Document 8RyQ4J258y6XoxGzrRJN3a18e

t+i}.-' 0 * / ZONOLITE t 4 JOB EQUIPMENT AND HIGH PRODUCTION PROCEDURES GRADE INDEX Site and Project Pre-Planning Page 1 Mixer, Delivery & Application Equipment 1 Pump Station 5 Mixing Procedure 5 Start Up and Shut Down 6 Job Records and Meeting Production Quotas 6 High Production Conversion Kits 7 Schematic Work Diagram 8 High production Monokote application techniques have come a long way since their introduction approximately five years ago. High production pump conversion kits, larger, smoother conveying systems and lighter, more flexible nozzle systems have combined to dramatically increase application rates and de crease in-place costs. During these past five years, average construction prices and wages have increased over 30%, yet during this same period, the average in-place cost of a bag of Monokote has dropped significantly. Again, high production techniques and wellsupervised crews have been the keys to success. This third revision of the High Production Procedures Manual incorporates some new ideas for keeping production up and costs down: Larger surge hose, larger ball valve, nozzle shut offs, and a "crooked" pole gun to mention a few. Before starting your next job, review this manual comparing its recommendations to your present job set-up and upgrade wherever possible. Again, no single component makes all the difference, but every component makes a little difference. It all adds up to more Mono kote jobs and more profitable Monokote jobs. Our joint efforts will help keep sprayed plaster fireproofing a viable and profitable product for the plastering industry. 045029^8 MONOKOTE* JOB EQUIPMENT AND HIGH PRODUCTION PROCEDURES I. SITE AND PROJECT PLANNING Pre-setup Planning (1) Arrange with the general contractor s rep resentative to meet and walk the site to estab lish the location of your permanent pumping station. (a) Select a primary and an alternative setup location. Where possible, pump up the outside or through the core of the building from a single site. During the winter, the core will provide some heat and helps prevent line freeze-up. (b) Be sure of adequate space for unloading and material handling for the duration of the job. Space and access routes often change as the project progresses. (c) Find a water source with adequate volume and pressure. Also check on washout procedure and local water regulations. For example, a settling tank may be required Be certain the general contractor has arranged the necessary facilities. (2) Arrange your schedule with the job super intendent. Spraying should be done after the floors are poured and hangers are in place, but before plumbing and sheet metal work is be gun. Roof decks must be watertight before the roof is sprayed. With built-up fiber roofing or other flexible systems, the roof must be com plete. You must prohibit all roof traffic after Monokote application until the fireproofing has dried and full bona strength is attained (3) Insist on uncluttered floors. Working around obstacles sucn as stacked waibca'c. pipes and hanging ducts can cut your aociica tion rate in half and drastically increase labor costs and waste Insist tnat you be on the f:cor as soon as the concrete is pourea induce these requirements in your bid and product-on commitment. Tell the suDenntendent tnat clear work floors mean you will be out of his way a -ot faster. (4) Check to see if tarps are necessam -or overspray protection outside the building (5) Determine if any protection for interior ef faces is required. (6) Be certain steel and concrete are reason ably clean for proper Monokote aporcaton Remove heavy, loose rust or mill scaie wa burlap rag