Document 7MdavpOYqQywO47jR5x78p786
PROCEEDINGS
of the
National Safety Council
SIXTH ANNUAL SAFETY CONGRESS
Held at the HOTEL ASTOR
New York City September 10, 11, 12, 13 and 14, 1917
The National Safety Counc
This is the day and age of progressive co-operation--a time wl men are realizing, more than ever before, their individual obligat to society. This is demonstrated by a great revival of interest civics, sociology,. and philanthropy, and nowhere is it. taking m< definite form than in the crusade for accident prevention. The slo| Safety First is becoming as familiar as a folk story; it is spread like wildfire, and the'industries, railroads, public service corporate and national and state organizations are intently studying problem.
A wonderful co-operation is apparent from this Book of Proce*
ings of the Sixth Annual Congress of the National Safety Council
it establishes a landmark in the progress of safety. To gather
gether one hundred and fifty-seven speakers and over fifteen hundi
executives and safety engineers to discuss the various practi
problems and to discover ways and means of lessening accidents
an accomplishment in itself justifying the organization and
operative idea in the Council.
.
In spite of the war, safety enthusiasts and hardworking busim men in the varied activities represented by the Sections have enabl the officers of the Council to produce this book. It will take place in all parts of the world as the last word in expression a methods for saving life and limb.
The Executive Committee of the Council-, after mature delibi ation, decided to issue the proceedings of the various Sections pamphlet form. The volume of general proceedings will be sent each member, together with a copy of the Sectional pamphlet dxrec
member; however, copies of other Sectional pamphlets may be secured upon request. They are as follows:
Automotive, Car Builders, Chemical, Electric Street Railway, Foundry, Governmental, Iron and Steel,
Marine and Navigation,
Mining,
Paper and Pulp,
Public Utilities,
Railroad,
Textile, .
Woodworking.
The general index has been prepared with great care. It is in cluded at the end of the book of general proceedings and of .each Sectional pamphlet.
To economize space the generous applause rewarding the thought and effort of the speakers has been omitted, except during the patriotic banquet session.
The Council thanks each contributor for his splendid co-operation in making the Sixth Annual Safety Congress a success and for draw ing upon his store of knowledge and experience to the benefit of the entire membership.
The Executive Committee.
Chicago, 111., Nov. 27. 1917.
CONTENTS
' PAC
Business Meeting.. ...........................,.................................:.......................................
General Session...................
5
General Round Table Meeting................................................................................ 12
Banquet..................................................................................................................................... 16
Health Service Sectional Meeting....................................................................... ig
Public Safety Division...............................
34
Local Council Officers' and Committeemen's Meeting.......................... 36
Local Council Reports. . T..................................
37
Paper and Pulp Sectional Meeting. ............................................................ . 41
Textile Sectional Meeting.............................................
45
Public "Utilities Sectional Meeting.................................................................. 48
Governmental Sectional Meeting..................................................................... 53
Marine and Navigation Sectional Meeting...........................,................... 59
Electric Street Railway Sectional Meeting............................................. 61
Foundry Sectional Meeting........................................................
68
Automotive Sectional Meeting.................................................
75
Chemical Sectional Meeting. .....................................................
82-
Car Builders' Sectional Meeting.......................................................................... 87.
Steam Railroad Sectional Meeting...........................................................................94
Woodworking Sectional Meeting.-........................................
m
Iron and Steel Sectional Meeting..................................................................... 114
Mining Sectional Meeting...........................................................
132;
National Safety Council
Business Meeting
; New York City
Sept. 11, 1917
LEW R. PALMER, President, Presiding Officer
TUESDAY MORNING SESSION
HE meeting- was called to order by Mr. Lew R. Palmer, the
T President, shortly after io a. m. President Palmer: Ladies and Gentlemen: Dr. Hillis, being called away from the city unexpectedly, we will ask our past-Presi dent, Mr. Arthur T. Morey, to open our 1917 Congress with prayer.-
INVOCATION. Mr. Arthur T. Morey, Commonwealth Steel Company,
Granite City, III. Our Great Father, we thank Thee for all Thou art, and what Thou has meant to this great Safety movement. We ask Thy blessing on this assembly, and that Thy wisdom only may guide its deliberations and purposes; and, oh God, may all men everywhere so know and understand Thy love, that they see clearly that they are their brothers' keepers; so knowing and understanding the fact of God that they manifest the brotherhood of man; may all men and all nations come to see that carelessness and negligence and accidents, that injustice and selfishness and strife and war are not of Thv
2 SLvth Safety Congress
will, but that under Thy government is only justice and safety and good for all men, and that only Thy law, national and international, can bring "that peace that passeth understanding"; and may Thou give strength and wisdom to these men who are leading the safety movement, to these men leading other men; to these men leading nations; that their leadership may -be sought; that all men will be safe; and that all men will be free. Amen.
President Palmer: The first oi'der of business is the address of welcome. Mr. Marcus A. Dow, of our Local Council.
ADDRESS OF WELCOME.
Marcus A. Dow, General Safety Agent, New York Central
Lines.
Ladies and Gentlemen of. the 1917 Annual Congress of the
National Safety Council--In welcoming you here, I feel as though
I ought to begin by apologizing on behalf of the New York Local
for not having done more for your entertainment while you are
here. However, it was decided by your Executive Committee, and
I - think wisely, in view of the serious condition* of our national
affairs at this time, that any effort toward special entertainment
should be abandoned. Therefore, we have done nothing in the
way of preparing an elaborate program of entertainment. However,
we are none the less delighted to have you with us.
New York is a wonderful city and I doubt very much if even
our very energetic Entertainment Committee could have prepared
a program of entertainment that would in any way compete with the
many attractions you will find surrounding you. For instance, within
ten minutes' walk of this hotel are located forty-five first-class the
aters, not including those exclusively devoted to moving pictures.
New York has more high buildings and more torn up streets than
any city in the world. v
' cs.,
A friend of mine recently remarked that torn .up streets was a
sign of progress, but to my own certain knowledge New York City
has- for the past ten years been in a continuous state of progressive
upheaval.
I am particularly .glad to welcome the ladies. They will find -a
paradise of department stores, such as they have never pictured
even in their most wonderful dreams. The weather man has prom-
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3
ised to give us good weather, so I think that even with our hands
tied we can promise you a fairly pleasant week.
It seems quite fitting that you should gather here in the shadow
of the Statue of Liberty, that symbol of justice and freedom, be
cause your work is essentially in the interest of justice and freedom
from accidents. I think, perhaps, that in some respects this Con
gress will be one of the most important you have ever held, because
of the inestimable value your work can be at this time to the Nation
in its hour of need.
A few days ago, over on our principal thoroughfare, we listened
for hours to the. incessant tramp of feet of thousands of soldiers.
New York's vanguard of that valiant army, marching on its way to
defend the principles of justice to humanity for all the world. Today
you are gathered here and will soon go forth as the representatives
of another great army, pledged also to uphold the principles of
justice to humanity hr the field of industry. It seems to me that
your great duty at this time should be to inspire and to encourage
the great industrial army of America to put forth its best efforts
to win the war that is being waged for the freedom of humanity
from the yoke of oppression and suffering.
Let me urge upon you that you do not let your enthusiasm, your
determination, your sincerity of purpose, terminate with the ses
sions of this Congress. May you return to your various fields of
endeavor and put into practical operation the many methods for
human betterment and increased efficiency in our industries which
will be developed in your meetings.
'
In conclusion, about the only thing I can say is that I congratu
late you upon the splendid achievements you have made and I urge
you to a renewed effort in your noble and lofty work. We welcome
you to New York with a sincerity that springs from 'way down deep
in the heart, and I am sure that the sentiment which every member
of the New York Local would have me express to you is contained
in a few lines which tell of the "Glad-to-see-you" feeling: ' .3.:
The glad-to-see-you treatment is great for human, ills, 'Tis better than prescriptions and a multitude of pills Today a man may grumble, and feel downcast and blue. The glad-to-see-you- treatment will make him smile anew. A man may feel depressed, resolved to quit the fight, Your smile and "glad-to-see-you" may cheer and set him right.
1
So if through life you carry this cheerful phrase with you it is a certainty that the angels will be glad to see you, too.
\t 't 4 Sixth Safety Congress
COMMITTEE OF INSPECTORS OF ELECTION.
President Palmer : 1 know that I voice the sentiment of our
members in thanking- Mr. Dow for this hearty welcome.
.
There is a quorum present and unless there is objection we will
dispense with the roll call. The first order of business is the ap
pointment of a Committee of Inspectors of Election.
Secretary Cameron : H. B. Adams, V. R. Currie, and H. L.
Gannett.
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President Palmer : Will you kindly confer with the Secretary
in preparing- the list of proxies ?
ANNUAL ADDRESS OF PRESIDENT.
Lew R. Palmer, Pennsylvania Department of Labor and . Industry, President.
He is a slave who fears to speak
For the fallen and weak;
He is a slave who fears to be, Though in the right, Counted with two or three.
--Lowell.
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Ladies and Gentlemen, Fellow Members: Again we are met to
rededicate ourselves to the fulfillment of the high purpose for which
our Council was organized.
A year ago, at Detroit, we added to our list of executive officials
the office of General Manager. The wisdom of that act, and of the
selection made, is, to my mind, borne out by the results attained
which have been recorded in the splendid report of W. H. Cameron.
Last year we referred with pride to the rapid growth of our
Council in the few years of its existence.
Today we learn that, even under extraordinary conditions, with
our Nation shaken from coast to coast by events of world-wide im
portance, we have made a new record, 68 per cent increase in
membership.
.
This is indeed an achievement of which wre may well be proud,
and your President and your Executive Committee join with you
in congratulating Mr. Cameron and our loyal office force, who, dur
ing the past year, have so successfully promoted the cause of uni
versal safety.
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5
TRULY, THIS IS WORK WELL DONE. "
It will be entirely fitting on this, the fifth, anniversary of the birth of a great national movement, to pause for a moment and look back upon our starting point, and to pay tribute to some few of the strong men who have assisted in making possible the success we thus far enjoy.
' DR. EDWIN A. STEINER,
Whose eloquent prayer brought our Council into existence, spoke not only as a minister, but as a man raised from the ranks of labor, thus symbolizing both the. spirit and the body. Well may we repeat from that prayer today:
"May our consideration of the safety of labor and the toiler be re-warded by a higher respect for humanity as a -whole, a greater regard for law, a purer and deeper and higher patriotism, and may this great country con tinue to be the beacon to the -world, lighting toward liberty and toward progress. May the work of this Congress be a contribtction toward that end "
Thus was laid the cornerstone of a national institution, its em
blem the white cross of universal safety.
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Those who met together for the first time at Milwaukee, in 1912,
will long remember that tower of strength among the pioneers who
have blazed the trail for safety--our first honorary member--Dr.
Joseph A. Holmes.
A kindly, noble spirit; a heart as big as the broad country he
traveled for the cause he loved.
Since then he "has solved that great mystery--the exchange of
worlds."
.
May Ave never forget to cherish his memory as one who--like
the Master he served so well--gave himself for the good of man.
Among the many inspiring messages that launched our Council
on its voyage of progress is .recorded one whose theme stands as
the theme of the Council:
WE ARE OUR BROTHER'S KEEPER.
All who have been associated with the early development of our organization, from the laying of the cornerstone to the formation
6 . Sixth Safety Congress *
of its well-developed foundation as we see it today, will recognize the author as the man who stood at the helm in 1914-15, and with that rare tact, perfect poise and constructive genius of a born leader, guided the affairs of our Council with such thoughtful--yes prayer ful--consideration that the success of today was in a large* measure made possible.
TO R. W. CAMPBELL
We, as an organization, owe much, and we, as individuals, who have been privileged to work with him, have found a friendship that will live long in the hearts of his co-workers, inspired by his devotion to our common cause and to the higher ideals of which our work is but an expression.
ARTHUR T. MOREY
Bore the presidential mantle as could few others; his splendid work is of today, and none question the high place his masterly, brotherly effort deserves.
Great as has been the work done by these men, it would have gone for naught had they not enjoyed the support of the entire membership.
Professing the brotherhood of man--our emblem symbolizing un selfish service--quite naturally the administration of the affairs of the Council has been developed along democratic lines.
Last year the Chairmen of the various Sections into which our Council is divided--who are elected directly by the members--were made a part of your Executive Committee, it being our purpose in this way to bring the governing body into close contact with the individual member, thus insuring democratic administration.
SO MUCH FOR THE PAST. WHAT OF THE FUTURE ?
Great as has been our development in the past, far greater is
the promise of the future.
'.
Only a brief outline is permitted me, but these few facts should
be presented.
.
Ind-icstrial Safety.
.
Sixteen thousand individual representatives on the firing line.
Five million safety bulletins for 5,000,000 workers.
*
Willing hands ; generous hearts; giving time, thought and money
toward the protection of our ever increasing industrial army now in
the trenches of labor.
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These stand today the safeguard of our Nation, and on their loyal service depends the success of our Allied armies at the front, fighting our fight for humanity--for world democracy.
'
Public Safety.
Sixty thousand preventable deaths. Against this appalling slaughter and the millions of serious acci dents resulting from like causes--that only adds to our shame. Let us interpose an organization equipped to educate against this crime of carelessness.
Train the child in the way he should go, and he will not depart from it.--Proverbs 22-6.
The lips of the righteous feed many, but fools die for want of wisdom.--Proverbs 10-21.
Marine Safety. Uncharted, unfathomed, unlimited in possibilities.
Organised Labor.
As a whole still unorganized for safety. One would be short-sighted indeed if in this field alone he did
not recognize a work well worth a lifetime of devotion. As we see it also, safety is but the entering wedge whereby a
better understanding can be developed between' the employer and the employe. With it must come a frank discussion of one vital problem, the solution of which works for their mutual benefit.
Having found that the co-operative plan really works for the good of all in this one instance, does it not stand to reason that the circle of application will grow, become larger and larger until, through faith in each other,, the contending forces will be led out of the wilder ness of strife and misunderstanding into the promised land of indus trial peace--made a fact through a square deal for all?
International Safety.
Universal safety walks hand in hand with universal peace, at
tained only through co-operative effort; by meeting our problems,
national and international, "with malice toward hone, with
CHARITY FOR ALL.'"
`
s Sixth Safety Congress
REPORTS OF OFFICERS AND COMMITTEES.
President Palmer : Mr. Secretary, may we call upon you for the report and disposal of unapproved minutes.
Secretary Camekon : The minutes of the last annual meeting' are contained in a volume of 1,543 pages. (Laughter.)
Captain William P. Wkite : I move that the reading be dis pensed with.
President Palmer: I think the motion is quite in order. Do I hear a seconder? (Seconded.) The motion is carried. The first report we have is from the Secretary-Treasurer.
The Secretary-Treasurer: Mr. Chairman and gentlemen, you have already received the annual report of the Secretary and Treasurer. There is very little to add to it. I am required by the by-laws of the Council to make a supplementary report.
REPORT OF THE SECRETARY.
William H. Cameron, Secretary.
Chicago, III., Aug. i, 1917.--To the Members of the National Safety Council--Gentlemen: The Council has grown prodigiously during the past year--the membership has increased sixty-eight per cent! You may admi' that we have been successful in building up a great membership, but have we lived up to every opportunity, of rendering maximum service to the manifold interests represented in the Council ? Have we contributed our utmost toward a better civil ization ; have we done our work in furthering the Democratic idea in industry? Are we accomplishing our mission--the promotion of the welfare and happiness of the human race?
The lessening o f the number of accidents cannot be brought about without such a result following inevitably. When the attitude of em ployers and employes towards Safety is right, both will co-operate for the elimination of accidents. Recognizing this truth, you have worked hard throughout the year to establish safe conditions of em ployment and safe practices. Because of the slight increase in the number of accidents reported in 1916, as compared with the 1915 record, some o f you mayr have become discouraged; but when last }rear's results are compared with 1906, and the abnormal labor situ ation and the extraordinary pressure and turmoil of business are taken into consideration, there is ample reason for encouragement.
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The industries will never permit a return of the old careless attitude toward accidents. With three thousand three hundred members of the Council working1 day in and day ottt on the Safety problem, higher standards are being established for the protection of the life and health of the workers, and fewer lives will' be lost and few cripples burden humanity. Today the United States, through its organized activities for Safety, is leading the world. The lesson has been learned that it is possible to stop many accidents and thus con tribute toward the welfare of the individual and of the Nation.
THE RECORD FOR I916-I7.
The Council is four years old, and in these few years has built
up a membership equal to. many of our best known National Associ
ations. My third annual report showed the membership to be 2,120;
1,447 members have been added during the year--an increase of 68
per cent; 274 members, for various reasons, have not renewed their
memberships, or have been dropped from the records, leaving the
total membership, as of July 31, 1917, 3,293, with over 15,400 rep
resentatives and 4,500,000 workmen.
The financial statement will show the income from dues to have
been some $77,000 for^the year. Every bill and obligation is fully
paid, and we have a surplus of cash and unpaid dues of over $7,000.
You are to be congratulated that we thus close a fiscal year of large
accomplishments without a penny of indebtedness and with a mod
erate balance to our credit--all done on dues of members for services
rendered and without contributions of any nature. The income for
the first seven months of the calendar year, 1917, would indicate
that the income for the year will amount to one hundred thousand
dollars.
'
_ The Council's receipts have been large, but it must be remem
bered that it started without capital, and that it has to build its organ
ization and facilities for doing work solely out of its income.
Starting with a single salaried official, your Council's staff has been
steadily increased until now it numbers twenty. The National
headquarters have been moved three times to get the increased facil
ities needed.
One of the important accomplishments during the year has been
the establishment by this organization of facilities to properly and
promptly meet your requirements for service, and today the Council
is in a position to respond to almost any demand made upon it. The
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io Sixth Safety Congress
body of business men, and neither the war nor any o.ther contin gency can interrupt its splendid work for humanity.
Unceasing efforts have been devoted to the planning of economy of administration, and it is important that you should remember that in spite of the large increase in the cost of every item comprising the service, as well as the concomitant increase in salaries, the Coun cil's service has been augmented and improved without an additional cent of dues. Had the cost of materials this year been the same as in 1915 (when the present dues were fixed), service could have been considerably augmented and would also have assured that reserve your Executive Committee believes it necessary to provide for emer gencies and contingencies.
the cotnsrcii/s activities.
The bulletin service has been maintained every week. The bulle
tins have been greatly improved and are all now printed in two colors.
The large-sized bulletins have been popular and the number of extra
copies have averaged fifty thousand per month. The Sectional
series have been increased and improved. Over five million of these
bulletins have been mailed during the year, and they are not only
teaching our American members, but our service reaches one hundred
and fifty members residing in nine foreign countries.
The Council's information bureau and library has been doubled
in size. It is believed by some of your ^far-seeing Executive Com
mitteemen that the ultimate destiny of the Council is to train its
members to come to our headquarters for the collective experience
of the world on accident prevention and welfare subjects. We are
working with this end in view.
The Fifth Annual Safety Congress was attended .by over twenty-
one hundred representatives of the Council. For the first time a
splendid commercial exhibit was provided in a separate building
and the result demonstrated the value of giving the world an exhibi
tion of the latest developments in Safety devices. The proceedings
of the Congress were published in a volume of i,543 pages, at a cost
of over $5,000.
-
Eleven Local Councils were organized or reorganized during the
year, as well as two State Councils. Thirty-three of these State and
Local Organizations have now been established. Mr. C. W\ Price
entered the Council's service as its Field Secretary, September 1
last, and has demonstrated the needfulness of organized local efforts
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II
to discuss ways and means of preventing- accidents. Plans are being
made to add another Field Secretary to the staff of the Council and
to give increased Safety service in field work next year.
The various Sectional and Local Council officers and commit
teemen are entitled to unqualified praise for the enthusiastic and
practical manner in which they have organized their work, including
the preparation of bulletins. Safe Practices pamphlets, meetings, etc.,
and for planning their part of the annual Congress to be held in
New York next September.
'
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When the United States entered the war, your officers and Execu
tive Committee immediately offered the services of the Council to the
Council of National Defense. Your President, Mr. L. R. Palmer,
has made dozens of trips to Washington, and has taken the leadership
in preparing plans for assisting the Government in supervising the
Safety of workmen in its plants during the war. Out of these activ
ities there came a request from the United States Employees Com
pensation Commission for skilled aid in directing and supervising
Safety survej^s in all of the Government Navy Yards and Arsenals.
Mr. Price entered the Commission's service May 15 for this purpose
and expects to complete his work within a few weeks. Too much
praise cannot be given to members who met every request for supply
ing, free of expense to the Government, the services of their engi- -
neers and assistants to make these surveys, and demonstrate to the
Army and Navy Departments that organized Safety work must be
established in all of their plants.
The new Danger Emblem approved by you at the Fifth Annual
Congress has grown in popularity, and your officers have fostered a
growing interest in a thorough trial of its merits.
SAFE PRACTICES.
The Safe Practices Committee has done valiant work; you have already received six of the Safe Practices pamphlets on the subjects of "Ladders," "Stairs and Stairways," "Boiler-Rooms," "Crane Con struction and Safe Practices," "Belt Shifters and Belt Chippers," and "Knots, Bends, Hitches and Slings." Six additional pamphlets are now in process, and from this time forth it is hoped there will be no interruption in the regular distribution month by month of one of these pamphlets. They form the most comprehensive and practical presentation of information upon the subjects treated yet extant in the United States. Special and traveling exhibits; safety
12 Sixth Safety Congress
meeting's in the plants of members; Fire and Accident Prevention Day ; the constant promotion of the sale of the "Sure Pop" book; the work of the new Committee to promote Safety education in the schools; and the dozens of other specific activities pushed forward by the Council, day in and day out, justify the need for a National Clearing House of Information. These activities also warrant the steady co-operative effort by the members of the Council to learn how to prevent accidents, to educate Safety Committees and the public as to the real facts connected with needless accidents,. and to propa gate continuously the Safety idea and make it an integral part of American life and a growing influence in foreign countries.
Your Executive Committee and Officers believe that the Council is organized upon a sound economic principle--that it is "good business" to provide to a large body of employers the bulletins and other publications they must have to educate managers, superin tendents, foremen and workmen, as to accident causes and remedies. So long as the work of the Council proceeds along practical lines there seems to be no limit to the service it can render to members on all aspects of the human relation to industry. Plans for future work will keep pace with the opportunities presented.
Too much praise could not be given to the hundreds of splendid
men who are doing so much constructive work quietly, yet effectively,
upon Committees of the Council, and only through this and other co
operative work is it possible to provide the service you have received.
Many of ottr members have also loyally helped us in the getting of
new memberships, and in the supplying of photographs, ideas, etc.,
for our Bulletin Service.
.
Occasionally someone says, "So many men are being killed in the war that I haven't courage to continue my Safety work." Surely this is an illogical, poor-spirited attitude towards our great public and industrial accident problem. The lamentable truth that millions of men are being killed and maimed in the war is an added reason why we should try to reduce the tens of thousands of accident casual ties in America.
Every existing social agency in our country must work more pro ductively and more comprehensively than ever before to stop the needless waste of life and limb. Let us co-operate to double our membership next year and to establish beyond the shadow of a doubt the principle of maintaining safety in the industries, safety in the homes and safety in public places.
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FINANCIAL STATEMENT.
STATEMENT OF RECEIPTS AND DISBURSEMENTS FOR THE YEAR ENDED
JULY 31, I917.
Receipts:
.
Membership dues:
Active .................................................$69,321.16
! Associate ........................................ 1,285.42
'
$70,606.58
Less refund of dues. ......
307.12 $70,299.46
Sales of pamphlets, bulletins,
books and miscellaneous re
ceipts ..................................................
, 6,291.05
Loans : Amounts . borrowed
from banks and officers for
current expenses..........................$ 5,750.00
Less repaid....................................... 5,750.00
Cash balance Aug. 1, 1916 : On hand..........................................$ In bank.............................................
102.36 2,006.70
2,109.06 $78,699.57
Disbursements:
Salaries of General Manager, Assistant
Secretary and office staff...................................$21,976.47
Office printing, stationery and supplies. . . . 2,351.89
Office furniture and equipment.......................... 1,740.67
Postage............................................................................
2,630.48
Rent of general office......................
2,695.00
Traveling expense......................................................... 2,063.61
Telephone and telegraph.. .....................................
872.69
General office expense................................................. 1,658.61
Membership solicitation expense....................... 3,914.76
National committee work.......................................
307.35
Traveling"safety exhibits...........................................
36.17
Advance on account of survey in connection
with United States Employes' Compen
sation Commission...................................................
500.00
Expenses of various Local Councils , ...... 6,276.72
14 Sixth Safety Congress
Expenses connected with distribution of "Sure Pop" book.........................................
"Safe Practices" pamphlets................................... Annual Congress expense........................................ Weekly bulletin service................................................ Sectional activity expense (including print
ing bulletins, pamphlets, etc.).......................
193.05 1,002.22 8,054.45 17,195.80
3,747.80
Cash Balance July 31, 1917:
Cash on hand........................................$ 202.36 Cash in bank........................................... 1,279.47
1,481.83 $78,699-37
We have examined the above statement of receipts and disburse
ments of the National Safety Council, have compared it with the
books and vouchers and have found it correct.
Deloitte, Plender, Griffiths & Co.,
Chicago, Aug. 14, 1917.
Accountants and Auditors.
President Palmer: We will call upon the Chairman of the Finance Committee for his report.
REPORT OF THE FINANCE COMMITTEE.
Mr. Chairman and Adembers of the National Safety Council: On behalf of your Finance Committee I again congratulate you on the continued growth of your Council and upon its financial record
for the fiscal year ending July 31, 1917. To have convinced and
enthused over thirty-four hundred industries, railroads, insurance companies, associations and individuals of the merits and needs for organized accident prevention work within the short period of less than four years, is a masterly accomplishment; and to have financed the Council's activities upon the principle of giving full measure of service for the annual dues paid has set a new and commendable standard for co-operative associations. Not the least interesting result is the proof that the collective method for exchanging ideas, experiences and information in a great business and educational project, such as the Council's, is both wise and productive.
Your Council is demonstrating to. the industries and to the people of America and the world that business men will generously support
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an association when it is conducted upon the principle of giving full
value in service and relies upon the merit and value of this service
for its support-
Above everything else, you are to be commended for the in
dubitable proof that you are increasingly interested in your responsi
bilities for the conservation and preservation of every human life
entrusted to your care. You are not permitting the rigors of war to
lessen your efforts to preserve every man and woman iri your employ
from accidental injury, and it seems to me that your realization of
the- efficiencies and economies resulting from your Safety efforts
is one of the important .developments of business methods during
the past decade.
.'
ANALYSIS OF FINANCIAL CONDITION.
. We have taken a glimpse of the general results of the work of
the Council; now let us analyze the present financial condition of
your organization. The Secretary and Treasurer's report shows
an increase of 68 per cent in membership and 60 per cent in income,
and that the income of the Council was $7,000.00 more than the
amount anticipated by our last annual report. The headquarters
of the Council have been moved to larger offices and the ` facilities
have been built up out of our income, and today the offices and staff
are so well organized that we may safely assume that the Council is
equipped to perform its tasks at the average rate of increase per year.
It is also true that our direct service, in the form of publications,
has been standardized, increased and improved, and I believe that
it will be further improved.
,
'
These are very pleasant and encouraging statements, yet while we
are congratulating ourselves on our remarkable success we think
your attention should be sharply directed to the following facts:
(1) Although the total income for the fiscal year approximated
$77,000.00 the cash balance was less than $1,500.00. As of July 31
there was some $4,000.00 outstanding in unpaid dues (this is about
the present average .indebtedness to the Council from month to
month). A large percentage of this amount will eventually reach
our treasury. A further item shows $3,000.00 worth of bulletins on
hand for future distribution. After writing off a liberal amount
for depreciation of office furniture and equipment we believe
$2,500.00 is a fair amount' to charge to assets for this equipment.
The several accounts enumerated total $7,000.00 and may be ac-
16 ~
Si.vth Safety Congress.
. (2) Happily the Council has not been hampered in the orderly conduct of its affairs by fire or other disasters (of course, we carry fire insurance) and neither illness nor important changes in the working staff has interfered with maximum production in service day by day, so I can repeat what 1 have said to you in previous re ports, viz.: That every good business principle of economy has been exercised in the expenditure of our income, and each depart ment of the service has been developed and managed upon a budget approved by the Executive Committee from the amount set apart and in most instances carefully adhered to.
(3) We must, therefore, look upon our financial condition as 9f July 31, 1917, to mean that we have assets in memberships of over $70,000.00 and $1,500.00 of cash assets in the bank, with a probable expenditure of $87,000.00 to carry on only the activities and service now maintained. The only warrant the officers have for continuing a program of enterprise, initiative and progress is the renewals of membership dues and income from new memberships. In other words, no funds except such small excess of new membership dues as may be received would seem to be available for financing the increasing need for expansion in industrial and public Safety work in the field and augmenting the production of publications through the engineering and editorial staffs at headquarters.
(4) It will be apparent to every business man and every execu tive that the Council should have a larger working capital with which to finance the new educational projects agreed upon from time to time, and to establish upon a stronger commercial basis the large expenditures it must make from time to time to maintain and im prove the weekly bulletin and other publication services. Last year the Council undertook an obligation of possibly $8,000.00, to be paid throughout the year, to increase the service in one specific line with out having a cent of money on hand at the time to make certain its fulfillment. While increases in memberships and renewals of exist ing memberships enabled the Officers to pay every obligation, we feel the'time has come when you should meet the increasing expenses and needs of the Council and enable your Officers to increase and improve the service by. building up a surplus which will warrant it in continuing a progressive, though conservative, progress, and not relying in the future solely upon prospective income.
(5) When you remember the value of the Council's definite
weekly, monthly and other services for each $5.00 of membership dues and that the authorized $5.00- horizontal increase in dues was
Business Meeling
17
put into effi^t in the spring- of 1915, and take into consideration
that the cost of materials and other items has increased 100 to 300
per cent, it seems to me that as progressive business men you should
be willing to pay a slight increase in the dues to assure your Officers
that financial support of which they stand in such great need in con
ducting and managing your service.
.
INCREASE OF DUES.
An increase of 50 per cent in each of the various classifications of
membership would mean very little to each member, but upon the
present basis of membership alone the Council's income would be
increased approximately $29,000.00. The fixed expenses and organ
ized activity of the Council warrant your Finance Committee in
stating that $20,000.00 to $25,000.00 in cash should be on hand to
finance.new projects; to meet current bills in those months of the
year when the' income is lightest, and to capitalize the new and ex
panding projects which are coming to the Council every month.
Your Executive Committee is submitting to your Board of Directors
a recommendation that such an increase in the amount of dues in all
classes of membership with a corresponding increase in the unit
basis of service be effected by appropriate amendment to the By-Laws
to be effective upon all new memberships and the renewals of all
memberships expiring after such amendment, and it recommends
that you consider the service rendered in the past/the assurance of
an expanded and improved service, and the obligations of the Council
which lie ahead of it, and approve such increase in dues if in the
judgment of the Board of Directors it should be deemed advisable.
We have every reason to be optimistic. The Accident Prevention
Movement fostered by the Council has stood the test of a pressure
put upon shop managers and superintendents such as never before
experienced in the history of industry, and, in .spite of a slight slack
ening of effort here and there, your Committee believes that organ
ized educational and technical Safety work has now become an
integral part of the operation of factories!
The time will soon come when every community will have its
organized Safety department to care for the lives and health of every
citizen, and five 3,-ears from now we should have 15,000 industries on
our membership roll and 100 Local Councils where we have but one
local today.
Let us all pledge ourselves to express our patriotism in the preser
vation of thf
+ t-io
~ ' * *
"* "
i8 Sixth Safety Congress
as well as those who are fighting for world-wide Democracy in the
trenches!
R. W.' Campbell, Chairman,
A. T. Morey,
H. W. Forster, Members Finance Committee.
President Palmer: You have heard the report from the
Finance Committee. What is your pleasure?
Mr. J. M. Eaton (Cadillac Motor Car Company) : I move the
adoption of the report.
The motion was seconded by Mr. Rosseland.
.
President Palmer: All in favor of the motion as stated will
signify by the usual sign. Contrary, "No." It is so ordered. We
will now hear the report of the Program Committee.
REPORT OF CHAIRMAN PROGRAM COMMITTEE.
The Chairman of the Annual Congress Program Committee, Mr. W. H. Cameron, called the attention of the attendants at the meeting to the fact that the second edition of the program should be used by everyone present; that they are especially urged to attend the Safety Exposition in the Grand Central Palace and to visit the American Museum of Safety's headquarters; that all those expecting to attend the dinner should buy tickets at once at the reservation desk ; further more, to make the Congress a success, every member should plan to attend the meetings, take part therein and get the advantages which accrue by participating in the discussions.
President Palmer: May we now hear from the Chairman of the Resolutions Committee, Mr. Morey.
REPORT OF THE RESOLUTIONS COMMITTEE.
Arthur T. Morey, Commonwealth Steel Company, Chairman.
Mr. Chairman: If in order, at this time, I will offer a resolution that the By-Laws be so amended that the Chairmen of the Divisions enumerated under the proper headings become ex-officio members of the Executive Committee. The verbiage of the changes in the By-Laws to meet that end to be under the supervision of the Execu tive Committee.
Business Meeting
19
President Palmer : I accept that as a motion.
Captain White: I second the motion. President Palmer : Are you ready for the question ?
Mr. R. C. Richards : I would like to ask a question, if I may.
If this resolution is carried, what becomes of the auxiliary Sections?
For instance, the Transportation Section, in which I am chiefly inter
ested : Shall we remain a part of the Section which takes in railroads,
public utilities, and industries of that kind? Is it intended, under
the resolution, to have an auxiliary Section for each of those classes,
with a chairman and secretary, the same as we have now ?
Mr. Morey : Yes, sir. The autonomous nature of the Sections
will-be maintained and any Sections that are n^w organized will
retain their functions.
Mr. R. C. Richards : The only difference in the Sections is the
reduction of the number on the Executive Committee ?
Mr. A. T. Morey : No, Mr. Richards; each Sectional Chairman
will be an ex-officio member of the Executive Committee, just as he
is now. The reason for- this suggestion is that heretofore we left
the way open for the formation of any number of Sections, and
there was a tendency to form a lot of very small ones that should
have been grouped. Mr. R. C. Richards: Instead of having eight or ten members
of the Executive Committee from the different Sections you will have
four or five?
'
Secretary Cameron : No; that is not the purpose of the change.
Mr. A. T. Morey : There will be, I think, nineteen Chairmen of
Sections and Divisions, and all will be members of the Executive
Committee. This will give representation on our Executive Com
mittee to each classification of members.
-
President Palmer : It will increase the total number of our
Executive Committee from twenty-nine to thirty-four. "We have
effected a re-grouping and the consolidation of one or two of the
separate Sections into one stronger and larger Section. Each Divi
sion, or as it is called today, each Section, will have its own officer,
and the Chairman will be a member, as stated, of the Executive
Committee. It is simply a broadening of the bureaucratic idea that
we are trying to maintain.
Mr. R. C. Richards : I did not understand the resolution in that
way when it was read. I thought you meant the other system.
President Palmer : No, sir.
20
Sixth Safety Congress
formation of a Section of Manufacturers of Safety Appliance*, or would that come under the heading of Miscellaneous Manufacturers ?
President Palmer : My judgment would say it docs not include any Division that shows a size or a spirit sufficient to maintain a living working organization.
SCOPE OF NEW PLAN OF ORGANIZATION.
Mr. Sheppard : What becomes of the present officers--arc they absorbed ?
President Palmer : I do not know that I would so express it-- absorbed. I am most friendly to the Foundry Section and to the Iron and Steel Section. That was one of the places where we thought a combination would be stronger than the two separate parts.
Mr. W. H. Cameron : I have this one thought to add to your consideration of the question: It is very largely a paper proposition, fundamentally outlining various Sectional activities that we now approve, but if the commercial men shall so desire, they can apjx-ar before the Board of Directors, who also have the power of providing for the creation of a Commercial Section. The plan is to group our activities under the five general heads our actual work has develoj>ed --Industrial, Transportation and Public Service, Public Safety. emmental, and Health and Industrial Relations. The plan does not. deprive any existing Section of representation on the Executive Committee; in fact, it provides for four or five additional Sections, not as yet organized, but which, when organized, will have represen tation on the committee.
Chairmen of the several Divisions not divided into Sections in the proposed amendment to the By-Laws will become members of the Executive Committee, the same as our present Sectional Chair men. The thought has been included, however, of providing for Sectional or Divisional organizations, under which the Chairmen of the several Sections in the Industrial Division, let us say, will meet and organize a divisional committee, which will attempt to co-ordi nate industrial activities, and, if possible, aid the General Manager and Secretary in carrying out industrial work. The same plan will -be attempted in the Division of Transportation, four Sections will elect one of their number, probably one of their Chairmen, to be Chairman of the Division; he to attempt co-ordination in their work and pro duce mutual harmony. Our object is greater co-operation in fields of activity which are allied and which have common purpose. I hope the motion will prevail.
Business Meeting ' '
21
President Palmer: Are yau ready for the question? AH in favor of the motion will indicate by the usual sign. Carried unani mously. It is so ordered."
Mr. Arthur T. Morey: Mr. Chairman, may I offer, on behalf of the Resolutions Committee and of our convention and members, a resolution conveying to our Entertainment Committee and to our Committee on Arrangements our appreciation and thanks for their thoughtfulness as to our comfort and convenience while in New York City? I offer it as a resolution.
President Palmer: I think we will not be fulfilling our duty if we do not include it among our resolutions. You have heard the resolution. Do you accept it as a motion? If* so, do I hear a seconder? (Seconded.) All in favor of the motion as stated will indicate by the usual sign. Carried unanimously. Next is the report of the Safe Practices Committee. May we hear from the Chairman ?
REPORT OF SAFE PRACTICES COMMITTEE.
R. J. Young, Illinois Steel Company, Chairman.
Mr. Chairman and Members of the National Safety Council: In presenting the annual report of the Safe Practices Committee we believe we can justly chronicle the success of one phase of activity of the National Safety Council. During the twelve months an organ ization devoted to compiling and reviewing Safety literature in the form of Safe Practice pamphlets has reached at least a fair stage of efficiency.
Seven numbers of the leaflet have been issued since the Detroit Convention. Topics covered embrace "Ladders/5 "Stairs and Stair ways,55 "Boiler-Rooms/5 "Crane Construction and Safe Practices/5 "Belt Shifters and Belt Shippers/5 "Knots, Bends, Hitches and Slings/5 and "Belts and Belt Guards.55 Other numbers are in course of preparation and will reach members at stated intervals.
PREPARATION OF SAFE PRACTICES PAMPHLETS.
In the preparation of the series the Committee wishes to give
credit to the large number of Safety Engineers composing the Con
ference Committee on Safe Practices, as well as the Committee of
Review. Before any leaflet is issued a mimeograph copy is submitted
to n
-------- 1 * r
**' *
*
22 Sixth Safety Congress
the idea being to secure the viewpoint of many men in various indus tries located in every section of the country.
The original drafts are prepared in the office of the General Man ager and the library of the Council and experience files of our mem bers are freely drawn upon to provide foundations for the leaflets. From this point the manuscript is given careful consideration and a first revision by a voluntary group .of Safety Engineers located in or near the headquarters city. After this preliminary work the cor rected and revised draft is forwarded to a Committee of Fifty and suggestions and criticisms requested.
Returns from the general committee are tabulated, checked and incorporated in a second revision in the National headquarters an'd[ the new draft forwarded the Committee of Review for final revision and approval.
This method, while somewhat slow in operation, insures accuracy of detail and clarity of expression, and has been found to be a splendid method of securing the educative experience and informa tion of many Safety Engineers. To the more than half-hundred Safety men who have so generously contributed of their time and effort to insure the success of the pamphlets the Safe Practices Com mittee wishes to extend the thanks and appreciation of the Council.
NO ATTEMPT TO FIX DEFINITE STANDARDS.
No attempt has been made to fix definite standards. Standard text books on the subject of accident prevention have been quoted quite freely, and State laws have been drawn upon liberally, to obtain minimum requirements in the several sections of our country. Expe rience tables of members of the Council have proven an invaluable fund of information on many subjects and from this source it is pro posed to base many pamphlets in the future.
QUESTION NAIRES.
A new departure in the work is suggested in a more frequent use
of questionnaires containing one topic only and this sub-divided into
two or three simple sub-topics. It is proposed to issue experience
mimeograph leaflets based on these questionnaires, and, as the sub
ject-takes form, to unify the combined topical and sub-topical expe
rience questionnaires into Safe Practices pamphlets. In this manner
an increasing amount of original research and amalgamation of local
ized activities will be welded into well-conceived and, we hope,
pamphlets of increasing interest and value.
.
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23
One of the probJems which confronted the committee daring the year has been the most acceptable presentation of the data contained in the Safe Practices pamphlets. Engineers and highly specialized technicians prefer very limited descriptions of guards and an abbre viated form of general instructive methods, together with blue prints or tracings, while Safety Committeemen and, in some instances, plant executives, indicate a preference for colloquial expressions and a minimum of technical phrasing.
The committee would appreciate an expression of opinion from the delegates in attendance on the Congress as to their views on this important subject. Who reads the Safe Practice pamphlets? Are they, or should they be, placed in the hanls of others than Safety Engineers and plant executives? Is the time opportune in industry to offer to the man on the job the educational subjects treated in this branch of the Council's activities ?
FORM OF PUBLICATION.
If the pamphlets are limited to technical phrasing and descrip
tions your committee is of the opinion that the Council will fall
short of its mission, and, while ready and anxious to accede, to the
wishes of the majority, the committee would prefer to continue-the
popular form of presentation found in many of the pamphlets so far
issued. In fact, if a change is desired, the committee would suggest
an ever closer adherence to the vernacular of the shops and work
places and a simplicity of phrasing and presentation which would
attract workmen possessed of even a grammar school education.
The committee is quite clear in its opinion that the wealth of
technical papers and handbooks within reach of our graduates of
engineering courses, but which are closed by their intensive pre
sentation to the men in the shops, might well be supplemented by
the National Safety Council in the Safe Practice pamphlets for
work-a-day accident prevention activity.
The committee would appreciate a thorough discussion of this
important matter.
As the work progresses several of the subjects covered in the
present series will be reviewed and additional data recorded and for
warded for incorporation in the Safe Practice files. As time de
velops the idea and intensive study clarifies the study of accident
prevention, the committee feels that thp-
-- -- -
24 Sixth Safety Congress
service of the Safety Engineers and plant executives of- industrial
America.
Presidext Palmer : You have read the report. What is your
pleasure ?
.
Mr. J. C. Smith: I think it is only jiroper and fitting that the
Congress should go on record as expressing a vote of thanks to the
Safe Practices Committee for the fine and vety valuable contribu
tions they have made to safety literature during the past year. I
do not know of anything that has ever been done by the Council
that has had a greater effect or has been more valuable to the cause
of accident prevention than the Safe Practices Committee pam
phlets. I wish to offer a motion that we give a vote of thanks to the
committee. (Seconded.) President Palmer : All in favor of the motion will indicate
by the usual sign. Carried unanimously. They certainly deserve it.
Mr. W. H. Cameron : The committee asks a definite expres
sion from the Council as to the form of presentation of the pam
phlets. For the purpose of answering the question I move that the
report of the committee be received and approved and their recom
mendation that the present form of the Safe Practices leaflet be
adhered to be indorsed.
Captain White: I second the motion.
President Palmer: All those in favor of the motion indicate
by the usual sign. Carried unanimously.
Secretary Cameron : Will each gentleman please announce
his name and company ?
President Palmer: As Chairman of the Industrial Prepared
ness Committee I will submit a brief verbal report.
INDUSTRIAL PREPAREDNESS COMMITTEE.
At a special meeting of the Directors on March 19 resolutions were unanimously adopted offering the services of our organization to the Federal Government and several members of the committee were appointed to meet with the Council of National Defense. Later we were referred to the Labor Committee of the Advisory Com mission to the Council of National Defense and your President was appointed Chairman of the National Committee of Industrial Safety. We have co-operated in every possible way with the representatives of the Federal Government in helping promote their national war program. Coincident with this came an offer or a request from a
Business Meeting
25
new branch of the Federal Government, the United States Em
ployes' Compensation Commission, and in response to the request
we have assisted in organizing' a safety campaign throughout the
Federal establishments of the United States. The details of this work
will be given a place in the latter part of our program.
The survey was promoted in closest co-operation with the Na
tional Museum of Safety, and I think, when you hear the details
of the work, you will agree that it was one of the best pieces of
safety work accomplished in this country. Recently we have been
asked to develop certain safety standards, to be utilized in connec
tion with the work of the Council of National Defense. We have
been called upon to appoint a number of the Council in each of the
states. I will close by saying that we hope to continue to. progress
with our work of co-operation.
I understand from the Secretary there is no report from the
Committee on Statistics of Industrial Accidents and Hygiene. I
know we are-co-operating with the national organization that has
this matter in hand.
.
The Danger Emblem Committee, Mr. Chandler.
'
DANGER SIGNS AND EMBLEMS.
XV. L. Chandler, Dodge Manufacturing Company, Chairman'.
d/r. Chairman and Members of the National Safety Council: f Occasionally some one overlooks the difference between a danger sign and a danger emblem, and for that reason it seems desirable to consider their separate functions.
A danger sign, to be most effective, should indicate clearly the nature or the source of the danger, and, if possible, should suggest means of avoiding injury. If a sign can be so worded as to insure the desired action on the part ofVhe person reading it, so much the better. A danger emblem, on the other hand, is used merely to call attention to the sign and indicates that it is a danger
In planning a danger sign four points should be striven for, as follows:
1. To attract attention. 2. To arouse interest in the subject. 3. To create a desire to avoid mishap, and 4. To secure action toward that end.
26 Sixth Safety Congress
Attracting Attention.
There are many way's of attracting attention. We may station a man at the sign to ask passers-by to stop and read it, we may install a bell or some mechanical device to catch the ear or eye, or we may add to the sign some symbol, emblem, or other design which will be sufficiently striking to catch the eye of those who would other wise fail to see the sign.
If a man was stationed at the sign, he would, perhaps, say to passers-by: "Danger! Read this sign and do as it tells you !" A phonograph would be made to say something similar, a bell would arouse curiosity or serve as a reminder, as the case might be. When a design or emblem is resorted to, it should be selected with a.view of approaching as nearly as possible the effect of stationing a man on the job.
The design should be such that, when seen by any one, after it has become generally known, it will bring into his subconscious mind the impulse to hesitate long enough to read the sign and then to act accordingly. If some emblem should be adopted to always indicate a raise in wages, any sign bearing that emblem would be read by all. The danger emblem must similarly attract attention to danger signs.
In order that the design may accomplish this to the best advan tage, it should be so distinctive as to be at once recognized by every one, no matter of what nationality, as emblematic of danger and as indicating a need for caution.
No such design is now recognized the world over and in order that our emblem may become so known and accepted, it must be advertised as such. It will take time and effort, but the emblem will eventually'' become known universally if proper measures are adopted as soon as conditions are ripe.
An example of similar kind is found in the red cross. It is now quite generally recognized in civilized countries as the emblem of the Red Cross organization.
When our danger emblem is universally adopted, our labor forces will eventually come to us with a knowledge of the danger emblem, so that danger signs will be at once recognized as such. Can you imagine any greater relief for the safety men, and for the foreigner? I have here two Japanese books which show clearly that the uni versal Danger Emblem of the National Safety Council has invaded Japan. The emblem appears in small size on nearly every page.
Business Meeting
27
Our emblem should, in time, mean only one thing and exactly the same thing to the people of all lands, and, owing to the confusion of tongues, it, like the red cross, should not attempt to carry any words in its make-up; otherwise it cannot become universal.
During the education period, it will be necessary to instruct the public in the meaning of the emblem--methods for accomplishing this will be shown later.
TESTING COLORS.
In connection with the emblem, it has been suggested that I very briefly repeat for the benefit of those who did not see them at that time the more important experiments shown last year at Detroit, when the emblem was adopted. The experiments at that time con sumed one and three-quarter hours; I now have but a few minutes in which to tell the story, so I will be very brief.
The first experiment is that of testing colors. We will now extinguish all the lights in the room and while it is dark Mr. Van Derhoef, a member of the Danger Emblem Committee, will uncover eight twelve-inch squares of colored paper.
We will now gradually illuminate these colored squares and ask you to make note of the relative amounts of illumination required to see the various colors. Can you see any of them while the room is dark?
Now the lights are on full again. It is seen that the colors range as follows: White, yellow, orange, pink, green, light blue, red and dark blue. You probably noticed that white stands out very much more prominently than any other color. The squares are all abso lutely of the same size. Note the value of hanging them by the corners.
Red required more illumination than any color shown except dark blue. In fact, some careful tests have indicated that yellow requires about three times as much light as white, and red requires five times as much as white to give equal visibility to the average eye. Out of doors, red is visible, on the average, nine hours a day, while white may be distinguished throughout the twenty-four hours through most of the year. ' Did you ever notice that you can always see a pair of white shoes no matter how dark it is ?
Colored squares were placed in the sandblast room of the Dodge Manufacturing Company and allowed to remain there for several months. The handles nf a truck were nainf-ed in rod wattnnr
28 Sixth Safety Congress
all colors, but that white was the only one which seemed- to possess the power to show itself with any degree of success through these coatings.
Some one might question the importance of selecting colors which show best in the dark and through dust or grease. If a danger emblem is to be so favorably situated that it will always be well illuminated, and never become dust covered or greasy, any colors will answer. However, we should plan a sign which will give us the greatest effectiveness, not only under ideal conditions, but under all conditions which may be met.
When the emblem becomes universally used, it will l>e found in poorly lighted shops, outdoors where the moon is the only source of light, in mines, and in many other unfavorable situations.
If white has so much more value, it seems quite wise to adopt it as our major color. As a background black has no value of itself, but serves very well to show off the white. "The sj>ace occupied by the black is wasted except as it sen es to create a design in the white.
SHAPE OF THE EMP-EEM.
In the corridor are shown nine different shapes, all made as large as could be cut from sheets twelve inches square.
It is not possible here to show clearly the values of these shapes with varying lights, but the apparatus used at the plant for testing them enabled us to measure the amount of light needed to make them visible and to determine the shape which best caught the eye of the average individual.
The shapes consist of a ball or disc, an oval, a buzz saw, with teeth of different sizes; a star, two crosses, one hung in a natural position, the other lmng in an unnatural position; two diamonds with long axes horizontal and vertical, respectively; a triangle stand ing on its apex : two squares, one with its edges horizontal and ver tical, the other hung by the corner. These are all cut from white bristol board.
It was found that the diamond, with axis vertical, the triangle on its apex, or in fact in any other unnatural position, and the square hung by the corner made very much the best showings. The dia mond has been shown by many other investigators to attract much more attention when its long axis is vertical than when it is hori zontal. Those who were at Detroit saw this clearly and the others have seen it in the corridor. We abandoned the diamond because its area or surface is too limited for the amount of space occupied.
Business Meeting
29
Each reduction of a diagonal of a square to form a diamond reduces the area proportionately and area is a mighty valuable asset. The square hung by the corner consists of two or more triangles and proved by far to be the most effective of the shapes in which to show off the white color.
In the corridor also are shown, along with the adopted emblem, eighteen designs which were tried and later abandoned. One hun dred and twenty-six designs have been tried in all. We cannot dwell on these, but suffice it to say that the skull and cross-bones was aban doned in favor of the red ball, because the grewsomeness of the former could not be eliminated.
EMBODYING THE ESSENTIAL REQUIREMENTS.
Now we shall darken the room and then show the red ball on different backgrounds. As the light increases, you notice that you see some backgrounds, apparently with holes in them, before you see others. Notice particularly, on one of the middle samples, that black forms a very poor background. Red or black would neither of them be seen at dusk, so that in a danger emblem red and black should be widely separated and a considerable area of a highly con trasting color, such as white, interposed. ,
Eliminating many of our con clusions on account of lack of time, we come to the final design adopted at the Detroit Congress. Being an arbitrary design, it is possible to ask why it should not have been drawn in some other way. . It could have been made in several thousands of other forms, but your committee, after two years' deliberations and several' weeks of steady work, including a report of progress made to your Philadelphia Congress and care ful consideration given to every suggestion received, finally se lected this one as, in its judg ment, embodying the essential re quirements of a danger or cau- Ball in Center of Dancer Emblems
30 Sixth Safety Congress
MEN ABOVE
Ball in. Center of Danger Emblems Is Always in Red
favorable lighting conditions, but
under all conditions.
It embodies white in the form
of a square hung by one corner,
as the principal color, also the red
ball and enough black to break
the square up into four triangles,
all of which are in unusual posi
tions. The white portions form
what might be considered as a
combination of the Pattee and St.
Andrew crosses. A white cross
seems particularly appropriate in
the work of the National Safety
Council. The result is a design
which is not apt to be found in
use for decorative or other pur
poses, thus minimizing the
chances of confusion.
During the educational or ad
vertising period, the word `'Dan
ger" will help in popularizing the
emblem. However, no one lan
guage is sufficient. Ultimately,
it will be unnecessary to use the
word danger with it. Rather
than to put any word or words
on the emblem itself, and, in our
eyes, detract from it, we recom
mend that the word "Danger!"
in any four languages be placed
outside the emblem near its four
sides, as will be shown later.
.
SIZE OF THE EMBLEM.
ElECT/f/KA
The size of the emblem re quired to attract attention to a specific sign depends upon the nature of the sign and the condi tions under which it is to be used.
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31
To attract the attention of automobilists on highways, we need emblems of large size, com pared to the size of emblems needed to catch the eyes of pedestrians. Where an emblem six inches square may be suitable for pedestrians, it might need to be twenty-four inches on a road sign.
On the other hand, the sign on which that twenty-four-inch emblem is used may need to be five or ten feet wide, to afford sufficient space for lettering of sufficient size to be read' on the fly. Instead of making the em blem the full width of such a sign, as advocated by some, it will save space and be much more artistic to place the emblem in one corner and put the lettering on the balance of the sign.
The brain may be unfavor ably influenced by the sight of an emblem out of proportion to the needs of the circumstances. Per sonally, I feel that it is desirable to use smaller sizes of emblems on signs such as "No Smoking!" "No Admittance!" "No Tres passing!" "Stop Machinery Be-fore Oiling!" etc., than on those indicating "Explosives!" "High Voltage !" "Men Above !" etc. I am opposed to filling a shop with danger emblems, especially if they are of large size, to the point where men ignore them all because they see them all about
THROW SWITCH
Ball in Center of Danger Emblems Is Always in Red ..
Sixth Safety Congress
Ball in Center of Danger Emblems Is Always in Red
NO ADMITTANCE
WEAR GOGGLES
AROUSING INTEREST AMD CREAT
ING DESIRE.
Here is a job for an adver tising man: in fact, in the matter of danger signs generally, it is more important to save a finger or a life now and then than to save a dollar in the first cost of the sign. Men experienced in advertising, particularly billboard advertising, should be able to offer valuable suggestions.
Time will not permit a lengthy discussion of the subject which would be necessary in or der to be of any real value, but for those not already viewing the matter from a standpoint of salesmanship, I recommend that they consider the question from that angle. Perhaps some of the exhibitors may have some inter est along these lines.
NO CLEARANCE EXPLOSIVES
SECURING ACTION.
The elimination of the nega tive in favor of the positive has done much in the direction of securing action of the desired kind. I have seen some signs which tended to bewilder rather than to calm a man in the pres ence of danger.
I have in mind one sign em bracing a danger emblem, and underneath it an arrow. There is nothing to explain what the danger is or whether the arrow points to danger or to safety. A man seeing the sign must stop and look around in order to find
Business Meeting
33
out what the danger is. Some other signs tell what not to do rather than to indicate the action desired.
Making signs readily intelli gible to foreigners is one power ful means of securing action, and if the sign suggests or indicates the desired action, so much the better. In order that we may appreciate the situation of the foreigner in America, suppose vve went to Poland to work. The safety instructor might show us a number of signs and explain what they meant. About all we would remember of the Polish word for danger is that it con tains seventeen letters all jumbled together ( nxebezpieczekstwo ). Another word with three less letters means safety, and so on through various and numer ous signs, until our minds would become one maze of bewilder ment.
We can help the foreigner we strive to protect by adopting signs which tell him the story of. the danger in pictures.
Ball in Center of'Danger Emblems . Is Always in Red
LutK /ffiS
<THIS EMBLEM ON A SIGN
WARNS YOU OF DANGER
9
NO SMOKING
MATCHES OR OPEH LIOHTS
EDUCATIONAL SIGNS.
Let us first show him an edu cational sign which embraces one or two small emblems, with the wording in English, and also in his own language, using the phrase: "This emblem on a sign warns you of danger." I con sider it a mistake to show him an
CTA OT & All mrr
34 SLvth Safety Congress .
riety of danger emblems with the word "Danger" on the emblems in his own and other languages, because it means confusion. Show him only the emblem you are using and the one he will encoun ter, and then help him to understand that the one emblem means danger.
The best way to impress a man is through his eyes. He sees the emblem and has it associated on the first sign you show hinr with the idea of danger. Help him to get that embedded in his subconscious mind.
To illustrate my idea of using piettires more clearly, I submit thirteen suggestions for signs, prepared with the painstaking assist ance of Captain L. E. Willes, a member of the Danger Emblem Committee. I shall ask you to imagine the word "Danger" in four languages surrounding the emblem on each sign, provided you feel that until the emblem becomes more universally known it is desirable to remind your men of the significance of the emblem. 1 feel that the educational sign just shown will do the work admirably and that it is sufficient. On the next sign I have shown the word "Danger" in four languages, but it happens that the four words are intelligible to eight or more nationalities. These words should be selected to suit local conditions* if used at all.
In each .sign is an attempt to give a man, whether American or foreigner, a mental picture of the condition referred to by the sign and something to suggest action along the desired lines. You may tell a foreigner what "Look Out for the Cars" means, but he may have forgotten by the time he encounters such words on a sign of the old style.
However, if lie remembers what the danger emblem represents and you have shown him a sign bearing the emblem, together with the words "Look Out" and a man jumping out of the path of a loco motive. he will readily remember what the sign means when he sees it again because of the association of ideas, the danger emblem, the locomotive, and "Look Out." A principle of memory training.
I believe the other suggestions likewise, through the eye and mental pictures, will be remembered by foreigners much better than signs equipped with words and danger emblems alone.
Danger signs, like billboards, must be read by people as they run. The first time a man of any nationality sees a sign of this kind he will figure it out. or. if a foreigner, he should have it explained to him. The next time he sees it he will grasp its significance, where he might not stop to read the words of this or any other sign.
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35
1 consider the emblems shown to be amply large for the sizes of the signs. However, if some unusual condition requires the emblem to attract attention (its only function) under unfavorable conditions, we should use an emblem big enough and embodying all the elements needed to secure attention under both favorable and unfavorable conditions, with little regard for the small relative difference in the first cost of the sign when made under equitable conditions.
TENTATIVE REGULATIONS.
I suggest that we also discuss the tentative regulations intended
to prevent confusion which would result from indiscriminate use of
the emblem for advertising or decorative purposes. Those now in
use are as follows :
.
i. The danger emblem is to be used only to warn the public at definite places of conditions requiring more than ordinary caution against possible .ljury or loss of life. It may be displayed, however, for purposes of instruction, as follows :
(a) When used for instruction, the danger emblem shall not, except as elsewhere herein provided, exceed three inches square, and shall be so displayed that the public will readily understand that it is being displayed for instruction and not to indicate the presence of danger.
(b) Danger emblems of any size may be displayed on lecture platforms or through stereopticons or moving picture machines, pro vided such use does not in any way confuse or mislead the public and that such xtse does not violate any of these regulations.
(c) In order not to confuse the public, the posting of the emblem for educational purposes should be confined to bulletin boards gen erally recognized by the public as such.
(d) The danger emblem may be used on inside pages of news papers, magazines, books and other literature for educational but not for commercial purposes. The reason for such display should be clearly indicated.
2. Its various dimensions must always be in proportion to the master size, which is twelve inches square.
3$ Sixth Safety Congress
TAIU.E OF SOME ACCEPTABLE PRO PORTIONS, IN INCHES.
Overall size
of black square.
-4 iS 13 IO
8 6
4
3
2
1
Longest diagonal
of square (.ap proximate ).
34
35 1-3
17 14 1-8 11 5-16
S 1-3
5 5-3 4 1-4
2 13-16
1 I3-32
Diam eter of red ball.
13
9 3-4
61-2
5 i3-32
4 10-32
3 i-4
2 5-32 1 5-8
1 3-32 35-84
Total width of white cross.
19 14 1-4
9 1-2 77-8 6 1-4
4 3-4
31-8 23-8 1 9-16
25-32
Width of black diag
onal and border lines.
2 1-2 1 7-8 1 1-4 1 1-16
7-8
5-7 7-16 5-16 7-32 7-64
3. When displayed, the danger emblem must always have one of its diagonals in a horizontal position.
4. The danger emblem must always be kept free from defacement by word, sign or character of any nature.
5. The danger emblem should, always be accompanied by words, signs or characters indicating wherein the danger lies, or giving the specific reasons for its use; it should never be used alone.
6. "When the need for caution which prompted the use of the danger emblem has ceased to exist, the emblem must be removed.
7. The word "safety" or its translation or synonym shall not be used in conjunction with the danger emblem. Such words often carry a suggestion exactly opposite to that for which a danger emblem is intended.
S. The danger emblem may be used in advertisements of danger signs of which it forms a part, but must not be used for any purpose of trade or as a part of an advertisement, or in any decorative way, except in the solicitation of orders for danger signs, when emblems of any size may be used, if confined to catalogs or other literature and displayed only as a part of a complete sign in accordance with other regulations.
President PalMj'r: The General Manager suggests that we might be able to reproduce the illustrations and use them for educa tional -purposes.
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37
You have heard this splendid, enlightening- report. I agree with Mr. Chandler that the cross embodied in the sign is rather signifi cant. We have the Red Cross for first aid and our white cross for accident prevention. I think people will eventually come to know what the black cross means--we have enough of them to learn from painful experience. You have heard this most creditable report. Do I hear a motion ?
Mr. Van Schaack : I move that the report be accepted and that the thanks of this Congress be extended to Mr. Chandler and his committee for their excellent work.
Captaix White: I second the motion. President Palmer: Are you ready for the question?- All those in favor of the motion as stated will indicate by the usual sign. Carried unanimously. We will proceed to the report of the Fire Prevention Committee.
REPORT OF FIRE PREVENTION COMMITTEE.
H. W. Forster, Independence Bureau, Chairman.
Mr. Chairman and Ladies and Gentlemen: I wish to preface
my brief report for the Fire Prevention Committee by calling atten
tion to the fact that we have at least some red in the sign, because
red is a symbol of fire prevention, and it is desirable that we should
give just recognition to this phase of our work. Over 90 per cent
of all fires are accidents ; less than 10 per cent are intentional, namely,
arson cases. Therefore, the National Safety Council is keenly inter
ested in fires, but in view, of the fact that the excellently organized
and splendidly directed National Fire Protection Association has
for over twenty years been paying special attention to life and
property and safety, in so far as fire prevention and fire protection
are concerned, it has not been necessary for us to pay very consid
erable attention to that subject. We have, however, dealt with the
following subjects: First of all, for two years we have co-operated
with the National Fire Protection Association in the celebration,
on October 9, of National Fire and Accident Prevention Day. Last
year our members did mighty good work, and this year, in spite
of war pressure, the indications are that we will also do good work ;
no doubt we will continue on an evefincreasing useful scale. Sec-
~ .--------1-------x
.1
** - -
-
38 Sixth Safety Congress
members of the Committee on Safety to Life of the National Fire
Protection Association--Mr. Palmer, Mr. Beyer, Mr. Hansen, for
several years, and 1.
On that committee we are putting forward special life and safety
fire features. We have nearly completed a piece of work that I
hope will be almost epoch-making; namely, the development of a
standard of safety of the lumber of persons that may be safely
permitted in a given building. Taking into account the number and
kind of exits, the construction of the building, the presence or lack
of automatic sprinklers, the erection of the stair, elevator and other
vertical openings ; the height of the building and, finally, the char
acter of the business that is carried on therein--a foundry is obvi
ously less hazardous than a sawmill. This work has been under
way for three years. I think it will be completed by next May and
when available, I hope it will be extensively used as a measuring
stick, by which you can put some method into application on a
given building, to ascertain how many people may safely be housed
therein.
'
'
The third and last activity has been the preparation of' eight
fire prevention bulletins. One in large display type that will be bound
to attract attention is on our bulletin boards. The bulletins have
been simple, and I think, at least, have not hindered the cause of
fire prevention. That, Mr. Chairman and ladies and gentlemen, is
the substance of your committee's report. Presidext Palmer : You have heard the report.
What is
you pleasure? Do I hear a motion for its acceptance? Captain White : I move that it be accepted.
Prestdeht Palmer : It is moved and seconded; all those in
favor of the motion will indicate by the usual sign. Carried unani
mously. It is so ordered.
REPORT OF EDUCATIONAL COMMITTEE.
Mr. Chairman and Members of the National Safety Council:
It gives me pleasure to report that a safety lecture was arranged
for at the University of Pennsylvania on April 20, 1917, and given
by Mr. Marcus A. Dow, Safety Director of the New York Central
Lines, and that he showed, for the benefit of the students, the safety
film "The House That Jack Built."
''
At the same time I interested Dr. John Frazer, Dean of the Engi-
Btisiness Meeting
39
neering School, and left with him all of the service bulletins and the
annual report for 1916 of the National Safety Council, urging upon
the dean the necessity of instituting a safety engineering course
at the University of Pennsylvania. Dr. Frazer has been devoting
himself to the military activities of the students, but I am hopeful
that later on he will give the cause of accident prevention his serious
consideration.
In December, 1916, I again mentioned to Dr. William P. Wilson,
Director General of the Commercial Museum of Philadelphia, the
importance of establishing a permanent safety exhibit at the museum ;
for a couple of years previous I had, at various times, urged upon
Dr. Wilson the importance of such an exhibit. On March 15, 1917,
1 received a letter from Dr. Wilson in which he offered space for
the nucleus of a safety exhibit, wjhich was duly reported by me to
Mr. Cameron. On March 20., a special committee was appointed
by Mr. Palmer, President of the National Safety Council, to look
into the matter and report upon the same. The committee was made up as follows: Mr. James B. Douglas, Dr. Frederick L. Hoffman,
Mr. H. W. Forster, Mr. M. M. Sheedy and Mrs. J. R. Wilson,
Chairman. On April 4 the committee had a conference with Dr.
Wilson and examined the space, giving promise of a favorable
termination in the establishment of a permanent safety exhibit. As
the Commercial Museum is visited by the public school children of
Philadelphia daily and by delegations from both foreign and domes
tic organizations of industry, the importance of this exhibit is
manifest.
On Aug. 28, 1917, the Quartermaster's Department of the City of
Philadelphia made an effort to obtain extra space at the Commercial
Museum and the amount of space allotted to the National Safety
Council .was curtailed, but we still have the assurance from Dr.
Wilson that space will be given for a permanent safety exhibit.
On April 23 the Monday Conference, a public forum made up of
over ninety women's organizations and clubs, devoted a session to
"Safety." The importance of this session cannot be overestimated.
While the audience was not large, each member was a delegate rep
resenting active, working bodies of women. The session was pre
sided over by Mr. FT. W. Forster, Vice President of the National
Safety Council.
It was wellnigh impossible to do very much work along the lines
of accident prevention among the (smaller) women's community
* ~-s. __,, j _ .i_ - r
.
-"
40
Sixth Safety Congress
1
up with first aid, Red Cross and preparedness work and their speak ers were all selected to further these aims.
I am, very sincerely yours, . Mrs. Joseph. R. Wilson.
:President Palmer The next item has been covered in detail by a special meeting held yesterday, a record of which will be pub lished in the proceedings, and the Sectional Committee's Report, I assume, will be included in the reports of the various Sections. Next is the report of the Nominating Committe. We will hear from Mr. Ray, the Acting Chairman.
REPORT OF THE NOMINATING COMMITTEE.
R. R. Ray. Director of Safety, Dodge Brothers, Detroit, Mich., Acting Chairman.
Chicago, III.. July 10, 1917.--To the Members National Safety. Council: As provided by Section 14 of Article III of the By-Laws of the National Safety Council, I present to you herewith the report of the Nominating Committee for the election of Directors whose terms of office shall expire October 19, 1917.
Your attention is called to the privilege of members of the Coun cil as specified in the same Section and Article referred to, viz.: "Not less than ten members may, in writing, make their nominations for successors to Directors whose terms of office shall expire in that year, upon filing the same, in writing, with the Secretary of the Council at least thirty days prior to the date of the holding of the. Annual Meeting."
W. H. Cameron, General Manager.
Chicago, III., June 6, 1917.--Mr. W. H. Cameron, General Manager, National Safety Council. Dear Sir: In accordance with your instructions, we. the Nominating Committee appointed by the President of the National Safety Council with the approval of the Executive Committee, and as provided for by'Section 8 of Article VI of the By-Laws of the Council, and as further provided by Sec tion 9 of Article VI of the By-Laws, present herewith the report of nominations for successors to the Directors whose terms of office expire on Oct. 19, 1917. and also to fill the vacancy of one Director
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i
elected to serve until 1918, who has since resigned from the Boai
of Directors.
The following slate has been unanimously approved by the con
mittee and is herewith submitted:
NOMINATED TO SUCCEED THOSE DIRECTORS WHOSE TERMS OF OFFIC SHALL EXPIRE OCT. 19, I9I7.
G. L. Avery, Secretary, The Avery Company, Peoria, 111.
Lewis T. Bryant, Commissioner of Labor, State of New Jerse;
Trenton, N. J.
W. L. Chandler, Assistant Treasurer, Dodge Sales and Eng
neering Company, Mishawaka, Ind.
;
,
J. M. Eaton, Manager, Welfare Department, Lincoln Mott
Company, Detroit, Mich, B. F. Tillson, Assistant Superintendent, New Jersey Zinc Con
pany, Franklin, N. J.
R. W. Straus, Secretary, Labor, Safety and Welfare Departmen
American Smelting and Refining Company, New York City.
V. R. Currie, Chairman, Central Committee of Safety,.The Text
Company, Houston, Tex.
W. E. Worth, General Superintendent, Chicago Tunnel Compan;
Chicago, III.
'
John Price Jackson, Commissioner, Pennsylvania Department c
Labor and Industry, Harrisburg, Pa.
C. P. Tolman, Chairman, Manufacturing Committee, Nation;
Lead Company, New York City.
J. R. de la. Torre Bueno, Editor, General Chemical Company, 2
Broad Street, New York City.
Charles R. Hook, Vice President, Operating Division, America
Rolling Mill Company, Middletown, Ohio.
*
Royal B. Meeker, Statistician, Department of Labor, Washing
ton, D. C. Dr. F. D. Patterson, Chief, Division Hygiene and Engineering
Pennsylvania Department of Labor and Industry, Harrisburg, Pa.
L. B. Robertson, General Attorney, Ford Motor Compan;
Detroit, Mich.
Charles B. Scott, Manager, Bureau of Safety, Chicago, 111.
David Van Schaack, Aetna Life Insurance Company, Hartforc
Conn.
.
A.W. Whitney, General Manager, National Workmen's Comper
__4-;___c______:___x?--------------
-
42 Sixth Safety Congress
L. A. De Blois. R. I. du Pont de Nemours & Co., Wilmington,
Del.
*
H. W. Clapp, General Superintendent, Columbus Railway Power and Light Company. Columbus, Ohio.
A. D. Risteen, Director of Technical Research, Travelers' Insur ance Company, Hartford, Conn.
George Oliver Smith, JT. L. Doherty & Co., New Vork City. William H. Baker, Assistant General Superintendent, the Atlas Portland Cement Company, Hannibal, Mo.
H. M. Webber, Chicago Telephone Company, Chicago, 111.
Earl B. Morgan, Safety Engineer, the Norton Company, Wor cester, Mass.
NOMINATED TO SUCCEED ONE DIRECTOR ELECTED TO SERVE UNTIL
Annual Meeting, 1918.
A. H. Young, Director, American Museum of Safety. New York City.
Very respectfully yours, C. B. Hayward,
Safety Engineer, Winchester Repeating Arms Company, New Haven, Conn. R. R. Ray,
Director of Safety, Dodge Brothers, Detroit, Mich.
Julien H. Harvey,
Superintendent of Efficiency, Kansas City Railways Company, Kan
sas City, Mo.
J. A. Gould,
Safety Engineer, Larkin Company, Buffalo, N. Y.
Robert Brinton Hill, Manager, Bureau of Accident Prevention, Portland Cement Associ
ation, Chicago, 111., Chairman, Nominating Committee.
ELECTION OF OFFICERS.
President Palmer: You have heard the report. It is in order to call for the report of the inspectors of election and also to ask that those present who have turned in their proxies, if they care to withdraw them, to arrange at this time, so that the inspectors of election may have a record of them.
" Business Meeting
Mr. R. W. Campbell: Mr. Chairman, to proceed in a
parliamentary way, I suggest a motion, which I now make,
nominations for Directors for the several terms, as named
Nominating Committee, be now closed.
_
Mr. Arthur T. Morey : Seconded.
President Palmer: You have heard the motion. P ready for the question ? All in favor of the motion indicate usual sign. The motion is carried.
Mr. R. W. Campbell: There being no nominees in op; to the names now placed in nomination, I move that the Secr< instructed to cast one ballot as the representative of members person or by proxy for the several gentlemen mentioned foi tors for the terms indicated by the Nominating Committee.
Captain White: I second the motion.
President Palmer : You have heard the motion, are yo
for the question? All those in favor will indicate by.the usu
Carried unanimously. They are elected.
.
Is there any unfinished business, Mr. Secretary.
The Secretary : I have nothing.
Mr. R. W. Campbell: May I suggest a point of ord occurs to me that insofar as our By-Laws require the report oon the election of Directors that our Secretary might hand th of all the members here in person and by proxy to them, ai would formally submit a report showing the unanimous e This would make the record complete, as provided for in c Laws.
President Palmer : The Secretary and inspectors will take the proper action.
The Secretary advises that there is no unfinished busines item of new business is now open.
NEW BUSINESS.
Mr. Arthur T. Morey : Any one who knows the safe of this country and their quality, might well envy the privi being their host or having his city be their host, and he part insofar as he may. I have in my hand a whole sheaf of tel from St. Louis inviting the- National Safety Council to In
44 Sixth Safety Congress
is the best place to have it. St. Louis is in the center of the country, in the very heart of thing's, and combines the hospitality of the South
with the energy of the North, the culture of the East and the pro gressiveness of the West. Before I left St. Louis our good Mayor --we are doing big things in safety in St. Louis and have a fine, energetic Local Safety Council that will do all that might be expected and then some--the Mayor of St. Louis said: "We will let you have the City I-Iall for your exhibit." That indicates something more
than the mere fact of having space to show our exhibits. It shows, too, the municipal spirit, that the town is behind the safety idea, and would do its utmost to give us a fine congress. The Mayor thought that the wide corridors and the large rotundas of the City Hall would be a good place for our exhibits.
Whether that be accepted or not--there are other places--it shows the spirit. I hold in my hand, and I am afraid if I take time to read them all, you might think I was jeopardizing the welcome I am extending, but I have telegrams from the President of the Chamber of Commerce and the Past President of the Chamber of Commerce,
from our Mayor, the President of the Retail Association, from a
number of clubs, and from some of our largest corporations. It is our custom to have this matter settled by our Executive Committee,
but I take this occasion to extend a welcome to the National Safety
Council to have its Congress in St. Louis in 1918.
.
RESOLUTION CONFERRING HONORARY MEMBERSHIP ON MR. ROBERT W. CAMPBELL.
Mr. R. C. Richards : I was told, when I came here yesterday, that a man we all know, a man whom we all love, a man we all respect and admire, a man who. perhaps, has done more than any one person or any dozen persons to assist this organization and to found it on a rock, was about to retire and sever his connection, officially, with this organization. It seems to me that it is essentially fitting that this organization should recognize, in the only way it can recognize, the splendid service that has been given by that man, to his own pecuniary loss, without any desire or wish for reward or compensation, by electing him an honorary member of the National Safety Council. You all know whom I mean--Robert W. Campbell.
I move, Mr. President, that the Executive Committee, who have
Business Meeting
the power of nominating members for that most honorable pc be requested to report at our dinner on Wednesday event: name of Robert W. Campbell as honorary member of the X: Safety Council. I move you, Mr. Chairman, that the Co adopt the motion by a rising vote. (Seconded.)
President Palmer : You have heard the motion and it ha seconded. Shall we not unanimously respond in our approval ? Council arose amid applause.)
Mr. R. C. Richards: Pardon me, Mr. President, if I. a: indulgence of the Congress for a minute. It seems to me th: Resolutions Committee forgot something that was quite impo I wish to read a resolution which it seems to me the Kcsolt Committee ought to have reported:
"Whereas, The founders of this Republic pledged their their fortunes and their sacred honor in support of the war v by them to establish a free Government, which, with the timely a ance of France--our gallant ally--resulted in establishing the real Republic the world has ever known, which has ever since the living example to the people of all the world of what a
Government is, and after which they are all patterned, and foe< of the ideals represented and the liberty granted, people from < nation in the world have flocked to our shores, until now we become one of the great nations of the world; therefore, be it
"Resol-ved, That the National Safety Council in Congress as bled pledge ourselves, individually and collectively, to support Government in every possible way in the war it was forced into, which it is now waging to perpetuate liberty for all time. I further
"Resolved, That a copy of this resolution be spread upon minutes of this meeting, and a copy of the same be sent to President of the United States." (Applause.)
Mr. A. T. Morey : I would like to second the resolution.
President Palmer : It has been seconded by the Chair: of the Resolutions Committee, who acknowledges that it shoulc among the resolutions acted upon at this Congress. Do I hes supporter ?
Captain White : I support it.
President Palmer: Are you ready for the question?
those in favor of' the motion will indicate by a rising vote. I
unanimous.
'
46 Sixth Safety Congress
INVITATION TO MEET IN BIRMINGHAM, ALA.
Mr. Blanks Everett (General Manager, Chamber of Com
merce, Birmingham, Ala.) : A meeting was held in Birmingham
last week renewing our invitation to this body to meet in our city in
1918. Our first invitation was presented a year ago in Detroit, and
as a representative of all of the interests of Birmingham I extend
to you a most cordial invitation to hold your 1918 meeting in the city
where people make iron and steel for a living. We fully appreciate
the great good that comes from an organization like this. When
you meet at stated intervals, compare notes and exchange ideas, and
get the benefit of one another's experience.- You are not only pro
moting the interests of your own particular sphere, but you are
helping all mankind. We need you in Birmingham. Your presence
there will stimulate interest in safety work and will enable us to
meet with you in future with a greater number from our district.
The Congress is national in its scope. The South is represented.
We need you down there for one meeting, and if you will come to
Birmingham in 1918 we can promise that you will leave with nothing
but the most pleasant recollections of your visit, and a constant,
incessant and impelling desire to return and visit with us again and
again.
*
We have not been unmindful of the facilities necessary to
handle your business in an efficient way. We recently entertained
a convention in Birmingham with 50,000 visitors, so we are in a
position to furnish you auditorimn space, committee rooms, and hotel
facilities of the highest order. We ask that you give Birmingham
favorable consideration.
President Palmer : You.have heard the invitation ; the matter
will be remembered. It is a matter to be settled by the Executive
Committee after careful consideration.
Secretary Cameron : I would like to present to the members
of the Council a letter received fi'om the Mayor of Buffalo, as the
representative of the half million citizens of that city :
"It gives me great pleasure to extend to you a most cordial invi
tation to hold your next Congress in this city, because of our con
venient location, unexcelled railroad service, excellent hotels and
many attractions and conveniences. Buffalo is one of the world's
greatest convention cities. You are assured of a cordial reception
and courteous treatment and it will be my personal pleasure to do
anything in my power to assist in the success of the meeting."
Business Meeting
I have received at my office a number of invitations from cities, which will be presented to the Executive Committee.
President Palmer: We have with us Mr. A. W. Wi Commissioner of Labor of Canada. We welcome him to the :
ADDRESS OF A. W. WRIGHT,
Vice-Chairman of the Workmen's Compensation Act for tl Province of Ontario.
Mr. President} Ladies and Gentlemen: You know it is oi
the privileges of a man who has done wonders on the battlefie
have his name misspelled in the Gazette. (Laughter.) I arr
Commissioner of Labor for Canada. I am Vice-Chairman o
Workmen's Compensation Act for one of the provinces of Cai
That is all. One newspaper, intending to be friendly and al
same time complimentary, said of me that I had risen frorr
ranks of labor.' While I recognize the kindness of the sent!:
and the thought behind it, I did not exactly feel complimented
cause I think anyone who does useful work with his hands o
brain is at the-very top notch of the ladder and cannot rise
higher. If there is anything more honorable than doing useful woi
the ranks of labor it is the doing of something to protect the
and the limbs of others who are so engaged, and that is the t
in which this association is engaged. I did not vote for the 3
lution'which was just passed because it was especially address*
the President of the United States, and although we in Canada
resent the largest half of the continent we would not be includ*
that resolution.
' '
THE WAR FOR LIBERTY.
We. are,; like 3'ou, engaged in a very serious matter, the wax
liberty.,-.. In.Boston, the other day, at a meeting.of the Workn
Compensation .Board of the United States and Canada, we ha'
excursion -around the city and harbor. One lady in the party,
sort of apologetic way, pointed out Bunker Hill Monument to
I suppose she thought I would not feel toward that monument
as an American would. You see, I use the word American ju:
you; use iti- though you are not quite entitled to-the name. She
tome: *T suppose you do notfeel toward that-just as we do?
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4S Sixth Safety Congress
fighting for the liberty of this part of the continent^ in *76, you were fighting more particularly for liberty north of the St. Lawrence River, north of the boundary line, because the liberty we enjoy-- which we flatter ourselves is even greater than yours, was won at Bunker Hill and Concord."
We recognize that we are sharers on this continent of the precious boon of human liberty. Our forefathers won it, yours fighting against mine, and mine after they were beaten. Some of them, al though they did fight under the Union Jack at that time, are now claiming to be first-class Americans and are even talking down to more recent arrivals.
PROFITING BY MISTAKES.
Both of our countries have things to bj proud of and things to regret in their past history. I think that will be admitted, and our history, having been longer than yours, has probably been more amply filled with those mistakes and blunders of the past.
A great English writer said that ever since the conquest there had been fools. Of course, the conquest was away before the revo lution, and we have had more years to accumulate a crop of fools than you have had, but still you have done very well with your opportunities. The greatest of all fools is the man who worships the great god of Carelessness; who will not take proper precautions to protect his own life and his own limbs, and so protect the happi ness and welfare of his family. There are many accidents that are purely chargeable to wilful negligence. I do not know how it may he over here, but we are trying in our own way to remedy this. We have delegates here today who represent our safety associations-- under our Workmen's Compensation Act we have organized safety associations. These gentlemen, in a sense, are absolutely inde pendent of our board and we have nothing to say as to their appoint ment. All we have to do is to see that they do not spend too much money and give themselves too big salaries; outside of that they are perfectly independent. Let me say to you, whenever you have anything to do with workmen's compensation or anything kindred, for heaven's sake keep it out of politics.
N-O POLITICS I'M COMPENSATION BODY.
If Sir William Meredith, Chief Justice of Ontario and the author of our compensation law, ever did anything for which he will be gratefully remembered it will be the fact that he carefully kept poli-
Business Meeting
tics out of the.Workmen's Compensation Act. The members o board are appointed, not for life but until they cease to hold through want of good behavior or by reaching the age of 75 } which is even a greater crime. I will reach that point in abor years, then I drop out and another man will take my place, and man will be appointed, I hope, purely because of his fitness fo position. The moment he is appointed he is absolutely free all political influence. The Governor General, the Lieutenant emor or the Premier of the Dominion cannot interfere wit! position and dictate his actions in any way. In that way we free from politics, and you know it will be pretty tough, if, \ we are figuring that John Jones has lost a leg, and shall ret much or little compensation according to his wages and his under the act; sometimes the balance is held in such a way th is pretty hard to' tell which way it ought to go and whethei
should be compensated or not. Therefore, it would be pretty 1
if we had to consider all John Jones' relatives and those in the s political party with him and had political pull, to see whether should give much or little, in order to help the party in powei help the party in possession. We have not gotten to that, an will be well when everything of this kind is wiped out of workm compensation considerations.
That is one of the wise things our politicians did. We had advantage, you know, of looking o.ver the experience on your : of the line. When we formed our Confederation we had the ben of your experience and of your blunders. Sometimes nations, traveling the road to history, make mistakes, like the man who 1 an Irishman coming along a bad road. He said to the Irishm. "I say, is this a good, hard road? Is there any bottom to t swamp ?" "Oh, yes, sir, there is a bottom." When the man got i it he went down so that his saddle girths were under the mud and shouted back to the Irishman: "Didn't you tell me there wa< bottom ?" "Oh, there is, but you have not come to it yet."
THE DIVINE RIGHT OF KINGS.
Nations get into quagmires and it is well for those following
avoid them. We avoided some of yours and you avoided a gn
many of the mother country's. Above all, you avoided the quagm
of believing that any one had the divine right to rule over yc
It is just because the whole world has not learned that lesson tf
tills war k nn
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50 Sixt/i Safety Congress
eluding our German friends--you know, I always speak'of-, "our German friends" in a curious way. I was brought up among Ger mans. played with the boys, fought with them, and learned to like them. There are no better fellows on earth than Germans when properly brought up. but it depends very much on the bringing up. Even a Scotchman would not be a good man if he had not been prop erly brought tip, and, of course, a German brought up under auto cratic rule, believing in the divine right of kings, the divine right of anybody to be his superior, is necessarily in a worse position than an American brought up in a different position. You could not get our Germans in Canada to believe what the Germans in Germany believe, because they have been brought up differently, and they- are awf.ul good stock to teach. 1 do not know of any nationality that you can make a better Scotchman out of than a German.
But I am only wasting your time. You have your business to' attend to, most important business. I forget how many speeches are to be made at this Congress, but I felt like saying:' "God help you!" It is an affliction you must bear for the benefit of your neighbors, and so far, if I am any judge of the few speeches I have heard,'there, has not been a word that you could afford to go away without hearing.
A TRIBUTE TO PRESIDENT WILSON,
I was struck, at the meeting in Boston, with the excellent grasp' of
thought of the speakers : no waste of words and good language. A
few generations ago if a diplomatic document were given to the
world it was so full of verbiage that for the next generation or two
people were guessing at what it might possibly: have meant; they had
not done guessing yet at the meaning of some of the things of the
past. I do not think any one will mistake what President Wilson--
I almost said President Lincoln-,-and mind you I am not a believer in
reincarnation, yet -I almost suspect- that if I .were a believer that
Wilson would be Lincoln over again. -There was not a word mis
placed. not a word that--was-unnecessary in-his declaration, when he
proclaimed a state of war with Germany or in his reply to the Pope's
peace proposals.
'*
He did not feel about the Pope's, peace-proposals as did the two
Irish women over in Canada when they were discussing the war and
its consequences. One said ': - "Mary, how are-you-getting oh since-
Dennis went to the- war?" "I am getting-on-fine: . I am getting more
money than before."- . The other one said: "So am-I. : I-am getting
more money than I ever had, and yet the Pope wants to stop the war;"
Business Meeting
President Wilson's reply to the head of the Roman C Church--I find no fault whatever with the desire of the T end the war, as I think everyone has that idea and everybody it were over, I wish it were over before you American boys \\ glory' or get any wounds, but they do not, I know, because they like to be in it anyhow; still I would like to see the war over, appalled nowadays to pick up a newspaper and read down tl the terrible long list of casualties--you are sure to find some 01 was dear to you. It is a terrible thing to read those casualt every day. You will be doing it soon. God help you when yoi to it; may He give you courage to say : "Well, the boy has goi he had a good death." One of my particular friends, an aviato killed, and his old father received the Cross of War'from the I Government as a recognition of his services. He said: "Tl had to die one time or another and I would'far sooner he die way than have him stay at home and be'a slacker."
A lady visited at my home at Niagara last year, her soi going, to the war. She said: "When the people said to me, can you part with your son ? How can you let him go ?' I ansv "If I could not be willing- to let him go I would think ther something wrong with my moral make-up ; if he were not will: go, and anxious to go, I would very much doubt my fitness tc mother to such a boy.' " The boy went. One report came tl was taken prisoner, but the latest report is that he was bio\ atoms and no part of him has ever been found. Yet that w is proud of her boy and would rather have had that happen have him stay at home and have other parents point the fing him and say in the hour of his country's need he would not go.
Mr. Chairman, I thank you for the opportunity I have ha am getting a little along in years. I went to Boston all right, be< I thought that was a good, order-loving city. I went there a but I thought I would need a safeguard when I came to New Yor 1 have brought a relation with me.
President Palmer: May I ask Mr. Little, Chairman oJ United States Employes' Compensation Commission, to step ward? I would like to have him meet Mr. Wright. Perhaps Wright will find that some of us are wise enough to feel thaought to learn.
I know we have all enjoyed our first contribution from acrosj line. I hope we will have more of it during our conference.
I believe it will now be fitting to call for the rennrt nf
52 Si-vth Safety Congress
REPORT OF TELLERS OF ELECTION. ^
Mr. H. B. Adams : Your committee has inspected the list of proxies and find 1,943 votes represented. Article III, Section 12, of the By-Laws reads: "Five per cent in number of the votes to which the members of the Council are entitled, represented by the members in person or by proxy, shall be required to constitute a quorum at any meeting- of the members." Five per cent of our 14,059 votes is 702. We have 1,942 proxies, in addition to members here in person, some of whom representing several votes. As the same committee was appointed as tellers, we take great pleasure in report ing the unanimous vote of the Congress for the election of the nomi nees for Directors for the ensuing year.
Respectfully submitted, H. B. Adams, . V. R. Currie, H. R. Gannett. Committee.
President Palmer: The Secretary has a few announcements
Secretary Cameron : I am requested byr Mr. Little, of the
United States Employe's Compensation Commission, to ask all of
the district inspectors and engineers to meet him at the conclusion of
this meeting. I also wish to remind you that at 2 o'clock the General
Round Table Meeting will be held.
Mr. Little : May I include all of the new engineers recently-
appointed, there are a number present?
'
The meeting then adjourned.
National Safety Coun
General Session New York City
Sept. 12, 1917
LEW R. PALMER, President, Presiding Officer
WEDNESDAY MORNING SESSION.
PRESIDENT PALMER: The Congress will please co: order. Secretary Cameron has an official announcemi make.
:Secretary Cameron A meeting will be held tomorrow : ing for safety engineers at which we hope to discuss the fundar problems of safety.
CABINET OFFICER ILL.
President Palmer: We had hoped at this Congress.to f<
what we considered one of our most important problems a
show our real appreciation of it, the protection of labor. It has
truly and ofttimes said that labor is our great national asset; <
ing out that thought we called upon Secretary of Labor Wilson
organized labor's representative here, to speak for the men anc
for that branch of the Federal Government that has the prott
of labor in its charge. Not relying on correspondence alone, 1
pleased to meet the Secretary, following a special Cabinet mei
and he indicated his sincere desire to meet and co-operate wr
in the work we are trying to do. We all know they are wo:
under great pressure at Washington and fearing some conting
111 12*Itt! anSP 1`1`isif* urnnkl
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54 Sixth Safety Congress
him again, and he assured us that he had made special arrangements
to be here. Last night, however, I received this telegram:
"I regrer very much that illness will prevent attendance of Sec
retary Wilson at Wednesday morning meeting of the National Safety
Council.
H. L. Curwen, Private Secretary."
We are deeply disappointed in hot being able to hear Secretary Wilson on this important subject. This, however, enables your Chairman, without offending Uncle Sam, to carry out what we think is also a national policy, to place our women first. I have the pleasure of calling to the platform as our first speaker Mrs. Samuel Semple, member of our Pennsylvania Industrial Board.
PROTECTING WOMEN IN INDUSTRY.
'Mrs. Samuel Semple, Member, Pennsylvania Industrial Board,Harrisburg, Pa.
Mr. President and Members of the National Safety Council: I rashly accepted the invitation to speak this morning on the subject of "Protecting Women in Industry," at a very late hour. I know practically nothing of the subject as you are in the habit of consid ering it at meetings of this sort. I know practically nothing of the modus operand! of safeguarding women, as women, in the handling of machinery. I know nothing in a practical way about inventing guards for machinery, carrying out internal plant policies, about organizing safety committees among men or among women, and all my thinking in preparation for this meeting has been along other lines--along the great general subject of protection of women in industry, chiefly by legislative means and by the creation of public sentiment, tending toward that protection of women as a sex in the great industries of the war.
The general subject of safety in the industries, it seems to me, is applicable to women as well as men. Everything that has been done, from your point of view, for the safety of the human being in industry is done for women as well as for men, and so the thought arises at once: Why should we give any part of a public meeting like this to the specific discussion of women in industry; the safety of women in industry? As against that query, in one's mind, there comes this other fact, which is a fact, that there is a large body of legislation in this country, and in other countries, looking specifically
General Session
toward the safety of women, as women, in industry; and t question comes again--the first question, more emphatically should there be this specific distinction between the considerat the safety of the general worker and the consideration of the of the woman worker? This large body of legislation, di specifically towards the safety of women in industry, is pre matched by a similar body of legislation looking towards prot of children, and one couples together in considering the en ment of labor laws, these two lines in the phrase: "Looking the safety of women and children."
MOTHERS OF OUR CHILDREN-. -
-
It' is like bread and butter, sappers and miners; a long lit
expressions in life. We are coupled together in terms that
an intrinsic relation; so perhaps we have come to the heart of
we should give special consideration to the safety of wome
industries. Women in their relation to children, women in rek
to these specific functions; the women in the world, the brin
into the world of little children, the caring for little children,
seeing that they grow up to proper citizenship. Women as
mothers of children seem- to have a special claim upon our at
tion. or they have had a special. claim upon our attention in
past, from the .physical side..;.arid again, in labor meetings, I h
heard this put forth as a reason .for special laws for the protec
of women, that those women are to be the mothers of our child
in the future and that, therefore, their health should not be impai
by the hard and unnecessary processes, sometimes, of labor be
loaded off upon them. I have always wondered, just a little
why the same line of reason did not apply to a very large ext
to men; in fact, we are beginning to realize that it is these lit
things, taking as an example the studies on the. influence of alcoli
that has been important in recent years, and we find that the hea
of the father of the child depends, or has a very large influen-
upon the sum total of health of the child as it comes into the wor.
If that is true, I think we might just as well, in meetings of tl
kind, consider the subject of.undue strain upon the men of f.
country as well as the women, as influencing the future health
the race. And yet, aside from that, there is undoubtedly an intima
connection between the future health of the little child and the su;
total of strensTh whir*li
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56 Sixth Safety Congress
basis, aside from any other, we have a right to consider the health of women in industry to legislate for it, to protect it, and to throw all the guards around it that it is possible to bring to bear.
There is another line of protection for women in industry, that we have not considered very much more than for men, and that is the moral safety of women in industry. In Pennsylvania the law which created the present Department of Labor and Industry and gave its duties to the Industrial Board specifies that the care of the Industrial Board shall be not only to protect the health of the people in the industry in that state, but to guard the morals of the people in industry; and yet, as it works out in actual practice in Pennsylvania, I have seldom, if ever, heard any reference made to the moral health of the men. There is very frequent reference to the moral health of the women in the industries, and there again I think it ties up with the future welfare of the little children that will be in the care of those women. It is recognized that the greater health of the mother of the child is reflected at once in the character of that child as it is trained and brought up.
WOMEN ARE WITHOUT LEGISLATIVE POWER.
There is another reason, perhaps, why we should pay special at tention to the safeguarding of the women as they go out into indus try and that is the legislative side, because they have not the legisla tive power of their own that men going out into industry have; because we deprive women or have in our civilization deprived women of a certain standing before the state that men have we are forced to make up for that, to a certain extent, by enacting particular laws for their protection in the industry. I rather think, when the time comes, as it is going to come in this country, when women will stand on an equality with men before the government of the country in the matter of citizenship that this particular body of laws for the protection of women, as distinct from men, will be very largely de creased, because it will be recognized that they have the power to force conclusions of their own in favor of workers in general, and perhaps in favor of themselves, as a sex, as workers in the great business processes of the whole land.
There is another reason, I think, ,and a very laudable reason why there is this particular body of protection for women, and that is really the thing that is often referred to--the chivalrous thought towards women, the thought that women have been in a certain way
General Session
protected in the past, that it is a hardship for them to go ot make their ways in untried avenues of earning their livinguntried before, because I am never, by any means, willing to that women do not and have not in the past earned their own in the old time in history--within the home. But as they g into these untried ways of making a living it is felt that the alrous feeling of mankind ought to go with them and help over the hard gap- between the old life and the new and give a fair start as they try the new way.
And then, still after that, and perhaps linked up with this, this disability, is the lack of standing as citizens in the commi linked up also with this chivalrous feeling, is still another reasc this large body of protection. Perhaps I may illustrate it by instances which came before the Industrial Board of Health meeting which it held yesterday. There had been reported t Industrial Board that women were about to be employed in a c< factory in Pittsburgh, where the particular question at issue the process of testing rubber gloves by an electrical machine, not familiar with the process, so I cannot describe it, but it j to be a machine of high voltage and the work previously has done by men. The question was placed'before the board wb or not in the future women should be allowed to do that work, board, two or three months ago, in considering this question that it was not prepared to give an answer until it investigate process. That alone, if you please, is significant.
A QUESTION OF INTELLIGENCE.
A special engineer of the department was sent to Pittsburg look over the process and his report was this: That the proce installed at that particular plant had one defect, which mad< work dangerous for men as well as for women. He thought if fundamental defect in the process was removed there wouI< no reason why women should not be employed as well as men. see the question of safety for men there had been partially regarded. As soon as it was a question of employing womer conscience of the employer, the judgment of the inspection de] ment of that district, arose up to demand whether or not wc should be treated on the same level as men in that industry.
That was chivalry, perhaps, but back of it was a doubt of
5S Sixth Safety Congress
handle that situation with the defect in the placing of the machinery,
the question was: Why were not women as intelligent as men ?
Why could they not face that danger and handle it as well as the
man had handled it ?
At the meeting yesterday there came up also the question as to
whether or not women in Pennsylvania were to be allowed to run
elevators. There is absolutely nothing in the labor laws of Penn
sylvania to indicate that women should not be allowed to run
elevators. The very fact that the question was presented to the
Industrial Board indicated a fundamental doubt in the intelligence
of women to be trusted with the great public service of running an
elevator. There is no question as to whether a boy 14 or 15 years
old, if the law allows him, is able to run an elevator, but as soon as
the service of women is considered their intelligence is doubted to
such an extent that the subject must be presented before the Indus
trial Board of the state.
.
Also at the meeting yesterda}' a question vvas considered as to
whether or not women were to be employed in certain plants
in the state in the manufacture or in the handling of certain explo
sives--chemical substances or explosives. Men to the number of
probably 2,000 in one plant and 500 in another are engaged in those
processes without any question. The whole thought back in the
minds of the people who were handling the subject evidently was
whether or not a woman had sufficient intelligence to be turned loose
in an explosives plant, taught the different processes and allowed to
go her way as one of the industrial units of the State of Pennsylvania.
I think we have to get away in the times that are coming to us,
immediately now. from that thought of any fundamental difference
in the intelligence of men and of women--for a long, long while
I have believed in the philosophy set forth years ago by Mrs. Parting
ton : "That we are all more or less human." Some men are intel
ligent and some are not. Some women are intelligent and some are
not, but in training people to do the work of the world I think we
have to take it for granted that intelligence is without sex and that
it depends on the individual capacity and the care and training that
is given to that individual capacity whether or not the man or the
woman is the safer unit in the industry of the country.
There is another question away back of this matter of the differ
ence in the treatment in a legislative way of the safety of men and
women in the industries, in the sheer matter of sex. Taking as an
example the explosives industry that I have just mentioned, there is
General Session
a necessity in that industry for handling, as you know, certa of chemicals. I believe it is a well-established fact that th< of those chemicals, in the handling of them, upon men an women, differ. In certain of those industries, I believe, skin diseases appear-with men and do not to any great extent with women.
In the handling of certain other chemical substances other symptoms appear with women that do not appear wit I am told that the medical fraternity is not able at the mon say just what makes the difference, but that they are prep: admit that the difference exists.
WELFARE OF THE INDIVIDUAL.
Now we come down to the question of legislating for the
of either men or women on the basis that it seems to me it
largely be legislated upon, and that is the welfare of the indr
independently of the fact that that individual is a man or a w
Tf a man is made uncomfortable by certain industrial processe:
he should be protected in carrying on those processes by proper
lation. If a woman is made uncomfortable by certain indi
processes, then that woman, as a woman and a human being, j
be protected from undue development of those discomforts ;
industry in which she is engaged. There we come to a fundar.
reason for protecting either men or women in industry by 1
tion, by regulation within the plant, by safety organizations or
ever it is, to make that man or woman fit physically to do his c
work; to make them so fit that they may be interested in the -
without irksome and girding against it, and so fit that they will
tribute their best to that work and to the development of the <
try through the industry in which they are engaged.
When you go there, I think you can get to know the fi
foundation for preparing for either men or women; to go
to this legislative protection for women which already exis-
this country, I think we realize that it is exercised along three 1
One concerns the hours, the number of hours that they
spend in industry, and there perhaps we must admit that legisl;
for women should be different from that for men ; in fact, I t
there is little legislation concerning hours for men, except sue enforced by labor organizations of the coun&y, while there
large bodv of lecdslsf-ir-
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60 Sixth Safety Congress
hours of industry, and we come back perhaps to the old Scriptural description of women as the weaker vessel physically. A woman has not so much intrinsic strength in the larger percentage of in stances as a man. She ought not, I believe firmly, to go on unre strictedly as many hours, in a great many cases, as men may perhaps exercise their working faculties without injury to themselves and to the future generation. We have also on this question of hours the restriction of working hours of women in certain states, in our own state, in Pennsylvania, I know, to daylight hours, or at least not to the midnight hours. We have, through the experience of Great Britain within these last three years of strain and stress, on account of the war--the experience of Great Britain which declares that women break down more quickly under night work than do men.
NIGHT WORK IN INDUSTRY.
The women do a lot of night work in our own homes, those who have little children to bring up. I have had little children to take care of and I know that night work does come to us in our own homes. We have broken rest, we note the effect of it the next day, and yet, notwithstanding that, it seems to me that night work in the industry is quite a different matter. Where it is a long continued strain of solid work for eight or nine hours, with the sleep put off to the next day, where those very same home conditions are hapjiening to lessen the amount of rest the people have, because you know as civilization is at present constituted women's work in the outside world, no matter what it may be, is practically in addition to her home work. There are few men who have absolutely no home cares and there are very few women who do not make their own clothes or do some sewing for themselves; perhaps they'look after light housekeeping if they have not a family on their hands, and the work in industrial processes is almost unbearable as a condition of certain other work which she does as a member of the family. That, I think, operates also on this question of the restriction against night hours for women working in outside industries.
There is a large body of legislation, as we know, concerning the protection of women in the conditions which shall surround them in the industries. As I have said before, that concerns the moral conditions which surround them. A great deal is based on this lessened resisting power of the woman as compared with the man ; the fact that she is the wreaker vessel frequently in the plwsical
General Session
sense; that she should not be subjected to the long continue
of the long hours; that she should have more frequent rest
and also that she should be allowed to sit down at her wor
ever that is possible, and that if less stronger than a man she
not be asked to lift such heavy weights.
Going back again to the matter of the explosives indi
Pennsylvania, as before the Industrial Board yesterday, w<
that a part of that industry involved for the men engaged the
of heavy weights, weights of sixty pounds to be lifted to a he
five .feet. The men were able to. do it, but it is perfectly pa
any one that women should not be asked to do that if they ar
into that similar occupation.
-
The other part of legislation for the protection of won
the present time, refers to their wages. There is very little i
in this country--only one or two experimental spots where
thing- is being said or something has been done about it. It se<
me that is one of the things that we need to look forward to f
protection of women in the industries as they are going to g
them in the nature of the war conditions in this country. A vi
worker who is not well paid cannot be well fed and she cj
therefore, be as effective a worker as a person who received a 3
wage. In Pennsylvania we have been trying to watch the resi
the movement of women in the industry, so far as wages are
cerned. We find that there is one class--at least this is the ir,
tion, I would not give it as a scientific fact--there is the indie
that there is one class of industry in the state, employing la
clerical work, which is dismissing its men in order to employ w<
at a lower wage.
- WOMEN AS BEGINNERS.
There is another class that is dismissing its men to set t free for military service and employing women in their stead they very frankly say: "We are not going to give the women employ just now the same wage as the men who are leaving They are beginners. It would not be fair that they should c< in at the same wage as the experienced people have had before th but we will give the women who come into our employ fair beginn. wages; the same wages that we would give to a man who comes i a similar position." Those women are starting out under-conditio if that promise is carried out fairly, they are starting out into Ini
Under
63 SLvth Safety Congress
future efficiency, for their future rise in the industrial world and for the future fairness of all industry, not only for the women but for the men, too.
We people who are interested in safety in all lines ought to be interested in this, because if women go into the industry at a lower wage now, when the time comes they will be displaced again by the men, and almost surely they will be displaced by men at a lower wage than the men had before. The last condition of that industry in general will be worse than the first, so any movement toward the safety of women in industry, for the sake of the indtistry. ought to consider also not only the question of hours for those women, that they can bear as a physical strain, not only the question of conditions that shall ameliorate the strain for their lesser physical vitality, but also the question of wage that they may support a proper physical life, that they may support the families who are going to be depend ent upon their support in the conditions of the world at the present time, and also for the condition of the men workers in the industry when they come back.
At the very outbreak of the war the Council of National Defense issued a request to the country that standards of living, standards of labor and standards of hours and conditions should be main tained. It so happened that in Pennsylvania we had a meeting of the Industrial Board three days after the Council of National De fense sent out its request. At that meeting we adopted as our final policy in Pennsylvania that outlined by the Council of National Defense. The Governor formally adopted it also and issued a proc lamation to that effect to the communities and the workers of the state. The President of the United States did the same thing in a most formal, dignified manner a little bit later. We have endeav ored to live up to that policy in all the months since. It has been very significant that the most pressure against that policy has come from the industries which employ chiefly women and also the in dustries that employ the largest number of children.
XO LETT I XTG DOW XT OF STANDARDS.
The Industrial Board has replied to all requests for a letting down of standards in the negative, not only must employers observe the laws of the state, but the board must carry out its own formally adopted policy, and I want to say on behalf of the industries of Pennsylvania that the sympathetic response has been most remark-
General Session
able. The policy of the Department of Labor and Industry 1
been put squarely upon the basis of the policy issued by the Cour
of National Defense--that is industrial efficiency. To maintain
efficiency of the worker, the efficiency of the output, the efficier
of the business of the state, and thereby the efficiency of the natii
the worker must be protected. In Pennsylvania) simply because
have this larger body of specific laws concerning women and cl'
dren, the emphasis has fallen upon the matter of the safety a
health in the industries of the-women and children.
There have been very few girdings against this decision of t
Department of Labor and Industry, and even those have fina
been set aside in a most cordial and courteous spirit. The man
facturers' association has indicated that it will co-operate in tl
general matter of maintaining the laws for the protection and safe
of the workers.
^
As time goes on. we shall have more- and more women in t
industries, not only in Pennsylvania but in every state of the Unic
As men are dismissed for military service women must take the
place and if we are going to maintain matters at the level which tl
country needs and demands we must see that women go into plac
where they can do the work properly; not, as I said before, from
lack of intelligence, that we doubt their ability to do the work pro]
erly, but it is a question of physical ability, physical strength,
stand the long strains and physical effects of certain industries, ar
the physical effects upon the nation, through the women, of allowir
a breakdown of'the protection that we have thrown around tl
women so far.
One of the industries. that needs most particular and carefi
study is the explosives industry, the chemical industry and all il
various branches. Only careful and scientific specific medical stud
can determine exactly the part that we should follow. Tennyson in on
of his beautiful visions of what the world shall come to be, set
forth this: There have been different stages in the world; ther
will be different stages in the world to come. There "was a stag
far in the past when brutes killed men; there-came, in the advance
ment of the world, a stage where men killed beasts. After tha
there came a stage in the world's history, and we know it all toi
well now, when men killed men. That has not been, as you wel
know, as safety men, merely a question of war or of military activity
It has been in a great many cases the ruthless driving of the industry
64 Si.rth Safety Congress
"the will of god."
-
A very advanced business man in Pennsylvania said to me: ``It
used to be that when we were erecting blast furnaces we expected
an average of seven to eight men would be killed. It was the will
of God. We knew no other way of erecting blast furnaces. We
counted that in a part of the necessary expenditure."
Then he told me that it is possible nowadays to erect a blast fur
nace without the loss of a single human life. You see the division
begins to come in the time in the world's history that it need not be
that men kill men either in war or in industry. Tennyson, the inspired
seer, looked ahead to a time in the world's history when men would
grow wings. It seems to me that is exactly what such a body as
this has in mind. It may not express it on its program, it may not
express it in the outside utterances of hard-headed, practical business
men such as you are, who come here to discuss these problems, and
you may not express it in words, but that is the thought back in your
mind.
'
A very great Englishman said to me two or three years ago
he has never had a vision of idealism such as he had gained from
America. He had been told in Great Britain and he had read
America from afar as being the land of business and of dollars.
He said he came over here and had the privilege of meeting some
of the great leaders of business, the great practical business men. of
the country, and he found that America was a great deal more than
a land of business and of dollars. Not one single business man that
he had met, however busy they might be in the pursuit of dollars,
not one of them but had back in his mind somewhere an ideal of
something that he wanted to do with those dollars in the future--
something for the good of others and for the good of his country
A meeting like this, a gathering that is to give up most of th
week to a consideration of the great problem of safety, is an indica
tion of the coming of that time Tennyson speaks of, when men shal
grow wings. The wings are sprouting and as they spread they wii
protect women in industry. They will protect the men and stil
more the women, and they will protect the little children in industry
HOT A QUESTION OF FIN MONEY.
,
I do not for one moment think we have arrived at the real solri tion of the problem of the protection of children. The whole profc lent of handling children, up to the time of their maturity, is to f
General. Session
them for after life, for citizenship and grown-up life, and unt, recognize that and balance education in school and in indui processes, properly, training them on both sides with a pr balance, remembering also the lesser physical strength at that < age--until we get that worked out properly we have not provec solution of the problem. The same is largely true concerning safety of women, unless we recognize that women at the pre time, and still more in the years immediately to come, are earj not only their "pin money" but their living. I know very few wo: who are earning merely pin money. They may tell you so, br you get down to the cold, hard facts they are earning their liv Until we recognize that women are earning their living, and : in most cases they are earning the living of some one else, they i have a family in whole or in part dependent upon them, until recognize their right to. earn a full share of the world's emolume in return for what they put into it, just as in a case of a man, rega less of whether or not they have dependents upon them--we h: not come to the real solution of the question of the safety of won in the industries.
We have to take into account that the Lord has not given strength or muscle as he has men; that he has given us certain physi duties to perform in the world that lessen our powers of enduran that he has given into our charge the care of little children, develop little children, not only physically, but mentally*, and mora --we must recognize those things in the treatment of them in d us try'. Finally and above all we come down to the fact that peo] in industry, whether children or women or men, shall be cared f( so that they give their best and do their best. We may not ha come to a real solution but organizations such as yours are makii a big step in that direction. I thank you very much for your courtes
:President Palmer None of us in Pennsylvania doubt but wh Mrs. Semple has her place in the industries of our great industri state.
We have a real treat' for you, not only in the address, of one c our Vice Presidents but in the film he has written and produced fc the safety of railway and industrial employes. The author "Th House that Jack Built" needs no introduction. We are very glad t welcome on the platform Mr. Marcus A. Dow of the New Yof Central Lines.
66 Sixth Safety Congress
THE PROGRESS AND POSSIBILITIES OF ACCIDENT PREVENTION. WORK. *
Marcus A. Dow, General Safety Agent, New York
Central Lines.
Mr. Chairman and Members of the National Safety Council-. It is a great honor and a distinct privilege to be permitted to ad dress a Congress of the National Safety Council. I am asked to speak of the progress and possibilities of accident prevention work and I feel somewhat in doubt as to my ability to do full justice to a subject encompassing such a wonderful record of achievement and promising so much that is possible for the future. The possibilities for future achievement can, perhapsj be fairly measured by a survey of what has been accomplished within a few year's time.
It is but a little more than ten years since the United States Steel Corporation began its systematic accident prevention work and planted the seed which has brought forth a product of such great value to humanity that its development has been or?e of the biggest things in the history of American industry. It was a new thing--this idea that even an industry of inherent hazard could be made reason ably safe by an ethical procedure which would benefit employer and worker alike. Those pioneers who first promoted accident prevention work entered a strange and unexplored country. It wa?s trackless, mapless and unsurveyed--the only compass there was to guide these men was a vision--a vision of a better state of affairs wherein crip ples and widows and fatherless children were to be no longer a by product of industry-
EFFORT OF EMPLOYERS AND EMPLOYES ALIKE.
Countless obstacles were encountered by these resolute pioneers but, gropingly, they found their way and, with a determination born of a righteous purpose, the3r blazed their trail through the wilderness. And now, with the aid of countless others who have followed- in their path, they have at last constructed a highway of progress that is surely and unmistakably extending onward and onward toward a land of promise, the like of which but a decade ago could not have been pictured in the mind of the most romantic idealist. And so the problem of preventing accidents is today receiving the. serious and thoughtful attention of men and women in every walk of life and the effort that is being made to solve this problem is not merely the effort of a few employers but is the effort of employers and employes alike in practically every known field of industrial endeavor.
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The men who inaugurated specialised accident prevention w in industries proceeded on the theory that every accident has a movable cause and that, by removing the causes, accidents could prevented. They knew that through the application of scientific pa ciples smallpox, cholera and other forms of epidemic could be c trolled and that for any community to sit idly and wait to be devou by such an epidemic would be cowardly and a mark of base incc petence. They realized that this also was true with respect to a< dents and that it was only an ignorant fatalist who would say, "T1 are inevitable/'
In order to remove the causes of accidents, it was necessary f to ascertain what those causes were. Therefore, one of the fi steps was to classify the accidents as to specific causes. ' Thus, it v found that there were two elements which entered into accident p vention work. One of these was the mechanical element, involv; the application of safety devices and the correction of unsafe physi conditions.' It was found, however, that a majority of accide: could only be prevented by care and thoughtfulness on the part human beings involved in accidents. Thus, the human element 1 came an' important factor to be considered and, as the work p: gressed, the principal avenue in which accident prevention effort v directed became the education and supervision of the human fore It was found that the making of laws and the mere installation of 1 best of mechanical safety devices would not eliminate the human e ment from the accident problem and that co-operation between t employer and the employe to eliminate not only the unsafe conditic which the employer must correct, but also to eliminate improj practices on the part of the employes, was essential to success in t preventing of accidents.
NECESSITY OF ACCIDENT PREVENTION WORK.
Before proceeding further with a discussion as to the progre it may be well to consider the necessity of accident prevention woi It is unfortunate that there are no reliable statistics of accidents o curring in the United States as a whole. Estimates based on figur gathered from various sources, however, give conclusive proof tb the waste of human material due to preventable accidents' each ye is nothing short of appalling. A careful estimate prepared by E Frederick L. Hoffman, Statistician of the Prudential Insurance Cor pany of America, shows that in 1916 there were approximate
68 Sixth Safety Congress
million were so seriously injured that the}1- lost more than four weeks from work. This estimate is considerably lower than a similar esti mate made three years previous, due to the effect of accident pre vention work. But in the past ten years, if the number killed in accidents each }rear had been as low as it was in 1916, the lives of 220,000 industrial workers--men who form the very bone and sinew of the nation--have been snuffed out. If that 220,000 had been buried in a gigantic trench, side by side, and shoulder to shoulder, that trench would now be more than eighty miles long and would have to be lengthened eight miles each 3'ear to accommodate the remains of the poor unfortunates who continue with unceasing regularity to fall victims of preventable accidents. If the hospital cots of those seri ously injured in the ten years could be placed end to end in a con tinuous, unbroken line, that line would completely cover a single track railroad extending as far as from New York to San Francisco and back again. More than 2,500 workers were killed in the industries of the State of Pennsjdvania alone during the year 1916, and 250,000 were injured, including both trivial and serious injuries. In the State of Ohio in that same year the total number of accidents reported to the industrial commission reached the staggering total of 166,200, of which S47 were fatal. The cost in compensation for accidents in Ohio during the year mentioned was in excess of five million dol lars, while the medical expenses amounted to more than a million and a half. In Alassachusetts there were more than 135,000 non-fatal and 463 fatal injuries to industrial employes during the year ended June 30, 1916, while in the State of New York, in the year ending June 30, 1917, the number of men injured while engaged in industrial pursuits reached the colossal number of 328,632, of which 1,584 were fatal. With the unpleasing records of these few states, multiplied many fold by similar records in ever)' other state in the Union, the record of each state varying only according to the number of men engaged in industrial pursuits within its borders and with many thousands more killed in accidents outside of those occurring in industries and on railroads, is it any wonder that the hearts of men should cry out against this profligate waste--this colossal injustice to the human race --and that the best brains of the nation should be devoted to the study and development of s3?stematic means for prevention ?
BENEFICIAL TO BUSINESS.
.
The benefits that were found to accrue from accident prevention work were many. "Employers were surprised to find that preventing
v
: >
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the hardship, suffering- and sorrow which accidental death and in
brings was beneficial to the business itself. Not only was the me
saved that would have to be paid in compensation but it was fo
that preventing accidents increased efficiency and improved ra
than impaired production. It was reasonable that this should t
been so, because it is clearly evident that whenever there is a seri
accident in a shop or in a railroad yard, and one or more workt
are killed or seriously injured, the work of the others in that shoj
yard becomes demoralized. Production is lessened and efficie
decreased. Therefore, aside from all other worthy considerati
of humanitarianism and financial saving, it was found that saf
work paid. It was found that to make a plant reasonably safe,
guard all dangerous places, remove unnecessary hazards and educ
the employe to use that care and caution in connection with his wc
as would make accidents' the exception rather than the rule, elir
nated the fear of injury from the mind of the worker and ma
him capable of doing .a better day's work. Thus, we have fou
that one of the splendid things about accident prevention work
that this application of Christian ethics in industry is sound busine:
HEART AlfD IM AGIXATIO X.
But there is yet another reason for the wonderful growth <
accident prevention work in American industries. The averaj
American business man possesses something more than intelligenc
He possesses a heart. He possesses a faculty for imagination,
was his ability to picture the far reaching and unhappy consequence
of industrial accidents that first made him adopt the principle c
accident prevention. He was able to see and to realize that th
brightest hopes of an entire happy, contented family of virile, health
manhood and womanhood were often blasted, and its members born
downward to the lowest depths of suffering and despair becaus
of the untimely and often preventable injury to its bread-winnin:
member. With his keen vision he could see that if the individua
cases of social demoralization and upheaval, due to industrial acci
dents, numbering hundreds of thousands in a twelvemonth, could b
gathered together and viewed by any human observer, it woulc
present a picture of misery so appalling, so pitiful, so horrible, tha'.
no painter who ever lived could even attempt to visualize it. It was
the American employer's ability to mentally penetrate the darkness
and see this condition of affairs that made him cry out in remorseful
protest ap-ainsf- i* otiA
----------
*" '
'
70 Sixth Safety Congress
determination that would permit of no failure--no retreat--and with absolute confidence in the good that might be accomplished.
And so, this life-saving, health-conserving idea was conceived and has since been marching forward with "seven-league boots." It is not my intention, nor would it be. possible within the time at my disposal, to describe the many effective methods that have been developed in carrying on this work. The most important steps have been: first, to interest the employer to an extent that would make him have implicit faith in the work and become a safety advocate at heart; second, to so interest the employes that they would give their whole-hearted co-operation toward the elimination of unsafe conditions and practices and cultivate safety as-a habit.
SUCCESS NOT BASED ON PRETENSE.
In respect to the employer, there have been some few who have
not acquired great success because, even though they pretended to
inaugurate accident prevention work in their plants, they were not
good safety men at heart. Successful safety work is not based on
pretense. There have been those who believed that all that was
necessary for them to do was to post a few safety bulletins in their
plants and let it go at that. The spirit of safety did not pervade
their establishments because they were not good leaders and did not
make their employes feel that they were sincere. Experience has
proven that success in safety springs from a service of the heart,
and an ability and determination to concentrate every energy, every
resource necessary, upon the obtaining of results. It has proven
that success in accident prevention, just like success in anything else,
will come to those who compel it--that they will achieve success
who believe they can achieve it--and who will put their whole hearts
in the effort to attain that end. You will find that the spirit and the
attitude of any employer--of any railroad official--will be reflected
in every corner of his plant and on every mile of his road. You will
find that if he is a safety man at heart accidents are reduced--that
the majority of his employes are co-operating with him to that end--
and yet his plant is working on the highest plane of productive
efficiency.
.
There has, perhaps, been no greater benefit derived from accident
prevention work than through the getting together of employer and
employe in intimate conferences in regard to a matter of common
interest and concern. Through the development of the employe's
safety committee, employer and workmen have come to know each
General Session
other, to sit around the same table, to rub elbows, to discuss a mon problem, and, in the end, to understand one another's ; of view. This attitude of personal relationship between emp. and employe can have but one result--that of developing' a monious feeling, and who is there who will gainsay that harm is one of the most valuable assets of a business undertaking? was the president of a large paper mills company who not long declared, "I would consider every dollar we have put into this sa work well spent even if it had not saved a life or prevented an 2 dent, because of the get-together feeling the movement has enj dered in the plant."
Let me say here that two outside factors had much to do v spurring the employer forward in the promotion of life and hes conservation. One of these factors was the compensation laws various states, which made the employer realize that the only rema ing method of saving casualty expense was by preventing the ac dents. The Other factor was the casualty insurance compani which early recognized the many advantages of accident prevent!* An emphatic proof of the value of safety work is the fact tl casualty companies have offered substantial reductions in the c< of insurance based on the extent and effectiveness of safety stan ards. It is recorded that reductions as high as 40 per cent habeen offered employers on insurance premiums by this method.
CONDUCTING THE CAMPAIGN.
After interesting the employer, the process of interesting tt
employe has been quite similarly along the lines of education. Th
attractive safety bulletin board, containing photographs, diagrams
cartoons and tersely worded phrases of admonition and warning
pointing out vividly and impressively the known practices that causi
injury, has become an important part of the equipment of shop:
and railroad yards. Safety rallies for employes and their families
where the doctrine of safety is preached, have become a permanenl
institution. Stereopticon views, showing the unsafe and safer meth
ods of performing work, and motion pictures telling a forceful heart
interest story and driving home the unhappy consequences of care
lessness, have played, a`most important part in awakening and edu
cating the rank and file of employes.
The education of the foreman or the man charged with super
vision, is now conceded to be of first
-- - -- '*
'`
7% Sixth Safety Congress
be effective. Eternal vigilance is regarded as the price of safety, and we have come to realize that the vigilance of the man in charge must extend so far as to see that the men under him are closely supervised as to the elimination of unsafe practices, and that they are taught to do their work with such care and caution as will preclude the possibility of injury. Thus the foreman becomes a most im portant factor on the human element side of the accident prevention problem.
But of all these important developments, perhaps there is none so potent; none so significant of progress, as the one which has brought forth the safety engineer--the future guardian of the human race. He is the spearpoint of the safety movement. It is his initiative, his ingenuity, his expert knowledge gained from ceaseless study, and his inspiration derived from a full realization of the possibilities of his work that serves to prod others into action, stimulate interest and promote the co-operative spirit in accident prevention among employers and employes alike. Operating officials, with their mani fold duties, cannot keep continually developing new ideas in accident prevention. Thus the safety engineer has become almost indispen sable to the successful conduct of this work. Experience has shown his territory should be confined to an area which will permit him to come into frequent personal contact with a majority of the employes under his jurisdiction. Let me cite the experience of the railroad which I represent. The New York Central Lines orig inally employed in their safety bureau several safety agents who covered a wide territory where close supervision and frequent contact with the men was impossible. A year ago we tried as an experiment the employment of a few division safety agents on certain main line divisions. After several months' trial it was found that the accident records on these divisions, compared with the same months the previous year, was from 20 per cent to 35 per cent lower than
it was on similar divisions where there were no division safety agents. Therefore, commencing the first of July this year, the New York Central Lines took a new step in safety progress by appointing division safety agents on all of the main-line divisions of the system.
RECORD OF ACCOMPLISHMENT.
But what, you will ask, has been accomplished in all of this devel opment of the safety idea in the way of actually reducing the number of accidents. After all, "It is by their deeds that ye shall know
General Session
them." The record of accomplishment in saving lives in hundre<
industries and on the railroads forms one of the brightest pag<
the history of American industry. There is perhaps a no more s
ing example of what consistent safety work will accomplish that
record that has been made by the railroads of the United Stat<
the past few years--a record that has been made in spite of incre
traffic, labor disturbances, and numerous other intense opers
conditions. On all the railroads of the country, during the si
years ended June 30, 1916, there has been a steady decrease in
number of railroad employe.s killed and injured while on duty,
the year 1910, on all of the railroads, 2.17 employes were killed
of every thousand men employed, while in 1916, only 1.17 a
killed out of each thousand employed--a decrease of 47 per cer
the number of employes killed per thousand employed. In 1910,
employes were injured per thousand employed on the railroads, w
in 1916 only 25.2 \yere injured per thousand employed, a decreas
46 per cent in the number of railroad men injured per thous
employed.
,
SUCCESS ON INDIVIDUAL ROADS.
There are many splendid records made by individual roads, pride in the accomplishment of those who have worked with me the railroad I have the honor to represent prompts me to tell you 1 on the New York Central Railroad in the year 1916, as compa with 1913, there was a decrease of 35 per cent in the number of ployes killed per million tons freight carried one mile, and a decre of 20 per cent in the number of employes injured per million t freight carried one mile. Actually, in the three years ended Decern 31, 1916, on this road 284 employes were saved from fatal injury : 6,211 from non-fatal injury, using the injury rate for 1913 a basis and comparing subsequently yearly rates therewith and incl ing only injury cases where more than three days was lost from wc I wish that I but had time to give you in detail the record of s cessful results in the long list of railroads which, through their saf work, have made reductions of equal merit, beginning with Chicago & North Western Railway, the first railroad to inaugur a safety campaign, and which in 65^2 years has saved the lives of ; of its employes, and including all cases of more than one day's c ability, has prevented 15,769 from getting injured, through humanitarian work of that grand old safety pioneer, Mr. Ralph Richards. But out of fairness to the industries. I must leave
Central Station
Milwaukee Coke and Gas Company. Neenah Paper Company............................. Packard Motor Car Company.......................... Pullman Company....................................................... Rochester Railway and Light Company....
These are but a lew of the many concerns that have proven (heir deeds that safety work pays.
SartTV QXGAWCnAttOKS VAX.tJMH.C-
I should be inexcusably remiss if I did not say a few words recognition of the splendid services rendered this movement by th< two genuinely helpful organisations, the Ainerican Museum of Sat* and the Natioual Safety Council. The Museum, with its collection devices and models of safety and sanitary appliances, its library books and reports, photographs and lantern slides, illustrating t most practical methods of protecting life and health, has been material assistance to those seeking knowledge of the principles life conservation. The growth of the National Safety Council 1 been most phenomenal. Even the most optimistic of that little ga cring of engineers in Milwaukee, in the early fall of 19x2. w launched the first National Safety Congress ever held in the Unit States, had littlt idea that out of that gathering would grow one the greatest co-operative organisations for human betterment tl the world has ever seen. Beginning in a small way with a hand! of members, pledged to the promotion of safety to human life in t industries of the United States, this non-commercial association unselfish business and professional men has grown in & few she
years to an organisation composed of 3,400 members, employ! more than four and one-half million wotkmen. Its income, dcriv entirely from the dues of its members, is now approximately $100,0 per year, every doltar of which is judiciously expended in providi' actual service to its members. Through its central office, five milli* safety bulletins are distributed each year, and these bulletins, t gether with other forms of literature sent to its members, serve educate both employer and workmen os to the simplest methods preventing accidents. Its original plan was to confine its efforts the prevention of industrial accidents, but through &n irresistib force it has attracted to its emblem men and women from every 'vs of fife, and today its activities include not only industrial safety, b public safety and sa Fcty in the home.
General Session
Milwaukee Coke and Gas Company. . . *...............................Decrease 8;
Neenah Paper Company......................................................................
" 8;
Packard Motor Car Company.........................................................
" 7^
Pullman Comj>any.......................................................................... - ** 4*
Rochester Railway and Light Company....................................
" 3.'
These are but a few of the many concerns that have proven their deeds that safety work pays.
SAFETY ORGANIZATIONS VALUABLE.
I should be inexcusably remiss if I did not say a few words recognition of the splendid services rendered this movement by th< two genuinely helpful organizations, the American Museum of Safi and the National Safety Council. The Museum, with its collection devices and models of safety and sanitary appliances, its library books and reports, photographs and lantern slides, illustrating 1 most practical methods of protecting life and health, has been material assistance to those seeking knowledge of the principles life conservation. The growth of the National Safety Council 1 been most phenomenal. Even the most optimistic of that little gai ering of engineers in Milwaukee, in the early fall of 1912, w launched the first National Safety Congress ever held in the XJnit States, had little idea that out of that gathering would grow one the greatest co-operative organizations for human betterment tl the world has ever seen. Beginning in a small way with a handi of members, pledged to the promotion of safety to human life in t industries of the United States, this non-commercial association unselfish business and professional men has grown in a few she years to an organization composed of 3,400 members, employi: more than four and one-half million workmen. Its income, deriv entirely from the dues of its members, is now approximately $100,0 per year, every dollar of which is judiciously expended in providi: actual service to its members. Through its central office, five millii safety bulletins are distributed each year, and these bulletins, t gether with other forms of literature sent to its members, serve educate both employer and workmen as to the simplest methods preventing accidents. Its original plan was to confine its efforts the prevention of industrial accidents, but through an irresistifc force it has attracted to its emblem men and women from every wa of life, and today its. activities include not only industrial safety, b public safety and safety in the home.
76 Si.rth Safety Congress
COMI'LKTK I.UlkASV < 'F SAFETY LITERATURE.
Probably the mo>t valuable-' of its many forms of service is
through its information bureau. At its headquarters in Chicago is
the most complete library of safety information in existence, and
already' its members are loginning to learn to take their welfare and
accident prevention problems to this bureau for solution and to obtain
information and enlightenment. If the information asked for is not
on file in the library, a canvass of the members is made and every
bit of available information on the subject desired is obtained for the
inquiring member. This is a service that will develop until the time
will come when the manager of a railroad or industry will go to the
National Safety Council for expert advice in matters pertaining to the
welfare of his employes jnst as he would go to his lawy'er for legal
advice, or to his doctor for advice as to his own physical well being.
In the final analysis as to the underhung reason for the phenom
enal growth of accident prevention work, one cannot but observe that
it is but a part of a process of industrial evolution. Even as in
modern war, where new and gigantic weapons of destruction have
forced a complete rearrangement of the technique of the battle, and
brains are matched against brains to develop safeguards that will
offset the increasing agencies of destruction, just so in our peaceful
industrial pursuits has human invention created ponderous mechan
ical devices and swiftly moving engines of production and transpor
tation, among which a mere creature of flesh and blood is a puny
thing that would have small chance to survive, without a complete
revolution in methods of protection. Thus, accident prevention work
has become, and must necessarily contimie to be, an actual part of
indtistrial and civic progress.
.
MUST XOT NEGLECT SAFETY WORK DURING WAR.
'
Even today, with our country' at war, must the cause of safety' be upheld and its progress continued. I have no sympathy with the thought that because lives are necessarily' sacrificed for a righteous cause on the battle front other lives must be unnecessarily sacrificed at home through neglect. I cannot conceive of any loyral American employ'er who would, in this hour of national distress, neglect for one moment to uphold and maintain in the American industries those pi'inciples of justice and the prevention of suffering to humanity which, in another form, is the very' thing the men at the front are fighting for. But aside from the proper adherence to these principles.
General Session
the prevention of accidents today is the patriotic duty of every ei pioyer from the standpoint of helping- to win the war. If it takes fo men at home to make the supplies for one man at the front, then it important that the lives of the industrial workers should be co served, to the end that the industrial line of defense may not ' weakened. Surely, the killing of 23,000 and the injuring seriously half a million industrial workers a year is a serious drain on the ma power of the nation at a time when every available man is need< for the work that is to be done. Here is where the safety mov ment and the National Safety Council and the American Museu of Safety are rendering a splendid service to the free people of tl world in the hour of their peril. Our duty in this respect is clea We must keep ' the workmen inspired. We must keep tl machines going; keep the wheels moving; keep the indu tries up to their highest point of ' productive efficiency; kee from having accidents, or anything else that will lessen that efficienc; and we will perform no small part in perpetuating those ideals ot country is fighting' for, and upon which the movement for accidei prevention in reality was built. With this thought uppermost, an with the entire manhood and womanhood of the United States c America imbued with that idea, and working side by side to mair lain this efficiency in the interests of humanity, we shall in the en see the cause of safety triumph, and the iniquity of war abolishe forever from the category of human crimes. ' Thus will the caus of accident prevention continue to develop and grow, even throug the days of our struggle for the continuance of our liberty.
POSSIBILITIES OF TIIE MOVEMENT.
So much for the progress of accident prevention. What about it possibilities? What of the future? Surely such a record of accom plishment as we have observed in the past few years augurs well fo a continuation of that progress. There may be a temporary back ward swing of the' pendulum.' Accidents this year are increasing even where the best of records have been made in the past. This i but the natural result of the high tension under which industries an< the railroads are now operating, many at double their usual capacity This, together with greatly increased labor turn-over and simila influences due to the war, is affecting the accident record adversely But this only emphasizes the need for greater effort and increasec safety activity. As to the future, it would seem reasonable, becausi it is proven that it Pavs.that the'natural rlpvplnnmpnf nf eo
j8 Sixth Safety Congress
should, in a few years, bring forth a condition of affairs heretofore hardly dreamed of.
I should like to undertake a prophecy as to what we may expect to see within a period of twenty, fifteen, yea, even ten years or less, as an outgrowth of this wonderful truism--this practical application of the Golden Rule in our civic and industrial life. I believe that somewhere within this period the time will come when a workman who is employed will not only be expected to know how to operate a particular machine, but that his continuance in the employment will depend upon his observance of reasonable safe practices. I believe that when a workman is employed he will some day be examined, not only as to his physical fitness for the work which he is to engage in, but as to his personal habits and as to his attitude toward accident prevention. I believe that within a few years' time systematic in struction of the workman as to how to do his work with the least possible risk of injury to himself and others will be an obligation firmly fixed on the shoulder of the employer, and that the compe tence of a foreman will be measured in part by his ability to enforce safe practices on the part of his men. I believe that the time is not far distant when the great majority of American workmen will refuse to permit a man to work in their midst who is habitually careless.
. NEW DUTIES FOR SAFETY ENGINEER.
I anticipate that the time will come when the drawings and speci fications for every new building, whether it be for an industry, a church or a home, will be carefully scrutinized by safety engineers to make sure that every known precaution has been observed in planning the building and equipment. I expect the day to come when the safety engineer, or safety agent, will be a permanent and fixed member of the official staff of every industrial plant and of every operating division of every railroad in the land. I believe that within these few years every village, every town and every city will have an organized department whose dutyit shall be to protect citizens from injury by accident, just as the fire department protects from fire, and the police department protects from crime, and that the agents of this public safety department, under a regular process of law, will have access to private property for the purpose of safety inspection just as the police and fire departments now have the right to inspect for hazards under their jurisdiction. I believe, too, that the subject of accident prevention will become a part of the curricu lum of colleges and technical schools, and that the degree of Safety
General Session
Engineer will be as coveted as that of a physician or a Doctor Laws. I am convinced that eventually the children in the pul schools will be taught safe habits from the very beginning of th lives, and that they will grow up to avoid unsafe practices fn force of habit, because of their early training.
And when this complete process of evolution has been complet and this land has been made in fact a land of safety and freedom fr< preventable accidents, then the American employer, whose farsigj edness, keen vision and determined effort made possible this con tion so desired and so long hoped for, may with the utmost satisf; tion, look upon his handiwork and say:
"And now 'fcis done; more durable than brass "My monument shall be, and raise its head . O'er royal pyramids; it shall not dread Corroding rain or angry Boreas; DSTor the long lapse of immemorial time."
And then the working man and his wife, and his children, 1 mother, his sister, his brother--they shall stand forth in the full lig of a perfect day, and with hands outstretched to that land of justi
and of safety, with thankful hearts and in deep appreciation feryenl
exclaim, "America, my America, I love you/'
President Palmer: Mr. Dow's film, "The Rule of Reason will be given immediately. No one can afford to miss this splend reel. (An exhibition was given of the film.)
: President Palmer There will be a short executive session < the Iron and Steel Section at the close of this meeting.
Before we adjourn I think the Congress should send a telegra of regrets to Secretary of Labor Wilson. (The officers were ii structed to carry out the recommendation of the President.)
I have received the following telegram from Mr. Sfceinmet; "Very greatly regret that prolonged indisposition makes it impossib for me to come to New York and give the promised address. I ha hoped to have sufficiently recovered at the date of the meeting 1 permit my attendance, but find I am not yet able to do so, and I mu: ask you to excuse my address.
"Charles P. Steinmetz."
We will send him an appropriate telegram of sympathy.
The banquet tonight will be a patriotic demonstration. Come an
show your colors. It will be the best meeting in the history of th
Council.
.
The meeting: stands adiourned.
THURSDAY MORNING SESSION
HEAIRMAN FORSTER: I know you are disappointed at not
seeing our newly-elected honorary member, Robert W. Camp
bell, at this meeting. I am more disappointed than you are. Mr.
Campbell came East, though he really did not have the time to spare,
but could not stop longer than the Twentieth Century yesterday.
Fie is back in Chicago, or will be in an hour.
The reason for this general session, devoted to a study of funda
mental accident prevention phases, is this: Last year, at Detroit,
some of the younger men interested in the safety campaign--not
always young in years, but young in connection with accident pre
vention work--said to officers of the Council: "Much of the material
jjresented sounds very, very valuable, but it is over our heads. We
are new at the work; we have not even the principles well in mind.
Why not present the fundamental principles of safeguarding at a
special meeting of the next Safety Congress?" The point was so
well taken that the .Program Committee arranged for a discussion of
the five essential divisions of the accident prevention problem at
this session of the Congress. The committee has selected men
eminently qualified to discuss those particular phases and to present
them to you in terse form.
.
Mr. David Van Schaack, our newly-elected President, will talk
to you about "The Duties of the Safety Engineer." Mr. Van
Schaack.
DUTIES OF THE SAFETY ENGINEER.
David Van Sciiaack, Director, Bureau of Inspection and Acci dent Prevention, jTtxa Life Insurance Company and The JEtxa Casualty and Surety Company, Hartford, Conn.
Mr. Chairman and Members of the National Safety Council: I am deeply sensible of the honor done me by your Program Com mittee in inviting me to speak to you today. In all the wide reaches
80
General Seso'cn
t
of the industrial field there can he. nothing: finer than the *vork whit
you are undertaking1 to do. and it is. indeed, a privilege to have i!
opportunity of addressing you upon the "object nf that work.
I am also fully appreciative of the cop ^deration shown me, an
I might properly say you, too. by the committee in assigning me
topic. A glance at the list of subjects and speakers for this mon
ing's meeting gives convincing evidence that the committee has exei
cised its wisdom as well as its discretion in carefully removing froi
my purview anything like full discitssion of the chief divisions o
the safety engineer's duties and assigning detailed treatment to me
far better qualified. You will have the privilege of hearing abot
safety organization, safety education, safeguarding, and the relation
ship of accident surgery and medical supervision to safety wor.
from men who are recognized throughout the country as leadin;
authorities.
,,
It seems to me that the title of my topic might well have beei
amplified so as specifically to mention the opportunities, as well a
the immediate duties, of the safety engineer, for the two are as in
separably bound together as they are manifold. Safety engineering
is comparatively a new occupation in this country, yet I think it ma}
fairly be held that it has already attained the dignity of a profession
OUR WORK IS UNQUALIFIEDLY CONSTRUCTIVE.
There is a trite old saying that it is easy enough to make a dollar
but mighty hard to save one. Another has it that if one takes care ol
the pennies the pounds will look after themselves. We all know in
our private lives how much more quickly we can run down than we
can build up. And, publicly, in this great war now prevailing so
universally the world has its clearest proof of how the constructive
work of ages can be destroyed in but a moment.
Is not such a work as safety engineering, unqualifiedly con
structive, slowly, perhaps, but persistently upbuilding, conservative
in the truest sense of the term, and in its last analysis creative m the
broadest way, worthy to be classed among the professions, and even
as one of the noblest?
One need give only passing thought, X believe, to the wide and
varied field of safety engineering's possibilities to appreciate that
here is a profession that yields to few, if any, in its potential ability
to render the highest degree of public as well as private service, to
make a great and lasting contribution in many more ways than one
to the social well-being of the world'.
''
82 Sixth Safety Congress
It does not fall to the lot of many of our present-day safetyengineers to realize all the possibilities inherently open to their pro fession, but that would be too much to expect in this stage of the work's development. It is no reflection upon what safety engineers generally have already done to look forward to a time when a deeper and more widespread sense of social justice will make possible a de gree of accomplishment which will cause the average accomplish ment, of today to be looked upon as relatively little.
I think it can safely be said,`though, that a real start has been made, and that the movement has now gained such impetus that not only can there be no retrogression but failure to make rapid and steady advance will be impossible. We have already many notable examples, in our great corporations and elsewhere, of what safety engineering can do, both in the narrower field implied by a close definition and in the various allied fields which go to make up the full scope of its possibilities..
SAFEGUARDING AND EDUCATION.
'
I shall not attempt even to enumerate, much less discuss, these allied fields, but shall simply beg your indulgence for, a few general observations upon the duties of the safety engineer in the primary lines of his activity.
Safety work proper is divided into two essential elements, safe guarding and education,-both conducted under a well-planned scheme of organization. The importance of safeguarding has long been recognized, while that of education has only within recent years come to be appreciated as it should be. The comparative value of the two in solving the accident prevention problem has been the sub ject of much discussion, resulting at last, I feel sure, in a general belief that neither is sufficient unto itself, even in its own particular field, but is dependent upon the other for anything like complete ful filment of its purpose. And both are dependent, separately and together, upon that cordial cooperation between employer and em ployees which is obtainable only through organization.
Safeguarding alone, no matter how thoroughly it may be done, can never take care of more than relatively a small percentage of accidents, for ignorance and thoughtlessness are the causes of most accidents, in whole or in part. Safeguards do prevent accidents, however, and they often tend to reduce the seriousness of accidents which they cannot altogether avert. Their provision, moreover, has a very material influence upon the educational side of safety accom-
General Session
plishment. The success of educational work depends finally the measure of co-operation obtained from the workmen, anc co-operation cannot well be expected unless the workmen reason to believe that their employer is willing- to do his full shj the joint effort which will inure to their common benefit. The t ble evidence given by safeguarding that the employer does not m take a platonic interest in accident prevention, but is ready to s his money to remove or lessen the hazards of dangerous mac! and places is the best possible guarantee of his good faith.
''W
FIRST DUTY OF THE SAFETY ENGINEER.
It seems to me, therefore, that the first duty of the safetj
gineer is so fully to convince his employer, if he is not already
vinced, of the value of -and the necessity for accident prever
that the money, as well as the organization, requisite for adeq
safeguarding will be promptly forthcoming as needed. An appe;
the employer's sense of social justice, or to his humanitarian feeli
often goes a long way, much further now than heretofore, but f.
can always be most advantageously coupled with this, if not made
primary argument, an urging of the value of accident preventio:
dollars and cents.
The employer who does not see that accident prevention is
duty cannot fail, if the facts are properly presented, to apprec
that it is an economic necessity. As a prominent safety engir
recently well said, "The employer who ignores the personal eletr
in his business today is doomed to failure, and as business comp
tion continues to increase, the more is this true."
The several ways in which industrial accidents are wasteful
too well known to call for enumeration. The cost of accidents
money, in lost time, in interruption of business activity, in con
quent spoiling of material and product, in uncompensated overhe
in labor turnover, has been pointed out so frequently and forci
that it needs no repetition here. The strenuous business competit
of today calls for the highest degree of efficiency if success is to
attained, and industrial accidents are such an actual and potent
cause of impairment of efficiency that they cannot be ignored.
Once the opportunity to do adequate safeguarding is obtain<
and the means of accomplishing it are at hand, the actual provisi
of safeguards must be approached in a truly scientific manner if r<
results are to follow their installation Ord-ir a
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84 Si.vth Safety Congress
ing conditions, a painstaking analysis of accidents occurring under
them, and a searching inquiry into potential causes of accidents -that
may not have occurred will determine truly the hazards to which
workmen, are exposed and indicate the correct means of overcoming
them. No remedy can be effective which is based upon a wrong
diagnosis.
'
SAFEGUARDING MUST BE PRACTICAL.
Conversely, the best of diagnoses will be futile unless it is fol
lowed by the furnishing of the right kind of remedy. The nature
of the safeguard to be provided is of just as much importance as the
determination of the risk. A safeguard has two functions, that of
effect and that of appeal. To fulfil these functions, it must not only
be necessary, and calculated really to prevent the accident which it is
designed to avert, but it must serve its purpose without unnecessary
interference with the doing of work. In a word, it must be practical,
wholly pi-actical, and nothing but practical. If a safeguard is im
practical, whether in effect or in appeal, it is useless and a hindrance
rather than a help to the cause of accident prevention. You can
not expect an employer to continue spending his money for unneces
sary'- safeguards, for safeguards which do not guard, or for those
which do guard at the expense of a too material loss in efficiency.
You cannot expect a workman to use a safeguard, if use can possibly
be avoided, when its predominant appeal to him is that of an unneces
sary interference with his work.
Of course, the best time to provide for mechanical guards, and
many other safety^ conditions, is when the machines are building or
the plant is being planned, but unfortunately much safeguarding is
still an afterthought. This can be avoided to a large extent by the
careful checking of plans and specifications for new machinery and
equipment, and, too, in perhaps a more limited degree, for new con
struction, and for alterations, repairs and rearrangements in order
to see that every' safety requirement is covered so far as possible.
As for the rest, the best must be done with the opportunity at
hand.
The standardization of safeguarding is progressing steadily, but
there is much yet to be done, and the safety engineer will do well tc
adopt every possible means of keeping in touch with the experiencf
of others, both generally and in his own line of work. The servict
and congresses of the National Safety Council, its local councils
and the activities of its sections offer valuable aid in this respect, a
well as in the other branches of safety work.
General Session
8.
FOREMAN AND WORKMAN.
There is no better way of assuring that a safeguard will b thoroughly practical, will fulfil both of its functions, that of effec and that of appeal, than to enlist the aid of the man on the job the foreman and the workman. No one else knows so well the tru> risks of the work involved, the ways in which these risks lead ti accident, and the manner in which they can be avoided with thi least interference with work. And there is a psychological resul of such cooperation the value of which cannot well be overestimated If the man on the job feels that he has actually had a real part, evei though a small one, in the provision of a safeguard for work whicl he is doing, or which is being done under his supervision, he i: pretty sure to use it or to see that it is used. He comes to lool upon it as his guard, and naturally to take the keenest interest in it! maintenance and use..
It is cooperation, indeed, which is the basis of all really effective safety work, of safeguarding as well as of organization and edu cation. Without cooperation little worth* while, nothing either farreaching or permanent can be accomplished. If you are to achieve anything like the full measure of results, you must get the mer interested as well as the bosses, and you must everlastingly keej them interested, both men and bosses. You must be an advertiser not blatantly but persistently. The familiar saying, "It pays tc advertise," applies nowhere better than in safety work.
MAKE THE LESSON VERY CLEAR.
The facts about accidents should be brought forcefully to the
attention of both bosses and men. Photographs, stories, reports,
all should be made use of--prepared in form graphic and interest
ing, gruesome and gripping. You must make the bosses feel the
cost of accidents, appreciate that they are a serious leak in the
business, that they can be prevented and must be. You must make
the workmen see that accidents do happen, no matter how immune
they may individually consider themselves, and you must make it
clear how accidents happen and how they can be avoided.
It is only by arousing, and keeping up the interest of both bosses
and men that you can obtain the cooperation which is vitally essential
to the success of the cause, and I might say incidentally to your own
success. You will never get adequate recognition of accident pre-
_______j___--
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86 Sixth Safety Congress
salary for yourself, until you convince your employer that your department is as important as any in his .plant. You will never get, and keep, the workmen with you until you convince them not only that hazards exist, but that accidents happen or can happen from them, and that it is possible to avoid these accidents. Without keep ing both bosses and men continually interested you may get some safeguarding done, but it will fail of full effect; you may create an organization, but it will be an empty shell; you may start educa tional work, but it will be chiefly teaching with little learning.
The cooperation of the workmen is even more essential than that of the bosses. No matter how much interest the bosses may take, no matter how much aid they may give, it is upon the attitude of the men, in the last analysis, that the greater meed of accident preven tion depends.
workmen's safety committees.
I am not going to attempt to outline the many ways of obtaining the cooperation of the men, for that will be done in detail by other . speakers ; but I cannot refrain from infringing upon Mr. Price's province to some extent. No talk on safety would be worth its salt which did not at least mention workmen's safety committees. There is no better way of arousing the interest of the men in a plant than by instituting such committees as a leading feature of your safety organization. The principle is as correct as it is old that the way to get a man really interested in a thing is to give him something to do in connection with it.
The inspection work done by workmen's committees will not only call attention to many hazards and result in suggestions for avoiding them, whether in the form of physical or mechanical safe guards or otherwise, but it will also convince the workmen serving on these committees that prevention of the great majority of acci dents is not possible by the employer alone, but requires the active cooperation of the men themselves.
Men who serve upon workmen's committees come to have a clearer understanding of the accident prevention problem than they could get in any other way, and become the finest sort of mission aries among the workmen generally. They are in the best possible position to vouch for the employer's honesty of purpose, and to point out the prominent part which the workmen must take in acci dent prevention. A few words from, or the example of, one of them carries more weight than anything that you or one of the bosses might say or do.
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87
You safety engineers have a large part to play in connection with these committees, in educating them both as to the value and as to the details of their work; but the more you can be stimulator and adviser and the less mentor, the better. In most of your work you will find suggestion far more effective than coercion. It will pay you generally to be an "easy boss."
"get the safety habit."
One of the pioneers in safety work struck the keynote when he said that the best safely device was a safe man. Another has put it that the greatest factor operating toward the prevention of acci dents is not the prevention device, but the "prevention spirit/* The safety slogan, which has the strongest appeal to me is "get the safety habit." There is a lot of meaning in that phrase. Safety habit is but another way of spelling caution, which is the one and . only preventative of so large a number of industrial accidents. The safety habit may, perhaps, not be so easy to acquire as some other habits of which we know, but it is certainly much more worth while.
I do not think I exaggerate in making the statement that pro moting the safety habit, getting the men to think safety and to think it unconsciously, is the biggest thing you safety engineers have to do, and the most difficult. It is the leading feature of the general educational work which is the keynote of all successful accident prevention campaigns. Workmen do not intentionally get hurt, but ignorance and thoughtlessness are the most prolific causes of acci dents, and these causes can be eliminated only through a compre hensive plan of education.
Promoting the safety habit is a more difficult problem here than in such a country as Germany, where the workman from childhood is trained to have the utmost respect for authority, to obey the most minor and trivial regulations in his daily life. A German has only to know that a thing is "verboten" to avoid doing it. The American workmen, however, must be shown.
It has often been said that recklessness and carelessness are among our national characteristics. I prefer to believe that it is the American workman's fine sense of independence that leads him in stinctively to pass his own judgment upon matters affecting his safety as well as all other matters. He must, therefore, be edu cated so that his judgment will be correct. He must be made to see
S8 Sixth Safety Congress
them, and that he must habitually exercise caution if he is to avoid their consequences.
VISUALIZE THE ACCIDENT.
He must be brought into such a state of mind that when the time comes for taking the dangerous chance he will instinctively visualize the accident which may result if he takes it. His imagina tion must be developed and pointed in the right direction. It is curious how many workmen seem unable to picture themselves in the place of a man injured. It is curious, too, how many will appre ciate one danger and fail to see another, even one correlated. There are workmen who will be scrupulous to use only tools in good con dition but will fail to wear goggles when grinding those very tools.
That blind confidence in the record of the past, so generally pres ent, must be overcome--that feeling that because nothing has hap pened while the work was done in the good old way, nothing ever will happen. So, too, must the frequently held belief that the introduction of guards and safety practices is a reflection upon the workman's ability to take care of himself. Workmen are just like the rest of us. Through long usage, they fall into confirmed habits and are resentful of innovations.
