Document 875ry7N1epDBz8QmbMKZdX6d

/ t M- EMORANDUM TO: D.C. Tipton -- EXO LL H.M. Cole - GOB L INDUSTRIAL HYGIENE received FROM: COPY: W.C. Strain* -- EXO LL R.E. Benton- w GOB L C.W. Christopher - EXO LL JV< HMC f/4J ) aa J!gV-srh ptuJr ic,97 H'.________ Tex DATE: July 14, 1987 SUBJECT: REYNOLDS ASBEST0&' CONTROL/RSHGVAL iEROGRAMM * . * *- * * It * * ^ . A follow-up survey* BSPs been completed at all Reynolds ...Facilities audited by th^ corporate asbestos survey team during "1983-1986. The purpose of this follow-up survey was to provide Corporate Management withV: ` sJBrZi'i- 1) The status of the plant progress oh asbestos audits conducted during 1983* - 1986. by ^industrial Hygiene and Central Engineering'." A notebook containing detailed reports of current plant audit status with cost estimates to correct deficiencies has'been forwarded to Industrial Hygiene. .2) A 'dost/time envelope -estimate to carry out a repair/removal/ ... replacement program- ffer asbestos ^containing bulk insulation. The corporate summary of cost to correct bulk insulating asbestos containing material deficiencies is attached. Sherwin is the only plant that would have a problem completing the work within 24 months. Sherwin will require a 1990 completion date assuming funding is approved. we asked the plants"how much money would be required to carry out a removal/repair/replacement program for asbestos Vt; containing bulk insulatibn-in this survey. We also told them that when all location estimates were summarized/ the total dollars required and the-time and money required would be presented to management-. TX TINER IUIC0030582 SUMMARY OJ COST TO CORRECT BULK INSULATING ASBESTOS CONTAINING MATERIAL DEFICIENCIES 14-JU1-87 DIVISION PLANT | COST TO 1 1 REPAIR l 1 ALUMINA |SHERWIN | $1,507,000 2 BUILDING PROS f ASVILLE i $0 3 CAN |SAN FRANSICO | $0 4 CQA&TO |R&D 5th & CARY| $48 5 CQA&TO |R&D SUMMIT | $0 6 ELECTRICAL |MALVERN CABLE | $0 7 ELECTRICAL |LONGVIEW CBL 1 $0 8 ELECTRICAL |TECH CENTER | $0 9 EXTRUSION j GRAND RAPIDS | $0 10 EXTRUSION |EL CAMPO [ $2,100 11 EXTRUSION |LOUISEVILLE 3 | $1,000 12 EXTRUSION |LOUISEVILLE 15 j $0 13 EXTRUSION |BLWD EXTRUS | $0 14 EXTRUSION |TORRANCE | $0 15 MILL PRODUCTS |ALLOYS | $156,000 16 MILL PRODUCTS |McCOOK | $190,000 1" MILL PRODUCTS |BLWD #44 | $0 PACKAGING |GROTTOES | $0 PACKAGING |BLWD PRINT | $0 20 PACKAGING |RICKMOND FOIL j $25,000 21 PACKAGING {LOUISEVILLE 1 | $29,000 22 PACKAGING 1 SOUTHERN GRV | $17,000 23 PACKAGING |DOWNINGTOWN j $2,600 24 PACKAGING |HOT SPRING | $0 25 PACKAGING |TECH CENTER J $0 26 PRIMARY 1ST. LAWRENCE | $22,800 27 PRIMARY 1TROUTDALE | $2,370 28 PRIMARY | LONGVIEW RED | $0 29 PRIMARY 1LISTERHILL | $0 30 PRIMARY |BATON ROUGE | $0 31 PRIMARY | LAKE CHARLES j $0 32 RECLAMATION |AL RECLAMATION] $0 33 RECLAMATION IALRECO | $0 34 RECLAMATION |BLWD RECLAM | $0 35 RECLAMATION 1PROC DEV LAB | $0 36 RECLAMATION {SOUTHERN RECL | $0 37 [ 1 1 TOTAL | $1,954,918 1 COST TO 1 REMOVE 1 $13,500 f $0 1 $30,000 1 $0 I $0 I $0 1 $0 1 $0 1 $7,200 1 $0 $0 $0 0 $0 $37,000 $0 $0 $0 $0 $14,000 $20,000 $0 $2,000 l $0 $0 $4,320 $3,500 1 $0 I $0 I $0 1 $0 1 $0 i $0 i $0 1 $0 1 $0 1 1 $131,520 | COST TO | REPLACE [ $2,238,500 f $0 j $0 $104 1 $0 1 $36,200 1 $5,600 1 $0 j $22,220 | $0 | $0 | $0 1 $0 1 $0 I $65,000 | $10,000 | $0 | $181,000 | $122,800 1 $50,000 