heavy work which may be used as a guide in evaluation of the operation in question 1 Light Work plant tractor operation Green tire inspection Desk work such as typing Elevator operation Reactor operator Sitting with moderate arm and leg movements 2 Moderate Work a Banbury operator b Hand welding and cutting C. Cement mixer in adhesives operations d Splicer in tire plant 8. Building passenger *.-- Standing light wo TEE. wef Mee =. lift 1 Intermittent heavy lift Fi Pick and shovel work ashing or pulling 3 Loading tires into boxcar or trailer THE BEST GAUGE IS THE MAN HIMSELF IF THERE ARE MEDICALLY RECOGNIZED HEAT STRESS CASES THERE IS A HEAT STRESS PROBLEM Determination Determination SIMPLIFIED EFFECTIVE TEMPERATURE EQUIPMENT AND af ITS USE 1 Equipment a Wet bulb thermometer The wet bulb of a psychrometer such as Matheson Scientific Inc. Catalog No. 31792-10 or equivalent may be used insert proper pargem b Black globe thermometer See sketch on 6.2.A.^ 5 1 Thermometer graduated to about 150 F. 2 Copper toilet tank float painted flat black The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40722 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL A. ENVIRONMENTAL CONTROL OF HEALTH HAZARDS VOLUME Page 6.2.A.15 Date Cancels 6-5-67 None HEAT Continued 3 Handle for copper float Use the brass rod which is ordinarily a part of a toilet tank float assembly and which screws into the float A wooden handle may be fitted onto the other end of the brass rod 4 A brass the end hole to ring approximately 11/16 I.D. is soldered into of copper float opposite the brass rod after a accommodate the ring has been made 5 ' a A # rubber stopper or cork with one hole in its center into which the thermometer is inserted Adjust position of thermometer so that when the stopper is inserted into the brass ring the thermometer bulb is centered in the copper float : Wooden handle SKETCH - Not to scale <x Copper float ~ ee Brass ring and stopper oe Brass rod y - S Thermometer Ss C. A velometer or anemometer to check air movement 2 Use of equipment a Hold wet bulb thermometer in the atmosphere to be tested Follow the instructions for the instrument which is used Make certain It dries out that the wick on rapidly when the the air thermometer temperature bulb is wet is high particularly when hot objects such as tire molds are radiating heat to the surrounding atmosphere b Hold black globe thermometer in atmosphere to be tested 20 to 40 minutes may be required for it to reach equilibrium C. Velometer or anemometer Follow manufacturer's instructions 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40723 _ ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Ne Section VI INDUSTRIAL HYGIENE Part __ 2 HEALTH HAZARDS AND THEIR CONTROL A. ENVIRONMENTAL CONTROL HEALTH HAZARDS VOLUME I Page 6.2.A.16 7-16-68 Cancels 7-16-68 LABELING OF HAZARDOUS SUBSTANCES 4-4 + General +++ author .../ precautionary Manufacturers often use industrial materials The most labels on containers of hazardous guide used is Manual 1 Guide to Precautionary Labeling of Hazardous Chemicals published by Manufacturing Chemists Association Inc. MCA Manufacturing a RWOE e, TANG TANG tte An understanding of the MCA system is an aid in determining the degree of hazard An explanation of it follows The following information may be included on the label 1. ProofdPu roc dut ct Usually stated The chemical name of the substance often given If the complete chemical name is not shown the label will probably state the type of chemical for example Corrosive acid or lead compound 2 The Word The signal words are A. DANGER B. WARNING Co CAUTION DANGER is the strongest of the three words and is used products presenting the most serious hazards CAUTION recommended for compounds presenting the least serious WARNING is intermediate between danger and caution for is hazards RECEIVED JUL 19 1968 G. L. -4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40724 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL A. VOLUME Page Date Cancals I 6.2.A.17 7-16-68 None 3 Statement of Hazards This statement will give notice of the hazards in connection with the customary or reasonably handling or use of the product Examples are that are present anticipated CAUSES BURNS VAPOR EXTREMELY HAZARDOUS Many chemical products will present more than one type of hazard the most serious hazard will usually be stated first 40 Precautionary Measures These instructions are intended to supplement the statement of hazards by setting forth briefly measures to be taken to avoid injury or damage from the stated hazards Examples are KEEP AWAY FROM HEAT SPARKS AND OPEN FLAME AVOID BREATHING DUST Precautionary Measures sufficient of hazards may be included for hazards importance to require mention in the , not considered statement of Statements such as Do not take internally deserve special attention They are seldom necessary where the precautionary measure to be followed is obvious For example when the statement of hazards contains the words " fatal fatal swallowed or when the word POISON is used this is considered sufficient 4273 The Firestane Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40725 40725 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part A. 2 HEALTH HAZARDS AND THEIR CONTROL 7 ENVIRONMENTAL ENVIRONMENTAL CONTROL HAZARDS VOLUME Page Date Cancels I 6.2.A.18 7-16-68 None LABELING ,? HAZARDOUS SNUBSTANCES continued continued 5 Instructions Case of Contact Exposure Although the primary purpose of labeling is to prevent injury in or damage included instructions in case of contact or exposure may be instances where the results of contact or exposure are severe and immediate treatment is highly desirable These instructions are ordinarily limited to recognized first aid procedures Instructions for medical treatment are usually omitted except when specifically required by law or indicated by special circumstances Because of the serious and lasting effects which may result from eye injuries a recommendation to get medical attention usually accompanies any specific instructions directed to treatment of the eyes highly toxic AND OR The word PCISON was crossbones on a label used above This word accompanied is limited to cases where the product the skull and is especially addition legend o Cht agh eoeusrwhweraerniitnsgu ssWehiesnpruseesdcrtihbeidsby law take the place of the signal wind addition has it should should not Care should always be exercised in handling and storing containers of hazardous materials and in removing the contents Instructions are sometimes given in combination with the precautionary labels but are sometimes on a separate label A hazardous substance is defined as any substance or mixture of substances which is 17 17 17 HiTgohxliyc hTiozxic : Corrosive 23 3 An irritant 4-5 A strong sensitizer 6. A strong oxidizer Flammable Flammable extremela extremela extremela the extremela firmer tiguid 78 Dangerously Dangerously Reactive Reactive e RACEIVED RACEIVED ** 19 1968 6. L. WILSON INDUSTRIAL HYGIENIST -4273 The FireTs iret&oRunbbeer Company SUBJECT TO DISCLOSURE RESTRICTION 40726 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION .on VI INDUSTRIAL HYGIENE Part A. 2 HEALTH HAZARDS AND THEIR CONTROL ENVIRONMENTAL CONTROL OF HEALTH HEALTH HEALTH HAZARDS VOLUME I } Page 6.2.A.19 Date 7-16-68 Cancels Nore Some The | LABELING OF HAZARDOUS SUBSTANCES continued 9 Pressure generating generating generating , G PROVIDED Or which which . generates decomposition decomposition heat or other such substance or mixture of substances may cause substantial injury or illness during or as a direct result of any customary or reasonably anticipated handling or use of the terms listed above are further defined toxic on high substance further 7. A corrosive substance causes destruction of is one which in contact with living the tissue by chemical action tissue ay 7 An irritant is a substance which on repeated contact with normal living inflammatory reaction will immediate tissue prolonged or induce a local er 43. 43. % tissue A sensitizer is a substance which will cause on normal living a sensitivity which becomes evident on reapplication of the the same substance K Flammable y the . within within ANY of divided intoatent atent categories categories folowing folowing following .@ An extremely flammable flammable vapors at or determined by open cup liquid is one which below a temperature testing gives off of 20 as b A flammable liquid is one which gives off flammable vapors above 20 to and including 80 as determined by open cup testing liquid which C. combustible liquid point Above including by open cup 80 to testing . is one which has and including 150 As Salis flash determindeetermdined Manual from page CA e I cop A tannadele gas --- tannadele Strong gas Mand Mand MCA . ) rapid rapid chelucent chelucent chelucent changes nislead creption TheFirestone | Comperfeci iubstances iubstanceiusbstances 8 c essent essent neay of Rubby it contest contest Comperfeci Comperfeci -- --nniissleald eandislead atly creption crecrepptiontion creption SUBJECT TO DISCLOSURE RESTRICTION 40727 40727 40727 40727 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part A. 2 HEALTH HAZARDS AND THEIR CONTROL ENVIRONMENTAL ENVIRONMENTAL OF VOLUME I Page 6.2.A.20 Date Cancels 8-1-69 6.2.A.20 dated 7-16-68 4273 The Firestone Tire & Rubber Company AUG111999 AUG111999 G. L. WILSON INDUSTRIAL HYGIENIST HYGIENIST SUBJECT TO DISCLOSURE RESTRICTION Section VI Part 2 A. ENVIRONMENTAL = ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION INDUSTRIAL HYGIENE HEALTH HAZARDS AND THEIR CONTROL ON CONTROL OF HEALTH HEALTH HAZARDS VOLUME Pago Date Cancels I 6.2.A.21 8-1-69 None aa a GENERAL GENERAL Exposure to excessive noise permanent hearing loss GENERAL for ad GENERAL GENERAL Oe prolonged periods of time causes that iN tee 1.0.20 A Threshold Limit Value TLV established by the American Conference of Governmental Industrial Hygienists in May 1969. Essentially the same TLV has been adopted as the U. s Department of Labor Safety and Health Standards promulgated under the authority of the Healey Act Noise is covered in Section 50-204-10 Subpart B Part 50-204 - Safety and Health Standards for Federal Supply Contracts The TLV has been adopted by Firestone as the guide to determine hazardous exposure and is as follows PERMISSIBLE NOISE EXPOSURES Duration of Daily Exposure - Hours 8 6 3 2 1-1 1 3/4 3/8 1/44 Sound Level Weighted Network dBA 90 92 95 97 100 102 105 107 112 115 No exposure allowed at any level over 115 dBA) eal -4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40729 SUBJECT TO DISCLOSURE RESTRICTION 40730 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part A. 2 HEALTH HAZARDS AND THEIR CONTROL ENVIRONMENTAL CONTROL OF HEALTH HAZARDS audiometer continued VOLUME Page Date Cancels I 6.2.A.24 8-1-69 None calibration and s Octave band measurements no longer needed for determination of hearing loss hazard may be useful for determination of 1. The exact source of certain frequencies 2 Community noise nuisances 3. Speech and telephone interference 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40731 Section Part A. ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VI INDUSTRIAL HYGIENE 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Page Date Cancals I 6.2.A.25 5-7-70 None ENVIRONMENTAL HAZARDS ! ! FIRESTONE TOXICOLOGICAL DATA SHEET The Firestone Data Sheet for Toxicological and Safe Handling Information was developed as an aid in securing toxicological and safe handling data A copy is reproduced as Appendix A to this page A Data Sheet must be completed by the supplier before a new material is brought in even a small sample The simplest and best procedure is that the plant purchasing department send out the forms for completion Blank forms are available from the Home Office Industrial Hygiene Department not order them from Stationery Stationery . Completed forms are necessary whether the material is to be used in production laboratory research and development or pilot plant or as cleaning Janitorial maintenance and engineering supplies The name of the individual and the plant requesting data must be filled in first item on form prior to its submission to the supplier for completion Completed Data Sheets must be returned directly to the Home Office Industrial Hygiene Department Address is at the bottom of second page The reason for this is that in many cases confidential informa- tion is involved After review of the completed form the Home Office Industrial Hygiene Department will make a write which covers handling precautions and forward it to the plant Safety Department except that on RP numbers assigned in Akron the write will be forwarded through General Factory Technical Management Some judgment must be used Following are typical situations in which a Data Sheet is or is not needed RECEIVED JUN 5 1970 G. L. WILSON INDUSTRIAL HYGIENIST 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40732 40732 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ) VOLUME I Section VI INDUSTRIAL HYGIENE Page 6.2.A.26 6.2.A.26 Part 2 HEALTH HAZARDS AND THEIR CONTROL Date Cancels 5-7-70 5-7-70 None SA.ENVIRONMENTAL CONTROL OF HEALTH HAZARDS ._ FIRESTONE TOXICOLOGICAL DATA SHEET continued 1. Needed a. Chemicals b Mixtures of chemicals c Unusual chemicals on which data are not likely to be available in our standard toxicology references d Proprietary mixtures -- Materials identified only by manufacturer's trademark name or code number 2 Not Needed a. New RP numbers where the proposed use originates in Akron Home Office Industrial Hygiene Department will secure one) b Materials such as steel machinery nylon or other materials which are physiologically inert If there any doubt have a Data Sheet completed and returned c; 5-4273-44 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 48733 48733 48733 48733 3341 REV 5-70 APPENDIAPPEXNDIX A FIRESTONE DATA SHEET FOR TOXICOLOGICAL AND SAFE HANDLING INFORMATION Please Complete Applicable Sections on Both Sides INFORMATION REQUESTED BY Name 1. Product name chemical name number synonym 2. Physiological Properties Do not use numerical toxicity ratings unless the reference is given a Acute oral toxicity b Local effects upon eyes c Local effects upon skin d Acute & chronic inhalation toxicity . e Warning Properties Odor irritation to eyes nose or throat Plant f Estimated Threshold Limit Value if not on current list by American Conference of Governmental Industrial Hygienists __ 3. First Aid Treatment f in contact ~ b Eye contact C. Inhalation d Antidote in case of swallowing 4. Precautions for Normal Conditions of Use 5. Recommended Protective Equipment 6. Chemical and Physical Properties a Specific gravity water b Vapor density air c Vapor pressure mm Hg at 25 d pH e Corrosive action on materials such as aluminum magnesium plastics rubber lacquers enamels fabrics etc f Does the material decompose violently when exposed to air Water Heat Strong Oxidizers SUBJECT TO DISCLOSURE RESTRICTION 40734 . List percentage composition of ingredients including impurities NOTE Proper chemical names must be known Generalizations such as petroleum hydrocarbons alcohols ketones hlorinated hydrocarbons etc. are not adequate for toxicological evaluation Compound Percent . Does the material generate heat through polymerization or condensation . Flash point F Closed Cup :: Open Cup- If F.P. changes during evaporation give data . j . Explosive limits % vol air Lower Upper k . Susceptibility to Spontaneous Heating Yes : No. 1. Fire Point F. ; Auto ignition temperature F Vapor density n . What products might be formed in the event of fire or abnormal temperatures . Suitable extinguishing agents 7. Procedure in Case of Breakage or Leakage 8. Transportation and Storage Requirements 9. Has this product received acceptance by FDA or is work in progress to obtain such acceptance Give regulations where listed 10. IF THIS PRODUCT IS TO BE CONSIDERED ITS LABELS MUST BE ATTACHED HERETO 11. Information Furnished By Title Company Address Date N Information in regard to this material's composition will be treated as confidential and used only for the purpose of protecting the health and safety of Firestone employees and the safeguarding of its property Mail completed form to INDUSTRIAL HYGIENE DEPT , MEDICAL DIVISION THE FIRESTONE TIRE & RUBBER COMPANY 1200 FIRESTONE PARKWAY AKRON OHIO 44317 SUBJECT TO DISCLOSURE RESTRICTION 40735 40735 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE = ' VOLUME I Page 6.2.B.1 Part 2 HEALTH HAZARDS AND THEIR CONTROL Cancels6.2.B.1 Cancels6.2.B.1 4-567 dated 3-24-65 B. PERSONAL PROTECTION EQUIPMENT ... RESPIRATORY -- GENERO : 4 sua PROTECTIVE EQUIPMENT . While engineering controls should ordinarily be the first line of attack in preventing excessive exposure to air contaminants personal respiratory protection is useful for short periods of time or as an emergency measure until engineering controls can be installed The U. S. Bureau certain types of of Mines has had a program of testing these devices for many years thetreetre in queste ion question quesquesttionion question hashas and approvingequipment approved equipment equipment of Mines The effective use of respirators requires a planned program with res- ponsibility ponsibility specifically person ~e 1 Selection RESPIRATORS WAS APPROVED BY BUREAU . assigned to an adequately trained experienced The following folowing are essential parts of the program BY BUREAU -: REFER TO - MINES " OF WHICH WAS WAS FOFORRWWARADERDDED FORWARDED FORWAFRORDWEARDDED TO ALL OF device MINES COPY Select a devicedevice inant present that will protect adequately against the air contam- There are several vital points which must always be considered in the selection of equipment Air weconsidered Dust Respirators Are of No valve equipment The Air i le Chemical cartridge respirators and gas masks used inside tanks and other enclosures where high concentrations of toxic gases is contaminant than contaminant than contaminant other must not be there may be it is A gas Ok Vapor Vapor Vapor 30 de Chemical cartridge respirators are emergency devices and used in must never be gas masks Gas masks and used To life chemical immediately atmospheres immediately life chemical cartridge respirators are of no value where the atmosphere may be deficient in oxygen immediately immediately imediately imediately Sedo Sedo - - 7 qt Gas masks with the proper canister are satisfactory for protection against low concentrations of many highly toxic chemicals but where chemical cartridge respirators are unsatisfactory Example acrolein aniline arsine carbon monoxide phosphorous trichloride ketene and many others where Supplied air respiratory protective equipment will be used where there may be an oxygen deficiency or where high concentrations of toxic gases preclude the use of chemical cartridge respirators or gas masks Consult with the Industrial Hygiene Department in Akron prior to the installation or use of respirators fed by compressed air from factory air lines 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40736 eee ee ee 2 2) ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ; Section VI INDUSTRIAL HYGIENE VOLUME I ; Pago 6.2.B.2 Part 2 HEALTH HAZARDS THEIR CONTROL Dato 4-5-67 4-5-67 6.2.B.2 dated 3-24-65 Va B. PERSONAL PROTECTION EQUIPMENT Consult with the Industrial Hygiene Department in Akron if any doubt exists +a 2. Instruction {77 5 " 3 Instruct the wearer in the need for using the device and the means by which protection is afforded Demonstrate and have the wearer practice obtaining proper facepiece fit and adjusting manufactuRER'S manufactuRER'S for comfort and effective protection Follow the the NS directions manufactuRER'S Supervision ... Supervise to assure that the proper device is being used for each exposure condition and that the device is complete and in proper operating condition Supplemental safety precautions such as a life line and standby rescue personnel should be pro- vided where needed . + Cleaning 1-2: -* Routinely used respirators should be cleaned after each use Cleaning is best the shift When practical method accomplished at a central point at the end of a respirator is used by only one individual a of cleaning is as follows a Remove filter or cartridge 23 Wash with detergent or soap in warm water 120 F. 3 Rinse thoroughly in clean warm water 4d Air dry in a clean area 5e 6. p InasrpetcsItnspect valves headstraps and other parts replace defective Insert filter or cartridge There is no reason to require special sterilizing when a respirator is used by only one individual When the same respirators are used by different individuals a good public health policy is to disinfect them before they are reissued The compounds generally considered me reliable for disinfecting are 4 4273 ____ The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40737 40737 40737 40737 40737 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ~~ Section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Page Date Cancels I 6.2.B.3 6.2.B.3 6.2.B.3 3-24-65 None B. PERSONAL PROTECTION EQUIPMENT ppm a a A hypochlorite solution 50 parts per million of chlorine immersion time 2 min or b An alcoholic solution of iodine 50 ppm iodine 2 min immersion 7 Inspection and Maintenance - + Devices used routinely can be inspected during cleaning and worn or deteriorated parts replaced with parts specifically designed for the particular respirator Filters or cartridges may be changed after each use or according to schedule Emergency equipment shall be periodic intervals to assure times thoroughly inspected at scheduled first condition at all T ++ 7 6. Storage ++ Store equipment in dustproof containers original cartons cases or plastic bags are suitable away from sunlight heat extreme cold and excessive moisture If there are questions about respiratory protection contact the Industrial Hygiene Department in Akron 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40738 40738 4073840738 40738 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE VOLUME I Page 6.2.B.4 Part 2 HEALTH HAZARDS AND THEIR CONTROL Date 7-26-67 None PERSONAL PROTECTION EQUIPMENT __ = , + L GONEKAL GONEKAL 201 CONTAINED BREATHING EQUIPMENT 3 contained breathing equipment is useful where there may be insufficient oxygen or high air concentrations of toxic materials 14 1. Oxvzen deficiency -+ +- 1 Enclosures may be oxygen deficient because of ~~ 1 a Oxygen consumption by chemical or biological reaction with residues in the enclosure Even an empty steel tank may lack sufficient oxygen to support life because of rusting AiR Water from the AiR over 2 in - absorption of oxygen over the water a well 3 Oxidation during the curing and drying of paint 4 Partial or complete displacement of air by gases vapors of volatile materials ---- Enclosures such as tanks vats silos pits and sewers may be oxygen deficient and immediately hazardous to life even if toxic are gases are absent The warning properties of an atmosphere de- ficient in oxygen are completely inadequate The average individual fails to recognize the danger until he is too weak to save himself especially where the return to good air involves climbing stairs or a ladder One of the earliest effects of an oxygen deficient atmosphere is an increased rate of breathing The increased breathing rate depletes the oxygen normally available in the lungs by ventilation so that even less is available for absorption into the blood 3 The normal oxygen content of air is about 21 Increased breath- ing and pulse occur when it is reduced to about 16 Dis- turbed respiration abnormal fatigue upon exertion inability to move freely nausea and vomiting occur when it is reduced to 14 More serious symptoms occur when the oxygen content of although air is 10 The affected individual may collapse and although aware of circumstancebse unable to move or cry out Below respiration stops and heart action ceases in a few minutes % When the oxygen in the lung atmosphere falls below 10 the arterial blood supply to the brain becomes insufficiently oxygenated to maintain consciousness This occurs in seconds not minutes Respiratory failure and cessation of heart action soon follow unless the subject is returned to respirable air Certain areas 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4073490739 40739 40739 Section VI Part 2 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION INDUSTRIAL HYGIENE HEALTH HAZARDS AND THEIR CONTROL VOLUME Page Date Cancels I 6.2.B.5 7-26-67 None _ i B. PERSONAL PROTECTION EQUIPMENT CONTAINED BREATHING EQUIPMENT Continued of the brain are damaged if the oxygen supply is interrupted for more than five minutes even though breathing may not \ have stopped 14 . ~ 3. 