I do not wish to appear as belittling the value of discipline, of creating and then enforcing rules. I think, however, that great care should be taken in the framing of rules and that they should be as few as possible, and I believe that discipline should always be a last resort. Of course, every rule that is made should be rigidly enforced when necessary. Otherwise no rule will command respect. A great aid in securing obedience to a rule is, before promulgating it, to get some leading men in the work affected, if possible a ma jority of all the men, to follow the desired practice. Their example, procured by a combination of suggestion, education and persuasion, will obviate much of the need for coercive measures. Especially should the foreman be in full sympathy. Not only' is his the closest authority, but he is the natural teacher of the men and the example whom they emulate. The foreman often makes the best rule book and danger signal.
The ways of educating workmen into the safety habit are almost innumerable. I should be stealing some of the thunder of each of this morning's speakers if I should attempt even briefly to out line them. Practically every step you take in your safety work has its part in this education, and ymi will do well always to keep this fact clearly' in mind. The provision of safe working places and
General Session
89
safe tools is a feature of edttcation, as well as a direct means of
preventing accidents. So, too, and most notably, is the forma
tion of the workmen's committees, and, I might add, about every
other phase of safety organization, for the promotion of fellowship,
through bringing the men, and the men and the bosses, together, is
a very vital factor in safety work.
*
HUMAN ENGINEERING.
Safety engineering is really human engineering, and the only
way to get anything like the full measure of results is to obtain the
sympathetic cooperation of every man in the plant who can be
reached. Not only should an endeavor be made to reach every man
individually, so far as possible, but you should reach them col
lectively through meetings, say once a month. Among other things,
you can show them moving pictures bearing on general industrial
education subjects, and you can, through stereopticon slides, visualize
outside experience in accident prevention work as well as that of
your own plant. A good camera, by the way, is an essential part of
a safety engineer's outfit, for through it foremen as well as work
men can be effectively reached. Picturing to meetings of foremen
the hazards of the plant, the need for good housekeeping, etc., is
apt to be of great aid.
You cannot get the cooperation of workmen by preaching to
them, but you can get it by a sympathetic method of arousing their
interest. In a way they must be approached as entirely ignorant
of a new subject. As I have said before, they must be shown, and
one of the best ways of showing them is to let the facts, of risks, of
accidents, and of other shops' experience, speak for themselves,
through photographs, slides, exhibits, etc. A well-conducted bulletin
board, for instance, is one of your most potent aids.
Everything tending to keep safety uppermost in the minds of the
men, such as the showing of safety slogans in one way or another,
is of great value. So, too, is any means of stirring up the emulation
of the foremen and men. There is nothing like getting the spirit
of emulation into safety work. If you can get the foreman and
workmen of a department interested in beating their own safety
record, or in competing with the safety records of other depart
ments, it will be a tremendous help.
The one man in whom you should be supremely interested is
the foreman. If you can interest him, if you can help him to see
(`ImtIv fliP f^JHCPC on/*?
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"
90 Sixth Safety Congress
feel that accident prevention is worth while, I venture to say that three-quarters of your entire work is accomplished. The foreman is potentially your most valuable assistant. If he will only give the matter his serious attention, he is in the best position to note the real hazards of the work and to determine the true causes of acci dents. It is he, too, who can best avoid the accidents so often due to men not being carefully instructed how to do their work or not being suited to it. He is also closer to the men than anyone else in the plant can possibly be, and his influence in inducing them to acquire the safety habit can be enormous.
MAKING FRIENDS AND GETTING RESULTS.
You yourself are, of course, familiar with ever}' nook and corner of your plant. Yrou are continually inspecting for hazards. If you have got close to the foreman, if you have been able really to make him your friend, an off-hand suggestion to him as to how he can im prove his department from the safety standpoint will have the best effect. The more of this verbal correction that you can do the bet ter. As I have already said, safety engineering is human engineer ing in its greater part. It is the habits of men that you have to change, and to accomplish this there is nothing like the close per sonal touch. You should not fail to try to make every foreman your friend, and so far as possible every workman.
There is just one more feature of accident prevention, and a very important one, to which I should like to call your attention. This concerns itself with the selection of men for work and their in struction in it. Too little attention, from the safety standpoint, is often given to these matters. To put a heavy, slow-thinking man on a job requiring both bodily agility and mental alertness, or vice versa, is simply inviting accident. So, too, is assigning a man to work without carefully instructing him how to perform his duties safely as well as otherwise efficiently. Every new man on a job should be carefully instructed in general safety as well as in the safe way of doing his particular work. Especial pains should be taken with the recent immigrant and with all non-English speaking men.
Here, too, our friend, the foreman, is indispensable. He is in the best position to see that men are properly instructed in safety practices as well as in their work. It is he who can refrain from assigning a man to work for which he is not suited, or who can see that he is promptly shifted to other work should unsuitability later
General Session
develop. He is better able than anyone else to study the- mai give each the individual handling which is so often necessary, strange how much is apt to be taken for granted in the har of men. The most careful study is given to a machine, while me: most uncertain and at the same time the most important fact both production and safety, are so apt to be considered as a one mould, and that not infrequently the mould in which thei mediate boss was cast.
A WORK WHICH REQUIRES PERSONAL QUALIFICATIONS.
I have touched only the high spots of my subject, have disci accident prevention in the broadest way and in the most ge terms, but I trust I have been able to say something which aid in reaffirming and strengthening the conviction which I 1 you all have of the importance of your work and of the necessr bringing to bear upon it every high qualify which you possess, a work which requires nearly every personal qualification that be found in successful men in all walks of life. It calls for ii tive, persistency, judgment, diplomacy, leadership, and, per above all, that quality of sympathy without which we can hav real or permanent influence upon our fellow men.
There can be no doubt of the great value of safety work, in itself and in the stimulus which it inevitably gives to other bran of industrial betterment. Safety work is conservation, and in highest sense of the term--conservation of the world's biggest a the most wonderful gift of God, human life. It points the way failingly to other fields of social well-being. It contributes to i vidual happiness, to the better understanding of man by mar. that spirit of fellowship which makes life 'worth living. I economic, it is humanitarian, and in this crisis of our country our world it is highly patriotic.
A speedy and successful termination of the great war is pendent upon the conservation of man-power in our industries. I of every man in the trenches must stand five men in the shop in the field. The front presented by our industrial army mus as firm and unbroken as that of our military and naval forces, it is your privilege and duty to be of material and vital aid in maintenance and strengthening of this supplementary Amer: line.
Now, more than ever, safety engineering is a work in which
92 Si.vth Safety Congress
:Chairman Forster The address of our President will be a source of inspiration to those new in the work and will help reconse crate some of our veterans to the cause we are trying to serve.
The Program Committee sometimes has difficulties in picking the best man in an organization to present a good topic, but when it came to the subject of "How to Organize for Safety" the vote was unani mous in favor of Mr. C. \V. Price.
HOW TO ORGANIZE FOR SAFETY.
W.C.
Price, Field Secretary, National Safety Council,
Chicago, Illinois.
Mr. Chairman and Members of the National Safety Council: A few weeks ago I met my friend, A. H. Young, of the American Museum of Safety, and he said : "Yesterday one of the professors of a large university, in the course of a discussion, remarked: `Mr. Young, I do not know anything about the safety movement; tell me what is the most significant thing that has occurred in the movement in ten years/ " Mr. Young said to the professor: "I cannot answer that off-hand; give me an hour to think it over." Later he said: "In my estimation, professor, the most significant thing is that we have absolutely demonstrated that we can eliminate three-quarters of all the deaths and serious injuries in industries." I thought it was a mighty good answer, and I asked myself: "What is the second most significant thing?" In my estimation it is this: That at every step of the way manufacturers have demonstrated that it pays dividends to conserve the human equipment of their plants; therefore, this great safety campaign has been incorporated into the efficiency move ment and has become an indispensable part of efficient shop organ ization.
I asked myself, what is the third most significant thing that has come out of the movement, and this thought occurred to me: To the surprise of all of us, who were early in the work, some ten years ago, we have demonstrated that about 65 per cent of all the remark able work that has been done in saving human life has been accom plished entirely outside of anything that you can buy with money or build with iron or steel or wood. Two-thirds is a matter of educa tion and of organization, and it is on this last feature, that I am to speak this morning.
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FUNDAMENTAL FACTORS IN SAFETY WORK.
In my five years' work in Wisconsin, and during my first y<
work as Field Secretary of your organization, it has naturally ic
to my lot to spend a good deal of time with managers, superintend
and foremen of plants where they are just beginning safety wor]
plants where they have done nothing in the work, or have ma<
failure of it; naturally there have been borne in upon my mir
few fundamental factors that seem to me indispensable in orde
really get results in protecting human life.
I do not wish to attempt to say anything new, rather I want to
those things that are old and have been demonstrated. I car
add anything to what our President has said; what I shall attemp
do is to point out five things--the five indispensable features of
efficient safety organization necessary to get the results. Not on<
the five things can be left out if we are to have an efficient.org
ization.
The first is to convince the general manager--the man who he
the pocketbook--and get him actively interested; he must be acth
and continuously identified with the safety movement from its ini
stages. I have gone into numbers of plants where they were not
ting results in safety work; within five minutes I knew why. "]
manager was not convinced, he was not informed in regard to saf
work, he had never sent an order down the line to put safety on
map. In every case, gentlemen, where I have succeeded in gett
the general manager to go with me before his foremen and put
thing squarely up to them as he would issue an order, and then ider
lied himself with the movement, things have happened. If you
not get that co-operation you have not really started the work.
The most remarkable example of the effect of such a step was tl
of the Consolidated Power and Paper Company, of Grand Rapi.
Wis. Mr. Mead, the manager, is a young man of about our age
graduate of an engineering school, and a fine, square type sort
man. He had not been doing much safety work. He said: "Pri<
1 want you to come and help me with a little meeting on Sund
afternoon." I went. There were 150 men in the room, forem
and workmen. He stood up and said: "Boys, this is the first tir
in the history of this plant we have ever come together. Our meetii
today is for the purpose of discussing how we can prevent our m<
from being killed or injured. During the six years I have been yo-
liianno'pr
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94 Sixth Safety Congress
been seriously injured. These accidents would not have occurred if
I, as general manager, had done my part. I am sorry to say it, but
it is true. Men have been killed or injured here who never would
have been killed or injured if the men had done their part. We have
both fallen down, L"*ys. Mr. Price has told you what other compa
nies all over this great state have done in saving human life, and if
they can do it, so can tve. Tomorrow morning the Consolidated
Power and Paper Company is going to start a safety campaign,
and I want every man in this room to start, when the whistle blows,
to help in the movement. I expect every foreman and workman to do
his part. I assure you, as the general manager- of this company, that
anything that money can buy to protect human life in this plant will
be forthcoming- I will go the limit if you will go with me."
This is what happened, Mr. Chairman: It became one of the
model plants of Wisconsin in a very few months. The general man
ager gripped the situation and all of the foremen and workmen were
with him. I remember they had a contest among the paper mills of
the State and the Consolidated Power and Paper Company took the
banner.
SAFETY MEETING ON COMPANY TIME.
One of the finest examples illustrating this point I found at Pittsburgh a few months ago, in the National Tube Company's Mc Keesport plant. Thcgeneral manager is intensely interested in safety and every month takes one department and closes it down at twenty minutes to 12. He pays a personal visit to the department and tells the men what the company is trying to do, what they are willing to do, what the workmen have lost during the last month in wages and suffering from accidents, and asks them to pull- with him. This has proven a most effective means of putting life and interest in the movement.
The second point is to teach the foremen who are intelligently interested--I mean who are convinced that safety has arrived--that safety is not just a little outside frill, but it is an inside proposition; that it is a part of efficiency, and that any foreman who has any respect for himself or any ambition as a foreman ought to give it his hearty support. More and more-I believe safety engineers are com ing to say that, in the last analysis, the attitude of the foremen abso lutely determines the attitude of the workmen. In my experience in Wisconsin I never found a plant where the foreman was lukewarm and indifferent, where he was able to get his workmen with him.
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On the other hand, I have never known a plant where a foremai was intelligent and was sincerely interested and showed his interes every day, by what he said to the men and by what he did himself that did not finally win his men.
INITIAL, STAGES OF SAFETY WORK.
How can you get your foreman interested in the initial stages
of safety? I want to make two suggestions: First, have a meeting
of the foremen and at this meeting the superintendent and managei
should be present. Have them place before the foremen, very sim
ply and very plainly, what has been the splendid experience of num
bers of companies; what reductions have been made, what money
they have saved, how the great safety movement has arrived and
is recognized everywhere as a legitimate part of efficiency. At that
meeting put safety on the map and give every one of the foremen
to understand that from that time on he is expected to do his part
along these lines just as much as he is expected to do his part in
fire prevention or anything else that prevents waste. Make it un
mistakable ; make it sound like an order.
Second, at that meeting, or at the first two meetings in the initial
stage, agree on a definite program; agree on the first .twenty-five
points in the plant to be guarded; agree on the standards for guards,
the education and organization features that are to prevail and the
rules that are to be adopted. I heartily agree with Mr. DeBlois on
the point made at the Tuesday meeting in regard to taking the
foremen into the proposition from its earliest stages, so that the
educational features, the form of organization, the rules, and the
points to be guarded will have been considered by them and they
will have a voice in formulating the standards.
What is the third most important thing of these five indispensa-
bles? A safety engineer. I only want to add one word of emphasis to %vhat our good President has said. In my recent work in visiting
the twenty-one plants of the government arsenals and navy yards
the first thing that was borne in upon our minds was this : One of the
reasons why so little had been done in the government plants was-
because they have had no one who was informed in regard to safety,
no one who had any authority to enforce it and no one who had any
time to attend to it.
The most remarkable example of what a safety engineer can do
I saw in a plant out in Omaha, where safety was sadly hampered
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The first question is especially important if there is a limit placed
on the amount of money that may be expended during; a certain
period, and of course it is important also that the most hazardous
places be guarded first.
A preliminary inspection will point out situations that require
immediate attention, because men are employed in close proximity
to hazards where a misstep or a moment's thoughtlessness may result
in contact with some moving part, causing an injury. These obvi
ously dangerous situations should be taken care of at the earliest
possible moment, not only because they may result in an accident,
but to leave such glaring hazards exposed will interfere with your
educational campaign and put a damper on the co-operation of the
men because of the apparent insincerity of the management in the
movement as indicated by allowing such conspicuous hazards to
continue.
-
SAFETY BULLETIN A LIBERAL EDUCATION-.
A study of the reports of accidents that have happened both at
your own plant and those reported in the bulletins of the National
Safety Council will be a liberal education as to where and how acci
dents occur, and will point out things that should be done to prevent
repetitions of those accidents. All of us know of accidents repeating
on the same machinery or on similar machinery. We even find
similar machines standing side by side, one of which is guarded and
the other not. The explanation given is that a man was injured
on this machine, so we put a guard on it to keep the fellows out,
but they had stopped there. No one had been incautious enough to
project his person into the other machine, so it was not guarded.
Let it be a fundamental principle that when a man is injured on
certain machinery that you comb the situation carefully to see that
a similar condition does not exist anywhere under your supervision.
Advertise the fact that an accident occurred in a certain way and
get every one working against the occurrence of an accident under
similar conditions. This advertising of how accidents occur is also
an important feature, of the educational work you are presumed to
be carrying on at this time.
'
Conferences with foremen and workmen will point out things
that it would take a man a long time to discover merely through
observation. They will know not only of accidents that have oc
curred on machinery under their control but also of "near accidents"
which have never been reported because no one was iniured. Tr ie
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Sixth Safety Congress
through these "near accidents" that much valuable information can
be gleaned and steps taken to prevent an injury through a similar
occurrence.
They may tell you that they do not remember of any one having
a narrow, escape from injury through the failure of the machinery,
and they are perfectly sincere in their statements, but inquire further.
They may remember of parts of their machinery that have been
strengthened or changed because of its breaking under load. The
fact that no one was injured when this part broke may be entirely
due to the good luck that no one happened to be in a position to be injured. You may find similar machinery in other parts of your
plant that has not been strengthened like the one that broke down
and there you still have the possibility pf an accident.
Your inquiries will bring out that shafting has broken but no one was injured, cables or hooks have broken, piles have toppled
over and damaged material and caused considerable trouble from
an operating standpoint but no one was injured; handling material
has been delayed because of bad floors tipping over trucks, too nar
row passageways or obstructions blocking traffic and causing con
fusion, but not resulting in injuries, and other operating difficulties,
all of which have a bearing not only on production but also on accident
prevention. Where this has seriously interfered with production
you, doubtless, will find that the difficulties have been rectified, in
that particular location, but you may find that similar situations exist in other parts of your plant especially if it is a large one, and
there you can do good service both from a safety and an efficiency
standpoint by applying the remedies used in the first instances to
similar situations in other locations.
Watch the different operations and new and unthought of possi
bilities of accidents will appear. A man unfamiliar with an opera
tion many times will see dangers that escape the notice of the fore
men and operators because of their familiarity with the work. You
will see the work from a different angle and your mind not being
occupied with the details will discover hazards that have been over-,
looked or not thought of by the workmen because of their attention
being taken up with the details of the processes and the production
of the machine.
..
FOLLOW TELE OILER.
Go about with men whose duties take them into out of the way places. If you follow an oiler, for instance, you may find that he goes into a number of places that are exceedingly dangerous. ' He
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may have to climb up to bearings where a misstep or a slip would throw him into moving machinery; his path may take him close to unprotected shafts, belts and gears; his ladders may be unsafe and he may be walking out on beams and doing stunts that should be confined to a three-ring circus and the admiring gaze of a morbid crowd. The oiler, if he loses his balance, will only be rewarded by "Don't he look natural."
To leave seeming generalities and come to the more specific guarding of moving parts of machines, the rule that gears should be guarded, no matter where located, should be as the laws of the Medes and the Persians. Many a man has been maimed or killed by gears that were not dangerous because no one ever went near them while they were in motion, or because they were in an isolated place where no one ever went. No one ever did go there except the poor oiler, and the inspector and riggers and millwrights and repair men and maybe an electrician or two. You can take it as a funda mental fact that exposed power-driven gears will sooner or later get their man if allowed to operate without a guard.
Clutch and other couplings with exposed mechanism can be
placed in the same class as gears. Revolving set screws, projecting
bolts, and keys also should be so classed.
'
The hazards of shaftings, pulleys, belts, balance wheels, etc., is governed somewhat by their location, though if they are to be approached while in motion they should be guarded against acci dental contact regardless of their location.
A number of state industrial boards and many employers have
ruled that these mechanisms, when within a certain distance of the
floor working platform, or when they must be approached while
in motion, shall be guarded. It is a safe rule to set this distance
at seven (7) feet, in order to keep material as well as men from
coming into contact with the moving parts.
.
Then let it be a fundamental principle that any portion of a shaft,
pulley, belt, rope drive, etc., that comes within seven (7) feet of
the floor or platform or that must be approached while in motion,
shall be guarded.
_
Now, then, what have we got? There is overhead transmission,
low transmission and the transmission on the machines themselves.
The rule covers all of this mechanism though the style of guards will
be different.
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Sixth Safety Congress
usually suspended from above, and the guards, for same are ordi narily suspended from above.
Then there are the vertical or inclined shafting or belts connect ing the overhead with the low or machine transmission.
Then the low transmission and the machine parts which may be . and usually are both horizontal and vertical shafts and belts.
In guarding any of this transmission machinery I do not think it necessary to make a distinction as to the height of the guard or openings between the members of the guard, whether the thing guarded happens to be a shaft, belt or rope drive.
OVERHEAD TRANSMISSION.
Overhead Transmission--These guards, as stated, are ordinarily
suspended from above and should guard any moving part that comes
within seven (7) feet of the floor, both on the sides and the bottom.
If the thing guarded is merely a shaft, a trough or U-shaped guard
extending a little above the top of the shaft will be sufficient. If
there are clutches or couplings or gears on the shaft, they should
be enclosed by stationary guards.
'
Overhead belts and pulleys will require a more elaborate and
usually a stronger constructed guard, because in case of the belt
breaking the guard should be capable of withstanding not only the
weight of the belt, but blows or stresses due to the possible entan
glement of the belt. These guards should be smooth on the inner
surface, a little wider than the belt and should be brought up around
the pulleys, especially around the pulley upon which the belt travels
downward, to avoid the broken end whipping around the guard.
Overhead heavy or fast running belts more than seven (7) feet
above the floor, when so located that breakage would endanger men
below, should be guarded underneath. As to what constitutes a
heavy or fast running belt, opinions vary. The State of New Jersey
places the width at six (6) inches or more, Pennsylvania places it
at ten (10) inches or more, Massachusetts at twelve (12) inches or
more in width and running at a speed of thirty (30) feet or more
per second. Had the board of Massachusetts used "or" instead of
"and," making the rule read twelve (12) inches or more in width
or running'at thirty (30) feet or more per second, I would consider
their rule the best.
Overhead pulleys near shaft hangers should be so placed that the
distance from the hub or rim of the pulley is not less than one inch
in excess of the width of the belt, or so guarded that the belt cannot
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come off on the bearing side. Pulleys should be so spaced as
prevent belt wedging between them or guards provided to prevc
belt falling between them.
Provide belt shifters for tight and loose pulleys, so construct
that belt cannot creep from loose to the tight pulley and accidental
start machinery.
When these guards or enclosures are placed within six (i
inches of a moving part the openings in the guard should not 1
greater than one-half
inch if there is a possibility of fingers <
material projecting through the openings.
LOW TRANSMISSION AND MACHINE PROTECTION.
Belts, pulleys, shafting, flywheels, or other dangerous movin
parts which are less than seven (7) feet above the floor or platforr
level should be guarded in accordance with the following:
(a)When the guard is placed not less than fifteen (15) inche
from the nearest moving part, a standard railing, forty-two (42]
inches high, constructed of rolled shapes may be used.
([b) If the guard is placed less than fifteen (15) inches and no1,
less than six (6) inches from any moving part it should extend froir
a point two (2) inches below the lowest moving part to six (6) feel
above the floor or platform level with openings in the filler not
greater than one and one-half (ij4) inches.
(c) Where the guard is placed within six (6) inches of a mov
ing part the openings in the filler should not be larger than y& inch.
(d) Where the moving parts are less than six (6) feet above
the floor or platform level the guard may completely encase the
moving parts on the top and sides instead of being made six (6)
feet high, or a standard railing may be placed at least fifteen (15)
inches and not more than twenty (20) inches horizontally from the
moving parts.
(e) When belts or shafting pass-through the floor the guard
should extend to the floor and be equipped with a six (6) inch toe-
board around the floor opening.
A guard should not be placed so far from the thing guarded as
to invite the workmen to get between the guard and the .moving
parts, or so far as to make it inconvenient to reach bearings, etc.,
while standing outside the guard. It is recommended that the max
imum distance at which a guard be placed from the thing guarded
should be 20 inches. We advocate the following standards as -to
heights of guards and sizes of openings in the same:
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io4 Si.vth Safety Congress
Distance from Thing Guarded.
15" to 20" 6" to 15" 0" to 6"
Height of Guard.
3'6" 6'o" 6'o"
.
Size of Openings.
m
GEARS, SPROCKETS, FRICTION DRIVES, KEYS, SET SCREWS.
All gears, wherever located, should be completely incased, or,
where this is impracticable, should have a band guard provided with
side flanges extending inward beyond the root of the teeth.
All sprockets should be thoroughly guarded.
All friction drives should be enclosed.
Where there is a spoke hazard the wheel should be enclosed or
blanked on the exposed side.
All dangerous projections on revolving shafts, such as keys,
bolts, couplings, etc., which cannot be removed or made flush should
be completely enclosed or guarded in such a manner as will prevent
clothes catching on them.
All revolving set screws should be placed in safety collars, coun
tersunk or covered by a guard.
Each power driven machine should be equipped with an approved
starting and stopping device.
Pulleys (including step cone pulleys) should be equipped with
belt shifters. These should be permanent mechanical devices by
means of which the belt may be shifted without touching it with
the hand.
CONSTRUCTION OF GUARDS.
Metal is preferable to wood in the construction of `guards.
Wooden guards, especially if oil soaked, increase the fire hazard;
they also are more expensive in upkeep. Metal guards are prac
tically indestructible and are more substantial. Where guards are
subjected to acid fumes, wooden guards may be necessary, however.
All guards should be of rigid and substantial construction. The
railing guards placed from 15 to 20 inches from the moving parts,
should be of the double type with the top rail 3 feet 6 inches from
the floor and an intermediate rail midway between the top rail and
the floor.
If constructed of rolled shapes their section should be at least
equal to that of 1
J^x3/i6-inch angle iron. Where subjected to
considerable handling or stresses it will be well to make thetn of
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2x2x14-inch angle iron or its equivalent. If constructed of pipe, the should be not less than Ij4 inches inside diameter. If constructed o wood, the postsr should be not less than 2x4 inches, or its equivalen section, and the rails not less .than %x6 inches, or its equivalent sec tion. Uprights in all instances should be spaced not more than 8-foo centers. Preference is given to railings constructed of rolled shapes as they are less likely to fail; the use of wood should be avoided when practicable.
Guards consisting of framework with mesh or plate filling wit vary as to strength of material used, according to the area of the guard.
If the guard is 6 feet in height and fastened to the floor without other support or bracing the metal frame of the guard should have a section at least equal to that of I^xl^x^-inch angle iron. The filling material is usually attached to an angle frame by means of 'M^^-inch flats fastened to the angle by 3/16-inch bolts or rivets, spaced not more than 10-inch centers, or by ixi-inch wooden strips fastened to angle by 3/16-inch bolts. Perforated or sheet metal is bolted or riveted directly to the angle or spot welded. For a pipe frame a 124-inch open seam tube is recommended with the filler clamped in the seam of the tubing.
When the dimensions of the guard are not more than 3 feet, or where it is braced every 3 feet, the frame should be equivalent in strength to ixix^4-inch angle iron, or 24-inch open seam tubing.
FILLER.
Filling material should not have openings larger than 24 inch
when the guard is placed within 6 inches of a moving part, nor
larger than i*/z inches when more than 6 inches and less than 15
inches from the moving part.
When the area of the guard between braces is 4x4 feet it is recom
mended that wire mesh be at least No. 12 U. S. gauge, 124-inch mesh
or perforated or sheet metal of at least No. 14 gauge. In steel mills
we ordinarily use No. 10 gauge because of it being subject to hard
bumps.
1
No. 16 gauge, perforated or sheet metal, will make a substantial
filler when the area between stiffeners does not exceed 3x3 feet.
The filler used for smaller areas may well be of smaller gauge,
but we do not believe a gauge smaller than No. 18 should be used
because of the short life of guards of lighter construction.
All guards should be substantiallv fastened in
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Sixth Safety Congress
is necessary to have access to machinery, portions of the guard should be arranged to swing or slide.
All sharp edges of filler should be protected and where hand holes are provided the edges should be reinforced by at least No. 24 gauge sheet metal, but No. 18 gauge is recommended. When a gate or door is required it is recommended that the frame be at least equal to ix^jx^-inch angle, and that means be provided to hold it securely in place.
Care should be exercised in the design of guards to provide con venient access to parts which must be repaired or maintained. This may be done by making the guards movable or by providing doors or removable panels.
BUILDINGS AND YARDS.
Let us suppose, now, you are selected to supervise the safety work for a company building a new plant. We will take it for granted that the engineering department has taken care of the proper construction of the floors, walls, roofs,-etc., but it is your duty to see that the safety features are taken care of.
In checking the plans for this new plant, first you would see that safe and convenient routes were provided from the plant entrances to the work places, having in mind future installations of buildings and yards. We sometimes find modern plants carefully laid out for handling material from the receipt of the raw stock to the finished product so that the handling of the material in the processes is reduced to the minimum, but no thought apparently has been given to getting the workmen safely to and from their work. They have to pass through dangerous yards or through other buildings, making conditions in those buildings congested and increasing the accident hazard both to themselves and to the workmen employed in those buildings. Then we find buildings so completely filled with ma chinery that there is but little room to move about and no provision has been made for ordinary passageways or means provided for escape in case of an accident or fire.
When you are checking such plans, see that roadways, subways or viaducts, as the situations may require, are provided through the yards and that the men do not have to pass through some other operating department to get to their work.
See that the floor spaces in the buildings are not only ample to accommodate the machinery but also will leave room to move about and work safely. In some buildings, where there is machinery
io4 SLvth Safety Congress
Distance from Thing Guarded.
15" to 20" 6" to 15" o" to 6"
Height of Guard.
3'6"
&cT &o"
Size of Openings.
GEARS, SPROCKETS, FRICTION DRIVES, KEYS, SET SCREWS.
All gears, wherever located, should be completely incased, or,
where this is impracticable, should have a band guard provided with
side flanges extending inward beyond the root of the teeth.
All sprockets should be thoroughly guarded.
All friction drives should be enclosed.
Where there is a spoke hazard the wheel should be enclosed or
blanked on the exposed side.
All dangerous projections on revolving shafts, such as keys,
bolts, couplings, etc., which cannot be removed or made flush should
be completely enclosed or guarded in such a manner as will prevent
clothes catching on them.
All revolving set screws should be placed in safety collars, coun
tersunk or covered by a guard.
Each power driven machine should be equipped with an approved
starting and stopping device.
Pulleys (including step cone pulleys) should be equipped with
belt shifters. These should be permanent mechanical devices by
means of which the belt may be shifted without touching it with
the hand.
CONSTRUCTION OF GUARDS.
Metal is preferable to wood in the construction of 1 guards. Wooden guards, especially if oil soaked, increase the fire hazard; the3r also are more expensive in upkeep. Metal guards are prac tically indestructible and are more substantial. Where guards are subjected to acid fumes, wooden guards may be. necessary, however.
All guards should be of rigid and substantial construction. The railing guards placed from 15 to 20 inches from the moving parts, should be of the double type with the top rail 3 feet 6 inches from the floor and an intermediate rail midway between the top rail and the floor.
If constructed of rolled shapes their section should be at least equal to that of i^xi^x3/i6-inch angle iron. Where subjected to considerable handling or stresses it will be well to make them of
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2x2x^4-inch angle iron or its equivalent. If constructed of pipe, the should be not less than 1^4 inches inside diameter. If constructed o wood, the posts- should be not less than 2x4 inches, or its equivalen section, and the rails not less .than %x6 inches, or its equivalent sec lion. Uprights in all instances should be spaced not more than 8-foo centers. Preference is given to railings constructed of rolled shapes as they are less likely to fail; the use of wood should be avoided when practicable.
Guards consisting of framework with mesh or plate filling wil', vary as to strength of material used, according to the area of the guard.
If the guard is 6 feet in height and fastened to the floor without other support or bracing the metal frame of the guard should have a section at least equal to that of I%xl%x54-inch angle iron. The filling material is usually -attached to an angle frame by means of
jNi-inch flats fastened to the angle by 3/16-inch bolts or rivets, spaced not more than 10-inch centers, or by ixi-inch wooden strips fastened to angle by 3/16-inch bolts. Perforated or sheet metal is bolted or riveted directly to the angle or spot welded. For a pipe frame a i^-inch open seam tube is recommended with the filler clamped in the seam of the tubing.
When the dimensions of the guard are not more than 3 feet, or where it is braced every 3 feet, the frame should be equivalent in strength to ixrx^-inch angle iron, or ^4-inch open seam tubing.
FILLER.
Killing- material should not have openings larger than
inch
when the guard is placed within 6 inches of a moving part, nor
larger than 1^2 inches when more than 6 inches and less than 15
inches from the moving part.
When the area of the guard between braces is 4x4 feet it is recom
mended that wire mesh be at least No. 12 U. S. gauge, ij^-inch mesh
or perforated or sheet metal of at least No. 14 gauge. In steel mills
we ordinarily use No. 10 gauge because of it being subject to hard
bumps.
'
No. r6 gauge, perforated or sheet metal, will make a substantial
filler when the area between stiffeners does not exceed 3x3 feet.
The filler used for smaller areas may well be of smaller gauge,
but we do not believe a gauge smaller than No. 18 should be used
because of the short life of guards of lighter construction.
All guards should be substantiallv fastened In nia<*o
...t.-----
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Sixth Safety Congress
is necessary to have access to machinery, portions of the guard should be arranged to swing or slide.
All sharp edges of filler should be protected and where hand holes are provided the edges should be reinforced by at least No. 24 gauge sheet metal, but No. 18 gauge is recommended. When a gate or door is required it is recommended that the frame be at least equal to ix-^jx^-inch angle, and that means be provided to hold it securely in place.
Care should be exercised in the design of guards to provide con venient access to parts which must be repaired or maintained. This may be done by making the guards movable or by providing doors or removable panels.
BUILDINGS AND YARDS.
Let us suppose, now, you are selected to supervise the safety work for a company building a new plant. We will take it for granted that the engineering department has taken care of the proper construction of the floors, walls, roofs, etc., but it is your duty to see that the safety features are taken care of.
In checking the plans for this new plant, first you would see that safe and convenient routes were provided from the plant entrances to the work places, having in mind future installations of buildings and yards. We sometimes find modern plants carefully laid out for handling material from the receipt of the raw stock to the finished product so that the handling of the material in the processes is reduced to the minimum, but no thought apparently has been given to getting the workmen safely to and from their work. They have to pass through dangerous yards or through other buildings, making conditions in those buildings congested and increasing the accident hazard both to themselves and to the workmen employed in those buildings. Then we find buildings so completely filled with ma chinery that there is but little room to move about and no provision has been made for ordinary passageways or means provided for escape in case of an accident or fire.
When you are checking such plans, see that roadways, subways or viaducts, as the situations may require, are provided through the yards and that the men do not have to pass through some other operating department to get to their work.
See that the floor spaces in the buildings are not only ample to accommodate the machinery but also will leave room to move about and work safely. In some buildings, where there is machinery
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ii
in continuous operation, it may be necessary to provide subways i viaducts from one part of the building- to another part.
In checking stairs in these buildings, in addition to seeing th they are properly constructed, railed and lighted, in accordance wi the Council's Safe Practice Leaflet on Stairs and Stairways, al: consider the number of workmen who will use the stairs during tl change of turns and also the number that may use them in a ru: as the result of an emergency. There should be more than one w; of escape from an upper floor.
LIGHTING AND VENTILATION.
Consider the lighting and ventilation of the buildings, remembe ing that adverse weather conditions may require the shutting out i considerable natural light, and even though a night shift is not goii to be employed, there arfe a number of months in the year when art ficial light will have to be used on the day run. The lighting proble is too large to attempt to cover in a paper of this kind, but mui valuable information is now on file in the Council's library on th subject, and there is no excuse for such lighting as will result in e^ strain, accident hazard or reduction of output.
In buildings where overhead traveling cranes are used it is n a serious expense to install a walk on the building columns para leling the crane runway, and its installation will not only prevei many an accident but it will be a great convenience in repair ar maintenance work. .
Other fundamental principles regarding buildings are to see th; the elevators, if any, are safely constructed. Carefully prepare data on this subject can be procured from the Council. Provisic should be made by the installation of walks or other means so th; windows may be safely cleaned, and the windows should be kej clean. When there is a hazard from falling glass due to the locatic of windows or skylights over passageways or work places, wii glass should be used or wire netting should be placed under the glas No bad floors should be allowed, and if there is an opening, hatcl way, or hole in a floor, no matter where its location, it should 1 protected by a railing and toeboard or other efficient means.
BOILER PLANTS.
I do not want to pass boiler plants without calling yo.ur attentic
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Sixth Safety\ Congress
the A- S. M. E. `That report in conjunction with the Safe Practice pamphlet issued by the Council covers the subject very thoroughly.
ELECTRICITY.
Relative to the subject of electrical equipment I would again refer you to a publication--that of the Bureau of Standards, Wash ington, D. C. In the code published by this bureau you will find all you are looking for and more. The great fundamental principle of safety around this apparatus is to have it so guarded or isolated that accidental contact with current carrying parts is improbable. It is not possible to say where the line may be drawn between dan gerous and safe current.
PRIME MOVERS AND TRANSMISSION MACHINERY.
'
Practically all of us have to consider the hazards around prime
movers and transmission machinery. The prime mover may be
driven by gas or steam or by rotary electrical equipment. Volumes
have been written on the safe handling and guarding of these, and
full data can be gotten from the Council's files.
.
While you are carrying on the guarding of machinery already
installed, take such steps as will insure that machinery purchased will
be provided with the proper safeguards. This can be best handled
by sending out, with inquiries for bids for machinery, safety speci
fications that must be met. As an illustration, when getting bids
on machine tools send with the inquiry safety standards required,
something like this:
SAFETY SPECIFICATIONS.
General (This clause applies to all machines)--All gearing shall
be completely enclosed with substantial cast-iron or sheet-metal cov
ers, so designed as to make the parts within readily accessible. All
couplings, set screws, keys, bolts, etc., on revolving parts shall be
countersunk or covered in such a way as to eliminate danger of acci
dent. Unused portions of exposed keyways shall be filled so as to
present a smooth surface.
In addition to the above general. specifications, the following
provisions shall be made for the machines designed:
.
Planers--Planer-beds shall be substantially covered with cast iron
or steel plate. The latter, if used, shall be not less than one-eighth
inch in thickness.
Drills--Wherever possible, counterweights should be placed in-
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109
side the vertical columns of drill presses. Where this cannot be
done a guard or enclosure shall be provided, to retain the weight in
case the supporting chain or rope should break.
The belts of multiple-spindle drills shall be guarded across the
front, where a breaking belt might endanger the eyes of the operator
if unguarded.
'
Lathe Dogs shall be of safety type, having no projecting set
screw or other part on which clothing might catch and cause
accidents.
When purchasing boilers, engines, cars, overhead traveling cranes,
emery wheels, tools, etc., inquiries should be accompanied by safety
specifications to be met. The Council has complete data, I believe,
on any subject you may select, and if they do not have it in their
files, they will go out and get it for you.
'
KEEPING EVERLASTINGLY AT IT.
Chairman Forster: Gentlemen, I urge upon you, when this treatise of Mr. Young's appears in printed form, to give it much credence. The Illinois Steel Company was the first large organiza tion in America to take up accident prevention work in a systematic manner. Its safety work goes back twenty years, and yet, as Mr. McKenna told us the other day, they recently made a- 50 per cent reduction by virtue of a new drive. It is a splendid example of keeping everlastingly at it--there is always something more you can do.
We will now take up topic No. 5, "Educational Activities in the Safety Field." The speaker, whom you all know, received his safety training in the Commonwealth Steel Company's plant, of which our Past-President Arthur T. Morey is the general manager. I will call upon Mr. Earl B. Morgan, now of the Norton Company* Worcester, Mass.
EDUCATIONAL ACTIVITIES IN THE SAFETY FIELD.
B.Earl
Morgan, Safety Engineer, Norton Company,
Worcester, Mass.
Mr. Chairman and Members of the National Safety Council:
Safety engineering work naturally divides itself into three main
divisions: First, accident record and claim work; second, mechan
ical safeguarding, and, third, safety education. The last division is
tile cine T chs1T
nnnn nartlrnlorlv
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Sixth Safety Congress
Educational work, to me, seems to be simply a sales proposition. You have to sell it, first, to the management; second, you have to sell it to the foreman--you have to show that safety is just as much a part of the work as production. The logical presentation is to base your educational work on the good will and helpful co-operation of the foreman. If the foreman is with you and will give you a lift in accident prevention your success is assured. The foreman must understand that safety work is essential and that it does not do to turn out a thousand dollars worth of work a day and injure a thousand dollars' worth of human resources.
SELLING SAFETY TO WORKMEN.
'
You have to sell safety to the workmen and that is a difficult job. Here you meet a vital factor in labor turnover--the human equation. It does not make any difference how well a man knows a thing or how strongly you impress it upon him the first time; you have to constantly stimulate his interest or he becomes careless. We all know the effects of carelessness and I will not dwell upon that phase of the work.
Each and every one of us have distinct problems in our plants-- simply studies in human nature. One day the men work one way, the next day they work another. You may be able to discipline them--our friend from South Chicago said to discharge them--but you have to go about it very carefully or you will get into deep water, especially during the present crisis in our labor market. Far be it from me to discount that method--it works in some places, but I want to voice a note of warning: Be careful; study your ground before you adopt the plan. There are plants where, if you attempted that method, the men would simply say: "All right; I will go across the street and get another job." Again, if you resort to the plan of laying off men for two or three days you may find that the men will not come back as they do not care for jobs of that sort. You have to weigh these questions carefully and keep in mind the source and supply of labor.
GENERAL EDUCATION WORK.
The first main subdivision in safety education work is one of general instruction or general education for the entire plant. ' In treating this phase of the work let us first take up the subject of bulletin boards. This topic is so important that I find it necessary
'>
General Session
u
to repeat some of the experiences of our`members who have alread; spoken on the subject.
Several interesting- features develop almost at once upon th adoption of bulletin boards and the putting of them into practica use. You can easily secure the very best kind of a bulletin boar< and if it is properly placed, so that the men can see it quickly an< without wasting too much time, it proves its value, but I am in clined to believe that most of us put too much on our bulletin boards I like the idea of putting one bulletin in the center of the board anc changing it every day. Some of our production men complain wher. we display a number of bulletins at one time that we are running a big billboard, as they call it, and say it takes the men.half an houi to read it--they object to the time lost in reading so mariy bulletins. A foreman said to me: "I do not mind putting up a new lessor every day, I am heartily in :favor of it, but I do not want the men standing there for an-hour/*
I think the plan of posting only one bulletin a day is worth trying. Our plants met with good success in adopting this plan and I firmly commend it. The men get one safety punch, then they are through until the next day, but you have to keep this in mind: The bul letin must be fresh and interesting. If you do not keep changing the bulletin every day the men will say they have seen it and will not look again and when you put up something you want them to see they pass it by.
SOURCE OF BULLETINS.
*
What is the source of supply of bulletins? First, of course, we
have the distribution of the National Safety Council. These bulletins
are valuable but . in many plants you will find, out of the week's dis
tribution, only one or two pertaining to your problem. My thought
is that we should supplement the Council's bulletins by making our
own.- You do not need to go to the trouble of making cuts; if you
have a large organization you can afford to do it, but you can use a
lot of material--clippings and cartoons can be used to great effect
or you can sketch your own cartoons.
I like the idea of taking photographs of immediate hazards or
the causes of accidents--the safe way and the unsafe way. Put
them on the board, head them with "Attention 1" Some very good
schemes have been developed, of which you are doubtless familiar.
I like the scheme adopted by the Pierce-Arrow Company at Buffalo.
iT`K _1______1-_______ . .11 .*<-* .*
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Sixth Safety Congress
4
prints themselves; their advertising man works it out in very nice
shape. I think it lends local color to the system. If a man sees a
picture of something right in his own shop he realizes what would
happen if an accident occurred. If he sees something which hap
pened a thousand miles away, he says: "Oh, that does not happen
here; that does not apply here at all V' But if you show how Jim
Jones met with an accident in the shop it will have its effect on his
fellow-workmen.
Another source of supply is to exchange bulletins with other
firms. I think you will find other members of the Council are
quite ready to exchange with you at any time. You simply have
to make the request.
'
After securing the bulletins you come to the matter of posting
them. This will be an expensive proposition or an economical one,
depending on the thought you put into it, especially in a large plant
where it takes several hours to get around to all the boards. Some
jDlants have thirty or forty bulletin boards and if the bulletins are
changed every day it is quite an expensive service. You can assign
this duty to the fire inspector, while making his regular rounds,
looking after valves and matters of that kind, or perhaps the watch
man can handle the matter economically. If the duty is assigned to
an employe who can attend to it in connection with his regular
routine it will prove an economical solution of keeping the boards
x*esh and interesting. A lot of us make the mistake of posting bul
letins without analyzing them and making sure that they apply
directly to that particular department--you have to select your bul
letin intelligently.
In our organization each week we assemble all the bulletins from
the several sources I have outlined, talk them over among ourselves'
and decide which department a particular bulletin will especially
interest. We mark the number of the department on the back and
the bulletin is posted there.
.-
DISCIPLINE AND SAFETY LITERATURE.
Under the subdivision of general education we have the matter of discipline and of safety literature. That cannot, of course, be handled by all plants. Some plants ma}' be too small to stand the expense, but even the small plant has access to them through the National Safet_y Council, the American Museum of Safety and through the various publications that are issued from time to time.
You have noticed that the conference board issues a little booklet
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o cartoons; that is one of the things accessible at a nominal pri
A lot of plants that are large enough to afford it print their O'
safety bulletin; that is simply a matter of presenting your o-
problems and solutions.
The second general subdivision is that of individual instructic I think that is the most important part of safety work--the persor contact. First of all, begin with the new employe. When a m. is hired is just the time to get in your first punch. His mind receptive, he has not been given the job as yet, he is willing to ta! what you say as a part of the specifications for employment. Finstance, if he is going on a chipping job, if you give him strict to understand before you employ him that he has -to wear goggl< while doing his work he will most likely follow, the rule. A lot c us who are fortunate enough to have the co-operation of the plai employment bureau overlook this valuable opportunity to intere: the man when he is being hired.
If you will bear with me, I will outline our practice in educatin our new workmen. We have a follow-up man, as we call hin and he has no other duty than to follow up new employes. He doe not work for the safety engineer, he .does not work for the fir department, but he works with both; we try to make him a free lance. We want him. to get acquainted with Jim Jones and to be ; good fellow. His duty is to find out from Jim Jones how he live and how his wife and children are; in other words, we hope tha man can accomplish what we know we cannot do. He talks to th< new man three or four times and finally he becomes friendly.
DUTIES OF FOLLOW-UP MAN.
The follow-up man meets the new man immediately after he has been physically examined, and talks to him about the job and the specifications of the work he is to be placed on. He tells him, in language he can understand, as nearly as possible what is expected of him and what he will be required to do. The work does not stop there; a week later the follow-up man makes it a point to visit the new man oh the. job, and when I say visit, I mean visit. If he cannot do anything else, he "kids him along"--he has to study each individual case. He visits a man, a chipper, and if he is not wearing his goggles right then and there he gets in some good punches. He shows the new chap in dollars and cents that he is going to be the loser, and how such things work out. He has explained all this to hfm hpfnroli""'! I'--1- :j- - r *
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Sixth Safety Congress
instructions he tries again. He does not recommend dropping that man off the employment list until he is pretty sure he is lined up as a careful workman.
Another thing a follow-up man can do: If a man is absent three days we want to know about it. If he is sick we want to help him; if he has any injury we want to see that he gets proper med ical attention; if his family is sick we want to help them, if we can. Our main object, of course, is that we want to get the man back to work as soon as possible. If a man is absent three days he is reported. We have discovered some very interesting things; one little exam ple : A man had been absent for several days and when the follow-up man got to his home he found the man had a badly infected hand, but he had hard work to convince the fellow that his hand was in bad shape. After a good deal of talk he finally- persuaded him to come to the plant hospital, and there, after quite a struggle, we saved the man's hand. When the time came to make a final settlement with the man he told me: "I appreciate what you have done; you will have to fire me if you want to get rid of me." We secured the services of a lojral worker, a man that will stick, and I claim he is a direct product of our educational safety work.
INSTRUCTION TO INJURED EMPLOYES.
Another point is individual instruction to injured employes. Of
course, that is not preventive, but it is the next best thing, as acci
dents will happen, and we should take advantage of the lessons to
put over our punch. It is my experience, and I believe others will
bear me out, that the injured employe, upon returning to work, will
be receptive and see the faults and mistakes he has made. I think
developments along that line will show in your labor turnover. How ?
If you take an interest in a man and try to get him back on his job,
if you g-et him in the right frame of mind you are going to get him
back on an average two or three days sooner than you would other
wise. If he sees that you are liis friend he will return and try the
job you are holding for him, and he will do it quicker than if you
try to drive him back. Many days can be saved from the lost-time
factor and from nonproductiveness of machines by following this
method.
-
There is another point in personal contact and in following up
all accidents. If the safety inspector sees the man and sees his
immediate foreman he finds out why the accident happened and
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how a recurrence may be prevented. You may say that is a but some detail. What is the use of investigating- to see why Jim J smashed his finger by missing the nail with the hammer? I ss is worth while, if for no other reason you make the foreman re; that some one higher up does care whether he has an accident that he is expected to explain why it occurred. You also make man realize that the company cares when he is hurt, no matter 1 trivial the injury may be. The more I see of this work, the mo: believe that you have to impress upon your men that there is such thing as a trivial accident. All accidents are serious. T might get by, but I do not like the word "trivial." I think you h: all run into the same experience and that it shows you that th so-called trivial accidents develop into some of your worst loss
SAFETY SUGGESTIVE SYSTEM.
We come now to the safety suggestive system. I will pass it quickly, and simply say that I think the one important point in t safety suggestive system is to see that the men. receive quick ai prompt acknowledgment of all actions taken on their suggestior. including the receipt and disposition of the suggestion. The matt of awards, I think, is more or less of a local proposition. If yc have started the award system you will have to keep it up. A 1< of plants do not give awards arid have success with safety suggestion It is largely a matter of local management.
The investigation of safety suggestions requires the services of technical man. You cannot sit in an office or at a desk and rule 01 a safety suggestion. You have to go into the plant and see thing for yourself. I know of many cases where the safety inspector in following up a safety suggestion, stumbled on to a very worth} proposition. Even if it accomplishes nothing it drags the inspectoi out on the job, and I think the weakness of most of our safety work is the inclination to sit at a desk and try to run the work from there. You have to put on a jumper and run the machine so the man can see and understand the point you are trying to make. I believe in going into the plant, taking over the machine and teaching practical lessons. There is a lot of work ahead of us along that line. When you have a number of accidents on a certain operation, go down and stick with it, not a minute or five minutes, but weeks or months, if necessary; you cannot expect to master an intricate pro ductive measure in any other way. That is real research work andsomething every safety engineer shmiM An
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Sixth Safety Congress
Now we come to the matter of conference witlv the foremen. Previous speakers have outlined the regular meetings of foremen and I like the idea of safety engineers meeting with the foremen on the same basis as production managers. If he calls the foremen into his office to meet him as a special privilege it will reflect on the reception of his propaganda. To make m3' point clear I will resort once more to our own practice.
We have a general meeting of all our foremen at a stated hour every week and every foreman has to be there on the minute. Each department is given ten minutes on a program lasting one hour to dwell on any desired subject. The next ten minutes is taken by the operating engineer and so on. That elevates the safety work and when we get through our program the manager sums up the work; he says this is just as important as that, and so forth ; each depart ment gets its share of consideration.
PERSONAL CONFERENCES WITH FOREMEN.
The matter of personal conferences with the foreman is impor tant. There are many methods, but I like best to meet the foreman in his own office, not sending for him but going to his office. "John, we have had five accidents in this department," I say to him; "what are }rou doing to cut it down ? What is the matter ? Tet us get down to brass tacks." It takes a lot of study and patience to win the con fidence of your foremen. You have to encourage some of them, you have to put screws on others; each is an individual case and 3rou have to solve it for yourself.
We had a foreman who was very hardheaded and could not see the safety movement at all; he did not want to be bothered with it. We worked and worried with that fellow for several months, but finally one of my men noticed that he had a month in which he got by without an accident. He suggested that we write a letter to the foreman and congratulate him upon the zero of accidents in his department, telling him that we thought it was due to his careful efforts. We did it. We sent out the bait and he took the hook, line and sinker and ran after the pole. Today he will do anything we ask--he beats us to it as a rule. He is the best safety man we have. We kidded him into it, I admit, but we got him. I think it is a good cause even if we do have to play that kind of game occasionally.'
Finally we come to the matter of safety itself. There are lots of methods, but Mr. Price knows more about that in a minute than I do in a week- The only comment I have to make is not to let your
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XI
committee meetings be like the session of a coroner's jury. Put som pep into them, do not have a meeting unless you have somethin interesting to present.
The matter of the selection of committeemen and so forth, I thin! is a minor matter, but you must be very careful not to throttle th initiative of your men by placing them on a committee with me somewhat higher up--some men simply will not open up when thei bosses are present.
Educational work is unlimited in its possibilities and I hav scarcely scratched the surface. I am constantly thinking over ne^ methods. To me it is the highest form of applied industrial psy chology. I thank you.
:Chairman Forster We have enjoyed your impromptu speed Mr. Morgan; it seems to reach the spot. Our next speaker is th Chairman of the United States Employes' Commission, Dr. R. M Tittle. We have all heard of the excellent work of the commissioi and I am sure a description of its activities will be very valuable.
UNITED STATES EMPLOYES' COMPENSATION COMMISSION.
R.
M.
Little, Chairman, United States 'Compensation Commission.I
Employes'
I am very glad of the opportunity to tell you of the fine, patriotic
service the National Safety Council has.rendered the Federal gov
eminent during the past three and a half months in making a safety
survey of government establishments, particularly the navy yards anc
arsenals. It all occurred in this wise :
'
When the new Federal Compensation Commission was organ
ized, the middle of March, we felt that one of our first duties was tc
make a survey of the government establishments and ascertain tli
conditions under which civil employes labored. To make.such s
.survey we felt our need of a competent safety engineer to go with u;
in a personal visitation to the establishments. That was about a<
far as our idea of a survey had developed. We knew of a very
efficient gentleman engaged in safety work and we wrote to him, re
questing his help, but the letter did not reach him. While waiting
for an answer there came into our office one day the President of
your organization, Mr. Palmer, who was in Washington to offer
his services to the Council of National Defense. I explained tc
n8 Sixth Safety Congress
him what we wanted to do and that we hoped to secure the assist ance of Mr. C. W. Price. He replied: "Mr. Price is our Field Sec retary." I remarked, "Then you are the man with whom I want to do business." "Mr. Forster, our Vice President, is also in Wash ington," he said. "Invite him to your office." In about fifteen minutes Mr. Forster was with us. In an hour and a half we had outlined a tentative plan for a safety survey of government estab lishments. This was on Friday.
The following Monday Mr. Price and the above mentioned gentle men met at the office of the commission. A more comprehensive plan for the survey was mapped out and offered tentatively to the Secretaries of the Navy and War and also to the Secretaries of the other Federal departments in so far as they have large shops in their departments where there are particular hazards. The plan for the survey was approved by the Secretaries and representatives of their departments were delegated to sit in conference with the commis sion upon the subject of the survey, its general scheme, the way it was to be carried out and the results hoped to be achieved. An important factor in the survey was to be a Committee on Standards, which Mr. Palmer organized, composed of members of the National Safety Council. By enlisting the help of competent men with varied experience the survey was inaugurated, effectively covering the entire country. We had to make haste and we did so by your splen did help.
COUNTRY DIVIDED INTO DISTRICTS.
The country was divided into districts, Mr. Price acting as director for the commission; Mr. David S. Beyer of the Liberty Mutual Insurance Company of Boston directed the survey at the Charles ton navy yard, Boston, and the Springfield and Watertown arsenals in Massachusetts; Mr. A. H. Young, director of the American Museum of Safety, New York, was placed in charge of the Brooklyn and Philadelphia navy yards and the Watervliet, Picatinny and Frankford arsenals; Mr. H. A. Schultz of the American Steel and Wire Company conducted the survey of the Washington, Norfolk and Charleston, S. C., navy yards; Mr. R. J. Young of the Illinois Steel Company directed the survey of the Rock Island arsenal and the Quartermaster's depot at Jeffersonville, Ind.; Mr. J-. R. Brownell of the Industrial Accident Commission of California had charge of the survey of the Mare Island yard, across the bay from San Francisco, and Mr. V. A. Hancock of the Aetna Insurance
General Session
Company had charge of the survey of the navy yard at Bretnerf Puget Sound.
Mr. Price with his associate directors brought into the service the government some twenty-five other engineers, and if time wo permit I should like to name each one of them as a mark of honor : the service which they rendered the government. With the approof the Secretary of War and the Secretary of the Navy a letter \\ sent by the commission to the commandants and commanding offic< of the navy yards and arsenals, outlining the survey and setti forth its purpose. Mr. Price personally visited each of the establis ments, with proper credentials from the head of the departmei meeting the commandant or commanding officer, then the leadii men in the several establishments. He introduced his associa director, who, in turn, introduced his assistants. They went work at once and made" a careful detailed inspection and study c the various yards and arsenals. It was continued for about thr months and was as complete and thorough as it was possible to. mali a survey within that time.
CO-OPERATION OF COMMANDING OFFICIALS.
What was the attitude of the commandants and commanding officers ? Fine ; this was their attitude from the very first. Indeed this was the attitude of the representatives of the various depart ments, and twelve keen-minded men who assembled with the com mission to consider and approve the plan of the survey. The} wanted to know what it meant and what it would amount to; did il mean simply to find out the condition of the government plants and to write out technical reports to be filed with the departments, wrapped up in red tape and left in the file with nothing accom plished? If so, they did not think it worth while, but, if a survey was to be made by practical men who could do something to make the government establishments better, all right; they were for it. This seemed to be the cardinal idea of all the engineers of your Council who were engaged in the survey--practical results. They made their reports, therefore, and we have many volumes of them in detail. The reports were dependable--there was a practical aim from the very first; therefore, the heads of departments, com mandants and commanding officers, were all sympathetic, cordial and co-operative to get the best results possible.
What were the conditions found? Well, gentlemen, the condi tions were about such as vmi wnoW ---------* -*- c <
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Sixth Safety Congress
establishments lying- outside of the field of safety ymd not touched particularly by state or government inspection. Some safety work had been done in many of the establishments; here and there good mechanical safeguarding had been installed by a few officials who were greatly interested in the subject of safety, but many were with out any particular knowledge on the subject. ' Mechanical safeguards were irregular and most of them were not up to the right standard. The idea of organized educational safety work, that is, the social engineering side of safety work as it is involved in this propaganda had not touched the government establishments. The officials had heard of it, perhaps, but never in a comprehensive way. This is enough as regards conditions--they were not as bad, perhaps, in every respect as yoii might think, but they were bad enough : they ought to be, and can be, bettered.
VALUES OF SAFETY INSTALLED.
What was the practical outcome of it all? We were not very long on the job until we saw that the government ought to have in its establishments everything that is good, approved and dependable in the safety movement which you have discovered in the practical world outside of the government establishments. The well-wroughtout values of safety work are to be carried out, incorporated and continued in the government establishments, in order to put XJncle Sam's business in class A as regards safety, sanitation and output. This is the opportune time because the government establishments are being enlarged as rapidly as possible. Their task today is bigger than it was ever imagined or planned to be and only by first-class safety work which shall contribute to efficiency and output can the government plants meet their obligations.
To introduce the safety movement it was necessary to secure the appointment of competent, high-grade, practical safety engineers, who could take the results of the survey and put them into practice, effect safety organizations and gradually standardize the work. As this was the evident need of the government plants the proposal was made to the Secretary of the Navy and the Secretary of War during the progress of the survey. Some difficulty was experienced in per suading the departments to appoint safety engineers and approve safety organizations, but it was finally done. Good things were being accomplished all the time. When the Quartermaster General received reports as to conditions in his depots he issued orders that conditions should be corrected and recommendations carried out.
General Session
Many improvements were made, fine things were accomplished, they were only the promise of what ought to be and will be d When the departments decided to appoint safety engineers the c mission was asked to nominate them. We, in turn, requested . Price and his asssociate directors to secure the engineers for commission to recommend to the departments and I am happy tell you that today we are just rounding up all the work at this C gress and ten or twelve of the appointed engineers are present, look into the faces of a few of them in this audience as I speal young men who have been selected out of the best industries, w good academic and technical training and a few years' experiem alert and competent young men, not only competent on the mechj ical side but on the teaching side, who will carry into the governrm plants your safety movement and make it effective there. The young men leave this Cbngress to go to their various posts of du. They are as follows':
SAFETY ENGINEER APPOIISTMEXTS.
Chester C. Rausch, formerly with the Liberty Mutual Insuran< Company, goes to the Portsmouth navy yard at Portsmouth, N. I
Thomas Stanion, formerly Assistant Secretary of the Whil Sewing Machine Company, Cleveland, becomes the safety enginee at the Boston navy yard.
Charles Herman Behr, formerly an assistant in the America] Museum of Safety, takes charge of the Watertown and Springfielt arsenals in Massachusetts.
James L. Price, formerly with the Anaconda Copper Mining Company in Montana, has come East from Butte to take charge of the Watervliet, Sandy Hook and Picatinny arsenals.
Albert S. Regula, first assistant in the American Museum of Safety, becomes the safety engineer at the Brooklyn navy yard. Mr. Regula has been conducting safety work in the yard for several months; in fact, the American Museum of Safety has been very much on the job from the first in all its power and service.
John S. Spicer, now Captain Spicer, formerly with the Depart ment of Labor and Industry of Pennsylvania, who will become the safety engineer at the Frankford arsenal.
Oliver J. Smith, formerly of Chicago, with the National Work men's Compensation Service Bureau, goes to the Philadelphia navy yard.
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Sixth Safety Congress
Raymond Heath of the same bureau takes the Washington navy
yard.
A. H. Lintz of the American Steel and Wire Company becomes
safety engineer at the Norfolk navy yard.
Kenneth E. Berray of Pickands, Mather & Co. of Cleveland
assumes the duties of safety engineer at the Charleston, S. C., navy
yard.
.
Russell H. Guerrant of the American Founders Company will
have charge of the Rock Island arsenal.
F. T. Crossley, formerly of the Liberty Mutual Insurance Com- ,
pany of Boston, goes to the Bremerton navy yard at Puget Sound.
Clarence E. Ralston of the Jones & Laughlin South Side works,
Pittsburgh, goes to the Mare Island navy yard.
PERMANENCY OF THE WORK.
This concludes the quota of men thus far selected for the posi tions, except that we are hoping to take over practically the American Museum of Safety, especially its director, and have him with us in our Washington office to a great extent to counsel and correspond with the engineers Ox. the job; to establish proper standards, to cir culate safety literature and to unify government safety work until we can get action from Congress enabling the Compensation Com mission to have a safety engineer as a permanent member of its staff, in order that safety work may be continued in the government plants.
I wish I had time to speak of the splendid service your Council and the great business organizations you represent rendered the government in its time of stress and need--without stint, without grudging and without price. A competent and practical survey of the government plants has been made and results have been accom plished which, if paid for by the government, would have cost be tween $40,000 and $50,000, but it has cost less than $3,000. Apart from paying the salary of your Field Secretary during the period of the survey the other engineers served the government at the nominal cost of $1.00 per year and incidental traveling expenses.
The financial part, however, is the least important. It was the fine spirit, the technical skill, the vision and understanding that was brought to the service which was most inspiring. Your Field Sec retary is the most irresistible optimist, tactful enthusiast and perse vering patriot I have met in the last three months. What shall I say of Mr. Forster--the lightning-wired man who sits in our midst and makes our minds and nerves tingle with expectation? Ubiqui-
General Session
12
tons Lew Palmer, making1 end runs like he did on the team a Princeton, dodging here and there, always trying to make a touch down ! What shall I say for Harry Schultz, for David Beyer, for th Youngs, De Blois of DuPont's and the others? I wish I might nam them all, gentlemen; it has been only one splendid expression of th service that the business interests and the commercial interests o America are rendering the Federal government at this time of im perative need. Every department of the government is receiving the patriotic, ungrudging, devoted service of the brain power o: practical, idealistic America. It is being given to every departmen where it can be used. We have every reason to believe in oui country, to love :and serve our country. I believe in pur govern ment, I believe in our citizenship, I believe in our world functior and I believe in our destiny as a great republic of men.
-/
STIMULATED IN MIND AND HEART.
As I sit in your Congress---and I have sat in a great many national congresses and conventions of one kind and another--I have been stimulated in my mind and heart by the way in which you practical men grip the great purpose of human life as repre sented in industrial affairs. It seems to me that the safely move ment represents three fundamental ideas and realities of life. The first is the great economic idea--safety is good business. The second, a true social idea--that of justice and better relationship of man with man. The third idea, without which life lacks sweetness and life, is the idea of altruism--the touch of brotherly love, that a man is of more value than a machine. The Great Teacher's question is being answered, in the affirmative by the safety movement, repre senting the industrial life of this great republic, that the man, the humblest toiler, is of more value than anything else.
When you couple together these three great ideas--the economic idea with its compelling power, the idea of justice with its driving force and the idea of altruism, surrounding the others as with a spirit or an atmosphere in which to work, all furnishing the motive power for thought, for plan and for activity, you are sending for ward human life on a.high plane of righteousness and achievement which makes life worth while for all. It deepens life and renders clear its ultimate meaning. Such service as this sweetens life for us all and that, in the last analysis, is the meaning of life--of the life which now is and of the life which is to come. Some of us have been preachers, but we have heard mnrp nnw'f-tr-ol
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Suvth Safety Congress
this Congress than we have heard from pulpits for many a day.
Some of us have been teachers, but we have heard more real peda
gogy here than we have heard in the halls of universities. Some of
us have been philanthropists and have worked for the uplift of
society, but we have here the real fulcrum by which society can be
benefited more largely than by philanthropy. Some of us have been
workers in the ranks and we have found here the touch of brother
hood and the promise of a larger, richer life. You have helped to
bring it into our government--the government which is to serve
you and which you are to serve. We are all bound up together for
weal or woe and it must come to a good end in the scheme of life.
Chairman Forster : Do you doubt that the tJnited States will
set the pace in accident prevention and safety work? The National
Safety Council has done all in its power to help the work forward.
After the splendid address of Mr. Little we will all go home inspired
and enthused to strive harder than ever to improve our records.
We have had a very valuable and interesting session and I will
not call for the last topic on our program as the subject has been
quite fully covered by the Health Service Section.
'
I wish to call attention once more to the splendid exhibit at the
Grand Central Palace. It will be open evenings until the close of
the Congress. You will find it well worthy of careful study and I
hope every delegate takes full advantage of the opportunity to famil
iarize himself with the exhibits. Your badge is the only requisite
to admittance.
There being no further business the session now stands adjourned.
National Safety Counc:
General Round Table - New York City
Sept. 11, 1917
A. H. YOUNG, Chairman
Director of the American Museum of Safety, Now York City
TUESDAY AFTERNOON SESSION
THE first General Round Table discussion of the Sixth Annt Safety Congress was called to order at 2 o'clock. :Chairman Young The time for a round table discussion is f too precious to be taken up in airy persiflage or an extended spee
on the part of the Chairman. The National Safety Council car. into being because of the need for a clearing-house of the ideas at experiences of its members. The round table discussion represen that great primal function of this institution more nearly than at other form of meeting and is possibly the most important meetii on the program. It is also the most democratic meeting. . The discu sions are entirely informal. I give you my word that there are nany prepared papers to be handed in. What we want, in order start discussion, is a statement of something that has been done; *
perpetuate the discussion, and keep the meeting lively, we want que
tions as to why- it was done in that way. -
.
If you are thinking of a plan and have doubts as to the practic
adaptability of some of its refinements, we want you to put ydx
thoughts forward and have them answered by men who have ha
experience. Further than that, if you have tried a plan and it hz
been unsuccessful, we would appreciate very much your frank pr<
T2%
.
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Sixth Safety Congress
nouncement of that fact, so that others may benefit from ymur expe rience. I know how we all like to tell of the finally successful things that have been accomplished, but sometimes it is just as fruitful for the body politic to know of things that look well on paper, but do not work out, and possibly it can be shown to you or indicated to you how, in the judgment of others, the adjustment of the matter might have reached the proper degree of success.
uxseefjsh: purpose of council.
Heretofore our meetings have been largely for our own good ; that is, in putting up the problems we wanted to solve for the pur pose of establishing a great safety record for our own particular shop or our particular division of a shop. As was indicated this morning, the purpose of this Congress is far broader; we want this experience, we want those benefits to come to us, not only that we may establish new records in our own plant, but that we may help successfully to support those boys who are carrying Old Glory across the sea.
In your discussion this afternoon please make your .contribution as broad and as general as it can be, to be of the greatest assistance to the greatest number of people. The three topics for discussion will each receive an equal amount of time. There are five of us on the platform, of pretty good size, including "Big Ben." Promptly at the indication from "Big Ben" that the time for a particular topic has been exhausted, the subject will be turned over to the Chairman in charge of the next topic, with about a three-minute interval, during which we want y-ou to propose questions which you would like to have answered before you leave the Congress. We will then en deavor to put your query before men who have had experience--and bring either their answer to you, or put you in touch with some one who we think can help you, so that there need be no unfinished business. If you have safety troubles, let us know them, and if we do not reach them during the discussion we will try and give you all the help we can before we get away.
It is the general function of the Chairman to introduce the speak ers and announce the topics. In this case, the speakers and topics .are all too well known to you to need any introduction, and, rather than act in that capacity, I am going to preside as referee, and see that the time is well apportioned; possibly I may assist my colleagues in adhering strictly to the line. The subject under discussion is "Educating the Sub-Foreman." We have a large number of execu-
General Round Table
12
tives and administrative officers present and if you have a particula topic that is not exactly germane to safety, that may be of grea value to them, and try to get away with it, see how successful you are If you succeed, all right; if not, do not be vexed about it. We w now turn the meeting over to Mr. Stephen W. Tener, the topic of th discussion being "Educating the Sub-Foreman."
EDUCATING THE SUB-FOREMAN.
W.Stephen
Tener, Sub-Chairman, Manager, Accident an;
Pension Department, American Steed and Wire
Company, Cleveland, Ohio.
'"
Ladies and Gentlemen of the National Safety Council: N
speeches and no addresses. We listened this morning to the choi
singing and the opening exercises, and we will now listen to th
sermon, which I am glad to say is coming from the pews and no
from the pulpit. There are four M^s of business: ' "Men, Money
Materials and Methods."
"
Perhaps we are not all of one opinion as to which of these is th
most important, but there is no doubt in my mind that the man i
the most important. We are gathered now around this table b
discuss the best methods of "Educating the Sub-Foreman."
It has often" been said that a child, to grow up to be a worthy mai
or woman, should be very careful in the choice of his or her grand
parents, and the education of a foreman, as I see it, begins far bad
in the history of the company with which he is identified.
The meeting is now open to a discussion of this all-importan
subject.
I have heard there was a recent very successful meeting on th
subject of "Education of Sub-Foremen" in Illinois, and as Mr. T. H
McKenney, of the South works of the Illinois Steel Company, Chi
cago, is here, I would like to have him open this meeting and give u
his experience.
establishing a record at south works.
Mr. T. H. McKenney (Illinois Steel Company) : I do not knov just why the Chairman selected me to start the discussion, unles he wanted to get a big chap who can stand all the criticism that ma;
_______j ^ z____ ..____jc__________________________________________________________ i_______t _______ _____________j~ -t_*i____ju "ft./r... xr_________
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Si.vth Safety Congress
put a flea jij M r. Tenor's ear when he spoke of our meeting at South works.
Early in the year we held a meeting of executives to discuss ways and means whereby we might reduce our accidents. We came to the conchtsion that we had to get closer co-operation from our fore men and sub-foremen. Accordingly, we called a meeting of oiir foremen and sub-foremen, leaving out the superintendents of the various departments. They all wanted to . get in on it, but we did not let them.
At a meeting the general superintendents and assistant general superintendents were asked for their co-operation and close attention at all times to get the undivided attention of foremen and sub foremen to bring about a reduction of accidents; in fact, they were told at that meeting that a reduction must be brought about--that the superintendents would be held responsible; the superintendents would hold the general foremen responsible, and the general foremen the sub-foremen. Therefore it behooved everybody to get on the job.
The campaign was a success. We have had and are now showing a 57 percent reduction in accidents over last year--it is the best year the South works has ever had. Mr. Young and I worked together for four years. He was very successful, but when he left it was my ambition, of course, to do even a little better. Well, I am not going to sa\' anything. When I met Mr. Young in the corridor he said :
"Tom, one month might be an accident, two months might be an accident, three months might be an accident, but seven months-- never. You are doing good work at South works."
RECORD ESTABLISHED OX DUMBER OF EMPLOYES.
Chairman Young: Speak up, gentlemen; let us have what is
on your mind. Please give your name, address and affiliation dis
tinctly so that the record may be correct.
Mr. T. H. Carow (Pennsylvania Railroad) : I would like to ask
Mr. McKenney if his 57 percent reduction was based on the same
number of employes, on the same number of hours, or the same
amount of business?
Mr. McKexxey : About the same number of employes, yes, sir.
About 145 foremen attended our meeting.
A Delegate : How many were fired ?
'
Mr. McKenney : We did not fire any. They got on the job.
That is the reason we got the reduction in the accidents.
Mr. Cox nekton (Endicott-Johnson Company, Johnson City, N.
General Round Table
V.) : I would like to ask Mr. McKenney how he keeps the intere
ihe foremen and sub-foremen in this movement?
I Mu. McKenney : We-' hold their interest by having meet occasionally, but the superinte.ndent is on their trail all the t
When we have an accident in. our plant some one has to explai
and if it is not a good reason, they go out of the service. Ur
you have the support of the management, you cannot get anywl
in accident prevention. You must have that support, and we f
it at South works.
Chairman Young : You begin with the grandparents, do y
Mr. McKenney : When I say anything to Mr. Young about
wonderful campaign he says : "Go to it, Tom ; it shows what I tau
you."
Chairman Young; That is very interesting.
Mr. Waters: . How does Mr. McKenney define an accident-
mere scratch, or time lost?
.
Mr. McKenney : Over seven days' lost time.
~ taking accidents seriously.
Chairman Young: That is a very important contribution
to what can be done to awaken the interest of the sub-foreman whc
not inclined to regard accidents seriously. Has any one an idea as
| what discipline could be meted out to that man. if any, and what
the best discipline to awaken his interest?
; Mr. Feclmer (St. Louis) : We have started a campaign 1
: cently in one of the larger works in southern Illinois. We are hopt:
to get the interest of the foremen and there are quite a good mai
of them; altogether about forty-five. The management of this pa
. ticular works does not believe in prizes of gold watches or things <
the kind I heard described at last year's Congress in Detroit, althou^
some companies believe in them. I proposed! to the manageme;
that we have the foremen meet informally every month the day aft<
the General Safety Committee meeting. The foremen were to t
made acquainted with the accident records for the months just pa:
and with the recommendations handed in by the General Safety Con
mittee. We had a lot of fun-at the first foremen's meeting. Thos
fellows came in and they thought: "Oh, well, it is another one o
those new-fangled affairs--some more work!" Then the recon
mendations of their own men were read to them.
The instructions of the General Safetv rnmmitteo ""
--
13 Sixth Safety Congress
Tlie men of the safety committee were to turn themselves loose and
look for conditions which they would change if they owned the
plant. Of all the stuff that was unearthed 1 It was wonderful. You
ought to have seen the faces of those foremen. Well, we had one
youngster in attendance and his attention was called to a condition in
his shop. He grinned all over himself and said: "Well, that might
have been so, but it isn't so any more."
He was asked: "Why, what has happened ?" "Oh, nothing," he
said, "only I pumped the safet}' committee before I came here."
You see, that is one of the things that will tend to keep the interest
of the foremen alive.
You will be surprised--even a manager will be surprised--after
he turns a committee of his workmen loose in the plant, to learn just
how many things he is slack in in the administration of that plant.
He has the spirit of co-operation started from the top to the bottom
and has it permeating the entire organization.
Only in that way are you going to get results. Your sub-foreman,
under most circumstances, is a sort of a crucial point; he is the
fellow, I find, in the safety engineering work that does not really
want to take part. The top, the management, after it has been spoken
to on the subject of safety, usually is enthusiastic. The rank and
file 'are particularly interested, but the sub-foreman is the crucial
point and to get him interested is quite a problem.
'
In this instance the method we followed worked out very nicely,
and every month the men report to me that they have just the fight
kind of success and a good deal of good, feeling and co-operation
from the foremen.
WIIAT CONSTITUTES AN ACCIDENT.
'
Mr. G. G. Evans (Brier Hill Steel Company, Yqungstown, Ohio) :
Just one question in regard to what constitutes an accident.. I would
like to ask the gentleman from the South works whether the accident
definition is based on a state law, making seven days an accident, or
whether it is a rule of the safety organization ?
Mr. McKennev: Wc have a Workmen's Compensation Act in
Illinois, and we start paying after the seventh day. We have a rule
in the corporation as to the classification of our accidents. We follow,
the line of the state law. Of course, we have accidents. We call
everything an accident; i a man goes to the hospital to have some7
thing taken out of his eye, that is an accident; but we do not compute,
our figures on accidents of that kind-
.
General Round Table
Mr. J. C. Smith (Safety Director, inland Steel Company
want to endorse what the speaker previous to me said about in
tions by the sub-foremen being- a very good thing. I was the one
brought up the gold watch proposition at the Detroit Congres
know a good many managements are opposed to the prize sy
but we worked out a new stunt during the past year.
In order to arouse the interest of the sub-foremen we are
giving gold watches to the foremen. The scheme that I outlined
last Congress was to give watches and other prizes for suggest
This scheme, however, merely gives watches and prizes to fon
in order to stimulate their interest.
.
ESTABLISHING A "jBOGEY.'"
We have one plant employing about 5,500 men, with seventet
eighteen operating departments. A "bogey" is established for
department, based upon its previous record, which gives the
certain percentage with which they have to work in order to g
a class showing a decrease in the percentage of accidents, as <
pared with their previous year. The departments showing the
gest decreases are the ones that get the watches. We donate
watches each month. Those watches cost about $10 apiece, or a'
$100 a month for prizes. No one department gets over one wat
month, after they have already won prizes.
The superintendent, in order to encourage a certain forema
take an interest in accident prevention during the next month, 3
up to him and says: "Mike, if we win the watch this month, you
the man who gets the watch. It is up to you to get busy and pre1
accidents." Mike has to do it, or else he loses his turn and he ha
wait until all the other foremen have won.
.
We have one department that has gone pretty nearly a whole 3
with 100 per cent each month. We have.several departments
have nearly 100 per cent each month, and I believe in all departure
of the plant our system has stimulated a great deal of interest
the part of the foremen. Personally, I do not see any objectior
giving prizes, because it is the same principle as giving a bonus
increase in production. You are merely stimulating your forer.
to give additional interest- to a certain part of his work for wt
he receives a prize for accomplishing certain results.
Mr. O. S. Dixon (Pennsylvania Railroad) : I would like to
Mr. McKenney what tvDe of accidents h* hue
------------
132 Sixth Safety Congress
men accidents or due to a lack of guards ? Just what did the foremen
do that they were able to reduce accidents? Was it because they had
dangerous conditions about the plant, or did they educate the men?
Take a man hammering, for instance; they all fail at times. The
same is true in pulling a wrench. Was it lack of guards that caused
them to get hurt? Is that the type of accidents 3'ou reduced?
Mr. McKexsey: We have not spent $ioo on guards this year.
If a man has an accident in our plant, if it is a foolish accident, we
tire him, or lay him off, or discipline him. We are strong on disci
pline. If you are going to let a man hang around, if he is a dangerous
man. after a while he is going to hurt himself or someone else seri
ously. We keep tab, on our employment records, of all the accidents
that happen to each and every man, and when two or three accidents
have happened to that man we notify the superintendent of the num
ber of accidents and the nature of the accidents. We make a recom
mendation according to the accidents, "It seems that this man is dan
gerous : it might be well to get rid of him or lay him off."
'
Mr. Dixon : Can you afford to lay off a man now ?
Mr. McKenney: Yes; it is better to lay him off than hurt
someone and lay the other fellow off.
.
Mr. Dixon* : I thought all the steel companies, railroads and
everyone else in the United States were from 20 to 50 per cent short
of men.
Mr. :McKenxey Well, we might be a little short, but what
good is a man when he is laid up? He cannot work. You want the
man on the job and if you have men around that injure themselves
you are going to have a shortage. If you have 10,000 men working
for you and none of them are sick and none of them lay off and
none get injured you will not have a shortage; you will have your
10.000.
STA R.TI N"G AT THE TOP.
Mr. Dixon : This is one of the most interesting statements I have ever heard: To reduce injuries 57 per cent, taking into con sideration that fully 50 per cent of all the injuries occur from circum stances that men and women cannot anticipate. It seems, to be the most glorious chapter in the history of safety. If you can tell us what the foremen did ; how you brought about this revolution in their minds; the psychology of the campaign, I would be extremely glad to hear it. We have had an extraordinary turnover on our road. If you would put the proposition.up to one of our superin-
General Round Table
tendents--to dispose of a man because he was injured--wh; would lose your own job. I venture to say there is not a divisic a shop, nor a station on our railroad, nor on any other--I assur same condition applies in all other business enterprises--that from 20 to 40, even as high as 60 per cent short of help. W want to ask you with all sincerity is to make clear what your foi specifically did to change the minds of the men and attain the wc ful result in accident prevention in so short a time ?
Mr. McKenney: Our officials started at the top of the 1 and came down. The general superintendent told the super: dents that they must not have accidents. When an accident occ the general superintendent was called in and put on the rack, was asked: "How did it happen?" The superintendent did no to be called into the 6ffice, so he went after the foreman. The man did not like to be called into the office, and he went afte sub-foreman. The sub-foreman did not like to be called int< office and he went for the careless man. They know, all alon: line, they will have to go into the office--that is discipline.
A great many, of our accidents occur somewhere around a me body; that is, a traveling or locomotive crane, a dinky engine, charging car. It may seem a little strong on discipline, gentle but when we have an accident in the operation of any of 1 machines the operator immediately goes out of service, wheth is his fault or not. If an accident happens on a traveling cram man down below and the craneman up above immediately go 01 service until an investigation has been made of that accident.
What do we gain ? It is the true American spirit of independe Men do not like to "squeal" on each other; men do not like to "That man did an unsafe thing." They do not want to be tale-bea to the foreman. When you enforce a rule such as the one we 1 adopted every man is called upon to protect himself. It is ags the rules in our plant for a man to jump on a crane--just as it i all other plants. If a man violates the rule and boards a mo' crane the operator does not like to go to the foreman and "squ on the man. Our rule requires the operator to stop his crane say "Get off." He probably says : "What are you trying to do? you want to make me lose my job?" The crane man has to stop order the man off in self-defense and for his own protection, have reduced our accidents materially by enforcing this rule. '
It is our general campaign of discipline all along the line 1
134 Sixth Safety Congress
TRIALS IN THE MILL.
:Chairman Tener Mr. McKenney has found one way of reaching- the sub-foremen, through discipline; Mr. Smith reaches them through prizes. Perhaps a little experience of my own might be helpful. We have tried in many ways to influence and secure the interest of the foremen and sub-foremen. For instance, we hold trials--amicable trials--in the mill. An accident has occurred and we want to find who was to blame. A jury is impaneled and witnesses are brought in. They are questioned and their answers recorded. The last question asked ever}>- witness is: "Have you anything to suggest to prevent the recurrence of a similar accident? Speak freely." Then the verdict is brought in. We try to fasten the blame directly on some person, or indirectly on some person or object.
These are the questions: "What happened? Who is directly to blame ? Who is indirectly to blame ? What can be done to avert a recurrence of such an accident? What discipline shall be meted out to the guilty party?" The last question was abolished. We do not like to discharge a man. Occasionally the jury decides to lay a man off for a day. A jury once brought in a very unique penalty. The guilty man was sentenced to make a safety address to all his associ ates--it was one of the very best verdicts we ever had. The man said: "I will do it! I caused the accident, and I will do it !" We had that man's interest ever afterward.
This discipline was very simple--was it not? In our company, which is a large one, we are able to compile comparative reports. A is compared with B and C with ID and so forth. I can compare the mill in Worcester,with one in Birmingham; and, of course, a spirit of friendly rivalry springs up right away. I show the cause of acci dents per quarter; I show the number twice. I show it once on the severity test, "How long was the man off duty?" and again on the frequency list, "How many accidents were there?"
Our report system has helped a great deal in the education of foremen and sub-foremen, but I think, beyond all that, the way to reach a sub-foreman is to give him to understand that when there is a chance of an increase in salary or a chance of promotion or of reor ganization. Mr. Sub-Foreman the superintendent will at least look at you. The sub-foreman knows that, when the question of advance ment is up, I will ask "Is he a good handler of men? How was his product in quality, in tonnage, and in low cost?"--assuming he
General Round Table
is a sub-foreman of a manufacturing department. Add ano-
factor, "What was his record with regard to safety?" Let that 5
foreman understand that he is not going to be promoted exclusr
on the three industrial factors, but that his safety record is goinj
be taken into consideration and you will have his interest.
I am very much interested in the question of discipline. I
skeptical about absolutely dismissing a man unless he is 'wilf
negligent, utterly regardless of all safety matters. There are :
employers who would discharge a man without really adequate cai
The man simply gets another job tomorrow and really has not b
disciplined. I would rather let him off for one day. I would rat
let him suffer the loss of one day's wages, because he will come ba
but, as I said, I think there are other ways of reaching him with
causing that suffering. '
'
Mr. McKenney: I do not want to be misunderstood. Beca
we have an accident, it does not mean that we discharge the man.
:Chairman- Tener I understand your system, Mr. McKent
Mr. McKenney: Our system is much like the one Mr. Te
has described. The last thing we do is to discharge a man.
BEST HOUR FOR SAFETY MEETINGS.
Mr. Sidney W. Ashe (Pittsfield Works, General Elecl Company) : In educating the sub-foreman, I would 1 your experience as to the best time of day to attempt it. ^ have tried to get hold of men the second half of the noon hour, 12 to 1 o'clock. It has worked out very successfully, except in c department. About a month ago we started the sub-foremen me ings and the men were so interested that everyone stopped work, number of men do a little work during the noon hour in this p; licular department, and as a result of the meeting production dropp about eight tons. When a thing, like that happens, and you ha the earnest co-operation and interest of your executives and t workmen in your foundry, immediately you have created a new sil ation. Because of labor troubles and difficulties in handling h< just now, why, it is important to maintain production.
I was wondering, in a situation like that, whether any off time of the day would be suitable for the meetings. We all real; that the time to get hold of the men is when they are at work, raff than try to get them back in the evening or at some other time.
Chairman Tener: The question raised is the best hour
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Sixth Safety Congress
somewhat on whether the man is a day worker or a piece worker. Is it best to call him from work in his own time or on the companies time ? Is Mr. Regula here ?
COMPARING ACCIDENT FREQUENCV.
Mr. Albert Regula (Safety Engineer, Brooklyn Navy Yard) : We have worked out that problem at the Brooklyn yard--as a matter of fact we have tried both ways. In one division it was entirely possible, to get the foremen and sub-foremen together during the noon hour. We placed before them the accident frequency and the experience of large corporations, compared them with our own and showed them what foremen in other plants had done. In that way we attempted to enlist their interest and co-operation.
Our meetings were usually called about 12:30 and continued until about 12 :$o o'clock, giving the men about ten minutes to get back to work.
In another division we found it .entirely impracticable to get the men together during the noon hour, so we tried various, intervals at different hours during the working day. We arranged meetings, perhaps at hour intervals, at the different shop's, following the same program of educational work. In this matter we managed to get to all the foremen in that particular division.
As to whether it is entirely practicable to hold foremen's mec ngs during the noon hour or during working hours, this, of course, depends entirely upon ^particular conditions in the plant. If it is possible to do so during working hours, and not detract or take away from the man any part of his earning capacity, or reduce the time set for that day, meetings ought to be held on the company's time. If industrial operations will not permit meetings during working hours, the most practical solution is to hold them either during the noon hour, or just before or just after the men have quit work for the dayr. It is a matter depending entirely upon conditions in your plants. It is impossible to set a hard and fast rule and say that foremen's meetings shall be field at any particular time of the day.
In conducting our educational work, we started, just as you do in all your shops, at the head, and worked all the way down. We started with our industrial manager by having a lecture given to him, a lecture in which the audience was one man--the industrial man ager. Before we were through we convinced him that the safety effort in our establishment was worth while. From the industrial
General Round Table
manager we went to the heads of the various departments-
machinery and public work. We convinced them. There, agai
was a one-man audience.
'
From the heads of departments we went directly to what w<
correspond to your superintendents or general foremen--we
them quarter-men. Again we gave the same type of lecture,
went over the ground, comparing the experiences of indust
corporations with the accident frequency at the yard. Then
got to our foremen, again hewing, over the same ground. When
were through with the foremen we went directly to the workn
going over the same ground, and asked their co-op'ej ation in sal
work. We showed them what had been accomplished elsewhere, 1
them the attitude of the officials, and showed them how much c
cern the officials were-taking in safety work. The men have ta!
the work to heart 'and are endeavoring to do everything possible
prevent accidents. We emphasized that we wanted to give each <
every one of them an active part in safety work; we could not d<
alone; the officials could not do it, and unless we could get tl^eir
operation and make each feel he was a committee of one, all \Vork
together, we would get nowhere. Then we told them what we 1
in mind with respect to foremen and the safety committees. 1
told them what we expected each and every man to do, and here is 1
result:
MEJi ASK TO HE PLACED ON COMMITTEES.
In several of our shops, after outlining our workmen's comm tees, we have had men come to us after the lecture and ask to placed on safety committees. They were interested and wanted give us more of their co-operation. They knew of' conditions th thought might be remedied. They would not, at that time, tell what they were, but if we would put them on a safety committ and give them a chance to show us how much they were in earne in safety work, why, they were with us. In the Brooklyn yard \ have the industrial manager and men all the way down to 200 appre: tice boys in our industrial school--all pushing and talking safety.
Mr. L. A. de Blois (Safety Engineer, E. I. Du Pont de Nemou: & Company) : I would like to give you the results of about tv, years' experience in a large plant of interesting the foremen. ! has not been a small undertaking. We have about 50,000 men an sixty plants, and in the past two years we have had exceptional oj portunities; that is, an enormous labor turnover, new processes, an
138
Sixth Safety Congress
war conditions, but at the same time a pretty good working factor or background.
In other words, our plants were pretty well guarded and we had a low accident rate. That meant we had what I think is the hardest proposition for the safety engineer to face. We also had a complex condition in small plants, some under 100 men while others employing up to 17,000, with a mixture of nationalities.
We have had competitions, we had foremen's meetings, we had safety rallies, and safety talks and'lectures. I think we have tried pretty nearly everything in the laSt two years--all the recognized avenues of safety application. The big thing that we learned was this: That you do not reduce accidents by simply ijouring safety talk into the men's ears. You may have a beautifully organized system of rallies and moving piettires and "The House That Jack Built," and lantern slides; you may have your foremen's meetings, and you may have meetings all the way down the line as far as you can go without breaking down your position, but as long as you maintain the one system of pouring things into men's cars you do not get definite results. You may do it if you have a bad accident factor and poor conditions, but when you have once broken the ice, I do not believe you get results in that way at all. In life we are only mildly interested in what people tell us; we are vitally interested in what we take an active working part in. When we come to the foremen's meetings those meetings become valuable only when you give the foremen some definite, concrete piece of work to do.
I cannot take your time at this meeting to dilate upon this ques tion, but I want to take just a minute or so on the question of the formulation of the works' rules we have tried out in two of our plants.
FORMULATING SAFETY RULES.
We decided--or, rather, the management decided (and, by the way, the management should decide things, not the safety depart ment) that we should formulate safety rules for the various buildings and processes, and that the formulation of the rules should be under taken by the men who were to be in charge of them--in other words, by the foremen. All right. Foremen's meetings were organized. You start the discussion at two or three meetings of what are the prevalent accidents, or prevalent hazards in your building or factory. That is preliminary. Then you devote certain meetings to the formu lation of rules for those particular areas, or for buildings, and each of the plants start in that way. Now, note the difference. One plant.
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after the foremen have submitted their rules,, and perhaps giver a week to it, passed those rules on to the next officer, in our caj supervisor--the supervisor takes the rules to his office and reac them, so they will not interfere with the. continuance of his tices and so on--then he passes them on to a rules committee \ has been appointed. The rules committee chops and twists and ranges the rules and submits them to the manager. Finally the returned to the committee; they are turned back to the fore "Here are your rules; now, enforce them \" The foreman loo! the rules and generally says "Oh, hell! Those are not my rt He does not recognize them. He has not been brought in touch the changes; he does not know why the changes were made.
Take the other plant: They draw up rules entirely in meetings. They discuss them and their meaning. They even s] hours on trivial points--as to whether rules should be posted ir the building or outside; but, what have they accomplished ? 1 have helped to make the rules from beginning to end, and thei only one more O. K. to go on them, and that is the O. K. of manager of the plant itself. If he is wise he attaches his O. K., tin they are rotten. They probably will not be, if the meeting has l carried on properly. The men have their rules, the rules they rr. themselves, the rules they are called upon to enforce. The ol men have a lot of stuff that is as much not theirs as is a suit of ha rae-down clothing. Now, of those two plants, in which are ; going to have the best discipline for the enforcement of rules ? J in which will you get the greatest active interest in safety ?
Chairman Te.ver : I thank you, Mr. de Blois. I think ] have given us quite a new phase of this whole matter. It is instr tive and beneficial to find that allowing the men to formulate tfc own rules has worked out successfully- I know from experience fi a foreman will insist on his men using a guard on a circular saw it is his own invention rather than use one that has come from so outside source. It is only a natural feeling that it should be so.
FOREMAN MUST USE HIS EYES.
Mr. R. C. Griswold (Hopewell works) : I feel that a lot
time has been spent this afternoon that has been lost to me, pj
ticularly the topic of "Educating the Sub-Foreman." We ha
talked about browbeating sub-foremen, all the way from- the ma
ager down, and when you have forced a man into safety work f
fear of losing'- his nncttinn
I -- --*-
------' * * '
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Sixth Safety Congress
that man's get-up in doing safety work. Mr. de Blois has told you of some of the work that we have carried on in our plants. We have tried the lectures. The gentleman from the Brooklyn Navy Yard has outlined practically the day's itinerary we have followed for two years, with a great deal of success.
What are we doing, what is any company doing to educate the foreman when he walks through his building? We are educating him to use his eyes, instead of keeping them on the floor or on the clock; to see whether a certain ladder is safe. If we have a build ing where acid fumes are attacking the timbers, is lie having a drilling made of that timber to see if it is safe? Does he know that those bolts are getting weak and are liable to cause an accident? Are they weak? Are the walkways safe? Does he test them himself? Does he go to the top of the ladderways and see the places where men have to go frequentlj"-? Does he know they are safe? Does he see that all the wiring in his plant is insulated in such a way that men will not come in contact with some bare portion and fall to the floor below? Does he see to every operating condition in the building? He is supposed to be of superior mentality, as he is supposed to be the hirer of the men working under him. He should spend a por tion of his time, at least, in seeing that every condition in the build ing that has contributed to accidents is now all right- It is very easy. We tell him all about it. We are taking an accident in a particular line and going to the foremen and describing it to them, telling them how it happened and what was the result--the idea being that the foreman would go to his men and explain those very conditions, so that the man may know what caused the accident to his fellow-workers. I do not believe that hammering and discipline and laying-off and discharging and giving prizes is going to be of any great effect, because it is not permanent. We must get the humanitarian spirit of the safety movement into the heart of every man.
Chairman* Tener: I thank you for your attention. The meeting is now turned back to M.r. Young.
MR. A. H. YOUNG, CHAIRMAN.
Chairman Young : Are there any questions, any suggestions or experiences which you would care to propose, which we might submit to a jury to be selected? I will not let }'ou know who to get after, but are there any questions which you want to put to the men whom we can group together and answer them?
General Round 'Table
Mr. G. G. Evans (Brier Hill Steel Company. Voting
Ohio) : In regard to the statement made by Mr. McK
Whose carelessness was largely corrected--that of the sufo-f<
or that of the workman?
Chairman Young: A good question. We will see th
get in touch with Mr. McKenney. I imagine Mr. Griswold w
have a question or .two. Are there further questions ?
Mr. James Gibb : I would like to hear more of the gen-
give their experiences in educating foremen.
Chairman Young :. Have you a question you want ansv
Mr. James Gibb : I am waiting to give my experience in e*
ing foremen.
.'
Chairman Young: I am very sorry that we cannot have
experiences. If you have a question you wish to ask we w.
and have it answered, but the allotted time has passed and we
be inexorable. Are there any other questions?
Mr. MacLachlan (Toronto Electrical Manufacturing As;
tion) : What is the best method to use in educating the sub-for
of a public utility? Its men are spread over so much territory
impossible to get them together at any one point.
Chairman Young: We will try and put you in touch wii
authority on the subject. Are there further questions ? If no;
will switch to the next subject, which is just a little of an inn
tion. Heretofore, in our round tables, the discussions have
on questions involving the ' educational, the pyschological sid<
safety work. I never dared to use that word in South Chicago,
since I have been in New York I like it. Curiously enough, in se
ing the subject "Handling Materials,'" to get something conci
definite, physical iii its aspect, there has probably been more psyc
ogy drawn into the question than in the purely academic discuss:
on educational matters. The subject needs no introduction to 3
neither does Mr. "Chemically Pure" Tolman.
' HANDLING'MATERIALS.
C. P. Tolman, Sub-Chairman, Chairman of Manufacturi
Committee, National Lead Company, New York City.
:Chairman Tolman The subject should need no introducti'
as it is probably one of the oldest problems in human industry; 1
very pyramids ni TT*TM-*-.*- ^----J--'
'`
142
Sixth Safety Congress
ling material for their erection. The Egyptians had a rather different problem, from the industrial standpoint. To them time, labor and expense meant little or nothing. It is very fair to presume that they had a similar attitude toward their casualties.
The subsequent development of mechanical aids in handling materials has decidedly other phases. First of all is the economical phase, and aside from being obliged to use aids, simply because the materials are too heavy to be handled in any other way--the problem of the pyramids--the materials must be handled by machinery in order to save the time of the workmen and to save money and expense, and last, but not least, to save exposure of workmen to industrial hazards.
Using machinery in that way, as we do, we must be careful, and that is one of our large problems here today--to so use machinery that it does not in itself constitute a hazard to workmen.
CHANGE OF ROUTINE CAUSE OF ACCIDENTS.
Mechanical handling of material is different in its' relation to the workman than the ordinary mechanisms of manufacturing in that a man working, say on a lathe, has established through habit a certain amount of immunity from accidents. It is true, I believe, that a large percentage of accidents in the use of ordinary machines of manufacture are due to the interruption of the man's physical routine of operation. It may be a very trivial thing, a noise in the room, something falling, a change in the sound of the shaft, or the general hum. and for that instant his attention is attracted and he makes a little-change in his routine, an involuntary movement instead of an automatic one, and his hand is injured. In that way, I believe, occur a great many of the ordinary industrial accidents. ` -
The machinery used in -handling material is different from the ordinary work tools in that it does not come into regular contact with any given man, nor does it always come in contact with him in the same manner.
For example, we may take a . piece , of material to a certain workman from the end of the shop this time, and across the shop another time. It would perhaps be a different kind, of a piece and it is a new condition, absolutely. There is none of the safety through immunity on account of habit. Therefore, it is necessary to safe guard machinery even more carefully than the ordinary work tools. Psychologically, it requires more care and more thought. It is neces sary, I believe, to put one's self in a certain attitude of mind toward
General RoUnd Table
it. The solution of a given safety problem in machinery o: sort should be first of all as simple as possible; second, it s involve, as far as the men are concerned, only natural mean: there is a handle to be operated, the handle should be withi reach of an ordinary man. The throw of the handle should throw that is within the range of operation of an ordinary man. should not employ unusual muscles, it should not be too hai work, and so on. The controller handles for a crane, for exai we should know, and the man designing such a machine sh know, just what condition exists. If he' knows, or has reaso believe that the man will find it convenient to lean out of his window, he must then be sure there is no controller handle tha: body will strike when he leans out of the cab window. He r not be content. He must see, if the man wants to look out, he can look out of the window in the rear of his cab. He must la if the man cannot do it, and the safety engineer will know or she know, that he will not do it.
OBJECT OF SAFETY APPLIANCES SHOULD BE OBVIOUS.
Safety appliances should be designed, if possible, in a man;
that is perfectly obvious to the workman, obvious in the sense
making clear to him that a direct object has been accomplished. P
haps I can best illustrate my meaning by saying that, assuming ix
certain shop a heavy casting of a certain kind is,regularly handl<
it will be a direct economy to the shop to have a suitable cradle ma
to receive such a casting. When such a casting is brought in by t
crane and lowered to the shop floor, instead of gathering togeth
a miscellaneous assortment of blocks and building up a pile mo
or less, secure, according to the safety, training and supervision t
the men, .this cradle will be waiting to receive the casting and tl
cranemen can deposit it quickly and securely. The very ease an
naturalness of the operation will appeal to every one and the crad.
will be properly used.
. .. That is what I mean when I say that the result must be obviou:
There are operations where the. results, cannot be so obvious and i:
such cases we have to fall back on training the men, so that the;
will understand and reason out the purpose and the success of thi
method employed. When we have successfully accomplished thi:
preliminarv work-
----------- r
144 Sixth Safety Congress
Handling machinery is rather difficult of classification. We have cranes--bridge cranes and monorail cranes with their several varia tions--and steel men know of more kinds of lifting and carrying mechanisms than the ordinary man dreams exists--of handling materials too heavy to be moved byr brute force. It is very difficult to classify them, but in general the operating parts of the mechan ism are electrically driven. The rise of the mechanism itself, as with all handling mechanisms, sets the pace for the particular type of the work, and from an economic standpoint, the apparatus must be kept in order.
A CKAJCE HOSPITAL.
I have found it very satisfactory, in the operation of monorail cranes, to have what we call a "crane hospital." It serves a double purpose--economy and safety. In the "hospital," which is simply a convenient place to which monorails can be run, sheltered from the weather, is a repair-part board on which is a place for every repair part used in the crane--motor brushes, brake springs and liners, and the like. The superintendent in passing on his shop rounds can see at a glance whether every part is there, ready for use on the cranes. There is an ammeter on the wheel, and the control circuit in the "hospital" is connected to the feeder, through the ammeter, so that the electrical operation of the crane can be similarly checked up. Extra fuses and all the rest are there, and, moreover, platforms of convenient working height, properly safeguarded, for giving thorough attention to the crane in the easiest, simplest and most direct manner. That means that the crane is repaired before it gets out of order. We do not have breaks and similar hoisting accidents.
I am going to ask the audience for suggestions to stop over-hoist ing of apparatus of cranes of various sorts. It is, I believe, one of the commonest causes of accidents and one for which we have the fewest successful cures, and those usually are only applicable in certain special instances. The problem of hoisting with one crane, either very heavy or very light loads, and the question of overload stops, that will operate equally under each condition, is a question in which we are all interested- Will someone start a discussion of that phase of the question?
We would like to hear from Mr. Bailey of the Duquesne works, Carnegie Steel Company.
General Rqund Table
TWENTY-ONE YEARS WITHOUT AN ACCIDENT.
Mr. Bailey (Duquesne Works) : I am afraid I am noi
condition to talk today as I have a terrible cold which aim*
vents me from speaking-.
,
Chairman Tolman: Have you a friend from the pla
can talk on this subject ?
.
Mr. Carl L. Smiti-i (Carnegie Steel Company) : Our
inspector, a man who has operated cranes for twenty-oni
without an accident is in attendance. I refer to Mr. Dixon, v
speak on the subject.
Chairman Tolman : Now, Mr. Dixon. -
Mr. Dixon (Carnegie Steel Company) : Do you refer
running of the blocks?
Chairman Tolman: Yes, over-hoisting, as they cal
mining.
'
Mr. Dixon : What they call limit switches; they are s
certain point, the switch winds out and prevents the block:
running up. We do not have accidents from that source.
Chairman Tolman : Have you found a limit which dc
give you any trouble as between heavy and light loads ? Whs
is it set--how much clearance have you ?
Mr. Dixon : About five feet from the drum. That is ins
every day.
Chairman Tolman : By actual test?
Mr. Dixon : Yes, sir.
Chairman Tolman: By heavy or light load or.when id
Mr. Dixon : Heavy and light load, both.
Chairman Tolman: I am familiar with limit switche
very few are made substantially enough. What current do y<
in your plant, A. C. or D. C. ?
.
Mr. Dixon : D. C.
Chairman Tolman : D. C., series wound motors ?
Mr. Dixon : Ours are Westinghouse.
Chairman ToLman : Series wound, or shunt wound, or
pound rather, I would say. I think that covers that phase <
question. I would like to hear from Mr. Regula of the Brc
Navy Yard.
' CRANE OPERATION.
Mr. Albert S. Regula (Brooklyn Navy Yard) : The part
condition -that TVTr- TV.!TM-'.*-,
-i
--
146
Six-fh Safety Congress
apparatus, but rather on the limit stop, on the runway itself* We had a most peculiar condition of two cranes, forty and sixty-ton, 1 believe, operating- on a three-rail runway. The sixty-ton crane operated on the two outer rails and the forty-ton on the inside and one of the outside rails. The bridge girder on the larger crane came so low over the center rail as to give improper or insufficient clear ance to use a bumper on the end of the runway--perhaps there was a bit of a corner on the track as well. It is rather difficult to explain this condition. I ant going to draw a picture on the board and perhaps you can understand it a little better. (Mr. Regula drew a diagram.) The sixty-ton crane operated on the two outer rails, the forty-ton on the outer and the central' rail. Our operations require that both cranes pass this point of the shop, the center. The bumper at the end of the runway is located here. We felt that it was placing too much on the operator to require that he watch when he came to this point on his runway when operating the forty-ton crane. If he should strike the bumper it might precipitate the forty-ton man to the shop below. We were stumped, for a while, how to remedy the condition. Our suggestion was to equip the motor, on the bridge trestle itself, with nothing more nor less than the old type of dynamic brake, so as to cause that brake to function and trip on the building column, just on the safe side of the run way. That was our suggestion and I believe it was Mr. Colman's idea to present it to }'ou as a possibility of employing dynamic brakes on bridge traveling motors in conjunction, perhaps, with the ordinary types of either rigid or spring bumpers. That is a matter for your consideration, the possibility of the dynamic brake for bridge travel ing motors. About the same t3rpe of dynamic brake is employed for hoisting or limit switches on cranes, where it is practical in every sense.
CKANE SIGXALS.
Chairman- Tolman : - Thank you. I would like to hear a dis cussion on methods of signa-ling-between men on the floor.and crane operators-;--whether whistle, bell, or visual signal should be -.used. As between the several methods,, which do you think is the better?
Mr. Sanford (General Electric Company) : Our method is to use a whistle signal to attract the crane operator only; after his atten tion is directed to the man below we use manual signaling. We have ten cranes in one building and if whistle signals were used by even- man there would be a bedlam that no one could understand.
General Roimd Table
Mr. G. G. Evans (Brier Hill Steel Company, Youngstown, 1 On the charging floor, we find that a bell attached to one
axles, ringing constantly when the charging man is moving,
best signal. In the stockhouse of the same building we hav whistles and Klaxon horns. Both of them are noisy and sorr. they only distract the minds of men. We have substitutec signals.
Chairman Tolman : What do you think of the suggesl using audible signals to attract attention, and then the visua
Mr. Evans: I think it would be very good,.although w
not adopted that signal yet.
Chairman Tolman : You now have the chance.
Mr. Evans : Yes, sir.
Chairman Tolman : Any further discussion on this tyj presume the hand is used in ordinary signaling. Have any att been made to standardize such signals ?
Mr. Sanford : Some attempts have been made to stand them but each factory has its own signals. They work out ver
in particular cases, but there has been no attempt to standi
throughout all our factories.
`.
Chairman Tolman : Study of the semaphore code of the . and Navy might be enlightening. Such a study might resi
making things clearer and not susceptible of misconstruction,
good many shops I have noticed the difference in intent betwee:
radically different signals is often very slight.
Mr. Chandler (Dodge Manufacturing Company)
W1
being done by the National Safety Council towards standardiz of signals ? . They have had something in preparation for some
Chairman-T-olman That will be -investigated and a r
made. Any other gentleman?- -
...
.
Mr. Hart (Birmingham) : We find a common flashlight n a very good signal, because a look-up man. will -have his .1 occupied. . We find it advantageous in preventing accidents.'
., Chairman Tolman : -..You find the switch on the flashlight
tive enough--the button on the ordinary flashlight?- . - -
-
Mr. Hart: Yes, sir.
'
Chairman Tolman : Does your code consist of long and s
dashes or total number of flashes ?
.
Mr. Hart: Our method is similar to the railroad light sie
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Sixth Safety Congress
Chaxrmak Tolmax : The signal does not depend on the num
ber or length of the flashes?
Mr. Hart : No, sir.
Chairman* Tolmax : That answers the question I had in mind.
I have tried telegraphing with the flashlight and the results were
unsatisfactory.
Mr. Robert A. Shaw (Safety Engineer, Ford Motor Company,
Detroit) : Formerly every- one gave signals in our plant, but now
the signalman carries a whistle. One whistle means one way and
two the other way. We find it very satisfactory.
Mr. F. W. Shepard (American Cast Iron Pipe Company, Birm
ingham) : Does he use a pneumatic gun when giving signals?
Chairman Tolman : What other noises are there in the shop
where they use the whistles?
.
Mr. F. W. Shepard: Too much noise.
Chairman Tolaiant: Yes ?
-
Mr. F. W. Shepard: We have a large craneway and a large
number of presses. There is a good deal of noise. You cannot hear
people talk, but they still use the whistles.
Chairman Tolmant : The general pitch of the noise is very
different from the ordinary whistle. Perhaps the noise does not
drown the whistle.
Mr. Chester : What is the answer when you have a pusher and
a great deal of noise--what kind of signals would you use? We
have the Klaxon horn.
Chairman Tolman : The question is: What kind of signal is
best on a charging car in a motor plant, where there is a lot of noise,
steam blowing off and so on, to cover even the sound of a Klaxon
horn? What is the suggestion for signaling in that case? Two men' are visible, one operating and one giving the signal ?
Mr. :Chester The operator runs'the car. Chairman Tolaiam : Electrically or steam operated?
Mr. Chester: Electrically.
.
Chairman Tolman : Cannot the man %vho gives the signal
interlock something, so that the car cannot be moved until he has
closed or opened the door?
Mr. Chester: This is simply to prevent a collision.
.
Chairman* Tolman : Such as a man on the track?
Mr. J. C. Smith (Safety Director, Inland Steel Compaq) :
We use an inverted gong, attached to the driving rod of the pusher.
A small pipe is fastened to the axle and a small ball is inside of the
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pipe. That lets the gong turn around the ball, it drops throug pipe and strikes the gong. It works out very satisfactorily, have used it a good many years.
Chairman Tolmak : Could you write a memorandum of question and send it to the Council ? We can then answer your tion properly and perhaps be of assistance.
CRANE DIRECTOR GIVES ALE SIGNALS.
I lr. Levencock (Pittsburgh) : We have several cranes
tinuously moving through the shops. We do not use whistles
any man here has ever worked in a carshop where they are cu
and driving rivets, using perhaps a dozen gongs at a time, the}
appreciate that a whistle would be useless.
We have a crane -director in each aisle of our carshops.
crane operator has his eye continually on the man who is=givinj
instruction--the signals. If there is a movement to be made at
end of the shop and the crane is idle, the man who is worlcinj the car goes to the crane director and tells him what he w;ants (
and the crane director sees that the crane is brought up. He all the signaling. We have had only one accident of any co
quence in the past three years and that one was not due to impr<
handling of a crane or faulty instructions given by an employe,
was simply due to carelessness in the raising of a car.
.
Chairman Tolman : Just how did you pick out the man
the position of director? How was the man selected?
Mr. Levencock: We generally pick an old fellow, not a old fellow, but a man who is active and intelligent enough to ki
what movement ought to be made--a mhn brought up in the si
He knows the general run of the work and what has to be don<
Chairman Tolman : Is he put on as a helper for a while, something of that sort, before he is established on the job?
Mr. Levencock : Oh, no. Chairman Tolman : Often a man will fall down.
Mr. Levencock : Oh, no; I think we all appreciate that it :
very important job and that we must have an intelligent man, <
who knows how material should be properly handled.
Chairman Tolman: You pick him from his job records?
Mr. Levencock: We pick him from his job records and h made crane director on his merits.
Mr. Rogers : There is one distinct advantage in hand signal
150
Sixth Safety Congress
machinery or taking machinery apart. The craiie director or fore
man and the operator establish a code of signals so that a man can
move and operate in a very simple way; whereas, with a whistle or
a signal of that kind, the operator does not know whether to take
hold or move the load, so that both can be working together. We
find it a great advantage to have the crane operator watch the fore
man, and the foreman, by assisting in the working of the device,
can get practically any strain he requires.
Mr. G. G. Evans (Youngstown, Ohio) : We have had only one
serious accident from overhead crane movements, but we have had
a number of errors to correct. When the crane operator allows his
trolley to rack over a little too far, and, instead of bringing it back
directly over the load, tries to save time by picking up the load when
the crane is not directly over it, the operation is dangerous, I assure
you.
Chairman Tolman : That illustration is symptomatic of the
hazards in all crane operations.
USE OF LIMIT SWITCHES.
Mr. J. C. Smith: It seems to me that the subject of limit switches was not covered thoroughly enough to give the proper information. There is one kind of limit switch in general use around Chicago--I do not know whether it is commonly used around the country--but it was described in a pamphlet issued recently. It is of a block type, there are two blocks, having a contact point with a hinge at one end. The load being hoisted brings the contact points together, and shoots off the juice on the hoisting motor. There is also the Youngstown switch, which is very positive and self-mark ing, so that you do not have to receipt it each time it is worked. In regard to the handling of materials, it seems to me that, from my experience, the economical end is not the big end of it on this sub ject. I recently made an analysis of the causes of r,86o accidents occurring during the first half of this year and I found that 4954 per cent were due to men dropping things on their hands and feet. This indicates tnat the human element is the most important thing in handling material.
Chairman Tolman : We are coming to that. Mr. J. C. Smith: I read a little article in a magazine and I thought it covered the point very well. It was entitled "The Dropsy Habit." It said one-half of all the accidents in all the plants are classified under the head of hand-labor accidents, and that one out
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of every four is due to a disease generally called "dropsy. is not the kind of disease the doctor's books tell about--i sjunptoms ai'e noticeable when a man gets "butter fingers' is, when he takes hold of a rock or lifts a pig of lead, when h hold of a board or holds one end of a plank and lets the end drops it on his feet. The trouble seems to be that the ma the "drojjsy" habit is afraid to get a good hold on anything-- thing looks like a redhot potato to him. The instant he take his fingers begin to soften up before the rock or pig or boar< through them and lands on his feet and poor Mr. "Dropsy-m lame perhaps for life. The "dropsy" habit is easily cured by ing your mind on your work. This article appeared in the Am Refining and Smelting Company's Review. I think it cove subject thoroughly. - It seems to me that this is a most imp part of this subject. It is training the workmen so that the; not drop things on their hands or feet. We have not solved i I do not know who has, but I think it is very important; it r about one-half of all our accidents.
A PSYCHOLOGICAL POINT.
Mrs. Joseph R. Wilson : It seems to me, Mr. Chairman:
this is the psychological point, if I may use the word, to brin;
question of women and children into safety work. I see some I
here. They are in a congress of men. We are anxious that s;
work shall come before the children and the women. The "drc
habit begins in the home--it is the sense of touch and the me<
of sense that we possess is not considered at all scientifically ir
home. Children are made to roughly grasp things. They are
taught to handle things with care and delicacy and affection,
child grabs readily; he tears and he grips and his whole care<
one of devastation and destruction, whereas, it should be somef.
else, and it seems to me that we should take up this questioi
higher training in the school. Then we will not have minds div:
as they are now. The trouble, I think, is with the presentatioi
the accident problem, and it would never be if we trained our c
dren in the schools and if they are taught to fix their attent
Every accident is caused by divided attention. The rails are s
asunder when a locomotive comes plowing over the rails. Tt
rails are fastened and fixed and the rails of the mind should
fastened and fixed, so that there will not be accidents. With
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152 Sixth Safety Congress
are appealing- to yon men as fathers. How many of the Local Councils are reaching into the homes that the children may be spared? When I saw them handling materials, I wondered how it could be. The subject seemed to be confined to cranes, but then I thought of canning, gentlemen. I think that I am in order.
Mr. R. G. Griswold : I would ask that the discussion be diverted from the handling of materials by cranes and that for a time we consider the handling of material manually.
A CLASSICAL EXPERIMENT.
Chairman Tolman : I beg your pardon, but I have allowed two speakers to intervene before taking up that phase of the ques tion. We are ten minutes behind our schedule. I am sorry to inter rupt but we have only a few minutes and I would like to get to the other phase of the work. Taking up the question of handling mate rials by hand, with regard to co-operation on the part of the work man who has to see something accomplished to impress it on his mind, a classical experiment was made in one of our prisons with a group of prisoners who were not given regular exercise. Careful strength tests were taken and then the men were set to work moving a pile of bricks from one side of the yard to the other. When that had been accomplished they were set to work moving them back to where they were originally. After one month of that a new strength test showed that all the men had deteriorated, because of their total lack of interest in the work; in fact, their disinterest. A workman putting bricks into a wheelbarrow, knowing the barrow is to be wheeled only a few feet and the bricks dumped out, is not and can not be made to put the bricks in with proper care and attention to piling.
One of the great industrial developments for saving these hand accidents in the last eight or ten years is the developing of the elevating type of truck, where relatively cheap platforms are used. The trucks are well made and the platform stays with the material throughout its transit, thereby making it worth while psychologically to the workman to put his goods on the platform properly. The pigs of iron or lead are piled securely and the pigs may stay there a month. It is not a case of wheeling them on a truck to the ware house and throwing them off to be repiled when the foreman's atten tion is directed to the importance of correct piling. Even he can see it without much motive force behind him, or whatever form it may take, and the result is more quickly and effectively attained.
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USE OF ELEVATING TRUCK EXGINE.
I would like to hear something- of your experience in tf
the elevating- truck engine. I believe there are some eigb
types of such trucks, both hand-power and electrically c
We have about three minutes, gentlemen, so we must ma
use of our time. I would like to invite suggestions or remai
any one as to their experiences on the question of training
handle materials correctly.
Mr. G. G. :Evans The handling of wheelbarrow loads,
mg of wheelbarrows, is largely up to the foreman if accidenl
be prevented. Too frequently the laborer gets between the
when throwing material on the wheelbarrow, instead of turi
handles on one side or standing to one side when loading,
way the overturning of the wheelbarrow, which would cause
injury to the lower limbs should he stand between/ is avoide
Chairman Tolman: You count on your foremen to
that?
Mr. G. G. :Evans After all, it comes back to the fo
what we are trying to do today in our plant is to make the f<
responsible for accidents that happen to his men.
Mr. F. C. Frame (United States Cast Iron Foundry, Bi
ham) : I would like to ask a question as to handling rr,
manually: What rules have been determined upon when th
chains are used in service ? It is seemingly a very important
tion.
:Chairman Young I am very sorry but the time allotted
topic has expired.
.
The subject of "Labor Turnover and Its Relation to Safe
the bone which is thrown into the pit. Mr. Forster will pi
LABOR TURNOVER AND SAFETY.
H.W. Forster, Sub-Chairman, General Manager, Indepeni
Bureau, Philadelphia, Pa.
Mr. Chair-man and Members of the National Safety Coi The subject of "Labor Turnover" is actually before you. A you know the "coming-and-staying-awhile-and-going-on workr Some of you, perhaps, do not know the way in which labor over is ordinarily figured and expressed--we ordinarily use a centage form.
154 Sixth Safety Congress
There are many industrial plants in this country today that have a turnover of 200, 300 and 400 per cent--big, prosperous, -well-man aged organizations--but we think the industrial minimum is perhaps 20 per cent. Any plant, under present conditions, with a turnover of less than 100 per cent is doing well--50 per cent is doing very well.
What does it cost, this labor turnover?-
COST OF LABOR TURNOVER.
I presume the average laboring man we take in to train, and lose, will cost $10--the average man in American industry, not the highly technical or skilled type. The cost in a steel, metal or foundry plane, or in an ordinary assembling shop is, perhaps, $50. It costs a great deal of money every time you pick out the wrong man for a certain job. If you multiply the turnover in a large plant by $50 a man, you have Si 50,000 a year, and that plant may have accidents costing approximately as much more.
From an economic standpoint, labor turnover has accident liabil ity and compensation payments definitely backed off the books.
Is labor turnover good for anybody? Is it good for the fore man who is acting upon the inner propaganda we so well know ? It is not good for the foreman, because he is hired to get certain results and the poorer the material with which he works--the manmaterial--and the more frequently it changes in a yard the more difficult is his job. Is it good for the workman? It might be if every time the workman changed he got a better job and went on and on and put himself into the superior realm which a few may ultimately reach : but, does the laborer, who has the turnover habit, get into that particular realm ? He does not; ``the rolling stone gathers no moss." Recently I stated that was a Biblical quotation, but the Vice-President called my attention to the error, and I want to show him that it made an impression upon me. I have not made that slip again. The man who stops a short time on a given job and then tries something else does not get anywhere in civic interest or in friendly relation with his job. He does not secure promotion, neither does he provide a permanent home for his family, proper schooling for his children or the other things that only come by sticking to the job for which he is as well fitted as possible.
There is no benefit to anyone from labor turnover, and with the country at. war and the economic and industrial need as great as it is, there is a particular reason why our energies should be bent to reducing labor turnover to a minimum. I am almost prepared to say
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that I hope we will get a conscription of labor which will pi;
where they belong and keep them there, not permitting them
what they are doing today. That is what they had to do e
when the proposition began to get serious.
A Delegate : Do not employ the man who comes to you
another plant.
CO-OPERATION" OF SUB-FOREMEN.
:Chairman Forster Is it possible to reduce the labor turn Yes. In certain plants accurate and reliable records are kep real progress has been made in the last two or three years, king pin is the man--foreman, sub-foreman, straw boss or ' ever the man may be called--who is in direct contact with the A laborer in a rolling mill does not judge the American Stee Wire Company by the caliber of its safety director or its ] dent--he judges it by the men immediately above him. " The ] Iem is one of handling men in" an intelligent, kindly and pE manner.
I wish I might make my introductory longer, but I was wa by the Chairman that I had just seven minutes to put before the fact that labor turnover was a serious proposition.
The function of this meeting is to bring out, in three-mi talks, the points of contact between safety and reducing labor t over. The safety man who is thoroughly alert to his job h; wonderful opportunity, because most companies have not as taken up the personnel of work. He has the opportunity of g to the management and saying: "Accident prevention is only of a dozen human relation activities that we can take up with men. I shall be very happy if, in your wisdom, you see fit to 1 up other lines of activity." Labor turnover, accident prevenand welfare work are closely tied together. Our Directress, IN Wilson, has made an excellent point. I hope you will give us y experiences and tell us" how pushing forward accident prevenl helps to reduce labor turnover.
IMPROVED SHOP CONDITIONS.
Mr. C. P. Tolman (Chairman, Manufacturing Committee, I
tional Lead Company, New York City) : The subject is v<
important and I am much interested in it, particularly so in view
the results we have obtained. In all of our works we have instal
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156 Sixth Safety Congress
result, within six months after installation, was a reduction in labor
turnover and a marked improvement in the quality of labor. We
have also installed drying-rooms, with plenty of heat and ventila
tion, and men coming to work on a wet day can change to dry, warm
shop clothing and by noon their street clothing will again be ready
for use. We have enclosed steam sheds, where the men may put
their luncheon pails or boxes, if they desire, and an hour or so
before lunch time the steam is turned on. This work had an imme
diate effect in reducing labor turnover.
Mr. Earl B. Morgan- (Safety Engineer, the Norton Company,
Worcester, Mass.) : We have found one point that has helped a
great deal in reducing labor turnover--it has been a very good pre
ventive proposition. When a man is injured we try to find him a
job in some other part of the plant where he can work until he
fully recovers. We have'been very successful and are pushing the
system. A man with a hand all bandaged up may be sufficiently
familiar with the work iii another part of the plant for us to place
him to advantage. A man with a broken finger was found, a place
where all he had to do was to make a mark with his left hand. He
did not miss a single day and the only time lost was for treatment
in the hospital, about an hour. That is one way to reduce the cost
of preventive work.
Mr. HAJfMOXD: Who takes charge of placing the men, the
safety engineer or the doctor?
'
:Mr. Morgan* The safety engineer; the doctor does not know
enough about the work. .
:Mr. Conxerton We have the same system ; that is, I act in
the capacity of employment manager and also as safety man. Every
injured man who is able reports two or three times a. week to the
employment office and if we can find a suitable place for him in
any part of the mill we put him to work. In that way we have suc
ceeded in reducing labor troubles.
Chairman Forster: Dr. Shelvey has the floor. He has done
valuable work in these lines.
WORK OP THE INDUSTRIAL PHYSICIAN.
Dr. Shelvey (Bethlehem Steel Company) : I would like to answer Mr. Morgan by saying that if the doctor does not under stand the plant it is time he did. The doctor should know his plant; he should be acquainted with the foremen and understand the work. He should say: "This man can work; give him a job." There
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ought to be co-operation between the man, the doctor, the sub man and the superintendent. On the proposition of the ph} condition of the man and the man on the job, the doctor knows i the man is not physically able to work. You cannot expect a m; come to work when he physically is unable to do so. When 1 able, I send him to work. They tell me certain things and t high spots; I mark up the high spots for the supervision of he!
We do not have a physical examination of the employes at time of employment, but that should be done. We should exar them from the top of their head down. In your examinations not forget the teeth. Re-examination should be held- once in aw --it all fits in with labor turnover. If the men know you a**< earnest and are trying to help them they will come to you. Pro your men from dangerous diseases, occupational diseases, fa; working conditions and faulty living conditions.
HOME AND FAMILY TIES.
'
To cure some of these things get a good medical staff; ge
man in sympathy with the laborer and with the work he is doi
It does not make any difference how small the injury is, tell
workman to see the doctor. At first you may have to force h:
but after awhile as quick as anything happens, the injured man v
hurry to the doctor. Then you can prevent accidents through co-c
eration of the safety engineer and safety committee working w.
the foremen and the doctor.
.
You may look into other things from the standpoint of the hoi
and family life. The man must have proper living conditions, prop
food, proper clothing, and proper relaxation and recreation becau
all these affect his health. If they do not have proper food ai
water and good milk for themselves and their families, what ha-
pens? Accidents! I could tell you of a man who had been wor]
ing overtime; he was all right the first twelve- hours; he worke
a second shift, but on the thirty-six-hour shift he was injured. T1
accident occurred because some one did hot know the man ha
already worked two other shifts.'
The work of the visiting nurse also affects labor turnover. W
have milk stations for our employes. `Milk supplied by the dealer
in our city is not always of the best and through the bad milk con
ditions the child of one of our employes was very ill. We hear<
about it and tried to help the familv bv
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158 Sixth Safety Congress
to quit his job and move to another town. The baby, however, was doing so well on the milk supplied by our station that the mother said "No, Sam; stay on the job for the baby's sake."
The whole problem is one of education : a* stx>n as 3'our men see you are doing something for them they will *.tay with you.
Chairman Forster: Thank you, very much. Dr. Slielvey did not refer to it, but he has done good work in getting injured men back on the job. The cheerful and brotherly attitude of the medical staff and proper treatment has had a splendid effect. Men have gone back to work and never worried about their injuries. That is econ omy in turnover.
Mr. B. F. Tillsok (New Jersey Zinc Company) : In the New Jersey Zinc Company if the doctor thinks the man can fill some posi tion around the plant without retarding his recovery, the doctor gets into direct touch with the foreman of the department in which the man has been injured, asks the foreman if there is a job the man can handle under the present condition of his injury. That has worked out very satisfactorily.
Mr. Hayward (Winchester Arms Company) : One other point: In considering our reports we have found that some of the girls who had been constructing shells had contracted a rash, not a serious injury, and for that reason they would go elsewhere for employ ment. In order to overcome this condition the safety department has gone into the departments, found the girls so afflicted, and made rec ommendations to the employment bureau that a change of work be found for the girls, in an effort to keep them in the plant. We have adopted a plan similar to that outlined by Mr. Earl Morgan. We find work for a man after he comes back from an injury. We find that these activities reduce our labor turnover.
"fit or fire."
Mr. A. L. Thomas (Du Pont Company) : All this work comes
back to an educational proposition. Some time ago a book was
written entitled "Fit or Fire," and I think a great deal of our labor
turnover is due to not fitting the man for the job or getting th.e right
man for the position. As a rule, a foreman sends for twent}' men
for a certain division, and if you have a good foreman he will take
an interest in the men and see that the right kind of men are sent
that place, otherwise the men are dissatisfied with the job and the
foreman is dissatisfied with the men.
..
In the plant I am with we try to impress the new man along
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safety lines and instill in him two things: When
look him over and see if he will fit into a certain
do not want a labor turnover; then we show him I
impress the safety habit on him, so that we will
lost number through an accident. The cost of t
heavy, but careful selection and proper training
important features of employment, and after you
at work it is your duty to take care of them.
Mr. Fish (Boston) : It seems to me this is
of how many people are co-operating in trying to
over. You have a physician, whose functions are
he has an.expert knowledge of men and he is abl<
point of view, what should be done. The safety
function--that of determining when it will pay to
to work "after he is injured--that is largely financ:
ment man knows where he can place him and w
place him--that is the employment man's functioi
just as soon as the safety engineer determines tha-
to place him and the physician has determined ths
possible to place him. In dealing with labor turno1
ing with so many things that it is impossible to se
along the lines of safety is cutting down our turn
may be things that we take credit to ourselves for,
beyond our powers to control, but if labor turnove
are always a little bit inclined to think that we had ;
A Delegate: Is it going down?
Mr. Fish (Boston) : It is, in our case; I do no
that is universal or not. I rather suspect it is no
instance, I might say, that before we started work ;
movement our labor employment was 170 per cen
it was no; the last month or so it was about 70 per
A :Delegate Per month ?
Mr. Fish (Boston): Per year. One thing occur
a remark by one of the previous speakers: That v
carry safety rvork to an ultra degree as a matter of
a man knows he is in danger of being laid off if h
some of them want vacations occasionally--but' there
ger nowadays, for instance in Worcester, if we lay
punishment for three or four days or a week, we art
at the end of that time that he is working for the A
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i6o Sixth Safety Congress
to me it is a pretty dangerous thing to assume that we can use the
lay-off as a punishment today.
There is one other question I would like to put before the Con
gress. and that is this: If your men are at all educated, if they are
the product of higher grades and have been in the high school with
you, are they subject to fewer accidents? Our observation--I have
no figures, I am sorry to say, but I will have by another year--is
that the longer men stay in school the less they are apt to leave us
for trivial reasons and the more careful they are.
R.Mrs. Joseph
Wilson
(Philadelphia) :
It seems to me that
labor turnover is very closely allied with the home. Members of
Local Safety Councils should encourage the men and lay before them
the all-important question of the home. How can a man go to
business who has had a quarrel with his wife in the morning? Labor
turnover problems should deal with the home. I am going to give
you just one rule and then stop talking: The rule for peace in the
home is firmness.
:Mr. Bailey The question of straw bosses has not been touched,
on except by the Chairman. Is the foreign straw boss a necessary
evil? Has he anything to do with labor turnover?
Chairman Forster: Will some one answer Mr. Bailey's ques
tion ?
A :Delegate A number of foreign corporations make it a-
rule never to employ a foreman of the same nationality as tlieir gang.
For instance, I find it is very easy to operate a gang of foreigners
with an Italian foreman. It is also very easy to work a gang of
Italians with a Hungarian straw boss. I find that as soon as you put
a Hungarian straw boss over a force of his own nationality he
becomes overbearing and insolent; he believes himself to be higher
than the rest. A very liberal policy of transfers should be had in
all of the large mills and whenever a man becomes incompatible in
temperament he should be sent to another department. To reduce
labor turnover by hundreds of per cent, I would strong^ advise
that each and every department or subdivision have a competent
bureau or plant man. If the men can give expressions to their feel
ings you will be able to reduce your troubles automatically.
It is very important that you establish a legal aid department
either within the industry or within the community in which it is
located. The. establishment of such a department in my bureau has
worked satisfactorily. Hundreds of men have brought their com
plaints to me--home and family troubles--and they received imme-
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diate adjustment through me or with the help of the plant, also strongly advise a policy of neutrality and good will, not be able to Americanize our foreign-born men, we sh able to reduce our turnover, until we Americanize ourselves . Chairman Forster: Thank you, Mr. Price, you have
EXPERIENCE OF FIELD SECRETARY PRICE.
Mr. C. W. Price (Field Secretary, National Safety < Bearing on the last point made by this gentleman, I recall rience I had in Wisconsin. I met the young manager of a tory employing about 500 men who had come'to the state report his income tax. He told me he was reporting $83,< fore he took charge of the plant they were losing money, bi the last year they had 500 employes and had hired just tw men. I asked: "How did you do it?" He said: "By put effect two things. First, I know 450 of the 500 men by t names and I have done my level best to make those men I am their friend. I am interested in them. Second, I he tuted a bonus system which enabled my.men to increase the 30 per cent." His experience bears out the force of the s that you can do anything in the world for a workman, bi you convince him that you are helping to forward his an his ambition for a little home or whatever it may be--he is r to be on your side.
Mr: Dixon (Du Pont Company) : It would seem that 01 chief remedies for this big labor turnover, and it is one troubles at Burlington, is the transfer system. It is the o tion--a square peg in a round hole. The point has been bre in our discussion of men loading bricks in a wheelbarrow--1 not be careful in their work if they are not interested, mentally, that is the principle we have to go on in cutting c dents and in eliminating a large percentage of our labor ti The two are more closely related than we think.
We are now working out a system under which, if a man accidents of any kind, particularly for more than three times a given time--probably two months--in place of firing that hammering at him, we are going to try and find a place for another department where he will be more interested in his say, in a position for which he is better adapted physical! had a case of that kind which furnishes a very valuable i11c
162 Sixth Safety Congress
An Italian was working' on a punch press and.he lost a linger. In the first place, he was not of the right temperament and should not have been placed at that Avork. He was highly excitable, nervous, quick, and the monotony of the punch press working got him out of phase with things until his finger got into the die. The logical thing, when that man returned, was to put him back on the work he knew.
He had lost his nerve--did not Avant to go back in that shop. He
said to me: "Every time I go on that machine, boss, I get all cold inside." It looked for a time as though the man Avould not make good; it Avas a question of his going back to his old work or we could not use him. Finally I found a position for him as Avatchman, and alter two months he made one of the best watchmen Ave ever had.
He is on the job every minute of the day and while the job that he
Avas put on Avas temporary, that of Avatching at a temporary gate to open it for construction purposes, he is' such a valuable man that he is the last man that the head of the protective staff would part with.
:Chairman Forster Thank you very much.
,
CURIOUS PEAKS IN LABOR TURNOVER.
Mr. Broavn : We have tried practically all of the things thathave been referred to and have had some success under the condi tions which now prevail, but there are one or tivo points that have not been touched on. I Avould like to ask if any one has considered the Ava\res in the turnover through the year. We had some curious peaks that may be of interest.
Again, going back to the methods of reducing both turnover and increasing safety, going right back to the education of the foremen and sub-foremen, one point not touched on I Avant to bring out-- the drawing out from the foreman of a suggestion, the bringing out
of a criticism, and then getting it carried out. If you do not do that the foremen feel that you do not recognize them. If you do not
recognize their efforts they cool off and you block the whole game. The main thing is to get the foremen to make suggestions and see that even* one of the suggestions is carried out to the letter, even though it does not appeal to you in the same force it does to them; unless there is some strong reason for not doing so, carry it out, for the pttrpose of satisfying the foremen and the men under them.
Chairman Forster: I Avould like to hear from Mr. Herbert;
I feel he is full of the subject.
General Round Table
ANALYSIS OF ACCIDENT CAUSE AND PREVENTION.
Mr. J. S. Herbert (Cambria Steel Company) : The si
labor turnover and safety seems to me rather a misnomer
not believe there is any connection between the two. If the
been "Labor Turnover vs. Safety" I would have gone ale
that. At Cambria, about four years ago, we started a safei
ment and we began to dig for the cost. We had one of tl
industrial hospitals in the world and we wanted to elim
effect. Following out various lines of research we securec
formation desired. Our accident record began- to go down hil
of us felt, figuratively speaking, it was like the snowball--
gotten it started and it would roll itself. That was durii
In the latter part of 1914 our accidents took a jump. Son
began to jog the general manager, so we could find out why.
we went over our records for the three years previous am
several things. Then we studied the record for a single y
great many who are here today were at the Welfare and E:
Convention at Harrisburg last year, where I showed lanter
made from actual graphic charts. The result of our inves
showed that the new man, a man employed under thirty da)
relatively a new man, was twelve times as liable to injury in
and steel plant than the man who had been employed for ove
days. Those are actual figures.
''
*
As a result we went after the cause and we felt that ed
of the new man was necessary. Our new man line has gone
believe our weekly record, at the present time, shows the m:
number of new men employed during the history of the co
but the accident line has gone down. We have regained all 1
lost during the four or five months we were trying to find ot
not only have we regained that, but we are again on the dov
trend. Outside of the months of June, July and August fo
years we have never failed in any one month to break the pi
best monthly accident record, not very much at times, but w
headed in the right direction.
That twelve times as liable to injury may not sound very
but if you are running in a lot of new men you will find it
up. Some of the other figures show that this year our ne
accident hazard has been cut in half. In other words, the new
six times as liable to ininTM oe ^ *-*-----1-------
''
164
Si.rth Safety Congress
the result of education among the new men. worked out mainly through the foremen.
Chairman: Forster: Mr. Herbert, you made that j^oint excel lently. You have proved definitely that the green man is more liable to injury and by training the men you cut into that proposition.
Mr. Herbert : 1 have some more figures. :Chairman Forster Make it as brief as you can. Mr. :Herbert We found that lost time for the old men aver aged 0.13 per day per month, while the lost time for the thirty-day worker reached 2.41 days per month. Proof that injury is more serious to the new man than to the older employe is found in the fact that 14 per cent of older employes that were injured went to the hospital, while 41 per cent of the new men injured went to the hos pital for treatment. :Chairman Forster Thank you, very much. Dr. Farnuin of the Avery Company will now speak.
WORK FOR PHYSICAL DEFECTIVES.
Dr. C. C. Farnum (Chief Surgeon, The Avery Company, Peoria, 111.) : I haA'e been waiting to hear one thing discussed, hoping some one else would bring it out better than I could present it, and that is the question of stabilizing labor by properly fitting men for the work they are required to do, physically as well as industrially. One peculiar group of statistics is open to those of us who have been making6 physical examinations carefully for a number of years: That your labor turnover is inverse ratio to the physical condition of your men. That sounds like a paradoxical statement. It is not. Therefore, what arc you going to do with the physical de fectives? Those of us who have made careful examinations for a long time know that 90 per cent of all the men who apply for work have something the matter with them physically. My figures are approximately correct and range from 85 to 99, dependent upon the carefulness of the examination. You are going to do your work with physical defectives, 85 to 99 per cent of them. Therefore, the only way you will be able to take care of such men is to fit them to the work they are able to do.
Another peculiar statistic is the fact that your fine, physical fel lows are the ones that shift jobs all the time. Therefore, if the jobs in your plant are classified and such a man, when he is wanting work, comes in for a job, put him into a one-armed job and he will stay. The man who is physically perfect, in these times of labor
General Round Table
shortage, knows that if he does not work for you, tomor; work for some one else; so I would make a plea for a car sis of the jobs in your shop and a careful analysis of th< apply for work. Get the man and the job together tha suited each to the other.
:Chairman Forster Thank you. Miss McIntire (National Electric Light Associatioi any of the firms represented here made use of the ser vocational councilor in determining the fitness of men cancies ? :Chairman Forster I think I can answer that ques McIntire. A very considerable number of the big co represented here are making vigorous efforts along those 1 question is whether the corporations are making use of experts in the placing of people in jobs--that is, along tl lines Dr. Farnum suggests.' It is being done more and moi they are lines of wonderful solution. We have just enough time for Arthur .Morey, our bel President, to tell us something about the situation in East
THE EIGHT-HOUR DAY.
Mr. Arthur T. Morey (Commonwealth Steel Compai have attempted to solve the problem in our part of the c best we could. We have helped certain classes of men by i our shop conditions, but in other classes of workmen v large turnover. I have been a very attentive listener, b< have a great deal to learn in this matter. Perhaps our had in mind that I would speak on the eight-hour day. It effect in' our shop some time ago. Fatigue has a very clos to accidents, and most accidents seem to occur along towar of the work period, morning or afternoon; more, aj toward the end of the day or the end of the shift. This lie borne out by statistics, and, to a certain extent, by experience.
We expected to get some relief from accidents when w< the eight-hour day, but one factor entered into it in some interfered with this desirable condition. We work three we have to run our shop twenty-four hours, upon a furnace lion.- To get three shifts we had to cut down the lunch from half an hour to fifteen minutes. I think we have lc thing of the lessening of fatigue bv the reduction hut wtp-
166
Sixth Safety Congress
had the condition in operation long- enough to speak with any scien
tific accuracy.
In the matter of labor turnover, of course,' men like to work
where conditions are the best, and under normal conditions an eight-
hour shop is a very desirable place, but there, too, we have not given
the matter a fair trial, there have been so many conflicting interests.
The matter of wages--our business is the steel industry--has
attracted a certain amount of floaters, "bummers," as we call them,
and, while we have done much to stabilize the tradesmen, we have .
not accomplished nearly as much as we should have, I feel, in the
matter of stabilizing what we call the laborers. Human nature is
pretty much alike in all of us, and we know that better and safer
shop conditions attract men. I am a firm believer that an eight-hour
day, with all the good conditions we get into our shops, very nia- _
terially tends to decrease labor turnover.
I would like to have heard more along Dr. Farnum's point--the
physical examination of men. I believe a good many of us conduct
these things very loosely. We go at it in a certain way, but too
often we are not considerate enough about the men we reject. It
is difficult to know just what to do, but we have to face that prob- 0
lem--the physical examination of men--and not make so many
rejections. We have to be clever enough and considerate enough
to work out positions for the men who are not fitted for the par
ticular work we had in mind when first considering theif^ employ
ment. I think we are going to involve that very important question
in difficulties from the laboring classes of the country if we do not
handle our physical examinations with a great deal of consideration
and wisdom. I think the labor unions are making complaints--per
haps some of you gentlemen do not have a union shop to contend
with--and we have to consider the point of how to help physically
defective men- and fit them for some other kind of work.
.
:Chairman Forster Thank you. In spite of the fact that
many of us, I think, could make valuable contributions to the sub
ject, it is my dut}*- at this time to turn the gavel back to Mr. Young.
:Chairman Young On behalf of my colleagues, I wish to thank
you for your very kind attention, which is very much appreciated.
As there is no further business the meeting stands adjourned.
National Safety Conn
Banquet (Informal) New York City
Sept. 12, 1917
ARTHUR WILLIAMS, Toastmaster President American Museum of Safety, 2sew York
residen't Palmer: According to custom, it is necess;
P transact some formal business, before proceeding to the
pleasing part of our program. My first item is to announce the names of our newly e
officers. It is a pleasant duty and I am sure you will be plea learn of the selection by your Executive Committee. The first on the list is that of one of our most dearly beloved members, : who has been in the front rank of safety for many years; in he.was one of the pioneers in the Safety First movement, sure that those who have grown up with our organization knov it is Mr. David Van Schaack. (Applause.)
.PRESIDENT-ELECT VAN SCHAACK.
Mr. President, Ladies and Gentlemen of the National S
Council: I am deeply sensible of the signal honor you have
me in electing me President of your organization. It is a rare j
lege you have given me, as rare, indeed, as could well fall t(
lot of any man. '
I believe the National Safety. Council is destined to become,
by year, an increasingly potent factor in furthering the well-beir
the people of this country, and this not merely in the relatively
TOW fiolr!
K-r- ~
t - ^ '' ` '* **
168 Si.vfh Safety Congress
of social justice and of the essential brotherhood of man* To be
asked to share so prominently in the counsels of'those serving1 in such
a cause could not fail to give rise to a feeling of the liveliest
gratification.
I use the word "share" irjost advisedly, for shaping the activities
of the National Safety Council has never been, and never can be,
a one-man job. The National Safety Council practices what it
preaches. It has always furnished in itself, in its Executive Com
mittee, in its Board of Directors and in its membership generally, a
striking example of that close co-operation it urges so strongly upon
others.
'
However conscious one may be of one's own shortcomings, and
I think no one could approach the work to which you have called me
in aiiy other spirit than iliat of true humility, one cannot fail to take
courage from a feeling that he can count upon the cordial and con
stant co-operation of all his fellow-workers. I now most eamestly
bespeak myself that same high degree of co-operation which you
have so freely given my predecessors. With its aid, and through the
Divine Providence to whom we all look for guidance,, I hope that
I may be able to justify in some part the confidence which you have
placed in me.
VICE PRESIDENTS AND GENERAL MANAGER.
President Palmer: The other officers elected are our Vice
Presidents and the General Manager. Mr. Stephen W. Tener, First
Vice President: Mr. J. M. Eaton, Second Vice President, and Mr.
William L. Chandler, Third Vice President. (Applause.) Mr. Wil
liam I-I. Cameron, General Manager. (Applause.)
W. H.General Manager
Cameron-:
Ladies and Gentlemen:
If I could express my appreciation in fifty languages, and you could
understand them all, I could not express to you all the gratification
I feel on this occasion. I am deeply happy to have your approval of
this election. I thank you. (Applause.)
President Palmer: Mr. C. W. Price, Field Secretary. (Ap
plause.) Mr. J. J. Earnout, Assistant Secretary, and Mr. Edwin R.
Wright, Editor.
EXECUTIVE COMMITTEE.
The list of the newly elected Executive Committee, not includ ing the new members who have been or will be brought in from the newly elected Chairmen of the Sections, reads as follows:
Banquet.
H. J. Bell, Safety Inspector, Chicago L. R. Palmer, Chief Inspector
& Xortii Western Railway, Chicago.
sylvania Department of Lai.
D. S. Beyer, Vice President, Liberty
Industry, Harrisburg, Pa.
Mutual Insurance Company, Boston. E. K. Pritchett, Secretary, T
W. L. Chandler, Assistant Treasurer,
eey Company, Grand Rapids
Bodge Sales and Engineering Com H. H. Robertson, President, A:
pany, Mishawaka, Ind.
Protected Metal Company,
L. A. De Blois, Engineering Depart
burgh. Pa.
ment. Safety Division, E. I. du Pont de Xcmoura & Co., Wilmington, Del.
C. B. Scott, Manager, Bure Safety, Chicago, 111.
J. R. de la Torre Bueno, Editor, Gen Dr. L. A. Shoudv, Chief Su
eral Chemical Company, New York.
Bethlehem Steel Company,
J. B. Douglas, Manager Claim De
Bethlehem, Pa.
partment, United Gas Improvement P. P. Srxx, Superintendent of S
Company-, Philadelphia, Pa.
New Jersey Zinc Company, Pi
Marcus A. Dow,, General Safety
ton. Pa.
Agent, New York Central Lines,
New York.
,
7. M. Eaton, Assistant to the Presi
dent, Lincoln Motor Company, De
troit, Mich.
*
K. If. PiKsrxGEK, Safety Engineer,
The Solvay Process Company, Syr
acuse, X. Y.
G. T. Ponda, Safety Engineer, Bethle
hem Steel Company, South Bethle
hem, Pa.
o
IT. W.'Porster, General Manager, In
dependence Bureau, Philadelphia,
Pa.
J. H. Harvey, Superintendent of Eifi-
.eienev, Kansas City Railways Com
pany,- Kansas City, Mo.
Dr. P. L. Hoffman, Statistician, Pru
dential Life Insurance Company,
Xcwark, X. J.
J. P. Jackson, Commissioner, Penn
sylvania Department .of Labor and
Industry, Harrisburg, Pa.
V. II. Manning, Director, United
States Bureau of Mines, Washing
G. O. Smith, Supervisor of Si Doherty Operating Company,
York City.
C. M. Talbert, Director, Depart of Streets and Sewers, St. I
Mo.
S. W. Tenek, Manager Accident
Pension Department, American and Wire Company, Cleveland, <
B. P. Tillson, Superintendent,
Jersey Zinc Company, Pran
N. J.
C. P. Tolaian, Chairman, Manufat ing Committee, National Lead C
pany. New York City.
David Van Schaack, Aetna Life
surance Company, Hartford, C<
A. W. Whitney, General Mana.
National Workmen^ Compensal
. Service Bureau, New York City.
W. E. Williams, Safety Engim Packard Motor Car Company, 1
troit, Mieli.
G. E. Williamson, Strathmore Pa]
ton, D. C.
Company, Mittineague, Mass.
A. T. Morey, General Manager, Com J. M. Woltz, Safety Director, Youn,
monwealth Steel Company, Granite
town Sheet and Tube Compai
City, 111.
Youngstown, Ohio.
K. B. Morgan, Safety Engineer, The Norton Company, Worcester, Mass.
G. W. Wylie, Clyde Steamship Co: pany. New York City.
170
Sixth Safety Congress
HOKORARV MEMBER.
Complying with a request from the floor at our general meeting yesterday, the Executive Committee approves the nomination of Mr. Robert W. Campbell as honorary member of the National Safety Council. (Applause.)
We only wish that he was here to respond, but it was necessary for him to leave this noon for his home in Chicago. After the elo quent words of Mr. Ralph Richards yesterday, when he placed Mr. Campbell's name in nomination, it is very difficult for one to add to that tribute, so well deserved and so well merited, and we can only say that we hope that his reward will be as full as the cup he has so freely given.
It. is a real pleasure tonight to welcome a co-worker in the field of safety, the President of a national institution which is working hand in hand and in closest co-operation with the National Safety Council, with whose help we hope to effect a real service to the people of our nation. In turning over the gavel to our Toastmaster, I wish to comment on a significant fact: This gavel was loaned to us by the American Museum of Safety, to assist us in our meetings It is one more evidence of the close co-operation that is developing between our organizations. Ladies and gentlemen, vour Toast master. Mr. Arthur Williams, President of the American Museum of Safety.
TOASTMASTER ARTHUR WILLIAMS.
The Toastmaster: Mr. President, Ladies, Guests, and Fellozv Members'. I am deeply conscious of the honor conferred in asking me to preside as Toastmaster on this most auspicious occasion, an honor which I accept, or did accept, much more largely on behalf of my colleague, our new Director, Mr. Arthur Young, and our Board of Trustees, many of whom have devoted themselves con stantly to the cause so splendidly represented in your great organiza tion, in its work continuing throughout the year, and this great Con gress which is now in session, I am very happy to say in session in this city.
I am very happ}' also that your new President is a member of the Board of Trustees of the American Museum of Safety, thus bring ing us still closer together. He was recently elected to our board, to the great satisfaction of its membership, andArhose who see our publi-
Banquet
cation this month will notice a very good but not too flattering duction of one of his recent photographs. (Applause.)
DEVELOI'MKNT OF THE NATIONAL SAFETY COUN'CXI..
I wish to congratulate you upon your extraordinary develc during the few, if I recall rightly, the four years of your org existence. It is just about four years ago that you met in Hew --perhaps that was not your first meeting--in the Hotel Me and Mr. Palmer tells me there were forty-two members at tha I think you need not be told that the weekly pay envelopes o: membership now approximate $75,000,000. That is an extraor
development. It shows the purpose and the occasion and the 1
for the existence of your great profession and I am very hap representing the American Museum of Safety, that we are n such united and harmonious progress.
I understand that your attendance is between two and thousand, that you have representatives here from practically State in the Union, and that in your membership you not only this enormous representation of American industry, but tha have members, almost to the number of 150, from nine cou other than our own--including the Sandwich Islands, Japan, land, Argentina, Cuba, Mexico, Chile, Australia, South Americ --Canada. I want to include Canada in our American membe I have never been able to feel that Canada was a foreign cot (Applause.) I am told that the keynote of your Congress is dustrial Preparedness,'5 conserving through the safety move the man in the labor trenches. I congratulate you upon that tho
How can we doubt--how can it be doubted--the great pu: of your calling, when, if I am rightly informed of the lowest esti of the saving in human lives--an estimate being based upoi figures of Dr. Hoffman, one of your distinguished members am of our trustees--that the annual saving in human life is no less 5,000 at the present time; that is to say, no less than 5,000 live, saved in the producing, manufacturing and commercial ranks o country. In those figures, I understand. Dr. Hoffman does no elude a great many losses which would not come within that gi
I am reminded of what Judge Gary said at a recent luncheon, "To save one life was a great event.55 The profession which you resent not only leaves at the end of the year, as the result of it: fort, 5,000 lives, as a minimum, 5,000 men and women-^-mostlv
172 Sixth Safety Congress
--saved in our industries, hut eliminates between 50,000 and joo,000 serious accidents, and roughly estimating', I should say 500,000 minor accidents in the industrial life of the country, and the end of your organized, intelligent effort is not yet.
A war TIMK COXCRKSS.
1 appreciate the pur]>osc of the Toastmaster is not to do much talking, but 1 desire to take a moment more to express, as a sign of the times, perhaps as a sign of the active, constructive thought of the industrial life of our nation, the fact that at such a time as this, when for the most part gatherings such as these are being suspended, your organization, your profession, which is devoting itself so construct ively to the protection of human life and health, holds its largest and most successful convention. If I recall rightty, there was a thought that, under the stress of the times, this meeting and the great exposi tion at the Grand Central Palace would have to be abandoned, and some of us felt, as did that great American citizen and leader of thought in Xew York, that great patriot, Mr. Frank Vanderlip, who in passing, I might say, was either the first or second treasurer of the American Museum ot Safety, showing in a practical way his inter est in that movement, he said some months ago that if there ever was a time when human life and human health were important to this Nation the time is now.