or heavy brush. Oil on stee1 m con crete should be removed with trisodium poosphate or other cleaners. On concrete. checclosely for form oils and curing compounds (7) With the general contractor, careful1., c the means for maintaining proper temperance and ventilation for your phase of the worK a weather conditions. (8) Review the specifications and draw'"us and be sure the general contractor and msce: tors have the same interpretation as you cc II. MIXER, DELIVERY & APPLICATION EQUIPMENT A. Pumps Select a pump with a production capacity well above the desired daily average. Large 30HP pumps have performed as required at heights in excess of fifty floors. The delivery systems greatly affect pump de livery rates. Study the conveying equipment and system information in paragraph HD. and in Figure 2 at the back of this manual. Establish a routine preventive maintenance program on all equipment. Note: (1) Pressure release valves should be kept clean and in good working order, (2) Any abnormality - such as a new noise, uneven surge, etc. - should be checked im mediately. Waiting until something malfunc tions could result in a system plugged with set material (3) Install time docks to measure my.:running time These provide an accurate on which to base routine maintenance The single most important deveiop^r-- the application of sprayed fireproof : been the introduction of high producHc' version kits for pumping Monokote Fne: ing These kits are available from T'~---Equipment and from Essick Manufactu- " ; The principal benefit is tne reduction c` : space at the end of the piston stroke Tney- (A) dramatically increase pumping ' r(B) make pumps less sensitive to over"- and (C) enable stiffer mixes to be pump-? higher rates. The latter enables thic*er coat building resulting in fewer passes La: savings through increased pump efftoenc . Day 'or re K>ts m a snort r^e Soec^.c oumos ana men corresDona;ng conversion x.ts are o'S- cussed oe:ow_ 1.Esslck TM-30 A very mgn volume pump which should be `m tec with a nign production kit, 8-100"" c:ameter pign-proauct:on ouiiey. and Diastic uretnane Pans Proauciion rales in excess o` oac minute i420 oags 7 nours) are Dossm-e T-e 8-mch ouiiey reoiaces me standard '0- -"c- ouley mstaiied on me transmission output s~a" With me engine turning at a na.n-v (2600) the 8-inch pulley turns tne cu~'b y acproximately 130 rpm - a 40% increase c.er r'e standard 10-inch pulley E'ectric mom's diesel engines nave Peen successm . m.cs- tuted for the standard 30HP gas eng^es The EssicK TM-30 conversion kit (see p ome 1) consists of piston extenders ana -ea.. oa`tern front covers, which protrude mto me cav between the ball check valves Tne n et castop pm in the new front covers has been ad justed to use the standard miet bas stoc om while reducing inlet ball travel After nsta i-ng the conversion kit. remove the Dump manTcid and rotate the pump by hand through one complete cycle to be sure that there are no in stallation errors. There must be clearance be tween the end of the piston extender ana me t c of the inlet ball stop pin at the end of tne piston stroke. Caution Due to increased efhoencv : will be necessary to slow the pumo to a.o a overloading the nozzle. Do not overly stiffen ,ne mix. as excessive pressures ana low v em ,vi result. 