7 In many cases when an individual has collapsed in an enclosure the natural course of events is for a fellow workman to enter without respiratory protection in a rescue effort Often two or more workmen enter compounding the initial tragedy - ~ Potential Uses Situations where contained breathing equipment may be needed . include a Fire fighting b Tank cleaning operations C. Cleanup of large leaks or spills of solvents or other volatile chemicals especially in enclosed areas d Entry into underground carbon black handling areas e. Entry into sewers wells and silos Chemical cartridge respirators and gas masks ~~ we Ge Chemical cartridge respirators and gas masks are not suitable for protection against high concentrations of toxic gases Chemical cartridge respirators are U. S. Bureau of Mines approved only for gases and vapors up to 0.1 by volume in air 1000 ppm Gas masks approved are approved only for concentrations up to % except % for chlorine and for ammonia) Neither protects insufficient oxygen oxygen Local safety equipment suppliers can advise on the type of equipment most suitable for specific applications Suchequipm she aln l t be U. S. Bureau of Mines approved If assistance is needed contact the Home Office Industrial Hygiene Department 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40740 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2. HEALTH HAZARDS AND THEIR CONTROL VOLUME Page 6.26.C.1.2.C.1 Date 12-11-67 Cancels 4-18-63 COMMON INDUSTRIAL HAZARDS ChemicalSUBTANCES IMPORTANT PHYSICAL PROPERTIES AND PRINCIPAL USES OF CERTAIN TOXIC SUBSTANCES WITH CHIEF DIAGNOSTIC SIGNS OF INJURY OR OTHER DISABILITY Taxic Ordinary Fire Haza = Hr azadrd DangeDranogeurosus Processes Producing Potential Hazard of Entra Enn trc ane ce Inte Bady Diagnostic Signs and Symptoms disinfectants ir itation Organic synthesis in the form of vapor the respiratory organs disinfectants and mucani mom rubber mfg : explosives branes night of mucous of respiratory tract dyspneansd pro of f heau rt s profe use White leaf None crystals The and respiratory , digestive organs or Cyanasia blueness of lips and finger fipe mental conlusion dizziness Amine Compounds Also Organie synthasis mig varnishes chloroform air- solvent le Direct action en skin quermaig of eelufold the respiratory organs mig of chloroform plane Ibrrriatantieonosf of skin and mucous eyes and respiratory mem- track Organic synthesis illumination exy acetylene welding and cuttinogf metals Headache nausea general malaise feeding of suffocation vertige Oyomfg Oyomfgacriding Irritation of skin and mucous mem branes of eyes and respiratory tract MINI- violent sneezing Organie synthesis mig of military poisen 823 refrigerants map end vanish mig Metal alloys palat Excessive Irritation of skin and ma- direct cous membrofaen yeseas nd respiratory tract bronchial calarth dyspnea Not generally regarded as an industrial poison Pafter followed by cyanosis especially of lips and Anger tips weakness somnolence irritability mental con- fusion headache and vertigo muscular tremor and convulsions eczematous eruptions weak pulsa brownish dis- celeration of and urine disorders of the bladder tumors ste Amyl Arganiz sug .: saugrar Preparation of flavoring bronzing compounds metalic liquids metallic paints ; scap brewing mfg brewing synthesis synthesis ; and rub lacquers .; mig rabber industry paint and varnish mig disinfectants ax- plosives Metallurgy points mordani storage bat leries electrolypers emeling lead and mining and small Medicine salts metallurgmyetalurgy ciopnesrecti bing muning and smell ing Invitation dyspnea pulmonary mugh and pulmonary edema, bronchitis severe irritation ofskeyiens conjunctivitis caustic action en cough nausea Irritation of mucous membranes of eyes nese throat andbronchial ; beadache and vertigo drowsiness expression in chest Imitation headache track of eyes and respiratory and vertigo dyspnea cough Reuses vomiling diarrhea fainting rise cyanosis Muscularweakness vertige of lips slow fainting possible death -Nervous Chronic and disturb- saces of sensibility and equilibram nausea vomiting diarrhea eczema Inflammation of mucous membranes of nese mouth and throat Intestinal disorders Imitation and eczematous dl- arsenic erupotfithoe n susn Metal and fever usually associated with lead and in most of its industruisaelt TaxTiacxTiaxcic effect ondigestivedigestive system kvar kudneys hair circulatory nails Perforation al septum Local ulceration Motal tre The Firestone Tire & Rubber Compery SUBJECT TO DISCLOSURE RESTRICTION 40741 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL C. COMMON INDUSTRIAL HAZARDS VOLUME I Page 6.2.C.2 Date 12-11-67 Cancel 4-18-63 = Tank Suitlsnce State State Fire Hazard powder Esregi Arsive ArstesArstes Arses. reited Slightly Berlum Comprends crystalline crystalline Explosive =~ Bengine Mogh gas = Liquid = Explosive | Bence Liquid Explosive Beryllium Metal = Fient powder Oracs(Zim) Metal Fince Liquid ens Butonen methylatbyl Liquid Siem Butyl Acetate Liquid = Dongerent Butyl ditahel Liquid = Dangerous Batanel PHYSICAL PROPERTIES PrPorcienscsiepsal Uses & Producing Fetentist Producing of Entre Enn trc ene ce Intu Body ; Analytical chemistrychemistry Weather lead Industry : min See Als ing and smelting dre varnifaschquers mfg Organic Organic synthesis; m~ l An ges thre respiratory itary pos pos tars Paintmz ing works refin ing Are insecticides Direct action on skin affable affable sails varnish absorption and Solvent motor Igal paint dry cleaning paint Vapor thre respiratory times by ; ; Solvent and melor fuel stasttaitoinosnsairpolrgaanicne prep- stations industry welders dry cleaning reabsorption Vaper Ihre organs Ihre skin respiratory Diagnostic Signs and Symptoms esophagus blush headache Faim- Acute poisoningpoisoning esophagus -Csotnostmraicchtionofversatingthe persistent sleeplessness headache gastric disturbances vomiting di^,r- vomiting and diseases nas weakness of the chilliness disorders SevereSevere headache nausea vomitng hemoglah~-noria gastric shivering and chills jaundice Ommals whitening and loss of hme paralysis acceleration of the heart cyanosis of the skin gastric pain and Headache verl~go nausea vomating irregular resporation weakness rough heartmusculartwitching drow Headache and vertigo zastrminipslinal disturbances hemorrhages purpura Injury to forming organs with marked but warted changes in the blood picture polycythemia followed by leukopenia injury blood and so anemia forth Fessels heart marked susceptibility infection susceptibility ; erythropenia in susceptibility focal irritation susceptibility conjunctivitis gingivitis and so in acute poisomag inchriation stag- paring loss gait consciousness -The effects of tolnol and xylol differ from those of benzol particularly as reg theia r efr fectsdons the blond and forming organs Neitheorf these compounds produce the changinetshe characteristic blood of benzol It is Importantto note however that the tolual and xylol used in Industry Industry are frequently mixed with benzal Metalalloys Melallergy Melallergy brass :: organic welding Fumes Fumes thru respiratory As a dust or hums respianrdaetntoerrinyg plimentary canal been from Metluanglmjrurey porrtepoertedd from the extraction of , but this is thought to be dos berylium the fluorine COM- pounds used in the process of extrac- of Headache general malassa irritation slight throal cougshlight nauses severe profese chills with leves perspiration pains fume ; ; a plosives paint Pyroxylin mit cial leather Cosmetic FEMOVEIS mig straw Lacquer; leather a vapor respir- atory system Absorption by Absorption Absorption tract skin re- and mo- Mucous and membranus Mucous membranus ; respiratory arti- atory vapor Mfg Fruit ; otanic essences Direct action on skin Gicial leather perfumes system thru respir conjunctialis shin eruptions skin conjunctialis branes Ir itation Irritation Irritation eyes and nose WarningWarning See Amyl Acetate No case of industrial poisoning has been reported but it has been considered a cause contributing experimentation showed marked dermatitis early fiveer degeneration a dekmte decrease in blood cells mlh an absniyle and relative lymphocytosis TheFirestone Tire & Rubber Company SUBJECT TO DISCLOSUREDISCLOSURE RESTRICTION 40742 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2. HEALTH HAZARDS AND THEIR CONTROL VOLUME I 6.2.0.3 Page 6.2.0.3 Date 12-11-67 Cancels 4-18-63 C. COMMON INDUSTRIAL HAZARDS PHYSICAL PROPERTIES SubSusbsttaancnece Ordinary State Fitt Kazard Cadmium Metal = None takium Gyanamida Crystals Newe Carbon Dioxide Gas Hone Carber Dianighife Liquid Explosive = MoMonnssrirdeide Explosive Liquid Mone Tetrachloride Ce2.albelzalkmal lesstra2.albezalkamal Liquid Slight 2.albezalkamal of ChieriLdimee Powder Explosive Diphenyls Chiericated Hydrocarbam Salids = 1 Negribaiens Chlorinated Solids Negribaienes Move Chierte liquid Explosive Chlorobenzon Manackime = Calorless Sligh ) Maud nitrabenzel Principal Uses & Processes ProducingProducing Potentis Hazard MadeIntoof BEondtryance Diagnostic DiagnosticDiagnostic Signs and Symptoms elec- dental amalgam ; elec- cadmstiouramge platingstorage ro fertes lead halzinc smelters Fertilizers nitrogen products farming Fumes thru respiratory Tract Direct action a as dust tthhrurustkheirne- spiratory organs diges- spiratory tract visible and mucous membranes vomiling appetite vomiling tion of rapid pulse falty degenera- degenera- degenera- liver inflammation of kidneys inflammationinflamation langs cough chest ofMetal tume fever soreness Severe of throat eyes Severe iirrrriitattaiotnion of nose throat and skin Conjunctivalis tonsilitis laryngelis bronchitis dermatitis Aerating water wine of dridnrksinektsc meixgtin soh extin chemicalguisher refrigerant rem friigenra-nt ing insecticides ; varnivasrnhisehess prainsecticides servative mig of carbon tetra- chloride enameling Not on article of com caused by in- mmpiria combustion Solvant fire extin- shers cleaning pounds airplane dope dye paint and lacquer Industries halation of In In formof gas by in-in- In respiration respiration Absorption thru . respiration respiration As thru respir atory system As vapor vapor thrmthrm respirrespir-- story organs story Large quantities cause sudden death by sullocation Smaller quantities verliga disturbances of respiration ringing in ears headache dyspnea drowsiness, muscular weakness Headache vertigo weakness psychical effects disturbances of sensation digestive disturbances polyneuritis Irritation of skin pulsevertigo headache -Slaw headache Aculo , and of nausea redness suffusion skin dyspnea fever marked leukocytosis and Chrome Headache : paliabon Chrome Headache , nauseavomiling vomiling palpilabon insomnia failore anemiamemormy emory Irritation of nese throat and eyes Nausea cough headachs marked ez- citament vomiling verligo mental dullness confusion Injury to liver jaundice nephr~ldeirmatiss naICONS Bureau 0.6fines found U. exposed to 0.6 for a that men few seconds reported the almosphere to irritating Lacquer mig paint mig solvent for nitro- cellulosa Textile bleaching or- ganic synthesis disin Tectant deodorizer mig Electrical equipment lacquer rayon mig lacquer mig paint wax makers Mucous membranes vapor thru respiratory tract As a gas thru inhala- Item vapor an and dust irritaling eyes lungs and skin Direct action on skin; respiratory thru respiratory vapors able the eyes However However . , actual examaneaxam-ana- tions of workers in lacquer and paint manufacture by the British Factory denco any injury of Dept. In 1934 revealed very little evito health from the cellosalve 00. Bronchitis dyspnes asihma conjunctivitis eczema ulcers of the skin skin of Acnoform skin eruptions jaundles and atroplhivyer hydmcarbon bobonntteettrracahlcohrildeoride such as car- paint mfg ; DDeeggreraesiansg ingmwiagx - quipment quipment elecmitgrical action ; vapor Direct actionresopnirsatkoirny skin eruptions Acneform of alroplhivyer and jaundice synthesis porification Organic bleachingwater military poison gas chlorination acetate forresins cellulosa acetate and a ois ls day day leaming leaming compound system As a gas thru respir- alory Vapors Vapors thru thru rersepsirpaitroraytory paralysis quantitiescause cardiac parlysi paralysis smaller quantities CAUSO burning and stinging of the skin with formation of blisters papules cough bronchial Gastritis anemia and pulse bronchitis the dyspnes bronchial calarth leeble naza furunculosis " cayed -Severe Acute -Severe somnolence Blood CONSCIOUSNESS with somnolence to loss of cyanosis as to changes described benzol derivatives similmialern- Headache giddineza See Nitrobenzol The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40743 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part C. 2. HEALTH HAZARDS AND THEIR = COMMON INDUSTRIAL HAZARDS CONTROL VOLUME 1 Page 6.2.C.4 Date 12-11-67 4 4 18 1463 818 4 186633 63 Tank Schstance Ordinary Fite State = HazardHazard Cherr Cherr Trichters_metkanu Chiersal Liquid = Nene Chiarggrens hutadione Liquid None Chromica campezadi Metal crystals : | Dengar Conelt Meta Mone ' tappet Metal ene Liquid Cresyte Aul Danger Cyanogen and COMPETREI G: es Dengersas PHYSICAL PROPERTIES Principal Uses & Processes Producing _Potential_Hazard_ Salvent for fats olla tubber wares and res Ing artificial sithentg Mode Diagnostic Signs and Symptoms Into Body Vepor thre respiratory tract Fouling of warmth Irritation of nose and skin loss of throat reflexes shallow respiration unconsciousness paralysis cardiac and respiratory failure Sea Nitrobenzol Synthetic rubber Narcotic properties mainlychar- acterized Direct action on skin bol is its injurious injurious kidneys and vapor thru respiratory cwiirtchulaaitrion Chloroprene kidneys Irritation of cause a primary fumes dyeing mela^ urg As dust and Irri- lectroplating chromi- tating respiratory mi fm sails printing cous membranes and tenning skin Gmlaaksesrmsipotgery steeallloy VaporVapor Vapor thru respirarestpiratoory ryrespiratory equipment Metallurgy electrical chemical ap aratus copper ; coinage Wood preservative dis- Infectants synthetic resins explosives in- As dust from Alings respir irritating the branes and thru the alimentary canal As a vapothrru the tt risible mucous organs mem branes Direct action the respiratory olitis Bronchilis branchopneumonia olitis conjunctivitis gastritis anemia mucous membranes ulceration and perforation of the nasal seplom A case of poisoning with severe dansage liver Animal and liver from factory French life factory polycythemia polycythemia erepxort-ed Metal periments reveal Tume f. ever ses Zinc has been re- Bronchitis vomiting gastritis See Zinc Toxic effects resemble those of phenol The chief symptoms are irritation und erosionnephrils nephrils and mucous membranes -Exposure to large amounts of kydragen cyanide causes death from sphyxia almost immediately Ex posure to lesser amounts causes irrita- print of Esxiltvrearction gold and d; yeing print ing slectroplating gas in- secticidesteel mig spiratory system thru spiratoryspiratory system as liquid or salid form the skin dizziness nausea membranes membranes dizziness nausea vomiting diarrhea shoriners of breath palpria- heart shalow tion at cramps shallow unconsciousness cobreanthingvcuonlvsulisoionnss Hydrogen cyanide earunpldioncs yanule solutions also cause skin -Exposure to small amounts of cyanide compounds over a long cause loss period of time la reported to of appetite weakness nausea muscle cramps unsteady gail paralysis of arms and legy psychoses er LoS hee sikticne sikticne Liquid Sight Dickdernethyl 'Liquid Ether Dimethyl Sulphata Ulexid = Nowe Dinizebenzal Dinitrophes 1-2-4 Crystaline Crystalline Nana Varnishes tayon mig dry cleaning perfume t Mucous membranes vapor thro respiratory of the vapors findings dichlorethylene dichlorethylene show an excess fat in the blood suggesting death from embolism rather than asphyxiation Textile industry Ireat- in lubricatingchens- syincthaeslis new compounds Vapor respiratory Vapor thru respiratory muchuS Irritation of eyes and nesa nausta marked irritation of respiratory pas- sages and lungs . Burns neck and thorax photophobia edema conjunctivitis agent for As gas thru theas and Mellylating a re- amines phenols spiratory organs a perfume mig fluid irritating the skin painn ecks thorax lacrimation conjuctivs photophobia aspiration pneumonia convulsions paralysis coma death Explosive mig dye mig wood preserving See Nitrobenzel Thru direct digestive action tract skin ; Burning thirst sweating panting ex- aitement high fever patchy yellow and skin convulsions After ingestion endence of liver and blood damage have been observed Bilateral cal- araz~ shave also occurred as a sequella 8-4773 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40744 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section Part 2 VI INDUSTRIAL HYGIENE HEALTH HAZARDS AND THEIR CONTROL 10.2.C.5 VOLUME Page 10.2.C.5 Date 12-11-67 Cancals 4 18 63 C. COMMON INDUSTRIAL HAZARDS Eee PHYSICAL PROPERTIES Principal Uses & Symplams Mazrd Principal Mode of EntranGE Toric Ordinary Producing Substance Ordinary State Fire Mazard Potential Heard Inta Sody Diagnostic Signs and Symplams robines ~ rr They mucousmam Headache vertigo drowsiness Irrita- Laequor mig robines robines rapat Ihru re- tion of eyes nose throat and lungs mig dye mig varnish spitatory disturbances Injury Explosive spitatory Iract aboarp gastric to liver and - Diezen Blatty Liquid = Jena D iazide mig Poa leon thru skin ~ kidneys Causeswarning knock gasoline Mucous membranes symptoms such as irritation to the eyes and respiratory Elbyt Bourne Liquid Explosive passagesbefore dangerous vapor lacquer mig general thra respiratory tions are reached . concentra TO Elbyl Grid Liquid Explosive Ethyl Chloride Bri Bri Explosive Refrigeration nesthelic Vapor the respiratory ; tract mucous mem- branes Chloride See Melhyl Chloride ; Dizziness drunkenness spalhy per Medicine Medicine organic mes- thesis refrigeration refrigeration As a gas thru the repiratory organs sistent somnolence loss of power in uncertain gail disturbances the legs solvent perfume mig __ See Melhyl Chloride Ethylome Dichierkle Liquid None Uqaid Explosive Ethylamide Ethylamide Ethylamide Bas room Explosive ~~ Gasoline blending plas- the mig fire extinguisher mfg Organic Organic synthesis sol- vents anesthetic; thin Vapor hra respiratory tract muters mom- branes atory tractthe As a respri esptit membrance tract cous Mucous membranes Insecticides reffosolve synthesis ganic vapor : of ar- ganic compounds thru respiratory eyes and Irritation of respiratory tract vomiting headache anorexia pallor weakness vertigo ~ ratation of eyes and nose werligo conscimusness death exposure static and motor ataxia relching un if is Headache vomiling dyspnea diarthen of vertien lympho- Irritation membranes onse and eyes vertien nausea lympho- cytosis dullness disturbances of res piration edema of heart action gul Ethyl Ether Sutpharte Caloriess Dangerous liquid Ethyl Suteates Liquid Slight diluent Sovent maturant extracting extexrtraacctitnging agen;t aannesethestictheticextracting Silica wig wateragent glass prouting VaporsVapors the the respiratoryrespiratory tract Macaes membranes vapor tract respir- also membranes slight appetite hondache hondache membranes and loss in of loss appetite hondache an- weight Anesthesia consciousness paralysis death Animal experimentation shows these compounds to be torse but no cases compounds compounds reported from Industrial exposure Florize and it Formaldehyde Liquid Home Formic hald = Liquid = Explesiva Organic synthesis dye- goods Organic synthesis and ; lanning H spiratory membranes phenol and synthetic resins creosol As thru the vapor spiratory ergens skin irritant Lacquers Dyeing industry Vapor thrusters thrusters rubber tanning agent mig membrane thrusters See Hydrofluoric Acid rn junetratis froolites membranes of junetratis froolites froolites dyspnes finger dermatite destinition destinition con- dyspnes severo nails degeneration n^ te hung of thrustersSee also thrusters Formaldehyde Dermalilig nirmations necrosis Irrita- tion murmus membranes eyes nose and throat 84272 Explosive Ermine Mathpl Liquid = -Sight Mathpl com- Fuel for internal vent paint mixing varnish Lacquer mig varnish removers solvent ~ See Benzine Yaper thru mucous membranes 7 oe See Benzine According to U. S. Aureau of Mines men exposed to 0 73 0 65 and 2.0 percent vapor in air pronounced the at- mosphere extremely disagreeable even for a short time odor and irritation be- cause strong and nasal odor and irritation passages tenth of to have a strong eyescent wasfound oder and moderateyse and nasal ~-rt~-la- Itan Concentrations producing no mashed symplums and apparently ONA harmless in quines digs aller EZ- posure of several hours have distinct warming properties of bath odor and irritation that are very disagreeable le human beings ' Firedanc Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40745 Section ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VI INDUSTRIAL HYGIENE VOLUME I Page 6.2.C.126-1 -67 Part 2 HEALTH HAZARDS AND THEIR CONTROL Cancels -18-63 -18-63 C. COMMON INDUSTRIAL HAZARDS Taxic Subalance = State Fire Hazend HIecreoOnuetpMlethyl Liquid Sight Liquid None Hytrachter Hydroyants Liquid = None Hydratuuri Liquid None Hydrogen Indine Crystan Mode Izan Carbonyl Free Oxide Faris None Lest Metal =Hone Land Compounds Crystals Dangerous powder Nitrates Magnesium Metal Explosive Mentonese Dierido Satid None powder Moreary Liquid metallic element Hone Metkane Bas Explosive Methyl Alcabal Chapak = Explanive Meikanel PHYSICAL PROPERTIES Continued PrincipalPrincipal Uses & Producing ProcesesProcesses Producing Potential Hazard Mode of Entrance Into Body Solvent lacquer mig As a vapor thru nasal mucous Diagnostic Signs and Symptoms Irritation of conjunctival and nasal mucosa Cerhroimnedutsatnrnyingorogrgaanniicc synthesis dyestuffs chlorides medicine in organic preparations Chemical analysia medicine insecticide organic synthesis military poison gas brewing ; Cyeeraamsitcs brewing and elching glass the direct As gas thru smratory system direct action on the skin and visibln mucous mem branes As fumes thru the resp.ratory system Dues nol irntale the respir alory mucosa As gas thru the respir action organs action on membranes branchils ViolVeiolnentt coucchouchinig ng dyspneadyspnea brbarnacnhcihiilillsls destruction of teeth contraction throat coma causlic action on skin In fatal doses Verligo marked pallor great prostration feeble puise and voice and cold sweats The urine and exhaler breath may possess an odor of bitter almands fching in the nose with watery discharge and Irridation of the throal Large doses are Instantly lalal Conjunctivitis bronchial catarrh ulceraling of the nostrils, gums and oral mucous membranes ulcers of the culics suppuration under the finger nails Caustic action on skin Seo Sulphuretted bydrogen Dye mig soaps kor- micide pharmaceutical As a vaper larg re- spiratorymebranes syslem and Iritation of mucous of and nose inflammation of lungs See Nickel Carbonyl Welding ; lead storage balleries pigments solder piping ; ; : piping Insula pigments for mining ing mining ing and smelt- smelt- Fomes thru respiratory vapor or dust thru the resprespiriatory ratory digesto ive r pans and digestive rael Metal fume fever in the Weakness pallor metallic taste mouth and fetid breath lack appe tile deposit of land line on Rums and prosence of lead in urine These symp toms are associated with anemia tas- toms Intis constipation loosening of teath abdominal pain in the joints paralysis cramps and colic Stippled red blood carpuscles Medicine ; weighing lead paint pigments lasecticides ; Alloys paint mig.mar . nesium rubber nesium refining nesiumairplane parrtesfining As vapor or dust thru and respiatoy the respiratory organs digestive tract Thru the skin As dust and fumes thru respiratory tract par ficles under sk~-n~- Seo LLeaedad : Metal fumo tevor See Zinc Languor and sleepiness slold maskliko facial expression low monalongus voice inuscular twitching varying from mig mig match glass mig drydry coll batteries Tumes and dust thru respiratory tract hands arms mical movements gross trunk and head cramps and stillness of muscles in legs increase in lendon reflexes anki and patellar clonus retropulsion and propulsion slapping gait uncontrollai ie laughter and crying Metal lume lever See Zine : ther- Mercury salts thervapor lamps; chemical PROCESSPSPROCESSPS As vapor and dust thru respiratory organs As solid thru the skun Chinnic mucous imnefmlbarmamanteionof the gums the mouth und af teeth necrosis of the juw ulcers in the mouth and pharyna chronic gas- Initis enteritis anemia furunculatis anesthesia mental depression tremors of the hands and muscles of the face Coal mining processing of cual SoSollvveenntt for for varnisvahrnish gums Thesis Difanit SYNI fuel general solvent dye mig Gas theu respiratory tract As vapor vapor by inhalation Headache drowsiness (chiel dangdangeer r is firm explasman fatal Irritation of eyes and respiratory Saget vomiting vertigo dyspnea fatal paralyss of the heart chills thirst ditated immolite pupils optic neurilis biinilures abominal cramps paralysis Peknum roma The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40746 Section ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VI INDUSTRIAL HYGIENE VOLUME I Page 6.2.C.7 Part 2 HEALTH HAZARDS AND THEIR CONTROL Cancels 4-18-63 4-18-63 4-18-63 C. COMMON INDUSTRIAL HAZARDS = ' PHYSICAL PROPERTIES Substance Ordinary Herard Processes Producing TT ee and- Mode Into Entrance Asgan thru the respir Diagnostic Stems and Symploms of feritation respiratory passaget mus disturbandcisteurbancetwitchings eramos convulsions , sight lever dehisaims acuity loss of memory irritable temper may persis for a long time See note under Melkyl Chloride ) ee Melbyl Caffeselve Ethylene Liquid Sight Elkar mig Selvent lacquer recent studies studies positively established ; var- wish making dye spiratory mig sirplane dope solvent resin cellulose spirastoryystem it affect and recent studies cellosolve may suggest that me the blood forming organs and the nervous system ~ Progressive drowsiness InsomAIS . headache vertigo ^-auses anorexia spalhy staggering gait mental con fusion weakness visual disturbances tramos presence of formates and scelone in grims Malhyl Chioride Gas None Methylene DMeithyclekneeCrh-ier- Liquid = None methuro a Malkyl Formats Liquid == Dangerous refrigeration refrigeration Medicine refrigeration mig ; thermometers 7 Sooillsvenrtecseilnlsulorsuabrbubeberr anestholic cleaning fluida artificial silk __ Bit Fumigants refrigerant As a gas thru the respiratory organ Vapor thre respiratory re- spirspairatotryorvyapor thru Nate U. S. Bureau of Mines studied the scule response of goines pigs to a single exposure to vannes ol methyl chloride melhyl bromide ethyl bromide and ethyl chloride According to this Bureau all four produjene similar symptoms including excitement loss of equilibrium inability to walk rapit pulse convuluve rapid respiration wilk rates Irnthy often blond finged re udate from nostrils The signs of lung irritation were not as gr^,nnuneed for exposire to ethyl chloride as for the other compounds The gross pathningy was quite similar for all four of these alkyl halides and was characterized by congestion hemorrhage and edema of the lungs and by injury to the vasc~-llar system as shown by the tendency loward hemorrhage Congestion was pret en in the organs of all grm p^ but parenchymal degeneration was mod marked in those exposed to methyl bromade A distinct delayed elfect of exposure was noted with methyl bromide and methyl chloride ^fina lester extent with ethyl bromide hul was nol observed with ethyl chloride Headache numbness giddiness irrifabduly and ungling in the limbs labored breathing ragid weak pulse cyanosis and possibly some degree of chronic anemia According to the U. S. Bureau of Mines men exposed for one minute to 0 15 vapor in air noticed the formate pleasant ethereal odor of methyl formate but experienced no nasat or Pye rifilation or other signs or symptoms Winie the ador of methyl formule is distinct and noliceable in concentrations which are relatively safe from the standpoint of producing acule porsoning owing la ris pleasant nature and the occurrence of olfactory falique it is doubtful whether the odor of methyl formale will serve as an effective warning of harmlul condi lions of exposure _. . 1 Naghiba Liquid . Naghihais Crystalline tone Dye mfg chemical skin Direct action on skin may be absorbed thru Irritation of skin and kidneys Injury to cornea and lens In addition rest delirium convul spiratory organs coma and death -4273 The Firestone Tiru & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40747 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ; Section VI INDUSTRIAL HYGIENE Part = 2. HEALTH HAZARDS AND THEIR CONTROL C. COMMON INDUSTRIAL HAZARDS VOLUME I Page 6.2.06.8.2.0.8 Date 12-11-67 Cancels 12-11-67 Micht Carbonyl Liquid Explosive f Dual Nitrasillas Explosive GERZENDKIN Other Com- Glytris Liquid Explacive Mitze- Crystels Explosive Qualls Adid Cryptalline Non^ Drone UT Gas Perta Methy Prophy Ketome Parchiarelkylene Explosive| PHYSICAL PROPERTIES Continued Principal Uses & Processes Potential Hazard Entorf aEnntrcanece Into Body . Perfomemsig of ani- #no m^'gof dust pre- rentives; mig ; explosives gasuline sb Diagnostic Signs and Symptoms See smiline and other amine compounds of benzol and its homologues toxic to be The only lesion reported nickel apart from the caused effecta nickel carbonyl is nickel eczeme This condition is reported mostly among nickel platers who are exposed in many dermalis producing substances Some authorities question whether nickel is the responsible agent Giddiness headache nausea constipa- edema of lungs lion dyspnes cough refrosternal sore- Cnyeasnsoasnids epigastric paisnleplesnespain in the foim bemorrhages in the brain and the adrenals Metallume fever See Zinc Acute cases may be fatal In less severa cases there may be severe prostration gastric upsets vascular collapse precordial distress dyspnea Toxic has been amblyopia reported by some authorities to be a chronic effect of ricolinepoisoning SeeAniline) Irritation of air passages spasmodic cough dyspnea pulmonary suffocation pain bronchitis feeling of pain in chest digestive disturbances pe- ripheral vaso dilatation methemoglob- frama and its sequelae and depression of the central nervous system COROSION on of teeth severe burns the skin Continued exposure to diluted fames is said to cause chronic inflammation of the respiratory tract and a general dis- characterized by headache sleeplessness anorexia gradual losasl dyspepsia dyspepsia sirength dyspepsiaconstipation and uicers on lips and mucous Mari- branes of the mouth and pharyNE Cyanotic face and lips somnolence and headache vertigo vomitvoimintigng oder af bitter almonds in breath un- steady gait Ing Tramors muscular twitchother manifestations of nerve Injury anemia visual disturbances methemoglobin formation presence hematoporphyrin albumin and some- times free prison in urina eczematous eruplicas Redness of fare and conjunctivae intense hra, arkemental disturbancos vertigo ainling tremors burning sensation in thrnal and stomach na- sea vomiting colic Chronic Digestive disturbances and neuralgia See Nitro benzol Local caustic action on skin blush dit- coloration and brittleness of mails cluding those of esophagus s omach troublecardiac weakness nervousness Irritation of eyes and respiratory tract . headache cough pulmonarypulmonary edema depression and coma ac- Irritation af eyes and nasal passages MER- larger doses cause narcosis See Tetra Chlorethylene * The Malace The & Fubber Cam SUBJECT TO DISCLOSURE DISCLOSURE RESTRICTION 40748 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2. HEALTH HAZARDS AND THEIR CONTROL C. COMMON INDUSTRIAL HAZARDS VOLUME Page 6.2.0.9 6.2.0.9 Cancels 4-18-63 4-18-63 Turk Substance Ordinary Hazard Firg State Hazard PetrYoallaetiun m ; Dangerous Acht Crystalline Carble Carble Crystalline Sighi Sighi hosted Phenyl Hydrazion Phosgene Carbondi ChlorChiloridde eChloride Crystals = None dr Ha Liquid Kone Phosphorus Crystal = Explosivo Phosphing Phosphorefted Gas Hydrogen Dangerous Plerie Aeld Crystal = Explosive Trinitrnghenel PoHtaysdsiruomxide Deliques- Deliques- Dengeras W slicks Pyridios Liquid Dangerous Selenium Compornda Semi = metallic crystals ene S^/ver& Ita Compounds Met: = Neng crystals PHYSICAL PROPERTIES Continued Principal Uses & Processes Producing Polential Hazard Mode of Entrance Into Body Diagnostic Signs and Symptoms Motor fuels lubricants As soild direct action on skin as a vapor thru respiratory organs Ser alts Brazine) Trainion ja tun and respirater arptrs May EP acute inliammaven inliammaven to the lungs and headache senterad senterad styrha- C Works in petin sym refers are subject to acme kevytan~- edibenama and metinestrem metinestrem patre rum paraffin and petroleums res dye Workney en- posed le pellets any out and greates in a number of indiches are subvert lo fat aur thens thens and omer Phenal formaldehyde resins .. germicides chemical mig As a vapor thra diges- live track and respit atory tract direct ac lion on skin and mu- cous membrane absorption thru skin Eretion of the skin reprima reprima gar cere, irritation of big respiratory organs and Free plams of arui peng peng folowing folowing splashing splashing wila plenat orani orani baling is vapors include Hendiche verb hautes kinnitut fainting Gysanra ezatement convulsions re- spiratory paralynis Symplams of gazanie naposure include Emac alian vemilise diarrhea amaret ja br dache wil~ga bit nasky pralios Organic synthesis re- agent in analytical chemistry Lethal cas dyestuff mig chlorinating agents bleaching sand for glass mig Absorption thru skin As a vapor thru respleatory system Mfg mt poison production of phosphorus alloys explouves fire works insecticides As a vapor thru respir atory system as a salid thru digestive system Vesicular re dian^a multe peger sess 0 101 rare oeslen Nm Weta et Irulation of .et, penne 3 er oe lung tissue intense mysanna are .