I was one of those who took great encouragement from what Mr. Vanderlip said and am more than pleased that thought prevailed in our organization and that this great Congress has been possible.
It does not seem to me that you need any assurance as to the greatness and righteousness, the economic necessity for your calling, whether it be from the humanitarian standpoint or from the purely economic. Take the reception that you have had from the adminis tration at Washington, take the opportunities the officials there have given to our representatives, to do what they thought necessary to protect the employes of the government, the employers of industry doing government work and the men in the Army and in the Navy. Little has been said of what has been accomplished. The matter can not be gone into publicly at great length, but it seems to me that we caimot let the occasion pass without noting the extent of which the au thorities at Washington, who are doing such splendid work in con ducting the war at the present time, without referring to it in just a general way. In close touch as I was with'the Spanish war, I can view
Banquet
the attitude of our two governments--the. government ther
ence and the one tpday--more clearly than those who did
in contact with governmental efforts at that time, which w
cally, in fact, no effort toward safety on the part of the gm
There was no appreciation, as at the present time, of the
human life and health in the industrial life of our counti
nothing of camp life as it was organized during the Spanish
There has been a remarkable change, and to my mind
a part of a great organization, an organization with a v
with a comprehension of the tremendous task which is res'
it at the present time, to accomplish the object which-it ha:
In an audience such as this, which first of all appreciati
haps few audiences can and do, the value of education--
large percentage has had the advantage of university tr
would have a great deal of hesitation in presuming to int:
you our next speaker, the distinguished President of Har\
versit3r. President Lowell, whom I am presenting and not a-
to introduce. (Applause.)
.
A. LAWRENCE LOWELL,
President of Harvard University.
Mr. Chairman, Ladies and Gentlemen of the Nationi Council: Every great catastrophe turns our thoughts.to ties that underlie human life. We are moved to* ask what is superficial and what is eternally true? What or and our principles signify, whether we are like butterflies what pleasure we can from sunlight and flowers, living a li stinct, and dying when the least danger overtakes us: or, our lives should mean the building up of moral principles 1 make life nobler, better and happier, not chiefly for ourst for those who shall come after us. As we look back over stretches of history we feel sure that the men who taugl morals,- enlarged the bounds of human sympathy, and di deeds; have permanently enriched and ennobled human life do such thoughts lead us in entering the present war?
We are witnessing the greatest catastrophe that has Europe, certainly since the wandering hordes overran the Empire and destroyed its civilization. After the fall of Roi
174
Sixth Safety Congress
plane, no doubt, but by a long and very painful process. For cen turies we have been working slowly upward, with many obstacles from ignorance, from prejudice, from short-sightedness, from self ishness, individual and co-operative, but still with a striving toward a better justice, more mercy for the unfortunate and oppressed, keener sympathy with suffering, and a fuller respect for the right of every man, woman and child to be treated, not as a mere tool in the social workshop or a pawn, in the great game of national ambi tion, but as an end in himself, whose happiness, whose material, and above all, whose moral welfare should be the aim of civilization. We are very far, as yet, from having achieved such a result, but that is the direction in which the best men have been striving to move. The question now is whether we shall continue to work that principle or substitute for it the doctrine that the fruits of the earth belong to the strongest people, who may take them by any means within their power, however ruthless these may be.
VIOLATION, -OF SOLEMN TREATIES.
The striving to make life more humane has not been confined to times of peace. In the case of war also an effort has been made for generations to mitigate, through the rules of international law, the injury and suffering inflicted by protecting the rights of neu trals by confining the operations to the armed forces of the antag onists, leaving non-combatants unmolested, and forbidding looting and sparing property not directly needed for military purposes. Mercy has even been extended to soldiers, by the provision of the Hague treaty, for example--which was signed by Germany--for bidding the use of poisonous gases in war. In the present conflict the German armies have violated all these rules, not under stress of calamity, but deliberately. Those who believe that Providence, or a moral power rules in the affairs of men may well point to the fact that if Germany had not, in violation of a solemn treaty, in vaded Belgium, it would have been difficult, if not impossible, to bring the English people to the point of taking part in the war, however eagerly any British statesman might have desired it; that if it had not been for atrocities in Belgium, and the dropping of bombs from the air on defenseless towns in England, recruiting there would have been far less rapid, and the British Empire would ' not have put forth so gigantic an effort; that had it not been for the. sinking of merchant ships on the high seas and the drowning of
Banquet
their crews, the United States would not now be in arr Germany.
The Allies believe that the German military autocrac this war with malice aforethought, to enlarge the territory the power and expand the commercial prosperity of th< The German people have been taught by their rulers tha result of an attempt by England to drive Germany, wh for peace, out of a place in the sun; although those rulers that England was in no condition to fight, and were obvi appointed when she took part with France. But no one that the United States planned the war, or had any share ing it on. Wholly unprepared for hostilities abroad, contr. long established principle of keeping clear of conflicts h we have been drawn in by violation of the rights of ou and by the spectacle of barbarous treatment of neutrals combatants. No one suspects that we have any national to gratify, any lust of conquest to be fed; but we shall figh less vigorously from righteous indignation and from ar civilization that we will not suffer the enemy to destro
IF GERMANY SHOULD WIN.
No vast upheaval that lays bare the foundations of \ ciety can pass away and leave things as they were before, ical convulsions may destroy the soil formed by ages growth and thickly falling leaves, replacing it by a barr or they may heave upward veins of coal and ore or preci< that, unsuspected, lay deep below the surface. This w leave the world as it was before. The result must be eithe world or a better one. If Germany should win, the pri her government must triumph, the ruthless rule of forc< ing the earth for the benefit of the strong, suppressing oth and beating down small, weak or peaceful nations. If should be a drawn battle, a stalemate, with Germany in h< state of mind, the whole world will probably become a armed camps, preparing for another fray, and compelk very conditions by which they are faced to adopt the m warfare Germany has introduced--that is, the nation in a every resource at its command and striving to destroy means the resources of the people to which it is opposed
Can any one contemplate without horror a planet ' habitants devote their efforts to devising scientific proc
i/6
Sixth Safrty C-m
making it unfit for human habitation? Yet. ^r.ch is- is the result that we must at least contemplate it the present war should decide nothing, leaving the belligerents with their former ambitions and principles, with fiercer hatreds and a better knowledge of what the next war will signify.
' JK THE A I.I-1ES WIN.
If, on the other hand, the side on which we are fighting wins, it may mean a better world, reorganized on a basis of justice and peace; and much of the result may depend upon us, both in the field and at the. council table.
Let us be perfectly clear in our own minds. We proclaim that we are fighting for democracy, but President Wilson has put it more accurately when he said that "We are at war to make the world safe for democracy." We are not fighting to impose any form of government upon an unwilling people. That would be contrary to our principle of political liberty. If any people prefer to be ruled by a monarch it is their affair, provided they mind their own business, leave other nations alone and live peaceably with their neighbors. A military autocracy, that goes forth conquering and to conquer, the world must subdue, or it will have no peace.
WHY WE ARE AT WAR.
We are at war to prevent any nation from imposing an auto cratic military system on the world or on any people, and when the Allies have succeeded in so doing, they, and any other peoples that sincerely desire a better and more peaceful world, must solemnly resolve that no stich catastrophe shall occur again. For this pur pose they must not again split apart into discordant fragments or hostile groups, but must combine to police the world, and bring in a reign of international justice among men. We often boast that we are both an idealistic and practical people, and in the reorgan ization that will follow this war we have the only chance we shall probably ever have to show these qualities on a world wide scale. We are now a world power engaged in a world war. and we cannot by shrinking into ourselves when it is over, evade our duty or shut our eyes to our own tuUire security. In league with the other free nations of the earth we must set up an international court of justice with a sheriff armed with such force as may be needed to summon offenders before the tribunal. By so doing we can fulfill a great destiny for our nation and bring peace and good-will among men. ( Applause.)
P. n.si
PRINCIPLE < )E \.'t M PEN NATION NOT NE
Toastmastkr Arthi'ij Wir; i
In addition to th
of listening to President I/wefi'? charming address, I
pleased when I heard that we were to have him with as tc
as the head of that great institxife of learning he might see
men and women who are forming the nucleus of this great
with which you are identified--a profession which, I ne
him nor remind you, had no place in our economic orde
order prior to a short time ago. While speaking of the sf
the time, the youth of the safety movement in this coun
very much surprised, as perhaps many of you will be, to
the principle of compensation for injuries in selected hazar
is more than one hundred years old. The principle of cor
was adopted* for the employes of German coal mines mor<
hundred years ago, and shortly after in Austria for the
miners. Of course, the more generally applied principle c
sation, and the more general effort for safety, legally and ir
of the general public, is of a very much later date, but my
for the above statemeryt, surprising as it is, is found in <
industrial reports of our government and I have no doubt
lutely true and correct.
Our next speaker needs no introduction to this audie
Yorkers all know him by sight and those who are from <
him by reputation. I understand from good authority that
a pronounced distinction between oratory and after-dinr
ing. That he has humor I know, but he mixes an enormot
of splendid common sense with it. If you want to know wl
_o be our. next speaker noted for his humorous addresses, pi
most serious looking man behind this table, Mr. Hedges. (A
THE HON. JOB E. HEDGES.
E. :The Hon. Job
Hedges
(New York) :
Mr. Toastn.
Ladles and Gentlemen: The most serious-minded man a
table is always the one who is to speak next. (Applause
dent Lowell had that distinction just before I was present!
all his dignity and grace, I noticed a preparation for the fi
though he had reduced his remarks to writing--I have nc
is in my mind and heart I hope to transfer to yours.
lyS Sixth Safety Congress
we swung- into the serious part of the evening. One was the delight ful evidence of the doctrine of the direct primaries, where you just announce a result as if it had had general discussion (laughter), the election of a set of officers, which expresses your composite mind, without your having anything to do with it and yet, which meets your entire approval. (Laughter) This is a bit of statecraft, re fined, efficient, permanent.
No one can follow President Lowell with any advantage to him self. It is not untruthful fob me to say that some of his preliminary sentences embraced i^eas that I had intended to offer. (Laughter). With his argument I shall not endeavor to compete. He was some what selfish, unintentionally, in covering the entire field. The only thing he did not tell us .was--how to do what we ought to do. He told us what we ought to do, probably more clearly than we had felt before. Pie has left the responsibility where it belongs, in each man's conscience--that I have no objection to supplementing and filling in. This war has weighed heavily on my mind. I hope it has been equally heavy upon the minds of the American people at large. They have such confidence in the momentum of their institutions that they usually have nothing to do with them. (Laughter.) Feel ing that they are predestined to be the final exposition of refinement in government and uplift, they hesitate to participate in those activi ties which effect concrete results.
HOW AX OTHER MAX WOUf-D CONDUCT YOUR BUSINESS.
The result is that in the past generation or so, we have become, unintentionally it may be, a sort of an anti-people, instead of a pro people. The average man can tell you exactly what is wrong about a situation, without the slightest capacity to remedy it. Pie can ex plain in great detail what his neighbor ought to do until the efficiency which we talk about has come to be in ordinary parlance the manner in which another man would conduct your business at your expense, if you would let him. (Laughter.)
I am not nearly as old as President Lowell, although since I have been able to read and hear we have advised all the nations on the earth how to run their affairs; knowing just what they ought to do and telling them at frequent intervals, when we are holding our elec tions, how much better we are than they, thus making a contrast in favor of ourselves. It is difficult to make, one hundred millions of people think upon the same thing at the .same time, and there is no more difficult problem before our republic than that of how to make
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our vast numbers center their thought on reasoning and a< the same line toward a concrete result. Self-preservation is c to us all. This problem is particularly pertinent in this wa: purposes, fundamentally, of the Allies and our country vary lit telligent selfishness borders close upon altruism.
The problem with us is no more our rights than our oblig The value of a man's right is read in terms of obligation perf No man can enjoy an exclusive right, apart from all others, t has met his obligation toward the common body of citizens.
We were warned by Washington not to mix up in Eu affairs. We have not. European affairs mixed us up for twc and a half. (Laughter.) My own belief is that as a nation we voluntarily went into this war. The Almighty watched us d was disappointed at our lack of soul; took us by the scuff i neck and threw-us in to preserve our self-respect. (Laughte applause.)
MORAI.S NOT A MATTER OF GEOGRAPHY.
There was never any doubt but what we had to get in; n<
slightest; because morals are not a matter of geography; a
that is wrong there, is wrong here; and a thing that is wrong h
wrong there; and correspondingly in the matter of what is
When Germany went into Belgium, she declared war on the civ
world. (Applause.) And declared war on us, as much as i
had called us by name--only we were so busy we did not noti
(Laughter.) No intelligent man could assume that Germany w
do what she did, and Germany cannot'understand today exactly
she did it. (Laughter.) And yet, there are men in this cou:
not only speaking from soap boxes, but from heights of social
professional positions, who say that we should not send men abi
but should wait till Germany comes over here, and then, if she
come, say then "We will just take and crush her." This thougl
so absurd it might well be called the progeny of a hope and a rej
(Great applause.)
I dislike to use the words "German kultur." I speak to have
pronunciation correct, Mr. Lowell, but I prefer to use the word "
ture," so as not to get too near the original.
German '`kultur" is the over-education of the heart and mint
the expense of the soul. It is mechanical perfection without sp:
It is the surrender of man's life, thought, everything, to a stat
of mind. Whpn
-------------
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Sixth - Safety Congress
state himself. When something is thrown into file machinery that clogs it. he calls upon the Almighty. In this case the Almighty has heard, but has directed his answer--to the Allies. (Applause.) And therefore, from my way of thinking, we are providential instru ments.
Germany has prepared skilfully on all her mechanical warlike propositions, but she has failed in her psychology. Germany never could comprehend a thing which was not tangible. She saw England asleep, and did not have sense enough to let her sleep. (Laughter.) She saw us chasing the almighty- dollar--and God knows we have chased it. She assumed that we would not get in. and she nearly guessed us correctly. The fact is that this is the first time in half a century that this nation of ours, which we all love, has thought nationally. It is the first time that the American people have been compelled to think of themselves as a great composite entity, and yet a unit in the world's affairs. We have been financially" drunk for half a century", and are just coming out of the stupor. And yet we are overlooking just one important fact. Theoretically' this is a nation of law and order; practically" it is a sentimental gathering of a host. The American people, as a rule, concentrate their thought on a serious proposition when it has a sentimental feature. With all our business perspicacity and notwithstanding the great commercial mo mentum in our affairs, fundamentally the American people are senti mental.
I talked recently' with a friend, a return missionary from Persia. fTe told me that in that ill-fated country, between the times when the Russians went out, the Turks came in and the Russians returned, the little compound that he represented kept 25,000 Armenian and Syrian Christians from starvation. The missionaries were shut off from communication with their own'government and their own finan cial resources. It was a question of starvation, literally'. The best that could be done for the unfortunates was to furnish them a meal a dayr of cooked grain. The grain with which this was done was pur chased by" the missionaries from Mohammedan merchants at 10 per cent below the market rate without a formal contract in writing. In this country, with our boasted civilization and refinement, it takes the strong arm of the law--we might as well face the facts as they" are--to prevent sellers to the government and to the people in time of great emergency, to obtain necessities at a rate commensurate with a fail* profit. With our soldiers at the front, going to the front; with the necessity of feeding them, of feeding our own population.
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of furnishing- munitions and military supplies, they are in so stances being held up at the expense of the nation's honor a fense requirements for profits beyond the realm of avarice
WE SAVED MILLIONS BXJT NOW SPEND BILLIONS.
In past years when it has been suggested that this country .
have an adequate army, navy and merchant marine for self-j
lion and not to type aggression, it has. been pleaded that this
provoke a militant spirit among the people and we would soon b
a military nation. The absurdity of this is shown by the fac
there can be no military nation when the people vote the taxes
all the people are practically military by instinct. The result i
the saving of a few millions of dollars requires the expenditun
of billions, that our lack of preparedness will cost us thousands <
own lives, and our inability or unwillingness to assist at once
dreds of thousands of lives among our present allies. This i
punishment for not having mind and brain synchronize.
Recently I watched 25,000 of our troops march down
Avenue. They were applauded and heartily and wholesomel
ceived by the entire citizen audience which lined the aveniu
wholesome feature of it, however, was the fact that there was v
in the faces of all the observers a solemnity which meant tha
people's hearts were being touched. I trust that the emotion cr
by the presence of these troops will lead to a higher spiritual cil
ship.
-
Why is it that from the time Germany went across the Be
border and from the time war was declared by this nation th
tensity of patriotic fervor has been different in the varied sectio
the country. Some months since I was invited to a social ga
mg when German atrocities were read and known by everyone
follows the record of public events. My hostess informed me
among the guests was a gentleman of German sympathies and a
me to be particular in my conversation lest his feelings shoul
hurt. I suggested to her to send him home. I said to her that I
no desire to interfere with the general enjoyment of the even
hospitality, but it was impossible for me to restrain utterances o:
convictions upon matters affecting my country's welfare. Thr<
recent months the atmosphere seems to have been charged wi
disinclination to talk openly before Germans regarding the
They are the people with whom to talk about the war. The time
r\rrivprl in f-Tnic r*Giin-f-r*ir nrlnA*^ ^-hi. . - r
**
182 Sixth Safety Congress
against it. Whoever is not for it is against it. Whoever permits a treasonable utterance to be uttered in his presence without rebuke adopts that sentiment as against this country.
PRUSSIAN COVERMENT AND GERMAN PEOPLE.
We are told officially that there is a difference between the Prus sian government and the German people. I trust there is. Events do not show it. In the Reichstag, while there is factional fighting on nearly every topic, they vote as a unit on the war. For a half century the German people have been taught until they believe it is their duty to surrender their mental independence to governmental direction. The position of the American German is clear. Of all Americans he should be in the front rank with the allies, fighting under the direction of this country for a common purpose with those allies. If the German people have been dragooned by the Prussian government into this war the American German should fight to re lease the German in the fatherland from the domination of the Kaiser. If the German people and the Prussian government are acting officially and sentimentally together, the American German should yearn to fight to defeat them both to save the world from the common savagery exemplified by the Prussian armies.
The position of the pacifist is different. He is a man whose brain and spine do not synchronize. When his brain acts his spine is not rigid. When his spine is erect his brain is somnolent. He is the example to be avoided. He should be studied as antipodal to national loyalty in the midst of these stirring, trying, heartrending times, for every life must be lived with consecutive purpose. The pacifist seems to be the illegitimate offspring of a hope and a regret.
President Lowell has told us what we should do. Whence is to come the propelling force to make the American people take this wholesome, intelligent, necessary advice? The observation of every day events convinces me that about 15 per cent of the human race divide the ideas and initiative of the rest. The people who think must take the lead. The people who have the best opportunity of acquiring knowledge of facts, of studying conditions, of making logical deductions, must explain to those less favored their convic tions. This must be done without variableness or shadow of turn ing, without hypocrisy, without timidity. The American people can be led but not driven. They sometimes will follow men when they will not follow precepts. They will go Where someone whom they believe to be rightminded is leading. They may be hesitant in initia-
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'
tive even though the proposition is sound, if they don't see th< taking his position in advance. Sometimes the most casual stance creates diversion from the otherwise impelling ac When the war began a presumably conscientious woman sa she didn't raise her boy to be a soldier. These words were h throughout the United States and were discussed, as an argum this country not going into the war. Of course she didn'up her boy to be a soldier; but if, having brought him up, . unwilling to be a soldier in order to help save his country ar tribute to the continuance of civilization, he might just as we died in childhood.
LOYALTY TO OUR GOVERNMENT.
Theoretically every citizen is presumably endowed with a of initiative. Practically the average person waits to ascertaii public sentiment is before declaring for or against a given pi tion. In the present international imbroglio it is no longer con for us to be doubtful as to our individual mental attitude or loyalty to the government with the nation at war. There ai many remaining in the background not only so far as physical s is concerned, but they are not sentimentally sympathetic wit allies in this great struggle or giving support to our own g< ment to which they contractually owe allegience. This is sho public and private utterance. Apart from the harmful influei this circumstance it is well to remember that the American p slowly aroused, are intense when working toward- a common pose. With the army at the front, the officers of the goveri engrossed by official duty, there are still men who will not p sedition and treason to be acted or vocalized throughout the lani continued I have no doubt there will be organized unofficial mittees in this country who will stamp out treasonable utteran tmofficial means. Freedom of speech does not mean freedom responsibility. Freedom' of speech which would destroy fre of life becomes merely an attack on our established institutio time of war which justifies not only moral rebuke but phj punishment.
IF DEMOCRACY IS TO LIVE.
Apart from the Lusitania, apart from the violations of inte tional law, the United States are necessarily and logically in the
1S4 Sixth Safety Congress
right from God himself, or by favor from temporal man. It is being fought out whether, with his first breath, man is endowed by his creator with inalienable rights which we Americans proclaim and are crystallized in our laws, or whether he shall be content to have another being tell him how he may live. The whole drama was set forth when the British army, representing the modern demo cratic style of thought and government, went into Bagdad. There in that great Mesopotamian valley we have seen in remarkable juxta position two extreme views of life. On the one hand was the wreck age of those four great nations of antiquity, Assyria, Babylon, Persia and Media. Their remnants were seen in tombs and monu ments. with no institutions tracing directly to them and no real con tribution to modern thought-life. They had advanced centuries before the German view that force should supersede right and that an army could control conscience. The British army, representing modern thought and democracy, i-epresenting the allies, planted its flag in that same Mesopotamian valley and said in substance: "A new era has dawned. We represent the proposition that men and women have a right to live and to govern themselves. If they have not such a right, there is no object in living and no fear in death."
One reason we have not duly sensed this war is on account of the 3.000 miles lying between us and Europe. Actually there is no distance in human affairs these-days other than that marked by the period of time during which an electric spark can convey information from one point to another. My greatest regret at this moment is that I am not privileged to enlist. Never since the birth of time has government or church inaugurated a more high-minded, spiritual or comprehensive crusade than that carried on by the allies today. It is more than a duty to participate in it. It is a privilege to be able to participate in it. It is a greater privilege for this nation than almost any other one. Many experiments in self-government have taken place. It is frequently said that we are the last great experi ment and that our failure would mean the failure finally of the idea that men can govern themselves. After the tragedies of the Meso potamian valley Greece became the most predominating government in the Mediterranean sections. She contributed much to the world in the way of philosophy, science, art and theory of government. In practice. through her great city, Athens, with 40,000 free citizens and hired mercenaries, she conquered the world. Greece then fell because she had no moral standard of citizenship other than a ficti tious one and admitted no universal human rights.
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THE BIRTH OF FREEDOM.
Greece yielded to Rome and the latter took up the prob world dominion. In fact, Rome conquered the world and w world. Rome fell after many valuable contributions in the d< of human rights and theories of government. Rome fell b rights all came from governmental dispensation, and were r mitted to be inherent and God-given. Government thus bee minority and the minority fell. Modern thought worked grz from. Rome, through cities of middle Europe, to England, it gained more strength, freedom of conscience, Magna Char jury system, bills of rights. The next visible change was formation of the United States. Our fathers, having a clea having won their independence, laid deep foundations. They s< the range of history. They subjected every experiment of an known to them' with the acid test of discussion and investi They finally evolved the proposition that mankind is horn wit! inalienable rights -- life, liberty and the pursuit of happiness, latter meaning; broadly speaking, the right to acquire proper to worship as conscience dictates. . These are the fundaments ciples of our government, so simple that people have forgotter The revolutionary fathers, as if distrusting their own judgm in any event, seeking to support it, said that these rights canbirth from the hand of the creator. Therefore they launch Constitution as the product of their best judgment and ga1 providential underwriting. Every citizen in the United St under contract with every other one by virtue of this Const not only to insist on these rights for himself but for his ne
A SPIRITUAL REBIRTH.
It is unnecessary here to discuss questions internal to the States, as our thoughts are on international matters, although ually they involve the same principle. It has been my belie the first declaration of war in Europe that this terrific contest and would prove a spiritual rebirth for our country. I am ] to have my judgment confirmed by so profound a thinker Lowell. The flames of the European war should reflect the States to themselves.
Within a year our Congress was brought to a death < almost over the simple proposition of compulsory military tr The proposition of modest, moderate, physical, hygienic at ciplinary training to breed respect for law and order and fu-
i86 Sixth Safety Congress
groundwork for self protection was fought as conscientiously as if
it were attacked b3' a foreign enemy. The country has since gone to
war and the bill is still pending. We see the result in human suffer
ing of a lack of preparation as opposed with thorough preparation.
The picture has been clearly painted to us of boys with hands cut
off so thejr may not become soldiers, of girls with their hands cut off
so that the doors of matrimony may never open to them, of women
physically mutilated so that they can never perform the sacred func
tion of motherhood. We have seen every law of God and man vio
lated to demonstrate that German efficiency does not overlook any
thing. We stood mute for two years and a half without courage to
go into the war. Then Providence threw us into it. We all have
underlying confidence in our country and she will contribute all her
resources and men for the success of this great country and the
war. Lack of vision, hesitancy and unwillingness to face visible
facts will cost us thousands of lives unnecessarily and billions of
money. This is the price of democracy when it substitutes mate
riality for spirituality. The war will demonstrate -that no one can
be civically respectable who is not morally respectable and respons
ible. Fewer silly remarks are being made from day to day. We
no longer are compelled to listen to talk in high places that Ger
many would not dare attack us, or that a million men could be
summoned to our defense in a single day.
.
It has recently been argued that we had no right to send troops
abroad for the purpose of defense; that the fact of sending them
abroad meant aggression and that aggression was unconstitutional.
That theory has since been exploded because it has been found
that the Constitution maintained no such proposition.
A man with a good reputation in business and in social life told
me recently that his interest in the war was much diminished be
cause it compelled us to ally ourselves with Great Britain. He said
as Great Britain had fought us in 1S12, destroying much of our
shipping, it was wrong for us to ally ourselves with her. A hundred
years have passed since then and Great Britain has progressed ma
terially and spiritually.
TI-IE HYPOCRISY OF COWARDICE.
I thank God today that England has a fleet. We have lived under its protection for a hundred j-ears because we have not had the moral courage to build one ourselves, lest we might make ourselves with our own money a military nation. This was the hypocrisy of
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cowardice. The fact is, we were unwilling- to spend our m
such purpose. The British fleet has been a barrier between
tion and barbarism. It is probable that the history of Grea
may contain acts she would not repeat, but no nation e\
into a conflict with higher or.more unselfish motives than h.
Britain in the present war. I am grateful that France had
and navy. France has fought for us now as she fought f
our revolution. I am grateful that Italy had an army ar
I am grateful that Greece is recovering from its official rela
through marriage with German royalty.
When Zimmerman wrote his official note endeavoring to
Japan and Mexico with the United States he unintention
us a kindness. It quickened the American conscience and arc
intelligence. It requires no process of reasoning to undersl
significance of' the situation then. It was a case where it
strated that with our people fact disturbs argument howevei
the matter may be--as it was when information was giver
the use by the Swedish Legation at Washington of its dq
code to convey information for Germany. Again our peop
forced to believe something which they could have readily <
but hoped might not be the fact. As time goes on the W
Middle West, the Central West and the Central Middle W
rise to the awful significance of this war and we will hear 1
less of foolish talk of the war being a proposition for the ]
States and that it should be supported by the men who are t
money out of it. They are finding that this is their war a
war. They will support it by men and money. They art
different position than we in the East were at first. The
momentum lost and the awful price to be paid for our unwill
to grasp and admit what we subconsciously felt were facts
dreadful lesson of the hour.
.
SAFETY THROUGH MORAL COURAGE.
The scope of the business of this organization, embracec watchword Safety First, is appealing. Safety, however, car. be assured in war or peace except through breadth of mental c tion of big problems and the moral courage and willingness the price in service. Permanent safety is predicated alone on virile virtue. Prayer is a spiritual necessity, but prayer v service in helping a neighbor misconceives the purpose of the
i<38
Sixth Safety Congress
Mo degree of the discussion of governmental theories, however
learnedly conducted, will accomplish permanent results without up
right, i^ersistent. unselfish civic conduct. The nation cannot live
on the titillating effects of audible cheers, nor can it survive in pride
of past events. When our history is an inspiration for our present
and our present bears the same relation to our future that the cred
itable things in our past dpes to our present, it means permanent
growth. We cannot avoid responsibility by indulging in only that
degree of affirmative conduct represented by our individual numer
ical relationship to all the rest of our people. Every man and
woman with a heart, mind and moral courage must seek every
moment to impress American ideals on every other person until
there will appear a course in this country which will drown out
eveiy note of disloyalty, encourage those charged with responsi
bility in officialdom, and demonstrate to those with whom we are at
war that the American people.are an irresistible unit in working
at any price of service and means to establish the right to live as
conscience dictates and not as a ruler may permit.
I read the other day that on the shores of Brittany, where the
main industry is deep sea fishing and every family has lost some
loved one, that these quaint folks gather there every year on the
seashore; that as the waves dash upon the rocks it makes a sort of
mirage of the mist, wherein they imagine they see the spirit of their
departed ancestors. They talk with them and ask them questions,
and they imagine they are answered. They open the innermost
recesses of their souls, and with that communion they return to
their affairs benefited and morally uplifted.
I want to ask 3'ou good people a question, a question that I have
jiut to myself; it is an illustration that is so clear to my mind that
I do not hesitate to repeat it if there is anyone present to whom I
have offered it before. It is what to my mind is an unanswerable
argument to the American people, no matter where they are, and I
can illustrate it this way:
.
"rs THIS YOUR COUNTRY?"
Some two years ago. I went to Princeton on Labor Day, and that great university wa,s not in session. I went there to prepare myself for a speech and to be in an atmosphere or environment not com plicated by the contentions of our activities here; as I stopped off the train I heard the chimes of a nearby church, which were en dowed by a God-fearing woman to play popular airs on holidays and
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sacred rryisic on the Sabbath. I wandered through that I revisited every nook and cranny that memory could J seated myself and I was proud that from my alma mater c of the great plans of the Constitution and theory o.f gov from which choice was made; and I went further to church, the Westminster Abbey of Princeton, and I saw tombstones of the heads of that great institution. X saw resting place of high and low, rich and poor, of favored favored. I saw marked there the names of people, men anc who had gone out throughout the earth to preach the g Christ, as they understood it, and as I stood there, wrapp< own reveries, leaning upon a headstone, those chimes chan there came to me, through the atmosphere with its awful a new note, and that note was an inquiry. The tune said came to me, "My country, Jtis of thee, sweet land of liberty I was conscious of a tear trickling down my cheek, and I T could cry, because when men or women cannot have tl moistened with emotion, they are dead; and I looked to s< that tear fell, and it fell upon the headstone of a Union and I knew then my mission--that wherever God should an opportunity to address my fellow citizens, in thoughtfu blies, it was to ask them--"Is this your country, and will the price for the right to say it is' your country ?" And \\ can answer that question in the affirmative, as you rise fr knees in prayer, you have risen to the full height of A citizenship, and the result of this way, with one hundrec people breathing that sentiment, makes the result beyom (Applause.)
WORK OF MR. R. M. LITTLE.
Toastmaster Williams: Some time ago, early in the
T referred to the extent to which the national government
cepted the services of our joint organizations in suggest
providing means of safety in sanitation in the navy yard:
parks and cantonments of the government, and in the ir.
which are very actively engaged in the production of sup]
the government.
.'
We have with us tonight the man who, more than any oth
the possible exception of President Wilson and members
Cabinet, is responsible, and a man who Mr; Palmer said
vision, of whom Mr. Young- writes: "Mr. R. M. Little. C
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Si.vth Safety Congress
of the United States Employes' Compensation Commission, took
office March 19, 1917, and on May 10 he arranged with Mr. Lew
Palmer for carding on safety work in all Federal establishments,
in which undertaking the American Museum of Safety took part
with the National Safety Council. Mr. Little chose to conserve
the funds of the commission, which are to be paid to injured govern
ment employes and their dependerits, by the very productive plan
of preventing those injuries."
I want to say on your behalf, and on behalf of the American
Museum of Safety, to Mr. Little, how much we appreciate the oppor
tunity which he gave us to work with him, and in this respect, on
behalf of the National Council--I am acting on behalf of the Presi
dent--to assure him of our active co-operation in every possible
way in the future; in any way that it may be possible to further the
objects which he has in view. I wish that we could have called upon
him to speak, but he asked that he be excused.
.
I will now turn over to the President the gavel of the Museum
of Safety, which he transferred to me a short time ago, and which
we, on behalf of the Museum, are very glad to have used here on
this most auspicious occasion. (Applause.)
PRESIDENT PALMER, TOASTMASTER.
Toastmaster Palmer: There is little for me to add, but a date caught my ear. Mr. Little, it is rather interesting to me; on March 19, the National Safety Council, at a special meeting of its Directors, offered the services of our organization to the Federal government and one of our first efforts has been directed in co-operation with your commission.
As Mr. Williams has well said, we of the safety movement feel that you are doing a great work and we are willing and glad to do ajtything in our power--both organizations--to assist you in con tinuing the work that jrou have so well started. ,
During the interesting talks and addresses I chanced to glance down at the picture on the program. It reminded me of someone sit ting on the side of the line and I thought, perhaps, that this is the way the new team that has come into power can look back on those of us who are retiring from active service. There is a new captain and I am sure he will enjoy the same teamwork that has been given to me. It is with pleasure that I turn the gavel over to Mr. David Van Schaack.
Banquet
I would say, i it is your pleasure, a film will be shown, tl ject being "The Reason Why." We have it through the c< of Mr. C. L. Close of the United States Steel Corporation meeting is in your hands, Mr. President.
PRESIDENT DAVID VAN SCHAACK IN THE CHA
:President Van Schaack Ordinarily, the only function
incoming President, at this stage.of the proceedings, is to c
the meeting adjourned, but if I sense the sentiment of the it
properly I feel sure that you would like to see this picture,
therefore, ask to have it displayed.
'
(The moving picture, "The Reason Why," was displayed.]
I hope that expresses the sentiment of all of us. The bu
of this meeting being now transacted, we stand adjourned.
National Safety Conn
Health Service Sectional Meeting New York City
Sept. 12, 13 and 14, 1917
> DR. C. G. FARNUM, Chairman Chief Surgeon, The Avery Company, Peoria, Illinois.
WEDNESDAY AFTERNOON SESSION
THE meeting was called to order by Dr. C. G. Fa Chairman. Chairman C. G. Farnum : In the discussion of paper
afternoon I am going to ask that you step forward, please, ant
your name and address and the organization you are affiliated
It will make the report of this -Sectional meeting very much
valuable.
,
The work conducted by the Health Service Section since th
Congress, as you know, has consisted of very little beyond th<
letin work. Many of you are aware of the fact that the H
Service bulletins sent out through the National Safety Counci
year were not backed by an authentic bulletin committee.^-'
was a misfortune. We realized that, perhaps, more than yor
but in spite of our efforts, protracted continuously over a nu
of months, we were quite unable to satisfy ourselves with any g
of men who would assume the responsibility for these bulletins
Some of the bulletins were subjected to rather sharp criti<
justly, no doubt, but every one of them went into the hand
several men in industrial medicine before they were put out, so
194 Sixth Safety Congress
of some group of men--and we are all permitted our opinion, you
know. The other activities of the Section have not been very great,
because our work is primarily here. We hope when we have rounded
out this bulletin requirement to give you something next year that
has a definite and authentic backing, and then, if you have any pro
tests to make, you have the comfort and satisfaction of knowing
where to take them.
.
The next item is the report of our Secretary, Mr. G. L. Avery,
the Avery Company, Peoria, 111.
REPORT OF SECRETARY.
Mr. Chairman and Members of the National Safety Conned: The proceedings of the Fifth Annual Congress held at Detroit, Mich., Oct. 1S-20, 1916, contain the proceedings of the Health Service Section, on pages 603 to 770, inclusive.
Since then there was one general meeting of all the officers of this Section at Chicago, when tentative plans were made for this Congress. Later a meeting of the officers was held at Peoria, 111., when the semi-final plans were outlined and discussed. . General Manager Cameron contributed much help at our meetings in Chi cago and in Peoria, as well as throughout the year.
Through the efficient and untiring work of Dr. Loyal B. Shoudy of the Bethlehem Steel Company, South Bethlehem, Pa., your Chair man of the Program Committee, is presented for your consideration the program of this Congress.
Your officers cannot adequately express to you the valued service Dr. Shoudy has rendered this Section the past year.
COMMITTEE OX EMPLOYES' BENEFIT ASSOCIATIONS.
:Chairman* Fauxum If there are no suggestions or correc tion? the report of the Secretary' will stand. Are there any com mittees that should report at this time?
There is one matter that I am sure has been a source of dis appointment, due to the fact that we were promised last year at Detroit a definite committee and a definite sub-organization upon the subject of Employes' Benefit Associations. I am very keenly cognizant of the need for that particular line, of work and I believe that it has a place here. I should like, through a motion from the floor, the privilege of appointing a committee to take care of this
Health Service Sectional Meeting
matter--one which will give us, at our next meeting, the re a year's continuous work upon standardization of these so I believe this work is very important. Do I hear a motion effect?
Mr. G. E. Morton : I move you that a committee of t appointed to consider the matter and report at the next meet!
Chairman Farnum : You have heard the motion. Ts t second ?
Mr. H. E. Wright: I second the motion. Chairman Farkum : It is moved and seconded that a mittee of five be appointed to look into the matter of Emf Benefit Associations and report back to us at the next Con Are there any remarks? Mr. W. L. Chandler (Dodge Sales and Engineering Con Mishawaka, Ind.) : We had a similar committee appointe< year, appointed by the retiring officers. I would suggest th* appointments be made by the incoming Chairman. Chairman Farstum : Without putting it in the form ofarr that will be very agreeable to me. (The suggestion was accept the original motion.) Mr. Alexander Fleisher : Is it customary in this Sectio: the Nominating Committee to make suggestions? Chairman Farnum : The appointment of committees hit] has been in the hands of the Chairman of the Section. This one be in the hands of the incoming Chairman. (The motion was to a vote and declared to be carried.)
APPOINTMENT OF NOMINATING COMMITTEE.
Chairman Farnum : The next item on the program is appointment of a Nominating Committee. I shall ask Dr. R Cameron of the Republic Rubber Company to act as Chairma; the committee; Dr. T. R. Crowder of the Pullman Company, cago, and Mr. Avery, Secretary of the Section, to serve as committee. They will report on Friday.
I am going to'ask .your indulgence, and we will divert the ] gram a bit at this juncture, chiefly because the Chairman of y Section, who is the next speaker, made a few notes last night dictated them this morning and the stenographer has not yet turned them. We will go to the next item, which is the report the Standard Forms Committee, consisting of Dr. Schereschews
196 Sixth Safety Congress
Dr. Hayhurst, Dr. Lauffer, Mr. Avery and Mr. Fleisher. Dr. Schereschewsky, will you read the report for the committee?
REPORT OF COMMITTEE ON STANDARD FORMS RE LATING TO THE CONSERVATION OF THE
' HEALTH OF WORKERS.
Mr. Chairman and Members of the Health Service Section, National Safety Council: In making this report your committee wishes to emphasize the occurrence of certain great changes in industrial conditions which cannot fail to influence profoundly their subsequent development. Prior to the momentous events of the last three years, industrial conditions differed greatly from what may be expected in the future. Owing to the flood of immigration the labor market was kept continuously supplied with unskilled workers, so that there was never any anxiety, in undertaking industrial enter prises, whether the necessary personnel would be forthcoming or not. Because practically all of this labor was unskilled, it became necessary to substitute mechanical apparatus for individual dexterity. This led to an ever increasing substitution of machine processes for skilled hand labor, and permitted the employment of the unskilled or semi-skilled men in place of the highly skilled mechanic. This was only a natural development in view of the apparently inexhausti ble supply of unskilled help. While these conditions made for tre mendous stimulation to industrial government, from the mechanical side, and permitted the wholesale production of necessities and luxu ries to a hitherto undreamed extent, in the last analysis they produced a situation which was fundamentally bad, in that we temporarily lost sight of the human element in industry--that we considered industry in terms of machines and production rather than of men.
.MAX-POWER OF TIIE NATION.
.
The great chain of events which has plunged us into the present world struggle has opened our eyes-as never before to the'necessity for the rehabilitation and co-operative mobilization of industry in this world war and the future civilization to which it will give birth. We now realize acutely that it is the man-power of the nation which lies behind all communal effort; by which life is rendered worth living; through which successive planes in advancing civili zation are reached.
No longer can we rely on the great influx of immigrants, as in the
Health Service Sectional Meeting
-
past, to carry on our industries. "No longer can we be prodig formerly, of the lives and health of our workers. At this time, each individual social unit has undergone enormous valoriz. the industrial environment can no longer be a matter of indiffe either -to industry or to the nation. In this war of resourc< which the actual production must continuously approach the retical maximum, the nation must be assured that each indiv worker is being employed in the most efficient way; moreover, the conditions under which he is employed are such as to ii consistent and continuous efficiency on his part. That health, s and continuous employment are the fundamental factors in prodthis condition is so obvious as not to require argument.
As in all other great human enterprises, the basis of our pow produce such favorable conditions lies in knowledge. We must some way by which we may estimate the effects of industrial env ment on man-power. We must have certain records which a dustries will agree to collect and transmit to central offices, e state or federal, so that industrial health and safety can be sti and improved in the same manner that health departments ende to watch over and improve the public health.
Let us then discuss the records which will enable the natic ascertain the condition of health and safety of individual indusAfter due consideration, your committee recommends that, < from accident records, the keeping of which is provided fo workmen's compensation laws, the following records relating t< physical condition and health of workers would be of the hig value:
1. Record of physical examination. 2. Weekly reports of sickness. 3. Weekly report of absenteeism. 4. Report of labor turnover.
Your committee desires to furnish the following discussion o: value and significance of each of these forms of record and results which may be expected to follow their collection and c pilation.
RECORD OF PHYSICAL EXAMINATION'.
The value of physical examinations in industries as a raea
of health conservation is. so familiar to you all that it need no
entered into here. What is needed, however, is some minir
standard of the extent of mirh nhvcirnl pvammohAm-
.
19S
Sivth Safety Congress
imum amount of data which should be recorded. In making up the records of such physical examination, it is well to remember that they consist of two parts, both extremely valuable--one relating to the industrial and social history of the individual, the other to his actual physical condition. It is evident that the first part of the record may readily be obtained by a clerk or other employe, whereas the data in regard to the physical condition must necessarily be secured by the examining physician himself.
At least the following personal data should be collected: The sex, age, race, nativity, years in the United States, ability to speak English, marital condition (single, married, widowed, or divorced), and number of children both living and dead. Of great interest to those who study occupational diseases would be a brief notation of previous illnesses and injuries.
Next should follow a brief occupational history, which would give the following data :
1. The name of the industry in which the individual is actually employed or seeking employment.
2. The department in that industry to which he is assigned. 3. The process in that department in which he is engaged, the technical name being given in every' instance. A brief record of the previous occupations of the worker, to gether with the times spent in such occupations, should be added to the record. This portion of the record will become increasingly valuable as the years go by, as it would form the basis of valuable deductions in regard to many important industrial considerations, such as the percentage of "floating labor/' the effect of previous occupations on the present physical condition, the average duration of individual productivity'.
PHYSICAL EXAMINATION.
Naturally we should endeavor to reduce the yjhy'sical examina tion, itself, to the simplest possible terms, without, at the same time, omitting any essential data. It is recommended that at least the following points be recorded in the physical examination: Apparent age, height, weight, posture, chest and abdominal circumference, condition of teeth and gums, eyes, ears, the vision in all industries involving eye work, the condition of the heart, lungs, and abdominal viscera, the condition of the spine, articulations, and extremities. Keeping the record is simplified by checking each space for these
' Health Service Sectional Meeting
observations when the finding's are normal, and noting in a c of their own, deviations from the normal. In this way, tabu from such records are readily made.
WEEKLY REPORTS OF SICKNESS.
'
Vital statisticians all agree that it is the amount of sickne not of deaths which gives the true index of the degree of san in a community. The tremendous annual economic loss due t ventable illness in industries has been pointed out over anc again. There is no doubt that if weekly or monthly records morbidity causing loss of time among workers and the cause be collected, great differences would be revealed in the amoi sickness in various industrial communities, according to wheth industrial and community environment were favorable or the re
Your committee wishes by no means to imply that the si* recorded by such means would necessarily be due to factory tions alone; on the contrary, the very nature of the sickness might indicate that defective public health conditions were the
It must, however, be remembered that illness from wh. cause, if preventable, represents a net loss to industry, and < quently to the nation. Industries, therefore, have quite as gr< interest in the maintenance of community sanitation as they in sanitary shop conditions, for it is evident that it avails little t round the worker with healthful conditions in the shop if durii hours away from work he is exposed to the dangers of poor munity environment.
Because probably rather more than one-fourth of the popu belongs to the industrial group, it is evident that the collecti morbidity statistics in this large part of the nation would inestimable value, not to industry alone, but to health officials are emphasizing the need for the collection of these statistics prerequisite to the maintenance of public health, but yet cons bewail the fact that such statistics are extraordinarily diffici collect. The collection by industries of such statistics would < an enormous addition at once to public health data, besides p ting analysis of the incidence of disease, so that the morbidity to occupational diseases and to defective community conditions be separated and analyzed, and proper measures instituted for prevention.
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Si.vth Safety Congress
of record in a number of industrial corporations, usually because of
the existence of sickness benefit funds. Because absences are also a
matter of record in practically all industrial establishments, it should
not be difficult to record and determine the cause of the absence as well. Your committee, therefore, recommends the general recording of morbidity in industry. Such morbidity should be divided into two parts, 7. c., illness causing loss of time and illness not causing loss of time. The records of the latter should be kept at the works dispensary, in co-operation with the foremen of various depart
ments; the records of the former, by co-operation of the time
department and the medical department.
The records should provide for the collection of the following
data:
i. Industry. . . Department of industry.
'
3. Occupation of the sick.
4. Nature of illness.
5. Total time loss. . Average number for the period in the department where sick
were employed.
ABSENTEEISM.
The percentage of absenteeism in industry, and by that I mean
the percentage of absences of the average number employed, gives important information as to the general industrial conditions. It is
evident that a low percentage of absenteeism means continuous em ployment with consequent high production--a contented and efficient
personnel and a minimum of illness. High percentages of absentee ism may be due to a high morbidity rate, industrial over-fatigue,
unpleasant character of the work, abnormally high wages, excessive
drinking and other factors. The percentage of absenteeism, there
fore, reflects surprisingly the prevailing industrial conditions. It is,
therefore, of importance both to the nation and to industry to reduce
absenteeism to the lowest possible figure. This can only be possible by the institution of the practice of the general collection of these
records, so that the causes for an unduly high rate of absenteeism
may be studied and the proper remedies applied. Normally-, under
present industrial conditions, we may expect that approximately five
per cent of the average personnel in any industrial establishment
will be absent.
The record of absenteeism due to illness, combined with the
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record of general absenteeism, would give information of highest value, as it would enable one to determine:
1. The net loss to industry, due to illness as a whole. 2. The net loss due to preventable illness!
(a) From industrial conditions. (>) From community conditions. 3. The net loss to industry due to voluntary absence arisii
causes other than illness.
In making such reports of absenteeism, which would n
be prepared by time .departments, the following points sh
recorded:
.
x. The industry.
2. Department of the industry.
.
3. The average number on the payroll for the period.
4. The number of those absent.
5. The total time absent.
6. Percentage of time absent.
The value of the record would be increased, if the cai
absence, besides illness, could be recorded.
LABOR TURNOVER.
Your committee understand "labor turnov'er" to mean th
ber of men who must annually be hired in order to keep a v
force at a constant numerical level. The cost of "hiring and
is one of the net economic losses to industry to which attent:
been directed over and over again. There is no need to supp
desirability of a minimum labor turnover by argument. It
known that an excessive labor turnover constitutes one
greatest bars to industrial efficiency. When labor turnove
excessive there is always something wrong, although in ms
stances the industry itself is not to blame. Whatever the co:
at fault, both the nation and the industry are entitled to knov
that by study and co-operation needful remedies may be appl
Your committee, therefore, recommends that records oi
turnover be kept for the purpose of aiding in the improveir.
industrial conditions. As in the case of previous records,
should be kept for weekly or monthly periods, should gf
industry by name and department, the average number c
payroll for the period under consideration, the number enterii
Ipavincr
/-I --1----- ---
r .
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Sixth- Safety Congress
number. In this way we are enabled to separate establishments which are expanding their departments and thus employing additional help from those in which replacements are excessive.
Such, then, are the records the keeping of which by industry as a whole would give us a type of industrial vital statistics which if intelligent^ used as a basis for remedial measures could not fail enormously to improve the general efficiency of industry.
Let us not imagine for a moment that this need for the improve ment of industrial conditions is imperative solely because of the present emergency. The labor shortage which is now felt is one which, in the opinion of your committees, will persist long after the war. The enormous destruction which results in every war creates demands during the period of rehabilitation which should be little if any less than those existing at the present time. We shall no longer be able to look to Europe to supph' our labor market, as there will be need for every man they have in their home countries. It has been suggested by some that many will emigrate to this coun try after the war to avoid the onerous taxation caused by the pay ment of war debts. It need only be pointed out, however, that such emigration will not be permitted in foreign countries, as these debts can be discharged only by the use of the earning power of the nation. We may, therefore, expect that this country must rely largeL upon the development of its internal labor resources. This it should seek to do by utilizing the labor that it possesses in the most efficient possible way.
J. W. Scheresciiewsky, Chairman, Surgeon, United States Public Health Service.
Chairman Farnum : I am sure you are pleased with this very excellent report. It will be turned over to the National Safety Council and Te printed in the proceedings. Very fortunately, too, because these ideas for standard forms, from one like Dr. Schereschewskv, are eminently valuable to us.
We will now hear the report of the Health Insurance Com mittee, by Mr. J. M. Eaton, formerly manager of the Welfare Department of the Cadillac Motor Company, but now with the Lincoln Motor Company of Detroit. The members of this com mittee are Mr. Eaton, Mr. Whitney, Mr. Chandler, Mr. Williams, Dr. Warren and Dr. Frankel. Mr. Eaton has been called away on important business, but his paper is in the hands of the Secretary, whom I will ask to read it.
Health Service Sectional Meeting
REPORT OF HEALTH INSURANCE COMMITTE
To the Chairman and Members of the Health Service i. National Safety Council: At the Fifth Annual Congress, ] Detroit during October, 1916, the Chairman of this section apj as a Committee on Health Insurance Messrs. Eaton, W Chandler, Williams, Warren and Frankel, the need of such ; mittee being apparent from the interest shown in a meet executive officers of employes' benefit associations, attended b; 200 persons upon one of the latter days of the Congress.
The subject of health insurance is one which will, within th few years, receive at the hands of society consideration such been given few subjects in the development of the race. W that consideration wjill result in the adoption of laws providii payment of benefits to those of us whose earning power is porarily or permanently suspended by reason of sickness, or wi it will result in the adoption of greater and more efficient m< of preventing that sickness, remains to be seen. Certainly ! insurance no more guarantees health than life insurance guar; life, and it would almost seem that the thing for which \v striving is not health insurance, but rather disease prevention. ' the proponents of health insurance rely to a large extent upo argument that just as accident prevention was stimulated by the t merit of workmen's compensation laws, so will sickness prevent health conservation--be stimulated by the enactment of health i ance laws. It seems to me that they are upon doubtfully te ground. After all, is health insurance as it is commonly under, the thing we need and want? Certainly this Council is not prej to go upon record on so important a subject without the most ca investigation and deliberation.
LACK OF ACCURATE KNOWLEDGE.
There is, so far as I know, no difference of opinion as tc
motives of all those persons who have advanced plans for h-
insurance in this and other countries. They have, so far as wc
able to see, no ulterior motive, and all should be commended foi
thought and time they have put upon the subject. It is unfortui
however, that there is so wide a difference of opinion even an
the authorities themselves as to existing conditions, and this undo
edly is the result of a lack of accurate knowledge upon the par
ail those who hn-u** cit;on
---------- ---**
** "
*
204
Sixth Safety Congress
There is, in this country, an appalling quantity of printed matter upon this subject--much of it written by men biased in their opin ions as to the worth or worthlessness of a compulsory state or nation controlled fund for the purpose of insuring the rank and file of American workmen against loss of time by reason of sickness. There seems to be no difference of opinion as to the value of health insurance itself, any more than there is a difference of opinion as^tb: the value of insurance against fire in the business world. There is, however, much quarreling over the question as to whether or not a paternal government may demand of its citizens insurance, a small part only of the cost of which is to be borne by him, against disaster caused by sickness or death, any more than it may demand of that same citizen that he insure his business against loss by' fire or bur glary. If. insurance, whether voluntary or compulsory, prevented disease, there would be no room for argument, but unfortunately insurance itself will no more prevent disease than it will prevent
fire.
FURTHER STUDY NECESSARY.
I feel that your committee, in having been given this subject upon which to study and report, has been assigned as great a task as will ever be given any committee of any organization anywhere, and it seems that to properly handle the subject and to submit to this Sec tion a report in keeping with the size and importance of the national body of which we are a part, it should be given the assistance of an organization not possible at the present time and a sufficient number, of months to enable it to organize and carry on, for a long time, an investigation, which will give it information not now avail able and without which no intelligent analysis of conditions in this country can be made.
In the consideration of any scheme for insuring the health of workers, it is necessary to know as nearly as possible the exact time lost annually, not by a small group of employes but by the mass of employes in this country. Up to the present time those authorities on health insurance who have broken into print widely disagree as to whether the average loss per man per year is six days or nine days, the difference of three days amounting to many millions of' dollars annually in the cost of maintaming any sort of fund.
I do not, at present, believe that an adequate survey of conditions in the United States can be made without governmental help or pos sibly governmental authority and supervision, nor that any form
Health Service Sectional Meeting
.
of health insurance, either voluntary or compulsory, can be r<
mended until a proper survey of existing conditions and a tho:
study of and compilation of American experience can be laid t
our lawmaking bodies. If there ever was in this country a
when we were wholly willing to be guided in our statute-maki
the experience of foreign countries, more particularly of Gen
that time is past, and we shall be satisfied now with nothing
of the positive knowledge of our condition and experience ;
plan worked out as a result of what we know and learn and
will give us positive assurance before its adoption of a satisf;
operation.
MAKE REPORTS OBLIGATORY.
No very complete plan has been adopted by any municipali securing reliable data upon the health of its citizens. There profession in the-world as loosely supervised as is the medica fession. A plumber or a bricklayer must report more fully local authorities the class and extent of the work done u; building than does a doctor in reporting upon the treatment c cases. A few of the communicable diseases are required reported, and be>*ond the initial report of the existence of a pres disease no information is obtainable. It would seem, therefori one of the first steps to be taken in the matter of an investi of health conditions in this or any other country, would b which would make it obligatory upon the medical professreport not only the contagious but all cases of sickness ot an; and to follow such a report as closely* and as accurately wit: sequent reports as the manufacturer is required to do in the i ing and re-reporting of his industrial accidents.
Only in some such way can we discover the cause and dt of illness, and ignorant of the cause we are powerless to pr< a preventive. To properly secure such data would require a organization fully authorized to penalize those failing to fully crate in its collection.
So it would appear that while your committee has accomj little, there is yet a crying need for suv.'i a committee, and if it out of place at this time I would sugg^ st that your Commit Health Insurance be continued through another year, subst in place of the present Chairman some gentleman able to give subject and the committee work such time and thought as is den by the importance of the subject in hand.
J. M. Eaton, Chairrr.
2o6
Sixth Safety Congress
:Chair max Farnum The Committee on Hernia will now re port. This committee consists of Hr. Harvey of Chicago, Chairman; Dr. Patterson of Harrisburg, Dr. Hopkins of Chicago, Dr. Lauffer of Pittsburgh and Dr. Mock of Chicago. Dr. Lauffer is the Secre tary' of the committee and he will now read the report.
REPORT OF HERNIA COMMITTEE.
Dr. A. M. Harvey, Director Medical Department, Crane Company, Chicago, III.
Mr. Chairman and Members of the National Safety Council:
The Hernia Committee, appointed at the Detroit (1916) Congress
of the National Safety Council, sent out a questionnaire to ascer
tain the causes of hernias, as revealed to surgeons by the anatomical
findings at the time of operation. The tabulated experience of sur
geons operating hernias cases would be more conclusive, it appeared
to your committee, than any other available data, in illuminating this
vexed problem.
The surgeons, to whom this questionnaire was addressed, were
requested to tabulate, if possible, their cases available for such a
report as follows :
r. Congenital hernia, with the age at which the hernia was
determined.
2. Acquired hernia, without the history of trauma.
3. Traumatic hernia--under this form of hernia give the con
dition of the sac, whether caused by the trauma or whether of a
congenital type or due to anatomical defects of parts involved in the
hernia.
Your committee procrastinated, and this questionnaire was sent
out too late to secure the co-operation of all the surgeons addressed.
In the replies received it was disclosed that relatively few of the
doctors made a statistical study of the cases they have examined.
Few of the operating surgeons take notes of the findings at the time
of operation from which tabulated data may be derived for the sta
tistical study of the causes of hernise.
The responses received, being general, rather than specific, this
preliminary report, will be of like nature.
The Hernia Committee has failed to meet as a committee to sum
marize the reports sent in ; this work has been assigned the Secretary.
Health Service Sectional Meeting
IMi.EJLIJVt I NrARY REPORT.
In submitting- this preliminary report, your Secretary fe> the labors of the committee should be continued another > that a new committee be appointed to whom the valuable r already collected may be given.
Hernia cases puzzle employers and perplex referees and trial boards in every state. The educational campaign on should certainly be continued.
It is unfortunate that some physicians, as well as the laity, the term rupture as a synonym for hernia, thus confusi public mind.
It is likewise unforttmate that the term traumatic hernia is in the literature and on the tongues of physicians and att when such a term as latent hernia, or developmental hernia; better explain the underlying anatomical defects that are resj for nearly all herniae.
As 92 per cent or more of all herniae are of the oblique i type, occurring in the groin, along the course of the spermat: our inquiry is chiefly concerned with this type of hernia. Ini hernia, umbilical hernia, femoral hernia, and direct inguinal all of which are admittedly caused by anatomical defects, are classified as due to sickness, rather than injury. The storm is the oblique inguinal hernia.
. OBLIQUE IXGUIXAL IIERXIA.
1. The sac is the essential part of a true hernia. The sac is a process of peritoneum. The peritoneum is a tough r< membrane, not easily pouched out to form a sac.
2. Efforts made on the cadaver at the internal ring, in an ; to force the finger from within into the inguinal canal are "No finger is strong enough to stretch the normal peritoneur to form a sac," says Dr. R. W. Corwin. Others have tri experiment.
3. For a hernia to arise suddenly there must necessaril pre-existing sac. The sac may exist for years, as an eml remnant, and remain empty. The filling of the preformed s; omentum, or a loop of intestine, is generally the first intima the existence of the hernial sac.
a. The palpating finger of the examining surgeon will
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Hence, in plants where careful physical examinations are conducted the record card may show that an employe had no hernia when he entered the service, yet a hernia may subsequently develop, and, at the time of operation, the hernial sac may be quite large and thick,
indicating that the hernia is not a recent one. 5. The peritoneal fluid serves as a dilator for the. sac of a latent
hernia before the hernia acquires solid contents. When sufficiently stretched to admit a segment of intestine, this, in turn, serves as a dilator.
6. The descent of the testicle leaves a weak place in the belly . wall. The processus vaginalis is an extension of the peritoneal cavity into the inguinal canal, caused by the descent of the testicle; nature is not a perfect architect, an imperfectly closed processus vaginalis predisposes to oblique inguinal hernia.
7. There is a dimple in the peritoneum and the infundibuli form fascia, covering the internal ring; this dimple may be deepened and widened by oft-repeated increases of the intra-abdominal pressure.
S. This dimple at the internal ring deepens to form a sac for the hernia more rapidly if the inguinal canal is too patulous.
9. The factors producing an overpatulous inguinal canal are: (a) Inherited thin abdominal muscles. (6) Excessive fat, by increasing the mobility of the peritoneum, and by pressure atrophy ot the abdominal muscles. (c) Emaciation, by absorption of the subperitoneal fat, and the fat within the tissues of the spermatic cord.
10. The developmental hernia (into the pre-existing processus vaginalis) and the acquired hernia (the shoved-out peritoneum and infundibuliform fascia) are both accelerated by an overpatulous con dition of the inguinal canals thus produced. Both types of oblique inguinal hernia are thus due to anatomical defects.
11. A hernia into a sac of prenatal origin, or into a slowly
acquired sac. is not an accident, because the filling of the preformed
sac merely leads to the discovering of a previously existing anatom
ical defect.
-
12. Hard work develops the muscles of the abdominal walls, so that the well-nourished artisan is less inclined to hernia than the illnourished clerk of sedentary habits, though statistics of various occu pations in relation to hernia have not been adequately tabulated.
13. The factors which increase the intra-abdominal pressure are: (a') Respiratory' Diseases--Coughing, etc. (i?) Gastro-Tntestinal Diseases--Enteroptosis, constipation, etc. (tr) Genito-Urihary
Health Service Sectional Meeting
Diseases--Stricture, vesical tenesmus, etc. (d) Obesity, inc omental, perirenal and subperitoneal fat.
14. .Oft-repeated increases in the intra-abdominal pressi predisposed individuals, having-anatomical defects in the peritt fascise, rings, canals or muscles, tend to develop a hernial s< the process is slow and gradual; the hernia is often well devi even scrotal in extent, before the patient knows he has a hern
15. An increase or aggravation of an existing hernia is na to be expected; hernia should always be treated surgically,the operative treatment is in any given case contraindicated.
16. Direct violence may produce true traumatic hernia. : hernia is accompanied by intense pains, shock, vomiting, tend' swelling, ecchymosis; operation discloses hemorrhage and lac< of tissues, and no demonstrable hernial sac.
17. "A true traumatic hernia, if inguinal, is nearly as m a local injury as if it were produced on the abdomen in regions.'7--Dr. C. H. Mayo.
18. While the sudden projection of hernial contents into formed sac may produce distressing symptoms, a surgical op will disclose the sac; as the sac is (n) an embryonal remn? (&) pouched-out peritoneum, which never arises instantaneot becomes evident that a hernia results from anatomical defects
19. The term traumatic hernia, predicating violence to the ical structure of the body, .should therefore be reserved for exceedingly rare cases of hernia, in which direct violence ha applied, and which exhibit evidences of local trauma.
20. Your committee appreciates the courteous co-operat the surgeons who responded to the questionnaire, and if tin:, mits and space allows, we would recommend the reading and ing of a portion of the replies. By practically unanimous voice surgeons classify hernias as due to anatomical defects rathetrauma.
Charles A. Lauffer, Secretar Medical Director, Relief Department, Westinghouse Electric
Manufacturing Company, East Pittsburgh, Pa.
Chairman Farxum : I am sure we are all very much j:
with this comprehensive and carefully prepared report.
The next report is from the Committee on Medical Work
Lowe of the Goodrich Company at Akron is Chairman of th<
t ~~
--. +--1-,,. t-w \xr t_..:
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Sixth Safety Congress.
of the Norton Company was to report in the absence of
Dr. Lowe, but he is also absent. As the report is not available, we
will proceed to the next order of business, which is the report of
the Committee on Interpretation and Evaluation. Mr. Alexander
Fleisher is Chairman of the committee. He is Supervisor of the
Welfare Division of the Metropolitan Life Insurance Company,
and with him on the committee are Mr. Gould, Mr. Fitch, Dr.
Shoudy and Dr. McCurdy.
*.
i
REPORT OF THE COMMITTEE ON INTERPRETATION AND EVALUATION.
Mr. Chairman, Cadies and Gentlemen of the Health Section of the National Safety Council: Your committee was appointed to consider the possibility of determining methods by which the welfare work at present being done in industry could be measured, and to set standards for doing such work most effectively. It has given consideration to these problems. The extent and newness of the field in which it was asked to work and the lateness of its appoint ment have made it necessary to make this report only a tentative one. The committee has had to limit itself to an outlining of the problem with an indication of the difficulties to be met, and to the suggesting to the Section of plans for continuing the study.
The need for more adequate measurement and evalution of wel fare activities is directly traceable to a change in the attitude toward welfare work. Even the term generally used has become a misnomer. Welfare work is no longer charity; in most cases it has ceased to be considered a mere addition to wages; its source lies no longer in the generosity of the individual employer. Employers are coming to appreciate that welfare work--the fundamental concept of which is that only the present labor of the worker, and not his future earning power and capacity, is bought for wages--reduces waste, machine as well as human; that besides giving a concrete return to the worker it humanizes industry and makes it more efficient. Wel fare work is becoming an integral part of business. As such, it must be treated as are other factors in business. It must show a proper return for the money expended; and it must be conducted in the most efficient way possible in order that that return be as large as possible.
Welfare work 'must shozv a return for the money expended. How may its success be determined ? No absolute measuring devices
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have as yet been set up. Formulas are lacking-, but the : have been suggested are worthy of the most careful consii We have some such measures in absence, in labor turn-ove production.
ABSENCE.
If welfare work, especially such work as concerns healtl cessfttl, it should be possible to show a reduction in sicknes the workers affected. In order to determine the amount o tion, careful records of the number of persons sick in a givet arranged by sex, are necessary; statistics of the number of sickness per person as well as seasonal and' departmental tions are also of value. When these figures are compared wi prior to the installation of welfare work the result should gi of the desired information.
If welfare work makes for more contented workers it be shown by a reduction in the number of absences not ca sickness. The average length of service for workers should i and there should be a marked growth in the number of lc employes.
The monetary return from welfare work, as shown by ; can, in some cases at least, be demonstrated. During 1916 tht clinic of the Metropolitan Life Insurance Company furnish scriptions to more than Soo employes. If these had been co to consult oculists and opticians it would have meant a loss that would have averaged over four days per person. The conducting this branch of welfare work, exclusive of the il rent, heat and light, was $1,500; in other words, there was a of approximately 3,500 days at an expenditure of less than = per day.
LABOR TURN-OVER.
Another method of measurement is that of labor tur because in this is frequently reflected the attitude of er towards their employers. If a reduction in the amount o turn-over can be attributed to welfare work it should be possible to determine this fact by comparison of totals befc after its introduction or extension. This applies particularly t who leave an organization of their own volition or because o positions that may be offered them. If the standard form for uring labor turn-over, prepared by Mr. E. IT. Fish of the ^
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ciation, were generally adopted the necessary comparisons could be made. The reduction of labor turn-over in the Ford Motor Com pany as outlined to the Section last year by Dean Marquis is an interesting example of the use of this form of measurement.
. production.
Production figures are in most cases easily obtainable. If wel fare work is accomplishing its object it should be reflected in the quantity and in the quality of the output. Reduction in time lost through illness and from other causes such as tardiness and unneces sary absence should mean a decrease in production cost |>cr unit. The waste of idle machinery should be noticeably reduced. The necessity of carrying an extra force to substitute for persons absent should be, in large measure, eliminated. The amount of defective material and the number of errors should be lessened. The standard of the product should be raised.
An article in The Survey of May 12, 1917, describing the reduc tion of working hours in a shoe factory from fifty-five to fifty-two per week, with an accompanying increase in output is illuminating. Similar examples are plentiful.
*
MONETARY RETURNS.
In seeking to determine the monetary returns of welfare work by these methods or by any others that may be suggested, great care should be taken not to include items for which welfare work is not directly responsible. Many factors affect savings in industry. It is frequently impossible to find a single cause. On the other hand, the importance of intangible results and of the good that welfare work is doing should not be lost sight of. There are many sides of welfare work that cannot be gauged. The improvement in the standing of the corporation in its community or in the country as a whole because of the attitude that it has assumed towards its employes cannot be accurately measured, nor can the increase in control over the labor market, resulting from a liberal attitude towards employes, be easily determined.
These methods of measurement should be carefully analyzed and efforts made to determine the possibility of utilizing them generally. But it is of perhaps greater importance, at the present time, to deter mine standards which will make it possible to secure the desired results. Welfare zvork must be conducted in the most efficient way
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possible in order that the return be as large as possible. know not only whether our work pays but also how it cai most expeditiously and what should be the proper exper secure the maximum return. Here again your committee fronted by the difficulty that there are no standards for mea and no formulas; to - make possible the statement "This r, best" or "This plan will be successful." In order to be in < to state in which way welfare work can be most efficiently effectively done, three kinds of standards are needed. 1 determine the kind of person best qualified to do a definite work; the best types of equipment for various kinds of woi be established; the best ways of carrying on welfare activibe determined.
- WORKERS.
In order to determine the worker best qualified for a gi-
tion we must know the demands of the position in questi
should know what kind of a person would fit the immedia
the personality, training and experience that are required,
persons are definitely qualified to -fill definite kinds of positic
do not necessarily fill the requirements of another position
the same plant and in a closely related field.
The indirect method of determining standards for wor
been used by various writers on the subject. The}' have
survey of the problem and have sought to determine the
fundamental requirements for the welfare worker. A moi
approach to the problem has yet to be made, one that won
welfare positions as they, now exist in industry and from th
mation obtained draw conclusions as to the type of worker
for the particular work. In conjunction with this, a ce
workers should be taken. This should seek to determine th<
tion, training, and experience of those now engaged in hand
human problem in industry. It may be that such an anal]
census will lead to general conclusions similar to those th
already been reached. It is likely, however, that the findii
be very different whatever the result. It is certain to produ<
accurate knowledge of the work to be done and of the t;
persons best qualified for it.
'
The need of correct standards for welfare workers is
example of the problem always present in dealing with any g
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ciency can be obtained only when corporations can readily place workers in the positions for which they are best fitted.
EQUIPMENT.
Standards of equipment for certain types of welfare work have
already been given some consideration. Standards in safe practices
and in the development of mechanical means to reduce accidents are
rapidly becoming a reality. In the field of ventilation the efforts of
engineers and of sanitarians have brought forth definite standards
that will make for more efficient work and for healthier work-people.
Similar studies of fire prevention and lighting are also producing
standards. Efforts are now under way to standardize washroom,
bath and toilet facilities in various industries. It is true that in all
these subjects there is still diversity of opinion, but the extent of the
interest in these problems leads to the hope that adequate minimum
requirements will soon be formulated.
A beginning is being made; much still remains to be done. Stand
ards of many kinds of equipment have yet to be determined. They
must be made for individual industries with special grades of em
ployes; they must be extended to cover all types of industries.
All employers who have undertaken welfare work have devel
oped experience which could be of help and which should be utilized.
It is true that the problems confronting corporations which under
take welfare work, no matter on how limited a scale or in how narrow
a field, are exceedingly varied and difficult. The experience of
other organizations, however, will tend to simplify them. Many
perplexing problems would be solved were existing information
made available. To take the installation of lunchrooms as a single
example in the wide field: The experience tabulated would indicate
the amount of space required, the most satisfactory ways of securing
patronage, the types of necessary equipment, the cost of up-keep, the
percentage of the cost to be borne by the employer, the prices to be
charged for food, the kind of food and service best adapted to the
needs of various types of employes.
'.
methods.
'
Most difficult, however, is the determination of the methods that will bring the largest and otherwise most satisfactory results. If we are to determine the most satisfactory methods'and arc to stand ardize our efforts, uniform records must be kept of work done. In all probability some records are being kept by almost all organiza-
Health Service Sectional Meeting
lions that have undertaken welfare work. Regular reports mitted to executives by their welfare workers. But in ho cases is this record more than simply an' improved time slip, that the worker has been in the plant and has been consult given number of persons ? In how many organizations are used to compare results, season by season or year by year ? many instances are they utilized as a check on the work that done? How often are they used to compare the work of firms? * ' The records of welfare work are seldom kept in a w would make measurement possible. Were such records j kept they would lead to more effective management. It w possible to tell the number who utilize the service offered, compare annual records in order to determine whether each of welfare work holds its following among the employes and their intelligent co-operation. A serious falling off in the att< of a dispensary or in the number of persons who have availe< selves of lunchrooms or bath facilities might indicate a reduo of these developments. More probably, however, it wou!< unsatisfactory management or improper facilities. -A study ports would point out the difficulty and suggest the remedy.
STAXDARDIZATIOX of forms.
Some efforts towards the standardization of forms for re and for securing comparable results have been made. The xnittee on Tuberculosis of the Charity Organization Society c York, with the co-operation of the New York City Departn Health, has secured the introduction of standard forms for r examination in a large number of plants. The examinati employes made for various concerns by the Life Extension Ir is a hopeful beginning in the standardization of methods. The of the committee of the Detroit Executives' Club on Standard tice on Medical Supervision in Detroit Plants is suggestve. T1 the efforts of Dr. Thaddeus P. Hyatt, dentist-in-charge of the of the Metropolitan Life Insurance Company, standard record for dental work in industry are coming into general use. greatest advance in securing the adoption of standard report and uniform analysis in any branch of welfare work is the form for the analysis of labor turn-over, mentioned above.
The value of such scattered efforts as these indicate th for established standards for carrvimr nn w*1fare* xxmx-lr A/r-
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Si.vlh Safety Congress
the material required for the establishing- of these standards is already in the hands of individual members of the National Safety Council Little more seems necessary than to have such material collected and compiled.
Your committee consequently recommends the appointment of a committee to report to the 1918 Safety Council on the points out* lined. It recommends that this committee be instructed to collect and tabulate such material as may be obtained from the various mem bers. It suggests finally to the members that the}' co-operate to the fullest extent possible with such a committee should one be appointed.
Respectfully submitted, W. N. Fitch,
J. A. Gould,
Loyal A. Shoudy, M. D., Alexander Fleisher, Chairman.
Ci-iairmax Farxum : This completes the reports of committees for this afternoon. One rather striking thing is the fact that three out of the four committees have felt that the}r have to advise that similar committees should be appointed or that these committees should be continued to carry on the work. Do you wish to take up that matter or shall we leave it to the incoming officers of the Sec tion ? Unless there is a motion for immediate consideration that course will be followed.
There is an error in today's program, that of the omission of a paper by Dr. Harry E. Mock of Sears, Roebuck & Co., upon the subject of "The Human Maintenance Department for'ilhe Industrial Army." Dr. Mock is not with us today. He is in the service and is stationed at Fort Riley, Kan. In order that his paper may-he properly recognized and be recorded in the minutes I will ask the Secretary to read it by title and submit it to the national organization.
A HUMAN MAINTENANCE DEPARTMENT FOR THE INDUSTRIAL ARMY.
Harry E. Mock, Chief Surgeon, Sears, Roebuck & Co., Chicago.
Mr. Chairman and Members of the National Safety Council: During these days of preparedness for the conflict into which our country has been forced, we hear much concerning the great indus trial army which is being mobilized to care for the increase in manu facturing, agriculture, and almost every line of industrial activity.
Health Service Sectional Meeting
The medical department of the military army is recognize absolute essential and the federal control of this departm made of it an efficient and well-trained branch of the ar medical department for this great industrial army is just a; sary, and, for the period of the war, at least, it should bi federal control.
The government, at this time, is forcing hundreds of in to take on new employes--many of them "green hands"--in c increase output in munitions, ships, leather goods, food suppli therefore, the government should at once enlist a large nur medical and surgical officers and safety engineers to establish prehensive system of health supervision, surgical care of injur accident prevention in every industry connected in any way x preparedness plans of the government.
CARE FOR THE INDUSTRIAL ARMY.
The conservation of the health, limbs and life of this inc army is just as essential as the same conservation in the n army. A comprehensive plan of industrial medicine and s' established in a large industry or as a unit in the neighborhoc number of smaller industries, is the best proven means f conservation among employes.
A number of large concerns throughout the country have' lished medical and surgical departments in direct connectio: their plants, in order to supervise health, prevent disease am dents, and care for the injured among their employes. Som extended the work to the care of the sick employes, as well, growth of industrial medicine and surgery during the last < speaks for the effectiveness of these medical departments., 1 minded as well as "hard-headed" business men say that tlieir rr departments pay greater dividends than any other departm their plants.
Whenever these industries are forced to "speed up," as, f stance, during the busy season, there is usually an increase amount of sickness among the employes, and there is always crease in the number of injured; in fact, the work in the medicsurgical department always increases in direct ratio to the incre production. This is due, in a large measure, to the number o workmen employed at such times. Proper supervision and d:
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Sixth Safety Congress
a minimum, thus rendering an invaluable service to that industry during this period when an active working force is so necessary.
All industries connected in any way with the preparedness plans of the government are,now in that state of ^speeding up." Rapid production and output are the greatest essential now. Everything tending to increase efficiency is of paramount value and should be adopted at once. The workers--the great industrial army--form the very foundation of these plans for industrial preparedness, and therefore the government should immediately form a human main tenance department for this army.
IIUMAX MAIXTEXAXCE DEPARTMENT..
The human maintenance department in an industry must consist of the following:
1. A well-equipped doctor's office. 2. A medical and surgical staff, the size depending upon the number of employes. 3. A staff of industrial nurses to assist the doctors and to visit the sick employes. 4. A safety engineer or a safety committee from among the employes. 5. A connection with some good hospital for the care of the more serious cases.
The above are the essential requirements : many others may be added to facilitate the work.
The duties of the human maintenance department are as follows:
1. Supervision of the health of employes: (a) *The examination of all applicants for work. (b) The periodical examination of all employes. (c) Protection from contagious or infectious diseases among fellow employes. (d) Protection from occupational disease. (c) Protection from fault}'- working conditions. Cf) Protection from faulty living conditions.
2. Curative measures for sick employes: (a) Either by the medical staff of the industry, or fb) Supervision of the treatment rendered by the family physician.
Health Service Sectional Meeting
3. Care of the injured:
(a) Immediate treatment of all injured employes, n> how slight the injury.
(h) Proper hospital arrangements for after-care of t seriously injured.
4. Prevention of accidents :
(a) By safety appliances.
.
(b) By co-operation between the surgeon and the engineer or safety committee.
In outline form, the above seems like a huge order, bi carefully prepared system a fairly small staff can ac?comf this work, and the,results obtained far more than compens the maintenance of such a department.
HIGH STANDARDS OF HEALTH NECESSARY.
It is at once obvious that, during the war, at least, the j merit should be very vitally interested in maintaining as standard of health as possible among the industrial workers country, especially those connected with industries preparing s fofthe government. This same is true with all agricultural ers, and" a similar plan could be extended to them.
In France and England, where the majority of the medic; have gone to the front, the medical care of the industrial w at home, and of their families, has been greatly neglected. I among their industrial armies has been an ever-present fo< this time tuberculosis is making such inroads into the civil p tion of France that soldiers must be recalled from the trenc man the industries essential to the maintenance of the armj avoid this same calamity our government should adopt this S' which will give at all times proper medical and surgical car proper supervision of health to the industrial workers of the co Such a system, built up. under proper Federal control, cot extended to the families of these workers, and, better yet, t families of the soldiers who are away in the army. This wot much wiser than to allow these families to neglect their 1 because of financial inability to seek early medical counsel.
Many new recruits must be added to the industrial arn replace those employes who go to the front as soldiers. The m< examination of these recruits for work, before they are empl
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Sr.vth Safety Congress
is just as important as the examination of the recruits for the military army. First, efficiency demands such an examination. By the old, haphazard method many a man. rejected for the army, will seek employment and will be placed at a job for which he is totally unfit physically, whereas, if he were examined for work, a proper position could be chosen for him where he would l>e an efficient employe, and which at the same time would not be detrimental to his health. Like wise. by this examination of applicant-- for work, many a man or woman having some organic disease totally unfitting him or her for work at the time will be discovered and proper medical treatment can be recommended and suj>crviscd. thus restoring the applicant to health instead of throwing him in the scrap heap prematurely. Best of all. applicants with some contagious or infectious disease, such as mberculosis. would be prevented from spreading that disease among the old working force. All of these facts apply to the peri odical medical examination of the old employes, as well as the applicants for work.
In fact, no better plan of disease prevention among the civil population during the period of war could be adopted by the gov ernment than this system of medical examination of the industrial workers, combined with a proper supervision of the medical care of the sick. Through the aid of the industrial visiting nurse and the other visiting nurse associations this supervision could be extended to the families of the workers and the families of the absent soldiers.
Many new industries are springing into being, due to the-demands of was. Overcrowding of old plants and construction of new, tem porary quarters are becoming necessary. New dyes, new chemicals are now being used. All of this demands proper medical supervision in order to protect the industrial army from sickness, injury, and especially new occupational diseases.
EASY TO OVERLOOK PREVENTION'.
The question of prevention of accident and of proper care for the injured among the industrial workers of the country is of the greatest economic importance to the government at a time when able-bodied men are at a premium. In the rush for production it is easy to overlook prevention. If, in the effort to meet the demands of the government for war material, a few employes are killed or injured, it seems excusable--so many soldiers are being killed-- but the industrial worker dies without the glory of death in battle ; in fact, he is often censured for his carelessness, and especially for'
Health Service. Sectional Meeting
crippling the working force, if he be a valuable employe. 1
federal supervision of accident prevention and of proper c;
injured would be a very farsighted policy during this ;
"speeding up" supplies.
In many industries the immediate care, by a surgec
injured employes, no matter how slight the injury* has pro
the greatest life-saving measure ever adopted. By this meat
infections and other complications following injuries h;
avoided, permanent disability is lessened, and the time lo;
accidents has been greatly reduced. This immediate ca;
great Safety First movement for the injured." Naturally,
Safety First movement is the prevention of these accidents,
the safety engineer, or a committee on safety from an
employes, is indispensable. This engineer or committee sho'
in close conjunction with the industrial surgeon, for the lat
an insight into accident prevention that makes him a valv
in preventing accidents.
.
Federal control of all industrial medicine and surger}
the period of the war would mean a standardization of all i
supervision of health and disease prevention, of all accident
tion, and of the best curative efforts for both the sick and
Such standardization would give the maximum of results n
would add impetus to the great wave of disease and accid-
vention which is sweeping the country. After the war, t
servation of human life among industries would be an es.t;
fact. The educational propaganda, which must of necessity g
in-hand with this movement, would spread to the families
employes, and every community would be immensely benefite
There may be some legal handicaps to placing these
maintenance departments in all industries at once, but in a cri:
as this the government could undoubtedly overcome these ot
Accident insurance companies, at first thought, may object
a plan as a curtailment of their business, but because of pre
accidents and quicker curative results for the injured, thes
companies should be the stanchest supporters of such a systen
there are millions of employes connected with industries tl
actually working for the government at this time. As a war
ure, to insure the health and safety of these employes/ in oj
keep production at the highest possible standard, the 'govei
could well insist`upon medical and surgical supervision, 'sim
tliat -r.r1-.J~1-*
-Tl- - -- M-.
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Si-vth Safety Congress
PLAN FOR STANDARDIZATION.
The standardization of the medical and surgical work and its
supervision and enforcement could be accomplished by the follow
ing plan:
'
1. Establish a board of industrial medicine and surgery tinder
federal control at once, consisting of
(a) An industrial surgeon. (b) An industrial physician. (c) An accident-prevention engineer.
S3
2. List all industries (and their locations), preparing materials of any kind for the government.
3. Commission a medical officer in each district to supervise medical and surgical work, and the accident and disease prevention work, in each industry listed in that locality.
4.. Commission a staff of industrial physicians and surgeons, safety engineers and industrial nurses to take charge of this work in one or more of these industries, under the supervision of the above officers.
Many industries already have their medical and surgical staffs. Commission these as medical reserve officers and bring them under the same system of supervision.
By making these physicians reserve officers the question of com pensation could well be left to the industries and the insurance com panies. The expense of installing such a system would be more than compensated by the results obtained.
We boast that we are profiting in this country by the mistakes our allies have made in this war. One of their mistakes was their failure to provide for proper medical and surgical care of their civilian population during the war. Prevention of disease was evi dently ignored. The same is true of prevention of accidents. In France it is estimated that there are half a million of wounded and disabled soldiers and half a million of tuberculosis patients at the present time. Without some form of health supervision the same conditions will soon exist in our own country.
With health supervision and the conservation of the limbs and lives of our great industrial army, and the supervision of their fami lies which naturally follows, we have at hand the means of con trolling disease, preventing epidemics, especially tuberculosis, which
Health Service Sectional Meeting
is so prevalent during a period of war, reducing the numbei dents and saving many lives of those who are injured.
A human maintenance department, therefore, for our i army is a real economic need and would play an imrne toward winning the war. '
Chairman Farjstum : Those of us who are familiar work regret that Dr. Mock cannot be with us, but we adr wherever he is, because be is one of the pioneers along phases of this splendid work.
Miss Tarbell is not with us today, so I will turn the over to Vice Chairman W. L. Chandler of the Dodge Manuf; Company of Indiana.
mr: chandler in the chair.
Chairman Chandler: Dr. Farnum had one motive in me to take the chair, that I act as referee during the reading paper.
THE IDEAL INDUSTRY FROM THE STANDPOINT , HEALTI-I AND SAFETY.
Dr. C. G. Farnum, Chief Surgeon, The Avery Comp Peoria, III.
Mr. Chairman and Members of the National Safety C
An ideal, we are told, is that which is conceived or taken
highest type of excellence or ultimate object of attainment--aj
is not merely a thing that has been attained, but the best conc<
thing that could, by an}- possibility, be attained.
In the work of modern industry the accomplishments in li:
health and safety have been so great, the strides so rapid, th
ideals of yesterday are the working plans of today and the
of today, which seem far away and visionary, will be reached t.
row. Ideals are ever changing things, and, if we possess visio
imagination, no matter what our labors are or have been, no n
what our strivings or accomplishments, we never reach them, j
progress we find that our ideals are constantly changing, are
advancing, are unceasingly beckoning us onward.
In days not very far removed, matters of a man's health
safety,, of his education, his rprrpatirm
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Sixth Safety Congress
and where he lived were considered his own particular business,
and any interference with these was looked upon as interference
with personal liberty and the rights of the individual. These ideas
are based on such false and unfounded premises that they have no
standing in the business or sanitary codes of- today.
In order to prodtice a good article it is essential that one have
good material--competition is keen, criticism is sharp, and the most
must be made of the resources at hand-. Our laboratories have
reached a state of perfection where the. ordinary materials used in
production can be and have been standardized.. The big problem now
is not with inanimate material, but with human material.
An ideal must be based upon some sound fundamental principle
and the principle upon which our ideal is founded is that of the value
of the human being--a value above property, above institutions.
The ideal industry must be one which gives much that it may receive
much. Any industry may attain the degree of health and safety that
it desires to have, or with which it is satisfied.
The activities that are to work toward ideal conditions as to
health and safety shall radiate from and center about a chief execu
tive, who should be an officer and director in the company, and the
success of the movement will depend on his broadness of vision, his
courage and his honesty of purpose. What the department is called
and how the field is divided is immaterial. What it shall include in
its activities is highly essential.
'
ACTIVITIES CLOSELY INTERWOVEN.
There must be the department of labor, which deals-first with the
human material; the department of medical supervision, which exam
ines, classifies and assists in placing this material where it will be
most useful and productive and looks after its repair when necessary;
the safety department, which protects it frpm injury or destruction;
and the welfare department, which looks after the general wellbeing
of the human material while it is in the employ of the company.
These may be subdivided or combined, but the field remains constant
and the activities of the various phases 'of the work are so intimately
and intricately interwoven that they absolutely cannot be separated,
nor can any one of them be isolated or omitted.
''
The first branch of the department of labor is the one of employ
ment. The applicants are interviewed personally and intimately
as to the work they have done, what they wish or hope to do,; and
Health Service Sectional Meeting
why. Their recommendations are examined and checked t
they are sent to the foreman, who has with the employment m
a requisition for such a workman as this man gives promise of '
ing. Accurate records are kept so that, as vacancies occur, ]
tions may be justly made. The superintendent of employmen
know men; he must be able to quickly and with true accuracj
fine distinctions between plodders and drones and between ei
asts and mere babblers; between steady men and floaters. Hi:
nique is immaterial, but he must get results.
The head of the department of labor must be thoroughly fa
with the matter of hours and wage, of overtime and bonus
working conditions and standards, and he must be keenly al
the last word on scientific management. Here his work bring
into consultation with the plant superintendent, and their corr.
ideas must determine the general labor policy of the plant.
Another phase of the. work of this department is the pro'
of work instructors, whose business shall be to teach the new em
how to do Ills work efficiently and safely. We hear much and
much data on what it costs to "hire and fire**--of the appalling
of labor turnover. Efficient instruction in the work to be don<
promptly reduce this enormous waste by reducing the araoui
spoiled material, damaged machines, accidents, and time lo,
gaining efficiency.
--
The department of labor sees to it that new employes be<
familiar with the plant as a whole, with the finished product
man may be able to develop very little enthusiasm in the job of gi
ing castings or of packing boxes, but let him see the part this j
in the ultimate result; make him familiar with the part he take
production, and it dignifies his job and thereby steadies labor.
MEDICAL SUPERVISION ENDLESS IN SCOPE.
.
The department of medical supervision in the ideal industr
one of endless scope. It begins with the applicant for work wh
given a complete physical examination by the chief surgeon and
assistants--not a mere inspection but a thorough and painstak
examination, such as would be- made by a careful diagnostician
his offices or in a hospital. This examination often brings out m
unsuspected things, and it is upon these physical findings- that
final decision is made as to the work that the man is to do, for
proper making of the man and fhf irK io
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Sixth Safety Congress
FEW PHYSICALLY PERFECT' MEN. .
The number of physically perfect men is so few that the vast
majority of the world's work must be done by those with varying
grades of physical defects. How important, then, that an employe
shall have work that is compatible with his condition in order that
the ability he possesses may be conserved and his days of productivity
lengthened.
The result of the examination is then communicated to workmen
verbally or by letter, or both, for improvement can only come through
the co-operative efforts of the doctor and the man. Re-examinations
are made periodically of all the men in the plant and veiy frequently
in the case of the defectives. It is positively exhilarating to see the
enthusiasm and conscientiousness with which men follow up the sug
gestions given them on the basis of these examinations. It means
much to them to know that some one is watching out for them and
caring for their physical interests. They appreciate and co-operate.
Formerly much was said on the subject of rejections, and from
certain quarters opposition to this work rose on that ground. That
is a thing of the past- The question of rejections does not exist in the
minds of those who think, for the industrial physician and his asso
ciates do not start out with the idea of whether or not the applicant
shall be given work, but his dominating idea is: What job in this
plant is best suited to this man's condition from a standpoint of
health, safety and efficiency ?
-
It is true that men with active tuberculosis, malignant syphilis,
scarlet fever or smallpox cannot be put to work, but they are not
material bn the labor market. They are public menaces. They do
not belong in industry'. Their place is in an isolation hospital. We
believe that practically every man is capable of doing some work and
of doing that work safely and well, and the task we face is to get that
man and that job together.
We are continually asked what we do about men with one arm
or one leg. with bad vision or defective hearing, with those who have
hernia or Bright's disease, or high blood pressure or heart disease,
or any other of the thousand and one defects that American workmen
possess. What do we do ? Why. we put them to work, but we put
them at work compatible with their condition and get busy on the
improvement' of that condition. Jobs in a plant should be analyzed
and classified from this point of view and then if a man happens to
possess but one leg, put him at a one-legged job. To reiterate: Get
Health Service Sectional Meeting
the man and the job together. Some of us have statistics c several years showing that under this system the worse the ] defect, the less the accident incidence. Is that paradoxical not. It is the proof of our contention. Moreover, these sami tics show that labor turnover is inversely to the physical del the laborer. The reason and the remedy are apparent.
.INFLUENCE ON THE HABITS OF MEN.
0
By ne means the least of the values attached to this worl
influence it has on the habits of the men. If the matter o
teeth is followed up it brings general cleanliness. The quest
food or of exercise lead to better health; of sleep or exposure
better habits until, gaining power with their one momentum
habits of betterment make for a clean shop and healthier am
men. Even the question of booze--the biggest habit prob
industry--is rapidly disappearing, and, regardless of legislatic
soon cease to be an economic problem. '
-
In the ideal industry the department of medical supervisi
only cares for the injured promptly and efficiently in a pi
equipped dispensary or hospital, but assumes the -complete m
surgical^and dental care and treatment of all sick employes,
physicians of the department visit them in their homes or in tfc
pitals. The nurses of the department contribute their share
medical, surgical, dental and educational work in the plant <
the homes, and less lost time, lower labor turnover and he
and more efficient employes are the result.
Occupational diseases are combated constantly, whether th
the glaring and easily recognized ones or the more insidiou
creep upon a man slowly and gradually. The re-examination
ferret these out, and if preventive measures fail, the man is
different work. General plant sanitation in all its phases come
under the department of medical supervision, and light, ventil
water supply, washrooms, toilets, etc., must all have their p
attention.
.
A very prominent factor in the education of the men an
enlistment of their co-operation along these lines is the healtl
letins, which are issued regularly, written in the language o
layman, upon various topics of health, sanitation and right li
These have a wide range of value, and are found to be cart
studied and greatly appreciated, not only by the workmen thems<
but in their homes among their wives and children.
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Sixth Safety Congress
Verily, the work of the company doctor in these times is a man's
job, and no ph3'sician's training and no physician's skill is too good
for this work. He must not only know medicine and surgery, pro
phylaxis and sanitation, but he must know men and recognize their
worth, and, above all, he must recognize the delicate and intricate
manner in which his work is interwoven with that of labor, safety
and welfare, and,how much will be destroyed if any attempt is made
to separate any one of them.
'
BUSINESS AND HUMANITY WORK TOGETHER.
Industrial medicine must be preventive for the masses, not merely
curative for the individual.
When one thinks of the astonishing rapidity with which the
safety movement has grown from a few isolated individual efforts
to its present international size and importance, one is impressed with
the fact that here at least we have the unusual sight of business and
humanity working hand in hand for. the common good of labor
and capital on common ground, with aims and ideals the same. Is
it any wonder that it has grown ? Is it strange that the ideals of yes
terday are obsolete tomorrow and that our dreams of tonight will be
found realized when we waken ? As one of the old safety inspectors
put it: "You go to bed tonight with a lot of fine ideas of what you
are going to do next week and wake up tomorrow to find that some
gink did it 3'esterday."
-
The ideal plant has a very definite accident and fire prevention
organization. This consists of a safety engineer, his varied grades of
inspectors, designers and workmen; general and department com
mittees, and fire, police and watchman departments. Under the
direction of these safeguards are made and installed; inspections,
of machines, apparatus, buildings and conditions are made; .safety
meetings are held; accidents and near accidents are analyzed; and
preventive measures considered and installed, and general police and
watchman duties performed.
Safety is not merely mechanical or legislative. Both may con
tribute their part, but there are other vital essentials. It is variously
estimated that mechanical safeguards are responsible for from 25
per cent to 30 per cent of accident reductions. The other elements
that make up the remaining large percentage are: First, safe men,
properh' inspected and properly fitted to their work; and, second,
the education and co-operation of these men. This, then, is the
big job of the safety department.
Health Service 'Sectional Meeting
Education takes time, and co-operation comes after e< There is tradition to be gotten rid of, suspicion to be c interest to be awakened and enthusiasm to be developed, task that calls for all a man has of tact and skill, of patie fortitude. It calls for brains; it calls for courage; but mos it calls for heart. This is the essence of humanitarian!'sn worthy of any effort necessary for its highest attainment. N department is or can be self-sufficient. Here, of all place combined' resources be brought into play. The ideas of no c or of one plant are enough. The combined experience of tl members of the National Safety Council must be utilized, an own plant the policy of the labor department must be for employment man must talk it; the medical department teach welfare department preach it; and the safety department itse live it constantly.
BACILLUS HTIMANITARICUS.
First, the man higher up--the officers, the directors, the s
tendent, the foreman and the sub-foreman--must be inoculah
this germ of safety, which we might call the bacillus humahh
Then, and only then, may we expect it to become epidemic
the workmen throughout the plant.
When accidents are analyzed and workmen consulted
remedies are offered, the workman's suggestions are secure
when his interest in this is awakened you have not only made
vert, you have also made a teacher. Department committe
made up largely of such men and should be changed frequentlj
A suggestion department supplies a constant stream of
ideas, the values of which no man can estimate. Some of the
things in safety have come from workmen, and until their e
and whole-hearted co-operation is established no industry can t
to have really more than a start toward ideal safety. Safety
tins are utilized, both those of the National Safety Council an
letins based on local safety conditions and accidents, for when
dents do occur they must be capitalized and none of their tea
value lost.
Production, which in the old days was paramount, must
share its place with protection. By this production is not dethr
but elevated to a higher level when protection is enthroned t
it. Of late, in the industrial world, the center of gravity has sh
The dividend is still a weip-ht-w mo+fw k..*- -------3 ---
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Sixth Safety Congress
is being paid to those things formerly considered not to be distinctly
profit-producing. The richness of human life is being considered
above the richness of human purse. Welfare work is not new. In
isolated places it has been developed, and to a very high degree, for a
number of years, but as a movement that possessed any breadth of
scope it is a modern idea. It has now become such a fundamental
part of all business that it is not a question of whether we have it but
of how much we can get and how quickly. Its growth has been
phenomenal and its value inestimable, but in order that it shall
obtain the highest degree of perfection its channels of growth must
be kept idealistic rather than materialistic.
,
I have often wondered if its growth can be indefinitely prolonged.
In nature we have the periods of growth, development, decadence
and death. May we hope that this work will escape this law of
nature. The question is unsettled, but one thing is certain: This or
any other movement can escape the decadent process only so long
as a distinctly upward growth continues. There seems to be no state
of lasting equilibrium.
.
HONESTY AND JUSTICE.
Just how work shall be divided to produce the ideal conditions, is not essential; whether lighting, ventilation, lockers, washrooms, etc., shall be under the sub-head of medical supervision, of safety, or welfare, does not matter. In fact, as I have said before, these works so overlap and are so interwoven that only by going hand in hand can they produce the greatest good. The fundamental principle upon which they are based must be honesty and justice, and any system based on any other foundation will surely fail. One of the broadest and most fertile fields is that of education. The range of this field is without boundaries.
It may be the simple matter of the education of the foreigner, or it may be the technical one of the young man in the indus tries. It may be the continuation of the common school work with the boys and girls who, by circumstances, have been lifted out of school and thrown on the labor market. Or it may be the domestic education of girls and women, or it may mean the direct training of men for given work. Whatever the character of the educational work may be, the value is so great and its possibilities for good so limitless that if our welfare department did nothing else, they would here find ample justification for their existence.
Another of the important activities of the welfare department
Health Service S-ectional Meeting
in the ideal industry is the employes' benefit association. The i
of organization, the breadth of scope and the plan of conditioi
are still an open question, but they are actual necessities. The
exist, and the welfare department is the proper place for their
tion, and later for their encouragement and actual supervise
maintenance. The welfare department supervises lunchroon
restrooms, social activities and recreation and the aesthetic s
industrial life with all their multitudinous activities.
One of the big problems of the welfare department is t homes and housing--a problem that offers a field, the surfi
which as yet has been barely scratched, yet one which, under ]
cultivation, will bear abundant fruit. We are keenly cogniz;
what developments here will do toward the solution of many <
hardest problems. '
' MEN BEHIND THE WORK.
"*
Do not imagine that the installation and development of
work as I have here briefly outlined will give you an ideal
It alone will not. The really colossal thing in all this work :
men behind the work; the chief executive, the labor head, the
surgeon, the safety engineer and the welfare superintendent mt
of the highest type and of the finest training. The spirit of hum
must possess their souls, and the love of humanity must be
religion. They must be idealists, men of vision,, if we are to
life out of the commonplace and make tomorrow better than t<
They must be men whose life is an inspiration and whose me:
will be a benediction. Without such men your work will b
naught. With them all things are 3'ours.
DISCUSSION
Chairman Chandler; .Ten minutes is allotted for the di:
sion of each of the papers, and as this ist the first one to be 1
the Section will be pleased to hear from the members.
Miss Norris (Manager, Service Department' Connecticut I
Compan}') : I would like to ask how the doctor gets his health
letins in different languages?
Chairman" Chandler : I will ask the doctor to answer tha
Miss Norris : I would like to make one other suggestion,
two years I was welfare manager of the Curtis company an
found our employes objected to the word "welfare," so Tworked
itl jnv nwn -woir -i
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232 Sixth Safety Congress
medical, employment and social service--and the social service cov ers that end of it known as "welfare." I eliminated the word which was so objectionable to the employes.
Mr. Arthur T. Morey : The word "welfare" has been long used. A certain amount of fraternalization has been attached to that word and we found the same objection to it that Miss Norris has, so we use the word "fellowship." We call our department "The Safety and Fellowship League." The word "fellowship" seems to have a little more warmth and meaning to it than the word "welfare."
POISONOUS OR CONTAMINATED ARTICLES.
Dr. H. J. Blumensohn (Health Department of the City of New York) : I would like to call your attention to the relation of indus trial hygiene to the general public. You' can see, in the transpor tation, storage and manufacturing of articles, on the ships, on the piers, in the warehouses and in the storerooms of factories, that poisonous or contaminated articles--for instance, like hides--have been exposed to anthrax infection and are not kept separate from the finished products. That is one thing that leads to the spread of disease or the spread of poisons to the public. Another is the lack of proper facilities, like washing and drinkingand so on.
To illustrate: On the ship, you will find poisonous or infected hides right next to dried beef--in wrappers which are often torn. A piece of dried beef is put on our table. It has not been cooked before, say, smoked beef. One of us gets an attack of gastritis, but the doctor diagnoses it as ptomaine poisoning. There might just as well have been a little arsenic on the cells of our meat, and one of us got it and the other did not. The meat has not been analyzed. No test has been made of the people who had the trouble to see whether one had more resistance than the other. If the test had been made the chances are that you could not have proved anything. I suspect, in many of these cases, some poisonous substances have gotten onto a product.
The same thing occurs on a pier. The longshoreman one minute will handle arsenic or some other deadly poison and the next minute, without washing his hands, he will handle a piece of meat or some dates. These we eat without investigation. The result is the same as before. Very often, on a pier, for instance, there will be one washroom for some 2,000 men.
A lady will buy a pocketbook in a store. She may get anthrax,
Health Service Sectional Meeting
perhaps the only one to contract the disease. Well, that po<
had been kept with some infected hides in a storeroom. T1
we can trace in a great many cases.
About a year or two ago a prominent health official v
article for a newspaper showing that it was impossible for a
contract anthrax from a piece of sable fur, because sables do
anthrax. He did not know the situation, or did not think
the time, perhaps, but sable furs may be placed right next t(
skins, or something like that, on the piers.
Cbcairmax Chandler: Just a moment, please. I am %
ask Dr. Farnum to answer the question, "Where do you sec
translations for your home-made bulletins?"
Miss Norkis: He said that he had health bulletins in
languages.
-
Dr. C. G. Farnum : We can discuss that when we cl
paper.
PHYSICAL EXAMINATION OF EMPLOYES.
Dr. Harpster (Chief Surgeon Toledo Railways and Ligh'. pany, Toledo) : I want to commend the excellent paper .the Chi of this Section has read. It impressed me when he said tf bacillus huynanitaricus must be neatly installed in the executi a lot of corporations. It is my privilege to be the chief surgeor extensive corporation, operating many interurban railways, e light plants, power plants, heating plants and so forth, and on t of February of this year, under separate departments, we hainto effect a physical examination of all our employees, the wo i'ng in charge of examiners. We also use nurses in our work, are considering the question of emergency hospitals and so oi
The point that the doctor made, that a poor physical examij is worse than useless, is an excellent one. We have a false set security engendered. unless a very careful physical examinat: made. Now, as to rejection: I was glad of the nice way in ' the doctor settled this important point--that is, the rejection c applicant for a position. Many times these men fear--and ; so--that they will be rejected. It has been our policy not to 1 a man unless he has a very serious contagious disease or some serious defect that would impair him from any line of labor we are able to give him.
Regarding the establishment of the emergency hospital. I 1
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Sixth Safety Congress
every morning and they send to us the men requiring a surgeon's
attention. Another point: The highest type of industrial surgeon must be
employed if his work is to be a success. The old idea that a rail road gave its surgeon a pass as compensation and that other cor porations gave their surgeons rain checks, must be done away with. The surgeon must have some real money with which to carry on his work and his compensation should be on the same plane as that of the highly paid attorneys. Corporations pay attorneys $25,000 to $100,000 a year and never wink an eyelash, while, in the past, what they have given their surgeons has been equivalent to a pass or a rain check. Gentlemen, I thank you for your attention.
TRANSCATIONS OF BULLETINS.
Mr. Edwin R. Wright (Editor, the National Safety Council) :
In reply to a question asked a few moments ago, I would like to
say that I can put General Manager Cameron's bulletins into seven
teen languages. That will be sufficient, I believe, to meet any de
mand. We had an inquiry the other day for translations into Croa
tian, Servian; Italian, Swedish and Maltese. I could not get a trans
lation into Maltese. As near as I can understand, the Maltese lan
guage is something like Yiddish; it is a mixture of other languages,
principally, I believe, Italian. If any one wants translations into
any one of a dozen or more languages they can secure this service
through General Manager Cameron.
Chairman Chandler: Translations are not always accurate.
Some safety work was printed recently in Flemish for the benefit
of the Belgians. One man--he was not labeled as some danger signs
are, to tell you what a thing is supposed to be--said he would like
to know what it was. He said he had asked a Belgian and he could
not read it. He asked a Hungarian as to another notice, but he
could not read it. The safety engineer was shooting over the heads
of his men.
'.
Mr. S. W. Ashe (General Electric Company) : I would like to ask Hr. Famum if, in his medical examinations, he has any diffi
culty in detecting cases of tuberculosis. I find it is fairly easy for
the average surgeon to detect hernia or heart trouble, but when it
comes to tuberculosis our people seem to have more difficulty. Are
there any extra precautions to be taken? For' instance, last year
we had three cases of tuberculosis that had'passed our medical ex
examination during a period of three months.
.
* Health Service Sectional Meeting
Mr. N. B. Davxs (Asbestos Protected Metal Company) :
like to ask if the doctor includes in what,might be called a t
medical examination blood pressure, pulse rate and all the
things that go into a medical examination for life insuran
panies, or is it an examination which is somewhat less com
. Chairman Chandler: The doctor is making notes of i
tions. He will cover them at one time.
-
EDUCATION OK WORKERS.
Hr. J. W. Schereschewsky : As long as the question o lation of health bulletins and so forth has been brought be: Section I want to emphasize that, at the present time, we c direct our efforts toward the education of workers--that th lation of such bulletins into foreign languages should not b< sary. At our present stage of national history, if there eve time when we should endeavor to cause English to be spoke workers, we should institute educational measures in the language, now is the time. When we consider educational rr. among workers we ought not to give them the opportunity for uating their native speech but make them understand that the time for them to become true American citizens and 1 speak the language of this country.
Mr. W. Ernest Williams (Packard Motor Company) : I like to ask Hr. Farnum if he has run across cases where 1 in a shop were suffering from hernia, and if so has he put 1 work on the molding floor or some easier work? It is a cas< ting a round hole with a round peg, or a square peg into a hole. We have tried to do that very thing and in the modus o4 we used they could not earn as much on the bench as on tl and they would prefer to quit their jobs and go elsewhere.
Mr. S. W. Tener (American Steel and Wire Company, land, Ohio) : I wish to indorse what Dr. Schereschewsky sai< confining our work to the English language. At one time I pu a little book in thirteen^ languages and I thought Slavish wc for all the Slavonians. An incipient strike occurred at one plants because we omitted a certain language, or rather, j nationality poked fun at a certain representative of a South European nation--if you can call it a nation--because we h recognized them. They said: "Why, the company did noof putting your language in the book." For that and o'th<
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Sixth Safety Congress
sons it is best to confine our work to English, and' we have pretty well abandoned the idea of using any other language.
Chairman Chandler: Perhaps some one can tell of the work that is being done on the lines of Americanization---not the work that is being done so much as the source of information. I do not know but there may be doctors in the audience who might be inter ested in tackling a job of that kind and we may secure very valuable assistance for our committee.
ACCIDENTS TO ILLITERATES.
Dr. Winthrop Talbot (Bureau of Emigration, New York State Industrial Commission) : The United States Bureau of Education will shortly publish a bulletin giving names of text books available for teaching foreigners English. I compiled a bulletin on this subject last spring. TL^ Bureau of Emigration of New York, through Miss Marion Clark, has instituted a number of investigations during the past year, regarding the relationship of a knowledge of English and illiteracy to accidents, tier figures will be presented at the meeting of the New York Manufacturers' Association in December. They go so far as to show that the number of accidents reported for com pensation in the State of New York is very much larger among illiterates and the non-English speaking foreigners than among those who speak the English language. As far as we have gone at the present time it seems that the question of foreign languages is very intimately bound up with the question of occurrence of accidents, and, for that reason, during the last year there has been a great effort made by the Department of Education, the Bureau of Edu cation at Washington and by the State Industrial Commissions here and in other states, not so much to promote the night school as to promote the establishment of classes for teaching English in the works. These classes are related, in every instance, to the public school system. The bulletin on adult illiteracy, published last spring by the United States Bureau of Education, will be of interest to those who are studying this subject.
During the next year there will be an opportunity for any one who is interested in teaching English to foreigners to get such in formation as they may desire from the Bureau of Emigration of the United States Industrial Commission.
Mr. Robert A. Shaw (Safety Engineer, Ford Motor Company, Detroit) : A few 3'ears ago our problem in Detroit was to issue a bulletin in forty-two different languages. We had the problem of
Health Service Sectional Meeting
forty-two different nationalities and the first thing that we was that we would use only the English language. Every sigi danger sign or instruction notice was put into English and 1 thing we had to do was to start an English school. I am so man is not here to tell you all about it. At the present time \ a large enrollment. Our men work eight hours,, but they to the school after work. Some of them work from i2 o'cl 8 o'clock, as the plant works twenty-four hours a day. They their time, one hour after their work of eight hours, to go school and I am sure it is working out very satisfactorily, solved a big problem in regard to our safety work. One of tl has a diploma and the other day he was approached by a ms said: "I will give you $25 for that." The fellow shook hit He said "I will give you $100." He shook his head. The pri raised to $125, hut the man would not part with it. This that the foreigner appreciates his diploma after he has won
TRUSSES SOLD AT COST.
Mr. Carl Smith: : I want to answer the gentleman's i:
regarding the molder preferring to take a position other thai
molder. It is natural that a man who serves an. apprentices',
four or five years as a molder would put up some little con
about taking a position as a coremaker or chipper or someth:
that sort that he is not competent' to do. The chief physician
this to be so and the thing we have to do, as Hr. Famun
stated, is to remedy the condition. To meet this condition we
in stock in our dispensary quite a number of trusses with winch
men are fitted and which are sold to them at cost price. Thes<
go back to work temporarily and our chief'physician interviews
as Hr. Farnum stated, at the next examination. If the men
we arrange for an operation which wilTremedy this condition, ^
can be well taken care of in perhaps six or seven weeks. That
care of the hernia question. I do not believe there is any cone
in an industry that obviates more likelihood of rejections than
one condition if physicians reject men for that cause.
In regard to the teaching of English to foreigners, I woulc
to say that I have personally taught English to foreigners in
plant. The first year we did this work ourselves. The second ;
Mr. Morey, our general manager, interested the various indus
in our community in a co-operative scheme and a
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Sixth Safety Congress
They established free schools in the various settlements--the idea
being- that it was hard for the foreigner to go to the factory, perhaps
quite a distance from his home on cold, rainy nights, but he would
go if the school was adjacent to the particular territory wherein he
lived.
.
So they established various schools in the community on a pro
rata basis, that is, each company carried the expense and prorated it
to the number of men employed in that particular institution. It
has worked out very well. We do not need any foreign signs in
our plant because it is not necessary. If a man, a foreigner, comes
to work there we expect him to learn English. From a safety stand
point he must learn it. It is no use to him to put up bulletins in a
foreign language but you can have the preacher of his church speak
to him in his own language.
COST OF-OPERATION FOR HERNIA.
Chairman Chandler : Who pays the cost of the operation for
hernia ?
,
Mr. Carl Smith : The man himself usually is very glad to pay
the cost of operation. Our chief surgeon donates his services. The
only costs the workman has to pay are the hospital expenses, per-,
haps $10 a week for six or seven weeks. If he is so fixed that he
cannot pay for the cost, we will arrange a loan whereby he can pay
it in monthly^ installments of $5 a month or so.
Mr. R. G. Williams (Worcester) : I want to thank Dr. Famum
for the very clear way in which he has handled .this problem
and emphasized the value of medical supervision. Dr. Irving Clark
has gone to France to make a detailed study of what they are able
to accomplish in the way of providing work for the men who are
seriously injured. When hexomes back he will be in a position to
supply not only to our'industry but to other industries expert advice
as to just what to do with men who are not physically normal.
In the whole question of medical supervision, particularly in con
nection with the United States Public Health Service, we must look
to careful investigation as being a means of solving the question of
health insurance. Without any question the next big legislative prob
lem with which we must deal is that of health insurance and the
industrial physicians hold the key to the situation.
Miss Elizabeth M. Burns (The J. H. Ladew Co.) : May I ask
Dr. Farnum how many physicians make physical examinations and
find incipient tuberculosis or early kidney conditions? Does he refer
Health Service Sectional Meeting
such men back to his own physician or do the men get treatiru
side of working hours?
Chairman' Chandler: The doctor has made a note of th
tion. Any further questions or discussion on this subject?
Mr. G. G. Evans (The Brier Hill Steel Company, Young
Ohio) : This question may have been asked before I came ii
room. I represent a company that does not have a physical ex
tion of employes. In these days, when men are so badly need
are frequently told that there is a letting down of the bars ai
plants in order to get a sufficient number of workmen. I wou
to know, since I am urging the necessity of a physical examina
the plant which I represent, to what extent this is true or i
true at all ?
Chairman Chandler : I believe that is quite a timely po.
do not know whether anybody wants to say what they think al
or not.
Another point that might possibly be discussed is the at
of the man who now applies for a job. The chances are ten 1
he is the professional type of floater. What is his attitude t<
medical examination?
'
LETTING DOWN THE BARS.
Mr. Williams : Before you get past the question of letting
the bars, there is another phase to the question which must be
into consideration: Our industrial physicians are becoming 1
educated every day and they are finding that men whom they th<
it was necessary to bar can be used, provided the industrial phys
can have the proper supervising of that man while he is on the
In other words, I know a company where certain degrees of h
were enough to absolutely bar a man. A man is now taken on,
report, who has such a complaint, and he is really less of an acc:
hazard than a man who is apparently normal.
Dr. H. P.'Hourigan (The Larkin Company, Buffalo) : I i
oughly appreciate Dr. Famum's paper. We expect good things :
him and we always get them. I think if examinations are made
the idea of ultimately improving the physical makeup of the
and not for his rejection from a job and your industry establish,
reputation for caring for your men physically and doing what it
to help them after that examination, you won't Ijave to let dowr.
bars on any examination. We do not let them down and we 1
no trniiM i>
---- 1 --1-------
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Sixth Safety Congress
Chairman Chandler: Any one else? Dr. Farnum, we will listen to your answers to the questions that have been propounded.
Dqctor Farnum : Some one asked about translations of bulletins into foreign languages. I think I must have articulated badly and was misunderstood. I said these were written in the language of the layman. We have quite a joke about our plant concerning the lan guage of a layman. It is not an easy matter to write stuff in this language. I have been writing and editing bulletins for the National Safety Council and when I get one of them done and then look it over and remember that there are from 3,500,00x3 men to 4,500,000 men to whom they go, I assure you I wondered many, many times if I had it in such shape that it could possibly be comprehended when read.
. SHOP TALK.
That brings up the matter of shop talk. At our plant we do not
believe much in the education of our men en masse. We believe in
direct contact with the individuals. You can.educate men if you talk to them in groups, but if you are going to get down to brass tacks you
have got to get across a table with him--sometimes it is fortunate
that the table is there.
Did you ever stop and think why it is that men do not understand
what you are talking about ? Did you ever stop and think why it is
that men swear? " It is because they have so few adjectives. Did
you ever stop and think, in the language of the rough molder, what
a convenience the word "damn" is? I have tried to figure this out
philologically, and it seems to me that the word "damn" is worth
thirty adjectives to any one.
.
After living and working for a number of years among a .bunch
of men of this sort I assure you there is no such thing as profanity.
Think that out. Those men are not profane. They use expletives it is true--wonderful expletives, many-sided expletives, exple
tives that are capable of the most intricate and remarkable
twisting--but I never talk with a man and have the,remotest difficulty
in understanding what he is saying. I have learned a lesson and try
to fix it so that when I talk to him there is not any question about his
knowing what I am talking aboutl
'
The consequence is that we do not have any difficulty. There is
none of the circumlocution of diplomacy about what we say and con
sequently it does not take long. Consequently, likewise, I am very
familiar with shop talk, and it is a mighty valuable thing to be
Health Service' Sectional Meeting
familiar with. That same word "damn" that I spoke c while ago is capable of most remarkable modification--i anything. Of course, you have to modify that word "da eral times, but a man must understand what you are talki and you must talk to him as an individual. At one time I ta ministerial association on this subject, and feeling that I w over their heads, I talked shop talk. It was the most human that I have ever experienced, I think,,and I had some fun i
Mr. Ashe, I believe, asked: "Did you find tuberculos: course we did. If we did not, we would not hold our job, tuberculosis is there. We also found poliomyelitis, and v insular sclerosis once in a while.
Chairman- Chandler: This is shop talk? Dr. Faenum This is also shop talk.
Mr. Ashe: I do not think I made myself clear. I wante out whether you had any great difficulty in locating tuberct
Dr. Farnum. : The only remedy is in having a man on the knows these things when he runs into them, and in his givi individual case the amount of time it honestly deserves. ^ these examinations, as a careful diagnostician should, in tl or in a hospital. I mean that, literally.
CHARACTER OF EXAMINATIONS.
.
Some one else asked about the character of the examin
whether or not it was as good an examination as a life in
company gives. If I did not make a better physical examine
every man that came into my plant than the average old line
surance company makes of their applicants I would drop th<
tomorrow. We go farther than the average life insurance cc
cares to go. That is because life insurance companies are jt
far behind the times, but they-are coming to it. I had a rather
altercation some time ago with the medical director of a ver
life insurance company, in which I criticized his examination
I said to him:. "Here is a chart, what do you think of it ?
looked it over and said, "Why in. the world would any fool
thing like this?" I said : "Because he is fool enough." ..
It is true, on our chart afe 114 items. That sounds like a s
dous job, and it is a stupendous job, but the working of this
thing does not make a clerk out of the doctor. It is not nec
that a dnrtn-r c'hrvti'M **-* 'u:- *----------
' "
24-2
Sixth Safety Congress
of somebody else's at one-tenth the remuneration, in taking height and weight and certain things of these men.
The items are very carefully segregated. It will take at least four really efficient assistants to keep one up-to-the-minute physician going in physical examination. If you do not have proper assistance you are wasting a lot of valuable time for somebody, mostly your self.
WHAT WILL HE DO WITH IT?
To come back 10 our question of tuberculosis. We find tubercu
losis. What do we do with it after we find it? Tuberculosis is one
of our big problems and I suppose every organization has its own
method of handling this particular subject. In our incipient cases
we handle them in exactly the same manner that we handle a patient
that comes to our office, except that we have one huge advantage.
If a man comes to your office and says: "I am the teller in the Com
mercial-German National Bank," and you find he has incipient tuber
culosis you have to take him out of the job, but. if a nian comes to
you in your plant and has incipient tuberculosis you have from one
thousand to a great many thousand places where you can put him and
let him go on safely and well, because that incipient man is not a
menace to his fellows. With advanced cases the problem is just
. the same, with the added advantage of having a big organization
back of you to help that man.
Let me cite you an incident. When our physical examination was
first instituted we found that a man who had worked thirty-six years
for our corporation had incipient tuberculosis. We followed the
case carefully and he did not do well. It is an easy thing to follow
industrial matters because you have so many advantages that you
do not have in ordinary medicine. In ordinary medicine you de
pend on your patient to come back when you ask him to. In in
dustrial medicine you send for him when you want him and he
comes. This man was sent to a sanitarium and he stayed there nearly
eight months, because it was necessary. Then he returned and went
back to work, well. That is your answer.
The next question was in relation to physical defects ; what are
we to do with them ?
'
Mr. Tener asked regarding heart cases and Mr. Williams, I
believe, about hernia. Well, here you are! You have the jobs in
your plants, you classify them; it becomes simply a matter of rou
tine treatment of a given type of heart case and hunting up a place in
Health Service'Sectional Meeting
your shop to see if you can put the man there. If you can-
place you are in the same position you are when a big, husl
comes in and says: "I am a molder," and asks for a job.
3`ou are sorry you have not a job for him. With hernia
same is true. Mr. Hinkiey asked me just now if we enc
any difficulty in certain physical examinations. I remem
distinctly that we had a few objections. I will admit th;
were starting a system of physical examination of employes
be wise to start it rather discreetly. If you are going to sta
tine throughout the plant it becomes a question of who is to
first. Let me'cite you an instance:
- . .
. EXAMINED THE PRESIDENT.
We planned to begin our work of physical examination <
day morning, so on Sunday I went to the plant to be sure tha
thing was in working order. It was not very easy, because
knew much about it then. A very large man came in, who h;
to be the president of the company. He said: "What are yc
here today ?" I said' "Getting ready' for tomorrow."
''
"What are you going to do tomorrow?"
"Start examining every one of our men."
'
"What are you going to do that for?"
We told him and he said : "Do you think that it is a good tl
these fellows?"- '
'.
~
I said: "Don't you ?"
'
"I think we will find out before you are through," he' sa
began taking off his clothes. That little act of the preside
first man to be examined, made all the difference, because the
dent of the company was a blacksmith's helper in the shop a r
of years ago. But it is not really difficult. The amount of i
that one has is infinitesimal, but I grant you it requires a
tact.
The matter of referring cases was brought out. Just at
we do this: A man comes in with chronic Bright's disease' <
of our youngsters with blood pressure that is up a bit. We n
microscopic examination of the urine, which is routine, of c
and discover the complaint. We call the fellow in'and say "Ji
you have got something here," and he asks: "What is it ?"
Then you sit down and tell him and you go over the matter
hahit<= Vw. -------------------
"'
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Sixth Safety Congress
source, hunting" the focus of infection. You always find it if you hunt long enough, because it is there.
Then you say: "Now, here is the situation. You need certain things done to you by a dentist or a nose and throat man or you need your tonsils removed.*' You refer him just exactly as you do in your own office.'
If it is an incipient Bright's case you send him to his physician, and here is the biggest value that can come from the system as it now exists. The physician he goes to, knows someone is checking him up.
I remember sending Jimmy to Dr. Jones. He looked Jimmy over, in a cursory- way, and I asked him when he came back: "How did he examine you ?" "Well, he examined me, doctor, by looking at me, and he gave me a few pills." "What did he give you in the line of advice about your tonsils or teeth or in the line of diet and a reg imen?" I asked. "I don't know what that means, but I didn't get it," ' said Jimmy.
WHEK THE DOCTOR SLIPS.
I called Dr. Jones on the telephone and said: "Here Bill, you are slipping I What is the matter ? I sent young Jimmie So-and-so down to you and he came back here with a few pills. I told him to throw them in the river. If the river is too far away he need not bother about going."
The doctor mighty soon knows that someone is checking him up and you can take it from me that there are a number of physicians in our city who will give my cases--our boys--a lot more considera tion and a lot more time and study than those boys would otherwise receive.
About letting down of the bars--that, I think, has been satisfac torily answered. There is one other matter, and that is a question of the amount of authority that the physician should have in the plant. Our good friend, Ralph Richards, whom everybody loves whether they know him or not, is always talking about the educa tion of the bosses. That is all right and no doubt in places it is necessary. My boss is educating me all the time and I rarely get to the point where I can educate him. The consequence is that when your chief executive (my chief executive happens to be your Sec retary) really understands the work of the National Safety Coun cil, the physician is not going to have any difficulty. When you coalesce the labor side of employment, the safety side, the welfare
Health Service Sectional Meeting
side and medical supervision, there cannot be any questio: one trying to keep off by himself.
The physician must have authority. It is a question, r authority,- but of consultation between the safety man, the ment man, welfare department and the doctor all the tin not a question of one man's authority or one man's objecti a question of the combination.
Chairman Chandler : Dr. Farnum, please resume the t
DR. FARNUM IN THE CHAIR.
Chairman Farnum : I am especially sorry that Miss T not here to deliver her very wonderful paper. She assured she would be here..and I am confident that something unfore. prevented her. appearance.
I have just received the following telegram: "Mrs. Florence Kelly will not be at your meeting this afl She has been called away from the city and desires you to her apologies to the audience." I regreat this especially, since this is our first meeting, Kelly's work, as you know, is very wonderful, and we all knc Miss Tarbell is the greatest living woman journalist. There being no further business, the Section stands adjour.
THURSDAY AFTERNOON SESSION
MEETING called to order at 2 o'clock. Dr. C. G. Farn
the chair.
'
Chairman Farnum : One rather interesting thing develoj
the first session of the Health Service Section--the matter of
turnover among women. Yesterday Mrs. Kelly and Miss T
failed us. Today, I have a telegram from Dr. Alice Hamilton s
that she will not be able to attend this meeting, althoug]
will forward her paper. Next year we are going to have som
write a paper upon "Labor Turnover in Programs."
I have one fine thing in store for you tomorrow that yo
not know about. One of our most distinguished workers was ;
on his vacation, and because of his conscientiousness. Dr. She
our Chairman of the Program Committee, did not put dowr
name of Dr. C. A.- LaufFer of th#
--.-- m--*
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Sixth Safety Congress
for a paper upon "Artificial Respiration and Resuscitation." I do not know anything-' about the paper, I have not read it, but if it contains the ideas of Dr. Lauffer I assure you it will be a classic because Dr. Lauffer is one of the best posted men in America on this subject. I am very happy to tell you we are going- to have such a paper tomorrow.
Members are urged to visit the National Exposition of Safety ' and Sanitation; it will be found very interesting and instructive.
Our meeting tomorrow afternoon will be held in the ballroom on the first floor. Several Sections have altered their programs to per mit their members to attend the meeting of this Section and I am confident, we will fill the large room down stairs.
The first paper this afternoon is on "Health Instruction" and'is written by Dr. C. E. Ford, Chief Surgeon of the General Chemical Company, New York City. Dr. Ford is not able to be with us, but has arranged that his paper shall be read by Mr. J. R. de la Torre Bueno.
Mr. J. R. de la Torre Bueno : I should like to say Dr. Ford was called to Cleveland to look into the question of employment of women in the chemical industry and asked me to express his regrets.
HEALTH INSTRUCTION.
C. E. Ford, M. D., Chief Surgeon, General Chemical Company,
New York City.
Mr. Chairman and Members of the National Safety Council: The subject of health instruction is so comprehensive in its detail as not to permit of more than general discussion. I shall not at tempt to promulgate a set of specific rules for disease prevention, as volumes have and will be published on the subject, but to my mind the method of presentation is of greatest importance, not only to the public and individual patients but to the growing group of industrial physicians and surgeons. An apparently successful sys tem is:
1. Orally--By lectures. 2. Mechanical--Stereopticon and motion pictures. 3. By the Works' Physician--Directly to individual patients.
' It has been my practice in lecturing to groups of employes and their families to discuss industrial medicine in accord with the fol lowing scheme:
Health Service Sectional Meeting
MAKE THE SESSION- VERY CLEAR.
Physical examinations--their immediate and remote va ing the human body to a well-known machine in the plant onstrating the analogy between the worn out and exhau: and the organs of the human body, emphasizing the vital ir of maintenance and repair.
This method can easily be applied to such organs as kidneys, liver, circulatory apparatus, teeth, eyes and ears, muscles and bones, hands, feet, etc. The acute and chro tions, whether of industrial or general origin and their imp pointed out. For instance every surgeon knows that wour thumb or little finger are more to be feared than those fingers, because of the greater possibility of infection of th the hand, or -palmar abscess, which nearly or quite destroy tion of the hand and in so doing produce permanent vocat ability. It is emphasized that employes must give immedi, tion to abrasions, however slight, in order that probable possible disabilities may be avoided.
PERSONAL HYGIENE.
a
Venereal infection and its effects are discussed freely ai the most important of community diseases, heretofore shi mystery or crime and not discussed with candor and intell always enlists and holds the attention of audiences. It is that the average of even higher training knows absolutely n the remote effects of venereal infection.
The subject of personal hygiene is simply presented, utr eyes, teeth, stomach and digestive organs and the results defects as a basis for example.
The subject of sanitation is presented systematically by i the plan of organization of our modern public health dep and their various divisions.
For instance, the department of sanitation. The discu eludes the nuisances: Sewage and sewage disposal; gar collection and disposal; domestic animals, flies, mosquitoes,
. COMMUNICABLE DISEASE.
Under the head of communicable disease, the epide treatment, a simple discussion of antitoxins, vaccines, their r; ture and use. lenvth and imnnrtanf'p rvf nnomnKno
248
Sixth Safety Congress
Tuberculosis presents a wide and interesting field. Its relation to housing, overcrowding, food, hours of labor, fatigue, rest, sleep,
etc. In connection with the child hygiene, in addition to the child it
self, pre-natal care, reference to obstetrics and obstretrical proce dure, infant feeding is discussed.
Under the heading of food and dairy inspection, the production, cooling, handling, shipping, storage and delivery of milk, together with its food value, importance of bovine tuberculosis, etc.
In connection with vital statistics, birth registrations and its importance invariably attracts the attention, especially during the present war period.
The laboratory affords opportunit}' for a discussion of culture taking and examination in diphtheria, gonorrhea, syphilis, etc., is always an attractive subject. A description of the examination of water and its importance is listened to attentively.
These and other health department activities presented even with haste hold the attention of an audience for half to three-quar ters of an hour.
LECTURES AND MOTION PICTURES.
Supplementing the lecture, it is advisable to offer a motion pic ture show, as stereopticon and motion pictures appeal to the shop employe and large and appreciative audiences are readily obtained by utilizing employers' time.
Films are available from many sources. The government - at Washington maintains a Bureau of Commercial Economics which has a large series on most of the subjects relating to personal and public physical welfare. The various state and municipal health de partments and practically all of the state or national organizations for promoting health have series of pictures presenting strong dra matic appeals on the subjects of their special atttention.
The National Society for the Study of the Prevention of Infant Mortality, the National Association for the Study and Prevention of Tuberculosis, the American Medical Association and others will supply for a ver}' modest fee sufficient material for a season of monthly or bi-monthly lectures.
WHAT THE WORKS PHYSICIAN CAN DO.
Proper lectures by the works' physician are difficult to obtain for the reason that most works physicians, especially in small plants.
Health Seruice Sectional Meeting
are part-time employes and have neither the disposition tions nor time to discuss public or community problems, nately, the physician is trained to individualism, seeing- on and not viewing disease as a community problem. His usually limited to advice to individual patients. If intei conscientious this, of course, is of unlimited value, and to the highest credit for the proper discharge of this respon<
In addition to the foregoing, the surgeon should poii importance of first aid, instruct the first-aid crews, spec shock and resuscitation, the prevention and care of chroni ties, especially those following accidents peculiar to the ii which he is employed.
It is desirable that the surgeon be qualified to discuss spection, hazards peculiar to floors and their openings, walls openings, stairways and treads, runways and platforms, apparatus, electricity and its transmission, power trai elevators and cranes, building hazards, tanks, platforms and and railroads.
DISCUSSION.
Mr. Alexander Fleisher (Supervisor of Welfare,
politan Life Insurance Company) : Mr. Bueno will rememb
us of the educational work that is being done by the Gener;
ical Company. The General Chemical Monthly is distinctly
and suggestive. I would like to hear Mr. Bueno further
subject.
Chairman Farntjm : We will have Mr. Bueno tell i
it later.
Dr. A. O. Buck (Singer Manufacturing Company) : Do
stand we can get these films from "Washington ?
Chairman Farnum : Mr. Bueno will make a note and
that question also.
Dr. George M. Price (New York. City) : What attemj
been made in the General Chemical Company to give educ;
instruction" in the dangerous trades to foreigners?
Dr. J. A. Darrow : I would like to ask how to get an a
of workmen? Are lectures given during their work hour
night? How do you keep the men together to listen to yot
Chairman Farnum : Mr. Bueno will tell us about it. V
one tell of tiic
--*--------r-- 1
5 .
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Sixth Safety Congress
ted a certain definite amount of time toward the discussion of these papers, and we would be very glad to hear from you.
_ Miss M. L. Morris (Connecticut Mills) : When I was with the Curtis Publishing Company we had a course of eight talks on health instruction for the girls. They were given at the noon hour. As the girls number i,8oo and as they go out in groups, half an hour apart, the same talk was repeated six times. I arranged the sched ule by putting the most interesting talk first and so awakened their curiosity. After hearing our first lecture they came to all the others.
ARRANGING FOR SAFETY MEETINGS.
*
Mr. W. L. Chandler (Dodge Manufacturing Company) : We have had some experience in trying to get audiences. They are darned hard to get. Our greatest success has been just before whis tletime at noon; that is, after they come back from dinner. That is the psychological time to hit a man anyhow, they say. We found that we could get them together about twenty minutes before one o'clock and they would listen till time to go to work. Probably they were not quite up to the full standard at the start, but, like our audience here, they soon came in. We found we could get a bigger crowd at that time than we could at night or any other occasion unless we had some mighty strong pulling subject to speaker. If we had a high time or a feed,' or something like that at one of the clubs, we could get a good crowd, but just to hear a lecture, it was almost impossible to get them out unless we took them on company time or just before one o'clock.
Dr. George M. Price (Director, Joint Board of Sanitary Con trol, New York) : I have had charge of the safety, sanitary and educational activities of two large metal industries in this city, com prising about Ss.ooo men and women. We have had considerable experience in educational activities during the last seven years, and one of the secrets of our success is that we have been conducting educational activities with the people themselves; in other words, jointly and co-operatively with the people we are trying to interest. We held them together in shops through their own shop chairman. We have done a great deal of educational work and probably you have read our reports.
I want to draw your attention to one phase of our educational work, at present being done by a lady at one of our locals (Local No. 25), consisting of 25,000 waistworkers. Most of them--I would say 60 per cent--are foreign born. This lady has come in contact
Health Service Sectional Meeting
with the community centers and has selected one school I believe; she has made that a center in our educational i The workers came there, not for educational work exclusi for shop meetings--their own shop meetings--to discuss tl affairs and also to have lunch after their work. Meanwl have a number of educational activities, lectures, film sh< a great many talks by various people on forms of variou.1 tional work.
I believe community-center activities in the public scho ' nish a good means for teaching health and sanitation and si
employed more frequently than they are at.-the present ti: Chairman :Farnum We will now ask Mr. Bueno to
some of the numerous questions.
- EMPLOYES"' MAGAZINES.
J.Mr.
R. de la Torre Bueno:
Mr. Fleisher asked his c
with malice aforethought. The General Chemical Compar.
lishes the Employes' Bulletin every month and Dr. Ford,
company physician, has a page or several pages. He devo-
page to what, in newspaper parlance, we call "squibs11 on
topics--one or two or three lines, so that they can be easil
and will stick in the memory. They are on almost any s
from the proper methods of bringing up babies, to not smoki
other fellow's pipe without first washing and disinfecting
words to that effect.
.
He also publishes, from time to time, longer articles on pi
and particular phases--for instance, on tuberculosis. Last y
published an article on "Poliomyelitis." Whatever may be <
tune, either to the season of the year or to any particular d
that may be prevalent at the time. Once in a while he butt
my own specialty and talks about insects in disease, but I censo:
articles very carefully.
Replying to the question regarding pictures: I understan
government departments have films which they loan from tii
time, but what films are available I do not know; the only w
find out is to write directly to the proper department.
The question as to how to instruct foreigners is one ths
have always with us. This is the United States of America
every man who comes to this country, I think, should lean
English language. In many of our plants, or in most of our pi
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Sixth Safety Congress
spoken by the foreign workmen at the plants, and these men are used
as interpreters on given occasions.
Regarding the time when we get men to come to talks: that
depends very largely on conditions. At many of our plants we have
what are called service buildings with adequate meeting rooms; we
are liable to have meetings there any noon hour. Sometimes we have
meetings in the evening at which we show our "Sulphuric Acid"
film. At other times we have meetings of foremen or of the first-
aid corps on the company's time--not on the men's time. In gen
eral, when we want the men to be on hand we call the meeting on
our time. They are there with bells on, perfectly ready and willing
to take a rest. In fact, it is sometimes a little hard to keep them
away.
From time to time we have been able to make arrangements with
local schools to have the use of their halls for our lectures. These
have been given in the evening and have been of a more or less pop
ular character. I hope this answers the questions that were brought
forth.
Mr. Alexander Fleisher : Perhaps I could answer the ques
tion in regard to the Bureau of Economics. I do not believe it is a
branch of the Federal Government; in fact, there is an argument
between the bureau and the government because of their using sta
tionery that looks like that used by the government. The bureau
is under the management of Mr. Francis Holley, and is being run
by a large number of corporations on an assessment plan. They
have a large number of films on hand. I think they run the street
educational work as well.
'
Chairman Farnum : We are very glad to have that particular
question answered. The next paper on the program is:
MEDICINE IN THE INDUSTRIES.
George M. Price, M. D., Director, Joint Board of Sanitary
Control, New York City.
Mr. Chairman and Members of the National Safety Council: Medicine has progressed from a simple art of empirical healing to the science of preservation of .human health, the ideal of prevention of disease, and the art of prolongation of human life.
During this progress, which took many centuries, medicine has gradually come into close and closer relations with all human activi-
Health Service- Sectional Meeting
ties, and the medical profession rightfully assumed the L in the wonderful growth and progress of society and man]
Even during ancient and mediaeval times, under the sla feudal systems of production, when the lives of work< of little value and their health of no consideration, et medicine and its professors knew of the effects of occupa health and of the ills of the various vocations. Thus yoi the works of Hippocrates, Galen and other older medical frequent reference to vocational dangers and occu diseases.
Not, however, until the end of the sixteenth century find a systematic work on the diseases of workers. I refe epoch-making treatise on "The Diseases of Artisan Bernardo Rammazzini, published in the year 1700, or eai Modena, Italy:
FATHER OF INDUSTRIAL HYGIENE.
Rammazzini is rightfully regarded as the father of in<
hygiene, for he was the first to scientifically establish th
relations of work to health, of industry to disease, and to 3
study of occupational dangers and the effect of those up
health and life of the workers.
For a long time--for nearly two centuries--Rammazzini'"
was practically the only one on the subject of industrial hygiei
writings on the subject being compilations and translations of
mazzini's remarkable work. Meanwhile, the feudal and guil
tern of production gave place to the so-called capitalistic met!
industry and a new industrial society had arisen, grown and
Iutionized the whole economic and financial as well as the intell
and moral state of society.-
In spite, however, of the immense expansion of human
course and international commerce, in spite of the great progr
the accumulation of wealth and capital, in spite of the extensi
economic and financial activities--in a word, in spite of all tf
markable revolutionary changes in the state of society and o
world, there appeared a fundamental defect in the new syste
production, namely, the total neglect of the essential human f
in' industry.
.
GROWTH OF POVERTY AND SLUMS.
Wealth grew to immense proportions, but- not less so did 1
t-u*.---------"-----*
`
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Sixth Safety Congress
and thousandfold, but so also was multiplied the misery of the work ing population. Manufactures grew with unheard of rapidity, but so also did the slums of the industrial towns. New discoveries and inventions caused remarkable progress in factory output and gen eral production, but so also have they displanted the worker from his crafts and shops, while with a great spurt of commerce and pro duction there was also a tremendous increase in the exploitation of workers, a decrease in the wages and earnings, an enormous increase in the labor of women and children, and a general neglect of all the conditions necessar}^ to the health, welfare and life of the working population in industrial establishments.
During this period of economic growth and industrial expansion it was the medical profession that first raised its voice to protest against the extreme exploitation of the workers and the iniquities of the new system of production, and it has endeavored to prove to the employing class that not only is it not just but that it really does not pay to "kill the goose that lays the golden egg."
During the middle and latter part of the nineteenth century in dustrial hygiene received its greatest impetus and development. Layet, Levy, Tardieu and others in France; Hirt, Erlenberg, Albrecht and others in Germany; Glibert of Belgium; Teleky, Rambousek and others in Austria; Carosi, Davoto and others in Italy, and Arlidge, Oliver, Collis, Legge and others in England, are but a few of the shining lights of industrial hygiene in the European countries.
OF RECENT ORIGIN IN THE UNITED STATES.
In the United States, the progress of industrial hygiene and the attention of medical men to industrial conditions is but of recent origin. When, in 1904, I was asked by the editor of the Reference Handbook of Medical Science to prepare an exhaustive article on "The Hygiene of Occupations," I could find but very scant litera ture on-the subject. Dr. Tracy's article in Buck's "Hygiene and Public Health" and Dr. Lloyd's treatise in "The Twentieth Century Medicine" were practically the only sources on the subject.
Since that time great progress has been made in bringing medi cine in closer relation to the industries. The work of the Washing ton Home Commission, the Illinois Commission on Occupational Diseases, and that of the New York State Factory Commission, though of comparatively recent origin, stand as monuments of progressive America's advance in industrial hygiene.
Health Service Sectional Meeting
LEADERS IN THE WORK.
The work of . Dr. George Kober, Dr. Alice Hamilton,
W. Gilman Thompson, Dr. Hanson, Dr. Landis of PI
Dr. Schereschewsky, Dr. Hayhurst, Dr. Harris and a hos
too numerous to mention, show the intense interest of m
and the medical profession in industrial hygiene and beti
the industrial population.
.
On their part the leaders and captains of industry hav>
new and enlightened attitude toward the care and welfs
human factor in industry and have- given- due recogniti
importance of medicine in industries.
Doubtless much further progress in industrial hygien
gained during, the next few years, and much of it will 1
the men and'women of the Health Service Section and to
progressive organization of the National Safety Council.
DISCUSSION.
Chairman Faenum : You have heard this veiy excellen of medicine in the industries. Dr. Price is an authority up of these subjects and this is an excellent opportunity to sect very valuable information if you wish it.
Mr. R. F. :Campton I would like to ask the doctor wha they use for treating burns?
Dr, G. M. rPrice You will have to ask that of the si they come after me on the program.
Chairman :Farnum We will give you the informatic If there is no further discussion we will proceed to the nex
CARREL-DAKIN METHOD OF TREATING INFECT
Dr. A. V. S. Lambert, Rockefeller Institute, New Yor'i
Mr. Chairman and Members of the National Safety C
There have appeared so many weird misstatements and ex<
tions concerning the irrigation treatment of wounds that
pleasure and privilege to have this opportunity to speak to yc
cerhing it.
.'
The treatment has raised a spirited discussion, and, lit
new f-hlnr* L--..--1
....
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Sixth Safety Congress
It will be one of the things which will result from the war and be of value to mankind.
Itdias come as a surprise to most surgeons; few, if any, antici pated that the great advance in the treatment of wounds would be a return to the use of antiseptics. Most of the surgeons had come to think that wounds healed better if treated with bland solutions and felt that, on the whole, antiseptics delayed if not actually pre vented repair. This attitude was quite correct in regard to the antiseptics which we were employing and in the strengths in which we were using them. We felt that an antiseptic to be of value must destroy bacteria and yet no one had discovered a solution which would not at the same time injure the cells of the body. This is the great service which Dakin has done. He experimented with a large number of substances until he found one which possessed these particular properties, namely: The power to destroy bacteria; that is, was bactericidal and yet would not injure the cells of the tissues in the strength in which he used it. He found hypochlorite of sodium to be such a substance when emplo}red in the proper strength.
NOT A NEW, STRANGE MATERIAL.
This is not a new, strange material, hitherto unknown, for it has been" recognized for many years as an excellent antiseptic.
Dakin's solution, the name usually given to the solution of hypo chlorite of sodium employed, has certain definite qualities. It must be of a fixed strength, somewhere between 0.45 and 0.5 per cent; it must be quite neutral and must not contain any free alkali. All the other solutions containing sodium hypochlorite have been very caustic on account of the free alkali, which has made them injurious to the body tissues and both Javal water and Labarraque's solution are too strong and contain free alkali.
In addition to its bactericidal action it has other properties which are important. It disintegrates dead tissues without attacking or injuring the living tissue. Lumiere studied its action on the toxins contained in pus and demonstrated that it neutralized such products of bacterial growth.
To recapitulate: Dakin's solution contains hypochlorite of sodium up to 0.45 to 0.5 per cent of free alkali. It destroys bacteria and then toxins. It destroys dead tissues and sloughs, but does not injure the cells of the living tissues.
Such, then, was the fluid which Carrel had with which to treat war wounds. These are all infected, some less than others, but all
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seriously enough to menace the limbs if not the lives of the ] Carrel now employs one of the oldest of surgical principles. He advocates large incisions and the removal of all infectioi rial and dead tissues. He opens up all the pockets. In mechanically cleans up the wound as much as possible, devised a clever system of drainage tubes by which the ai may be introduced into the recesses and pockets of the When he found, as he did, that the solution rapidly lost tericidal powers after a short period of contact with woun< tions, he renewed it at short, stated intervals by flushing the every two hours or oftener.
WOUND FLUSHED FROM WITHIN.
The tubes are of small sizes, 4 m. m. lumen, and are per near one end by a series of small openings. This perforated c ity is placed in the depths of the wound and the fluid is then at the bottom of the wound, which is thus flushed from withward toward the surface of the wound. The tubes are coi with a bottle containing the antiseptic fluid--Dakin's solutio: suspended about 60 c. m. above the bed. A nurse has sin open the pinch cock on the tube leading from this bottle wound in order to flush out the wound; as a rule, this is don< two hours.
If the wound has been properly opened up and the tubi rectly placed it should be possible to control suppuration in tl four days; oftentimes in much shorter time, even in thirtyforty-eight hours. It is possible to sterilize the surface of a in from seven to ten days. Carrel keeps careful watch on the a of bacterial content in each wound by counting the number c tcria found in a certain amount of wound secretion. T recorded on a chart and a curve is made, known as the ba curve. When the number of bacteria reaches a fixed poir this remains fixed for the proper period of time--several < lie is able to close the wound as though it was a fresh, clean and as though it had never been infected.
The Carrel-Dakin treatment, then, consists in moistenir. recesses and all surfaces of a wound with a 0.45 to 0.5 pe solution of hypochlorite of -sodium, in sufficient quantity and enough to have its antiseptic properties remain active.
The technique of how the method may be applied to the w
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Sixth Safety Congress
tory manner by Dr. Carrel. The details and modifications which
must be worked out in respect to the treatment of civil cases are
still-in the process of perfection.
The treatment is one which should be adopted and employed
in accident cases with large wounds and in compound fractures,
because when begun early it will absolutely prevent suppuration
and will tend to inhibit the penetration of bacteria from the wound
surface deeply into the surrounding tissues, where they become
inaccessible to the action of Dakin's fluid and remain a constant
source of reinfection.
'
AMOUNT Ol' PA IX DIMINISHED.
The treatment diminishes the amount of pain. The piatients cer tainly suffer less and lose less sleep) than those treated otherwise. After a comparatively short period these wounds can be sutured and closed, which saves a great deal of time and also allows the patient to recover without having lost an enormous amount of strength as the result of a prolonged period of severe painful sup puration. The resultant scars also will be smaller and less painful and so the loss of function should be less. Its general employment as a prophylactic measure is a question which should receive most careful consideration.
In France all wounds are laid widely open and mechanically cleaned by the removal of infected material and the irrigation treat ment begun, because all wounds have been found to be badly infected. There a control over the patients is possible, which we, in civil life, do not possess.
STERII.IZATION OBTATNED.
Heretofore, we have relied simply on some chemical method to obtain sterilization; many, for example, have simply painted the wound with iodine, especially if it was small, and have resorted to incision and mechanical cleansing only after evidence of infection has become manifest and seme loss of function or pain was present. At this time the possibility of mechanically cleansing the area has disappeared, for bacteria have penetrated the tissues deeply and have established a certain degree of ascendency over the body cells, and under these circumstances the chemical disinfection of the tissues, which is at best only a surface action, will be less effective.
To determine what would be the best procedure it would be
Health Set'zrice Sectional Meeting
necessary to make a careful study and survey of each inc
industry, to determine the percentage of infection following i
received by the operatives engaged.
.
In some industries conservative treatment for small wot
the punctured variety, for example, might be proper, wh<
results of injury were rarely followed by severe infection; in
wide opening for every injury, however small, might prove
long run to be the best procedure.
A difficulty would arise in educating the injured person
point of having a wide opening made for what at the time ap
to be a trivial injury.
KEEP PATIENT IN BED.
It is always dangerous to dogmatize on things surgicc
from a long experience in caring for results of injury I an
vinced that the average man, surgeon as well as patient,
injuries and affections of the hands and upper extremitk
lightly. A patient with a severe infection of the hand 'is
allowed to be up and about because he can walk, and we have a
that it is economical to save the expense of hospital care foi
a case, when, in consequence, we are- going to obtain a perm
bad functional result and so a serious economic loss. The du:
of the disease is also often prolonged and the loss of time ofte
sight of is a serious factor, too.
The Carrel treatment can be carried out, but indifferently
while the patient is walking about, but it will be so much more
tual with a patient in bed that I believe that fact alone will hf
reduce the great economic loss from injuries of the upper extrt
by having adequate care expended on them.
This treatment will not remove the necessity of having
surgeons to care for the. injured, for it is but a new tool add*
the armamentarium of surgery. It does not replace surgery bas<
sound surgical principles and substitute for it a simple autor
method of treatment whi.ch anyone can employ with equal sue
A good surgeon will obtain better results with it than will a
surgeon. It will not undo the errors committed by a surgeon, nor
it equalize the consequences of delay due to the ignorance
patient. It can never replace the judgment and intelligence of
surgeon.
.
The treatment, however,, is a means of combatting- infer-
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Sixth Safety Congress
will result in a saving of time spent in convalescence and an improve ment of function in many cases which means a great economic gain.
DISCUSSION.
W. P. Strickland (New York) : I would like to ask Dr. Lambert if he considers the Carrel-Dakin treatment proper in charred burns?
Dr. A. W. Colcokd (Carnegie Steel Company) : I have been very much interested in the doctor's paper, because it is a subject that is just now receiving as much attention as any other one thing in surgery. I do not know any treatment or remedy that has had the extensive advertising that the Carrel-Dakin method of treating wounds has had. For the last eight months I have treated a good many hundred cases of wounds with the Carrel-Dakin method.
As the paper was on infected wounds the discussion should be confined to that.
I believe that we should distinguish sharply between hospital cases and ambulatory ones. Without question, the Carrel-Dakin method of treating infected wounds has been almost miraculous in its results in those cases that can be kept in hospitals, where its use can be controlled, where the patient can be watched and where the application can be made by trained nurses or internes. But most of my work is upon ambulatory cases, and I confess that I have had a great deal of trouble in successfully applying the Carrel-Dakin treatment to infected wounds.
RECOVERY OFTEN DEPENDS ON PATIENT.
As the speaker so well said, it soon loses its disinfecting germ icidal powers in the wound and must be renewed every two hours. Who is going to renew it in the ambulatory cases and how are we going to do it? Of course, we have devised a method of a bottle and something like a medicine dropper which holds about an ounce. We insert the tube and we give the patient this bottle and we tell him to inject it in the tube every two hours. We show him how, and in perhaps 50 per cent of the cases the patients will do it intelligently. In the other 50 per cent they put in too much, they neglect to put in any at all, or they do it wrong, and we do not get the results.
It burns when they get it on the skin and we have had several pretty severe burns as a result of poor handling. The CarrelDakin technique provides for the application of sterile vaseline
Health Service Sectional Meeting '
gauze to an area varying according to the wound and th< of the cause. Of course, we try that, but in spite of all w< we have patients that put in too much, and the treatment j beyond the skin. When you have once burned a patient l is gun shy, and you have to change your treatment or he \ coming back to you.
I might say that every industrial wound is probably an wound--potentially infected. The greatest thing that we rely on--to destroy the germs--is the healing power of The defenses that nature give us are the opsonic power blood serum and the lymph. It is leucocytosis that affects I believe that if Dakin's fluid has any virtues-^--and I believ virtues--it is mainly because it stimulates those body force better. It stimulates the leucocytes and the opsonic and gei powers of the blood. It brings fresh blood there, and anyth: does that is certainly good, so we can divide the various ant into two groups: First, those that inhibit leucocytosis am that stimulate. Carbolic acid inhibits leucocytosis and I iodine does, and for that reason I am not enthusiastic ab use of iodine in the treatment of wounds. Alcohol is the on remedy. It stimulates leucocytosis. I am not going to an my paper tomorrow, but that is one of the reasons why I am siastic about it. I believe that chlorine and nitrate of sib among those remedies which stimulate leucocytosis. .
Two men in America have done very much toward teacl how to treat infected wounds; one is Ochsner of Chicag emphasizes the importance of rest in the treatment of ii wounds. In cases of infected hands--even infected finge: whole forearm is put upon a splint, and if we can get the to bed so much the better. Rest is much more important injured man than the choice of any particular antiseptic treatment of infected wounds.
SPECIFIC DIRECTIONS GIVEN.
Dr. C. F. N. Schram (Fairbanks-Morse Company) : I v ask Dr. Lambert what directions he gives to the pharmacists .he puts up the Dakin solution? In the cases I have had unc charge only one was burned on the skin. I called on the phar and he said he had a new method of making it up. I said, " tions were given; please follow them." I would like to kno'
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Sixth Safety Congress
will result in a saving of time spent in convalescence and an improve ment of function in many cases which means a great economic gain.