2. Thomson A-3.75 Another very high volume pump Amen should be fitted with steel balls and a nigh oroduction kit Seat type must be that specified for use with steel balls (see Thomsen Buiiet-n #23) The steel ball and seat assemoiv 'enure much less maintenance and pumo Mc^c-ote more efficiently than the corresponding y;*c bali seat combination The Thomsen 4-3 T5 conversion kit (see Figure 1) consists o* a c ,.g for the manifold, the "Thomsen Mame ?mc a sleeve for the upper ball pin Tr.e Marne reduces the dead space in the manifp a a'"a -eplaces the lower inlet ball pin A siee. e m a .mes the upper ball travel and spreads me mm-. :the bail impact over the entire lengm c' r'e r reducing pin breakage. The Marvel is installed by (D re"m. " : " e pump housing. (2) removing ara cm : : - : the lower ball stop (socket head cap sc---.-, v 1 sleeve). (3) placing the plug m tne 'c..- : v. the flat surface down. (4) threac^a : provided through the hole in the nous' ; the ball stop pm was removed. i5> : : the bolt, and (6) remounting the pumc " v : : With these modifications, the pumpom;: exceeds me aavemsea 33-= mcrease a-c ca" accroach 420 bags 7 'mms B. Mixers Choose a ^'xer 10 mate" me :c-me o' , cur pump. 4ga;n re :arger mixers orevae .ersa: - ity Speed snou'd ce aoiustaoie ar-c me emte" S^CU'C 29''^0000^: S*E!'r $!CO OC`0r0!'C^ VU0r c^aaes sno~ c scrace re s:aes cear y-p '^`:x0.r ,'Cm3!0 *c a^Ctv cc-^c 0*0 Thomsen Model 110, Essick Models 120 and 150, and Muller 10 and 12CF a i are ece err. `c mixm.g Mpnckcte ~crtar an'c ""eet me accve catena Rotat.on sceeds Petwen 30-40 PPM are most ef pent ,n reacmng proper aens.tv ana m.x cons'Stency Use rucoer wioer c aces ,vnere a. a^ame C. Water Measuring Devices Tne basic recu remems of a meter|ng svstem are speed of aewe'v ana me aDiiity rc re-peatea'y aemer a breset amount of wa:er a wasn-aewn -ose snould always be used in con junction with a .v.rer meter This Dermits c-ean- mg tne m.^er a- `me adjustments in oatento-baten m'x com t'enev 1. Essick Model AT-60 and Mr. Parts Watermaster These systems u : ze a i^ed e'ectric Sumo bump to ae'-ve' accrO'''m5;e'y one ga:';on oer secona in pre-set auam t es uo m fifty gacons Both use a 55-ga-on as a 'esemo;' s'C'- ng water `or t-e bate-' v." e a"a Cump.ng crcceea * s '-ce c s-,ste~ s esce- c-ai1', advantageous oa ,va:er messmes I and `'ow rates '-e =: mm-c m.-c $/s:e~s are me ces:mm v- . -e'-muo a. a .ac e j 2. Neptune Water Meters * m Pi -r- ^ . -j , ' 2 .* ' ;:'.0 . . .- . ; 3. filulck Fill Tanks . r^ ^ .a be ecu ccea - er cC" ac- s,/a'e .%ater ""e?.1 .e''`e,',3 '.n.et .*,afer rse su: or` vvr-e '"e 'a-- -s d^mcmg Reco-.e'. 450?S80 rate of mm s> stem m often siO'.v and ceoenas uDon met '.vater oressure ano nose diameter Precise mate7 measurement s dimcm: 4. The "5-Gallon Bucket" Method Not recommenced. Usuanv the mixer man tires eariv n me cay with losses m procucnon rate and mix uniformity The area arounc me mixer often oecomes a miuo noie aue tc somea water The arum overflows wnen a forgotten hose continues to run ana .vater aamage to surrounding material often occurs Agam ms method is specifically NOT recommences D. Conveying Equipment Hign oroduction with minimal buildup of oid material can only be assured m a clean, smootn walled, fuil flow system Drag s minimized by me elimination of all unnecessary restnctions ana bends Hose pipe and fittings must be of a type that will help prevent ledges for buildup of mate rial. For distance or heignt smooth walled 3" aluminum pipe is a necessity All conveying equipment should be checked regularly for excess wear or deteriora tion. Conveying equipment should be installed in the following order (see Figure 2) pump manifold--------------- > safety pressure release valve--------------- > tapered reducer---------------> surge hose----------- > tapered reducer----------- > ball valve------ :---- > 3" rigid aluminum con duit----------- > 3" x 2" reducer -- -> floor hose----------- tapered reducer-------------> whip hose----------- > swivel------------> materia! shutoff valve----------- > spray gun----------- > orifice V'z" ai6". or 5/s"). When setting up. check for leaks by pumping water through the system Teflon tape or pipe dope on all threaded unions helps sea! the system and prevent corrosion lock-uo and damage to aluminum threads. 