- monary monary edema Cyanos s emble mear death in com tetreatingly severe has has t dights bur disturbances sweiney and prestav lion of the gums and burca mempiing mempiing loqtening and fawing out of the teeth suppuratiaonnd destruction of jawbone with fistulo chan- + Throug's the elinga elinga mas mating ration The baers ather than the jawbone bat anto been reported A different type of phitoring marked by genera and systemet eflent is also recognized Blast furnaces weld- ing acetylene work phosphorus extraction organic preparations As a gas thru reapis atory organs Opplection verligo.teto nex gentia in tres n^n^-anteand electralinaelnectratlinant electralinant andand Geb^"ty banibus autem Tremors and rere sons ptt in the forting region of the Gusturarm Gusturarm 3P chil Symplant Semical to these of phosphorous po taning are said to have resulted fram prolencen pressure 13 lo congratest in of poor on Explosives medicine dyeing silk disinfect ant dya mig photos raphy lzoning Soap mig bleaching medicine reagent in analytical chemify ink mfg metal mig Denaturant f^r alcohol medicina solvent in rubber paint and ather industries explosives paint mig As dut thru sesair atory system direct action on sket Direct action on the skin as dust attacking the visible mucous membranes and diges live organs ^ s^ vapor thru the respiratory organs direct action on the skin ~ arinilis von diatones verbes toivra decent of the b LF com.xls.oms yi oseniorationof Na shin and chr.unclivac chr.unclivac inkarimation of muroy membranes membranes Deadly if swallowed Severe chemical burning of the skin and muerus mam branes Formalson of deep scaled and persistent ulcers loss of naus Hoarseness laryngitis headache ver go Iremors chair weakness of the extremities eczema Glass mig paint mir alloys oxidants lead and zinc smelting welding cement mig Mitter silvening coin mfg salverware Indelible ink mfg pho lography Direct artion on skin as dust fumes or vapors thru respiratory tract and digestive tract Absorption thru and direct actioonn skin Dermatitis pakkar gastrowniTAITA OS turbances gas gas odor of bream and perspiration irritation of onse and throat coaling of tongue metallic faste in mouth and nervousons Dermatitis canistic action Argyrosis a grayran blue or blark disenioration of the skin and muchus membranes is the chief effect reported in industry 8-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40749 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2. HEALTH HAZARDS AND THEIR CONTROL bc c COMMON INDUSTRIAL HAZARDS VOLUME } Page 16,2 10 Cancels4 18 63 112-211--6171-67 PHYSICAL PROPERTIES Substance Sesium Ny^'rezide Ordinary Razard Deliquet cent Dangerous places, and sticks Sulpher Chiaride Liquid Ment She Did bas None Butchersited on Hydrogen HydrogenHydrogen Sulphide Hydrogen Explosive Geigherie Aal^' Dense city Denorm Tor Pitch Solid i hene Stata Principal Uses & Processes Producing soap industry Petroleum refining ning Industry Synthesis medicina vulcanizingdyeing Rubber mig Inseell cids textiles w ; bleaching i;cs preservative lar beer , and meria meria cellulose mining and smelting Reagent analytical tanning coal frequently mixed other frequently gases mining and ful smeltinsgmelti;ng paper makers Made Entrance As attacking Direct action on the skin dust the visible mucous membranes digestive tract eyes of and As mutc hruomuucos us membranes respiratory As gas thre the raspiratory organs As a gua thru the respiratory system Diegnestle Signs and Symptoms Severe chemical membranes of Formation Formation of sealed and persitn ulcers of nainlais ls Deadlyif swallowed Irritation al mucous membraneosf eyes and respiratory tract dyspnea bluish discolora- Bronchitis Spasmodic laryngitis angina pneumonia bloody sputum digestive dis- Acute poisoning Disorganization of blond burning pains conjunctivtis conjunctivitis Ras- in and throat cough conjunctivitis Ras- tritis dyspnea dumbness slow puise headache perspiration contracted pu- pils convulsions paralysis Chronic kaustion poisoning Chronic poisoning ConjunctivitConjunctivtiis s expallor slow pulse explosives rgeafniincinsgynthesis of inor- gunic preparations dustries metallurgy chemicals Preservingwood read cresante cresante mrfepgair Itract As vapor thru the re- spiratory system local- fy * 6 culaneous irri- taal Acute and chronic bronchills bronche- pneumonia decay of leath On the skin local pain redness edama ulcers- lich skin sezuma Mpseolrainaossiissaallcceersrs of the skin or and cornea warls loss of Vapers thru respiratory epitheliomatous cancer Itract fired diarrhes handacht vertigovertigo albuminuria track conjunctivitis respiratory nda madschurin Sese ee cass Compounds Telferium Compounds crystals & crystals ; Co;leringol, zinc and copper AbsAbsoorptrionption thruthru sskkinin the respiratotrracyt direct contact with skin of breath and of tions excretions excretions breath sacra tions excretions mouth sIwenagtskin mmeetatlallilcic Dry lich- taste anorexniaua- sea vomiting indigestion constips- tion and somnolence Tiruchirkan Misstylema Liquid Tetrashlari^'s Hone Severe headache nausea insomnia spiratory vaser of abdominal pains fatigue enlargement : for greases wares andarti- ficial airplane ; ; ficial airplane mig thru spiratory . abnormal vomitiblnoogd intestinal disorders content and nervousness death and general dis- coma and Tetrachlorethy- Tetrachlorethy- Liquid Nene ePtehryclhelnosr ; : Salvent; pdreimgbriengaser . As vapor thru upper respiratory possagus and mucous mem brenes Imitation sinuses lightness of eyes increased perspiration perspiration frontal hands and increased secretion mer- passages O- nauseZ tion faintness dizziness dyspnes relarded mental activity headache and visual disturbances - TeiranthTylTeeiirraanntthhyyll Lazd Liquid pounds ses pounds Dangers Added to motermoter ffuuelel Highly absorbed vapor in order to iminals iminals the knack in Thru the respiratory the internal combustion system engine slight temperature slippled Insomnia and in body temperature slippled red blend calls tremors sudden valent itching excretion of lead in the urine vertigo and headache nausea and vomiting tremors loss of weight andrezia lesd encephalopathy Tetryi Trinitrephonyizalkyl- Powder nitramino crystals Explcahre Thullem 6 Compounds Metal ; Rone = erystals powder As a dust thra respir Abdominal pain asthmatic attacks Mfgof explosives atory tract and direct action sa skin hemorrhage from mucosa headaches and giddiness dermatitis i class mig salts color fami- tnhoaullsium mig insec- Hadedsye mig As vapor or dust thru the respiratory organs and digestive tract organs Loss of appetite faligus albuminuria of joint pain loss and blindness hair optic neuritis The Firestone Tire & Rubber Campany SUBJECT TO DISCLOSURE RESTRICTION 40750 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2. HEALTH HAZARDS AND THEIR CONTROL C. COMMON INDUSTRIAL HAZARDS VOLUME I Pago 6.2.C.11 Date 12-11-67 Cancels 4-18-63 4-18-63 Turkc Substance Trichiurethylene Lirold Nene thanhd Liquid = Expicsive Trinitrotoluene TMTMitre Temp Triorthecrazyl Phosphate Terpenting Vaurtiem PHYSICAL PROPERTIES PrinciUpseas li Processes Produang Mude of Extrance Inle Body Diagnostic Signs and Symptoms Tin plate slik weigh Ing dye merdant Paint mig Paint mfg steel alloys As fumes Ihre respir story organe Not generally regarded as industriat poison Reported to cause feeling of chilliness in the chest pain in the throat heaviness in the stomach anemia and traces of lin in urine and feces Used us a substitute for while lead in The manufacture of paint No ill effects have heen reported usa in industry as a result of its Ses Benzol Degreasing dyn mig solvent mInfsgectipcaiidnet varnish bmelrgworkers mig rub- As a vapor thru the respiratory system Effects not fully established Symptoms of acute poisoning include excitement drunkenness dullness nausea vonuit Ing inconsrinusness sequelae include bradarhe vertigo anorena disturbed heart action Severe irritation of the respiratory passages has al~-n hem reported hul this effeel is ascribed by some authorities to the action of es decomposition pendurts phosgene and hyrtenellore hyrtenellore and Chinnic #ranture is sand in cosailt erjury in the lapominal and optic nerves Impunidies in fuighidroslhylene it has been suggested may be the cause of these injuries Other affects are addiction and sein ar~-lal~-n~-r lEexaptlhoesrimvefsgmmatchagtlcahssmmiigg Explosives As dust or fumes thru the respiratory = mu- cous membranes and thru the pores of the skin Intestinal Thru gastro Intestinal tract See Pieric Acid Bitter taste in the mouth headsene nausea with white frothy vamaling griping abdominal pain increase in blood pressure s^'v^renote bined dermatitis gastritis unne dark cointed and contains blood Lacquer mig plastic wie Solvent paints ver- nishes lacquers medkeine wax mig print idnysgmpihogtogIrnakphmeris gdrdyry deaning - Thry digestive tract As a vapor thru the repassages As seppidierrmiastoryit acts on the No clear cases have been reported fram industry is not highly volat e but if absorbed may cause paralysis of extremities This was the cause of the epidemic of called lake Leg several years ago Irritation of mucous membranes eyes nose and upper air passages bronerval inflammation salivation headarno vomiting shdominal pain and vertigo state of excitement resembling drunk enness irritation of kidneys and bladder sirangury odor of violets in urine severe irritation of skin Dye mfg He mig paint mig uranium mining photography Steel allaying dye mig glass and per Direct action of radiant rays on skin Thru respiratory organI Fumes and dust thru respiratory tract Diteslive tract and mucous membranes Uramum reported to be one of the most toxic of melais is a source of radiant energy A high frequency of canere of The lungs in Crechoslovakian muners of granium is believed lo ha due to the activity of the are Very pille has been published on the offerts on man of exposure to uranuim sall The con ditions reported include purpura of the Irgs reduction of leuknevies as well as diminution of red corpuseles a zeduc lion in urinary elimination of hidrated salts and an increase in lie chinrilles Experiments on animals with uranium mitrate are reported to show aerlintis glycosuria albuminuria castro infesti nal disorders degeneration of liver affections of nervous system Anemia cachexia irritation of respris alory hemorrhages requiling dry cough in diarrhea constipation or hemorrhages emaciation involvement of kidneys hysterical manifestations melancholia SUBJECT TO DISCLOSURE RESTRICTION 40751 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2. HEALTH HAZARDS AND THEIR CONTROL VOLUME 6.2.C.12 6.2.C.12 Date 12-11-67 Cancels 4-18-63 C. COMMON INDUSTRIAL HAZARDS _ . Sachstance Ordinary Hazard Vinyl Chloride = Gas Slight PHYSICAL PROPERTIES Continued , Processos Producing Mode Entrance Organic synthesis prin As a gas thin ipper cipally resins respiratory tract Diagnostic Signs and Symplems The S. Bureau of Mines reports that men exposed to 2.5 for approximately 3 minutes soon began la feri dizzy and disoriented as to space and size of s^,rrounding objects and complained of a burning sensation in the soles of the feet They immediately recovered on leaving the chamber and complained only of a slight headache which lasted shoot 90 minutes Tytees Liquid Explosive Zim Matal Dengerus desi Metallurgy gulvamzing Metallurgy organic ; boiler plates ring smelling brass found As dust and as a vapor thru the respiratory System See Benzal Metal ome lever Characterized by Irritation of respiratory tract dryness of throat dry cough malaise headache nausea severe chills with fever pains in limbs shaking in limbs swentong leukocytosis Motal fever may also be caused of by luines lead mercury manganese cadmium arsenic antimony and many other metals Metal fever resull ing from metals which may cause regarded systemic poisoning should be continued as warning that exposure may have more serious effect 5-4273 SUBJECT TO DISCLOSURE RESTRICTION ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL _ _ COMMON B. Nae INDUSTRIAL HAZARDS VOLUME Page I 6.2.C.15 Date 4-26-65 4-26-65 Cancels NoneNone Chronic poisoning by benzene is so serious in nature that it is to be used in production if no other material perform satisfactorily Its use even in small quantities normally requires a closed system or excellent local exhaust ventilation ventile- Under no condition will general ventilation be relied upon to control benzol vapor Air concentrations in the workplace must be kept below 25 ppm Benzol vapor can be determined by simple colorimetric devices but not by Department needle type instruments such The Industrial Hygiene combostible indicators able instruments suchsuch explosimeters explosimeters OR has suit- indicators indicators gas The Industrial Hygiene Department is to be informed well in advance of a proposed factory use 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40753 section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & VI INDUSTRIAL HYGIENE 2 HEALTH HAZARDS AND THEIR CONTROL PROPERTY PROTECTION VOLUME Page Date Cancels I 6.2.c.16 8-19-65 None C. COMMON INDUSTRIAL HAZARDS ee og a foe? DIMETHYL SULFOXIDE SULFOXIDE DMSO Lae A chemical relatively new to industry Dimethyl Sulfoxide DMSO is coming into use particularly in the Synthetic Fiber industry Very little is presently known about its toxicity and there is avail- about toxicity if nothing able inhaled PRECAUTIONS *** little ON its inhalation toxicity- ** PRECAUTIONS PRECAUTIONS toxicity- Make certain that if this chemical is introduced into your Plant that the Industrial Hygiene Department is notified Make every effort to prevent all skin contact Inhalation should be held to a minimum by use of exhaust ventilation It is known that DMSO penetrates the intact skin readily sometimes produces skin irritation and markedly increases skin absorption of other materials which are on the skin Herein lies one of the potential dangers many chemicals which have little effect on the skin may have a serious when they having been carried by DMSO OR lethal penetrate it though the skin 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40754 Section Part -CEIVED DR -CEIVED MANUAL ADMINISTRATION PROTECTION HEALTH SAFETY ENGINEERING & PROPERTY JUN 1966 VI INDUSTRIAL HYGIENE 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Pago Date Cancels I 6.2.C.17 6-23-66 None ( HYDROGEN SULFIDE ssen ssen Hydrogen sulfide is a colorless gas with a rotten egg odor Inhalation of high concentrations causes unconsciousness and collapse within seconds and concentrations above 600 ppm are rapidly fatal ~ P" RECAUTIONS PRECAUTIONS PRECAUTIONS + a + A factor which contributes to such tragedies is the fact that inhalation of the gas deadens the sense of smell rapidly leading to a false sense of security Indeed above about 200 ppm the disagreeable odor initially appears less intense than at lower concentrations and lethal quantities produce immediate paralysis of the sense of smell For these reasons many persons have lost their lives attempting to save a workman who has collapsed from exposure The fatal collapse of a first victim often initiates a chain of similar tragedies as heroic fellowworkers rush unprotected into the contaminated area in an attempt to rescue those who have already fallen victim Not infrequently two or ~ three deaths occur because of the natural desire to help a fellow Exposure to hydrogen sulfide may occur in many ways common ones are Some of the more 1 In sewers 2. From laboratory use of the gas 3. From contacotf water or acid with sulfides 4 In wells 5 In excavating in swampy or filled ground side product many 6. See Vol As I Sec VI product product in douged chemical reactions and processes page 6.2.B.1 6.2.B.1 for guidance on respiratory protection cartridge Chemical respirators must not be used for protection and gas masks must not be used inside tanks and other enclosures where there may be high concentrations in which case only supplied air equipment is satisfactory 4273 The Firestone Tire & Rubber Company RECEIVED JUN 30 1966 6. L. WILSON INDUSTRIAL HYGIENHET SUBJECT TO DISCLOSURE RESTRICTION 40755 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION HYGIENE VI INDUSTRIAL HYGIENE 2. HEALTH HAZARDS AND THEIR CONTROL VOLUME Pago Cancels 6.2.C.18 9-15-66 9-15-66 C. INDUSTRIAL HAZARDS RP \ 13947 is a skin eye and respiratory irritant In case of contacts 1 Remove from skin with mineral oil then wash thoroughly charge charge with soap and water th feet) Yotecle. 2 For flush immediately with copious quantities of J . water for at least 15 minutes and get medical attention 3 Remove contaminated clothing and launder before wearing 3+ - again 13947 is handled in unopened bags and inhalation should not be a problem if the Banbury is effectively ventilated No health hazard is likely after 13947 is incorporated into the rubber compound If respiratory protection is needed for example in disposing of broken bags a respirator approved for dusts that are not significantly more toxic than lead is satisfactory live Check stefusing stefusing stefusing stefusing stefusing stefusing this lust , Rows Rows Rows 4273 The Firestone Tire & Rubber Company Ge 8 Q Ls SUBJECT TO DISCLOSURE RESTRICTION 40756 Section Part ADMINISTRATION PROTECTION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VI INDUSTRIAL HYGIENE 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Pago Date Cancels I 6.2.C.19 9-22-66 None C. COMMON INDUSTRIAL HAZARDS CADMIUM OXIDE = . FUME ~ " GENERAL GENERAL GENERAL GENERAL GENERAL GENERAL GENERAL nee Great care oxide It must be taken to prevent the is an insidious chemical as inhalation of fumes of cadmium lethal quantities may be inhaled without sufficient irritation to give warning at the time of exposure A single exposure can cause have been numerous fatal or lung irritation which may be serious poisoning cases from fatal There inhalation of universally cadmium oxide fume there were at least two deaths in the United States during 1965. The Threshold Limit Value of cadmium oxide fume is 0.1 mg per cubic meter of which is half The Threshold Limit Value of for lead a more recognized serious metallic poison It is produced awed CRUE OES tT 1. During silver brazing Some silver brazing alloys in common use contain large percentages of cadmium 2. During welding or cutting metal's plated with cadmium 3 From heating cadmium plated nuts bolts and rivets 4 From the use of a blow torch on flanged cadmium plated steel pipe 5. Whenever cadmium metal is heated sufficiently - X2 of When there are operations such as those described above ventilation which captures the fume is the best means local exhaust preventing inhalation Where there are infrequent exposures which last only a few minutes a fume respirator prevents inhalation Dust respirators do not afford adequate protection They Cadmium plated shaft collars use some of our plants used for locking shafts in place are in are ordinarily locked in place with set screws but occasionally they are welded to the shaft As pointed out above welding produces cadmium oxide fume Early symptoms of intoxication include dryness of the throat coughing a feeling of constriction in the chest shivering and headache Nausea and vomiting are less common Symptoms are delayed and usually appear after significant exposure has occurred Later a difficulty develops with excruciating pain in the chest and In fatal cases the intensity chemical pneumonia in breathing of respiratory distress prostration RECEIVED maymay increase for a few daydayss followed byby recoveryrecovery in 8 10 days 5-4273 The Firestone Tire & Rubber Company SEP 27 1966 INDUSTRIAIINNDUDSUTRSIATRWIAIHLYGSIOERNA SUBJECT TO DISCLOSURE RESTRICTION 40757 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VI INDUSTRIAL HYGIENE 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME I Page 6.2.C.20 Date Cancels 9-22-66 None C. COMMON INDUSTRIAL HAZARDS CADMIUM OXIDE FUME - Continued Cadmium is quite toxic in the stomach it causes symptoms similar to those of food poisoning within half to one hour after ingestion Eating and storing food in work areas must be prohibited and workmen should wash thoroughly before eating smoking or leaving work Good housekeeping is important ae 7 8-4279 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40758 40758 40758 40758 40758 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE ; Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Paga Date Cancels I 6.2.0.21 12-13-66 None C. COMMON INDUSTRIAL HAZARDS - Change tand tand typ Change tand : Change ! tand CARBON TETRACHLORIDE ONLY The danger of carbon used in production tetrachloride poisoning is so great that it is to be WHEN NO OTHER MATERIAL will perform satisfactorily Either a short exposure to a high concentration of this material or re- peated exposures to low concentrations may result in serious injury or death It affects the liver and kidneys principally through inhalation although skin contact with the liquid contributes to overall exposure Alcoholics and persons who have consumed significant amounts of alcohol are more suspectible to this type of poisoning . a Air concentrations in the workplace must be kept below 10 ppm therefore its safe use even in small quantities normally requires either a closed system or excellent local exhaust ventilation Laboratory use must be confined to a well ventilated hood Safe air concentrations of carbon tetrachloride are odor in fact if the odor is noticeable upon first excessive exposure is occurring not detectable by entering the workplace The Industrial Hygiene Department is to be informed well in advance of any proposed factory use even temporary use the Industrial Hygiene Depart- ment has the equipment chloride vapor in air formed well in advance required for the determination of carbon tetra- It is recommended of a proposed use plant iks Safety also be ENGINOOK ENGINOOK ENGINO K ENGINOOK in- The use of carbon tetrachloride fire extinguishers is illegal in some governmental jurisdictions including the State of Ohio 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION' 4075409759 40759 4075940759 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME I : Pago 6.2.C.26.2.2C.2 6-26-67 Cancels 6-26-67 C. COMMON INDUSTRIAL HAZARDS | CARBON MONOXIDE eee GENERAL GENERAL gena a e GENERAL GENERAL Of all the gases that have effects upon man carbon monoxide is the most widely encountered It exerts its effects by combining with the hemoglobin of the blood and interrupting the normal oxygen supply to the body tissues Carbon monoxide is taken up by the blood 200 times more readily than oxygen This prevents the oxygen from combining with the hemoglobin and being carried to the cells The effect is termed carbon monoxide asphyxia and involves the prevention of gaseous exchange between the air breathed and the body transport system as opposed to suffocation which is a mechanical blockage of air intake Although the resulting oxygen deficiency is a reversible chemical asphyxia nevertheless damage from severe asphyxia from any cause may not be entirely reversible The effect of carbon monoxide on man is enchanced by many environmental factors such as heavy labor high temperatures and high altitudes Symptoms such as headache fatigue and dizziness appear in healthy workers engaged in light labor when about 20 percent of the hemoglobin s combined with carbon monoxide Such degree of saturation is achieved by continuously breathing air containing 100 parts per million ppm carbon monoxide threshold for 6 to value 8 hours aa. f 141 141 L I L a v eel is The threshold Limit value for carbon monoxide been 50 ppm $y J) Workmen affected by carbon monoxide should be removed environment immediately and given medical attention from the contaminated Exposure to carbon monoxide a tasteless odorless colorless gas may is occur whenever carbonaceous matter such as carbon black paper oil gas gasoline or any other organic material coal wood burned It is a product of incomplete combustion Carbon monoxide is commonly produced by 1 Internal combustion engines 2 Furnaces other than electric 3 ) Water heaters other than electric 4 Stoves 5 Overheated compressors RECEIVED x JUN 29 1967 G. L. WILSON INDUSTRIAL HYDIFRISK HYDIFRISK 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40760 - ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION rection VI INDUSTRIAL HYGIENE VOLUME I | Page 6.2.C.23 6.2.C.23 Part 2 HEALTH HAZARDS AND THEIR CONTROL Date Cancels 6-26-67 None C. COMMON INDUSTRIAL HAZARDS Cigarette smoke as CARBON MONOXIDE - Continued monoxide carbon . of smoking is a source of Pa = carbon . exposure inhaled contains 200 to 800 ppm carbon monoxide Cigarette Many operations involving the use of tractors and lift trucks in industry take place in limited areas often having poor ventilation and little air movement The carbon monoxide produced can become a serious hazard especially when workers in the area are performing hard labor Removal of carbon monoxide from the work atmosphere can be accomplished by 1 General ventilation to control from tractors lift trucks and combustion vehicles exhaust fumes other internal 2 Venting of furnaces heaters and stationary internal combustion engines to the outside atmosphere a a propane ns Contrary to popular opinion LPG propane fueled prod do u prc odue ce carbon monoxide It is generally accepted that an LPG engine in good adjustment will produce less carbon monoxide than a gasoline engine in good adjustment In a normal state of repair LPG engines produce amounts of carbon monoxide comparable to their gasoline counterparts and will not serve to eliminate the health hazard They produce less carbon monoxide than gasoline engines only with excellent maintenance of the engines Carbon monoxide intoxication has been caused by contaminated air taken into compressors