DISCUSSION.
W. P. Strickland (New York) : I would like to ask Dr. Lambert if he considers the Carrel-Dakin treatment proper in charred burns ?
Dr. A. W. Colcord (Carnegie Steel Company) : I have been very much interested in the doctor's paper, because it is a subject that is just now receiving as much attention as any other one thing in surgery. I do not know any treatment or remedy that has had the extensive advertising that the Carrel-Dakin method of treating wounds has had. For the last eight months I have treated a good many hundred cases of wounds with the Carrel-Dakin method.
As the paper was on infected wounds the discussion should be confined to that.
I believe that we should distinguish sharply between hospital cases and ambulatory ones. Without question, the Carrel-Dakin method of treating infected wounds has been almost miraculous in its results in those cases that can be kept in hospitals, where its use can be controlled, where the patient can be watched and where the application can be made by trained nurses or internes. But most of my work is upon ambulatory cases, and I confess that I have had a great deal of trouble in successfully applying the Carrel-Dakin treatment to infected wounds.
RECOVERV OFTEN DEPENDS ON PATIENT.
As the speaker so well said, it soon loses its disinfecting germ icidal powers in the wound and must be renewed every two hours. Who is going to renew it in the ambulatory cases and how are we going to do it? Of course, we have devised a method of a bottle and something like a medicine dropper which holds about an ounce. We insert the tube and we give the patient this bottle and we tell him to inject it in the tube every two hours. We show him how, and in perhaps 50 per cent of the cases the patients will do it intelligently. In the other 50 per cent they put in too much, they neglect to put in any at all, or they do it wrong, and we do not get the results.
It burns when they get it on the skin and we have had several pretty severe burns as a result of poor handling. The CarrelDakin technique provides for the application of sterile vaseline
Health Service Sectional Meeting '
gauze to an area varying according to the wound and the
of the cause. Of course, we try that, but in spite of all we
we have patients that put in too much, and the treatment g
beyond the skin. When you have once burned a patient b;
is gun shy, and you have to change your treatment or he w
coming back to you.
I might say that every industrial wound is probably an i:
wound--potentially infected. The greatest thing that we 1
rely on--to destroy the germs--is the healing power of
The defenses that nature give us are the opsonic power
bio ~>d serum and the lymph. It is Teucocytosis that affects i
I believe that if Dakin's fluid has any virtues--and I believe
virtues--it is mainly because it stimulates those body forces
better. It stimulates the leucocytes and the opsonic and gen
powers of the blood. It brings fresh blood there, and anythii
does that is certainly good, so we can divide the various anti
into two groups: First, those that inhibit Ieucocytosis and
that stimulate. Carbolic acid inhibits Ieucocytosis and I
iodine does, and for that reason I am not enthusiastic abc
use of iodine in the treatment of wounds. Alcohol is the on<
remedy. It stimulates Ieucocytosis. I am not going to ant
my paper tomorrow, but that is one of the reasons why I am
siastic about it. I believe that chlorine and nitrate of silv
among those remedies which stimulate Ieucocytosis. .
Two men in America have done very much toward teach
how to treat infected wounds; one is Ochsner of Chicago
emphasizes the importance of rest in the treatment of in
wounds. In cases of infected hands--even infected finger
whole forearm is put upon a splint, and if we can get the ]
to bed so much the better. Rest is much more important
injured man than the choice of any particular antiseptic
treatment of infected wounds.
.
SPECIFIC DIRECTION'S GIVEN.
Dr. C. F. 2ST. Scberam (Fairbanks-Morse Company) : I w ask Dr. Lambert what directions he gives to the pharmacists he puts up the Dakin solution? In the cases I have had und charge only one was burned on the skin. I called on the phari and he said he had a new method of making it up. I said, "1 tions were given; please follow them" I would like to knov
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Si-vth Safety Congress
Mr. Wills Maclachlax (Toronto) : I would like to ask the
doctor if he considers the Dakin solution as of great help in
fiYst-aid? Those first-aid cases that happen to be in the hands of
laymen ?
.
Mrss G. Phttjtt (Russell. Burdsall & Ward Bolt Company, Port Chester, N. Y.) : How about acid burns?
Dr. A. O. Buck: I would like to ask the doctor if he uses the
Dakin solution in first, second and .third degree burns ?
Dr. J. A. Darrow (Erie Forge Company) : I understand that a plvysician, in collaboration with four others, has evolved a solu tion called ```chloramine"--bi-chloramine. It is used only once in twenty-four hours, and I want to find out if it is considered good?
Dr. F. E. Sciiubmeiil (General Electric Company) : I feel that Dr. Lambert has presented his subject rather mbdestlv. We have been using the Dakin solution for some time at our plant and the results have been startling. We consider every wound an infected wound, and, consequently, treat it as such from the beginning. The excoriations of the skin, that have happened in some of our cases, are very easily treated by the methods devised by Dr. Carrel, and the results obtained with the solution, even taking into account the burning or excoriation of the skin, warrants using it everywhere and on every wound. We have now discarded benzine and gasoline for cleansing injured hands and feet and use the Dakin solution for washing and thoroughly cleansing the' part. We bathe the injury--I think we are getting to a point where we may bathe the patient in it. entirely.
Chairman Fakxum : Are there any further suggestions on this remarkable paper?
Dr. Shoudy : I would like to ask in regard to the use of siphons in antiseptic solutions for wounds? I have read of the system as being very effective.
Ci-iairman Farnum : Is there any further question on this paper? If not, we will ask Dr. Lambert to answer this array of questions.
TREATMENT FOR BURNS.
Dr. Adrian V. S. Lambert : It might be well if I took up the questions which have to do with the employment of the solution in the treatment of different kinds of burns. It is good for acid bums. It is good for all degrees of burns.
Health Service 'Sectional Meeting
In the treatment of burns, we have been in the habit Dakin's solution on account of two of its properties, and used it irrespective of whether it was a chemical or an a or a burn caused by heat. The two properties which we de are, first, its power of keeping down the growth of bacteria wounds. A wound treated with the Dakin solution certa a less violent growth of bacteria. It takes a certain length to eliminate bacteria entirely, but at no time do they ascendency over the body tissue. The other property, wt very important one, and which is often forgotten, is the p the property the Dakin solution has of dissolving.dead tissu< advantage of using it on burns is that you do not have to meet remove the burnt tissue, the slough, or the dead tissue cause< burn and run the risk of leaving the wound a bleeding, ex surface. You can depend on the Dakin solution to dissolve t tissue,-soften it up, and allow it to be separated by the boc beneath, without causing hemorrhage.
I have not spoken of a very interesting paper, and on< f think should be read in connection with his treatment of wc one written by Captain Gernwei and published, I think, in t' number of Experimental Medicine,., on the cicatrization of \ He has demonstrated that a sterile wound, or one in which t terial count in the secretion is very low, will heal up mud rapidly than will one which is Qnfected or which has a hi| terial count. We have found in the treatment cof wounds, ir tive of their causation, that they, will heal more rapidly when under Dakin's solution than when treated under other foi antiseptics.
I feel sure that anyone who has used this solution will that he has never seen better looking wounds; whether the ba count is high or low, whether you believe in antiseptics or an; function as the thing which heals, you will -never see more be: looking wounds--if I can use that term, being a surgeon, granulations of the wound itself are red, are healthy looking although continuously bathed in a fluid, and my experienc been with other fluids that the granulations covering the v after they have been bathed in a fluid for any length of tim soggy, paie, and liable to bleed on the least touch.
In regard to the question of ambulatory cases and their nient with the solution, I think it is one of its limitations. '
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Sixth Safety Congress
wound every two hours and depend upon the energy and the intel ligence of a not r . dinary man, because that man will do it, but the ordinary man does not know enough to do it. I can see no way out of that. If a man does not know enough to do it intelligently, I see no way except to do it for him. This, I think, is a limitation of the treatment.
USE OF CHLORAMINE PASTE.
There is, however, a chloramine paste; that is, a paste or oint ment made with chloramine, 1 per cent, and a watery mixture of sodium stearate--and such a paste will accomplish about as much in keeping the wound sterilized as will Dakin's solution. It is not as effective in sterilizing a badly infected wound, but having gotten the infection under control, it will maintain a low bacterial count.
:A Voice Give the formulae of the paste again. Dr. :Lambert It is 1 per cent of chloramine in a watery mix ture of sodium stearate. The sodium stearate is set and the paste is made in an ice cream mixer. Make a solution of sodium stearate in water. 10 per cent, heat it, and 10 per cent solution will become solid when cold. We put it in the ice cream freezer and stir it around and churn it down, and as we churn it it becomes a lather. We keep on stirring it until it is cold; then it is broken up into minute particles, like an emulsion in water. Having done that, we add our I per cent of chloramine and stir again until it is mixed. The question as to whether it is useful in first-aid and as a com plement of a layman's kit, I should say it was not: that most laymen would not apply it correctly, and that it needs a considerable amount of attention for the first forty-eight hours. It is perfectly possible to take a solution of it along and get a piece of gauze and clap it onto the wound and keep the wound sterile, but you have to keep wetting it with the solution, because the solution loses its power, and if 3'ou keep wetting it it brings up the question as to the causa tion of burns from its use. The property which it has, of dissolving dead tissue, is the property that causes the burns, because, as you all know, the surface of our body is covered with dead tissue, dead cells. They are the epitherial cells which are being destroyed. They receive no blood supply, they are dead. To prove that, one has simply to bandage his arm for a week or ten days, remove the bandage, and there is a cloud of dead, fluffy, slack skin which comes off. Dakin's solu tion will dissolve those dead cells and leave the raw papillae of the
Health Service Sectional Meeting
skin exposed. In other words, it will result in a first
degree burn.
To prevent that, the smearing of the skin with grease
is necessary, but it is quite important to have the prope
grease, and the proper kind of grease is that which has
property--lanoline is the best. Unfortunately, Ianol
most expensive grease just now, but it is the most u;
will prevent burns better than any other grease. Yellow
will do the same thing, but it has to be renewed much x
quently.
o. .
We have found in the first indication of burns that tb
complains of an itching and then, if not relieved, compls
real burn, and our practice has beeii to let up on the Da]
tion for six hours" or twelve hours as soon as the itching
We smear the whole part with vaseline or lanoline and the
the treatment. So far, we have not had any very bad burn
I do not believe I will go into the method of action of
solution. I think that is a question which is in a pretty wa:
for discussion. If one wishes to read the French doctors
very best, one has only to consult the bulletins of the Paris A
of Medicine of about three months ago when this treatm
under discussion. If you do so you will appreciate the bea-
the French language as well as the heat of the discussion.
USE OF CHLOEAZENE.
The subject of chloramine and chlorazene is one on whit
not feel very competent to speak. We have used chloraze
had good results. It has maintained an antiseptic bacterial
at a low ebb. We have not been very successful in treati
severe cases of infections that have come in. The treatment
always successful if the wound is in a suppurating state. ]
not seem to act quite as well as did the Dakin solution in thos
florid and severe types of suppurated wounds. Oh wound
have'a low bacterial count it works very well and in those ca
suppuration which are more or less chronic it is excellent,
the advantage of not being costly; it has the great advanta
being readily handled, and it is easily obtained.
The di-chloramine tea, which is used, is recommended by i
in Philadelphia, together with Dakin, and is being tried out.
an insoluble
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Sixth Safety Congress
has asked everyone to try h> j*otcncy and it is being very widely used. Heretofore, or tip to the present time, we have not found it ls efficacious a? Dakin's solution.
As to directions to the pharmacist: It is the great thing in order to get a proper Dakin solution. Of course, the Dakin solution is made with chloride of lime, sodium bicarbonate, and sodium car bonate ; the carbonates and bicarbonates are pretty constant; it is the chloride of lime which varies. In order to get a proper Dakin solu tion one has got titrate in one's solution of lime, and one has to find out that strength in one's chloride of lime. Having determined this the instructions to the pharmacist consist in a mathematical estima tion of how much of the three substances to add together, varying your quantity of chloride of lime, depending upon the result df- the chlorine contents as determined by high pressure.
Dr. A. C. :Buck We dress the wound, and most of the men go back to work. Do you advise the chlorine paste put up by Abbott-- could it be used as first aid ?
Clf f.ORI XIC I'ASTE AS A DRESSING.
Dr. Auhiax V. S. Dambert: I should think chlorine paste is a very good dressing and I think it would be very good as first aid. The Abbott people have put out a chloramine paste and it is a very good one, but it is not as good as the one--I do not want to advertise --as the one we make. (Laughter.) We are not selling, so don't mind. They have not quite learned the method of mixing, but I am sure they will. They have been over to Rockefeller and have been shown. It is just the method of mixing, under a little difficult condi tions ; the reason is that sodium stearate quickly becomes solid, and unless you churn with a good deal of vigor, you get a solid instead of a fleecy mass.
Their chloramine paste forms a hard scab-like crust; the paste we make, instead of doing that is soft at the end of twenty-four hours. We have obviated the trouble when using their paste by putting a layer of oil paper over the surface of the paste. We use paper like the railroad sandwiches are wrapped in--ordinary oiled paper--and that seems sufficient to prevent the surface evapora tion from chloramine paste and to prevent it becoming a hard, scab like substance.- It is quite efficacious in keeping down the bacterial count and is very good for first aid dressing.
:Chairman Farnum We are certainly very grateful to Dr. Lambert for his remarks on the Carrel-Dakin treatment.
Health Service Sectional Meeting
The next paper on the program is "Sanitary Stand Industry" by Doctor J. A. Cotisins, of Siegel, Cooper & Co., <
SANITARY STANDARDS IN INDUSTRY.
Dr. J. A. Cousins, Siegel, Cooper & Co:, Chicagc
Mr. Chairman and Members of the National Safety < Those who have given sanitation considerable thought real many factors must necessarily be considered in standardizi industry. Only within the last few years have hygiene and sa been given any consideration by the manufacturer. He little or no attention was paid to tire health or physical cone the employe by the employer or by the employes themseh the effort to prevent accidents, too little attention is given hygiene. Safety First appliances and mechanical precautio but they lack the human intelligence to adapt themselves t< tions and circumstances.
It has been realized that the conditions which surroun employed in carrying on the world's industries must be co: and those assigned to the work, such as representatives of of health, factory inspectors, commissions of labor, etc., 1 tempted to do so by legislative activities. In a measure th been successful, but we have conic to realize that the pro not one to be solved entirely by legislation but by educating 1 employer and employe in sanitary measures.
It is difficult to visualize for each employer the medics lenis involved in the plant, but to educate him and his co-v both from a financial and health standpoint, is, I believe, t step in standardizing sanitation in industries. We find en who have no desire to interest themselves in the welfare employe or to accept any individual responsibility. Such n be shown the advantage to be gained and-made to see that t servation of man-power is an economic problem of first imp -}nd must receive careful consideration from the industri tains. If not, and laws that guard such negligence are bro bear upOn the employer, he will take advantage of the lo in the law that fails to make definite statements pertaining particular business. Sooner or later he may find a pressur brought upon him from a source he scarcely anticipated, i ^demands for better environments by the employes who have
Sixth Safety Congress
FREEING THE ESTABLISHMENT FROM HEALTH HAZARDS.
An industry may be established in a building where principles of sanitation have not entered into the design and structure. That concern may be very anxious to elevate the plant to the highest standard of sanitation and to overcome every defect if possible. But they are at a loss to know just what particular features of the building need correction, and when- once determined they must learn of the measures which have been adapted for similar situa tions. Industries of like nature, wherever located, create an en vironment very similar in character, and methods used to render one such plant sanitary and free from health hazards may be ap plied in other similar plants with equal success. To do this would tax the resourcefulness, ingenuity and inventiveness of this em ployer to the utmost in order to bring about the required result. He could economically employ a safety engineer and place the work under the supervision of a medical director, who should be a man who has had considerable experience in industrial hygiene arid has become thoroughly familiar with the" needs of that particular indus try--one who can go far below surface indications to locate causes of trouble. Then when the establishment has been made free from health hazards he should give the doctor sufficient authority and : co-operation to maintain.such conditions.
There are considerations springing from our situations and con ditions which fervently invite us to take the lead in this great work. The institutions which have already taken the lead deserve full . credit for the initiative and interest which they have displayed.
UNIVERSAL HEALTH TRAINING.
It has been thought that only in large and well-developed insti tutions, which have well laid plans, is it possible, economically, to carry out this work, but this has been proven incorrect. Workers go from small to large institutions and vice versa, therefore it is imperative that universal health training be carried on even in the most isolated communities. This, too, has come home to us by the conditions of our workers which have been revealed by medical examinations for our army--80 per cent of the men drafted have been found to be physically defective, largely due to industrial conditions.
The care of the sick and wounded easily holds the public mind, but, vital as this may seem, it is of small importance compared with
Health Service Sectional Meeting
the far greater task of keeping the men and women in th trial army free from disease. The successful medical dej of a factory should not point to its work and mention ho men and women were sick or injured, and were cured or cs but should be able to show how few were sick. It can be s. accuracy that the less heard of the medical department tl efficient it is. It is essential that the new employe be irr with the necessity of co-operating in every way with the e: and the medical department in maintaining a high health st Pie must realize the character of the problem and the step are being taken to meet it. In order to do this a system of ec is necessary.
In preparing a paper on the subject assigned to me refrained from discussing in detail the specific factors whic be considered in standardizing sanitation in industry, such mination, ventilation, toilets, machine controls, lunchroon These will be discussed by others. I have attempted to tr subject from my viewpoint, as a medical man, emphasizi human and not the mechanical element.
BEYOND THE BEATEN PATH.
To standardize sanitation in industries, the environments surround the families out of which the great mass of wor. drawn, the conditions under which those in the occupatio should receive no small amount of consideration. The famil not be supplied with the necessaries of life and its members t moral and physical wrecks. The parents may be both w<
thus breaking up the unity of home life, while, in some ins-, they live in places that compare unfavorably in appointmen cleanliness with a stable, thus reducing the resistance to d The responsibility of a local employer can extend much t providing the administrative equipment for efficiency on th> of his employes. This is not only of industrial but of huma nificance. Our social and industrial problems are closely related; neither can be solved without close co-operation wii other.
The opportunity is present to give a demonstration of that
humanity which we know runs through the people. There
Avas. a time when concentrated effort and diligence were nc
warded by a measure of success, and there never will be.
whose ohilosonhv and nrai-tir-** -ranno -Pi-nm
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Sixth Safety C&nfrrcss
through the great industries- of the country -ealize sanitation and hygiene to be invaluable to all who prefer the ounce of prevention to the pound of regrets. I say this not to revel in the truth of my prophecy or to differ with big and good men. but as an appeal to them to instill in the minds and hearts of their followers that which stimulates the energy, enterprise and intellect which make for hitman happiness and for the defense necessary to keep our country free from harm. Then and then only is the industrial future of this great American country assured.
The variotis states and territories have efficient laws in hygiene and sanitation, but the diversified industries and varying propor tions of the sexes employed demand a wide fluctuation in their applications.
FEDERAL HEALTH SERVICE.
The rapid growth of knowledge of industrial hygiene is mani festing itself, and, in view of the fact that the laws of various states have failed to arrive at a definite standard, it occurs to me that the Federal Public Plealth Service might operate in each state, take detailed information and collect data on industrial matters and make recommendations which will lead to Federal legislation. In addition to gathering facts along the line mentioned such a study would lead to new local and industrial improvements in sanitation. Such a force would have no powers except the right of unrestricted investigation. They would discover wrong situations, find and recommend the solution, and persuade the responsible executives of the necessity for action. Such a force might be subdivided and assigned to groups of indxistries. Their efficiency would be of value increasingly in proportion to the number of experiences through which they pass and the varying conditions which they face. This course will bring the valuable financial and industrial advantages into all sections in a manner which will not be disturbing. This will bring the assurance that uniform methods will be in effect through out the nation. They would have a wide and intimate acquaintance with the methods in use through the states. And so the good work would go on. Buildings will disappear, some industries will perish, but our influence will remain. Gentlemen. I suggest that the Fed eral Public Health Service be asked by us to undertake, with our co-operation, this work of a national standardization of industrial hygiene. It is an era of federation; let us get in the line of evolution.
Ffcaith .\Vrt"n.v '..fiiw.':/ \J r-fi -T!i]
Who can tell the new though-
been awak
ambitions fired, and the High ach'.prf-m^nt< that will be
through this Congress?
Det us remember that our snir-rp-t j in concord, not ir
and that otxr real eminence re<=t< in die victories we gain in
against accidents and disease.
DISCUSSION'.
:Chairman Farnum You have heard this very exceller is there any question which you would like to ask Dr. Cousii
Mr. W- L. Chaxdi er : There is one suggestion, or r criticism, handed to me this morning on the conduct of this I think this is a good time to pass it along. It was that" s of the discussion is based upon the idea that the plant enough to merit the full time of the physician. He wante<
thing he could apply to a smaller plant, where he could n a full-time physician; in fact, he was not sure whether he want a physician on part time, but he did want some infoi as to the services as rendered by a nurse, either on full or pa. Possibly not a full, hospital-trained nurse, but a man or who had some knowledge of nursing. I would like to have body start something along that line.
Chairman Farnum : Who will do it?
Mr. Doherty: The doctor who trained some of the em]
to dress the wounds as they occurred can call at a com
hour of the day, in the morning or afternoon.
.
orc-anizint. a xx.rRsrxr, system-.
Dr. A. O. Buck : We have a plant at the sewing machine pany where the plan works very nicely. Ft is a large pfar employs 8.000 or more people and yet I am not employed ; time at that plant. When I was put in charge [ had to employ of all, a graduate nurse. This nurse was very capable am there at all hours. Then I organized a system of first-aid nu
We have 1,500 girls in the factories. I took twenty-four 1 girls and T made an attractive proposition to them. We furr them the uniforms which they wear in the emergency hospital we entertain and keep them interested. My head nurse and 1 little talks once a month on first-aid work and our uurc ~
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Sixth Safety Congress
things. We. have two nurses who attend in uniform when I am at my clinic and stay about an hour and a half each afternoon. These nurses are there for three days and then two more nurses are on for three days. We rotate in that way and it is very astonish ing the proficiency our nurses. reach; some of them would make a doctor ashamed of himself in dressing a wound. We find that plan has worked out very well--organizing what we call a first-aid corps of nurses for each department throughout the plant.
Mr. F. W. :Calvert We had a very interesting paper this morn ing from a lady and I heal'd her say something on the point of working a plant without, a doctor.
PROBLEM OF TIIE SMALL PLAHT.
Miss Nesta C. Edwards: In a small factory, say of 400 to 1,000, what are you going to do ? In Cleveland we put on a doctor two days a week, from 11 to I o'clock, for consultation. He does not render medical service outside the plant unless he is paid, but directs people to places where the}'- can secure medical attention. It was surprising the amount of cases that we cleaned up, not only for the employes, but for their families, through consultation with the doctor. That same factory had a nurse who was on full-time duty. Her mornings. were spent in first-aid work and in general inspection of the factory. In making a report she included not only the regular points but many of the minor points. That woman devoted her afternoons to calling on employes and in solving and working out the special problems of our employes.
Ours is a small plant and her time was not at first fully occupied, later they called for an assistant. That system is being attempted in some plants in Wisconsin. They first take a trained nurse or a trained social-service worker, it makes little difference which as long as they have the capacity and the ability to take hold and get next to the individual. Whether it be a large or a small plant--= and I am very keen about the small plant--the works calls for a type of woman bighearted enough and broad enough .in her appeal to take the situation in fully--the viewpoint of the manufacturer as well as that of the employe. That type of woman is valuable in a small plant.
In another small plant the nurse was formerly a social-service worker, had done considerable along the line of settlement work and was keen and alert. She is in the Robert II. Jackson Company, of Milwaukee, and is now running, with an assistant, a first-aid
Health Service Sectional Meeting
room, under the direction of the company doctor, to wf of accidents are sent. That is a plant that has few accid<
There is another plant which has minor accidents, pit deal of health work--those are plants where two different arise. The young woman not only looks after and supe health matters, but she is. responsible for seeing all th< employes who come into the firm and must keep in to them. The turn-over in that firm, because of that type oi has been materially decreased. Does that answer the t A woman who can handle first aid in the morning and wh special work in the afternoon will soon be recognized.
Miss Elizabeth M. Burns : Did I understand the qu to whether a small plant would have a regular trained nurs accident room, or whether it would train, under supervisic works doctor,' a first aid employe? Was that the question
Mr. W.- L. Chandler: There was no question, but i criticism handed to me, as I happened to be Vice-Chairma) Section. The kick was put up to me and I am passing it al was not a question but a criticism that our discussion parf much of the big unit-1--plants could afford to do things from ; point of capital and with people enough to do it, too. It : single question that is up, it is a desire for ideas of value audience--possibly others are interested beside the one wh the complaint--that they want to do some of these things a it is hopeless because the plant is too small. This is the ide; they can start it with a small plant?
REDUCING SKIN CRACKS.
..
Miss Elizabeth M. Burns: We have a trade nuisan
have what are known as skin cracks and crown bites. The
bites lead to loss of sleep and after a while to loss of flesh,
the help of the doctor we reduced our skin cracks from t
seven to seven per month. We accomplished this by removi
sulphide of soda with which the employes used to clear off the
from their hands. With perfectly legitimate pride, for they \
white hands on Sundays, they used the soda. By reducing ot
cracks and by the increase in our product in one month, w*
the nurse's salary at least. Another point, we are in an is
district--quite a distance from the city hospital--and that m
possible for us to render first aid to our neighbors. Agai:
pntl
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* --
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Si.vth Safety Congress
on tlieir part in putting- up shelters for workers, waiting for a car in the winter.
Our isolation brings up the question of men having to wait, say. twelve to fifteen minutes for a car. This again is a health problem. They j>ay for a- lunchroom and for the help given them in the first-aid room. Being distant from a hospital, and having new industries cropping tip all around you, due to the war rush orders, and not having taken proper precautions, your neighbors run their cases over to you, through your having properly equipped first-aid rooms.
Our national organization of Public I-Iealth Nurses, at its con vention in Philadelphia, put itself on record last May, as a public nursing industry'-, as unwilling to look af.er anything but first dress ings until the accident was seen by a physician. We consider that preventive medicine. If the nurse with her professional training considers that, how are' you going to control the nurses that you make in twenty minutes? There are some correspondence schools that do. but how are you going to control the first-aid worker after she leaves your employ and goes somewhere else? I beg of you as medical men and as welfare workers to say that only trained workers are the highest economy in the end.
'success IX SERVICE WORK.
Miss Morris: If women are not occupying too much of the program. I would like to talk for five minutes. I started, four months ago, the work in a small plant of 500 people. I am not a trained nurse. I was for three, years at the Curtis Publishing Com pany's plant as their welfare manager, and I left because I wanted to start service work as I thought it ought to be. There are 500 employes and they had never heard of service work or any work of that type, although they had had many applicants. They had more infected hands and fingers than you can think of. I had fifty out of 500 people the first month. I had some practical work in the South, where I lived, in treating negroes and horses and things around there, but outside of that I did not know very much of doctoring except from a common-sense point of view.
I do first aid, however, and know how to put on bandages. I had people coming to see me after the first week. At the end of four months I installed an assistant, not a trained nurse, but a college graduate who has done some first-aid work. My mill is a textile mill; she had done research work in textile mills. She has
Health Service Sectional Meeting
done lirst-aid work and puts on a very good bandage, ir she also visits among the families of the employes. W children and I find, by not being a trained nurse, that I lot of things a trained nurse cannot do. I can give , calomel where a trained nurse would not do it, because not do that without a doctor's order. I have common sei a man needs it and I give it to him without waiting for to ordePit. I thought of having a doctor over for two ho two days in the week. Three-quarters of our employes ar Canadians and they like a French doctor. I tried it oui not entirely successful because ours is a small village with plants and 500 employes and the doctor is very busy. W trying life extension, but we found it as expensive as i our own doctor. So we got a doctor and he works the t at our convenience. At least, they are only two hours ; his work with the families is really the most help.
I think it depends more on the personality of the worn; than whether she is a trained nurse or w'hether she is not nurse. If 3'011 get the right woman you will do well, be emjoloyes and their families very soon know whether you 1 When they are sick they will come to you, because they and they will come to you with their trouble, whether it i wife or child or get married or divorced; they will come tc a small plant is easier to work than a big one.
:Chairman Farnum I will ask Dr. Cousins to an questions asked and complete the discussion.
FrRST AID AND TI-IE PHYSICIAN.
Dr. J. A. Cousins : The most conspicuous part of th sion has been the absence of the points I wanted to brin. have always contended, in conferences of this kind, that read a paper, but the real facts and the real information--t that you come here for--are gotten from your audience.
I know that many have been benefited by the little di that have been carried on. Now, as regards first aid. T1 lady will pardon me. but I will have to take just a litt exception to that. Where are you going to draw the line? this: A wound that seems very trivial now ma>r develop ini serious one before tomorrow night, especially if it is a ] Therefore, I find that it is very economical for the employe;
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Sixth Safety Congress
of them, the probable outcome, and also give the necessary -treat
ment. After he has done all that he may let his welfare worker or
his trained nurse look after the case, under his supervision. I
believe it behooves the employer to have a physician to see all
wounds first.
I have found in my reading and talks with other people that
there is a wide divergence in state laws relative to hygiene and
sanitation. One state will require 250 cubic feet of air space for
each employe, and a neighboring state will specify 500, and the next
state does not have any law at all, etc. These are the things I had
in mind when I asked the co-operation of this Section and the
Public Health Service, so that uniform standards might be adopted
in each state. I saw Dr. Rucker in Washington on Monday and
he was very enthusiastic about the idea. He said he hoped it would
come about. There has been some action taken by Dr. Fox and
Dr. Rucker told me that right now the work had been suspended,
much to his regret. Work looking toward standardizing sanitation
in industry is exceedingly important in the education of employes in
small industries. A very large percentage of employes in large
plants have troubles similar to those working in small plants, so
I believe that if we can educate men and women in the small plant
they will benefit by that education and apply it to their new work
in the large factory.
'
.
As regards first aid, possibly it will help somewhat to outline
what we have in Chicago, in my work, having to do with several small
industries. It is not necessary, I think, to keep a physician at a plant,
but I have advised employers to make pre-employment examination
of all employes, for their own benefit as well as his. Out of 236 ex
aminations I made in one plant I found 196 defectives--not serious,
however; not sufficient to eliminate them, they were in an incipient
state and by a little attention and a little information on the part
of the employer, by the physician, they were remedied to a very
marked degree. The teeth may be included in mentioning the physical
defects. Seventy-five per cent of the employes of one factory have
now had their teeth cleaned or filled, as best they coukl; all of them
have had some little attention.
THE OLD FAMILY DOCTOR.
When an injury is received I do not think we should let the em ployer or the foreman think that he has any knowledge of medicine or surgery- I think we should impress on his mind that we should
Health Service Sectional Meeting
not make any application to the injury whatever, beca
found, and I think Dr. Farnum and others will bear m
nine-tenths of the treatments applied are more damaging' ficial. I think the fellow that gets hurt benefits very masterly inactivity on the part of his fellow workers. I
times, that when a man or woman is injured they natural
their old family doctor. Bless his old heart, he has i wound of that kind for ten years, yet he is very dear ir of that injured man. I believe that if a man spends one or
of your time going to the doctor as soon as he receives ! it will save him many, many hours and possibly days a if you send him early. I thank you.
Dr. F. E. Schubmehl (General Electric Company) ; gard to first aid, we have zoo first-aid workers in our plant equipped with first-aid kits which have been adopted as st; several states and a great many institutions. I cannot let-
ment go that has just been made. That the majority of firstments are more damaging than helpful. I want to say that age individual that gets a slight scratch, no matter how mu
the interests of his employer or his own interests at heart, to a doctor on his own time if he is a piece worker. \
provide some simple first aid, conveniently located for yo
otherwise he will not report his simple injuries, and the>
reported until they become infected. We have just gone that, and we know that our first-aid people are all instruc that, because they have a first-aid kit, they are not allowed tice medicine with that kit in the State of Massachusetts. T1
tions are so simple and so explicit that there cannot be many : made. I believe that we prevented 60 per cent of ordinary in
I want to say a word about woman in industry. She has h and we could not get along without her, but just because
trained nurse does not fit her for a position in industry,
many women who never were trained nurses and never had ar rience that have made most capable women in industry. Ti
the things a trained nurse never sees, because it requires the ual viewpoint to be the best workers in industry. If they are nurses they are that much better, but that is the quality w
have.
ARMY REJECTIONS FROM INDUSTRIAL CAUSES.
Dr. C. A. Lauffer fWestinphmiQe F1o<*fr.v r'--------------'
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Sixth Safety Congress
printed in the transactions of this oi'ganization, and that is the statemedt to the effect that 80 per cent of army x-cjections are due largely to factory conditions.
Dr. J. A. Cousins: I said industrial. Dr. C. A. Lauffek: That statement also can be disputed. If you will look up the army rejections, you will see that eyes, teeth, tonsils, hernia, defective heart and lungs, and venereal diseases disqualify applicants for the army. If you will investigate the factories, and study the health of employes, you will come to realize that scarcely 1 per cent of the people in the factories have defects disqualifying them from the army, due to causes arising within the industries. The diseases of industry are very few. We use tons and tons of lead, but I have seen only two cases of lead poisoning in nine years, and one of those men had lead poisoning because he ate lead. In stead of wearing rubber gloves and a mask, as other people did. he would eat his lunch with unwashed hands. He necessarily developed lead poisoning. More than 90 per cent of tuberculosis, when it is traced, is. found to be due to home conditions. The source is true of other diseases. The industries merely reflect public health conditions in the com munities where the industries are located. :Chairman Farxum I am sure that we can trust Dr. Cousins' resolution to our new officers together with the other things that must be given consideration during the coming year.
CITY LIFE A HANIirCAP.
CaI'T. W. P. White: In regard to physical rejections of the army and navy: I happen to be a naval officer and am somewhat familiar with rejections in the navy, having acted as a recruiting of ficer. I think what the doctor had reference to--the rejection of men coming from cities and towns--is greatly due to the life in town. We have fewer rejections of men who come from the country, because they have lived a natural and normal life. Children who live in cities acquire certain habits detrimental to their future physical con dition. I am continually running across small boys who think it verysmart to smoke cigarets. I tell them to stop if they desire, eventually, to join the navy.
The matter of tonsils and teeth are constant sources of rejec tion, due to people not taking care of themselves. These conditions arise in the cities rather more than in the country, because in the citv the parents are employed and do not have time to look after their
Health Service. Sectional Meeting
children. The children are open to certain temptations would not have in the country and the abnormal life of 1 not conducive to good physical conditions; so when the d these things are caused by the industry, I think he means, n they are due to industry--due to the conditions of life su the industry.
:Chairman Farnum We have exceeded the time for t on this very important paper by Dr. Cousins, but I shall a take a couple of minutes in closing.
DEFECTS AMONG CIJJr.DKE.V.
Dr. J. A. Cousin's: Regarding the statement by the g who did not get my meaning: What I said about first aid apply to a man who has received proper education in first ait T found patients coming to the doctor with a cud of chewinj --taken out of some man's mouth--bound to the wound. " tain got mv meaning, I think.
I had in mind all the conditions that would'contribute tow sical defects and classified them as industrial conditions. I sure of my statements, having edited them myself, and I took ject up with other examining physicians in Chicago, I as Rucker at Washington about it, and these were the figui ceived. Jn 236 examinations I found 196 defects among or j-oung people just out of school and holding their first p These are the cases I included in my 80 per cent, not ones industrial diseases or workmen who had been incapacitated dents in factories.
:Chairman Farnum The next paper is by Mr. C. ' Williams of the Equitable Life Assurance Society, of Cl Ohio, upon the subject of "Human Relations in Industr Special Reference to Corporate Employers and Employes."
HUMAN RELATIONS IN INDUSTRY, WITH PARTIC REFERENCE TO CORPORATE EMPLOYER AND EMPLOYE.
C. Whiting Williams, Department of Group Insurance table Life Assurance Society, Cleveland, Ohio.
Mr. Chairman and Members of the National Safety C
The superintendent was talking: "A 1 -- -- /------1----------- - ' -
4\
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Sixth Safety Congress
always to find from the men threatening to strike how it came
abdut that their feelings were first hurt. When we have learned
this and made amends--for it is usually the result of somebody's mis
take or bad judgment--then we find that the settlement of wage
demands or the other ostensible reasons for the flare-up is dead
easy."
Such testimony, I believe, comes very near to the heart of the
problem of human relations in present-day American industry--a
problem which we must all agree is nothing less than vital to our
industrial maintenance and our national existence.
Because this war is a war of factories as well as firing lines, a
larger and larger industrial output is indispensable for the gaining
of the victory. Machine and process are straining to their utmost.
Personnel is admittedly capable of immensely greater effectiveness.
How can this road be opened to the indispensable larger production ?
What is the ``X" in the complex equation of personnel? Surely it
will prove to be whatever is of most vital interest and significance
to persons.
I submit that the factor of most vital interest and significance to
persons is nothing other than their relations xvith other persons.
If you doubt it, try to think of words which mean more to you than
such as: Mother, wife, children, friends, honor, disgrace. Each is
the name of a personal relation. What is it that give's these various
relations their varieties of value to us? By what scales are they
weighed that some are found so precious and others so trivial or
hateful ?
By the scales of our feelings. Experience, facts, scientific deduc
tions, logic--these have very little to do with it. Without our feelings
all values of things, persons and considerations within or outside'
ourselves would disappear. With them we have always within us
the urge to find our place in, the sunshine of relationships that satisfy
our soul's desires.
'
"the boys were sore."
"Personality--it is the infinite capacity for feeling," said John Stuart Mill.
The labor leader bears out our superintendent: "Sure! Many a time the difference between us in dollars and cents would not have taken five minutes to fix, but the boys were sore and had to get even."
In the equation of industrial personnel the vital factor is right
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human relations between employer and emploj'e. Of this : chief factor is the proper regard for the feelings of all tl alities concerned--those that comprise the management : the force.
The trouble started, of course, when the scale of indust prise led to the use of such devices as the corporation and With the resultant increase in number of personal units tenance of contacts grows in complexity almost as the squ; number--just as in a telephone exchange the cost of serv disproportionately to the number of subscribers.
As long, however, as human beings care more for relal other human beings than for anything else, trouble is sure unless every kind of organization makes possible some re. between its personal constituents and itself. To do so it r trive to give itself the attributes of a person. Those attribu best equip the corporation to enter into and maintain relat persons are easily named. In one word they are feelings.
Three chief fields of feelings distinguish all worthy of calling of persons. Of the three the first is my feeling of of myself in relation to the world of present living thing of course, is the bottom--also pretty much the top--of th or instinct of self-preservation. This feeling is, in fact, s that it stretches beyond the present over into the future motive or instinct of reproducion.
Thirdly, I have the feeling of the value of myself in re my acquaintances and associates, my class, my commur country, the world. I have my self-respect.
SENSE OX' RELATIONAL VALUES.
Every real person--and every real corporation or hurm tution--must have these senses of its relation values--these : Survival otherwise is impossible. I am inclined to believe start of corporate or organization character is exactly the s of personal character. This start is well stated in the ins carried over the doors of one of our oldest universities:
"Self-knowledge, self-reverence, self-control--these thre lead life to sovereign power."
This is only a start, because, for all practical purposes, ter--whether of a person or an organization--is the
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feeling's come into touch with those of other individuals or insti tutions. Character is the index of predictability as to the "come back" likely to be obtained from this or that contact. Honesty, sin cerity, considerateness, modesty, alertness, optimism, enthusiasm-- these stand for good character because they stand for the kind of "come-back" which facilitates the most practical and useful kind of contacts and relationships in work and life. They' indicate such equilibrium between the feelings of self and the feelings of others as Wolsey had in mind when he advised Cromwell: "To thine own seif be true and it must follow as the night the day, thou canst not then be false to a113'- man."
Whether conscious of it or not, every corporation has in actuality a going and manifest corporate self. But its self-knowledge may be inadequate, its self-reverence may be lacking; even more likely', its self-control may be halting and unorganized. Its character is, there fore, unsatisfactory-; its conduct highly unpredictable. Dealings with it ai-e unsatisfactory' if not unsafe. Xot being true to itself, it has difficulty in being true to others.
The first step, then, in supplying conditions of right human rela tions between the corporate employer and the employ-e is for the responsible head or heads to determine that the corporation's "curve of come-back" is to be a circle--consistent with itself at all points. .The responsibility for this is perhaps the highest and most difficult placed upon the chief executive. An expert in "reverse-English" has well said: "A company is known by the management it keeps." If any-where along the line a superintendent or foreman persistently' misrepresents the corporation's personality there are only two things to do--either convert him or follow Scripture: "If thine eye offend thee, pluck it out--or thy' hand, cut it off."
"cORrOR-I'ERSONAUTY."
In a corporation involving thousands of persons connected to gether only' by a few scores of company representatives scattered over miles of territory, this necessity' of the expression and exten sion of the "corpor-personality" even throughout the veins and arteries of the management makes one of the most difficult and complex problems in the field of modern life. House organs, conven tions, permanent, financially interested representatives, ubiquitous executives, numerous "glad-handers" and inspirers--all these are important and much-used methods. Two things are worth remem-
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bering in connection with the matter. One is that yoi your friend talking1 from San Francisco more distinctl} can your friend in Albany, because at the different relay intensity of the sound is mechanically increased. The sec feeling or; better, feeling-together--sympathy--is of all th world the strongest force for holding persons together that combination somehow must be made of two elements < which too often are considered mutually exclusive--mech spirit, system and sympathy.
But the still bigger problem remains--to get the feeli corporation over from the arteries of management into cc the fiber of the working force.
All of them, of course, as persons, have those same t of feeling. Successful relationship between them and th tion will depend upon the same thing as that between two upon the exchange of respect for the other's feelings, s] understanding and exchange of service. The accent is c change. No one ever orders a half-portion friendship--or a "`dead" telephone.
The Germans have tried to find an easier way. They sc gather superficial impressions of the other fellow's feeling apply logic to get the result. She is losing the zvar because larlv misguesses everybody. The collection of informs regard to feelings is one of the most complex and difficult in the world--as every welfare .manager knows who ! departing workers why they leave.
FEELINGS RATJIER THAN FACTS.
There are good reasons why the corporate employer h before him the temptation to use the "German" method, there is the mechanical obstacle of size and usually, now language. There is a much more fundamental reason. Walter Dill Scott has said that, though we would all sw< contrary, 75 per cent of our decisions--and by "our" he m catcd persons--are made on the basis of feelings rather tha or ideas. The educated and aggressive executive is apt save time by using logic. He forgets, what the labor lea forgets, that the other fellow out in the foundry not only chief's knowledge of the facts, but also--most importantenccd to an immensely greater extent than is the chief by hi
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Disappointment is certain, also, when a warm-hearted optimistic
welfare or employment manager is instructed to supply an anecdote
of human interest and wholesomeness while the management's usual
policy of logic and indifference continues. Vain attempt! No sub
ordinate can "demonstrate" company friendliness successfully unless
he genuinely represents the company personality. With no corpora
tion which does not possess sympathy can there be any exchange of
sympathy--and there is no substitute for exchange.
This "easier wa}'" the Germans have very plainly demonstrated.
Like most "easier ways," it leads to hell. That is inevitable, if Sher
man was right. Failure to regard and sympathetically to respect the
feelings of the other in any important field leads sooner or later to
the severance of relations and then to zvar.
.
It is not strange that war has become as common as it has between
employer and employe. Besides the difficulty of creating a consistent
and worthy corporate individuality and of "getting it over" to the
men, was distorted and unbungled by subordinates, there is the com
plexity of those three fields of feelings.
"thermal units."
If I, as an employe, am to be of any use to you or myself, I must believe in myself and must keep myself in shape to develop and deliver so many "British thermal units." If my economic margin of preservation is pretty slight you must not blame me if I am keen on high wages--and on any organization that will help me get them-- and if I am not over enthusiastic about profit-sharing and bonuses unless it is made extremeh' plain to me that they are not at all at the cost of the larger daily income which I could use so well.
Of course, I am anxious to work in conditions not too dangerous to the delivery of those indispensable power units. But until I have actually suffered myself or had a friend suffer through his own or the company's failure to observe proper safeguards--espe cially if I had little schooling and know little about the brotherhood of cause and effect in hygiene, health, and safety--I am going to make little fuss about these matters in comparison with the fuss I make about the self-preservation in the pay envelope. For that reason, the Safety First movement deserves enormous credit that it has accomplished so much zvithout the pressure of the average employe and has settled itself down so nobly to the job of educating him to the matter.
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. But it's that future tense which makes my feelings moi I am married. The present is no longer a single but, sa cylinder affair now--if you don't believe it, come horn tonight and let me introduce you to my wife and my five l they won't let me think simply about the present's bread i You mustn't wonder if, in spite of exceptional wages, I move back to the place where the money is less but the s< other chances for the kids better.
You see my family has begun to raise me from the working animal. My feelings toward them- are deeper intense than toward any other persons in the world. One i this is that I have shared--and hope always to share--v my own and their very deepest emotions and experiences, the emergencies--through the '`big moments" of sickness dent, of death, or marriage--we always hope to go hand That's what-families are for.
REAL FRIENDSHIP.
Inside the family and out, real friendship depends not
number of contacts, not upon agreement in feelings, but \
nature and intensity of the feelings and emotions shared.
A soldier just back from France--permanently disabL
lately: "Why, the merest acquaintance or the , strangest
becomes your 'pal for life' after two days in the same trenc
the language of the ten-cent thriller: "She never knew she lo
until he stood beside her at her father's open grave!"
Now, remembering that as an employe I live, say, 90 j
on feelings and- that my deepest feelings are toward my
it will be plain that the thought of the future makes the sul
protecting my family against my disability by old age, sicknes
dent, or death, a mighty interesting field--also one in wh
employer can come closer to me than any other. But he a
enter when he brings with him respect for me and my sensi
and a sincere sympathy that is far removed from either sentimt
or pity.
The company picnic helps carry the management into this
connection. The really successful company physician, too, is
sure to find himself unconsciously establishing these family co
He should be carefully chosen for that
~~ --11 '
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tion to bad work. The visiting nurse cannot do her job well unless she does just this--combining skilled service with sympathy and tact, and tact is only regard for feeling. The service-worker, of course, finds the visit to wife or daughter--or mother-in-law--the only way to get through to many a man's real self.
It is undoubtedly7 because of the intensity of these feelings of family* in the supreme crisis, death, that group insurance has had so amazing a growth from its "invention" about six years ago by the company7 with which I have the honor to be connected. You are all doubtless more or less familiar with the mechanical details whereby a body of too or more workers is given two co-operative advantages: First, that of a constant average of normal health and of normal, medium age without the indelicacy or expense of individual physical examination : and, second, the economies of co-operative buying as the result of wholesale solicitation and collection.
For several yrears I was the secretary of Cleveland's Federation for Charity7, whose fifty'-seven constituent organizations required the solicitation of something like $450,000 in y7early gifts. Of the money needed for the relief of families from destitution, nearly7 one-half was required for virtual widows and orphans, the father dead or permanently disabled. Even in the states where working men's compensation is in effect, it is said that only 6 or 7 per cent of the deaths of workers are such as secure its awards. The fami lies of the other 93, who die in ordinary way7s, require, for the most part, the passing of the hat either by their sympathetic and generous but close-margined associated friends or by charity officials. A large automobile company found, by investigation, that in forty-nine out of their first fifty death awards the money was needed for the avoidance of actual destitution 1
WIIEX Til E WIFE CO-OPERATES.
The third field of feeling, however--self-respect--is such that probably7 few workers would care for the insurance award even at the moment of dire need, if it represented merely the expression of the employer's philanthropic motives. The consumer might also object if its cost, from 45 to 90 cents a month per worker, were located on the industry and put into the selling price. But at the recem Xational Conference of Employment Managers it was agreed that an average of $40.00 is extremely low as the cost to every busi ness of replacing one employe with a new one. The lengthened
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service, as well as the increased' interest in it, which is
reported to follow the plan's installation, comes not sin
sharing- with the worker his family--his deepest--feelings,
his increased freedom of mind and sense of value to his
children. Even more, it is caused by the fact that these la
have a special stake in that particular place of work. In s
tories, indeed, where group insurance is in force, the wi
called in a body to request the management never to fire the
or even to let" them fire themselves--without first consults
Besides cutting the cost of the turn-over, such domestic co-
has a great value in holding the men long enough for the
to get over to them some idea of its "corpor-personality."
onstrating" it to a procession is admittedly difficult.
It is strange that industry has been so slow in understate
wife's importance' in the home; surely, most industrial e>
are themselves married !
.
Because the group plan of family protection touches the
where he most completely lives, the occasion and the ma
its installation, the nature of the president's speech or letter
panying it, the methods of its current maintenance and servit
call for the considerateness and the character required by th
problem of human relations rather than the mere buying ot
of ordinary insurance protection. Neither as humanitarianis:
nor as "good business" alone is it at its best. It is a combine
the two.
SHARING OR DEEP FEELING.
The sharing of deep feeling, for instance, patriotism,-- the reason of the value of factory war gardens. Liberty sales, etc.
The sentinels of self-respect are as watchful for the hand-' as for the head-worker--possiblj* more so. By long social rience we have all developed a sort of "protective behavior.' unconsciously test for insincerity in exact proportion as the tries to come into intimate relation with us. Welfare work is a therefore tested severely. Even the tone of the voice becom portant. Much of it lias failed because it failed to carry com of real interest or neglected to regard the worker's desire chance to count among his associates in ways that "look like" hi: which admit that he is "the equal of any other man. if nnt- hi
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president never came around the factory clubhouse, no sel f-respect ing worker was willing to show up around the place/'
A chance to excel or carry responsibility, whether in the ball team, the Aid Society, the committee or the debate--these all give us enjoyable sensations of our value in our social worlds. It not supplied by the factory they are sure to be sought--and found-- elsewhere. They are not bread, but bread alone never kept any social being alive. The worker--"even as you and I"--wants far more in life than the pay envelope, his statements to the contrary notwithstanding. His class feelings are almost as binding as his family feelings. Disregard here may spoil all.
Now I have tried to set up a framework of fundamental prin ciples of human engineering into which various methods and devices for better human relations in industry may be fitted. I shall be repaid if it serves to lessen some of the confusion or explains some of the disappointments encountered in this field of executive atten tion--a field complex and trying, but vital.
It is not to be assumed that the establishment of these conditions through the mutual appreciation of feelings in its three fields is an end in itself. Many questions it will not solve; for instance, that of collective bargaining, but it ivill greatly help to solve them. It is worth remembering that the determination of the question of what is capital's and what is labor's fair share of the profits can never be accomplished as successfully by either side singly, however scien tific its method, as it can by both sides putting friendly feet under the same table.
FRIENDLY DESIRE AND GOOD WILL.
Peaceful employer-employe relations--enlisting as they do the super-powers and resources of association and friendly co-operation --can certainly be viewed at this moment as absolutely indispensable toward that maximum production which the war's successful prosecu tion inexorably demands. It is not for either management or men to decide whether such relations are feasible or desirable. When our whole nation is fighting to drive the rule of autocratic force from the world, the right of. both sides to an opinion on this matter must temporarily be waived! Otherwise the public will organize a league to enforce peace in industry ! The greatest waste in industrial America today is the vast amount of unused physical, mental, and spiritual "gasoline"--unused because unexploded by the vital spark of friendly desire and good will. These are nothing but feelings.
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but they are the fundamental feelings and motives of the p is producing to his utmost because the spiritual equilibri relations with his world spells his job as "joy."
There never was a time so favorable for the obtainh equilibrium between employer and employe as now. As nein years we are all feeling together in the sense of comuic and zve are feeling together deeply. Industrial statesrr needed at this hour: The essence'of industrial statesmans essence of all statesmanship--opportunism, the quick recog grasping of the psychological moment.
Industrial democracy is undoubtedly headed this way. industrial democracy is nothing to be feared. When one sic the other's feelings as much as it wishes the other to regar< it simply pays in advance for an advantage which it hope receive. Sooner- or later the advantage paid for arrives, buys respect. - Sympathy bttys sympathy. The equilibrium o take is then established. Neither side has been altruistic, simply been true to itself--and hence to the other. Emp employe need only be true to themselves--selfish. But sue ness bears no stigma, because it gratifies its own desires fo highest good through, and zmth the help of--not at the cos gratified desires of its partners and associates in the heari; nation's call and the doing of the nation's work.
DISCUSSION.
:Chairman Farnum We will ask Dr. Eugene Lymai the Life Extension Institute to open the discussion.
Dr. Eugene Lyman Fisk: It is a great pleasure to today and listen to this profound and interesting paper by ! liams. The paper contains a wealth of suggestions reg neglected field in industrial hygiene. The essayist is in exa ment with Herbert Spencer, in that the majority of mei ments are dictated by feeling, rather than by logic.'
Almost every phase of. feeling and of emotion has its ship to health. For example, I do not believe that a tb healthy--a completely healthy--man can cherish-a grouch, the grouch is- a pathological manifestation, and there are fe and concerns in which it does not ramify to some degree. ' Extension Institute recently issued a health letter and ii everv office the.v rear'll nut. fnr it on/j e-o-r "T a{- ..o T-------------
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Sixth Sdfety Congress
FUNDAMENTAL CONDITIONS FOR EMPLOYE.
'
. This suggests another thought in regard to subjects that are so
interesting and so -rital to you--accident prevention and occupational
disease. When the last word has been said in accident prevention,
in shop hygiene, even in the welfare work of the home, there is still
left a vast field uncovered, which has an immense'influence upon
all those conditions--that is, the handling of the fundamental con
dition for the employe. No matter what you try to do for him in
the shop or the efforts made in the home by the average social- worker,
they are strictly limited by the physical condition of that employe;
by the infections that are in his body, by the physical defects, by
the structural troubles and the conventional troubles that arise out
of his bad living habits. These can only be elicited by a thorough
analysis of his condition from the standpoint of personal hygiene.
In the institute, our first and greatest commandment is that we
shall ascertain the physical condition of the employe--all efficiency
methods or welfare methods are built on that knowledge.
Something has been said about the small plant. The Life Exten
sion Institute, as many of you know, is an organization extending all
over the country, and it is to the small plant that we particularly
appeal, to make available a system of medical examination, of
hygienic consideration of disease prevention, arid of education in the
fundamentals of right living, which, in the ordinary small plant,
would be very difficult to secure. The big plants can also be dealt
with, but in the small plant they touch a button' and secure this
combined information, which represents the judgment of the'men
on our hygiene reference board.
. .
ANNUAL EXAMINATIONS.
'
Some of you may not know about the institute. It has been in
existence about three years. It is organized to arrange these periodic-
examinations and to assemble scientific information regarding right
living, personal hygiene, and to convey this information to the people.
The channels through which it reaches the people are the life insur
ance policy-holders, the individuals who take memberships in the
institute, and industrial employes for whose benefit' the employer
takes the service of the institute.
''
I want to extend to the members of this organization a cordial
invitation to visit the Life Extension Institute, to see what they are
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doing there, and if there is anything in the way of sugge you can get from our service you are quite welcome.
I appreciate very deeply the privilege of appearing on and I heartily reciprocate the kind words said by Dr. Nothing that I can say will add to the work in which he is but I would like to say that we in the institute appreciate r ticularly the. spirit in which the work is carried on, beca the ideal spirit..
:Chairman Farnum This concludes, the program for
FRIDAY AFTERNOON SESSION.
THE meeting was called to order at 2:15 o'clock by'Di
Farnum, chairman:
.
:Chairman Farnum The meeting this afternoon is pla:
be a round table discussion of the general topic, "How Can V
Conserve Health in the Industries?" There are five subject
of which are printed. The other is the matter of "Resuscitati
Artificial Respiration," and the paper will be read by Dr. I
of the Westinghouse Electric Company of Pittsburgh.
Unless there is objection I will now ask for the report
Nominating Committee---the only item of business, I thin!
must come before us. The chairman of the Nominating Com
is Dr. Cameron of the Republic Rubber Company, and he wi!
report to you.
REPORT OF NOMINATING COMMITTEE. .
Dr. R. L. Cameron (Chief Surgeon, Republic Rubber Com
Youngstown, Ohio) : The Nominating Committee held a me
and decided to suggest these three officers:
For Chairman, Dr. L. A. Shoudy .of the Bethlehem Steel <
pany. . `
For Vice Chairman, Mr. W. L. Chandler of the Dodge Sales
Engineering Company, Mishawaka, Ind.
For Secretary, Mr. Alexander Fleischer
Tl/C
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Sixth Safety Congress
Chairman .Farnum : You have heard the report of the Nomi nating' Committee. What will you do with it?'
^ Dr. Cousins : I move that the nominations be closed and that the Secretary be instructed to cast the unanimous ballet for M'essrs.
Shoudy, Chandler and Fleischer. (The motion was seconded.)
:Chairman Farnum It is moved and seconded that the nomina
tions be closed and that the Secretary be instructed to cast the
unanimous ballot of the Section for Dr. Shoudy as Chairman for the
coming year, Mr, Chandler as Vice Chairman and Mr. Fleischer
as Secretary. All in favor of the motion will' signify their assent
by saying "Aye." Those opposed, if any? The motion is carried
unanimously.
The program this afternoon is a unit. The question before us
is "How Can We Best Conserve Health in the industries?" We will have the first three papers, then the* film, then the last three
papers and then discussion of the unit.
.
Dr. Cranch of the General Electric and Dr. Whipple of the Beth
lehem Steel will lead the discussion when we have finished the six
papers, and I hope everyone will take part. The first- paper is
entitled "Industrial Hospitals and Dispensaries," by Dr. Thomas
R. Crowder, Director of Sanitation and Safety, the Pullman Com
pany, Chicago, 111.
1
1 INDUSTRIAL HOSPITALS AND DISPENSARIES.
T. R. Crowder, Director, Sanitation and Safety, The Pullman
Company, Chicago, III.
Mr. Chairman and Members of the National Safety Council: I take it for granted that it needs no argument to establish with this body the opinion that industrial hospitals and dispensaries are a valuable part of our means of conserving the health of industrial workers. Experience to that effect has been practically universal where the measures have been tried, and the sum of our experience is now large. While the record of it is not as extensive or as readily available as might be desirable, such reports as those by Dr. Clark of the Norton Company and Dr. Mock of Sears-Roebuck have shown not only that good medical service is a real conserver of human material but that it is a sound economic procedure for the employer. Dr. Farnum and Dean Marquis have drawn bold and inspiring, pic tures of the great humanitarian heart that beats in the industrial
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doctor's work; they have shown its aim and purpose and lined the qualities of head and heart through which 1 reached. Most of your are familiar with these records others of a like nature.
There remains of the discussion, then, only a considera best ways of accomplishing through the hospital and disp' results at which we aim.
SMALL INJURIES AND SERIOUS CONSEQUENCES.
The fully organized industrial hospital is needed on) continuous care of the more serious injuries and illness employes, but such cases are relatively few and this exf our equipment will be necessary only for the larger plants : tries. Even in these, if there is a good hospital within e; it will not be`necessary, but only desirable. It should be er, however, that we are constantly enlarging our view of whz erly a hospital case. More and more the minor injuries included. The hospital is really the only place where \ sure that all our directions are carried out, and it is in apparent that continuous observation for the first few d: only efficient safeguard against small injuries developing se sequences. Probably much more hospitalization than is nc out would be profitable. And it is always advisable to hospital as near to the patient as- possible. '
The .dispensary will nevertheless remain--and properly the chief seat of the industrial physician's activity. His there, as I see them, will be to determine men's fitness fc kinds of labor, to treat the sick and injured, to prevent t of infectious diseases among the workers, to guard ag hazards of industrial poisoning, to gather statistics and mz tigations for the furtherance of industrial medical knowl to carry on such a campaign of education in matters peri hygiene and health, as circumstances and his abilities \\ On the other hand, I believe he should leave the mechanic campaign to those whose training fits them for it better.
The dispensary should deal with well men as well as wi injured ones, and to the end that there may be less of the should be one of the chief functions of the industrial ph1 fit the employe to his work. We cannot.standardize human we do machinery. It is, therefore, wise and profitable to
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powers before we assign them to their jobs. A leaky heart or a
wooden leg may be excellent organs for some purposes, but not for
all nor for many, and a misfit job will not make profit either , for
employer or employe.
.;
DOCTOR AND PATIENT.
'
Whether a dispensary be housed in part of a workroom or in a
building of its own, whether its working force be large or small, it
should be so furnished and appointed as to attract the workingmen.
If it is clean and attractive and accommodated to their comfort, they
are better content to patronize it. Courtesy and helpfulness are its
proper atmosphere--courtesy and kindness regardless of cloths or
official position. All men are equal in a doctor's shop; all men in.
need of the doctor's help are equally deserving of his time and sym
pathy. When a workman finds that he is treated with the same
consideration as his foreman or superintendent, both his self respect
and his loyalty go up. When he feels that the company doctor is
his physician first, and the company's employe only incidentally, that
it is the doctor's purpose and endeavor to get him well as soon, as
possible, no one need fear that the proper professional relation
between physician and patient will go astray. But it is highly essen
tial that the proper professional relation should be established and
maintained, and the doctor who does not have respect for the con
fidence of his patient will fail of his mission. It is a little more
important even in dealing with the poor and neglected than with
those who are used to getting what they want.
.'
If wisely directed in sentiment, the dispensary rarely needs fo
look beyond the single purpose of service to the employe. When
that end is accomplished benefits to the employer follow .naturally and
without effort, and the employe will not begrudge them when he
sees how they are brought about, through service to himself. But he
will not see it unless the doctor and his helpers. see it first--the origi
nal vision must be theirs.
.
Industrial medicine is fast becoming a specialty of no mean pro
portions. Only the better grade of medical men make successful
specialists, and for the pi*oper development of this comparatively
new specialty doctors should be selected--I say selected advisedly,
for it is scarcely possible that a man become an industrial specialist
on his own initiative and without specific employment to that' end---
who are well trained in general medicine and who are of such caliber
as to be capable of becoming specially trained through their own
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experience. We need men of initiative and insight, me possibilities of bigness in them, but above all we need mei of a high degree of human sympathy and prompted by desire to help those whom they tend. Such men are not est nor the easiest to get, but they will be the most econo for the industries' to employ.
WELD-EQUIPPED DISPENSARY NECESSARY.
It is as great-a folly to hamper the physician with poor as to provide* an expert workman with poor tools. We e not only to be a bit of an artist in dealing with'unwilling pa in handling difficult personal situations, but to follow methods in the diagnosis and treatment of disease and in struments of precision are necessary for this and failure t them is more than poor economy. Among the more elabo of the modern industrial doctor's trade is the X-ray appa is expensive, but. it is necessary if we would not leave tl guessing where it is incumbent that he should know.
I cannot emphasize too strongly the necessity for com accurate records of all cases, and some system of filing whi them readily available for future use. Where many men ployed no' one can hope to remember all that he has seen The doctor must sometime have a successor; medical rec stored knowledge for his use; they simplify his understa: each recurring injury or illness. False claims must some combated; records help to do that. And from them grow sibility of tabulating one's experience for the benefit of oth< tries and other physicians, which, it efficiently and intelligent may give us information of great value.
After the physician the first expansion of the dispensary zation will profitably be a nurse, then clerical assistants, th< doctors and more nurses, perhaps including visiting nurses, large plants a dentist for the direction of prophylactic work, teeth are now known to be responsible for many obscure c The value of .the work of the assistants depends so largely ideals of the doctor in actual charge of operation that they ; need a separate discussion, and the division of their duties be outlined in detail because, they will differ for each indus plant. It is essential only that they grasp the fine-ideal of
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charity in carrying it out, and then that they have brains and training
enough to fit them for their tasks.
-
A BROAD VISION AND A CO-OPERATIVE EFFORT.
There is need of closer union between men working in this infant
specialty which we designate industrial medicine and surgery. A
beginning has been made in your society and in the American Asso
ciation of Industrial Physicians and Surgeons, which has held two
enthusiastic and inspiring annual meetings. Interchange of ideas
and observations on diagnosis and treatment, on prevention and
protection, are the means by which the work will grow in value and
importance. But we shall soon have passed the stage when mere
interchange of opinions will be satisfactory; we shall want rather the
facts on which opinions are based; we shall demand the evidence for
our own consideration. Our industrial medical articles must take
on the character of scientific research, then from them we may
reasonably expect an eventual standardization of the treatment of
most industrial injuries, of the prevention of industrial disease, and
of the sanitation of plants, based on the collective experience of all
men working in this field.
If I may point now, in closing, to some things that will aid our
cause I would mention the need of a standardization of record forms
and classifications, especially of injury cases; of experimentation and
the carefuly collection of data in methods of treating open wounds
and other minor injuries, of preventing industrial poisoning, of ren
dering first aid, of using antiseptics; and investigation concerning
the causes and conditions of lost time. Our knowledge concerning
some of these is entirely too chaotic.
:Chairman Farnum The second paper is "First Aid in the
Industries. How Much?" by Dr. R. L. Cameron, Chief Surgeon
of the Republic Rubber Company of Youngstown, Ohio.
FIRST AID IN THE INDUSTRIES. HOW MUCH?
Dr. R. L. Cameron, Republic Rubber Company, Youngstown, Ohio.
Mr. Chairman and Members of the National Safety Council: When first aid is mentioned one's idea is of a hospital, wrapping up injuries, relieving pain and suffering, as soon as possible. Should one have this idea, a few more subjects should be considered, namely:
Health Service Sectional Meeting
(i) Hygiene and ventilation; (2) physical examination an ment.; (3) emergency hospitals, and (4) social nurses. ' two ideas, of first aid, one being the narrow idea, the broad. To us in industry it is not only the caring for in should consider, but also the humanitarian side as well.
It is only in the past few years that industry has seemet to consider first aid for its employes. Industry has begun the lack of securing the proper care for her workers, and or not industrial accident insurance or other means has cau changes no one seems to have solved. First aid, in its narrc seems-to-be a small part of the real, broad, humanitarian ide industries have different ideas of how and by whom first ai be given. It is a subject now under much discussion.
There are various sorts of industries, each having its o^ lems to solve. Some have the first-aid kit only; others 1 trained first-aid men rendering treatments; others have a nurse; then there is the part-time surgeon with the full-tim and, finally, the full-time surgeon and his staff. Let us these and see what are some of the results. First, the firstHere is an. outfit, either elaborate or otherwise, in which tl most of. the dressings, drugs, instruments, etc., that one wot in an operating-room. There may be' instructions printed to the use of this kit, but are we safe in placing these in inexpc hands ?
WHEN AN EMPLOYE IS INJURED.
If one of the employes is injured, and he uses this first and recovers, nothing is said and .we know nothing about his Another employe may have a similar injury and a similar tr and we do not know that he has been injured until he p himself with an infection and is unable to work. Again, w this untrained employe rendering first aid, and here you hav< the same condition as you do with the first-aid kit. How mam have we all had injuries come to our offices badly infected t of neglect?
EDUCATION IN FIRST-AID WORK.
Whose fault is it that these conditions arise? There sho sufficient teaching on the part of a competent person relative necessity of the proper care of minute injuries, as a pin priabrasion' etc., also how bacteria easily get into the tissues and \ infection. If sufficient- education is given, it ought to help iri p
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' Sixth Safety Congress
reduce this hazard. Instruct your foremen to have their.men report
their smallest injuries; the larger ones will be taken care of them
selves. The foreman may say that John Jones "just tore some hide
off" and he did not think it necessary for him to leave his machine
to report this accident and only have some iodine placed upon it'; or
he may tell you John received care in the dispensary by a first-aid
man.
'
In my plant one of the employes severed a blood vessel. The
foreman saw the accident and thought he could care for the injury
without sending to the dispensary. Some peroxide was put in the
wound and a strip of rubber was placed above the bleeding vessel,
and over the wound was the employe's dirty handkerchief. In apply
ing the tourniquet, more harm than good was done, and the result is
obvious. No doubt this foreman .thought he was doing the "right
thing; in fact, he told us so.
One of my experiments nvas a case in one of our steel mills*
where the men in one of the departments work in gas- fumes. The
doctor sent some-absorbent cotton and a solution to this department,
with instructions as tb its proper use--to wash the eyes. Gradually
cases would come to the main dispensary with badly infected burns.
Upon questioning the men it w'as learned that whenever one of the
employes was burned he took some of this cotton, immersed it in
engine oil, and in this manner cared'`for the wound. More infections
came from this department than afi the other departments put
together. It would seem that if employers have to get along with
first-aid crews and kits education should be finere freely given. There
should be instructions given to these first-aid 'fnen on what not to do,
rather than what to do. They should be taught how to place a person
on a stretcher, apply a tourniquet and not to try and reduce frac tured bones. In other words, they should be dupable of rendering
first aid until a competent surgeon could arrive.*
.
'
t.
CARE OF MINOR INJURIES.
How about departments in which many minor injuries occur, where employes do not consider the injury sufficient to warrant them to go to dispensaries? Should this be the case, the <iispensary should be taken to the employe. .The officials will tell you that all this costs money, but show them where they have lost money,'' nbt only through compensation, but also through illness caused by if?6** pot reporting such minor injuries. In this dispensary should be Ja trained person
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Health Service Sectional Meeting
--trained by the surgeon, not for a week or a month, but
person is capable of doing justice to the employe's injur*
after this person is placed in a' dispensary a surgeon shou
these injuries personally.
The whole solution to this question is to have proper!
attendants rendering the necessary first aid. Small indu:
they have not enough employes to require the services of
and are satisfied with first aid given either by a trained or t
man and a trained , or untrained nurse. They would welc
suggestion .as to how a' surgeon's services might be secu
our last meeting, in Detroit, Dr. O. P. Geier read a paper
he explained how these smaller industries could have the se.
a doctor and still be under very modest expense.
.
It would seem that in order to teach first-aid men it v
better to tell them-what not to do than what to do. How ma
would want our injuries treated by inexperienced attendar.
should any one of the members of our families become injut
would we want care given? Naturally, all of us would ask f
petent treatment and would not consider the untrained
attendant or the first-aid kit. I believe in first aid being rend
a trained worker, and, as I have already stated, it should fc
by the surgeon. Even after an attendant has proceeded to ci
his work, the patient should not be too far away from the ey<
surgeon.
.
HYGIENE AND ILLUMINATION.
We have considered first aid in its so-called narrow sens let us go to the biggest and broadest term, which includes the 1 itarian side of it. In order to start first aid properly there be a plant in which ventilation, sanitation, hygiene and lighti in the best of condition. Dust, gas, fumes and vapors sho reduced to a minimum. Washing facilities should be adeq supplied, and the workers should give their bodies proper Drinking fountains should be installed with good, fresh Lighting should be such as to give the proper illumination, n strong and not too weak. Ventilation should be so regulated remove all foul air and keep the air in motion.
After we have.our plant as near this condition as possible begin to fill it with men who are willing to abide by the ru] hygiene and sanitation. The next step, is the physical examii of all applicants for work. Right here is where PYonnonfo
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aid will question whether an employer has the proper right to exam
ine the applicants or not. We do not know whether any of us is
perfect in health, but we do know that there are conditions which
prevent us from doing certain sorts of work.
Let us assume that an applicant applies for work and the work
is heavy. Upon examination it is found that both hernia rings are
enlarged and heavy lifting will cause more damage. Again, an appli
cant has a heart lesion and is also willing to try hard work. Do any
of you think it is fair to the.man himself to allow him to try heavy
work? Here is a foreigner applying for work and maybe he is just
over from the old county. Upon physical examination he is found
to have some contagious disease. Is it right to allow this man to
work alongside of employes who are more cleanly about their per
son? I doubt if an}' of us would wish to be placed alongside such a
man. How are we to find out these various conditions if not by a
physical examination ? It is not the idea of rejection that the exam
iner is after, but the idea of placing a man at the right job; in other
words, fit the man for the job.
.
KEEP EMPLOYES I2ST GOOD HEALTH.
*
Annual expenditures for services of employes is one of the employer's greatest expenses. Does not the employer keep up his buildings, ground and machinery so that the greatest of all machin ery, human life, is able to make its investment possible? Is it not just that the employer should look after this human part of his machinery and keep this unit in the best possible condition ? The question of proper care for the worker in our industrial concerns today is a vital one, especially on account of scarcity of labor and at this time of crisis in the country's affairs. How are we to keep our high standards if production diminishes? All of us in industry are wondering what is best to do for our workers. The poorest employe does not desire charity. All he wants is a sufficient amount of money with which to pay his bills and live as one should. Try to give charity to one of these workers and watch how long he will last with your concern.
Social nurses can be of immense value in helping solve some of the difficulties in wondering what to do for your employes. In the sense of a social nurse I would suggest a somewhat different atti tude than that which is required by some concerns. We all know that the social nurse in the past has been looked upon by the employe as an industrial spy. Perhaps this is the right version when one
. Health Service Sectional Meeting
considers what some industries have these nurses for. evade this question is to inform our employes that we social nurses for their benefit and that they are for their and that for whatever care or services that might be neec would have to do is to notify the industry.
Of course, if a report reaches us and we find that 01 employes is ill and not getting the proper care, it is up to busy and see that all the attention needed is given him. ' fair-minded employer is not prone to spy on his employes, the right to know if his men are living in a state of de after they leave the factory gate, but if an employer has to h working all the time, watching his employes, there must ' thing wrong with the factory rules.
- NURSES, NOT SPIES.
The employer does not, or, rather, ought not to want brought to him, except in rare cases by these social nurses, wants to know is that his employes are being well cared for corporations are there in which all the men report for woi day? And who is the employer who will try to stop a rm doing the various things he wishes? Here is where the m; his prerogative and where labor will show resentment. W the duties of the social nurse? The nurse goes to various and finds many things at fault. She teaches hygiene and sar prepares food for the ill, instructs how to care for the childr sometimes settles domestic disputes. She does many small that are really of great moment. Suppose the nurse repot John Smith has been up all night with one of his sick children reaches us in time to have a talk with John.
No man is capable of performing his regular duty who 1 had his proper rest. This we tell to John and explain to hii the brain cells need their rest, because we know that when cells become overworked fatigue sets in and a man is more to be injured. John considers all this and, remembering thai the sole support of his.family, he decides to not attempt his task. He goes home, the nurse accompanying him, with instru how to care for his sick child. John gets his rest and he is a assume his duties the following day. Knowing that his emplo interested in his family's welfare and knowing they will ri proper care, there is more impetus put into his work. This
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Sixth Safety Congress
LISTEN TO YOUR FOREMAN.
* Safety men ai'ound 3-our industry can be of unbelievable help to
accident prevention. They are busily engaged in safeguarding, all
machinery and teaching the men to be careful; they talk to the
foreman and seek suggestions and are often surprised that the fore
man can figure out a device for guarding the machine which most
men thought could not be guarded. Listen to their remarks and
show them you are eager to learn and explain to them why this or
that guard cannot be applied, and you will find there will be more
good ideas than bad; at least, it will boost safety.
You cannot show in dollars and cents where you have saved the
company, but you will feel down in your own hearts that, you have
at least saved some unfortunate a serious accident. The day of "get
all the work out of a man and then fire him" has passed. The
employer has considered all this and now he is waiting with out
stretched arms to welcome any safety and first aid ideas that will
prove a betterment to his employes. Corporations are willing to do
things, but first they must be shown. It is up to us to get busy
and show them. Society at large seems to await the action of indus
tries, but is not industry doing its part? How are we going to care
for these invalids who are unable to care for themselves? These
so-called by-products of industry must live; but who is to care for
them? Is this up to industry alone? It would seem that our legis
latures ought to be busy, formulating plans for the care of these
by-products, whether it be health insurance or other means.
.
:Chairman Farnum We are constantly told and I suspect we
all believe that we are eminently capable of handling all the big
things that come up to us but the little things are often the hardest.
We are to hear about minor injuries and I can't tell you how happy
I am that this particular subject is going to be handled by Dr. Col-
cord of the Carnegie Steel Company.
THE TREATMENT OF MINOR INJURIES.
Dr. A. W. Colcord, Secretary, Railway Surgeons Association,
' Clatrton, Pa.
'
r
Mr. Chairman and Members of the National Safety Council:
In this paper I assume that "Minor Injuries" are those not involv
ing major surgery, and include all usually treated in the emergency
hospitals of our mills and factories.
Health Service Sectional Meeting
It is obvious that all injuries should be treated at th<
possible moment. Yet -1 am convinced after a number
spent in- training first-aid classes that a wound, .fracture
should seldom be treated by anyone but a trained nurse or a
In the Clairton group of mills there has not been a time d
last four years when there was any possible chance for ;
to dress a wound. Our hospital can be reached from an'
the works in ten. minutes. We have gradually boiled c
teaching of first aid classes to four things:
, i. Hemorrhage.
.
2. Asphyxia and shock.
3. Transportation of injured; how to get an injured m
proper place- for treatment with a maximum of speed ari
minimum of pain and trauma.
- 4. What not to do: Not to dress a wound or bum, not t
with a fracture or dislocation, not to try to remove a cind<
ded in the cornea with a sharp pencil or a toothpick--to lei
I would rather a wound I am to treat should remain open t
than to have it dressed by a layman, even though well-i
first aid work. I am aware that in many industries, such
or widely scattered mills, first-aid work by laymen is s
necessary. It should then be of the best and each case sb
be hurried to a trained nurse or surgeon.
DIFFICULT TO OBTAIN CLEAN RESULTS.
While it must be admitted that better work can be accc in any well-regulated hospital, in my opinion good, cle; surgery; can be done outside of a hospital--in the home office, even at the roadside. Yet it is much more difficult clean results. The fundamental principles of asepsis are in the hospitals as outside, but those who do the most of tl outside must perform it under entirely different surroi often without assistance, without trained nurses or the 1 pliances of the hospital. Although the greater part of my c is now done in a well-equipped hospital, I shall speak of so: more difficult problems met with in treating wounds o hospitals.
Let us suppose we are called to treat a severe wou patient has been carried to a private house in a small vill see. that we have the best and cleanest room available, v light, heat and ventilation. If the patient must lie down.
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Sixth Safety Congress
table--a kitchen table will do--and another small one for dressings.
We clear the room of all unnecessary furniture and bystanders.
When we first see the patient, we make a rapid preliminary exami
nation, with a view to three things:
1. Stop hemorrhage.
.
2. Combat shock.
.
3. Relieve pain.
STOPPING HEMORRHAGE.
We may do the first with a tourniquet, pressure bandage or whatever means we have at hand. The pain and shock will be relieved with a hypodermic of one-fourth morphia, one grain atropin. If the shock is very severe we may of course use the customary measures. In my own hospital work, my nurses are instructed to treat hemorrhage, pain and shock at once, before surgeon arrives, when a severely injured man is brought in. Then after bleeding is controlled, the hypodermic dose of morphia and atropin is given, and patient is placed in comfortable position on well-padded oper ating table. External heat is applied with electric mattress and warming pads.' His fears are calmed with reassuring words. We years ago stopped using strychnia, musk, camphor, whisky and all heart stimulants in shock. Cases requiring intravenous saline, transfusion of blood, bandaging of extremities, etc., belong to major injuries.
After a preliminary scrubbing of the hands we now remove such of the patient's clothing as is necessary, and without washing, examining or touching the wound, cover it with cotton or gauze wet with 1 .*2000 cyanide solution. We now get ready our dressings and arrange a clean place for them by wringing towels from cyanide solution and laying them on the table. On this we place our cotton, gauze, etc. The instruments are put into a tray of alcohol and the surgeon and his assistant proceed to thoroughly scrub hands and forearms for five minutes. If at hand, a rubber apron may be put on before scrubbing and a sterile gown and rubber gloves after it. The hands are now washed in whatever solution is preferred by the surgeon--we use only cyanide 1:2000, followed with alcohol.
USE OF ANESTHETICS.
If anesthesia is to be employed it may be begun long enough before, so that patient and surgeon will be ready at the same time. A Kelly pad, always clean and finally washed in cyanide, is placed
Health Service Sectional Meeting
under the injured part of the patient. If no Kelly pad use-a sterile towel on heavy pad of cotton or hold limb basin or bucket. Never allow a dirty basin or bucket br the room. It is well to have one or two unscrubbed pers to assist, ; but do not allow them to touch dressings or th area of the patient. They can hand a chair, raise a wi; Allow no one in the room except those really needed to ; allow no talking except by the surgeon, and he should do
DRESSING THE WOUND.
We now come to dressing of the wound itself. Scrul wide of the wound with sterile water and liquid soap, s! hair several inches from the wound. Remove all forei and visible dirt, tie or twist bleeding vessels, trim off flesh that may die, irrigate with hot sterile water poure basin or pitcher. Now cover field well beyond wound w towels or towels wrung from cyanide. After this the hand should not go near the wound except to examine for in which case- it should be again irrigated. We now p suture th^wound, drain if necessary, cover with sterile g: ton and bandage. If near a joint, a splint is applied.
We apply a dressing wet with Ochsner's fluid or Dal and keep it wet for several days or until all danger of in past. If Dakin's fluid is used and wound is deep or large, many Carrell tubes as are needed and arrange for more be injected every two hours. Protect skin two to four incl wound with sterile vaseline gauze.- We have had sever severe burns of skin from Dakin's fluid. ' If sterile vaseli is not at hand, sterile vaseline or 5 per cent boric acid may be smeared over skin.
With a record of over 6,000 consecutive wounds trea OchsHer's fluid without an infection in. my own service, to me that we have here an ideal antiseptic, non-poisonc irritating, easily carried and applied. It keeps its strengt nitely, does not burn the skin, and needs no complicated a for its application. I am now using Dakin's fluid almoj sively in my Carnegie Steel Hospital work. Results ; satisfactor}'. Some of our surgeons are already very astic. I have no doubt that in the horrible, infected shell
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Sixth- Safety Congress .
suits almost miraculous and has saved thousands of lives. I have begun a series of observations on wound discharges, using micro scope, and shall be able later to report comparisons on a large number of cases treated by both methods. As Dr. Sherman aptly says: "The Carrell-Dakin treatment is So per cent technique and 20 per cent Dakin's fluid." The keeping away from the wound with fingers, the careful scrubbing with sponges held in forceps, the handling of all dressings with forceps only--in fact the intro duction of the technique of major surgery into minor surgery--all this is splendid and if it impresses the profession as it should it will surely do much to drive out sepsis from our hospitals, big and little. Following tip the work with the microscope and bacterio logical chart is another feature that cannot be commended too highly.
TREATMENT OF LACERATIONS.
If finger is badly lacerated, apply wood spatula splint. If hand,
wrist or forearm, apply woven .wire or white pine splint and put
whole forearm in a sling. If foot is badly lacerated, apply cotton
splint; if ankle, apply cotton or wire splint, and elevate leg.
When fingers and hand are badly crushed and it is feared parts
will die and require amputation, it 'is well to lay mangled parts
carefully in position on a forearm and hand splint, do not suture--
apply constant wet dressing--keep warm--use sling or better put
patient to bed with arm on a pillow. Apply sutures in 24 to 48
hours, after circulation is established. Then amputate parts whose
circulation is hopeless. I am sure that by this method we -save
many fingers in our work that would be lost by immediate
suturing.
''
USES OF SUTURE MATERIALS.
'
1. Silkworm gut should be used where the skin is thick or
where there will be much wound tension. Never use it for buried
sutures on the face or where it is desirable to avoid scarring. .
2. Horsehair should be employed where the skin is thin, or on
the face where we wish to avoid scarring. . Never use it where
there is much tension, or for buried sutures.
3. Catgut, either cumolized or chromicized, may be used for
buried sutures or for ligation of arteries.
4. Silk- has little place in the suturing of wounds, except, in
wounds of intestine or eyelids.
In suturing, we must bring only like parts together, as skin to
Health Service Sectional Meeting
skin, nerve to nerve, tendon to tendon, fascia to fascia, < to muscle. ,
Be careful in suturing skin not to roll it in. This avoided by keeping close to the edge of the wound. G accurately. Avoid wound tension and do not tie sutures tc
In inserting sutures use a needle holder and dissecting they are cleaner than fingers. We often employ the ordina forceps for a needle holder.
In very deep wounds use buried sutures of catgut f and muscle to avoid dead spaces, and always drain. We for drainage a few strands of silkworm gut, a strip of cigarette drain, rubber tubing, a glass drainage tube, or a Vansaw Tissue. Remove in one or two days. If very fr age is needed, we leave one suture untied till the drain is
' SOME HINTS OM BANDAGING.
After selecting the proper form of bandage for a part, (a) Permanent--Put it on the stay and, if necessary, with adhesive plaster. (b) Comfortable--You will not have the patient sen you in the night because his bandage is too tight, or wors it off and getting his wound infected. (c) Neat--A well, put on bandage is a work of art,; credit to the surgeon. (d) Economical--Taking one turn too much in putti bandage is a waste of time and material. In our work we do not use the reverse, but always tl of eight. It is quicker, more permanent and more corr Never under any circumstances allow the patient to take off bandage, even in your presence. Get his co-operation by te' the danger of infection. In applying wet dressings, the first one is put on in t! and the patient is given one-half to I pint of the liquid i told to pour it on the outside every two or three hours. Kei The thick cotton dressing effectually filters out any pus ge may get on outside of bandage. This has been proven botl mentally and clinically.
. AFTER-TREATMENT OF WOUNDS.
If clean, redress in forty-eight hours and then leave
font* rloire
li r*=4- ^
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Sixth Safety Congress
the greatest care in "redressing to avoid infection. We wash a wound once, and only once, unless something gets into it later that must be removed, which we regard as a very unfortunate occur rence. Never touch the wound with lingers or anything else but a sterile instrument, and pick up gauze with sterile forceps or with fingers by the corner, never touching the part that is next to the wound. Open a new package of gauze for all important cases, and cover it at once as soon as the piece required is taken out. Avoid "soaking off" a dressing which "sticks"; never let the patient do it himself. Use a clean basin and pour on cyanide or hydrogen per oxide yourself.
Sutures are removed six to ten days from the time they are inserted, and on the face in three or four days.' In removing sutures do not pull roughly or hurt the patient. Use clean, sharp scissors and forceps. Cut sutures "under the skin" by pulling up gently, and you will not force dried wound discharge through the path of the suture and cause stitch abscess.
Do not let the patient touch the wound or put his fingers near it while making a dressing. Do not leave the wound exposed too long, and should a long exposure become necessary, cover temporarily with wet gauze or cotton. Watch every wound for signs of infec tion--rise of temperature, redness, swelling, pain, pus oozing from the wound, red streak up the arm, swollen and painful axillary
glands, etc. If infected, remove sutures at once and treat as below for in
fected wounds. In making redressing in a private house: 1. Insist on clean basins, scrub them clean and, if very impor
tant, sterilize by boiling. 2. Wring out clean towels from cyanide solution and lay them
on the table to make clean place for dressings and instruments. 3. Sterilize instruments in alcohol or boil before using.
TREATMENT O*' SPECIAL WOUNDS.
Scalp Wounds--Shave the hair at least two inches from the wound in all directions. Irrigate by pouring one or two quarts of hot sterile water from a pitcher or basin held two feet above the wound, holding its edges well apart. If from violence sufficient to cause fracture, examine the bone with the finger through the wound. Irrigate again. If the wound is over one and one-half inches long
Health Service Sectional Meeting
to the bone, if gaping too much, or if bleeding profusely, u: and drain.
In wounds of the eyelids we use a very small needle catgut; suturing the conjunctiva with a separate row o: On the under surface. Apply Lippincott's ointment or a w ing of sterile boric acid solution.
In wounds of the lips or mouth use two rows of suti for the mucous surface and one for the skin. Wash th frequently with Seiler's solution.
In wounds of tendons anywhere, be careful. to bring carefully together and sew with fine catgut. Put in a tensic of silkworm gut and always splint in a position to relax th<
Be especially careful in wounds opening into a joint, er rigid antisepsis; close the joint; use a splint, with perfect rt
Poisoned Wounds--In treating such wounds as bites frc other animals or human beings, do not cauterize with heat c apply pure carbolic acid and follow with alcohol. Provl drainage and use continuous wet dressings.
When the fingers have been "bitten" off by machinery < violence, if in the distal phalanx, do not reamputate; al wound to heal by granulation; it saves more of the finger a not look much worse than the average amputation.
When the nail is injured, with blood under it, evacu blood, apply an antiseptic ointment or wet dressing, and rem nail after several days.
When a portion of the flesh is completely torn away daily with wet dressings until granulation is well started graft if necessary. When tissues are so injured that they will keep on a wet dressing and trim them away as they are read> will thereby (a) avoid sepsis; (b) get a minimum of bad (c) have little or rio pain; (d) promote rapid healing.
PuncHired Wounds--In punctured wounds, scrub the : thoroughly; do not probe; apply a wet dressing. In these insist on elevating the foot and on complete rest. If injure stable, or in a dirty yard or' street, open fully the wound, a wet dressing and give antitetanic serum.
Bullet Wounds--Do not try to remove a bullet if it is not
accessible and lodged where it will not do harm. Do not pi
avoidable. Better locate the bullet with
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Sixth Safety Congress
cutting down on the most accessible point. Drain and treat as any
lacerated or punctured wound.
-
* In through and through bullet wounds, do not probe or use
through and through drainage. Clean the surface thoroughly and
use wet dressings. If necessary supply free drainage by larger
openings.
The same may be said of needles or other metallic foreign bodies. Many a surgeon has done ten times the harm by cutting and hunt
ing for a needle than the needle itself would have done if let alone.
Infected Wounds--Every surgeon dislikes, above all things, to
have an infected case come to his office for dressing, on account of the great danger of his clean cases becoming contaminated, but for various reasons a certain number will present themselves already
infected. '
In case of an infected hand, open and resort to moderate drain age. Do not cut too much, as this opens new lymph channels and
spreads the infection. Wrap the whole hand in a large cotton dress ing; if red streaks run up the arm, include it in the dressing, which is to be kept constantly wet with Ochsner's or Dakin's fluid. Put
the arm at rest, preferably on a splint, or by letting the patient lie
in bed with the limb elevated on a pillow. Dress once or twice
daily. Cases treated in this way get rapidly well with a minimum
of pain and little general sepsis. The deforming and crippling of
hands once so common is now seldom seen.
Condemn the use of flax-seed poultices in suppuration. It has
done and is doing an immense amount of harm. Hot, moist anti
septic dressings will do all that a flax-seed poultice can do and
without any' of the dangers.
Infected wounds on other parts of the body are treated on the
same general principles and yield quickly to the wet dressing and
rest.
SEPTIC CASES.
After contact with a septic case, do not touch furniture, dress
ings, instruments, etc., if possible to avoid it, until }rou have scrubbed
up. Scrub with gauze, not a brush.
` .
Do not allow a septic case to stay in the office (operating room) a minute longer than is absolutely necessary. Do not let patient handle things about the office or use the stationary, washbasin. .
Health Service Sectional Meeting
Throw septic dressings at once into a germicidal solut
on the floor or where flies can get at them.
.
When' about to dress a septic case:
' I. Have an assistant hand you gauze, instruments, et
2. Get out the quantity of gauze, cotton, etc., you w
fore you have touched the patient. Throw away an
portions.
If, with septic hands, you touch a package of sterile
other dressing, even on the outside, it is unclean. Do j
on a clean case. '
In making a number of surgical dressings during youi
hour, see the clean cases first, leaving the septic ones to si
the waiting room until the last.
. '.
Don't operate or dress an important surgical case v
suit of clothes you have worn in visiting a patient wil
fever, diphtheria or erysipelas. Change your clothes and
When I see an assistant or fellow surgeon: (i) Drag 1
over clothing, hair or other unclean surface; (2) unn
touch a wound with his fingers; (3) handle gauze or smo<
with his fingers, before putting it on a wound; (4) touch s
other unclean object and then go on dressing a wound with
washing his hands; (5) go away and leave gauze open anc
to dust; (6) take scissors from case or pocket and without
them remove sutures; (7) wipe blood, etc., from the sk
the wound and then with the same pad wipe the wour
(8) go from a septic to a clean case without thoroughly
up, or (9) make after-dressings of wounds without scrut
hands; when he does any of these things I know that he
have.'the "asfeptic. conscience."
Treat as open wounds without suture and with contini
dressing: *
_
.
1. All punctured and penetrating wounds.
2. All lacerated wounds that cannot be sutured, as
piece of flesh is torn away.
.
3. All crushing injuries where some flesh must slough
4. All wounds- where there is great danger of infec
bites of animals or-human being, gunshot wounds, stab wou 5. All infected wounds.
We can condense the treatment of wounds into two Cleanliness and Rest.
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Sisrth Safety Congress
burns.
.
. During the past fifteen years I have treated over 5,000 burns with an ointment.* (See "Burns and Their Treatment," Int. Journal Surgery, May, 1911.) They heal rapidly without pus, and with
little or no pain or odor. I have been over the ground of all the popular remedies, picric
acid, stearate of zinc, the dry method, and the various other oint ments (in the early 90's was even guilty of using Carron oil, but hope I will be forgiven for it) : but I have found my own ointment far superior to any of them.
Since March last I have been treating our burns with Ambrine, using electric dryer, atomizer, and brush, but so far have had no better results than with the ointment. In many of my cases it has caused so severe a dermatitis that I had to discontinue its use in those cases. It does not prevent pus and in an occasional burn one must stop it for a few days to clean it up with Dakin's or Ochsner's.
SPRAINS AND BRUISES.
Sprains and bruises are treated with an ointment of ichthyol 20
parts, iodine ointment 20 parts and belladonna ointment 60 parts;
over this waxed paper, a cotton splint (plenty of cotton) and snug
bandage; and when severe, position and rest of part. Sprained ankles
are afterward strapped with adhesive plaster one week; and later, if
needed, a Golden ankle brace is fitted- We insist on a high shoe
snugly laced as soon as patient begins to walk.
-
* Ointment for Burns.
Carbolic acid. Thymol. Menthol. Camphor, of each 5 gr. Ichthyol.
Balsam ofPeru, of each 10 gr. Zinc oxide. Starch, of each drams. Petrolatum to make one ounce. Mix well.
This is seldom used full strength; we usually use it diluted as
follows :
Burn ointment................................................ 1 part
Boric acid ointment (5%)............................ 5 parts
Mix.
'
Spread on sterile gauze so as to extend well beyond the burned area.
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For fracture we use thin, clear, white pine splits or t woven wire splint. Severe compound fractures and all of lower extremity are sent to a general'hospital. All treated are carefully X-rayed, not only at first but at in indicated. Massage and passive motion are begun early, tend to remain stiff they are baked daily in our elcctr apparatus. Compound fractures of fingers and toes or of hand do well with the necessary reduction and splinta large constant wet dressing of Ochsner's fluid. In our cases we have had no infection in such fractures for yeai
Foreign bodies in the cornea are removed under coc an applicator wet with 1/3000 cyanide solution or with knife. Burns of conjunctiva or cornea are treated wit bichloride of mercury ointment (sterile vaseline base) anc eye pad changed twice daily.
"Gassed" cases are put to bed and if severe are givei derm of one-eighth to one-quarter grain morphia and on to one-twentieth -grain atropine. This prevents the aw headache and gets them back to work quicker. If there is ger, they get oxygen. If they do not breathe, we use the ; or artificial respiration, and here is where our first ai shine.
The treatment of heat prostration is the treatment ( Heat stroke cases are tubbed in ice water *till temperatur ered to 102. Then rest in bed, with thorough and prompl tion. I have never seen a heat stroke case that did not se suffering from auto intoxication. We had one live after a ture of in.
ELECTRIC SHOCK.
Electric shock cases may be divided into two groups:
1. Those who breathe. They will recover with ver
measures, such as we use in mild shock.
Those who do not breathe. We stibdivide these into twc
(a) Those where a powerful current has passed thr<
heart. They-are dead.
(b) Where a current has acted powerfully on the
gastric or phrenic nerve. They are alive (if seen soon enoi
can all be saved by prompt and efficient artificial resoirat
lung motor or pulmotor and oxygen if at hand.
Tl.;^
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1-
...
*
-- - - --
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Si-rth Safety Congress
We can distinguish cases "a" and "b" only by using artificial res piration.
The Clairton Emergency Hospital has a waiting-room, a re dressing-room, an operating-room, a ward, a nurses' room, bath room, hall for supplies, an X-ray room and pathological laboratory-, furnace-room, morgue, and janitor's room. There are terrazo floors, vitrxolite walls, and the best of modem plumbing and surgical and hospital equipment. Tnn-x- trained nurses are employed--not just ordinary graduates, but selected on account of peculiar fitness, specially trained for this work. They can suture a wound, dress a burn or apply a bandage or splint better than the average doctor and as well as most surgeons. They can be trained to use the microscope for blood counts, etc.--develop X-ray plates, make urine analyses, keep accurate ca>c records, give anesthetics, treat shock, hemorrhage and asphyxia till the surgeon arrives and treat the large group of lesser injuries, having them report to the surgeon at the next daily dressing hour. Including welfare cases, 108 per sons are given attention in this hospital every twenty-four hours.
FEW CASES OF INFECTION".
Each of the thirty-seven plants of the Carnegie Steel Company has a well-equipped emergency hospital, seven of them being of the type of the one at Clairton. At these various plants are 50,000 men and thirty-five surgeons. Dr. Sherman, chief surgeon, in October. 1915. reported for five years' service, 77,000 wounds treated with only ninety infections. This included 3,500 of my own with no infection. They did not include those who come for the first time, with wound already infected or those who removed their own dressings and so catised an infection. We are, however, grad ually educating the men away from such things.
Such a record can only be made with the whole machinery of the company working as an efficient unit. It means a capable and tireless chief surgeon : loyal works surgeons; careful selection and training of the best nurses, and back of all the Carnegie Steel Com pany with an extremely liberal policy--anxious to do everything for the welfare of its employes.
With plants scattered from Columbus. Ohio, to Newark, N. T'., the surgeons attend surgeons' meetings regularly and work for the success of the whole unit with the zeal of a football eleven. Three years ago a committee of surgeons, , ap pointed by Dr. Sherman, prepared a standardized technique for. all the mills. This is elastic enough to allow for individuality but the
Health Service Sectional Meeting
work is fairly uniform in all the mills. The men are furn dark glasses, crutches, wrist and ankle braces, artificial lir cots, and any surgical appliances deemed necessary by tt to treat any injury received by a man while at work.
.
PHYSICAL EXAMINATIONS.
.
When employed, each man is stripped and carefully
of this.an accurate record is kept.
.
All this care of injured employes may .seem at first 1
be expensive, and it is. The first motive in doing all th
men was a humane one, but the Carnegie Steel Company
corporations who have been pioneers in this work have 1
it pays.
'
Men are gotten back to work quicker, there is.less con
to pay, and, best of all, the men appreciate what is being
them and pay it back in loyalty and good will. `
.
:Chairman Farnum We will now see the. film of th
teams of the Bethlehem Steel Company. (The film .
shown.)
.-
.
I am sure we have all enjoyed this film and we are ver
to Dr. Shoudy and Mr. Fonda for the privilege of seeing
The next paper is "The Need for Visiting Nurses in !
by Miss Ella P. Crandall, Executive Secretary, Nationa
zation for Public Health Nursing, New York City.
THE NEED FOR VISITING NURSINGilN INDU
Ella P. Crandall, Executive Secretary National Orga ' por Public Health Nursing, New York City.
Mr. Chairman and Members of the National Safety The claims of the workman of today for protection of he and life itself can only, with full justice, be compared wit! the military forces.
The President's recent rating of industrial workers in 16 proclamation gives to the laboring man a new status b world. Hei-etofore wars have been won or lost on the field and by the soldiers.- Theirs alone was the glory. In this whole aspect of conflict has changed. Some one has said: war between 'armies but contest between nations." All th forces have been mobilized both here and in Eurooe. and 1
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Sixth Safety Congress
This nation has recently witnessed a fine expression of the
loyalty of labor in the splendid triumph over the seditious efforts
of pacifists to weaken the industrial forces of the United States.
Such an expression has a double significance when we realize that
the laborer generally gives his all when he is called to the service of
his country. When the working man is conscripted, it means he
gives up everything. He has no reserve, no savings, no insurance,
nothing to leave to protect himself or his family, and when he
comes back it is pretty apt to be to conditions worse than he left.
This calls for courage greater than is usually recognized by those
in more fortunate circumstances.
.
Moreover, his enlistment in war industries is often almost as ex
acting. Yet it lacks all the glory and stimulus of a soldier's life.
And, further, the hazards of industry are as great, in some instances
greater, than the hazards of war itself. The laboring man is often
called on to leave his family and his home and to go where housing
conditions are poor, sanitary provisions negligible or entirely lack
ing, and where the food is at best indifferent. Comfort and even
cleanliness are often out of the question and recreation or decent
diversion unthought of.
CARING FOR THE MODERN SOLDIER.
-
We see and hear a great deal about preparations for the care
of the American army, preparations that are attracting the atten
tion of the world. The preventive work of the medical service is
well established and in full operation. Two medical examinations
are given to every soldier before he is finally accepted into the'army.
He is required to submit to frequent and regular examinations
throughout his service. He is being taught the laws of health and
hygiene even before he arrives at camp. . Whole states, in co-opera
tion with their local authorities, are laying out sanitary zones sur
rounding the military camps and cantonments.
In addition to these, the social and moral life of the enlisted man
is to be safeguarded as never before. Recreational facilities, libraries
and many other means of protection and welfare are- being /pro
vided. The government has already presented to Congress a bill
for insurance and indemnity for the soldier's family.
:
The organization of the medical profession for his care when *
injured or ill has assumed wholly new proportions. The programme
of reconstruction and re-education and rehabilitation that is already^'
under way affords the greatest possible compensation for the sac-
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rrfices which the individual must make in the service of 1 This programme ranges from provision of false eyes limbs to convalescent hospitals in which invalid occupati taught and workshops for re-education in new vocation ployment bureaus through which positions may be. secui individual, in- his own part of the country.
RAVAGES OF DISEASE.
Of all.- this extraordinary care, and protection, the wo
nessing.the double, tragedy of- the greatest carnage in-h
at the same time disease playing, a greater, part in the m
nations than the actual casualties of. war.- For exampl
some figures recently tabulated in Canada, we face the
startling- facts: "Deaths- from typhoid and tuberculosis a
the outbreak of the war have been 17,350; deaths from all
the. Canadian expeditionary forces for the same period, of
been 1.5,766; -Again, taking the following group of- prever
eases--typhoid . fever, diphtheria, . scarlet fever, whoopir
tuberculosis, and measles, to say nothing of preventable in
tality and- the mortality from the preventable industrial d
middle life--the comparison.is even more striking. The de;
this group - of. preventable diseases in Canada since the ou
the war. have been 22,560; the fatal casualties in the Canad
ditionary forces in. the same, period- 15,766."
.
In this country, as- in Canada and all the warring natioi
rope, the war industries have naturally increased all the haz;
which we are normally familiar. Quoting Dr. Alice H
report on "Industrial Poisons in Munition Plants," we find
"Formerly, we imported benzol and: tuolol from. German)
Now. * * * we have learned-to distil, them. Carbolic ;
imported* it is now made here in great quantities. Plants 1
equipped to make gun cotton, may be used to make celluloid
ture films. It. is probable that some of these newer, explosi
take, the place of nitroglycerine for blasting and excavating
It is a permanent addition to American industrial life, and it.
careful, scrutiny lest the dangers due to its hasty beginning ai
growth, become fastened^upon, it." '
NEW INDUSTRIAL HAZARDS.
While Dr. Hamilton frankly admits that it is impossible
ac urate figures as to-the amount ->f.
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Sixth Safety Congress
work in these industries, since war was declared, she states quite
definite!v that many cases of industrial poisons were never recog
nized; while others were seen by company physicians or insurance
physicians who were unwilling to give information concerning them.
Some of the factories provide either inadequate or no medical care.
In others there was evidence of general carelessness and indifference
to the welfare of the men, although there were notable exceptions
to this lamentable lack of protection. She gives various instances
of frequent cases of mild poisoning, many of which receive no atten
tion and were not even treated seriously by the workmen themselves.
In addition to these new dangers, old ones are greatly increased,
such as over-crowding of buildings, many of which have been hastily
reconstructed to meet the new demands or are merely hurriedly built
shacks', put together over night, in woods or on moors without drain
age or sanitary provisions. The crudity of equipment is illustrated
by frequent absence of exhausts to carry off fumes in metal works.
Furthermore, the ignorance of the worker and even of the chemists
and other experts in some of these new industries becomes. still an
other factor in the risk taken by every individual worker.
The pressure of demand has made increased speeding-up inevit
able. Granting that the industrial worker is as important -to the
successful issue of the war as is the soldier, it is obvious .that both
the nation and u:e individual industrial company are obligated- to
surround him with the protection of education, sanitation and recrea
tional facilities equal to the soldier's in his camp.
PROBLEMS CALL FOR VAST UNDERSTANDING.
We say this fearlessly in full recognition of the unprecedented burden which this war has placed on employers of labor:- Profits and income taxes, regulation of prices and many other exacting de mands and conditions have created for them problems which only men of their vast understanding and ability could meet.
They, alone, cannot be expected to provide all that the Federal and state governments and an aroused and patriotic public are lavish ing upon the soldier and sailor. But it is theirs to point and to lead the way to proper protection of labor and to secure necessary legis lation to supplement what they, of their own accord, are doing.
WORK OF THE INDUSTRIAL NURSE.
Moreover, this protection of the worker is necessary, as much for economy and efficiency as in justice to the laborer and his family.
Health Service Sectional Meeting , ,
In, order to insure this economy and efficiency and justice, :
sary in proportion to the increase of dangers to inquire
dangers and to provide new or additional measures of p
In the work of discovering and preventing, the industrial r
her primary function. Her daily rounds in shop and fa
mill discover to her the minor ills and the early signs of :
ous physical conditions; long before the worker himself is
of impending trouble. Hundreds of employes will visit
aid-room when they would never think of consulting a ph
reporting to the boss. In all these cases it is the nurse's fir
secure medical attention for the patient. It is quite as mi
her province to note the sanitary conditions in which th<
works, unless, as is often the case, special inspectors are
Even then, nd nurse who is alert to-her opportunities will fa
her own observations of the relation between probable o
causes and effects which present. themselves to her- in th<
'conditions of her employe patients. Her records are pa
designed to show comparisons between the occupational ac
the percentage of accident or illness.
A valuable paper on this subject was presented at
convention of the National Organization for Public Healtf
by Miss Florence Wright, industrial nurse for the Clarf
Company.
'
PRACTICAL VALUE OF REPORTS.
One example in illustration which she gives is as folio "An industrial nurse found numerous cuts on the hand tain workers. Without records, these accidents would i been associated with their .cause, as they happened in man] ments (there was seldom more than one such worker in < ment). The. records were tabulated as accidents happeni. doing certain work. It was found that every one doing tl had received at least one cut within a month. A guard was by a.foreman, and there were no more injuries from this cai one foreman had realized the existence of the hazard as perhaps only one such worker in his room." Miss Wright goes.on to discuss the importance of the relations with the worker's family, and to show that her serve to divide' responsibility for illnesses between condi home and at work. In fact, it should be said that too much e cannot be placed on the imnnrtsnpp
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Sixth Safety Congress
.
with special application to the industry in question but also conform ing in certain general features to those used in all plants in order that helpful comparisons may be made. It is not too much to say that the day's work of any industrial work, however valuable, is but a small factor of its potential value to the company when com pared with a searching study of her records showing the experi ences and findings of all the days of any given period, of time.
DUTIES OF THE NURSE.
.
The duties of industrial nurses were stated as follows in a recent report prepared by the Committee on Home Nursing of the Com mittee of Labor of the Council of National Defense: '
(a) Regular conference hours during the working day. (b) Regular rounds of inspection (wherever practicable) for observation of the operatives. (c) Regular inspection of sanitary conditions of the plant. (If a nurse cannot perform this service a sanitary inspector should be employed, but it is frequently demonstrated that a nurse is the bet ter agent because she combines the two services to the advantage of the companj* and to the comfort of the employe.) In both of these rounds of inspection she should note all signs of physical defects, undertone and strain due to wrong posture, strong light, and other unfavorable conditions and influences. (d) Special attention to diet, including lunches provided by the company. (e) Charge of hospital and restrooms. (f) Regular group instruction in health and hygiene. Recreation and other welfare activities rightly constitute a sepa
rate service of a general welfare department, but if the plant is small and but one worker is needed, the nmrse frequently directs some socalled social service in connection with her health work.
It has been demonstrated that when this thorough-going care is given there are fewer accidents and less absence due to minor..ill nesses, as well as other advantages of a definite nature both to the company and the worker.
EXPERIENCE OF EMPLOYERS.
The appraisal of industrial nursing service, expressed in letters from companies of national and international reputation; is very in teresting and may be summarized as follows:
" Health Service Sectional Meeting
Employment of visiting morse:
1. Avoids frequent changes.
2. Avoids serious infections.
3. Avoids long and frequent absences.
4. Avoids excessive `physicians' bills.
5. Results in decreased number of deaths.
6. Results in decreased number of disabilities, both p and partial.
7. Results in decreased number of accidents.
8. Helps to solve the difficulty (in some instances) in
sufficient operators.
-- .
9. Offers an avenue to employes for reaching the comj
10. Offers an .avenue of friendly relationship and servi<
11. Affords assistance in obtaining information regardinj tent and causes of accidents.
12. Has a distinct value in determining liability.
13. Increases efficiency of employes.
A recent list of industrial nursing activities shows that
now established in 205 cities and towns and in thirty-si: There are 460 firms employing 567 nurses, these firms inc very wide range of enterprises, from the building of ship building of typewriters, and from the manufacture of te: the making of matches.
' A TRIBUTE BY DR. HARRINGTON.
At a recent symposium on industrial welfare a paper v sented by Dr. Thos. F. Harrington, in which he used as h. ment and as an illustration the results already attained in t servation of infant and child life through infant welfare a and medical inspection and nursing of school children. Ever ment presented in behalf of these activities applies with equa and in many cases, in greater measure, in behalf of .the prc of the industrial worker. Dr. Harrington also stated: "Pre should be the keynote of all efforts to promote industrial There is an abundance of reliable experience and testimony 1 rant the belief that a great part of the industrial sickness and number of deaths among industrial workers can be presente<
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Sixth Safety Congress
industry in this country, of white lead poisoning in the painting trades in Europe, and the reduction of occupational diseases, injuries and deaths, where preventive measures have been followed, show some of the possibilities of this form of education against industrial human'
losses.
"The value of good eyesight, unimpaired hearing, and a keen, active sense of co-ordination of nerve and muscles, was never greater than it is today."
NURSF IMPORTANT FACTOR.
In each case the nurse is but one factor, but avowedly a most im portant factor in the protection to life and limb and in the upbuilding of family and community standards of health, hygiene and sanita tion. It is gratifying to note that the. Federal bill in behalf of in surance for soldiers closely similates some of the best laws of
workmen's compensation, and it is to be hoped that each will react on the other with the result of improving the industrial worker's protection. It is also a matter of gratification that the Red Cross has already contracted with many cities to give visiting nursing care to the families of soldiers and sailors on a basis of cost, similar to that which the Metropolitan Life Insurance Company gives to its industrial policj'- holders. Particular emphasis will be placed on the fact that this is not a charity but a just claim. The Committee on Home Nursing of the Council of National Defense, whose report is
quoted above, has as one of its purposes: "To make available the service of established home nursing and other public health nursing
agencies in the United States to people needing such care, through
direct communication with inquirers concerning these agencies, and
also to stimulate employment of public health nursing services for
industrial workers." :r- .
The nurse's work is- so largely preventive that it obviously elimi nates much of the curative service which is always more costly, and even in the latter her assistance is usually indispensable to a suc
cessful issue.
It seems not too much to say that along with every possible
safety device, good housing conditions, recreational facilities, in demnity measures, and medical care, should go nursing service.
:Chairman Farntjm I am sure we are very grateful to Miss Crandall for this splendid paper. We will now hear the paper of Dr. Laufter.
Health Service 'Sectional Meeting
RESUSCITATION FROM ELECTRIC SHOCK, TRAC SHOCK, DROWNING AND ASPHYXIATION FR . EVERY CAUSE BY MEANS OF ARTIFICIAL RESPIRATION.
Charles A. Lauffer, M. D., Medical Director, Relief
MENT, WESTINGHOUSE ELECTRIC AND MANUFACTURI
Company.
Mr. Chairman and Members of the National Safety Various methods of restoring life in persons apparently de been practiced from time immemorial. The Sylvestermethod of artificial respiration was largely in vogue until suj by the Schaefer or prone pressure method. This method is learn, and can be successfully employed by one man. Prone j utilizes the organs below the diaphragm to elevate the dia thus emptying the lungs; it cannot lacerate lung tissue am best substitute for natural breathing yet devised. By spi methods for the accurate determination of the volume of moved, the old Sylvester-Laborde method is reported to 1 efficiency of 175 c. c. of air volume expired, against 520 c. c expelled by the Schaefer method. Making pressure twelve minute by the prone pressure method gives us 6,240 c. c. of pired, and a-like amount inspired, affording more volume of minute than in normal breathing. Numerous successful res test its practicability; those who have had occasion to use th pressure method believe in it.
THE DIAPHRAGM.
The diaphragm is an arched muscular partition. Its conv face is the floor of the chest; the chest contains the heart anc Its concave surface is the roof of the abdomen; the abdom< tains the stomach, spleen, liver, kidneys, intestines, pancreas.
The diaphragm rises and falls like a piston rod in its cy when the diaphragm rises, the air in the lungs is expired, and w! diaphragm descends, atmospheric air rushes in through th and mouth to inflate the lungs. Filling the lungs is inspiratioi tying them is expiration. The normal lungs are unattached chest walls; only their blood vessels and the bronchi give the: port. When empty the lungs are partly collapsed, but whet
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Sixth Safety Congress
The lungs are passive in respiration; using the lungs of a cat in the familiar bell-jar experiment and employing a sheet of rubber dam to represent the diaphragm, it is self-evident that the natural mode of inflating and emptying the lungs is by the activity of the diaphragm.
THE PARALYZED I>TAPHRAGM.
The diaphragm begins its activity at birth, and its cessation means
death. The diaphragm is as necessary to life as the heart; the continr
uous rhythmic contractions of both muscles are necessary to con
tinued life.
.
A man can fast forty days or more if water is plentifully sup
plied him; but if liis diaphragm is paralyzed for three minutes, thus
depriving him of air, he may perish. A man requires oxygen, of
which the air contains 20 per cent, and he must eliminate carbon
dioxide gas, the retention of which itself will paralyze his diaphragm.
From whatever cause his diaphragm is paralyzed, it is self-evident
that if the man's life is to be saved, artificial respiration must be
emplo3'ed until his disturbed nerve-centers recover their normal func
tions ; that is, until he is able to breathe himself.
WHAT PARALYZES TI-IE DIAPHRAGM.
When the diaphragm is paralyzed, the man stops breathing, the heart action becomes feeble and irregular, and there is unconscious ness. This condition of suspended animation can arise from several causes:
1. Electric Shock--its action on the nervous system, the passage of an electric current may arrest the action of the diaphragm.
2. Asphyxiation--There are forty or more non-respirable gases, which, upon entering the lungs, paralyze the respiratory center in the brain (medulla) ; exclusion of air as in a closed vault, or in drown ing produces asphyxia, due to the lack of 02 and the retention of C02Certain drugs, as opium in a similar manner arrest the action of the diaphragm. Chloroform and ether may act in this manner.
3. Traumatic Shock--A blow on the head, jaw, or neck, or over the solar plexus, will paralyze the diaphragm. A man who gets such a knock-out blow must be made to breathe until his disturbed nerve centers recover their normal functions.
FORETHOUGHT.
We live in an age of steam and electricity, chemical processes, machinery and rapid transit. Many accidents now fatal are'so due to
Health Service Sectional Meeting
the failure to resuscitate the victim; suspended animation
instant relief, and any man who fails to qualify himself,
does not know how to give artificial respiratipn when the e:
arises, is morally considered, guilty of manslaughter.
The time to prepare for such calamities is just now; it is
your business to know how as it is that of a physician; ar
tor, like the policeman, is never available when such em
arise. Every second is an hour, when a man's diaphragm is p;
and unless he is immediately assisted by means of artificial
tion, later efforts may prove futile.
'
Please remember that the victim of electric shock is seldi
outright by electricity; he needs artificial respiration. And
may be said of the victim of gas, water, steam, ammonia,
requires assistance until normal breathing is restored.
RULES.
The prone pressure method may be conveniently reduce rules, and described in brief under these headings:
The Position of the Patient.
The patient is laid on his stomach, face turned to one sid< the mouth and nose do not touch the ground.
The patient's arms are drawn away from his body, or c above his head.
The patient's mouth is cleansed of mucus, blood, serum, chewing gum, false teeth, by a stroke of the finger. Th position causes the tongue to fall forward of its own w< well as facilitates the removal of liquids from the mouth passages by gravity. It is this fact that makes it possible man, alone and unassisted, to save the life of a comrade in ing, electric shock, or other condition, requiring artificial res
The Posture of the Operator.
The operator kneels, straddling one or both of the thighs, or kneels by either side of the thighs, facing the head.
The operator's hands are placed on the outer ends of the ] lowest ribs; the fingers curl around the body, and are oul sight of the operator. Care is observed to keep the hands aw
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Sixth Safety Congress
The Mode of Operation.
The operator's thumbs are rotated outwards, which assists him in holding his arms straight; he does not use his arm muscles, but his body weight is brought from his shoulders by bringing his body and shoulders forward.
This weight is gradually increased (there is no sudden thrust), until at the end of three seconds of vertical pressure upon the lowest ribs of the patient, the force exerted is felt to have compressed the parts, then the weight is suddenly removed.
When the pressure is thus exerted on the lowest ribs, the organs under the diaphragm (the liver, stomach, spleen, kidneys, etc.) drive up the diaphragm; when the hands are removed, or the pressure re mitted, the displaced organs drop back to their normal relations.
When the diaphragm is thus forced to rise, the lungs are emptied. When it descends, a partial vacuum exists, and the lungs are filled by atmospheric pressure. The lungs are thus passive, like in normal breathing. Hence, by the prone pressure method, there is no pos sibility of lacerating lung tissue, such as is liable to occur when me chanical apparatus of the bellows type is employed.
Rate per Minute and Duration of Operation.
The rate of operation should be about twelve a minute. The lungs should be thoroughly emptied by three seconds of ver tical pressure, in the manner described; the hands are then removed, and the refilling of the lungs takes care of itself. Pressure and release of pressure--one complete respiration-- oc cupies about five seconds. This rate can be approximated by the operator following his own deep, regular respiration, if he is alone, or by counting, or he can use his watch. If comrades are present, he can be guided by them. Such efforts are usually successful within twenty-five minutes, but should be continued indefinitely, without interruption from any cause. One hour, even two hours or more, may be required to bring him to.
Supplemental Assistance.
While the artificial respiration is being carried on, a second party should clear the mouth of all foreign material, then hold continuously a cloth saturated with aromatic spirits of ammonia near the nose. The collar and neck band may be loosened.
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While this is being attended to, a third party summons
No liquids dare be given by the mouth while the patien
scious. How would you like to have somebody give you
water when you were asleep ?
On the arrival of the doctor, he can stimulate the he
patient with such drugs as atropine and strychnine, and
the infliction of such pain as is deemed requisite, such as \
patient's hair, pounding his feet with a board, slapping an
his arms and legs, stretching the sphincter ani muscle, p
tongue.
Sprinkling cold water on the face in summer, and tl
blankets and hot water bottles in winter, are desirable sup
measures.
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DISCUSSION.
Da. Shoudy: I am willing to be the victim and have Dr demonstrate this method. Occasionally you find demonst: prone pressure methods using faulty systems. If Dr. Lai demonstrate his method you will be in a position to instr men in the proper way.
Dr. K. E. Sci-iujbmehx (West Lynn, Mass.) : There necessity for demonstration. I recently talked to a grouj regarding the prone pressure method. I explained just as c as I could and then I called five subjects to the rostrum. "V to have the nurses exercise on those subjects. After my de and going through the method with the class (it must have 1 inability to appeal to everybody so that they would undersh my mortification I found one. of the nurses kneeling on the of the subject and working up and down. A demonstration essary even after such a clear description as. Dr. LaufFer ha; (A demonstration was given by Drs. Lauffer and Shoudy.)
:Chairman Farnum I am going to ask that Dr. Shoud recent victim and Chairman of this Section for the comin: take the chair.
DR. SHOUDY IN THE CHAIR.
Dr. Farnum : I am very sorry, but I shall be compelled t< you at this time. Before I go I wish to thank you for the courtesies and hearty co-operation you have given the Health Section and-1 bespeak for Dr. Shoudv and the
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has a uniting' bond with all the other Sections,; therefore, it is per
fectly logical that we should be and are the very best Section of
the Council. So I will, in again thanking you, say good-bye.
Chairman Siioudy: When Dr. Famum called the Section
together he made a speech, but I am not expected to make a speech
for one year. If I can have the co-operation and the help of the
Council, as Dr. Farnum has had, I assure you that when we meet
next year we will try and give as good a program as has ever been
given.
.
We will continue the discussion of the papers. The discussion
on "Industrial Hospitals and Dispensaries" and "First Aid in the
Industries. How Much ?" is to be led by Dr. A. G. Cranch. Works
Physician of the General Electric Company at Erie, Pa.
PHYSICIAN AND PATIENT.
Dr. A. G. Cranch : A great many points were brought out in the papers and I will just touch on a few to help start the discussion. Dr. Crowder spoke of the need for full-time hospitals and the tend ency toward hospitalization of what formerly had been considered minor cases. I think that the full-time hospital idea is growing in a good many plants, but as yet it has not reached many of them. The work that concerns most plants is that which is done in the works hospital or dispensary, not the full-time plant, and for that reason I think that phase should be more fully developed.
In developing the work there are a few things to consider. Take the average machinist and his attitude towards his machine. His machine is perfect and he can use it, the machine won't talk back, won't say anything to the other machines, won't interfere with any other man's operation with his machine, except that he may get into trouble with it himself. But it is quite different with the phy sician and he must bear in mind that his work is with the human factor.
I have seen some men that handle their dispensary patients as though they were inanimate, they didn't treat them as human factors at all and the man's personal feelings were not considered.
That should be entirely different in a works hospital. The doctor should remember that each man is an individual and that the suc cess of that plant depends on how thoroughly he can get that man's co-operation--how much he can win his confidence. That man must feel, when he goes to the works dispensary that he is in the hands of a friend. He must not feel that the dispensary is run for
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the sake of avoiding- legitimate responsibility on the works or anything of that sort. Some; men will feel t! there something is going to be done that the company responsible for--things which it might be responsible could go and see their Own doctor. The doctor must < feeling on the part of the men--must remember the pe the staff and the human element in the work, there. T1 thing that will bear developing to a higher point than is n
In regard to the tendency toward making hospital < what have been considered minor injuries--you alwa reckon with the human element and a man wishes to his job as quickly as possible. A great many injured me] would be a great deal better off if we could make them hospital three or four days, but the man has a family to must work, a day lost is a day's pay lost, and he does ' see it; therefore, just as far as possible treatment shou so that a man can get back as soon as possible with safety. Make the cases ambulatory as far as surgical allow.
Another thing, many of the men will not go to the i cause they think they will lose time, others will not go b do not like the place, others will not go because they do : surgeon. You must make the place attractive.
HOSPITAL EQUIPMENT.
The equipment should be advanced. You should not several cases have turned up for which you have no you should look ahead as far as possible and provide for are apt to turn up. Get the equipment in, so that you the case the best way possible--so that the man will not fe got away with it as best you could. When he finds yot what is necessary to handle his case you will have made a
Another thing, that is record keeping. You should b to make as accurate and full a record as possible in the sible time. In our works we have an average of 85 to 1 day. It is impossible for one man to remember who he se before, he has to stop and think twice. If he has an adeqt system he gets that man's number and he can place him ii and before there is any awkward pause, while the mai what you are waiting for. A record system is of value
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whenever you want to foot them up, to learn whether the injuries are running in one direction and where they colne from. The record system ought to be developed to its utmost. There ought to be some standard form of record, especially a physician's examination of applicants. At present, two plants hardly ever have the same sys tem. It would be of great value if we had some basis of comparison for other work.
SCOrE OF FIRST AID.
In connection with the important paper by Dr. Cameron on "First Aid" he touched on the scope of the work. A great many of us think first aid is merely concerned with injury. In reality it is a preventive measure which begins a long time before a man is hurt. First aid ought to be wholly preventive. It ought to begin with the sanitary and hygienic condition of the works, then in careful selec tion of men to see that they are fit for the job. Examinations are not made with the idea of rejecting men. We reject less than 5 per cent and then for very obvious causes. The men are getting so they' know they won't pass unless qualified. In any other case the man is usually placed, but we know what is the matter with him. He is told to report at certain intervals and we keep track of him. If the work he is on is too heavy, he is transferred to a lighter job. He is able to support his family and we arc able to use him to his full capacity. He is no loss to himself and no loss to the company; whereas, if we had taken him without an examination and he broke down in a month he might be permanently disabled. Examinations should be made as full as circumstances allow, the cases should be assorted accordingly and the man should get a job that does not hurt him.
A good many of the men injured have been in the plant only a short time. A large proportion of them have been in just over night and many others who are injured have been with us less than one month. Why were they injured ? Simply because, as was brought out this morning in the Paper and Pulp Section, the man was either put on a job for which he was not fitted, he was not taught safe practices, or, being a foreigner, he did not understand what he was told, even though the foreman may have thought he did. If the men were careful!}- assorted, according to their qualifications, you would have a big reduction in your injuries.
There should be a nursing system attached to the hospital staff and the men should be taught that it is not a spying system nor a
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system by which we hope to get information to avoir, responsibility. That service is there for the good of tl is not charity. It is in their interest and in ours. It is itable enterprise and we are not trying to save money so far as we can keep our employes with us. It is just of give and take and the men should see it in that spirit, found the system worth while and have almost doubled within nine months.
NO INFECTION IN THREE YEARS.
Before I went with the General Chemical Company J a plant where every injury, no matter how slight, had to the doctor. For three years every injury, if it was only if the foreman learned of it by hook or crook, that man v the hospital.. In that way we had practically no infectir. can teach the men what not to do it is more important than should do. If you can teach them to prevent a bystai putting tobacco in a wound, to simply let the injured man give him a chance until the doctor can see him, you are g< a good ways. The first-aid kits are remarkable. Dov exhibition last night I saw many different first-aid kil matter of fact, they were small operating kits. Our comp its first aid men just as small an equipment as possible--w be -needed in an emergency. No one can break the seal < these kits without our knowing that the box has been opi if we do not get a report soon we find out why. In sm; where there is no regular staff, a layman should be avai he should be instructed in regard to the limits he should the doctor arrives.
:Chairman Shoudy Next is the discussion of Dr. paper, "The Treatment of Minor Injuries," by Dr. E. R. of the Bethlehem Steel Company at Steelton.
"USE OF TINCTURE OF IODINE.
'
Dr. Whipple : The paper we have just heard emboc just the sort of advice in regard to the treatment of minor which we would expect from a man who has successfully 1 large number of cases over a number of years. It seems to the paper sets forth the principles of surgery as applied 1
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results. I congratulate Dr. Colcord on the thoroughness in which he has treated his subject and doubt i the discussion will develop much criticism.
Certainty, industrial injuries do better if they receive early treatment at professional hands. Every plant of considerable size should have pi-ofessional treatment constantly available and with that a well-equipped emergency hospital, where all minor cases may be property treated and where the major ones may be given efficient, aseptic treatment, dressing and preparation for the trip to the general hospital. With such an equipment, first aid can be reduced to the minimum of, first, protection of the wound; second, checking of hemorrhage; third, resuscitation, and fourth, trans portation of patient.
In our clinic we do not scrub wounds or the adjacent parts. At our first dressing, after a thorough cleansing with benzine and a dry shave, 33E4 per cent tincture of iodine is applied liberally into and about the wound. Foreign particles are picked out, an alcohol dressing applied and the part put at rest. This treatment is general except in wounds about the eyes or where mucous membranes are involved. Where wounds are ragged, fingers crushed or compli cated with contusions where the vitality of the soft parts is in doubt, or where a wound is noticeably dirty and we cannot be sure of having removed all foreign matter, a wet dressing is furnished the patient which is to be applied hot a couple of hours later and at regular intervals until his' next visit at the dispensary. In this class of prac tice we have all learned the value of a wet dressing. It is indis pensable.
Before the war I used chinosol entirely, it was npn-toxic, and could be given to the most ignorant patient without fear of disaster if he chose to drink it, because it did not coagulate tissues and be cause it was non-visitative. Of late we have had to fall back on boric acid, salt solution and the hypochlorite solutions; with the latter I would say that I have found it particularly necessary to observe the precautions in protecting the adjacent skin surfaces that Dr. Colcord has mentioned.
In oitr community we have not been sure of our Dakin's solution and have more recently depended upon chlorazine. We have not given Dakin's solution a fair trial in our ambulatory cases, but have been more than satisfied with the result of this treatment in hospital cases. In a works dispensary, with a small force of helpers and a large number of cases, I believe that the chances of failure are
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very great as the absolute adherence to the Carrel techniqu tial for success. I do not wish to be understood as not b< the Carrel-Dakin treatment of wounds. I believe in it tl but I do have the greatest respect for the performance of nique as described by its originators, without any variatio. vidual operators.
TREATMENT OF IJUKNS.
In the treatment of' burns a wide variety of methods i
able. The use of the paraffine substances, so popular at th
time, is not new. As someone has said, he knew of on
mother who unconsciously used this treatment by melting
mutton tallow and balm of gilead buds and her cases did
believe that the essential point in the treatment of any bum i
dressing and cleansing2, no matter what is used for a dressir
electric hot air dryer is a great help. In our ambulatory <
use a heavy dressing of 5 per cent boric ointment, spread
This dressing is impervious to air and is pliable and com;
If sloughing occurs wet dressings are resorted to until the
separates.
After all, the success of this particular sort of work depe.
(1) A competent, well-trained organization, capable of team
(2) a simplified technique, boiled down to essentials, one
readily taught and easily practiced; (3) co-operation on the
the management which allows adequate help and adequate fa
:Chairman Shoudy The next discussion is on the pa
Miss Crandall, which will be given by Miss Nesta C. Edwa
Wisconsin.
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PERSONALITY OF THE NURSE.
Miss Nesta C. Edwards : I have not had Miss Crandall's
beforehand, but it is a most admirable paper\-and full ofva
things.- .
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.
I should like to speak on the personality of the nurse,
value of the nurse is indisputable, but men in industry have
a grave mistake. They have picked out the nurse by virtue c
fact that she is the nurse of the job, rather than taking a w
for the job and saying that because she is not a trained nurs
is, therefore, that much more valuable.
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One of the great troubles that we have had in Wisconsin in
ing nurses in the
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Sixth Safety Congress
Whether the training- or the doctor is responsible, I do not know, but nevertheless we have found it a fact. They have gone into
private nursing and 1 have found some of the finest nurses for in dustrial work have come out of private nursing ranks rather than out of the public health ranks.
I do not, for one instant, want to limit or minimize the value of the trained nurse, but I do want to say this: If you are pickHg out the nurse, pick her out first and foremost because she is a woman of personality, of heart, one who can forget her training, so to speak, and put her arms around Mary's children and cheer them up. Remember, these people don't have to come to your first-aid room and some of them are very prejudiced to start with. Whether it be doctor or nurse, they must have "heart," they must have that human understanding, that sympathetic understanding that make men and women stand upright and bring them out of their discouragement.
I went into a home the other day with a trained nurse and she stood back of me, as though I was some sort of superintendent. When we got out I said to her:. "For heaven's sake, talk. When you get into one of those places forget your hospital training."
I saw eighteen nurses last month, but I have not found the one I desire for certain work. I have placed nurses in a number of large factories in Wisconsin. I have had to train them for these posi tions. They- didn't know the foreman's force and you can never work your first aid, you can never bring to the plant that healthy diffusion that you want, unless you are working with the foreman's force. These are the forces to be reckoned with, your superintend ent and your general management.
I have seen some excellent results from women. who are not trained nurses, simply because they are on fire with life, energy and vitality, and have been endowed by the Almighty with an unusual amount of good, common sense. When you have those things you get somewhere. Do not use vour trained nurse because she is a trained nurse first, but because she is a woman who understands men and women, then you are going to get somewhere.
CHOOSE TI-IE WOMAN- FIRST.
' ''
Miss Burns: I heartily agree with the last speaker, that we choose the woman first. Our superintendents of hospitals always do that and take it for granted that eventually it is the woman of grace, grit and gumption who gets into industrial nursing work. First,
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she is a woman, but with all of that, being- alive, is she n
asset by reason of her training? Mark Twain told U!
were the days of training, "that the cauliflower was simpl
with a college education," and our National Organizatior
Nursing has strained every effort to fit the socially in
of woman to the industrial plant. It is our experience
that she is not the industrial nurse, that she is not the firsi
but that she is the mother of the plant.
Mrss Edwards : May I niake one ovggestion ? I th
times, that manufacturers are making one great mistal
is the most burning need for health nurses in the commi
unfortunately, many manufacturers have been very pres
in my judgment, in taking over public work. There is n<
town or community that I have been in where we have
amount of nurses really necessary for community work,
begin to mix the interior work with the outside work we
to get into serious trouble because you are going to do n
right.
Dr. Blumenthal (Health Department of City of Nei
I was very glad to hear Miss Edwards mention-the fact th
should use initiative. That is one of the most important
and I think doctors ought to use a good deal more. We ge
habit of repeating what others have done. Very few of us
courage to start anything new or to advance our own ideas
is the greatest demand for personality in the field of i
hygiene.
'
The surface has hardly been scratched. Take any indu
compare it with what you see in the books and you will 3
they do not agree. Of course, where we come to an industry
ning, why, it is a new field altogether when you compare
the book. I think we ought to break away from books in ir.
hygiene. There is so little there and the little that is there
often misleading.
DIVISION- OF INDUSTRIAL HYGIENE. '
Miss Crandall spoke about the creation of a division of in<
hygiene. We see that excellently illustrated in New York,
connected with the division of child hygiene when there we:
a few insnerf-nrc *>/?
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is the largest division in the Health Department. The. industrial division is a little bit of a thing, but it is going to be larger. Why in the world do we stop looking after our children when they leave school? If there is a reason to look out for them when they are in school there is need to look out for them when they are out of school. Our boys enter the factories without any instruction. In large plants you lookout for them but in the medium-sized plants there is nothing done.
Of course, we are expected to treat injuries, inspect for health hazards and protect life and happiness generally, but there is one thing I have never heard mentioned--the habits of the workingman. They do lovely things. I was investigating the brush industry and I saw a lot of them putting hog strings in their mouths before bind ing tip the brushes. That, you know, is the way they get anthrax. When you go to a place where there are a lot of men soldering you will see them putting sticks of solder in their mouths. A glazier will put putty in his mouth--there is white lead in it--another will put tacks in his mouth. They do not all do that; some of them are intel ligent enough not to do it. At each bench there is a problem. It wouldn't do to give them general instruction at all. Each factory has its own problems. There may be fifty different processes in which they ought to receive individual instructions.
I think this is an excellent opportunity for the nurse. A man has more confidence in her cleanly ways than in doctors.
Chairman Shoudy: Dr. Cameron made the statement that first aid should be handled by the plant physician only and not by the first-aid men. I wonder if he meant that literally. If that is true, then all the money we have put in the handling of men by first-aid standards would be lost.
Dr. Schubjiehl : I talked with Dr. Cameron and I do not think that was his idea. He felt that first aid should be under the plant's direction.
PUBLIC UTILITY" EMPLOYES.
Dr. Macklin (Chicago) : I would like to ask Dr. Lauffer how he trains his men in resuscitation? I find you have to train them right straight through, even in how to turn the men over. We have to start in right from the first point. In Ontario the teams practice this work once every two weeks. Every1 employe of a public utility, whether privately or publicly owned, must take the course. This is not a law but a regulation enforced by public utility corporations.
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A How would you handle first aid in small public ui sub-stations of large public utilities, scattered, possibl) dreds of miles ? It is impossible to employ a surgeon 1 the whole utility. The -local surgeons or doctors are all in training our men. The difficult problem is to find a that will work out and organize a system to train our me
Mr. Harold Mestre (San Francisco, Cal.) : I thir plant has been very much neglected in the whole discu speakers have talked almost exclusively of industries k to employ a physician. Of course, in some small plant physician very close at hand. In a case like that you hav< the same system of sending everybody-to the-physician, about the small plant, especially in some of our less hi trialized. states, where you cannot do it. In some cases very acute. You can't get a physician, in a reasonabl serious injuries. In other cases it is merely a question sician being so far away that you cannot get the men t physician with minor injuries.
I have seen a good many kinds of first-aid kits and to say that many are not satisfactory. The kits were al to sell the goods of the manufacturer and the instructioi use were very inadequate and in almost every case the cc been grossly misused. We found, for instance, a large three-inch cotton bandages. Well, nobody uses them, antiseptics the men did not know how to use--antiseptic to be diluted. We frequently found the bottle provid antiseptic to be diluted in with its original' mark; it had used. We found that the small bottle of antiseptic had pletely used, although I have never been able to find oul used it.
After running up against this condition repeatedly devise a simple system of first aid which could be taught ordinary intelligence. So far I have had very fair resul are a lot of questions that I want to ask the physicians h I may improve my work.
I have tried to cut down the size of the package. C great defects in all of the first-aid kits is that the packag large. I tried using a small envelope and I found that w very well. You see, by holding the gauze in the envelopcut it with a pair of scissors. You need never touch the :
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Si.vtJi Safety Congress
CUTTING GAUZE FOR DRESSINGS.
I have been using gasoline to clean around the wound. I do not have them cleanse toward the wound, but cleanse away from it. I usually take this envelope and cut it in half, lay down one-half of it, take the other half and fold by the end, and use that to swab the gasoline away from the wound. Then; taking the other piece of envelope, you can cut right through the envelope as much as you need of the gauze, take it by the forceps and lay it on the wound, using iodine. After putting on the iodine, take up the remaining gauze in the envelope and cut off as much as you need--still keeping hold of the envelope--then, by pulling the gauze out by the corner, you can lay it on the wound without touching the surface of it at all. I usually fasten it on with adhesive tape. We have a very low percentage of infections and I haven't had any trouble in teaching the men to do it in that way.
I have been using ammonia in trying to check fainting. I. find it is very useful. A large proportion of men faint at sight of a very small cut on themselves.
I have been using boric acid and an eyedropper to flush out the eyes, that being the only eye treatment I permit. If the blunt end of the eyedropper is used there is little possibility of damaging the eyeball.
For burns, I have been trying to get away from the use of oint ment. I found that practically all the kits contained carbolic oint ment in jars and the current method of taking it out was to put the finger in and swab the ointment on liberally. I have completely done away with that.
I do not like picric acid in first-aid kits. The men are apt to use it on a burn on the face and get it into the eye. For that reason I have been using carron oil with 2 per cent carbolic acid in it, and find it very effective as a first-aid dressing. I know that is not the best drug there is, but I have looked at the whole thing from the point of view of getting something done in localities where, if you don't give, them something simple, it would be something awful.
HELPING SMALL PLANTS.
Dr. Wjntiirop Talbot (State Industrial Commission, New York') : I would like to call your attention to the fact that in this state we have about 45.000 manufacturing plants. Of that number about 4 per cent employ more than 100 employes. Therefore, I was
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greatly interested and I believe we are on the right tra pay more attention to needs of the small plant. 1 w offer as a suggestion for the coming year that the mee Section be largely devoted to the needs of the great num industrial plants.
Mr. F. E. Schubmehl : ' Twenty-four or twenty-fiv in the National Founders Association have been workii years trying to solve these problems for the small plant, devised a small kit, now put up by the National Found* tion. A closed jar contains just the things you mentioi its gauze for each individual person in a paraffin envelop all the little remedies you mention; it has a burn ointiru a 5 per cent bicarbonate of soda in a vessel that has bee:
They have standardized this as far as twenty-four ph] standardize anything. It is the best thing we know of plant and can do the least harm in the hands of first-aid n all the things that could be called for in an emerge bandages, scissors, eyedropper and all. The directions are very simple, about seventy-five lines across the bo information is also pasted on the inside cover of the jar, first-aid man, if he is in doubt and wants to hide his ignc turn that cover bottom side up and read the directions > looking for the remedies. I think you will find it interes National Founders Association will send it to you.
I want to emphasize what Miss Edwards said about If the stenographer took it all down, we won't have to a much more time discussing the nurse in industry. She hz last word on that subject.
Mr. Mestre : I am tjuite faihiliar with the National i Safety Organization's kit. That kit is good, but has sever. There are several things in it that I would leave out. To b ful your men must be thoroughly trained, but you can't cor in outlying plants. They are apt to put oil into a cut. Anot that kit isn't provided with applicators.
Dr. Schubmehl : There is a little bunch of apj^lics stick in a box of cotton.
Mr. Mestre : Is it better to have a portable kit or is have it always in one place? I think that depends on th the plant. I have seen a man brought into the office fot-
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Sixth Safety Congress
nearly fifteen minutes to find it because someone had taken it to
the other side of the plant.
-
:Chairman Shoudy Make a rule that the kit should be kept at
a certain place.
Dr. Blumenthal : I think they ought to have more than one
first-aid kit if the plant takes up a block or a few blocks. A man
with a little injur}' is not going to look very hard if he has to walk
several blocks to get the kit.
Chairman Shoudy: I take the suggestion, and it has been
handed to us from a number of sources, not only in this Section
but in other Sections, that the small industry must receive more
attention on the programs of the National Safety Council. I assure
you that we will bear that in mind in next year's program.
The Section then adjourned.
National Safety Co
Public Safety Division
New York City Sept- 14, 1917
CHARLES M. TALBERT, Chairman Board of Public Service, St. Louis, Mo.
THE meeting' was called to order by Mr. Charles
Chairman, at to o'clock.
ADDRESS BY CHAIRMAN.
:Chairman Talbert For several years the Na Council has delegated an important phase of safety Public Safety Section, and for a year or so Mr. Robe bell has served as Chairman of the Section. A great and thought has been given the program for the Anm but Mr. Campbell is very busy these strenuous days unable to devote as much time as he would like to the pa of the Section. It is for this reason I have been requ his place at this Congress.
In taking up the work, it is well to explain a change bership schedule. Several years ago the Executivt worked out a schedule of membership dues which, st might have been at the time, is now inadequate to c activities of our ever-growing and ambitious movem' business session of the members the dues were raised 50 with this addition to our revenues we confidently expec a most effective and comprehensive working program
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represented in the safety movement. The Public Service Section will merge into the Public Safety Division, its field of usefulness amplified, its membership strengthened, and, with increased financial resources, we hope to make it the banner department of the Council.
WORKING ALWAYS FOR PRACTICAL RESULTS.
Our ambition is to outline a general scheme or program by which the work can be carried on during the coming year, and to develop a workable proposition with practicable results. With that thought in mind we are endeavoring to get together those who are inter ested in carrying on public safety work. In outlining the proposi tion to you I desire to ask for suggestions, not only from those who are particularly interested, but from those who are here by accident rather than from any preconceived theories as to the work and its effectiveness.
In my opinion the dominant feature to be kept in mind by this Division of Public Safety is to work always for practical results. I mean by that that such information as can be furnished by the Council should be of the type and in the form that it can be put into practice; for instance, do not merely suggest that white lines for pedestrians should be painted at street intersections, but include with it the kind of paint that should be used and the practical method of applying it, which after all is the most essential part of the suggestion.
We are working for active co-operation on the part of private and public interests and for an awakened public.sentiment. I have suggested to Mr. Cameron that we establish, among other things, a bulletin system. Think of the excellent work we could do if we had a mailing list of those who, through inclination or through official positions, are interested in safety work. If we could keep them in touch with the work of the Council by a system of bulletins such as we are using in industrial safety, the battle for public safety would be more than half won. Let us ask all these people for their ideas on the subject, and if the idea is good put it in bulletin form and pass it on to others.
How shall we attempt this work? I would suggest that we con sider this session an informal gathering of safety advocates and ask those present to give us their ideas. Let us proceed as though there was no existing system and no machinery. Let us create a new plan and outline a new program. I have told the Executive Committee that more results can be obtained by this Division, at a smaller
Public Safety Division
expenditure of money, than from any other Section Council.
I did not know until the day before yesterday tha asked to preside at this meeting-. Since that time, hov given the matter some thought and my first suggestic put our ideas and our heads together and see what we at this meeting towards systematically carrying on the the coming year.
PRACTICAL TRAFFIC WORK.
As an example of what I call practical traffic work, I li with me some things I have heard of in other cities and ideas we tried out in St. Louis. Our Director of Public Bailey, of Denver, found that he was not getting the c he thought he should have from the police courts. The j had every conceivable case brought before him, and w; ticularly interested in traffic regulations or in public sa Director of Public Safety conceived the idea of estal informal traffic court of his own. Each morning he h? before him such people as had been cited for traffic vio day before. For instance, on the morning I happened i him he had some sixty people before him--some for spee< .for glaring headlights, others for various violations. Hi.was for those apprehended for speeding. Pie talked to about ten minutes and explained the danger to pedestrian reason why they should be careful, appealing to their rea common sense and their civic pride, and asked them to c with him to better conditions. He repeated his argument to the people who had been arrested for glaring headlights, not have the power either to summon them to his office or 1 them; but they had the option of appearing before him or g the police court.
At the time I talked to him something like five or six people had appeared before him, and he told me that so : two had been cited to appear for a second offense. I think a practicable proposition. My idea would be to take his ii give it to other communities as an example of what can be i intelligent direction and co-operative work. This Director oi Service did not know that a Traffic Court along similar lit been established in Chicago. If we can get action 1it-
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Sixth Safety Congress
In St. Louis we had difficulty with one particular street in the outlying district, where two heavy traffic lanes crossed at right angles. Policemen were injured at this crossing by being struck by automobiles because the center of the street was not lighted at night as well as the sides. The police department said that if we didn't find some way to protect its men the}'- would be taken away. After con siderable study and various experiments we hit upon a solution. We placed a thousand candle power headlight in the tenth story of a building on the block in question and focused it on the policeman. Accidents to policemen at this crossing were practically eliminated by the adoption of this method and traffic is handled promptly because the signals of the policemen are instantly seen.
There are a great many questions to be considered and a great many things to be done. I would really like to hear from others in attendance as to their idea's on how our work can be carried on in a pi'actical way. Please bear in mind that our discussion is perfectly
informal.
CO-OPERATING WITH THE GOVERNMENT.
Mr. A. W. Whitney (National Workmen's Compensation Serv ice Bureau, New York) : I feel sure that the National Safety Council will back our movement just as soon as we show that it has real life. I am a member of the Executive Committee of the National Safety Council and I have had an opportunity to see some thing of its work. It has taken up and attempted to perfect one thing at a time. Of course, the first and most important problem was that of safeguarding in industry. That has been pretty well mapped out. I do not suppose there are many new features to be developed and our activities will be largely along lines already outlined. This }-ear, although we hardly anticipated it a year ago, the principal new work of the National Safety Council has been co-operation with the government and a marked achievement was had in the introduction of organized safety methods in the Navy and War Departments, through careful surveys and the installation of safety engineers in all the arsenals and navy yards,
I think the National Safety Council is ready to focus its atten tion tills coming year on some one new development, and unless I am very much mistaken, although I haven't had occasion to talk the matter over very intimately with anybody, public safety will be given a great deal of attention this year. At least that will be our aim if it can be shown that a real live movement has been started.
Public Safety Division
I have been interested in public safety work not c sonal way but also because I am associated with inj panies in national work. Many insurance companies automobile liability insurance and a large proportion c drivers carry some forms of insurance. The insur usually had, or is thought necessary to be carried, is fi though liability insurance is probably a great deal mor that is to say, insuring yourself against very heavy c may come upon the owner of an automobile if he inj some pedestrian. Anyone who knows anything aboknows that the mere payment of damages, the assump the taking of the load off the person who. is injured, is part of the function of insurance. As a matter of fac all insurance carries with it a very large element of There are several reasons for that, and perhaps the mo is this: That whereas an individual is not in a positic take preventive work himself, when all risks are assu organization, they can appeal to those interested and very substantial part in the work of prevention. I th be obvious that by gathering all risks together that v undertaken of a preventive nature that could not possibl taken by each risk separately, so that insurance ahva preventive work.
- FAVORABLE RATINGS FOR SAFETY WORK.
In the case of workmen's compensation and in the insurance, that has come about by the use of. schedules which take account of improved conditions. In the cas men's compensation, if a man wants to put guards on h: and have safety organizations and do everything he cs his working place what it should be, he can get a very larg on his rate, consequently insurance gives an actual finahei towards prevention.
As Mr. Talbert has said, very little has been done i of public safety. The insurance companies are tremendc ested in having this work done and it is thoroughly in their interests to further this work. I assume that the largely will have to be dealt with by municipalities in tr intelligent regulations passed. Obviously that is work
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acter, can hardly do effective work. The work must be carried on by an organization such as the National Safety Council and it seems to me desirable--I am speaking now from the point of view of the insurance companies--that the insurance companies should get into a movement of this kind. It is entirely in the natural line of their work, the natural development of the principle of insurance.
I think the most valuable thing to be done todaj' would be to consider the held and see just what kind of a program can be devel oped; what are the things that need to be done and how they can best be attacked. The next problem after that would be to see how much actual life can be put into the movement if we are to further interest people in it.
COUNCIL WILL ASSIST IN WORK.
Mr. J. H. Harvey (Kansas Cit}') : As an officer of the Electric Street Railway Section of the National Safety Council I feel I am voicing the sentiment of all our members when I say that the forma tion of a Public Safety Division is something that we are all vitally interested in.
As the Chairman said in his remarks about railroad companies subscribing money to safety, I believe they have a selfish motive. That is all true enough, but we feel that this is a field in which a great deal of good can be accomplished by the Council going into it as an organization. If the Council, as a purely safety organization, gets into a matter of this kind we can go into a community and have a vastly greater influence on the general public in the prevention of accidents. I think that the formation of this Division will be a splendid thing and a great deal of good will be done. In our Kansas City Local Council we have just organized a Public Safety Com mittee, and next month we will probabty get started. We hope to accomplish something very definite.
Mr. George Aurten (St. Louis) : Is it the idea of the organi zation that each chairman of a local committee will become a part of a general committee in order to stimulate the work?
:Chairman Talbert That is one of the problems to be worked out today. Each of us is here today from some personal stand point. I know very few of you personally, and I want to be sure to get your names and addresses, and, if possible, the interest of every man in the room before he leaves, because we need you to start our work. If we get from each town represented the one maninterested in our work we can do tilings effectively.
' Public Safety Division
.1 will ask our new President, Mr. David Van Sci few words regarding the Council's attitude towards Division. After that I want to continue the suggest members, getting just as much as we can out of meeting. ,
DEEP INTEREST IN PUBLIC SAFETY.
:President Van Schaack I am glad to have thi
on behalf of the Executive Committee, to tell you of its
in public safety. We have always felt that we would
to our name of a National Safety Council unless we
do something towards starting real public safety work,
time has now come when we can do our part in prom
to the present time we have not felt that we could take
part, for several reasons. One was that we started as
safety organization; secondly, there has been plenty t
particular line and we felt that if we could give son
onstration of the value of industrial safety it would be
aid to us in promoting public safety in the localities
membership lay.
I am glad to see so many here today and to hear,
short stay in the room, of the real interest being taken in
I have said so often that X almost say it in my sleep, th
_ safety, just as in industrial safety, the keynote is co-oper
can create an organization, but if you do not secure th*
of those who are interested, you will not go very far. I
PUBLIC SAFETY COMMISSION OF CHICAGO.
Mr. William Burgess (Chicago) : I have no dou
common understanding here that public safety is no new
over the country there are organizations, legally createc
more or less efficiency, and there has been a great deal
as to when the National Safety Council would make pu
part of the national movement. The Public Safety C
of Chicago, of which I have been the executive secretar
two years, is a member of the Council; that is, by contri
necessary dues to the National Safety Council we have
part of it, and, therefore, I am here as a delegate from i
I suppose a furtherance of our work--an extension of t
would in itself largely answer the problem we are now coi
How far wf* rwtim
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Sixth Safety Congress
a public safety movement, to co-operate through the National Safety Council and give national expression to this great subject. We have had wide experience in various parts of the work in Chicago and are getting excellent results. .A part of our activities are similar to the work Chairman Talbert outlined as being done in St. Louis.
Our work in Chicago, in connection with the general street traffic, is somewhat along the methods pursued in that city-, although we do not go about it in precisely the same way. We have a card system and every member of our commission carries a supply of cards in his pocket and reports accidents which he sees, accidents or violations of the law of any kind. These cards arc sent to our headquarters every day. If it is an automobile, for example, that is at fault, the number of the machine is taken and we correspond with the party who has committed the infraction of the law and bring him into our office, very much in the same way as you outlined, sir, that gathering every morning in your city. That method has been very effective in our city', but we recognize the fact that, just as in the industrial world, so in public safety work, there are two general departments of service that we must consider. The first, I think, is habu and custom, and the second is education-education, I think, being the greater, although law itself is a great educator if we realize the fact that law is an asset for educating the people. We must know its value, because nothing so impresses a man as the fact that the law is with him and that the police, after all, are rep resentatives of law and order.