1. Safety/Pressure Release Valve The ball and seat should be checked and cleaned regularly The release oressure snou'd be adjusted according to pump manufacturers recommendations, and should be consistent with rated working pressures of other equipment in the system. 2. Bell Reducers (2" x 3") 2-1/2 x 3 ) (11/2 x2) 1-1/2 x 1-1/4) Must be of the conical tapered type with externa! male threads. This allows me use of fe male sleeves and,or female swivei fittings Galvanized reducers are widely used without problems. Black iron plumbing fittings are un acceptable because severe material ouiidup often occurs, restricting material `low ana causing premature material set 3. Surge Hose Should be 2'/2 inch or 3 men .ery-n:gh- pressure (1000 lb. working pressures) wme- oraiaednose Connect direcr . to "m me tne Pump witn ground OOS5 SP-Ci 'z: m with 3 ooit-on clamp Surge "ose mo., z: ::e as 4. Ball Valve Sr,cup be a 3 rr-- i appro.. -rate'. 2'fiowi stamess ca; va -e re-":' g .."'e- str'ctea how of mater'a ftotiemm * n 6 8 i ij 1 n 'j 'T. o: r 5. L's Snouid be ong rao;us 3" C yum pipe with no a.nge :ess "'3" 90' "s tie d;ameter of tne L snou c ce tne sa^-e as "a stanapiDe 6. Standpipe a 3" rigid aluminum p-.c-e s tne ONLV con;:.. recommended for Monokote aconcat'O'' b Tight leak-Nee pice un.c.ns may ce de tained oy usmg fuii-taperea threaded ga - vanized stee1 pice couplings, ground un-ons or v'Ctauno couplings, to join tne 10-`oct :er z:t"s r pipe. Do not use standard straicnt-mvao con duit couplings, often sold with e'ectnca-cor zm-t They will leak c. Vertical and horizontal pipe must ce weanchored and supported to prevent me.emem due to pump surge Spot weld ciamps tc r.eams and columns tor secure attaenment Recea'eo flexing of a uminum pipe will cause meta 'at erne and pipe meakage d Horizontal pipe should oe siooec so "mu washout water drams freely and complete \ zon ing Packcusnmg 7. Floor Hose a RuDber-remfcrcea. 2" hign-cessure `aonc-braided piaster .nose witn fun cow ` tt -gy vvhic`1 present as ut ie resmezon as ooss:: e matena- `;ow o nres5ure-ratec *.tr ngs snou.c ce cc" : ,v - D'e witn rated ose c'essme a no s-; ,o ... cnecxed reg^ a-v :cr wear or damage is recommenced no a ci n ea~ , -- - y ; breaking rose lunct'Ons wf'O.Utw s'-;;" 'e ''ose c Total foot rose shou-o not e -ceec 25C mv 8. Whip Hose May oe e'tner 1'z" or iv o-amere' :: weigh: oraided nose ?<ttea witn 'uii few `...... u (a combmat-on of 25 feet of 1' w 1 ~ '-oe' ' 1'a" diameter :s Strong'y recomme-dec whip should oe .veil ancnorec to me eo-ge scaffold Lergfn of 1 V'wnm snou c no: e- z-:-e u 20 feet The iota .vo.p nMana 1'Cu-z used) shouV not exceed 50 `t 9. Gun 3 When usmg a sca^pid m-e y.m -m;:" should Pe as snort as ooss-ce C ozemz t " work keeps waste to a m mmum 3 0450E9yi o T>e ou" ''"3'. ce swve1 mounted asrec-ty to a 15' x "V' -grtwe^nr whip nose Toe nczzie -an man -- n^oo-neic. and moved with a camt cruse,-like act'Qn This method permits very ac curate piaze--ent or me fireproofing and <s exce;;err - c'a^oea spaces where me standard gun's tec z^mcer5ome e Pole guns snouid oe used wirn caution Th-ee ma;Or a^eas of concern are oversoray ,-JCkness comm: anc me oroper application to tops of me octtom ;,anges of oeams. A soeciai gun wtn a crook m the shaft wnicn aims me nczzie down on me top of tne bottom `large nas oeen used wi;n some success Wan tors memoo two passes are made Use me soec a; cent