Intake openings of air compressors used for supplying air to breathing equipment should be located at sites or in positions that offer the least possible likelihood of carbon monoxide intake and well away from exhaust outlets of fuel burning equipment The home office carbon monoxide needed Industrial in air and Hygiene Department has equipment to check should be called upon for any assistance 4279 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40761 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION S Section VI INDUSTRIAL HYGIENE HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Pago Date Cancels I 6.2.C.24 6.2.C.24 6.2.C.24 6.2.C.24 6.2.C.24 11-29-67 None C. INDUSIT NDUSTR RIAL I HAZA ARL DS Ozone and ozone OZONE _ Alt - en re GEAER GEAER generators shall not be used in occupied for odor control areas them Ozone does not destroy odors but masks odor and appears to freshen the air by lowering the perceptibility of odors Odors of high intensity cannot be successfully masked by concentrations of ozone which are safe for prolonged inhalation Ozone is a toxic chemical It is very irritating to all mucous membranes and significant exposures cause lung irritation is Oe The threshold limit value is 0.1 ppm 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40762 40762 40762 : ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME I Pago 6.2.C.25 6.2.C.25 Cancels Date Cancels 1-23-68 NONE Co COMMON INDUSTRIAL HAZARDS o -- GENERAL ~ ~ ~ ISOCYANATES Isocyanates sold under various trade names are widely used as raw materials in the manufacture of polyurethane elastomers foams castings and coatings and in adhesives Two of the most commonly used ones arecastings toluene diisocyanate TDI and methylenebis phenylisocyanate MDI TDI is a liquid at room temperature with a vapor pressure of 0.05 mm Hg at 77 MDI is a solid at room temperature Heat is generated when isocyanates react with other ingredients . ~ PHYSIOLOGICAL PROPERTIES - ~ 1. The acute inhalation toxicity of isocyanates is high They are severe respiratory irritants Long term overexposure to excessive air concentrations results in bronchial irritation C in some individuals an asthma sensitivity develops Individual sensitivity varies widely Once an individual is sensitized the slightest exposure triggers a severe respiratory response The affected individual must usually be medically restricted from all further exposure The Threshold Limit Value of both TDI and MDI is 0.02 ppm Limits for others have not been established Temporary excursions above 0.02 ppm are undesirable Workmen may be affected if the air concentration exceeds 0.06 ppm for as little as 15 minutes 2 Skin irritation may occur from contact with TDI or MDI Eye contact may cause injury An air concentration of 0.5 ppm TDI irritates the eyes -- ~* ODOR - should must Odor not be relied upon as an index of overexposure since the air concentration of TDI which produces a detectable odor is approximately 0.4 ppm far above the Threshold Limit Value Detection of TDI by odor indicates acute overexposure 4273 The Firestane Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40763 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Page CDaatnecels I 6.2.0.26.2.60.26 1-23-68 1-23-68 a C. COMMON INDUSTRIAL HAZARDS ISOCYANATES - Continued - ENVIRONMENTAL CONTROL + ~ ~ Local exhaust ventilation is necessary at all phases of manufacturing up to the point where polymerization is virtually complete When formulations containing isocyanates are sprayed supplied air respirators are usually necessary in addition to ventilation ~ STORAGE AND ~ HANDLING Water and acid generate carbon dioxide gas when mixed with isocyanates This may cause violent rupture of closed vessels Moisture must never be allowed to enter storage or transfer systems Contact with strong alkali may cause uncontrollable polymerization WORKPLACE EVALUATION Industrial hygiene surveys for airborne isocyanates are to be made by one Home Office Industrial Hygiene Department Ask for them prior to the start phase of all new operations so that potential trouble spots can be located early and any necessary corrective action taken before workmen are affected Follow surveys will be made as needed and should be asked for when substantial process changes are made 4273 The Firestone Tire & Rubber Company ~ SUBJECT TO DISCLOSURE RESTRICTION 40764 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ( Section VI INDUSTRIAL HYGIENE VOLUME Page I 6.2.0.27 Part 2 HEALTH HAZARDS AND THEIR CONTROL Cancels None C. COMMON INDUSTRIAL HAZARDS owe ve fet oo The The current Threshold Limit Value is should be handled in a closed system _ . - SKIN CONTACT ~~~ . . Preferably Code 327 Code 327 is a skin irritant A small percentage of individuals who have repeated contact acquire a sensitivity Sensitized individuals must usually be medically restricted from all further work with the material In case of contact remove from the skin immediately with copious quantities of water . standard recommendation Two or three ppm in air causes a very mild tingling in the eyes 5 ppm discomfort increases rapidly and some mild lachrymation occurs in most people If the liquid is splashed in the eyes copious quantities minutes Extremely prompt action is required to prevent coagulation of surface of the cornea Permanent damage may result All eye report to the Medical Department the cases must INHALATION INHALATION 1 ; . Two three ppm causes a very mild tingling in the nose and back of the throat Long exposures at 5 ppm are decidely unpleasant Ten ppm causes almost immediate irritation and it becomes difficult to inhale normally ' + FIRE HAZARD % to 73 The vapor is explosive from 71-73 by volume in stabilized with 15 methyl alcohol has a flash point air Code of 122 327 { 5-4273 The Firestone Tire & Rubber Company RECEIVED MAY 3 1968 HIDUSTRIAL WILSON SUBJECT TO DISCLOSURE RESTRICTION 40765 ADMINISTRATION MANUAL section Part HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VI INDUSTRIAL HYGIENE THEIR HEALTH 2 HEALTH HAZARDS AND CONTROL VOLUME Pago Date Cancels I 6.2.C.28 4-16-68 None C. COMMON INDUSTRIAL HAZARDS * Pr a od CODE 775 Because of the potential toxicity Code 775 should be handled and used with caution A Threshold Limit Value has not been established SKIN CONTACT It is a skin irritant Solutions are readily absorbed through the skin In case of contact wash thoroughly with copious quantities of water A small percentage of individuals will develop a skin sensitivity to Code 775 EYE CONCONTTAACTCT It may cause eye damage Sharon entry In case of contact amplete use standrs standars standrs standars sentsi enti ie copious dantities of water 15 minutes medical attention INHALATION Causes local damage by direct irritation of the tissues TOXICITY TOXICITY May cause damage to liver kidneys lungs and spleen ' a3 " 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40766 RESORCINOL 775 e men a ee er Oren ee Pe L L GENERAL Because of the potential and used with caution toxicity resorcinol should be handled A Threshold Limit Value ^ SKIN CONTACT +++ has not been established It is a skin irritant Solutions are readily absorbed through the skin In case of contact wash thoroughly with copious quantities of water A small percentage of individuals will develop a skin sensitivity to resorcinol Sensitized individuals must usually be medically restricted from all further contact EYE CONTACT +++ It may cause eye damage In case of contact hold eyelids open and wash immediately with a gentle stream of water for at least 15 minutes preferably at an eye fountain Get medical attention INHALATION tta Avoid inhalation of dust and vapor Causes local damage by direct irritation of the tissues Excessive exposure may cause damage to liver kidneys lungs and spleen Hazardous vapors occur only at elevated temperature and are not a problem at room temperature - - INGESTION +++ Harmful if swallowed Do large quantities of water patient is unconscious or not take internally If swallowed drink immediately Induce vomiting unless in shock Get medical attention immediately ~~ FIRE HAZARD 4t Flash point is 335 open cup No danger of explosive vapors at ordinary temperature Material will burn Home Office Industrial Hygiene Department The Firestone Tire & Rubber Company GLW 10/2/69 cancels issue of 4/12/68 SUBJECT TO DISCLOSURE RESTRICTION 40767 40767 40767 40767 Section ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VI INDUSTRIAL HYGIENE VOLUME Page I 6.2.0.29 THEIR Part 2 HEALTH HAZARDS AND CONTROL Cancels None C. COMMON INDUSTRIAL HAZARDS os C CODE 303 9158 11l12 The current Threshold Limit Value is 100 ppm toxic for both acute and chronic exposures It is moderately INHALATION Exposure to 400 ppm causes fatigue insomnia restlessness and mental confusion Exposure to 600 ppm causes nausea headache and dizziness in three hours Chronic overexposure may cause some blood changes but these are much less severe than those seen in cases of benzene intoxication SKIN CONCONTTACTACT The chemical causes a defatting action which results in dermatitis if there is repeated and prolonged contact EYES An air concentration of 200 ppm is distinctly irritating In case of contact with the liquid quantities minutes Flash point 63-77 Standard ashefore Standard Standard Standard Standard Standard to . : wenke wordinwogrding Explosive limits 16.6 by volume in air Since the commercial product is a mixture of isomers the physical properties may vary somewhat depending on the composition vey 5-4273 The Firestone Tire & Rubber Company RECEIVED MAY 3 1968 G. L. WILSON INDUSTRIAL HYGIENIST SUBJECT TO DISCLOSURE RESTRICTION 40768 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part HEALTH THEIR 2 HEALTH HAZARDS AND THEIR CONTROL C. COMMON INDUSTRIAL HAZARDS _ a VOLUME I Page 6.2.0.30 Date 4-16-68 Cancels 6.1.A.l dated _ 10-3-62 RP 12437 - .e vo Va em Lrn ee 12437 is a chlorinating agent described in a data sheet by the Wyandotte Chemical Corporation Ra -PA -PA les r 12437 decomposes and releases free chlorine when milled and in the presence of moisture releases hypochlorous acid hydrochloric acid and some free chlorine gas Since 12437 and these chemicals are eye nose throat and lung irritants precautions should be used in handling Use rubber gloves goggles and respirators together with adequate ventilation Protective equipment and ventilation are mandatory if 12437 is milled Guard against spilling and getting the dust on the skin Wash minutes get thoroughly with water if skin contact occurs wash with copious quantities quantities water If eye contact occurs standard attention wording & } 12437 is an oxidizing agent Do not a large scale without testing on a small stability including storage testing STORE mix with other chemicals on scale for compatibility and IN A COOL DRY AREA 5-4271 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40769 40769 40769 40769 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Pago Date Cancels I 6.2.0.31 4-19-68 4-19-68 C. COMMON INDUSTRIAL HAZARDS 14339 CODE 443 \os8 ? . Cae eet ile . 14339 Code 443 has been used as an accelerator in the rubber industry for many years A number of years ago it was observed that employees manufacturing this compound experienced severe reactions following the consumption of alcoholic beverages The reactions took the form of headaches marked flushing of the skin palpitation of the heart and nausea Perhaps stimulated by these observations in industrial employees investigations were started with a similar compound a number of years ago by medical research personnel in its use to treat alcoholism This research resulted in the development of the drug Antabuse for this problem The physiological mechanism by which the effects of discomfort and the more serious symptoms following the consumption of alcohol occur are not completely known but it is believed to be the result of the production of acetaldehyde in the body Because of the severity of these reactions the use of the drug Antabuse is carefully controlled and although it has not proven to be the cureall for alcoholism it does have Code higher some value in some individuals... 4 - toxicity toxicity 14339 143 9 443 The systemic toxicity of Antabuse is somewhat lower than that of AnAtntabuas bus ) In the manufacture and use of both of the compounds moderate precautions need to be taken to prevent systemic effects apart from any responses to alcohol from occurring The principal type of injury that may result with overexposure is liver damage In the use of 14339 Code 443 employees should be forewarned about the effects from alcohol and medical personnel should also be aware of these peculiar responses so that prompt treatment of any severe reactions can be made The above is adapted from an article in the April 1968 Safety Newsletter Rubber & Plastics Section National Safety Council 5-4273 The Firestone Tire & Rubber Company WILSON INDUSTRIAL WILSON WILSON SUBJECT TO DISCLOSURE RESTRICTION 40770 40770 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VI INDUSTRIAL HYGIENE Section Part 2 HEALTH HAZARDS AND THEIR CONTROL VOLUME Page Date Cancels I 6.2.C.32 4-19-68 4-19-68 None c COMMON INDUSTRIAL HAZARDS 12328 & 12862 No Threshold Limit Value has been established for this chemical Both of these materials produce large quantities of airborne dust when mixed on open mills It is extremely difficult if not impossible to ventilate a mill well enough to keep the air concentration at a ; satisfactory level sore dust Excessive exposure to 12328 or throat For that reason if dust respirators should be required 12862 has caused nosebleed and is not controlled by ventilation -4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40771 Section ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VI INDUSTRIAL HYGIENE VOLUME Page Date I 6.2.C.33 6.2.C.63.2.C3.3 5-3-68 C. COMMONINDUSTRIAL LEAD AND LEAD COMPOUONTHDESR THAN TETRAETHYL LEAD - GENERAL a Lead and its compounds are toxic Taken into the body in excessive amounts lead and lead compounds cause a serious form of poisoning intoxication which is one of the oldest industrial diseases known The most probable cause of lead intoxication in industry is from excessive qtuiamnetities taken into the body by inhalation over a prolonged period of The Threshold Limit Value of lead is 0.2 mg per cubic meter of air This is a very small air concentration ++ ++ PREVENTION +- -- _ & The prevention of lead intoxication is principal means used are 1. Adequate local exhaust ventilation CAN could become airborne relatively where lead simple or lead The compounds 2 Prevention of ingestion of lead from food and tobacco which have become contaminated in the workplace or by inadequate cleansing of the hands prior to eating or using tobacco 3. Good housekeeping principal Ale eae EAE A Hm There are two principal means by which lead exposures are measured to determine whether the preventative measures are adequate 1. Periodic air sampling for lead 2 Periodic examination of blood for lead 16 It is relatively simple to determine whether harmful quantities of lead have been absorbed This is done by a chemical determination of the concentration lead in the blood Specialized sampling equipment and a sophisticated analytical technique are necessary but this test is the best means for the determination of absorbed lead r 5.4273 The Firestone Tire & Rubber Company RECEIVED MAY 21 1968 G. L. WILSON INDUSTY HIGIENST SUBJECT TO DISCLOSURE RESTRICTION 40772 4077420772 40772 40772 (7 : ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VI INDUSTRIAL HYGIENE VOLUME I } Page 6.2.0.36.24.0.34 Part HEALTH HAZARDS AND THEIR CONTROL C. INDUSTRIAL HAZARDS Cancels 5-3-68 LEAD COMPOUNDS continued INHALATION =. - via the The most probable and most hazardous route for entry of lead is inhalation lungs and its subsequent transport throughout body by the circulating blood Metallic lead when heated sufficiently gives off a fume of very small particle size which is readily inhaled Molten lead is easily oxidized its surface when it is skimmed stirred poured or otherwise agitated in the presence of air variable quantities of finely divided lead oxide may be thrown into the air Dusts of finely divided lead and many lead compounds become airborne readily despite their high specific gravity paints Cutting earing welding and reshaping of generate airborne lead nazardous condition metal surfaces coated Lead burning may also with lead- cause a oF. rd Lead compounds are also thrown into the atmosphere within droplets of mist and when bearing paints enamels and glazes are sprayed - INGESTION - ~ Lead that taken into the contaminates the mouth may not be hands food ignored as a tobacco or other objects source of exposure and lead Where lead should be observed compounds are handled the following precautions 1 Keep food beverages and all forms of tobacco out of the workplace 2 Wash hands thoroughly prior to eating and before using tobacco in any form 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40773 40773 40773 40773 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Part 2 HEALTH HAZARDS AND THEIR CONTROL C. COMMON INDUSTRIAL HAZARDS Date 5-3-68 Cancals None COMPOUNDS continued , +> SKIN CONTACT + + Lead and inorganic lead compounds are not skin irritants nor are they absorbed through the skin in significant quantities Certain other regarded compounds of lead have been such as salts of fatty acids and complex organic acids with distrust and apprehension from the aspect of skin absorption while definitive information is incomplete the preponderance of evidence is that these compounds are not absorbed through the skin in potentially dangerous quantities ~ ~ . ~ - HOUSEKEEPING - Good housekeeping is essential in order to prevent lead and lead compounds from becoming scattered about Once scattered about they can more easily become airborne 5-4273 The Firestone Tire& Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40774 40774 DRAFT April 21 1970 TRICHLOROETHYLENE & TETRACHLOROETHYLENE PERCHLOROETHYLENE PERCHLOROETHYLENE GENERAL These are chlorinated hydrocarbons which have moderate inhalation toxicity They are commonly used in metal degreasers See Solvent Degreasers in this section of Manual INHALATION INHALATION The Threshold Limit Value of both is 100 ppm Exposure to high concentrations causes irritation of the nose and throat There may be nausea and gastrointestinal upset as well as dizziness Severe acute overexposures have caused deaths Chronic over- exposure to low concentrations may cause liver or kidney injury but not as serious as that caused by carbon tetrachloride If patient is unconscious call a physician at once While waiting for a physician Carry patient to fresh air If breathing is stopped carefully apply artificial respiration Preserve patient's body heat by over and under wrapping with blankets If the clothes are wet with solvent remove them and apply olive oil to patient's skin removing the oil as soon as convenient with soap and warm water If conscious patient should I not be allowed to walk Use stretcher to carry patient to hospital If patient is taken home he should be taken by car put to bed and a physician called This also applies to persons have been sufficiently exposed to be unsteady on their feet sleepy dopey or excessively fatigued) SUBJECT TO DISCLOSURE RESTRICTION 40775 40775 ( ta ARE) -2- Use with adequate ventilation Local exhaust ventilation for degreasers is sometimes required SKIN CONTACT Repeated and prolonged exposure causes drying and defatting The skin may become reddened Prevent skin contact Use neoprene gloves as appropriate Remove from skin with soap and water EYE CONTACT NXNE Prevent contact Irritates the eyes Causes a burning sensation Not likely to cause injury if removed promptly oo * In case of contact hold eyelids open and wash immediately with a gentle stream of water for at least 15 minutes preferably at an eye fountain Get medical attention Harmful or fatal if swallowed Approx Approx one one fourth fourth of an ounce Five has caused death Affects vomiting attention niting ver and GM kidneys NOT induce A physician at onconece , vomiting then follow the procedure procedure . outlined above for at inhalation FIRE HAZARD flammable except that under certain conditions trichloroethylene vapor has been known And thexplode to when the temperature is vealpeovratedcon. centration is as airR high as 90 in This phenomenon is rare If involved in a fire chlorine hydrochloric acid and other highly toxic decomposition products are produced SUBJECT TO DISCLOSURE RESTRICTION 407470776 640776 40776 DRAFT | Sharon Sharon Sharon Hald 10424 March 17 1970 10424 contains several percent of a chemical which is a skin irritant and sensitizer and which is not physiologically inert if inhaled the following precautions should be observed 1. Prevent skin contact 2 Avoid prolonged breathing of vapor or dust 3. Exhaust ventilation to prevent inhalation should be used where dust may become airborne Repeated skin contact may not cause difficulty until after sensitization occurs Once sensitized XXX the affected individual may develop a rash following the slightest skin contact and may have to be medically restricted from all further contact with 10424 Trouble is more likely to arise during hot humid weather Therefore At elevated temperatures 10424 may generate heat by polymerization or condensation The reaction begins at temperatures below the fusion point which is about 194 Practically this should not be a problem in normal handling and storage If the material has been exposed to fusion temperatures in the drum it could burn spontaneously GLW SUBJECT TO DISCLOSURE RESTRICTION 40777 40777 DRAFT March 4 1970 Deaths continue from improper operation or improper operating practices involving solvent degreasers Trichloroethylene and perchloroethylene tetrachloroethylene are commonly used degreaser solvents Procedures and safeguards turers must be followed for safe and supplied by equipment manufac- efficient degreaser operation See section Trichloro ethylene ethylene & tetra- in this of MANUAL To insure safe degreasing the following must be a part of the original installation 1 Trichloroethylene and perchloroethylene degreasers must be equipped with condensing coils of water or refrigeration type with sufficient capacity to absorb the heat input For optimum efficiency the water outlet temper- ature from the coil should be maintained between 100-110 A thermostatic control valve on the water outlet is recommend- ed Where water supply or water disposal facilities are a problem it is suggested that a cooling tower be used to provide water of the proper temperature 2. All degreasers must be equipped with a thermostat in the boiling solvent to regulate heat input and prevent overheating SUBJECT TO DISCLOSURE RESTRICTION 40778 40778 -2- 3. Trichloroethylene and perchloroethylene degreasers must be provided with a high vapor level control safety thermostat 4. Spray pumps if provided must be electrically interlocked with a vapor level control to insure that the solvent is at proper temperature before use This control must be installed in the board zone just above the normal ^ KKEvapor level and should be of the manual reset type Under no circumstances is this control to be used to regulate the vapor level within the degreaser 5. Racks or baskets must be of open lightweight constructions and no larger than necessary 6. Electric hoists are essential for heavy work to insure & controlled rate of entry and removal of the cleaning load Hoisting speed must not exceed 10-12 feet per minute Under certain circumstances an exhaust ventilation system may be required to maintain solvent vapor concentrations within the 4100PPM 4100PPM Threshold Limit Value in the working environment ' This is particularly true where drafts cannot be controlled or agitation is required for parts cleaning SUBJECT TO DISCLOSURE RESTRICTION 407470779940779 40779 The use of solid metal parts baskets with insufficient openings in the bottom to drain the solvent b Baskets which fit tightly into the degreaser causing solvent vapor to be expelled to the atmosphere by displacement Overloading the degreaser to exceed the pound per hour capacity specified by the manufacturer This procedure lowers the vapor level rapidly and has a tendency to pull room air into the degreaser creating a solventair mixture Unless the parts being degreased are left in the tank for an extended time period the solvent condensed on them will not have evaporated sufficiently before they leave the degreaser d A poor racking system for parts which have indentations where liquid solvent can be trapped Parts with hollows or depressions must not be randomly racked but must be placed in a position to drain the liquid while in the confines of the degreaser This not only saves solvent and reduces solvent exposure to employees but achieves a cleaner part SUBJECT TO DISCLOSURE RESTRICTION 40780 040 e, Mechanical hoisting devices which usually operate attrice the recommended speed of 10-12 feet per minute When excessive lifting speeds are used the hoist must be stopped with the parts basket or rack at the top of the vapor level to allow all liquid to drain and evaporate before removal 2. Conveyorized Degreasers a. Faulty controls any of the above which prevent proper degreaser operation b Excessive conveyor speed This drags air into the degreaser inlet and draws solvent out of the unit ce chimney effect where inlet and outlet openings are at different heights This causes a convective flow of air through the degreaser carrying solvent out through upper openings + 3 All Degreasers a. While rare there have been cases of solvent substi- a tution i.e. use of trichloroethylene in a machine designed for use with perchloroethylene Due to the widely differing physical characteristics of these solvents such substitution can safely be made only after a complete overhaul of the machine and its controls SUBJECT TO DISCLOSURE RESTRICTION 40781 -50 -50 b Dirty solvent This results in poor degreasing and : will produce ^ disagreeable odor c, Air currents near open doors or in drafty areas This will likely siphon solvent vapors from the degreaser into the workroom Solvent lost into the air serves no useful purpose and is dangerous This loss exposes employees to excessive solvent vapor It increases cleaning costs and may result in severe corrosion to the space heating equipment or nearby combustion equipme~n ~~t- ^ degreaser must be cleaned regularly to avoid sludge build Safety equipment and caution must be employed when cleaning a degreaser If a unit must be entered for cleaning it should be done only after all the solvent liquid and vapors have been removed or dissipated and then only when at least one other workman is present on the outside The person descending into the degreaser must have a lifeline attached to him by means of a safety harness This should be coupled with adequate outside means with which to quickly haul the worker to safety A chemical cartridge respirator approved by the U. S. Bureau of Mines must be worn by the man inside GLWISS SUBJECT TO DISCLOSURE RESTRICTION 40762 40762 40762 40762 -60 FIRST AID Inhalation If patient is unconscious call a physician at once While waiting for a physician Carry patient to fresh air If breathing I has stopped carefully apply artificial respiration Preserve patient's body heat by over and under wrapping with blankets If the clothes are wet with solvent remove them and apply olive oil to patient's skin removing the oil as soon as convenient with soap and MAEEKX warm water If conscious patient should not be allowed to walk Use s stretcher to carry patient to hospital If patient is taken C home he should be taken by car put to bed and a physician called This also applies to persons who have been sufficiently exposed to be unsteady on their feet sleepy dopey or excessively fatigued Eve Contact Prevent eye contact Causes a burning sensation Not likely to cause injury if removed promptly In case of contact hold eyelids open and wash immediately with a gentle stream of water for at least 15 minutes preferably at an eye fountain Get medical attention . SUBJECT TO DISCLOSURE RESTRICTION 40783 Ingestion Induce vomiting Call a physician at once then follow the