I am supposing, Mr. Chairman, that the record of this meeting is being taken for the Council's consideration, and, therefore, we understand that in a sense this informal meeting is also of an executive character because it will be reported as a part of what is being done.
Chairmax Talbert : This is a meeting of record.
Mr. Burgess : One of the things we ought to do is to ask the National Safety Council to conform to the idea of creating a form of membership so that everybody who is desirous of doing so may become a part of the Council by subscribing to its funds according to its terms. This will enable us to secure a fuller co-operation.
I hope a whole session will be given to public safety at the next annual meeting of the Council and that the various committees of the Public Safety Division will report their activities and a full discussion will he had.
Public Safety Division
PROGRAM FOR COMING YEAR.
Chairman Talbert: We should unquestiona program for next year which will give us more tiiru than we are giving it today. We should provide f< meeting each day for the four days of the Congress might be devoted to public utilities; another to autom< a third to automobile headlights, and a fourth to gene Mr. Little has been conducting some very interestin with headlights and he can demonstrate the results c work. We can bring in people from different cities ' ested in this particular feature--Mbring in traffic men, ment officials and men who can tell us what is t educate school children in safety work. We can tal from the street, as we did a sergeant in our town. V\ to attend the Engineers' Club one night and he tall thirty minutes on his phase of the trouble. It was meeting. The whole thing can be made extremely int
. In St. Louis we proceeded on the idea that to pr the problem we must get at the facts by careful inv< then base our action on the facts ascertained. The i did was to tabulate the accidents. These we obtained i dent records of the police department and the street pany. It took two men three months, as we tabulah as to locality and as to cause. Then we took a city ma the accidents. The size of the spots showed the numbei at the point in question and in the center of the spot a number of accidents. When the map was completec surprises for those who thought they were acquainte< conditions in St. Louis. Points were found to be danj had not been considered as specially hazardous. Pla tected by a traffic policeman and a traffic lamp were c have as heavy an accident list as some of those which d safeguards with three times the traffic. It did not take 1 by the information obtained from these spots. Some were puzzling. There would be a good-sized one wher known not to be very heavy. Investigation showed a r unusual number of accidents at any point. At one su found the explanation in street-car sheds--cars wen going in and out at that point.
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Si.vth Safety Congress
LOCATION OF DANGER POINTS*.
After we had completed these studies of the locality of accidents and their causes, we made district maps for each section of the city. One was supplied to each district police station so that at a glance a policeman could tell where the danger points were in his district. A set of district maps was also provided for the street car company. We are trying to work out something that will warn the public as to the location of these danger points.
Our standard traffic sign in St. Louis is circular, eighteen inches in diameter. We have thought of using these to display special warnings, as for instance, at the most hazardous places in the city: "The most dangerous crossing in town. Eighty accidents here last year. Be careful!" We also made a map showing the density of traffic according to width of lines drawn through streets. These are some of the activities that we have been carrying on in our town.
I would like to hear a word or two from Mr. Smith as to his idea of getting practical results.
DECIDE ON FIVE ACTIVITIES.
Mr. G- O. Smith (Doherty & Co.) : I am not prepared to go into a long dissertation this morning, but I feel that all Chairman Talbert and the worthy President of the National Safety Council, Mr. Van Schaack, has said is true. I have usually discovered that public safety is regulated by the street car companies in the town in which the activity is started; that is, the street car company had to carry the burden. That is not fair, not only from a financial stand point, but it isn't fair in the distribution of effort. Why should not a large taxicab or construction company get into the campaign ? Why should the Automobile Club take only a half-hearted interest? I think it is probably because they never had a national institution back of the movement. Local safety committees have been formed in communities unaware of the work of the National Safety Council, but they knew what the railroad company was doing. As a matter of fact, we are getting a great deal of data from members of the National Safety Council, and, while we take advantage of this service to carry on the campaign, the Council is not getting credit for it. I feel that public safety is absolutely essential, but I feel that you must not center the burden on one industry.
In this Division, we should decide on five things to do this year
Public Safety Division
and do them, not talk about them. Then I might suggest "on the dog-/1 Theatrical shows open in small towns come to New York. Why not select a community in whic we can secure a fair measure of co-operation and try c gram, presenting concrete results of that activity at our ing? Do not go into three or four cities this year; let one--do something, formulate a definite line of activity put it across. Next year we can tell how we did it. "
You will get more co-operation from other communi can visualize the results accomplished in just one city thi if a general effort is launched all over the country. Th which you should take up, I think, should be limited--p hardest subject should be tackled first. That may be sti vehicle accidents, or perhaps building construction safet last named subject you may find the head of a departmen ings who is enthusiastic in inspection work; if you do, tha you. You may or may not get co-operation from the local bile Club.
We in the Electric Street Railways Section have plan, year which we hope will materialize in getting national cli ested in the safety movement. That is a suggestion from th Street Railways Section. We would be very glad to plac on you, but I feel that we should not put the burden of upon one industry of the community we may select to exper Take Brooklyn, Kansas City or Chicago. Where did publ start? It started with the street railroad companies. The selfish motive, perhaps, but why not broaden the. scope of t and interest every industry in the community in your p: I would like to see a city of four or five hundred thousand tion take hold and systematically comb for results and hav results presented here next year.
In the National Safety Council you have a variety of ir If you call for the services of your General Manager he \\ you a list of all the members of the Council in that town a help you get after them. Use the Council's headquarters at C. make some use of it, and, Mr. Chairman, I take the liberty i gesting such a course of action. I haven't a really definite j my mind, I haven't gone into details sufficiently, but I woul if I may, at some future date, to communicate mv idenc in nf ** 7----
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Sixth Safety Congress
WORK OF NATIONAL CLEAN-UP ASSOCIATION.
:Chairman Talbert Mr. Smith's idea is very much along- the
line of the work carried on by the National Cean-up Association.
This association interested the Cincinnati Chamber of Commerce
in their system of inaugurating a clean-up of the town. The results
of the campaign carried on in Cincinnati were embodied in a very
complete report and used the next year as a publicity document.
They printed hundreds of thousands of copies and sent them all
over the country. We might select a town for our work next year
and report as to what has been accomplished and how it has been
accomplished. We might use that as an example of what has been
done as distinguished from sending out suggestions as to what
might be done.
Mr. Smith : I feel that to get the interest of the Council we must
present a concrete situation. Shooting into the air doesn't get you
very far.
Mr. Aurien (St. Louis) : We had a great deal of difficulty
about a year and a half ago in getting results or co-operation
until the Public Safety Committee of which Mr. Talbert was Chair
man became affiliated with the Chamber of Commerce. We put
the matter before the Chamber of Commerce and they considered it
thoroughly. It was the intention of the Chamber of Commerce
to have each chairman of the various- committees form an executive
committee of the Local Safety Council, and it is only since that time
that we have secured real results. There are about twenty-four on
that committee, and nearly all are regular in their attendance. Our
work is very interesting and goes into accident statistics and sub
jects of that nature.
After we started our work on public safety we began to incur
a great many debts and the only way to pay them was through an
appeal to the Chamber of Commerce and the various corporations
which would naturally be interested in safety work. We finally
secured about $2,000 with which to carry on our work and are con
templating a number of things that will, I think, take practically
all of that money. In a general way we were very successful in the
eight or ten months in which we did this work.
.
Chairman Talbert: If we had had more time we could
probably'- work out something much more definite. It is going to be
rather difficult to get the personal attitude and personal knowledge
of those who are here; in other words, just what each of you can
Public Safety Division
do when you go back home and how much you can ass of the Public Safety Division.
I think it would be a splendid thing- to have Mr. Pri Secretary of the Council, do missionary work along Public Safety. In other words, every time Mr. Price town, let him find out the situation as relating to pu look up some man who is interested and tell him what w This can be done if we put; the proper material into tt Mr. Price.
It is my idea that, in order to get effective co-opera people we desire we must reach them once each month. establish a system of communication with your man so 1 know the work is alive and the organization is alive, i connection I have suggested a 'bulletin service along the industrial safely bulletins.
MISSIONARY WORK BY FIELD SECRETARY.
Mr. C. W. Price (Field Secretary) : I have felt a littl ill-prepared in my first- year's work in the field along pul lines as my whole training has been in industrial safety Detroit Congress last year I took Mr. Bullock of the Brook Transit Company aside and talked with him for an houi here, Mr. Bullock," I said, "I know fifty things to do in : fact, I can make a list of fifty things to teach children safet I want to know is the first six. things that I can recommend principals--simple things. That is what I want to knov are the first six things that you would recommend to a set cipal ?" He gave me six things. In my., work, in practica city I have gone into, I have met school superintendents ai times have spoken before school bodies. If you can give tl a perfectly definite program--veiy simple, not too many and tell them just what to do and how to do it, I have fou responsive in every, case. It is by telling them of real ne you get action.
I asked Mr. Bullock what he would do in public safel apart from the school - systems. He emphasized, the point t Chairman has just made: "Well, in the first place, I woul a study of accident experience; find out where the weak sj and then, instead of trying to do fifty things or ten things, si and relieve the situation on one street. See where there gestion of automobiles. . Take just one situation and
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Sixth Safety Congress
your feet on the ground and gain the confidence of the public in
your work."
'
I think that is the wisest thing that has been said by all the men
that have talked on public safety. In other words, get the facts in
regard to where accidents are happening, why they are happening,
and then do something perfectly definite. I think that if your
Division did that I would welcome it because I am not prepared to
talk on public safety; I am hazy about it. I am not competent to
go into any city and say these are the first six things that you
want to do.
:Chairman Talbert Mr. Price, within the next six months how
many cities will you visit in which you would have time to take up
this phase of the work?
Mr. Price: Within the next six months I will visit not less
than eight and not more than twelve, possibly in the Middle West.
I intend to go to Cleveland and Baltimore.
Mr. Burgess: Mr. Price, could you give us any suggestions as
to the city that would be best adapted for the model proposition
suggested by Mr. Smith?
.
Mr. Price : I cannot; I am not competent to speak on that
point. I would like to say, Mr. Chairman, that my government
experience has been a revelation to me. Without any effort at all
we were able to get the co-operation of the best engineers in this
country that were able to give their services to the cause. I do not
know of any city where, it seems to me, they have so nearly arrived
as in the city of Rochester. I have been very much impressed by
the way the people of Rochester are interested. It can be done,
gentlemen, and it is a very encouraging experience.
PUBLIC SAFETY WORK IN AURORA, ILL.
Mr. H. B. Adams (Aurora, 111.) : I came to the Congress last year expecting to get some help from the Public Safety Section to
se along our lines in our home town. I went home with the same laing that it appears I am going home with now--a promise of some thing next year.
You know it doesn't take much yeast to make a loaf of bread, and sometimes small beginnings make large endings. During the last year, or previous to that, I interested our Chamber of Com merce to the extent that they appointed a Safety Committee of five. That was before the 1st of October last year. That committee, with some little help from our company, got up, I don't want to say a"
Public Safety Division
celebration, that isn't quite the word, but it was held on was known as Fire and Accident Prevention Day. On fire department and the city automobile trucks were dec banners indicating how to prevent some forms of acci had thirty automobiles in our parades--one in the morni in the evening. We had posters put up in a number of on the corners downtown. We tried to interest people the safety habit. I believe that the safety habit, formed formed in the home of the child, develops the man w wherever he is and who is always struggling for safety.
The education problem in relation to children has bei great deal of attention throughout the country.- That edu only gone as far as the grade schools, although it sometim the high schools. I found that when I tried to interest our of Commerce in'a public safety mission for the city of Au: idea was to have nominal dues, so that we could have as many men, women and boys, but not the small children. I a local campaign for safety, not so much for the work of paign as a campaign, but for the individual effect it wc upon its members. I believe that is one of the things th; be encouraged. I found that when we tried to accomp that several men I had thought of as leaders were too b other things and I did not have the power to interest th. ciently to neglect their other important matters to take le in his particular line of public safety work.
I believe that the schools throughout the country--the t schools, colleges and universities--are now thinking of putt their curriculum a course upon safety, with the idea of turi engineers of construction, civil engineers and others so t students cannot pass without having some degree of effici public safety work. I think that is one of the things that o be encouraged by the delegates in attendance today.
Our City Council revised their ordinances last year. I ! what they proposed to do and got in touch with the Safety mittee of the Council, appointed in May, and provided them copy of the standard traffic rules for cities as prepared by Mj After four months' work with that committee that ordinan< passed, about two weeks ago. We believe that is something, standardization of traffic ordinances in cities all over the c< ought to follow one particular line, so that a man who is d from Nebraska to New Ww-t- t,~------ *' * *
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Sixth Safety Congress
through he has to obey the same rules of parking, of turning in the streets and all the things that he has to do at home. There are so many of these things that it is very hard to get down to one, two or three things to do in the coming year.
I want to know if it is. the sense of the members here that local organizations, not members of the National Safety Council, would be a good thing? I think they can soon be brought in touch and controlled, to a certain extent, by the .National Safety Council.
HOW THE SYSTEM WORKS IN ST. LOUIS.
:Chairman Talbert Personally, Mr. Adams, I think it does not make so much difference as to the technique of the proposition as it does to get results, and, as you say, if you get them interested sooner or later you will get their co-operation. It is my idea to leave to each community the method of carrying on the work. In other words, furnish them with the information we have on hand, furnish them with a bulletin service and co-operation will naturally follow. In our system in St. Louis the work is divided in three classes. We have the general committee of the Chamber of Commerce, because the Chamber of Commerce is the one common meeting point of all business interests. It composes practically all of our civic activities and the fact that the Chamber of Commerce is at the head of the movement takes away any jealousy that might arise. Then we separate our activities into three subdivisions: Public safety work, industrial safety work and educational work--the industrial sub division takes, in the plant proposition, the public safety subdivision works along the lines we have already discussed, and the educational work is carried on through the schools. The Chamber of Commerce, as such, is not a member of this organization.
Men are on the committee of the Chamber of Commerce who are not members of the Chamber of Commerce. For instance, the Assistant Superintendent of Schools is a member of the Executive Committee, hut is not a member of the Chamber of Commerce. In other words, we are not laying down certain rigid rules--that you must belong to this organization, you must pay dues, or you cannot participate in the activities. I do not know exactly what the attitude of the National Safety Council will be towards that, but the principal proposition is that we should get practical results in public safety work in the best practical way, irrespective of whether the man is to be a member or not.
Public Safety Division
GETTING DOWN TO BRASS TACKS,
Mr. Price : I am very fond of getting down to brass t
doing something. I am sick and tired of great, big schemes,.
meeting people everywhere that are interested in the better
mankind with great, big, universal schemes. I wonder if
practical, tentatively, just for the next year,--pending ^
action you may take--if a committee of three or five were aj
and I want your Chairman to be the chairman of that co:
and get together within the next month and agree on th
that I as the Field Secretary ought to recommend. Let us a
tentative working program. I will emphasize - four thing
importance of investigating the causes of accidents and pt
the results. Doing one thing on street safety, and then, ;
the necessity of public meetings and newspaper publicity,
offering that as a suggestion, that you may give me a work
gram, even if it is not perfect. It would be a valuable thir
will appreciate it very much.
Mr. DrcKERSON (Du Pont Works, Altoona, Pa.) : I ha
much pleased with our experience in the government safet
Why wouldn't it be a logical solution in the public safety ]
tion to get the National Safety Council members in big <
make it a point to get out and do something for public safe
one or two days a month. We have thousands of membe
are practical safety men. working out industrial problems ev
of their lives. Public safety is essentially a simple thing. T1
no such propositions as we are up against in some manufa
processes, such as explosives.
It is mainly a matter of education and getting the right
behind it, of getting the necessary publicity, which is a mig
part of it. If we can get the co-operation of all of these m
say, two days a month, along some uniform system laid dc
the National Safety Council as to the best methods, as to what
to cover first, as to what man to get in touch with, as to who
things should be taken up with, I believe that within the ne:
we can accomplish a tremendous amount of good along th
of public safety, entirely aside from the selfish standpoint,
education of the public, particularly of the coming general:
has already been pointed out, is going to give us safer workm
vpare tn mmo Tin... -I-
-- -1 -- * ' --
"*
358
Sixth Safety Congress
two. I think that is universally conceded. We are taking a great many younger people, boys and girls, in, that heretofore have not been used. If we can start our safety propaganda now, amongst those people as they come-in, they are going to fall in with their factory work and they are going to make a whole lot better work men than the mart who has had no preliminary outside education.
EDUCATE THE PUBLIC.
Mr. Elberdee (Workmen's Compensation*Bureau) : I want to
discuss the remarks of Mr. Price and Mr. Dickerson. I
think we ought not to confine our work to some one such
place as Rochester. I cannot
do anything in Rochester
and I want to do something. For the last four or five
years I have wanted to do something along the lines of public
safety. About four years ago my oldest boy was struck by an auto
mobile. It was not his fault. It was a dark, misty evening and he
was crossing a street. He was only io years old. He was struck
by an automobile, dragged 120 feet, and the fellow that hit him never
stopped. Naturally I feel that some education should be given to
automobile owners, particularly chauffeurs. I feel that we should
not wait months to do it, but that we ought to begin right now with
a permanent organization and get down to brass tacks. When you
get out your bulletins, send them to the taxicab companies, ask them to post them in their offices, and I will volunteer to address any meeting of taxicab drivers or any persons in my district.
In order to start our permanent organization I nominate Mr.
C. M. Talbert as Chairman of the Public Safety Division of the
National Safety Council.
.
(Mr. C. W. Price in the chair.)
Chairman Price: I would be very glad to receive a second to the nomination and to ask if there are further nominations.
Mr. Talbert : I was asked by Mr. R. W. Campbell, the Chair man of this Division, to take charge of the meeting this morning. I told him that I would and I believe I explained in the early part of the meeting that no definite program had been arranged. I do not know the plans of the Council in so far as this Division is con cerned. Naturally, there will have to be a sectional organization, a Chairman, Vice-Chairman and Secretary and committees, and that
part of the work should be done this morning.
Public Safety Division
REPORT OF NOMINATING COMMITTEE.
Mr. Adams : Ordinarily the Chairman of the Division <
a Nominating' Committee and. that committee reports its s
to the Division.
:General Manager Cameron We have had a Public
Section for several years. At our last meeting in Detroit th
nating Committee was appointed by the Chairman. Mr.
Campbell has been Chairman up to this time, and he has
appointed a Nominating Committee. This committee no:
members for the offices of Chairman, Vice-Chairman and Se<
after which the election takes place.
.
Mr. H. B. Adams : As Chairman of the Nominating Cor
I suggest the following names for the several offices: Mr.
Talbert, Director of Streets and SewerS, St. Louis, for Cha
Mr. R. W. Campbell, Past President of the National Safety
cil, Vice-Chairman; Mr. William Burgess, Executive Secrei
the Public Safety Commission of Chicago, Secretary.
(Mr. Cameron in the chair.)
Chairman Cameron : Are there any further nominatioi
not a motion will be in order to elect these gentlemen. (Up<
tion, duly seconded, the nominees suggested by the committe
elected. The election was unanimous.)
(Mr. Talbert in the chair.)
PLAN AI^D SCOPE COMMITTEE.
.
Chairman Talbert: I would suggest, in order to formi program for the coming year, that a- committee to be known
Committee on Plan and Scope be appointed, to be limited tc
members; this committee to get together at once and fon
plans based on the general lines outlined in the debate of this
ing's session. What we want is a few essential principles, s
we will have something to work upon. (A motion to this effei
duly made and carried.)
Chairman Talbert: I will appoint Messrs. Price, Smit
Adams on this committee. The gentlemen will retire .at oi
confer.
recommendations by committee.
After an absence of fifteen minutes the committee returne
360
Sixth Safety Congress
As your committee understands it, what the Public Safety Divi
sion wants is this: A program of a few activities that each of us,
and I, as Field Secretary of the National Council, during the next
year can recommend as the first few things to start our activities
along public safety lines, and that we have the authority of this
Division back of these recommendations. Our first recommenda
tion is in relation to school safety. In this connection it would be
my duty and pleasure to go to the Superintendent of Schools of
each city I visit and lay before him some of the facts outlined by
this Division; show him how to take up the work and tell him that
the National Safety Council will help him secure the material with
which to carry on the campaign.
As a second proposition, we would recommend a thorough study
and tabulation of the accident experience, so that the weak spots
can be known.
Third, take one serious hazard, for instance, a congested street,
and relieve that condition; thereby demonstrating to the public that
we propose handling the work in a practical way. In that way we
will get the confidence of the public.
'
Fourth, to at once ask the newspapers to give good publicity to
the campaign. That is comparatively easy in all the towns I have
visited. Many of them have been interested in publishing once each
week a little section for children, running it in the .Sunday issue.
The committee will furnish the material.
Fifth, to organize and promote public meetings of two kinds:
First, meetings with clubs and organizations; women's clubs, auto
mobile clubs, luncheons of business men, etc., to place before them
the subject of public safety, and to ask their co-operation; a second
kind of meetings for all sorts of folks to awaken interest in public
safety moving-pictures and all that sort of thing. (It was moved,
seconded, and unanimously carried that the report of the committee
be accepted as the work for the new year.)
WIDE PUBLICITY FOR PUBLIC SAFETY WORK.
:Chairman Talbert What committee should be appointed to carry this out? Have you outlined any idea on that point?
Mr. Smith : Every man here is a committee of one to go back to his home town and go ahead and do this work.
:Chairman Talbert We will furnish the information and for ward it to each man here and to such others from time to time as we can learn they are. interested in this proposition.
Public Safety Division
Mr. Aurien : Would it not be a good idea to have the eh; of each Local Council of each city a member of this organiz I think you can get a great deal of work done in that way.
Mr. Talbert: I think that should be arranged, by all n I imagine they can be reached through Mr. Cameron's office.
General Manager Cameron: Yes.
_
Chairman Talbert: Could you, through your machiner; pedite the efforts of our Public Safety. Division with the id getting the Presidents of the Local Councils interested in j
safety work, could you find out who we could get as a repres tive in a particular town?
:General Manager Cameron We had a meeting of our I Councils on Monday afternoon, and one of the plans annou was the issuance of a handbook. By this means we can give plan wide publicity.
:Chairman Talbert I want to say- to the President and C eral Manager that we want to make this particular subject a feature of next year's Congress. My idea is that.we set aside a rc for a public safety display and ask each delegate to bring from town a visualization of the feature he has been able to work up tfc during the year. We would have many men in our room look at our display and studying the particular features. When the de gates to the Congress return home their thoughts will center the Public Safety Division. We want to make it a big thing, ma it stand out prominently and we can do it if each man interest will bring something that is worth showing.
Mr. Burgess : How about the suggestion that you create a Pr gram Committee?
' DEFINITE OUTLINE NECESSARY.
:Chairman Talbert I think the Program Committee is a pai
of the work that will have to be taken up with the General Manage]
We have taken down the names of the men who are here, as wei
as a large number who are interested but unable to be present a
this meeting. Every man who has expressed a willingness to talo
an interest in the work will be put on some committee.
Mr. H. B.- Harmer (Philadelphia Electric Company) : I am
very much in'favor of having a Committee on Standardization. You
reach more people through public safety than von rtn
-- *
362
Sixth Safety Congress
child in the country. This is the only organization that can accom plish it, and a Committee on Standardization would Jbe a good thing.
Chairman Talbert: During the coming year I hope we shall be able to send to each of the men interested a definite outline of what we propose to do, so that six months before the next conven tion we will have a pretty definite program. This is one of the things that we can work out in conjunction with the committee.
A Delegate: It would be a very good thing to print on the inside cover of the program: "Suggestions are invited."
Chairman Talbert: That is a very good idea.
GOOD RESCI.TS FROM **SLTRE TOr" BOOK.
Mr. W. S. Paine (Aetna Life Insurance Company, Hartford, .Conn.) : Along the line of standardization of signs I would like to say that in my factory work among foreigners, in which I am deeply interested, I find most effective the little book "Sure Pop" that Gen eral Manager Cameron has distributed in the industries. Among the foreign men, Hungarians and Swedes, with whom I have worked intensely, I find this: They say ``You have a sign in one department of industry that means one thing and you have a sign in the street meaning another thing. Then you wonder why we are injured."
When we standardize signs, so that foreigners coming to this country will realize that signs means one thing in every case and do not mix men up, then we will have accomplished something along safety lines. I speak in behalf of the little book, "Sure Pop." It is very effective. In our night work among foreigners I have handed that book around and let them read it. Sometimes I have had 200 Hungarians in a meeting and started them on the book. It does not end there. That Hungarian takes the book home to his children, and the child reads it to the father and mother; it is also read to many foreigners whom we may not reach. If you take up a paper tomorrow morning, just notice the accidents that occur and notice the names you will find. The names are mostly of foreigners and that is primarily because we have not thrown safeguards around our foreign-speaking people. They come from a country where they are safeguarded. The Hungarian is safe guarded in Austria and in Germany. They come here .to hazardous conditions and they have to adjust themselves. When we standardize our methods we will accomplish something.
:General Manager Cameron Four thousand copies of "Sure.
Public Safety Division
Pop" have been sold during the past two years- The total sa! date is about 25,000 copies.
Mr. N. C. Goodspeed (General Electric Company, Erie, We put "Sure Pop" into the schools in Erie and the Superinten arranged it as their morning reading lesson. The sale of the 1 shortly after increased considerably, so much so that two of book stores told me they had to send in additional orders. Miss Laxjra M. Roadifer (Philadelphia Rapid Transit C pany) : We have been presenting the safety idea in schools thr< the medium of the story, and it has been successful.
. preparation of bulletins.
:Chairman Talbert Let me make a suggestion. It woul a good thing to formulate the work you are doing and send ; our central headquarters where it can be put in bulletin form sent to every one.. Let us gather your experience together and it at the disposal of every one interested.
President Van Schaack : I think it would be a very valu plan to have a- digest not only of what measures have been tJ up and how they have worked out, but also of the measures have been taken up and not w.orked out, giving the reasons they either abandoned the idea of putting certain proposed meas into effect or why, when these were put into effect, they provec effective. I think it would be very interesting to have these in a tion to the experience of what proves to be effective.
EACH MEMBER MUST ASSIST IN THE WORK.
Chairman Talbert: I believe that is one point we have emphasized. It is just as essential to know the things that 1 been tried and have failed, as it is to know the things that have 1 tried and found to be successful.
I think we have worked out something we can do and whicl can carry out just as quickly as we can put things in shape to 1 every one in touch with the proposition. Each delegate will be c< upon to do something and perhaps next year we can have a f day session set aside for this Division.
I thought this morning that perhaps we would have an op tunity to: listen to Mr. Little on automobile headlights, as he has n some very interesting experiments in this line, but I find the 1 is very lhte. Next year we will take an hour or two hours to li
364 S'Lvth Safety Congress
to the practical propositions of Mr. Little. I wish to apologize to Mr. Little, as I asked him to come here this morning and address the Division. I want him to know that we appreciate his work very much and his kindliness in helping us with his personal services. On the part of the Division I' offer him our thanks and best wishes.
The session then adjourned.
SPECIAL MEETING OF OFFICERS AJ> COMMITTEEMEN OF LOCAL COUNCI
C. W. PRICE, Chairman
' Field Secretary, National Safety Council.
THE special meeting of officers and committeemen of Local1 cils, for the purpose of discussing experiences of the and for formulating plans for the promotion of Local Council was called to order by Chairman C. W. Price, Field Secretary < National Safety Council, at 2 o'clock, Monday, Sept. io.
OPENING REMARKS OF CHAIRMAN.
Gentlemen of the National Safety Council: In view of the that our meeting today is to be an informal conference for the pose of hearing reports from the different cities in regard to ] Council activities and for an exchange of experiences regardin most effective methods of organizing a live Local Council, your C man will not take much time in making preliminary remarks. I ever, my first year's experience as Field Secretary has emphasiz my mind the importance of local activities and the large field o portunity which they offer to do a work which the other servio the Council cannot reach.
I find in every city which I have visited a large number of plo3'ers who are not acquainted with the National Safety Co and who know practically nothing of its work in the safety m ment. As I see it, the great opportunity of Local Councils is t pioneer missionary work in arousing interest among employers their foremen and workmen, and informing them in regard to wonderful results which are being achieved in accident proven and the methods which have been found most efficient.
When I think of the experience of such cities as Pittsburgh, wl in the first series of foremen's meetings in the sixteen di^trirtc
366
SLvth Safety Congress
workmen they reached 100,000 persons, I realize.what a valuable service can be rendered by local activities--a service which it would take many years to render through any printed matter which the Council may send out.
My observations during the last 3 ear have also confirmed my ex perience in Wisconsin and have convinced me that the only way to organize a live Local Council, which will win the support of the employers of labor, is to promote activities which will directly reach the foremen and workmen and arouse their interest in accident prevention.
In every city which f have visited we met the managers of many of the large plants and in every case where we outlined the plan for foremen and workmen's meetings we found that they were at once interested and ready to co-operate.
My experience has also convinced me that it is a comparatively simple and easy thing to so conduct foremen and workmen's meet ings that they will be continuously interesting and proper.
SYNOPSIS OF DISCUSSION.
Mr. Marcus A. Dow (After describing the work done in New York-City and districts) : The intention, this fall, is to continue our district meetings. Each meeting will be confined to some particular phase of the subject--eye. protection next, for example--suitable speakers being secured; we may have a lecture on machinery safe guarding. The idea is to make each meeting of particular interest to the men who are charged with the supervision of the work and deal with some specific subject. We intended, during the summer months, to have large outdoor meetings for the rank and file, but this did not result very well. We bad one meeting at Long Island City and 2,000 men were present; some motion pictures were shown and much interest aroused.
Chairman- Price: Nothing wrong with the idea? Mr. Dow: No. The question is one of convenience for the men. At Yonkers there will be a large meeting this fall. Chairman :Pricf. Ask questions of every speaker : interrupt him i f you like. Mr. Dow: The only expense of the outdoor meeting was the printing of tickets. At the other meetings there was no expenses. Mr. Ward (Otis Elevator Company) : We arranged for a Local Council at Yonkers and Mt. Vernon, We have had several meet-
Officers of Local Councils
ings of foremen and the interest has been so good that th
been continued through the summer.
Mr. C. H. Thompson (Rochester Chamber Safety G
Our foremen's meetings have worked out well. We secur<
of foremen and their addresses, and personal invitations w>
out on Chamber of Commerce etaf-lonery. We had one ca
manager who replied that he did not thmk it was well to
vitations to private addresses of foreman--he wanted to di
the invitations himself. Thi^ winter we will have manage
personal letters to each foreman urging him to attend meeting
year, beginning in Sepfem4*er. there was a meeting every thir
nesday at the Chamber of Commerce ---one meeting month]
ning till May. We should have fewer meetings this year--
meetings; October to March. These will be red-hot" on<
must endeavor to counteract other attractions and we will im
ladies. We will bring in some little item of entertainment--p
comedy and get hold of a singer or two. W'e shall then get
man to talk. .1 believe in injecting the social factor into forem
foreladies' groups. Care must be taken to select suitable sp
We had one speaker who intoned. He talked forty minutes
the people went to sleep.
Another feature was the formation of an advisory con
of five of our most efficient safety workers for this committe
gave each of them a separate subject. Every one specials
some particular subject. Then, when members came in, the]
told that this advisory committee was at their disposition. Thi
mittee took up their troubles- and helped them. When deman
the services of this committee begin to fall off each member wil.
an article on his particular subject and copies will be given t<
member!
It is a good idea to have officers of Local Councils visit
Locals for a day or two. I visited one or two and this work<
well. A good idea in promoting the education of the public in :
matters in cities where there are public park band concerts is tc
a screen and throw on a safety motion picture film during the
mission.
SAFETY WORK FOR SC HOOT. CHILDREN.
Mr. F. W. Fisher (Rochester Railway and Light Comp;
The WOrk Of the fnrpmpn'e crmiir**
*------1--* '
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Sixth Safety Congress
lished much. We have gained much in our public work among, the
school children.
A Delegate: How do you carry the message of safety to
children ?
...
Me. Fisiier : They have their own little meetings and write
essays on Safety First and prizes are given. The services of speakers,
are donated. On one day speakers visited every school in the city.
The other expenses are comparatively slight--practically none at
all. Prizes were given by the school board.
Me. Thompson : The average attendance at the foremen's meet
ing is about 250. There is rfo practical limit to size of foremen's
meetings. You must get all the foremen, sub-foremen and straw
bosses.
.
."
Mr. Earl B. Morgan (New England Safety Council) : We
secure voluntary contributions from those who are going to partici
pate. I do not believe in dues; everybody forgets about dues. (Mr.
Morgan outlined the inception, and prominent activities of the New
England Safety Council and gave details of bulletins Nos. 1 and 2;
No. 3 is now in course of preparation, and No. 4, "A Course of
Studies in Safety Engineering." These will be given out at the night
schools in Boston.)
NEWSPAPER PUBLICITY.
Mr. T. T. Toomey (New England Safety Council) : We have
carried on a campaign of newspaper publicit}' and use a, full sheet.
This costs money, but we have had no difficulty in getting the money
to pay for it. Our Council has been fortunate in being associated
with the Associated Industries of Massachusetts.
Chairman Price: We have found it easy to affiliate Local
Councils with Chambers of Commerce or other good bodies.
Mr. H. H. Robertson (Western Pennsylvania Safety Council) :
Pittsburgh probabty offers a larger field for work than any other
district. We have a special condition. There are a large number of
small plants at diversified points, but they are hard to reach. We
have divided the western part of Pennsylvania into fifteen districts.
In each district there is a Chairman and Secretary and an active
committee. We also have five Vice Presidents and each one' has
direct executive supervision of three districts. In getting started we
had the co-operation of Dr. W. O'Neil Sherman of the Carnegie
Steel Company. He came back from France with motion pictures,
slides, etc., and has given lectures on the subject of "First-Aid and
Officers of Local Councils
Hospital Experience." He first of all talks ``First Aid in tl tory" and then adds something- of interest about the war. T
pulled very well. We have had fourteen meetings for fore
this district and the total attendance has been 10,000. We h;
tained one thing: The attendance of the foreman and his :
' The women are very much interested.
We have had open-air meetings in eight of our various d
and have carried on a program of safety films. We have r
85,000 to 90,000 workmen. Hot weather has not interfere,
our meetings.
In dealing with open-air meetings it is desirable that wo
and their families have a place to sit down and be comfortable,
must secure a central place, as the men" will not spend a nickei
to a free show. There is a dearth of proper safety films. In
of our districts the 'theatres will put films on without any
whatsoever.
`
FINANCING OF LOCAL COUNCILS.
A vital point is the financing of Local Council activities,
have found it easy to raise money but we have found it a' lit
difficult to solicit memberships and then ask for more money,
might, in some way, consolidate the subscription and collect it 1c
giving the man his subscription in the National Safety Council
and there. We could raise $10,000. We want to form a Centra
ance Committee with a good Chairman and put at least five m<
this, and in this way insure the more active co-operation o
Chamber of Commerce with which we are affiliated--go rig
the manufacturer and assess him a proportion of the budget
made by the Finance Committee.
=
(Messrs. J. A. Gould, E. B. Morgan and H. H. Robertson
appointed as a special committee for purpose of discussing the
ject of financial Local Councils.)
MORE SAFETY FILMS NEEDED.
Chairman Price: Mr. Robertson, have you any doubt as t<
practicability of open-air meetings for workmen? Can the atf
ance be kept up ?
-
:Mr. Robertson This is one of the most efficient ways of re
ing the man. They may not attend for the entire program of fox
five reels, but I think you can always get a crowd. We have ha
3J70
Si.vth Safety Congress
number of films we can have real live audiences continually on this
subject.
Mr. Ward : Did you require tickets for admission ?
Mr. Robertson : Only at foremen's meetings, not at massmeet-
ings. We always had a better attendance in the smaller towns than
in the larger ones.
Mr. J. A. Gould (Buffalo Safety Council) : Wc have had a
good attendance at meetings. We have had music, etc., and good
speakers. We formed eight or ten classes under the auspices of the
American Red Cross. We had a public rally, at which there was an
attendance of over 15,000. We financed this by billing tickets to
employers at about 3 cents each. We believe they attended so well
because we charged something. In the fall campaign we will take
up the subject of health. We are trying to bring about universal
medical examinations.
You must secure advertising. We have secured good co-opera
tion. The Safety Council is to be criticised for not getting its full
share of this. We closed a contract for $10,000.00 this fall. The
Bocal Councils should get in on this. Newspaper representatives like
to go out and get this advertising themselves. Checks should be made
payable to Local Councils and if there is a surplus this will go to
the Local Council and its funds.
.
ADVERTISING SAFETY WORK.
Mr. Robertson : How did it come that mone3' for advertising was paid to the Local Council?
Mr. Gould: The Local Council was conducting the campaign. The newspapers seem to appreciate the fact that we can reach the big manufacturers.
Mr. William H. Cameron (General Manager, National Safety Council) : Mam' members are not in sympathy with advertising cam paigns. There is, of course, a distinct value in having newspaper publicity', but we do not want to have newspaper publicity through the Councils. The matter should be referred to headquarters and the Local Council can help to get the advertisements right. Such ad vertisements must all be reviewed by safety men. The gentlemen in Washington who criticised the advertising in the Ledger said that the advertisement was gone over by a safety man.
Mr. C. P. Toljiax (National Lead Company) : Why not have the National Safety Council prepare copy for advertisements and al low newspapers to use it ? Standardize the copy, in other words.
Officers of Local Councils
:General Manager Cameron Where the newspapers ha'
for copy we have provided it. I will take a note of your sug
Mr. Gould: We have had one side of the same propos
Buffalo. Some manufacturers have asked us point blank '
does the Local Council stand in this matter?"
:General Manager Cameron You must not let th<
Council finance and secure advertisements because of compli
Mr. Morgan : Why not let the Local Council supervise
trol this method?
:General Manager Cameron I believe the Buffalo Loca
cil should take leadership in getting safety on the map, but d
the newspaper use the Local Council's name. '
Mr. Harold Mestre (Northern California Safety Co
The proposition has been badly handled. Let us put the ma
to the newspapers to give us a reduction on full rates--with
space. 1 do not-see how we can get into trouble.
:General Manager Cameron We must not take part
commercial aspects of newspaper advertising. This should be
upon by the Executive Committee.
Mr. Robertson : This matter should be given definite att
We must get better by-laws for Local Councils.
:General Manager Cameron You are at full liberty tc
your own, but most Local Councils want simple ones.
Mr. Robertson : A book of rules for Local Councils
be advisable.
:General Manager Cameron There is need for a handbo
Local Councils. (Mr. Cameron then explained the handboo.
in preparation, giving suggestions for addresses, etc., for use <
cal Council officers. .
ADDITIONS TO FIELD FORCE.
'
Mr. George Aurien (St. Louis Local Council) : One c Chairmen of our round table meetings asked me what were powers.
:General Manager Cameron We need a new set of Byfor the extended-organizations. Your Local Council will sup> activities of sub-organizations.
Chairman Price : Mr. Cameron will prepare the handboo] will be pleased to receive suggestions. We shall continue the l
T .(*tfp.rc
372
Sixth Safety Congress
the National Council than they are at present. Probably we shall
have some three to four more men in the field. We have this in mind
for public safety also. Mr. W. E. Worth (.Chicago Local Council) : Have you analyzed
the pros and cons of the newspaper advertising campaign? In Chi
cago they wanted $55,000--$1,200 to $1,300 weekly. The Local
Council could spend $55,000 to better advantage by putting into the
field twelve to fifteen Field Secretaries. Let us give this careful
consideration. Mr. F. M. Rosseland (Chicago Telephone Company) : We have
held monthly meetings, but other attractions have interfered with our work. We have combined forces with the Safety Committee of the
Illinois Manufacturers' Association and we are all working jointly.
We are preparing to observe Fire and Accident Prevention day.
Chairman Price: Could you work out the district idea? Mr. Rosseland: We could. It appeals to me very much. have not been able to do as much as we should have liked.
We
Mr. Rouertson : I suggest that we make a formal application to Mr. Cameron for a visit from Mr. Price.
Mr. Rosseland : We have started the Safety Banner. This, I think, is a good idea for Local Councils.
Mr. F. W. Conger: (Niagara Falls Local Council ) : One thing in particular which we are doing is through the Pathescope moving picture machine. Some companies have been using them and the
machines have been brought into the plants.
.
Mr. Toomev (William Filene Sons Company, Boston) : We have
a Publicity Committee. Its Secretary was a newspaper man. The
National Safety Council should have a Publicity Committee which can pass on advertisements--get big companies who do much news
paper advertising.
.
Mr. Robertson : How do j-ou finance the Pathescope propo
sition ?
Mr. Conger: We assess each plant at the rate of 5 cents per
employe.
Mr. N. B. Davis (Western Pennsylvania Safety Council) : Let
each Local Council send in their notes and let Mr. Cameron take
extracts from them.
.
Mr. C. B. Auel (Western Pennsylvania Safety Council) : Let us get after the children in the schools. We have found these a fertile
field. You can reach both the children and the teachers. We have
made our talk from fifteen minutes to three-quarters of an hour for
Officers of Local Councils
highest classes, teaching elements of safety and sanitation, is a boil, for example? "We have a Balopticon ($20.00) am ($5.00). We delegated one of our surgeons to take up the rr
DONATIONS' TO THE WORK.
Mr. J. H. Harvey (Kansas City Local Council) : Ou Council is just organizing along the-line of public safety wor local traction company has done something along a great ms ferent activities--showing of moving pictures, monthly bi etc. (Mr. Harvey gave a brief report of conditions bearin the growth of the Local.) We went among the older mem the Council and asked for contributions. We have outlined th for the coming year, asking: "How much will you give?" W to the older members and not to the men who had just pai dues. They contributed something like $500. We set aside ; allowance each month to the Secretary. Mr. Brown has done deal of work for us.
MEMBERS ARE GETTING TOGETHER.
To keep members interested we have had a noonday lun
Each member had to bring a prospect, if he could. Meetings
discontinued during the summer. We had several good ta
foremen's meetings. We have found these meetings were no
enough. W'e announced for one meeting that it would be sin
"Question and Answer" meeting. The men wanted the me
all summer. We have found this style of meeting is of great
The Chamber of Commerce of Kansas City has helped us in
way possible.
:General Manager Cameron The Erie School Board ret
took twenty-two $5.00 memberships in the Council. You shoul
some of your schools lined up. Has the Local tried, previous t
evening meeting, a conference meeting of safety inspectors at 4 p
I recommend this to you.
Mr. Harvey : We asked the. board of education to place bu
boards in the mechanical department. We said we would si
them with Safety Council bulletins. The School said they woul
willing to do so and we selected the bulletins.
Mr. W. R. Rasmussen (Omaha Local Council) : We have
five meetings and have gone over the copies of advertisement
Omaha.
A _.
374
Sixth Safety Congress
ants have'been brought into the schools to give instructions on proper
ways of crossing the streets, etc. Under the auspices of the Cham
ber of Commerce we have nine committees. The Chairmen of each
.of these committees automatically become a member of the Executive
Committee, who, in turn, form the safety committee of the Chamber
of Commerce. Mr. C. M. Talbert, Director of the Department of
Streets and Sewers, has done much work in curbing accidents. We
have the co-operation of the big industrial and public service cor
porations. They give us notes of their accidents and the matter is
taken up with Mr. Talbert who has the co-operatipn of the police
and detective departments.
-
Chairman Price : Do you believe the district idea is good?
Mr. Auriex : Yes; but we lack the co-operation of the employer
to contribute dollars and cents for their attendance. The prin
cipal thing is to bring the men of the different plants together--they
then know what each other's plans are.
"
Mr. Mestre (Northern California Safety Council) : Our Nor
thern California Safety Council takes up two-thirds of the state.
We wanted a strong Central Executive Committee, composed of
Chairmen of the different Local Councils. In many instances we
shall have four divisions and so on. We are endeavoring to get the
industries to support the Local Councils. The Executive Committee
will be entirely directive to stimulate work over the state. It will
be simply a clearing-house of matters under National Safety Coun cil control. There will be certain state-wide sections---a Health Sec
tion, for example, and a Public Safety Section. Probably one meet
ing only of the whole Council will be held during a year. There will
probably be a Safety Congress. I hope, however, to have a strong
public safety meeting when I get back. We are conducting a mem
bership campaign at present.
Mr. V. R. Currie (Texas Safety Council) : We will hold a
safety rally in Dallas in the near future. (Mr. Currie gave an out
line of the origin and development of the Texas Safety Council and
told of the state-wide rally.)
General Manager Cameron gave an account of the publicity
necessary to promote such rallies.
Mr. Toomey (New England Safety Council) : Let us get an
advertising man.
Mr. C. B. Hayward (New Haven Safety Council) gave an out line of the origin and development of his organization.
Officers of Local Councils
THE WAR AND SAFETY WORK.
:General Manager Cameron What about war and
prevention activities ?
Mr. :Mestre I think the war is the biggest lever to |
berships you can have.
Mr. G. L. Avery (Pedria Local Council) : It strikes
same way.
.
Mr. R. R. Ray (Detroit Local Council) : One special 1 did to stimulate interest was the passing of a list of twenty-:
jects that should be taken up during the year's meetings. W
members to vote on the list and found that welfare work
highest votes. (Mr. Ray gave an outline of results accon
in his Local's activities.
.
Mr. S. W. Shepard (Birmingham, Ala.) : In Alabama \
a F '.ate Safety. Association which meets the second Friday
month. We have a great deal of enthusiasm in safety wc
methods. As to interesting school children in safety wc
bought 500 copies of "Sure Pop." We secured the co-opera
the Boy Scouts and the Boy Scouts took up "Sure Pop" in
with the children.
'
Mr. G. T. Fonda (Lehigh Valley Local Council) : Lehig
ley Local Council No. 5 has been holding meetings regularly
month. Sometimes we have a cabaret entertainment. W<
been making a further drive for memberships. It is simply a .
of work and working to schedule. We have been charging
Council dues and have spent $500 to $700 annually--this ha:
mainly expended in financing our annual safety meeting.
Mr. Holger Jensen (Baltimore Safety Council) : W
waiting for.Mr. Price to pay us a visit to start us off.
After sl~ thorough discussion of matters of interest to
Council officials and committeemen the meeting adjourned.
LOCAL COUNCIL REPORTS
READING LOCAL COUNCIL.
Jos S. Pendletox, Carpenter Steel Company, President. Luther M. Walton-, Chamber of Commerce, Assistant Secretary.
Reading, Pa., Jan. 29, 1917.--Mr. William H. Cameron, General Manager, National Safety Council: Dear Sir--The Local Council, during- the first half of the year, was quite active, but owing to the resignation of Secretary Ewing the work was somewhat disar ranged. One of the active features was "Safety Week," which created a great deal of interest and was largely attended. Due to an unavoidable series of happenings the Local Council has not been active during the last few months. Several of the very active-mem bers have moved from the city and the pressure of work, due to the national crisis, has prevented us from pursuing the matter of safety work. We are very glad to say that the work which has been done by the Local Council has borne fruit. A great many of our industrial plants have adopted methods of preventing accidents and safeguarding their employes. Best wishes for the success of your splendid propaganda work.
Luther M. Walton, Assistant Secretary.
EAST ST. LOUIS LOCAL COUNCIL.
D. E. Parsons, East St. Louis & Suburban Railway Company, President.
Irwin Raut, Industrial Secretary, Y. M. C. A., Secretary.
East St. Louis. III., Aug. 31, 1917.--Mr. William H. Cameron, General Manager, National Safety Council: Dear Mr. Cameron-- Our activities have been confined to foremen's meetings during the winter. I am sorry to advise that our President, Mr. W. C. Thrasher,
376
Local Council Reports
All-Roofing- Company, died last week. Meetings will 1 shortly and plans outlined for the coming year.
The foremen's meetings were very successful and we your co-operation and suggestions in making them so. .
Sincerely, SecIrwin Raut,
KANSAS CITY LOCAL COUNCIL.
Julien H. Harvey, Kansas City Railways Company, Pr B. S. Brown, Kansas City News Service, Secrets
Kansas City, Mo., June 30, 1917.--Mr. W. U. Came
eral Manager, National Safety Council: My Dear Mr. C
Here is the first'annual report of Kansas City Local Co
11, of the National Safety Council. The Local Council is
corne of activities begun by the Industrial Safety Departme
Chamber of Commerce.
The organization meeting was held Aug. 22, 1916, with s
delegates present, representing twelve of the local membe:
National Safety Council. E. G. Trimble acted as Temporal
man and B. S. Brown as Temporary Secretary. A full .
officers were elected. At a meeting Sept. 9 plans were n
increasing the membership. By-laws were adopted and coi
provided for.
.
On Sept. 18 forty persons listened to Mr. W. H. Camert
eral Manager, and C. W. Price, Field Secretary of the 1
Safety Council. The following day fifteen members of the A
ship Committee held an intensive business session with Mr. C
and Mr. Price and organized a membership campaign. Nam
assigned to members of the committee for solicitation. Th<
bership Committee held frequent meetings and prosecuted it
systematically, reports of visits being noted on cards and pr
in a file.
,
'
*
Mr. Price returned Oct. 30 and spent a week in mem'
work with the local committee, also addressing civic bodies, au<
in high schools and special .meetings. During his visit the x
the Local Council's work was further crystallized.
The Executive Committee has met at least once a month, t
a few days prior to the monthly meetings of the Local Cc
378 Sixth Safety Congress
MONTHLY COUNCIL MEETINGS. .
The monthly meetings of the Council at first had a definite pro gram and one or two set speeches. Latterly, however, we have had question boxes and discussions of subjects decided upon beforehand by the Executive Committee or brought up in. the meetings. At each session the members and visitors present have risen, in turn, giving their names and businesses, and each has also worn a badge on which is written his name and business. The meetings are held at noon, luncheon being served at 50 cents to 75 cents, in a banquet hall of hotel or restaurant.
Seven meetings have been held--from December to June, inclu sive.
foremen's round tables.
The Kansas City Local Council has paid particular attention to the monthly meetings for foremen, which have been held in rooms provided at the headquarters of the Chamber of Commerce. The first round table was held Nov. 3, 1916, during the visit of Mr. Price. Dr.' Eugene Carbaugh talked convincingly and inspiringiy on "First Aid." The foremen organized, with E. T. White, Super intendent of Safety of Smith & Sons Manufacturing Company, as Chairman, and John C. Grainger, factory inspector of the Board of Public Welfare, as Secretary--the Board of Public Welfare being an associate member of the National Safety Council.
Round tables have been held monthly; the first few had stated speakers, including H. L. Goodwin, who talked on "Eye Hazards and Protection" ; L. Harris talked on "Telephone Line and Plant Hazards," illustrated with moving pictures and slides, and W. S. Woodland, on "Public Safety." By this time the foremen had become so interested and so obviously eager to tell their own expe riences and to ask questions that set programs were abandoned. There were two meetings at which foremen from various plants spoke, having'been assigned to subjects before the meeting. The present practice is to have no advance preparation, except a list of subjects to be discussed prepared by the Chairman, Mr. White. At tendance at the round tables is 50 to 100. The round table voted to continue meetings through the summer. Cigars are usually provided by the Local Council; June 4 a buffet lunch was served, and July 2, lemonade. Visitors from non-member plants are welcomed.
The Local Council had eighteen members in August, 1916, in cluding firms with headquarters in Kansas City, and those which
Local Council Reports
had branches here. June 30, 1917, there are fifty-four men the National Safety Council with headquarters in Kansas Cit affiliated with the Local Council, but with address in Kans Kan., and ten with headquarters elsewhere--a total of seve firms and individuals affiliated with the Local Council. C seventy-one members, two are associations, the Board of Pub3 fare and the Chamber of Commerce.
B. S. Brown, Secret
BUFFALO LOCAL COUNCIL.
J. A. Gould, Larkin Company, President. G. A. Markham, Larkin Company, Secretary.
Buffalo, N. Y., July 12, 1917.--Mr. W. H. Cameron, C
Manager, National Safety Council: Dear Sir--In accordanc
the provisions of Section 4, Article IX, of the Constitute
By-Laws of the National Safety Council, I am pleased to
that the current year has been a most active one for Local C
No. 28.
Regular round table meetings were held monthly since our 1
tion in December, 1916, up to May, 1917, with very good atten
Executive meetings were also held each month. However, th<
successful event throughout the year was our public safety
which was held on Feb. 24, in the Broadway Auditorium, both
noon and evening. The afternoon program consisted of a
demonstration by the Boy Scouts, an address on "First Aid :
Horae," by Mrs. A. L. Hansen, superintendent of the District N
Association, assisted by members of her staff, and moving pic
The Hon. John F. Malon, Commissioner, City of Buffalo, ga
introductory address and Mrs. Henry Altman, president o
Buffalo City Federation of Women's Clubs, acted as Chairmar
the evening the Hon. Charles B. Hill, Commissioner of the Ci
Buffalo, acted as Chairman and gave an introductory address, \
was followed by an address on "Home and Factory Sanitation
Dr. Francis E. Fronczak, Health Commissioner, City of Bu
The Buffalo city police then gave a "First Aid Drill and Demon
tion," illustrated by stereopticon slides. Mr. Marcus A. .Dow o
New York Central Lines delivered his most interesting address
"The Human Elements of Safety." He also showed his filtr
i.:xt _ .1 ho'i
--
380
Sixth Safety Congress
also shown. In the afternoon there were 6,000 present, consisting
mostly of school children and mothers; 5,00o were present in the
evening, most of whom were railroad men and shop employes.
Buffalo Safety Council Local No. 28 feels that considerable good
has been accomplished during the past year and also feels that much
is yet to be heard of us; that during the coming year we will be able
to make our work reach a little further than it has during the past
year.
'
Norris H. Scheib, Assistant Secretary.
NEW ENGLAND SAFETY COUNCIL.
H. G. Smith, Vice President and General Manager, Fore River
Shipbuilding Corporation, President.
E. B. Sau>.t>ers, Efficiency Director, Simonds Manufacturing
Company, Secretary.
Mr. William H. Cameron, General Manager, National Safety
Council: Dear Sir--The New England Safety Council is the out
come of the reorganization and enlargement of the Boston Safety
Society. Upon the visit of Field Secretary Price a luncheon meeting
was called Feb. 7, 1917. It was then voted to adopt the more inclu
sive name and affiliate with the Associated Industries of Massachu
setts. A full quota of officers was elected.
On Feb. 2S, 1917, the Executive Committee conferred with Gen
eral Manager Cameron in the Boston office. The activities of the
New England Safety Council were outlined as follows :
1. Furnish speakers at preliminary meeting.
2. Show how to organize a Local Council.
3. Arrange a succession of big meetings in various sections of
New England.
4. Help plan programs for season's work.
'
5. Activities listed in New England Bulletin No. 1, viz.:
Meetings for superintendents and foremen on subjects as--
"How to Organize for Safety."
"How to Interest the Workmen."
"First Aid to the Injured."
"Eye Protection."
"Dangerous Practices."
"Guard Building."
Moving Picture mass meetings for workmen.
Local Council Reports
Luncheon meetings for executives.
Safety in schools.
6. Service of National Safety Council.
7. Co-operation with other organizations.
In pursuance of this program a general meeting was callec
Boston City Club March 15, 1917. The meeting was an enth
one. In response to invitations extended to prominent m<
turers, 143 representatives of New England's largest ind
representing eighty-six separate manufacturing interests, iron:
one cities and towns in Massachusetts, including five from
the state and eight representatives of the Boston daily pres
present. Addresses were made by President Smith, Field Se<
Price, New England Secretary Saunders and others.
A week of safety mass meetings for the working force of 1
cities was held, with the following results:
April 29--Worcester, Mass., 2,000 present.
April 30--Nashua, N. H., 1,100 present.
May 1--Lowell, Mass., 600 present.
May 2--Fitchburg, Mass., 1,200 present, Marcus A.
speaker.
May 3--Chelsea, Mass., 500 present.
May 4--Springfield, Mass., 500 present.
Local Councils have been formed at Worcester, Mass
Springfield, Mass.
Co-operative work has been planned with the Y. M. C. A.,
industrial secretaries will conduct safety drills in industrial j
and with the Boston Association for the Relief and Conti
Tuberculosis whose Committee on Health in Industry is occup
placing industrial .nurses.
.
Bulletin No. 2 is in preparation, dealing with insurance
This is being written by experts on workmen's compensatic
su ranee.
.
Bulletin No. 3 is also in preparation by the industrial seci
of the Boston Y. M. C. A., outlining the first aid and safety
work which the association will undertake.
Safety material and figures are being gathered at the
quarters, room 1033 Kimball Building, Tremont street, B(
Mass.
The Membership Committee has been enlarged by inch
safety inspectors of insurance companies. The membership
382 Sixth Safety Congress
A course of study in safety engineering' is contemplated which may be added to the subjects offered by the Department of University Extension of Massachusetts.
E. B. Saunders, Secretary.
NEW HAVEN LOCAL COUNCIL.
C.B. Hayward, Safety Engineer, Winchester Repeating Arms Com pany, President.
L. T. Crossman, Industrial Secretary, Y. M. C. A., Secretary.
Mr. W. H. Cameron, General Manager, National Safety Coun cil : My Dear Mr. Cameron--The growth of New Haven Local Council No. 24 during the past twelve months has been rapid.
A little over a year ago we started with a nucleus of six indus- ' trial members in the National Safety Council and today have a total membership of thirty-one. The combined number represents a total of over 50,000 employes and there are seventy-four registered rep resentatives. The average number of new memberships taken in during the past year has been two per month.
Publicity, purpose, persistence and persuasion constitute the Big Four P's of our success in safety work. There is not a factory owner, president or head official of any New Haven concern who has not been acquainted with the New Haven Local Council's plans and future ideals. Many are reticent on the matters, but it is simply a matter of time and the constant using of the four P's and they will be members. The newspapers have contributed on all occasions to keep the Safety Council activities before the eyes of the business man.
At the first annual meeting of Local No: 24, held Sept. 25, 1916, all of the officers and directors for the year preceding were re-elected with the exception of Vice President, Mr. E. E. Metzger, Superin tendent Geometric Tool Company, being elected to the office of Vice President. The various committees reported development and prog ress. The Membership Committee, Mr. Ralph W. Langley, Chair man, reported three new members and a dozen or more prospects. The Publicity and Program Committee, Mr. C. H. Clements, Chair man, reported that work on publicity plans was showing up well and all newspapers would co-operate. After the regular routine business was dispensed with, several matters were discussed regarding the future activities. It was generally desired that a safety convention
Local Council Reports
would be a positive way of creating- more interest in the
Council's organization. Plans were considered and a co;
appointed by the President to study and work out the de
be reported on at a later date.
On Oct. g, 1916--Safety and Fire Prevention Day--n:
held a luncheon at the Hotel Bishop and discussed both f
accident prevention work. The meeting was well attended ai
representative reported the observation of the day in som
or manner at the various plants.
Regular meetings have been held every month with one
exceptions. The meeting night was changed in November, 1
the second Tuesday in each month instead of the second Moi
each month. It was the consensus of opinion that Tuesday wa
free from other engagements for most business men and less
from work on Tuesday than on the first day of the week,
informal meetings have been beneficial and productive of
valuable information.
Prof. C. E. A. Winslow of Yale University spoke on on<
sion on "Problems of Fatigue and Efficiency in Industries.'-
relative importance of carbon dioxide (CO3) was explained a:
ing little or no part in any workshop, provided the productior.
did not give off quantities of the gas. The value of this a
was the change of attitude toward the theory of decrease h
duction in a crowded workroom being due to carbon dioxide e:
from the lungs. The carbon dioxide theory was disproved ant
planted by one proving the change to be due to excessive he<
humidity.
At the December meeting Mr. Philip Smith, Chief of the
Haven police department, spoke on "Traffic Problems." New I
has narrow streets and the problem of improving these thor
fares for traffic has kept many of the city's officials busy.
Smith' fully understands the conditions and the meeting was
instructive and interesting. The Local ' Council has made s<
suggestions to the chief regarding traffic and thoroughfare*
these have always been received with courtesy and appreci
Some of the recommendations have been carried out--one wa
changing, of the lights on the semaphores directing traffic fror
to green.
During the fall of 1916 the Program and Arrangements Cor
tee had been steadily working up plans for a state safely conve
of industries in the state of Connecticut. A nrnirrarn waa a
384
Si.vth Safety Congress
decided upon and the convention fixed for Jan. 30. All newspapers carried splendid accounts of the plans and gave the complete pro grams with parts of the addresses. The audiences were enthusiastic. Interest never lagged. The speakers were all on hand. In the evening there was a successful banquet at which ninety-five were present. The success of this first state safely convention has decided us to make it an annual event. The expense of the convention was taken over voluntarily by five of our largest industries.
. The success of our first state safety gathering warrants its being an annual affair. It was an efficient manner of securing publicity throughout the state for the National Safety Council. Over 600 industries were reached and although not all of them sent repre sentatives to the convention, they at least have the information concerning the safety movement and need for such work.
Fortunately the Local Council has. made a place for itself in the heart of the Chamber of Commerce. The Secretary of the Chamber has accepted the Local Council for what it is worth--a useful organi zation. The Local Council presents safety information before the Chamber of Commerce at least twice each year, at the Saturday luncheons of this body; this means the providing of at least two excellent speakers on the subject of safety by the Local Safety
Council. On March 26, 1917, we held the first foremen's massmeeting.
We sent out over 500 card invitations through the assistance of our representatives, to all the foremen in the shops of the members. These cards were printed forms leaving blank two lines, one for the foreman's name and one to be filled in with signature of some official of the company sending them out. The scheme worked out successfully and though there was a severe rainstorm over 100 foremen were in attendance. The subject of the evening was "First Aid" and well covered by our New Haven police surgeon. Dr. Seymour L. Spier. This forms the third important activity of the Local Council and a number of similar massmeetings are planned
for the year. There are two other activities that we. plan to bring to a head
at future date--massmeeting of employes at which time will be presented accident prevention through the medium of moving pic tures and the Public Safety Committee, which will include as many of our active business men in this city as possible, to consider local public safety and help further safety instruction in the public schools. .
New Haven Local is a success and will continue to be so. C. B. Hayward, President.
386
Si.vth Safety Congress
shuis of this city ; one on the subject of "First Aid to Injured" and the other on "Medical Inspection of Employes." Aside from this the Local Council had no activities. Mr. Z. Clark Thwing- of the Grand Rapids Veneer Works is sending out a number of letters to good, live prospects and we are in hopes that his efforts will bear fruit.
E. A. Mev.es, Secretary.
CHICAGO LOCAL COUNCIL.
H. L. Gannett, Commonwealth Edison Company, President. F. M. Rosseland, Chicago Telephone Company, Secretary'.
Chicago, III., Sept. 7, 1917.--Mr. W. H. Cameron, General
Manager: Deal- Sir--In connection with the activities of the Chi
cago Local Council during the present year, permit me to report
that the following officers and Executive Committee members were
elected at a meeting held at the. Grand Pacific T-Totel, Chicago, on
Nov. 17, 191-6:
'
H. L. Gannett, President. J. J. Heelan, Vice President.
F. M. Rosseland, Secretary. ' H. G. Ellerd, Treasurer.
Executive Committee--T. A. Berndt, J. T. Ryerson & Son, Chair
man of Membership and Publicity Committee; W. E. Worth, Chi
cago Tunnel Company, Chairman of Program Committee; I<. M.
Bun-, Illinois Steel Company (Gary), Chairman of Standardization
Committee: Dr. W. B. Fiske, International Harvester Company;
A. M. Ott, Chicago Malleable Castings Company; R. B. Hill, Port
land Cement Association.
During the year the untimely death of Mr. A. M. Ott necessitated
the selection of a successor. Mr. K. M. Burr and Dr. W. B. Fiske,
because of the pressure of business, found it impossible to attend
our meetings and presented their resignations, which were accepted
with much regret. Messrs. W. E. Waters, National Malleable Cast
ings Company ; 'I'. E. Barker, the Miehle Printing Press and Manu
facturing Company, and E. L. Schnaclig. the Barrett Company, were
elected to fill the vacancies.
-
The Executive Committee has held regular meetings, at which
the nature of the programs and the general policy of the Council
were agreed upon.
3S8
Shvth Safety Congress
ings during the latter part of September. The membership of the Local Council has been steadily growing, and the attendance at the Safety Dinners has been excellent.
Since the advent of the United States into the world war many of our members have been called to the colors, among whom were Major K. M. Burr of the Gary works of the Illinois Steel Company and Air. Robert Brinton Hill of the Portland Cement Association, Chicago. At a meeting of the Executive Committee the following resolution was passed unanimously and copies transmitted to Mr. Cyrus H. McCormick, Jr., Secretary, Chicago War Board, and Mr. Samuel Insull, Chairman, State Council of Defense:
"Whereas, A state of war exists between the United States of America and the Imperial German Government; and
"Whereas, Chicago Local Council No. 3 of the National
Safety Council is an organization which, for several 3-ears, has been devoting regular meetings and special sessions to the problems of safety and health conservation of the in dustrial workers ; and
"Whereas, It is the aim of this organization to assist in the betterment of general industrial conditions; therefore, be it
"Resolved, That Chicago Local Council No. 3 of the
National Safety Council hereby tenders its sex-vice col
lectively or individually in any manner that it may be called
upon to assist in the application of safet3r and welfare in
industry in any manner that will be for the best present
and fxiture welfare of our Country, State and City."
.
During the year, at the decision of the Executive Committee,
the Secretary inaugui-ated a monthly publication, The Safety Banner.
This publication was sent out each month up to the vacation season,
and it is proposed to resume publication when the fall meetings are
begun. The Safety Banner met with appi'oval and it is the hope of
the officers that it will become a permanent means of communication
between the officers of the Local Coixncil and the members. Re-
spectfxxll\- submitted,
Fred M. Rosseland, Secretat-3-.
Local Council Reports
NEW YORK LOCAL COUNCIL.
Marcus A. Dow, New York Central Lines, President C. P. Toi.man, National Lead Company, Secretary.
New York, Aug..29, 1917.--Mr. William H. Cameron, C
Manager, National Safety Council: Dear Sir--Early in th
the keynote of the work of the Council was clearly sounde
complimentary dinner tendered by the New York Local Cou
Mr. A. PL` Young, the new director of the American Muse
Safety. The museum was represented by a large number
directors and the Local Council was present in force to do ho
its guests. Addresses by Messrs. Dow, Wilson, Young, W:
and Hoffman were most inspiring and were enthusiastically re<
The scope of the National Safety Council and of the America:
seum of Safety was clearly defined and the importance to e;
the work of the" other was strongly emphasized.
Following this meeting the principal work of the year ha:
the membership campaign and preparation for the Annual 1
Congress.
The Membership Committee, consisting of Messrs. J. R.
Torre Bueno, Chairman, L. A. Larsen, R. W. Straus and .
Young, planned an extensive campaign in conjunction with <
Price, Field Secretary of the National Council. New York
and the outlying industrial centers were divided into district
placed under the direction of the following members of the E
tive Committee: Messrs. A. C. Carrutliers, Long Island City;
Smith, Elizabeth; M. A. Dow, Yonkers and Mt. Vernon;
Larsen, Paterson; J. R. de la Torre Bueno, Bayonne; C. T. I
Jersey City; C. L. Close and A. H. Young, South Brooklyn,
trict Chairmen were appointed and committees organized tc
charge of the campaign in each district.
The general plan was to hold a preliminary meeting wit
local Chamber of Commerce and other bodies interested in i
trial and public safety at which Mr. Price would explain the
pose of the movement. Subsequently a meeting for factory s
intendents and .foremen would be held in some large local
This would be addressed by the leading physician of the pla
First Aid. Mr. Price would follow with a talk, and, if availa
safety moving picture was shown.
Meetings of the above nature were held which were large!'
390 Sixth Safety Congress
enthusiastically attended at Paterson, May 9; Newark, May 15; Bayonne, May 16; Long Island City, June 25, and Yonkers, June 28.
Very unfortunately for the continued success of the campaign Mr. Price was obliged to give up the work about the middle of June, being called into the service of the United States government. It is planned to resume this campaign shortly after the Annual Safety Congress when, it is felt, the publicity given to the council work shall have made its objects and constructive work better known to the local industries.
The New York Local Council has been very largely in charge of the arrangements for the Annual Congress, co-operating with Mr. W. H. Cameron, General Manager of the National SafetyCouncil. The following committees have been in charge:
Mr. A. H. Young, Chairman, Ways and Means Committee. Mr. G. O. Smith, Chairman, Publicity Committee. A'lr. J. R. de la Torre Bueno, Chairman, Membership Committee. Mr. C. T. Banks, Chairman, Program Committee. Mr. W. C. Wilson, Chairman, Reception and Entertainment Com mittee. Twenty-seven new memberships have been secured by the Local Council.
C. P. Tolman, Secretary.
TACOMA LOCAL COUNCIL.
W. A. Leuenbergek, Tacoma Gas Company, President. W. W. Lathrop, St. Paul and Tacoma Lumber Company, Secretary.
Tacoma, Wash.-, July 11, 1917.--Mr. William PI. Cameron, Gen eral Manager, National Safety Council: Dear Sir--Regular monthly meetings of the Local Council and Executive Committee have been held. Following the regular business addresses on the following subjects have been presented and discussed:
"Fire and Police Protection," the Hon. F. PL Pettit, Commis sioner of Public Safety, Tacoma.
"Organization of First Aid Teams," Acting President W. A. Leuenberger, Superintendent, Tacoma Gas Company.
"Relation of Industrial Insurance to Accident Prevention," C. A. Pratt, President Pacific Box Company, Tacoma.
"Progress of Safety Scout Movement in Tacoma Public Schools," T. M. Henry, Tacoma Railway and Power Company, Tacoma.
Local Council Reports
"Reduction of P'ire Hazard in Tacoma Public Schools,"
Chan tier. Fire Marshal, Tacoma.
"Causes of Fires," M. E. Cheney, Electrical Inspector,
ington Surveying and Rating Bureau, Seattle.
"Proposed Traffic Ordinance," the Hon. F. H. Pettit, G
sioner of Public Safety, and H. M. Smith, Chief of Police, T
"Safety First in Target Practice and First Aid," Capt.
Palmer, Troop B, N. G. W., Tacoma.
"Interpretation of State Medical Aid Board Law," the Ho:
M. Wilson, Chairman, State Industrial Insurance Cornu
Olympia.
"Eye Injuries and Their Care," Dr. E. B. Wheeler, Pr<
Commercial Club, Tacoma.
'
"Organization in Safety Work," R. C. Salisbury, Safety
visor, Tacoma Smelting Company, Tacoma. .
"Operation State Medical Aid Board," the Hon. Dr. Jc
Mowell, Olympia, Chairman, State Medical Aid Board.
"Value of Democracy and Personal Words of Caution by
intendents and Foremen in Safety Work," G. M. Douglas, C
Inspector, American Smelting and Refining Company.
"The Work of the National Safety Council," L. R. I
President, National Safety Council.
These meetings having been more or less semi-public,
invitations to members that would, be interested were sent ou
The second annual meeting was held at the Tacoma Hot
14, 1916, and the following officers were elected: President,
Leuenberger; Vice President, H. G. Winsor; Secretary, 1
Lathrop, and Treasurer, "William Schlarb, Jr.
,
Executive Committee consisting of the above and Dr.
Yocum, C. A. Pratt, Plarry Pelletier.
Committees appointed by the President: Publicity Comrr
Dr. J. R. Yocum, W. W. Lathrop and H. G. Winsor. Educ
Committee--C. C. Opie, C. A. Pratt and William Dayton,
bership Committee--Harry Pelletier, Clarence Parker and ~K
Schlarb, Jr.
Public activities: Aug. 19, 1916--Third Annu il Mine
and First Aid Meet, held in the Stadium, under the auspices
United States Bureau of Mines, Washington Mine Safety A
tion and Miners and Operators of *Washington.
Nov. 9, 1916--Address on "Protection of Health in 1
T*\ 1 1*
n1
1 11 TN
V* 1
Ar
#
1
1
392 Sixth Safety Congress
ered in Commercial Club rooms. Address on "Approved Safety Devices in Elevator Operation," D. W. Perry, elevator inspector. Delivered in Commercial Club rooms.
March I, 1917--A catalogue was published listing 346 books, pamphlets and articles on "Accident Prevention and Safety First" in the Tacoma public library; these catalogues being distributed to members, to the public schools, etc.
Tacoma Local also gave the capital prize, a silver loving cup, to the school represented by the Safety Scout winning the first prize, and appointed a committee to secure the remaining ten prizes given.
Local Council membership now numbers thirty-six. Yours truly, W. W. Lathrop, Secretary.
ROCHESTER LOCAL COUNCIL.
Frederick W. Fisi-ier, Rochester Railway and Light Company, Secretary.
Rochester, N. Y., July 14, 1917.--Mr. William H. Cameron, General Manager, National Safety Council: Dear Sir--It is more than a pleasure to present to you a report of the most active and thoroughly satisfactory season Local No. 9, of the National Safety Council, in co-operation with the Rochester Chamber of Commerce, has ever enjoyed. For the sake of space, a multitude of details must be ignored and the report given in concise narrative form :
Briefly, the Local Council has been conducting an intensive and extensive accident prevention campaign among the almost 50,000 factor}- workers who constitute almost five-sixths of Rochester's total of this class of employes. We have also conducted an active publicity campaign and safety work in the schools.
Four distinct features stand out from the rest of the year's activity:
r. The membership has been increased about 125 per cent. 2. In an effort to reduce the number of street accidents and to enlist the active co-operation of the public in progressive safetywork, the Local Council has established a complaint bureau, which receives reports of observed traffic violations from the public and addresses a courteous warning to each of the negligent drivers thus reported. 3. The superintendents, foremen and safety inspectors in the
Local Council Reports
employ of member plants have organized themselves into a
group which, in itself, is expected greatly to increase the <
of Rochester's industrial accident prevention campaign and
in the additional saving of lives and prevention of accidents
4. A most effective safety campaign was conducted
Rochester's 40,000 public school children in conjunction '
Board of Education.
The wholesome co-operation and spirit of teamwork, th
lence of which is responsible for our many successful a
marked the membership work. At the beginning of the yi
ered by this report there were forty-four firms and six ind
on the membership roster. They represented an .aggregate o
employes. Under the leadership of former President Sa
Kearns, whose term of office closed Dec. 6, 1916, member:
forty-three firms 'and one individual, representing a total ol
employes, were added. As a result of a campaign in J
directed by President Harry S. Moody, the present men
comprises 112 members, representing about 47,346 employe
The Local Council considers the establishment of the cc
bureau one of its most progressive steps. The need for
measure of accident prevention is attested to by the figure'
police department, which show that there were 954 public a<
in Rochester in 1916 and that forty-eight of them were fatal,
than 50 per cent of the total were automobile accidents, o]
twenty-one were fatal.
;
The bureau opened *\pril 2, 1917, with headquarters at the
ber of Commerce. Its machinery operates as follows: T
having been popularized and blank forms for complaints o
cards distributed, the complaints began to arrive in gratifyin
bers. In most cases only the license number of the offending n
is given. The definite identity of the offender is then ascerts
usually through the co-operation of the Secretary of State
motor license bureaus. Finally, a courteous letter is wri
each offender, asking him to be more careful and conside
the future. After the third complaint against the same of
the matter is jslaced in the hands of the police department.
The methods employed in popularizing the bureau cons
in themselves a great function for the dissemination of
propaganda. A whole week, April 2 to 7, was devoted to
called "Public Safety Week." In skeleton form the week's pi
394 Sixth Safety Congress
1. Monday, April 2, 1917--People's Safety Show, .at S:i5 p. m. at Convention Hall. Motion pictures, music and speakers. Invitations to the walking public and to chauf feurs of private pleasure cars and commercial trucks and teamsters.
2. Wednesday, April 4, 1917--Meeting of automobile owners at headquarters of Automobile Club of Rochester at 8 p. m. Smoker, motion pictures and speaking by John A. Robertson, representing the Automobile Club, and Roland B. Woodward, representing the Local Safety Council of the Chamber of Commerce.
3. Thursday, April 5, 1917--Afternoon and evening meetings at Exposition Park for 1,000 motormen and con ductors employed by the New York State Railways, .ad- _ dressed bjr John A. Robertson.
General advertising was accomplished as follows : Two thousand signs on the outside.and inside of street cars for two full weeks; referendum for expression of approval of bureau among member ships of Chamber of Commerce, Automobile Club, and labor unions; electric signs in advantageous locations; newspaper stories and illustrations; advertising cards on. both sides of all commercial wagons and auto trucks; motion picture slides and lines for actors in theaters.
The success of the bureau has been made possible by the un stinted co-operation of the public and various agencies of assistance. Notable among the co-operators were: The Department of Safety, * especially Commissioner R. A. Hamilton and Chief of Police Joseph M. Quigley; the Automobile Club of Rochester, through Secretary George A. Donahue; the labor organizations, the newspapers and the theaters.
Much is expected of the newly organized foremen's group. This group meets the third Wednesday night of each month in winter months, to investigate and discuss practical phases of the movement that are common to all member plants. "Eye Injuries and Eye Pro tection" was the subject of the first discussion, Nov. 15. More than 300 were present.
The following officers were elected: Chairman, C. PI. Thomp son, Eastman Kodak Company; Vice Chairman, E. M. Bentley, Buffalo, Rochester & Pittsburgh Railroad; Secretary, C. B. Carson, Taylor Instrument Companies.
Local Council Reports
The winter program covered the following subjects:
"Fire Protection in Factories." "Shop Lighting." ."Methods of Inspection and How to Maintain Intere Safety." "Dangerous Practices and Their Elimination." "Shop Sanitation as Related to Tuberculosis and C eral Health and Safety." "Pure Drinking Water." "Instruction of Employes on Health."
The safety campaign in the public schools gives promise < the most valuable and constructive work ever undertaken Local Council. With an eye for the safety of future gen and through the co-operation of the Board of Education, Safe was popularized among 40,000 public school children. Enc< by a spirit of self-help, the children organized themselv< Grammar School Safety Council, adopted by-laws and held ing meetings. A>total of 1,400 essays on "Accident Prevwere written in competition for "merit award" pins. Up recommendation of the Junior Council one of its members w sented with a gold medal for an act of conspicuous bravery.
The vigorous activity among the school children wound u two grammar school safety shows, which were attended by pupils of the upper grades and their parents. Motion picturt parade of all the members of the Grammar School Safely C< taken through the courtesy of the Eastman Kodak Company a feature of the program.
During the year these other activities were conducted to a tage: Safety Week, Oct. 2 to 9; Rochester celebration of Fix Accident Prevention Day., Oct. 9; work of Industrial Safety mittee and Statistical Committee; publicity, and round tabl< cussions.
C. W. Price, Field Secretary of the National Safely Co conducted Safety Week, tie addressed hundreds of factory ployes, foremen and superintendents at noonday meetings ii plants of Local Council members. It was gratifying to hear Price refer frequently to Rochester as a leading community in s. work.
396 Sixth Safety Congress
Fire Protection Association, a story of it was printed in booklet form and more than 3,000 copies distributed to the members of this association throughout the "United States and Canada. The day was observed in the churches, Oct. S, in the public and parochial schools the next morning, and through a big fire and accident pre vention show at Convention Flail in the evening. The attendance eit the latter was over 3,000.
As a result of the activities of a special committee the founda tion has been laid for valuable co-operation between the Chamber's Safety Council and the Central Trades and Labor Council of Roches ter and vicinity.
The Industrial Safety Committee is composed of engineers quali fied by training and experience to render the service of helping new members to inaugurate safety campaigns in their plants.
The Statistical Committee secured from Local Council members a summary of all accidents in their respective plants. These sum maries showed a material reduction of industrial accidents.
As for publicity, the columns of news and editorial space given the Local Council at home and elsewhere could not have been bought. If popular favor is a suitable criterion the Local Council, unlike the prophet in the Bible, has honor in its- home town, as well as through out the country. More than 3,000 people attended the Local Coun cil's public shows, saw the movies and heard the speakers.
The enthusiasm of the workers in the Local Council of Rochester continues, seemingly without bound, and the tentative program.for the winter activity, which is already under way, gives promise of maintaining the present rate of accomplishment.
F. W. Fisher, Secretary.
PHILADELPHIA LOCAL COUNCIL.
M. M. Sheedy, Pennsylvania Manufacturers Association Casualty Insurance Company, President.
J. P. Mudd, The Midvale Steel Company, Secretary-Treasurer. Philadelphia, Pa., July 9, 1917.--Mr. William H. Cameron,
General Manager, National Safety Council, Chicago: Dear Sir--I beg to make the following condensed report of the proceedings of the Philadelphia Safety Council for the year ending June 30, 1917:
Officers--Messrs. M. M. Sheedy, President; M. W. Rudderow, Vice President; J. P. Mudd, Secretary-Treasurer; F. D. Patterson,
Local Council Reports
Chairman, Publicity Committee; J. F. Connor, Chairman,
Committee, and Coleman Sellers, Jr., Chairman, Members
mittee.
.
Meetings were held on Oct. 2, Oct. 9, Nov. 9, April 10
8. On Oct. 9 a very successful program was carried out,
being set as Fire and Accident Prevention Day. Two of t
ings were dinner meetings, the program of speakers and d
being preceded by an informal dinner. The Local Cot
found such arrangements''very satisfactory.
The meeting of April 10 was held in the large auditc
the Central Y. M. C. A., with President Sheedy in the cha
meeting was preceded by an informal dinner. -The subje>
discussion was "General Problems Relating to Accident Pr<
Especially the Stimulation of Interest in the Alien Workmai
Vincent Colleli, who is in charge of instruction to the foreig
men on the Pennsylvania system, led the discussion with a
talk on teaching the alien, outlining the methods obtaining '
Pennsylvania Railroad. His talk was followed by Messrs. (.
Sellers, Henry Morgan, Mrs. Joseph R. Wilson of the He
School League, Mr. C. L. McAllister of the U. G. I., Mr.
the Chamber of Commerce, Mr. T. PI. Carrow of the Penn:
Railroad, Mr. R. H. Bower of the American Pulley Wor
Breen of David Lupton Sons & Co., Mr. R. B. Plarlam of the
and Mr. Andrew PI. Kunsig of C. J. Matthews & Co. Sever
of motion pictures were shown. Forty-nine persons were pre
On May 8, an effective meeting closed the yearly progr;
was held in the Y. M. C. A. auditorium and Mr. C. W. Prici
Secretary of the National Safety Council, gave a talk upon `
and Efficiency." As usual, women were invited. A number
larger firms in the city' were represented by their complete
zation of Safety Committees. An active discussion folio'
which the following participated: Mr. Coleman Sellers,
William Sellers & Co., Mr. Oswald of Fels & Co., Mr. Cliff
Wagner & Taylor and Mr. Moser of The Midvale Steel Co:
All of the members of the National Safety Council in
delphia are affiliated with the Philadelphia Local Council,
the National Safety Council does its work by printed matte
tures, investigations and reports, the Local Council tries tc
different need by frequent meetings and discussions by its me;
The value of discussion in the stimulation of interest among
398 Sixth Safety Congress
among those who are actively engaged in making the plant safe is bound to prove beneficial to all concerned.
The members of the Local Council show their appreciation of the Philadelphia branch by contributing financially to its support. The dues are $'.00 per annum and in addition to the amounts paid into the National Safety Council. The membership is as follows: Members, June 30, 191.6, 195 ; June 30, 1917, 231; net gain, thirtysix. Respectfully submitted.
John P. Mxjdd, Secretary-Treasurer.
HARRISBURG LOCAL COUNCIL.
Carl W. Davis, Secretary.
3 Harrisburg, Pa., July 11, 1917---Mr. William H. Cameron,
General Manager, National Safety Council: Dear Sir--A reorgani
zation meeting of the Harrisburg Local Council was held at the
Engineers' Society of Pennsylvania on Thursday, June 18. The
meeting was attended by twenty members. The following officers
were elected: President, Robert H. Irons, Central Iron and Steel
Company; Vice President. Walter E. Chick, Bethlehem Steel Com
pany ; Secretary, Carl W. Davis, J. Horace McFarland Company,
and Treasurer, Edward Smith, Harrisburg Pipe and Pipe Bending
Works.
'
Mr. Lew R. Palmer, President of the National Safety Council,
gave a short outline of the work of the Local Council. Since this
meeting the efforts of the committee have been devoted to -building
up the local membership. Yours truly,
Carl W. Davis, Secretary.
OMAHA LOCAL COUNCIL.
J. M. Guild. Union Pacific Railroad Company, President. IT. A. Johnson, Omaha Gas Company, Secretary-Treasurer and
Chairman Membership Committee.
Omaha, Neb., July 9, 1917.--Mr. W. IT. Cameron, General Manager, National Safet}r Council: Dear Sir--I submit herewith the annual report of the Omaha Local Council No. 27 for the year ending June 30, 1917. Our Local Council was organized on Nov. 24, 1916, at which time the following officers were elected: Presi-
Local Council Reports
dent, Mr. J. M. Guild, Union Pacific Railroad Conijjany; Vice
dent, Mr. W. R. Rasmussen, American Smelting and Refining
pany, and Secretary and Treasurer, Mr. H. A. Johnson, C
Gas Company.
At this time there were only six members of the National
Council in Omaha. At the present time I am glad to repo
membership has increased to forty-one, and I believe prospec
very good for a larger increase during the coming year.
.
The activities of our Local Council have been devoted 1
holding of regular meetings for foremen and superintendent,
we expect to hold a public mass meeting during October.
Regular meetings were held as follows: Dec. 15, 1916--Sul
"How to Organize a Plant for Safely." The principal speake:
Mr. Frank M. Coffey, formerly Chief Deputy Labor Commiss
of Nebraska. Jan. 19, 1917--Subject: "How to Educate the V
man Along the Lines of Accident Prevention." Talks were 3
by Mr. Ballard Dunn, Western Railway Association, and Dr. V
Taylor. Feb. 23, 1917--Subject: "The Benefits Which A<
Through Accident Prevention Work." March 23, 1917--M<
pictures. May 25, 1917--Meeting devoted to general discussio
"Accident Prevention." Yours very truly,
H. A. Johnson, Secretary
EVERETT LOCAL COUNCIL.
E. A. Poyneer, Ferry-Baker Lumber Company, Secretary.
Everett, Wash., June 27, 191.7.--Mr. W. H. Cameron, Gen
Manager, National Safety Council: Dear Sir--At the request
Mr. Clarence Parker, a meeting was held at the Everett C<
mercial Club, Saturday, Jan. 27, 1917, which was attended by Mes
W. J. Pilz of the Everett Pulp and Paper Company, P. Fland
of the Everett Gas Company, K. K. Carrick of the Puget Sot
International Railway and Power Company, and Dr. W. F. W<
at which time it was voted to organize a local branch of the Natio:
Safety Council. The following men were elected temporary office
President, E. M. Rogers of Weyerhaeuser Timber Company; V
President, W. J. Pilz, and Secretary-Treasurer, K. K. Carri<
Mr. Carrick was instructed to appfy to the National Safety Conn
for a charter.
11
400
Sixth Safety Congress
Carriclc reported tliat the application to the National Safety Council for a charter had been favorably acted upon and the number as signed to the Everett Council was 32. It was voted to make the temporary officers the officers of the Council for the ensuing year. By-laws were read and adopted and Membership, Program and Publicity Committees named.
At this meeting Mr. Clarence Parker told of the splendid work done by Air. T. N. Henry of the Tacoma Railway and Power Com pany of Tacoma in the schools of that city, reducing" the accidents to children in the streets more than 50 per cent. It was voted to request the Tacoma Railway and Power Company to loan Air. Henry to the Bocal Council in Everett to carry on the good work in this community. The Puget Sound International Railway and Power Company of Everett agi-eed to bear his expenses for a series of lectures here. These lectures will be continued during the coming school term and we hope to accomplish as much here as has been done in Tacoma.
The third meeting of the Everett Safety Council was held on Alonday, June 4, at which time a resolution was offered to amend Section I of Article IV of the By-laws, by adding thereto the following:
"The Executive Committee shall have the authority at
their option to elect and appoint a safety engineer at a
salary to be named by them. Said salary to be paid jointly
as agreed by those members of the Local Council who avail
themselves of the safety engineer's services."
The Executive Committee selected Air. Clarence Parker to act as safety engineer and established offices at 502-505 Commerce Build ing, Everett, from where all the work of accident prevention is directed among the lumber manufacturers of Everett.
At this meeting the resignation of Air. Carrick as Secretary-
Treasurer was reluctantly accepted and Mr. E. A. Poyneer of the Ferry-Baker Lumber Company was unanimously elected to fill the vacancy. Air. Carrick's resignation was caused by ill health and press of business affairs.
The Everett Council is a very young organization, but we con fidently hope to make it one of the liveliest Local Councils in the country. The results already obtained by Air. Parker are highly appreciated and warrant his retention for an indefinite period. The manufacturers of this community are just waking up to the im-
Local Council Reports
portance of the work we are doing and we hope in the nea to add considerably to our membership. Yours for Safety,
E. A. Poyneer, Secretary-Treas
ERIE LOCAL COUNCIL.
O. G. Hitchcock, Hays Manufacturing Company, Pres M. C. Goodspeed, General Electric Company, Secretar
Treasurer.
Erie, Pa., June 27, 1917.--Mr. William H. Cameron, Manager, National Safety Council: Dear Sir--During t meetings have been held each month, beginning the first ' in September and closing the first Tuesday in June. The attendance at these meetings has been very good and in sor there have been as high as 150 persons present.' Part of ti ings have been informal discussions of local conditions, have been held at the:plants of various members, taking the tours through the jilant, followed by a discussion of ob interest noted during the trip.
Two public meetings were arranged during the winter, December, when Mr. H. A. Bullock, Safety Superintendem Brooklyn Rapid Transit Company, Brooklyn, N. Y., was tl cipal speaker for the evening. In April a meeting was he Mr. J. B. Ayers, Safety Superintendent of the McKeesport I Tube Company, as the speaker of the evening. Both thi meetings were very well attended and the committee fe< additional meetings will be advisable next fall and winter.
The membership at the present time consists of eightee and individuals. Yours very truly,
M. C. Goodspeed, Secret
DETROIT LOCAL COUNCIL.
R. R. Ray, Dodge Brothers, President. Fred FI. Hadrich, Solvay Process Company, Secretary-Tre
Detroit, Mich., July 10, 1917.--Mr. William H. Camero eral Manager, National Safety Council: Dear Sir--Follow: report of Detroit Safety Council, Local No. 8, Nov. 1, 1916,
70 TOT7'
402 Sixth Safety Congress
Monthly Meetings: Dec. 12, 1916, Detroit Local Council met
in conjunction with the Industrial Welfare Managers' Association at
the Board of Commerce. Mr. Boyd Fisher, Vice President of the
Executives' Club, presided; 144 men and women were present. Fol
lowing the dinner, Mr. J. M. Eaton, President of the Detroit Safety
Council, spoke briefly on the affairs of the Council. The annual
election was held, in view of the fact that the Annual Congress of
the National Safety Council was in session in Detroit.
The Chairman of the Nominating Committee, Mr. P. W. A.
Fitzsimmons, presented the following report: President. R. R. Ray ;
Vice Presidents, J. M. Eaton, C. H. Gifford, F. S. Bigler, L. B.
Robertson, John D. Green; Chairman, Program and Publicity Com
mittee, W. Ernest Williams; Chairman, Membership Committee,
L. R. Judson, and Secretary-Treasurer, Fred H. Hadrich.
On motion of Mr. Hadrich, the report was amended to add the
names of P. W. A. Fitzsimmons of the Michigan Workmen's
Compensation Mutual Insurance Company and Perry J. Ward, Sec
retary of the Michigan Federation of Labor, as Vice Presidents.
The amendment was adopted and the election of all was duly declared.
Following the formal business, the principal speaker, Mr. W. A.
Grieves of the Jeffrey Manufacturing Company, Columbus. Ohio,
was introduced. He spoke at length on "The Relationship of Wel
fare Work to the Promotion of Safety," and talked particularly of
the co-operative stor.es conducted for the benefit of the employes
of his company. That the interests of safety are materially pro
moted through such co-operative efforts could not be denied. Fol
lowing Mr. Grieves there was a general discussion.
The I-Ion. James W. Helme, Dairy and Food Commissioner of
the State of Michigan, was introduced by Mr. Hadrich. Mr. Helme
talked of the benefits to be derived from co-operative buying in
general and told of the various co-operative arrangements then in
practice among dairymen, fruit-growers, bean-growers and can
neries. A brief discussion followed.
Jan. 17, 1917, a dinner meeting was held at the Board of Com
merce. Through the enterprise of the newly elected Chairman of
the Program Committee, Mr. W. Ernest Williams, music was fur
nished by the Packard Quartette. The President, Mr. R. R. Ray,
set forth at some length the general purposes of the Safety Council
and special attention was called to the lists of subjects for discussion
at subsequent meetings to be filled out and turned in for the guidance
of the program committee.
,
Local Council Reports
The principal speaker was Mr! Charles B. Scott, Mailagei of Safety, Chicago. His subject was: "Whys and Hows dent Prevention/' He made a deep impression upon the ; His text was: "The Safety and Wellbeing of the Worker ; ducer. Rather than Record Production of the Gross Ma Commercial Activity."
Mr. W. P. Lovett of the Detroit Citizens' League gave tioni of the many ways in which the league and the Safely could be of mutual benefit to the public. The Hon. Ora E. Deputy Commissioner, Michigan Industrial Accident Boar briefly.
Feb. 26, 1917, a dinner meeting was held at the Board merce; about 140 were present. General, subject, "Eye P: and Eye Injuries." Principal speaker, Harry Guilbert, sz speclor, Haskell &-Barker, Michigan City, Ind. Mr. Guilbert with him stereopticon slides and also had slides furnishec Julius King Optical Company and five large pictures, file in colors, issued by the National Committee for the. Preve Blindness on the prevention of eye injuries. Following 1 Dr. H. L. Begle discussed "Eye Injuries" and led the rou talks.
The great importance of having goggles properly fit emphasized and it was stated among other things that the 1 of the.glass in goggles had seldom or never caused any inconv A very cosmopolitan gathering was present: Safety engine tory inspectors, superintendents, shopmen, foremen, eye sp< opticians, etc.
The safety advantages of encouraging rifle practice as : of-promoting accuracy and precision in every-day work forth by Dr. S. A. Sanderson, President, Michigan State R sociation. Red Cross work was given encouragement b}' tribution of leaflet folders.
March 27, 1917, a dinner meeting was held at the Board c merce; about 112 were present. The Employment Manager.* of he Executives' Club met with the Safety Council. The Chapter of the American Red Cross, represented by J. B. man, Ward N. Choate, Byers H. Gitchell and Dr. Charles set forth the Red Cross exigencies and made a deep imj upon the gathering.
The matter of organizing sanitary training detachmei previously been informally considered by the officers of the
404
Sixth Safety Congress
Council and the subject was fully outlined at this meeting by the Red Cross officials.
A declaration to the President of the United States of uncon ditional lo3ralty, prepared b3r the Citizens'' Committee of National Defense of the Detroit Board of Commerce, was signed by those present.
The general subject of the evening, "Welfare Work as Related to Accident Prevention," was set forth by Dr. Otto P. Geier, Director Employes' Service Department, The Cincinnati Milling Machine Company. Dr. Geier's talk was most instructive.
May 24, 19x7, a dinner meeting was held at the Board of Com merce ; 125 were present.
Subject, "Safety in the Use and Care of Grinding Wheels," by Mr. E. B. Morgan of The Norton Company, illustrated with stereopticon pictures, showing grinding wheels and grinding processes in all stages. Other safety pictures, including experiments with drying ovens of various kinds, were shown. The general round table dis cussion was one-of the best and most interesting discussions during the season, and the general opinion was that this May meeting was the liveliest ever held by the Local Council.
In Jufy an invitation was issued to all members of the Council to attend an "Illustrated Talk on Safety First" by Air. C. B. Auel, in charge of Safety work for the Westinghouse interests, under the auspices of the Detroit Edison Power Club, Board of Commerce.
Meetings were held outside of Detroit' at Midland, Mich., May, 1917, and Pontiac, Jan. 24, 1917.
There has been a steady growth of members in the Detroit Safety Council and ever3* effort possible has been made to increase the members of the National Safety Council throughout surrounding territor3r in the State of Alichigan.
By arrangement with the Secretary of the Detroit Board, of Commerce a safety exhibit has been maintained in the lobby of the board during 1917 as a part of the industrial exhibit.
The sale and circulation of "Sure Pop and The Safety Scouts" has been encouraged whenever and wherever possible.
The Detroit Local Council was early alive to the great impor tance of encouraging the splendid work of the American Red Cross and prior to the general meeting of Feb. 23 volunteered (both by letters and by personal visits to the office of the Detroit Chapter) to do everything possible to assist the Red Cross in obtaining a larger membership in Detroit.
Local Council Reports
In March a letter was received from the.Detroit Ch the Red Cross requesting the officers of the Safety Council with the Red Cross officers relative to organizing Red Cro tary Training Detachments in Detroit.
March 20 a conference was held at the Board of Commt the Director, Bureau of Medical Service, set forth at ler purposes and advantages of sanitary training detachments.
Respectfully submitted. Fred FI. HADRrcn:, Secretaiy-Treast
NIAGARA FRONTIER LOCAL COUNCIL.
C. W. Conger, The Carborundum Company, President P. S. Case, Union Carbide Company, Secretary and Treas-
Niagara Falls, N. Y., Aug. 17, 1917.--Mr. W. H. Ca
General Manager, National Safety Council: Dear Sir--As tl
our organization year and we arc now but ten months old our
of achievement is perhaps less extensive than that of our
mature brother councils. However, our organization now-
thirty industrial members and with out financial problem w
the way to solution we will be in good condition for a still
active campaign at the end of the summer recess.
It has been our ideal to be if possible entirely self-suppi
and to this end we assessed each member 5 cents per emplc
cover the year's expenditures. Our Council was organized d
November, 1916, with the active assistance of Mr. C. W. 1
Field Secretary of the National Safety Council. Our first 1
table meeting was held in the auditorium of the Shredded V
Company, which through their courtesy, has been at our dis
since our organization. Dr. Guillemont addressed the meeting o
subject of "First Aid." Mr. C. W. Price also gave us a spk
organization talk.
It has been our policy from the outset to invite the superinl
ents and foremen from the various members' plants and an
their friends who cared to attend to all meetings- This resuite
a splendid turnout on all occasions.
A meeting was held in March, the subject being "Safety Org
zation in the Eastman Kodak Company." Mr. Thompson of
company very kindly consented to male** the*
----- TT
406
Si.vth Safety Congress
greatly enhanced the interest in his talk. In the afternoon Mr. Thompson addressed a teacher's meeting at the Niagara Falls High School on "What Rochester Schools Are Doing for Safety."
The subject of our most recent meeting was "How to Maintain Interest in Safety Work." The evening was devoted to open dis cussion, the chair calling on the foremen from the members' plants to describe the methods 'employed in their individual organizations.
Arrangements are now in progress for a luncheon meeting of managers to be held in the near future. Several meetings of the Executive Committee have been held. At one of these we had the honor to have Mr. H. W. Forster present. Among other interesting information he gave us some valuable hints on financing our organi zation, suggesting the pro rata assessment we have since adopted..
The Council's officers are: C. W. Conger, The Carborundum Company, President; J. G. Marshall, Union Carbide Company, Vice President; C. H. Greenwood, The Carborundum Company, Vice President; C. H. Moritz, Aluminum Company of America, Vice President; P. S. Case, Union Carbide Company, Secretary and Treasurer; R. M. Onan, Carborundum Company, Chairman, Mem bership Committee; S. T. Kelly, Union Carbide Company, Chair man, Program Committee; H. C. Slade, Hooker Electro-Chemical Company, Chairman, Publicity Committee; A. K. Knapp. City Schools, Chairman, School Committee, and J. K. Curry, Chief of Police, Chairman, Public Safety Committee.
The Local Council now numbers upwards of thirty plants and we anticipate an active season for 1917 and 1918.
P. S. Case, Secretary and Treasurer.
TEXAS SAFETY COUNCIL.
Houston, Tex., July 11, 1917.--Mr. W. PI. Cameron, General Manager, National Safety Council: Dear Sir--A meeting of mem bers of the National Safety Council in the State of Texas was called b> Mr. A. A. Krause, member of the Executive Committee of the Railroad Section, on Jan. 21, 1917, at Houston, at which time the following members and visitors were present: A. A. Krause, Com mittee o * Safety, Missouri, Kansas & Texas Lines, St. Louis, Mo.; Isaiah Hale, Committee of Safety, Atchison, Topeka & Santa Fe Railway, Topeka, Kan.; R. P. Kyle, Safety Supervisor, El Paso & South Western Lines, El Paso; R. M. Glovei*, Supervisor of
Local Council Reports
Wages, Southern Pacific Lines, Houston; J. S. O'Flynn,
Claim Agent, International & Great Northern Railway, I
S. E. Burkhead, Assistant General Manager, International
Northern Railway, Houston ; L. J. Hennessey, Chamber
merce, Houston ; A. L. Garrett, Deputy, Bureau of Labor S
Austin; F. L. Clements, Gul f Companies, Houston; V. R
The Texas Company, Houston; W. J. Hickman, Produ
Company, Houston; J. E. Liggett, Producers Oil Company
ton; James C. Kennedy, Brenham Compress Oil and Manui
Company, Brenham; C. A. Tatum, Texas Employers' I;
Association, Dallas, and R. A. Kennedy, Texas Employer!
ance Association, Houston.
.
At this meeting it was decided that a State Safety Cc
formed under the. auspices of the National Safety Coun
Organization Committee was appointed as follows: V. R.
L. J. Hennessey, F. R. Bissell, S. E. Burkhead, James C. I
H. W. Withers, C. A. Tatum, F. L. Clements, James H. Mo
The above committee'was authorized to make such prej
as necessary, looking to the holding of a state safety rally in
during the month of May.
* The total membership in Texas at the time the above
was held consisted of thirty-five members. Since then thi:
new members have been secured and an active campaign f
berships is just being outlined, which should bring the total :
to at least ioo within the next few months.
The Organization Committee supervised the formation
Councils in Houston and Dallas, officially known as Nos. 3c
respectively. Prospects are very good for the organization
tional locals at other points within the State and our Local
Organization Committees are working actively to this . end.
The First Annual Safety Congress was held at Houston
14 and 15, 1917, with an attendance of upward of ninety- rej
tives. Two morning and two afternoon sessions, one busii
sion, banquet and moving picture exhibition were held, t
plete program being attached hereto.
At the business session, the following officers were ele
one year: President, V: R. Currie, the Texas Company, I
Vice President, James C. Kennedy, Brenham Compress
Manufacturing Company, Brenham; Vice President, F. R
Texas Portland Cement Company, Dallas; Secretary-Ti
C V Tarrell Snnthwpsfprn. TelepraiYh and Telenhone C
408 Sixth Safety Congress
Houston; Chairman Membership Committee, C. A. Tatum, Texas [Employers' Insurance Association, Dallas; Chairman Program and Publicitj* Committee, C. G. Elliott, Missouri, Kansas & Texas Lines, Dallas; Chairman Local Council Organization Committee, F. L. Clements, Gulf Companies, Houston; Chairman Finance Commit tee. A. L. Harris, Kirby Lumber Company, Beaumont.
The President was authorized to appoint a Committee on Tres passing and one on Text Books, these committees to consider the matter of co-operating with the railroads in reducing the trespassing evil and make an effort to have a chapter on safety included in the state text books.
It is proposed to hold a Semi-Annual Congress of the Texas Safety Council during the month of October and the Texas State Fair Association has agreed to designate one day, possibly Oct. 15, 1917-, as Safety First Day.
C. V. Jarrell, Secretary. . V. R. Currie, President.
DALLAS LOCAL COUNCIL.
J. H. Moseley, Texas Power and Light Company, President. A. F. Allex. Texas Employers' Insurance Association, Secretary-
Treasurer.
Dallas, Tex.. July 26, 1917---[Mr. William H. Cameron, Gen eral Manager, National Safety Council: Dear Sir--Dallas Local Safety Council was formally organized on March 26, 1917, at a meeting held in the auditorium of the Chamber of Commerce and Manufacturers' Association building. At this meeting the following officers were elected for the ensuing year: Messrs. J. H. Moseley of the Texas Power and Light Company, President; R. C. McElree, of the Santa Fe Railway Company, Vice President; F. R. Bissel of the Texas Portland Cement Company, Chairman of the Membership Committee; A. B. Elias of the Southwestern Telegraph and Tele phone Company. Chairman of the Program and Publicity Committee, and A. F. Allen of the Texas Employers' Insurance Association, Secretary and Treasurer.
The first monthly meeting of the Dallas Local Council was held in the auditorium of the Chamber of Commerce and Manufacturers' Association building on April 30, T917.
The next regular meeting' of the Dallas Local Council was held
Local Council Reports
on the evening of June 15. 'The principal business before tl: mg was to appoint a committee to arrange with the City Par to have a special moving picture on "Safety Work" show: various city parks the latter part of July.
Since the organization of the Dallas Local Council the f< new members have been added from this territory: Magnoli; leum Company, Trinity Portland Cement Company and Sot ern Telegraph and Telephone Company.
A. F. Allen, Secretary-Treast
HOUSTON LOCAL COUNCIL.
H. W. Withers, Houston Electric Company, Presider
R. A. Kennedy, Texas Employers' Insurance Association, Se<
,'
Treasurer.
Houston, Tex., July 3, 1917.--Mr. W. H. Cameron, < Manager, National Safety Council: Dear Sir--The Houston Council was formally organized on March 15, 1917, at a 1 held in the committee room of the Texas Company Rttildir this organization meeting Mr. H. W. Withers, general clain of the Houston Electric Company, was elected President Local Council; Mr. R. M. Glover of the Southern Pacific Vice President, and Mr. R. A. Kennedy, district manager Texas Employers' Insurance Association, Secretary and Tre At this same meeting Mr. H. W. Withers, the newly elected dent, appointed Mr. A. L. Harris of the Kirby Lumber C01 as Chairman of the Program and Publicity Committee ar James C. Kennedy of the Brenham Compress, Oil and Manu ing Company as Chairman of the Membership Committee. 1 some organization meeting proper by-laws were adopted.
The first monthly meeting of the Houston Safety Counc held oil April 16, 1917. At this meeting Mr. C. V. Jarrell Southwestern Telegraph and Telephone Company was app as Chairman of the Membership Committee in place of Mr. C. Kennedy, who found it impossible to serve in this capacity, wise, Mr. V. R. Currie of the Texas Company was appointed man of the Program and Publicity Committee to take the pi Mr. A. L. Harris, who could not serve, in view of the fact tl headquarters were elsewhere than in Houston.
4io
Sixth Safety Congress
The next regular meeting of the Local Council was held on the evening of May 9. The principal business before this meeting was to make formal arrangements for the first annual gathering of the Texas Safety Council.
The following new members of the National Safety Council have been added from this territory : Galveston Gas Company, Galveston; Corpus Christi Railway and Light Company, Corpus Christi; Hous ton Lighting and Power Company, Houston; Peden Iron and Steel Company, Houston and San Antonio; Port Arthur Traction Com pany, Port Arthur, and l-Iorton & Horton, Texas Gas and Electric Company, Southwestern Telegraph and Telephone Company, Farm-, ers and Merchants Lumber Company, South Texas Cotton Mills, H. T. Hohlf Company, Waugemann-Reichardt Company, Theo. Schirmacher, Brenham Banner Press Publishing Company, Rice Hotel, Houston Gas and Fuel Company, Texas Bag and Fibre Com pany, all of Houston, and San Antonio Gas and Electric Company of Sail Antonio.
Since organization of the Local Council, the following out-of state members of the National Council have appointed local repre sentatives to affiliate with the Houston organization: Petroleum Iron Works Company, Sharon. Pa. : Otis Elevator Company, New York: Ford Motor Company. Detroit, and Freeport Sulphur Com pany, New York.
Most of the activities of the Local Council have been confined to the securing of new members and ibe alxave list will show our success.
R. A. Kr.Nvnvr. Secretary-Treasurer.
WESTERN' PENNSYLVANIA SAFETY COUNCIL.
H. H. Robertson. President Asbestos Protected Metal Company, President.
N. B. Davis. Northwestern Mutual Life Insurance Company, Secretary-Treasu rer,
PiTTSiurRGH, Pa., Aug. 30, 1917---Mr. W. H. Cameron, General Manager, National Safety Council: Dear Sir--Following the gen eral plan of the Executive Board of the National Safety Council, and anticipating greater local activity-, Mr. C. \V. Price, the very able Field Secretary, came to Pittsburgh and assisted us in reorgan-
Local Council Reports
izing the'Local Council along lines producing greater efficie
effort for safety. For facility of handling, the Western P<
vania territory was divided into seventeen districts.
On March 13 a meeting was held at which were present
sentatives from the entire territory. The following officers
elected:
President, H. H. Robertson, President, Asbestos Protected
Company.
Vice-Presidents, C. B. Auel, Director Standards, Processe
Materials, Westinghouse Electric and Manufacturing Company
Pittsburgh, Pa.; Prof. G. W. Case, University of Pittsburgh;
Schultz, Chief Safety Inspector, American Steel .and Wire
pany; W. S. Tallman, Superintendent, Central Tube Company,
bridge. Pa.; W. C. Titus, Safety Engineer, Jones & Laughlin
Company.
-
Secretary-Treasurer, Nelson B. Davis, Northwestern M
Life Insurance Company.
.
The territory was divided into fourteen districts, and a Chai:
and Secretary of each district was elected:
District No. 1, Monongahela City--E. E. Bach, Sociological
rector, Ellsworth Collieries Company, Ellsworth, Chairman; ^
McGregor, Safety Inspector, American Steel and Wire Comp
Donora, Secretary.
District No. 2, McKeesport--H. M. Bailey, Safety Engir
Carnegie Steel Company, Duquesne, Chairman; H. M. Dunn, Sa
Department, National Tube Company, Secretary.
District No. 3, Greensburg--T. B. Dilts, Chairman.
District No. 4, Braddock--C. B. Auel, Director of Standa
Westinghouse Electric and Manufacturing Company, East Pi
burgh. Chairman; John A. Oartel, Edgar Thompson Works, Car
gie Steel Company, Secretary.
District No. 5, Homestead--J. W. Benner, Homestead S'
Company, Chairman; E. F. Harris, Safety Director, Mesta Mach
Company, Secretary.
Districts Nos. 6 and 7, Second Avenue and South Side--R.
Dickson, Carnegie Steel Company, Chairman; A. N. Dunsmo
Safety Inspector, A. M. Byers Company, Secretary.
Districts Nos. 8 and 9, North Side and Etna--David Pryde, S
perintendent, Carnegie Steel Company, Lower Union Mills, Cha
man; F. La Barrer, Safety Director, Carbon Steel Company, Sc
retary.
412
Sixth Safety Congress
District No. io, North Side--C. V. McCurdy, Auditor, Locomo
tive Stokers Company, Chairman : C. E. Wise, Crucible Steel Com
pany of America, Secretary.
District No. n, McKees Rocks--George F. Laurent, F'inishing
Foreman, Fort Pitt Malleable Iron Company. Chairman : John Lucas,
Safety and Efficiency Engineer, Duqucsnc Foundry Company, Cora-
opolis. Pa.. Secretary.
.
District No. 12, Ambridge--W. S. Tallman. Superintendent, Cen
tral Tube Company, Chairman; J. J. Griffith. National Metal Mold
ing Company, Secretary.
District No. 13, Beaver Valley--J. W. Sloan, M. M. Armstrong
Cork Company, Chairman; Chas. Taylor, Factory Inspector, Depart
ment of Labor and Industry, Rochester, Secretary.
District No. 14, New Kensington--Lee L. Chandler, Safety En
gineer, Pittsburgh Plate Glass Company, Chairman; L. M. Keefe,
Safety Inspector, West Penn Steel Company, Brackenridge, Sec
retary.
District No. 16, Washington--A. B. Dunn, Secretary, Y. M. C.
A., Chairman; Warren R. Jackson, Secretary Board of Trade, Sec
retary.
District No. 17, Carnegie--Mr. Smith, Superintendent, finishing
mills, Superior Steel Company, Chairman; J. J. Komora, Chief
Engineer, Columbia Steel Shafting Company, Secretary.
The following chairmen of committees were also appointed:
Program--Lauson Stone. Superintendent, United States Bureau
of Mines.
Schools and Colleges--C. B. Connelley, Dean, Carnegie Institute
of Technology.
Standards and Plant Organization--J. B. Ayres, Superintendent
of Safety, National Tube Company.
Bo3r Scout Activities--George W. Ehler, Scout Executive, Boy
Scouts of America.
''
Mr. Lew R. Palmer, President, National Safety Council, presided
as temporary Chairman at the meeting.
superintendents' and foremen's safety meetings.
Beginning immediately after the meeting, the Council secured the services of Dr. William O'Neil Sherman, Chief Surgeon of the Car negie Steel Company, for a series of superintendents' and foremen's safety meetings in each of the districts.
Dr. Sherman gave a most interesting lecture on the "Carrel Treat-
Local Council Reports
ment of Wounds" and the Ambrine treatment of burns, s means of colored slides the actual wound and burn in m of treatment. Prevailing- conditions in1 the war zone i vividly presented in the moving pictures and slides shown
The lecture was given to a capacity audience and the to ance at .these meetings was over 10,000 foremen and super'i having under their supervision more than 100,000 workmei
The total expense of these meetings was approxima divided prorata among the districts.
workmen's open air meetings.
During July and August thirty-one open air meetings 1 with a total attendance of 57,900. Eight more meetings ar The cost of the meetings was $1,155, exclusive of street < tising, etc., which was donated.
AFFILIATION WITH PITTSBURGH CHAMBER OF COMMEI
The Council is affiliated with the Chamber of Com Pittsburgh and has the aid of its name and influence. The resolution shows the interest in safety work of the Ch Commerce:
"Resolved, That the Chamber of Commerce of Pittsbi sympathy with and desires to lend the .aid of its name and to the Western Pennsylvania Safety Council of the Nation Council in connection with the proposed campaign to be ca in this district, having as its object the bringing to the att employers, foremen and workmen the necessity of safety in the- conduct of our businesses."
'
NEWSPAPER CAMPAIGN.
.
-Two of our leading newspapers have conducted a cam safety, printing twenty full pages devoted to carrying safe office and home. About 100 representative firms subscri $10,000 to this campaign.
. AFFILIATION WITH BOY SCOUTS.
Mr. George W. Ehler, scout executive of the Boy S America, was appointed chairman of the Boy Scout Commi fs, thei-efore, a member of our Executive Committee. M being vice director of the Allegheny County Division of t
414
Sixth Safety Congress
Labor, suggested our affiliation with the Commission, and the Presi dent appointed Mr. E. E. Bach, Chairman of District No. i, as our representative on the commission.
GOVERNMENT SAFETY WORK.
Our activities have been extended to the United States govern ment in the person of Mr. H. A. Schultz, Vice President of the Council, who is devoting a large portion of his time organizing the safety departments of several large navy yards.
SAFETY IN THE PUBLIC SCHOOLS.
Through the Chairman of our School Committee, the safety idea lias been presented to the school children of Pittsburgh.
In a few more weeks we will have reached 90,000 men with the" Safetv First idea in many of its most important phases. This
has cost $.2,055. exclusive of service and material donated. The Western Pennsylvania Safety Council desires to make ac
knowledgment of the valuable help rendered by the officers of the National Safety Council by attendance at our meetings, by frequent visits to the Pittsburgh district and by prompt and businesslike co-operation, particularly through the personal efforts of Mr. Lew R. Palmer, President, Mr. W-. H. Cameron, General Manager, and Mr. C. W. Price, Field Secretary. Respectfully,
B.Nelson
Davis,
S ecretary-Trea surer.
National Safety Con
Paper and Pulp Sectional Meeti]
New York City Sept. 13-14, 1917
G. E. WILLIAMSON, Acting Chairman Strathmore Paper Company
G. W. PHILLIPS, Acting Secretary Champion Fibre Company
THURSDAY MORNING SESSION
THE meeting- was called to order at 9 :50 o'clock by 3 Williamson, Strathmore Paper -Company, Mittinea presided at the request of the Vice Chairman, Mr. Garrett
Mr. G. W. Phillips, Champion Fibre Company, \vz
Secretary pro tern.
The address of welcome was given by the Chairme
Program Committee, Mr. F. W. Calvert.
The report of the Chairman, Mr. S. F. Shattuck, who \v
to be present, was read by Mr. Williamson, duly accejited a
on file.
-
The Secretary's report was then read and accepted.
A. G. Pounsford, Port Arthur Pulp and Paper Company, w
to be present.
.
REPORT OF THE SECRETARY.
Mr. Chairman and Members of the National Safety At the close of the meeting of this Section last year, it wa:
4l6
Sirth Safety Congress
vear, that the Section meet in conjunction with the annual meeting of the American Paper and Pulp Association, to he held in New-York City, Feb. 6, 7 and S. 1917.
On the above dates a meeting was called and programs presented by the Program Committee. The following papers were delivered at this meeting, but due to the very small attendance, some of the papers were shortened considerably.
"Paper Mill Lighting," Mr. C. \Y. Price, Field Secretary,"National Safety Council, Chicago.
"The Trained Nurse in Small Plants'," Miss Florence S. Wright, Clark Thread Company. Newark. N. J.
"Plant or Company Periodicals," H. A. Bullock, Chairman.''Cen tral Safety Committee. Brooklyn Rapid Transit Company, Brook
lyn, N. Y. "Paper Mill Ventilation." E. A. Briner, Carrier Engineering Cor
poration. New York City. It is the opinion of the Secretary that, due to the great number of
activities in conjunction with the Pulp and Paper Association, that it is not advisable to hold this mid-year meeting, as the attendance was entirely too small for the great amount of work and excellent papers which were delivered.
During the past year the Section has increased its membershijD by forty-two. which shows very good progress along safety lines in the pulp and paper industry. The Section has a total membership of
i6j>. Respectfully submitted, A. G. Pouxsi-'ord, Secretary.
Verbal reports were made by the Chairmen of the several com mittees as follows : Membership Committee. Mr. Garrett Sclienck, Jr.: Bulletin Committee. Mr. G. E. Williamson : Program Committee, Mr. F. W. Calvert: Human Relations Committee, Mr. G. W. Phil lips : Safe Practices Committee. A. G. Pounsford.
REPORT OF SAFE PRACTICE COMMITTEE.
Mr. Chairman and Members of the National Safety Council: It has been rather difficult during- the past 3'ear to do ant'- extensive work in connection with this subject, ov'ng to the great pressure under which all of the mills have been working. Some preliminary work has been clone in an effort to determine causes of accidents and
Paper and Pulp Sectional Meeting
the means of preventing- same in connection with the v. running rolls on numerous paper mill machinery; also an to eliminate the hazard, and develop a satisfactory type of
The manufacturers of paper mill machinery were.writtc
reference to in-running rolls and replies were received fri them, but in a great majority of cases they asked for ini rather than being able to give it.
Numerous types of doctors have been developed for the stack and also some devices for re-winders. These are all market products, which the most of you are acquainted witl: ever, your committee did not feel that these solved the prt eliminating hazards from'this cause and the work should tinned by the next committee, when appointed.
The members of the committee lived at such great distar, it was practically impossible to obtain a meeting with the ent mittee in attendance.
A meeting of this committee was held in conjunction \ Technical Section of the American Pulp and Paper Associat at this meeting the Chairman and one member made up the ance.
It is the feeling of the Chairman that the best possible proceed with this phase of the work would be to appoint 01
to make a special study of each problem, he to then forwj findings to as many members of the Section as he deems ad and obtain their comments on same. This would put the wor basis of definite research, and with one individual working < item probably more would be accomplished.
It would be advisable for the Chairman to appoint all <
members of the Safe Practices Committee from one locali
that numerous meetings could be held to discuss the subjects t
taken.
' '
. Respectfully submitted,
.
A. G. Potjksford, Secretax
APPOINTMENT OF NOMINATING COMMITTEE.
A Nominating Committee was appointed by the Chairman
consisted of Messrs. Harper,-B. D. Rising Paper Company; Na
Secretary of the American Paper and Pulp Association, and JE
Riordon Puln anH
r~-------
418
SLvfh Safety Congress
SYNOPSIS OF DISCUSSIONS.
The regular program %vas then taken up. The addresses were
followed discussions.
A letter from Mr, John Ludrigan, Safety Supervisor,' Inter
national Paper Company, expressing regrets at inability to be
present and give an address on "Safety Work and Results," as
scheduled, was read by the Chairman.
A paper entitled "The Reward of Thought for Others," by
William Howarth, President, Everett Paper Company, Everett,
Wash., was read b}- the Secretary.
..
Miss Nesta C. Edwards, Kimberly-Clark Company, gave a most
interesting talk on "Service Work, Its Value in Industry." At the
close of this talk many questions were asked Miss Edwards con
cerning different phases of her work.
The Nominating Committee reported and presented the follow
ing nominations: For Chairman, Mr. G. E. Williamson, Strath
more Paper Company: Vice Chairman, Mr. Garrett Schenck, Jr.,
Superintendent. Bureau of Economy, Great Northern Paper Com
pany ; Secretary, Mr. A. G. Pounsford. Port Arthur Pulp and Paper
Company.
The Secretary then took the chair and the officers recommended
by the Nominating Committee were unanimously elected.
'
Meeting adjourned at 12:10 o'clock.
FRIDAY MORNING SESSION
THE second meeting of the Paper and Pulp Section was called to order at 9:40 a. m. by the Chairman. The first paper, entitled "Standardizing Statistics," was read by
C. A. Gilkerson of the Spanish River Pulp and Paper Company.
Mr. Gilkerson's paper presented in a most interesting and concise
way a problem of great interest to all who attempt to keep sys
tematic records of safety work, and his use of charts was of much
assistance in making clear the details. The paper was discussed by
Mr. Beall and Mr. J. R. de la Torre Bueno, General Chemical Com
pany, and others.
c"
The second paper, on the subject, "Company Periodicals," was
read by Mr. A. D. Wood, Champion Fibre Company. A discussion
Paper and Pulp Sectional Meeting
followed in which Mr. Bonsib, United States Metal Refini
pany; Mr. Bueno, General Chemical Company; Mr. Schott,
& Wright Rubber Company; Miss Edwards, Mr. Ballou
Cofrin took part.
'
Mr. A. P. Costigane, Secretary and Safety Engineer,
Pulp and Pulp Makers' Safety Association, read a paper oi
over of Labor in Relation to Accidents." Owing to lack
discussion of this paper was deferred.
Mr. E. Briner, paper specialist. Carrier Engineering <
tion, New York City, was to have given an address on "Pa
Ventilation," but was unavoidably detained and promised to 1
of his assistants speak in his place. This gentleman, howe
not arrive in time to be heard. During the few minutes remaining the round table con
were started, .and a short discussion took' place on "Loc
Washrooms," in which Mr. Calvert, Miss Edwards and Mr
took part.
When the time for adjournment arrived it was sugges
there had been insufficient time for discussion of papers, wh
the Chairman suggested a short session in the afternoon
matter, was put to vote with a result that an extra session
Section?was called for 2 o'clock.
FRIDAY AFTERNOON SESSION
CHAIRMAN WILLIAMSON- called the meeting to ore o'clock. The first call for discussion was Mr. Cos
paper. This paper was discussed at length by Messrs. Cofr
vert, Costigane, Cushing, Wood, Gilchrist, Schott and other
The conference on "Locker and Washrooms" was then cor
followed by a round table conference on "Company Clubh
in which Miss Edwards and the Chairman gave the experie
their respective companies.
.
The subject of "In-running Rolls" was not discussed, 1
Chairman suggested to Mr. Calvert that next year's program
one or more papers on this vital subject.
Before closing the meeting the Chairman urged upon
present the necessity of action after returning home from a Cc
in order that the greatest possible results might be accomplisl
420 Sixth Safety Congress
THE REWARD OF THOUGHT FOR OTHERS
-
WJJLL.1A.M 1-IoWAKTlI, PRESIDENT, EVERETT PAPER COJIPANV, Everett, Wash.
Mr. Chairman and Members of the National Safety Council: It is with regret that the distance from the Pacific to the Atlantic side of this, otir country, makes it impossible for the writer on this sub ject to be with }tou to deliver the same in person. He realizes that a message from one who for several years has been interested in Safety First, and warm from his heart, means much more when presented in person than when read. He hopes a statement of what has been done in a small paper mill, located in the extreme north west corner of this country, will be of interest and benefit, and will help to create greater enthusiasm in the work which results in the saving of life, limb and health of our good citizens, thus adding to the nation's welfare by a process of elimination of waste of our best material, a service which this country has now the greatest need: "The patriotic service of every eligible man and woman in our coun try's hour of need in helping our allies in the war for liberty and democracy."
REVISION OF COMPENSATION PAYMENTS.
During the fall of 1910 a movement was started in the State of Washington to induce the State Legislature to enact a Workmen's Compensation Law--a measure designed to compensate employes when injured without regard to cause, or whether or not the acci dent was due to contributory'- negligence or to fault of fellow work men. Considerable opposition was raised by employers of labor on the grounds that it was unfair to tax industries--particularly in a young state--when competitive industries in the older communi ties did not have similar laws; further, that it was experimental, and any additional expense meant placing industries in this state at , a further competitive disadvantage. Flow short-sighted they were-- an exemplification of the old saying: "We worry most about the things which never happen."
The proof of the pudding is not in the making, but in the eating. After six years' practical experience with the workings of the Work men's Compensation Act of the State of Washington, comparative payments made by the commission to the workmen of. each em ployer in each subdivision, in juxtaposition with the amount paid into the fund by the same employers, showed in many instances that
" Paper and Pulp Sectional Meeting
employers who had had the welfare and safety of their woi
at heart were made to contribute the same rate per unit of
as others who were indifferent to the welfare and safety
work people. Last fall this injustice was remedied by ar.
ment to the present act, by which the commission is empo'
reward those employers whose records show by their in
Safety First and by the payments received from them e
amounts actually paid to their employes during the past s
that an individual plant in any one subdivision shall be as:
the future at a reduced rate, so that eventually such emplo
have only paid into said fund practically the same amount
own workmen had received.
. The administrative cost of this act is paid out of the
taxation, so only the actual money received from employ
paid to workmen is involved, thus making it an easy matter c
to find and check up each individual account.
PAPER-MAKERS IN' ONE CLASS.
Fortunately, the paper-makers of this state, prior to tl ment of the law, agreed to be placed in one class; in that w; ing harmoniously together in matters of mutual interest. * resulted in mutual benefit and better understanding.
Our company, from Oct. r, 19x1, to date, has paid into t as provided by law, the sum of $14,765.79, as compared a 661.65 paid to our workmen; the balance, $9,104.14, being meet the increased cost of workmen's accidents and for th< of the other paper industries of this class.
Systematic efforts and interest in the Safety First movei carried on through
x. Suggestion Boxes--Offering three monthly prizes
three best suggestions from our employes for the Avelfare, he
safety of our work people. In six years there has been no ;
decrease of interest.
.*
2. Executive Council of Safety, composed of our e
operative foremen.
3. Posting on the bulletin board of the printed circular
National Safety Council, thus constantly bringing before
ployes the object lessons of actual accidents due to neglect, <
ness and lack of thought on the part of fellow workmen. Tfc
Safety appliances recommended by the Council also exerted
1_.O
422
Sixth Safety Congress
There has been a wonderful decrease in the' number of acci dents, a corresponding decrease in loss of time, and consequently, in the amount of compensation paid to our employes.
COST, Si.73 PER EMPLOYE. The fiscal years ending Sept. 30 show the following facts:
YEAR
DAYS LOST
1912 ....................................................... 532>4 1913 ....................................................... 61714
1914 ....................................................... 269
1915 ................................................................... 1916 ....................................................................
1917 ......................................................
l87
260
103
AMOUNT
*$1,866.00 2,232.95 353-20
333-65 759-5o
116.35
Total......................................................................... $5,661.65
Taking the record of the past four years would mean a total of
$1,562.70, or an average of $390.67 per year, with an average num
ber of employes of 225--just $1.73 per employe per year.
If fortunate enough to keep the cost of the accidents to the
average of the past four years (and the same interest should mean
even a better result) we ought not, under .the amendment of the
Workmen's Compensation Act, to be called upon to pay anything
more for twenty-three years ($9,104.14 overpaid divided by
$390.67).
Effective July 1, 1917, is another law by which the cost of med
ical, surgical, hospital and'ambulance service is to be paid equally
by employers and employes, and which is merely an extension to
finally get the cost of accidents, measured by loss of time, decreased
earning compensation, and worth of man at time of death by accident,
into the selling price of the commodity produced; for ultimately,
when the same justly enters into the universal cost of manufacture,
the final expense will be in the consumer's cost.
REWARD FOR SAFETY WORK.
No\Vj what is the reward for the thought of others, as deter mined by this brief statement af facts ?
Not the money saved in decreased compensation received by the
`Amount paid, including compensation offset by decreased earning capacity.
Paper and Pulp Sectional Meeting
work people, for whatever they get is only poor compensa
best; not the money saved by comparing recent years v
periods; but the knowledge that you have, with the co-opt
your employes in Safely First work, saved without quest
serious accidents, as shown by reversing the facts, by whicl
your good work people who today are well and in the e
of life and limb, might otherwise be maimed, injured, or e
to the. great beyond, leaving a dear mother, or a dear wife, <
with children dependent upon what the Workmen's Com]
Law provides---a mercenary amount established' by the Le
after every pressure was brought to bear to make it as littl
sible;- This must have created a thought in the mind of on
Eastern leading manufacturers, which caused him to ask tt
this question: "When you have reduced the loss in your oi
to its lowest figure, are you satisfied that that amount is
equitable compensation to the injured employe ?"
Our aim' should not be to get off as cheaply as possible
eliminate, as soon as suggested or recommended, every ce
accident, getting the best advice possible, and supporting tl
of the National Safety Council. It is said: "A wise man en
specialist, but an uncommonly wise man employs two spec
Our knowledge is limited by our environment and we know
except by comparison. When we seek knowledge and advi<
the National Safety Council a warm-hearted response n;
comes, for we all love the kind of food which our heart desires
As you give to others, so you receive in kind, with interest
The greatest reward is that satisfaction which, at the close of
rounded business career, comes to your own loved ones by an
legacy in the. community in which you have lived, that yoi
"Thoughtful of Others."
SERVICE WORK AND ITS VALUE IN INDUSTE
Miss Nesta C. Edwards, Kimberly-Clark Company, Ne
Wisconsin.
Mr. Chairman and Members of the National Safely Cc What is service work? What" is it not?
It is not philanthropy, neither is it a panacea for the evils have befallen both, capital and labor, nor is it a substitute foi hours -and short nav
4^4
SLvth Safety Congress
Well, what is it? Some say capital and labor working- together for mutual good, but I prefer to put it in its simplest form, to call it a part of a good business organization.
The old type of welfare, its origin and development many of you know, but for those who have been too absorbed in the actual business of production to give any time or consideration to the well being of your fellows, it might be well to note that it started many years ago in France, England and Germany, in the better housing of employes, accident and sick benefit associations, lunchrooms and recreation grounds.
In the early days it had a smack of paternalism, rather than fraternalism. The paternalistic attitude of the employer toward the employe is sure to bring him to grief. Self-respecting men and women, who are doing their share of the world's work, who are really the world's producers, do not like to be "fathered." They rightly resent that type of service work.
Alas, too many manufacturers went into the old line of' welfare work with enthusiasm. They reconstructed their factories so fast as to make your head swim. The fii'm introduced dances, parties, athletics and all kinds of fandango things, but peace, joy and happiness in the shop did not come. What was wrong? Added to a hard day's work was a lot of social life among the same people with whom they' had worked for the past eight to ten hours. They had not planned their own amusement--it had been arranged for them by some good-intentioned but short-sighted person who had swept them into this new social life with such a whirl that they found themselves gasping for breath.
HEAVY EXPENDITURE,' POOR RETURNS.
The company was spending money fast and ought to see a return. One foreman after another thought it was his duty to prod up the employes to have a good time. John's department had a good turn out of the last party, so Jim thought he ought to get busy and push his people into the next social function.
English classes were formed. A .vigorous campaign was started to whirl the foreigner into signing up. At the close of the day the group was assigned to the attic, or basement or often crowded into the president's or board of directors' office. We had completely forgotten our public night school, th.e Y. M. C. A. and Y. W. C. A. associations, the national organization whose function it is to foster and develop a speaking knowledge of English and a maximum
' Paper and Pulp Sectional Meeting
amount of Americanism in our foreign friends. Thei
institution in America that can Americanize our frien
public school. I hope the day will come when every foreij
have to spend eight years in the public school. The fac
finally dwindled down and petered out. Why ?
You will ask: How are we going to safeguard ou
our employes who do not understand or speak English ?
First. To every man who acquires a speaking amoi
Hsh give an increase in pay.
Second. No man will be promoted until he has 1
required amount of English.
Third. Make it plain at the time of hiring men and a
they are employed only on the ground that they will atten
school for a required time. This lies within the provin<
Safety First measure. See that your employment se
service worker keeps a check on those who should at
school.
..
Like all other new movements this one had faults,
were applied that did not exactly fit conditions and bu:
became discouraged and put a black circle around the c
welfare work, but because of its inherent benefits servic
factories was bound to survive. Its life has been maintain!
the development of service departments in individual fac
order to have an effective service department there must h
worker specializing in the development of the work in.his
field to cover the conditions arising therein.
-
What can service work do for the paper mill indu:
theory on which the need for service work is based is th
moral and physical disturbances impair one's ability to p
bench or machine or in the office. If a man or woman is
from any physical ailment, real or imaginary, or is worr
any personal or familj- trouble, a day's work cannot be proc
SCOPE OF SERVICE DiiPARTME.VT.
What does such a department embrace?
First. Have you adequate lunch rooms? How about t
ing time? Are the men found eating anywhere in or ;
factory, possibly from little boxes which have allowed 1
wiches to become dry and unappetizing during the past fi
hours, giving an excuse for the men to move with th
alacritv of the flav rlrxixm
---------1 - -
426
Sixth Safety Congress
for a pail of beer to supplement the lunch carried'from home? Or have you found some corner in your factors'' which a few coats of good yellow paint has made into a room of sunshine in both bad weather and fair, where your employes can bring their lunches and sit down comfortably and peacefully at noon to eat like self-respecting men' and women ? True, they may still carry their lunches; they have paid their board, which includes a lunch, but added to that lunch can be the very best cup of coffee you can get. Soup, not consomme or strained or shadow soup, but soups which arc the outcome of plenty of good meat, vegetables, barley, etc. Milk soup with plenty of good butter added. One day I passed one of our best girls who looked up at me smilingly and said : "Me feel no so light now, me feel nice and heavy; me feel full. Soup good." Are you making excuses for your men who are filling the saloon across the road at the noon period? Forethought, time, and a little money could well be put into a traveling soup kettle to be sent through the factory. If you question \vhether your employes--"the men"--are willing to give up their beer for hot soup, try the experiment and see. Mark you, this cannot be "shadow soup." You will have to furnish the equipment, space for kitchen, light, heat and water. The cost of actual produce and help to prepare food should be covered in the actual selling price of the prepared food. If your men are working shifts, make a traveling soup kitchen. These are simple and inex pensive. Have them equipped with a soup kettle, cup (miner's), sandwiches, fruit, and some pint bottles of milk.
A SLOVEHvLV FACTORY IS A DAXGEROUS FACTORY.
Second. Who looks after the sanitation of the mill? Show me a dirty factor}', and nine out of ten I can show where moral condi tions are below par. Clean windows admit light. Scrupulously clean conditions uplift. Is it Jim? He has given twenty to thirty years of service and you don't want to throw him out. Let Jim do the cleaning; he is worn out, rheumatic and stiff. No good at the bench or on the rotistabout gang. The only man who knows how to scrub is a deckhand, and they are few and far between. In some factories keen discouragement has overtaken the manager despite the installation of new toilet-rooms and new lunchrooms with all their new and attractive equipment. Nothing keeps clean of itself; even the unused room accumulates dust. Much more, then, will dust and dirt accumulate in a lunchroom where crumbs drop to the floor and
Paper and Pulp Sectional Meeting
are trampled under foot. In the washroom, scrubbing scrubbing*--is necessary, but under old methods this v practice. When asked, "When was that floor scrubbei earnest, serious look passes over the face of the one and the reply comes, "Really I don't know, but I think th ago." In order to keep the lunchroom floors, the factory i toilets and locker-rooms clean there should be hot ivatct plenty of good, honest right arms ivith sufficient elbon each. Why not hold the service department responsil. cleaning staff and sanitation ?
Who is responsible for ventilation? Everybody in. g no one in particular. Had windows been thrown ope minutes and lungs been allowed to fill with fresh air. you would take a new lease of life'., on their work and contin rest of the day with much more productive power than coti be gained by trotting to locker or toilet-room.
DRINKING WATER AND ILLUMINATION.
Drinking Water. This is a serious question. The-
drinking water fountain which needs replacing. "Why. thi
in ten years ago, the best thing of its kind at the time, but
it has gotten out of whack and the water supply is not whal
be." The sink is dirty, and, instead of drinking two or thj
of water a day, the men turn up their noses and pass
Another cause of physical trouble later on.
Lights. You want an expert. Lack of light spells acc
an accumulation pf dirt has a demoralizing effect on th.
condition. Dirt and darkness generally have the devil
along pretty 'close at hand. Poor eyesight is bad for wor
as morals.
-
First Aid Room. Here is where you get to know y
people. This is where they bring smashed fingers, hurt
and often hearts. Here is where you read your own puls
ployers. This is where your employes, feel at perfect
freedom to relax and get rid of a lot of their troubles. M
first aid room attractive--get away from the hospital atrr
Don't let your service worker, if a nurse, dress like a
ramrod. Are you putting in the room for appearance or
purpose of erettinsr next tn tht> h/mr+c -----------------1 - - '
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Sixth Safety Congress
WHEN THE. DOCTOR IS A FRIEND.
.
The company doctor is one of the greatest assets a company can have if he is the right type of man. One of the most damaging if the wrong kind. No matter how wonderfully skilled a physician is, if he does not know and love men he cannot handle them. He must have a sympathetic understanding of human nature if he is to lead your men. He must know how to gain their confidence. A large Cleveland firm had a wonderfully skilled surgeon but his tongue was as sharp as his instruments. The employes would devise ways and means to keep away from him. A competent younger man was chosen, one who was most' painstaking in his explanation of the individual's troubles. They grew fond of the young physician and it was wonderful how explicitly they- carried out his instruction for themselves and family.
Mutual Benefit Associations. This is one of the most valuable things for both employer and employe but one of the most difficult things to install. Benefits and protection are not seen for a long time. We are not the most provident people and although the employ'e often knows the value he takes chances and comes out prettyT good and finds it hard to pay for the relief of trouble in advance.
Lunch rooms, ventilation, sanitation, first aid and health work all coirte under the supervision of the service department. In some of the smaller factories the service department has been responsible for the hiring and firing of employes. By that I mean the foreman requisitions the service department for labor.. The service worker interviews applicants and places them in the department she thinks they are fitted for. Of course, the foremen have the power of rejection. When a man quits or is discharged he is sent to the service worker. She ascertains the reason in either case and makes a thorough investigation. This relieves the foreman of a lot of unnecessary- labor and leaves him free to plan and develop the work of his department.
A large Milwaukee factory even sent men and women down to service workers who were to be warned for poor work. It was amazing the number of things which developed showing that the cause of the decrease in production and efficiency was due ofttime to physical disability, a misunderstanding and sometimes trouble at home.
Paper and Pulp Sectional Meeting
liRJNCI.VG FAMILY TKOLTBI.KS TO THE SliRVICli WOR1
To the service department many employes are glad t only their physical troubles and mental disturbances but of the families. They want advice and guidance. It m; wee baby that has been suffering for months and is in specialist. Even though you pay that man or womai highest wage possible the aid of a specialist is out of th In such a case they may be directed to a clinic where the; confidence in the medical attention which they will rece service activities and usefulness may be extended to othe immediate physical conditions within the walls of the fac
The service worker is a-natural go-between for employi themselves and the employer or his representative. Ofttii understanding between the foreman--the most maligned in the factory--and the employe is adjusted with little di the service worker, who analyzes, fits the facts and easil; justice to each concerned.
Service work will never make your factory an Eden but it will go a long way towards making if run more smo< a physically better, happier group of people. When relieved both mental and physical strain you are bound decrease in half-days off and an increase of production.
The service worker should know how and when to usand not be afraid to use a. little muscular Christianity if The service worker should have the patience of Job, the of Hercules, the wisdom of Solomon, and a heart as t outdoors. A sympathetic understanding of human nature tl her the clearing-house for all trouble and enables her to s to his work an employe with head up rather than heels c self-pity on account of the employer's own disability.
After a good man3' years of seeing both sides of life i dustrial world if I should be asked: "What are three of pernicious evils in the industrial world?" I think I should ss breakfast bn the part of the workman, lack of explanatio part of those, who can and should explain and keeping th man oh the' wrong job.'"' . DOES IT PAY?
I have never known an employer or a set of employes w willing to have the service department withdrawn if it was along practical lines.
43<>
Sixth Safety Congress
One larger employer said to me when asked: *" Does it pay ?": "Ask my foreman, and especially those who bucked it at the start. It is in to stay. Our absentee list has decreased and our hours off are surprisingly less."
This is where we see an actual saving in dollars and cents, to say nothing of the good will gained.
STANDARDIZING STATISTICS.
C. A. L .,Gilkersox, Spanish River Pulp and Paper Company,
td
Sault Ste. Marie, Canada.
Mr. Chairman and Members of the National ' Safety Council:
When an accident occurs and is reported to the safety engineer
or superintendent of the mill, there are four questions which
naturally arise in his mind in the following logical order: Where,
who, how, and why--and upon the basis of these questions we
analyze our accidents. Under the first question, if there is more
than one mill in the same organization, the first natural division
is according to mill, the next according to department, and then
the definite location in the department. Under the second question
we wish to know who is injured, which, for statistical record, is the
occuj^ation. Under the third question we wish to learn the cause
of the accident. This question involves the greatest amount of
detail, which will be considered below. The fourth question might
be considered as a part of the third, as its answer is a result of
the investigation to determine the answer to the third question, but,
owing to its importance as a factor in accident prevention, it should
be considered separately, and not secondary to "how."
nvr.isrrN'G the mill
departments.
Under each question the various items of detail should be listed
as nearly as possible in the logical order of the operations of the mill.
Thus wc have under the first the departments, which may be. listed
in the following order:
Slasher mill.
Machine-room^
\
Wood yard. cF
s\ Finishing-room.
WoodrootiT.'
Boiler-house.
Sulphite mill.
Engine or generatingroom.
Groundwood mill.
Repair shop.
Beater-room.
v
Paper and Pulp Sectional Meeting
The above are the general departments and may be into as many sections as are required. After the anah pleted the departments may be rearranged according to r; one department stoj>s and another begins must be b3r the local conditions and should be charged to the according to the authority , of the foreman. This appl larly to the sluices, conveyors and other means of t material. For instance, if the sluice or conveyor to the is under' the authority of the woodyard foreman, ever extends into' the woodroom, all accidents occurring to \v this conveyor should be charged against Jhe woodyard. words, charge the accident against the department of injured's foreman is in charge.
MILLWRIGHTS AND ELECTRICIANS.
In the case of millwrights, electricians and any otliei
who may have work in all departments about the mill, tl
be charged to the mechanical or electrical department, a
may be, and not against the department in which the
working at that particular time. There is an exception a
be made to this: If in the investigation it :is found thai
trician or mechanic is injured through the fault of one of
men within the department in which he was injured, hi
may then be charged against that department, and, com
a workman in any department is injured through the ne,
millwright or electrician, the accident should be charge
specific department.
Under the second classification all accidents should b<
to the occupation at which the man was working when in
should as definitely as possible tell the exact work which
was doing. To say that a man is a laborer does not gh
definite idea of the nature of his work. Several occupa
included under the head of laborers, and these should be
certain definite classes. If a man is unloading wood from
or placing it onto the wood conveyor he may be classified a
handler, but if he is working at the boom or along' the cor
sluice-way, his definite occupation should be designated--
boom man, conveyor man, sluice man.
.
All men working at machinery can be classified as to oc
according to the machine on which th^ir
--
432 Sixth Safety Congress
ical and electrical work the occupation of helper is sometimes given without classifying' as to the nature of his work. All workmen in the electrical department may be classed as electricians and when a workman is considered an apprentice in the department, the term electrician's apprentice may be used. The same is true of mill wrights. However, in the case of millwrights they should be divided into occupations, such as carpenter, machinist, etc. In work such as about the boiler-house use as few detailed terms as possible, but enough to designate the particular occupation, as water-tender, stoker, ashman, coalhandler, etc. Without going into further detail on this subject all occupations should show as closely as possiblejust where the injured man worked.
CLASSIFYING ACCIDENTS.
As to the causes of accidents, unless some definite plan or course is followed it will be found difficult to properly define the classes and some classes may overlap. There are five general classes as follows: Hand work, power tools, operating equipment (including transmission of power), handffng material, and falls. Analyses of these classes should be separated as to operation and construction, as the latter should not be charged against the industry.
Under the class of hand work should come all work such as the use of portable ladders as well as the actual use of tools. Then there are other subclasses, such as falling material (from overhead places), steam, water and acid burns, electricity, etc. Some have classified these as separate general classes, but they should be subheads to each general class. If falling material is the result of a workman leaving his tools or material in overhead places, it should come under hand work. I f a counter-weight works loose and, not being properly guarded, falls, it should be charged to operating equipment. The same is true with burns. If a man is burned with a blow torch or spills acid or hot water, or shorts the`electrical conductors with his screwdriver, it is hand work. If a leak causes a- steam, water or acid burn, or a breakdown of insulation causes a short or ground on the line and a flash at the switch or circuit breaker, tt is oper ating equipment. Therefore, these are subheads in each class.
IIAND-TOOL ACCIDENTS. .
Tn the analysis of hand-tool accidents,-.which are 'secondary to hand work, the}'- slioilId"be separated according tp the class of tool, in order that we may learn with wliat fools the greatest number of
Paper and Pulp Sectional Meeting
accidents occur. Thus we have learned that the me hand tool is the wrench, unless it is properly hand adjusted and a proper type and size of wrench used, the tools which cause injuries we may find what tool greatest care in their use. It is true that some tools a frequently than others, and, for this reason, a greate accidents will occur with these tools; but, regardless if the greatest number of accidents occur by the use the greatest care must be exercised in selecting and usi
POWER TOOLS.
-Under power tools charge all accidents which c
machine and in setting the job and taking it down,
which occur on the drive-belts, pulleys and gears in th-
to distinguish from operating equipment.
In the classification of the accidents under operatii
. we have all those which occur on the equipment used fc
and power'transmission. First, there are the conveyers
can be followed with the specific machine in use, sucl
splitters, chippers, grinders, etc. On the paper ma
there should be other subclassifications, such as calend
in-running rolls (exclusive of calenders), etc. These
divided to meet the requirements of the purpose fc
analysis is being made.
Handling material should include moving .by har
ti'ucks or hoists) raw material, finished stock, stores, s
jobs, etc. Many subdivisions under this general head.
which time will not permit to enumerate. .
Falls may be subdivided into falls from elevations,
or excavations, and falling by slipping and tripping,
first-named subhead include falls from ladders and sul
primary cause of the fall.
.
It is well in all analyses to keep the classifications 1
number as possible and at the same time to give all the
required, so that a comprehensive and satisfactory s
causes may be made and in every case traced and ch
primary cause '
" ..
PHYSICAC CONDITIONS AND THE HUMAN FACl
' In the analysis under the .fourth-'question ,all accid classified under two heads,' those caused by physical c
434
Si-vth Safety Congress
the properties and equipment and those caused by the human factor. Under the first include all accidents caused by defective equipment, absence of mechanical safeguards, unsafe condition of yards, floors, walks and runways, etc. In analysing these conditions the safetyr engineer must exercise his best judgment, because at times it is nec essary to draw a very fine line of distinction. The illustration of the falling unguarded counterweight and the loose overhead material will apply here, the former being a physical condition and the latter due to the human factor.
Another instance: If in the yard a workman stumbles over the walls of a manhole extending above the grade, and which it would be practicable to make flush with the grade, this should be charged as a physical condition. But if the workman falls into an unpro tected manhole, if the protection, be it a cover or a rail guard, were available and not in place at that particular time, it should be charged to the human factor. Under those charged to the human factor should be included all accidents caused by the thoughtlessness, care lessness, indifference, ignorance or lack of experience or skill of the injured person or his fellow employe or foreman. '
"trade risks"
Some investigators add a third class under this head which are called "trade risks." "With the development of mechanical guards and appliances which work for both safety and efficiency this class is continually growing smaller. When accidents were first analyzed it was discovered that a large number of them were not due to mechanical conditions but to the human factor, but for many of the mechanical conditions it was considered impracticable to provide guards. In recent years, since the work has been given the best thought of the best engineers, safeguarding has been so developed that nearly all of the mechanical conditions can be corrected- There fore, it is only reasonable to believe that with the further develop ment of the mechanical work and by the education of the human factor that the so-called trade risks will eventually be eliminated by mechanical means or prevented by the thoughtful, careful, skilled workman. Of course, this is ideal, and until such a Utopia is reached we will admit a few trade risks, but if the accident could have been prevented by any known guard or device, or if a thought ful, careful, skilled workman could do the work without injciry to himself..charge it to its respective class.
Paper and Pulp Sectional Meeting
MAN-HOUR THE BEST BASIS.
One of the principal reasons for standardizing st
form a basis for comparison of the departments of s
mills of a company or the various companies within ar
For this purpose the man-hour is the best basis. Thi
tained from the time department and the exact numl
worked for a month, or any given period can be use<
If in some companies or organizations it is considered i
to obtain the number of man-hours, the man-day nr
fairly accurate basis. There is an objection to this ba:
as some of the men are probably working twelve hoi
others ten, nine or eight hours. To arrive at the tot:
do not make the mistake of using the total number <
the pay roll during the month multiplied by the numbei
days, but'use the total of the number of men in the n
of the month.
As a standard for what accidents to include, I beli
is the lost-time accident, counting time from the begir
next tour after the one on which the man was injured
were injured at io o'clock or 3 o'clock today and return
the usual time tomorrow, this accident should not be
the number of comparable statistics. There are two
not including these accidents: First, to allow the mar
time to go to the first-aid- room, receive treatment, and,
dent is serious enough, to have a night's rest before b
work, without charging it against the department; se
minor injuries are included there will be a tendency on
some foremen to fail to report the minor injuries in ord
may keep their department records down. This may 1
to the workmen and they may not go to the first-aid
treatment. On the other hand, all accidents resulting in
one day or more will show on the time records and t!
no reason for not reporting the accident.
.-
INCLUDES ALL ACCIDENTS.
- For the general analysis of causes, all accidents sh eluded. Some investigators make a difference between-1 which causes a short loss of time, say, less than seven d: accident which causes considerably*- greater loss of time sons for standardizing stati^tirc and fr>r maHnor otr */*
43$
Si.vth Safety Congress
parable records is to develop a spirit of accident prevention by providing- a graphical means of promoting the interest of the work men, the foreman or even the employer. An accident is an accident regardless of its result and the same conditions which cause an accident resulting in the loss of one day, through a fraction of a second or a fraction of an inch, might have caused a much more serious injury, resulting either in a considerably greater loss of time or even fatally. Therefore, we want to remove the condition regardless of the probable result;, as we cannot tell beforehand what the possible result will be; and, were it not human nature to try to "slip one over," all accidents should be included and count on an equal basis.
Having the man-hours and the number of accidents we can figure the number of accidents per thousand man-hours worked and have a comparable result. If it is desired to take into consideration the lost time, this can be figured on the basis of tours worked and tours lost which will result in showing the certain number of tours lost through accident to each thousand tours worked in each de partment or mill. For this purpose allow ten hours per tour, or, better still, where possible use the exact mill average. Of course, one .really serious accident in any department or mill will run this
record very high.
TIME CJ-IARGED FOR FATAL ACCIDENT.
There is another feature to be taken into consideration on this basis and that is the amount of time to be charged for a fatal acci dent. Some have suggested that the full life expectancy of the injured man be charged. Another and perhaps more reasonable basis is to charge the length of time for which compensation is allowed on account of the fatal accident. - This would work out in comparing all mills which are working under the same law, but would not be practical for those working under the various laws which we now have. This is a question which I think should be decided upon, and. among other things, as an outgrowth of this meeting, I believe that the best way to standardize statistics will be to appoint a committee for this purpose and bring together the various classifications of accidents and the bases of comparison, and decide upon and adopt the standard which is the most prac ticable for our industry.
Tt was not proposed in preparing this paper to lay down any hard and fast rules which should be adopted as a standard for the
Paper and Pulp Sectional Meeting
industry, but to set forth, if possible, a few of the ir tures of statistical work and to form a basis for a the subject pro and con. On statistics we base all o conclusions and it was not until we began analyzing < compiling statistics that any appreciable reduction in tl accidents was made; therefore, in direct proportion and study which we put into analysis of primary cacompiling of statistics' for comparable results will we reduce industrial accidents and the accompanying e^ purpose be accomplished, even though it seems a f statistics to the keynote of this Congress, "Our patr: the conservation of mankind," the time devoted to this its discussion, will not have been in vain.