nczzie to oo an too flanges m a given area Make a second pass with tne standard nozz'e if necessary to fimsn me work, mane a third pass using a scaffold and stanaard snort reacn soray gun increased material usage rate must oe cioseiy monaored and balanced aga.nst any labor savings d Ligntweignt nozzle-shutoff ball valves are now available which significantly reduce overspray and waste When nozz`e shutoffs are usea oe extremely careful not to start the machine with the valve closed The machine on off switch should be located at the nozzte ana must oe in perfect working order. 10. Nozzle and Spray Adjustments a Tne nozzie should have a recessed seat in wmch the onfice is centered A 9-6" orifice is recommended tor most apDlications The nigher the oroauction rate the larger tne required onfice b An air control valve and movable air stem are acsoiuteiy essential Air stem must be morouamy ceaned and greased dany to pre vent freeze-up c Tre air stem and onfice must be Derfectly centered in me nozzle The air stem is held molace with a mump screw It must be easily ad justable during full operation of the system, Tne stem should be as far back as possible, consis tent witn a good fanning action Proper combina tion of a^r pressure and stem position wni ornate a low-frequency buzzing sound A highfrequency bitch indicates improper adjustment o Az pressure at the nozzle breaks up the stream of fireproofing material so mat't can be accurately p'aced Do not use air to blast the material to tne steel This practice great1'/ re duces yield For maximum yield av pressure should oe as low as possible, consistent with an adeauate spray pattern e The njober cap on the gun head <s de signed to plow off -f there is a nozz'e blockage Tms is a safety feature ano should not oe ci cumvented by tightly wiring the cap to me gun The rubber cap may be connected to the nead or me gun wm. verv'cese W"re rr~ s ore-. ems css of the cap .f dow-off occurs C. Scaffold Romng scaffold m,,sr ce cu .; m crcv ce s`ac ity and safety to tne applicator it s"cu:d ce easv to ciean anc move me w atn snou'c mate" '"at of tne Day be'ng sprayec -mv st'ong g"twe'gnr scaffolding n-ay ce usee, preveec '"e fcnowng s 'ncorocrateo 1 Wheels srouia ce S"-f2" qiame'e- re smeotn easy movement so that seayng ca" continue without interruption 2 Floor snouid be of tne ODen grate -voe. exoanaed aiummum ;am ;s meai Tne cermes material to'fan tnrougn tne walking surface anc orevents buildup of a srpoery layer under mot Plywood or planks are poor surfaces, ana mn,c;; smooth job operation 3 3" side guards should be biacec arounq the edge of me scaffold floor to prevent the scaffold hose from slipping off me sage 4 Guard rails should be placed waet r gn and firmly anenored These act as a ccs.m.e stop, and a man doesn t have to watch tne eoge constantly while spraying 5 Adding a 3-foot cantilevered section m create a 10' x 10' scaffold maxes it oossmie to span over debris on the floor This addition may also be used m spra> mg some outside spanom beams 6 Putlogs, as !cng as 22-?eet greatly extend the cantilevered scaffold length permitting easv access to exterior spandrel beams and e<ter or columns F. Tarps Tarping matenai must conform ro 003' coces and job conditions Fpr summer use tares corstructed of coarse fiberglass screen are a.a! able These oermit good -ent-aton anc cmmote eariy drying ana strergm aeveocmen: some areas, a denser ma;er a: "'ay ce r5C- 'ec such as plastic or neavy corn G. Communication Whenever me nozzie 'S out of sign; - pump, some type of common,canon >s esse"- a. to coordinate pump ana sprayer Waix'e-ta - es teiephanes or at least on-off i'gm are -.aiuac e tools m some areas