procedure outlined above for inhalation Fire Hazard flammable under ordinary conditions High concentrations of solvent have been known to explode when the vapor concentra- temperature tion is as high as 90 in air And And the temperature temperature is elevated . SUBJECT TO DISCLOSURE RESTRICTION 40784 40784 DRAFT March 9 1970 PHENOL CARBOLIC ACID Phenol and its solutions are used as laboratory chemicals and as raw materials Refer to Manufacturing Chemists Association Chemical Safety Data Sheet SD for a detailed discussion Phenol is rapidly absorbed through the intact skin to produce toxic effects Death within minutes has been caused by contact with a relatively small skin area The extent of absorption depends more on the skin area exposed than on the concentration of the solution SKIN CONTACT Immediate action is imperative in case of contact as follows 1. Instantly flood XI affected area with water an emergency shower is preferable 2 in undineadodado not use ado Remove contaminated clothing while under the shower DO NOT DELAY USE OF WATER TO REMOVE CLOTHING Continue washing until all odor of phenol has disappeared 3. Get medical attention immediately Contact causes corrosive burns unless removal is prompt Use rubber gloves to prevent contact When handling large quantities Neoprene Neoprene such as drums or tank cars headgear and impervious clothing such noopy are desirable SUBJECT TO DISCLOSURE RESTRICTION 40785 -2- EYE CONTACT Corrosive Contact is likely to cause injury Wear chemical goggles when handling Full length face shields may be worn in addition to goggles when complete face protection is desirable In case of contact hold eyelids open and wash immediately with a gentle stream of water for at least 15 minutes preferably at an eye fountain Get medical attention immediately INHALATION Excessive inhalation of vapor is hazardous It may cause respiratory difficulties lung damage and affect the kidneys The Threshold Limit Value is 5 ppm FIRE HAZARD Flash point is 185 TOC 1.5 by volume in air Lower explosive limit is approximately GLW SUBJECT TO DISCLOSURE RESTRICTION 40786 Safety Safety hey SUBJECT TO DISCLOSURE RESTRICTION Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VII SAFETY MANUAL VOLUME Pago Date Cancels I 811 9-11-62 None A. DISTRIBUTION OF MANUAL The Factory Safety Manual is published by the Safety Department all plants were supplied with copies of the manual in 1960. Should additional copies be required contact the Home Office Safety Department B. TABLE OF CONTENTS OF THE FACTORY SAFETY MANUAL Section Contents I Safety and Accident Prevention A. Educating Employees To Use Safety Practices B. Elimination of Unsafe Conditions C. Inspection of New or Rebuilt Equipment and New ' Materials and Processes D. Safety Health & Fire Control of Raw Materials and Compounds E. Safe Clothing and Protective Equipment F. Housekeeping G. Reporting Factory Injuries and Getting First Aid Treatment H. Investigating Accidents - I. Figuring Accident Rates J. Training Aids and Interest Stimulators K. Firestone Safety Rules L. Safety Program of the Firestone Tire & Rubber Company M. Handling Cases Involving Damage or Broken Glasses N. Safety Engineer's Responsibility II Fire Protection Plant Protection . | Page 1 4 5 600 600 10 11 12 12 14 15 16 22 25 28 47 5-4273 - The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40788 40788 F Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VIII 2 SAFETY __ SAFETY PROCEDURES VOLUME I Pago B.2.A.2 B.2.A.2 Date 11-8-62 CanNc oneels II III A. B. Purpose Of These Standards The purpose of this procedure is to give ways to A. Guard against the improper use of dangerous materials now in use at the plant level B. Insure adequate handling and protective measures for new chemicals introduced as raw materials at the time of their introduction into production C. Control exposures to products of the chemical reaction of two or more raw materials D. Guard against the use of raw materials for purposes other than those specified E. Arrange for proper storage of materials which may be affected by heat humidity or temperature extremes F. See that the method of disposal of dangerous materials does not create a fire or safety hazard Procedure When there is a possibility of any of the conditions noted in Part II existing the question shall be called to the attention of the Plant Safety Engineer by the Chief Chemist or the Development Head of the plant This does not preclude the matter being raised by some other division such as the production division the engineering division or the purchasing division If it is possible to do so the question of the safe use of any new material or process should be raised while in the planning or experimental stage so as to prevent excessive delay when the material or process is to be put into production Such a procedure will not only save time but also money and is highly desirable To ascertain the hazard involved the Plant Safety Engineer will consult with the Chief Chemist and will also check with the Plant Medical Department the Plant Fire Chief and the Plant Purchasing Department Head The latter can often find from the supplier of the material or equipment The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4078940789 40789 40789 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VIII 2 SAFETY SAFETY PROCEDURES VOLUME Pago Date Cancels I 82A3 82A3 82A3 11-6-62 None PLANT RELEASE NO 10-10 Continued some idea of the hazard involved and the necessity for control Consideration should always be given to the possible substitution of less hazardous materials or processes for the ones contemplated before control measures are considered C. Should the knowledge gained at the plant level be insufficient to ascertain the extent of the hazard or the means of control the Plant Safety Engineer shall directly or through the Plant Industrial Relations Division contact the Home Office Safety Department This department in turn will discuss the matter with such other Home Office departments as the Medical Department Engineering Department Development Department and Fire Department so as to be able to advise the plant concerned with the problem D. Once a procedure has been established and approved for safeguarding the use of a hazardous material or process it shall be the Plant Safety Engineer's responsibility in cooperation with the management of the department involved to see that the proper controls are put into effect and that all personnel involved are properly informed of the necessary safe practices to be followed Written copies of the procedure should be supplied to all interested plant departments The adequate labeling of hazardous material while in the plant should be a part of this procedure E. A copy of all written procedures as established under Item D shall be sent to the Home Office Safety and Medical Departments so that such information may be passed on to other plants where the hazardous condition may exist at the present or at some future time F. When the question raised has to do with health of the user of a product manufactured by us the matter may be referred directly to the Home Office Medical Department which has an established procedure for ascertaining the answer to such questions 4273 The Firestone Tire & Rubber Campany SUBJECT TO DISCLOSURE RESTRICTION 40790 F ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VIII SAFETY Part 2 SAFETY PROCEDURES VOLUME Page I B.1 Date 11-8-62 Cancels B. HAZARDOUS MATERIALS SAFE HANDLING OF HAZARDOUS MATERIALS Quoted below is Mr. J. V. Cairns letter dated subject May 1 1962 on this Greater emphasis must be placed on our procedures for handling all materials some of which may present serious hazards In order that these procedures will be clearly understood and definite responsibilities assigned we are revising the previous instructions for the safe handling of hazardous materials You should see that the parties concerned in your plant are made aware of this procedure and its contents Copies are being sent to Chief Chemists Plant Engineers and Safety Engineers Its basic function and purpose is to provide a workable method that entails a minimum amount of delay which insures the safety of all employees The procedure entitled Safe Handling of Hazardous Materials dated May 1 1962 supersedes Safety Health and Fire Control of Raw Materials issued by Mr. J. A. Meek dated October 7 1957. The purpose of this release is to place directly in the hands of each Plant Engineer for his close observance the attached copy of instructions on Safe Handling of Hazardous Materials consisting of two pages dated May 1 1962 For record purposes we are informed copies of these instructions have been sent to your Plant Manager Chief Chemist and Safety Engineer Please give your full cooperation in complying with these instructions 5-4273 The Fractone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40791 40791 Section Part VIII 2 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION SAFETY SAFETY PROCEDURES VOLUME Page Date Cancels B. 11-6-62 None SAFE HANDLING OF HAZARDOUS MATERIALS I. Introduction The introduction of new materials and manufacturing operations into our plants make it mandatory to exercise careful and continuing control over the materials and processes which may be a source of danger to the health and safety of our employees II Purpose A. To guard against the improper use of hazardous materials now in use at the plant level B. To insure adequate handling and protective measures for new chemicals introduced into production C. To control exposures to chemical reactions of these raw materials D. To arrange for proper storage of materials which may be affected by heat humidity or temperature E To establish a method of disposal of hazardous materials so as not to create a fire or safety hazard F. To guard against the use of raw materials for purposes other than those specified III A. Procedure The question of the safe use of any new materials or process shall be raised while in the planning or experimental stage and shall be reported to the Home Office Industrial Hygiene Department by the Chief Chemist if new materials involved or the Chief Engineer if process is involved This will prevent excessive delay when the material or process is to be put into production Consideration should always be given to the possible substitution of less hazardous materials or processes for the ones contemplated before control measures are considered 4273 The Firestone Tire & Rubber Company ee SUBJECT TO DISCLOSURE RESTRICTION 40792 (7 Section VIII Part 2 ~ ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION SAFETY ; SAFETY PROCEDURES VOLUME Page Date Cancels I 8.2.B.3 10-24-66 10-24-66 8.2.B.3 dated 11-6-62 SAFE HANDLING OF HAZARDOUS MATERIALS Continued In order for the Industrial Hygiene Department to make a sound judgment about potential hazards and to outline proper means for their control the following information on new materials including those for research and development is required 1. 2 3 Flash point and fire point All available toxicological data particularly that on inhalation skin and eye contact The chemical identification 4 Handling and storage precautions 5. Special medical procedures recommended in case of exposure 6 A detailed explanation of how the material is to be used including mention of any elevated temperature involved The supplier should supply the information in 1 through 5 not all of it will be applicable to all materials In this event the answer may be none particularly for items 1 and 5. If the supplier is reluctant to divulge the chemical identification to plant personnel he may send it directly to the Industrial Hygiene Department In this case the chemical identification is kept confidential if requested and is marked as such when filed B. When question raised has to do with health of the consumer of a product manufactured by us the Chief Chemist shall refer the matter directly to the Home Office Medical Department which has an estab- lished procedure for ascertaining the answer to such questions When hazardous materials are to be introduced into production in plant these steps are to be followed 1. The fact shall be called to the attention of the Plant Safety Engineer by the Chief Chemist of the plant This does not preclude the matter being raised by some other division such as Development Production Engineering or Purchasing 2 To ascertain the hazard involved the Plant Safety Engineer will consult the Chief Chemist the Plant Medical Department the Plant Fire Chief and the Plant Purchasing Depart- ment Manager 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4079340793 40793 40793 F ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Sturion VIII SAFETY VOLUME I j Page 8.2.B.4 Date 10-24-66 SAFE HANDLING OF HAZARDOUS MATERIALS Continued 11-6-62 The latter can equipment some for control often find from the supplier of idea of the hazard involved and the the material or necessity Plant 3 Should the knowledge gained at the plant level be insufficient to ascertain the extent of the hazard or the means of control the Plant Safety Engineer shall directly or through the Industrial Relations Division contact the Home Office Safety Department IV A. Enforcement of Procedure be Once a procedure has been established and approved for the safe handling of a hazardous material or process it shall the Plant Safety Engineer's responsibility in cooperation with the management of the department involved to 1 See that the proper controls are put into effect and maintained and that all personnel involved are properly informed of the necessary safe practices 2 Supply written copies of the procedure to all interested plant departments 3. Label adequately all hazardous material while in the plant . 2 V. Approvals A copy of all written procedures as previously outlined shall be sent to both Home Office Safety and Medical Departments for approval This will tend to establish and standardize similar procedures throughout our company It will prevent unnecessary duplication of effort It will promote a freer interchange of information VI Special Problems Materials and handling will will indicate processes found by the Home Office to require special be listed under separate cover Application instructions for each pigment the necessary safety precautions required .EV 4273 G. L. WILSOWILNSON The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40794 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VIII SAFETY Part 2 SAFETY PROCEDURES YOLUME I Paga = 8.2.B.5 Date 2-5-63 Cancels None B. HAZARDOUS MATERIALS TEFLON The use of TEFLON for gaskets compressor rings packing and coatings pipe seals machine parts and products material is becoming more wide- spread in industry Sheet stock bar stock tape and other forms of are TElFubLrOiNcant used for machine parts and occasionally it is used as a dry The following information has been received and is sent use to instruct your personnel in the safe procedure of as indicated to you for your handling TEFLON TEFLON harmless unless exposed to extreme temperatures of for higher TEFLON when unheated may be taken in with food or drink without ill effect TEFLON RESINS are toxic except when exposed to the high temperatures as stated Fumes from any resins paints solvents and elastomers as well as naturally occurring polymers like rubber coal silk and wood may be toxic Therefor thee ventilation precautions to be observed when heating TEFLON RESINS are the same as those that should be observed when heating other such conventional materials Ventilation is necessary and important as is a proper coolant when machining TEFLON The ATTACHED RULES are felt to be adequate for the present operations however should a greater volume of work develop the need for an isolated shop area with proper exhaust equipment may become necessary FIRESTONE SAFETY RULES FOR THE HANDLING OF TEFLON PRODUCTS The following rules provide adequate protection for working personnel and shall be obeyed 1 DO NOT HAVE OPEN CIGARETTES CIGARS OR PIPE TOBACCO ON PERSON OR IN THE AREA WHILE GRINDING FILING SAWING MACHINING WELDING BURNING OR CUTTING TEFLON BY TORCH 20 DO NOT SMOKE OR PERMIT SMOKING IN AREA WHERE TEFLON IS BEING FILED GROUND SAWED MACHINED WELDED BURNED OR CUT BY TORCH 3. NATURAL VENTILATION IS ADEQUATE FOR MOST GRINDING & MACHINING OPERATIONS HOWEVER WHEN WELDING OR CUTTING COATED PARTS MECHANICAL VENTILATION SHOULD BE PROVIDED 4273 The Firestone Tire & Rubber Campany SUBJECT TO DISCLOSURE RESTRICTION 40795 40795 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VIII SAFETY Part 2 SAFETY PROCEDURES VOLUME I Page 8.2.B.6 Date Cancels 2-5-63 Cancels None FIRESTONE SAFETY RULES FOR THE HANDLING OF TEFLON CONTINUED 4 MAINTAIN A CLEAN WORK AREA BY REMOVING TEFLON DUST OR PARTICLES FROM WORK SITE IMMEDIATELY AFTER COMPLETION OF JOB 5 BE SURE CLOTHES ARE FREE OF TEFLON DUST OR PARTICLES BEFORE LEAVING WORK AREA 6 WASH HANDS AND REMOVE DUST FROM CLOTHING BEFORE SMOKING AFTER FILING GRINDING SAWING OR MACHINING TEFLON 7. ALL SCRAP TEFLON AND TEFLON MATERIALS MUST BE ACCUMULATED IN A COVERED MARKED IN METAL LARGE CLOENTTTAEIRNSERSSCRAC P CROANTPATIENFELRONTOONLBYE NOT BURNAND PAINTED YELLOW -- DO 8 WHEN SCRAP CONTAINER IS FULL THE COVER MUST BE TIGHTLY SECURED TO THE DRUM 9 THE DRUM OF SCRAP TEFLON WILL THEN BE REMOVED TO THE TRASH COL- LECTION AREA THE CONTRACTING TRASH COLLECTOR WILL DISPOSE OF THE #3 COVERED SCRAP DRUM AS A UNIT 10. A NEWLY PAINTED AND LETTERED DRUM MUST BE AVAILABLE AND USED WHEN A DRUM FILLED WITH TEFLON SCRAP IS SENT TO THE TRASH AREA 5-4973 The Proctone Tire & Rubber Compony SUBJECT TO DISCLOSURE RESTRICTION 4079406796 40796 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ; VIII 2 SAFETY SAFETY PROCEDURES VOLUME Pago Date Cancels I C.1 10-25-62 None C. BAGOMATICS AND AUTOFORM PRESSES PROCEDURE IN CASE OF POWER FAILURE When a power failure occurs there are 3 objectives - 1. Save the tires in the presses 2. Prevent injury to personnel 3. Prevent damage to the equipment To accomplish these the following procedure should be followed I. Safety Features Considerable planning has gone into this phase of the operation and Bagomatic and autoform installations have the following features a Pressure Switches to prevent presses opening with pressure in bladders or domes b An automatic emergency instrument air valve in the main factory air line which closes shutting off all air to the factory when the pressure drops to 65 lbs and conserves it for instrument air only c A Deisel generator is provided to supply emergency power so that a limited number of presses can be opened d Steam driven hot and cold internal water pressure pumps are provided which can be started when the electricity goes off e A Deisel or steam driven instrument compressor is provided to supply instrument air if the main compressors stop 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40797 40797 40797 40797 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VIII 2 SAFETY SAFETY PROCEDURES VOLUME Page Date Cancels I C. 10-25-62 None PROCEDURE IN CASE OF POWER FAILURE CONTINUED II What Happens When Power Fails a Electric driven hot and cold water pressure pumps stop b Hot water circulating pumps stop c Timers on presses stop d Power to open presses ceases e In case of a prolonged power failure and inability to get the emergency compressor started the presses will all blow down if the pressure gets down to 30 P. S. I. This is the worst thing that can happen because many tires will be scrapped f Because the hot water circulating pumps are electric driven the tires will be undercured if the internal hot water period on each press is not lengthened to compensate lack of circulation g If presses are opened with insufficient internal cooling and blowdown the bladders may swell and burst III What To Do When The Power Fails a In case of a momentary failure where the power is off a few seconds and then comes back on first restart the electric driven pumps This is usually all that is necessary because the timers automatically resume running and go thru the normal cure and will open automatically b In case of a longer power failure do the following- 1 Note the time the power ceases The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40798 40798 40798 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VIII 2 SAFETY SAFETY PROCEDURES VOLUME Page Date Cancels I C. 10-25-62 None PROCEDURE IN CASE OF POWER FAILURE CONTINUED III What To Do When The Power Fails Continued r b Continued 2 Start the steam driven hot and cold water pressure pumps 3 Start the Deisel Generator and the Emergency Compressor if they are not the type that start automatically 4 Stop laying tires even though the emergency power permits presses to be opened This power is intended only to save the tires in the presses 5 Follow the presses and if they are on the hot water internal portion of the cure stop the timer and allow additional time to compensate for the fact that the water circulating pumps are not running The Laboratory man should be there to tell you how much time to add 6 Continue to follow the presses and put them on internal cold water at the proper time This usually means only turning the timer switch back on however if you have lost the emergency power also this can be done either by manually turning the cam shaft in the timer or by latching up the internal hot water timer valves and unlatching the internal cold water timer valve In such cases leave them on cold water until you have power to open the presses them the normal blow down and open them Then give 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40799 40799 40799 4079 40799 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VIII 2 SAFETY SAFETY PROCEDURES VOLUME Page Date Cancels I C. 10-25-62 None PROCEDURE IN CASE OF POWER FAILURE CONTINUED III What To Do When The Power Fails Continued b Continued It is important that all presses receive the proper internal cooling water time before opening because even though the pressure may have been blown down sufficiently to open the press there still may be some hot water remaining in the bladder and the clamping rings in a Bagomatic or the well in an autoform would still be hot and when the bladder elongates in M. or is pushed into the well in F. this water strikes the hot metal parts and flashes into steam which causes the bladders to swell and even burst IV Advance Precautions a Sometimes you have warning of a power failure as for example the threat of a work stoppage at the power company or perhaps there is a severe electrical storm in the area In such cases put the steam driven pumps in operation in advance and be ready to start the Deisel Generator and the Emergency Compressor on short notice b Pressure switches on all presses should be checked every 6 months c Emergency Instrument Air Valve should be checked periodically d Deisel Generator and Emergency Air Compressor should be started once per week and operated for 5 minutes to insure that they are in satisfactory operating condition 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 48800 48800 48800 48800 48800 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section VIII Part 3 SAFETY OPERATING SAFEGUARDS VOLUME Page Date Cancels I 3. A. 11-6-62 None A. COMPRESSED AIR EQUIPMENT PRIOR RELEASE NO 35 SUGGESTED OPERATING SAFEGUARDS FOR COMPRESSED AIR EQUIPMENT GENERAL All equipment should be designed to withstand the maximum pressure that might be required when in operation Equipment should be installed at a location where the air intake to the compressor will be as clean pure and cool as possible Keep it away from areas where flammable and explosive dusts vapors and gas fumes are heavy All equipment should be located where it can be thoroughly and conveniently serviced and inspected Always allow sufficient clearance between bottom of air receiver tank and floor so as to permit proper inspection and maintenance Follow the recommendations of the manufacturer for installation and operation including lubrication AIR RECEIVER TANK For required maximum pressure tank should be built to Section 8 of M. Code or such other code that was jurisdication in the area where tank is located Tank must be provided with a drain valve or cock at the bottom Arrange to drain daily so as to remove moisture as fast as it condenses Keep tank painted and clean as a means of preventing corrosion on external surfaces PROTECTIVE DEVICES Automatic start equipment should have safety guards on all exposed moving parts Test regulator manually at least every day Test safety valve to determine if it is in correct operating condition and clear of any dirt that might have lodged in volve or its opening The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40801 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION VIII 3 SAFETY OPERATING SAFEGUARDS VOLUME Pago Date Cancels I 8.3 2 11-6-62 None PRIOR RELEASE NO 35 Continued SUGGESTED OPERATING SAFEGUARDS FOR COMPRESSED AIR EQUIPMENT 3 Never place a valve between the compressor and receiver 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 1 40802 Qu.8.4 Qu.8.4 Ballow : ee : fe pene ee ee ee ree 6 cp eee eee ee ee ee IF Py WED wee tee ee ee ee TO TO ADR ADR ADR oot cortae MANUALE MANUALE MANUALE & & ADMILIT - woe~ ADMILIT ADMILI ADMIT LIT nd PLAN PLAN PLAN ENGINEER'S MANUALA INTELANTR INTELANTR INTELANTR ot as: cea, o wad oe Marae Ha a = iz + oon het The 155 155 Preet in your rutuali giok 1111 Tilver fe Amo 20 th is van CLT of + if u's Abed ar L _ cesat hee Fy we ~ = 4 ~ o. yfi Printing . * wraict backs ar are are year - Resistit Alte sr not an Exterio EXTE - Rete] ote Alsat time of 000 F : ifm ide a ~ e trot Mole 4 7 = he +t - = * : er . - me cPere) Sc aen wr 7 cn hort- hort- . hort- hort- wee ats nm we se be . . * tau L RECEIVED JUN 1965 a RECEIVED JUN 16 1965 DR H. SUBJECT TO DISCLOSURE RESTRICTION Canber Canber Canber Cost Cost , hone hone hone SUBJECT TO DISCLOSURE RESTRICTION 40804 40804 40804 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING PHYSICAL CONDITIONS X AND THEIR CONTROL 1 PAINTING VOLUME II Page 10.1.H.1 Date Cancels 5/17N/65o5n/e17/65 PAINTING STANDARDS New painting standards and specifications have been approved for immediate adaptation on all Firestone properties effective February 1 1965 The listed paint and types are in reference to one manufacturer's color codes and it is recommended where possible to use their products Some minor variations may be necessary due to availability of these specific paints in your area therefore substitute local manufacturer's products may be used However in no way should the general color scheme be changed Likewise the quality of materials should not be lowered The Janitor Service is to be scheduled on the basis that equipment and facilities will be repainted every four 4 years During the interim period a scheduled cleaning program is also to be effective in order to maintain equipment and facilities in a neat and orderly condition Touchup painting is to be done when and where required 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40805 Section Part ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING PHYSICAL CONDITIONS X AND THEIR CONTROL 2 MACHINERY ee VOLUME _ Pago Date Cancels I 10. 