COMPANY PERIODICALS.
'
A. D. CWood Sulphite Superintendent,
iiampk
N.Company, Canton,
C.
Mr. Chairman and Members of the National Safi The first letter received by our company, requesting the of a paper to be read at this gathering upon the subjec Periodicals/' puzzled me. I wondered at first why the pi mittee went so far for a man, but upon second thought I for I was brought face to face with the fact that the of Safety First knows no North, South, East or West matter where we live, if we are helping this great cause, of the National Council think of us as neighbors and fell<
I looked upon this invitation very7 much as I would i fellows woi'king in the mill down home had leaned ov< and said: "Wish you-all' would come over and gimme a few minutes." In consequence of this attitude my me: a set of rules or a compilation of tables in textbook form a little heart-to-heart, neighborly chat.
The National Safety Council has issued several b deavoring to promote the publication of company paper: thur T. Morey, editor of the ComnionTrcalthcr. publis Commonwealth Steel Company7, is the author o f an article to Edit and Make a Shnr> Mq<ra7inf> AttroctiTO " 'rr.ic
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Sixth Safety Congress
who contemplates establishing a magazine. The Dodge Idea, pub lished at Mishawaka, Ind., also printed valuable articles. An excel lent paper could be prepared on this subject by reference, but we have thought it would be of more interest if we told of our own experience.
EXPERIENCE OP YE EDITOR.
It was something less than four years ago that our general mana
ger first discussed a shop paper at a noonday conference of superin
tendents. No one objected to the idea, for, as you know, the average
pulp and paper maker is as well qualified to edit a paper as he is to
preach a sermon. But my journalistic experience had been greater
than any of the others, for, many 3'ears before, I had been assistant
editor of a daily paper which ran a whole week. It was published
by the volunteer firemen, in Mechanicsville, N. Y. Its name was
The Daily Noczlc and its motto was "When You Look In, Look Out."
I assure you that this warning was a timely one, for the prime pur
pose of the I\fojos:lc was to soak everybody and make them mad.
Everyone enjoyed the soaking until his turn arrived. Although this
experience taught me nothing of the duties of an editor, it taught
me mam* things which an editor should avoid, and so I volunteered
to edit the first three issues of our proposed shop paper, with the
understanding that each of the other superintendents should be re
quired to edit a like number--saying nothing to any of them con
cerning my own valuable experience, but hoping quietly for the
worst.
.
A few days later a letter from the general manager authorized
me to go ahead. He also appointed two associate editors. We were
without a name for our paper, though several had been suggested,
and at our first conference we decided to christen our publication
The Cog and prepared the following editorial announcement: "Our name was selected from many others on account of its
peculiar significance. On board a ship the `Log' is the record of lon
gitude and latitude, or, as they say up at the Champion Coated Paper
Company, `Where You Are At.' Its record indicates the knots made
---ours will report the knots unified (or problems solved). It also
tells the vessel's course, in what direction you are sailing, and any
unusual sights, especially one that might indicate that some brother
mariner is in distress. It further records what steps are taken for
his relief and the result of assistance rendered. It is a history of the.
crew, passengers and freight during the vojrage.
Paper and Pulp Sectional Meeting
"The name was also suggested by the fact that the important factor in the manufacture of pulp, the four, industry resting upon it. Anyone will recognize this material."
spirit of "tiie log."
We had things easy. Our men welcomed The Log ec out in this spirit, but the editors of The Log do not els that. It was not The Log, it was the spirit behind Tl made the paper welcome. It was the spirit of the Chs Company, a spirit of co-operation with all its employ* already made itself felt in every department. None that we could have had a successful reception if that s existed. We could have done nothing to inspire co-op< company had* been unwilling to do its part. You can ployes into good feeling toward their employers unless t! have some good feeling to invest. A good adve.rtisemc investment in itself, but if you haven't the goods to 1 will not pay, eventually, to advertise.
We had the goods. In our initial issue we announce of the winners of $500 which had been offered in prizes in the boiler-house drawing the first prize of $100 for a had been written on "The Champion Spirit."
But while we had things easy, I do not mean that we our problems. We had plenty of good material, but we the theory that a paper needs something besides good 1 needs readers. If that simple fact is overlooked th cellent shop paper will fail. Our problem was plainly could we fill The Log with things the men ought to k the same time make it a paper which they would go c way to read ?
One time, after the paper had been going a couple more, we wanted to know exactly how much our men 1 for The Log, and this is the way we found out. Half c was distributed at 6 o'clock one night and the other hal the following day. We were much gratified to learn th the first served had their copies stolen.
A PAPER WORTH STEALING.
This was not because our paper was good, but beca
bad. There wer#
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440 Sixth Safety Congress
stole it for. The average man may read good advice but he won't steal it: he'll he perfectly willing to wait until it comes to him in the regular course. What we wanted to have was something he would steal.
That is the only apology for some of the matter which appears' in The Log. I am speaking of the occasional yarn we spin which might not he classed as educational. Some of our readers, in fact, have criticized us for stories we have reprinted from the Ladies' Home Journal, but we can't blame the Ladies' Home Journal for them all.
Wo believe in the uplift, but we go on the theory that you can't lift a man up until you get down to his level first. We didn't have to get down--we were already there.
1 f you were to go home with me, bringing with you one of the most learned college professors you could find, and advertise among the Champion employes that your man would give a free lecture at the Methodist church on "The Ideals of Culture, and I should whis per it around at the same time that Benny Leonard and Freddie Welch would have a twenty-round bout at the ball park, just which way do you think the crowd would go? Well, so would I.
Suppose I wanted to get a message to all the men in our employ whom I could possibly reach that minute, should I have it printed on the program of the classic lecture or on that of the classy bout?
The personal column which we run under the heading, "Chips and Splinters,'' is a summary of the wit, humor and pathos of the mill. No one can realize until he gets into the game just how much material can be picked up in the various departments, the reading of which gets the fellows acquainted with each other.
THE HUMAN INTEREST STORY. .
We try not to hurt the feelings of any workman. If we have a good joke on him, but think there is a possibility of his resenting a xi story about it, we submit it to him and publish it only' after he con sents. Needless to say, when this practice is followed, no one ob jects to being guyed and they'- tell us the sky is the limit. Our officers and executives have come in for their share and have taken their medicine in the broad-minded manner becoming to their positions. People as a rule like to be joshed by their equals but if you haven't a spirit of equality and democracy in your plant--if your shop is not your men's paper--don't get gay.
Paper and Pulp Sectional Meeting
Never fail to tell a story of special achievement on t
any workman. If your engineer has designed and conipl
building of which you are proud, say so. If an oiler o:
made a material saving, tell about it. If a laborer in
room discovers an iron wedge in a log and saves the chi
being wrecked, write him up.
One class of stories should never be omitted, the kind
read will win a place for the men in the heart of a boss 01
men warm up toward the men over them. When I was
years old, acting as a foreman in a mill, we were, one c
to start a new pulp washer---the last thing done being tli
of the couch roll. Just then the general manager happei
gave the roll the once over and asked : "What d--n fool wot
This inquiry caused considerable amusement--for ever
me--for two of'the men had warned me that I was windii
ward. But 'while the men were chuckling the general ma:
studying the machine. Presently he started away' at a j
but after going about fifty feet he made a military abot:
marched back.
"I just came back to tell you," he said, "that I was v
3'OU were right and I want them all to hear it. D--n fo
that time!" After he left, one of the men turned to me
"Gee, but that was rich. I'd give anything if I had the
a thing like that/'.
-
EDITOR MUST HAVE LOTS OF HEART.
Now, that's what I call a story. If such a thing were in any mill where I was employed today I would want t< up with display headlines. The head would probably read When He Was Wrong and PIad the Sand to Say So." Bi use the original word instead of "Sand." I am sure it w< literature but I am sure it would be read.
The Log is a decided failure from a literary standpoint, our staiidpoint it is a huge success. I don't think it take: Xiaper man to run such a sheet. It doesn't take experien doesn't take, much brains. In the average organization find some men with more brains than heart and others v heart than brains. If you contemplate publishing a text! out the former type to edit it: but if, on the other hand, youi tion is to be the medium through which the employe is to
Sixth Safety Congress
'
gentleman with a lot of intellect and pick out some roughneck with
lots of heart.
The mill is not simply a big pile of bricks with a whistle on it. It
is a living thing--a human thing--the very embodiment of human
labor and thought. The manager is not a soulless symbol, represent
ing so many property rights; he is a workman--a fellow workman--
a true comrade of every other worker. And the workers, too, they
are not merely "hands/' they are life-sized men with men's feel
ings, men's aspirations and men's capabilities. Industry is human
and every' industrial problem is a human problem. The work of
the National Safety Council has always been to emphasize this human
element in industry, and the company periodical, by just being human,
can be made a valuable instrument in furthering this great work.
TURNOVER OF LABOR IN RELATION TO ACCIDENTS.
A. P. CoSTIGANE, SECRETARY AND SAFETY ENGINEER, ONTARIO PULP
and Paper Makers' Safety Association, Toronto, Ont.
Mr. Chairman and Members of the National Safety Council: The important factor of the turnover of labor in industry' is rapidly coming to the front and being studied by some of the large con cerns, with the object in view of stopping a leakage which in recent years, with the great influx of alien labor, has attained far greater proportions than ever before.
In order to study this problem intelligently, let us go back to an earlier period in the history of industrial development and endeavor to trace the causes that have brought about the ever-increasing instability' of labor. '
Not so many years ago the industries of most countries were largely in the hands of the commercial or middle classes, who oper ated in a comparatively small way as private concerns. The em ployer, or master, as he was then called, was in close touch with every one of his employes, knew them by name, knew their wives and all the members of their families. When a lad was ready to leave school he followed his father to the shop and was enrolled to serve the usual period of apprenticeship in the trade of his choice. During this apprenticeship his employer followed the progress of the learner and encouraged him to master the intricacies of the
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Paper and Pulp Sectional Meeting
business from the practical aspect, so that when his til he would be an all-round journeyman tradesman. UnL was of an adventurous disposition the chances were that when his apprenticeship was over, get married and settle journeyman in the shop in which he learned his trade-- working- side by side with his father and other relatives. . in those days were men of broad sympathies and rea. responsibilities as teachers of the rising generation, and it pride to turn out apprentices who were fully equipped to own in excellence of workmanship with the tradesmen of ol or countries. So great an interest did some.of the empl< in their apprentices that, they devoted one or two nights teaching them the theoretical side of the business. It was I mon thing for the master of an engineering and millwrigl instruct his apprentices in the evening in the rudiments of n drawing, geometry, steam engineering and other subject on the industries, and the time so devoted was given gladl benefit of his boys. Such conditions ruling, one can under esprit de corps which then existed and which the writer ! heard voiced by men well up in years, talking in a kindly cent way of the old masters and the old shops under who which they had served their apprenticeship. Tradesme out in those old shops and under such favorable condition themselves worthy of the training they had received. T1 were not one-operation men, but men qualified to perform z connected with the trade and to do it well.
BIRTH OF FACTORY SYSTEM.
As time went on, competition became keener and the j
of reducing production costs gave rise to the growth of la
porations or limited liability companies. The United States
van in the establishment of huge industrial concerns run o
tific principles. This method of production spread to oth<
tries, until now it is almost universal in the leading industrial
With the advent of large "combinations" the personal rela
between the employer of company and the employes gradu
came strained and ultimately the bond of union disappearei
condition of things was brought about through various cau
two most important being the absence of personal touch I
capital and labor anri thr>
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Sixth Safety Congress
between the two classes, until each looked on the other as natural
enemies--the employer looking- on the employe as more or less of
a machine from which the largest production had to be obtained at
the minimum expenditure and the employes looking on the em
ployers, collectively, as a class fi*om whom as much had to be forced
as possible in exchange for as little labor as they could get away
with.
'
Following this attitude of capital, which I am glad to say is
becoming more and more a thing of the past--and somewhat forced
by the employes--officials, superintendents and foremen became a
buffer class between capital and labor, and gradually assumed a
coercive attitude towards the people under their control. The
growth of this feeling on the part of officials is not hard to under
stand, badgered as they were on one side by a balance-sheet man
agement and constantly urged to increase production and decrease
costs, and on the other hand opposed by the veiled hostility of the
employes, who aimed at decreased production. The old system of
apprenticeship was more or less departed from and no system in
troduced to take its place--the result is now being felt in the dearth
of skilled men. The mills and foundries are full of men who only
know their own little bit, without appreciating the inter-relationship
between all operations to make a satisfactory product.
WASTE OF MATERIAL.
This lack of all-roundness on the part of employes is re vincible for much unnecessary'- waste of material. Responsibility for this states of affairs does not lie with employes, hut with the system or rather the absence of system of training. If a man has not served an apprenticeship to his trade, passing through all departments-- and there is no outside means of learning--how can he be expected to have even the most rudimentary knowledge of other operations and what bearing these other operations have on his own? The fact is, no scientific method of training has been adopted and em ployers and employees suffer alike from this want--the employers constantly deploring the fact that good men are so hard to get, and employes, who have been years in the mill, deplore their inability to fill executive positions when these become vacant. Hence there is considerable dissatisfaction on the part of employes with existing conditions, tending to increase the labor turnover. This dissatis faction would be greatly relieved if men were better qualified for their work and competent to hold advanced positions.
Paper and Pulp' Sectional Meeting
, ,.
GREEN MEN INJURED.
As an accident hazard the turnover of labor and la<
is very serious and merits the most careful considera
mill manager. Looking over a batch of sixty-five act
that came to my hand recently, I was astonished to fine
centage of accidents to persons less than three months
of the company worked out at 56 per cent, and in the ca
as high as 75 per cent--proving conclusively that gro
menace to the whole industry. Granted that labor
serious factor, how can the conditions be remedied?
r. By the careful examination and selection of a
employment:
2. By rudimentary education for non-English-speak
3. By the abolition of indiscriminate firing.
4. By. vocational training.
5. Promotion policy.
CAREFUL EXAMINATION AND SELECTION OF EMPJ
The careful examination and selection of employes to reduce the turnover of labor. Looked at from the that there are so many positions in the plant to be fi! position requires certain qualities in the employe, t charge of the selection department must have an int edge of the requirements of the positions to be filled s< him to make a quick and intelligent selection of a hu fill any position becoming vacant. When applicants ment come to the office it is desirable, if they cannot b immediately, that they should be shown into a room w' be comfortably seated. Each individual should be h a private enclosure, away from the sight and hearing o cants. When interviewed privately, an applicant will freely and give a better outline of his experience anc he would do if speaking at a wicket and overhear Courteous treatment of applicants should be considers fundamental qualifications of all connected with the partment, as the creation of a good impression on when the applicant becomes an employe, will be the seeshould spring a strong feeling of loyalty to the compai
Careful selection will also relieve superintendents
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SiA'th Safety Congress
whose only means of securing labor is to rush down to the time office and grab the first applicant he sees, guided in his selection more by eyesight than anything else. The foreman has not the time nor the training to make an examination, and trusts entirely to that most expensive of methods, "the trying-out process."
RUDIMEXTARY EDUCATION" AMONGST XOX-ENGLISH-SPEAKING ,,
EMPLOYES.
Inability- on the part of employes to speak or understand English constitutes one of the most prolific causes of labor unrest, as well as one of the gravest accident hazards. No matter how painstaking and conscientious a foreman may be, he cannot devote the time to explain in detail all the duties of a new employe's position, espe cially when the new man has only a limited understanding of Eng lish and nods his head or answers "Yes" emphatically to all that is said to him, whether he understands or not. Difficulty with the language is often the cause of senseless practical jokes being played on the new man by older employes, even those of his own country who have advanced in acquirement of the language. Foreigners seeking employment, unacquainted with the language, are under a grave disadvantage. The}- are sensitive as to their deficiency, and out of this feeling arise the deceptions they practice in professing to understand instructions the nature of which they have not grasped. One can readily understand the grave danger such men are in any factor}-, not only to themslves but also to others. A study of acci dent returns shows a large proportion of industrial accidents are due to foreigners not understanding the instructions of the foreman. This is a serious accident hazard that must be eliminated.
Wherever foreigners are employed, provision should be made to teach them the language. An elementary school should be avail able, no matter how crude : a suitable person selected to give instruc tion, and notices posted intitnating that promotion may only be looked for if proficiency in the language is attained. Most foreign ers are sensitive and anxious to get on, and I am sure where schools or instruction classes were formed they will be well attended. Em ployers are beginning to realize the necessity of teaching their for eign employes the English language and at the same time teaching them to understand something of the standard requirements of citizenship. Great progress has already been made along similar lines in some of the large industries of the United States, but so far little organized effort has been made to tackle this problem in Canada.
Paper and Pulp Sectional Meeting
It only requires that this problem be placed fairly a before the leaders of industrial progress in Canada for tl the far-reaching possibilities in the amelioration of dangerous conditions attached to the employment of 1 speaking labor. Judging from conversations I have ha of the leading employers, I am sure that the next twelve show rapid progress in elementary education, making f efficiency and greatly reducing .the present accident hazs
ABOLITION OF INDISCRIMINATE FIRING.
The question of indiscriminate firing is a most imj involving as it does injustices of all kinds, and is the ti much unrest amongst relatives, fellow countrymen anc the unjustly discharged employe remaining in the fact after the employe has departed. Of course, it is an eas blame the foreman, but are the foremen really to blai men are required to perform a multiplication of duties, general supervision of their department down to the min looking after stock, adjusting wages, keeping up discipli: by any means the least irritating, of answering complain office without being given proper time to investigate such Is it surprising that a man subject to all this should, c out of mere weariness of spirit and irritation, unnece charge the first employe who gives him the opportunity)
.If the.duties of hiring and discharging are to be v< foreman, then foremen should be trained to perform t in a sympathetic and intelligent manner. It is the. custi industries to make the best operator foreman, irrespecth of other qualities necessary for the position. It is a deb< tion.if a good operator will make a good foreman. Bein^ a thing so well himself is apt to make him impatient ^ who have not reached his proficiency mark.
Another prolific cause of petty injustice is the relu tion. Many a good man has been hounded out of his jthe intolerance of his fellow employes, whose persecuti the'more virulent because of the knowledge that their fo as narrow-minded as themselves. Any foreman guilty of towards religious persecutipn should be dispensed with im the fact of his stooping to such petty bullying brands 1 broad-gauge or enlightened enough to be trusted with ai
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Si.rtJi Safety Congress
Indifferent selection is also responsible for much injustice. A new man is brought into the factory and placed on a job for which he is not at all suited. Natux'ally he turns out unsatisfactory and is discharged after having cost the firm a considerable sum of money. Xo thought is given to the fact that there may be numerous posi tions in other departments in which the unsatisfactory man may become an expert and be a real asset to the company.
The establishment of a selection department, under the control of an experienced and generous minded student of human nature, is the only cure I know for the unnecessary sacrificing of human beings on the altar of intolerance and inefficiency'. Under no cir cumstances should a discharged employe be permitted to leave the factory without being interviewed by an unbiased official. By so doing many' abuses come to light that would otherwise be hidden from the knowledge of the management.
VOCATIONAL TRAINING.
This is a question that is of vital interest to Canada, as on the development of vocational training the whole industrial future of the country hinges. As I said previously, the old form of apprentice ship has, to a great extent', been abolished and no system intro duced to take its place. Is it fair to the rising and future genera tions that they should be made the victims of the present haphazard methods of education? Is it fair that children, after attending school for seven or eight years, should at the end of that period be thrown on the industrial labor market without any idea whatever as to the industry which would best develop their latent talents and give them the best opportunities for advancement. Ask any child, who has just left or is preparing to leave school, what they are going to do and iii nine cases out of ten. the answer, will be "Get a job/' Our educational system requires reconstruction and reconstruction should include study of the children by the teachers. Progress should be noted, also the peculiar talents of each child; a periodical report should be issued by' the schools to the parents, so that when the time comes to leave school the parents, guided by the accumulated infor mation obtained from the school reports, will be in a position to advise as to what industry their children should follow.
If such a system was adopted a choice of vocation could be made with some degree of intelligence and the last two school years could be devoted to special industrial training in a technical school. Fol lowing this a modified form of apprenticeship could be adopted in
Paper and Pulp Sectional Meeting
the factories which would give the learners the opportui
ing through all departments. In cases where special
observed, further instruction could be given in the high<
through the medium of technical schools or uni\ irsities.
would always be a proportion of young people coming f<
of whose ranks suitable material could always be found U
tive positions.
'
This principle is intensely democratic, being based
individual worth and ability, and would give every one e
industry the same opportunity, by perseverance and appl
rising to higher position?.
..
' MEEDS OF THE TIMES.
The pulp and paper industries of Ontario are rapidly
' the needs of the times, and industrial training will soon be
the attention it merits. Last winter, at Thorold, industri
were begun, and, in spite of inadequate .equipment and c
advantages, considerable progress was made in the follov
jects: English, mechanical drawing, chemistry and electric
. educational committee of the technical section of the Canad
and Paper Association, realizing that technical education is i
very little attention outside of Toronto and some of the otf
towns, are earnestly working for the furtherance of industi
cation in rural industrial towns. At Thorold enlargement
curriculum has been provided for and cooking and dress
classes will now be included. Arrangement has also been m
additional equipment, and great improvements are to be r.
conditions in general, making the classes much more attract
efficient. Various methods of training are under considi
such as:
"
EDUCATIONAL COURSES.
1. Part-time service in the mills and part-time technical
instruction, with provision for service in each department.
2. Encouraging the employment in the mills of technical
students during vacation months.
3. Introducing a policy of promotion in the' mills, whereby
ficiency attained at industrial night classes will be recognize*
rewarded.
Speaking
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Si.rth Safety Congress
with the operations of each department. One s>f the greatest mar vels of the present war was the ability of Great Britain to double and treble the output of munitions in a year's time. What made this possible ? The apprenticeship system, under which nearly every man is trained to be competent to take a higher position. When the crisis arrived and the metal industries were inundated with a flood of green labor, both men and women, a proportion of journej'men were distributed among new factories and converted factories. These men acted as instructors and in a very short time the green labor was so well organized and taught that output increased by leaps and bounds. To my mind the apprenticeship system of the old country has more than justified its existence, and I am sure a system somewhat similar, amended to suit conditions, could be in troduced with great advantage into the industries of Canada.
PROMOTION" POLICY.
In talking of promotion, I include not only a step up to a higher position but also promotion by increase of wages as a reward for increased efficiency in the same job. The policy of never increasing an employe's wages until forced to do so is one of the most short sighted methods, that can be perpetrated by the management of any factory. Take, for example, the case of a bright, intelligent young man, starting in a strange factory at a low wage. After getting accustomed to the surroundings his value to the company increases rapidly in the first month or two. He is conscious of his increased efficiency and works hard for promotion. The company, not having taken the initiative, he approaches his foreman for an increase and more often than not is put off with some indefinite promise for the future. What is the result? He either becomes indifferent or, if of stronger fibre, looks around for a position elsewhere in which better remuneration is to be had. Thus the firm, who paid the initial cost of breaking him in, lose what they have expended and at the same time lose an employe who would rapidly become expert. How much better would it be to reward merit by an unsolicited increase in wages, thereby encouraging employes to continue to do their best and binding them to the factory by the sure knowledge that they will be treated justly by the management. Any student of human nature must be aware that an unsolicited increase causes a warm feeling of satisfaction in the recipient and the knowledge that prog ress is being observed and appreciated will act as a stimulant to further efforts.
Paper and Pulp Sectional Meeting
PROMOTION FOR EMPLOYES.
. Where this feeling- of loyalty is fostered, the problei turnover is well on the way to solution. The bringing men to fill vacancies as foremen, etc., should never t except in exceptional circumstances. During a ten yea of factory management, and having tried both method tion is that it pays better to promote an employe thai an outsider. In the former case the new foreman reef gratulations of his co-workers, is loyally backed up, an of satisfaction amongst the other employes, that one of has been selected as foreman, goes far to. make things r In the latter case an outside man, although he may be fied, invariably creates a feeling of coldness and distru.employes, who consciously or unconsciously do many mental to- his interests and authority. To make good circumstances, an outside man must have special abili: tact, by the exercise of which he will gradually win th and respect of those under him. Invariably, however, tions lead to wholesale dismissals by the new forema feels he has a grip on his department.
workmen's compensation act.
An important development in the administration of men's Compensation Act of Ontario may help to focus t of employers on the labor turnover as an accident haza present time the system of assessment is based on the industries into classes, each class being assessed separ much per $100 of pay roll. The moneys so Collected form separate pool for each class, out of which all accident co is paid. It was felt that an element of injustice existe who were active in accident prevention received no bette: than other firms who were non-progressive or indifferent, proposed to adopt a merit-rating scheme under which environment of each plant will be taken into consideratior. tions such as accident record, organization for accident ] turnover of labor, proportion of non-English-speaking etc., will receive careful consideration when fixing the ; assessment.
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Sixth Safety Congress
BUILDING UP AN INDUSTRY.'
The conditions in the pulp and paper industries in Canada could be greatly improved, this state of affairs having been brought about by various causes, some of which I will enumerate:
1. Lack of systematic industrial training. * 2. Scarcity of qualified teachers. 3. The ability to draw skilled men from other countries. After the present war is over indications point to the advent of one of the greatest trade booms the world has ever experienced, and woe betide the country that, lags behind in industrial training and all that it implies. Canada, up to the present, has been fortunate in being able to draw skilled labor from other countries, such as the United States, Great Britain and France, but these countries now and jirobably for some years will require all their own skilled men, so Canada will require to face the problem of training her own skilled labor. The educational system of the country requires care ful reconstruction, particular attention being paid to securing an adequate supply of competent instructors by offering salaries large enough to attract a higher grade of intelligence and with opportuni ties of promotion which will make it worth the while for bright students to adopt teaching as a career.
REORGANIZE THE SCHOOL BOARDS.
Too many members of school boards, as at present constituted, are men whose families are beyond school age and they themselves beyond the age of usefulness, and have no direct personal interest in education. It would make for efficiency if such men were re moved from the boards and their places taken by men whose families were attending public schools. These latter men would be interested in securing the best education possible, as the prospects of their own children would be involved.
Greater proportion of representatives on the school boards should be women--not the variety seeking after notoriety, but mothers who are keen and ambitious for their children. Who is it that thinks most of the future of the family and has the least to say in the mat ter? Why, the mother! Who is it that is most ambitious for the family and works year after year unselfishly to promote their inter ests and prospects ? "Why, the mother! Then the mothers should ~ be well represented on the school boards.
Paper and Pulp Sectional Meeting
WHEN- THE SOLDIERS RETURN.
The excellence of organized effort, the triumph o influence, and the unwinding of red tape so evident in and France at the present time is going to have great in< ence after the l^ar. The men who are in the heart of they return to their places of industry, will not be s inefficient methods but will introduce scientific princi they have used with such great effect on the battlefield Tn the.efforts and influence of such men lies the indust; of Canada. This will not be the last war; other wars wi the battles will be fought between armies equipped, noi artillery, machine guns and poisonous gas, but with the tific tools of industry. The battleground will be the wor and the nations most highly organized, educated and win many-victories, thereby leading the other nations an< accordingly. Now is the time for the industries of Ca their houses in order, that they may be ready to take the the wonderful natural resources of the country entitle the world's march of industrial progress.
HELP THE OTHER FELLOW
That's the Spirit of Safety, and in the end it spells success. It brings out the best there is in every man, and it strikes at the very source of poverty and misery, of oppression and gloom. It's the spirit that draws all men to gether by a common bond. It is a spirit of accomplishment, worthy of the most sincere thought of the best minds and of the best thought and consideration of lesser minds, and is only attained by united and purpose ful effort of persevering men. It is reflected in the daily work and the home life of every man who is endeavoring to be guided by this Spirit of Safety; in more efficient work and better working conditions; in happier faces and more cheerful surroundings; in brighter homes and in more contented wives and mothers, because of the assurance of Safety to husbands and sons; in better fed, better clad and better educated children.
National Safety Co
Textile Sectional Meeting
New York City Sept. 14, 1917
MALCOLM CURRY, Chairman General Engineer, American Thread Company
E. D. LAMB, Secretary American Thread Company, Hoivoke, Mass.
SYNOPSIS OF MEETING
THE meeting was called to order by Mr. W. H. Ca eral Manager, Secretary and Treasurer of the Na Council, Chicago. In the absence of Chairman Eogler, ]
Curry, General Engineer of the American Thread Cc
selected as temporary Chairman. Owing to the absence <
tary, Mr. E. D. Lamb of the American Thread Compai
Mass., wa's elected acting Secretary.
About forty representatives were present and the mei
with the reading of a paper on the ``Problems of Ver
Sanitation in Textile Mills" by Mr. W. Fred Dolke, J
wood, Greene &-Co., Boston, Mass. This was followed
discussion.
A paper was read by Mr. Marcus Cole, blaster meet
Saco-Lowell Shops, Lowell, Mass., on the "Applicatio
locking Guards on Textile Machinery." This was also
an open discussion.
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Sixth Safety Cotigress
ments. Pacific Mills, Lawrence, Mass., was on "Hazards in Wool
Carding-, Combing and Drawing."
The annual election of officers followed and the following were
unanimously elected:
Chairman, David S. Beyer, Liberty Mutual Insurance Company,
Boston, Mass.
Vice Chairman, Bari S. jenckes, Jos. Bancroft & Sons Company,
Reading, Pa.
Secretary, S. Harold Greene, International Cotton Mills, Boston,
Massachusetts.
The last paper was presented by Mr. D. S. Beyer of the Liberty
Mutual Insurance Company, Boston, Mass., Manager of the Acci
dent Prevention Department, who pointed out the advisability of
the manufacturers coming to a common understanding as to what
kind of safety devices should be called for.
After a discussion, it was voted that the Chairman for the en
suing year should appoint a committee of three members to act with
the American Association of Mechanical Engineers and the Insurance
representatives to formulate standards for safety guards for textile
machinery.
The Section then adjourned.
PROBLEMS JN THE SANITATION AND VENTILATION OF TEXTILE MILLS.
W. Fred Dui.kk, Jr., Lockwood, Grkexe and Company, Engi neers, Boston, Mass.
Mr. Chairman and Members of the National Safety Council:
The problems of sanitation and ventilation in industrial plants have
only- recently received the thorough attention which is properly due
them through their close connection with the health and efficiency of
the country's workers.
The reason for this fact lies, paradoxically, in "a peculiar factor
in the development of American industries--namely, the high cost
of man power. The differences in this country between the costs of
man power and of mechanical physical force is tremendous, and up
to the present time the chief problem and interest of managers natur
ally has been to replace high-priced human labor by cheaper natural
forces,
Textile Sectional Meeting
Nowadays all plants are approaching- similar lines of comp in equipment, machinery methods, purchasing skill and prices < materials, and in the near future the varying grades of comp success will be decided by labor efficiency. Managers must no\ the best ways to develop human power and to conserve its en< and, consequently, they are making serious studies of all the f governing efficiency of their employes.
HEALTH OF EMPLOYE.
Of these factors, two stand out prominently: Education i best ways of doing the work, and health. It is with the factory ditions that affect the employe's health that the interest of this di sion is concerned. '
-Evidence is constantly present to every one who profits b own experience and observation that the efficiency of the hi mind and body is intimately dependent upon physical environi Untidy surroundings and shiftless conditions tend to create ui ness and shiftlessness in those subject to such an environment, all know that health depends very largely upon an abundanc fresh air, free from contamination or irritating substances, a cleanliness of person has an immeasurably great influence upoi morale of a working force.
. It is generally thought that working people are not over ni< respect to their personal cleanliness and that it is a sufficient cession to their self-respect if they can mingle with the homew bound crowd in a moderate degree of cleanliness. Moreover, ot vation would seem to lead one to believe that the average work< entirely lacking in any notion of common decency.
These conditions, when they exist, are partly the results of of education and partly of environment--the results of filthy w; ing troughs ; of dark, noisome, dirty toilet facilities ; the result: complete disregard for the convenience and comfort as well as health of employes. They are the results of a neglect on the par managers to recognize the economic value of self-respect and ] sonal pride and to make provision for their cultivation. Give workers clean, light, airy toilet-rooms, with modern equipment , efficient janitor service to keep them in proper order, and it will observed that even in shops employing people least moved by c
45&
S'Leth Safety Conyresf
In any installation of toilet facilities in a mill the main consider ations to be studied will be the location and housing of the toiletrooms and the amount and kind of equipment.
LOCATION' OF TOILETS.
With- regard to the location of the toilet facilities there are two
prominent features to be considered. In the first place, facilities
should be so placed that there will be no undue loss of time because
of their remoteness from any worker. This is a matter which must
be studied out for the individual plant, but practice and law ha\re
established definite limits. Massachusetts, for example, has set 300
feet as the maximum distance, except in those cases where service
elevators are provided for employes. Xcw \ ork states that no
water-closet shall be more than one floor above or below the regular
place of work of a person using the same, and recommends that
toilet-rooms be placed on the same floor with the workers, even at
the expense of installing a larger number of rooms.
The second consideration in the location of the toilet-room is one
which, under the enlightenment of modern thought, is so obviously
desirable as hardly to need mention. It is that toilet fixtures should
be located in rooms entirely separated from the workshops. The
advantages from the point of view of health and decency are reif-
evident, but it is a sad commentary on the shortsightedness of em
ployers that the states find it necessary to make a separate housing
of toilet facilities a legal requirement.
Of course, it is sometimes desirable to place washing facilities in
the workshops, but it would seem preferable generally to install them
in the toilet-room. When locker rooms are provided it is decidedly
advantageous to locate the lavatories with the lockers, with the other
toilet fixtures in an adjoining room. In this case there should be
direct access from the workroom to the toilet-room, so as to prevent
employes from lingering at their lockers, and also at least one lava
tory to be located with the water closets. It is generally more econom
ical and convenient to place men's and women's toilet-rooms adja
cent to one another, but it is certainly advisable to separate the en
trance doors as much as possible. There is a distinct advantage also
in screening the entrances from direct view of the work-room, if only
for the purpose of cultivating the employes' self-respect and so ton
ing up the morale of the force. '
'
The size of the toilet-rooms will naturally depend upon the num
ber of fixtures to be housed, but even in this case the minimum re-
Textile Sectional Meeting
quirements have been set forth in some states by legislation, and requirements constitute a good working basis. In New York it is necessary to provide at least ninety cubic feet for each v closet or urinal while Massachusetts stipulates ten square fee eighty cubic feet as the minimum spaces allowable.
WALLS AND FLOORS.
The ideal toilet-room will, of course, have an abundance of and fresh air, as these are prime requisties in the maintained clean wholesome rooms. The walls and floors should proper] constructed of materials impervious to moisture, not only to pr< absorption of moisture with the accompanying decay and odor also to allow of the room being thoroughly flushed out periodica
The floors should not only be waterproof, but the top coatin the floor, whether'concrete, asphalt, or tile, should be turned u
least six inches against the walls to form a sanitary base anprevent leakage around the walls. Waterproof methods of struction are now required in some communities, and wood comj. ment partitions are allowed only on condition that they be prote by a heavy waterproof enamel paint. It is desirable that all surf of the room, perhaps even the floor, be enameled white, as the wl ness, by the very fact of its intrinsic cleanness, tends to discoui filthiness and vulgarity.
Particular pains should be taken to secure good ventilatior toilet-rooms. With a large amount of window space in a room, : quent changes of air can ordinarily be obtained by opening the v dows, but owing to the fact that so many people imagine that t object to drafts in winter and that in hot, sultry weather no nati ventilation can be secured, it is much better to provide forced ve: lation. This can be done easily by pulling the air from the ro through exhaust ducts by natural draft in the colder weather and fans in the summer. The best method is to carry exhaust ducts each water closet and urinal on what is named the "local-vent" s
tern, by means of which the air from the room is pulled out throe
the fixture itself. Some communities (notably Hartford, Coni
make this local-venting a requirement for any factory toilet-room
In every plant, no matter how large or how small, some one pi
son should be made absolutely responsible for the cleanliness of t
toilet-rooms and every effort should be made not only to keep th<
clean, but to apprehend and punish any employes who are cons
tently indecent.
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Sixth Safety Congress
AMOUNT OF EQUIPMENT.
The amount of equipment to be installed will depend somewhat
on local conditions, but general practice and state laws have estab
lished definite rules for guidance. One water closet to fifteen work
ers is ordinarily amply sufficient. Massachusetts requires only one
to twenty-five, while New York has a sliding scale of one to fifteen
for a small number of employes up to one to thirty for 200 or more
persons. In either state one-third of the number' of water closets
required for men may be replaced by urinals.
Washing facilities must be provided in accordance with the dirti
ness of the work. For ordinary textile conditions one lavatory to
twenty employes will usually be sufficient. It is interesting to note
that a big textile state like Massachusetts requires only one lavatory
to thirty workers. However, nothing will discourage cleanliness so
match as to be compelled to wait around for a chance to wash up.
Drinking facilities should be abundant. Plenty of pure, cool
water is a recognized requisite of health, and the money spent in
equipping mills with modern drinking fountains supplying cold and
clean water will be more than recovered by the increased efficiency
of the workers. Some factories go so far as to send ice water carts
circulating through the work rooms.
.
All fixtures should be of types and materials making for easy
care and perfect sanitation. For closets and urinals earthenware is
more substantial and sanitary than enameled cast iron ; some states
make vitreous ware a requirement. Closets and urinals should be
simple in form, smooth surfaced, and capable of thorough and con
venient flushing and disinfection. The old open-trough type of lat
rine and the old hopper style of closet should be obviously avoided.
SELF-RESPECT AICD CLEANLINESS.
For washing facilities sinks have long been preferred because of their economy in first cost. But sinks are obviously objectionable in that they are used in common, one person's filth being passed on to another. Basins overcome this objection somewhat, but it is evi dent that individual wash bowls, each with its own water supply and waste are much to be preferred. Their use is more con ducive to self-respect and cleanliness than is a common sink. Hot water is essential to proper cleansing and without doubt should al ways be supplied. Some mills are so progressive as to provide liquid soap containers and paper towels. Elegant appointments are not
Textile Sectional Meeting
necessary in factory- toilet rooms; simplicity and ruggedness a main requisites. Also, maintenance cost is a more importanl than first cost and in the long run the heavier and more exp units with substantial, well-built valves and appliances are u; the cheaper.
A master mechanic's principal troubles with a plumbing sj will lie in the piping, and, so far as the drain pipes are conce this condition will arise from three causes: pipes too small fo work to be'done, poor materials and `workmanship in the origin! stallation and abuse of the system. Pipe sizes should be detern by the number of fixtures to be served, with a tendency toward 1 ality. Any mechanic who has had to dig bobbins out of a drain will appreciate the necessity of large pipes. Poor materials workmanship in the original installation will produce endless tro and*not only should every mill superintendent see to it that the mg system is properly designed, but he must insist on paying first-class materials and workmanship, and provide rigid inspe< to see that he gets what he wants.
' PROBLEM OF VENTILATION.
When we turn to a consideration of some of the problems of 1
tilation in textile mills, we take up a subject which'not only tend
be complex, but one which has a more direct and obvious effecl
health.
It is frankly acknowledged by all enlightened persons that hur
health depends very largely upon an abundance of clean, fresh
The problem of ventilation arises from the fact that this air ent
the lungs as one thing and comes out as another. The amount
oxygen content in the air has dropped from approximately 20
cent to about 16 per cent, while the carbon dioxide has increa;
from 4-100 of per cent to about 4 per cent, an increase of 100 tim
Diffusion of the exhaled gases takes place at once and the carl:
dioxide is soon distributed quite uniformly throughout the air of 1
room, thereby increasing the carbon dioxide content of the room ;
above' the normal four parts in 10,000 found in fresh air. When t
carbon dioxide content due to respiration exceeds seven parts in n
000 the effect of poor ventilation is easily apparent, and at ten pai
in 10,060 actual discomfort and headache are experienced. It
therefore, customary to limit the proper carbon dioxide content .
air in a room to a mavimum
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Si.rth Safety Congress
presence, as the result of human respiration, is an indication of the organic impurities which are exhaled at the same time with other gases which may prove a serious menace to health.
Because we know the amount of air which is taken in by an aver* age adult at each respiration and also the results in air change at each respiration, we are able to compute that we must supply to each individual in a room 2,000 cubic feet per hour of fresh air. contain ing fottr parts of carbon dioxide in 10.000. in order to maintain a carbon dioxide content in the room of not over seven parts.
I.EGAJ. REOtIREM ENTS.
It is evident that where there is a sj>ace of 2.000 cubic feet for each persons in a room with all doors and windows tightly closed, it will take an hour to raise the carlxm dioxide content to the danger point, and also that if any jvositive movement of air in through the windows takes place, the length of time required to raise the carbon dioxide content to the danger point will vary according to the amount of incoming air. With less than 2,000 cubic feet of space per j>erson in the room means of ventilation will evidently I>ecome necessary. This matter is rapidly becoming the subject of state legislation and a statement of the requirements of the Illinois ventilation law for fac tories and mills will interest us as giving some basis for determining when ventilation becomes necessary.
This law requires at least 500 cubic feet of space for each person
in rooms using lights that consume oxygen and at least 250 cubic feet
for rooms using electric light. In addition it is stated that all rooms
having at least 2,000 cubic feet of space per person and having an
outside door and window area of at least one-eighth of the floor space
shall not be required to have artificial means of ventilation. All
rooms having less than 2,000 cubic feet of space per person and with
an outside door and window area as before specified must be pro
vided with an artificial means of ventilation at the rate of 1.500 cubic
feet of fresh air per person per hour during such weather when win
dows can not he left open for ventilation. When the outside window
and door area is less than one-eighth of the floor space then artificial
ventilation must he supplied at the rate of 1,800 cubic feet per person
per hour. This law does not seem logical or consistent, but that is
not .a point to be argued here. Other states, notably Ohio. New
Yprk, and Massachusetts, have laws for ventilation which are not
so specific.
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!Textile Sectional Meeting
TEXTILE WORKERS WELL PROTECTED.
Now, what arc the conditions in textile mills? In spinning
employes occupy from 500 to t.ooo sqttare feet of floor space, a
for usual story heights, from 5.000 up to as much as t .2.000 cub
of space per employe. The window openings will vary from as
as one-fifteenth to as high as one-sixth m unusual cases. The
age will probably be aboi.it one-tenth. Weave-shed worker;
occupy about the same amount of floor space -n general as that
for spinning.employes, whereas the
will be even gr
Not all weave sheds are well supnl ierf with w-n<*nw?. but the
lators usually placed in the peak of the saw-tooth skylights wi
in the place of windows.
It must be evident that so far a the amount of space per em
and the available openings to outside air are concerned, textile
seem to be well ventilated, and general experience would see
bear out this conclusion. In some individual mills, poor condi
undoubtedly obtain, due to local influences which it is impossil:
consider in this paper. Actual conditions must be studied ot
long period of time in order to determine whether the yentilatic
any particular mill is sufficient.
TEMPERATURE AND HUMIDITY.
However, ventilation is a subject that cannot be considered a
lutely alone, for proper ventilation is affected seriously by an>
turn itself affects two other factors, temperature and humidity, '
of which in their inter-relations have serious effects on health. '
complication arises from the fact that as' the temperature of air 1
its capacity to absorb and hold water vapor increases rapidly. C
side air at 40 degrees, when taken into a building and heated tc
degrees becomes relatively very dry; drier, in fact, than the atn
phere of the driest desert on earth. Consequently it absorbs m
ture from anything that will yield it.
The human body is constantly giving off moisture and the dry
takes it up. But in this act of vaporizing heat is required which
in part, taken up from the surface of the body and gives rise t
sensation of cooling. Consequently under such conditions we ac
ally feel several degrees cooler than the real temperature of the roc
While this state might seem highly desirable during hot weather
really is not, and it is also manifestly undesirable in cold weath
Dry atmosphere-gives rise to a'number of" physical irritatTMTM
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Si.vt/i Safety Congress
ments which may easily become chronic. Furthermore, irt dry atmos phere dust particles and especially fibrous particles readily remain in suspension and this is evidently a serious condition.
On the other hand, too much humidity interferes with the natural evaporation of moisture from the body and there results the uncom fortable feeling- which we experience on a hot, sultry day in summer. The humidity most agreeable to the body ranges from 55 to 70, prob ably because nature has adapted us to that amount. A temperature of 65 degrees with a relative humidity of ,70 per cent is more com fortable than a temperature of 70 or 75 degrees with air too dry. It is estimated from experiments along this line that from 15 to 25 per cent of heating cost may be saved by holding the temperature at 50 to 65 degrees and raising the humidity to 70 per cent, with more com fort to employes, better health, and so better and more work done.
This brief discussion shows that the prevailing practice of de pending upon the thermometer as the sole guide to the proper heat ing of buildings is not only inadequate, but misleading. The same temperatures produce varying sensations of warmth or chilliness* de pending upon the relative humidity existing at the time. Evidently it is impossible to discuss proper ventilation in relation to health with out at once also considering temperature and humidity.
ITU MIDITV AND EFFICIENCY.
_
In most modern textile plants the relative humidity is kept at or near a constant point by artificial apparatus for manufacturing rea sons, and it thus becomes necessary to maintain the temperature of ihe workrooms at that point in relation to the humidity which will result in the greatest comfort to the employes ; in other words, to provide only so much external heat as is necessary to prevent the body radiating more heat than it produces under the given conditions.
Under normal conditions ventilation for textile mills could be secured through the windows, but in view of the fact .that an influx of air from the outside will upset the existing atmospheric conditions inside, thoughtful room overseers are tempted to keep the windows and doors closed as much as they can. Natural ventilation, more over, can be satisfactorily obtained only when there is a breeze blow ing outdoors. In cold weather, drafts become objectionable, and. again the windows will be shut. In hot, sultry weather, when a move ment of air is most desirable, nature perversely keeps the air still. An alert overseer can do much to make natural ventilation a success, but it is evident that only under the most favorable conditions will
Textile Sectional Meeting
natural ventilation fulfill all the requirements of proper ven
and proper atmospheric state for manufacturing.
The hardest problem to solve in ventilation is the removal
cold floor stratum of air and of the closely enveloping blanket
moist, and vitiated air which forms about the body not expos
direct draft.
FORCED VENTILATION.
Unquestionably the only certain and efficient method of se
proper renewal-, proper circulation, and proper conditioning
. under all circumstances is to force fresh air that has been w
heated, and humidified into the room under pressure. It is r
intention to say that natural ventilation is always a failure,
bring out the self-evident fact that to maintain a standard
pheric condition in a room that room must be considered a
box and air of a' definite condition admitted.
A blower system of heating and ventilation has many advan
briefly outlined as follows: Positive ventilation is obtained er
independent of changing climatic conditions. The air can be w
free of all dust, and the humidifying which is necessary in t
operations can be done at the heating and blowing apparatu
much smaller amount of - radiating surface will be required i
workroom to perform an equal heating duty with a consequei
duction in the number of. steam-tight joints, unions, and vah
keep in repair. The air leakage being mostly outward the bui
will be freer from drafts and more uniformly heated. The sj
is easily regulated to respond readily to changing outside tern
tures. In summer the air may be cooled by the circulation of
water through, the heater, while simply running the fan will in :
greatly relieve the oppressiveness- of hot, sultry weather.
This system naturally has some disadvantages. Its work ca
course, be somewhat upset by too many open windows on a w
day, but that disadvantage is true also of any other system,
biggest objection raised against a blower system is its much gr<
initial cost and the amount of power consumed in running the
and in heating outside air. This objection can be offset, in pari
a lower maintenance cost, and largely by the great advantages
accrue both to the employes by reason of better working condit
and to the employer from greater efficiency of the workers and
ter quality of product. It -pvirlpnf
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Sixth Safety Congress
securing- proper sanitation and ventilation in a textile plant, and to
suggest some thing of the nature of general solutions. Every plant
is an individual problem in itself, to be studied from many different
points, but the main considerations will be along the lines which I
have attempted to bring out.
THE APPLICATION OF INTERLOCKING GUARDS ON TEXTILE MACHINERY.
Marcus J. Cole, Master Mechanic, S a co-Lowell Shops,
LO MW ELL,
A SSAC IIUSETTS.
Mr. Chairman and Members of the National Safety Council: n The problem of universal safety has become of vital interest'^-' to every' one of the present day and in the last few years has gone ahead by' leaps and bounds. When we stop to consider to what business may the principles of safety first be applied, we realize right away that their applications are unlimited. In the manufac ture of textile machinery we find a very large field in which to devote our time, attention and energy in designing machinery so that it will protect the operative from injury', loss of limb and even life. To illustrate this I will take a few concrete examples of tex tile machinery, such as are manufactured by the Saco-Lowell shops.
SILK-FILLING ENGINE.
First of all we will consider the silk-filling engine. This, per
haps may be more clearly understood with reference to Plates 1
and 2, which show the front and back views of this machine. Near
the deliver3* end we have a cylinder (called a comb) which is cov
ered with longitudinal segments of pins--these pins being about
one inch and a half long--all of which is protected by a cover.
The comb makes about 300 revolutions per minute and is the
most dangerous part of the machine. Its duty is very similar to a
carding cydinder. Positively* connected to the comb is a clock (so
called) which registers the number of revolutions which the comb
makes. A knock-off finger is attached to this clock and when the
desired number of revolutions have been made, this finger strikes a
locking pin which allows the cover to fly open exposing the comb.
Simultaneously the machine is brought to a stop.
`
Tn order to accomplish the latter" the cover is keyed to a shaft
Textile Sectional Meeting
which in turn is connected by means of bevel gears to the fork bar, so that the raising or lowering of the cover directl fers the belt from the tight to the loose pulley or vice Vi
JIMrm Gcor
V
jCover Keyed i
F?ac.'k
"nacir--of
CYoe*.
f>artz <//>wi6 C'fit'tdar-
x St-Xelley
This machine is started or stopped solely by the cover, dej .ing on whether it is shut or open, and, with the exposed gears guarded,'makes it a very safe'machine for the operative to ru
468
Sixth Safety Congress
COTTON TWISTER.
Plate 3 shows the type of machine called the cotton twister. This is not so complicated as the.silk filling- engine and a much more simple arrangement is used to protect the operative.
One of the dangers in the past has been that while a fixer or operative was changing or working on the gears at the gear end some one carelessly started up the machine at the other end. The workman was frequently taken unawares and this often resulted
in the loss of one or more fingers and sometimes more serious consequences.
As a result, the shipping device was so arranged that the ma chine could only be started from one end of the frame--that is, the gear end--yet could be stopped from either end. The cotton twister has a shipper handle at each end of the frame moving in a horizontal plane. These handles are connected to vertical rods at the bottom of which arc shipping toggles connected together by a long horizontal rod. An offset coupling from this latter rod con nects to the shipper bar. thus moving the belt from either the tight or the loose pulley. When the frame is stopped, the shipper handle on the gear end, due to its own weight, drops into a slot, locking it. Consequently,-in order to start the machine, the operative must come
Textile Sectional Meeting to the gear end, where, of necessity, he will readily see if is working on the gears; then, by raising the handle on slot, he is able to shift the belt, thus starting up the frame.
The cotton spooler and cotton spinning ft-ame have inte guards which are similar in principle. They have a ship rangement similar to the cotton twister, yet their interlockin is quite different.
On the gear end of the frame, the gears are tightly enc by steel doors. These doors are arranged so that the frames not be started while either is open, nor can the doors be opened the frame is in operation. This is accomplished by means simple arrangement at the gear end of the frame and is cl shown by Plate 4. The interlocking device is at the end ol shipper rod and is contained in n small
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Si.vth Safety Congress
on the doors. When the doors are shut, the shipper rod extension may be moved through these slots allowing the shipping of the belt on the tight pulley at the same time locking the doors, as the plungers are now in a locked position.
In like manner, when the doors are open, the frame cannot be ` started because the slots in the plungers are not opposite the shipper .rod extension and will not be until the doors are closed. Thus the dangerous part of this machine has been overcome and makes it absolutely safe for the workman to work upon the gears at any time.
PICKER MACHINE.
The picker machine has, in the past, been one of the most dan
gerous of textile machines and some very serious accidents have
resulted from it. The two main points on a picker to safeguard
are the gearing and the beater.
Every gear is now covered with a properly constructed gear
shield, so that it is impossible for a man to get his hand caught in
the gearing.
IiEATER BONNET.
The speed of the beater varies, according to conditions, front
900 to 1,400 revolutions per minute, and this is where most acci
dents have occurred. Many instances are known in which an oper
ative has attempted to free the beater while the machine was run
ning, by opening the beater bonnet or the glass door in front of the
beater. As a result, the man was very apt to have his hand or his
arm caught or torn from his body and if not killed was maimed
for life.
This led to the recent design of a beater lock which renders it
impossible to start the machine when either the beater bonnet or
glass door is open, and also renders it impossible to open either the
beater bonnet or the glass door when the beater is revolving. This
lock is a simple arrangement, entirely automatic, and is now fur
nished as a standard equipment of their picking machinery. The
beater lock is shown on Plate 5 and the illustrations give three
different patterns attached to different types of. machines.
The lock consists of three castings:
1. The bracket which is fastened on the machine and carries
a guide.
2. The casting which moves along this guide and which com
prises the locking arms for the beater bonnet, glass door and beater
shaft.
.
'Textile Sectional Meeting 3. The disc which is fast on the beater shaft. In order to open the beater bonnet or glass door the 1 has to be stopped. Then, by raising a plunger, the movable
Be<a+ets 5 X>eo
ie Casi"i
may be moved outward allowing a finger on one of the locking a
tb engage with one of four slots in th f* rl nn
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SLvth Safety Congress
volve even if the power is started up. To start the machine it is just the opposite. Disengaging the locking finger from the disc moves the casting inward at the same time locking the beater bonnet
and glass door.
SUM MARY.
,,
Hence we arrive at the conclusion : That an interlocking guard is
an essential part of certain machines. That it should be simple, dura ble, always operative, and,* in effect, automatic. That there is a
demand for a lock that will adequately protect the operative. That such safety devices must comply with the- rules or requirements of the insurance companies, as such rules are no doubt the result of
their experience; and, similarly, these devices should comply with
legislation. .
HAZARDS IN WOOL CARDING, COMBING AND
DRAWING.
.
John T. Loro, Superintendent, Pacific Mills, Worsted
Department, Lawrence, Mass.
Mr. Chairman and Members of the National Safety Council: Wool carding, combing and drawing are processes in the manufac ture of worsted yams and are not .attended by any unusual hqzard. A survey of the accidents in these three departments of a large worsted pla'ht for a period of two years discloses the fact that less than io per cent of the injuries resulted from hazardous conditions.
A modern worsted card for medium and fine wools usually con sists of two main cylinders about fifty-four inches in diameter, each with three or four pairs of workers and strippers; one breast cylin- ' der, with two pairs workers and strippers; two doffers, two fancies, two angle strippers, one licker-in, one top divider, one burr cylinder, four or five burr rolls, and two feeder rolls. The carding face of these cylinders, and rolls is fifty-four or sixty inches wide, and their surface speed per minute ranges from fourteen inches of the slowmoving feed rolls to 1,800 feet of the fast-revolving swifts. Oyer thirty million points of wire are brought into engagement when the card is in operation. In every well-regulated cardroom there is an unwritten law that under no circumstances must the human hand ever touch the carding surface of any roller or cylinder while the machine is in motion. If something goes wrong the card must first be brought to rest and the trouble corrected afterwards.
<
'
'
Textile Sectional Meeting
TENDENCY TOWARD OVERCROWDING.
r.
In recent years there has been a manifest tendency to e
the size of worsted cards. Width of carding surface has
increased six to twelve inches, and diameter of swifts has
enlarged to the same extent, with dimensions of the other rol
cylinders in the series' to correspond. This increase in the
length, height and weight of the modern card has not alwa]
incided with suitable mill construction. The most common
of bay in a worsted mill is ten feet and in this space a forty-
inch card can be nicely accommodated. A fifty-four-inch can
little too crowded in a ten-foot bay for either convenience or s;
and in all new construction eleven-foot bays should be provide
cards of this width. Card-tenders, in passing between cards i
are set too closely together, are in near proximity to belts and pi
on both sides and they need to restain their movements in at
ance upon the machines.
This enlargement in size of carding machines has rendered :
difficult the preparation for grinding. Workers and strippers
removed from their positions against the swift and transfers
a separate grinding frame away from the cards. These rolls
so heavy, as compared with those on earlier-cards, .and their locj
is so high that their removal is attended with some hazard to
man and machine unless proper means of transfer are adopted,
use of a platform of suitable height and length on each side of
card will enable the attendants to remove the rolls with ease
safety; or an overhead track and trolley with hoisting device
accomplish the same end.
BELT HAZARDS.
`
Most of the rolls and cylinders are belt driven, and the netw of belts along the sides of the cards afFords opportunity and temj tion to thrust the hand through open belts in picking off fly ; waste. The danger consists not only in having a hand or arm dra between some belt and pulley, but in the belt being thrown off ? becoming .entangled in other belts and dragging the caught mem' into same and around other pulleys. By the use of compressed for removing the waste lint from side frames, pulleys and the er and bearings of rolls and cylinders, cleaning is more thorough a the hazard from belts greatly diminished. The airblast will i always blow off, from around the gudgeons, the rim* rr- t-r^o
474
Sixth Safety Congress
with the rotary motion of the gudgeon, and this form of waste
should be picked off only when the card is at rest. To attempt to
remove it while the machine is in motion incurs the risk of the
fingers becoming enmeshed in the condensed mass of fibres and
drawn around the revolving journal.
Lint and waste quickly accumulate in matted form on the inside
surfaces of belts and around slow-running pulleys and must be
periodical^' removed. If this is done by a hand-stripping card and
at a point just after belt has left the pulley there is but little hazard,
but if attempted near where belt is going on to pulley the hand is
liable to be 'drawn in.
.
The putting on of belts is of frequent recurrence and the' hazard
is at its minimum when belts are drawn onto the advancing right side
of the pulle3'\
..
Stripping is accomplished by the use of hand cards and while
the machine is at rest. The attendants climb up on the side frame of
the card to reach some of the rolls and cylinders, and they need to
make sure that their footing is secure. Pricks and scratches are
incident to this operation and if neglected may readily lead to a
septic condition of the parts affected.
..
Every modern card is equipped with a belt shipper for tight and
loose pulleys. Some older cards did not have this device and ship
ping was accomplished by the pressure of a stick or board in the
hands of the operator against the edge of the belt. If such practice
is in vogue today in any mill it is inexcusable.
Getting a hand caught between an arm of the doffer gear and the
top of the side frame is of easy occurrence. This gear is s<p large
and is placed so closely to the side frame that a shearing relation is
established between the two. The slow motion of the gear hides the
hazardous character of the relationship. An effectual remedy is the
placing of a solid disc of sheet metal the full diameter of the gear
against its outer side and thus preventing a hand from.being thrust
through the gear.
'
.
FILLERS AND FEED ROLLERS.
Gilling consists in passing a series of wool slivers through feed rollers on to the pinned area of a row of fallers which advance slightly faster than the wool. By means of the front rollers the sheet of wool is drawn through the pins of the fallers very much faster than the fallers travel, resulting in a combing process which laj'S all the.fibres within the sheet parallel with each other.
Textile Sectional Meeting
The distance between the falters and feed rollers is var
suit the requirements of different loads and staples. Whei
slivers are passed through the nip of the feed rolls their fret
may drop and fail of engagement with the fallers. To prevei
it is not unusual for the machine tender to support and gui
his hand the loose ends on their passage to the fallers. This,
ever, is attended by great hazard, for the slightest miscalct
may result in the workman's fingers being caught by the pins
ascending faller, and before the machine can be stopped th<
of five or six other fallers may become embedded in the back
hand. There have been instances where a hand so injured ha:
laid over the open jaws of a vise and the fallers disengaged by
from a hammer, leaving plenty of broken pins behind to be ext
by the surgeon. An absolute safeguard against this' hazard
insertion of a rectangular boxlike filling-in piece made of
metal to occupy the space between back rolls and pressure bar.
cuts off all access to the ascending faller and provides a si
which serves as a conductor to guide the loose sliver on to the f;
To make this scheme effective at all times filling-in pieces of v;
widths must be on hand to correspond with the open space of <
ent settings.
In stripping waste from between the faller pins care mt
taken that the stripping knife in the hand of the operator folio'
true course between the two rows of pins. Where the set is o;
is easy for the knife to be deflected in its passage, and, slipping
the faller, cause the hand to come in violent contact with the ]
of the pins.
-
When a lap is formed on either roll or apron the only saf<
is to stop the machine,'.loosen apron arid roll, remove the laj
readjust the parts. Any deviation from this incurs the risk c
hand being drawn in between the heavily weighted rolls.
Too long a sweep of the balling head on a gill box may
end of each traverse bring the base of the upright stand so clc
the side bearing as to prove a hazard. Such adjustment shou
made that the maximum sweep will never reach, by an inch or i
the side bearing, and in this way avoid pinching or bruisinj
operator's fingers.
.
-'
PUNCH BOXES.
After gilling, four slivers are built up side by side into a
1*^11
________i:_________ ___ t. - _ t--
t
* < .*
-*
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Sixth Safety Congress
mechanism by which this ball-winding- is accomplished is-known as a punch box. In the earlier types of machine a careless operator was liable to have his fingers caught between the forward end of the advancing plunger and the side plate whose center it entered. In the latest design of punch box this hazard has been overcome by an automatic arrangement which stops the plunger before it reaches the plate and requires a second release of the shipper handle to complete the inward passage.
To secure maximum compression of the ball,' the pressure plate is heavily weighted, and, to avoid being drawn in, the hand must be kept away from the rounded edge of the plate over which the slivers pass on to the ball.
COMBING MACHINES.
The type of combing machine in most general use is the Noble comb, whose essential parts are a large horizontal comb circle inside of which are two small circles. The outside row of pins of the small circle touch the inside row of pins of the large circle, and at their point of contact the wool is pressed down into the pins by a dabbing brush. Vertical drawing-off rollers remove the fringe of wool from the inner edge of the large circle and from the outside of the small circles, and the combed fibres are passed along to the coiler.
Two dabbing brushes are located on opposite sides of the comb and on fine wools they will each make 700 to 800 strokes per minute. In drawing the ends through the feed boxes and laying them over rhe brush plate the operator must be careful to keep his hand clear of the dabbing zone. Puncture wounds and lacerations are the penalty if the hand should intrude in the forbidden area.
Combing is effected by the drawing apart of the large and small circles as the}' revolve. As the angle between them increases the fibres are gradually drawn out between the pins of the two circles and extend as a fringe along the inner edge of the large comb and the outer edge of the small comb. That these outstanding fibres may be presented in proper shape to their respective drawing-off rollers beyond, they are engaged by the stroker, whose action is to "stroke" them forward--point first--toward the nip. The sharp teeth or points of this stroker, in combination with its high speed, constitute a hazard which so far has been difficult to' overcome. On certain fine wools "stroking" has been successfully accomplished by air currents, but on medium and low wools the results have not been so satis facto'ry.
Textile Sectional Meeting
DRAWING-OFF ROLLERS.
Vertical drawing-off rollers, set in close contact with the
edge of the large circle and the outer edge of the small circles,
the projecting fibres which have already been combed and draw
out of the circle. The rollers are fluted and have a leather
between them to act as a cushion to prevent the wool from
cut. In attendance upon the comb the operator needs to avc
contact with these rollers, as they are capable of inflicting s*
injury to finger or hand that may come within their grip.
Picking off waste from the small circle between the plough
the brush plate is attended by some hazard. It is easy for the fi
to be carried forward by the circle pins and w'edged tightly
the plate. When this occurs the advancing rows of pins z
knives and seriously lacerate the caught members. .
Drawing has reference to a series .of processes by mea:
which the combed sliver is extenuated to such a degree as to pn
a soft, loose thread, from which yarns can be spun. The p
number of ends is put up against each machine, fed through s
revolving back rollers, and passed between a pair or front r
wfhich, revolving at a higher speed, attenuate or draw' out the s
English drawing for .fine w'ool consists of nine or ten opera-
On some of the intermediate processes the shipper handle is in
close proximity to--the twist belt, near where it passes on to the
pulley, as - to prove a menace.- Extending the stud guard '<
below the shipper handle removes the hazard.
The trains of gears at the ends of the machine are usually
guarded. On the finishing boxes the pinion gears which drivi
sections of middle and top back rollers along the length of the f
should be enclosed in sheet metal.
At the back of reducing and roving frames the hinged cc
guarding the cylinder shaft should extend well below the band
leys. Despite instructions to the contrary some women oper;
will take down their hair and comb it at the back of their mac!
and instances have been of too frequent occurrence where the
has been caught and drown in between spindle band and pulley
the scalp more or less tom.
On speeder frames the compound drive and cone gears sfi
be enclosed, and cleaning and oiling the same done only when sj
is stopped. A careless operator will sometimes stand on the spi
gear cover to reach a roving; this brings the lower part of her ai
47&
Sixth Safety Congress
against the revolving flyers and not infrequently draws it in. As the
shipper rod is right at hand, injury to the person does not always
result, but the rule should be enforced against reaching for distant
rovings-from the front of the machine. '
.
' FRENCH DRAWING FRAMES.
The essential difference between the product of English and French drawing is that roving from the latter system contains no twist. Porcupines and rub aprons are features peculiar to the French system. French drawing frames have their -moving parts better protected than an3" other class of machinery in a worsted mill, and in many respects serve as a model in the art of safeguarding. If the rule were uniformly observed, never to clean or pick waste from these machines while in motion, rare indeed would be the instances of the operator receiving injuries in the course of- her employment.
The porcupine is a roller studded with fine pins and is inaccessi ble when its guard cover is in position. Cleaning of this roller should be undertaken only when it is stopped, but too often in structions are disobeyed, guards are removed, and, either with bare fingers or wiping cloths, picking or cleaning is attempted while the machine is in operation. If the hand is drawn in, it becomes wedged between front rolls and porcupine, the pins of which are capable of inflicting such injury as to render necessary amputation of the affected member.
DISOBEDIENCE OF RULES
Waste fibers accumulate on the inside surface of the rub aprons and should be cleaned off only when the machine is at rest. If removal is attempted while the aprons are in action the fingers are liable to be caught and squeezed between the apron and rolls, with contusions or fractures as the outcome.
In well-managed worsted mills with machinery of modern make and with reasonable regard for safety devices and regulations, the number of serious accidents in the regular course of the carding, combing and drawing operations is relatively small, and of those that do occur most are due to the carelessness or disobedience of the injured persons. If the safety rules and regulations in force were faithfully observed by all the employes in these departments' serious accidents would seldom occur and the number of minor accidents would be very greatly reduced-
7'c.rtile Sectional Meeting
RECENT APPLICATION OF SAFETY DEVICES TO 1 TILE MACHINERY AS SEEN FROM THE .MACHINE BUILDERS' VIEWPOINT.
David S. Beyer, Vice President And Chief Engineer, Lib Mutual Insurance. Company, Boston, Mass.
Mr. Chairman and Members of the National Safety Cot While we are not directly connected with the machine bui industry, we have been co-operating with the builders of te
machinery for several years in the development of safeguard.1
a number of the large textile plants which we insure so we a pretty .good opportunity to learn the machine builders' viewp
As. a rule, the builders of textile machinery believe in st
devices and are ready to provide them whenever there is a der. for them. One manufacturer of spinning machinery recently :
"I consider.automatic interlocking guards absolutely necessary
this equipment." He went on to say that the grade of help ft
in the mills nowadays is not what it used to be and in order to
-the accidents down the safety standards must go up.
At the factory of another large concern manufacturing te
machinery the designers told me that they had standing order
make the machinery just as safe as possible. The fact that were carrying out these orders was evident from the nature
their product, which is among the-best safe-guarded machinery
is manufactured in any industry today.
'
Another manufacturer has a specific blank in his order {
which the purchaser is requested to fill out, asking whether cei
guards should be included or not. I was told, however, that in rr
cases the purchaser neither asked for the guards nor stated spe
caliy that they were to be omitted.
-
The builder of textile machinery is doing the same as every o
machine builder, namely, trying to furnish what his customers w
He can do something in the way of exploiting new safety devi
but after all the demand must come chiefly from the man wh
running the plant. Unless the mill operator realizes the neces for safety devices and really wants them on his machinery, tl
devices will not accomplish their purpose, even though they
provided by the builder.
'
Sometime ago one of our engineers wanted to look up a i safety device that one of the textile manufacturers had placed
the market and visited a plant where he had been told there \\
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Sixth Safety Congress
a half a dozen of these devices in use. He asked to see the machines
with the safety equipment, but no one in the plant seemed to know
anything- about them. After considerable searching the machines
were finally located, but the safety devices had been put out of
commission. On account of lack of realization of their value the
plant lost the high degree of safety which these guards would have
furnished to the machine operators if they had been kept in service.
While some textile plants have done considerable mechanical
safeguarding it is probably true that there is a bigger mechanical
exposure in the textile industry today than in any other industry
in the country.
This is due partly to the fact that there are so many machines
in textile plants. In the majority of manufacturing industries the
number of employes exceeds the number of machines. In textile
plants the reverse is true and there may be three or even five or six
times as many machines as there are employes. Many of these
machines have several unprotected or partially protected gears, and
if it is attempted to thoroughly guard all the gears alone in a good
sized textile plant it may necessitate the installation of several thou
sand guards. The labor and expense involved are naturally rather
appalling to the employer.
.
INSURANCE RATES VERY LOW.
'
Another thing that has tended to retard the adoption of safe guards in the textile industry is the low rate for insurance against accidents in this industry which prevailed for a time. For example, it was. possible two years ago to secure insurance on cotton mills in Massachusetts for 45 cents per hundred dollars of pay roll,
or less than one-half per cent of the annual pay roll. This made the accidents seem relatively unimportant from the standpoint of cost to the employer.
This condition has now changed materially and the rate at the present time is practically double the above figure. As the tendency seems to be for the compensation benefits to be extended 'in one form or another, by each Legislature, the cost of this insurance is likely to keep on increasing from year to year. Every increase in the insurance rate makes the accident problem loom up in impor tance from the standpoint of the employer and furnishes an addi tional incentive on his part for the prevention of accidents.
The insurance rates for each industry are determined by the cost of the accidents in chat industry and, in the long run, each
Textile Sectional Meeting
industry must pay its own way. Thus the only effective m< by which the textile manufacturer can reduce his insurance c< to eliminate, so far as possible, all preventable accidents, there is a big field for this work is shown by the following s tics for Massachusetts, which is one of the leading textile Stat
In 1914 there were 113,000 persons employed in cotton g manufacture out of 607,000 for all industries, or a little less tha per cent of the total. The proportion of accidents contributegears in the textile industry, however, was 36,7 per cent. . dents from belting, hook and fasteners were 31 per cent; brea belts, 30 per cent; shafting, setscrews, couplings, etc., 29.8 per c caught between belt and pulley. 27. r per cent.
A study of thirteen principal industries of Massachusetts, sh ing lost time per thousand employes due to the mechanical haz; of belting, shafting and gearing, gave the following results:
Days L.ost Time From Injury Per 1.000 Empi.ove.s.
Cause--
Thirteen Industries. Cotton-Mills.
Belting ...................................................... 21.7
43-6
Shafting................................................... 12.4
jo.2
Gearing................. ..................................' 21.1
98.2
Ratio.
a 2-4 4.6
Totals . ............................................ 55-2
171.9
3-r
In other words, the mechanical hazard in the textile industry c tributed about twice as many accidents, numerically, as the aver;
industry of the State, and caused three times as much lost time the average of the thirteen principal industries of the State.
One thing that could and should be done is to have all n
machinery thoroughly guarded at the time it is installed. It see: too bad to be putting machinery into our plants today in an x
guarded condition, when satisfactory guards have been develop and the builders are ready to supply them at no increased cost
only a slight advance. Gear guards and even belt guards for some machines will '
furnished for new equipment without additional charge. One 1 the best forms of interlocking gear guards for spinning frame which makes it impossible to open the guard while the machine running or to start .the machine with the guard open, costs on!
$10.00 additional on a machine, the total value ctfj which is abo? $1,000.00, or only 1 per cent increase. Yet many of these frame are now being installed without this device.
One thing that would help a great deal in furthering the adoptio of safeguards for the textile industrv is h* nrpnaroHV --r
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Sixth Safety Congress
safety standards. Such standards would be of assistance to the factory manager, the safety engineer and the machine builder.
At present safety requirements vary for the different States, and
different employers in the same State have different ideas as to what should be done. As a result the manufacturer of the machines does not know quite "where he is at" when it comes to the question
of providing safeguards. If there were uniform safety standards so that each manufac
turer knew just what was required and would have to bid on the same type of equipment they would all be placed on a fair com petitive basis and there would be no opportunity to cut the price by omitting the safeguards.
Uniform safety standards would also be of assistance to the factory manager, who would be able to get the benefit of the expe rience not alone of his own plant but of other plants in the same industry, and would know that he was securing the best possible equipment based on wide experience and judgement.
WHAT S'I'AXDARDS SHOULD COVER.
Briefly summarized it would seem that the standards for new
machinery should cover points' such as the following:
Complete guarding of all exposed gearing; guards for head end
of roving, twisting, spinning, spooling and similar machines to be
provided with automatic interlocking guards so arranged that the
guard cannot be opened while the machine is running and the ma
chine cannot be started unless the guard is in place.
All machinery to be provided with.belt shifters, roving, twisting,
spinning, spooling and similar machines to be provided with a belt
guard which will protect the point of contact between belt and pulley.
Pickers to be equipped with automatic interlocking guards for
beater covers and doors over dirt grids.
.
.
Cards to be provided with automatic interlocking device for
cylinder doors.
.
Lap machines to be provided with interlocking guards, which
will prevent the operator from coming in. contact with, .inrunning
rolls while they are in motion. . . .
..
Probably the. point-that stands out. most strongly. in this .entire
matter is the fact that real progress depends on . the proprietor of
the textile plant. When he realizes the .need for .a complete system
of safeguarding, and wants to put it into effect,, the rnaphine builders
can be depended on to furnish it. .
. , ...... ...... .... . ..
National Safety Count
Public Utilities Sectional Meeting
New York City
Sept. 13, 1917
_ J. DOUGLAS, Chairman The United Gas Improvement Company, Philadelphia, Pa.
H. A. HOLDREGE, Vice Chairman Omaha Eleetric Light and Power Company, Omaha, Neb.
F. M. ROSSELAND, Secretary Chicago Telephone Company, Chicago, HI.
THE meeting was called to order by Chairman J. B. Douglas 9:45 o'clock, with approximately eighty delegates in attei
ance.
.
'
ADDRESS BY CHAIRMAN.
Gentlemen: It. is a pleasure to be with you this morning a
to call to order the third annual meeting of the Public Utilities S<
tion of the National Safety Council, now holding its Sixth Anm
Congress.
'
`'
As many of you know, there was some doubt for a time as
the advisability of holding a Congress this year because of the u
precedented .demand occasioned by the war for extra service fro
every one. I believe our experience here this week and the benefi
to be derived will cause all to recognize the wisdom shown by tl
Executive Committee in deciding to carry on the Congress as usuj
The tremendous increase in the general activities' of our membe
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Sixth Safety Congress
certainly calls for a corresponding increase rather than .a lessening
of attention to accident prevention.
Since the closing of the 1916 Congress at Detroit ninety new mem
berships have come to our. Section, which is now composed of 215
members from gas, electric, telephone and water works interests.
This increase speaks for itself and for the good?, work of Mr. Paige
as Chairman, -of the Membership Committee.
' SECTIONAL BULLETINS.
During the year we have compiled material for fifty-two bulle
tins and forwarded it to. the home office of the Council for publica
tion. Most of the bulletins have been issued. Effort has been made
to have each bulletin touch on a technical interest of our members
and little if any effort has been made to describe general hazards;
* these have been largely taken care of by the other Sections.
In addition, our Section has had distributed monthly for the
information of its members copies of the leading utilities safety
and welfare organs, for' which we are indebted to the donors who
have been very liberal in their response.
Your Chairman Has not had tlie help from the membership that
he had reason to expect in the getting up of bulletins, and as a
consequence the material has not come from widely scattered sources.
A few members, however, have been generous in providing material.
It is hoped that during the coming year each member will send some
material, if not more than a photograph, of a hazard and the remedy,
with description, to the incoming. Chairman. From my, experience
I can well say that it will.be appreciated. What is wanted is gen
eral co-operation in this phase of our work, and the Section should
not have to depend upon the efforts of several of the members who
are always willing to do more than their share for the cause.
I am sure that most of us now feel that the mechanical and elec
trical hazards incident to the work of our companies, generally
speaking, are well taken care of, and that the greatest good will now
result from the time devoted to making safety "devices" of, the
workmen themselves by showing them how to do their work with
the least likelihood of accident and instilling in them .practical
thoughts on safety.
...
...
THE' AMERICANIZATION' MOVEMENT.'
'
The Americanization movement, designed to teach foreigners English and to acquaint them with our ways and customs, when
Public Utilities Section
taken up generally as it should be by those employing iiliterafr
eign labor, doubtless will be a big factor in helping to reduc
accident experience to the minimum. In some cities the Y. M. C
are already conducting classes in practical English, with result!
command the attention of employers.
..
.
In this connection I would mention a ruling made by the 3
sylvania Department of Labor and Industry (to become effe
next January) requiring that foremen engaged in hazardous
shali be able to speak and understand the language of those t
them. While this ruling may be termed progressive I am in c
as to how it will work out in practice. It does.point, howeve
the importance' of employes being able to speak English ai
firmly believe that'just as soon as labor conditions will perm:
progressive employers'will give the "Americanization" of their
ployes the attention it undoubtedly deserves.
The widely scattered territory m which bur Sectional officer:
located has interfered with holding Sectional meetings during
year. I have, however, been in close touch with our officers thrc
correspondence. \
. . ...
The Sectional Chairmen of the Council being ex-officio mem
of its Executive Committee, I have attended a number of the xr
ings during the year and taken part in the deliberations. - ' -
.Our work throughout the year has appealed particularly to tl
of our members engaged in the gas-and electric industries, an
trust that, during, the coming year more success-will be met in
deavoring to add to our membership list those from theteleph
and waterworks fields.
.
The committee has arranged a promising program and- I
sure that we are very fortunate in having Messrs. Naylon, Dav
Burton and Pearce as our speakers this morning.
I will -now call for reports from our Secretary and the Chaim
of our three standing committees..
-. .
REPORT OF PROGRAM AND PUBLICITY COMMITTI
The Secretary thereupon presented the report of the Chairman
the Prpgram and Publicity Committee, Mr. L. C. Smith, Full
County Gas and Electric Company, Gloversville, N. Y., as follov
Mr. Chairman and Members of the Public Utilities Section of i
Motional Safety Council: Various attempts have been made by i
to secure the co-onerafinn c\f the* nuKl.Vi,--n ~r-----:-----
*
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Sixth Safety Congress
and periodicals, especially those pertaining to the gas and electric
industry. I am sorry to state that although these publishers ex
pressed themselves as willing to co-operate with the committee in
the publishing of various articles pertaining to safety, I was not
able to secure material assistance in getting very many of the articles
published. The chief reason for this, as they stated, was that the
data furnished was duplicate material, that is, it had appeared before
in other magazines or bulletins, and the editors prefer to obtain
original material. Owing to the press of work I have been unable
to get together any original copy.
.
The only other matter on which I have to report is the prepara
tion of our program. As you are aware, the majority of persons
I asked to prepare papers for the convention were kind enough to
accept my invitation. The topics were so selected as to evenly dis
tribute the time between gas, electric and telephone subjects. The
papers have been submitted to me and appear to be very interesting.
They should call forth a lot of valuable discussion.
REPORT OF SAFE PRACTICES COMMITTEE.
The Secretary then presented the report of the Chairman'of the Safe Practices Committee, Mr. B. E. Morrow, Consumers Power Company, Jackson, Mich., as follows:
Mr. Chairman and Members of the Public Utilities Section of the National Safety Council: At the request of the Chairman of this Section we have reviewed the National Safety Code, issued by the Bureau of Standards, and, generally speaking, we approve of it. We think that part four of the circular, which pertains to safe prac tices in the operation of electric equipment and lines, should be adopted as far as is practicable. The circular is very complete and contains rules for the employer a&jwell as for the employe.
Your committee has examined and approved the material used to compile the publication entitled Safe Practices issued by the Council. This bulletin has been very favorably received, and, judging from the comments and the number of extra copies that have been ordered by members of the Council, is being rised very extensively.
A number of inquiries have been received by your committee from the National Safety Council headquarters at Chicago and from other sources pertaining to the safe handling of electrical equipment and lines. In answering these questions the National Safety Code
Public Utilities Section
of the Bureau of Standards and the standard operating- prs and experience of member companies have been used as a crite Among the questions passed upon were "The Use" of Rubber Glo "The Opening and-Tagging of Lines and Circuits," and "The of Iron Pins vs. Wooden Ones." Copies of the answers were warded to the National Safety Council's headquarters.
PRIMARY HAZARD IN ELECTRICAL INDUSTRY.
A well-known fact, although not always appreciated, is thai electric current itself is the primary hazard in the electrical indi and as workers toward greater safety we should concentrate efforts on accidents from this source. We have learned that a 1 number. of serious and sometimes fatal accidents are due to fact that new employes do not realize that the insulation on voltage conductors must not be touched. I refer particularly tc insulated- terminals of transformers, oil switches, entrance bush and, in some cases, high-tension bus work.
The public, and especially children, should be instructed thrc the newspapers and school authorities not to interfere with elect] equipment and lines. Boys have been killed by climbing poles birds' nests and children flying kites with wires attached have 1 injured by the wire coming in contact with the electric lines. T1 are facts that have been called to the attention of your commi and I feel that they are important and should be mentioned in report.
REPORT OF MEMBERSHIP COMMITTEE.
Chairman Douglas thereupon called for the report of the Mbership Committee, which was presented by the Chairman, Mr. C Paige, Malden & Melrose Gas Light Company, Malden, Mass., follows:
Mr. Chairman and Members of the Public Utilities Section the National Safety Council: Since the last Congress the Pul Utilities Section of the National Safety Council shows an incre in membership of 72 per cent. So much interest has bi awakened in safety work' all over the'country that there should little trouble in carrying on this work with even greater succ<
The results of the work of committees in nrevinn^ Vmtq 1
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Sixth Safety Congress
mitteee for this Section secured names of Public Utilities from the directory of gas company officials (Gas Publishing Company, Chi cago) and from the "McGraw Central Station List." The companies on these lists received from us a circular letter, a letter-folder and a sample set of bulletins. During this year we have followed up with gratifying results the prospects thus secured. This has been done by general letters, special letters and pictorial bulletins.
MEMBERSHIP CAMPAIGN.
One method which worked very well was that tried at the con vention of the New England Association of Gas Engineers at Bos ton, last February'. Permission was secured from the President of the Association to address the convention. A brief talk was given on the scope and purpose of the National Safety Council and par ticularly of the Public Utilities Section, and our bulletins were dis played. As a result some memberships were secured and all of the companies represented had brought home to them the value and possibilities of our service.. , '
We mounted sample bulletins on heavy green cardboard and posted them in lobbies of hotels where conventions were being held. It is noteworthy that the "horrible" pictures seemed to draw the most attention. The statistical bulletins have value and illustrations of prevention possibilities attract attention but real impressions were made by the bulletins which show the results of accidents.
The committee wishes to express its appreciation of the cooper ation and assistance furnished us by the Chicago office of the Coun cil. Without this nothing like the results we are pleased to report could have been possible.
APPOINTMENT OF NOMINATING COMMITTEE.
Chairman :Douglas Before proceeding further with the pro gram I wish to appoint as a Nominating Committee Messrs. H. J.
Burton, Wills Maclachlan and FT. C. Lucas. T would request that
the committee report their selections as soon as their duty is com
pleted.
, The first paper on our program is "Safety Practices in Telephone
Work" by Mr. John F. Naylon of the New York Telephone Com
pany.
.
Public Utilities Section
SAFETY PRACTICES IN TELEPHONE WORK.
John F. Navlon, Division Equipment Superintendent,
York Telephone Company, New York City.
Mr.. Chairman and Members of the National Safety Cot
The prevention of accidents in the telephone field, as. in other f.
can be brought about only by 'the closest co-operation betweei
company and the employes. Both the company and the emp'.
have a definite part to perform and if either fails to do that
the best results cannot be obtained.
In general, it is the company's part in .the problem to provi
safe plant, good working conditions, proper tools; material
equipment and to educate employes to be thoughtful and cai
in the conduct of their, work. It is the part of the employes to
form their work iri a thoughtful, careful manner, to take no cha
and to observe the company's rules.
Long before the operating companies undertook any Safety 3
campaign, they realized that -there was room for improvemen
outside plant conditions. The first real step in that direction
that taken about twelve years ago, when it was decided that pr<
climbing space must be provided between pole pins on crossarm:
poles jointly occupied by the telephone and electric light compai
It was soon found that this was only a step in the right direc
and a short time later the present practice of having electric 1
companies occupy the top position on all jointly used poles
started.
,
The work of reversing construction is practically comple
The danger of telephone employes c.oming in contact with elec
light wires has been reduced to a minimum, with a consequent rec
tion in the number of accidents.
The design of material, tools and equipment has been give
great deal of consideration, so that the number of accidents res
ing from defective material and tools is negligible.
EDUCATING EMPLOYES.
The problems, therefore, is largely one of educating emplo to be thoughtful and careful of their safety. This is particula true of employes engaged in line work, which branch of the wt naturally carries with it a greater element of danger. It is t: to a lesser degree of employes engaged in installation and main nance work.
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Sixth Safety Congress
The educational work to which reference has been made, is being conducted in accordance with the following general plan:
(1) The organization of accident prevention committees, whose
duties are to investigate all serious accidents, pass upon safety sug gestions, make recommendations to improve conditions that might cause accidents, provide the subject matter for illustrated and other bulletins and such other duties as may be pertinent to the subject of accident prevention.
(2) The distribution of bulletins, some illustrated, describing serious accidents that have occurred, the circumstances that led up to them and how they could have been avoided. It is the practice to place bulletin boards in conspicuous places where men congre gate in more or less large numbers, such as storerooms and terminal
rooms. There are, however, a great many men employed in telephone
work who seldom or never have occasion to visit a storeroom or ter minal room where they would have an opportunity to see and read bulletins.
For instance, the employes of some' construction gangs, with the exception of the foreman, may not have occasion to visit a storeroom or terminal room for several months. It is of particular importance that these men have an opportunity to see accident prevention bulle tins. Provision is made, therefore, so that each foreman receives a copy of the bulletins as they are published and he is required upon the receipt of a new bulletin or bulletins to gather his men around him at some proper time, preferably during the noon hour; read the bulletin, discuss it, and, if it happens' to be a bulletin which has to do with his particular branch of the work, he is expected to go into it with his men-in a great deal of detail and plan how to avoid a simi lar accident in his force.
PLACING OF BULLETIN BOARDS.
There is one point in connection with bulletin boards that should be borne in mind and that is to see that they are placed in as con spicuous a place as possible and that they are properly lighted.
I recently had occasion to visit a plant , where I noticed several bulletin boards that were very poorly located. ' In one case a board had been placed in a position where it was hidden by an open door a greater part of the tin e. Unless the bulletin boards are so placed that the men can read the bulletins without stepping up closely to them a great deal of the good effect of the bulletin is lost.
Public Utilities Section
(3) A rigid periodical inspection of tools and the weeding
tools that have become defective. In companies where all to< furnished by the company, it is a comparatively simple mai keep defective tools out of the plant. It is, of course, more d in companies where the men furnish their own tools. In thi there is often a considerable difference in opinion between tht pany and the men as to when a tool is defective.
(4) The periodical inspection of poles unquestionably resi preventing a great many serious accidents. While no figur< available at this moment it is probable -that, if figures were ava that they would show that the number of accidents resulting broken poles is very much larger among companies that d make a periodical inspection than among companies that make
inspections.
.
(5) Periodical illustrated talks have been found to be a vei
pressive means of reaching the men most subject to injury. I: sible, specialized talks should be given at frequent intervals tc
employed in the various branches of the work. Employes are u; more interested in something that applies to their particular than they are in something that is general in character. Talks general nature, however* have their advantages.
In building up illustrated accident-prevention talks there arc
eral things that should be kept in mind, if the greatest benefit is
derived from them.
.
. Care should be used not to have the pictures overdrawn or fetched. Pictures may be reproductions of accidents that hav tually happened in the plant, reproductions of conditions that nearly caused accidents, or of dangerous conditions that have caught on the job during the regular progress of the work. The should never be given by a person who is not thoroughly fan with telephone work or who is unable to talk the language of
men he is addressing. This is particularly important, because i talks over the heads of the employes much of the effect is lost.
(6) A very effective means of reaching men in the field i have informal talks, given at regular intervals by a Superviso department head, and so conducted that every, man present will himself at home and loosen up and talk.
(7) We depend a great deal in our accident-prevention worl suggestions and recommendations made by the men in the fi covering conditions that might cause an accident. If this phas<
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Sixth Safety Congress
the work is properly conducted it will help a great deal 'toward the
solution of our problem.
'
(8) Properly equipped safety first aid kits should be furnisV ' d
so that they will be available for use by all the employes. In ordei to
make certain that' the contents of the kits are properly used all em
ployes should be trained in their use.
.
WHAT IS CARELESSNESS?
'
I wish to bring before you at this time a matter that in my opinion
should be considered and discussed, not only in the telephone field;
but in other fields of work. I believe we are treading on more or less dangerous ground when we attribute nearly aII preventable acci
dents to carelessness. Employes are very likely to resent being
called careless, especially if there is any doubt about it. When re
sentment is aroused there will undoubtedly be difficulty in restoring
employes to'a receptive frame of mind. `
'
It is the thought that all so-called avoidable accidents are due to
one of the following three causes, namely: thoughtlessness, careless
ness'or recklessness. If then, thoughtlessness, carelessness and reck lessness "are such prominent factors in causing accidents we should
know the meaning of these'terms. Since thoughtlessness,-careless
ness and recklessness mean, without thought, without care and with
out' reck, we shall first determine the meaning of these three terms.
In the following are authentic definitions.
'
Thought--The act, process or power of thinking and the word
think means to review in mind, examine mentally, consider.
Care---The state of being mentally oppressed, as by anxiety ' or
concern for some matter of interest or importance, often implying
concern for safety. Care signifies watchful attention in view of pos
sible harm.
.'
Reck--To have a care or thought for; taking into consideration;
heed.
. -.
.
.. .
.
.
Working upon these definitions as a basis, we define thoughtless
as being without the act, process or power of thinking, without re
viewing in mind, without examining mentally, and without consider
ing. '
...
.
Careless--As without the state of .being mentally oppressed as
by anxiety or concern for some matter of interest or importance;
often implying concern for safety, without watchful' attention in
view of possible harm.
'
''
Public Utilities Section
Reckless--As destitute of heed or concern for conseq foolishly heedless of danger; headlong, rash, desperate.
From the standpoint of our problem and for the pur] brevity we may select the following definitions:
, Thoughtless--Manifesting lack of thought, without indul
the process of thinking. .
...
:CareIess--Without watchful attention in.view of possible
lighthearted. . .
.. .
...
Reckless--Foolishly heedless of danger.
.
' From these definitions it would seem that the reckless mar out exercising watchful attention-in'view of possible harm aht out any mental action; that is, without any thought or care part, is fully aware of danger, and, being thus aware of it, 1 in a manner which indicates that he is foolishly heedless then
' The careless man on the other hand, occupies a positioirf view of possible' harm, but the harm or danger isoflly pfossifc is by- ho means .certain. ; Being placed iri this position the c man does not:exercise watchful attention to the'end that the h: danger may be avoided; but he acts indifferently. ' Now this
ful attention-which we Would have him exercise 'signifies sdrii quite different from'what we mean by thoughtfulness y it si that,:we Would have" him place himself in the state of being m< oppressed by concern for'the safety of himself and his co-wc This man, therefore, would be doing nothing more than, exei watchful attention for the safety of himself and Others and W exer'cisi'ng the "power of thinking.
''
WHAf'-IS THOUGHTFXTLNESS.'
'- ' `
'
J' This distinction can. be made more clear, by the descripti
what we mean by thoughtfulness. A thoughtful man is he who
cises the power of thinking. A man may. be heedful of dang
may be careful to a degree, and yet .be .absolutely, thoughtless
think' a man must have the power of perception and conceptioi
must exercise that power.. By perception we mean the.power o
lowing lines of thought which are presented to. the mind, and by
ception the power of holding in mind.the finished.mental pictu
idea resulting from perception.
_ ..
To emphasize the distinction between the meanings of.
terms we will'cite a concrete illustration of extreme cases of
1 pqqtlPQC irAlAccrjAc**
--t--tl - - --
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Sixth Safety Congress
Imagine a freight car of the platform type standing oh a siding,
loaded high with telephone poles which .are retained in position by
strong stakes inserted along both sides of the car and fastened across
the top by strong wire stays to prevent them from spreading. Now
imagine that the stakes along one side have been removed, but, that
by chance the poles have become wedged together so that none of
them roll off on the side where the stakes were removed. Apparently
the poles lie there motionless, yet there may be going on an imper
ceptible slipping between the poles, which at any instant may result
in the poles starting to roll and crashing to the ground. Now, under
these circumstaces, picture a fellow worker, who is fully aware of
the conditions, walking on the ground along the side of the car from
which the stakes have been removed and thus exposing himself to
danger for an unimportant purpose and you have the picture of a
reckless act.-
A gang of linemen are erecting a fifty-foot pole along a street in
a densely populated tenement section. As the operation of hoisting
the pole is in progress a large number of small children are attracted
to the scene and occupy various positions which would prove fatal to
a number of them if any part of the hoisting tackle were to break.
Now picture to yourself that the foreman and gang in charge of this
operation proceed with the work without compelling the children to
remove to positions of safety; that they go on with the work light
heartedly and with indifference to the possible harm which may be
fall the children, and you have the picture of a careless set.
Again, let us assume that this same operation is in progress, with
this distinction, the foreman and his men have exercised the greatest
care by compelling all persons in the immediate location to occupy
positions of safety and are themselves occupying safe. positions as
far as it is possible to do so and continue with the work. They are all
deeply oppressed with the concern lest possible harm should befall
them. It so happens, however, that in the harness of the team that
furnished the hoisting power there is a somewhat concealed, but
very serious defect. A mental inventory of the elements of danger
in connection with the operation would lead to the inspection of the
harness, but to make a mental inventory would be to think. In this
case, however, the gang while being extremely careful does not make
a mental review of the elements of danger, and, therefore, does not
become aware of the fact that danger is lurking treacherously near.
Picture this condition and 3'ou have the picture of a thoughtless
act. `
"
Public Utilities Section
CO-OPERATION OF EMPLOYER AND EMPLOYE.
From the foregoing it would appear that it is wrong to jur
the conclusion that the majority of avoidable accidents are c;
by carelessness. It would also appear that in the progress o:
educational work we should keep in mind the fact that we hav
factors of thoughtlessness, carelessness and recklessness to cons
The question of penalizing the thoughtless, careless or rec
man who is not injured as a result of thoughtlessness, carelessne
recklessness is one that should be given serious consideration.
. Care should be used, however, in the event of any action t
taken, to make the punishment fit the crime.
-
After all is said and done, the prevention of accidents in
telephone field as in other fields can be brought about only by
closest co-operation between the company and the employes.
DISCUSSION.
A general discussion of Mr. NayIon's paper was opened by
F. M. Rosseland of the Chicago Telephone Company, who, a
commenting on the completeness with which Mr. Naylon cov<
his subject, concurred in his conclusion as to the use of the w
"carelessness" in accident-prevention work. He asked the ques-
as to whether or not bulletins and other publications alone are
valuable in reducing accidents as occasional workmen's meeti
supplemented by bulletins.
.
Mr. G. K. Selden, Chairman Safety First Committee South
Bell Telephone & Telegraph Company, Atlanta, Ga.. discussed
percentage of accidents directly caused by thoughtlessness and as]
for information as to the best way to reach"' the men, stating t
he personally felt it was largely a local matter. He also asked
a greater degree of co-operation in safety work between the.elecl
light companies and the telephone companies.
Mr. Dobbin, Empire Gas and Electric Company, Geneva, N. '
heartily approved dropping the word "carelessness" when talki
to men and suggested that when a public utilities company ho:
safety meetings for its employes that employes of other public ui
ities companies in the locality should be invited.
Mr. H. J. Burton of Jackson, Mich., inquired whether poles z
stepped to the ground.
Mr. G. K. Selden of Atlanta, Ga., stated that in venersl who
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' Sixth Safety Congress
or no trouble in regard to the stepping of poles. He bdlieved, how
ever, that the stepping of telephone poles to the ground did not
make any difference.
Mr. John Bailey, Superintendent of Safety, Bell Telephone Com
pany of Pennsylvania, of Philadelphia, also inquired about the step
ping of poles, stating that if the poles were not so stepped telephone
men were considerably inconvenienced.
'
Mr. H. C. Lucas of the Philadelphia Electric Company, Philadel
phia, Pa., asked whether removable pole steps and sockets were
not usedMr. Bailey of Philadelphia said they were not generally used as
boys filled the sockets so they are not usable, and also because men would use anything that might be handy for steps in place of the
removable pole steps provided. Mr. Lucas of Philadelphia observed that stepping poles to the
ground provided an "attractive hazard."
Mr. Preston of Long Branch, N. Y., suggested placing the pole
steps so far apart that children could not use them.
Mr. Lucas of Philadelphia suggested that the danger be elim
inated by not using pole steps near the ground and by furnishing
the men a short light ladder in place of the pole steps. In some
classes of work the Philadelphia Electric Company uses adjustable platform wagons and in every case have instructed their lamp trim
mers to use ladders if the lamp can be lowered to the ground. The
men are instructed to place the ladder flat on the ground and stand
on it and in this manner avoiding shocks. Mr. Harmer of the Philadelphia Electric Company, Philadelphia,
Pa., at the suggestion of Chairman Douglas, told of a bag which
they had designed for use in raising and lowering tools and mate
rial. With this company it is against the rules to raise or lower
tools tied to a rope. The bag must be used. Mr. Fisher of the Rochester Railway and Light Company.
Rochester, N. Y., advocated the use of advertising space in the
newspapers to warn boys and others of the danger of climbing poles and steel towers carrying high-tension lines.
Mr. Wills Maclachlan of Toronto stated that he had observed
that the men were afraid to talk in joint meetings of the utility companies and that discussion was very much reduced.
Mr. Dobbin, of Geneva, N. Y., stated that such had not been
the experience of his company; that they had a Knockers' Club
which brought out points in a friendly way.
Public Utilities Section
Mr. C. E. Paige of Malden, Mass., in referring to Mr. N; paper, said that the distribution of safety bulletins by the forei the men was a new and attractive suggestion. He further be that each company should get out safety bulletins to suppleme National Safety Council bulletins. He said further that grea should be taken not to issue bulletins direct to the men that : only go to managers and superintendents. He also referred practice of furnishing tools to men. "Men are only as good a tools," he said, but that often the men do not appreciate the va the tools if they are furnished without charge. Tool kits shot inspected by special men to insure that tools were in first-clasj dition. His companj' provided first aid kits but found it wa sufficient to provide kits; they must also be inspected at re intervals by special men.
.Referring to the report of the Chairman of the Progran Publicity Committee, he suggested that the publication of ar on safety in the various journals might be secured if they offered for publication simultaneously and in this way the obje to publishing articles which have already appeared in other jou would be overcome.
REPORT OF NOMINATING COMMITTEE.
Chairman Douglas: Gentlemen, I regret to state that we \
now close our discussion on this subject and pass to the next p;
1 see that the Nominating Committee has completed its work am
will now hear their report.
Mr. H. C. Lucas (Chairman, Nominating Committee) : In
half of the Nominating Committee, permit me to present the foil
ing names as officers for the coming year:
Chairman, C. B. Scott, Btireau of Safety, Chicago, 111.
Vice Chairman, C. E. Paige, Malden and Melrose Gas L
Company, Malden, Mass.
'
Secretary, H. B. Harmer, Philadelphia Electric Company, F
adelphia. Pa.
.
Chairman of the Membership Committee, E. L. Davies, Quet
borough Gas and Electric Company, Far Rockawa}', N. Y.
Chairman of the Safe Practices Committee, F. W. Fisher, Ro
ester Railway and Light Company, Rochester, N. Y
Chairman of the Program and Publicity Committee Tohn
Public Utilities Section
out and properly run safety organization as much, if not n than the careful guarding of machines and the installation of s devices at the works and in the field*
Previous papers on my subject have carefully tabulated causes of accidents in the gas industry from a large amoun widely secured data. I simply wish to add a word to these figi
My investigation shows that in a company sending out 400,0 ooo feet of gas a year, of the forty-two accidents occurring f Jan. i, 1915, to Aug. 1, 1917, thirty-four, or 81 per cent, v directly ` due to the employes' gross carelessness--which tends show the value of education to the employes. This can only carried on by the constant watchfulness of the foreman or suj intendent, aided by a well-organized safety organization.
. ORGANIZING FOR SAFETY.
I shall, therefore, say a few words on safety organizati before bringing up the most dangerous points found in gas pla and under working conditions in the street and shop, althougl fully realize that this side of the subject has been quite ft: described and discussed in previous meetings.
The safety organization of the company with which I am cc nected, and which we can highly recommend, is, with a few exc< tions, of the familiar type approved by the National Safety Coun< and I believe it is applicable to almost any size gas company, consists of a Central Safety Committee, made up of the operati officials of the company. The committee has a chairman and sect tary and careful minutes are kept of its proceedings at meetings.
To this committee report a Committee of Safety and Sanitatio consisting of three employes, which is active for three months-- new one being appointed at the end of that' time--generally wi lts chairman appointed from the previous committee. These me when appointed, are given a handsome safety button with the con pany's name inscribed as a reward of their appointment. -
The company does not employ a safety inspector, as is done b many companies--this changing committee taking an inspector place. I consider this a better plan, as in this way a total of twelv men inspect the properties every year, and many good safety me. are available in every company if they are selected' for their care fulness and common sense. We do, however, appoint a fir inspector, as fire apparatus, such as extinguishers, etc., needs mrr.
Soo Sixth Safety Congress
COMMITTEES REPORT IN WRITING.
.'
__ . :
It is the duty of this committee to make an inspection of' all
the company's properties during its term, and to'make a written
report. This report is gone over carefully by the Central' Com
mittee, and a joint meeting of the two is then held' and the various
suggestions discussed and passed on and a list of the approved
items sent to the various department heads to be executed. The
succeeding committee is provided with a copy of : this report so
that they'will not list again suggestions already made.
-
Another very important duty of this committee is to investigate
all important accidents occurring in the company, and to make a
report, in writing, with a recommendation for preventing a recur
rence. Such reports are posted. These investigations are ordered
by the Central Committee. We have found this particularly valu
able, as the employes know that if they are the cause of an accident
attention is directed toward them. We'have also been surprised to
find that the employe takes the committee's criticism in better spirit
than- he does that coming from an official.
: ' "
A good example of a report is an accident which occurred a few
years ago, when a derrick, which was lowering a sixteen-inch cast
iron pipe into a street trench, slipped, dropping the pipe a few inches
and badly crushing an employe's foot. Immediate investigation by
the Safety Committee showed that there were no spikes on the feet
of the derrick, which caused its slipping. Recommendation that
same be installed was made, approved and complied with, the result
being that we have not had a similar accident since. This accident
was due to lack of safeguard on company's part. '
A CARELESS- MAN.
'
''
A report of an accident of another type follows, the bulletin
being quoted: "On Aug. 18, 1915, at 1 p. m., William Smith, gas-
fitter, answered a complaint of `no gas' at No. 7 Boulevard, Rock-
away Beach.
.
``The meter was located under the first, floor, which, is. about four
feet above the ground. This space was piled high with lumber and
odd materials. Smith crawled in the enclosure and with difficulty
finally reached the meter. As it. was dark, he lighted a candle.,
zvhich he carried zvith him, as his electric torch -was broken. He
had- not reported this to the office, but had, instead., purchased the
candle.
Public Utilities Section
"He placed the lighted candle about eight feet' from the r
on some lumber, within a few inches of the under side of the :
and then proceeded to remove the plug and clear the service.
"Before" he could put the plug back the gas had completely
the enclosure (particularly the upper part of it), was ignite
the lighted candle, and the explosion which followed badly bu
Smith and set the lumber on fire, which, in turn, set the entire b
ing in flames.
..
"It.is hardly believable that a man in our employ should sc
forget his rules as to use a lighted candle or other open flame ir.
presence of live gas.
..
. "-The employe. Smith, was discharged.
"`
"`We do not `want careless men in our employ/JJ
' BULLETIN BOARDS.
These committee accident reports are posted on bulletin bos provided for this purpose and for the posting of other comp bulletins and the .National Safety Council Bulletins. Where accident is caused by such gross carelessness as to warrant dismissal of the employe, this is noted, followed by the sloj; "We do not want careless men in ottr employ." The bulletin boa are located conspicuously at all the properties, including our sh rooms, the latter being headed with the following placard: "T the company's constant endeavor to protect and safeguard employes from accidents and sickness. We respectfully ask interest and co-operation of our customers."
It is surprising to see the interest manifested by the public oUr safety campaign, which is largely attained by these public b letin boards. Announcements of safety meetings are posted on boards, and at most of these meetings fully 25 per cent of 1 audience are persons in no way connected with the company, tl showing the public interest.
The Safety Committee also has charge of the monthly meetir of employes and their families, which are held in the compan; auditorium in the evening, at which time motion pictures are show A few comedy films are given between the safety and educatior films. During the evening a talk of about ten minutes is given 1 "Safety," bringing out in particular descriptions of any accider. occurring since the previous meeting, and a discussion of the lesso: to be learned from them is held. The evening's program closes wi
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Sixth Safety Congress
SAFETY MEETINGS.
*
These meetings serve the double purpose o keeping the employes interested in safety work, and of getting their families to think and talk safety in their homes, which we consider most important.
During the short talk, pictures with placards, such as the fol lowing, are thrown on the screen. A picture of woman and child, with placard:
"If You Are Injured, We Are the Ones
Who Suffer."
We also hold other safety meetings once a month in the after noon, on the company's time, at the gas works or storerooms, which all employes other than office men attend. They consist of demon strations by employes, picked at random, of first aid to those over come b}' gas, demonstrations of mechanical respirators, and the use of the "first aid jar." Such meetings ar.e usually attended by the company's physician, who, by the way, examines all men before they are employed.
This covers the duties of the Safety Committee, and describes, in a general way, our safety campaign and organization, but I wish to mention a prize offered by the Central Committee every month, which we believe has greatly stimulated interest in safety work. A $10 goldpiece is awarded the employe who, in the opinion of the Central Committee, composes the best essay on "Safety Work," a different phase being selected as the topic each month. At the end of the year the winners of the monthly prizes compete for a prize of $25. We believe that this tends to keep the safety idea constantly before the employes, and also interests the families, as they discuss their essays at home.
I do not think a great number of signs posted conspicuously around a company's properties do much good, except when first put up or when the employe first sees them. I would have only a few, but have these very carefully selected. ^Examples of ones we consider particularly valuable are:
notice to men seeking employment.
Unless you are willing to be careful to avoid injury to yourself and fellow workmen, do not ask for employment. We do not want careless men in our employ.
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and another--
* OUR EMPLOYES.
Are forbidden to cross the tracks or trespass on the property of the Long Island Railroad Company. Use regular crossings.
Any violations of this rule will be deemed a wilful intention on the part of an employe to bring about injury- or death to himself, under the Workmen's Compensation Act. Any employe who violates this rule will be discharged.
DEEP BURN INFLICTED BY IMPROPER AND TOO FREE USE OF IODI3 UNDER A TIGHT BANDAGE.
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Sixth Safety Congress
These signs, which are very large and conspicuously placed at our gates and crossings, are, with two or three others, the oxily ones we use.
I wish to emphasize the importance of instructing a man in. safety when he is employed. We consider it time and money well spent to have the new employe go over the bulletins of the previous year, which are kept on file for that purpose, and also to study
EXAMPLES OF DAXGF.ROUS TOOLS.
carefully the company's rules. These are in printed form, each employe receiving one,, and he is required to sign a slip, stating he is thoroughly familiar with them. Gross carelessness and repeated violation of these rules should always be followed by dismissal.
Every employe, except common laborers, should have simple instructions in the use of the "first aid jar/' which should be placed at all properties and on all company's wagons and trucks. Improper use of this jar may result seriously. It is of the utmost importance that these jars be properly maintained and kept clean at all times,
Public Utilities Section which can only be done through the constant inspection o foreman.
Most workmen, when employed, have a fair idea of the p use of tools, but difficulty is found in having dangerous
THE NAIL SHOWN RAN ITS FULL LENGTH INTO EMPLOYE'S FOC
INCORRECT WAY
CORRECT WAY
reported. This item, and the use of goggles, are constantly be
called to our attention by the Council bulletins.
Proper lighting is a matter to be closely followed, both in
works and shop, and also on consumers' premises. Instruct yt
men that under no conditions are they to work where the light
is poor.
Poor housekeeping on company's oronerties; :inH
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SiA-f/i Safety Congress
construction work is being carried on. A large percentage of our accidents have been of men stepping on nails in boards left care
lessly around. Many accidents result from the careless piling of material, par
ticularly pipe, in the works and street departments. It costs slightly more, but we think it pays, to pile it in tiers,' alternate layers being at right angles, and alternate pipe lengths having bells and spigots at opposite ends. Piles should never be higher than five feet.
GAS WORKS HAZARDS.
Most of the dangers and points to be watched carefully in gas
works have been noted in previous papers, so I am referring again
to the more important of these and am listing, in addition, the more
unnoticed hazards' which, nevertheless, may be the cattses of serious
accidents.
LEFT-HANnEP VAT.VKS.
Left-handed gas valves ('valves opening clockwise) should not be purchased or installed in a work's yard connections, and where they do exist they should be removed. If this is not practical they
should be tagged and a notation made on the yard connection plans. They are particularly undesirable in purifier connections, mixed up with right-handed valves. The writer knows of a case of a man being killed with gas in a purifier box because a left-handed valve, which was in the connections with right-handed valves, was thought to be closed, but in reality was open. When the exhauster was started the men in the box were overcome. 1 also saw one installed with a water gas set in the last months. The company is having it removed and a right-handed valve put in.
CO A I. BVGGIES,
In many water gas generator houses the buggies for coaling the generator are run up to it on rails. After a "coal-up" they are generally filled again, pushed from under the hopper and stand on the rails, waiting to be used. A "dog." or derailer, should be pro vided on the rail between the charging door and the buggy, which should be removed only when the generator lid is aft. Or the rails should decline sharply away from the lid. Both of these methods are to prevent the coal buggy from running down and striking the T-bar on the coaling lid and knocking the lid off. The writer knows of a case of this kind happening during a "run." but fortunately no
Public Utilities Section
one was burned, the gasmaker being able to reach the steam ai manifolds and turn them off. Where rails are not used, ca: manipulation of the coal buggy results in it often striking th which locks the cutter bar on the coaling lid. This weaken catch and may finally break it and the lid may come off. -
In taking the lid off the generator, first crack it and see that; are lighted, and I would call attention to the proper metho opening fire and ash doors on a generator. Unscrew the T-s bar. leaving the cutter bar in place. This will allow the door 1 cracked an inch or so, and should any explosion take place, the would not be blown around on its hinges and strike someone--a which the writer saw a number of years ago.
On some designs of water gas generators the cutter bar is 1 zontal and the catch, if accidentally struck by a tool or bar, in hands of a man passing, can be easily knocked off and the i opened. A small hole drilled through the catch and bar, and a s bolt on a chain,. dropped in it, will prevent such an acci< occurring. .
Before starting up a water gas set that has been shut down stime, the "down steam" should be turned on and the line drained If this is not done, and the "reverse" connections are turned o closing the top hot' valve, and then this water of condensatioi thrown on the fire, considerable pressure is suddenly developed, this has been known to crack the generator head, although I nc heard of any personal injury resulting.
CLEANING FIRES.
The greatest hazard in the generator house is in cleaning the f especially in barring it down from the operating floor. This wc which is usually done by the common laborers around the wor should be carefully superintended and watched by the gasmak The writer once saw a man pulled down with the bar after it 1: slipped through the fire, and fall across the coaling branch. He v very badly burned. When sledging bar, have it held with tongs.
Gauges on sets should be watched carefully for stoppages, as is dangerous to operate set with these out of use.
Glasses should always be kept in sight cocks and should not cracked. Put this down as an item in your inspection when starti up a machine and see that in horizontal sight cocks the rim holdf
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Sixth Safety Congress
the sight of an eye by looking through a sight cock which had a piece of broken glass in it.
TRIPPING HAZARDS.
Tripping over tools in the generator and boiler-rooms has been .
mentioned very often, but is of such importance that I wish to call
attention to it again. Racks should be provided for these tools and
they should be kept in them when not in use. A good laborer in the
cleaning gang can be made responsible for this and the gasmaker
can see that he attends to it. We also refer to a portable tool rack,
mentioned in the 1916 meeting, which we think might be used to
advantage in many plants.
Never allow open-flame lamps of any kind to be brought or kept
in the works, and provide a generous supply of electric flash lights
and keep a supply of batteries at all times. A works should be thor
oughly piped for gas lighting, but it should not be used unless the
electric service is intermitted. In the exhauster and purifier rooms
vapor proof bulbs should be used, and the switch for turning them
on should be outside of building.
In both coal and water "gas works there are generally quite a
number of galleries or balconies, from which tools, coal or other
material may drop. The use of toe boards and the covering up of
any holes will largely* prevent this, but the men should be taught to'
pick up their tools after completing a job.
The writer once found an empty milk bottle, apparently used
for drinking water, laying on its side on the outside sheet of the
crown of a 2.000-M. holder, and in a short time it would undoubtedly
have rolled off to the ground.
With the installation of every water gas machine should go a
set of directions. These should be framed and hung on the operating
floor and carefully followed, especially the directions for emptying
the wash box when cleaning is necessary.
Blast-main explosions are usually the result of carelessness in
operating the "set," as leaking blast valves are easily detected if the
vent from the main is kept clear and is properly located for the gas-
maker's view. Many explosion heads in a main are desirable, and
these should be guarded to catch flying pieces.
PURIFIER BOXES.
Purifier boxes should be opened as long as possible before chang ing oxide or other purifier material, and great care should be given
Public Utilities Section
to valves. I would never allow any one but the foreman to j intend the turning- on or off of a box. In two-layer boxes, are on the ground level, remove the upper layer of oxide t opening the lower doors, to prevent it from catching on fire, does not apply where boxes are elevated and have dumps froi bottom. Make it a rule that men are to leave all smoking ar in their lockers before going to work in or around ari open bo:
FROZEN GENERATOR FUEL.
Frozen coal is another source of danger, as men unconsciou
undermine large quantities, only to have it suddenly give way a
fall on them. This is particularly true of broken anthracite o
used in generators.
Additional hazards in the coal gas plant are generally found
the retort house, where tiers of balconies' and many floor or ben
openings increase the danger.
Many accidents have occurred by . the charging and dischargi
machinery catching men unawares. A complete and thorough
understood signal system should prevent accidents of this type.
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Sixth Safety Congress
high in the retort house, as are also the chances of men being burned from hot coke and from steam and when wetting coke down.
RANGERS FROM FrRE.
Most gas works are on or near railroad tracks, or at least have
railroad sidings, and for this reason the chance of gas oil tanks
catching fire from locomotives is very high unless proper precautions
are taken. See that all openings in tanks are securely covered and
from the top of each tank have an inverted vent with fine gauze over
the opening.
These same railroad sidings often result in improper trespassing
by company's employes, resulting in accidents, and besides warning
all works men and having rules on the subject. large "No tres
passing" signs should l>e conspicuously posted. Signs should state
that violation will result in dismissal.
As the hazards found in boiler and engine rooms are those found
in almost.every plant generating steam and having machinery, and
a re,:-there fore, not characteristic of the gas business, I shall not
take -the time to go into them.
.
SHOP AND STREET HAZARDS.
In this department we have the combined liability of accidents to our employes and to the public.
Accidents to one are often caused by the carelessness or lack of safeguards on the part of the other. Improperly, operated auto mobiles, standing horses not tied, resulting in runaways, and work improperly done or guarded, may result in injury to the public, and can be charged to the employe's carelessness. Poor housekeeping and lighting on the premises of our customers may cause injury to our men. while gross carelessness and often curiosity regarding our work, by the public, cause accidents to themselves.
MOTORS AND TRUCKS.
In a company operating motor cars and wagons, as most com panies do, the liability is very high, and it is of the greatest impor tance that this work be carefully followed. See that the rolling stock leaves the garage or stable in proper shape, the wagons being provided with horns, tie weights for the horses, etc.; the cars having tire chains, good brakes and horns and being in good mechanical order. The rules of the road and company's rules on
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driving should be drawn up in pamphlet form and given to driver and he should be occasionally quizzed on them.
In the shops, storerooms and holder stations accident pi tion is largely up to the man in charge of the property, be of the importance of good housekeeping. Safeguarding with ings and toe boards and proper care given tools, is not enou prevent accidents, and they are bound to occur, particular
MOTOR DRIP TRUCK.
outlying properties, if the man in charge is not an enthusia
safety booster and if he does not pay particular attention to g
housekeeping.
.
EVEN PRESSURE IN MAINS.
Great care should be given the maintenance of even press in mains, and it should, never be allowed to drop below a minimum. This is especially true where a company has dist governors feeding from the high-pressure system into the 1 pressure, and where the irregularity of one governor may ca a drop in pressure in several districts. This drop in pressure i often extinguish the pilot lights on automatic appliances, and wh this is not known, and the appliance is turned on, gas will esca For this reason it is important to install flues with all automa appliances. A drop in pressure may also be caused bv thf na
5*2
.S'i.vfh Safety (.'otu/ress
removing- of a bag or stopper in a main or the lack of. a necessary temporary by-pass. Such items are simply matters of good engi neering practice and with proper supervision should not occur.
The pumping of drips and the handling of drippage should be carefully watched from a safety stand point and also because of its nuisance to the public. It is desirable to store it all at one location, preferably the gas works, and 11 is had practice to leave it standing in the wagon or truck over night. In large territories a motor drip truck can be used to advantage, as it can cover more ground and get the drippage to the proper storage location each day. We have found that with the use of a power pump, driven by the truck motor, the drippage is economically and safely handled. A careful man should be selected for this work, and he should be impressed with the importance of keeping the public at- a safe distance when pump ing drips, especially the high-pressure ones.
Curb boxes and valve and drip boxes in the street are the cause of many accidents, and employes should be instructed to watch out for and to report any foitnd in a dangerous condition. They are often had tripping hazards if improperly installed. In selecting a type to he used pay particular attention to the chance of the cover coming oft. If this occurs in the larger sizes used in the street an accident may result from a person or a horse stepping in the opening. Such an accident occurred in our district a few years ago, the horse breaking his leg and the occupants of the carriage being thrown out and injured.
GENERAL.
Zi *
I would recommend the question of standards for gas work be more carefully gone into, and I think this could best be carried on by the National Safety Council. A few examples of what I refer to are: Railings, their proper heights and weights. You find them being installed now from thirty inches to forty-two inches high and from three-quarter inches to two inches in size, with the uprights various distances apart. Toe boards, their proper use and size. The proper safeguarding of new machinery, which we now find shipped, and. in most cases, installed, without any regard to guarding moving parts or caring for tripping hazards.
I should think the best way to accomplish this would be to enlist the co-operation of the manufacturers of all apparatus used iri the gas works, starting with the water gas set or coal gas bench, and
Public Utilities Section
including- exhausters, purifiers, station meters, tar extractors, be and so on, right through to the gas holders.
I am sure we would all be willing to pay a little more fo installation properly guarded if we knew we were putting in a ratus guarded with an approved standard, and I sincerely hop* Council can find a method of following this suggestion.
Accidents of even the smallest type are certainly to be depland everything done to prevent them, but, when you are unfc nate enough to have one occur, learn your lesson from it and that your entire organization profits by it, by carefully investiga its cause. You have at least gained something if every one k< it in mind and works against its recurrence.
When the question of the cost of installing safeguards co: up, and, in fact, the cost of any branch of safety work, pl< remember that the.installation of the most common, and, in m. cases, rather expensive guards, for a hazard you might consi remote; the rather tiresome and necessary constant warning of foremen and men, and the time and care of operating a Saf Organization, has been proven, many times, without the shadow a doubt, to be good business from a financial standpoint, aside fr the humane view, which gives you the satisfaction of knowing yt men are working under better conditions and you are having fev accidents, which is all resulting in less unnecessary suffering.
DISCUSSION.
Mr. J. F. Conner, Philadelphia, Pa., in hearty accord with t
statements made by Mr. Davies in his excellent paper. At employ*
meeting the speaker too often talks over the heads of the men pre
ent. The speakers should be men among men and talk with ther
not at them.
Mr. E. L. Davies: We have tried to reach the men throug
their families. We invite the families to attend the safety meeting
and try to get them to discuss safety in their own homes.
Mr. F. W. Fisher, of Rochester, N. Y.: Discipline should b
applied with great care or minor injuries will not be reported.
Mr. Wills Maclachlan, Toronto, observed that discipline was nc
fully carried out because of labor conditions. He seriously ques
tioned the advisability of giving prizes and asked Mr. Davies hov
his company knew their men really understood the rules even thougf
tltAir ei
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SLvth Safety Congress
that we should not depend upon the manufacturers to guard machines,
that an inspection should be made and if additional guards were
necessary they should be promptly installed.
Mr. E. I-- Davies, in reply to a question raised by Mr. White
of New Haven in regard to goggles, stated that goggles are pro
vided, but that they could not be used in some parts of the work
because of the great heat, as a result of which perspiration rolled
down over the lenses.
`
Mr. Almberg. Consolidated Gas Company,- New York City,
stated that because of the difficulty of getting labor many companies
do not examine new employes and for the same reason do not-
discharge men for violations of safety rules.
Mr. Navion of Newark. N. J., speaking on the subject of edu
cating employes in the English language, stated that because of
the relatively small number of non-English-speaking people his com
pany did not carry on instructions in English.
'
Mr. Lucas of Philadelphia asked how such instructions could
he carried on at this time.
'
Chairman Douglas observed that probably little could be done
at this time, but that after the war was over it would be possible
to carry on instruction in English, to examine all employes physi
cally and to administer discipline for violation of safety rules.
Mr. Fisher of Rochester, N. Y., stated that every employee
should be examined where the job was at all permanent.
Chairman' :Douglas We will now have presented the paper by
Mr. H. J. Burton. In regard to the fourth paper on the program
I regret to state that I am advised that Mr. Pearce, who was to
have been with us today, is seriously ill and will be unable to address
us. although his paper will appear in the proceedings. I take pleas
ure in introducing Mr. Burton.
SAFETY WORK AS IT APPLIES TO THE OPERATION OF ELECTRIC GENERATING'AND SUB STATIONS.
H. J. Burton, Operating Engineer, in Charge of the Educa
tional and Welfare Work of the Consumers Power Company,
Jackson, Mich.
..
Mr. Chairman and Members of the National Safety Council: It has been said that the causes of accidents are common to all indCts- tries and that falls, defective tools and handling material head the::
Public Utilities Section
list. It is true that a man may be injured by falling- or by def< tools in almost any industry, but this does not mean" that act prevention work will be identical in all cases. ' Figures taken
TEN LEADING CAUSES - ACCIDENTS n ELECTRICAL INDUSTRY.
es oishbiutt uccioarra anrlyzeo s to cm/sea,
5h#mn^ /r cmn-t <rP fo-fe/ htmo /osf charged "to each cex/^c..
{Cetmttng rack fatal accident
ZS &emns lost
'
flciO^ Solder, Compounds
.1 7.
Pomign body in eye
_
./ ^
Explosion, gexst gaoof/na, steam *SL %
Struck- by hailing loody
- -/
tfachincry in motion
.*7.
Handling tools totbgon, outOf motorcycle Handling rnetrtmrial ~
.7t .17. .aj?
Slipping, -tripping, foiling ZO."7 /Z
/ecfr/c currant-
TEi^t/C
I ( 1
77/s e/torf
prepared by Me
Committee .of fba A^of/ono/ Electric Light- ffssoc/oA/w^4/ion
that ff/cefn'c c</rrewf /s At/ Mr Me
er/co oat/^e
accidents hr*
industry*
/tsnt&cr/d/f aesz csMSwrjtJts /wrsp cjpttwvr.
6GST atSHOlUTT ACCIDENTS ANALYZED AS 79 CfWSEL,
Show/n^ OKcroja m#mOar of t/oya /mA /w acG/t/oef* ^Counfinj eeA Pa-hot occidenf oo ^5* yeoco Jomt ftmajL
Lamp brooking
/?
0vwcme Ay ejGM or hoof- 2..o
foroigr> A/y
_ 5.5"
/fait miurtOS
-*
Altercation
*fS
Doora ond 'mndeofS "
Handling too/*
^.-3
Struck b*f fotflng body
h.*f-
Colliding wrth obstruction
6.8
Injured bar an/mat
4.9
Hc*d, Soldmr, compounds
7>d
Handling material
0-7
hft'scolloneoua
`to. o
' Citp/o*iont goot g*0o#adrincyoe, 9/eteam fZ/.59. 4
Machinery m motion
Slipping, +rijmpngr -hatting
t?.*t
fOS.O
Electric, current
SbVS,a
MOTE.
Electric current- caused by Mr Me A//A*`sf
grerogm number ah days /oof ^er disobi/i fy
. ' occrthmryh reported* 7hiS chart *v3 propose* by
the ^eorfe/>f 7?Kenf/on Committoe oh Me
.C.A,
, /rtjr/frcrmr orrr
^ rrrmr cmrorr r.
the records of several public utilities show that 55 per cent of the acc
dents to employes are caused by falls. hsndKncr
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5*6 Sixth Safety Congress
current, but the accidents recorded, due to electric current, are the serious ones and in most cases are fatal. Statistics show that the electric current is by far the most serious cause of accidents in this industry, both as regards fatal accidents and time lost due to acci dents, It is estimated that the number of fatal accidents to electrical workers in the United States each year is, at least, 2.25 per thousand.
In accident prevention work it is not alzvays the number but the nature of the injuries that should receive most attention. Slight electric shocks are often received by employes working on or around electrical apparatus; but such accidents, if they may be called such, are seldom recorded unless some evidence is left on the injured, such as a burn or scar of some kind. Reports from some electric light and power companies show that, whereas they have hundreds of records of injuries to employes, such as slight cuts, burns, bruises and other minor accidents involving the loss of at least one full work ing day, the only serious accidents recorded are those listed as in stantaneous death due to electric shock.
SERIOUS ACCIDENTS DUE TO ELECTRIC CURRENT.
It is not the purpose of this paper to disregard the importance of looking after and trying to prevent the minor accidents, as it is realized that in the aggregate they are important, and slight injuries neglected are liable to be serious; and, further, slight injuries should be reported, as they sometimes indicate that something is radically wrong and needs attention before a serious accident does occur. But we. should not lose sight of the fact that the serious accidents inciderjt to the operation of electric generating and substations are due to ^he electric current and not to causes that are common-to all in dustries.
jin some industries, with mechanical protection properly designed and placed, it is possible to so safeguard some machines as to prac tically eliminate the serious accidents incident to the operation of the machines. In the electrical industry' it is not always possible to mechanically safeguard and protect the equipment used to generate transmit and utilize electricity. A wire that is energized does not look any different from one that is not energized, and the electrical worker must learn what is safe to touch and what should be given a wide berth.
In the operation o.f electric generating and substations, it is necessary at times for switchboard operators, linemen and other em-
5i8
Sixth Safety Congress
and then switch" is a good slogan for switchboard operators. Gog
gles should be worn when there is any danger of the eyes being
flashed by an electric arc. It has been demonstrated that a pair of
plain glass goggles will protect the eyes from the injurious effects
of a momentary electric arc and they are more suitable than col
ored glass goggles, as they can be worn with more comfort to the eye and around tight places where colored glasses might obstruct
the vision and introduce a stumbling hazard.
Employes should be taught how to replace fuses. The safe way
depends upon the voltage of the circuit and the location and kind
of fuses. After replacing a low-voltage fuse, care should be exer
cised when closing switch, as there is always danger of the fuse
exploding and causing injury to the operator's face or hands.' Cir
cuits on which drop cord are used and handled should always be
lightly fused, so that should trouble occur on a cord that was being
handled the fuse would blow readily and possibly prevent a serious
burn or shock. Great care should always be exercised when replac
ing high-tension fuses, such as those used on instrument trans
formers. Fuses of this kind are generally installed in out-of-the-
way places, but can be replaced safely while the circuit is alive,
with insulating tongs of proper length. On extra-high-voltage cir
cuits, insulated stools or ladders should be used in addition to the
tongs.
"work from below."
Employes should be instructed not to work immediately above live lines or equipment, as a tool, rope or branch of a tree dropped across a high-tension line might result in a flash, with serious conse quences. An electric arc generally flares upward, and a man's life would not be worth much if an arc between high-tension conductors was established immediately below him. The rule, "Work from below" is a good one.
The use of steel measuring tapes should be forbidden around power stations, and employes should be instructed to use due care when carrying or using metal rods, tools or articles of any kind around live condttctors. Accidents have occured when articles car ried over the shoulder have come in contact with live or moving parts.
Station employes should be provided with protective devices for handling live parts, so that they will not resort to makeshifts that are inadequate for their own protection, and they should also be
Public Utilities Section
ployes to handle live equipment and lines, and in order to < safely they must be properly qualified for the work they h perform. Instructions to employes as well as mechanical safej to apparatus are essential if accidents are to be avoided.
Employes should be taught that high potential curreni dangerous to life and they should know the voltage carried by conductor in their station or under their supervision. They s be instructed that not only the bare conductor, but the insulati high-voltage conductors should not be touched or dangerousl proached. A wire insulated for, and carrying, a potential o volts might be, and is, reasonably safe to handle; but the same similar wire, carrying a potential of 1,000 volts, although to a pearances perfectly insulated and harmless, would be extr< dangerous to handle, and the higher the voltage the greater dan life. It cannot be too often repeated or too strongly impressed all employes that insulated as well as bare cables or wires car high potentials are dangerous to handle or approach, unless the; enclosed with a grounded metal sheath. Insulation on high tei conductors gives a sense of false security to the uninstructed many a serious accident to employes has occurred because a ductor was thought to be safe because it was insulated. It is th< story of "Didn't know it was loaded 1" Electric current as higl tential will jump from a conductor through some insulation; ai is not necessary to make actual contact with a high-voltage con tor in order to receive a fatal shock. This matter of not placing much dependence as far as personal safety is concerned on the i lating covering of wires is often neglected in the instruction of men, and -it is something that should be thoroughly explained understood by all operators and linemen.
PROPER SEQUENCE OF SWITCHING.
Employes are often injured, sometimes seriously, in opening closing circuits. Accidents of this kind are generally due to ha forgetfulness, or lack of instruction. Employes must know proper sequence of switching necessary to safely start and s machines and to connect or disconnect apparatus from its sou of energy. Opening or closing a switch or circuit in a power s tion may be extremely dangerous if not properly performed, a many an employe has had hi; hanHc f'>'*<> --'1 ------ r -' * '
.5*8
Sixth Safety Congress
a?id then switch," is a good slogan for switchboard operators. Gog
gles should be worn when there is any danger of the eyes being
flashed by an electric arc. It has been demonstrated that a pair of
plain glass goggles will protect the eyes from the injurious effects
of a momentary electric arc and they are more suitable than col
ored glass goggles, as they can be worn with more comfort to the
eye and around tight places where colored glasses might obstruct
the vision and introduce a stumbling hazard.
Emploj'es should be taught how to replace fuses. The safe way
depends upon the voltage of the circuit and the location and kind
of fuses. After replacing a low-voltage fuse, care should be exer
cised when closing switch, as there is always danger of the fuse
exploding and causing injury to the operator's face or hands.' Cir
cuits on which drop cord are used and handled should always be
lightly fused, so that should trouble occur on a cord that was being
handled the fuse would blow readily and possibly prevent a serious
burn or shock. Great care should always be exercised when replac
ing high-tension fuses, such as those used on instrument trans
formers. Fuses of this kind are generally installed in out-of-the-
way places, but can be replaced safely while the circuit is alive,
with insulating tongs of proper length. On extra-high-voltage cir
cuits, insulated stools or ladders should be used in addition to the
tongs.
"work from below."
Employes should be instructed not to work immediately above live lines or equipment, as a tool, rope or branch of a tree dropped across a high-tension line might result in a flash, with serious conse quences. An electric arc generally flares upward, and a man's life would not be worth much if an arc between high-tension conductors was established immediately below him. The rule, "Work from belozv" is a good one.
The use of steel measuring tapes should be forbidden around power stations, and employes should be instructed to use due care when carrying or using metal rods, tools or articles of any kind around live conductors. Accidents have occured when articles car ried over the shoulder have come in contact with live or moving parts.
Station employes should be provided with protective devices for handling live parts, so that they will not resort to makeshifts that are inadequate for their own protection, and they should also be
Public Utilities. Section
instructed how to use the devices provided. For instance, if a
handled switch hook is provided for some high-tension discor
ing switches, the operator should be instructed to get the leng
the insulating rod between him and the live parts and not to
hold of the rod in the middle. He should be instructed to kee
rod, when not in use, in a convenient and dry place, and it si
be used only for the purpose for which it is provided. Inst,
are on record where high-tension switch hooks have been pa
with metallic paint and defective or broken rods have been rep]
with ordinary broom handles, rendering their use dangerous.
The practice of using the bare fingers or hands to deteri
whether or not a low-voltage circuit is alive is dangerous and sh
be discontinued. The very fact that a test is to be made pr
that the circuit is in -trouble and it may be crossed with a h
tension wire.
INSTRUCT NEW EMPLOYES.
New employes should be instructed not to replace fuses, cha brushes, clean commutators, or do any work on or around parts unless they have received special permission to do so fi their superior officers. Serious accidents have occurred to new i because they have attempted to do something they have seen sc one else do safely. For example, it looks easy and it is reasons safe for an experienced man to change a brush on some low-volt D. C. generator, but a new man, unless properly instructed, mi easily receive a serious injury doing so.
Great care should always be exercised when using private tc phone lines that parallel high-tension lines. Insulating transfor ers, fuses and insulated platforms should always be used, as wl there is transmission line trouble the telephone is liable to be higl energized and dangerous.
Electrolytic lightning arresters are now used almost universa on high-tension installations. Arresters of this type need attenti at least once daily, and they are reasonably safe to take care of correctly installed and the operators are properly instructed. N merous instances are on record where arresters of this type have n received proper attention because an uninstructed employe w afraid to perform his duties in connection with them and they ha' been left uncharged for long periods, the arresters being renderc practically useless as a protection against lightning: and dantrerm
520 Si.vth Safety Congress
DESIGNATE SWITCHES AND LINES. '
All circuits, lines and switches should be given a distinguishing name or number and should be plainly and conspicuously marked, and employes must learn the names and location of the switches, so as to be prepared to do emergency switching when life or prop erty is in danger. It is a good plan to designate switches and lines with a letter and a number, such as the A-l or the B-2 line or switch, instead of the north or south line, as the case may be. Serious accidents have occurred when employes have operated the wrong switch because of misunderstanding about directions.
The public, and especially children, should be instructed through the newspapers and schools not to interfere with electrical equip ment or lines. Quite often young "would-be" electricians are allowed to attempt repairs on defective equipment that should be handled only by experienced employes, and boys have been killed while climbing poles for birds5 nests. Children flying kites with wire attached have been injured by the wire coming in contact with electric lines.
TEACH RESUSCITATION METHOD.
The prone-pressure method of resuscitation from electric shock should be taught all employes. In addition to being prepared for emergencies, the teaching of this method seems to emphasize the presence of danger and makes employes more careful and keeps them f\om getting shocked. The fact that a man can be resusci tated does not prove that electricity will not kill, as some people seem to think. Death depends to a great extent upon the voltage and the contact. Tf the voltage is high enough and the contact good, death will be sure. Resuscitation should be tried in all cases, as accidental contact is nearly always imperfect and the voltage received doubtful.
INSPECTION.
This paper is based on reported accidents and since the length of it will not allow more time for electrical cases, the question of safety in the boiler-room will be briefly taken up. Regular, fre quent and careful inspections of boilers, externally and internally, for defects and weaknesses of material, also the inspection for defects in operating conditions of all auxiliaries, is one of the best ways to insure safety around a boiler-room.
Gauge glasses should be properly protected, so that flying par-
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Sixth Safety Congress
DISCUSSION.
Chairman Douglas: Before discussing' Mr. Burton's splendid paper I desire to introduce the Chairman-elect, Mr. C. B. Scott. Most of us know him and of his successful work.
Mr. Scott then acknowledged the introduction and briefly dis cussed Mr. Burton's paper, suggesting that in the paper the word ``instructed" should be replaced by "required." He emphasized the necessity for executive approval of accident prevention work, ob serving that without it success was impossible, and further, that safety must be considered a part' of the work done by employes.
Mr. Wills Maclachlan of Toronto asked what would happen if we left all wire over 750 volts uninsulated. He also advocated teach ing only the prone-pressure method of resuscitation, stating that in his companies they will not teach the use of any apparatus for resus citation. but that they teach the prone-pressure method and enforce bi-weekly practice.
Discussion of the prone-pressure method followed, which was taken part in by Messrs. Rockershaw of the New England Power Company. Ducas of Philadelphia, Conner of Philadelphia, and Van Brunt of the Public Service Corporation-of New Jersey. In general, it was apxjroved in preference to the use of apparatus.
Mr. Lucas of Philadelphia also stated that he heartily concurred in Mr. Scott's statement of the necessary approval of the work, also stating that to be successful, accident prevention work must never be allowed to lag. We must keep constantly at it.
Mr. Fisher of the Rochester Railway and Light Company, Roch ester, N. V.. referring to Mr. Burton's paper, observed that more than one exit must be provided in j^ower stations.
Mr. Conner also spoke on the subject of exits, urging the neces sity for more than one exit for every working place or gallery in a power station.
Mr. Van Dorn of the Utilities Mutual Insurance Company urged the advisability of equipping switch hooks with ground wires, rec ommending the use of uninsulated wire.
Mr. Day of Philadelphia, referring to the criticism of the pulmotor and lungmotor. asked whether or not such devices were suc cessful in gas cases.
Mr. Fisher of the Rochester Railway and Light Company, stated that his company maintains pulmotor service for gas cases because of the oxygen equipment included with the apparatus.
Public Utilities Section
ACCIDENT PREVENTION IN THE ELECTRICAL FI
W.
C. Pearce, Superintendent Electrical Departmei
N. Y.Syracuse Lighting Company, Syracuse,
.MV. Chairman and Members of the National Safety Co
An accident is defined as an event which is unexpected or the
of which was unforeseen. In the light of this definition ac<
prevention consists in attempting to prevent the unexpected <
tempting to prevent events the causes for which are unfort
Thus it is that the seeker after safety to a degree knows not the
effective course to pursue for the attainment of his end. Th<
that the unknown is being dealt with lends a zest and keen inter
the study and practice of accident prevention. It also offer
couragement to him who by dint of close scrutiny and careful
ning is successful, to any extent, in conserving the most valuaf
possessions--human life--or reducing to a minimum the pair
loss due to non-fatal accidents.
,,
During the early history of the race, and, to a greater 01
degree, continuing, until the last century, a large proportion of
dental deaths could be attributed to one of two causes :
1. The forces of nature, as illustrated in floods, storms,
canic eruptions, etc.
2. Wars.
Without dwelling upon this statement it is seen that as civ*
tion became more and more complex and man awakened to hi
ventive powers he produced wonderfully devised machines for
ous uses. These machines were of ever increasing size and pc
and, coincident with this development, the death rate due to
fruits of man's brain rapidly increased, and only in recent i
has there been inaugurated a concerted movement looking to-
the correction, as far as possible, of this condition,
. A WORLD SHORTAGE OF MEN.
The world, today, as probably never before in history, is fs a shortage of men, and must continue for years to face this cc tion. As methods are discussed whereby it is hoped that one or a hundred lives may be preserved, hundreds of thousands of m< the pride of various races--are being sacrificed on the battle-f of Europe; reducing at an appalling rate the man-power of
524
Sixth Safety Congress
to set their faces resolutely toward the highest possible attainment in accident prevention in the industrial life of our country.
All occupations are more or less hazardous and idleness, prob ably, more so than occupation. Accidents in some lines of industry are infrequently fatal, while in other lines the accident of any moment which is not fatal is the exception, rather than the rule. To a marked degree this condition prevails in the central station industry and particularly so in distribution practice. In connection with such work a large preponderance of accidents are directly or indirectly due to electric shock or burn, and a considerable portion of these are fatal, in the face of all that may be done for the sufferer after the event transpires. The reasons for this condition are the magnitude of the force being dealt with and the rapidity with which it does its work when one is placed within its power.
Abraham Lincoln on being asked how long a man's legs should be replied that they should be long enough to reach the ground. Dropping generalities, a few suggestions right from the ground are offered covering some methods of reducing the risks associated with the production and distribution of electric energ}^ in central station practice. Volumes have been written on this and kindred themes, and one is constantly reminded that there is nothing new under the sun. However, these suggestions are offered with the hope that they may prove to be of interest and possibly contribute to the cause of accident prevention.
WEAR SAFE CLOTHING.
Large amounts of money and time are expended in an effort to
safeguard property against fire and to provide safe exits from build
ings in case of fire. Less attention has been given to means for
extinguishing fire in the clothing of employes.
Rules to the contrary, workmen will insist on wearing greasy
overalls which are highly inflammable and constitute a serious
hazard to life under favorable conditions. Difficulty has been ex
perienced in extinguishing such fires with fire extinguishers, even
though help be at hand, and a man alone with clothing on fire is
practically helpless.
Wool blankets folded and hung on rails in convenient locations
in stations, substations, etc., having over them "Fire Only" signs
are suggested as a satisfactory solution to this problem. The idea
of smothering such fires is an old and tried one which may well be
used by the industry.
.
Public Utilities Section
Fire extinguishers using carbon tetrachloride are small ai quickly and easily seen, especially under the exciting com frequently prevailing when fire breaks out. A white board i inches square with an eight-inch fire-red circle in the centei pended directly above each extinguisher materially assis promptly locating it when required.
DISCONNECTING SWITCHES.
Too great caution cannot be exercised in opening disconn switches, whether they are located in stations or on the distril system. Illustrating this point the following accident whic curred recently is cited:
The oil can of a K-type General Electric Company 2,30c three-phase switch, suspended on a pipe structure directly be 2,300-volt busbar, by some means became unhooked and dr< slightly away from its support. The operator wishing to lift th in place, and thinking to practice safety, tripped the switch b use of the opening relay in the rear of the board. With p caution, he then opened one of the three disconnecting blade tween the switch and the bus. Being in a hurry to restore th cuit promptly, he opened the second blade quickly, with the 1 that an arc was established which blinded three men temporarily blew into the bus, shutting down the station.
Examination developed the fact that the oil switch had oj only on one contact, which, by chance, led to the disconnecting ' which he first pulled. The circuit was in the meantime oper single phase through the remaining contacts^ with excessive cu flowing through them, and all conditions favorable for the e lishment of a destructive arc. The best rule to follow in han disconnecting blades is to never open them suddenly, even th good evidence may be at hand that they are dead or carryin current. In making this suggestion, it is understood that it be at times desirable to open outdoor disconnecting blades u light-load conditions with a switch pole of suitable length.
. SHORT CIRCUITING PLUGS.
Switchboard panels used in connection with series arc cir are commonly provided with short circuiting plugs, by mean which the set is run on short circuit and which are pulled as the
526
Sixth Safety Congress
are in the habit of pulling these plugs just far enough io open and allow them to remain in the board while the circuit is in operation.
As a result a considerable portion of the plug is exposed and in con tact with one.side of the circuit. This is within easy reach of the operator as his duties call him to the board and introduces an entirely unnecessary hazard. Short circuiting plugs should be removed from the board as soon as the circuit is put into operation.
Unattended suburban substations are commonly cared for by a man who looks after the street lamps, turns on and off the street circuits and cares for consumers' troubles, frequently devoting only a part of his time to this work.
SAFETY FOR LINEMEN.
'.
Line construction and repair work is done by linemen reporting to headquarters. These linemen, working on street lighting circuits or other circuits which must be interrupted for them, should be adequately protected against the possibility of the switch being in advertently closed. Because of the fact that there is no regular operator in attendance this problem is difficult, but the following solution is suggested, after a trial of a' number of years in several substations:
A leather envelope is used as a tag to be hung on the switch controlling the circuit to be protected. On one side of this envelope is printed the customary warning that men are working on the cir cuit. Within the envelope is a card properly arranged to receive full information as to the time the tag is placed and removed from the circuit, for whom it is so placed and for what purpose. The workman wishing to be protected makes his record on the card and hangs and removes the tag himself. Two or more gangs working on the circuit at the same time have equal protection, the last one to clear from the circuit removing the tag. The cards are collected from the substations at suitable intervals and become a record.
LIGHTNING ARRESTERS.
Aluminum cell lightning arresters, for a number of years, have been very generally used for the protection of distribution and transmission lines. They have been found to be highly efficient, require little attention, and it has been the prevailing opinion that their use introduces a negligible hazard.- A recent fatal accident involving one of these arresters is worthy of attention f
Public Utilities Section
A four-tank General Electric, n,ooo-volt arrester had 1 operation for a number of years on the substation end of a mission line. With other arresters it was located in an ai room entirely isolated from other apparatus. On the day accident the arrester-room was reported full of smoke, coinc with the tripping- out of the oil switch at the source end of tl
The local fire alarm was pulled and a force of men pr responded with fire-extinguishers. The door leading to the ar room was opened and although little could be seen because smoke, a slight fire was discovered and extinguished. The me had responded to the alarm were standing just outside the answering a fire roll call, when an explosion took place. A of flame shot through the doorway, burning several men so sc that, as a result, one died and others were confined to a hosp a critical condition for a number of weeks.
. ARRESTER ON CHARGE.
Upon investigation it was found that the charging mechanis; so arranged as to make it possible to leave it in the charging pof the charging contacts being found closed when the investigatio made--evidently the man who. had charged it ten hours earlie left it on charge. The temperature of the oil had slowly riser, the film had disintegrated, allowing a rush of current and a: which exploded the oil in one of the tanks and tripped out the c The operator at the source end of the line restored the circuit a lapse -of one minute, which was customary. About four nr from this time the second tank exploded, with the result mentThe lessons to be learned from this incident are:
x. Aluminum cell arresters under certain conditions becc grave accident hazard.
2. Charging mechanism should be so arranged as to ms impossible to leave the arrester on charge.
3. Frequent checks should be made to determine the an of current passing through the arrester when charging.
' ' DIVIDED AUTHORITY.
Lines marking the boundaries of empires or countries are verbial because of international misunderstandings; to say no of wars created by them. A similar situation exists in manv r
528 Sixth Safety Congress
tween the production and distribution departments" Divided authority is always undesirable and in this connection it may even become hazardous. Even when accompanied by the best of inten tion and spirit of co-operation it frequently transpires that the exact line of demarkation between these departments is a source of annoyance and introduces a hazard which should be avoided if possible.
Reference is made to the protection of men working on or in dangerous proximity to arc circuits, and the following suggestion is offered after watching its operation for several years on a system operating two thousand magnetite lamps :
A number of small brass padlocks are used, one for each fore man or trouble man who may have occasion to work on the arc circuits during the day. Two brass tags are provided for each lock, the lock and two tags constituting a set. all bearing the same serial number and one tag bearing the foreman's name. The key to the lock is attached to one of the tags. The locks are firmly mounted on a suitable board, hasps down, key holes up. and under each on the board is a brass screw hook.
Each foreman on receiving his orders for the day receives from tlie general foreman his two tags and key to his lock. If he is to work on or near arc circuits he locks the. check bearing his name on the lock bearing his number, placing the other check, to which is attached the key. in his pocket. On completion of his work he unlocks the check and hangs both checks on the screw-eye below the lock. Operators are instructed to put on no circuits until every theck has been taken from the locks, and to accept no telephone advise that men have cleared from these lines. The board is located in the general line foreman's office in the morning and is moved to the switchboard at I :oo p. m. Should any checks remain on the board one-half hour before time for starting the street lights, the general line foreman's office is advised of the fact and a motorcycle rider is dispatched to determine the cause and bring in the key if the gang is clear of the line.
In actual practice, however, this contingency seldom arises. This system was devised in an effort to avoid accidents due to misunder standings on the telephone.
SAFETV BELTS AXD RUBBER GLOVES.
The ever-present hazard to linemen is involved in the work which is done on lines operating at from 2,000 to 4,000 volts. The public
Public Utilities Section
will not consent to frequent or infrequent interruptions to this of service and consequently the work must be done with th alive. In order to safeguard life, as far as possible, every k precaution must be taken and no expense spared in providin men with suitable protective devices. The most important of devices are safety belts, rubber gloves, rubber armlets or si and protective shields. Each line gang should be provided two or more protective shields and a pair of rubber sleeves. . lineman should be furnished a safety belt and a pair of ri gloves, which should be of the best quality the market afi They should be turned in and tested at frequent intervals replacements made at least as frequently as the men may rec The use of rubber armlets is particularly urged when working or through live or grounded lines.
Under some conditions the lineman should use all of devices, but under all circumstances when working on lines oper at a pressure exceeding 500 volts the rubber gloves should be Linemen become hardened to the dangers of their occupation frequently prefer to work on live lines with bare hands rather undergo the discomfort sometimes experienced in the use of ru gloves. However, the fact should be borne strongly home to 1 that without exception the gloves must be worn under the ct tions stated.
Experience has proven that the only successful inethoc enforcing this regulation is to promptly discharge every man ca infracting it and hold the foreman strictly accountable for enforcement. The proper use of rubber gloves is the corners of the safety structure in distribution work.
RUBBER MATS FOR SUBWAY EMPLOYES.
Subway employes face the necessity of executing a consider
amount of "live" work which they must do without the protec
which is offered to linemen by dry wooden poles. In ordei
improve this condition, as far as possible, heavy rubber mats te;
for at least 10,000 volts should be provided and a rule enfoi
making their use compulsory by workmen when splicing
cables.
.
A large portion of the work done "alive" on subway cal
involves voltages not exceeding 250, which pressure the nrnfps-;
530 Sixth Safety Congress
be avoided, it being" impossible to establish a so-called dead line in dealing with human life and this force. A voltage is harmless or dangerous to one, depending largely on the resistance of the body and the condition of the heart. It is a matter of record that a pressure of 200 volts or less has proved fatal in many instances, even though energetic first-aid treatments were promptly admin istered, supplemented by the use of the pulmotor. All commercial voltages should be considered as dangerous possibilities.
' KEEP COOL,
t- - *
The most soul-trying time that comes in connection with the
duties. of a line foreman is the time when from one cause or
another one of his men receives a fatal or dangerous electric shock
or burn. Under the stress of such a situation, particularly if the
victim is suspended on his safety belt or lying across a high-tension
line, many men go to pieces or at least become so excited that no
concerted action may be expected. When such an occurrence takes
place two essentials should be looked to promptly.
1. The injured man must be brought to the ground as speedily
as- possible and artificial respiration commenced at once.
.
2. No time should be lost in summoning medical aid and the
company's pulmotor.
.
The first of these must be left to the foreman to handle as he
may, but he should be relieved of all responsibility regarding the
second. This may be accomplished by detailing either the driver
or one of the groundmen to reach for the nearest telephone and
start the machinery in motion which will bring aid to the scene.
The driver is the logical man for this work, and should have it
regularly impressed on him that this is his bit in such an event.
By impressing on the men the part they are to play in event ;-of
accident, the natural disorganization due to the case will be reduced
to a minimum. .
Rules for the protection of electrical workmen may be multiplied
indefinitely to good effect, but the gospel of accident prevention will
be best promoted by instilling into the minds of the men the fact
that they are dealing with a force so destructive and rapid in its
action that no stone will be left unturned to add to their safety while
working with it and that no amount of protective apparatus will
effect its mission unless accompanied by an intelligent and careful
co-operation on their part.
..
Public Utilities Section
VOTE OF THANKS TO SECRETARY ROSSELAND
Mr. Maclachlan of Toronto offered a motion that a vo
thanks be tendered to the Secretary for his efficient work,
his permission the motion was amended to include a vote of tl
to all the officers and those who presented papers. This motioi
duly seconded and carried unanimously.
Chairman :Douglas It is now almost i o'clock and if
is no further . important business to come before the meetir
motion to adjourn is in order. I bespeak for the incoming oi
of the Section a continuance of- the hearty co-operation you all
given me. The new Chairman, Mr. Scott, has asked me to re
the new officers to meet with him at the close of this meeting
A motion to adjourn was then made, which was duly sect
and carried. .