tne Te'epnone Cc""oa". will install a telephone for a nommai fee Ca-e should be taken a se'ectmg a .vax e--a - e be cause job equipment and stee: co"3rm.ct severely interfere with some makes Variable speed controls may be added -o cot" the Essick TM-30 anc tne Tnomsen A-3 75 mese permit the spray man to adjust Dump sceec io"~ the nozzle while spraying 4 04502282 III. PUMP STATION SETUP The entire wording and storage area shoj!d be covered ana protected from weather wnerever possible A. Pump Placement Place the pump as ciose as bossm-ie to me 3" diameter standpipe. This permits a s-'C" smge hose to be utilized. It is very imponam --at re ground be high enough to permit ,vasn ater to drain away from the pump base B. Mixer Place the mixer above anc benmd tr.e pump hopper. It should be high enougn to permit full rotation to the complete dump posihon C. Working Platform Build a platform directly benmd tne mixer so that the mixer man's waist is level wm, tne top edge of the mixer It should be :arge enougn to hold at least 20 bags of Monokote Extending tne platform around one siae of the mixer oermits the man to more easily dump tne mix anc keeD the hopper clean. D. Storage 1 Tne ^!0r306 3r"2 GGQiGG C'8 ^3rC0 ^noucn *n noid 600-1000 bags of Mona*ote or a Grace :r3;ier acp'ox.mateiv 45 ;eet mg 2 me storage area must oe arv anc cc--metec protectee Trom rain ana or ccnstmcnor .vater :r --us' be mgr enougn to prevent any Ccnien w; *n /,. 3*er on ^1 oCr 3 Pace's --axe excellent storage oases VV^en s-ottc McnoKCtSOn jnorctC*0G GrOGno. a ;ayer of ciastm should be placed jncer pallets anc aiso over ;ne staged bags. Tnis prevents grouno moisture trom aamagmg the lowest level of Dags The storage area snouia oe im mediately aciacent to the working piatform 4 Keep an inventory of at leas' one days supply of Monokote to cover any unexpected delivery delay E. Multiple Pump Setups On large ,ioos a roller conveyor nelps to feed material put of a van ana down a line of m^ers Three pumps can use as much as i.000 sacxs per day Witn good equipment and organization one mixer --an can nandle two mixer pump setups IV. MIXING PROCEDURE A uniform mix of 50-52 pcf density !s essetia! to maintain a high production mixing Dumping operation To obtain the proDer aenS' tV 'OHOvV this procedure: (1) Set mixer speed between 30-40 rpm (2) With blades turning, add wa:er 3Qpr0.Xi- mately- 31.5 to 36 U.S. gals ) (3) Turn mixer off and clean m*er c apes (4) Add two bags of Monokote (5) Restart mixer, add a third Dag an G rn: <. tor approximately 45 seconds The --< w " arn r ! 1 y look dry and will gradually "cream out T hi q rr-i'x is usually correct if it is stoppea ,u? t as me grainy look begins to disapoear (6) Stop mixer and check me --re r S' `or a densityof5l 1 pcf(16 5-17 5^e' : t T J G! pail). If not within this tolerance 'ex' v -er and adjust density by varymc; and:or speed of blades (a icrpe' - - : ' "3C' increased mixing speed wri - s:. level) Once a mixing procedure - r'-" e,: subsequent mixes will give s - r r V'C this step need not be repeated ('7 i Rests'* * a r z' c cumo entire bare" mo the cumo 'cone 3 0 *''**);. r IJ $ A) p * -- r) om . Dieted rer :: / 'Aj to a.cd ea. no any oc mix to be re-s Al'*1 : n the succeeomg pate- NOTES i 1) Occasc a GS' 380 n e 1P S ' 0 0 7,' 3!: S 01 ' n g pump nccme' 12) Wait '? ^ G ,g" material has oeer punnceG Oot v * "e ~ coper to allow sufficient rOOrP tor *-e 3 GG on o a" ent re new paten from the inner (3) l! the bum;; oer will not take an emne oatch. stop -e ^ <er ,.m.'ii tne remaimng materi3i ai! 1 fit Resrar r- 0 mixer for 2 to 3 seconds anc do--c me re' x'a^ "a material 141 Do no* e''" e pu "O sue* air i5i For