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INTER-COMPANY MEMO
KkochINDUSTRIES INC
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PLAINTIFFS
EXHIBIT
KRC-52
DATE:
December 2,1992
TO: FROM:
All Supervisors
W. W. Tyler 'J $
SUBJECT: Questions And Answers
During the recent training sessions for the new Occupational Injury/Illness and Incident Reporting Procedure, several issues of concern were
addressed. For your information, a lif t of commonly asked questions and the answers to these questions is attach ed.
If you have any further questions or comments regarding this procedure, contact Debbie Horton, Safety & Health Specialist, extension 4872.
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K010300
OCCUPATIONAL INJURY/ILLNESS AND INCIDENT REPORTING FACT SHEET
2.0 POLICY
Which incidents need to be reported under this procedure?
Answer: This procedure is to be used to report all work related injuries/illnesses, potential health exposures, incidents involving property damage, and near misses.
What is a Near Miss incident?
Answer: A Near Miss incident is any situation or condition which has the potential to cause an injury, illness, or damage to the facilities.
4.0 PROCEDURES FOR REPORTING OCCUPATIONAL INCIDENTS REQUIRING MEDICAL ATTENTION
4.1.8.0
Who is responsible for proper notifications in the event of a life threatening incident during Holidays, Weekends, or Off-Hours?
Answer:
The first responder will notify
Security, Main Gate 8596 or 8465 and give
particulars of the incident.
4.1.8.3 Security will notify the Medical Coordinator, Safety Manager, Employee Relations Manager and Support Services Manager of any injuries involving hospital treatment or fatalities.
4.2.5 What should the employee do if his/her condition worsens after leaving the plant?
Answer:
The employee shall contact the
medical person on call (pager 880-1300) before
going to a hospital or physician's office. If
the medical person is not available, the Shift
Foreman must be advised.
4.2.6 Can vacation or sick time be used to prevent an Occupational Injury or Illness from being reported as a lost-time?
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Occupational Injury/Illness & Incident Reporting Fact Sheer Page 2
Answer: No. OSHA guidelines specifically state that vacation or sick time may nor be used as a substitute for reporring a lost-rime incident.
5.0 INCIDENT REPORTING
5.1 Why must we report all incidents, no matter how minor?
Answer: Data analysis has shown that as many as
three-hundred First Aid or minor injuries may be
observed for every one very serious injury or
fatality.
By conscientious reporting and
investigation of minor incidents, we can correct
problems before they become the cause of a major
incident.
5.2 Who is responsible for completing the Supervisor's Immediate Report form during off-hours?
Answer: During Holidays, Weekends and Off-Hours,
employees will report incidents to the Shift
Foreman. The Shift Foreman and the employee will
complete the Immediate Report.
If an injury
requiring medical treatment is involved, the
Laboratory First Aid Attendants will attend the
injury and complete the back page of the report.
Who will investigate incidents which occur during Off-Hours?
Answer: The individual's immediate Supervisor or
Unit Foreman should be responsible for setting up
the investigation.
In these cases, the Shift
Foreman should leave the completed Immediate Report
and the blank investigation form with the Medical
Unit.
The Medical Unit will notify the
Supervisor/Foreman that there has been an incident
in their area of responsibility and forward the
information to them.
5.3 Where does the original report form go, and who needs to be copied on the report?
K010302
Occupational Injury/Illness & Incident Reporting Fact Sheet Page 3
Answer: The original copy of the Supervisor's Immediate Report should be taken to the Medical Unit. The Medical Unit Staff will forward copies to the Plant Manager, Safety & Health Manager, and the Department Manager.
6.0 INVESTIGATION
6.1 Which incidents need to be investigated?
Answer: An investigation report must be completed for every incident reported.
How soon does the investigation have to be done?
Answer: OSHA's Process Safety Management Standard requires that an investigation be initiated within 48 hours for all serious incidents and incidents involving serious potential. KOCH's policy requires that all incident investigations be initiated within, this time frame.
Who is responsible for conducting the incident investigation?
Answer: The supervisor is responsible for assuring
that the investigation is completed.
The
investigation team shall consist of the immediate
supervisor, the injured employee, a representative
from Safety and Health, and any witness(es) which
may have valuable input to the process.
6.2 Where do I send the Investigation Report?
Answer: The original copy of the Investigation Report needs to be forwarded to the Safety and Health Department. Safety Staff will forward copies to the Plant Manager, Department Manager, and Area Superintendent.
K010303
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Occupational Injury/Illness & Incident Reporting Fact Sheet Page 4
6.3 What is the Serious Incident Investigation Team and when do they get involved with an incident?
Answer: The Serious Incident Investigation Team is a group of employees from various departments in the plant who are specially trained in incident investigation techniques. The leader of this team together with the Safety and Health Manager will review the incident reports and investigation results. They will make a determination if the incident was serious or involved serious potential which would warrant the activation of this team.
6.4 Who is responsible for follow-up action items?
Answer: Responsibility for each action item needs to be assigned to one of the investigation team members. A realistic completion date should be determined for each item. The investigation team leader should check back with the individual team members by the given date to assure that the item. has been completed. NOTE: Do not assign responsibility for completing an investigation action item to anyone who is not present during the investigation.
K010304