'
HELP
THE OTHER
FELLOW
That's the Spirit of Safety, and in the end it spells success. It brings out the best there is in every man, and it strikes at the very source of poverty and misery, of oppression and gloom. It's the spirit that draws all men to gether by a common bond. It is a spirit of accomplishment, worthy of the most sincere thought of the best minds and of the best thought and consideration of lesser minds, and is only attained by united and purpose ful effort of persevering men. It is reflected in the daily work and the home life of every man who is en deavoring to be guided by this Spirit of Safety; in more efficient work and better working conditions; in happier faces and more cheerful surround ings; in brighter homes and in more contented wives and mothers, because of the assurance of Safety to hus bands and sons; in better fed, better clad and better educated children.
National Safety Count
Governmental Sectional Meeting
New York City Sept. 14, 1917
.
ROYAL MEEKER, Chairman Commissioner, United States Bureau of -Labor Statistics, Washington, .
MEETING called to order by Mr. Royal Meeker, Chairr No report was submitted by the Chairman, and the Secre being- absent, the program was taken up immediately.
Chairman Meeker: The first subject this morning is tha "Safety in United States Government Work," by Mr. C. W. Pi Field Secretary of the National Safety Council.
SAFETY IN UNITED STATES GOVERNMENT WORK
C. W. Price, Field Secretary, National Safety Council, Chicago,
Mr. Chairman and Members of the National Safetv Court
At two of the sectional meetings Mr. R. M. Little, Chairman of
United States Employes' Compensation Commission, has told
story of the survey which has been conducted in government pla:
In my remarks this morning I do not wish to review the work
has so ably covered, but rather to place before you what the engine
who conducted it sought to accomplish by the survey.
During the early days of the survey, after the field force
a/DDointed. the. director* rvF thp cnrvpv
*-- ^-- jC .
534
S'i.rth Safety Congress
men setting forth what we might reasonably expect" to accomplish in the first six months, during which time the district directors and engineers were to be more or less closely in touch with their re spective plants. The following outline includes the substance of this statement:
SCOPE OF THE WORK.
1. Inform and convince the Commandants of the plants regarding safety work by placing before, them what had been accomplished in a large number of industries. Submit to them data to demonstrate that safety always makes for increased efficiency. Emphasize the point that the last eight years' experience in industry has demon strated that one-third of accident prevention is accomplished through mechanical safeguarding- and two-thirds is dependent upon educa tional methods.
2. Meet the heads of departments and their foremen individually or in groups and place before them information as to what has been accomplished in safety work and the methods which have been found most effective. Copies of bulletins issued by the National Safety Council covering the essential features can be furnished.
3. Secure the appointment of an experienced safety engineer at each of the plants. This is the most important feature of a safety organization and the one feature which the plants stand most in need of.
4. In each of the plants organize a central committee, consisting of three to six of the heads of the more important departments, this committee to consider all important matters submitted to it by the safety inspector and to recommend to the industrial manager what action should be taken. This committee will relieve the manager of much of the detail and will be of great service to the safety engineer in getting speedy action.
5. Organize a thoroughgoing safety bulletin service by placing in each department a bulletin board of approved type and securing a supply of bulletins from the National Safety Council, so that the bulletin board exhibits can be renewed each week.
6. Make an analysis of the accident experience in each of the plants which will reveal the weak spots and will furnish valuable help in convincing the foremen.
7. In company with the- plant safety engineer, the survey en gineers should make a careful detailed inspection of the plants and submit a report to the Compensation Commission, indicating the
Governmental Sectional Meeting .
more hazardous points which should be covered in the ord their importance.
8. At the very startoff work should be gotten under we some of the more hazardous conditions and practices, so t' demonstration will be made and interest will be awakened.
9. Instruct the foremen in regard to the construction of stai guards and furnish photographs and blue prints.
10. In each department where there is hazard have a work: committee of three to five of the rank and file appointed to ; inspections at least once a month and submit a report of re mendations to the central committee.
11. Conduct safety meetings during noon hours for the w men in the various departments and seek to arouse in them an i ligent interest in safety so that they will appreciate the movei and be interested. in protecting themselves.
12. Establish a central organization at Washington, consi: of a chief safety engineer, with a central committee represer the various governmental .departments; this central organizs be known as a department of the United States Employes' C pensation Commission.
A LIVE SAFETY ORGANIZATION.
I
The one central thought in the above outline and the one thoi
which the district directors and their engineers have kept upperr
in mind from the outset is that during the survey in each of the pi;
a live safety organization must be worked out and set in motio
an organization similar' to the ones which have become standar<
practically' all of the industries in which the most efficient sa.
work has-been done. The survey must not stop short of react
every foreman and workman and informing them in regard to
results which have been achieved in the industries, so that governrr
plants may start in where the industries have left and without wasl
tiine in experimenting, may work along lines which have been dem
strated to bring results.
- Between. May 10 and July 12 I visited nine navy yards,
arsenals, two quartermaster depots, one United States Marine dej
the Bureau of Engraving and Printing at Washington, the Uni
States Mint at Philadelphia, and the Government Printing Ofi
at Washington. In visiting the navy yards and arsenals I was acco
panied by the district directors of the survey. In each case we p
Qpn f-Afl t
#*>-
J.- -J- - .. f
` 1 <--*
536
Si.vth Safety Congress
War. hi each of the plants visited we were received with great
courtesy by the Commandants and were assured that the}' were
sincerely interested in safety and would give their co-operation. In
the majority of the plants the Commandants told us frankly that
they appreciated the fact that their plant was not up to the standard
of many industrial plants and that they welcomed the survey because
it would give them the help which they needed. With one exception,
the Commandants of all of the arsenals and navy yards expressed
themselves as most interested in having an experienced safety en
gineer appointed to take charge of the work. They indicated that
their present condition was partially due to the fact that they had
had no one in charge who was competent to promote the work.
We met the heads of the various departments in each of the
plants and were very much encouraged to find how open they were
on the proposition and how ready they were to have outside men
come in and help them to reorganize the safety work. This attitude
means much for the future development of the work, because the
attitude of these men will largely determine the attitude of the under
foremen. In a number of the plants we met all of the foremen in
meetings and gave a talk on the work which is being done in indus
tries along safety lines. Our contact with the foremen convinced us
that if safety engineers of ability and tact were employed there would
be no question about securing the co-operation of the foremen. This
is a very important point because in the experience of industries it
is found that unless the foremen are in sympathy with the safety
movement it is impossible to interest the workmen. In making de
tailed inspections and organizing educational work, the field engineers
are aiming to keep in close touch with the foremen of the various
departments so as to win their confidence from the start and to give
them some active part in developing the safety organization. When
the survey is finished, the safety engineers will have met personally
or in groups every foreman and sub-foreman in the plant and will
have had an opportunity to place before them the essential feature
of efficient safety work especially along the line of reaching and
interesting the workmen.
'
SURVEY OF MORE SERIOUS HAZARDS.
In each of the arsenals and navy yards we spent from one to two days, and during that time made a survey of the plant in order to ascertain what were the more serious hazards. With the exception of two or three plants all of the arsenals and riavy yards visited had
Governmental Sectional Meeting
less than 50 per cent of their mechanical hazards covered by e guards. In two of the plants less than 10 per cent of the poinl guarded. We did not find in any of the plants anything 1 efficient organization for the promotion of safety, and there wj evidence of the sort, of intensive educational work which has o be recognized as indispensable in order to develop and mair real interest among the workmen.
In justice to the Commandants and other department ht should be said that this condition is not due in any wav to a 1: their part of proper consideration for their workmen. On th trary, we found practically all of the Commandants, depai heads and foremen sincerely interested in protecting their men injury^. The conditions found were due largely to the fac Government plants have been outside of insurance or State h tion. No provision has been made for department heads and men to visit industrial plants where efficient safety work is done, and, therefore, they have not had an opportunity to ir themselves in regard to the methods which have been develoj. industry during the last eight years. In all of the plants we : many guards which were not of the most efficient design.
Now that the survey has been practically completed, as a of four months' efforts, what permanent results have been a< plished, what part of the program outlined in the forepart o address has been carried out ? I think I can honestly say tha much has been accomplished :
RESULTS ACCOMPLISHED.
1. Commandants of the plants have been reached and effect convinced of the practicability of safety work.
2. Heads of departments and foremen have been instruct* regard to the experience of many industries in efficient accident vention work.
3. Thirteen high-grade safety engineers have been appointed, within a few days, will be "on the job" to take charge of the ss work in the arsenals and navy yards. In my estimation, the appi ment of these men covers three-fourths of the service which survey has rendered.
4. In practically every one of the plants a plan of organiza has been formulated and adopted by the Commandants.
5. In every one of the plants, within a few weeks, a thoroi going bulletin board service will have been established.
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Sixth Safety Congress
.
6. The accident experience of the various plants has been tabu
lated by the Compensation Commission and placed in the hands of the
Commandants.
7. In all but two of the navy yards and arsenals the detailed in
spections have been completed. Inspections at the two plants will be
completed within a few days.
8. A plan has been worked out by which Mr. A. H. Young, of the
American Museum of Safety will act temporarily as chief safety
engineer (without salary) to serve the commission until Congress
shall authorize the appointment of a permanent engineer.
I wish here to express my own appreciation of the splendid work
which has been done by the district directors and by the engineers
who have served under them. When I consider that every one of
these men was picked -because of his expert knowledge and wide
experience in safety work, and when I think that in these men we
have represented practically the entire experience of the last ten
years in safety work in industry, I appreciate what a valuable service
has been rendered by these men going into the Government plants
and passing on to the officers and foremen the valuable experience of
the industrial world along safety lines. It has been a rare pleasure
to work with these men, because they have thrown themselves into
the work with patriotism, enthusiasm, and unselfishness.
When I' consider that in each of these Government plants we are
now. practically certain of having an efficient safety organization,
similar to those which have proven so effective in industries, and
when I consider there is to be employed an experienced safety engi
neer in each of the plants, and considering the attitude of the officers
and foremen of the plants which have been visited, I feel confident
that we have a right to expect the same 'results in accident reduction
within the next two years that has been realized in practically every
plant in which work has been- undertaken along the same lines, where
they have succeeded in reducing deaths and serious injuries and in
some cases 75 per cent.
DISCUSSION. '
Chairman Meeker: Gentlemen, the discussion of this inter esting paper will be opened by Commander Jessup, of the Brooklyn Navy Yard.
Commander Jessup: I feel something like a waste basket on this question, because the officers of the Brooklyn Navy Yard had
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their own thoughts on the subject. They brought them to rr
dumped them--told me to bring them here--so that what I h
say is not all my own, but a mixture of all the thought of
people in the navy yard and a part should be credited to ou
safety engineer.
,
'
In regard to safety organization in the navy yard, it is a
like a deathbed repentance, because'we are just beginning to i
its importance. As outlined in Mr. Price's paper, we are g
down to a working basis. We expect to have it in good ru
order very soon and undoubtedly will accomplish the r
expected. .
Mr. Price said that the educational side of safety work acco
for about two-thirds of the improvement in conditions. I b
that his estimate is away below the mark, and I want to tell you
In the Navy, of course, we have work that is similar, only we
call it safety work, because our work in the Navy is dangerous a
get efficiency, under our conditions, we have to train the mind
beyond what we train the hand in order to keep our crews v
they will do the most good. What I mean is this: In a turn
have, say, fourteen men. If you have seen a turret you know i
very small space in which to work fourteen men and still keep gu
the turret. That means, in order to get the work done, that each
must be so trained that his mental activities are instinctive and i
untary--that he hasn't any sense of thinking, his hands ge;
impulse from his brain, involuntarily. The results obtained
such training are absolutely, lasting and can be relied upon i
emergency.
Just after the Spanish war we were down in the doleful de
as far as efficiency in gunnery went. We discovered through e
rience during that war that we didn't know how to shoot. We d
know it, we were perfectly honest about it, but we had not know
I happened to be in charge of a tttrret on' the Olympia, Adr.
Dewey's flagship, an old-fashioned turret, in which the heavy e:
inch guns came thirty-two inches to the rear on every discharge
then went back "into battery." The man who loaded that piece
to stand in the rear of it and move out of the way, and that gun c
back within two inches of the man's chest on every rebound. He
to stand there without flinching and without thinking about it. 1
was just one little place where his mind had to be trained to know
appreciate that that gun was coming to a certain point and was
rr ____ -C___tl-----
540
Sixth Safety Congress
WORKING OUT A FJROBLEM.
We loaded the two guns in that turret once in a minute and five seconds. This was during the Spanish war days. When Admiral Sims came from China with his new scheme for target practice he came aboard the Olympia and told us about it. We had quite a con-* fab about it. Previous to that time, when we had daily drill, I had always gotten through the drill in my turret long before the bugle sounded. I didn't have anything to do and I couldn't think of any thing more to do. After Admiral Sims had gotten at us that bugle blew in just about half the time that we should have had for proper drill. We never were through with the drill when the bugle sounded --not only myself, but the men were never through with the drill. They all wanted to go on. Why ? Because their minds were working on a problem we had to solve. It makes no difference wHat that problem is, whether it is loading a gun or whether it is handling a lathe in a shop, if the mind is not on the job somebody is going to get hurt. If the fellow that is running a machine does not think about what that machine is, how his hands have got to move, and act so that his thoughts are involuntary--his actions are involuntary---the con trol behind the brain which says, "That is dangerous, and that is not dangerous," that fellow is going to get hurt. After all the psychologyside of it, I think, amounts to at least two-thirds of the problem.
Let us get back to the turret, because that is interesting. See what happened. We were loading those two guns in a minute and five seconds. After Admiral Sims left the ship we started in with proper ideas; we started to think about the problems that would make for the speeding up of the firing of each turret, because if you can fire two shots with one gun in a minute where you fired two shots with two guns in a minute, what is the use of having the second gun? You could throw away the second gun and double your firing with one gun, or you can double the amount of firing. In three weeks' time, without any mechanical change in the turret except what we were able to make aboard ship with a piece of brass, we cut the loading time of those guns down to nineteen seconds, and that was merely because everyr man in that turret had had his brain trained to fill his own little particular pigeon-hole accurately, promptly, and with safety to him self. That is how much the mind has to do with any operation, what ever it may be.
In your safety work, until you get your workmen trained so that their minds take care of their bodies, you won't have the proper
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effect in cutting down the examples of carelessness in various tions--you can't do it. You have to make the workmen think al without knowing they are thinking. It `lias to be just the n thing and only by appointing an engineer, such as we are appo now--a man who has nothing to do except to keep up this thi in the workmen--that is the only possible way in which this wor be done, particularly in Government plants.
GOVERNMENT PLANTS AND OUTSIDE PLANTS.
What is the difference between Government plants and ot plants ? There is a difference that probably none of you have thought of, once in about three years the whole governing pers( of the navy yard shifts. At times it is not absolutely in three y but in four or five years. I went to the Brooklyn Navy Yard years ago, next month I go to sea and some other man takes my That is occurring constantly and people who have been there enough to know the job have to go back to other work and some c fellow comes in and begins to pick up and learn the threads. U such circumstances there is little time to give to outside consici tions--I mean considerations which do not have to do with the ou of the actual stuff from that shop. When a man is learning ho' get output what time has he to give to outside considerations, safety in operation? If he has a safety engineer as one of his h< of departments, who keeps this work going all the time and makes reports and calls attention at the right time to anything that she be looked out for, then you have an efficient organization to care your workmen. You cannot do it any other way.
Before I go any further I want to tell you what our medical off thinks of the situation, because I think it is a rather good digest what has happened in the navy yard. He reports accidents for fiscal year, 6,049. The plant last year averaged somewhere in neighborhood of 8,000 men ; I haven't the figures accurately, but i somewhere in that neighborhood. Today we have nearly 14,000; course, the war condition has augmented the number of emploj
The naval officer says that the majority of accidents occur laborers and helpers; mechanics and skilled men are very much I frequently injured and when they are hurt it is often the fault unskilled labor, that is laborers and helpers. You will note that port refers particularly to the untrained men. I don't think there
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Sixth Safety Congress
of the laborers and helpers, on the average, is no more hazardous than
that of the skilled men, but they do not think.
'
FIELD OF USEFULNESS OF SAFETY WORK.
.I
The medical officer goes on to say: "The field of usefulness of
safety work is in educational methods to the extent of at least two-
thirds ; arousing interest in the men and securing their co-operation;
Mechanical safeguarding, though very important, occupies a minor
position."
That two-thirds is probably a proper average, worked up. as you
get any average, but if you have got the fellow to thinking, and his
brain is trained, he will better safeguard himself, adjust himself in
voluntarily to his machine, so that the mechanical safeguard is really
the offshoot of the training of the brain. That is why the psychology
of safety- is so important.
'
The medical officer says it is very important to impress upon men
the importance and value of immediate first-aid treatment for appar
ently trivial injuries, especially those involving the eye. It is very.
difficult to get the men to wear safety goggles. This is important,
especially in naval work, on account of the large amount of chipping
and scraping. The most effective bulletins gotten out by the National
Safety Council are those on eye protection.
The figures of accidents for the fiscal year are somewhat mislead
ing, as, while the safety work has probably done good, it will be noted
that the largest number of accidents happen in months when much
Sunday and night work was being done and for which overtime was
being paid.
I cannot say how much of the doctor's deduction is true, but it is
his firm idea that overtime and Sunday work augment accidents. He
says that the lack of time for diversion of men unaccustomed to such
deprivation caused them to report a large number of trivial injuries
and endeavor to be passed out on compensation on time for which
they would not receive extra pay. The big drop in the number of
cases for August, 1917, is contributed, to a large extent, to the effect
that nearly all cases were directed to report to the yard dispensary for
continuous treatment, not merely for report, dressing if necessary,
and pass out on compensation.
`
REPORTING BACK TO DISPENSARY.
We have had a great deal of trouble due to the fact that there are a number of doctors outside of the navy yard who get their livelihood
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from diagnosing- these injuries so that the men can lay off am get their pay. Now we make them report back to the dispensar treatment and that has brought the number of cases down r rapidly. Of course, that is not on the accident side, but it is o side of getting the true number of accidents.
' The doctor says that the reason why the proportion of accii in Government yards is slightly higher than in civilian indui plants is because a good record is kept of even the most trivial ries. The policy is most liberal and the man is always giver benefit of any doubt. This fact is well known and causes older and men not in' the best physical condition to seek employmer them. Politics also plays a part. That is the doctor's'idea. - The number of accidents in 1916 was'3,ij.o9; in 1917 up to the of August, 3,381. In July, 1916, there were 601 accidents, an August, 19x6, 760 accidents. In July, 1917, there were 410 accidt and iii August, 1917, there were 331 accidents. That is, in the of almost a double force. " The number of accidents has been con dowh gradually, but'the last two'months show rather a big ji down.-' That might be somewhat accidental, but there has bee gradual decrease, showing that there - has been some effect fi watching this matter. I am quite sure that when our very effic safety engineer gets to work we will improve our record. ' I would like to say that Mr. Price's idea that naval officers stiff, formal, people, is rather prevalent, but no seafaring men ever stiff and formal. The fact that we are military men is no bigger thing than that we are seafaring men. In other words, < training is such as to make us just as human as the most human c ilian that ever lived. We are always open-minded on any subj which means progress.
ARMY NOT REPRESENTED.
:Chairman Meeker We are instructed, in our general progra
that twenty'minutes will be allowed for discussion on each of t
addresses. I think we will count Commander Jessup's discussion
an address so that we still have twenty minutes for debate.
- I think: it would be exceedingly profitable to have a continuatit
of this discussion. - I hope you will put'Mr.-Price and Command
Jessup on the grill. ,1 did my utmost to secure an Army man to gr>
the arsenal side of the question, but I failed to do so. `
You ought to have a lot of questions to fire at both Mr. Price ar
Commanrlpr Tcem\ r-c T ------------
*
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Si.vth Safety Congress
like to fire a question at Commander Jessup. Is his explanation of the greater prevalence of accidents in Government plants the cor rect one ?
Mr. Sax ford (General Electric Company) : I have been doing field work at one of the Government arsenals. In looking over the statistics of the accidents I was struck with the amount of lost time in all kinds of accidents. I turned the list over to the chief physician of the General Electric Company for his comment and he told me that the}' averaged about four times what he would naturally expect for the same kind of accidents in his own plant. It seems to be the case, as the Commander said, that the workmen select any doctor they want to, and then, if the workman is a member of two or three fraternal organizations that pay benefits in addition to his full week's
SUPERFICIAL EXAMINATIONS.
Another point I wanted to mention : The arsenal at Watertown
is one of those that has tried the systematic safety movement. They
still continue the accident committees in the factory department.
Those committees make a very superficial inspection, referring to the
instructions, every other Monday. Their reports------1 looked over a
large number of them--consisted in recommendation of safeguards
for three or four machines. They seemed to think that was the
extent of their work--they would save the rest of the machines for
the next report.
I would like to suggest in this connection that while these com
mittees are not so familiar with safety work as the trained men, that
the first thing they have in mind in the line of safety is mechanical
pay, he would stay out just as long as he possibly could get a doctor to
back him up.
safeguards. I recommended to these committees, and I think it
would be well for others to bear it in mind, that the committees should
look more for congestion of aisles and for placing of material at
machines. Laborers placed the material at the machines and the
machinists did not pay much attention to the method in which it was
piled. The bulk of accidents in that arsenal seemed to be caused by
falling material or by men falling over material improperly left in the
aisles. The chief function of workmen's committees should not be
to make inspection of mechanical safeguards, they should be on
their toes all the time, so to speak, to see that aisles are kept clear
and that material is not left in a condition where it might topple
over and cause injury.
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HEALTH OF WORKMEN.
Dr. Roos {State Industrial Commission of New York) :
tened earnestly to Mr. Price's address on safety, but I did nc
him say very much about the health of men employed in larg<
ernment navy 3rards. A number of years ago, when the Divis
Industrial Hygiene of the State Department-of Labor was creat
were struck bjr the large number of cases of lead poisoning rej
by theBrooklyn hospitals of men working at the Brooklyn Navy
After a conference with the medical officer in charge, and by ;
ment with the Secretary of the Navy, the Division of Indx
Hygiene was permitted to make a survey of the chippers, paintej
scalers emplo\'ed at the navy yard. We were amazed at the nt
of men who were suffering with chronic lead poisoning, emp
by the Government, and the lack of care taken in the yard as re
the health of these men. I believe that the Industrial Comm
at that time took the matter up with the Secretary of the Nav;
did something along the lines of prevention of lead poisoning.
Another matter which came up at that time was gasoline pc
ing. Men were permitted to go into the. tanks of submarines to
them out. The)'- were told the tanks had been blown out, when
matter of fact they were not entirely clear and the fumes of gas
remained in the tanks. The men went in to paint or chip and
them and when they came out they were in a condition of exhilar;
which the medical officer at that time said was due to alcoho
We had difficulty in convincing him that it was due to gasoline fu
and despite the fact that Dr. Alice Hamilton had reported this cc
tion they refused to believe that fumes could cause any such cc
tion.
1 would like to ask Commander Jessup whether, at this t
anything has been done toward preventing such cases in the.Broo'
Navy Yard. We have no jurisdiction, it is a Government plant,
although the cases have decreased, as reported from the Brool
hospitals, we have never received any report on what was actr
done.
'*
:Commander Jessup That is rather a weak spot with me,
cause I don't know exactly what has been done. I have heard
quent discussion between the medical officers and the industrial rr
ager in regard to lead poisoning. If it is of interest I will get
information and send it to you.
Dr. Roos: I would like to have it. .
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Si.vfh Safety Congress
1
CojniA.voEK Jussvr: I will be glad to do so. With regard to
the statement made as to why there were more accidents in navy-
yards and Government plants than in outside plants, that was tlte
doctor's explanation, not my own. He had a better chance for diag
nosis than f, so I merely read his statement. Any discussion on that
would have to be based on what the doctor said and not on what J
personally think, because I really haven't thought enough about it
to give an opinion. This I do know. Government plants have not
protected themselves against men who were not in the best physical
condition when they came in. They have taken the say-so of outside,
doctors as to the man's general physical condition, rather than what
they found for themselves. I believe we are now making a proper
examination and we know the condition a workman is in when he
comes to work.
STCDY Ol' OCCUPATION'AT. DXSKASK.
CoM.wissioxKR R. M. Litti.k (Chairman, United Slates Em ployes' Compensation Commission) : I would like to clarify one or two points. First, as to occupational diseases to which the last speaker referred. The Surgeon General of the Army and the Sur geon General of the Navy have approved a sanitary and hygienic survey of the arsenals and navy yards, in co-operation with the Public Health Service. It was proposed by the Federal Compensa tion Commission and will be conducted by Dr. Schereschewski and two or three surgeons of the Public Health Service, together with Army and Navy surgeons who are up on the subject.
Second, as regards the time loss and apparent larger number of accidents in Government plants than in some others, we should re member that the. Federal Compensation Law of 1908, which termi nated on Sept. 7. 1916, was an act which really encouraged a tendency to malingering. There was a fourteen days' waiting period, after which, if a man were still disabled, he received pay front the date of the injury. If he received an injury resulting in genuine incapacity for ten or twelve days, naturally he would remain away fourteen days in order to get his pay. Besides, the medical service was not well organized. ' Jn addition to the dispensaries at the plant furnish ing first-aid treatment, there were a good many'- physicians near the plants ready to give certificates of disability' to injured employes as a basis upon which they could get compensation.
The new act of Sept. 7, 1916, is not yet well understood, even
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by Government officials, and the workingmen do not fully kno rights and benefits under the law. Tn principle it is entirely d from the old law. There is a three days' waiting period, which no compensation is paid, except for medical and surgica tion. If a disability lasts more than three days, the injured e can only receive 667^ per cent of his wages, and this based wage rate of not more than $100 per month or less than $ month.
COVER.V.MENT IM1VSICIAXS AXD 1 COSJL'ITAPS.
The medical service under the new act is being organized a Commission has discretion as to the designation of hospita physicians where Government hospitals and physicians are not able. Primarily, the service for injured civil employes of the G< ment must be furnished by the Government's OAvn physicians an pitals. The question of freedom of choice when Government m services are not available still holds, with a tendency in the Coi Sion's mind to limit the freedom of choice and to designate c hospitals of approved standing and reputable physicians. A d< conclusion on this point has not been reached. These factors s be weighed in considering the i-eduction of accidents reported ; Brooklyn yard and in other Government plants. There is a regime in compensation, with a new law and perhaps a new poi view. A safety survey has been completed; a sanitary surv being made in thorough harmony with the medical officers o Army and Navy. Good team work is being developed and a hence we hope to make a better showing, and have more rei statistics.
S A X J T A U V ACCOMPLISH AIE X TS.
Mr. Chairman, may I supplement what the Commander has
and answer the question as to what was done regarding sanitat
This much was'accomplished: Knowing that the medical su
would not be complete for some months, it was agreed, with
consent of the Commander, that our engineer should examine
tain conditions, such as improper lighting, excessive dust or gas,
sanitary' conditions of floors, etc. This emergency report has 1
placed before the Commandant and some of the conditions v
remedied at once. We have helped lay out lighting installations
a large sewing machine department and placed
~-c
548
Sixth Safety Congress
STUDY OK EXPLOSIVE HAZARDS.
Dr. Patterson (.Pennsylvania) : What provision will be made by the United States Government to bring the arsenals up to standard factory x>ractices in the handling of explosives? I am not prepared to state whether or not at the x^resent time they are engaged in prac tices which are more c* less frowned upon. I am seeking knowledge on the subject and would like to know what they are doing in that direction. Do the United States arsenals live up to at least 30 per cent of the American table of distances?
:Commissioner Little No one can sx>eak authoritatively for the War Department and Chief of Ordnance, but I wish to say that a most careful study has been made bj' competent men of explosive hazards and a rex^ort has been sent to the Secretary of War and the Chief of Ordnance. They are under tremendous pressure, and have not been able to give the rex^ort and its recommendations full and careful consideration, but a conference on the subject is being arranged for next week, and we hope that the Federal Government will adopt as far as x^racticable the American Table of Distances as regards handling explosives. At present the arsenals must be used to their utmost capacity. They cannot altogether be recon structed or new ones develo|:>ed, but a sincere effort will be made to minimize the hazards which exist.
;Chairman Meeker I had hoped that some of the militaryminded men in our Governmental Section would correct an inad vertence on the x?art of Mr. Price. For the x^urpose of clearing the record I wish to say that Colonel Blount is not Chief of Ordnance, unless he has very recently succeeded General Crozier.
Is there any further discussion? If not, we will proceed to the next topic. Unfortunately Colonel Bryant cannot be here. He telephoned his regrets and said that Colonel Carlton had the only copy of his x^ax^er. As Colonel Carlton is not here I will ask Mr. Roach, Colonel Bryant's assistant, to speak on the third subject for discussion. Dr. Hamilton is detained by illness in her family, she sent me her x>aper; I will have to read it. Many of you, jierhaps, know a great deal more about chemistry in the industries and the technical names of substances used in the manufacture of airplane wings than I do, but none of you. I think, is as familiar with Dr. Hamilton's peculiar chirography as I am. I have translated certain portions of her jseculiarly illegible characters into my type of illegible
' Governmental Sectional Meeting
characters, so that I think T can read the paper better than a else.
You will now have the pleasure of listening- to a paper on ' Poisoning- in the Manufacture of Airplane Wing's," by Dr. Hamilton. The paper is the result of an investigation she und< in the industry under my direction". The survey is merely p inary and as soon as circumstances allow she will make a fi survey of the industry in this country, and, no doubt, will fin< ditions quite different.
DOPE POISONING IN THE MANUFACTURE OF PLANE WINGS.
M. D.,Alice Hamilton,
Bureau of Labor Statistics, Vi
i>tgtox, D. C.
Mr. Chairman and Members of the National Safety Co For the most part the making of airplanes is not a dangerous i in the sense of involving the risk of occupational poisoning, fo chiefly woodwork and upholstering, but there is one stage i: preparation of the linens used to cover most of the surface o structure which is attended with risk of poisoning. This is th of so-called dope to tighten up the linen, and make it durabh waterproof. Up to the present, the base of dopes used for airp is a cellulose compound, either the nitrate or the acetate. The of experimentation is still going on, and it may easily be that other compound may come into use shortly, but at present it is to say that airplane dopes are cellulose acetate or nitrate d These bodies are both quite free from poisonous properties their solvents are not. A study of the risks involved in air; manufacture resolves itself into a study of dope solvents.
Cellulcye acetate is relatively non-inflammable, a great advan It dissolves best in. tetrachlorethane, or acetylene tetrachlc C2H2CE4. So far as I have been able to ascertain, all cellacetate dopes in this country are tetrachlorethane dopes, su mented usually by varying quantities of acetone, or other ket< and by methyl alcohol and benzol. Analyses made by the Bu of Standards show that American acetate dopes contain from j
55 o
Sixth Safety Congress
A NEW AND MYSTERIOUS DISEASE.
It was tetrachlorethane that first called attention to the airplane
industry as a dangerous trade. Almost simultaneously in German}'' and England articles were published in medical journals describing
a new and mysterious disease, an acute, severe, sometimes fatal de
generation of the liver, which had appeared among men engaged in doping airplane wings. This was in 1914. Early in the following
year we ceased to get reports from Germany, but the English record has been published with great regularity and frankness, and lies
before us for warning and guidance.
The first German report came from works in Johannisthal, where four out of a force of eight dopers were affected with jaundice of a severe type and one died. They had been applying a dojse con taining 60 per cent tetrachlorethane. spraying it on as well as paint ing, and the work was done in a poorly ventilated room. This oc currence was followed by other similar accidents in German airplane works. In one, ten men were poisoned and one died ; in another, all but one of fifteen dopers had been sick, and that one had been at work only two months. One author collected the histories of eighteen cases of this so-called toxic jaundice among" the dopers in German factories. He says that after the appearance of these cases two of the Johannisthal factories gave up the use of acetate dopes, but even so. a case developed four months later--an instance of long latency in a poison, a phenomenon which has been observed also among the victims.
These German dopes were analyzed and found to contain from 40 to 84 per cent of tetrachlorethane. In one district, the use of these dopes was temporarily suspended, pending further inquiry, and the experts who had made the analyses and had tested the sub stance on animals, strongly advised prohibition of tetrachlorethane in dope, but we have no means of knowing whether this was carried out. If it was not, there has probably been a great deal of serious occupational poisoning in German airplane manufacture during these years of intense activity.
EXi'EKIENCE IX EX GLAXO.
In England the experience has been much the same, ending in practical prohibition of tetrachlorethane dopes and the substitution of safer ones. In England, as in Germany, the first case of toxic jaundice in a doper came as a surprise and was inexplicable to the
Governmental Sectional Meeting
physician. It was not until the senior scientific analyst of the Office had subjected all the compounds found in the dope to s tests that it was discovered which one was responsible. B wood alcohol and acetone were present as well as tetrachlorebut only the last was capable of setting- up in animals the chan: the liver which had been found in the human case.
Much attention was aroused by this first death from air dope, and not long after it was followed by three others, all w< A fifth victim, an old man, died early in 1916, and in Februa that year toxic jaundice was made a notifiable disease and br< under the workmen's compensation act. A question asked i: House of Commons elicited the statement from the Home ( that there had been up to that time forty-three known cases of jaundice in dopers, with seven deaths, five of them women, government was -said to be working to discover a substitute tetrachlorethane, and, pending that, strict regulation of the \\ was enforced ; down suction to carry off the heavy fumes, sineplenum system of ventilation only resulted in scattering the dai ous vapors all over the room; separation of doping from all c
processes; all doping, including taping, to be done in one r<
the air in this room to be changed thirty times an hour; all dc to be examined once in a fortnight by a physician. As small am as 10 per cent of tetrachlorethane was said to be dangerous.
In August, 1916, a representative of the War Office and of Admiralty was able to state in the House of Commons that siderable progress had been made in the prodttetion of satisfac non-poisonous dopes, and that the Admiralty and War Office issued instructions to contractors specifying some seven or e such dopes which were satisfatory to them. The result was that Or. T. M. Legge, Chief Medical Inspector, and Sir Thomas Ol both wrote me, by the beginning of this year, tetrachlorethane dc were no longer in use for government work in Great Britain.
. TYrES OF POISONING.
I do not wish to go into details as to the effects of this compot on animals and on human beings, but just to sketch rapidly a pict of what may be expected in a factory where such dopes are u without sufficient ventilation. The only type of poisoning recogni; at first was the gastric type, eventuating in jaundice, but after
552 Si.vth Safety Congress
creel. Koelsch, one of the German observers, distinguished two
forms especially--those with pronounced gastric symptoms, nausea,
vomiting, abdominal cramps, enlarged liver and jaundice, and those
with slight abdominal symptoms or none at all, beat with nervous
disturbances of variotts kinds, headache, sensations of crawling and
pricking, trembling hands, reflex disorders, slight paralyses. Two
cases of the gastric type were diagnosed as lead colic, though there
was no exposure to lead at all. Sometimes men complained of in
creased appetite for food coincident with a loss of weight. Drowsi
ness was a very common symptom, persisting all through the work
ing hours.
Lehmann, the greatest authority on the poisonous industrial
gases, found that if there were not more than one or two milli-
giammes of tetrachlorethane to a litre of air, animals could tolerate
it for many daj's with no more serious symptoms than loss of weight
ana drowsiness, but that if the strength of the fumes were increased
the animals showed symptoms like those following chloroform in
halation, onty it is four times as toxic as choloform. It is nine
times as toxic as carbon tetrachloride and tetrachlprethane. The
fatty degeneration of the liver caused by it is more intense than that
caused by any known poison, except phosphorus. Along with it
go changes in the kidneys and in the heart muscle.
I have gone so thoroughly into the subject of tetrachlorethane
poisoning because it is the most important of the constituents of
airplane dope, from the aspect of industrial poisoning. I suppose
it is also important in other industries, in rubber work perhaps, in
the making oi non-inflammable films, lacquers, artificial silk and
fireproof fabrics This is only hearsay. I do not know of my own
experience anything about its use in these industries, and I should
be very grateful h.-jt information. According to German authori
ties, the manufacture of the compound is not attended with the risk
that accompanies its use.
Cellulose nitrate dopes do not contain this solvent. The sub
stance that bears the relation to cellulose nitrate that tetrachlorethane
bears to cellulose acetate is acetone. Mixed with it may be amyl
acetate, methyl, ethyl and amyl alcohol, benzol and various ketones.
Acetone seems to be looked on as a poison by some chemists and
manufacturers. I have often been told that it is more dangerous
than wood alcohol and even than tetrachlorethane. There is really
no evidence that it is a dangerous substance in industry, either in
haled or absorbed through the skin. The great German authoritv on
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S
Governmental Sectional Meeting
poisons, Kobert, could not find a case on record of industrial { mg from it and believes such an occurrence to be almost impf Koelsch, an industrial physician, looked into the question fro
point of view and found no proof of bad effects from its x
came across acetone in the powder industry, for it is one solvents used in making- smokeless powder. The men us looked on it as quite harmless, and so did the physicians in of them.
WORKMEN DISLIKE BANANA OIL.
The solvent next in importance for cellulose nitrate is
acetate, known to the workmen as banana oil, and quite heartil
liked by them. It has, of course, a sickeningly sweet, cloying
and irritating effect on the eyes and throat. For these reasons
men are likely to attribute to it all the ill health that they expe
as a result of using solvents containing it, though there may be
ent much more powerful poisons, such as methyl alcohol and b
I have heard many physicians make the same mistake, of he
amyl acetate responsible for symptoms due to other subsh
Several of them, and several foremen also, have told me that
acetate was much worse than tetrachlorethane and that
could not make their men use nitrate dopes because of the irril
caused by it.
.
As a matter of fact, amyl acetate is poisonous, but only sli so, while tetrachlorethane, though it does not make the eyes i and set up an irritating cough as does banana oil, is a subtle dangerous poison to liver, heart and kidneys. Amyl acetate has elaborately tested by Lehmann and Koelsch, both of whom human beings as well as animals for experimentation. Briefly st workers using amyl acetate may be expected to complain of sr ing and running e}?es, dryness in the throat, tight feeling in the c inclination to cough continually. More rarely they may feel dr< and tired and vaguely nervous, the feeling which they sum up u the term "dopey." Such symptoms as headache, vomiting, ga distress, do not seem to be characteristic effects of amyl acetate, have we so far any proof of chronic oi'ganic disturbances in hu beings as a result of long continued exposure to it, though ex; ments on animals point to the possibility of such occurrences.
It is evident, therefore, that cellulose acetate dope, with t< chlorethane as solvent, is far more dangerous than cellulose nil dope with acetone or amyl acetate as a solvent.
ooA
Si.rf/i Safety Congress
J'.exzoi. nr.MKs.
-
Both kinds may contain methyl alcohol, amyl alcohol and benzol. None of these is as poisonous as tetrachlorcthanc when used in the quantities present in dopes, but all are volatile poisons. Benzol is the most powerful. In studying the explosive industry I came across some fourteen ca-vs of severe benzol poisoning', seven of which were fatal, and many mild cases had doubtless occurred which were not considered important enough in be recorded. All of these were caused 1>\ benzol fumes, and sometimes the fumes were not very heavy. 1 happened to be in a factory for the syn thetic preparation of cariwilir acid when a benzol recovery tank over flowed and the lu-nzol ran out on the door. Tt was less lhan two minutes before. 1 was dazed -and my head swimming- so that I was glad to stagger mu into the air and sink down on the first handy keg to get over it. 1? cau-es. m mild cases, dizziness, roaring in the ears, excitement like that of alcoholic intoxication, sometimes angry, sometimes t'ooli-h. and it i- followed by the same sense of discomfort and depression that comes after a bout of drinking. There is also a chronic benzol poi-oning. which has been observed especially in rubber worker-, with anaemia. disturbed digestion, loss of weight, loss of appetite, tendency to early fatigue, vague nervous symptoms, and increased susceptibility to infections.
As to methyl alcohol, wood alcohol. I think there is more con fusion as to its dangerousness than there is with regard to any other substance used in industry. It seems to be a question that men, even scientific chemists anti sanitarians, find difficult to approach with an impartial mind. Portiinatcly. wt- have some really authoritative data on which to depend, and wc can say with certainty that methyl alcohol is poisonous and produces very characteristic effects, and that it is the methyl alcohol itself that produces them, not the im purities commonly present in the commercial variety. We can also say with certainty that it is possible to produce severe and even fatal poisoning by the fumes alone. Inhalation of fumes is the usual way by which wood alcohol poisoning is brought about in industrial cases.
kki'ect ox Tin: eyes.
In human beings the most striking effect of methyl alcohol is on the eyes, and this effect is more constant and more characteristic than is the effect of almost any poison. There is first an inflamma tion of the lids, which may become purulent, or the first symptom
. Governmental Sectional Meeting
noticed may be a blurring- of vision which passes away a workshop is left. The field of vision is contracted, especi certain colors, and there are dark spots before the eyes. Tots ness, usually transient, sometimes permanent, may result fi posurc to heavy fumes of methyl alcohol. Together wit eye symptoms usually go headache, feeling of weariness, o: ness, pain in the stomach, dizziness, perhaps staggering ga fusion and roaring in the ears, but seldom loss of conscic Severe cases of poisoning would not probably follow such e: as would be found in doping airplanes, for the quantity of alcohol used is not great enough.
It is a question, however, what proportion x>f yvood alcolstitutes a dangerous amount. Our denatured alcohol usual tains about 4 per cent and is supposed to be harmless, but tl man only' contains 2 per cent, and y'et German workmen pethe Reichstag to have a governmental inquiry made into the ment of health which they insisted followed the use of dei alcohol in industry. Individual susceptibility to methyl alcoho much, a fact which helps to add to the confusion concert e fleets. .
Amyl alcohol, fusel oil, is, according to Salant, from seven times as toxic to animals as is ethyl alcohol, is more r its action, and causes a more decided fall of blood pressure.
These are the important compounds used in airplane dope as you see, they are all volatile poisons--except, possibly'-, ac< and all capable of absorption through the skin and lungs as the stomach. It follows, then, that men who handle these must, if they1- are to be protected from poisoning, work ii ventilated quarters. They must not be overexposed by tc hours, and theyr must be watched by some one who is cap; recognizing the signs of poisoning. Such precautions are necessary when cellulose acetate dope is used, though it is remember that the English have thought best to continue their rules for doping room even though theyr have changed to the dopes.
In the course of an investigation made for the Bureau of Statistics, I visited some eighteen airplane works in nine Some were tiny'- places employing one man for part time in d most were employing two or three dopers, and three were enough to employ more than ten. Only five were using acetat with tetrachlorethane as solvent. At the time of mv visits hi
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Sixth Safety Congress
April and July of this year, conditions in these doping-rooms were for the most part fair, rarely had, rarely excellent. This was, how ever, during pleasant, cool weather. In winter, when windows arc closed, or on heavy, humid, hot summer days, the impression given would not be so favorable. However, there were not more than two plants so small and crowded as to make severe poisoning at all likely, and these were not working at full capacity, so that doping was done onty now and then.
MECHANICAL VENTILATION NECESSARY.
Usually natural ventilation is depended on in these plants, but some of the larger ones have installed various systems of mechanical ventilation, more or less efficient. Even when nitrate dopes are used, natural ventilation is not enough. There should be some method of sending the air in from above and drawing it off from below, for the more dangerous solvents are heavier than air. It is well to re member that a man who faints and falls to the ground in a doping room is falling into air more heavily laden with the poison than that which he was breathing before.
I did not find any evidence of serious poisoning in our airplane, works. I did not even hear of a case of toxic jaundice, though this is not proof that none has occurred. American physicians had no reason to suspect. up till recently, that such a disease might be caused by work in an airplane shop, and they would not have thought toxic jaundice in a doper had anything to do with this occu pation. Still, I doubt very much that there have been any such cases. I did find instances of men who used this kind of dope being temporarily overcome by the fumes. Once, for instance, on a hot day and in an unventilatccl room, a man tipped over his dope can and spilled some of the dope over his clothes, stooped to pick up the can, but lost consciousness and fell, and his fellow-workman who went to help him also fainted away. They were both revived by artificial respiration administered in the open air, but the first one did not come to till after his dope-soaked clothes had been removed. The physician in charge could not sec that any ill effects followed the poisoning, beyond some malaise for a few days. The slower, more deadly form, toxic jaundice, he had never seen.
DROWSINESS AND FAINTNESS.
In view of the comparative newness of this industrial poison, it may be well to describe the sj-mptoms as they were related to me by
Governmental Sectional Meeting
dopers, even if the type of illness described was slight, ness, especially in hot weather, was mentioned more often t one symptom, more troublesome on going to work, passi as the day wears on, but sometimes returning when the mathe shop for the open air. Some men fall asleep as soon reach home. It is worse after a holiday. Faintness, suffi make the man quit work, was usually due to over-exposure tc or to exceptionally hot and humid weather. One man h down under a wing to paint it and, of course, the fumes fell face. Another was working in an old greenhouse when drying wings were stacked close around him and the sun on the glass roof. But of chronic symptoms, caused by I posure, I heard nothing.
This was true also of the men using nitrate dope, and hei was less complaint of nervous symptoms. Itching eyelids, j eyes, headache, slight nausea, cold hands and feet, dry throa complained of most often by these men.
The Bureau of Statistics and Information of the Nev State Industrial Commission, in their bulletin for June of th publish a report of the inquiry into the danger of the airpl dustry from a hygienic standpoint. The investigators we Lester Roos and Dr. Rosalie Bell, who visited eight factories state, three of which were very small, the other five employin five to forty dopers. ' Two were using tetrachlorethane dopes, examined fifty-two dopers and found some disturbance in he thirty-five. In some it was very slight, but in about twenty-si: were definite symptoms referable to the central nervous ; the gastro-intestinal or the urinary organs. Jaundice was ot in two men, one using tetrachlorethane dope, the other amyl a acetone dope. Several men had attacks of faintness and evi of consciousness, and a greater number of these were using ; dope than nitrate dope. No characteristic case of tetrachlor poisoning was found.
' CARE FOR THE FUTURE.
There are several reasons why our dopers have cscap< troubles suffered by the English and Germans. In the first they have never been exposed to dope poisoning for~a long tim tinuously. I found that out of fifty-three dopers only fiv worked as long as a year, and only thirteen for more ths
558
Sixth 'Safety Congress
for one to three months, and eleven for three to six months. Even in this short working time they had usually been exposed inter mittently only--perhaps a few hours out of the day, perhaps two or three days in the week. This is the principal reason why we have had so little dope poisoning. Another is to be found in the fact that much of the doping1 has been done up to now in the open air. Doping rooms are being built now. but sheds or the yard were formerly the rule. '.I'llere were few wings in process of doping, few stacked about in process of drying, few men doping at the same time, so that the fumes were not heavy. AH these conditions are changing, and unless we take care wo may yet see cases of toxic jaundice in our airplane works.
"Fortunately, nitrate dopes are increasing in popularity mu! art
supplanting acetate dopes in the majority nf factories, Th<w are
not. however, free from danger, and. indeed, the danger may prove
to lie greater than we now know. We -diall F carr\mg >0 a human
experiment in the effects of amyl acetate, imu- ii.
alcohol,
acetone and other ketones, which may r-h>*"
inn- unex
pected. For the sake of the dojer- !er m h>;*.- *i:;u ;h'~ experiment
ni;iv turn out negatively, but it will munir-- -fyene - mm-iagf-d
with intelligence, knowledge and care.
DISCI'S SIC >.\\
t'liAiKMAN INI mkkkk : llcinrc throwing tin- subject jk-ji for dis cussion 1 desire to say that it is more necessary than ever that per manent agencies, like the Bureau of Labor Statistics, be required by the force of public opinion to continue the work they are now doing in the way of investigating industrial poisonings and to spread the. work out. making it more extensive and more intensive. The only reason that it is not 1 icing done now is because there arc so many things for the little United Suites Bureau of Tuibor Statistics to do. I hope that the State Bureaus.of I.abor. industrial commissions and State agencies--authorities that have charge of such matters--will awaken to the importance of this work. We should all work to gether. It is my hope that we will eventually form a close union and the State agencies he given sufficient funds to enable them to enforce labor laws, look after safety, inspect factories, and assist the Federal Bureau. Co-operation is necessary. New York State has done most excellent work, but very little is known regarding it outside of FTcw
Governmental Sectional Meeting
York because the authorities have little money to expend foi lishing their findings and for postage. New Jersey cannot, exo a very considerable effort and considerable expenditure of rr acquaint California with what they are doing. The same is ti all the other States. Through the establishment of the Governn Section of the National Safety Council we hope to bring State c inations and the Pederal organizations closer together. I car you, I can make your discoveries known more widely than othe thew could possibly be known. You can assist in making the in gations, and that is exactly the policy that T have followed froi very beginning.
The discussion will be opened by Mr. Smith.
STl'i'S OK K< > r-4. V i i< ', 'iMi'nlA'IS.
Mr. M. H. Smitif i Cubed
:'.mv.-m M Standards. V
ington. D. (J.) : 'l"be flureau .-.f
:.-iken up the que
of dopes since the beginning of
' wm-sm-e of the to:
of certain of the ingredsem-
t-^
.mrtnte dopes
also to assure good dopes,
,7:
Dope is a compound
:;v airplane-v
to produce tautne-s. to
-inaHv r<? give a so
surface so that skin friction - -.-.Pj.-.-d.
7-;min-,vun. These c
consist of the acetates and rutr.tn-' .? ivihili m -mlution, as
tioned by Dr. Hamilton, and the reason for tbi~ i- that these appe
be unique in possessing the jx/evibar prup*riy of producing a sh
ing film when drying out, thereby drawing up the fabric and rer
ing it taut. This seems to he true of few other compounds, glue
casein exhibiting the same property to a slight degree. Of the
classes of dope, the, nitrate dope is in greatest use at the present 1
but it is undesirable because of its inflammability. The inflantm
ity of cellulose nitrate is not reduced by the application of two c
of oil varnish, as is the practice in some factories, but it is some'
diminished by the application of two coats of an acetate dope.
As regards the use of tetrachlormethane, it bears about the s
relation to acetate elopes that amyl acetate does to nitrate dop^
adds luster, it evaporates slowly, and in combination with acetoi
seems to form a resinous deposit which adds to the flexibility,
desirable to get a good acetate dope. The Government is not u
the nitrate dope because it wants to. but up to the present, or at 1
until recently, it has been impossible to find an acetate dope prodt
j n tine
*--* - -C --
jT .-- - - - < * ,, . t t
.
'* "
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5<So Sixth Safety Congress
Corps objects, with the necessary property of stability. 'Acetate dope is readily susceptible to deterioration, unless properly modified.
TWO NEW DOPES.
Recently, however, we have succeeded in getting two dopes free from tetrachlormethane, which are quite satisfactory. Within the past two weeks we have found a dope containing-.a new compound, the composition of which we have not yet succeeded in determining-, as it has been difficult to isolate it. Its use originated in Germany ; the confound, whatever it is, is an excellent substitute for tetrachlorme thane, and is a real substitute, something which has not hitherto been found.
Chairman- Meeker: How successful is the British substitute for tetrachlormethane dopes ?
Mr. Smith: It does not answer all requirements. Chairman Meeker: They are having much trouble? Mr. Smith: Yes, it does not seem to modify the film suffi ciently. The acetate is susceptible of greater modification than the nitrate. The nitrate film is satisfactory with less modification. Tetrachlormethane possesses the peculiar property of being a solvent, and a plastic. It is a very desirable compound, because it dissolves acetates over a wide range of hydration. In preparing the acetate it is necessary to form the acetate and then hydrolyze it, to make it soluble in acetone. I have here a copy of the report of the New York Commission to which reference has been made, and I would like to quote some of the remarks. Dr. Roos, who is here, probably could do that better. Tetrachlormethane has already been considered. In other words, while we have a dangerous constituent in tetra chlormethane, the danger which may result from the use of other solvents must not be overlooked. Most of the solvents are heavy and fall to the floor of the room. Abroad, they have made use of a ven tilating system having a fan in the floor, and the heavy vapors are drawn down through the floor. More attention ought to be paid to the effect of vapors in the doping rooms, because very little precaution is taken except in the winter time. In two or three plants in this country there is nothing but open windows, and the smell of the dope is noticeable two or three blocks distant, if the wind is blowing in the right direction. I think there is great need for some action in the ventilation of these rooms. If it is not done merely to insure the absence of sickness, it ought to be done for the sake of efficiencv,
Governmental Sectional Meeting
because no one can work in an atmosphere where these vapo present without being- affected by them.
I have here a copy of the United States Department of bulletin on "Hours, Fatigue and Health in British Munition 1 ries." This is a reprint of the experience of the British official: tetrachlormethane poisoning. I will quote the remarks at the en refers briefly to the experiments made on rats.
Ci-iairman Meeker: Do you have something to add. Dr. ] Dr. Roos: I haven't very much to add, Mr. Chairman, e that the supervision of the airplane factories in this State, so bring the doperooms into a condition that will make for safety i employes, is now under way. There isn't any doubt but what d is a dangerous process. The United States Government, in contracts for airplanes, demand that there shall be a certain mi of coats of nitrate dope and a certain number of coats of ac dope. Until a substitute has been found that will take the pla .the tetrachlormethane, and as long as the United States Governi in their contracts, demand that a certain number of coats she applied, there will be tetrachlormethane used where airplanes manufactured. Chairman Meeker: May I ask if it is used in all of the lories in Hew York State?
AIRPLANES FOR THE ARMY.
`
Dr. Roos: Not in all of them. I have not the reports here
we made an analysis of the dopes that we found, and it is not us<
all cases. Those, that are using tetrachlormethane are those thai
not holding United States Army contracts. Those that have Ur
States Army contracts are under contract not to use tetrachloi
thane. As Mr. Smith said, the combination of acetone; methyl i
hoi. benzine and methyl acetate, produces a definite line of sympt<
To which of the solvents these symptoms were to be ascribed
pretty hard to make out. but the combination of the solvents prod:
a definite line of symptoms which demands a much closer study1- t
we made in our first investigation.
We found in the plants that very little attention was paid to
condition of the men. They were not properly supervised. In
plant that I went into two men were found unconscious in a li
office removed from the doping room. Even with that condii
present there wns noth in /-inn**
--1--* *-
562
Sixth Safety Congress
provided by a slotting in the floor, but its effect was almost nil. We heard of a factory which was ventilating a doperoom by an installa tion of airplane propellers at both ends of the room--I think it was the Burgess factory at Marblehead, Mass. I have not had an oppor tunity to go there, but from some of the men who worked in that place, and whom we found in factories in this State, we learned that it was a fairly good means of ventilating the dojseroom, that they were not overcome with dizz}1- spells.
MAKESHIFT SYSTEMS.
it was strange to see the makeshift systems in some of these
plants. In one plant there was a system of exhaust by a wooden
conduit laid on the floor, with a sort of vent at the ends. It was leak
ing at every joint, and was i^ractically valueless. In some of the other
plants no attention at all was paid to the ventilation. In one plant in
Brooklyn we found a case where a man had been doping with the
tetrachlormethane in the open. Last summer he was doping airplane
wings on a hot, still day, and there was a rapid evaporation of the
fumes. The man had acute attacks three different times, without
knowing what was the matter with him. Lie went to a doctor, but
no one knew what was the matter. They kept him off for a couple
of days, but he went back, and with the third attack he was so sick
that he quit the job. In our report we have advised that where
doping of wings is conducted in the open it should be done in a shed
where the strong rays of light cannot get at it and cause rapid evapo-
ratiou.
The Aircraft Association is in direct contact with the New York
State Department of Labor, and after conferences, conditions in
the airplane factories in this State will be a great deal better than
they have been up to the present time.
:Chaikmax Meeker Is there ail)- further discussion?
Dr. Patterson: T would like to ask a question: Whether any
person can furnish the Department of Labor and Industry of Penn
sylvania with a list of people manufacturing tetrachlormethane?
Chairmax Meeker: That is not a very dangerous process, as
wo understand it.
:Dr. Patterson We are anxious to get it in order to complv
with a request for a list of manufacturers.
:(. riATKMAx Meeker You don't care about those using- it.
:Dr. Patterson We have a fairly good list of those.
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Chaiema.v Meeker: '!"he question Dr. Patterson asks is firms who are manufacturing tetrachlormethane.
Me. Smith: It is not made in this country; it is all mat England.
RAO CO.VRiTlO.VS J.VPOl'K FACTORIES.
Dr. jRoos : I feel that the Federal bureau might profitably a look into the factories where these dopes are being manufacti I heard some .nasty stories about one of the plants. A foremg one of the plants told me that in the plants where they were raa this dope the conditions were horrifying; that day after day were carried out of that part of the factory where this dope was L made : that they were sent to a hospital, and that at that time hospital had five or six men from the dope department. I thij might be advisable to look into the manufacture of dopes as we the application of them to airplane work.
Chairman- Meeker: Was the poisoning attributed to t< chlormethane ?
Du. Roos : This man seemed to be of a high-class. He : a fair expression of what he thought the men were suffering fi They were carried out from the doperoom. He said there wa question about the fact that they were overcome. In most cases men were absolutely unconscious and were taken to the hosp to be revived. What happened afterward and whether there a any deaths he didn't know, because he didn't come in direct cor with the hospital, but a great many of the men who came bad work ' were, not in the same condition they were before. We 1 no factories in this State that are producing acetate dope.
SELECTION OF NOMINATING COMMITTEE.
C :jrairman Meeker Before proceeding to the next topic I \
to announce the Nominating Committee. I will ask Mr. Little, Ch
man of the Federal Employes' Compensation Commission, to ac
Chairman, and Mr. Roach, of New Jersey, and Dr. Patterson
Pennsylvania, to act with him.
-
I think we ought to feel encouraged by the excellent attends at our session. We have fifty-two delegates and visitors, a large
5^4
Si.vth Safety Congress
'"
We will now ask Mr. Roach to speak on "The Need for Uniform Standards in the "Manufacture and Shipment of Explosives."
Mr. Joa.v Roach (Chief, Bureau of Hygiene, New Jersey De partment of Labor) : It is a rather awkward situation which con fronts us this morning. I only learned a few moments ago that Colonel Bryant, who was to deliver a paper on this subject, was unable to be present and it appears that his paper has been misplaced.
What I have to say on the subject will be my own thought, as I only had an opportunity to examine Colonel Bryant's paper in a most cursory manner.
T11E JLILACK TO At ISLAND EXPLOSION.
The question of providing safe rules for the transportation and the handling of high explosives was brought most vividly to the attention of the peoxsle of New Jersey and also, I believe, to the lower section of New York City, by a violent explosion which took place about a year ago on Black Tom Island. The exiDlosion was more serious to New Jersey than it was to New York, and it natu rally created a great deal more x5Ublic excitement on our side of the river than it did on this, due to the fact that the transportation and storage of vast quantities of high exx^losives had taken place in the State of New Jersey. Immediately after the .exx^losion, in response to the great public demand, which usually' arises at such a time, the authorities looked ujd legislation on the matter of transportation and storage. They' found that while legislation had been x^a-ssed some years previous on the question of storage of exx^losives the legislators had absent-mindedly neglected to x?lace the administration o"f the act in the hands of any ixirticular group of persons, so that the legisla tion probably was not enforceable, due to various defects in the act. Experts were called in from various x^lants that had to do with ex plosive materials. One of the State Assemblymen took it upon him self to write letters to many' States where explosives were manu factured and tried to get all the information extant uj>on the subject. He found the subject had been treated lightly in all the States and that very few. if any of them, had given any' consideration whatever to the matter: that differing rules and x>ractices obtained, bringing it very vividly to the attention of the [jeople that there should be uni form practice in this matter. The result of the discussions--we had the assistance of the State of Pennsylvania and our good friend Dr. Patterson and his chemical and explosives engineer, and were aided
Governmental Sectional Meeting
by the experts from various jjowder companies--were incorpc in a measure known as the Hirschiield bill. The bill became and is now about to be enforced in the State of New Jersey.
STORAGE OF I-HGI-I EXPLOSIVES-
I am not thoroughly posted on the measure because I have nc to do with explosives, but in a general way I know the quantit explosive materials which may be stored and the distance fro: magazine to lines of steam railroads or public highways. Th deals with the construction of barricades, the type of materia may be used, and other matters of that sort that.are presumed which experience has demonstrated, will safeguard the stora high explosives. The law has not as yet been enforced, so we c. speak of its utility. It may be a good law, and again it may amendment; it may need alterations and additions, but it has not given a fair trial. I think that the States interested in this si should not plunge into it single-handed, but should profit by the rience of their neighbors. In this matter, as in all others, the 5 should co-operate, hold conferences, and contribute what infc tion they may possess to a common, fund. I believe that we wi the best possible type of regulation on this subject, as well as on others, through a policy of that nature.
The manufacture of explosives has been given considerate the State of New Jersey and the State of Pennsylvania through conferences, which cover the better part of ten months. The men available were invited to attend and corporations handlii manufacturing explosives were asked to send representatives code of rules was formulated, applying directly to the protects explosives and the handling of the numerous trade poisons tha the basis of most of the explosives.
These regulations describe the construction and type of bui that may be used by manufacturers of explosives,-the regulation: describe,the regulation of departments where vapors may aris the means that must be used to safeguard the workers. They attention to the necessity of protecting workers coming in co with poisonous substances and provide for special care, such a frequent changing of their clothing. The plants must provide n for washing clothing and seeing that those who come in contact splashes are given immediate attention.
566 Sixth Safety Congress
factory conditions and practices were due to the ignorance of State authorities as well as those handling the materials, as to their poison ous character; also in a small measure, perhaps, to the necessity for haste in production. The rules that have been formulated by the two States cover the questions of fumes, of dust and of proper sani tary equipment, and I have no doubt they will greatly reduce the health hazards in those plants where they are being enforced.
LOADING HEAVY SHELLS.
In all of the States, so far as I know, and I have talked with the authorities in a number where the work is carried on, there still re mains the necessity of providing suitable, safe rules for the loading of heavy ammunition, such as heavy shells. I do not know that the work is carried on extensively in-many of the states, but it is in our own state, and I know in several others where the shells are loaded with trinitrotoluol. In other days, when this industry was in its infancy, and when, even abroad, they were not aware of the harmful properties of the vapor or dust of trinitrotoluol, large numbers of men lost their health and even their lives in this industry, due to the prevailing lack of information on the subject. As soon as we became aware that in the rooms where large quantities of trinitroto luol was stored and heated in tubs to bring it to the proper consist ency to pour, that this substance was likely to give off harmful vapors, we asked that adequate ventilation be provided at the point where the vapors were generated. We attempted to indicate what we con sidered adequate ventilation, basing the quantity of ventilation wc advised on the experience we had had in other industries. I am glad to say that after ventilation of that character was applied to the point where the vapors were made that the poisoning ceased. There still remains, however, dusty points--boring and planing and blowing operations--and it is apparent that a number of men have been poisoned at these points; that something is wrong with the operation. We asked that dust control be installed that would pro vide safety from the dust generated. This was done and poisoning ceased in those several particulars ; but there is no definite or sub stantial set of rules to govern this matter other than shop practice that may pass from plant to plant by* word of mouth.
I believe the matter should have very serious consideration, because, if the world war is to continue, many more cases of trade poisoning may and will occur in the munitions industry.
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TIME FUSES AND PRIMERS.
- Another matter that we have considered, although no d
action lists'-!been taken, also in conjunction with our neighl
state of Pennsylvania, is a provision regulating practices of
where time fuses and primers ai'e loaded. We had a most S'
accident^m our state, a large number of young women were b
to death in a' flare-up--not an explosion, but a serious flare-t
will confess that I could see no very distinct hazard in the
before this terrible accident occurred. I went through the
with one of the district inspectors and from iny limited know
(knowing nothing, as a matter of fact, of the subject--never h
been in a plant where that particular kind of work was carried <
could not see where there was any distinct hazard to the work<
that particular industry, yet the flare-up occurred and thirteen y
women were burned to death in that room.
The same may be said regarding the loading of time fuses,
neighboring state of Pennsylvania has taken up the matter wil
and we made a number of trips to plants where this work is ca.
on. We will undoubtedly formulate a set of suitable rules cov<
the matter.
While there is grave danger in handling of explosives and r
bers of men may be destroyed, because when one vessel lets go t
is nothing left at all, I still maintain that if you were to total
casualties in that industry, according to the number of men emplo
and then calculate the total number of people losing their lives
health in places where dust and fumes exist, you will And rr
more people are harmed from dust and the fumes than from ex
sions in munition factories.
The explosive risk is the most sensational and it attracts im
diate public attention. When an accident occurs a clamor goes
for some established safety rule, but insidious poisonings from c
and fumes in the explosive industry go on quietly, many til
secretly, day and night, and very little attention is paid to th<
except by officials authorized by the state or by the Federal gove
ment. I thank you.
-
:Chairman Meeker I will ask General Manager Cameron
incorporate the paper of the Hon. L. T. Bryant in the proceedin
If there is no objection this course will be followed.
56S Sixth Safety Cougress
[.'X [FORM STANDARDS FOR THE MAN UFACT UR 1-1 VXD TRAX.Sl'i iRTATJOX OF HIGH EXPLOSIVES.
The Hon. Lewis L. Ukvaxt, Co.mmjssio-ver of Labor, State or
New Tersev, Trkntox, N. J.
Mr. Chairman and Members of the National Safely Council: Tn discussing the subject assigned to me today, I shall treat the matter of transponation of high explosives before that of their manufacture.
The necessity lor uniform standards in the matter of transpor tation has been so apparent that the problem seems to have been solved in an excellent manner through the regulations issued by the Interstate Commerce Commission. These regulations have been formulated upon the recommendations of the Bureau for the Safe Transportation of Explosives and Other Dangerous Articles.
Before these recommendations were made by this bureau, con sultations were held with the manufacturers and shippers of high explosives and the railroads who were to perform the transponation service. Types of containers have been specifically designated for both solids and liquids and the directions for shipment outlined in minute detail.
Naturally the jurisdiction of the Interstate Commerce Com mission confines itself exclusively to shipments between states and the matter of intrastate shipment is not included within their regu lations. I understand, however, that in most states the transporta tion companies have insisted upon a compliance with rules substan tially the same as those insisted upon by the Interstate Commerce Commission.
Previous to this action on the part of the Interstate Commerce Commission, which was encouraged by the Institute of Makers of Explosives, the different states enacted regulations which were framed without regard to the requirements in other states, and, as a consequence, were entirely lacking in uniformity. This state of affairs made it necessary for shippers to be conversant with a variety of laws and which were at times confusing and difficult to observe.
SUGGESTION'S FOR STATE CODES.
If it should be thought advisable to enact state regulations for the transportation upon railroads of high explosives and other dangerous articles, the regulations provided by the Interstate Com-
Governmental Sectional Meeting
mercc Commission might well form the basis for such stain As these rules are based on a long period of experience and been tested for that mission, it is unlikely that state officials a limited range of experience could add much to their value.
These regulations provide a list of shipping names by ' explosives are known and which must be plainly marked on the age, and a number of articles by reason of their highly exp nature are forbidden transportation. Certainly an}- state code s give rules of this character due consideration.
The question of transporting high explosives through the ] highways of the state in either horse-drawn or motor vehicle, matter which should receive careful consideration. Very carelessness has been known to exist in this type of transpor and the lives of pedestrians as well as those directly concern transporting the -material have been in danger.
NEW JERSEY REGULATION*.
The act relating to the manufacture, keeping, storage, tran tation and sale of explosives, which was enacted during the Nev sey Legislature of 1917, has handled this question of transportati the following manner:
"Every vehicle while carrying explosives upon the public way shall display upon an erect pole at the front end of such vi and at such height that it shall be visible from all directions, . flag with the word `Danger' printed, stamped or sewed the in white letters at least six inches in height, or, in lieu of such a the words `Iisrplosives, Dangerous !' must be painted or attach rite ends and each side of such vehicle in white letters on background at least six inches in height.
"It shall be unlawful for any person in charge of a vehicle taming explosives to smoke in, upon or near such vehicle, to the vehicle while intoxicated, to drive the vehicle in a carele reckless- manner, or to load or unload such vehicle in a carele
reckless manner; or to make unnecessary stops.
"Jt shall be unlawful for any person to place or carry, or cz to be placed or carried, any metal tool or other similar piet metal in the bed or body of a vehicle containing explosives, u contained in a box or other container approved by the Commits nf Labor or his authorized representatives.
570
Si.vt/i Safety Congress
ing explosives, any exploders, detonators, blasting caps or other similar explosive material, or to carry*- in or upon such vehicle any matches or any other flame-producing device, except safety matches carried in a container approved by the Commissioner o Labor or his authorized representatives.'''
This provision of the law was decided upon after consultation with experts in the matter of such transportation and there seems to be no reason why, if these general provisions are necessary for safe practice in Xew Jersey, they should not be included in the laws of other states.
MANCl-ACTCUK Ol' HIGH KXVGOS1VES.
The matter of the manufacture of high explosives would seem
to resolve itself into two general problems: First, the safety of the
operatives employed within the plant, and. secondly, the safety of
those inhabiting the surroundings adjacent to the plant or points
within fixed limits either from the public highways or steam railroads
or trolley cars.
The protection of the operatives within the plant is two-fold:
1'irst, from such injuries to health as may arise from contact with
poisonous or unhealthful processes incident to the manufacture, and,
secondly, from explosions. The matter of the interior regulations
was taken up jointly by the representatives of the Departments of
Labor of Pennsylvania and Xew Jersey. The leading authorities
were consulted and a number of exhaustive conferences were held.
Joint regulations were formulated by these two states which were
intended to fully protect the workers concerned in the industry.
Due consideration was given to the best obtainable safe practices
in vogue both in this country and abroad and the regulations adopted
included the best obtainable methods of safeguarding the operative
from both the danger to health anti the explosive hazard incident
to the occupation.
IIKAI.TH I r AZARDS.
Generally speaking, the matter of the health hazard is largely
that of insuring the artificial removal of injurious fumes and dust,
the maintenance, of proper ventilation, the furnishing of adequate
washing facilities, including showers, suitable toilet accommoda
tions. separate and distinct eating places and medical examinations.
The workers should receive most careful instruction as to the dangers
incident to the employment, and great care should be taken against
coming in contact with the absorbent poisons.
'
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The joint regulations referred to include among their
visions the following:
``Where the amount of gases or vapors produced in rooi
buildings is considered dangerous to health by the inspection d<
ment, an efficient exhaust system constructed in accordance
plans, which must he filed with the Department of "Labor, mi
installed and kept operating during all times when person
employed therein.
"Warning signs must be posted on the premises which st
prohibit workmen from entering buildings where harmful f
exist, or tanks or confined spaces which are not entirely cle;
these fumes. In case an entrance into buildings or tanks is n
sary, the worker must wear an approved helmet, and in adc
he must wear a life line, which shall be in the hands of an assi
stationed outside of the tank. Employes who have been exj
to fumes and who feel sick shall report their condition to
foreman and shall be given proper treatment without delay,
responsibility for complying with these regulations shall rest
the foreman or other official designated for that purpose by
management of the concern.
"For every' fifty' persons or less employed in a plant w
workers are exposed to harmful vapors there shall be present s
times at least two persons who are trained or competent to a
means of resuscitation by' the prone pressure or Schaefer me
or by mechanical devices that must be approved by the Departmei
Labor. A sufficient number of helmets of an approved type <
be kept at each plant where they shall be available for use by e-
employe who has occasion to enter places where there ma\
asphyxiating or poisonous gases or fumes or vapors.
"AH employes who are required to wear helmets shall he t'.
oughly instructed in the use of such apparatus and shall be physic
examined by a licensed physician at least once in ninety days or a
absence from work due to either sickness or accident.
"Bathing facilities shall be provided and clean clothing shal
kept on hand so that all persons who tire exposed to dangerous vaj
and who arc required by' the regulations to bathe and change tl
clothing shall have opportunity' to do so."
The regulations call for the installation of approved meth
of dust and fume remnv.il in nil
*i----
572 Sixth Safety Congress
impossible to obviate all of the dangers incident to explosions, the
most obvious and practical safeguard is to insist upon having the
work performed by the minimum number of operatives necessary
for a given process, so that, in the event of an explosion, just as few
workers as possible may be affected. These working units should
be so separated by fireproof enclosures that, in the event of a fire
or explosion, the danger will not be transmitted to another unit of the
plant.
1
.'T( iKAt.it: OF EXPLOSIVES.
The storage of explosives is a subject of great importance in
the regulations and requires that all buildings in which any quantity
of explosives is manufactured, handled, used or temporarily stored
shall be classed as explosive buildings. Buildings used for storage
for periods exceeding forty-eight hours shall be classed as magazines.
Explosive material not in process of manufacture but which is
being used in loading detonators, timing or priming caps or any like
manufacturing process shall not be stored in workrooms wherein
people are employed, except under the following conditions:
"Where the quantity used for the day's run does not exceed one
hundred (ioo) pounds, it is permissible to keep in closely covered
receptacles that necessary for the day's run.
"Where the quantity necessary for the day's run exceeds one
hundred (ioo) pounds, only one hundred (ioo) pounds may be
stored in the workroom at one time and then' only at a place where
it shall be suitably protected from careless or promiscuous han
dling. Additional supplies shall be brought from the magazine as
needed.
"Explosive materials being used in the above processes may be
stored in any quantity in storage buildings erected for that purpose,
provided that such buildings are not used for other purposes and
are located at proper distances from other buildings wherein persons
are employed or arc protected b_y suitable natural or artificial
barricades.
"Fulminates or materials of like sensibility shall be brought
into workrooms in quantities sufficient only for concurrent use.
"Where materials giving off explosive vapors are stored in sepa
rated or underground storage systems outside of buildings they may
be distributed by approved types of pipe lines throughout buildings
where persons arc employed.
"'The openings which are necessary in fire-resisting walls shall
be provided with an approved type of fire-resisting door, and these
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doors shall be kept closed at all times except when in use to p
passage from one room or portion of a plant to the other. C
such doors shall be posted an approved danger sign, warning aj
the carrying of matches or an open light and prohibiting the ent
of any but authorized employes or others designated by the ma
or superintendent.
`.`The number of employes in such rooms or portions of a
shall be kept to the minimum compatible with the process of r
facture. This can be obtained by building additional fire res
portions or by the addition of small unit buildings.
"No open or naked lights, such as lanterns, stoves, torches
shall be allowed in such rooms or portions of plants, except fo:
essary repairs under proper supervision. Watchmen or others
portable lights shall be supplied with vapor-proof lights.
"Such rooms or portions of plants shall be lighted (if art
light is needed) by means of an electric system installed in cc
or in lead-encased cables, with vapor-proof keyless lamps,
switches or fuses shall be located on the outside of such j
or buildings in a protected place. This installation must coi
to the Underwriters' standards. It would be preferable an
sirable if all lights could be projected by reflectors into rooms
the outside through properly located windows. The employ
of electric motors other than, those of sparkless induction tv;
the above rooms, is forbidden.
MUST USE SAFETY CONTAINERS.
"The danger from ; explosive vapors requires that all 1 or portions of plants in which they are used, generated or f and wherein persons are employed, shall be separated from rooms or portions of the plant bj' fire-resisting walls or parti pierced with such openings only as are necessary except when rooms or portions of plants consist of separate buildings. In places where the material which is being used or which pro the explosive vapors does not exceed ten gallons in quantity confined in approved safet}' cans, it will be necessary only tc hibit the use of naked flames, to post approved danger sign to observe safe practices. Materials which give off explosive v shall not be stored in workrooms wherein people are employed, \ such materials are stored in closed containers properly v Where practical, safety cans should be used.
"No emolove shall have in his possession, at anv time ii
574
Sixth Safety Congress
explosives plant, any match or other flame-producing-device unless he is authorized in writing by the superintendent to do so, in which case approved safety matches mat' be used.
`"`A search for matches shall be made by some authorized person at least twice a week at irregular intervals. The finding of a match or other ilame-produciug device on the person of an employe not authorized to have matches m his possession shall be cause for instant dismissal.
"All employes handling loose explosives or working in or around explosives manufacturing buildings, where there is a possibility of explosion by the attrition <f metals, -shall wear powder shoes or rubber-soled shoes (without iron or steel nails). No pockets shall lie allowed in the clothing worn in any such work except one skele ton pocket in cither the coat or trousers. Neither iron nor steel buttons nor other metal attachments shall be allowed on such clothes, nor shall metal objects, stich as knives, keys, etc., be allowed to be carried in the pockets.
"All explosives buildings shall be provided at each entrance with suitable devices whereby the shoes of all those persons enter ing such buildings can be cleaned and all persons before entering such buildings shall wipe or clean their shoes.
"Where, explosives are carried from one building to another, as. for instance, from magazines to workrooms, employes carrying such explosives shall not be allowed to follow each other closefy, but must allow an interval of at least one minute in time or one hundred (.too) feet in distance. This docs not apply to such explo sives as trinitrotoluol and smokeless powder.
"The workrooms, when desirable, shall be heated b}- an approved system of steam, indirect hot air radiation or hot watex*. The tem perature of steam shall not exceed 120 degi-ees Centigrade. The radiators shall be at least one ('t) inch distant from all wooden walls or other inflammable material and shall be attached in such a man ner that they can be easily inspected and cleaned."'
In addition to the foregoing regulations the following shall be observed with reference to the manufacture and handling of the respective substances enumerated below :
XITKOilf.VCI-IRfX]-; A XU UYXAWITI-;.
e~ ,,
"
"The floor of the nitrator bouse shall either be covered with
sheet lead or the niti'ator shall stand in a suitable lead pan, drained
to the drowning tank. All seams and joints shall be lead burned
Governmental Sectional Meeting
in a careful manner, so that there may be no crevices in
nitroglycerine will lodge. The floor shall be so constructed
be re.' lily washed and drained. New lead floor covering
be extended by means of a round corner at least three inches u
side wall, thus making a sanitary corner.
"At least two reserve thermometers shall be kept in each ni
house for use in case of emergency.
"Xo iron valves shall be allowed on an}' nitroglycerine pipe
except quick opening nitrator plug cocks, which shall be freqx
lubricated. All other valves or stopcocks on nitroglycerine pipe
<>r containers shall be of stoneware, earthenware, hard rubb
wood and shall be kept clean and greased. Xo repairs shs
made during nitration except in emergencies. Xitrators sh<
provided with coils for cooling by cold water, or brine or
suitable means and also with means for both mechanical and
pressed air agitation. Xo more than two nitrators shall be ins
and not more than three employes shall be regularly employ,
any one building. During nitration the attention of one era
shall be given wholly to observing the thermometer and runni;
the glycerine. Xo charge of nitroglycerine shall be sent to the
rator house in a hose line while nitrating operations are in pre
"Each nitrator house shall be provided with a drowning
which shall have a water capacity of at least five times the amou
the acid charges and be provided with an air agitator and \
inlet. All valves shall be located conveniently for the oper.
in case of emergency.
"The floor of the separator house shall be covered with :
lead, with all seams, and joints lead burned in a careful mai
so that there may be no crevices in which nitroglycerine will k
"Not more than two charges shall be allowed in a separator h
at one time. The maximum number of regular employes in
separator house shall be three. All stopcocks or valves on n
glycerine pipe lines or containers shall be of stoneware, earthenv
hard rubber or wood. Catch boxes shall he provided on all on
for wash water, and inside catch boxes, if used, shall be cle;
weekly, at times where there is no charge of nitroglycerine in
separator house. Xo charge shall be sent from the separator h
at a time when a charge is being received. Each separating
shall be cleaned and the floors washed daily at the conclusion of
day's work. It is permitted to carry on the three operation:
5yS
Sixth Safety Congress
that the regulations prescribed for each individual operation are complied with.
"Not more than twelve employes shall be allowed inside of a cordite blending house. Not more than ten employes shall be allowed inside of a gravity type of blending house. By gravity type is meant that type of blending house in which the entire charge of powder is deposited in a bin or funnel situated one or more floors above the packing floor. Not more than eight employes shall be allowed inside of a bin type of blending house; i. e., a house in which all operations are carried on on one floor."
CLASSIFICATION OF EXPLOSIVES.
The following materials are classed as explosives: Black pow der (all varieties), dry guncotton, nitroglycerine, dynamite, chlo rates, fulminates, fireworks and any other of their compounds or mixtures or any other substances which are subject to explosion by the aid of shock, friction, spark or heat. Smokeless powder, wet guncotton and wet nitrostarch, while not properly classed with the above as explosives, are also included in these regulations.
While the summary of regulations for the manufacture of explo sives covers a wide range of activities, it is not entirely complete and the Department of Labor of New Jerse3r, in conjunction with the Department of Labor of Pennsylvania, are now engaged in accumulating data with reference to providing rules for the safe loading of high-explosive shells and the filling of timing fuses and primers for high-explosive shells and Russian and American shrapnel. A catastrophe that occ -rred recently in a New-Jersey factory, where primers were being loaded, caused the loss of life of thirteen people and emphasizes the urgent necessity for safety standards on this subject, while a disaster of far-reaching consequences involving a greater loss of life in a Pennsylvania plant forms additional evi dences of the necessity for action.
Before the act relating to the manufacture, keeping, storage, transportation and sale of explosives was introduced at the 1917 session of the New Jersey Legislature, Mr. Hershfield, the sponsor for the bill, directed communications to each state in the Union, asking advice as to the best type of legislation for this subject. If the replies received bj' him could be read at this conference, no better argument for a uniform law could be produced. There seemed to be no comprehensive legislation on the subject and the provisions
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of the act which was finally drafted were largely pioneer in character.
It defines with great detail the distances at which buildings, ways and highways may be located with reference to definite amo of explosives. It sets forth accurate definitions of buildings, ways, and highways and includes a quantity and distance table.
It defines the maximum amount of explosives which ma^j stored and set's forth the allowances made for properly constru barricades. It gives in detail the type of containers which r. be used for keeping or storing explosives in any place within state and provides for properly labeling the containers. The ci acter of magazines in which explosives may be kept or store* indicated, and makes it necessary to keep conspicuously po: thereon the words : "Magazine--fi.vplos'vvcs--f>angcrons!"
ft prohibits the storing of blasting caps or other detonai or fulminating cap's or detonators in any magazine in which ot explosives are kept or stored. Reports must be made to the O missioncr of Tabor setting forth: First, location of magazi second, contents of magazine, and. third, distance from the ncai buildings, railroads and highways.
A certificate of compliance must be secured from the Comn sioner of Labor which may be cancelled by him where future con lions do not constitute a compliance with the law.
r.ic.Kxsr-: fkf. axd ixspkctiox.
The law provides a license fee and requires an inspection at fe; once during each year of every licensed factory or magazine, covers the transportation by vehicles on the public highways already set forth, provides for penalties for non-compliance a makes the following exemptions:
(a) For the regular military or naval forces of the L'nit States or its allies, and the duly authorized militia of any State Territory ..thereof, and the police or fire departments of this Sta or of any municipality or countj"- within this State, providing t! same arc acting within their official capacity and in the performan of their duties.
<h) To explosives being transported upon vessels or railroj cars in conformity with the regulations adopted by the Intersta Commerce Commission, the transportation or use of blasting- exoli
578
Si.vth Safety Congress
dred (200) pounds at any one time and to any explosives in quan tities not exceeding- live pounds at any one time.
It includes a provision relative to municipal ordinances and prohibits the use of liquor or matches within a plant. It provides for an indemnity bond to cover final judgments that may be rendered for damages caused to pei-sons and property by reason of any'- explo sion at the factory of the explosives there manufactured or han dled, and permits the waiving of this bond where ability to dis charge such judgment is set forth to the satisfaction of the Depart ment of Banking and Insurance.
The necessity of covering these various provisions in a uniform manner would seem apparent to any student of the situation, and has certainly been recognized by the Institute of the_ Makers of Explosives. This institute has j:>repared a suggested state law which includes regulations covering the matters which have been discussed in this paper. Their pamphlet on rules covering the handling, storing, delivering and shipping of explosives would also seem to be an appeal for uniformity in this class of regulations, and the type of standard storage magazine recommended by them is a further argument for uniformity.
CO-OPERATIVE SYSTEM BEST.
The trend of the working policy of modern industry in dealing with its living units is to substitute the imperative and unsatisfactoryspirit that commands for the modern and more enlightened spirit of cooperation, and thus spur the worker on to his greatest effort by persuasion rather than to demand it through fear or force. Some of the larger and better managed industrial corporations who were dissatisfied with working results achieved under the old system, after investigating the possible cause of discontent and friction pre vailing throughout their working jurisdiction, arrived at the con clusion that the constant migration of labor that severely handicaps the profitable operation of business is due in a lai-ge measure to unsuitable working surroundings, affecting either the safety, health or comfort of employes.
Experience has demonstrated that a plant labor policy is a fail ure when it is not broad enough to comprehend the physical needs of the human body and its dependence on warmth, cleanliness and food, and furthermore does not inspire confidence in the worker tliat the employment is provided with the largest measure of safety to life and limb that the nature of it will permit.
Governmental Sectional Meeting
The advantages that accrue to industry when a caref intelligent investigation of working processes has been ma basis for establishing shop rules are manifold and are now understood by an ever-widening circle of intelligent employe: condemn practices that.cause exposure to physical risk.
The physical care of the workers, in the light of scient. search, is not a proper subject for speculation or experimen indeed it is now ranked as a matter of incalculable impo and is placed in the same business columns with the quest wages, hours of labor and production.
PROGRESSIVE EMPLOYERS WOULD WELCOME UNIFORM LAW
The nature of certain portions of the explosive industry re
a man of more robust health than in other occupations, anc
holism makes a worker far more susceptible to the dangers
industrA'.
.
To my mind the ver\r nature of the industry under disc
makes it necessar3r for the enactment of regulations which ar
pared by those having a more technical knowledge of the s
than could properly be expected from the average legislato
There can be no doubt but that the conscientious manufa
who is anxious to properly safeguard the life, limb, healt
comfort of his workers, would welcome uniform legislation
these lines, and certainly the unscrupulous or indifferent em
should not be permitted to expose his workers to unhealthful o
gerous conditions.
On the whole, I believe the best way to reach the situation
be the adoption of a uniform standard of regulations by the s
states or a Federal act covering the situation.
DISCUSSION.
Chairman* Meeker : Mr. DeBlois is down to open the disci
but I am going to take the liberty of calling upon Dr. Path
representing the several-times mentioned neighboring state of `
sylvania. I know he will have something to tell us on this su
Dr. Patterson : To my mind this problem has two di
phases. First, the manufacture of the- explosive ; second, its
portation.
The states of New Jersey and Pennsylvania were able t together and adopt two distinct sets of safety standards; first, s
arcls for nljnnfc: rnpnnfjirf'nrmrr mirl itemo*
--i -
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Sixth Safety Cotigress
making and using nitro compounds. We believe Unit, these stand ards.. which are now in force in the states of Pennsylvania and New Jersey, represent the very last word upon this subject. I feel this is true., not because we think we know it all. but because, in the prep aration of our standards, we secured tlu* opinions of men who were practical in the industry--men who were thoroughly familiar with every phase and aspect of the hazards encountered, both in manu facturing and handling. The dominant characteristic of these stand ards in tlie voluntary reduction agreed to by the men operating the plants in the number of men who may be exposed to hazards in any one particular spot. I might emphasize this by saying- that in numer ous departments of the. industry, prior to the application of these standards, considerable numbers of employes were exposed to the hazards of fire and explosion, but this has been cut to a minimum and the total number of men now affected by either flare or explosion at one point is eight.
C'XIKOUM SAKK fRACTICKS.
A fact that .1 would like to leave with the Governmental Section, and to impress upon the entire Council, is that what is regarded as a safe practice in New Jersey and Pennsylvania, and what is known and considered by the experts to be the proper way of handling dangerous materials should, in their humble judgment, become the safe practice throughout these United Stales. There is no reason that we know of, or can see. why what is considered safe practice in Pennsylvania should not be considered safe practice in New Vork and other slates, and we sincerely hope that the time has come, or is almost here, when other stales in the Union will join with Xew Jersey and Pennsylvania, effect a working agreement, and adopt similar standards of safe practice.
The transportation of explosives is one over which the states have practically no jurisdiction, because in a majority- of cases the transportation is in interstate and not intrastate commerce, and. therefore, jurisdiction lies exclusively with the Federal Govern ment. which very wisely, with the aid of the. railroads and the manu facturers seven years ago organized the Bureau of .Explosives, which lias jurisdiction, through the rulings of the Interstate Commerce Commission. Pennsylvania and New Jersey are working', as Air. Poach has said, on the formation of a set of safety-standards for the loading of ammunition and the preparation and loading of time fuses. It is their hope that the committee will again meet early in
Governmental Sectional Meeting
October and that certainty by the 15th of November we will b to issue a set of standards on this most important subject.
We feel that if this is done it is going- to conserve the live health of those who are engaged in this most important wo getting the material ready for our men at the front. We are sal that, with the aid of the committee that has kindly consent help us--'practical men in the business--we will have a set of lations, if the employers will live up to it as we know they wi under which their men may continue their work without interruj
WORK OF THE BUREAU OF LA DOR STATISTICS.
Chairman- Mejeker : I had hoped that Dr. Patterson v refer to the attempt of the United States Bureau of Labor Stat to push along the enterprise he has so much at heart, nameh'-, by : ing known to the other states what Pennsylvania and New Jerse; doing in the way of working out safety codes governing the m facture of high explosives and the transportation of such explos I have published the codes as ail'appendix to a bulletin devote poisons used in the manufacture of high explosives. 1 do not ren ber the exact number of the bulletin, but if 3rou are interested have not received the bulletin, write in and you will get as man you want. I want the other states to know the good work don Pennsylvania and New Jersey\
Dr. Pattersox : The state of Pennsylvania and the stati New Jersey feel that they owe a distinct debt of gratitude to Meeker, not only for the wide publicity which he has given to efforts of the two states to conserve the lives of their working pec but also because he sent Dr. Alice Plainilton into our state to 1 us. It is a-matter of great personal regret that Dr. Hamilton is here to tell you at first hand of the work she was able to do in various explosive plants in New Jersey and Pennsylvania, as work has been characterized by the utmost ability. We are m indebted^ to Mr. Meeker for the splendid work he has done and h he will be able to push it along a good deal farther.
Chairman- Meeker : Might I suggest that the Nominating Cc mittee in its deliberations consider the advisability of forniulatin resolution of regret that Dr. Hamilton has been detained from tending our meeting because of the illness of her mother.
Mr. DeBlois, will you kindly take up the discussion?
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Sixth Safety Congress
interest to both Dr. Patterson and Mr. Roach. I suppose that you gentlemen who have not been in a high-explosive plant have the general idea that it is a collection of rough shacks scattered over a large area, through which there pervades a deathly stillness of expectation, broken by an occasional explosion. I would like to destroy that idea at the outset. At least in the plants of the DuPont Company, experience indicates that our fatalities per thousand per annum of employes is comparatively low. It is very comparable with the statistics for mining and railroad employes, and in fact it is lower than some. Past year we had about 2.7 deaths per thou sand. This year we hope to cul that pretty nearly in half and think \\ e will do so.
i want to seize this opportunity to emphasize one point--I think it ought to be brought out for what it is worth. Realize that a large company, such tis ours, engaged in general chemical work, is manu facturing practically all the most dangerous materials that are used in industry, that is, the high and lower explosives, strong acids and various poisonous compounds. How is it, if we make these dan gerous things, that we are able to maintain a very low fatality rate, comparable with industries that handle comparatively innocuous materials, and which have a very low accidents rate? The answer to that question is the answer to the whole safety problem. Would it be possible to get a clearer formulation of the truism that accidents do not depend on the material you are handling, nor the way you are handling it. but on the carefulness of the people who are work ing on those materials and the supervision of the men in charge of the work ; of course it is through such methods that we have accom plished the results we have.
The things, perhaps, that make for safety more than anything else in an explosive or heavy chemical plant are the constant encour agement to care, obedience to rules, and, more than anything else, at least in the case of explosives, good housekeeping. Good house keeping means scrupulous housekeeping; it means every particle of explosive and waste product manufactured being kept under observation, seeing that it does not filter through cracks in floors or lurk in concealed places or get into the clothing of men and be carried into their homes.
GROWTH OF CHEMICAL INDUSTRY.
(L is right there that I think the best work in regulation, either by the Federal government or by the states, can be done; that is.
Governmental Sectional Meeting
in the enforcement of those essential and very general provisi that make for safety in all manufacturing plants, and make for sal particularly in explosive plants. In the chemical industry, at le the growth that is under way is -enormous. It is a comparati\ new thing in the country's work. We have gone into it, and like m; other manufacturers are expanding tremendously, tackling new pr leins, the secrets of which were held only by the Germans.
This phenomenal growth will continue beyond the war, uni we meet with competition which will set us back. Those engagec the chemical industries will agree with us that industrial growth n be best stimulated by healthy competition. If we do not have cc petition we soon lose our enthusiasm and interest and our efficiej is lowered. Competition in the chemical industry is based on ir vidual effort; in other .words, you have to produce an article wh you think is better or cheaper than somebody else is making. than in any other industry, I think, the chemical manufactur depends on what is called secret processes. Secret processes ; almost its stock in trade. The secrets are its tools and its abii to produce something- better than any one else depends on them, do not mean to say that undue secrecy is to be encouraged, becai 1 do not think it is. IMo trade secrets, as you know, remain seer very long, but they serve their purpose temporarily'-, at least, to . in stimulation of the work.
In the back of the mind of every large chemical manufactu: is the feeling that through state regulation his essential secrets rr. be either exposed or he may be regulated into getting out a prodi rdong certain stereotyped lines, such as every other chemical mar faclurer will be forced also to follow. There is a great deal t much apprehension on this point and yet I think it is somethi that those who are adopting regulations should keep well in mir We irmst not take away the helpful spirit of competition. The cr of the situation may be here:--it should be the function of the StE Department of Labor or Industrial Board to take necessary measui against processes that are absolutely dangerous, that cannot be cc rected, that are inherently destructive to life and health; but I thi. in that action they should be very' careful to go slowly. Is it r. better to instruct a man or help a man to do his work in the saf< way he can, rather than to tell him how to do the work from t beginning? That is the point I want to make; we must not have su regulation as will discourage progress and the application of i
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Si.vt/t Safety Congress
XO COXl'LTCT OF AUTHOKirV.
.Tt has been our experience in the DuPont Company to be pretty closely associated with Mr. Meeker's bureau, and perhaps more par ticularly with the Departments of Labor and Industry of the states of Pennsylvania and New Jersey, during- the past year or so. Ex perience, with which I have had a little to do, has left just this im pression on my own mind : Those gentlemen, of course, arc abso lutely sincere in their work : they have exactly the same aims that every reasonable, up-to-date manufacturer ought to have; that is. they are trying to reduce occupational diseases and death and injury from accident, and every up-to-date manufacturer knows that it is not only a humanitarian but a good economical proposition to work the same way. You can sec from the attendance at this con ference there are many who believe it and tire right after it. The aim of these state and federal bureaus is the same as ours. There will not be a conflict of regulations as long as there is a clear under standing, and that clear understanding- can be had. 1 think, the bestwav. through close co-operation of state industrial hoards anil de partments of labor with the manufacturers, before drawing up or incorporating in their final form the regulations which tlu-y believe should be put into force. In New Jersey and Pennsylvania that plan is worked out in most admirable way, arid while it has worked so that smaller manufacturers might, perhaps, consider some of these regulations as hardships, I think they have all grown to recog nize the sound judgment on which those regulations are based and to realize that in the end the industry is going to benefit very materially by what these stale departments and the Bureau of Labor Statistics in Washington lias been able to accomplish.
KXI'OSUUi: TO SIMZCfAD HAZARDS.
:i ra i kmax Mkekkr [ have two or three questions 1. would like to put to Mr. DeBlois. One is, what is the exposure to the special hazards in the DuPont plants, i. c., the hazard to health from poison ing and the hazard of accident from explosions? Of course, your returns are based upon the whole number of employes on your pav roll, or rather upon the number ot man-hours worked bv the whole plant, reduced to standard 300 day workers. Now. a large propor tion of your men are not exposed to these special hazards at all. I do not want to be inquisitorial, you will understand, hut that is a most interesting point. T wish we knew a great deal more about it.
Governmental Sectional Meeting
I think eventually the DuPont Company will show the way so
explosive manufacturers will not be afraid to put statistics of
industrial hazard along- with the statistics of the railroads, the li
sted mills, and all other corporations. Until we do that we \
know where we are. We, should know a great deal more, s
can determine what is the proper safety campaign to encou.
Where arc the great industrial hazards, where must the empl
be put in order to reduce the wholly inexcusable accident rate i
which we suffer? Can you answer mv first question?
Mr. DeBeois: Referring to the first part of your question,
is. the exposure to industrial poisonings, I am sorry that I cai
give figures from memory. We sent them to your bureau perl
three months ago, at Dr. Hamilton's request. They were div
into poisoning from nitric fumes, trinitrotoluol, and several oth
ether, benzol, and- so on.
Chairman- Meeker: I do not think you quite understand
question, if you will pardon me. "What proportion of your t
employes are exposed to these hazards ?
Mr. DeBlois : To industrial poisonings ? That was shown
actly in what we did send in :--the number of cases of sickness ;
the disability in each case, and the number of employes so expos
as nearly as they could be obtained. I cannot give the figures fr
memory. As a matter-of fact, with the exception of nitrous fun
theyr were extremely low. On the other hand, we cannot really <
adequate statistics on a good many things. Take cases of ben
poisoning, with the exception of one fatality from suffocation,
have never had a case of poisoning in which the mail lost til
other than his time in going to the hospital for observation and co
ing back to work the following day. Of trinitrotoluol poisonii
we have had a number of cases, but no serious cases and no deat".
We are having, especially through the warm weather, the usi
minor cases which, in our plants, generally* run from two to fi.
days. Perhaps the most illuminating figure I can give you is th
for our plant opposite Chester, Pa., a high-explosive plant. The
we compile what we call the "poisoning factor" each month, whi
is the ratio of the hours lost on account of occupational diseases
the total pay roll hours of those exposed. That bulks together i
occupational diseases or poisoning cases, which includes those fro
aniline poisoning, trinitrotoluol, in the loading of shells, not ac
fumes, but poisoning from dinitrobenzol. if there vac
+U-.
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Si.vt/i Safety Congress
on account of the more profuse perspiration and impregnation of the skin and face by wiping perspiration off with the back of the hand; probably, also, to some extent, to the great volatilization of the prod ucts. During the month of July, which was the worst month, our factor for that plant ran two-tenths of s per cent,--slightly over 0.24, 1 think. Now, 0.2 of 1 per cent as an injur}'' factor means that with the 300-day per year the average employes so exposed would stand to lose 0.6 of a day on account of poisoning. That takes in ever_\- lost-time accident from poisoning. Stop to think a minute ;-- if you lost 0.6 of a day once a year on account of normal sickness in any kind of business you would be getting off pretty lucky'! L think practically all our own plants maintain about that same percent age or possibly a lower one. In winter it will drop f:o almost nothing.
EXPOSURE TO EXPLOSIONS.
In regard to exposure to explosion: I am very sorry that I can not give you any figures. We have never been able to compile sat isfactory figures, although we tried to for some of the life insurance companies some years ago. I do not believe we will ever be able to get them, for this reason : In an explosive plant you have a vast number of. buildings, perhaps 600 or Soo, with a few men in each building. All through that area arc classes of employes, truckers, for instance, nvho are exposed to a certain extent. You might call it an intermittent exposure. We also have mechanics and repair men who, while they do not really go into the building while explo sives are in it, may be exposed in passing through that area. In addition to that, we have this condition : Dr. Patterson mentioned the American table of distances. That is supposed to cover or pro vide for safe distance at which dwellings, railroads, and so on may be placed from magazines. The American distance table was for mulated from the world's explosion experience, that is. from every accident on which data was available, and it is based not on what we call missile damage but on "major structural damage" to buildings-- in other words, the breaking or displacement of supporting timbers in the wall or roof, or other sort of serious injury to the building itself, that injury being due cither to air wave or to actual shock and not to the missile. If the American distance table was based on the projection of missiles we. would hardly have a totally safe location for an explosive plant in any eastern part of our country. On our explosive plants what is called "the safety area," where the men are not directly exposed to the action of explosives, is located at such a
Governmental Sectional Meeting
distance that it is immune from damage by air wave or com However, it is not absolutely immune to damage from missi we did that our present tracts of land would have to be e enormously. For instance, one of our plants is now about fn long and runs back perhaps two miles. There would be p difficulties in the way of getting lai'ger tracts--it would be impossible.
Therefore, Dr. Meeker, there is really no definite line that drawn between employes who are exposed to this danger a ployes who are not so exposed, and while we have gotten up s' in the past they j>robably have not been worth anything. It is complex problem that would, perhaps, appeal only as being c to a man used to the operation and arrangement of explosive We would like to have reliable figures on it ourselves.
:Chairman. Meeker So that your whole employed f exposed to the explosion hazard ?
sMr. DeBlois: To a very remote extent.
EDUCATIONAL WORK IMPERATIVE.
:Chairman Meeker I think Mr. DeBlois has oversta
case when he said, in about these words, that safety did not
upon the material handled or the way in which it was hanc
think that is not an unfair presentation of his thought, if
exact words. I think it depends a whole lot on the material 1
and the way it is handled. I do not mean to minimize in tl
the importance of educational campaigns to teach safe prac
the men--we need a great deal of educational work, and i
educational work, in the last analysis, in order to instruct the e
ers in properl}'' constructing their plants and providing safe
for their employes to work.
'
Dr. . Roos : I was much pleased to hear about the u
agreement between the states of New Jersey and- Pennsylvar
I would like to know what steps are taken by the state of P
vania and the state of New Jersey to enforce such standards
have set down. The state of New York has a law which r-
reportsof industrial diseases. Within the last year or so,
hospitals in New York City, we have had a number of C
industrial diseases from the state of New Jersey. One in pai
was a case from the factory making explosives in the vicii
New York, where, when the man was interrogated, he said tha
5S8
Si.vth Safety Congress
the only washing facility was for the men to take a towel. go clown to the creek. get a pail of water and wash. T might also call the atten tion of Mr. DeBlois to the fact that when he says there have been no cases of death from trinitrotoluol poisoning', there have been cases in Bellevue hospital in -which the men ga- e as their place of employment the DuPont factory in Delaware. I -do not know whether any other slates in the. vicinity of Delaware have had crises where death ensued from trinitrotoluol poisoning or have reported them to the DuPont Company.
It is all right to have standards, but the question is in enforcing them, and making the factories live up to them. These things look nice in print, but the question of having factories live up to stand ards is an entirely different matter, f might ask the representatives of the stales of Xew Jersey and Pennsylvania what means they
have taken ? I know from actual cases L have seen that in some of
the factories no provision whatsoever is made for the health of employes.
:Chairman Mkfki-:r Xew Jersey has a new representative present. Commissioner Bryant, have you anything to say in answer to Dr. Roos' question?
' SAFI-IT V WORK IX XII \Y J MUSKY.
Com m issiox'iiR Bryant : 1 am very sorry that I. was not here earlier, lmt owing to the railroad strike 1 had some mixup in getting information which 1 wanted to bring with me to the Congress. 1 understand that Mr. Roach has made a presentation' of what we have undertaken in our state. T was particularly interested in Mr. Roos' remarks about the enforcement of standards. I do not believe there is any one connected with the official life of this movement who is more of a stickler for the enforcement of standards than the Department of Labor of the State of Xew Jersey. I feel that a standard which is uniformly and efficiently in force is better than a comprehensive standard which depends more or less upon the vol untary enforcement of the concerns interested.
This whole problem of explosives is more o'r less new in the state of Xew Jersey, particularly the specific requirements for health ful preparation and safe manipulation of the industry. The paper which I prepared spoke of the fact that the law which had been enacted by the last session of the Legislature went into effect one day this month. We have secured the services of Dr. Gordon, formerlv assistant instructor in chemistry at Princeton University, to
Governmental Sectional Meeting
take charge of the work for the state of New Jersey. He commence his duties until Oct. T, and consequently speci along this line has not been undertaken.
We have attempted to enforce general regulations in tl sire situation regarding the elimination of harmful fumes jurious dust and the general carrying out of the provisions . in the regulations which are jointly issued by the Depart L-abor of Pennsylvania and the Department of Labor of Xcv Mr. Roach, who is here, can speak more accurately as to th of enforcement than I can, because he has inspected pi every high-explosive plant in the state, and in addition to XI we have had plant inspections by Dr. Gordon. Tt was a s with him then, but we have had them investigated by several ors in the districts where they are located and we have co the comprehensive enforcement of the regulations. I do r here to say that all these requirements are carried out at thi: the state of New Jersey. The print is hardly dry on the ref and it would be absurd to make that statement, but 1 do statement that the regulations as adopted by the state will c\ be carried out and will be carried out as rapidly as proper ir and enforcement can accomplish it.
THE EXPLOSIVE HAZARD J X PE.VXSVLVA.VIA.
13k. Patterson : In the state of Pennsylvania we arc every effort to carry out these regulations. During the last i Spicer, chemical engineer in my department, who had son training as a chemist in the DuPont Compan\\ and is th< familiar with work in explosive plants, devoted practically Itime to an investigation of the explosive plants in Pennsyh have been on a great many trips with him. but unfortunate! now become a Captain in the Ordnance Department of the States Army and is on duty in Frankfort arsenal. During year it is-rnv intention to carry on tin's work to the best of m by personally inspecting the large number of explosive plant: in our state. We hope to have the co-operation of the man ers and secure a living up to the regulations which are no\ statute books.
Chairman Meeker: J. think Mr. DeBlois should have a tunitv to be heard, as his name has been mentioned as we company.
Mr DePu ms : I am sorrv I did not hear nil of Xl r Po*-
590 Si-vth Safety Congress
ment, but I was out of the room. I would like to kno\y when and where and the date of this case of trinitrotoluol poisoning in Bellevue hospital which he says came from the DuPont plant.
Dr. Roos: This case came to Bellevue some time in the middle of June. The man slated that he had been at work in the DuPont plant and was laid off. Pie came to Bellevue hospital and died inside of forty-eight hours from trinitrotoluol poisoning.
Mr. DeBlois: This is very surprising, and one of the most
surprising thing's about it to me, from a practical knowledge of our
safety work, is that the man's dependents did not come back to us
for compensation.
Dr. Roos : The records of Bellevue hospital did not show any friends or relatives of this man. I-Ie gave as his address an employ ment agency on Roosevelt street. He seemed not to have any de pendents or friends. That is as far as the records show. However, the case is on the records of Bellevue hospital and is on the records of the State Industrial Commission, and I am sure that a reference by you will give you the name. If you can find out anything more about it we will be just as pleased as you.
Mk. DeBlo/s : l would like to know where the information came
from that he was employed at the DuPont plant. Dr. Roos: From himself, on his admission to the hospital.
Mr. DeBlois: It is possible for a fatal case of trinitrotoluol poisoning to occur in one of our plants. Our records show' no such case, nor have we a record of a serious case of trinitro toluol poisoning, certainly not a case recognized as toxic jaundice, but it is not impossible for such things to occur. We cannot always know what becomes of a lot of our men tvho are probably injured and go away. That point is clearly brought out in Dr. PTamilton's report on the trinitrotoluol poisoning situation.
Dr. Roos: I have a case of industrial disease from the DuPont Powder Company that I held off for some months, trying to find where the man went after he left Bellevue hospital. It is a case of picric acid poisoning. This man disappeared from Bellevue and no one has been able to find a trace of him since.
Mr. DeBlois: We would like to know that, too. Although we have made thousands of .pounds of picric acid we have never had a case of poisoning. T would be glad to get that data and have it looked into.
CriATKMAX Meeker: I would like to suggest to Dr. Roos that, if lie gets similar cases in the future, he write at once to the DuPont
Governmental Sectional Meeting
Company. I think they will co-operate in every way.
right, Mr. DeBlois ?
.
Mr. DeBlois : Absolutely.
Am
CHEMICAL HAZARDS IN ENGLAND.
Mr. Roach : It is not surprising- that Dr. Roos has been . locate a case of industrial trinitrotoluol poisoning. If he r to locate a lot of those cases all he would have to do would read up the English reports in health cases. I think he wou that the English experience was a sad one in that particular r It is only a few days ago that I read one of the early English in which it said that manifestly there was no danger from tfc or vapors of trinitrotoluol, and speaking of it as rather a ha material used in the. explosive industry. In my address gathering I mentioned that we had cases of such poisoning had deaths from trinitrotoluol poisoning and I think that ever in the Union where the production has been carried on has ha< lar experience if they have even fairly accurate reports of such I presume there will be other cases of such poisoning in the 1 of ammunition. In the manufacture of trinitrotoluol it is u that any such dangers exist as in the loading of ammuniti think Mr. DeBlois will bear me out in that. His company h much more experience in that than probably any one else country, but they have not had more experience in loading venture this statement, that where you find high exj Tosive n loaded with trinitrotoluol you are going to find cases of poi and the number of those cases will depend on the shop manag on the sanitary- accommodations provided and on the dust and control that arc presumed to carry away the vapors and dust point where they are generated.
No state has a monopoly on industrial poisoning. No stt enforce regulations unless regulations are adopted. No sta cial--usually absolutely' "ignorant of industrial processes, ; taken from a walk in life where he has not come in contac industry--can expect to legislate on industrial matters unle: draw into conference men and women-who have had xndusti perience. In the first instance they- must formulate Industrie: and in the second instance the rules themselves will not be unless they are enforced. 1 think most states have decided you call in the people interested in the establishment of the
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Si.rtfi Safety Congress
ference and the rules receive their approbation, which, they usually
give in the main, then the rules are enforceable and their usefulness
does not depend entirely on the intelligence of the departments of
labor in the various states.
.
I venture to say that you.can go into the state of New Jersey
and find plants that are not well equipped with good, substantial
sanitary and washing equipments. I think, however, that y-ou will
find, in the main, in all of the plants, that the washing equipment
is good. In some of the plants the washing equipment may be primi
tive. I doubt very much whether you could find in any of the plants
in the state at this present moment an entire lack of proper wash
ing or dressing equipment or where harmful trade poisons are used
in a place where the men may gather at the lunch period to eat
their meals. All the states have the same problems in that respect.
It is only a few weeks ago that I received a pamphlet from the New
York Department of Labor, issued. I believe, through their Division
of Hygiene, in which they show the deplorable conditions that exist
in Paris green manufacture, the entire absence of even the most
elemental accommodations for washing and antiquated and per
fectly'- useless types of dust control. It was no reflection on the
department officials that there was no enforcement of standard regu
lations because they investigated and exposed the conditions. I
presume they took the proper steps to correct them. That is the
only way they can he corrected. When wc know of trade poisoning
cases then we know that there is a loophole somewhere, either the
regulation is not sufficiently comprehensive or. the inspection is not
good, one or the other.
REPORT OK NOMINATING COMMITTEE.
Chalrmax Mkricmu : I will ask for the report of the Nomi
nating Committee.
-
Mr. Roach : The Nominating Committee has unanimously
agreed on Dr. John Price Jackson, Commissioner of Labor of Penn
sylvania. for Chairman of the Governmental Section.
Dr. Alice Hamilton-. Special Investigator of the United States
Rureau of Labor Statistics, for Vice Chairman.
Leonard \Y. Hatch. Chief Statistician. Bureau of Statistics uf
New York State, for Secretary.
In addition, the committee desires to have the Chairman of the
Governmental Sectional Meeting
Section send a telegram of regret to Dr. Alice Hamilton fc inability to be present.
Chairman1 Meekek : Do you wish to act upon the comm actions as one report? If so I will ask for action on the rep a whole. (The adoption of the report was moved, secondec unanimously carried.)
The Section then .adjourned.
The Will to
Win
You know what that means. Every time you tackle a hard job you stop a moment and concentrate all your thinking power on the task ahead of you. You try to draw a picture in your mind of the work you are to do and how you propose to do it. During the next few months you will be called on to do this many, times-- sometimes in the shop, sometimes at home. You are helping to make history.
Have confidence in yourself. You can do it. You have the will to win if you have the courage to try.
REMEMBER
You Are an
Industrial Soldier
National Safety Count
Marine and Navigation Sectional Meetii
New York City Sept. 14, 1917
___
GEORGE W. WYLIE, Chairman Clyde-Mallory Steamship Company, New York City
E. G. MARTIN, Secretary
THE, first Marine and Navigation Sectional Meeting of National Safety Council was called to order at io a. m., day. Sept. 14th, 1917- Twenty-five delegates were present, ar. whom were :
Dr. F. L. Hoffman, Prudential. Life Insurance Company. Mr. H. W. Forster, Independence Bureau. Mr. G. W. Wylie, Clyde-Mallory Steamship Company. Mr. A. R. Smith, The Marine Nexus. Capt. A. McGray, Neptune Association, Masters and Mate
Ocean and Coastwise Steam Vessels. Mr. A. A. Renshaw, Standard Transportation Company. Dr. JH. J. Blumensohn, New York City. Mr. E. Platt Stratton. Mr. C. D. Mallory, Clyde-Mallory Steamship Company. H. Cole Estep, The Marine Reviezv. Mr. H. G. Kershaw, Independence Bureau. Mr. F. N. Davey. Parsons & Eggert. Captain Proctor. Mr. W. M, Laborde, Nautical Gazette.
596
SLvth Safety Congress
The meeting- was opened by Mr. G. W. Wylie, Chairman of the Section, who introduced Dr. F. L. Hoffman, Statistician, Prudential Fife Insurance Company of America, who addressed the Meeting on "Accident Hazard in the American Merchant Marine." Dr. Hoff man brought out the following points :
r. Distinction in Navigation Hazards :
(a) Accidents due to weather conditions and other natural causes.
(b) Accidents due to construction of vessels, carelessness of employes and neglect of employers.
2. Causes of Maritime Disasters :
Coastwise and Transatlantic, Per cent.
Great Lakes, Per cent.
(a) Foundering........... ................. 7-5 (b) Stranding................ ................24.4
(c) Collision.................. .................29.9
4-3 27.8
34-3
3. Necessity for the Federal Government keeping statistics of all
accidents in all branches of the American merchant marine.
4. Greater risk to life and limb in small vessels.
5. Occupational hazards on barges on Atlantic'coast more serious
than in coastwise navigation generally. 6. Greater risk in dock labor than is generally assumed. 7. Amendment' should be made to navigation law to provide for
the reporting of deaths and injuries on all vessels subject to naviga
tion laws.
.
S. Companies should establish efficient safety organizations.
9. Necessity for Federal legislation for protection of all engaged
in merchant marine.
Address by George \Y. Wylie, of the Clyde & Mallory Steamship
Companies. New York City, on `"'Safety First iit Coastwise Ship
ping." I. No protection in United States for longshoremen.
2.. No fixed hazard.
3. Casual labor.
4. General safety education. 5. Present disregard for safety.
6. Necessity of reaching executives of companies. 7. Unconstitutionality of state compensation laws.
S. Necessity for Federal statute.
Marine and Navigation Sectional Meeting
GENERAL DISCUSSION.
Captain Arthur McGrav:
1. Necessity' for Federal laws. 2. Employes themselves to blame for majority of accident 3. This country has more practical means for preventior accidents than any other country.
Captain- Proctor :
1. Sailors on merchant vessels should be taught to swim. 2. . Instead of laws being made to save lives of people in cas< disaster, laws should be passed that ships themselves'should be m sa fe.
Mr. E. Platt :Stratton r. Men should know how to take care of themselves in c
of accident. 2. Distinction between boatmen and sailors. In Titanic disaster every life boat lowered by boatmen v saved. Few lowered by sailors successfully. 3. Titanic disaster would not have happened had ship been pr<
erly constructed.
Mr. C. D. :Mallory t. Necessity of reaching executives of companies. 2. Owners should do what is right and practical to prot<
employes. 3. Companies should formulate classes of instruction to ed
cate officers, quartermasters and men, etc. 4. Should have American sailors and officers in Americ;
merchant marine. 5. American merchant marine should be part of Naval Reserv
Captain Proctor:
1. American merchant marine should be part of Naval Reserv with trained officers and men.
2. If American merchant marine had trained officers and mei this would reduce accidents at sea.
Dr. H. J. IBlu-MLNSOIIX (Longshore Industry) : 1. Disease due to manner in which materials are stored. 2. Should have concrete piers with proper and sufficient wasl-
598
Sixth Safety Congress
3. Character of men employed on docks.
'
(Not due to hereditary but to improper training-, unclean
living, bad company).
4. Health safety as important as accident safety.
Dr. F. L. PIoeemax :
1. General navigation problems: (a) Navigation hazards concerning ships and having nothing to do with men on board. (b) Occupational hazards--concerning men and, having nothing to do with ships. (c) Shore and dock hazards.
2. Farce of boat drills on board ships.
Mr. A. R. Smith :
1. Necessity of having tx*ained men on ships. 2. Necessity for safety organizations in steamship companies. 3. Registration system should be enforced as on lakes.
Mr. A. A. Rexshaw :
1. Hazards on lighters.
2. Casual employment on lighters.
3. Majority of accidents at sea clue to ignorance, not care
lessness.
"
Mr. G. W. Wylie:
1. Officers and men of merchant marine should be trained.
2. American merchant marine should be part of Naval Reserve.
On motion duly made, seconded and passed, the meeting was
adjourned.
^E.
^G.
,,
Martin-,
.S.. ecretary.
SAFETY FIRST TN COASTWISE SHIPPING.
George W. Wylie, Clyoe-Mallory Steamshii' Company, New York City.
Mr. Chairman and Members of the National Safety Council: "Safety First in Coastwise Shipping" or, preferably, "Accident Haz ards in Coastwise Transportation," is a desirable subject upon which
to speak because there are so few statistics or experience records
available for dispute.
Marine and Navigation Sectional Meeting
We readily recall the Important results of:
(a) The international conference on safety of life at
lowing- the Titanic disaster.
(b) The Seamen's Act.
(c) The conference on the subject of making- passeng
sels more secure from destruction by fire held by the Depa
of Commerce, also
.
(d) The \'aluable reports of the supervising inspector
steamboat inspection service of that same department; as i
(c) The report of the committee appointed to investig*
sinking of the steamer Eastland.
.
All of which reports, conferences, and resulting legislate tired to the benefit of .passengers and seamen on vessels. But not the entire field of the marine hazard. There is, in all stea. operations, whether lake, gulf, transatlantic or coastwise--a u trade in which there is no apprenticeship. Abroad it has foui place among other industries and is not looked upon or classifi an entirely unskilled labor. On the other hand, the United is the only nation with a large foreign commerce which has lutely no regulations for the protection of the men engaged this is the longshore industry. To my mind herein lies the < day hazard of the coastwise shipping. The danger of the sear, life has become a truism, but the extreme hazard attending the ! shore work has been overlooked.
NO FIXED HAZARDS.
In view of so many safety regulations and devices in effet
prevent the.loss of life and limb caused by fire and collision, k
turn for the moment to the longshoreman and the hazards of
employment. In the ordinary industry we deal with fixed haz;
and a more or less permanent class of labor but in stevedore and I<
shore work neither of these conditions exists, the hazards varj
according to the kind of cargo being handled and the means of tr;
portation used.
It is not a difficult matter to affix a safeguard to a machine and
force its use to the mutual benefit of both employer and empl<
but to apply safety measures to the handling of various kinds
cargo each of which must be moved and stowed with regard to
contents, weight, bulk, size and fragility, and by an everchang
class of emntnvpo le o
----------------'-1-
'' ' '
6oo
Sixth Safety Congress
majority of the accidents and fatalities to longshoremen are not due to defective ship's gear and rigging or to inadequately guarded or improper pier equipment but rather as the result of the inherent risk of the employment.
CASUAL LABOR.
Tt is a fact that longshoremen as a body are made up of the unedu cated classes of many nationalities who work under chronic condi tions of ovcrsupply and shortage of labor, but this is only another reason for the enforcement of accident prevention measures. This can best be accomplished by the teaching of the advantages of the apI>lication for safety principles to all the employes of all of the steam ship companies from president to freight-handler. This kind of em ployment certainly warrants the statement founded upon experience in other businesses that one-third of the accident prevention problem is involved in mechanical safeguarding and two-thirds in the educa tion of the workmen to the realization that safety work benefits him more than the employer.
I'RESE.Vr DISREGARD FOR SAFETY.
With the safety movement so advanced in all other lines of indus try it is surprising to find the entire disregard for the alread3r familiar slogan "Be Careful in connection with longshore work on the piers, in the ships or on the lighters owned or controlled by steamship com panies. That such a condition of affairs exists generally cannot be denied if you consider the excessive number of accidents and the un willingness of insurance companies to accept longshoremen as a class for any form of insurance except at a prohibitive rate as evi dence of this assertion. The best explanation that I can offer for this general acceptance of the okl stor}1, without any attempt to add a chapter on safety in line with the progress in all other industries has been the lack of personal supervision by the companies themselves and their willingness to rely upon that representative to whom they have paid large sums annually for protection and indemnity and little service in respect to the prevention of accidents. To success fully effect safety practices we must go a long way back of the in dividual employe and get at the heads of the business.
LWCOX5TITU TIO X A T.1TV OF STATE COMPENSATION LAWS.
Aside form the general needs for the institution of adequate safety regulations, another and even graver exigency has presented itself
Marina and Navigation Sectional Meeting
by the upset of the state workmen's compensation statute, as shoremen, caused by the recent decision of the United Sta preme Court in the cases of Southern Pacific Company vs. and Clyde Steamship Company vs. Walker. The effect of tl cisions by the highest court in the land makes it more necessa ever for the individual transportation companies affected to themselves for such legislation as may be enacted to cover dustrial accidents of carriers by sea. I doubt if there are many ship company7 representatives present who fully7 appreciate th< for a uniform law governing this branch of the transportatio ness although the need of a federal statute has been felt eve the state compensation laws became effective, for under the steamship companies were obliged to pay as many different ra this insurance as states in which they operated, irrespective fact that the hazard was always the same.
THE BENEFITS OF OUR OWN EXPERIENCE.
With a view toward the humanitarian side of the industr
cident problem and for the purpose of gathering useful sff
concerning their particular risks of employment the steamship
panies which I represent, i. e., the Clyde. Mallory and Sot
Steamship Companies, organized and put in effect under com
supervision a self-insurance department. By means of a dispe
the formation of Central and Pier Safety Committees, the i
bulletin boards, and the installation of practical devices for
suggested by the workmen themselves, we have not only re
the number of accidents while handling more than the usual ar
of tonnage, but have obtained the co-operation of every wor
from stevedore down to shenango. We have hunted for and
what we believe to be the most frequent causes of accident:
most hazardous commodity, and the places where the greater
centage of our accidents occur. Materials falling from tiers, jar
between loads and being caught or cut by hooks in both their
or fellow workmen's hands produce most of our injuries. Lu
is by a large majority the most hazardous commodity that we t
port. We have found that 70 per cent of our accidents occur i.
holds of vessels, 15 per cent on the decks, 10 per cent on the
and only 5 per cent on lighters and barges (although I might
that our lighterage operations have been the cause of all of our
accidents') Thr* rpoiiitc
------ --> * "
6o2
Si.irth Safety Congress
field for accident prevention. Greater results than these that I have mentioned are possible to every member of this Committee from such a co-operation of representatives as we wish to begin here today.
Therefore I think it fitting and proper to begin the work of the Marine and Navigation Section with a resolution:
IVhercas, We (those present at this first meeting of the Marine and Navigation Section of the National Safety Council) appreciate the hazards peculiar to all shipping operations and realize the bene fits to be obtained from the earnest co-operation of all of us engaged in marine and navigation work; therefore be it
Resolved, That we most earnestly suggest to all water transporta tion companies the establishment, without undue delay, of the safety organization of their employes under the direction of a qualified safety engineer.
(The resolution was adopted.)
THE ACCLDENT HAZARD IN THE AMERICAN MERCHANT MARINE.
Dr. F. T,,. Hoi'i'max. Statistician', Tun Prudential Insurance Comi'anv or America, Newark, N. J.
Mr. Chairman and Members of the Rational Safety Council: The approximate loss of life in the American merchant marine may he conservatively placed at from five to six hundred deaths per an num. The estimate is based upon the assumption of a fatality rate of 3 j3er 1,000, which, in all probability, is rather below than above the facts of actual experience. In the Rriiish merchant marine the corresponding fatality rate is 5 per i.ooo.
At the outset of the discussion a clear distinction requires to be made between navigation hazards proper, or such as arc directly at tribute to weather and other agencies resulting in maritime disasters, and accidents more or less inherent or incidental to maritime emplo}'ment, such as directly concern the men employed in navigation and occupations pertinent there to. ns separate and distinct from acci dents to passengers or other persons on board, in consequence of maritime casualties more or less ext ram-on- to the management of the vessel as such.
Primarily, the causes of maritime disasters are foundering, strand ing and collisions, which in the American experience for recent years account for t<-2 per cent of the disasters attributable to all causes.
Marine and Navigation Sectional Meeting
Of the total, 7.5 per cent were attributable to foundering1, 24.4
cent to stranding and 29.9 per cent to collisions. In. the case of a
sels on the Great Lakes, however, foundering accounts for only
per cent of the disasters, while strandings account for 27.8 per c
and collisions for 34.3 per cent.
.
There is, therefore, a very close and, in fact, most import
relation between maritime disasters and, first, thoroughness a
trust-worthiness in weather warnings ; second, in the correct chart:
of harbors, coasts, etc.; third, in a thoroughly well-equipped and w<
maintained lighthouse and lightship service, including, of course, otl
aids to safety in navigation; fourth, a thoroughly well-equipped a
maintained life saving service; fifth, the highest attainable degree
efficiency in steamboat inspection, the survey of vessels, the inspi
tion of hulls in connection with marine insurance, etc.; and, final
the most qualified governmental supervisions of the efficiency of t
labor employed for navigation purposes.
NO TRUST WORTH V STATISTICS.
There are no trustworthy statistics for the United States regar
ing the loss of life in navigation, and practically no statistics whs
ever regarding the injuries sustained in connection with the lab
on ships or in the loading and unloading, or in the handling of freigl
or other duties of longshoremen, etc. Since the inherent risk of i
maritime < rcupations is the danger of drowning, it is but in conforr
ity to the anticipated results, as disclosed by the industrial experieni
of the Prudential Insurance Company, that in contrast to a propo
tion of 1.3 per cent of deaths by drowning in the mortality from a
causes for all occupied males, the proportion was ir.o per cent fc
persons employed in navigation.
The proportionate mortality is subject, however, to a very cor
siderable range, as best illustrated by the fact that the proportio
of deaths by drowning in the mortality of barge captains was 39.
per cent, ef mates 37.5 per cent, of deckhands 20.0 per cent, of cap
tains 16.5 per cent, of marine firemen 12.5 per cent, of sailors 11.
per cent, of marine engineers 9.4 per cent and of longshoremen 5.
per cent.
1
According to the medico-actuarial experience, the general mortal
ity of men employed in navigation is considerably above the averagi
of employments without exposure to navigation hazards. In th<
experience of the British merchant marine the
m.. --.
Accident Hazard-----American Merchant Marine
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Marine and Navigation Sectional Meeting
1909-1913, or, specifically, 4.8 per T.oop for masters, 4.6 for si and 4.2 for engineers. As regards the fatality hazard at sea, would, therefore, appear to be no very material difference in th cident liability of the most sp'ecific occupations.
STEA M VESSELS SAFEST.
Since the most important difference in navigation relates t<
motive power employed, it is extremely significant that accordii
British experience, the accident liability in the navigation of
ing vessels should be very decidedly in excess of the correspor
accident liability' of steam vessels. During the period 1909-191;
general mortality rate (including diseases) was 12./ per r,ooc
men on sailing vessels, against 3.8 per 1,000 for men oil steam ve;
The accident mortality due to wrecks and casualties was 8.1
1,000 for men on sailing vessels, against r.5 per x,ooo for me
steam vessels. The mortality due to other accidents was 2.6 per :
for sailing vessels and 0.6 per 1,000 for steam vessels. The mort
from diseases, excluding suicides and homicides, was 2.0 per 1
for sailing vessels and 1.7 per 1,000 for steam vessels. It is, tl
fore, self-evident that the replacement of sailing vessels by s;
vessels has very materially reduced the hazards to life in navig:
and in all probability in a measure an improvement has alsc
suited in the general health of the men largely no doubt, bee
of better sanitary conditions, more commodious sleeping quar
better ventilation, etc.
A further reduction in the accident rate has resulted from
ever-increasing average size of the vessels employed. Accordin
tixe American experience for recent years for vessels under
hundred tons, for illustration, in distress 47.8 were lost, agair.
loss of only 2 per cent in the case of vessels of a size of 6,000 tons
over. Since the small vessels, iof those under one hundred 1
constitute 25 per cent of the total American marine, the losses
obviously of considerable economic importance. Other statis
evidences sustain the conclusion that the relative loss of life is
cidedly less in the case of the larger vessels than in the case of
smaller vessels and that, therefore, an increase in the average
of vessels is equivalent to a reduction in navigation hazards to
passengers and crew.
There are no trustworthy statistics as regards the relatioi
the age of the vessel to the risk of total loss, but, of course, this fa
invn
oKK*
____i. . XS, ~ r 1:------1 -
Accident Hazard----- British Merchant Marine
$
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L.
Marine and Navigation Sectional Meeting
on board. Of the vessels in the American merchant marine 5 cent are under 15 years of age, 21.3 per cent are from 15 to 2, old, and 25.5 per cent were built more than twenty-five years
SEASON OF YEAR AKD MARITIME DISASTERS.
It is also of interest in this connection to state that thei
well-defined correlation between the season of the year and t
currence of maritime disasters involving the loss of life and
erty. For the whole territory of the United States and ad
waters iS per cent of the marine disasters occurred during the s
23.1 per cent during the summer, 31-6 per cent during the ai
and 27.3 per cent during the winter. On the Great Lakes, has
where navigation is practically suspended during the winter m
46.2 per cent of the disasters occurred during the autumn anc
6.9 per cent during the winter. These statistics are of value,
dicating the seasonal variations in the necessity for adequate we
warnings and the efficient provision for life-saving services. I
be pointed out in this connection that in former years much
careful attention was given to the reporting of the loss of life a
the charting of storms on the Great Lakes than is the case a
present time.
. Of the vessels meeting with disasters of more or less impor
in the United States during recent years, 64.5 per cent were s
vessels, 26.7 per cent were schooners and 3.9 per cent were ba:
but for the Atlantic and Gulf coasts combined 49.9 per cent o
vessels in disaster were steamers, 37.5 per cent were schooners,
6.7 per cent were barges. There are reasons for believing thai
occupational hazard in connection with barges on the Atlantic c
is decidedly more serious than is the case in coastwise navigs
generally.
The average loss of life in navigation is, of course, measur
by different methods, but perhaps the most satisfactory for gen
purposes is the proportion of persons lost to those on board. Aco
ing to the reports of the U. S. Life Saving Service, or what is :
the Coast Guard, of the vessels in distress on the Atlantic and
Gulf 6.1 per 1,000 of those on board were lost, against 5.4 on the
cific, 8.3 on the Great Lakes, 7.0 on rivers and 13.4 at sea anc
foreign waters. For all navigation territories combined, the fata
rate was 7.7 per 1,000.
The tentative statistics are merely presented for the more thoro-.
analvsis of the p-u-piTuhl*- a0+0 *-<=>-- -Ll--
Accidental Deaths by Drowning--Water Transportation
Marine and Navigation Sectional Meeting
with reference to the men emploj'ed in navigation and occupz more or less related thereto. The whole question of dock labo illustration, is one of the first importance, in view of the pra certainty that the fatality and general inquiry rate among this of men is much higher than is generally assumed to be the case, versely, there are the strongest reasons for believing that me' of accident prevention in. navigation, dock labor, etc., will ] productive of far-reaching and most gratifying results.
REPORTING OF ACCTDE-XTS.
It is most regrettable that no well-defined governmental ( has ever been made in the United States to collect 1 worthy statistics of the loss of life in the American merchant in and the injuries sustained by the men employed, according to nature arid degree of seriousness. The statistics which are ann collected by the Bureau of Steamboat Inspection, the Coast G etc., are inadequate to the present-da\- needs for an efficient S First movement in all of the industries concerned with water t portation. Since under the navigation laws every master is req to report deaths on board during the voyage and possibly whil vessel is in port and subject to admiralty jurisdiction, provided, ever, that the vessel is engaged in foreign commerce or in coas commerce between ports on the Atlantic and Pacific, it is strc urged upon the .National Safety Council that a unanimous resol be adopted to the effect that the foregoing provision of the law si be enforced, but that an amendment to the Navigation Act shou passed by Congress and made to provide for the reporting of d< and injuries on all vessels subject to the navigation laws and tha Bureau of Navigation be provided with a sufficient clerical stafi facilities for the statistical tabulation and analysis of the info tion secured. Such action would be in conformity to the longprecedent of the British Merchants' Shipping Acts, under whicl mirable returns have been secured for many years. Addit thereto, it may be strongly recommended to all companies eng in water transportation that they follow the admirable prece of the companies engaged in transportation by rail, as regards establishment of - an efficient safety organization, absolutely ii pensable to the attainment of the highest degree of security comfort on the part of the employe. In view of the fact that of the accidents are subject to the operations of the Workn Compensation Law, the prevention of such accidents is obvic
6io
Sixth Safety Congress
a matter of considerable practical importance, aside from the humani tarian, which demands that, as far as practicable all unnecessary ac cidents should be done away with. It may be said in conclusion that on the basis of the British Workmen's Compensation experience with reference to navigation, the probable fatality- loss in the Amer ican merchant marine for the year 1917 is represented by an approxi mate value of $750,000, while the non-fatal injuries on the British basis represent an additional loss of $750,000, which in all probability by American standards of compensation would be materially in creased over the British average amounts paid in conformity to Workmeivs Compensation Laws.
Finally, attention may be directed to the fact that especially dur ing a period of war no class of labor is of higher economic and social value to the nation than those who are employed in navigation and who are, therefore, entitled to the highest consideration of security and comfort obtainable under a well coordinated policy on the part of the government, the transportation companies, labor organiza tions, and the public at large.
National Safety Coun<
.Electric Railway Section
New York City Sept. 13, 1917
_ E. C. SPRING, Chairman Superintendent Transportation, Lehigh "Valley Transit Company,
Allentown, Pa.
, H. B. POTTER, Vice-Chairman Assistant to President, Boston Elevated Railway Co., Boston Mas
J. H. HARVEY, Secretary Superintendent of Efficiency, Kansas City Railways Company,
Kansas City, Mo.
.
''
THURSDAY MORNING SESSION
-*
THE meeting" was called to order at io 105 o'clock by Mr/ E
Spring, Chairman.
.
The Chairman in' an informal address welcomed the deleg
and reviewed the work of the Section for the preceding year,
report was well received and the activities of the officers indor
Secretary Julien H. Harvey was then recognized and repo,
as follows:
.
.
REPORT OF SECRETARY.
Gentlemen: As Secretary of the Electric Railway Section the National Safety Council for the year 1916-17 I desire to sub the following report:
Immediately upon the election of your present officers. Ch.man Bullock outlined certain work which he wished covered dur
6t2 Sixth Safety Congress
the year. It was his desire that our organization be more thor oughly perfected and to your Secretary was assigned- the duty of gathering data showing the various forms of safety and welfare work carried on by the member companies. .-V small index card was sent out from Chairman Bullock's office with a circular letter ex plaining this matter in detail. With this you are, of course, familiar, but I feel that the results may be of interest. The total membership to date comprises 139 companies and in submitting the following data I have grouped the companies into three classes, as follows :
Class 1--Urban, Class 2--Urban and interurban. Class 3--Interurban.
This shows the following division of the 139 companies with total employes in each class :
Employes.
Class 1-- Class' 2-- Class 3--
55companies......................................... 65companies......................................... 17companies......................................... 2 holding companies
62,598 66,456
2,066
Totals, x39 companies............................................131,120
Reports have been received from 124 of the 139 companies,
which additional reports would somewhat increase the number of employes reached by the National Safety Council service.
An analysis of the facts as set forth on the data cards shows the number of each class engaged in any or all of the various safety
and welfare activities as follows:
Urban and
Urba Interurban Interurban Total
Employes" benefit associations. 29 Pension plans............................... xi Group life insurance.................... 7 Medical service........................... iS Savings and loan associations. . 7 Safety organizations.................. 16 Magazines, employes.................. 18 Magazine, public........................ 6
Bulletins ........................................ -A
26 4 15 1
7r 27 9
6
35 4 20 2
8 .
35 _9
59
27
15 54
13 55 40
14 68
Totals
136 179 30 345
Electric Railway Section
Attached was another data sheet, dividing- each of the classes further, based on the number of employes.
On receipt of these cards by the Secretary, a group of enve was forwarded to each member, requesting the return of s literature issued by them from month to month. The ma received has been forwarded bj' the Secretary to the General ] ager of the National Council, who has in turn transmitted this t< member companies. While many members do not issue such terial, yet it is felt that by careful attention to this matter an< prompt forwarding of such material a great deal of benefit be rendered to the member companies. Speaking for my company, we have obtained many ideas from literature whicl have received through this service.
SAFETY AND WELFARE ACTIVITIES.
In collecting data on the different safety and welfare activ no effort has been made to analyze the methods in which thi carried on. It appears to me from the standpoint of inten organization there is much future work to be done in the accum tion of data on these specific activities for any member desi: information thereon. To illustrate with the subject of group insurance: Our records show that there are fifteen companies ^ carry some form or other of this insurance. If data were avail, in the Secretary's office, showing in a concise way the partici features of each plan, together with a suggested plan developed a Standards Committee, all of this would be of vast benefit to ; company desiring information on the subject. It is not in province of the Secretary to make specific recommendations to t body, nevertheless he respectfully suggests that this matter be gh consideration.
At the beginning of the year our membership was approximat -ninety companies. To date we have, as before stated, 139 membe an increase of 54.4 percent.
In closing I desire to express my thanks to each member of t Section for the cordial co-operation and help given the Secreta in the performance of .his duties.
Respectfully submitted.
6x4
Sixth Safety Congress
REPORT OF MEMBERSHIP COMMITTEE.
Mr. George Oliver Smith of Henry L. Doherty & Co., New York City, presented a verbal report for the Membership Com mittee. His report showed the Section in a flourishing condition, having made remarkable gains during the last year. Mr. Smith was congratulated upon the successful work of his committee.
REPORT OF THE SAFETY EDUCATION COMMITTEE.
d/r. Chairman and HIembers of the National Safety Council: The work of the Safety Education Committee of the Electric Rail way Section for the year 19x6-17 has consisted entirely of the preparation of titty-two bulletins for periodical distribution to the Section members.
Two main points have been considered in writing these bul letins :
1. The biggest problem which the Electric Railway has to meet in its safety work is the prevention of accidents in connection with the operation of cars. If the best results are to be accomplished the company and the public must work in harmony. The co-opera tion of the public must be obtained and the trainmen must realize the important bearing which the safe performance of their duties has on any safety movement. Their interest and sympathy with the work must be obtained and held. For this reason the year's bulletins have dealt strictly with the problems of every-day car operation.
2. Bulletins must be read regularly by the trainmen if the great est good is to be realized. They must be sufficiently interesting that the men will want to read them. With this in mind we have made free use of illustrations in order to get attention'. The great majority of these have been cartoons prepared by a cartoonist of Columbus, Ohio, who is not only much appreciated in his own city but is widely known throughout the country for his xnost excellentwork.
The co-operation of various members of the Section in fur nishing copies of their literature through Secx-etary Harvey has
been keenly appreciated. Undoubtedly they will frequently recog nize in the bulletins as they come to them familiar phrases, anecdotes or ideas originating with them. It is very often difficult to find entirclv new ideas for use in the preparation of the safety literature
Electric Railway Section
.
and help obtained from the local work of the companies has t thankfully received and unhesitatingly appropriated* the latter kn ing that we are all in the work for the greatest results possible we can not let good material slip past unused.
W.Harold
Clapp,
' Chairman, Safety Education Committee.
APPOINTMENT OF NOMINATING COMMITTEE.
The following Nominating Committee was appointed: V. Woltz, Toledo Railway and Light Company; C. L. Turner, H. Doherty Company; H. B. Adams, Aurora, Elgin & Chicago Railw
Chairman Spring: The first subject for our consideration t morning is "What Does the Safety Worker Want the President His Company to Know."
WHAT DOES THE SAFETY WORKER WANT THE PRES DENT OF HIS COMPANY TO KNOW?
B. III.Charles
Scott, Bureau of Safety, Chicago,
Mr. Chairman and Members of the National Safety Counc
When your program committee selected this subject it may ha-<
had in mind that the presentation would bring out helpful sugge
tions as to just what detailed information of safety plans and st?
tistical record of results should be placed before the president c
a company by the safety supervisor. It seems to me that such
line of discussion would not bring out the most valuable possibility
of the subject. If the observing president is not fully satisfied wit
the showing on his balance sheets or the morale of his organizatio
as reflected to him in the routine of his regular observations he will
no doubt, call for special statistics or analyses of expenditures am
for information about contributing causes reflected in a-careles
organization.
The form of reports or the frequency of reports from the safeU
worker to the president is largely a matter of local or individua
requirement and no fixed or standard form or quantity of infor
mation would meet general needs.
Perhaps the program committee intended that the subject should
bring- out the n.rknnw1frJowi {****
- ....
o
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is the important one that the safety worker should have his presi dent know, but I am not going- to touch upon this phase of the sub ject because if the president has not been informed and convinced of this result of safety work by the. proof contained in the record of a decade of safety work he is not likely to be convinced by the local verbal argument.
. ISV-PKODUCT OF SAFICTY WORK.
There is one by-product of safety work with electric railways the existence and value of which has not been sufficiently impressed upon the average president of this particular industry. Undoubt edly safety work creates confidence and better relations between these public service companies and its patrons, between public car riers and the communities served. The more experience I have with accident prevention work on electric railway properties and the more f observe the varied relationship in different communities the more am I convinced that systematic, constant efforts by the company are potent influences for the desired friendly feeling from the public.
A careful observer on a strange property has no great difficulty in determining whether or not the transportation. property has an efficient and a systematic plan of safety ; and observance of the conductor while loading passengers, his attention to the aged or infirm, his manner of replying to questions from passengers, all reflect safe operation or haphazard operation; and the traveling public is not long in making up its mind as to its friendliness or unfriendliness acquired from such observation and experience. The public service property giving no attention or half-hearted attention to its safety of operation, may reasonably expect sharp criticism and ill feeling from its patrons, notwithstanding it may have other claims for their confidence and support.
The Secretary of the Membership Committee has just reported that 130 companies are now members of this Section, but that only fifty-five of these were operating under a systematic or definite plan for accident prevention. I am wondering why the eighty-four companies who are doing nothing along safety lines spent their money for memberships. It was hoped when they became members that they did so because they were in earnest and desired the assist ance of the Council in the development and execution of their plans, but thev have now enjoyed this membership for a year without any tangible efforts upon their part to carry out the purposes of
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the organization. They are like those people who believe sab is assured by taking- membership in the church and lettin matter of their future welfare rest on that affiliation.
IiVACTiVE MEAtKEKS.
Not long ago a national association of public service coi
tions mailed 500 inquiries to members asking how many of
had a well-defined and definite plan of accident prevention,
hundred replies were received. Sixty-five of the companie
no plan for accident prevention ; and although thirty-five rej
that they had definite plans, a review of their procedure s!
that only ten were employing really intelligent methods th;
sured continuation and dignity for the work.
I am referring to this inactive membership of this Sectio
this record of public service operators to show you that the
dents of such companies do not appreciate the importance of
work. The safety worker wants the president of his comps
know that his work is an important one. Such apathy as I
described may in a measure be chargeable to the safety v
rather than wholly to his executive.
Some executives feel that safety is being overworked
impression is sometimes almost justifiable if it is founded up<
multiplicity of superfluous and inefficient efforts of the safety
Safety work to inspire the support and confidence of the ope
head or the executive head must be sane and practical ar
enthusiastic safety worker may' sometimes bury' support ant
fidence under an overload of literature or an eternal flow of s
making. Be practical and not wholly theoretical ; pick out
things to do and do them, do them well and lastingly, do your
in a businesslike way and you will maintain the co-operation
men higher up who are accustomed to appreciate practical
and tangible results.
,
Let your plans and accomplishments be so definite and wc
that your president will be convinced that safety is not paterr
that it is not a matter of petty prizes or gilded awards, that it
workable by continually pouring safety talks into the ears of
men, but that it is a commonsense, practical and businesslike
sition, having the same place and dignity' in the organization a
the other activities of operation.
.
Pour years ago. at the Second Annual Congress of the N
-ft hnirri -a snrak'pr advance the idea that safe
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largely a matter of discipline and at the time I not only did not agree with him. hut I' felt that such an idea endangered the structure on which most of u> had erected our phms and perhaps jeopardized the cherished methods that were then being so generally employed to create primitive interest in accident prevention in the minds of the workers. Four years have passed and the four years' experi ence has proved to me the soundness of the speaker's argument. I believe many of us have experienced this changed idea of the value of discipline and of close supervision, and are each year more thor oughly convinced that these two elements of industrial management and operation are essential and important factors in our work and that in the past our work has suffered because of our failure to appreciate the urgent necessity for better supervision and discipline in the property with a poor safety record.
EXECUTIVE SUPI'OKT IJI 1'EKATJVE.
The president of the company must also know that executive support and executive backing are necessary for effective safety work. The safety worker is fooling away his time if he is deprived of executive support. In my own experience I have found that safety work without this support is not only difficult and discourag ing but almost fruitless in the results obtained. Time was when I hoped to solve the problem of accident prevention by enlisting the interest of the trainmen through sentiment and their own individual sustained co-operation by an appeal to thus serve humanity, on the theory that the attitude of the executive had but little if any material bearing on the continuance of this co-operation. I have, however, changed my opinion of the possibility of making headway under such unfavorable conditions and am convinced that sustained in terest and co-operation on the part of workmen depends upon their belief or disbelief in the sincerity and earnestness of their executives.
It is no easy task to secure the backing of president, executive officers, superintendents, foremen and sub-foremen and especially so if the chief executive is indifferent towards our work. On the contrary, it is usually the case that the very moment the chief executive places his stamp of approval on the work and gives his organization to understand that he is personally interested in its pei-petuation and the results, the various subordinates will imme diately line up with their own personal influence and co-operation and that the enthusiasm originating with the head filters down until it permeates the entire organization. If you secure substantial.
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sincere and dignified interest in your work from your presid will greatly minimize your difficulties in securing the co-oj: of your superintendents, trainmasters and lastly your trainm>
FRUITS OF SAFETY WORK At'i'AKExVT.
With such support it will not be necessary for you to re
your president the number of bulletins you have issued, the t
of safety talks you have made, the number of safety butto
have distributed, nor even to submit to him statistics to pre
value of your work, for he will see the fruits of your work rc
from his balance sheets; he will feel it as he comes in touch w
organization and he will appreciate it from the improved
sentiment and disposition of his patrons.
^
I hope the discussion of the subject following these remar
be along the lines which I have tried to bring to your attend
cause I firmly believe this view of the subject is a most imj.
one and one that has been overlooked in our interest in tl
important details which are rendered worthless unless the exec
of our company are backing us up in our work.
DISCUSSION.
:Chairman Spring We are greatfy indebted to Mr. Scott, going to see that my president gets a copy of the proceedit this meeting.
When I was located in Ohio--I was president of the C Electric Railway Association--it was part of my work to about a public service commission in the state. At that time was a strong opposition against forming a railroad commissi public service commission. I got the ear of Governor Herric it was through his efforts that the present Public Service Coi sion of Ohio is doing the splendid work that it is today. The of the Ohio commission is known in all the adjoining state: we are more than fortunate in having with us this morning Noonan of that commission. I am going to ask Mr. Noon, speak on this subject.
THE INDUSTRIAL COMMISSION OF OHIO.
Mr. Noonan (Industrial Commission of Ohio) : I real! not come to the Safety Congress to make any remarks. I to listen. I have to talk so much the rest of the year that it
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me good to sit at these meetings and hear others speak. I am here this morning out of courtesy to Mr. George Oliver Smith, who urged me very strongly to come. Mr. Smith and his company have given me so much co-operation and extended so many courtesies
that 1 felt an obligation to attend. 1 am not connected with the Public Utilities Commission of Ohio,
which is doing such splendid work. I am connected with the Indus trial Commission of Ohio, having charge of safety work in all the
factories of the state. In my position I come in contact with all sorts of accidents--
accidents in steel mills and foundries, in boiler shops and cigar plants --and in every case the causes are fundamentally the same. A man is injured in a foundry, his foot is burned. There may be various causes but the causes really are the same as if a woman was in jured in a clothing factor}'. There are not different causes for different industries. Among ordinary causes of accidents some very important ones are common to all industries. Before I held my position with the Industrial Commission I thought I knew a great deal about safety, but I was amazed when I took up my present work and went into various industries to find that there were two or three fundamental causes.of accidents. One of them Mr. Scott has referred to--lack of discipline.
lack; of discipline.
Gentlemen, lack of discipline must be charged up to your execu tives. We have heard a great deal of talk about accidents being charged up to the workmen, 50 per cent of them. That is all bunk. If you have accidents in your plants or in your organization that are charged up to carelessness you might as well put it down that the carelessness should be charged to the man or the men who preside over your organization. You can have no successful acci dent reduction (I don't care who your safety men are or what your safety policies are or what your safety meetings are or what your motion pictures are or whatever the propaganda may be) unless the man at the top or the men at the top are heart and soul back of the safety movement as a business proposition in their organization.
When I go to a plant anywhere in. the state where there are accidents the first thing I look for is discipline, whether there are safety rules and whether they are being enforced. I could stay here until midnight and quote plant after plant and bring our records and files to prove conclusively that many men and many women
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are being killed and injured because o.f lack of shop discipline, lack of shop discipline should be charged to the men who | at the head of those organizations.
How can a railroad be safe if the men on that railroad a obeying rules anywhere along the lines? Can it be safe, gentl Who under heaven has the authority, the power, to enforce but the president or the general manager? On trie other h. never saw a plant where they were actually cutting down acc where you didn't find the president and head of it a hearty pathizer, himself a worker for safety, himself setting the ex; himself seeing that his workshop rules were enforced.
There is a tremendous amount of wasted effort in conn with accident prevention work. So much effort is wastec employes in our organizations do not take it seriousty, and There is something wrong with our safety movement. It is reg as a joke, the men laugh about it, and in plants where they very little safety the man who attempts to start accident preve work is regarded as a fool. Why? Because the men at th have not set the example, have not helped the propagands safety movement, b}' the enforcement of shop rules.
REDUCED ACCIDENTS ONE-HALF.
Last September I went into a plant I had never before vi a plant where I knew nothing of their safety work. I d( know whether they are members of the National Safety Coun> not. I was talking with the president in his private office and i regarding his accidents. He told me he had reduced his accide mind you, he didn't send out for some one else, he didn't pr button and ask some clerk--he turned to his own files and said he had reduced minor and major accidents 50 per cent in a He showed me the figures. I asked him how much his emp had decreased in that year. He said: "Why, the emplo3res hav< decreased, they have actually doubled." That man actually red his accidents one-half in twelve months.
This was about rr o'clock in the morning and I said to my "Noonan, there must be something wrong, or, rather, there mu; something right here ; there is some reason for this." I tried to out that reason, but I could not get it in the first hour. I wer luncheon with him and while we were at luncheon the telephone
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Sixth Safety Congress
Mr. Noonan; I am expecting a new arrival in m3- family// After he rang- off he came back and said: "You know when I think .of my family I think of my workmen too ; 1 do not want one of my men to be injured; I do not want one of them to go home with blood on his hands or with an eye out, because if they do the children of those men will suffer/' ' That man had the right, rock-bottom principles and he had car ried them into his plant. He was getting results because he. didn't want the other fellow to suffer, he didn't want any one to suffer, just as he did not want his own family to suffer. I was not quite satisfied, however. I knew there must be something better than what he hetd told me. I am going to tell this story, because the lirst time I told it I thought it was merely an incident, but it has gone the rounds of the country and has been quoted and credited in different magazines, so there must be something to it.
We had a safety meeting in the yard and after we got through this gentleman said to me: "Did you notice among the foremen a gray-haired man?" I said, "Yes." "His name is George," he said, "and he used to be one of our worst boozers." Here it was, gentle man, that I found the reason for the accident reduction in that plant. The gentleman went on : "T want to tell you about him. I tried to get George to give up booze, but I did not succeed. I said to George, T will bet you a S5.00 hat that you can't keep sober for three months/ George took the bet and won the $5.00 hat. The day he won it he went out and got drunk and stayred drunk for ten day's."
"why don't you buy a home?"
When George came back his employer decided not to - speak to
him, he ignored him, and so it went on for a couple of years. Once
in a while the boss would talk to this man, but he would not preach
to him, he would just talk to him and ask him whether he couldn't
keep sober. Finally one morning George came into the private
office and wanted to get off that day. The boss asked him why' and
he said: ``Well, I have got to move out of my house; they have
sold the house and we must get out." The employer said: ''George,
don't you like the house?" George replied : "Yes, sir, T like it and
my wife likes it. but we have to move."
-
The employer said: "Why' don't yon buy it?" The man replied :
"I haven't the money." The employer said : "Of course, you haven't
the money : you have squandered it all these years." George
replied: "Yes, I know it, and I am ashamed of myself." Before
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that man left the office the boss had arranged with the bank fo money and it was loaned to him and when he went home at 5 o' his wife was a greatly surprised and happy woman to know tha didn't have to move, that the house was her own--the first she owned.
