Document 7MeejQ7V2B93VwR7yL9OV8aVV
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* UNION * * CARBIOE *
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INTERNAL CORRESPONDENCE
Engineering, Manufacturing r-ajid Technology Services Post Office Box 8361
Central Engineering
Building 2000
Technical Center
South Charleston, WV 25303
October 14, 1986
TO: Mr. B. G. Perry
COPY TO:
Mr. P. 0. Franson Dr. P. R. Kavasmaneck
Mr. W. G. Lilly, Jp'. Mr. C. C. Neely / Mr. S. W. Turtcchl
SUBJECT: Recommended C&P Program - Phase-Out Use of Asbestos-tontalnlnq Materials In Workplace
ECCE7VED oct 20;
CCH
Bob:
In July of this year, you requested on behalf of the Manufacturing Council that a Task Group be assembled to evaluate the Implications for Chemicals and Plastics of continued use of asbestos-containing materials In the workplace. You should be aware that asbestos-containing Insulation
materials were prohibited for new construction and for replacements^ beginning In 1976.
The Task Group, headed by Mr. C. C. Neely, Corporate Fellow Engineering Mechanics, was comprised of the following Individuals and areas of expertise.
L. E. Calvert S. W. Clark G. B. Elder R. W. Engle
Maintenance Health/Safety Corrosion-Materials Valve and Piping Technology
The Task Group has surveyed current and projected Industry practices with regard to the use of asbestos-containing materials and has evaluated current government regulations and made Judgements with regard to future regulations which could Impact on the use of and cost of use of asbestos-containing
materials. Additionally, the Group evaluated the availability and cost effectlveness of substitute materials.
UCC 015841
Hr. B. G. Perry Page 2 October 15, 1986
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Based on available evidence that airborne asbestos In the occupational workplace has proven to be a carcinogen and that cost effective alternative materials are available, or can be developed with relative ease, the Team has recommended that C&P continue to phase out the use of asbestoscontaining materials with-no-purchase or Installation of asbestos-containing materials, without a formal-variance, after January 1 , 1989. Asbestoscontaining materials that are In use and retain their structural and functional Integrity need be .replaced -only If this Integrity Is compromised, or when normal maintenance occurs.
Other recommendations are contained In the attached draft of the C&P Recommended Program.
I want to thank the Task Group for their efforts In this study and for their breadth of Judgement as reflected In the recommendation.
Please let me know of further work you require, or of any questions you may have.
JESrhe Attachment 4701Y
UCC 015842
RECOMMENDED PRACTICE
CENTRAL ENGINEERING
SH-2S6 PAGE 5 OF 6 SEPTEMBER 1SB6
b. At least 10 days before a demolition operation that involves at least 260 linear feet on piping or 160 square feet on other facility components of triable asbestos Materials.
c. At least 20 days before a demolition operation that Involves less than 260 linear feet on piping or 160 square feet on other facility components of friable asbestos materials (EPA requires further advance notice for these demolitions that are shorter in duration).
d. As early as possible before a structurally unsound facility in danger of Innlnent collapse is demolished under an order of a state or local government agency.
2. Text of Notification Letter - A suggested notification letter for the demolition and/or renovation of facilities containing friable asbestos material per requirements of AO CFR 61, Subpart N, Section 146 (c), is:
Fora of Notification
NOTICE OF INTENT TO DEMOLISH OR RENOVATE STRUCTURES, EQUIPMENT OR PIPING INVOKING FRIABLE ASBESTOS INSULATION
1. Name of Owner 2. Address of Owner
Union Carbide Corporation (Location Street Address of facility being demolished or renovated).
3. Description of Facility
Various buildings, equipment and piping used in manufacture and
distribution of chemicals and plastics and also age, site and prior
use of these facilities.
4. Estimate of Quality of Asbestos
Approximate amount of friable asbestos material present in the
facility and explanation of techniques of estimation if estimate for
demolition operation is less than lbu square feet or 260 linear feet.