m. - , e!d ana mir'ciai pack pr 9 s s g 6 a a t e' - ''Go a oe as mgn as oossme consistent w m c coer nangabiiity Water mco s correct when no"^ 0r 0 man V Monokote car. oe ^ung -n one pass cm b.are ,!at steei This will anow approximately Cu id-up on beam flanges 5 I 04502933 % V. START UP AND SHUT DOWN A. Start Up (t) Mo2Z!e snouic be detached from me whip hose at the swwei or nozzle shut of? vaive (2) Aaa acout :er' gallons of s..gn?iy reta'oec water to the mixer A':tn me biaces turning Tnen aur-nc water into tne cump bcccer (3) Prepare tne first Monoxote mix er-o start the oumD Dump mix mrc the cumc "-occer when the last o? tne retarded water enters me cump .ntake (4) Continue Dumping until a smalt amcu-t o? MonoKote appears at the ena of the ooen -cse Connect the nozzle ana start production B. Shut Down Procedure Thorough wasnout is necessary to prevent material from setting and accumulating m el bows and at unions (1) After the last mix nas cleared the nocoer the Dump should be slowed and heavily re tarded water pumped through the system A sponge can also be pumped througn tne sys tem if a sponge is to be used, the whip nose ana hose reducers must first be flushed and discon nected A large sponge could plug tne system when reaching this area. (2) Dirty water can be pumped mto a dram pipe or collected m a 55-gallon drum on the floor (3) If a dram is used, several minutes of clear water should clear the nozzle before the pump is shut off Then close the ball valve, and discon nect the surge hose from the pump and securely Socxec cac* acwr tnro^gr me system e^ctv- mg me ms? drum As me :evei approaches t"e ccttpm of tne arum aoickiy transfer me hose to "e arum o' mean water This water is suc*ed down, cmgmg me ent.re system of oia ma:er,a ana -dirty water 15) Never leave water in the pipe ovemignt Sman amounts of material settle out in eioows arc -n horizontal areas This material sets overn grt. causing Diocxage and restrictions me `oic w - ng pay - 6) Backfiushmg can be aided by connecting an air source to the whip hose, and forcing the water pack through '-e system The increased sceea of oack-fiush-rg aids m disioogmg any remaining material Whenever back-?!usnmg. securely ancnor the surge nose. Air is compres sible and wiil cause a strong whipping action at tne nose oDemng Work crews should keep dear of tne surge hose during pack-flusnmg VI. JOB RECORDS AND MEETING PRODUCTION QUOTAS Experience is one of the best teachers, anc the best way to improve on experience s to record it A close count by the mixer man and foreman - noting each days product.on anp floor change - is invaluable m cneckmg ana improving production rates and quant-ty ..sage Keep a permanent log. it will tell you each oav ` you're winning or losing Determine the actual pumping rate by t m-ng several consecut-ve batches a; me m.-er Est n~a;e down time and set rea-sfc average ca , omcuctcn quotas Pumping '3re5 0< 300 caps ::er pay with averages of 'ess man ~a:f are 0"^ "'a.cators that strong construcf.e p--s :e management s necessary W.m cicse ccm-acrcr ccorcmaticn and effect ve c'ew "a-agemem most Monokote jobs should aver age in excess of 200 bags per day. 6 045029'54 FIG. 1 HIGH PRODUCTION CONVERSION KITS 1 7 0450?95 8 ZONOLITE Sales Offices Ar-.: .-`.A 4 2 5v '42"* 1- = ?-:6j ARKANSAS North Little Rock 72115 PO Box 294. (501) 945-1678 CAlIcORMA LOS ANGELES Scum Gate 90280 9430 Ravo Avenue i2i3567-7764 Santa Ana 92707 2500 So^'h Gamsey Street PC Box 2503 (714,979-4682 SAN FRANCISCO`OAKLAND Newark 94560 6851 Smith Avenue. P O Box 217. (415) 793-9111 COLORADO Denver 80223 iiiS Navajo Street. 13031 722-5707 FLORIDA A -.-.me Sorngs 327C ?