Document 7jdd54NG43LkXYZqBJkOdmNE
CG 03
CODE KY-787-D PKG 34$
0$
PROCESSES ( ) KY-787-D (T)
APPROVED BY: FWP 09/27/82
ISA KJ2K04 _(EfT WGT)
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LOC?ATN CG CODE AG} . ^'^OT
DRY ' WEIGHT
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COMTYP JOB NAME: 03KY787DMT
DRY CONT
NO* PKG
PKG WGT
TOTAL WEIGHT
ACTUAL
USE LBS
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. ________ 100*00
BLEND EQUIP
BALI/ FOR STEP 43; Kty~78?-D,
Liz, /o _# o n 6-3 o r g e t f r o m r /m.
/A/6 T~
(//J 4
USE
N-
C NAME : "KROLOR* YELLOW-MEDIUM
LBS
CODE I
f
"BEFORE USING SV MAKE SURE N-28-D LINE <HYDRO
CHLORIC ACID) IF ANY IS BLANKED OFF**
RUN 60*(990 G) WATER IN V-203* SET AGITATOR ON
I
HIGH SPEED*
WEIGH IN DRUM & POUR- IN (SODIUM SILICATE)
I 250 ' I 32-D- 1
DUMP IN AND STIR 5 M :n *<c h r o me y e l l o w me d iu m)
50X5O IYC-2-B1
RECORD: START//j ?*5.
LOT
FIN
U.........
ACCT LBS
250 2500
ADJUST TO 75* (1275 G) *NOTE VOLUMES HIGHER AN 75* MAY CAUSE DUSTING IN EXHAUST HOOD*
ITH AGITATOR ON LOW SPEED PUMP V-203 THRU HOMOG AT 2400-2600 PSI INTO V-205 WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN OF HOT WATER AT 2400-260 PSI INTO V-205 RECORD: V-205 VOL $-,,* 6 ADJ TO 60* (2100 G> INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
! I
i
I !
IAL.;:
I''" V;
RUNt7iT~ <5?^g T w at er In t g 'v -mi~ s t ar t
AGITATOR
PUMP V-205 THRU HOMOG AT 4800-5200 PSI INTO SV*
RECORD: TIME START
TOTAL MINUTES
3TE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RUN IN 5* (240 G) WATER 6 PUMP
I THRU HOMOG AT 4800-5200 PSI INTO SV
STEP 01 - SET FORMULA SELECTOR TO POSITION
V-24m.OR POSITION 7 (V-244)-
WCAM RESET PB - SET 22 TC IN AUTO
REMOTE (TEMP IS SET AT 190-194F)
RECORD LEVELS & SET R/M COUNTER *1 AS FOLLOWS:
jC 11 LG $*._'/. PRESET *1 32 GAL (LIQUID ALUM)
Sff 13LG SL-J/.. PRESET 96 141 GAL (CALCIUM
(JHl ORIDE 77%) SET/^TRIKE FLOW CONTROLLERS AS FOLLOWS:
3FC1& ' (N-27-D -SULFURIC ACID 60Z- CONTROLLER)
ANUAL
0*64 GPM
20 (N-27-D WATER) IN MANUAL LOCAL 8*36 GPM
(H-27--D/WATER) RATIO
1 *31
N-32-D CONTROLLER) IN MANUAL 0*84 GPM (N-32-D WATER) IN MANUAL LOCAL 7*40 GPM
(N-32-D WATER) IN REMOTE
(N-32-B/WATER) RATIO
1 *76
OPERATOR STEP PB
J
! I
y
I i: M'' 7'
1115-D I 20-A
168 141 :
I 27-0 1 213
OCT i81382
32-D i 1425 I
DU P050102659
LOT* _____ __ COMTYP JOB NAME * 03KY787DMT PAGE 02
DATE PRINTED:10/04/82
EQUIP KENT!
I PAGE 2 ]
CG 03 KY-787-D
0'<Mo
i USE i LBS.