j $0' | $12,000 | $0 | $0 | $0 j $176,475 | $24,980 | $28,000 j $24,920 | $0 1 $0 1 $0 1 $0 1 $0 1 $0 | $0 [ 1 | $2,997,799 { PLANT | TOTAL | $3,759,000 [ $0 1 $30,000 { $152 1 $0 j $36,200 | $5,600 | $0 j $29,420 i $2,100 | $1,000 I $0 I $0 1 $0 | $258,000 { $200,000 1 $0 j $181,000 | $122,800 j $89,000 1 $49,000 | $29,000 1 $4,600 1 $0 j $0 | $203,595 { $30,850 | $28,000 { $24,920 | $0 1 $0 { $0 { $0 1 $0 1 $0 1 $0 1 I j $5,084,237 PLANTS NOT INCLUDED BECAUSE OF DECOMMISIONING AND DEMOLITION BY OUTSIDE CONTRACTORS PRIMARY PRIMARY PRIMARY PRIMARY ALUMINA SAN PATRICIO PATTERSON JONES MILLS SOUTH LISTERHILL HURRICAN CREEK TX TINER RMC0030583 SUMMARY OF COST TO CORRECT BULK INSULATING ASBESTOS CONTAINING MATERIAL DEFICIENCIES 14-JU1-87 DIVISION PLANT | COST TO COST TO | COST TO [ PLANT 1 1 REPAIR REMOVE | REPLACE [ TOTAL 1 ALUMINA 1 |SHERWIN 2 MILL PRODUCTS j ALLOYS 3 PRIMARY |ST. LAWRENCE | 51,507,000 | $156,000 | $22,800 $13,500 [ $2,238,500 [ $3,759,000 $37,000 [ $65,000 j $258,000 $4,320 | $176,475 | $203,595 4 MILL PRODUCTS |McCOOK 5 PACKAGING |GROTTOES | $190,000 | $0 $0 | $10,000 i $200,000 $0 | $181,000 [ $181,000 6 PACKAGING |BLWD PRINT | $0 $0 [ $122,800 [ $122,800 7 PACKAGING IRICKMOND FOIL | $25,000 $14,000 | $50,000 | $89,000 8 PACKAGING |LOUISEVILLE 1 | $29,000 $20,000 [ $0 | $49,000 9 ELECTRICAL [MALVERN CABLE | $0 $0 | $36,200 | $36,200 10 PRIMARY |TROUTDALE | $2,370 $3,500 | $24,980 | $30,850 11 CAN |SAN FRANSICO | $0 $30,000 | $0 | $30,000 12 EXTRUSION |GRAND RAPIDS | $0 $7,200 [ $22,220 | $29,420 13 PACKAGING |SOUTHERN GRV | $17,000 $0 | $12,000 [ $29,000 14 PRIMARY |LONGVIEW RED | $0 $0 [ $28,000 [ $28,000 15 PRIMARY |LISTERHILL | $0 $0 1 $24,920 | $24,920 16 ELECTRICAL |LONGVIEW CBL | $0 $0 [ $5,600 | $5,600 17 PACKAGING i < XTRUSION |DOWNINGTOWN |EL CAMPO | | $2,600 $2,100 $2,000 [ $0 | $0 | $0 | $4,600 $2,100 EXTRUSION [LOUISEVILLE 3 j $1,000 $0 | $0 | $1,000 20 CQA&TO (R&D 5th & CARY| $48 $0 $104 | $152 21 RECLAMATION | AL RECLAMATION! $0 $0 1 $0 | $0 22 RECLAMATION [ALRECO | $0 $0 } $0 [ $0 23 BUILDING PRDS |ASVILLE 1 $0 $0 I $0 | $0 24 PRIMARY j BATON ROUGE j $0 $0 1 $0 | $0 25 MILL PRODUCTS |BLWD #44 j $0 $0 ! $0 | $0 26 EXTRUSION jBLWD EXTRUS | $0 $0 j $0 | $0 27 RECLAMATION j BLWD RECLAM [ $0 $0 [ $0 [ $0 28 PACKAGING 1 HOT SPRING | $0 $0 ! $0 | $0 29 PRIMARY [LAKE CHARLES | $0 $0 1 $0 | $0 30 EXTRUSION [LOUISEVILLE 15[ $0 $0 I $0 [ $0 31 RECLAMATION [PROC DEV LAB [ $0 $0 1 $0 | $0 32 CQA&TO [ R&D SUMMIT | $0 $0 1 $0 | $0 33 RECLAMATION [SOUTHERN RECL | $0 $0 1 $0 | $0 34 ELECTRICAL J tech CENTER | $0 $0 1 $0 | $0 35 PACKAGING [TECH CENTER | $0 $0 1 $0 [ $0 36 EXTRUSION [TORRANCE [ $0 $0 1 $0 [ $0 37 I 1 1 TOTAL 1i | $1,954,918 $131,520 1 $2,997,799 | $5,084,237 1 [1 PLANTS NOT INCLUDED BECAUSE OF DECOMMISIONING AND DEMOLITION BY OUTSIDE CONTRACTORS [ 1 [ | | | I [ | | | I I 1 1 RIMARY ' PRIMARY PRIMARY PRIMARY ALUMINA SAN PATRICIO PATTERSON JONES MILLS SOUTH LISTERHILL HURRICAN CREEK rx timer RMC0030584 PLANT DOWNINSTCWN LISTERHILL AIIOYS, W.R.&B. S. PIANT N.' PIANT JONES MILLS BAIA CYND* EX*>O* ML* - PHOENIX LCNGVTEW CABLE BELLWOCD PRINTING TYPE ASBESTOS PROJECT PIPE INSUIATICN FURNACE INSUIATICN OVEN INSULATICN PIPE INSULATICN MIXER INSUIATICN ENCAPSUIATICN ENCAPSULATION CLEANING DISPOSAL PIPE INSUIATICN PIPE INSUIATICN REPAIR TX TINER RMC0030585