*? W Highway 436 $u 32: 305; 369-5'6' Boca Raton 33432 1555N *V First Avenue. (305)395-2424 Jacksonville 32202 1530 E. Adams Street. (904) 355-8431 Pompano Beach 33060 12O0NW Fifteenth Avenue (3051 974-5200 7 2~c2 33505 PO Box 504" Yoor Station :5i 3: 246-1554 GEORGIA Atlanta 30362. 6300 Button Gwinnett Drive (404) 448-5080 ILLINOIS CHICAGO Park Ridge 60068. 1580 N W Highway *312) 694-3144 WEST CHICAGO West Chicago 60185. Fenton Industrial Park. 603 Fenton Lane. (312) 231 -8660 KENTUCKY Wilder Newport 4i07i 112 Noon Street (606)291-3500 LOUISIANA NEW ORLEANS Jefferson 70181 PO Box 10245. (504) 733-2934 MARYLAND BALTIMORE/WASHINGTON. D C. Beitsville20705 PO Box 347 i30i) 953-2863 MASSACHUSETTS BOSTON Camoridge 02140 62 Whittemore Avenue (617) 676-1400 Ext 171 BOSTON/SPRINGFIELD/WORCESTER Easthampton01027 PO Box H2 (413) 527-1890 *Styrene Foam Insulation om/ Michigan DE" -C'l* Cearoorn 48121 U3CC Hen<- -We^e (313)846-1010 MINNESOTA Minneapolis 55413. 1720 M3dison St N E 1612;"99-2327 MISSOURI KANSAS ClTY-'ST LOUiS St LOU'S 63110. 1705 Su'Onur Avenue 1314) 645-8786 NEBRASKA Omaha 63107.3520 I Street (402) 731-3662 NEW JERSEY NEWARK/TRENTON North Brunswick 08902.1215 Livingston Ave-. (201) 828-5100 NEW YORK ROCHESTER SYRACUSE ALBANv BUFFALO Weecsso's i3i66. PC 3o3:5 v3i5) 834-6671 NEW YORK CITY North Brunswick N J 08902. 1215 Livingston Ave (2121 395-0964 NORTH CAROLINA H gnFc.n:292SC P O Box 1305 r919i S36-4807 OHIO CINCINNATI/COLUMBUS Wilder. Newport. Kentucky 4i07t 112 North Street. (606) 291-3500 OKLAHOMA Oklahoma City. 73111. P O Box 11402. (405) 232-2133 OREGON Portland 97227 2303 N Hardmg Street. (503) 288-5195 PENNSYLVANIA PITTSBURGH New Castle <6102.202 E Cherrv Street PO Box 1207. (412)654-7721 (412)654-7724 PHILADELPHIA North Brunswick New Jersey 00902 1215 Livingston Avenue (201) 828-5100 TENNESSEE Nashville 37204 4061 Powell Avenue (615! 242-5496 TEXAS Danas 75222 PO Box6306 (214)637-0900 `Houston 77008 P O Box 7253 Heights Staton {7131 864-2657 San Antonio 78204. P O Box9il4 (514) 223-5781 WASHINGTON 9cuC2 `f.Z 2 (206)852 5725 5 -2 WISCONSIN Milwaukee 53208 900 Norm 43ro Stree; 4*4, 344-6667 CANADA Construction Products Division W R Graced Co ofCanacautd ONTARIO Atax L1S3C6 294 Clements Road (416) 683-6561 ALBERTA Calgary T2H 1Z3. 5830Burbanx Road. S E (403) 253-1013 Edmonton T5L 2Y5 14010- 123rd Avenue <403' 454-45H BRITISH COLUMBIA Vancouver V6A 2P3.476 industrial Ave (604)669-4642 MANITOBA Winnipeg R3E 1G0 H4C Pacific Averse i2C4\ 786-5681 ZONOLITE PROCESSING DISTRIBUTORS F. HYOE & CO.. LIMITED 140 Desiauners Montreal H4N-1V8. P Q Canada (5141334-4317 ROBINSON INSULATION CO. P O Box 1419 12th St North & River Dr Great Fans Montana 59403 (406) 453-1291 SOLICO Southwest VermicuMe Co 5119 Ed'th N.E 1 Box 6207) Albuquerque New Mexico 87107 (505)345-1633 VERMICULITE-INTERMOUNTAIN INC P O Box 2398 333 W First South Street Sait Lake City Utan84ii0 ,801)328-0117 VERMICULITE PRODUCTS. INC. P O Bom 7327 3025 Maxroy Street Houston Texas 77008 (713) 869-6663 Copyngnt 1979 Mcnoxote is a registered trademark ol Construction Products Oivision w R G'ace 5 Co 62 Whittemore Ave Carrcndge Mass 02t->0 We "ape me inform,ii-or guen nere wui be r <? ciui It is based on our best knowledge anc we Deneve >t to be true and accurate Please read alt statements recommendations or Suggest-ons nere n .r rcr r..; tion witn ou' conc,(: c< sale which aopiv to an goods s^oo-'ed cv We assume no response:!!-:/ (or :re use of tnese statements recommendations or sucge5t<or's nc* 10 a- "<.-'*0 them as a recommendation for any use wn,cn would infringe any patent or copyright MK-152C GRACE CONSTRUCTION PRODUCTS DIVISION Cambridge, Massachusetts 02140 Printed in U S A 4/79