11-7-62 None A. MECHANICAL HAZARDS PIERCE TIRE WRAPPING MACHINE We just have word Hamilton experienced a mechanical failure on their tire wrapping machine While no personnel injury occurred it is evident a serious hazard exists and precautions should be taken Machine involved was only recently equipped with wide shuttle Following is quoted from Hamilton letter 2-4-58 to Pierce Wrapping Machine Company The three screws that fasten the paper roll holder attachment to the side of the wide cap shuttle assembly sheared off while the machine was in operation The paper roll and holder attachment were thrown out of the machine narrowly missing the operator An examination of the screws that failed revealed that are porous impregnated with a plastic material for approximately 1/2 from the end they We are sending under separate cover the top portion of one of the sheared off screws along with a lower portion which had to be drilled out so that it could be removed from the shuttle If you will examine this with a light and glass you can easily see the holes filled with plastic material especially in the side of the lower portion The holes and plastic material may have been intentionally inserted during the manufacture of the screws designed to act as some sort of screw lock or the screws may have been made from contaminated material however all three screws sheared off flush with the surface of the shuttle SUBJECT TO DISCLOSURE RESTRICTION 40806 Section X ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL VOLUME Pago I 10. Part A. 2 MACHINERY MECHANICAL HAZARDS Cancals None _ DeMATTIA TUBE CURING STANDS - SAFETY HAZARD CORRECTION Following is report of accident which recently occurred on DeMattia Tube Curing Stand in one of our plants The operator's right hand was trapped between the two halves of mold due to the top half which is mechanically lifted suddenly falling He sustained fractures on all fingers and bones of hand also lacerations and 3rd degree burns Upon a full Engineering investigation it was discovered the accident was caused through the retaining nut on the piston shaft becoming loose and finally detaching itself allowing the piston which operates the top half of the mold to become inoperative so that it was impossible to life the top mold except by external force The safety catch at the back of the mold was in good condition and it would appear that he had laid a green tube and was not satisfied so opened the mold by means of the safety pet cock and attempted to take the tube away before the mold had fully opened and allowed the safety to engage and at that moment the nut came away with the results described It thread on shaft were in good condition The nut and The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40807 40807 40807 40807 40807 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section x Part 2 ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL MACHINERY _ VOLUME Page Date Cancels I 10.2 11-7-62 11-7-62 None _____ A. MECHANICAL HAZARDS DeMATTIA TUBE CURING STANDS - SAFETY HAZARD CORRECTION Subaquent to Interplant Release IP 10-6 dated 10-30-58 we have received from Brentford information on Safety Bar which they have added to their DeMattia Stands We attach photostat of their print 9128 and by way of explanation we add their comment to the effect that the Tee at the extreme end of the operating handle can contact the projecting pin 4-3 long fixed on the side of the safety ratchet This enables the ratchet to be disengaged by operation of the hand lever . This information ispassed on to you for your use as you see fit In the interest of overcoming all potential safety hazards we believe you will be interested in taking advantage of this if your present stands do not have some similar safety device .4973 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40808 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION X Section ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL Part 2 __ MACHINERY VOLUME Pago Date Cancels I 10.2 10.2 C. 12-3-62 None C. SPECIFIC HAZARDOUS EQUIPMENT POWDER ACTUATED HAND TOOLS We quote below a Safety News letter issued 11/21/62 by Mr. M. R. Batche to Safety Engineers in all Firestone plants This additional release is being made to give broad coverage on this subject and to clarify information issued in the past so that it definitely will be understood that the Safety Department does not approve the use of powder actuated tools by Firestone employees or by employees of outside contractors working within Firestone property This matter should be investigated at once in each plant and the use of such tools eliminated if any are found in existence We quote below On November 10 1962 one of our employees an electrician in an overseas plant was using a powder gun to drive screw nails to hold clamps for electrical wire 1/4 1/4 angle After driving two of them the third hit the ream of the angle and made its way up to a inch cast iron pipe where it split in two and rebounded 5-4271 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40809 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section x Part 2 ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL MACHINERY VOLUME Page Date Cancais I D.1 11-7-62 None D. OPERATION HAZARDS SAFETY PROCEDURE - MC NEIL SHEAR STRIP TIRE PRESSES In recent years we have had several serious accidents where McNeil Shear Strip Tire Presses opened with pressure in the bag in the dome or both The causes of all of these accidents has not been definitely determined but we feel some of them were caused by pushing the electric contactor in order to open the press and thus stop an overcured tire To prevent accidents of this type all plants should advise their supervision operators and maintenance personnel of the following procedure concerning these presses 1 Check at least monthly all the safety devices on the presses There are three safety devices 1 the internal pressure switch 2 the dome steam pressure switch and 3 the strain gauge safety If these safeties are all operating the press cannot be opened when there is any pressure inside of it unless someone takes a stick and pushes the open contactor in manually This passes all the safeties and should never be done 2 At the termination of a cure when a press will not open and the red light is on indicating there is pressure inside the press turn off all the services to the press Red tag the press and put a note with the red tag indicating that there is pressure inside 3 The press should be left until it can be operated by using the normal push buttom provided on the front of the press This means that all safeties indicate no internal pressure If every plant follows this procedure deligently we should be able to eliminate this type of accident 4273 The Firestone Tire & Rubber Campany SUBJECT TO DISCLOSURE RESTRICTION 4081400810 40810 40810 40810 Section X ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL VOLUME Page I 10-2 3 Part 2 MACHINERY Cancels None D. OPERATION HAZARDS As a result of this accident a meeting was held in Akron to determine the necessary action to avoid accidents of this type in the future This meeting was attended by representatives of International Production Development and Engineering Action decided on is listed below 1 It is mandatory that the drum rotation during the tread stitching operation shall be so that the top of the building drum is rotating towards the builder This applies to all tire assembly machines 2 The Engineering Production and Development Departments must work in close cooperation to be certain that there is no adverse effect on the quality of the tread splice on those machines that require reversing the drum rotation 3 Attached are Mr. S. W. Hoffmann's instructions for making tread splices when the tread is applied from the builder's side of the drum 4 Each plant shall write a report to Interplant not later than thirty 30 days after receiving this release advising the following a. Direction of drum rotation of each tire assembly machine during the tread stitching operation b Side of drum from which tread is applied on each machine Co When tread is applied from builder's side of drum is method A or B used as outlined in Mr. Hoffmann's instructions d Give details on any production or quality problems that result from this release -4973 The Prestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40811 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING PHYSICAL CONDITIONS X Section AND THEIR CONTROL , VOLUME Page Date I 10. 11-7-62 11-7-62 D. OPERATION HAZARDS DRUM ROTATION DIRECTION OF MAKING TREAD SPLICES Continued Method A has been used by our Memphis Plant with Management's permission for several years on the basis that hand stitching operation is closely controlled Adjustment records prove that with this control the quality level is excellent and Memphis have had an excellent OTS record Each plant will be responsible for setting up their own program-they should advise Akron They will also be responsible for setting up the proper controls and for watching the OTS adjustment record Recognizing that introduction of tread trays offer in many cases major problems from the standpoint of cost design space etc. we know that tread trays offer the additional advantages of maintaining cleanliness freedom from contamination and uniform application hence are to be considered for each plant's long range program of building more precise and higher quality level tires 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40812 5 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION C SectionSection X ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL VOLUME Page Date I 10. 10-4-62 Part 2 MACHINERY Cancels None D. OPERATION HAZARDS METHOD B FEMALE oe MALE BUILDER -- ------ ---- ------ FEMALE BUILDER BUILDER On MALE ? FEMALE BUILDER 5-4273 BUILDER an TREAD STITCHER NOTE < MALE FEMALE TREAD > /// DRUM The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40813 Section X Part 2 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL MACHINERY _ VOLUME Page Date Cancels I E.l 11-7-62 None E. AUTOMATION CURING ROOM ACCIDENT - M. SHAPING One of our plants recently had an accident on a 40 bagomatic press caused by excessive steam pressure entering the bladders during the shaping operation resulting in bladders and tires bursting Fortunately the area was cleared of personnel and no injury occurred Engineering Laboratory have reviewed the report on this accident and at their request we attach copy of R. C. Davis letter of 1/16/61 outlining steps which should be taken to safeguard against such an accident _ CURING ROOM ACCIDENT - M. SHAPING - PLANT REPORT 1-5-61 The instance of the runaway high steam pressure in the shaping steam supply header normal 35 pai indicates what can happen when controls fail In this instance an air operated diaphragm steam valve opened wide due to air failure in the controlled air line to it The steam safety pop valve in the header was too small to hold the pressure down to within a few pounds of its set point Steam rushed into the bladder of the Matic press so fast and expanded the tires so rapidly the operator no doubt became panicky and failed to push the shaping control valve button on the press which would have stopped shaping The tires and bladders burst with explosive force Luckily no one was hurt We would like you to send a copy of their letter to all tire plants domestic and foreign and emphasize that the following steps should be taken to safeguard against such an accident 3-4273 The Firestane Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40814 ADMINISTRATION MANUAL Section Part HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL 3 ELECTRICITY VOLUME Page I 10. 3. A.1 Date 11-7-62 11-7-62 Cancels None A. ELECTRIC HAZARDS BAGOMATIC TIRE PRESS - SAFETY A number of very serious accidents have occurred at the bagomatic tire curing stands when the presses opened up unexpectedly during the curing period while the hot water was still under pressure inside of the bladder Such action results in an explosion of the bladder and tire with damage to the press and serious burning and injuries to any personnel present in the area The false opening of the presses has been found to be caused by grounding faults or short circuits in the wiring system involving a bypass of the safety pressure switches The electrical circuit design has been reviewed with the McNeil Machinery & Engineering Company and they have revised the design to eliminate this obvious weakness They are changing the wiring on all future presses so that the available voltage at the contactor will be reduced by the resistance of a series pilot lamp to a value too small for operation of the contactor The wiring changes requires for this purpose as shown by red markings on the following prints Pratteln Plant - Bagomatic Press 230-40 Wiring Diagram 33729-1 Christchurch Plant - Bagomatic Press 230-40 Wiring Diagram 33729-1 Phoenix Plant - Bagomatic Press 275-45 Wiring Diagram 33542 In order to obtain satisfactory operation of the pressure switch contacts it will also be necessary to change the wiring at the No. 3YST micro switches as shown on the diagram so that the hot line and the ground line connections are positioned one directly above the other and not on diagonally opposite contacts By means of the above minor changes in wiring we can remove the serious hazard that now exists and it is imperative that all plants take immediate action to make this change on their presses The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40815 Section Part ADMINISTRATION MANUAL X 4 HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL STORAGE OF MATERIALS AND CHEMICALS VOLUME Page Date Cancels I 10. 4. A. 11-7-62 11-7-62 None A. RUBBER PRODUCTS PRIOR RELEASE NO 3 RUBBER INDUSTRY NATION WIDE STANDARDS FOR STORAGE OF RUBBER PRODUCTS FORWARD Rubber products are readily combustible and fires in them are difficult to extinguish because of the intense heat and the heavy smoke which are produced Many large scale fire tests have been made with protection from automatic sprinklers These tests were made with different piling methods and height of piles The most common method of piling is to place tires horizontally one on another Tests have shown that fires may be controlled by systems employing either conventional or spray type sprinklers Final extinguishment may be accomplished by hose streams and probably by removing from the piles involved all tires in which fire is well established It is recommended that suitable and adequate fixed automatic fire protection be provided and also that the building and the tire storage be arranged so that hose stream protection may be used 1 WAREHOUSES Fire resistive construction is preferred especially if the building is more than one story in height Noncombustible or mill construction is acceptable Walls should be of masonry or at least of noncombustible construction Floors and roof should not be of open wood joist or other light wood construction If a stored building is used all floor openings should have standard cutoffs It is desirable to provide some means of venting smoke and toxic vapors which are produced by the burning of rubber products The maximum area per building or fire division should be kept to reasonable limits considering the various factors of construction tire piling arrangements and values which may be exposed to a single fire but should not exceed 100,000 100,000 sq ft of net storage space 2 TIRE PILING Pile height should not exceed 20 feet in sprinklered buildings and 10 feet in unsprinklered buildings The area per pile should not exceed 8,000 sq ft The main unbroken aisle extending the full length or width of the fire area should be at least 8 ft wide and cross aisles should have a minimum 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40816 ADMINISTRATION MANUAL Section Part 4 HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING PHYSICAL CONDITIONS = AND THEIR CONTROL STORAGE OF MATERIALS AND CHEMICALS VOLUME Page Dato Cancels I 3 10. 1 -7-6211-7-62 1 -7-62 None A. RUBBER PRODUCTS PRIOR RELEASE NO 3 Continued 18 ft 20 ft 4 WATER SUPPLIES .48 gpm ft .60 gpm ft .40 gpm ft .48 gpm ft Water supplies should be adequate to immediately supply the conventional or spray sprinklers on the basis indicated above They should also be capable of supplying 500 gpm at adequate pressure to hose streams The water supplies should be able to continue meeting these demands for at least one hour 5 SMALL HOSE PROTECTION Small hose protection should consist of not less than one 1-1 inch hose line with approved hose and nozzle for each 10,000 sq ft of floor area In addition to the hand hose there should be provided in sprinklered buildings one hand extinguisher unit for each 5,000 sq ft of warehouse area and in unsprinklered buildings one extinguisher unit for each 500 sq ft of warehouse area 6 WATCH AND ALARM SERVICE Watch and alarm protection should consist of recorded rounds and waterflow devices on all sprinkler risers or approval central station supervisory service may be employed supplemented in special cases by human supervision 7 GENERAL PROTECTION General protection should include ample outside hydrant protection standpipes with hose outlets in cutoff stair towers in storied buildings ample supply extinguishers excellent housekeeping and enforcement of NO SMOKING regulations 8 PRIVATE FIRE BRIGADE and A private fire brigade should be well organized ample supply of smoke masks drilled and provided with an 5-4273 NOTE It is important that both the Private Fire Brigade and the Public Fire Department fully understand the importance of beginning the application of hose streams early in the fire while it is possible to approach it closely and before smoke accumulates to such an extent that the location of the fire cannotbe exactly determined Company SUBJECT TO DISCLOSURE RESTRICTION 4081407817 40817 40817 40817 Section X ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL VOLUME Page I 10. A. Part A. 4 STORAGE OF MATERIALS AND CHEMICALS RUBBER PRODUCTS PRIOR RELEASE NO 21 Cancels None P. BORDA E. H. HUNNICUTT J. C. BLUE A. J. DIMAGGIO J. H. FORMAN W. C. RANKIN J. S. GIEGEL R. L. BROWN G. J. PENFIELD M. E. AKE JR G. L. ANDERSON J. MATTINSON J. TELLERIA A. H. FINNEY R. L. NOYES C. W. CAMPBELL A. C. KOENIG C. A. HILL P. F. KRANS H. H. WIEDENMANN R. W. ELSASS SPECIFICATIONS AND PROCEDURE FOR THE STORAGE OF CRUDE AND SYNTHETIC RUBBER We quote following from Mr. H. Field's Insurance Dept. May 4 letter We attach herewith copy of a recently revised bulletin Specifications and Procedure for the Storage of Crude and Synthetic Rubber This revised manuscript is the result of a joint and careful study made by our Rubber Purchasing Department Traffic Department and Insurance Department of the problem of storage of these high valued materials It is our recommendation that copies of this manuscript be forwarded to each of our plants and subsidiaries who store and handle crude and synthetic " rubber Questions concerning the numerous points set forth in the manuscript should be directed to the Home Office Insurance Department who will then contact the other departments involved for an answer We attach copies of Specifications and Procedure for Storage of Crude and Synthetic Rubber 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 4081480818 40818 40818 40818 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section Part 4 4 ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL STORAGE OF MATERIALS AND CHEMICALS VOLUME Page Date Cancels I 10.4 7 11-7-62 None A. RUBBER PRODUCTS Weight Smoked Sheets Smoked Crepe Crepe Rubber 250 lbs gross each 260 lbs gross each 224 lbs gross each 110 lbs gross each C. Bags Balls Cases Wild Rubbers Varioud Coverings Bags - 50 to 100 lbs Balls - 80 to 150 lbs Cases - 400 to 500 lbs d Synthetic Rubber various coverings 72-74 lbs 3 Specifications for storage of rubber The following specifications are the result of many years of experience in the storage of crude and synthetic rubber and are also designed to meet insurance requirements They in no way relieve the warehouseman of his responsibility in following good warehouse practices a Small fire areas are preferred for the storage of these materials wherever available The larger the area used for storage the greater the opportunity for fire loss Buildings having small areas or divided into small units by fire walls and fire resistive floors should be utilized in preference to large undivided areas b The management of warehouses used for storage of these materials will be held responsible for the proper maintenance of the building and its equipment for the provision of adequate watchman service and other features of guarding where specified for the enforcement of the prohibition of smoking for the elimination of combustible waste materials and for any other potential sources of the start and spread of fire and for proper practices in the piling of materials C. All outside openings in buildings shall be maintained secure against the access of unauthorized persons Fire walls and floors shall be maintained in good repair at all times to restrict the spread of fire from any area where it may originate 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40819 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section X ACCIDENT PRODUCING PHYSICAL CONDITIONS AND THEIR CONTROL Part 4. STORAGE OF MATERIALS AND CHEMICALS VOLUME Page Date Cancels I 10. A. 11-7-62 None A. RUBBER PRODUCTS j Fire Resistive Walls The minimum recognized standard for resistive walls shall be in cement plaster metal- lath metal frame partitions k Maximum Height and Size of Piles no case shall the rubber be piled higher than 10 ft Due allowance should also be made for safe floor loading Clearance between top of piles and sprinkler heads shall be not less than 18 in and preferably 3 ft Storage piles should not exceed 2500 sq ft in floor area and should be separated from other piles by at least a 5 ft cross aisle Main trucking aisles should be limited to not less than 10 ft in width 1 Cleanliness Floors shall be thoroughly cleaned of combustible waste oxidizing oils and any other hazardous waste materials 11 Electrical Equipment shall be safely arranged Particular attention shall be given to switches junction boxes extension cords and other equipment capable of producing an arc or short circuit n Other Storages Crude and synthetic rubber storage should be separated from other combustible storage as far as practicable 5-4273 The FireTs iret&oRunbbeer Company SUBJECT TO DISCLOSURE RESTRICTION 40820 ADMINISTRATION MANUAL Section X Part 4 HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING AND THEIR CONTROL PHYSICAL CONDITIONS STORAGE OF MATERIALS AND CHEMICALS VOLUME Pago Date Cancels I 10. 11-7-62 11-7-62 None RUBBER PRODUCTS P. Rubber must be kept perfectly dry at all times If there is any question of the absorption of moisture by rubber from floors side walls pipes and the like warehousemen must take necessary precautions to prevent damage to rubber from absorption of moisture Frequent ventilation of premises in fair weather is required Dry dunnage at least two inches in thickness must be used on any floors which show even the slightest tendency to dampness Rubber must be stored by grade marks appearing on packages OUTSIDE STORAGE a Value of individuals piles should be limited to 50,000 50,000 This value of crude rubber at current market values could be stored in piles approximately 22 x 30 x 15 ft high Pyramided piles require greater areas Storage piles in groups should have individual piles at least 30 ft apart and preferably 50 ft apart The limit for each such group should be 500,000 500,000 Groups of 500,000 value should be separated by 100 aisles or more Water supplies hydrants and hose should be such that six to eight hose streams are available to combat a fire in any individual pile and to protect adjoining piles 4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40821 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ACCIDENT PRODUCING PHYSICAL Section X CONDITIONS AND THEIR CONTROL Part MATERIAL HANDLING VOLUME Pago Date Cancels II 10.5.A.1 8-25-65 NONE A - POWER TRUCKS SUBJECT SAFETY WARNING LIGHTS FOR PLANT VEHICLES REASON To equip all plant rider type power vehicles with standard flashing warning lights Vehicles include platform and fork lift tractors utility vehicles such as sweepers power driven welder units and personnel carriers LOCATION OF INFORMATION Information on this recommendation is contained in detail in the Plant Engineers Manual - Volume II - Section VII Safety Engineering Part 2 Safety Standards C Material Handling page 7.2.C.1 This information was issued as an Interplant Release No. IP 10-30 2 pages dated 8-10-65 5-4273 The Firestone Tire & Rubber Company RECEIVED SEP 7 1965 C. L. INDUSTRIAL WILSON SUBJECT TO DISCLOSURE RESTRICTION 40822 Flammable ExEplxopsilvoe sive FlambleExplosive FlamableExplosive and Matorial SUBJECT TO DISCLOSURE RESTRICTION Section XI ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION EXPLOSIVE AND FLAMMABLE MATERIALS . VOLUME Page I 2.1 Part 2 PROPERTIES OF FLAMMABLE MATERIALS Cancels None NAME Acetal Acetaldehyde Acetanilida PROPERTIES OF FLAMMABLE LIQUIDS GASES AND SOLIDS SYNONYMS FORMULA Mash Poin F Explosive Uravity Clowed Cup Open | | | Cup Explosive % Explosive Limite Air Vol Air lower Upper Specifie Specifie DemanlyDVaepermanly | Water 100 Air 1.00 Bailing Bailing Print F Diethoxyethane Aldehyde | 1. Ethanal Acetyl Aldehyde | Antilahrin ' Ethan Asli ww 2. es - Orido os OCHD OCHD ee CHO se wees CONIGH 2... ee CODI .-. 2. ee eee CHICO 2 le ee ad -% wee 104 fal | 2. +40 tao 1.68 J ae dare sto} nese a weve | 267 | 1013 gaz 9709 T.28 .08 Von aos 215 1s? 70 465 al 207 248 as2 | 24 Acatone Acatonyl Acetonhan e AcAecteytlylssccaattoonnaa . > | eee ee wee Acetyl Chlorids Acetylane we eee -] Acetyl feruile Acrolein Amylis Azid oo Penpennne Penpen ne Dimethylketone ... | 5 leanedions . 5 - Phenylmethyl Ketone - - | Tolaidine 2... .| 2. Pontanedinne . 1... - - - Ethanoyi Chloride 2. Elbyna Ethine 1. - . - peaperal Acrylia Alesha Aldaby 2- of PropantsAsid 2 ee CHICOCH CILCOCI.CR.COCK CILCOI.CR.COK CILCOCI.CR.COCK ee CILCOCI.CR.COCK .| 2 ee CallCock ww GILNHCOCH 2.40... CIL.COCH.COCK Q 174 zat 13 13 is 190 aoe 105 105 COCI eeeettee ee gee C ilCOO . wwe wee a vee sae seer of aes CIL.CHEHO CIL.CHEHO wt CIL.CHEHO . 2 6 ee we ee tnflasom " ene CJI.COH 22. ee ee ~ 216 weer eee 25 wees nese 13.9 wee peo ww eee eeae o7e2 ova 1a Pits 0.978 1.105 nee uI u 1.062 Acrylonitrila Adinia Arld Alind Alcohni Allyl Alcohni . Allyl Chloride Propenenitrile ee 3-11ydroxybutanal Hexanediois Av 2. - - - >: | Hool 2. ee Chloropropene os GITHIEN COOR COOR CODCIHOTLICIH CIT pee eae 21000: CHCHCHOR CICH .. 2.ee 2. ee Aluminum Aluminum ew AllylanAluminumePowder Powder + Powder . Rutanol Aminosthylethanolamine Aminosthylethanolamine Aminosthylethanolamine Aminosthylethanolamine . Armenia Anhydroum wi Propy 2 et ee ee ~- Mydrazyethyl- ee eh MydrazyethyElt-hylenediamine MydrazyethylEthylenediamine pe > CII.CCH AL 2... eee eae CHLICH.CHNHICH.OR ee CHLICH.CHNHICH.OR .- - NHCH NHCHCHOR . .) . ee NHCHCHOR wes rT] 70 -25 ae 200 Pd a1 | 3.08 | ito | eee wees were TP id 30 |} -m | 320 pcre 18 Juris | eae | ven 166 1.74 rece ze 16.0 28.0 0.800 wea ate aan 0.037 0.044 1.030 2.00 3.04 ais B14 3.48 134 374 306 ARG 28S 270 oot iba wees r26 | -t18 igs 286 es} in 6 79 | 304 2.00 zee] a0 208 fa 1.20 wees here -11 aos F82 2.60 460.4 0.587 | -37 Amyl Amyl Amy Amyl Acetala Acetate AcalateAleshal 2 . . . - Pentanel Taman OF. ae - + butanel 2. scatale wt 0 0 0 P ee en Pet nta anon l o Finl Failnal 2. ow ^ er -| CH.COOCH 2. ee eee -| CILCOOCH . . . | ef ++ CILCOOCH CUCM SCiCIL on ren . Amy Amyl Amyl Amy Amylamine iss eee Ter Mome ee howe butanol Methyl a blethyl Methyl 5 Amyl Chloride Mixa Mixa - | Amyl Chloride Mixa 5 Amylene + 1 + | Amyl Ether 2 ee Chieropant Chieropant . . Propriethy DPiraomyplriethywae ee CHCIC CHOTIOCNILCHIOR -| eee, | CHC CII CHOIT 2 ee CICHOTION 2.2. 2 C ee N ew ee f oe) -] : o | Calfu CINCIN CHIC~ I es Gaffic CHIC~ I ewes yore ee Cred . hae Cred Go CalloGifu tee 2 eee Amyl Mercaptane Amyl Naphthalene AAmmyyl l Propinnale Amyl mized meee ee ctl liiiiiit of Callit 1) Callit 02 wee CIL GILOR ee eee ee Pantyl Pantyl Pantyl Pro COOCiti 202s lp. eee : ere GILOR . ee . . -| GCCH CHOI a) CHITOCH bee Call 2. ee CINCONC~-ll~- Cincin : 2.s.e. vere ee ee ef asf fh CINCONC~-ll~- CINCONC~-ll~- - | Cl Up : , ci oo 1.1 | 108 vw too 3127 F_ " wi eave Ty 120 12 109 116 94 103 103 Ct % we 1.3 veer 150 .3.5 | : 1.4 seg: neee 7.70 o ia 7.70 135 | | eae wees 226 tae it] 226 te 270 ase . : 270 : 0.879 440 ano oats 17 17 aa aaa 3.04 Pa) Ze 280 0.113 R10 DAID 0.AI 0.776 0.78-0.95 | -- .ATA DAM 0.468 | 0.71-0.10 7] 04 3.04 3.014 303 3.01 270 245 235 | 218 215-231215-231 8.1t 3.17 fi 5.46 305 22 185-228 fi08 320-339 0.83-0.84 0.079 | 3.2 0-357 3.220-357 0.860-0.873 | 236-347 6.60 0.860-.873 | 236-347 1.005 7.17 3.220-357 580 236-347 517 ee - oe wee 169 a 185 180 180 |... vee 2 ws 400 tes 300 444 444 834+ 145 vi a a. wo js aad <o 5... aoe sess oe veee . Ld 1.1 . > vase 5 ow] sae 0.860 0.85-0.91 0.87 0.907 1.022 wee ---sees ao, 3.23 ean 338-358 400-418 480-500 480-50 383 1.28 1.25 1.438 0.05-1.1 1.05 4.49 8.18 7.16 | .... 