6. Scheduled Start and Completion Oates
6. Hethod(s) of Demolltlon/Renovation
7. Compliance Procedures
how EPA regulations will be followed
d. Disposal Site
Name and location of site where asbestos waste material will be
deposited_________________________ ________________________________________
. Only parts 1 through 4 are necessary for demolition operations Involving less than 260 linear feet or 160 square feet of friable asbestos material. The name, title, and authority of the State or local government representative who orders the demolition should be aoded to the notification for demolition of structurally unsound facilities. Some states. Including Georgia, New fork. North Carolina, and California, also require notification of demolition and/or renovation operations involving friable asbestos materials.
2.6.3
Key Removal Requirements - For a planned demolition operation or for the total of scheduled renovation
operations In which at least 260 linear feet or 160 square feet of asbestos material Is removed:
I. Friable asbestos materials shall be removed before a demolition or renovation operation If the operation would likely break up or preclude access to the asbestos materials for subsequent removal unless the asbestos materials are on a facility component encased in a material such as concrete or are adequately wetted whenever exposed.
2. If a facility component Is covered or coated with asbestos materials and is removed In sections or units, it shall be carefully lowered, not dropped or thrown, to the ground level and shall have any exposed asbestos materials adequately wetted while cutting or disconnecting.
3. Wetting is not required during renovations If the EPA is requested to confirm that wetting would unavoidably damage equipment. If the EPA confirms this, then a local exhaust ventilation and collection system must be useo to collect asbestos particulates. The exhaust system must exhibit no visible emissions to the outside air or be designed and operated according to 40 CFR 61.164.
UCC 015706
22.5*1.2
RECOMMENDED PRACTICE
SH-266 PAGE 6 OF 6 SEPTEMBER ISbe
CENTRAL ENGINEERING
4. After sections or units of piping or equipment with asbestos materials have been taken out of the facility, the asbestos materials during stripping shall be adequately wetted or shall be collected by a ventilation and collection System as specified In 2.6.3.3.
5. Dust-tight chutes or containers shall be used to lower asbestos material removed or stripped more than SO feet above ground level and not removed In units or sections.
6. All friable asbestos materials that have been removed or stripped shall remain adequately wet until collected for disposal.
7. If the ambient temperature Is below O'C, then the only wetting requirements are those specified In 2.6.3.4 and 2.6.3.6. Equipment or piping coated or covered with asbestos materials shall be removed to the maximum extent possible.
B. For demolition of a structurally unsound facility under the order of a State or local government agency, the portion of the facility that contains friable asbestos materials shall be adequately wetted during the wrecking operation. The wetting requirements specified in 2.6.3.4, 2.6.3.6, 2.6.3.6, and 2.6.3.7 shall also apply to any emergency demolitions.
2.6.4
Key Disposal Requirements
1. Visible emissions shall not occur during the collecting, transporting, or disposal of any asbestos-containing waste material unless the air-cleaning methods specified In 40 CFR Part bl.154 are used to collect asbestos fibers before they escape to the outside air.
2. The disposal method for collecting and transporting asbestos-containing waste materials shall be approved prior to use by the EPA, unless either of these two CPA-approved methods are used:
a. Form all asbestos-containing waste material Into nonfrlable pellets or other shapes, or
b. Adequately wet and seal while wet In leak-tight containers all asbestos-containing waste material. The waste containers shall be labeled according to Section 2.2.4.
3. The disposal site for asbestos-containing waste material shall have no visible emissions, or the disposed material shall be covered within 24 hours with at least six Inches of nonasbestos-contalning material or with an effective resinous or petroleua-based dust suppression agent (waste crankcase oil Is not acceptable.) Alternative methods for controlling asbestos emissions must have EPA approval before being Implemented.
4. Either a natural barrier or a fence shall adequately deter (as determined by the EPA upon request and supply of appropriate Information) public access to the waste disposal site. If fenced, then warning signs (20* x 14*) shall be posted at all entrances and at intervals no greater than 330 feet along the perimeter of the sections of the Site where asbestos-containing material Is deposited. The signs shall state:
AS8EST0S WASTE DISPOSAL SITE DO NOT CREATE DUST
SHEATHING ASBESTOS IS HAZARDOUS TO YOUR HEALTH
2.7 AUDITS
2.7.1
Each location shall periodically audit this procedure to ensure understanding and compliance.
22.5.1.2
UCC 015707