Document 8Ra3ae0D89nyKOG1aOqMnLdmZ

--=s f'ue. fhd L;ab Oklahoma City PVC Plant Progress Report March, 1990 RECEIVED LABORATORY - R.S. Battles A. CUSTOMER RELATIONS Complaints: APR 2 3. 90 WILLIAM L. McCLAIN There was one complaint in March. Cotter merchandise received one car with wet resin. The car was returned to OKC with two compartments full of wet resin. B. RESIDUAL VINYL CHLORIDE Shns D301 Average Std. Dev. 6-Month Avg. Cpk Spec Limit 1.1 0.2 1.1 1.5 2.0 279 84 315 0.5 400 C. PARTICLE SIZE ANALYSES 302 238 94 264 0.6 400 mm 247 84 271 0.6 400 3Q4 242 97 291 0.5 400 P3Q5 299 125 274 0.3 400 P306 222 107 186 0.6 400 Shipments 40 60 80 100 120 140 200 PAN %>140 Average Std. Dev. 6-Month Avg. Cpk Spec Limit 0.0 0.8 28.2 26.2 22.3 13.4 6.8 1.8 8.7 0.2 2.1 0.4 0.8 0.0 1.7 29.9 26.0 20.7 12.9 6.1 1.6 7.6 2.7 247 5.0 20.0 D. MOISTURE ANALYSES (Specs : Ships .13 Max, Customers 0.30 Max) SHIPMENTS Average Std. Dev. 6-Month Avg. Cpk (internal) Spec Limit (Internal) Cpk (Customer Spec) Spec Limit (Customer) 0.09 0.01 0.09 1.3 0.13 7.0 0.3 E. BULK DENSITY (Specification: 0.510 - 0.576) (Reported "As Is" Average Std. Dev. 6-Month Avg. Cpk Spec Limit SHIPMENTS 0.571 0.010 0.564 2.0 0.510 OO0QO6333 Oklahoma City PVC Plant Progress Report March, 1990 LABORATORY - (Cont'd) F. INHERENT VISCOSITY (Specification: 0.895 0.95) Shipments Average Std. Dev. 6-Month Avg. Cpk Spec Limit 0.902 0.009 0.909 0.3 0.895 G. COLOR Shipments: L a __ b Average Std. Dev. 4 month average Cpk Spec Limit 96.2 -0.3 0.6 98.6 0.3 0.00 97.0(Min) 2.2 0.1 1.8 0.03 3.0(Max) CONTAMINATION Shipments Black Brown Average Four Mo. Avg. Cpk (Pipe) Cpk (Siding) Cpk (Type 1) Spec Limit (Pipe) Spec Limit (Siding) Spec Limit (Type 1) 9 23 10 24 --2.8 3.3 35 100 Total 32 34 3. 1. 150 75 Bulk density lower spec changed to .510 from .512 in December. IV spec changed to .895 to .95 (from .90 to .95) in December. B-color spec changed to 3.0 (from 3.5) in December. Color procedure was modified in mid-January. CCR 000006334