3.46 473 664 716 > 355 0.031 0.89 9.44 1.254 1.212 ens 303 3.97 176 4.8 100-100 100-100 4.21 10-10 49 4.80 27 | CHILCOOCH.CB CHILCOOCH.CB CJI.CH.OCHI CJI.CH.OCHI CILOR aN =i itStcanan : Sal[ loitr . a nd 1.07 f rar | ste ates to LoL aaor ba sons #ai |f ear (ub [sia . -4273 CHI CHICHCH . we CHICHOCH . ' c1 .cricu c11.cricu c11.cricu 2 ar 2 ew . ee CIT a eon ~ ROCOCITA ROCOCITA ROCOCITA yiGelta) | : . + CH.CH.CH.CION CH.CH.CH.CION CH.CH.CH.CION 2.4 - ss 5 ( CHCH OH aa eae BR | Crt .COHCH 2. + T .COHCH s 0)... oe The Firestone Tire & Rubber Company = elme) bP ] 110 jos ee ee 0.471 0.969 Q.M Q.M 1.67 a 3.41 | 100.0 2.049 z 2.01 nm oan 1.929 | 20.7 | | ou, te ae UF PO] oss ml cae | 0849 ry] 0.306-08120.36-0812 1.7 1.43 arse ee seen wove enee 8.0 0.000 0.005 2.85 2.85 245 243 225 201 SUBJECT TO DISCLOSURE RESTRICTION 40824 Section Part 2 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION EXPLOSIVE AND FLAMMABLE MATERIALS PROPERTIES OF FLAMMABLE MATERIALS VOLUME Page Dato Cancels I 11. 10-29-62 None PROPERTIES OF FLAMMABLE LIQUIDS GASES AND SOLIDS NAME SYNONYMO FORMULA Flash Point F F 7 by Vol Specifie Density Rolling =Co) | | 1 | Cup Open Paplosive Limite In Air Lower Upper Specifie | Vapor = 1.00 1.om Rolling Rolling F. Cyclehernmona we 2. Ketohezamethylana 0... oof 147 17947 20 , , , Cyrinheinanna delta ce Texallin | Cyclaberyl Amtate . 5 1) Adotat~ Texallin Adotat~ | | Cyrinherylamine . . Il] Aminneyelshessen | CyclopentaneCyrinherylamine . . . .| Pentamethylme . . . 03 124 tee see |... ves oo tee aa ewe bees sess 0365 0.731 3.31 00 3.42 340 274 soos | 120.7 CyclopropuT w o e s Trimethylena Trimethylena methylbenzene methylbenzene | |. Darahydronaphthalene Decyl Hydrida Denatured Alcohol > || Dematured ethanol Colla ee eee ou | CH.C 11. 1] CielClRa8. : aia ' 117 Disc) 114 114 sae 2.41 10.3 vee (oti 0.70 (one cc 0.87 5.0 0730 | | || Pop 0.87 a 082 1.4 a] 402 | 3834 | 4.00 244 no | 178 free Diseloom stone free -- Diarione 1). . Diamplamine Diamylenn 2 8 Hydrneypent4amnetohny e CH.COCH oy rena Colle +| ss oe 138 | 124 | tas 146 158 158 110 0.93-0.94 .. 328 | | 0.931 0777 0.77-0.76 4.00 5.42 . 120 ane 302 Diamyl Amylphenozy Amylphenozy Ethanol DDiiaamymlyl Naphthalma Naphthalma vee | an Diamyl Phthalate . 0. we Diamyl Phthalate |. DiantadineOnlode ss Dibenzyl Ether Dibulozymethane Dibulozymethane 2! Dibutylamine - ee Dibutylaminoethanol | Dibutyl Ether Oralate Dibutyl Callyde Call .OGH ( CallCOOC : CR es oe te ae ee 245 mp vee 216 and 340 | 340 | 15 CHOC.CH Call Cilocale we 276 140 114 ft Call NH : CallNCHON -. | lu 136 200 | eee T T 13 | 336 0-0 | 097-004 0969 023 | 0.88-080 | 020 020 08 sa s ctl 9.02 824 627 014 040 47-490 138-350 01..803306 076 076 760 01 1.046 0.0.8822 Aae 330-870 46 | 5.07 | 4.45 ease 822 822 | 9.18 | GRO Ditsobutyl Dibutyl Pothalate 2... Dibnty Erburate dieschosylate CHCH did2 esichoesyslatce hosylate wo C CO COO NCHC CHCH H CH1 + en = I maroe ) 0.003 9.B | 9.B| 860 Dibotyl Tartrate . . 2. Dibutdyilhydensybutanedioute .| CHOMfi ... | 195 | 220 1.00 9.03 | 660 Dishloendiarowethane -DichlorphenZADO -DichlorphenZADO sees Phin Dichlorobenzene Dichlorobenzene Dichlorabens Dichlorabens nue Dishloendiarowethane tie Dichlorethylene 1. =... .| | CallCh | 160 161 | non fi 105 103 03 dammable 1.14 1 | 335 wean 07 3.07 4.31 354 258 co. pa | | ys ind | vase 1.200 es. | fa8 -21.B 08.6 Dichloroethylene Dichloroethylene 2 . Ether . Formul Dich3 loroethyl 1. Disfloro Herndone | ayo. 9.7 131 ff i 189 230 | io] :: 12.0 12.0 1.282 | 2.38 | 141 413 862 B.D 424 | 8.20 Diaktoromopropyl Ether . 1.1 Debtors 1 Nitza Ethane Diablorpentas Diabloropentanes 1DiablorNopentianestro Promu Mnerenane : ob en 183 181 vee 6.48 vee 255 | 201 || 206 DichlortarfuntbaDieycinhazylamine Dichlorotatraf untban Free ee Free ee ee kyz CUHIDINM | flammable Peep .... oe. foe soar p- Dicz jamina <] Dicz jamina MOCH.CTL INE NI ter esee 2:00 Ft eo| < sass see FRY 0.910 | bat | 496 | 0.9440 3.05 716 | | 0.710 2.83 134 an diethyl diethyl CHOH | oP {| Diethky iynlol edinetheyl Diethylene Carbonata elber CICHOCHD OCCHOC^ ogg Ethylene glycol diethyl elber OCCHOC^ 22222 | Mier a Pee KClO CMOD OCIT.CHON 11D6 iDiooxanxe ao nw es | OCIT.CHOONCIT.CHON 2} CHIOCHIOCCHI CHHIOCIHI cis, 259 259 : Ether Diaminedietkyi DiaDmiaminediedtkiyetkyinmeinee. | Call en mee | 140 180 144 een * | * : foe 0.583 of 0.077 Q.142 eee 1.12 1.11 ta 1.035 17 | ae | 0.71 |... | ass 287 40 || || 40 201 P 620 aa || || 1.40 314 2.65 | os Diethosyethyl phthalata 43 | |Disetylamine =. .| Ethandtaste Cat CHOC CHCHICHNICI CHCHICHNICI . . - . Ethyl CHCHICHNICI Ethandtaste . Malomats oe em wwe Phthalate COOCilfde Sl! saeeae COOCINI ee tee LI IIIL! . toes anes ~ 1.11 sees vee | | > 800 was ats | | | > 8.03 360 f 1.07 | oe 1.058 1.058 eeae > 1.11-1.12 OD 646 wee :] Purthalais Purthalais . | CICOOG Freen CICOOG Freen Ding rr era op 2 ww CIFICO 2... Piatt wea wee ee wens sbi sees eae 1.11 1.23 1.194 7.65 4.79 8.31 878 878 108 res eae 20 : Te eran meet _, Diethylene Glysol eee ROCK.CH.OCH.CH.C ROCK.CH.OCH.CH.C ROCK.CH.OCH.CH.C fee] Pe | 1.179 at Diethylene Glysol eee eee CEICH 000 COCE . 840 Mead Wael Etats 1.146 100 op Pasi bit Pagpidiiibriiiiiii: CuCROUCHCHCI COCTI CuCROUCH 140 ve | Pm] op lp i || INt 0.609 0.189 co || | @ee 235 107.0 vee eae te eaee CHCE K~ ~ : Tetriethylene CHCE ; CHIN CHOCK1 ether _eathyl ss: | ... ... cee tiga bee it^ BIL it^ 370 fee POON 0.720 | ui | | | 1.012 0.980 4.17 4271 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40825 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section . EXPLOSIVE AND FLAMMABLE MATERIALS Part 2 PROPERTIES OF FLAMMABLE MATERIALS VOLUME I Pago 11.2.5 __ Date Cancels 10-29-62 None NAME GllyyccoerlinieTnrciemsetnteate | soprene re srr] PROPERTIES OF FLAMMABLE LIQUIDS GASES AND SOLIDS FORMULA Flash Point Cloperi Open 140 167 188 wee nee Explosiva Limita | Lower | Uppe | 1.1 ween " anes 1.8 74 1.8 3t az 3! Speele | Density Being WALL Density 1.00 | 1.199 1.120 seas 2.31 337 22 340 tee pew aoe Giyoral BEES Formate HOCHI RCDOCT.CCH.ICIOCCH HONCHOR ase aoe wee ito 4.8 0.0 20.7 9.0 135 13 73.7 68.0 FR^ N 309 a FR^ N a oe SEEriiigs COH CCHHIICCHciHrchCG HORCH 310 T ia | wee oo. 1.35 waae tree veer cea eee waa dace Jo bas see wee dn i, it in yoo | gor | 3g | 176-199 0.847 3.45 ft 176-19 0.818 2.45 176-199 0.041 2.97 150 CH11 ee CHOR . CHICOOCH CHICHI ' . : CHOCHOCH HOCHOH CHAICH CHAICH * ae tit ss terest : GRINCH : wee tiiti -4.2 wee eee wee 1 Pr eeee say ae 170 | pn 0.689 0.85.5 0.82 2.0 4.97 3.37 130 298 211 0.118 | 4.07 | 275 0.794 1.43 | 440 : co -70 | 74.2 | 0.097 | 0.009 48.4 1 | 3.01 | 45 1.227 10 seer wees 1.064 eee | | 0.9965 | 1.1 vane 1.1 aoe 0.000 1.08 eves 0.912 | 1.36 aise 1.36 eege ao 0.50 < ance 4.6 340 0 19.6 93 na doe <1 ove 0.93 1 me 6.927 | s70 | ga eave 12.9 peer Methylamine Alenhel ss Methanal Methylamine Amyl Ketana Methyl Methyl Butadiene 3 Methyl Rutyl Kelona Butyrate Methyl Carbital Methyl Carbital Acetate Methyl Cellsalva Mathri Collanaire Asstate Methyl Cyclebkerami | Ce 4.0 ene 1.11 RBR baie | asa | dak RBR 1.78 8.27 a aes 0.654 seas 11.3 0.0634 | ade 101.0 ves 0.003 | 1.43 | 316 | | 1.034 1.099 4.14 tree STE ww 0.005 ae 245 BASE ms 0.770 3.93 e] 20 104 SUBJECT TO DISCLOSURE RESTRICTION 40826 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION ( Section EXPLOSIVE AND FLAMMABLE MATERIALS Part 2 PROPERTIES OF FLAMMABLE MATERIALS VOLUME I Page 2.7 Date Cancals 10-29-62 None ms e aea PROPERTIES OF FLAMMABLE LIQUIDS GASES AND Contnsed NAME Phenylethanolamine Phenylethanolamine Diamine oe Phenyl Ethyl Alcohol 5) BYNONYMS FORMULA Diaminobenzene ot Bemyl Bemyl PpNCiIlCicHiC.CHHOON 1. 8. Haptedien Diaminobenzene 2... 00000! Carblaal Carblaal lll Dimethyl 0) COCHC ...) Flesh Point Cloead Open 12 aa "/Pp ... fo 105 Explosive Limits % by Vel Air Lamar Upper | tt bo bin 7... f | AperiGravity do Gravity Density 1.no Boihna Ai0 r- | Point * 1.007 1.024 0.879 Bt7 8.73 ~ ^i| 480 fo. ane Folyethylene Glycol 200 FolyetFolyethhylen yPollyemneres lo PolyeMtixhtyulreenoef PGolymlersycPoollym3e0rs0400 Mixture Polyethylene of Polymer Polyethylene Glysol 600 Polyethylene ey Polyethylene we Mixture Polymer Folamiam 20 ee Petium Xanthate > SS COCHCCH.CH COCHCCH.CH CH 2014 Pilii.iiiiiiid! F CIF l! TID and | 30 . A NCHI NOTCHKOH ee eee 85 -| NOTCHKOH ,..-.-2.2. Expindes 5 ararintans wleenenee vey 178 172 285 in er 370 430 120 | 144 | wf 258 8. 260 260 0923 1.87 3.01 1.377 4.77 419 omen 549 or | || &id 549 785 343 0.987 1.783 0.81 ee 0.34 | 7.00 | 7.00 287 tee wee PL 400 12 1.0 te 0.887 0.02-0.93 1.31 201 201 ves 348 ce ee ee beee s ee eaee Leena 390 ' rrr, [irr ar a a ary nS [PaaS 535 488 478 1.17 1.11 1.17 1.13 t Pee wee te rw we Ethylminthata : : ) . .| GRINEUN ..... CHIC ! 2... CHORCH.OH 175 ito ... i 70 so 85 0 <P vee tore wees ry I | 21 | v8 |... 1.77 1.0 | | 1.78 2.18 7.3 18.1 | 2.6 | .... PID Pocaee Plt en 2.0 10.8 10.8 BD 2.0 go 10.7 | itl po. .. | | 120 68 * 210 fo. | 14.3 nos 0.867 1.559 7 0.9019 1.oi^ 1.oi^ | 0.860 0.877 0.804 | 0.789 0.680 0.887 0.864 0.690 Q.EBY i > i | 0.973 1.15 1.040 1396 | 2.89 | di8 1.50 | 4.49 | 1.52 3.87 -48 218 194 | 2.07 | 307 2.07 | TERZ 2.00 | | 4.14 | | 4.14 | | 2.71 181 TERZ ,> 311 114 2.71 | | 1.49 | 1.25 O85 -88 261 2.54 | | 3.5 240 2018 | 2.12 | 370 i :| CHICHOCH | -------- -- -- ------ CB Fe] UTM [oan 0.900.0 900 | 2.03 3.03 | | 170 183 231 248 474 29 >ea0 1011 wee 1 of CHICHI f { . Cid Diphenylbenzene . . . ae a | Ben Con Chitmort er) ROCHLO oe >>. ll: nae Tetruethylenepentamine . . . CATO.CHOE | Alesha Tetrahydrofurfuryl ii ity 2 Tetrabydrampi af Tetralla cee ee ee 171 | Thieldine ten Thieldine 22 & NHCHCH : 2. | Tetralla Dikydre 6.4 Dikydre : & Trimet Ditbissise ee NR^ , CH |... ilesival Culius . 828 |. 8D 200 5-4273 The Firestone Tire & Rubber Company 0.007 1.057 0.69.5 0.014 335 20 Lee |... | oe 1.104 1.236 1.623 7.95 688 7.95 7a 6.72 269 0.535 1.120 v | Oa 0.098 0.873 0.873 [| 4.35 | nee da 1.08 6.61 d SUBJECT TO DISCLOSURE RESTRICTION 40827 40827 40827 40827 40827 Section XI Part 2 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION EXPLOSIVE AND FLAMMABLE MATERIALS J PROPERTIES OF FLAMMABLE MATERIALS VOLUME Page I 11. 2.13 Date Cancals 11-15-62 None PRIOR RELEASE NO 37 PROPERTIES OF FLAMMABLE LIQUIDS GASES AND SOLIDS Flash Point of the liquid is the temperature at which it gives off vapor sufficient to form an ignitible mixture with the air near the surface of the liquid or within the vessel used By ignitible mixture is meant a mixture within the explosive range that is capable when ignited of the propagation of flame away from the source of ignition By propagation of flame is here meant the spread of flame from layer to layer independently of the source of ignition A gas or vapor mixed with air in proportions below the lower limit of flammability may burn at the source of ignition that is in the zone immediately surrounding the source of ignition without propagating spreading away from the source of ignition Some evaporation takes place below the above temperature when vapor does not go off freely enough to meet flash point classification requirements There are certain solids such as camphor and naphthalene that slowly evaporate or volatilize at ordinary room temperature and therefore have flash points which still in the solid state Ignition Temperature of a substance whether solid liquid or gaseous is the minimum temperature required to initiate or cause sustained combustion independently of the heating or heated element Ignition temperature of a solid is influenced by its physical condition environment and the rate of heating By ignition temperature of a vapoorr gas is here meant the lowest temperature minimum ignition temperature to which any part of a flammable gas or vapor mixture must be raised by application of heat to cause combustion that will propagate itself The lowest of minimum temperature to cause ignition is also known as the auto or autogenous ignition temperature In most cases of ignition under practical conditions external heat is applied locally It is to be noted in this connection that if the external source of heat is a spark its heat capacity its mass multiplied by its specific heat must be sufficient to raise an appreciable amount of the substance to the ignition temperature to cause ignition and hence momentary contact of a minute spark if inert combustible even though at a high temperature may fail to cause ignition By ignition temperature of a solid is here meant the lowest temperature the minimum temperature to which any part of it must be raised by application of heat to cause sustained combustion 5-4273 The Firestone Tire & Rubber Campatry SUBJECT TO DISCLOSURE RESTRICTION 40828 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section XI EXPLOSIVE AND FLAMMABLE MATERIALS Part 2. PROPERTIES OF FLAMMABLE MATERIALS VOLUME Page Date Cancels I 11. 15 11-15-62 None 1 Flash Point A. For hydrocarbon mixtures such as gasolines safety solvents naphthas etc. Flash Point F 0 73 x initial boiling point F 122 Examples Sovasol 4 has an initial boiling point of 242 F. P. 73 x 242 -122 = 54 Actual test shows 48 Sovasol 6 has an initial boiling point of 368 P. = 0.73 x 368 -122 146 Actual test shows 142 B. For a chemical compound of known composition Flash Point = temperature at which the vapor pressure is equal to atmospheric pressure divided by 8 times the mols of oxygen needed for complete combustion Example Ethyl acetate is CH3COO CH3CH3 CH3COOCH2CH3 + 502 = 4CO2 + 4H O = 760 19 8x5 From the vapor pressure curve on page 94 flash point temperature then is about 23 the , , Lower Explosive Limit For a chemical compound of known composition Lower explosive limit = 10.8 divided by the mols of oxygen needed for complete combustion Example Again taking ethyl acetate 10.8 = 2.16 5 The observed figure is 2.18 3. Vapor Density and Molecular Weight For a chemical compound of known composition vapor density air = 1 = Molecular weight x 0.0345 Conversely Molecular weight = vapor density divided by 0. 0345 LATTLM The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40829 Standard Standard Standard form form SUBJECT TO DISCLOSURE RESTRICTION 40830 ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION C Section XIIZ SAFETY, MEDICAL AND PROFSRTY PROTECTION FORMS Part 1. SAFETY INSPECTION PROGRAM FORMS YOLUME Page Cancels I 13.1.1 3-8-63 NOME ACG MOTOR AND CONTROL (FORM S-4356-1) ity 220 ve a eaon ae a 408} ) WEDH onv nee: eee TER STH rarer ape SEDas aoe aon : LE) a : INSPECTION WORKINSPECTION INSPECTION . = q-fe7*20wpyen Ta@ FOE" GHlaesy behO1S won Rw RSI Taito omart a a0r MOTOR 4 z5 , CONTRL Volts Wr FORM 628 SEME *pIp 02 0 NOTLIASN Teasopaz . MOLREN suoT{ze07 esuEt) MyMy PROGAM NOUWSEN] IOURIOD C WindingWinding acusntgsIoproy Frpweg PSURPEpVaTm TerIGen 4356-1 Rings esperaprazg des VTNsAr ALBSYV@LEAS me SUOSit Lard MUOM 2 BOSCN INDNSpoige79) a 25. co MAIN SCHEDULI -- -- Winding Winding dey kutdTee efutdSKVST S370" MIER "Son 12.45 12.45 4356-1 STG 4356-1 Rings Bands tej0y dtte usnig xzty WE T10 1710 TTO any pug SeRE TEAC zoj0R TIIA ) FORMS "2J 6 Zz =" 2070;] BrusHoldhers HoldersHolders "63 Of TEzt te*4E S"EOE LEAea*64 TH eh Ey HST t"Ot LSyh aud F < o sv Clearance QNOISaul ALRIVS wal woy.2e0g . OILVESTY CXUIeDTY ps=tojied 011 SITOA mamas DORIS D2 afete TEND! Foca T) tC worn | z . SENGIDOHL SPamMS soamMUywI . anr |e SPIO "RID BID THT WOM . SurondigSurondigRes inspectioninstrucionsexoINTCDmsinpsrtarucyionsitrucionsinstrucions sorfaoyAkronPlant Eng_DEEnnggi_eDr- KIORSNET Date Tord) Winding ConditontoGr^.inspection . FAVA detaileddetailedinspection ToI3uODiteTIgTerme e avn Le * wav ee FROCEDURES ( INSFECT Standards Standards 45 a Suroundig TOM 5 fordetailed TiO wumgs Fo ASTT efwtoy SAUTE Akron Elec Eng_D Engier - Elec Enginer - inspection instructions zozoy teqse] = AOTIQ NUON I8Ts CY AT, PROPERTY OF Cancels VOLUME seyay VOLUME ET VOLUME 8 weer work perfomed this this inspection inspection inspectioninspection Lh6"6 OT tT*et ETAT StOT LT SST T OeTS "Zz CZ4g r -1 SYSTEM SYSTEM Tire & Rubber 17 SUBJECT TO OISCLOSURE RESTRICTION F531 G ADMINISTRATION MANUAL Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS VOLUME Page I 13.1.2 Part 1, SAFETY INSPECTION PROGRAM FORMS Dete Cancels 3-8-63 NONE BOM & NAF CURING PRESSES (FORM S-4356-2) SAFESTAYFETY n az wate Tn Aor inet ATniNO-TI Po mt ota 30 3 WwraweINSPECTION INSPECTONINSPECTION tt 7" 7 [a [e d a Jr iv je | z we MOVIE wai xo =e 4 3 | Gases230T) | Safety Ber | way2) U1r MICO | MON worn aera a|yr2 NOLSDEN _ So7e3 ee ALaVS Wat | ast pe [dows | way pr arl pablend oh ane i] i 4 ha LJ | Se central fully should with above button hand and then complete press pres in any immediately imediately Closed belf positon try equipment Quy Sag 32Maze!NAF NOY HilbiliHilbili iase CURING Hilbil 5-4356-2pacoT> q2nous MEDICALAND ENGIERNG PRESESINSPECTION MEDICAL PTE PROGRAM Hilbili Pu FORM PROGRAM MEDICAL Hil bil i OF MEDICAL Hilbili FORM PROGRAM 42] AND 5-4356-2 FORMS AND AND Hilbili FTE] 5-4356-2 3 0 sy PROPERTY RaydageFORMS PROPERTY Hilbili 5-4356-2 asozd 5-4356-2 32 wo PROPERTY Hilbili 5-4356-2 ) ) ENGIRNGProsar Hilbili deg, qups PROPERTY Hilbili sard dowsJTeq PROTECTION pu ENGINERING oTzrecd Hilbil ascqeHilbili asaid wado PROTECTION ENGINERING prmogsHilbili se 07 quai~nbsPROTECION ENGIRNG HilbiliHilbili Zjo sazq pasoty ydcen38"sno pesoTs Hil bil i Hilb li Tye Tafa nozQNq (fTuo 79q] yoaqo Tmt OF FORMS Acaey Mow aeTdap> Hilbil Hilbil dps por dows FORMS evan Hilbi Lroyepamy HilbiliHilbili pesoteag) tesdg) preg 8 FORMS Ing g EOTIOS Hilbili esanl sad fq 02 9) Hilbili Hilbili eaLIcivswoy3sua Hilbili qamg Hilbili WEDate VOLUME Cancels Page VOLUME Engier TQCOZEIY Date Engier 171q CSTE UTVeIs Uyers Cancels PagVeOLUME SUBJECT TQ DISCLOSURE RESTRICTION 40832 7 ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION Section XIIT SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Part 1, SAFETY INSPECTION PROGRAM FORMS VOLUMEI Page 13.1.3 Date Cancels 3-8-63 NONE CHAIN BLOCKS, SAFETY INSPECTION (FORM S-4356-3) CAPACITY le : 8 Hey F al i f el | E pt fs lfLE 3 : Ie o - at: e aol ol od PROCEDURES O.K. parts are i FIRESTONE $4273-M a PROPERTY ee PROPERTY 4356-3 PR4O3TE5C6TI-O3N ^' Bf4 4 Aad i DISTRIBUTION ga Kersnie qi Engineer | The Firestans Tire & Rubber Company _ 13.1.3 SUBJECT TQ DISCLOSURE RESTRICTION $4 LY ADMINISTRATION MANUAL Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS VOLUME Page I 13.1.4 Part 1. SAFETY INSPECTION FROGRAM FORMS Date Cancals 3-8-63 None CONVEYOR BELTS INSPECTION (Form S-4356-4) a ti 280 mata INSPECTION uw son aim E SANGI a 438 Lt) quift q 4d58 OPW } | , ony REDwe | a ant |OT IBs Papoedy *azofnes INSPECT INSPECT INSPECTMONTHLY MONTHLY " PUP ( ( ( LACHLEIROS IMPETR wmwa yane, 3 [W{oU OJyOe Sf Sw ) oq pood JO 1OAc> FREQJENCY FREQJENCY permfi et ( oq prTnogs pue ra905 yTun Jo taunt } () () HTT instaledinstalled Belts be Under regardles of shal cut should be eteT oq sf guarded guarded K () to a PROERTY on go d taunt not instaled required PROETY in mising over of required expande all Cat[e Ol 09 af 03 taunt conveyors rolersto and workingworking working om TOR oq dues Jo ae et material , expanded .. Wher flowflow she t PROTECION material inspection e material switch sampling desired cover should of or is desired cover the of conveyor cover PROTECIN * regadles contrlcovering Condition ML (XIRNO size regadls i T') Tat Aashatie IOS2ENT) ) peTasy @ "SOTE regardles FAIR POOROdky TTS 4no ) oq ) MADE Go 3n> UO gon ) aFuTY HE Jo pue ZO Treqs ) 9q peTEsuy ) Condition cr Li 4 equtTod Fuyedo sepa | ) oy a TIT Jofeau0y ty Engier ISTIOgspeasey PeTFur spaqeL speqsey IoedsuyPINeg fzstog AbIDg qonTd Is0i28a0 Two Treds 3THg COTA Gout Operation ane mle oq ) 0; ) ) woz edot ador a ave wre ador ato J mors GV oy Pago z;pUEg . wav se sWUTAS pouwixe foeatog Ty wen tre "SITE810g) 20305|s7z 82 20 s,07EgTPUO?220=)' 0TdMDgZTEy 2190H (2.9705 edoy JDOTOZ WIAs G23TAS on |S 3 SNOLIET BT Pago t ous | meted Saks OT2e HaTION AaOS LZeZ0g PRODINSPECTED INSPECTED BY | pens emers 4 uur ~ 13.1.4 3-4273- The Firestone Tire & Rubber Company = SUBJECT Tt CISCLUSURE RE:_ TRICTICH ...Ww am Ly ADMINISTRATION MANUAL C Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS VOLUME Page I 13.1.5 Date 3-8-63 Part 1. SAFETY INSPECTION PROGRAM FORMS Cancels NONE COLSON JACKS, SAFETY INSPECTION (FORM 8-4356-5) 120 OBL ACT Btw 8g) Ey PEPPERTYPEPPERTY ts lca z the are mr, eT dn QUARTZSINY DepartmenOTG2ACTION BY Producing Producing eT Producing an inspection ST S3E CRIDLEYES OJTO,kgazvy is preferred that the Lou, JO time inspection uptime are WELSA an of inspection Inspections 40 Maintenance be At time time F to se Departments Production Production quartely Maintenace Maintenance 07 TEN 9q fq jack mechanism weaTProductioninspectd being wear detrmin SUMS mechanism inspectd if they if pezodanes NOLZNOGLSSENU!. of is handled These inspected determine ALSE fulcrosoftubing completd maintenacework completd maintence asens completd wazstas replacement are cracked yxodar remilt Safetythe, any determine wear Fran for also inspected ote oq , to be inspected determine handled9handledinspected by amainrtenyence maintence qat NaET be the re oq) oq 9g}ceoqy JO 20 Mth}Jat ane || f y sauntmoul ensue xqupamesodetodrr [|=were | a Rates| fparnstied ese | tare SiOLSsT PROTECIN | 9q Tw oq 07 qoel Jo epwE PINOdE 0} ye TTANSW ogt eft AM qO7uS SOT 78 to *hazedor O18ag a Tedsp Smet JO YOR HTML #1073 zagrpSag OIVSRDVEBape at ee Sep sUTd T8eIs Soptnber FTE OREesedo SE eyaop fapongasd BaTAOIS VOTO 40z7"g WT "2 toverado preqamy OIEIodsTtl TTY a2 ogy SLL < sqaazoadsut co] weave $-4271-M The Firactene Tire & Rubber Company - = UBTECT TO O'selasURE RE:STRICTIUCH nn) ti G ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Page 13 01.6 Date 3-8-63 Part 1. SAFETY INSPECTION PROGRAM FORMS Cancels NONE CALENDERS & MILLS, SAFETY SHOP TEST (FORM S-4356-6) mam bo anes oe Spe d pazIStog TIOe pene meee ESSE sy mete d0le AIdive Teaty,| OTV] = = eicbr ALIS STII Al "dingtrodpasdg ALBEVS % @* @ SuadzTVD a t mai ETE nist @ maMAINTENACE shall PRODUCTION PRODUCTION 11 SPECT SPECT inches stoping limit Report Jo say gy CL QUARTELYAMUM . arogaq *apen LEAFBUCYLE5AF0BUCY MAIN SAS T LEAFBUCYsxpedar ST 9q fre WOLSA HIGH *fadoeBtapeT? prmeqs syrmer NOLcSNI Spe zoy 3TST at FOMWIERLA ANOISUls PardoieIosiurstor2PST eFoeytoday AlgaYS XTC wTUT aitAa TA-gadoz peds dows 7 doy ayeg 0} ereq SOLINGOSA) saqSTye STEZ f,a7e8 csKw) (02) WoyGA Jo Engine r- Engier MechaniccOTI;~WODEnginer- Kanger pvarwisMechanic Enginer Kanager woday ysa= ds STI TTY to; TrOs Suym S4270-M The Firestone Tire & Rubber Company SUBJECT Ta OIScela HURE RE:_ TRIE -TION ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION Section XIII SAFETY, MEDICAL AND T. PROTECTION FORMS Part 1. SAFETY INSPECTION PROGRAM FORMS VOLUME Page Date Cancels 1 13.1.7 3-8-63 NOI DIRECT CURRENT MOTOR (OR GENERATOR) & CONTROL INSPECTION (FORM DIRECT aaa rie aT ""ofreqyts-57|Sry 1 mim Tie OCT | .. Gand worn 438 = ITEM MOV aeNr Five gener EY ant bbs MOTSq CODE Motor AUP Mfr Remarks 22 VICUIST) RL RAIN SCREDT ComutaoBranda WrspToy WeToseA na Tyhus TI Remarks TID PALY "OM PALY PALY 24 MEMO Use peu. FGUSA 26 Comutaor MOT pe) avtaTateT VICTE VIST wrtod Sen Folders rutvdneig UoFQIAdeuyT Bae JuTIvea NOLISGN TITsCr WOM es BrushBrushBrusheFsoldersFolders WMSUIOytre tsThU Tro TS Csvoda Divea NOLIBSEN Tomeyae ALZVES 291 PST sav Ald mis. dE Air GedGed S"eoe ivYe Se OETE ok &k He a6 SeibDe oc Ay eh FS LEp roy DNOISZUl Twurw (XYTMOTY som a = GOTPLIASUT U aa samse Binding LOSIUT) |) Cor^ cion z v SDIOA Dix ( inspection Elec.ng . OEM performed instruction instrucions instrucions wow wae inspection Tistre0s Record PERFORI SOT bdolys- Engier- Forsman wm pers | ed aS te eS oe -eianry e ( Engier- 4356-7 Paga and apace avr [aetwas detailed below below EElleecc..EEnngg Dix Akron Pia instructionsinstructions below A ss SO vn TordeD iwnstrucoions overat Record Pomel tine, A Safety (-vter-0 wasit vecs ae afk eke autres lal, MWA *aFit eae de ee prem eliF Mechanic PROTECTION 5 itt we Forsman (>) se ae Safety oe ow Enginer- 2 a a eI es 295 3y oT; meas F S aE) + z. oF. INSPECTED INSPECTED INSPECTED IEm 24 '400m The, Eteactnne Tire & Rubber Commany a UBTECT Ta Ol 2 CLO SURE RE:STR ICTIUH sya, at) ry f. XY ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS _ Part 1. SAFETY INSPECTION PROGRAM FORMS VOLUME Page Date DOOR I 13.1.8 3-8-63 Section DOOR INSPECTION (POWERED OVERHEAD) (FORM S-4356-8) ama once j | 0 ase ti e | | JN JN soe eps | [sana] IM | eee02 Wawa HONGO whens teat AED i t roan | tT aAduTsrgSpAUqQpIGead hf MORTH Gam WIT Iss Aires 8S ORs wen - Beth SAFETY emt 7 * one .. | | ane PIOTI R29] fl waeL} z id 88 aoop PREQJENCYPREQJENCY PREQJENCY UOT . ANITA FpUOD BY EPG OVERHAD PREQJENCY 0} szpudax HI OVERHEAD | sw (avmesantrpanog)MACHO iagvathyeen Panos HNOM su se? NOILASN sear TCpOCTTD ae NOLISGNE @ 410sfvS iene + wood @ -on t= QUARTELY INSPECT PROCEDURES PROCEDURES INSPECT doors overhead overhead overhead doors power below . ener mie | | the folowing folwing mechanism , PREV NOISadNI MAIN WOVERHAAD ADMINISTRATION AOA FORM WALSA fe FORM yxwy 5-4356-8 FORM asuMIEQUTD*AtwTd s,fozp5-4356-8 5-4356-8 ALaWS Are 943 5-4356-8 SNOLaUIS OT 40TOq *sTQe Tray 5-4356-8 5-4356-8 (xTumbivodSz0p Z1Odaz ogy 223 oT yo 373 QIWT IOsinr)peaqrzso pus 42579,pus YPooaqw> uo; sSapAOTswopj}Eredo euyBdAT DISTRBUION Enginer DISTRBUIONDSTRIBUTION natoe Master pre IP Enginer 8q2 Plant Enginer Enginer arp Gy Safety Enginer VOLUME Mechanic FIMTUO TT STR uo; out wqy HTL suotins!1qoadany pedsry walsul Cancels VOLUME pinspins , a VOLUME drive OF and TT*e EL ty | | spring tension tension tension versus versus door door balance balance balance gg 4 48 eed fd st NOL ord Og Od Lael Cot ol rs ie | wad > | ase a ops | | 6 I pers a $-4273-M The Firestone Tire & Rubber Company i 5SUBJECT TO DISCLOSURE RE:= kK nc 2. - nae rana~ er) i byiG 7 ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Pert 1. SAFETY INSPECTION PROGRAM FORMS VOLUME Page Dat Cancels I 13.1.9 -8-6 ; HONE EIEVATORINSPECTION REPORT (FORM 5-4356-9) | alt lg P WRITE -~ raane ~ 18 eal (2 & a H FREQUENCY CODE Condition AU Willibd SCHEDULE 5 Willibd ay e; i E ks ge a El al a-r e a _ kEEY bal Engine ringDISTRIBUTION e 3 [errrer | INSPECT MONELY and Elevators Engine ring if FE ; anEE | |e TEE ae _ _ | fit i aga aby DEL EEE Add: if -9 SYSTEM SYSTEM Tire & Rubber Company SUBJECT TU DISCLOSURE FPESTRICTION f & & 5 3 H ; PROTECTION } I foo! ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Pert 1. SAFETY INSPECTION PROGRAM FORMS VOLUME Page Date Cancels I 13.1.10 3-8-63 Part ELECTRIC CABLE AND MANHOLE INSPECTION REPORT (FORM 4356-10) " 330 waco | | ity awe taro | MAT JUN JUNJUN APR ta P save | a enw asaze | | a ane wes18,) wate 4 z E $ Dripal Clean Wheat rhea-1e0eftaters ELECTRIC CABLE CABLE SAFETY CABLE AND ManholeManhole Manhole INSPECTION ORDER INSPECTION | : ' Ground_ Solia To To To 1 Comection Endices EN Humber RenaiBr onded To Ke^dian Zepair Bonded Pronerly Rumbes Cutsi~e LiftngBurber Code Cover Touch PROCEDURES PROCEDURES Zz t INSPECT Electrical Standards Standards information on Reinforcing Conection West West West East S OFPIAMD Ferir Fireprofed Fireprofed PUFPereiir k SOT withPon Minor Repair Keeded Manhole Inside Tot nar 9, OFIT Manhole i FotFor coveredHot Too Cables page forfor Minor time inspection inspection | PERFORMED PERFORMED PERFORMED WORK f | t own saw | | SS - ISTOT ADET RONes SGIL re OSL STR z osesaresese | Q avejoe|sreues FICO oN 4 Ts z SEPTAUS SEPT CABLE BREN BLUEBLUE d CABLE wen - INSPECTION en FREQUENCY FREQUENCY 1 "SEMI LEI MANJOM paw LOEV WELAS POT squcenrday NOLIZGS qox FWJoElPJ0nTi{ 308 ALBeVS of] Wel SA0QY 2 O Ten] PaIGAOD JNOISauld (XTIWuNYTOI9g YOU TuNUME UOT DISTRBUTION DISTRIBUTIONI Eng Elec.ngDivDISTRBUION Mechanic Master Elec.ngPlantOV ay} YUOA oq} TeuotOL Qe Cancels Date DUVIZT INSPECTEDINSPECTED ST mes INSPECTD s SINDEOS Ww $-4273-M The Firestone Tire & Rubber Company SUBTECT Tu Of = CLOSURE RESTRICTION a]~~, AN) en)al LY ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION C Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS VOLUME I Page 13.1.11 Date 3-8-63 Part 1. SAFETY INSPECTION PROGRAM FORMS Caneals NONE FIRE PROTECTIVE EQUIPMENT INSPECTION (FORM S-4356-11) FAI) *qda*sny Al asnypiag Mav VV 3970 EQUIPMENT petados waywa DAYTHUBDCT DAYTHUBDCT year = MaTea 3q DEPARTMN Obra DEPARTMENT FREQUNCY FREQUENCY UTEtdxs DEPARTMENT TILO Re Be man econ sce wee case we ee mes mean he OF he et OPC oPTS INSTRUCTIONS Inspectio seald wer wer Persavn meancs SEMI "sgoT#2azI9 open earm since Bere reopned .. , File INSTRUCO INSPECT Valve KEMQUEMULT report making Valves Use sprinkles vers suplies vale enawsoD VNMATN gparsedul KEMQU water be listed SPLEzUg shouldshould open sprinklers tpejoy WEAS @ MaGHO PIPE Aply Valve NOLBGSN! Properly HeatedHeated AirAir syoazeq wet Heated @ OKT LOT ZpHoqsnoSOE SHITY MOLIDEASN Water And GodConditon apeasy Priming Turned AiS#vS @ Condit ATUEPZINg oprmnegt s1042NGQg *'"* s2eqzai & EQUIHENT God Use squeaipnbgNPGTEXA sTw2p) ANOLSEMid Conditon DOUES SYIY ALBswS God @ HYDRANT Suficently Obstruced Ds srngutdsy ipezoacus Piled Stockt sexiuey tsqeay SPRIKHLERS < AUTCHATIC OVAv BaDiMesS PHTOIZ SN Lua Obstructed @ were closed since FREQUENCY ABTUAL CANOUDAEL JeNIO PROCEDURE Drain T(est INSPECT valvewas was ePneedHAPOTOY] Ate uf een personaly while NotEvery open PRI ILMOURTANLI Joy Aply suplies suplies . sprinkle sprinklers saprinkLlers . mT Ag oF sasog MTT UIRW RRooomm PPrrooppeerrllyy PPrreessuurree Presure e"* Aolarlms OK QeT snseer ToqN tlw Try 07 Prpeq Over At Found Yard cM PUY oy way day adeys "gzaqe OI Over Found Conditon Sue spesg Ay, pou FullFull Water Heating .. ... poop EQUIHENT In Conditon ... ISOW you ecard yeay pue tiaoo) Any Heads HeadMsissingMising MisingConditon Conditon Stockt 3 ST woo Suwyt tortTegs10g sgt Frezing os Obstructed High Piled SufficientlySuficently Suficently Obstructed HeatedTo Prevent Prevent Prevent Frezing Tg ry 08 oc ATs AIT aSnCe Shutters Equipment Equipment Defcts Defcts relatingThroughout relating to Ty being and Maters Be FpIOg steps steps being 4-8tre s on and uwpeu q5eq) sagFs _ > = z24 a Te De ed Uy pet td OP We a oy) Ia) + = 73 NONE pens $-4273-M The Firestone Tire & Rubber Company SUBJECT Ta DISCLOSURE RE:= TRICTIUN bc ny ~ G ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Page Date 13.1,12 3-8-63 Part 1. SAFETY INSPECTION PROGRAM FORMS Cancels NONE FLAP MOLD PRESS INSPECTION (FORM -4356-12) 110 0 10 12 eee S| atl. i F ASPLL ^' if ee ME 10 TL db : FRES del ba | ; 2 E c : e 5 6 - q Sd . F E rs] E e Hi Q E - {3 bd 4. INSPECT MeNeil Flap Mold Mold 5! Brake Allignment . repair minor | afi els fi A $4273- g 1B PPRROOPPEERRTTYY ga a on 8eg PROPERTY 2 B83 PROPERTY fe abe a 5 PROTECTION ae Lon] PROTECION A gteeis ) 2 ^'gy PROTECTION o ~ g8by PROTECTION PLEEELE ~ a wie PROTECTION PROTECTION Ee aank 4 n 2 F i Es g 3 DISTRIBUTION 4 : Mecaster hanic 4 E Page : 7 fy eaeaae 4 Page puako i r 3 Eg be iy ADAN Ms 2 i i The Firestone Tire& Rubber Company SUBTIECT Ta DISCLasuRE RESTRICTION 1 7 ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Page Date 13,1.13 3-85-63 Part 1. SAFETY INSPECTION PROGRAM FORMS Cancels NOIE GRINDING, EQUIPMENT - ALL KINDS (FORM -4356-13) 7 a fe] | al z ify $ ls *L sh ITEM BIS SAFETY SAFETY o| 3 ag EQUIR^ERT Beep ah Ba LOCATIONS OOFF e " : tLe f te . al E . mi e | 8 : e , i e getE - g at Condition ? | Condition Unsatisfactory Requires 293 aid uty . L 7 hk Pptib =e 3 744 ~ - 19 - - : 3 5 ENGINERING ENGIERING ENGINERING ENGIERING E ENGINERING Z ENGINERING Willibror Willibror & Willibror Willibror Willibror Willibror Willibror Willibror Wil ibror PROTECTION Ap PROTECTION fa PROTECTION < 2 ^' PROTECTION 2 4318 13 SYSTEM Firestone Tire & Rubber Company SUBJECT T m1 OISCLUSURE RESTRICTION 4884S GF ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Part 2, SAFETY INSPECTION PROGRAM FORMS YOLUME I Page 13.1,14 Dete Caneels 3-8-63 = HOME HOISTING EQUIPMENT (ALL KINDS) (FORM S-4356-14) TT elk POLSATNS ARYMEN [Mel It Tt 1-3 | 11-3 , E p | aBge EH ti# : ae Lf of INSPECT EEE immediately Foreman Mechanic if a CUE ; is i $4273-04 FREQUENCY QUARTERLY MAIN i; PROPERTY an PROPERTY i ze PROTECTION PROTECTION 8 5 HigDISTRIBUTION Master ProducPtrioonduction Production : BY The Firestone Tire & Rubber Company SUBTIECT Te GISCLOSURE RESTRICTION - 7 ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORNS Part 1. SAFETY INSPECTION PROGRAM FORMS VOLUME Page Caatels I 13.1.5 NONE~8-6; HAND POWERED TOOLS - ELEC, GROUND (FORM S-4356-15) | 3 it |E | f fy Hele ; l^' 4 i ( INSPECT INSPECT tols my ground connected tabla during inspection 2383 Nal EL 3 | repairs ground a8 dab be lg ii e] i aig 3 age : 3. ; a a4 B baaise 1 wR Aarts Fetes HE ayini pal tad ae 3 a THe st ; g iSieid ga 4 ee - 2 " 54273-M The Firestone Tire & Rubber Company SUBJECT TO bISCLUSURE RESTRICTION PROTECION PROTECTION 3 Page 13.1.15 46Sor: an G ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Page 13.1.16 Date 3-8-63 Part 1. SAFETY INSPECTION PROGRAM FORMS Cancels Part INSTRUMENTS EMPLOYING RADIOACTIVE SOURCE (FORM S-4356-16) a INSTRUMENTS INSTRUMES SAFETY cou gery a INSPECTION SAFETY INSTRUMENTS INSTRUMENTS INSTRUMENTS EMPLOYING EMPLOYING EMPLOYING 2a 64 7 Ci meres. areto. keptmust reference report engineer's radioactive results inspections report aplicable comision regulations conducted Semi i: LA. Amunal)) y iby P SYTEM Usually gage persoTnheir conducted INSPECTION witnessed if the Firestone qualified aE upon personperson fromresulting usually usualy swab SAPETY . personmust Laboratory FINESTO . re surveyd yg furnished by furnished furnished of aby, : with conducting final 2 for 2 atached distribution laboratory this a attached atest ag be distribution an reportatmic i e [EERE the | must of Aai ti refrence vendor'scurent report3 copy B af g Date RESULTS ae file the by the HRTEE . the ANDto METHOD guplne a required orignal i wmTheShow Refer i of b-ane-9 copy na, 3-8-63 3-8-63 16 $A2TI-M The Rrestene Tire & Rubber Company SUBJECT TO OISCLOSURE RESTRICTION 40846 7) ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION ( VOLUME I Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Page 13.1.17 Pert 1, SAFETY INSPECTION PROGRAM FORMS Date Cancels 3-8-63 NONE IADDERS - SAFETY INSPECTION (FORM S-4356-17} ih INSPECT detrmine they e proper s tas ; i ts i ie Aa 2 ge? 1 ee : ais Pe paL . ie ~ _[PRRERRS! #33 sh iF bed wf MUL BAe Abe |Ele te tae | GRITee ' sane ba The Firestone Tire & Rubber Compeny SUBJECT TO GISCLOSURE RESTRICTION Z ! 46547 7 ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Part 1. SAFETY INSPECTION PROGRAM FORMS VOLUME Page Dete Cancels I 13.1.18 3-8-63 NONE MACHINE FEED SCREWS & CONVEYOR SAFBTIES (FORM S-4356-18) : if d 7: te :| gt - FORE AE | Beis AEE : at j MACHINE 5 Lilbg.or CONVEYOR LOCATION Lillibg.or Lilibg.or SAFETIES Lil bg.orLil ibg.or SAFETIES ENGINERING iT i Hy 2 lt - |i . BE e PERPE INSPECT PROCEDURES INSPECT depwaritmlenlt operating Tah : safeties Repair Lillibg.or Lillibg.or ENGIERNG Lillibg.or ENGINERING Lilibg.or ENGIERING Lilibg.or 4356-18 Lilibg.or 4356-18 Lilibg.orLillibg.or itae fa FEET LAillibg.or TTP ERE Lillibg.or HE TT RE REP Cancels Cancels PROTECTION PROTECION VOLUME Page PROTECTION fl- The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTIUN 48545 GF) ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Sectien XYII SAFETY, MEDICAL AMD PROIERTY PROTECTION FORMS Page 13.1.19 Part 1. SAFETY INSPECTION PROGRAM FORMG Date Cancels 3 95 63 WOE MOLD BREAKER SAFETY INSPECTION (FORM S-4356-19) : ek: -- | 3h INSPECTION BREAKER addy rel & eee weap 8 piping including or BreakerBreaker Breaker determine a Hela. ne | il oi Z | . gras 8 aug " ys Be : A AE : EE ^' , s ^' . it rt ce{[[] g 2 fata: atuds 22 4 sk7 iit Hi iEfs F ATTN $-4273-M TheFirestone Tire & Rubber Company SUBJECT TO OGISCLOSURE RESTRICTION PROTECTION i p 4a54 oe LY ADMINISTRATION MANUAL Section XIII SAFETY, MEDICAL ADD PROPYOTY PRetection Porn VOLUME Page l i3. 1.20 Date 3 4 63 Part 1. SAFETY INSPECTION PROGRAM FORMS Cancels NOME MOLD HOLD DOWN BOLTS (FORM 4356 20) wei Pl . ad BL o JUN c:} ia we Chi oer"aos r Ye yINSPECTION 13 HOLDADNano SAFETY SAFETYSAFETY INSPECTION e HOLD ae DOWN 4 rT) ar Cy an ee we as $ 14 ' REMAKS Perec REMARKS se wy MAGNO Sante WHOM pave sOSTO HOLIESN gzi0a geodmeyer) on arviis c ALBSV qos Tet. CIGt monthly _-. mber spot checked made is a visual visual unusual unusual vear the the bolt bolt determine hd Li] ee a even pave phen | | t ona shtat Wis twO1s MEXTRMEXTR qasyFug 14@ ORL vera REIOLTG WV 238AWHWIHITTEE Rath! Gert aq sofxeq> QUARTEL ANUAL prom FapInp PRICE MATN SCHEDUL Jo Tey poyseduy PROETY Wes OF Toy PROERTY RATOReOTPCT Om aq OT Oy uso HOTA qodsul STOT TewARqns #37T0q TPUOS PROTECION Jo 3NTR TOT} of copzedTAegan PROTECIN SUTMIERSP {(ITMHON SPIT =~UOFTprAOD 0% TensTa3 B pood 2TOU S(qesapyuo>IWSxL) DISTRIBUTION . DISTRIBUTION Enginer B DISTRBUTION Master Mechanic Mechanic Mechanic popied Safety Safety Enginer Enginer SPMD 09 EngierEngier aq uy Jo ftiquodMV AeT 10 21 ver Page U8 8 aoPisuy FAdSUT Sav 3L me INSPECTDSuymg INSPECTED INSPECTED 2 sOLneEsil Page Ga 13.1.20 13.1.20 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION -- 7) ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Section XIII SAFETY, MEDICAL AND J PROTECTION FORMS Page 13.11.21 Part 1. , SAFETY INSPECTION PROGRAM FORMS Date Cancels 3-85-63 None PRESSURE VESSEL & SAFETY VALVE TEST & INSPECTION (Form S-4356-21) | & = | INSPECTION i vales # RT INSPECTION PROTECTION i Hh Ftd rupiniuk amaliad | fa] Jogg Ai Mi Jogg lil] fail Jogg 4356-21 k , | iit } Hy ; SUBJECT TO DISELUSURE RESTRICTION 4055 G ADMINISTRATION MANUAL Section XTIT SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS VOLUME Page I 13.1.22 Pert 1, SAFETY INSPECTION PROGRAM FORMS Date PROPANE 3- 8-63 Section PROPANE BULK STORAGE SAFETY INSPECTION (FORM S-4356-22) any ane " are atched Fork full using weklyconditon is detrmine are using solution Any detcd The the Products tester about leak Snop toxic Ohio nimite determining tesr used . longer - liqud surfaces surfaces @ - a Ptote IUIY picoaz PrMoys S7TQqGNgAuyed og Bim inspectioninspection to leakage lift trucks cylinders inspectd inspected inspectd fireleakage department department andwekly we kly wekly solution ap lied usedsolution fit infgit ing used v aplied purchased from from leaksof Products caled atached leakage the condition tests are applied ap lied Nuclear It inch inch non verticle verticle are the condition corected being madeaass leaky the Company polyethylene The flamabmleooper non Theflammable quentaf verticle Saudor Zed, 78d3uos a] QUA pUU og BY pprwoepragnapropan around afar truck Eachproan around removed ef should shouldleakleak the scheduled . bules wil will form paintsmal paint a 2f/TST Saramac 15635 15635 Saramac 15635 bottle inexpnsive inexpensive inexpnsiveand inexpsive is oq temperature rangerange fur A2yAsp Macy poe massa t mais @ H Pp 1 re e unt maa SAENTIOE guenitbe pazcodar ave perme SPATIT dnscTtos peyjeysp || sP074FJ Kel Lroqswyeti sav exe] praeTO FuywCT | evodind e ere sere ITOID sUPWOD pSUAT | ubepacn TINT aredord st G3TyA #3 sredor 0% CNY Jo sqrt F0y SeAcTd 02 duops ood FuTeu ayy Spun f'ay ys0q Oo. ef FuTsn OR SWOT 12393 auL saqzut SyMTE zaFoT Ree, atqa(zT}PopaASNT OT SOTQINTpareyep JE ay wnoqe jo Ud3RL[ a eyd 3q az ET are 92 LTqOU qow7 ST Y szET] sqm TE "EQ0E 3 Weng yArea peoTrrF ome THIEN diolZ SNOLUISAT lo: canse The Frastene Tire & Rubber Campeny "0 OB2a3 atm ADMINISTRATION WALSA NOUDIGSN ALESY BNOJSEMIA VOLUME I &> SUBJECT TO DISCLOSURE RESTRICTION > ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION ( Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Pert. SAFETY INSPECTION PROGRAM FORMS YOLUME Page REPORT I 43.1.23 -8-6 ; Section REPORT ON ACCIDENTS AND HAPPENINGS (FROM S~4356-23) tr 1) 32 ot LS fe SAFETY ORDER ft a oe SEPT ACIDENTS 4: af ae 3 |e INSPECT INSPECT SEMI SEMI Mamal . f zB. ef 6A section Flant report that requiremnts requiremnts making report - alg ut gE e eee fe E a! i i , se e of fa Saye TE . fa aE a2a de cee & : Bis 2 * pee ii it HHH dee ab + ogee wae PROTECTION a AE: : LEE qs i : ay | af iy :BBB _ gaa adh i aH et i $-4273-i The FireTs iret&oRunbbe er Company SUBJECT TO DISCLOSURE RESTRICTION $GE55 G ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Part 1, SAFETY INSPECTION PROGRAM FORMS VOLUME Page Date Cancels I 13.1.24 3-8-63 Part SAFETY MANAGER'S INSPECTION REPORT (Form S-4356-2h) ere ESsom | ace MAT [ast | ' T T * t LEPT KUI SAFETY SAFETY SAFETY SAFETY INSPECTION SAFETY INSPECTION anv | ae T 5 274 ee g Soll LIST CODE AajARL B8Gy INSPECTION veszel veszel veszel ang pay BU eq3 O8qa "FNS Jo REPORT SZAKBULT SZAKBULT Potizeo Fy required se axe Firestone requiments requiments uoyzanperg BoTZIedsuT *p2qw48 REPORT relief PROERTY ADMINISTRATION presure device S[pem-is (MRENGACN euopjaduyMerfo2rg Form Chemical Firestone q ? LU Fep Chemical instrucions PROETY by instrucions asus pu botls ? ? Productin payvedsry down payIeq> 2ATSeA PROTECION for Hazrdous test ATt1an 5-4356-24 al Calenders daily Production chekd amly szepuTED IsDOTUSNFey Calendrs chekd s{tyjgou PoyDaq> ta3my Maisterance Mils - aoinog Instruments Source amaly as employing qrodat < peqzdsay ZING/TVOANY esdUDATQIOF Regulations inspectd s@lTOER 4qamo feng (9a0q" protective moysety paysedsu apqwoTErtofesmog paywoT~Uy inspectd perpawy DISTRBUTION checked wekly S2faop sever tests manholes explosive | DISTRBUION Inspected quoipnbs sUTMIEz9p parmbar) Hoisting Equipment Inspected Inspected Inspected monthly monthly Pupfoypima FOR JOTaL AV190g | | SCHEDUL . PROCEDURES PROCEDURES AN UAL I | inspected Teeq ce UY 4479 STITH ? 20s 24mg spog eT sTy0q 4892 FOFORR NOVEMBER pMeqy BACD dons OQ Ue CNET Yeu Form HOM TT2q3 4mqy stsa; 5-4356-24 RIS JO Gone mo pum 5-4356-24 PROTECTION PROTECTION soqe ) Je OPTS ww aq. TBiny anes 8q3 Spe IoNe co ast) GS8q 5308) . 4ou of quanipaby Ins.Dept plant TiOiaN report with Dept. NOVEMBR Dept. shal specifcations that inspection plant aTsotdxe Plant GLADWIN Enginer t-s7-0 have been verify report Ubera been use Mamger inspectionsinspection shall plant inspection then review File Safety ae] Page and that inspections carried caried arty ie poe QueTd on items space musbet atached additional aditional as s~ ary st en REPORT use INSPECTD sto0y35adsuysz1cdaxrBY LLIVS esa required Tr 2 < y * 9 ook *g "6 -OT aqy noes | 13.1.24 ure jaeru 34279-M The Firestone Tire & Rubber Company SUBJECT TO GISCLOSURE RESTRICTION 49854 G ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION ( Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS VOLUME Page I 13.1.25 Date 3-8-63 Part 1. SAFETY INSPECTION PROGRAM FORMS Cancals None SAFETY SHOWER AND EYE WASH FOUNTAIN (Form S-4356-25) Bb ine *wopyuied POIVTUeye B[AIA ANUALY PIuogsqeane pue AN UAL Y oq ase 94 showers shouldANULY insure be operated to build build operatedprevent the bowl bowl the eye fountain should need inspection MOM tive on the weekly overal on the ogy conditon mainteance work maintenace maintenance mainteance work required 9q maintenace oR Oqa . WoAeId Sq7 UO aye Jo PUOGS4970 ma OF Bo dre any qzoder ALRSU ws - By Says dnadem SOATBA sy Fupproq sq woTpedsay qoedsUTXINSHM O77 us yngpeed TO 1OaisI) EPOI mune 03 YoT yen FpwE Engier suoTzedsnypernbar PrRsy ese e6 EL betH Sanz oq z9q Spry OY Faas af osaqyore sq3 a Jo saznoud woTzRado *saTWiONDs *souT#ag agenpfag seutSaq PETBIS Doy#EI0 yUeEw?}.edsT sey an FupiU qUY {neq 40308 20s0g ue? UT TOT s49s8S eTseq 2q3 ava Ht 87 sy SL sy JI ear O43 TO Aq SHOLIASNT SIAM esa uer $-4271-M The Firestone Tire & Rubber Company SUBJECT TO OISCLOSURE RESTRICTION WEILEAS MOLIAGSN) ALBZavG BNOLEAIS PROTECTION be -a bn ees Km 48555 LY ADMINISTRATION MANUAL VOLUME I _ Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Page Date 13,1.26 3- <-63 Part 1. SAFETY INSPECTION PROGRAM FORMS Cancels None SAFETY RELIEVING DEVICE-TEST REPORT (Form 5-4356-26) 7 ot Fi para t ie rs! sen r : yame Py anon ITEM u a070 SAFETY a(S CTPREEieba dial Tina 00h : SAFETY SAFETY INSPECTION INSPECTION INSPECTION a _ : | 12WeszoyeT Yio Tra Sty Gs Te"ST TosVee 12 aL) || INSPECTION ; TILINwawe jm + waptn pte ana i z & DEVICE mu we). "a bay: PROGAM SOLAR Gtszy, SuTeqMnoswotiysodREPORT Nake Nake _enresi Triads NUON ISH sare. Style Form ENGIRNG - DATE LAST kpog coeusrt NOLORGEN TO @MSsad_53 paorzo9 a@msaid CXTMUETY coyApUOfi 5-4362 sytaucdon ENGIRNG @2TIT20 OMARNEW AJIAVS SET if Stuck 22TUT ets @e Coroded LIGivs Junk ewr MI @t _n,, ak?la. CHECK betas | || PRESSURE 4 z . - Dept ATySmeroyL of checked for conditon dismantled ToIPCOS Examine inlet surfaces external surfaces surfaces s3ctuedo Cancels componentcosmponents identficaon and qayeas clean entireentire . nozles , check identifcation snarseOF DEVICE paw TEST INSPECTION 73s sewau2ep TEST paw aq}TEST JO REPORT REPORT ENGIERNG paw FORMS Sup CEisah Form wW FORMS SanoTrag Form ENGIERNG IsvI (pofcey> wasouTZ =Lvd aquds wun s%atids Jt) yanys OL oO], Form ' 4 eT 5-4356-26 ivas Jo 5-4356-26 UpIe4Ve"soTsp soma WOU po: tag yosyQ 5-4356-26 5-4356-26 ore & Las 5-4356-26 #AEsn _AgN 20 pel SLT}0e LISNT) oupimxywT aBsTS TwAITXe IASI?Od nega vaTa JO eagzms 398mGeg qoedsuT Ia Foxerza PInaus aUqT7 material Safety Sapzues Examine Examine specifca-specifca- specifca- Ss Engiacer SOTAgP Date IONS VOLUME val qedsuy identifcation identficaton tag specifca-specifica-specifica- specifica- vices Las Woes Jo Cancels WoT? 2a avr taeyis $-4273-M The Firestone Tire & Rubber Compeny SUBJECT TO DISCLOSURE RESTRICTIUN an) Ww) LY ADMINISTRATION MANUAL C Section XIIL SAFETY, MEDICAL AND PROPERTY PROTECTICN FORMS VOLUME I Page 13,1.27 Date 3- 8-63 Parti. SAFETY INSPECTION PROGRAM FORMS Caneels NONE SEWER MANHOLES EXPLOSION TESTS (FORM S-4356-27) w ana ware | | ieSnes a som asia | | | SAFETY 430 11EM | SAFETY sane Brew | wan ^' we OTIBA xa wee L z Ei) Reading ReadingReading Time SAS scTped 89 bar a | Siscs, ies | =r. MEMO NMOM oIsdWxs excess aire CORIeCdO Sereo NOLISE STICHIVA Ny [ata | Bic014909. MOLEVIO Stpey ALBIS takcic] e y s=rc[ en SOLYOI seqpesy wy, a asmen [ INSPECT INSPECT z 8 2 MONTALI | instructions Reading instructions | | n conditons conditons conditions the Mine toLITgS wee os | Manholes wekly wekly | | Ne Sugestions . Suggestions Sugestions report report | | 1 ove morta: $-4273-M ee ee ee ee oe ee asac CODE Baz + TES -MONTAL yw zevaTI SCHEDULE LEC BF souet Ayazws WELSA ddy zeTIO PeyosoTwec NOLISM! fse;~g S2Ts (TIBNGH sapzy Udy {yazwo ALaeVS zrodaz 3 8qy oF TO BNOIS H COTM parc sTyz syzEday ATSEPITpad pres pre IOStI) STOP UOT steyzoniu Scpacy TFPUGS <Tysan SeRns DISTRBUION suy 16,2, seToquEy! TOF snoprezd Cv ATasoy2paw sow Jdadg Date VOLUME *que~ICH]smnpolyACTOR qioday 20 qodeu] Doamtye VOLUME INSPECTD I 13.27S The Firectena Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION 40857 GF) ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Page 13.1.28 Dete Section Part 1. SAFETY INSPECTION PROGRAM FORMS SAFE Part SAFE HANDLING OF HAZARDOUS MATERIALS (Form $-4356-28} i > tee bow uterinia buddyll ty LUB MATERIALS -------- -------- Lantrial ait ad MATERIALS f | pomerizing prim :7] 6 tamificiant i E 4 begre LE respma~ k^DIkSyTRIBUTIONI Chemist F copy production g^vapowekle ctured ie He i Form : A EL mad Plast PatsPiast Iepartmen Safety Flat se Mbeya se 14 fu the se cl Ha 4356-28 giant re magment respma~ k^ ky the RRelatioens lations hoztam hoztam dive AH - 4356-28 4356-28 ; AE 1 ; i 4356-28 t ete He li ) DISTRIBUTIONI wetabis hed prctic es wetabisshed Engineer Labelly ait 1 SUBJECT Td DISCLOSURE RESTRICTION 49335 ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION C Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Part 1, SAFETY INSPECTION PROGRAM FORUS VOLUME Page Oate Cancels I }2,1.29 3 9-63 Si 023 TRUCKS, HAND LEAD TRUCKS, TRACTORS (FON S-4356-29) a 33a wore | gaume ow ame | a ave gem} ee s VID an sooo a PET rrSAFETY WwijavmEToT] TRUCKS SAFETY LEADTRUCKSSAFETY HAID HAID a 1. 1ioj SAFETY SAFETY MORTH ia vad = v -- -- SAFETY Peat ~Jagesu FREQUNCY WANTELT TAKE SEPARATE SEPARATE dogs JO aT 020; aze }e1ap 9B yy Gapwiaz IAI YOU SF clean perform satifctory *aoyqsdut ONLONYLY satisfactory "14 aouFG plnodE MISC TEMPOULE Gans {leas aI TW1Sd FGAS s47z | Ofte MOLDZGSNI (*a10q wa stering zoy OpURGIS, saqmupEafanoqe knuckle ste ring tBapun BoTZIweauy ALBawe adequately ? parde auopysand ATY3UaA-TqQ is piteaT dazeu; JSpun adequately after aplied BELOS Sazs9y8 squeorz^' SNOLIad to ( brake repairs (HO1SH are to LPO T ] zoy {NOTA PoodFPLOS st to duotgs STYL ote auch 22s 3q} SF 92I0 JO zake repairs TF , wWnser usTsep Forezan laster Nechanic zake Remarks cover necsary details 42nzt Rt necsary *pacetdar qusnotq truck Tvl each the brought shop mainteance If not inspection STIT time be once brought brought in once Remarks Remarks - - PLe maintenace maintenace also es cover not brought not 0% V 107 BUF sCts sa shop GISTRIBUTION 3 apes Mechanic GISTRIBUTION inspection Detail Enginer inspection Master Adjustments sugestions sugestions Replacemnt sanciw also suggestions ReplacemntReplacemnt Dayiner Detail Replacemnt Ipedar Dayiner sas tere alsoaqny a ave | ay - #q ou} Safety 09 Syok cs ay pur oF Nawiga Mipsi Nawiga ary, a13q} 4InI o2se, u.04 433} WIT , wot _esu_| aoueistg SIONUL ertadar ae Seog IFIV Jo99 OTe a ata epve QucLOnie: TOZIS=80LyOcsy | ag car "ai 51 ST SI ety ay aT = ar aw mo *T *2 ""y IOs ar 10y e NON eaoe g ets szce I Sy $-4273-b4 The Firestere Tire & Rubber Company SUBJECT Ta DISCLOSURE RESTRICTION NA), no inwT, ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTICN FORMS Pert 1, SAFETY INSFECTION PROGRAM FORMS VOLUME Page Date TUBE I 13.1.30 3-38-63 NONE TUBE CURING PRESSES INSPECTION REPORT (FORM S 4356-30) 2) i^'f 0 |Z *| fli ; el Ey , a S| SERRE isSAFETY SAFETY *** ave . 3 cakes q --- om f 2 3 4 4 td tg it SAFETY SAFETY SAFETY INSPECTION SAFETY Tae ORDER REPORT r TIBOET SYTEM BATE i TGPECIONWORK INSPECTION INSPECTO PRES&S TREaYIEn WS SAFETY SAFETY CURING FIRESTON TUBE QUARTELY pits] cy may ware | are op = VOLUME 3 waa ee | | Pap ozes aan TRLew] 13.0I S$-4273-M The Firestone Tire & Rubber Company SUBJECT To PISCLOSURE RESTRICTION Bo ro a) eX] G ADMINISTRATION MANUAL C SectionXIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS VOLUME Page I 13.1.31 Date 3-8 -62? Part 1. SAFETY INSPECTION PROGRAM FORMS Caneals NONE TRANSFORMER INSPECTION (LIQUID PILLED) (FORM S 4356-31) aaa wow | | aolsem bsime | are 1] | 2.080 zeve [| WIER ITEN f | 2 PLA]ST mss \ Li Tro ES a oy Le . . Ee eg - 3 IMNDABI 3t * *noTaq TAG a GBLINAS XIIISAFETY @unty aoyz2edsuy paysord sauds PeTHep oq, Amber soz Ty E *a % cracks WIEST Vroquy SHI0a TOY Raw Smasab Ufsaects 2oq7y work \ as a result Section ane mire Srjoa | | aver denen Tai 3 inspectioninspection thisinspection inspection Ace fel) ABIES) | | "geTepQTIsdacy se d SPT SapyEsy - Z OJO (XTIVANTY ri syoer3 GOTINS Y[MSAT V et instrucions Loz se TOG! instructions STOP detailed inspection below inspectospace provided ALOK SHOCIKT . sBrTusng SenJourdan jondQ paspure) GUMS fopedamPeTS) J Jo Go ge et THOITE = mo Ls CNY WT THT 1773 AOTOD yar? 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SAFETY INSPECTION PROGRAM FORMS Cancels Part VULCANIZERS SAFETY INSPECTICN (FORM S 4356 32) thi 1 DITONLEFTal agg DITON s3vq LEFT @aTea FOUND toz LEFT Jatt apntouT asaqua0OGTSgS ay J ar 4ou opPAsqdocne euoz{Jedsay TOTIaac sup ,wryecdo, 47 Gin . aqy repair epair s2azRsy pNaqyTIES Jo Tq, Gays JO include include molds z1usr 03 ones 585156 when complet Bolts, Specifaton 03 relief uado molds & In sw yuaitObefuts futs futs SQ The atmospheric valve atmospheric G2TqA reliefASvalve The eroyeq syqy do pesucysz sizwey . s3nt SF xs YOPYA DISTRIBUTION inspection qupdar UB deg 109 UE Aron aoypWsSzIy TaVqIeD of of ef of oh of of of sf ofes any peautdar BIR orp ing voTysednysol SITOq vItTA 3q daw oq} JO at 4anm aotaq ase oq *sTOPRINYSU LomesiT amsaid INSPECTD 3IAdeUT ytoday stuy 3q7 ysrut YISq) $-4273-M The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION ven = eat ADMINISTRATION WGISA WOLDZGSNI ALBAYS ZNOLSEMI VOLUME VOLUME I es 13.2 4HS6 ~ a 5 ADMINISTRATION MANUAL HEALTH SAFETY ENGINEERING & PROPERTY PROTECTION Section XIII SAFETY MEDICAL AND PROPERTY PROTECTION FORMS . Part 1. SAFETY INSPECTION PROGRAM FORMS _ VENTILATION - POST CEMENT UNITS Form 4356-33 VOLUME Pago Dato Cancels I 13.1.33 3-8-633-8-63 3-8-63 " - DEMI |||||| BEA MIDITA AF FREQUENCY -{-{4| |||||| LITNS any TIZA _ = ie WORK CAN 7 POST SAFETY r} m e ~ PERAS e MH ili | APS APS 13309 i 5-4273 The Firestone Tire & Rubber Company SUBJECT TO DISCLOSURE RESTRICTION SAFETY FIRESTONE FIRESTONE FIRESTONE -33 r - if 40863 40863 40863 40863 ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Part 1. SAFETY INSPECTION PROGRAM FPORHS VOLUME Page Date Cancels I 13.1.34 3-56-63 NONB WELDING EQUIPMENT INSPECTION - GAS (FORM S-4356-34) a ono} wa! son gine j i fa azo are WHITE wten| . sans sete | | e 2 spam 3 | $ mors. Wybe Lt aS PET SAFETY SAFETYSAFETY INSPECTION SAFETY ELWDEM!Wham)|) ry ! 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Mechanic Mechanic BTHaIep*taptr^'s ae ue AMY 845 YetsL fycce Sev joedsay ayy 392 Os yam 20J SAFETY SAFETY XII SAFETY INSPECTION sivas SAFETY PROFERTY PROFETY PROTECION PROTECIN Page mos 5-4273-M The Firsctana Tire & Rubber Company z _ SUBTECT Ta OF 5 CLas URE RE TRICTION . bat ,ny re] G ADMINISTRATION MANUAL HEALTH, SAFETY ENGINEERING & PROPERTY PROTECTION VOLUME I Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTION FORMS Page 13.1.35 . Pert 1. SAFETY INSPECTION PROGRAM FORMS Date Cancels 3- 8-63 NONE WINDOW WASHERS IAG SCREWS (FORM S-4356-35) i if Cheep Remov the TRGAVEN 4 3 PAO PAO m8 2 completely 3 vertically and window inspected ) . HL e : : : | B BES g Eee E g La^'s Bal i P5h3 aiay a G siase Eefi oe Jitrrrh@ Fe E A ab dl 3 ; Be Ak if gq 4, Reb aL L q 3, 83s ai rh -35 SYSTEM Firestone Tire & Rubber Company SUBTECT Ta PISCLUSURE RESTRICTION ENGIERING t i 7 MANUAL 4a55 in G ADMINISTRATION MANUAL VOLUME I Section XIII SAFETY, MEDICAL AND PROPERTY PROTECTIGN PONS Pert 1. SAFETY INSPECTION PROGRALi_ FORMS Page Date FIRESTONE 43,1. 36 3-68-63 Section FIRESTONE JACKET MOLDS (Form S-4356-36) a Lad apy fai S 7 ULAZ WHITE sem Plat poet lal wae 300) SAFETY ERSTE INSPECTIONSAFETY _ LET TRESTORE TRESTORETRESTORE : E SAFETY INSPECTION at JACKST JACKST aE LULATION LULATION ws le aDNfaed1 e nr " ja zma! t TOT oo te 1855 5 zg ana7) AERA 8 | Electric Electric 142 Electric ElectriEclectric uty'Zear (0705WIOT Peantes armnradiykaeseg 20 MAINO SA01 pry NOOR | | JATS, WHOM aoe.e SICH MH)eres peacTa| rf [+757 weds NOLISGWN@? Ala myov2014921. ot ztPraseta @ sve + @ Quartely 100pgOS 26 Bustoz Start Open dragging naging up Ends Ends of Safety struts ving is lockad 1/4 is for aditon 5 | abia@ | to ASTID. 168 GBASB SINE ASUAL SCHEDULQUARTERLY af SCHEDULE ELEC away Toe 0283NT. 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SAFETY INSPECTION PROGRAM FORMS VOLUME Page Cancels I 13.41.37 3-68-63 None SHEAR-STRIP PRESSES (FORM $-4356-37) ma a a JUN WEEZ 330 eure | 1 seum | | s20 cen | | ITEM saw Siw not ANODEsTehina aTRiner 303 Wea > bersw rSt raee-197 or) eet WORK SAFETFYETY0 [7 vt # atin ce al aiadatiehndy head inte bd dik INGERIMS ESIO Mi aia ada hated iahitad ac Section ae ana wens SAFETY om SAFETY SAFETY SAFETY " " fs Ky e3eres 1 z 4 exes Drift REVRSEButonLimit | [Her [yosing t@ MBQIO sers | MHOM @ GaSsa *s035 VsoT q 4F2T1[ NOLRASNI dIeis-Vva asa @ 634096. - m Borgn 5s ALDSV Quartely PRES air should off When button Close Fress half thre air it U z s check There and calibrated switches switches switches record the imedistely any foreman wav en | pet rT | ave obs Fem fea F,azew Go poe any Mark FREQUENCY FREQUENCY FREQUENCY Mark CODELESST- PevOTD a3o;dmos z40daz LT fq PIT WASTE sth MENINLY FAW ' MENINLY go PREY JTEY PREY NFOLY PUMYDsd #T pesot? PREY SCHEDULE SCHEDULE PREY yI0qQ WALSA PTOM FT SCHEDULdtr, af, 193E"A TAQ SF aatS SNP 8CGO) IO NOUDISN) JJO geord goat JjO sacp TO POyRMQET!S 278 PiOIaT CWEBTOZ Ihe Tag (1) tT aqy ENGIERING ToqITAS azo JI pre PTE groatenb qusadlteb ENGIRNG armnsgcd TOMITOS *Krmg"BSAOQBN aTmat *uade peysoga Oprofdes safety Pansey prneq asard dnJ50 doissamy tom sq wo AreusoT prnoge iamnez qttn cado FTE gorwfq yoeqs isa pie TTA yy dcw on BT SXOTRINSH and saqTAs Sorsors esard said EF asz@atveard pesoTI DISNIQUTION DISNIQUTION Engine atadaz on staerpceMechanis Plant tig proncgs eaeid - Plant Engine GI+TAs eta Master ST ainesri Safety Enginer Safety Sly c-E aru-zg S3aqfe3ty Engier Enginer spe-day"eas PROTECTION aed cp tet wmsaty 12a; <0OTe seasd STEATS 7901 eane 222 Rc a zrcr a-ent BF ay oy PROTECION Sultan PROTECTION $4273.M The Firestena Tire & Rubber Campany SUBJECT Ta OF CLUSUR* E RESTRICTION os r