NT- | USE CODE | LBS
3l0"T^f^~Rlc0RD"LEVEL"2LGl^i%"rF~IiL5w'35%"PdLL6u"s5LN~T~-''_"^'
SV ! ,| MAKE-UP PROCEDURE FOR N-27-D
i
SP \JJS ^ADJUST SV TO 48" (2470 G>
1
CP U^l RECORD PM TirCT' ADJ TO 11 .1-11.3 WITH N-7-D
I
(CAUSTIC SODA SOLN) AT 57. <10 PARTS WATER TO 1 i
4 I PART N-7-D)
nl
A
SIPHON INTO SV.. RECORD: PH/^jis
ASSUME 50% I ^SLX-
OPERATOR STEP PB
{
7-D
SP STEP 06/39. AFTER HEAT-UP RECORD: PH f. 1
SV SWITCH 3FC20, 3FC10, 6 8FC20 TO AUTO
1
SP OPERATOR STEP PB
i
SP STEP 10/43. WHEN 3FC20, 8FC10 6 8FC20 FLOWS i
ARE IN LIMITS, SWITCH 3FC10 TO AUTO & PB
|
| SP STEP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE IN {
I' LLIMITS, SWITCH 3FC20 TO REMOTE
1
|>n^OPERATOR STEP PB
i
i2^T DURING STRIKE RECORD: K I SP STEP '.''7'/'
/' "
f ! V-243/V-244
II
1M/46 (30 MIN)
PH . RANGE TIME 9.0-10.0 -51'^
I J 14/47 <60 MIN)
JyC. 9.0-10.0
|I I <1
I1
15/48 (2 HRS)
9.0-10.0
16/49 <2 HRS, 25 MIN) S*t_ 9.0-10.0 jZ'LQf
17/50 (FINAL 3HRS)
%5j 7.5- 8.5 _Zl '5
! i NOTE: IF PH NOT IN RANGE, NOTIFY SUPV 6 NOTE }
I I IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5.
I
i RECORD: PH
ASSUME 77% I
!
1 27-D
\2&PmiLE STRIKING RUN 30.. (234 G) WATER INTO V-3391
129 { ADD IN 7-8 MIN. (DRESiNATE X) CHECK FOR DRAFT | 365
1 -/"IN VENT STACK BEFORE DUMPING.
I
339 \MJ, ADJ TO 49* (382 G> AT 80-100*F
I
6 I^C-T^STIR 5 MlN & RECORD; PH
.5-10.5 >
>$|^rSTIR 15 MIN OR LONGER FORJp STEP 26
I i
W^HfECORD: VOL^X_*J^CALC mL* X 0.78 *<3LtWL I
\M ! SET PRESET #3 ToSj^SeAL FROM S 33
I
fI | $30-A|
II
II
If II
I1 1I
365
385 R
RUN 47 * (360 G) WATER INTO V-385
7 I ADD 6 STIR 2 MIN FOR S 40
ASSUME 50%. I 160 | 7-D I 80
UPTI SP STEP 17/50 AFTER CHECKING PH./ OPERATOR PB. [
I
, |38 Jr-gIFT-IM' (BtrANC FIXE N)
I 44-0 1 T28-AI 110
SV iJJTl SP STEP 23/53. RECORD: prf
(3.7-4.2)
|
SP RUN IN N-7-D FROM S 36 IN 10-12 MIN & STIR S i
.. r-> > MIN
.
/
l
8 \yr\ RECORD: PH(9.0-9.5). ADJ IF NECESSARY & |
T yI
i RECORD: PH_9/L__ I (DILUTE 10 PARTS WATER TO 1 PART)
ZHZASSUME 77% |
ASSUME 50% I
i 27-D | __ I 7-D I
i J (SIPHON N-7-D INTO SV)
I
IJt^^LoPERATOR STEP PB
s'tiQo
^ IJJ^T SIFt IN BLEND BACK: KY-7'S.trD,
'A
STEP 29/58. RECORD: PH
& TIMZfjgMW'/ }
s&AfOR STEP PB
r
n|
STEP 60. BATCH COMPLETE, .
I
J START-Sf;^" I _ J/M^SP STEP
TflNISH `eJ'^^^'oPTRSp"*'
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