You would expect that the best part of the story would be George went on a jag, but, no ; the best part of the story is this : years have passed and that man has not touched a drop of liq better still, he has paid for the house. That story had gone intc homes of the men working in that mill; they all know abot Those men are co-operating to prevent accidents. You do not ! to have bulletin boards or safety meetings or other preachm if .your men will co-operate with you. I tell you, gentlemen, workmen of this country are willing to co-operate with their ployers if they' get half a chance.
PREVENTING EYE ACCIDENTS.
I could tell you many stories like that to show that accii prevention can be very successful where the employer, the ex tive, takes a personal interest. I know a company--I was conne with it at one time--that had a great many accidents in one dep ment. Every Friday morning the vice president or some o: official presided at a meeting and the accidents were read. It tainly looked bad to have continual accidents, eye accid< particularly, so I decided to take the bull by the ho: A few days before the usual meeting I showed the vice presider report of the eye accidents for a number of months. He si "Bring this up at our meeting on Friday morning." I called on superintendent of that particular department and asked him w was the trouble. He said : "Well, I can't get the men to wear g gles. They tell me to go to hell and say they will get a job e'. where.'' That superintendent was wrong, he simply did not try win his men. That was reported and the vice president said : ginning today we will have this rule: All men in that departm must wear the goggles provided. If a man is caught disobeying t order he will be laid off for two weeks, and for a second offense will be discharged."
We had the rule printed and took it down to this particular < partment. We had the men read it, we had them put their nan on it, and we got the goggles. We told the men that if they did like those particular goggles we would get some other kind. '\
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told them that the vice president was anxious to co-operate and he had sent out a little message to them. In a period of eighteen months that company did not have a single eye accident in that department. First of all, we had the influence of the executives, followed up by discipline.
Gentlemen, you must have discipline. What is the value of discipline? The value of discipline is that it brings home to men their moral obligations. You must have discipline in your gov ernment. you must have discipline in your state affairs, you must have discipline in the Nation, you must have discipline in the army, and you know how strict discipline is in the United States army today. You know how rigid is the discipline which the regular army is imparting to these men who have been drafted. The officers say to the men: "You are going to learn something you have never learned before and that is discipline." That is a fact. As a people we are undisciplined. We acquire the habit in the home, we carry it into the schools, we say we will do this and we will not do that; we say we will obey mother and will not obey mother, that we will obey the teacher and will not obey the teacher, and the fact is that in our schools the teachers are actually afraid to enforce discipline.
SAFETY" A MORAf- OBI.TGATrOiV.
In the industries, on the railroads, in every factory' and work shop there is this tendency to disobey and disregard orders. I think if you will look into the railroad and trolley' accidents that have occurred in the last few years you will find that in a great many cases the most serious accidents have been caused by the prevailing disregard for some rule. Discipline brings home the moral obliga tion. You may preach to the men about safety' by bulletin boards, by prizes, by buttons, by banquets and motion pictures, but if the workman does not feel that morally he must take care of his life, that morally he must give his best service to his employer, that morallv he must conserve himself and his life for the sake of those who depend upon him. that morally he must protect himself for the sake of the community in which lie lives, you are getting away from the moral obligation.
There is an awful lot of preaching about accident prevention, but wc are leaving out one. of the first essentials--that the man who has a moral conception, a moral obligation, will be safer than the man who has none. He will feel that he must take care of himself, that he must give his best service to his employer and that
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obligation applies to the employer as well as to the workman, employer must take care of his men, conserve them and p them and do all possible to make their lives safe.
There are other causes where the executive may do someth: reduce the accidents ; for instance, speeding up. We are livin fast. More people are dying in New York today of heart d: than from any other affliction. More men are dying betwee ages of 45 and 55--in their very prime. I see them being cut on all sides. We are living too fast, we don't sleep enough, we rest enough, we don't think enough, we don't read enough, we take the right kind of amusement. As a people, we have gone on foolish amusements. . Everywhere in New York, where is space enough for a man or woman to walk, is a place where must dance. The women of the country have gone wild on an ments. All that has a bearing on safety. We are getting away : normal conditions. I don't know what we are coming to.
The safety movement is a very, very important one; it is that every employer should regard as being of the utmost im tance--one of the most important things he has to do. I cert< have no sympathy for an employer who does not take a pers interest in accident-prevention work. I feel that here, in your a ciation, in this great Congress, that if you can go out and stii things so that your executives, in the various companies in w` you are engaged, will take more of a personal interest, we will that the accidents are beginning to be reduced. Perhaps one the hardest things that the safety man has to meet is to have pis on his shoulders the work of trying to reduce the number of a dents and then to feel that the men at the top are not backing 1 heart and soul, and when, at the end of the year, the accidents h been somewhat reduced, in all the organization or in some partici department, the men who have been responsible for that do get a word of praise.
ONE OF THE GRANDEST OF MOVEMENTS.
I think the safety movement is one of the grandest-moveme that the world has ever seen, because its effects are so far-reachi It is all right to talk about dollars and cents; that is, primarily, ; purpose of accident prevention ; but if we went in to win this war p because of the dollar I think we would never win it, but if we go it it for humanity's sake that is a different thing. You have a stimul you have a purpose, for which we are all ready to fight and sac
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Si.vth Safety Congress
fi.ce ourselves and give up our money and give up our manhood. So it is in the safety movement and with the men or the companies who place the dollars first. Just as soon as the workmen feel that you are trying to stop accidents in order to save money they are not going- to co-operate. I have been preaching that for four years and yet many people find fault with Noonan and say he is too enthu siastic, he looks at everything from a humane point of view. Dut I am in the game and I am trying to be on the winning side oi safety work. For God's sake don't let the workmen feel that the dollar comes first.
You heard the speeches at the banquet last night. We have been busy in this country chasing the dollar--it is the metal God of the people of this country, it is the cause of all our selfishness and greed and unhappiness. We find men ruining themselves and their homes in order to acquire more money; men are measured by the amount of money that they have and by the amount of pleasure that they can get from it. Therefore, we must have some other God before, us than the metal God, the God of the dollar; we must have something that is worth living for, something that is worth while struggling for and that is in our homes, not the love of the dollar but the love of man, the love of our brother. When we get that spirit into our accident-prevention work we shall begin to win, but you cannot win on the basis of the dollar..
Chairma.v Spring: We are very grateful to Mr. Noonan. The next speaker is Mr, G. Oliver Smith.
A SUGGESTION TO EXECUTIVES.
Mr. G. Oliver Smith (Henry L. Doherty & Co.) : I might offer as a suggestion to executives this thought: Study human nature. Every executive has a hobby. I think that after you have been appointed to the accident prevention work in your company'- that you should not study accident prevention for the first few weeks of your tenure of office--you should study' your executives. You should find the line of least resistance in approach and by the line of least resistance T mean the angle in which that executive is most interested in the operation of his property. Size up your man first, find out what is his particular hobby, then work your accident pre vention around that. Do not go to him and say yrou want to be the little accident preventer of the entire organization. On the other hand interest him in it. It is very easy to say "interest him in it." but if you will simply size up your man and then determine on your
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method of approach I will guarantee that you can get the eai any executive, no matter how cold or how stiff or how indifferen may appear to this phase of his operation, if you will just size up. If he is a man who thinks in dollars and cents, in order to your entering wedge in, talk dollars and cents to him. If h< interested in the social welfare of his employes, approach him al that line, but whatever you do study your man first. The results- come very much easier and are very sure.
Mr. H. B. Ada.vs (Safety Supervisor, Aurora, Elgin & Chic; Railway) : The matter of discipline is. one which we have tr to enforce on our little line and we have succeeded to a - cert extent only--a limited extent, I might say, on account of the unic The unions are very particular about how a railroad company forces discipline and we find difficulty in laying off a man or c charging a man that violates what might he called a technical saf. rule. If a safety rule is a part of the operating rule, and we c get the man under the operating rule without much reference to ( safety rule, we can.get the discipline on that one individual, l the rest of the men do not recognize the fact that that man w disciplined more for the disobeying of a safety rule than for t violation of an operating rule. I would like to know how to ovc come that feature.
HEALTH OF THE WORKER.
Dr. :Harper The health of the individual employe is an ang that has been scarcely touched. You must have the confidence < the executive and operating officials of your company in order have their earnest co-operation in conserving the health and w'el being of their employes. On Feb. r of this year we instituted amor our properties the physical examination of employes. We are fo: tunate in having with us an executive who is imbued and saturate with what Dr. Farnum dubbed yesterday the "bacillus humanitaricus so essential and vital to the successful carrying on of this worl Employes are carefully examined, given a rigid and careful physics examination, bearing in mind a number- of particular objects. W are trying to weed out the potential accident producers. Do I mak our object clear to you ? Mr. Noonan dwelt a little bit on the ten sion of our present mode of living and also- on the fact that a wholi lot of those fellows are overeaters. Did you ever consider the fel low with a great big pouch and great big chops ? He almost soe.s tr
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Si.vth Safety Congress
fellow to run a car. say. at sixty miles an hour. -To make the
picture clear to you : About two years ago I recommended to an
operating official an examination of his operations. "Oh !" he said,
"what good will that do ?" Within three months one of his motor-
men, running a limited at high speed, crashed into another car.
Upon investigation they found he was nearly dead with Bright's
disease and was asleep at the time of the accident. A number of
people were killed and many injured.
Have I made myself clear? Many of those fellows are potential
accident producers. The fellow that has a malignant syphilis or an
active gonorrhea--frightful venereal troubles with which, I am sorry
to say, a whole lot of them are afflicted--those fellows should be
cured before they are put on a motor. They are potential accident
producers and unless the operating officials of interburban lines take
active measure you are going to have trouble.
The lines that Mr. Smith represents as safety' director have given
us earnest co-operation, but some of the other ones have not, because
the executive officials are not awake to the importance of the health
of their employes.
'
INTERESTING TJSE CLAIM DEPARTMENT.
Mr. V. J. Woltz (Toledo Railway' and Light Company) ; In Toledo we are very fortunate in having as our chief executive a man who does not look at safety work from a dollars and cents standpoint; in fact, our chief executive is principally interested in securing a diminution of accidents and a conservation of life and limb. We have a peculiar proposition, somewhat in the line of Mr. Adams', in that we very recently' were taken in by the Street Railway Men's Union.
It may be of interest to give you a little insight into the work we have been doing. I have charge of the claim department of the property, the safety end being taken care of by Mr. Metzger. I am vitally' interested in safety' work--primarily I might say from a selfish standpoint, because when the president looks over my monthly report he usually has something to say' about the money we are spending. But aside from that I am genuinely' interested because of the work that we are doing.
Last winter and during the spring we conducted safety meetings at the different barns. One week we would have a meeting at Central avenue, in the afternoon we would talk to the night men and in the evening we would talk to the day men. The meetings were con-
Electric Raihvay Section
ducted by Mr. Coates, the president of the property. He always there. We are fortunate in having an executive who i. afraid to go out of his private office to talk and make a direct aj
to his men. He could' not say to the men that they shoul so-and-so, but he did make a direct appeal to the men for the pm
of instilling in them the objects of the company in trying to pr< accidents, and his efforts met with a great deal of success, i every talk. I noticed that we had a considerable decrease it
number of accidents on that particular line. The minute we 1on these talks I noticed a corresponding^ large increase ii
number of accidents.
.
Discipline is the proper thing in the enforcement of Safety ideas--there is no question about it. If the executive will leav
private office and get down to personal appeal and talk to the he will do a great deal of good. It is up to the head of the t portation department to try to instill into his men the proper ciples of Safety First, but the head of the operating departmen head of the transportation department, is so hampered in our ca
the unions that he cannot enforce proper discipline. He has t< to them along the appeal line. He has to ask them to do t instead of saying they must do it, and that is the trouble witl property at the present time, although we have had a great of success with these meetings at our barns and shops.
DISCIPLINE IS B.ASIC.
Mr. Van Derhoef (Dodge Manufacturing Company) : question of discipline, I think, is basic. As a country we ha% more wrong ideas as to what that word means than a little, country we are not a military nation. We probably will be t we get through, but I have been amazed, in taking up military in a small way, and have acquired an entirely different idea of discipline means, what it consists of, and how it is produced.
Military practice in the army and navy of this country to< very different from what it was a few years ago. I think majority of our people have a very erroneous idea of what m discipline is. Some time ago I read a very interesting story, not vouch for it as being correct because I have never be West Point, but I understand that at West Point, in a pror place, where all the students are compelled to see it frequent!; bronze tablet which contains a paragraph from the address c
630
Si.x'th Safety Congress
of the leading generals of the country to a graduating class of some years ago. He pointed out that there were two kinds of officers, those the men obey because they have to and those that the men obey because they want to ; that the United States had no use for the one kind but did want the other. I think you should secure and read the infantry drill regulations of the United States army as passed by the War Board. They can be obtained for 40 cents.
In the regulations you will find an entirely different idea of dis cipline from what most of us have had--the basis is obedience because the men want to obey their officers. In industrial and shop work we can learn a great deal by getting down to the principle which is worked into the drill regulations. All training and military discipline is shaped to one end, to be successful in battle--everything else is incidental. The whole object of the arm}-- and navy, when in battle, is to be successful, and the whole idea of discipline is brought out and talked to the men to show why it will make them successful.
There is no line in which safety work is more carefully followed out than it is in war work. Naturally, when men go into battle a great many are going to be killed. The side that will win is the side, probably, that will have^ the least number killed and .is the most efficient. While war is a dangerous occupation, like some we have in civil life, it is a necessary occupation at this time and safety in battle absolutely depends on discipline. Discipline is the one thing which will produce team work and co-operation and the safety' of a firing line, the ability7 of the firing line to hold the enemy7 depends ab solutely on discipline, and it is a discipline which must be entered into in a friendly way7, in a perfect spirit, by ail the men in it.
You can use force, you can use punishment, but that is of no earthly use on the firing line. On the firing line, to be successful, the men must produce results because they want to produce them, and they can only produce them by discipline. I think that, if in our office and shop work we could get the right spirit of what discipline consists of, and could get that into our stations all down the line, we would have no difficulty in enforcing, and, therefore, no difficulty in getting the results which come from, discipline.
ChAIRMAN' Spring: We will pass to the next subject. As Mr. Hardy's paper was so closely7 allied with the report of Mr. Scott, we will pass directly to the paper on "Report on Investigation of Automobile Hazards," by7 Mr. C. B. Scott, manager. Bureau of Safety, Chicago, 111.
Electric Raihvay Section
REPORT ON INVESTIGATION OF AUTOMOBI.L .HAZARDS.
C. B. Scott, MAnager, Bureau oe Safety, Cihcago, Ir
Mr. Chairman and Members of the National Safety Co When Captain Bullock entered the military service he asked i attend to the details of the report which this committee w make at this meeting and T consented. He informed me the
office would forward the statistical data which they had accumui as a result of the inquiries he had made, but I did not recei until Tuesday of last week and then in rather bad shape, statistics had not been boiled down and I had a great deal of diffiin getting together an intelligent report on this important sul I have, however, done the best I could in bringing out the developed by his material.
I regret this, because I believe of all the subjects being coi ered at this meeting that this is the most vital and important do not believe there is a single problem causing us more troubk one harder to solve, than this automobile question. Fortunate) am familiar with the work of the Committee on Grade Crossing the American Electric Railway Association and I have beer touch with similar committees of the Steam Road Association the American Raihvay Association. I find that what I have to about this matter is in the minds of both of these associations.
The committee was appointed to make an investigation by se ing out letters of inquiry to member companies and operating cc panies, whereby they might arrive at a conclusion as to the fun mental and main causes of so man}' accidents involving automob and electric cars, and that thereby they might be able to propose so procedure by which these accidents could be lessened.
Chairman Bullock went at this work in a very businesslike w I want to make it clear that Mr. Bullock took upon himself a gre big job, one that necessarily involved his office force in a great d< of work, and that if he had been permitted to complete the wc we would have had a most valuable report here. As it is it u only be a report of progress. I would not be in favor of presenting only that I believe that if some of the points are thought over 1; tween this and the next session, it will develop some concrete ai valuable suggestions at the next meeting.
632
Si.vt/i Safety Congress
RJSI'ORT BASED ON I 8,000 ACCfDENTS.
-
I clo not know how mam' letters of inquiry Mr. Bullock sent out.,
but he received replies from a very' large number of companies and
these replies and this information is based, as T. remember it and
which will be verified later in the report, on something over 18,000
accidents. I have divided the territory from which these reports
come into several divisions. I have divided the causes of the acci
dents reported, I have tried to bring out the important point as to the proportion of those accidents due to the negligence of the driver of the automobile and the proportion that were due to the motor
men of the electric car, thinking that was the most valuable infor
mation.
At the 1916 Annual Congress of the National Safety Cotmcil, held in Detroit, many electric railway men were present, with whom
it was the prevailing conviction that in electric railway operation
amomoble accidents had become the most serious accident hazard
of the electric railway industry'.
.
At this Congress company after company', through its repre sentatives in the meetings of the Electric Railway's Section, reported that its accidents involving automobiles were outstripping all other classes of accidents and that apparently' the end was nowhere in sight.
It was thereupon determined, with the approval of the Executive Committee of the National Safety Council, that there should be organized under the auspices of the Electric Railway Section an investigation of the automobile hazard throughout the country, which would endeavor to produce through the coming year reliable data as to the following:
t. Prevailing causes of and circumstances characterizing such accidents.
2. An authoritative statement of the scope of the hazard affect ing--
fa) Urban operation, where effective police traffic regu lation is possible.
f />) Suburban operation, where police traffic regulation is necessarily light.
(c) Interurban and country operation, where there is no police traffic regulation.
Electric Railway Section
(d) Grade crossings, where highways intersect pr rights of wa.yr.
3. A report upon the efforts that are being made by various panies and organizations to deal with the automobile hi and suggestions as to desirable lines of co-operation fo future.
4. Licensing of drivers and registration of owners, drivers vehicles.
The subject was too large to attempt to formulate a policy
given year, and this report is intended to be purely of in format
character along the lines above indicated.
,,
The first step taken in this investigation was an effort to s
the co-operation of electric railway companies. Tn response
printed letter sent out to fifty of the principal street railway
terns of the country, requesting that they co-operate with this
mittee in the matter of producing authoritative statistics of aut
bile accidents, forty-three assured the committee of their willin
and agreed to fill out each month an automoble accident report
which had been prepared and furnished by us.
REPORT OF INVESTIGATION-------PART I.
These monthly statements or reports divided the accidents three divisions as to location, viz.: (1) In street ahead or be (2) at street intersection and (3) grade crossings. Kach o groups were subdivided into those occurring in the town or cit those occurring in rural districts.
Besides showing location the form divided the accidents ac ing to cause, as follows, viz.---
I. Defective or slippery rail.
II. Defective or slippery pavement.
III. View obstructed by snow, rail or fog: (a) motormai
chauffeur.
IV. Sudden stop by (a) car (auto hits car), (b) auto (ca
auto ).
V. Defective equipment: (a) car, (b) auto.
VI. Passengers interfere with motorman.
VII. Negligence of motorman: (a) Excessive speed, (b
sufficient clearance, (c) disobedience of traffic rules, (ff) in:
tion, (e) other negligence.
^34
Sixth Safety Congress
VIII. Negligence of chauffeur: (a) Excessive speed, (&) insuffi cient clearance. (c) pulled on to track in front of car, (d") disobedi ence of traffic rules, (c) inattention, (/) other negligence.
IX. Miscellaneous accidents not classified above.
Upon receipt of these reports they were divided in five groups with reference to the geographical location of the territory served by the reporting companies, viz. :
Eastern district. Central district. . Southern district.
Western district. Pacific district.
,
In the preparation of the following data, from the information contained in the reports everything has been worked out according to the population of the cities or territories from which the reports were received. This method gives an absolutely fair and correct basis for the comparison of accidents between the respective localities.
The following figures give the number of automobile accidents per million population reported as occurring during the six months ending July jr, 1917, in each of the foregoing divisions, into which the country was divided for convenience in making these compari sons.
Eastern ................................. 13.S74 Western Central................................... 20.592 Pacific . Southern ............................... 18.602
36.172 2585/
PART IB.
PREVAILING CAUSES AND CIRCUMSTANCES CHARACTERIZI NO SUCH ACCIDENTS.
Causes arranged in the order of their seriousness : Per cent.
Pulled onto track in front of car (neglect of chauffeur)............... 18.7 Excessive speed (neglect of chauffeur).............................................. 12.4 Insufficient clearance (neglect of chauffeur).................................... 11.6 Miscellaneous accidents not classified............................... ..................... 10.7 Other negligence of chauffeur................................................,................ 9.6 Inattention (neglect of chauffeur).......................................................... 8.2 Sudden stop by car (auto hits car).......................................................... 6.8 Sudden stop by auto (car hits auto)....................................................... 4.0
Electric Railway Section
6;
Per cei
Disobeyed traffic rules (neglect of chauffeur)................................. 3 Insufficient clearance (neglect of motorman)................................... 3 Defective or slippery pavement............................................................. 2 Inattention (neglect of motorman).................................................... 1 Other negligence of motorman............................................................... 1 Defective or slippery rail.......................................................................... I Excessive speed (neglect of motorman)............................................ 1 Defective equipment of auto................................................................... I Defective equipment of car...................................................................... View obstructed by snow, rain or fog.............................................. Passengers interfere with motorman..............................(no accs Motorman disobeyed traffic rules...............................................(no accs
Each of the districts did not present the same problem of prevei
tion for the reason that these respective districts did not report tl
same particular cause as being the one which contributed to tl
largest number of accidents.
The most serious cause which prevailed in each of the sectioi
of the country are as follows, viz.:
Eastern: Chauffeur pulled on track in front of car.
Central: Excessive speed of chauffeur.
Southern: Chauffeur pulled onto track in front of car. (Note-
Excessive speed of chauffeur was a close second.)
Western: Insufficient clearance (negligence of chauffeur.
(Note--Sudden stop by car, auto hitting car.)
.
Pacific: Chauffeur pulled onto track in front-of car. '
Sixty-four and two-tenths per cent of all accidents received froi
all parts of the country are reported as occurring on account of tl
negligence of chauffeurs.
.
636
Si.vth Safety Congress
.VUMBEK OF^ AUTOMOBILE ACCIDENTS PER MILLION POPULATION SIX MONTHS ENDING JULV 31, 1917.
EASTBUS UtSTRLCT.
Defective or slippery raft............ Defective or slippery pavement View obstructed by snow, rain or
fog-- Motormaa ................................................ Chauffeur .......................................... Sudden stop by-- Car (auto hits car).......................... Auto (car hits auto)....................... Defective equipment-- Car .............................................................. Auto ........................................................... Passengers interfere with motor-
man ........................................................ Negligence of motorman--
Excessive speed.................................. Insufficient clearance.................... Disobeyed traffic rules.................... Inattention ........................................... Other negligence............................... Negligence of chauffeur-- Excessive speed.................................. Insufficient clearance.................... Pulled on to track in front of
Disobeyed traffic rules. . . .
Inattention............................... Other negligence................... Miscellaneous' accidents
classified above.................
not
Feb. .021 .199
.120 .024
.024
.074 .204 .035) .030 .1ST .245)
.005 .109 .210 .101
Mar. .037 .115
.031 .040
.049
.060 .123 .OOG .023 .032 .147 .180 .1S6 .109 .069 .074
A pr. .006 .042
.031 .034
.014
.005 .154 .006 .0,3 4 .04S .191 .208 .709 .036 .205 .240 .223
Totals .................................................. 2.142 1.319 2.249
May. .032 .030
.041 .043 .001) .021
.066 ISO .009 .025 .055 .294 .337 .620 .009 .146 ,2S9 .289 2.501
June. .011 .053
.042 .077
.006
.047 .159 .009 .066 .219 .200 .250 .602 .020 .197 .313 .325 2.602
July. .017 .028
.040 .046
.032
,005) .214 .Oil .2X1 -06S .114 .308 ,700 .012 .580 .300 .251 3.061
Total. .144 .407
.305 .270 .012 .146
.327 1.040
.041 .401 .452 1.133 1.604 3.330 .172 1.346 1.421 1.263 13.874
NUMBER OP AUTOMOBILE ACCIDENTS PER MILLION POPULATION SIX ` MONTHS ENDING JULT 31. 1917.
CEXTRAI. DISTRICT.
Defective or slippery rail................. Defective or slippery pavement. . View obstructed by snow, rain or
fog-- Motorman ............................................. Chauffeur ......................................... .. . Sudden stop by-- Car (auto hits car).......................... Auto (car hits auto)....................... Defective equipment-- Car ..............................................................
Passengers interfere with motorman .................................................
Negligence of motorman-- Excessive speed................................. Insufficient clearance.................... Disobeyed, traffic rules. ................. Inattention .......................................... Other negligence...............................
Negligence of chauffeur----Excessive speed.................................. Insufficient clearance.................... Pulled on to track in front of
Feb. .042 .042
.009 .1S5 .091
.042
.009 .024 .006 .01S .675) .036
Disobeyed traffic rules.................... Inattention ............................................ Other negligence................................. Miscellaneous accidents not
classified above.............................
.036 .093 -SS8
Totals .................................................. 2.779
Mar. .01S .027
'.003 .136 .121 .012 .039
.067 .036 .01-0 -S45 .325 .221 .027 .167 .233 1.257 3.349
Apr. .016 .010
'.OOG .336 .253 .006 .039
.036 .012 .015 .003 .916 .113 .103 .039 .064 .190 1.316 3.539
May. .006 .019
....
.419 .172 .006 .053
.006
f.065.
.022 .022 .857 .216 .274 .050 .121 .193 1.471 3.972
.Tune. .036
July. .093 .ofm
. . . .'
3S4 ,nr*6
.
.03 <
.31 * .10,1 .034
.ioi
.003 .028
.028
.012 .043 .003 .025 .<09
.868 - .266 .165 ,152
.364 .053 .131 .147
.406 .0 .134 .013
1.278 1.187
4.181 2.772
14
,<n >. 1.77*
1
.21 it
.0.27
12T1 .05* T4.431 .Ml 7
.2rs .710 1.102 7.397
Electric Raihvay Section
NUMBER OB' AUTOMOBILE ACCIDENTS PER MILLION POPULATION MONTHS BINDING JULY 31, 1017.
SOUTH Kit X Dl-STIUCT.
Feb.
Defective or slippery roll.........................033 Defective or slippery pavement. . .082 View obstructed by snow, rain or
fog-- Motormau............................................................ Chauffeur .............................................................. Sudden stop by-- . Car (auto hits car).................................098 Auto (car hits auto) ..............................082 Defective equipment--
Auto ..................................................................040
Passengers interfere with motor-
man ......................................................................
Negligence of motorman--
Excessive speed................................. ,049
Insufficient clearance............................148
Disobeyed traffic rules... ;........................ Inattention ..................................................000
Other negligence.......................................049
Negligence of chauffeur--
Excessive speed.........................................836
Insufficient clearance. ............................229
Pulled on to track in front of
car .............................................
056
Disobeyed traffic rules...........................049
Inattention ...........................
377
Other negligence......................................016
Miscellaneous accidents not
classified above....................................016
Totals ................................................. 2.835
Ala r. .022 .044
Apr.
,,_
.128
May. .103 ****
June. .135 '*''
July. .162
.044 .044
.6(16
-- .077 --
-- .052 ::::
.... .135 .027
.027 . 135 .027
.022 .022
....
.066 .044
.511 .376
.553 .088 .200 .199
.022
>.323
.026 .129
....
.051 .077
.692 .307
.923 .052 .410 .205
....
3.077
.165
....
.052 .104
.384 .277
.559 .129 .766 .129
*'
2.720
.054^*^.027
.216 ^0.35
.027
..
.027 .081
.108 .135
.703 1.055 .432 .568
.919 .027 .405 .027
.946 .162 .864 .081
... -
3.242
....
4.405
NUMBER OF AUTOMOBILE ACCIDENTS PER MILLION POPULATION MONTHS ENDING JULY 31. 1917.
WESTERN IMSTItlCT.
Feb.
Defective or slippery rail.........................025 Defective or slippery pavement. . .116 View obstructed by snow, rain or.
fog-- Motorman.............................................................. Chauffeur .............................................................. Sudden stop by-- Car (auto hits car).................................525 Auto (car bits auto)..............................067 Defective equipment-- Car ........................................................................... Auto..................................................................074 Passengers interfere with motor-
man ...................................................................... Negligence of motorman--
Excessive speed.........................................050 Insufficient clearance............................293 Disobeyed traffic rules................................... Inattention ..................................................067 Other negligence......................................100 Negligence of chauffeur-- Excessive speed.........................................358 Insufficient clearance............................583 Pulled on to track in front of
car ...............................................................825 Disobeyed traffic rules........................... 275 Inattention.....................................................1S3 Other negligence......................................167 Miscellaneous accidents not
classified above............................ 1.125
Mar. .044 .077
....
1.078 .189
.oil
.in .533 .011 .112 .055 .426 1.684 .604 .089 .300 .232
....
Apr. May. .044 .097 .322 ' .092
.T une. .046 .169
J uly. .129 .256
'.022 .411 .189 .022
....
--
.939 .277
.016
....
.739 .123
.015 .015
'.052 1.384
-2a7
-155
.100
..1. 45.
.056 .066
.134 .666
.289 .256 .300 .289
.022
.048 .ISO
..0. 77.
.154
.739 1.138
.877 .493 .262 .257
.180
.185
..18_ 5
.492 .030
.477 .969
1.046 .353 .185 .385
.731
.154 .435
.103 .205
.949 1.667
1.103 .898 .513 .744
1.385
Totals ..
. * . 4.833 5.646 3.333 5.R26 R14.1 in SRfl 5t
636
Sixth Safety Congress
NUMBER OF AUTOMOBILE ACCIDENTS PER MILLION POPULATION SIX MONTHS ENDING JULY 31, 1917.
EASTERN IJI3TRICT.
Feb.
Defective or slippery rail..........................021 Defective or slippery pavement. . .199 View obstructed by snow, rain or
Mar.
.057 .115
Apr. .006 .042
May.
.032 .030
June.
.011 .053
July.
.017 .028
Total.
.144 .467
Motonuan.................................................................
Chauffeur ..................................................................
Sudden stop by--
Car (auto hits car).................................120
Auto (car hits auto)..............................024
Defective equipment--
Car ......................................................
.003
Auto .....................................................................024
Passengers interfere with motor-
man .........................................................................
Negligence of motorman--
Excessive speed........................................... 074
Insufficient clearance.............................204
Disobeyed traffic rules....................................
Inattention ....................................................039
Other negligence........................................030
Negligence of chauffeur--
Excessive speed..........................................IS <
Insufficient clearance.............................249
Pulled on to track in front of
car ....................................................
.453
Disobeyed traffic rules.............................095
Inattention...................................................... 109
Other negligence........................................210
Miscellaneous accidents not
classified above............................. ..101
....
.031 .046
.049
.066 .123 .006 .023 .032 .147 .186 .186 .109 .069 .074
.
.031 .034
.014
.065 .154 .006 .037 .048
.191 .208
.709 .036 .205 .240
.223
.041 .043
.00 9 .021
.06G .186 .009 .025 .055
.294 .337
.020 .009 .140 2S9
.2S9
***
.042 .077
.006
.047 .159 .009 .066 .219
.200 .256
.602 .020 .197 .313
.325
*'**
.040 .046
.032
.009 .214 .Oil .211 .068
.114 -36S
.760 .012 .580 .300
.251
.305 .270
.012 .146
.327 1.040
.041 .401 .452
1.133 1.604
3.330 .172
1.346 1.421
1.263
Totals.................................................... 2.142 1.319 2.249 2.501 2.602 3.061 13.874
NUMBER OF AUTOMOBILE ACCIDENTS PER MILLION POPULATION SIX MONTHS ENDING JULY 31, 1917.
CEXTHAI, UISTniCT.
Feb.
Defective or slippery rail..........................042 Defective or slippery pavement. . .042 View obstructed by snow, rain or
fog-- Motorman ............................................................... Chauffeur .........................................................009 Sudden stop by-- Car (auto hits car)...................................1S5 Auto (car hits auto) ................................091 Defective equipment-- Car ............................................................................... Auto .....................................................................042 Passengers interfere with motor-
man .......................................................................... Negligence of motorman--
Excessive speed...........................................009 Insufficient clearance.............................024 Disobeyed traffic rules.................................... Inattention ....................................................006 Other negligence........................................01S Negligence of chauffeur-- Excessive speed............................................679 Insufficient clearance.............................036 Pulled on to trac-k in front of
car ..................................................................25S Disobeyed traffic rules.............................036 Inattention .......................................... . .093 Other negligence...........................................321 Miscellaneous accidents not
classified above......................................SSS
Mar. .OIS .027
Apr.
.016 .016
May. .006 .019
June. `.036
J uly. Total.
.003 .009 '
.085 .149
.003
.136 .121
.012 .039
'.006
.336 .253
.006 .039
.410 .172
.006 .053
.384 .556 .037
>
,31S .100 .034
`.ois
1.77S 1.293
.058 .210
,,., .067 .... .036 .015
.845 .125
OOl .027 .167 .233
.257
.036 .012 .015 .003
.916 .113
.163 .039 .064 .190
1.310
.006 .065
.022 .022
S57 .216
.274 .050 .121 .193
1.471
t_
.103 .003 .028 .02S
.S6S .165
.364 .053 .131 .1.47
1.278
.012 .043 .003 .025 .009
.266 .152
.406 .053 .134 .018
1.187
.027 .338 -OIS .132 .095
4.431 .807
1.6SB ,25S .710
1.102
7.397
Totals
2.779 i.349 3.539 3.972 4.1S1 2.772 20.592
Electric Railway Section
i
NUMBER OE AUTOMOBILE ACCIDENTS PER MILLION POPULATION MONTHS ENDING JULY 31, 1917.
SOUTHBBN PJtSXIUCT.
Defective or slippery rail................ Defective or slippery pavement. . view obstructed by snow, rain or
tog-- . Motorman............... t................ . . Chauffeur .................... ...................... Sudden stop by-- Car (auto lilts car) . ..................... Auto (ear hits auto) ..................... Defective equipment-- Car......................................................... Auto ...................................................... Passengers interfere with motor-
man................................................... Negligence of motorman--
Excessive speed............................... Insufficient clearance.................. Disobeyed traffic rules.................. Inattention .......................................... Other negligence............................... Negligence of chauffeur-- Excessive speed................................. Insufficient clearance.................... Pulled on to track in front of
car......................................................... Disobeyed traffic rules................... Inattention ......................................... Other negligence.............................. Miscellaneous accidents =-not
classified above............................
Feb. .033 .082
.098 .082
.049
.049 .148 .... .066 .049 .836 .229 .656 .049 .377 .016 .016
Totals ................................................. 2.835
Mar. .022 .044
.... ...
.044 .044
....
.066 ....
.022 .022
....
.066 .044 .011 .376
.088 .200 .199 .022
2.323
Apr.
..
.128
..
....
.... .077 ....
....
....
.026 ,129
....
.051 .077
.692 .307
.923 .052 .410 .205
....
3.077
May. .10.3 ....
i>.
.... .052
. .. . ..
.....
....
.165
..
.052 .104 .384 .277
.129 .766 .129 .... 2.720
June. .135
J uly. .162
... .135
.027 .135
...
.027
.027
....
.
.054 .216 .027 .027 .108
.027 .130
.osi .135
.703 1.055 .432 .568
.919 .027 .405 .027
.946 .162 .864 .081
.... ....
3.242 4.405
T<
4 16
NUMBER OF AUTOMOBILE ACCIDENTS' PER MILLION POPULATION MONTHS ENDING JULY 31, 1917.
WESTERN DISTRICT.
Feb.
Defective or slippery rail................. Defective or slippery pavement. . View obstructed by snow, rain or.
fog-- Motorman.............................................. Chauffeur .............................................. Sudden stop by-- Car (auto hits car)......................... Auto (car hits auto)..;.............. Defective equipment-- Car ............................................................ Auto........................................................ Passengers interfere with motor-
.025 .116
.525 .067 .074
man ...................................................... Negligence of motorman--
Excessive speed................................. .050 Insufficient clearance.................... .293 Disobeyed traffic rules.................... Inattention .......................................... .067 Other negligence.............................. .lOO Negligence of chauffeur-- Excessive speed................................. *3o8 Insufficient clearance.................... .583 Pulled on to track in front of
car ........................................................ .825 Disobeyed traffic rules........ .275 Inattention............................................ .183 Other negligence.............................. .167 Miscellaneous accidents not
classified above............................ 1.125
Mar. ' .044 .077
--
1.078 .189
.oii
-111 .533 .011 .112 .055 .426 1.684 .694 .089 .300 .232
Apr. .044 .322
'.022 .411 .189 .022
....
.100 .145
....
.056 .066 .134 .666 .289 .256 .300 .289 .022
Totals
4.833 5.646 3.333
May. .097
' .092
June. .046 .169
July. -.129 .256
T 3
....
.939 .277
.739 .123
.015 .oie . .015
'.052 1.384
.257
.155
t
3
.048 .180 .077
....
.154
.739 1.138
.877 .493 .262 .257
.180
5.826
.185 .185
.154 .435
.492 .030
.io3 .205
.477 .949 .969 1.667
1.046 .353 .185 .385
1.103 ' .898 .513 .744
l
.731 1.385
6.145 10.389 3'
638
Sixth Safety Congress
NUMBER OF AUTOMOBILE ACCIDENTS PER MILLION POPULATION SIX MONTHS ENDING JULY 31, 1917.
pacific district.
Feb.
Defective or slippery rail........................442 Defective or slippery pavement. . .151 View obstructed by snow, rain or
fog-- JXotorman .............................................................. Chauffeur.........................................................014 Sudden stop by-- Car (auto hits car).................................... Auto (car hits auto)............................loS Defective equipment-- Car........................................................................007 Auto .....................................................................036 Passengers interfere with motor-
man ........................................................................ Negligence of motorman--
Excessive speed..........................................007 Insufficient clearance............................064 Disobeyed traffic rules.................................... Inattention ...................................................064 Other negligence..........................................014 Negligence of chauffeur-- Excessive speed...........................................2S7 Insufficient clearance............................4i4 Pulled on to track in front of
car ......................................................... 1.504 Disobeyed traffic rules................. . .10S Inattention......................................................366 Other negligence........................................374 Miscellaneous accidents not
classified above.....................................021
Mar. .006 .144
Apr. .026 .201
May. .033 .140
June. .007 .180
July. .013 .040
.666
.006 .325
.006 .056
.012 .232
.006 .075
.333 .ISO
.020 .046
.080 .240
.013 .014
....
.019 .282
.006 .107
.012 .138
.025 ---.232 .413
.900 .105 .450 .463
.056
.006
...1.3.2
.031 .019
..281 .419
1.100 .119 .475 .469
.019
.020
..4..4.0
.026 .067
.237 .474
1.260 .359 .280
3.593
.040
:007 .094 .007 .OSO .054
.267 .447
1.333 .080 .414 .480
.060
...1.7.7
.026 .066
.193 .260
1.004 .100 .652 .432
.013
Total. =>27 .862
'.020
.450 1.417
.058 .334
.052 1.045
.007 .252 .220 1.497 2.4S7 7.101 S71 2.037 5.S11 .209
Totals...............................................v 4.091 1.343 3.622 7.548 3.857 3.396 25,857
NUMBER OF AUTOMOBILE ACCIDENTS PER MILLION POPULATION SIX MONTHS ENDING JULX 31, 1917.
TOTAL. ALL, DISTRICTS COMBINED.
South- .
Total
Eastern, Central. ern. Western. Pacific, average.
Defective or slippery rail......................... .144 Defective or slippery pavement.................467 View obstructed by snow, rain or
.085 . .293
1149
.416
.385 1.032
.52 4 .S02
-2S7 .5S5
fog--
Motorman ..................................................................... Chauffeur ...................................................................... Sudden stop by--
.018 ....
-.074
'.020
.022
Car (auto hits car)........................................305 Auto (car hits auto).....................................270 Defective equipment-- Car...............................................................................012 Auto............................................................................ 146 Passengers interfere with motorman .... Negligence of motorman--
1.778 1.293
.058 .210
.169 .525 .169
5.076 1.102
.037 .271
. .450 1.417 .058 .334
1.556 .921
.033 .220
Excessive speed................................................327 Insufficient clearance .......................... 1.040 Disobeyed traffic rules..................................041 Inattention ...........................................................401 Other negligence..............................................452 Negligence of chauffeur--
.027
.338 .018 .132 .095
.178 .815 .027 .343 .517
.648 1.771
.088 .830 .610
.052
1.045 .007 .252 .220
.246 .802
.036 .392 .379
Excessive speed ........................................ 1.133 Insufficient clearance .......................... 1.604 Pulled on to track in front of car 3.330 Disobeyed traffic rules.......................................172 Inattention.................................................. 1.346 Other negligence ..................................... 1.421 Miscellaneous accidents not classi
4.431 .807
1.686 .258 .710
1.102
4.181 2.189 4.556
.507 3.022
.657
3.083 6.307 4.834 . 2.364 1.743 2.074
1.497
.2.487 7.101
.871 2:637 5.811
2.S65
2.679 4.301
.834 1.892 2.213
fied above................................................. 1.263 7.392
.038 3.443
.209 2.470
Totals
13.874 20.592 18.602 36.172 25.857 23.019
Electric Railway Section
REPORT OF INVESTIGATION-----PART 11.
Urban operation where effective police traffic regulation is
sible:
'
1. In-street ahead or behind, 41.5 per cent.
2. At street intersection, 58.2 per cent.
3. Grade crossings, .3 per cent.
The following table is an analysis of the number of acci<
per million population, analyzed as to district location. stre
highway location, and also as to months :
ACCIDENTS PER MILLION POPULATION SIN MONTHS ENDING JULY 31,
February.
In street. Eastern............................................................................. STS Central........................................................................ 1.372 Southern...................................................................' 1.557 Western..................................................................... 1.416 ' Pacific........................................................................ 2.074
At street
Grade
i"nt'ersect'*ions, crossings.
1.264
_____
1.407
_____
1.27S 3.417
_____ ....
2.017
. _____
7.297
MARCH.
' In street. Eastern............-...................................................... ;008
Central..........................................................
980
Southern ................................................................... 1.597
Western..................................................................... 1.969
Pacific ........................................................................ 1.637
9.383
At street intersections.
.411 2.369
'.726 3.677 1.706
Grade crossings.
1
7.091
APRIL.
In street. Eastern ..................................................................... 1.022 Central............................................................................... 561 Southern .................................................................. 1.949 Western.............................................................................922 Pacific ,........................................................................ 1.852
8.889
At street intersections.
1.224 2.978 1.128 2.411 .. 1.746
Grade crossings.
;003 .024
- 6.306
MAY. .
In street!
Eastern............................................................................. 908
Central...................................................................
.614
. Southern ................................................................... 2.016
Western ;.................................................................. 1.139
Pacific
3'.606
9.487
.027
At street
Grade
intersections. crossings.
1.598
3.355 - ' `.663
. -704 .
4.687
1.872
',070
10.27S
JUNE.
In street.
Eastern .........................................................
908
Central................................................................................559
Southern ......................................................................2.323.
Western..................................................................... 1.599
Pacific ........................................................................ 2.37u
12.216
.073
At street
Grade
intersections. crossings.
1.691
.003
3.622
.802
.'.027
4.546
. 1.422 . . `.060
7.764
JULY.
In street.
Eastern.............................................................................975
Central ................................................................................460
Southern ................................................................... 3.0o9
Western..................................................................... 2.977
Pacific .........................................................
1.644
. 12.173
At street intersections.
2.086 2.309 1.34G 7;402 1.622
:090 Grade crossings. '.003
.130
9.115 . 14.765 Total six months
Eastern.......................................................... 13.874 Central .......................................................... 20.592 Southern...................................................... 18.602
Western Pacific .
.
.133
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Si.vt/i Safety Congress
REPORT OF INVESTIGATION-----PART III.
Copy of a letter typical of the work being- clone by electric rail way companies, in an effort to secure co-operation in the prevention of automobile accidents:
BUFFALO AND LAKE ERIE TRACTION COMPANY.
George Bullock, Receiver.
Erie, Pennsylvania, March 31, 1917.--Dear Sir: When a street car and an automobile come together which invariably suiters most? The automobile, of course. The motorman of the street car may be injured, but the occupants of the automobile usually get the worst of it.
We are conducting a vigorous campaign to prevent accidents and as you will note we have the hearty co-operation and assist ance of the Board of Commerce, the Commercial Club and the Erie Motor Club. Fewer accidents mean a saving of money to 11s. to he sure, but we really have a higher motive than that. Accidents mean misery and sometimes death. If we can influence this communitv so that there shall be fewer automobile accidents, our reward is ample.
We do our part by educating our motormen and conductors to avoid collisions with automobiles and other vehicles.
You can do your part icithout any cost to you, and we ask you to do it. Do 3rou forget to check the speed of your car when you approach out of an intersecting street, with obstructed view either way, onto a street where street cars operate? If so, your habit should be changed. Some automobile drivers turn to the left onto a track in front of cars going in the same direction in order to pass a more slovclv-moving vehicle or one standing at the curb. It is easy to misjudge the speed of a trolley car and to mistake the amount of space in passing between the car and other vehicles. Did you ever do this? If so, for your family', yourself and for your friends, stop it.
Always be afraid of being hit and you will probably escape. Our experience and investigations compel us to speak candidly. We are making this a personal matter. If you are a careful driver you will not resent this letter. If you are inclined to be careless you cannot in fairness resent it. At any rate, we prefer vour resentment to maiming or killing someone.
Electric Railway Section
"SAFETY FIRST" is a great big humanitarian movement \vc all pull together we can succeed. Will you help?
Kincity Ic:t us hear from you. Yours very truty,
Bui-taeo & Lake Erie Tractiox Comi-a.vv, By A. R. Myers, General Managei
Approved: Erie Board of Commerce, by F. S. Bond, President. Commercial Club, By F. O. Richardson, President. Erie Motor Club, By P. T. Johnson, President.
Copy of full page advertisement from Chicago Daily Jour prepared by Chicago, North Shore & Milwaukee Railroad :
GRADE CROSSING ACCIDENTS
are accidents which occur where the highway crosses tracks of electric or steam railroad.
Laws have been enacted, warning signs have been posted, prevent these accidents, yet they are
CONSTANTLY JNCREASINC IX NUMREK.
BECAUSE:
WHY ?
of 7,7/9 persons traveling over grade crossing only 79, actual count (or about 1 per cent) stopped, looked a listened.
The analyses of 20,000 grade-crossing accidents involvi electric railway cars and automobiles show that electric ra ways were wholly responsible for 4 per cent.
THE RESULT : Each year 1,747 fatal accidents occur at grade crossings.
THE REMEDY :
..
STOP!--LOOK!--LISTEN! for an approaching train b>
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Si.vth Safety Congress
The law requires as high a degree of care on your part as it requires of the molonnan.
An automobile can he stopped in much less distance than a street car can be stopped, if both are going at the same speed. Dear in mind, also, that a street car cannot turn off from its tracks to avoid a collision.
Trainmen are doing their best to prevent this class of accidents, but cannot be zeholly successful zvithout your aid. and we appeal to you for your co-operation in this matter of such great mutual importance.
BF. CAREFUL
^ PROTECT YOURSELF
Copy of poster issued and distributed by The Aurora, Elgin & Chicago Railroad Company:
COLLISIONS BETWEEN AUTOMOBILES AND STREET CARS.
Friend Driz-cr: Our.motormen are doing their best to prevent this class of accidents, but cannot be xuholly successful zvithout your aid, and we appeal to you for your co-operation in this matter of such great mutual importance.
Allow us to make a few friendly suggestions, of some ways in which you can do your part in this good work, which are called to mind by collisions which have occurred in the past.
First: Before crossing a track at a street intersection, look both zoays and haz'c your auto under control, so that you can surelv stop before reaching the track, if there is a street car coming from either way.
Second: Always stop, look and listen before crossing anv track on a country highway.
Third: When driving alongside a street car track, never turn onto the track, or close to it, without first looking back for a street car which may be coming behind you.
Be particular about this when passing a vehicle which is standing near the curb.
Fourth: Use more than ordinary care when driving out of Buildings, Varcls or Alleys onto streets w'here there are car tracks.
Fifth: Remember that an automobile can be stopped in much less distance than a street car can he stopped, if both are going at
Electric Railway Section
the same speed, and bear in mind also that a street car cannc off from its tracks to avoid a collision.
Si.vtfr: A few seconds delay may prevent a severe: pcrsoi jury or costly properly damage.
Sez'enth: 7'he laze requires as high a degree of care on yoi. as it requires of the Motorrnnn.
SAFETY' FIRST IS THr.VKI.VO FIRST,
By thinking and working together, we can be of great r.
benefit; and together can make safety the first consideration, it
as well as in name.
'
Trrr-: Acrora. Elgin & Chicago Rak.koau Comi>a>
Boost for Safety
Pass This I'Vord .
NCMBER of auto accidents reported
Upon which the foregoing investigation and statistical inforn is based :
Feb. Mar. Apr. May June July
Eastern ................ 722
379 796 884 938 r,oi8
Central.................. 957 1,136 1,069 1>273 U345 910
Southern .............. 173
122 120 139 111 163
Western ................ 580
530 300
391 388 514
Pacific.................... 517
552 584 555 590 405
Total
SAFETY' AT GRADE CROSSINGS.
December 2t, 1916.--To the Conference on Safety at C
Crossings of Highways and Electric Railroads.
:Gentlf.mex Your Executive Committee has held a nu
of meetings and has divided the work of the consideration o
various subjects assigned to it among several subcommittee
follows:
-
Committee Xo. x--Physical Surroundings at Crossings. Committee Xo. 2--Fixed Signs and Signals. Committee Xo. 3--.Method of Operation. Committee Xo. 4--Car and Vehicle Signal Equipment. Committee Xo. 5--Publicity and Education. Committee No. 6--Urban Traffic Regulations.
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Sixth Safety Congress
The reports of these subcommittees to your Executive Com mittee form tiie basis of the report herewith respectfully presented.
Your Executive Committee submits for your consideration the following recommendations :
1. Obstructions upon the highway outside of cities and villages which preclude a proper length of vision at crossings should be removed by the public authorities at public expense.
2. Obstructions upon railroad companies' private rights of way which preclude a proper length of vision at crossings should be removed by the railroads at their own expense.
3. Obstructions upon private property outside of cities and vil lages which preclude a proper length of vision at crossings should be removed by the town, county or state. Legislation should be secured to the end that such obstructions should be removed. If such obstructions are not removed by said town, county or state, the Public Service Commission should be empowered, upon its own initiative or on request of the railroad company or individuals, to order such removal, the expense to be equitably apportioned.
4. That determination of necessity' for removing obstructions be based upon data secured along the highway for a distance of two hundred feet, and along the railroad right of way for a distance of one thousand feet from the center line of the intersection of the crossing.
5. That all public highway crossings of electric railroads outside of cities and incorporated villages, including those protected with gates or flagmen, be equipped with stationary crossing-signs, and all signs at grade crossings should be illuminated during hours of darkness. The type of sign to be in accordance with those ap proved b}-` the former Board of Railroad Commissioners for use on steam railroads at grade crossings.
Realizing that the erection and illumination of crossing-signs will impose a financial burden upon the railroad companies, it is further recommended that the illumination of crossing-signs be extended over a reasonable period of time, and that the crossingsigns at crossings of state and county highways and other crossings of especially dangerous character be equipped with lights at the earliest possible date.
6. That stationary distance signals be installed on the highway: this signal to be within 5 feet of the edge of the traveled roadway, at an angle of not less than 75 degrees to the tangent to the high way : the sign to be composed of a concrete post bearing a metal
Electric Railway Section
disk approximately 3 feet in diameter, the lower edge of to be 42 inches above the elevation of the crown of the ! and bearing the words "Railroad Crossing 500 Feet."
7. That as the use of a practical and reliable automatic s crossings would be an added element of safety, it is recom that the various electric railroad companies give further co: tion and investigation to the subject of the use of automatic 1 signals at crossings.
S. That the cost of erection, maintenance, and operatioi stationary signals at grade crossings be borne by the electric 1 company concerned; that the cost of erection and mainten; all stationary distance signals be borne by the' state, cou town ; and that efforts be made to secure legislation provid their installation, maintenance, and equipment.
9. That legislation be secured providing that warning sig whistles on electric railroads be commenced at a point not le 800 feet from the crossing and not completed until head car train has reached the crossing.
10. That this committee co-operate with committees of the , can Railway Association and other similar bodies in eff< standardize the type and position of all signals along electr roads at crossings and along highways, and methods of flaggi giving warning signals.
11. That motorists be required to approach all electric r. crossings in a safe and prudent manner, with their cars under < so that they may be stopped shoft of the crossing until a su length of vision along the railroad is obtainable to assure crossing.
12. That automobile associations and electric railroad com use all possible means to impress upon automobile drivers tl portance of safe operation over grade crossings.
13. That warning whistles upon trolley cars be of such t; not to produce sounds similar to those of the automobile horn
14. That warning gongs upon trolley cars be maintain working condition for use within village and city limits.
15. That automobile horns be standardized as to volum tone.
16. That steps be taken to secure legislation requiring vel including horse-drawn vehicles as well as automobiles, to carr\ lights by night as to be visible from front, rear, and both side:
T7. The Executive Committee is in hearty accord with the n
646
Surth Safety Congress
mendations made by the subcommittee on Urban Traffic Regula
tions; but in view of the fact that the Mayors' Committee of the
State of New York has under consideration ordinances governing
urban traffic of all kinds, it is not deemed advisable to make any
specific recommendations on this subject at present, except that it
is recommended that electric railroad companies give proper con
sideration to the question of stopping or slowing down cars before
going- over improved streets on which there is heavy- vehicle traffic
in cities and incorporated villages.
tS: That the subcommittee on Publicity and Education be con
tinued, to act as a center of information and publicity to utilize the
various possibilities for the general dissemination of information
referring to laws, rules, regulations, and recommendations in refer
ence to safety at highway crossings of electric railroads.
*
19. That the life of the Executive Committee be extended, with
instructions to continue its investigation of the matter of safety at
grade crossings of highways and electric railroads in co-operation
with such other agencies as may be productive of beneficial results.
Further, that the Executive Committee be instructed to use all
proper means available to secure compliance with the various recom
mendations herein contained.
In conclusion, your committee desires to express its sincere ap
preciation of the spirit of hearty co-operation evidenced during its
labors by the various state departments, the automobile associa
tions. electric railway companies., and individuals who have given
liberally of their time and effort in the consideration of this subject,
and especially those who served as members of the various sub
committees. It has been only through this co-operation that your
committee has been enabled to present to you positive recommenda
tions as the results of its labors, and the entire success of the whole
undertaking is dependent upon a continuation of this unanimous
co-operation.
~. bicvMOt'K Van bAXTvooiin. Chairman.
M L'l'.TI PLICTJ'V Ol' SIGNS.
Just a word, and not as a part of the report that T submit: [ don't know but what it would be a good idea for this meeting to go on record, as a result of the report that has just been made, in making some sort of help ml and specific recommendations as to an improvement or a remedy for the conditions that are causing so much trouble. My experience in connection with the work of this
Electric Railway Section
committee and conference with the other committees of the E Railway Association and the American Railway Associatio convinced me that one of the greatest mistakes that the e railway people are making in this work is the installation c of a multiplicity of signs. I know a road that has wigwags, board signs of all shapes, distance signals, and so many dif kinds of things to attract attention and warn people that it ii confusing.
I was told that with one of their wigwag signals a fellow upon the track and was watching the thing and wondering w was for when a car hit him.' I believe the solution of this proposition is a standardization of ` signals. I believe the el railway people ought to adopt a sign and that the steam roads s adopt the same sign,, so that the public will get to know wha' signal means. If you could stop the cars on some interurban in the distance from here to the rear of the room you woulc have trouble. In that connection Mr. Smith spoke about going sixty miles an hour. He is away off on that; we have miles beat a block. I f people appreciated the speed of the t and that the danger was similar to that of a steam road, I thin would get better results. I think that could be brought about bj standardization of signs.
Another thing: I think the electric railway people, the s road people and the automobile people ought to get together make a concerted movement, backed bv the three national orga tions. We are fooling away our time in a little Section like talking and harping on this thing, trying to do something. It v have any standing and it will not get by. If we could arrange way, and there is a way to work out a plan whereby we could j joint committee of these three national organizations--automoi street and electric cars and steam roads--and then standardize s: standardize some strong way of getting at the automobile fe and not each company putting up some peculiar wigwag, or s peculiar electric ball, or some foolish sign and have them plast all over his road, .we would get somewhere. I am sure someti could be brought out along that line.
NEIiD OF UNIVERSAL DANCER EMBLEM.
IVIrt. V. J. :Woltz X -would like to ask: IvXr. Scott if he kn
or has heard of any sign that could-be used alone- t-h*
r:~.
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Si.vth Safety Congress
Mr. Scott: I cio not know of anything of the kind. I appre ciate the need for it, but 1 do not know of it. There may be a sign of that kind. This matter of a distance signal, I think, is something new; putting a sign 300 feet from a crossing, saying that this is a high-speed electric road. We tried that out on the Chicago & Mil waukee electric line and it is doing some good.
Me. Adams: Another difficulty that we hnd in our part of the country is the advertising proposition--different automobile tires arid all that sort of thing. There will be a sign just about two feet in diameter, a circle with Safety First on it. f`LTse Goodrich Tires," or something like that, and those are stuck right in between the distance signs (300 feet from' our track) and the track, with the consequence that our warning signal is entirely unheeded. FFhe people that drive the country roads see so many signs that they don't know the difference between an advertising sign and a warn ing sign. T believe that the standardization of the sign itself is something to be recommended and ought to be accomplished.
Another thing. T believe that if legislation could be had pro hibiting the placing of any except railroad warning signs within a certain distance of any highway gwide crossing that it would be a good proposition.
Mr. H. Schomiskr (Manhattan vV (Jueens Traction Corpora tion) : A great many of n- eo-dd accomplish a lot of good by trying to co-operate with the police department. On our road, by talking with the various police captain*, we have induced them to install a simple system on country road*, which. 1 think, is for the benefit of the automobilists as well as the motormen on trolley cars. At everv crossover, or wherever there may be bad curves in the road, or dangerous places, as they term them, we use a red bulb: on the street lights, located on the highways, instead of using a white elec tric bulb ; that is. the municipality places a red light near these danger points.
The motormen can see it and the autoist can see it and I think if we would get the police department's co-operation in installing red lights, or by making a local ordinance that any motorman run ning at a higher speed than ten miles when he approaches a red light is violating a city ordinance and will be punished for it. As T understand it. in our locality, the police department is going to install the lights along our entire boulevard system. If some of us could get in touch with the local municipal departments we would -lcvomplish a good deal along those lines.
Electric Raihvay Section
PLACING OF DISTANCE SIGN'S.
VMk.
an L>ehiioef:
As a driver I would like to call attei:
to one thing that I think would help a lot and that is the cul
out of all signs not only .between the distance signal on the crossi
but at least ioo feet from the distance signal. In driving aloi
road with a lot of trees and real estate signs it is almost impos:
to pick out the distance signal. There ought to be an absoli
clear space, so that the sign would stand out from everything
There should be no sign between the distance signal and the ci
ing. I have been doing a great deal of driving on Long Island'
this thing is noticeable there, because, within three miles you c
the railroad track thirteen times and you get a beautiful exai
of all kinds of signs.
`
They have done something down there on some of the high
crossings, putting, up a distance signal 300 or 500 feet back f
the road, stating that there was a dangerous crossing. There
some places where the main highways cross, and where the tr
is very heavy, that are very dangerous. In a great many local
on Long Island and in New Jersey they have crossing signals
they have distance signals, but very often they are confusec
other signs and it is almost impossible to pick them up.
One thing that causes a good deal of trouble in driving is
use of the green and red lights. Newark uses green exclusively,
other places they use red lights for crossings, which you cannot
tinguish from red lights around piles of stone, and usually
lights mean to stop. These lights do not mean to stop, but to ;
down. There is no uniformity in the use of green and red lig
If every city would use the same system it would help. If
automobile driver tides to watch the people, to keep from rum
over them, he cannot watch the signs, and if he watches the s
he will run over some one.
Mr. Smiti-i : We had a Committee on Standards last year
if you will refer to our report I think you will find some interes
data as regards a crossing sign to be used by crossing watchr
We went into the question of uniform crossing signs. It was fc
to be about the biggest problem that this section had ever tael
Chairman Spring: Mr. Smith's suggestion is an excellent
but I don't think it should be referred to the Committee of St;
ards, but that a committee be appointed, not necessarily to do ;
thing specific, but for those men who are acquainted with the a
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Si.vt/i Safety Congress
ciations mentioned by Mr. Scott to get in touch with the secretaries of those associations and sec what can be done. It is so large a subject that it would seem difficult, but if we appoint a special com mittee it will have plenty to do this year just discussing this matter.
AI'J'OINTMK.NT OF SFFCIAJ, COM At JTTJ215.
Mr. Van Deriioef : I was nearly run over the other day on the Erie road. A horse ran away and the crossing man was looking at the horse and held the sign down. I was almost out on the track, because he was looking down the street at the runaway horse and holding the sign down instead of up. Of course, that was not the fault of the sign, but it shows how those signs can work just ex actly opposite to what is intended. I understood the sign being held down to mean that I was to go ahead.
Mr. Smitil: I feel that the Standards Committee is going to have plenty to do without going into this phase of the work. . I think this subject is so large that we could profitably have a special committee. I would suggest that the committee be limited to three members and that it report to the Executive Committee of the Sec tion, say in six months, as to what it has been able to do, and then report at the next Congress as to what we think ought to be done. I think the chair should appoint the committee.
Chairman Spring: The Chair will appoint the committee later. This is a proposition on which we could talk indefinitely. It is one of the most important subjects we have and it may be possible that we can take it up again this afternoon.
On the program tor this afternoon we have two papers. We are very fortunate indeed to secure as speakers Mr. H. V. Drown of the Public Service Corporation and Mr. H. A. Nicholl, General Manager, Union Traction Company of Indiana. I hope every one will be here, because these gentlemen have made a special effort to attend.
The meeting stands adjourned.
Electric Eaihvax Section
THURSDAY AFTERNOON SESSION
THE Section was called to order at 2 o'clock by the man, Mr. E. C. Spring-. Chairman Spring: We have two very good papers it afternoon. After they are discussed we will resume considi of the automobile problem if time permits.
The first paper is "Co-operation Between the Claim Depa and the Transportation Department/' It will be handled by ] V. Drown, of the Public Service Corporation of Newark.
CO-OPERATION BETWEEN THE CLAIM DEPART? AND THE TRANSPORTATION DEPARTMENT
H. V. Drown, General Claim Agent, Public Service Co: tion, Newark, N. J.
Mr. Chairman and Members of the National Safety Ct It seems to me, if I were asked what one accomplishment i: desired by claim men, I would reply: "A real, whole-h co-operation with the transportation men." I base this upon e sions of opinion I have heard over a period of many years nearly every street railway claim agent in the country. Many claim men report that the transportation officials are co-opt with them to the fullest extent, but others, alas, feel they are greatly handicapped through lack of team work. -I do not be am putting it too strongly when I say no claim man, howeve; petent he may be, can keep the damage account down wt belongs without real, earnest, sympathetic help from the tra tation department, and, by the same token, that no transpoi official can make good without such support from the claim c ment. In other words, true co-operation is necessary to the s of both parties, and the lack of it means failure or mediocre r
Most of the trouble, I believe, is based on the lack of l edge each has of the other's problems. The transportation ma example, may believe that the claim man is too liberal in his ments; that he is making settlements on account of acciden which the car crews are not to blame. The claim man may t that the operating official and his subordinates are not giving j attention to safeguarding against accidents; that they are not
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to it that the accidents are promptly and fully reported. Once the spirit of criticism and distrust is aroused., antagonism and discord grow apace--all to the disadvantage of the respective officials and to the companies the}-* represent.
WORTH-WHILE CO-OPERATION'.
There comes to my mind a concrete example illustrating how easily one official may gather a false and unfavorable impression of the other's work. One day, shortly after I came with the Public Service Railway Company, while talking with one of our division superintendents he casually remarked : "I see ------------mentioning the division claim agent, "has settled the------------ case. Why should we have paid that man $200 when he deliberately jumped off a mov ing car? It takes a long time for one of my conductors to get that much money in, in nickels." There was nothing in the crew's report to indicate a reason for spending any money on the claim, and it was quite natural that the transportation man should have arrived at the conclusion he did. I at once recognized an opportunity not only to correct this one false impression, but also to make a start toward inspiring confidence in our work. I got otit the papers in the case in question and found that while the conductor had reported the passenger as leaving his car while it was in motion, the passenger, who was quite severely injured, had made an affidavit to the effect that the conductor had started the car prematurely while he was alighting. The conductor had secured no witnesses, but. three dis interested and reputable persons who witnessed the accident, who were located by our investigator, corroborated the claimant rn every detail. The division superintendent at once understood and thought the settlement well worth while. This official, who started out to distrust its, is now one of our strongest advocates.
Worth while co-operation must be based on cordial relations. If each official lias a brotherly interest in the other's welfare, the rest is easy. A little recreation together--a dinner now and then-- goes a long way toward bringing this about. The claim man and the transportation man, with good food tucked away under their belts and good weeds burning freely, will vie with each other in shooting ideas across the board, and it is remarkable, under such circum stances, how their viewpoints will merge and how soon they realize they are working for the same cause and that each is necessary to the other's success.
Electric Railway Section
ACCURATE REPORTS NECESSARY.
Cordial relations once established and the necessity of co tion realized, the ways and means of bringing- it about follow matically. It is highly important for the transportation depa to have certain reports from the claim department on the a situation. On all accidents of any consequence the claim ment should furnish a resume of the investigation. These furnish a basis for action for the prevention of similar ac and also are valuable as a part of the records of the en involved. Monthly comparative figures by carhouses and di' covering the number and character of accidents and clain essential. We find the comparisons based on the number of presented much more reliable than those based on accidents ring. Claimants, as we know too well, insist on being tak consideration, while operating officials and their men have varying notions as to what accidents should be reported, often found one division showing a lower rate of accidenl another, yet running higher in claTm? and resulting cost.
In safety work, which is tmw conceded to be absolutely tial to good management, co-operation between the two depar in question is most necessary. Both officials should appear the employes as advocating safety measures, and- if the prop large enough to justify one man devoting all or a part of h to the work, one should be chosen, if possible, who has ha operating and claim experience.
All that I have said concerning co-operation between th< and operating officials I mean to apply with equal force to the supervisory force, and. in a measure, to the rank and file.
ATTAINING MAXIMUM EFFICIENCY.
When the manager of a property hears of such indicati co-operation as the following, he may be sure that two of his < ments are well on the way toward the attainment of maximt: ciency: The superintendent, admitting that too many of types of accidents are occurring, requests the claim agent t< with his supervisor}'- force- to offer suggestions for bettern: conductor coming in with the names of witnesses to an acci< which he was in no way involved, it having been caused by his fellow employes; the claim agent submitting to the si
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Si.vth Safety Congress
tendent a careful study of accident figures upon which he- can base intelligent efforts for improvement; an investigator reporting defects in equipment or violation of rules coming under his notice, and mak
ing suggestions for the prevention of certain types of accidents.
There are many forms of organization, including the now almost universal safety committee, through which we can work, but they are merely foundations--the skeletons upon which we build. Cor rect organization and detail are necessary, but the machine we create must be alive, it must have a heart, there must be charity and sym
pathy in its operation, and, above all, an earnest desire to make
good.
.
DISCUSSION.
:Chairman Spring The paper is one that is very interesting and we ought to get a good many thoughts from it. Mr. Woltz, will you give us your experience ?
Mr. V. J. Woltz : I am heartily in accord with the spirit of Mr.
brown's paper. In my company we have had a great measure of
co-operation between the'superintendent and the safety director
and also from the claim department. Reports to the claim depart
ment come direct from the operating department and they are
classified as to the variety of accidents. Then each particular ac
cident is taken up with the superintendent of transportation. The
safety director gets a copy of the reports and it is his duty to digest
and classify them. In that manner we keep a correct and accurate
account of every type of accident.
You cannot get anywhere with safety work--let us say the man ner in which men operate cars--unless you have full co-operation between the different officials. The claim department, perhaps, has a selfish motive in the work, but aside from that there is an earnest wish on our part, merely as a conservation of life and limb propo sition, to see that these accidents are reduced.
After a claim has been paid in a particular accident it seems foolish to the department to spend time digesting and analyzing the facts, but they should know that there is a good and valid reason for the payment of every claim. Sometimes claims are paid as a matter of policy--that may seem to be a very foolish statement, but, if it is a matter of policy, it is assumed that the policy is one'which in the future might aid us in the prevention of a certain particular class of accidents.
Electric Raihvay Section
VALUE OF COURTEOUS SERVICE.
I think there is another proposition that might be gone in this connection--the manner in which the transportation depart gets in touch with the general public. It should be known b public that the superintendent of transportation is sincerely : ested in the manner in which his motormen and conductors are o ting their cars; the conduct of the conductor, especially in he aged and infirm on and off their cars ; the manner in which cars are started or stopped, and particularly in the manner in \ the doors (if it happens to be a patent-type car) is operated, is known by the general public--through the transportation de ment alone, not through the safety department or the claim de ment-- that the superintendent is doing everything within his p to see that his men are particular in conducting themselves in a manner, we are going to have a splendid response on the pa the public and a consequent reduction in the number of acciden
To this end our transportation department has conducted a paign of education, not only in our public schools but in every the gentleman in charge of the work can get an audience. H a number of films and a number of stereopticon views whic shows at every meeting. He gives a short safety talk and s these pictures, and I understand a great deal of good is being ac plished. In fact, I think it is very much reflected in our repo: the present time. If the campaign is continued I anticipate greater returns.
DISCUSSION.
:Chairman Spring I would like to ask Mr. Drown his opi
If a property does not have a regular safety engineer, which i
better department to handle the safety end--the claim depart
or the transportation department?
.
:Mr. Drown I should say that, if it were possible, they s] handle it jointly--it would be much better if the man in charge not considered as representing a particular department. I thin ideal arragement is to have a safety man in charge.
CirArRiiAN Spring: Isn't it the idea of an up-to-date clair partment to extend its energies as much in preventing accider in settling for them?
M .r Drown : Indeed it is.
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Si.vth Safety Congress
Cuairmax String: Isn't that a proposition which is not consid ered today by a majority of the departments on the electric lines ? Are they not looking- more toward settling- claims than to preventingaccidents ?
Mr. Drown : I think that view would have held good a few
years ago. but today more than half the companies are realizing the
necessity for accident prevention and their claim departments are
taking an active part in such work.
Chairman Spring: Don't you think it should be a part of the claim department's work to find ways and means to protect the pub lic and the employes of the company?
ACC JDK NT REPORTS AND TRANSPORTATION DEPARTMENT.
Mr. Drown : Ves. sir; I do. But the work, particularly with the employes of the company, does not bear proper weight, if it is understood to come entirely from the claim department. The mo tive behind it is credited to selfishness. Mr. Van Brunt, who does such work for our company, is not understood to belong to the claim department at all; in fact, he gets most of his instructions from me ; but as far as the men are* concerned, the3r understand that it comes from the company, not from any one department.
There is one more point I would like to make : In my paper I refer to a report on each accident to the transportation department. I do not mean by that a report immediately after the accident occurs, but a report worked out and based on investigation ; a report in which I can make just such a statement as I make to the division superin tendent, explaining jtist what the evidence was found to be. For in stance, our employes make a report indicating that they are entirely blameless. Investigation develops conditions quite contrary, pos sibly they were entirely at fault. The superintendent, who is the official immediately in charge of transportation is enabled to arrive at a correct analysis of the case through the report that we make to him after our investigation is made. He finds it a great help.
Chairman String: Do you think that the first report of the accident should go direct to the claim department?
Mr. Drown : I think it should, because they have the most urgent need for acting on it immediately, but some companies have carbon
copies made of the report for their transportation department. Cer tainly, an accident report should go to the claim officials as soon as possible.
Chairman String: Don't you think the superintendent of trans-
Electric Raihvay Section
portatiom through the claim department office, can come to a logical decision as to the responsibility of the motorman anc ductor for an accident if he goes over the situation with him? claim department hits the other side of the story.
Mk. Drown:: Exactly. That is just the object of this x The form we have is a brief one. It is headed with the es: information, including the names of the motorman, conductor, badge numbers, the car number, the place of the accident, the and all that data ; then follows a summary of the statements i employes most involved. If it is a collision with a wagon, that be the motorman : collision of cars, that would be the motoi boarding or alighting accident, that would be the conductor, comes a statement of the claimant or claimants; then comes a ment that averages, compositely, the statements of the witn In that way the transportation officials have all three sides c question : The interested statement of the car crew, the inte: statement of the claimant, and the disinterested statement c witnesses. It is only in that way that we can arrive at any concl
WHERE RESPONSIBILITY LIES.
Mr. Harvey: In line with the discussion of your questions
Drown, I would like to say just a word in regard to our experii
inaugurating our safety work in Kansas City. We went into i
comprehensive way just a year ago. The very question thai
asked, "W^ho should handle and be responsible for the safety
the claim or transportation department?" occurred to us. We h
mind the selection of a man who should devote his entire tii
the work. Our question was whether we should take a man far
with transportation work or one posted on the problem fror
standpoint of the claim department.
We worked out the matter in this way : We first selected a
eral safety committee, as we call it. It was composed of three
the publicity agent of the company, the general claims attorney
the superintendent of efficiency. The publicity agent would fu
his views, the claim department their ideas, and the superintet
of efficiency could help from the standpoint of the transport
end. Then we selected a supervisor of safety, a man who had
in the transportation department for a good many years and whe
particularly well qualified from his own experience and fron
ability to do this kind of work. He reported to this joint comn
of three.
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Si-vt/i Safety Congress
We worked mu our program--tin's applies particularly to our public safety work--handling it in this way. The claim department and the other departments of the company have kept in constanttouch with all that was going on and we had the suggestions of all these different departments. The work has gone on very advan tageously. We had a very successful year and made a substantial reduction in the number of claims as well as the actual amount of money expended. Like many other companies--at least that is our experience--the claim department, and the transportation depart ment were too far apart. We always looked on the claim and legal departments as being in a kind of world by themselves. We did not get close to them. They were always talking about these things and from our standpoint wc were always talking about them. We did not get down to bedrock and talk these things over together. We. fil'd not get their point of view and they did not get our point of view, but through the new organization we have managed to eliminate a great deal of the misunderstanding.
DIVISION' SUPERVISORS.
One little feature of the manner in which we have conducted our work has aided materially. We have nine division supervisors. They have a little association of their own and meet every two weeks. The discussion of safety is one of their regular routine matters and we have arranged to have our general claims attorney attend all these supervisors' meetings. He is there and when they discuss safety,, why, he is talking about it from his standpoint, and in that way they are working things out. It has resulted in each department know ing a great deal more about the other departments' business and their viewpoints.
:Mr. George Oliver Smith: I believe that the man in charge of accident prevention work should make a distinct analysis of each accident that is out of the ordinary. I believe that the claim depart ment has one viewpoint and the transportation >the other. On the other hand. I think it should be the duty of the man who is in charge of the transportation department to analyze that accident from the viewpoint of "What can 1 do to prevent a repetition of this accident?" I do not believe that the average safety agent of the railway company pays enough time to the analyses of accidents. Right there the op portunity presents itself. The claim department can settle the claim. In any change of type or equipment--it may be a minor change--what can the safety man do towards preventing a repetition of that acci-
Electric Railzvay Section
dent? I think he should get a third distinctive viewpoint on accic of that kind.
Chairman Spring: Here is a chance for the transportation to tell his troubles--tell what he has been up against. In the m: ity of the electric railway companies today, I think, the main l: in the safety propaganda has been up to the transportation dej ment more than any other, and if it had not been for the transpi tion men things would have gone crooked a good many times. my own experience. Last week I happened to be in a shop whet State Compensation Insurance Commissioner was there. In g through the plant the first question he asked the superintendent whether the company maintained a safety organization. The su intendent of equipment had been with the company only about months and he didn't know whether they did or did not and he absolutely stuck. If I had not been on the ground and told him we did and explained it to him, that would have been one p against the company.
VALUE OF SAFETY INSTRUCTION.
Mr. H. B. Adams: As far as our company is concerned, safety work was really an outgrowth from the claim departmen was the claim agent for our company and the claims kept get larger and larger, instead of smaller and smaller from year to y It finally dawned on me that other companies were doing sa work and saving some of these accidents, so why not we? I toe up with our general manager and told him that I thought it better to prevent the accidents than pay for them afterward, said : "Go to it 1" Well, that put it up to me. I had never had experience in handling men, so I went to one of our division su] intendents, a personal friend, and I told him what we wer.e up agai "Now," I said, "it looks to me as though you are not afraid and other division superintendents ought to play this safety game play it to win."
He kind of hung back, he didn't want to take the lead in it. ( thing led to another and I finally called a meeting of the men ar prepared a little talk, giving them an analysis of the claims which ' been presented. 1 discussed several typical accidents as the b; of instruction. I found a hearty response, but the division supei tendents did not seem to want to get up and say anything. It t< me over two years to get those fellows going, but finally they start and from that time on we began to get results.
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Si.rth Safety Congress
At the end of about three years of that kind of work the gen eral manager decided that he wanted to have a Safety First depart ment and lie picked me to give up the claim department and go into that work. The first tiling I did was to try and get into harmony with the heads of all our departments, from the traffic department up. I was very successful and from that time on we have had no trouble.
With the accidents, as they happen, the report goes first to the division superintendent: he simply reads it and sends it over to the claim department as quick as he can. A copy of the repoi-t is made and returned to the division superintendent, another is given to the general superintendent and a third is given to the safety agent.
I analyze these reports very rapidly. I do not make a record of the anah'sis of each report unless there is any peculiarity about an accident--if there is a difference of opinion among the employes, and there is very frequen V a wide discrepancy between the story found in the report and the story of the claimant and his witnesses. When we get enough of that information upon which to base an opin ion as to whether the inotorman and conductor are guilty or not guilty, we give the data (as has been suggested by Mr. Drown) to the division superintendent and he then takes action as to disciplining the man that is involved. The point of view, perhaps, is wide.
ARRIVIXG AT A DECISION.
The point of view of one department head differs from the point of view of another department head, and it is a good deal like the story of the priest in the little village, who was very fond of the children, and was always encouraging them to learn something. He offered a prize for the smartest child under 14 years of age and he invited the children to come to the town hall on a certain day, when he would award the prize. The day came and the smart children were all brought forward by their fond parents and assembled at the town hall. It appeared that on the edge of the village there was a hovel where a boy had been brought up--you might say kicked up-- he was a regular ragamuffin, a street Arab. He would fight at the drop of a hat and he had had an eye knocked out. He did not conic in the classification of the educated and he did not know what was going on.
The morning that this meeting was to be held his father sent him for a loaf of bread. He went downtown to get the bread and on
Rlectric Rail-way Section
the way back he passed the town hall just as the children w going- iri. He wondered what was going on and lie went up the building, and, as he came to the big door in the centei there was a space on both sides--just as he peered around the cor; of the door to look in the priest came forward to make his test. 1 priest simply came forward, looked his audience over and raised c finger. The boy saw it and immediately raised two. The pri looked around and raised three fingers. The boy clenches his and held it up. The priest looked around again, raised his hand a pointed to his eye. The boy hauled off with the loaf of bread a was just ready to throw it at him when the priest said : "Come f< ward, my boy, you get the prize." He reached behind him and tc a gold piece from a table. The boy came forward, took it, look at it, saw that it was gold, turned around, and ran away.
The audience wondered why the prize was awarded by the pri< to that boy as the smartest child in the village, and the priest, in e planation, said: "You all wonder why I gave that boy the pri. T made the test. I raised my finger to indicate that there was or one God above us all. Hot a single child, not a man or woman in< cated by look or act that he knew what I meant except that be That boy immediately raised two fingers, indicating that while the was one God there was also the Son of God.
"I then raised my three fingers to indicate the Father, The Si and the Holy Spirit. The-boy immediately dosed his hand to in< catc that while there was the Father, the Son and the Holy Spithey were all in one, in the grand Trinity, the Blessed Three in Or I then extended my hand in benediction, pointing to my eye, indie ting that he who believed in the Father, the Son and the Holy Spir the great Three in One, would have the everlasting eye of omnip tence upon him. The boy immediately raised a loaf of bread, inc eating that if we eat that we should never suffer for the staff i life.""
That was the priest's point of view. What had happened to tl boy? The boy ran home, threw his bread on the table and said his father: "Oh, father, see what the priest gave me." The o man took it, looked at it, and said : "You little devil, where did yc steal that? Yes, you did steal it, you never got it without stealing He thought he was going to catch the l>oy.
"Don't whip me, father 1 Don't whip me! The priest gave to me." "How did he happen to give you $10?" "I don't kno why the devil he done it. I saw a lot of kids going into the tow
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Sixth Safety Congress
hall and 1 went to see what was going on. Just as 1 looked into the door, the priest he seen me and raised up one finger, making fun of my one blinker. I raised two fingers just 'to let hint know that I could see as much with one eye as he could with two. Then the priest raised three fingers, meaning there was only three good eyes between us. I shook my fist at him, as much as to say'- that if he did much more T would black his c-ye for him. He raised his hand, like this, to his eye, and I thought lie was making fun of me and I hauled off with the loaf of bread when he said: "Come up and get the prize." There was the same act. viewed from two viewpoints.
With the railroad men and the heads of the different depart ments the viewpoints may be as opposite as the two in this illustra tion. They' must be brought together, they' must be synchronized, they' must work together, and unless they do that the safety agent cannot do his work properly. The safety agent has the biggest part of his job in getting the heads of the departments together. If they' get together they will agree with the safety agent.
DJ mCLM.T TO COX VIX Cl C OFFICIALS.
'
Mr. Woltz : There has just come into the room a man who I know you will be very' glad to hear from. He represents one of the largest railroads in the world and he has had a lot of experience. I would like to hear from Mr. Rose, of the Pennsylvania Lines.
Mr. J. C. Rose: The subject "Co-operation Between the Claim Department and the Transportation Department" is something that I have had experience with and I think every one here knows that lack of harmony has been the ruling passion. It is very' difficult to convince the operating official that there is anything you can do to improve his service. Yoti might possibly' convince yourself that there are some features of the work which could be improved, economic ally' and efficiently, by saving the injury to the passenger and the third person. It has been one of the most difficult things in the railroad industry' to have the so-called legal or claim department viewed in any' other light than as a nuisance. There is great diffi culty in harmonizing the operating department, as opposed to the legal or claim department, and I think the Council can do much to secure harmonious action between them.
The National Safety Council is a great institution, 3,500 mem bers contributing $100,000 a year, just for the development of safety along all lines. I think this association has a wonderful opportunity'
Electric Railway Section
tor interesting the owners of properties in the Safety First n ment.
Cii/MKMAK Si'KiNu: Mr. Drovvii, there was one point in paper that I am not quite clear on. Do you advocate the tabul of accidents upon prosecuted claims?
Mk. Drow.v : I do not think the fact of litigation makes am Terence. I referred to the report at some length, but I did not 1 to give the impression that we make that report on every accid only on accidents of some consequence.
ACCIDENTS WOKTilV OF NOTICE.
Chaurmak Spring: Jn that accident report, you do not tal all accidents ?
Mr. Drown : Not on that special report to the transport: department--only accidents that are worthy of notice.
Chairman Spring: But you do in your accident report tc company ?
Mr. Drown : Oh, yes.
Chairman Spring: The next subject on the program is "S Methods of Securing and Sustaining the Co-operation of the Ti men in Accident Prevention Work." We are particular!}' fortu to have a gentleman handle this paper who is an expert. He 1: the bronze medal and his company the Brady award for safety \ on its property. I know you will be delighted to hear Mr. H Nicholl, General Manager of the Union Traction Company Indiana.
SOME METHODS OF SECURING AND SUSTAINING T CO-OPERATTOK OF TRAINMEN IN ACCIDENT PREVENTION WORK.
H. A. Xicifor.c, General Manager Union Traction Companh Indiana, Anderson, Ixd.
Mr. Chairman and Members of the National Safety Coin The subject on which I am asked to address you sounds a g deal like an S. O. S. call. There is a hopeless tone to it whic believe strikes a responsive chord in all of us.
Some methods of securing and sustaining the interest in saf< Securing is one thing, sustaining is another, as here used, and
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Si.vth Safety Congress
much more difficult proposition. By the fact that the word "suslain,` is used, I take it that `securing'' is used only in the sense of obtaining initially, although, of course, if anything is secured it is usually tied down and counted upon to stay. So far as my expe rience extends I am quite certain it will take several methods to secure interest in safety and at the same time sustain that interest unless several methods for obtaining both results can be grouped under the caption ``supervision"--of which more later.
It should not be difficult to interest trainmen in accident pre vention at the start of the work. Almost anything which is new or different or a novelty will excite interest for a time, but the big problem is how to sustain that interest to a sufficiently high degree.
That aspect of the subject is something worthy of constant attention.
FOR1IATIO.V OK SAI'ETV COMMITTEES.
There would seem to be no better method of securing interest in the prevention of accidents than by inaugurating a carefully considered plan for the formation of safety committees. The larger the property the more numerous and more diversified as to mem bership the committees should he. ( )n some properties, committees may be assigned to divisions, on others to ciir barns, departments, power stations, etc. The plan itself should contemplate not only securing the interest of the trainmen at the start, but sustaining it afterwards, such as means for exciting the spirit of rivalry, the spirit of emulation, of loyalty, self-interest, co-operation, etc. If we admit that plans should be made as outlined, then it is desirable to consider the two aspects of our subject together. As co-operation is the keynote, to success in all undertakings requiring organized effort, the membership of each committee should include the working members of as many of tile different departments as conditions will permit, for in that way many of the problems and difficulties with which each department has to contend will be better understood by employes of the other departments.
Committees should frequently be changed as to individuals, either by new appointments, say every six months for most of the mem bership, or by rotation ; that is, one or two old members dropping out and new ones taking their places every month or so, or by some other method which will permit as many employe's as possible to serve for a reasonable time. Tt is probably desirable also to have
Electric Ea/facet v Section
certain permanent members on each committee, such as sub division superintendents, foremen, etc., for obvious reasons.
In making- the individual appointments it is desirable nc to appoint men who are already interested in safety work, bi also we-^i to appoint some employes whose interest is Juke in the hope of converting "doubting Thomases" and thus se greater co-operation on the part of those employes and inct the general interest.
The work of these local safety committees will consist 3 in handling and acting upon suggestions from their own m< and from other employes. A general safety board of perr members, heads of departments, etc., is desirable in order th suggestions of a general nature coming up from the local committees may be handled without autocratic settlement 1 management.
T11 [: VALCi; OF CO-OPERATION*.
The appointment of committees tends, of course, to demo< the operation of the property and furthers the co-operative m; ment idea, at least insofar as safety matters are concerned, is not an undesirable condition, especially considering the pl< co-operation. In these days when the value of democracy world is being so prominently placed before us, with the e\ autocracy unaccompanied by the personal touch, it is not to realize that this co-operation, which we must have in w< through committees, will be promoted by a democratic f which need in no way interfere with proper discipline. If we only get the co-operative influence to extend beyond the of safety and over into the domain of efficient operation, hy ing obedience to rules and correct methods of performing c we would indeed reach a degree of perfection which would us welcome dcmocrac}- anywhere.
At the time of installation of the safety committees a g educational campaign should be undertaken in which as strong < as is possible should be made to all employes (and particula the heads of departments) to co-operate in the intended cam; which, it should be stated, is intended to be made a permanen of the operation. JImployes should be encouraged, even urg< make suggestions, especially' those in relation to safety, effic and economy, and it should be the effort to make every eir niwlerstand that his suggestions will be welcome and that lie
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Sixth Safety Congress
have no fear of displeasing' any of his superiors by the making of suggestions. The impression should be given that while all sug gestions would be carefully considered it would be manifestly impossible to approve all of those made, for reasons which could be explained. Suggestions which are adopted increase the interest of the employes making them. They' feel that they have a share in the operation and in the improvement of conditions, which adds to their feeling of proprietorship.
pi'RsoxAr. KKsroxsrBii.iTV xeeded.
You may not agree with me. but I believe that the more employes we have who talk "'my road" as if the property actually' belonged to them the better the property will be operated, because the feel ing of joint personal responsibility in the success of the companywill necessarily' be more prevalent, and personal responsibility is what we want when it comes to reduction of accidents. Special stress should be laid on the benefit to the employe himself of any and all results accomplished in the reduction of accidents. More employes suffer in proportion to their number than do passengers, but all employes do not seem to realize that a great part of the good in operating safely accrues to themselves. Self-interest is, after all, the strongest moving force in the world and it should never be lost sight of. Disguised appeals to self-interest are always in order.
"Some methods for sustaining interest in the prevention of acci dents" is asked for. If T had a panacea for what is almost the great est of our ills it is certain more orders for the remedy would be forthcoming than could he filled. T have mentioned very' briefly in passing, three lines of effort, particularly: Supervision, co-opera tion, and self-interest. The first, supervision, concerns the ability of the organization and is absolutely' necessary, of course, whether the matter of safety is treated separately' or not, but certainly the greater the ability in the supervision the more efficient will be the work of accident prevention.
Co-operation concerns the esprit dc corps--the spirit in which the men do their work. No one can dispute the statement that good feeling, the absence of knocking and bucking and friction, must increase the efficiency ("and safety' and efficiency' must be con sidered together), because more can be accomplished with things moving freely than when the brakes are set. The man with a grouch is about ns helpful as would be setting the brakes going up-hill.
Electric Raihoay Section
MUST START AT THE TOP.
As with supervision, so with co-operation, it must start at top--if it doesn't start there it will surely stop there. If 3 officers and department heads cannot work together without fric and always with an eye single to the best interest of the comp as a whole, without particular regard to the interest of any department, then you may be sure there will be friction all the down the line. I do not believe there is anything so provocativi carelessness as knocking. If, for instance, the man at the heac the transportation department (trainmen are included in our j ject, you know, hence this example) is a knocker and does not coerate with the management, you may be sure his associates be knockers and there will be carelessness among the trainmei
Self-interest, I. think, can be depended upon to furnish str incentives toward sustained interest in safety work. Means n be found for feeding this self-interest and a variety of diet she prove to be the most efficacious. I want to assure you that no is more anxious to learn of an approved system of diet to aco plish sustained interest than myself- I have felt that the princ need for efficient operation and safe operation was some f< of premium or reward which would appeal to the man's self-inter This premium or reward could be either individual or general, individual, the premium would be paid to the few who might e: in their personal efforts towards the reduction of accidents operating expenses. If general--that is, for the benefit of allcould be obtained from some form of profit-sharing, the fund fi which would be available at certain periods of the year and accorc to the prosperity of the institution.
FITNESS OF EMPLOYES.
Related in a degree to self-interest are the fitness of the cmpl for and his' satisfaction in his job, that is, if the working c ditions are pleasant, so much so that the employe likes work, and if the wages for gross income from wages ; bonuses, if any) are sufficient to pay expenses and as much o as the property can afford, then self-interest will prompt a mar. be interested in doing what it is necessary to do to retain his pi tion, and this should include his co-operation in accident preventi Visits by organizers for outside organizations are generally
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Sixth Safety Congress
source of unrest among employes, and make men lose .rather than increase their interest in their work. You will sustain interest in your safety work to a great extent if you will keep them away and do injury to it if you permit them around.
Whatever can be done should be done to sell the man his job, so he will be disinclined to listen to extravagant claims of agitators as to what outside organizations can obtain for him in the way of better working conditions and increased wages for less work.
With our company the system of committees is essentially as outlined earlier in- these remarks. Our methods of keeping attention centered upon safet}' work, maintaining interest therein and secur ing co-operation, so far as it seems possible for us to do so are along the following lines:
PRIZES FOR SAFETY PAPERS.
In order to start the men with a desire to serve on committees (and this appeals, of course, to their self-interest) we give a banquet to all members of safety committees at the end of each six months. Eighty or ninety men are usually in attendance and .we have found the banquets are looked forward to by the committee members and are enjoyed and appreciated. Good-fellowship is certainly advanced by these periodical occasions. Every six months-there is a contest for the best paper on some subject having relation to safety. These papers are judged just prior to the banquet and the three prize papers are read at the banquet by the winning contestants who, in addition to receiving the prizes, are always invited to attend. The writing of the papers is good in itself but they serve two other purposes, or, rather, they promote safety and sustain interest in two other ways : First, in being read at the banquet, they reach the outgoing committee members, just as they are relinquishing office, with little doses of safety administered by fellow employes. This is desirable, especially because it is hard to get new people to deliver talks and lectures on safety matters.
The second way in which we use these prize papers is by repub lishing them in our magazine Safety, which is distributed to all employes monthly. The papers here serve the same purpose as at the banquet. The magazine is another method we adopted to help maintain interest in safety matters and we believe it does good, although we do not claim that all employes read every issue from cover to cover.
Electric Railway Section
As safety reminders we have safety buttons worn by memb and ex-members of. committees: blue for grand safety board, for local board and black for ex-members.
In order to have employes feel personal responsibility, wh I have previously mentioned, in relation to safety matters, we h: tried to give "Safety -First" a sort of separate entity on the prope --that is, matters peculiarly and essentially concerned with saf are given preference and safety committees have the authority call upon heads of departments to attend to conditions which co within the regular scope of a department's authority and the depa nieiit heads are required to satisfy the committees so-, far as tl can. We have tried to avoid doing anything'which would redt this sense of responsibility; that is, we want to get rid of the don't care," "It doesn't concern me," "Let George do it," "I shoi worry" ideas, and thereby help a little to sustain interest.
NO PANACEA FOR ALL ILLS.
As stated, there is no panacea that I know of that will positiv sustain interest, but good old hard work will count, and the hea end of the hard work should be devoted to securing and develop! the type of men whose interest in accident work will not flag as ti: goes on. I do not want to appear to get off my subject, but i selection of employes and the training of the men is. so imports that you will agree with me when I say' it is almost useless to atten to sustain interest in accident prevention if we do not have the ri| material to work with. If we employ a careless or lazy man it v be a hard task to change his constitutional inclination and some d we will And he lacks interest, but that may be largely because he inefficient and the wrong man to employ. Again, and it has be said so many times, I hesitate to bring the subject up here for f of losing your interest: Accidents will be avoided if rules are obey and this without regard, particularly, to sustaining interest in safe Rules are not obeyed, we know it, and yet we continue to perr disobedience to exist or else we have to admit that it is impossil to obtain obedience to rules and regulations. Right here it can stated again that nothing pays better dividends than supervision the right kind of supervision, day and night, week in and week o
THE DESIRE TO- OUEY SAFETY RULES.
To return to my subject. A man must have in his heart t desire to obey or else he will disregard restraints placed upon hi
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Sixth Safety Congress
And this is where sustaining interest in safety will obtain good re sults. I speak of a man's heart in this connection because a man can be reached through his heart when you cannot reach him through his head. As Abraham Lincoln has told us, his sentiment is a stronger moving force than his reason. Add to sentiment the motives of fear and self-interest and 3011 have at least three in centives for dwelling upon Safety First and all its precepts in your effort to obtain obedience to rules.
Further, and J may again appear to be leaving my subject, never
theless I believe it will not do to. confine our efforts to preaching
Safety First and fail somewhere in the training and drilling of men
in their work, so that they will know automatically what to do in the
face of an unexpected situation; that is, our system will fall down if
we do not take sufficient care to see that the men who operate the
equipment understand thoroughly and can use the best methods of
handling it and taking care of it. Train the man and thereby prac
tice accident prevention.
*
skill ix applvixg the personal touch.
Finally, skill in applying the personal touch by those higher up, and friendly feeling by the men for their superiors, and therefore for the company, may not of themselves sustain interest but will help to keep employes satisfied.
We have always felt that interest could be maintained by keep ing up a big campaign if that were possible, but there are difficulties in the way of obtaining material for keeping up a big campaign, so we have tried to avoid going into it too strong but have kept doing a little constantly in order to make safet}1- what plight be called the ``bread and butter," the. steady, diet in our operatiop.
A little anecdote came to my attention the other day which I want to use in closing, as an illustration of what we do not wish to accom plish, that is, run in a big splurge for safety and then not sustain it:
An Englishman rushed after a swiftly departing train and just managed to clutch the side rod of the rear coach. He was immedi ately thrown into the cinders and skidded along thq right-of-way on his stomach. A spectator picked him up and remarked :
``Too bad you couldn't catch your train."
"My word!" responded the victim, "I caught her all right but I couldn't hold her !"'
Electric Railway Section
. DISCUSSION
Chairman Simung: YVe are indebted to Mr. Nicholl for paper and it offers a wide field of discussion.
Mr. C. B. Scott: To my mind this is the best paper th been presented to the Section. To fully appreciate it we ! connect it with the executive position that Mr. Nicholl occ It is a splendid paper. I was first impressed with the sugg of co-operative management, and that is, to my mind, a vei portant subject. You will note that Mr. Nicholl echoe sentiments of the session this morning in which the whole dri toward the idea of greater supervision and greater discipline. I that part of the paper ought to be taken to heart by every onand applied in their own work. It is ideas on that subject, i accord with the paper that has just been delivered, that dc good. We have been talking about details that are of very importance compared with the ideas presented in this paper ai ideas of co-operative management, of strict supervision, of obe< to rules and discipline and of the selection of the proper p< to perform your work. These are the matters to which you c devote too much time, and I hope to hear a free discussion < paper.
THE PERSONAL. EQUATION.
Mr, Van Brunt: I feel that the gentleman just precedir does not look at Mr. Nicholas paper from the angle that I < came here to learn and it is my business to go to the men emp by public service corporations and talk to them and endeavor tc them interested. I can get them interested, anybody that voice and one single idea can do that, but Mr. Nicholl's paper I me very much in that it told me several methods in detail for ing the men interested. I have been going along from year to and every' six months I find it necessary to get something r.< talk to our men about. We fellows who are doing this class of must be more or less governed by condition-^. It seems to be the very details we want ought to come from you fellows who had experience and one from other properties. You can hel and I have sent out the S. O. S. calk Help along! I am Io> for help wherever I can get it and I feel very much indebte the information I have received. I want to draw attention.to an detail--the personal equation--that which is very interestin.
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think that all the poim< were well made and I shall go away from
here feeling under obligations to Mr. Nioholl.
"
XIk. Wm.ix: 1 am sorry that Mr. Xicholl was not here this
morning. He might have heard some things that were not very
pleasant, hut he would also have heard a good irumy things that
were nice. 1 shall have to ask just this one question : "Do you have
on the Union Traction line a system of bonuses?"
Mu. Xicholl: Xo. we do not, but we are looking into it.
Mr. XYoi/rz : 1 should be g-lad to talk to you for awhile along
that line.
XI r. Smith : XIr. Van Brunt has asked for suggestions. Have
you ever stopped to ask your men to be careful in the operation
of their cars? Vou may at the same time materially reduce your
power consumption. With coal at the present price I think that is
a very sensible thing to do. I do not advocate coaster recorders or
things of that kind, but if you can teach your men to run your cars
carefully you are killing' two birds with one stone.
XIr. Max Bruxt: Please tell us how. Mr. Smith : On some of our properties it is by instruction ; in
struction in the operation of equipment, continuous instruction. Put
your man through the school, but bring him back once in so often.IX
IX AL'GU RAT IXG A SCHOOL OF IXSTRUC.TIOX.
Chair.max Spkixg: That is a point that is well taken. I have just been able to put through an appropriation of $10,000.00. as a starter, for the inauguration of a school of instruction. Every operating man here knows that it is all we can do to get men and as fast as we can get them they have, to go out on the lines. They should have more instruction, but with labor conditions as they are at the present time we are obliged to put men on the road that are not fully capable, or else pull our cars into the barns. The di'aft has taken a great many of our men and to overcome the shortage we are installing a school of instruction, we are putting in a real sys tem : Both straight and automatic air; putting up a skeleton of a car: showing a hand brake, together with the air brake; also our electric equipment, showing coaster recorders, and all that. We believe it is one of the greatest safetyr factors we can get. Our safety committee lias been instrumental, more so than our operating heads, in promoting the plan, and I believe that the school will be very valuable. In fact, we consider it absolutely essential to a prop erty that can maintain a school of this character. If there is any
Electric Railway Section
one here that lias had experience with these instruction scf would be gkid to hear from him because f am after all the ini tion I can g-et.
Mr. YVoltz: Our chief instructor, .Mr. Kelly Smith, is tendance at this meeting. For the last week he has been in Bn and Newark and will later go to Boston, studying the scho instruction. Tn addition to the instructions the man gets school while learning we have two division instructors who the men up on the road--not only the new men. but the ol< as well. Our experience records show a gain in productio progress in safety, work. I think Mr. Smith could give you valuable information.
MOTORS, CONTROLI.EKS A>'L> AIK ISKAKKS
Mr. Kelly Smith : We have a school of instruction at T
We call in our motormen and conductors and put them thro
coitrse of instruction; then we hold an examination, asking 120
tions. This work is in my charge. I am also responsible for in
tions as to motors, controllers, and air brakes. We have a sysfc
block lights, and we give a lesson on this subject that the men
learn before they leave the room.. If they are not letter-pi
they are required to return for further instruction. Block
are- operated under a section of the state law and our men
obey the law. I also give them an accident report blank and
them how to make it out.
These points cover their principal examination. They have
we call a final examination; that is, after their breaking-in pi
It takes a motorman all the way from fifteen to twenty-one da
break in. '
'
We pay the platform instructor 25 cents a day in addition t
salary and the new man receives Si.50 a day during his break!
period. The men break in on the lines selected by the divisio
structors and when they come irt the instructor examines them
they pass successfully on that line they are advanced to anothei
so on until they have finished the course; then the division instri
gives them a thorough examination on all lines and if they pa:
O.K's them and sends them back to me for a final examinatio
give a list of 120 questions to a motorman and loo to a condu
They sit down and write out the answers. They are require
turn in an accident report blank fully made out, so that I may b
they understand how to handle these reports. I check the exan
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Si.vtJi Safety Congress
tion papers and correct them. They must get a grade of So to pass. That, except a few details, covers the main points of our school at the present time.
THE WK1TTEN TEST.
Chairman Seeing: How do the written examinations turn out ? For instance, I recently had an examination and our best men brought in the smallest averages; men that really were not com petent or capable brought in the better averages, because they were a little better scholars and could answer the questions better. Do you depend entirely upon the written answers?
Mr. Kelly Smith: I question the men as to what the}'- mean. I know if they understand what they are writing about in answer to my questions. I give them no chance to copy. They have to understand the work to pass the examination. I find that new men often answer the questions better than do the old men when they come back looking for a job.
Chairman Spring: 1 remember a very amusing situation that occurred during one of our written examinations. .1 operate in the German district of Pennsylvania and one of the men, who was a very poor scholar, wrote the whole thing out in Pennsylvania Dutch. He certainly had me up a tree.
"a psychological test."
Mr. Scott: We attempted at one time to use a little psychology in employing men. 1 corresponded with a great psychologist and became very enthusiastic. I had a psychological way in which to present our final examination by making a fellow feel at home. A young man came in and I said: "Hello. Charlie: where did you come from?" He told me and I said: "Oh. I came from there myself. 1 know your father and your family and I am glad you are coming in to take employment." I had him sit in a chair and J made him feel at ease and I finally passed him on the whole Munsterberg test. That day I went to mother's for lunch and I said: "You remember the Joneses that used to live out in the country where we lived? One of those boys came in for a job today." "Which one?" she asked. "Charlie." "Oh, no." she said, "not Charlie." "Yes.'"' I said. "Charlie." "Well,'-* she said, "I saw Mrs. Jones the other day. I hadn't seen her for a number of years and I asked her about the children and she told me they were all in good health except Charlie." "What did she say was the matter with
Electric Rail-way Section
Charlie?" I asked. "Why, his mother told me lie was craz; went down and took him oif the car and sure enough T fou was crazy.
:Mr. Wm.TZ W'c are very careful and thorough in our re One day, in looking over the details of a -report, I noticed conductor had written something very much like this : "Goii on No. so-and-so run, at the corner of Eleventh and Monroe si the back of my car swung off Monroe street onto Eleventh < A man ran out from the curb and attempted to catcl rear end of my car--it was an open-platform car' report gave all the details. The man, of course, was thrown ground. "I immediately stopped the car and went back and inc his name. He refused to give me his name. I insisted that ht me his name. He still refused to give me his name and I in some more, and finally he said : `Oh, hell !' " The conductor tinued his report and said: ""Mr. O' Hell said he was not h
STREET CARS AXD AUTOMOBILES.
Chairman Spring: I have been requested to turn back t unfinished subject of this morning, "The Prevention of Acci Between Street Cars and Automobiles." Mr. Scott gave us a derful report on investigations of automobile hazards, but w not touch on the prevention of accidents between street cart automobiles. Let us take up the discussion and try' to finis subject. According to our reports, the Central States had 6,690 mobile accidents last year.
Mr. Woltz : 1 would like to know why the Middle Wes more accidents than-the East?
Mr. Nicholl: I expect they have more trains and more mobiles. That would be the natural sequence, J. should say. of the lines have the usual highway crossing signs. These ar< up and maintained by the railways. On our property we hav warning sign on every grade crossing on the highways. 300 from the crossing. In some instances we have put two kinds calling attention to the distance and the other to the danger, have no crossing signals and state authorities have not comp their use yet, because of their ge.neral inefficiency. We do not to put them in unless we can find a signal that will work all the If a passenger or a vehicular driver expects a bell to ring or a wag to act and it doesn't work becatise it is out of order we that we are facing a greater liability than we were before.
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Si.vt-h Safety Congress
We are trying to prevent accidents by constant supervision and training-of our men. We also put signs in automobile garages, paint them ourselves and distribute them throughout the country through which we operate, warning automobilists of the dangers of cross ings, particular^- those adjacent to garages. We have other data and literature on accident prevention which we post in our cars--1 1 by 22 signs--warning automobilists to be careful on grade crossings.
:Mr. Harvey In connection with the campaign against automo bile accidents, we have tried a stunt which is no doubt familiar to a great many of you. Bulletins are posted in all our car barns and places where the men congregate, asking them to report infractions of traffic rules, such as the passing of standing cars, pulling onto track in fx-ont of moving car, etc. These reports began to come in to us and original letters were written to each driver or owner. In every case the license number would be secured and the name of the party owning the vehicle obtained later. We arrived at a point where we were receiving from twenty to fift\r of these reports every day and in each case a strictly original letter was written to each owner. In this letter it was stated that this should not be taken as a matter of criticism^ but rather that we were engaged in a big Safety First campaign, that we wanted their co-operation and asked for it. We were much gratified by the reports received. Probably 50 per cent of those written to replied and almost without exception the replies were of such a nature that it was felt some good had been done. After a time the number of reports commenced to fall off, and in consequence semi-monthly bulletins were posted at the various car houses listing the men who had turned in reports and the number turned in by each. This spurred the men on and more reports were received than could be taken care of. This work was kept up for ten months until the effect had somewhat worn off and was then dropped for a time. We cannot tell, of course, just what was gained by this campaign, but we do feel that the personal touch with individual cases had some effect. In a few months we will probably take this work up again.
TI-IE OCCASION At. KICKER.
Mr. Njchoi.c : We use the same system and have secured good results, but only a small portion of the people we write to have re plied. Probably our letter is not as diplomatically worded as yours, but most of our correspondents took kindly to it. In one instance, however, a man was very angry. We wrote to a school trustee
Electric Railway Section
about a driver who carries children to school every morning i the driver to be more careful. The trustee turned the letter around and said if our motormen were more careful we woui have so many accidents.
Mr. :Harvey With us the negative letters were very mi the minority.
:Chairman Spring 2 am very much interested in the st and wish we could get the system started out our way. I d imagine there is a property more bothered with automobile dents and near-accidents than the one I am interested in. Aut bile accidents, the last two months, increased 115 per cent o year ago. We are absolutely up against it. We are on the way, between Philadelphia and New York, and since the na1 army encampment has come to our town we have automobiles all over the United States. I noticed two yesterday from Calif< We are absolutely at our wit's end to know what to do. I wrot ters to the automobile clubs around our city, asking them to an for smokers at their clubhouses for the purpose of enabling of our representatives to talk on accident prevention. One invited us to be present on a certain night. I went down e got------- for our service. It was the overcrowded cars and m of that kind they went for me about. I had all I could do to away without a chance to defend our company, without being to accomplish anything at all other than, perhaps, of giving a better idea of WI13' we did not extinguish our headlights, printed 50,000 cards, with a very appropriate suggestion foi automobile drivers. We put them at every tollhouse on our j erty--we operate on a great many tollroads. We gave them t< tollkeepers and asked them to give them out to the automobik they passed through. We did it at our own bridge--we have a bi seven-eighths of a mile long--but the tollowners complained tha cards littered up the roads. We found our own bridge littere every morning, so we discontinued the cards.
There does not seem to be anything to be done in the m. of persuasion with the automobile situation today. It reqi drastic measures. Prosecution and legislation will be neces: We have gone into the prosecution end of the matter. As state Mr. Harvey, all of our conductors have a blank to make out w ever an automobile passes a common carrier when stopped t< passengers board or alight. We have, at our own expense, pr cuted automobilists that were exceeding'' the sored Isu-c Wr 1
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Sixth Safety Congress
turned over these cases to tile municipal authorities aiid have seen that they were prosecuted. That is doing- more good today than anything else. The Philadelphia papers recently printed an an nouncement by the Philadelphia Automobile Club, cautioning automobilists along the lines of our property to be on the lookout.
DRASTIC^ MEASURES NECESSARY.
I believe the time is coming when the Electric Railway Section and the Steam Railway Section of the National Safety Council should appeal to the Executive Hoard of this Council to consider drastic measures and attempt to secure legislation in the various states regulating automobile traffic. I believe that is one of the most serious problems we must face. Jf anyone here has had any experi ence in prosecutions let us have it and get busy.
Mr. Adams: We have had experience in two of our cities, ; Peoria and Elgin, and we have enlisted the co-operation of the city authorities to the point where they will carry on prosecutions if we will supply the witnesses; if a man violates traffic rules anywhere around our tracks our men report to us. I report to the police de partment and they arrest the violator. The police bring them in and fine them and we try to secure the publication of that fine in the local papers. After two or three fellows are fined there are no violations for a few days. Two to half a dozen fines are levied each week and we feel that if it is continued this is going to do a lot of good.
Mr. S.MiTir: The Long Island Railroad made some very inter esting experiments. Their system is to prosecute for damages to the train any automobilist who gets in a mix-up with one of their trains on a grade crossing. There has been some talk here in New Vork of the railways doing the same thing.
We have tried the general educational scheme in the Doherty Company and I write it up in our monthly magazine. We Cere preaching the value from another standpoint--we are not talking very much about the street car end of it, but we are driving at the automobilist. We do not specif}7 that we are a street car companv. we are trying to educate the automobilist. If any delegate wants a copy of our magazine you will find the August issue of the Doherty Xcies here. I feel rather bashful about presenting it as it is one of our first sheets in this campaign, but you are at liberty to reproduce any part of it if you desire.
Electric Railway Section
STREET TRAFFIC VIOLATIONS.
:Mr. Kelly Smith Toledo has some very narrow street* up to the rst of August the traffic ordinances were not rigid!; forced. The Toledo Railways and Light Company in conjun with the Commerce "Club, the Automobile Club and the dire of the city have tried to4 plan some method of action and enforcement of laws that went into effect Aug. I and also the d ing of new ordinances. The first six months o.-f 1917 accic increased 50 per cent. Since Aug. 1 we have shown a redu of about 45 per cent. The reason for this reduction is found h police court. The police judge has been in office for some and we thought he showed too much consideration for autom drivers. He fined them and then suspended the fine. Lately h< taken a little different' view of his office, principally because there be four police judges instead of one after the first of the year; is, they will rotate in office, so no one' man will have the couri whole time. This is due wholly to the action of the Automobile in forcing more drastic laws and also in enforcing the existing 1
Each week I classify our automobile accidents and forward report to the Executive Committee of our Safety Council in To) The classification shows the location, whether in the busines residence district, and it is surprising, even though Toledo has . narrow streets, that the largest percentage of accidents is in residence section, due principally to excessive speeding.
A safety signal of some kind, to call the attention of the a mobile driver approaching a street car. intersection is often n sary, I believe. Toronto has done some work along that line, superintendent of motive power told me they are using a red 1 at intersections of every street car line in the residence district. ' can see that red light--it is hung below the arc light--about fif blocks away, and when our superintendent gets back to Toledo are going to try the Toronto system.
At the request of the safety director of the city we instalk red band, painted on the arc light, at several dangerous inter tions, but we found that the shadows were too great for what I good might be accomplished, so we changed and painted red sj on the light. I think we should have the red light below the light.
The speeder in the residence district is causing the most trou fn the business districts it is fust a fender or an axle bent or cr\
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Si-vth Safety Congress
thing- like that, because the speed is slow and the automobile can avoid accidents. Most of our accidents have been caused by auto mobiles parking in the streets or pulling out from the curb in front of cars. That is, I think, also another question that should be gone into. There is no limit to the time that an automobile can park in our streets and some of the streets are very narrow.
THE Srr.E.VT POMCBMANr.
Chairman Si*rinc. : Several cities and towns in Pennsylvania
are carrying out an idea they call `'the silent policeman'*--a red light
by night and a red flag in the daytime. When they first installed the
idea the machines ran over them and broke them off, but they got
such heavy fines that they became more careful. It regulates traffic
and keeps it where it belongs.
Mr. Nicholl spoke about installing crossing bells at dangerous
crossings. That is a situation our company has been up against. We
spent $52,000 on crossing bells and after they were all installed we
had the worst accident in the history of our company or in the his
tory of the state. It happened at a protected crossing, where a bell
was ringing .and if was absolutely proven that the bell was ringing
when the accident occurred, but we had to defend ourselves as to
whether the bell was ringing or not. For that reason our company
has taken the stand of not installing any more crossing bells on our
property--for the simple reason that they work against us.
After looking over the statistics of the last few years we find
that the least number of accidents happened at unprotected cross
ings. We believe that it is better to simply use a 300-foot warning
sign, "Stop, Look and Listen !*'
.
We also had a case where a wigwag sign was placed on the track.
A farmer drove on the track, stopped to watch`it and was injured.
People may he so interested in looking at the thing work, watching
the red lights come, that they do not see the car until it is too late.
Mr. CiiAKr.Es L. Kecmck ( Poughkeepsie) : I handed in a copy
of our state highway laws during the morning session. It is a new
regulation and became a law in Xew York on May 1 of this year.
The law is very comprehensive and if it is followed out and the
municipalities and the officers and police commissioners enforce it
as it is written the number of accidents will be materially reduced,
but in towns where the police do not recognize the highway laws,
and it is a matter of politics to let them lapse, what are we to do?
What is our redress? A copy of this law has been placed in the
Electric Kaihvay Section
hands of every licensed automobilist in the state of New What opportunity have we to prosecute unless we can co-operation from the police boards and the police commissi<
CO-OI'ERATION Ol* MUNICIPAL BOARDS.
Chairman Spring: That is a point that needs a great d thought, the co-operation of the municipal boards. Without co-t tion the railways cannot do a thing. In our city, until we got t' of the Department of Safety and the chief of police, it was j impossible to carry' out any suggestion toward parking and zones for the schools, but all of these we have been able to about after getting the co-operation of the local .authorities.
NEWSPAPER PUBLICITV.
Mr. Wottz : There is one thing that has been overlooked think it is one of the best things a company can get: Publicity newspapers. In analyzing reports of fines, etc., I usually see th papers get it. I have a friend who is a reporter and we go ovi reports. Then he goes to see the safety director of the cib next thing is a caption about every accident on the cars. I that is one of the greatest mediums that you can reach and I d believe enough attention has been paid to it.
:Chairman Spring The Philadelphia Ledger devotes cc erable space to a safety campaign and several other papers in ] sylvania have taken up the work. Advertising has been triec seems to be very effective. Some of the large companies of the report good results.
Mr. Woltz : The Nexv York Sun is carrying on a safety paign, showing the number of automobile accidents and the nu of persons killed or injured.
Mr. Van Brunt: The Evening Mail is doing the same t but there is one thought advanced in this discussion which ha come to a focus. Wouldn't it be possible, before we adjour pass a resolution urging our directors to get in touch with the mt pal authorities in the states that we represent and give them idea as to our size and influence, who we are and what we repreand in that way bring some pi'essure to bear upon them to en such laws as now exist? In almost every state and municipality : are good laws, but they are not properly enforced. If we c bring pressure to bear, by means of our numbers or by mear our prominence in the business world, on the police court jus
6S.2
Sixth Safety Congress
and other officials who have charge of such matters--wouldn't that be a help in promoting safety?
JUKI VIS AOAIXST 1`Uia.IC ACClOliNTS.
Mr, G. O. Smith : I might answer the last question. Our
Executive Committee has very seriously considered this question of
public safety. The President. Mr. Van Schaack, has some very inter
esting plans for next year and if the funds are available--and it
looks now as if they might be--we intend to make a determined
drive, as an organization, against public types of accidents. This
should include, most emphatically, the automobile hazard. It will
give me great pleasure to push that all I can.-
Ciiaikma.v Si'KiNC: The new Chairman of this Section should
be instructed, by the consensus of opinion of this meeting, at the
next meeting of the Executive Committee, of which he is a member
ex-officio, that he represents 'the Electric Railway Section as its
head and should bring these matters to their attention. That will
make it very effective.
Mr. Adams: I would like to make an appeal to every member
of this Section to take a hearty interest in the Public Safety Sec
tional meeting tomorrow morning at 9:30 o'clock. We railway
men are especially interested in public safety work and I believe
we ought to do our utmost tomorrow morning to make that meeting
a success.
Chair-max S.t ki xc : At this morning's session it was your wish
that a committee be appointed by the Chair to take up the matter
of standardizing car crossing signs. The Chair will appoint Mr.
George Oliver Smith as Chairman, with leave to select his committee.
The Nominating Committee will please report.
'
REPORT OP .NOMINATING COMMITTEE.
Mr. Wor/rz : The committee reports the following nominations: Chairman. Mr. Julien IT. Harvey, Kansas City Railways. Vice Chairman. Mr. PI. C. Baldwin, Connecticut Co. Secretary. Mr. J. C. Davison, Denver Tramways Co. Membership Committee--Mr. R. S. Metzger, Toledo Railways and Eight Company.
Safe Practices Committee--Mr. J. IT. Pratt, CTnited Railways & Electric Co.. Baltimore.
Safety Education Committee--Mr. PI. W. Clapp, The Columbus Railway, Power & Light Co.
Electric Ra.ihi.iay Section
.Program Committee--Mr. A. J. Van Prunt, Public Scrvi< poration of New Jersey.
Chairman Spring: You have heard the report of the Xc
ing Committee, what is your pleasure?
It was moved, seconded and unanimously carried that the nation be closed. It was*moved, seconded and unanimously that the Secretary cast one ballot for the names as read Nominating Committee. (The nominees were duly elected.)
:Chairman Spkixg Gentlemen, I thank you for coming meeting, because I know the condition of the country, I kn< demands upon your time and the duties it is imperative for perform. I was very glad indeed to note that the Nom Committee suggested men of activity in safety work in the r industry. I know you have placed this Section in the ha; men worthy of the honor conferred on them, and I congratula on your choice of Chairman for the coming year. Geograp located, as he is in Kansas City, he will be in a position to the business of the Section both East and West. It is a pi to turn over the gavel to Mr. Harvey, our new Chairman.
MR. HARVEY IN THE CHAIR.
:Chairman' Harvey Gentlemen, I have no desire to rr speech, but I want you to know that I appreciate very deep honor you have conferred upon me. There is a lot of work atto the position you have given me and all I can say is that cheerfully and gladly do everything in my power to furthi interests of our Section. We have every reason to feel encot by the interest shown, at a time like this when, as we all knocost of materials, labor and everything, in fact, that a traction pany requires is going up by leaps and hounds.
At the same time we have a fare that cannot be increased, more necessary than ever that safety get in its best licks, heard this morning of the growth of our Section. From a r of fifteen companies it sprang to J40 in two or three year the indications for the coming year are that we will be able even more. The larger we become' in point of members the gthings and the better work we can do.
I thank you very deeply and assure you that I will d utmost during the coming year to merit your approval.
684
.S'i.vth Safety Congress
THAXKS TO CAPTAJ.V BUIXOCK. *
Mk. G- O. Smith: Captain Bullock, as you know, is a past
member of tlic Executive Committee of the Council, and was very
active in the work of this Section; it he had not been in the
Section I doubt if it would have reached the proportions it has
today. Captain Bullock, as you know, received a commission in
the Quartermaster's Corps of the army'- and had to resign the chair
manship of the Section.
*
I would like to offer the following motion: "Resolved: That the
Electric Railway Section of the National Safety Council, at its Sixth
Annual Safety' Congress, conveyJs to the past Chairman of the Sec
tion, Captain H. A. Bullock, the best wishes of the membership of
the Section, and expresses the hope that Captain Bullock will take
his usual energetic part in the work of the Section at its next meet
ing; and be it further
"Resolved: That it is the desire of the Section to express to
Captain Bullock their sincere thanks for the painstaking and ener
getic work performed by him as Chairman of the Section during
the past year.''
The resolution was adopted by unanimous vote.
:Chairman Hakvey The statistics submitted by Mr. Scott in
his report this morning will be incorporated in the proceedings and
be open for your perusal and study'. I would recommend that you
secure copies of the report and make such use of it as is possible.
The Section then adjourned.
National-Safety Coun
Foundry Sectional Meeting
New York City Sept. 13, 1917
F. G. BENNETT, Chairman Buckeye Steel Castings Co., Columbus, Ohio
F. W. SHEPARD, Vice Chairman Safety Inspector, American Cast Iron Pipe Co., Birmingham, A
S. W. ASHE, Secretary Educational and Welfare Department, General Electric Co., Pittsfield
THURSDAY MORNING SESSION
THE meeting- was called to order by Mr. F. G. Bennett, Chai at 9 :5o o'clock.
OPENING REMARKS BY CHAIRMAN. Chairman- F. G. :Bennett Your Chairman has nothi importance to report. Your Secretary, in his report, will sho activities of the Section during the year. There has been a r. able increase of membership in the Foundry Section, and Sec: Ashe will present this matter in detail. There are several matters that should be given attention imagine they will be taken up a little later in this meeting. I hear the report of the Secretary, Mr. Ashe.
685
686
Si.vth Safety Congress
REPORT OF THE SECRETARY. '
Mr. Chairman and Members of the National Safety Council:
As we have quite a long program this morning I have made only a
few brief notes.
The membership of our Foundry Section, at our last meeting,
was about seventy-two members. Since that time we have lost two
members and gained seventy-one, so that today the increase in mem
bership in the past year is roo` per cent. It is interesting to note
that this increase was steady throughout the year and was not the
result of any particular campaign. In other words, the increase of
membership indicates that new foundries are joining the Section
and feel that they are receiving special attention.
It is planned to consolidate the Foundry Section with the Iron
and Steel Section and in the new arrangement I hope that a definite
scheme will be worked out whereby the Foundry Section wi'l main
tain its identity, so that small foundries will be able to have their
own problems discussed as well as the very general problems of the
iron and steel industry.
Your Executive Committee has done considerable work the past
year, even though it has not been possible, due to geographic distribu
tion, for some of the members to get together on more than one
occasion.
SPECIAL BULLETIN.
'
Your Secretary prepared a special bulletin which we found useful in instructing new men in safety. We found that the ordinary notices and bulletins placed on a regular, flat bulletin board did not attract the proper attention, so a small, black easel was constructed, about four feet in height. This display easel was placed in a con spicuous place in the foundry, where it would not be knocked over. On the board were mounted colored bulletins, showing how to pour metal, how to wear moulders' shoes, goggles, etc. Several pairs of broken goggles were mounted on the board beside a printed notice in chalk calling attention to a special meeting to be held during the noon hour.
It was found that this easel attracted great attention, the men who could understand explaining the pictures to the men who could not read. Eater, the talks we gave were illustrated with moving pictures.
We have a large drying oven for cores and the screen was placed at the back of this oven, the men looking in from the outside. We employ about 600 men in our foundry and it is safe to say that every
' Foundry Sectional Meeting
man was present. So much so, in fact, that production on th ticular day dropped eight tons, due to the men stopping wor normally finished their cores or moulds during the noon hour
We also made a very elaborate survey of the hernia qi and arranged a special meeting with the Industrial Accident of Massachusetts t see* if a better understanding could i obtained regarding this subject. The conference was quite factory. The symposium which we prepared has been turne< to the Hernia Committee of the Section, with the request \ be incprporated in whatever material they -might issue. Th: also to embrace all the material that was given last year on 1 and if it is published, and it should be, thei'e will.be investig by more than ioo doctors and surgeons in this field, makin very complete paper.
~ ' ACCIDENTS DUE TO NEW MEN.
As Chairman of the Committee of Safety and Health National Association of Corporations Schools, we made a c survey of accidents and health conditions and found that fn to 60 per cent of the accidents which occurred were due to ne^ --men in employment less than six months--which shows that can reduce labor turnover to normal proportions, that it lies our power to reduce our accidents as they now exist from 50 per cent. In other words, labor turnover is really our most s trouble, and if we can cut it down we will automatically c number .of accidents.
The moral of this is that there is still much work for the man to do in co-operation with the employment and welfare d ments in holding employes and making them more contented.
:Chairman Bennett Mr. Elam, have you a report on of your committee?
REPORT OF THE PUBLICITY COMMITTEE.
Mr. Chairman and Members of the National Safety Cc The chief activity of this committee the past year has been t! helping the General Manager of the Council provide bulletin rial. I regret to report that the committee was unable to fi sufficient copy to provide a bulletin for each weekly distribute some distinctly foundry subject.
A number of the members ,of this Section have rendere
688
Sixth Safety Congress
committee splendid assistance,, but to make the bulletin service of the Council most effective to foundries we must have greater co operation from the foundry members in furnishing live subject matter. This holds good whether the Foundry Section is merged with the Iron and Steel Section or remains a separate Section.
:Ci-iairmax Bennett Mr. Cullen, Chairman of the Member ship and Program Committee, I believe your report has practically been given by Mr. Ashe and by the program that we have.
Mr. C: Cullen (Gould Coupler Company) : It has.
APPOINTMENT OF NOMINATING COMMITTEE.
:Chairman Bennett I will ask Air. Cullen and Air. McCain to serve with Air. Phelps on the Nominating Committee. This committee will merge with the Nominating Committee of the Iron and Steel Section and will report tomorrow morning at 9:30 o'clock. The session will be a combined meeting of the Foundry and Iron and Steel Sections for the purpose of combining in the Metal and Aletallurgy Division of the Council's activities.
I think we can go right ahead with our program and transact our business. Something more, however, will be said later regarding the merging of the two Sections into the Aletal and Metallurgy Divi sion. Air. Van Schaack and Air. Cameron will explain the details of the amalgamation.
Our first paper is Fy Air. W. E. Watters on ''The Alethod of Training and Obtaining the Co-operation of Foundry Foremen in Safety Work." Air. Watters.
AIETHOD OF TRAINING AND OBTAINING THE CO OPERATION OF FOUNDRY FOREMEN IN SAFETY WORK.
W. E. Watters, Secretary Central Safety Committee, National A'Ialleable Castings Company. Melrose Park, III.
Mr. Chairman and- Members of the National Safety Council. As I arise, .this thought comes to my mind: Is it right that I should be chosen as the speaker the subject of "The Method of Training and Obtaining the Co-operation of Foundry Foremen in Safetv Work"? I feel keenly the ability of those present to talk on thi*-
Foundry Sectional Meeting
subject, and I appreciate the kindness which permits me to
at this time.
'
The method of training- and obtaining the co-operation of
dry foremen in safety work needs much thought. We mi
behind and beyond the surface of things. A physician, in oi
get at a definite understanding of the physical structure,
necessarily trace through tissue, fibre, bone and muscle. A
institution seeking a method of training and obtaining the cc
ation of foundry foremen in safety work must necessarily
the minds of the foremen. As a physician.determines the p'
construction, so you can only determine the quality of the for
mind through the language that he uses. To train and obt
co-operation of any class of workmen requires much <
thought.
A great scientist-, some years ago, discovered and presen
the world one of the greatest scientific facts relating to life tf
ever made its way into our understanding. I allude to the pr
of development, or growth. Our attitude toward things in g
must be developed. You are undoubtedly aware that outside
ences cause development, or the unfolding of qualities of mir
are lying dormant within us. Qualities, and particularly the <
of mind which should be expressed in the training and obtain
the co-operation of foundry foremen in safety work, must be
oped, or, in other words, must be given preference and atti
You know and I know that no two persons hold just exaci
same thought on any one subject. If this is a fact, then r
have the same ideas regarding the training, developing and obi
the co-operation of. foundry foremen in safety work.
MEN MUST BE FAIRLY TREATED.
The institution with which I am connected is giving this much thought. We realize fully that our foremen must b possessing executive ability--men who are capable of expi tangible and visible ideas, men who are appreciative, men w enthusiastic, men who are faithful, men who realize that th under their supervision are human beings, drawing their life the same source as they, and are entitled to equal rights, priand opportunities. Wc instruct them not only to be just tc men, but to be friendly and kind. We believe that this a expresses a quality of mind that is a valuable asset to the inst and to the employe.
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Sixth Safety Congress
Most of us are conscious of the fact that there are many classes of people in this world. There are some whose minds are thor oughly alive to the spirit of the occasion and others who simply let nature pass before them without the least sign of interest. They make no effort to understand the underlying principles of anything. They never evidence enthusiasm or interest over any one thing, and, therefore, cannot enthuse.
9
THE V- )RK OF THE WORLD.
The very reverse is the case with those whose minds are alive
and quickened by deep thought. For instance, who are the men
that have brought this great subject of Safety First before the
world ? Surely they must be the enthusiastic men--men of exec
utive ability'-, men who are doing things! How is it possible for
the pessimistic individual to enthuse over anything? For instance,
over the subject we are discussing today? In the first place, this
type of man has very few pounds of the great power called enthu
siasm to put into the accomplishment of any purpose. He believes
that no good results will follow his efforts--therefore, why should
he enthuse ?
`
Now, take the optimistic fellow, if yrou please. It is different with him. He holds that only good will respond to his efforts and to his living, and, therefore, he can enthuse over all. This type of man can summon a thousand pounds of enthusiastic power to his assistance. What are the results? Obstacles are cleared away.
Enthusiasm is to the workman what steam is to the engine.
It is inseparably related to his action. Enthusiasm registers and
manifests his interest in his work,
Do you know that we are social beings, both from a national and local point of view, whether we be superintendents, presidents or individuals without titles? I mean to say by this that we are members of local societies, such as the one represented here today, where we intermingle with others and immediately become friends. How essential it is that each one of us adopt the right kind of attitude toward one another in this meeting. It makes a great difference to me as to what kind of an attitude I take here, if I am to go away feeling that good results have been accomplished. Enthusiasm and attitude, therefore, are two essential qualities of mind necessary to the training and obtaining the co-operation of the foundry foremen in safety work.
Foundry Sectional Meeting
POWER THAT IS WITHIN.
Experience is a great power. It helps us toward the thing we have designed. We have many experiences of this in our lishment and we have put-*forth every effort to profit by them. Safety First movement in our establishment is as fixed as the tution itself. We have the subject constantly in mind, and sc; a day goes by that we do not profit by some incident or other.
Many of us are employers of men. We know from expe how susceptible men are to discouragement. We also know susceptible they are to good will and kind words from their supe The superintendent and the foundry foreman m.ust become conscious of the fact that their influence upon the men can be < oped strongly by the continuous and efficient carrying on of i work. This working principle applies not only to the effectiv of safety appliances and the study of accidents, but also to tl ordination of the safety committees and welfare workers, by in the safety committee to take part in social activities among the Only when the manager, the superintendent, foremen and a employes believe in safety and pull together to put Safety First. all things can the maximum reduction of accidents be sec Foundry foremen must understand that safety work and the rc operations of the plant are intimately linked. '
SAILING THE SEA OF SAFETY.
We find men whose actions indicate to us that their experie: might I say, the wind of their experience--is not blowing iright direction. Their actions show that they are not fully sati that they are not progressing, nor are they advancing as rapic they feel they should. We try to explain to them that the who masters his calling knows that the sailing of the craft it one direction does not depend upon the wind blowing that wa3 depends upon the wind blowing from some direction, perhaps the very point toward which he is sailing. The sail which he ha gives an attitude toward the wind which governs the cour; their movements. The very power of the wind which would the craft to a rugged, rock-bound shore carries it away to a harbor. We try to show these men that their attitude towar company is the sail of their life's craft. It may be they adopted an attitude that the wind of their present experien
692
Sixth Safety Congress
not blowing in the right direction. We ask them to exert all of their power to lift themselves out of their present experiences.
Some time ago I was privileged to read an. article by Mr. J. F. Kent of the American Cast Iron Pipe Company of Birmingham, Ala., in which he states that the chairman of their board of directors does not try to see how little wage can be paid, nor how difficult, but how easy, they can make the work for their men. He also states that they believe implicitly that a man has a right to expect something more than that which he gets in his envelope. I heartily agree with him in this statement.
ACCIDENTS CAXJSKD BY MIND WANDERING.
We ask our men to try a new sail--the sail known as attitude. We ask them to feel kindly toward every movement that we suggest that is for their betterment and for the company's interest. Soon. b3r taking this attitude, we find that their old experiences pass away and their craft sails on into our executive class. We try to deeply impress^ upon their m, inds that the cause of most *a ccidents is mind wandering. We say to our men: "If you are tying your shoe, be sure and think shoe.'' In other words, we ask them to think.
think, think.
We never like the foreman who takes a wily attitude. We know
positively that this attitude deprives him of power. You know
and I know that people have no confidence in a crafty man. We
seek among our foremen a quality known as faithfulness. You,
no doubt, seek the same quality--a faithful employe. Right here
let me tell you of a story I heard that brings out the point of
faithfulness:
-
"A little, weazened Irishman had applied for a job loading a ship. He was told that he was too small, but he finally persuaded them to give him a trial. As he seemed to be making good, they gradually increased the size of his load until, on the last trip, he was carrying a 300-pound anvil under each arm. When he was half-way across the gangplank it broke and the little fellow fell in. With great splashing and spluttering he came to the surface. "Throw me a rope,'' he shouted, and again sank. A second time he rose to the surface. "Throw me a rope, I say." Once more he sank. A third time he rose, struggling and splashing. "If one of you fellows don't throw me a rope I will drop one of these dang things."
Foundry Sectional Meeting
MUST THINK SAFETV.
My friends, if I have said one thing on this subject tha cause you to think, I will feel fully repaid for whatever ef have put forth. Somehow X have been disturbed with the th as to whether I have held1 steadfastly to the subject, and whe have made it as clear to you as it appears to me. Right another story comes to my mind that, perhaps, illustrates my
Little Willie, for- the first time, was visiting his grandme farm, and there saw a cow grazing. The little fellow was cr< the field with his cousin John, when suddenly he excla "Cousin John, what are those things on her head?" His < answered: "Why, those are horns." They walked on tog and had not gone very far when the cow mooed, long and In quite a fever of excitement little Willie looked up at his < and asked: "Cousin"John, which horn did she blow?"
My friends, I can only leave you with this thought: Th expect to find in our foremen five qualities of mind, namely : A ciation. Gratitude, Faithfulness, Co-operation and Enthusias
DISCUSSION.
Chairman Bennett: Discussion is now open on this j I would ask each gentleman to state his name and the name c company when he arises, so that the stenographer can keep a c< record. We would be very glad to hear from any person that a like to ask Mr. Watters a question, or to add to the paper.
Mr. Roy E. Bonsib (United States Metals Refining Comp: How does Mr. Watters arouse this enthusiasm? We all recc the fact that that is necessary, but how do you arouse it ?
:Mr. Watters Possibly the manner in which we go afte accidents and injuries and the methods in which we hold our ; meetings have something to do with it. We have eight plants tered over the United States, each of them holding different of safety meetings and getting together in different kinds of By an analysis of these methods we are able to pick out the be
In all of our plants we have a plant safety committee, cons of the foremen of the various departments. This remains con We have a workmen's safety committee which changes every rr. The workmen's committee is selected by the foreman of the de ment, who knows his men, and there are anywhere from fo eight men in each department. These men hold their meetings
Gq+
Sixth Safety Congress
a week. The* foreman of the department is chairman of tin's com mittee. They make all the reports and every week these reports are submitted to the plant committee of the men from the vari ous departments. The general superintendent acts as chairman of this committee. This committee discusses the reports turned in by the workmen's committees, it does not make a bit of difference how foolishthey look, they are all taken in their turn and the fore man. when he goes back to the plant committee, reads the minutes of the previous meeting and must give a reason to his men why things they have called attention to have not been acted upon to the satis faction of the men. That keeps up the enthusiasm of the workmen. Here is the way we get after our foremen : If an injury happens the safety inspector and the foreman of the department and his under foreman are immediately called on the carpet--they must tell exactly how that accident happened, no matter who it hurls, and they do not like to be called on the carpet very often.
DISCIPLINE FOR ACCIDENTS.
When an injury or an accident docs happen they make a point
to investigate immediately and report to the safety man, and the
safety man and the superintendent of that department talk it over and
make their report to the general superintendent. Then shortly after
ward a meeting is held, calling all the foremen of the various depart
ments. and they hold a regular little trial over it and determine
who was at fault. The man that is at fault must take his medicine,
it makes no difference who it is. Some of them get a week's lay-off
and some of them are discharged, but we discipline them in every
case.
It is possible in this fashion, by getting after the foremen and the
workmen, to secure the interest and co-operation of the foremen,
because they want to hold down the rate of accidents in their depart
ment.
Does that answer your question ?
Mr. Boxsib : How serious must the accident be before that pro
cedure is followed?
Mr. Watters: Anything from a day lost up to whatever it
might be. A mere scratch or a mere slip of a hammer or a wrench
slipping oft : if a workman scratches himself, something of that kind,
it is reported and the department of the safety engineer takes it up
and settles it; but anything that looks like a day lost must go through
a trial.
.
Foundry Sectional Meeting
:Chaikman Bennett Mr. Watters, I would like to ask y<
question : Do you carry on the same investigation and proo
in all accidents, even though no one was injured ?
Mr. Watters: If we know of it?
Chairman Bennett
Yes.
Mr. Watters: Yes, we would.-
:Chairman Bennett Do you have a sj'stem of knowi
these accidents when no one is injured?
:Mr. Watters Only when we get a report from some
workmen or the foreman of the department.
Chairman Bennett: You do not have a mechanical ac
report ?
'
Mr. Watters: No, we do not have a report of that kind
a report that is made up every day by inspectors of machinery
:Chairman Bennett That is what I mean.
:Mr. Watters That report is made up daily ; various insp
on various machines make out these reports.
:Chairman Bennett Another question : What class of
men have you found that you get the best results from? The
man who is directly over the man?
Mr. Watters: No, the general foreman; the foreman v
at the head of the department.
-
-
Mr. McBain (Union Carbide Company) : Who disciplin<
foreman, a fellow foreman or the superintendent?
Mr. Watters: The superintendent.
:Chairman Bennett We will go to the next paper. O
program you will note there is no speaker's name, but Mr. Ash
prepared the discussion on this topic and I will ask him to pi
his paper. He has had considerable experience in his plant or
work.
EXPERIENCE WITH AMBRINE AND PARRESINE , PITTSFIELD WORKS.
S. W. Ashe, Educational and Welfare Department, Ge>
Electric Company, Pittsfield, Mass.
Mr. Chairman and Members of the National Safety Coi One of the most beneficial medical discoveries which has com of the present European struggle has been the use of ambrine fc treatment of burns. Formerly, when a person was badlv burned
696
Si.vf/i Safety Coityrcss
a considerable surface, it was exceedingly difficult, even, where skin grafting was resorted to. for the patient to recover. With the absorp tion of the body from the burns which occurred, kidney trouble re sulted many times and the patient died. Also when the dressings were changed, the pain which the patient suffered was very intense, as the bandage coming off look with it many times some of the new' skin which was forming. With the atubrine method, much of this trouble has been eliminated and the possibility of recovery has greatly increased.
Ambrine itself is a very line grade of paraffin containing anti septic substances. Various substitutes have been developed in this country, due to the difficulty of obtaining an adequate supply' of ambrine. Parrcsine, which is composed of a light grade of paraffin containing 2 per cent of eucalyptus is one of these substances. What ever material is used is melted in a water-jacketed atomizer and raised to the temperature of T50 degrees Fahrenheit. It is then ap plied to the surface of the burn in the form of a line spray. The wound is first thoroughly cleansed with a wash such as Carrel-Dakin solution, then thoroughly dried before the paraffin mixture is applied. This is best accomplished by' means of an electrical hair dryer. After the warm glaze coating has been applied to the burned surface, thin sheets of cotton gjuize arc placed over the surface of the burn and more ambrine or substitute is applied by means of a camel's hair brush. In this way the wound is completely sealed in a semi adhesive shell.
This process keeps out the air from the wound, and eliminates a very large part of the pain which is usually caused by such burns. Fight bandiigcs arc placed over the ambrine for a period of several days. When the bandages arc removed the shell easily peels off without bringing the new tissue with it. The results which have been obtained from this new method of treatment, which is now being used by the United States Steel Corporation besides our Schenectady and Pittsfield Works, has resulted in decreasing notably the period of time necessary tor recovery over the old method. Through the efforts of Mr. C. A. Coffin. Chairman of the Hoard of Directors, who has been interested in war relief work, and Mr. A. H. Rohrer, the company was able to secure a fair quantity of ambrine. -About live pounds of the material was given t<> the Pittsfield Works. Shortly after we received the material a local woman was very badly burned by having a lamp explode in her hand- while on a stairway'. She ran downstairs with her clothes on fire and wa- badlv burned
. Foundry Sectional Meeting
about the lower part of the body. 'Dr. Thornes in conjunction
Dr. Paddock and Dr. Tracy made several applications of air
to the woman, and later followed the treatment with the use ol
resine. It is interesting- to note that the woman is almost en
cured.
*
We have been using parrcsine as well as ambrine at the Hil
Hospital, also at our Emergency Hospital. We have had se
opportunities to use it with success on foundry burns.
Dr. Wm. O'Neill Sherman, Chief Surgeon ofithe Carnegie
Company, was really the first to introduce- it in this country'
it is largely through his efforts that the new method has been
up. One notable result in the treatment of third degree burns
the ambrine method is that no scars are left. The' following 1<
from Dr. Sherman and Miss Machines are of interest:
EXPERIENCE AT PITTSFIELD.
The first burn case which I treated with parresine, in our h
gency Hospital, was that of a boy of 1.8 employed in the foi
who received a hot iron burn. This case was very unsatisfactory
to the fact that he would not leave dressings on the burn and v
not come for treatment regularly.
The second case was a burn on the whole back of the right
of a girl from the Heating Device Department, which was caus'
a gas torch. Parresine was applied immediately and I dress
every morning, and after six dressings the hand was entirely he
leaving no scar.
I approve of the treatment very much and this latter case
referred to Dr. Tracy, and he is very much pleased at the r>
This new method takes from 55 to 60 per cent as long as th
method.
I. MacInxes, R. >
CARNEGIE STEEL COMPANY.
General Offices: Carnegie Building, Pittsburgh. Pa,
April 23. 191;
Dr. U'illiam O'Neill Sherman, Chief Surgeon, General Electric Company, Pittsfield. Mass.
Attention Mr. Sidney W. Ashe. Dear Sir: In reply to your letter of April 20th. will say wc
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Si-rtJi Safety Congress
elusions as to whether or not it is equal or superior to "ambrine," but certainly the results secured with "parresine." or any other paraffin preparations, are far superior to those secured by the old method.
I am enclosing- herewith formula which is known as "English Formula No. 7 this has given excellent results. 1 certainly would use the formula enclosed, "parresine" or a similar product.
Most sincerely yours,
William O'Neill Sherman.
FORMULA FOR NO. J PARAFFIN.
Resorcin............................................. 1 Eucalyptus oil................................ 2 Olive oil............................................. 5 Paraffin molle.................................25 Paraffin durum .............................67
percent percent percent percent percent
Melt the paraffin durum and add paraffin molle and olive oil. Dissolve the resorcin in absolute alcohol (soluble 2 in O ; add the alcohol resorcin and lastly add the eucalyptus oil when the wax has cooled to about 55 degrees Centigrade.
A smaller amount of resorcin may be used. The whole of the resorcin does not remain in suspension, and we have used a paraffin containing 0.25 per cent resorcin with good results.
Difficulty having been experienced in obtaining resorcin in large quantity, beta naphthol. which has the additional advantage of being a cheaper antiseptic, has been substituted for resorcin in more recent preparations:
Beta naphthol ....................... 0.25 per cent Eucalyptus.................................. 2.0 per cent Olive oil....................................... 5.0 percent Paraffin molle...........................25.0 percent Paraffin durum ......................67.75 per cent
We have employed No. 7 paraffin in certain stages of the treat ment of trench feet. The mode of application of paraffin to the ulceration following frost bite is in every respect similar to the appli cation of paraffin in the treatment of burns, and the results have been equally satisfactory.
Foundry Sectional Meeting
CARREL-DAKIN SOLUTION.
As you all perhaps know, there are two very great things, in
tant things, that have come out of the European war for indu
surgeons. Those two things are the use of the Carrel-Dakin sol
for the treatment of wounds and the use of the ambrine or pa
method for the treatment of burns. I am not a surgeon an
have some very able men here, so I am going to call on them tc
you the technique and answer any questions.
The Carrel-Dakin solution method of treatment, perhaps,
of you are familiar with. The method as it is described is
simple. If you have a deep cut, for instance a cut that comes
a shell fragment, the first thing they do is to thoroughly cleans
wound. If there is any tissue in the wound that ordinarily
would try' to save with this method they cut it away, so tha
liquid which is supplied will be able to make contact with all
of the wound. Then they shave around the outside of the w
and get it as clean as mechanical means will permit. They ]
gauze compress in the wound and then they'- have a receptacle--
with a little tip on the bottom--that jar holds the Carrel-I
solution. That solution is made up of chlorine of lime of certain
definite proportions--the exact formula has been given in the
ical journals by Dr. Sherman. If you do not want to make it
are substitutes, such as chlorozene, which you can purchase fror
laboratories. I understand it does very well. The secret o
Carrel-Dakin solution is that it is a very strong germicide, I si
say approximately twenty times as powerful in killing germs a
ordinary germicide you would use.
From the container which holds this liquid they run a tube <
near the wound, terminating in another little glass receptacl
might draw a picture of it better than to attempt to describe
words.
This is the glass vessel (the speaker made a drawing)
rubber tube comes down from the vessel and on the end there
little glass receptacle which has little outlets to it, depending o
number of tubes they want to attach. They run little tubes fron
down into the wound--little bits of rubber tubes that are not
a quarter of an inch in diameter. The ends of these are tied
pieces of string. They make a number of little perforations a
end of the tube and they may have four or five coming down
lvincr mi inn or the rnmnresses Thev liavo-n net cork here an the-
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allow the liquid to run down into the wound, so that ever3r two hours
they can keep the gauze in the wounds thorough^ saturated with
this liquid.
1
C i I A X <; I X < t Til K ORIiSSI NO.
Every twenty-four hours the dressing is changed. Tn other words,
the principle of the treatment, as 1 gather front a layman's standpoint,
is like the wax' we would treat a nail puncture. Yon know that with a
nail puncture, when a nail runs into the foot and is drawn out, there
is a tendency for the wound to heal across the top first and if you are
not careful an ab.-ce.-< i- likely to form at the bottom of the puncture,
and as a result yo-u have blood poisoning or some form of serious
infection. You are familiar with the fact that in our emergency
hospital tlie treatment, of such a wound by the first-aid man is very
simple. They just take a little piece of bandage or gauze and saturate
it with boracic acid and pul that over the outlet to the wound and
bandage it on. The surface of the wound is also painted with a little
iodine.
Kverv two hours we change that compress. In other words, the
object is to keep the compress wet. and by keeping that little compress
wet we keep the top of the wound open. If you look at a nail punc
ture the next morning alter you have used the dressing you find a
little bit of a hole there, maybe the size of a nail point, but that is
enough to keep that wound open and all the infection from the bottom
will come out.
My idea D that this thing works the same way. J*y keeping the
gauze saturated with this solution down in the wound it keeps all
the little pore- of the wound open, so that all of the infection can
conn- out. A- fa-t a- the germ- come out they are killed by this pow
erful germicide.
After tin- wound ha- been thoroughly cleansed they make micro-
-ci'pio te-t- for a certain length of time and when they arc -ure there
no :nfeet ion they
;He wound. The xx'hole success of the
method *: pend~. r ' ;*cr cent. I believe, on the technique and care which i- f-cd -,v. handling everything. This new method has been
a wonderful hek= m -urgical ca-es. because a great many limbs have
been >aved that ordinarily might have been lost.
1 he -econd portion <>f this subject is the ambrine treatment for
burns. In addkton to the de.-criptive article reproduced from our work paper, t'urrent AYrcs. ] am including herewith an interesting
article from Dr. McMullen, covering the experiences of our Sche-
necradx' Work?-.
Foundry Sectional Meeting
A CASE OE SEVERE TJLIJRO DEGREE IIUKNS TREATED WITH AMI!
By Charles G. McMullen, M. DSchenectady, N. Y.
J
Tiie new and radical treatment described in this article has to da practiced principally upon the horribly severe burns received in warfare. The reports that have been made of its wonderful healing ties induce us to recommend that the medical profession consider j sibilities in treating electrical burns. In the article Dr. McMullen dc the technique of the treatment and reports the progress of healing in ticular ease. The appendix very interestingly summarizes the litera' the paraffin treatment of burns.-- (Editor Current Xcics.j
The letters by Miss Edith May, published in the Outlook, / 1916, excited a somewhat skeptical interest in the use of ambr practiced by Dr. Berthe de Sand ford at Issy-les-Moulineaux, F The caustic editorial of Dr. Simmons in the Journal of the A. Aug. 12, stili further confirmed my skepticism. In February, at the Meeting of the Third Conference of Physicians, Depai of Labor and Industry at Harrisburg, Pa., after hearing Dr. man's paper on the Carrel-Dakin technique, in the discussi which paper Dr. Sherman made some very commendatory re: about the ambrine treatment, my real interest in the subjec aroused. The atomizer and apparatus necessary to carry 01 technique were purchased at Philadelphia, and a supply of an was secured through the efforts of Mr. A. L. Rohrer, of the Gi Electric Company.
I had under treatment, at this time, a patient who had beer extensively burned about the face and hands by a hydrogen gas < sion, and more deeply burned about both thighs and legs froi ignition of his clothing. Pie had been under treatment since Feb 5, 1917. The burned tissues of the legs were sloughing and h having considerable constitutional disturbances as the result c sorption. Large boric packs were used until the sloughs had rated, which took place 011 the 21st, sixteen days after the bun received.
At this time the use of ambrine was begun. The patien somewhat skeptical about "experiments," and hesitated about h us use the new treatment. After the first application of ambri was fully converted, and the comfort experienced while wearin dressing and the absence of suffering while the dressing was changed was exceedingly gratifying to both patient and myself.
I expected, of course, that several operations of skin gra
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Si.vth Safety Congress
very remarkable advance of epithelium and the small autografts developing from time to time, which also developed with the same rapidity, obviated the necessity of grafting. The daily dressings were continued until May 30th. when the patient was discharged from the hospital.
Its remarkable efficacy as regards rapidity of growth of newly formed epithelium is. C believe, due to the fact that this dressing does not in any way interfere with the delicate layer of advancing epithelium.
The granulations never become exuberant; therefore it is never necessary to use escharotics to destroy them.
The period of convalescence is shortened one-third to one-half, and the scar tissue is unusually soft and pliable and, as yet, this case has shown no tendency to contractures.
Regarding the technique, the first coat of ambrine is best applied with an atomizer, even a soft camel's hair brush is somewhat pain ful. An atomizer with a hand bulb is not satisfactory, however. An electric compressed air apparatus obviates this difficulty.
The ordinary absorbent cotton teased out in thin bits and applied was found to be much better than sheet cotton. The dressing must be changed each day.
A resume of the literature prepared by Helen R. Hosmer, of the Research Laboratory of the General Klectric Company, is appended.
Appendix--Literal arc on the Paraffin Treatment of Burns.
Reference' gives a brief general account by the correspondent of the Medical Record of Paris on the efficacy of ambrine treatment of the terrible burns caused by liquid fire from shells. A hospital of 150 beds for the treatment of such burns has been established at Issy-les-Mcmlineaux. just outside of Paris, under the charge of Dr. Berthe de Sandford. the originator of the ambrine treatment in France. The substance was originally devised as a treatment for rheumatism, but application in an emergency to extensive burns crave such good results that Dr. Sandford was led to advocate its use even in the face of much indifference from his colleagues.
Hull - has investigated the ambrine treatment for burns and1
1 Medical Record, 01, 160-1, .Jail. 27, 19.17. = Hull (Roy Army Med. Corps), British Medical Journal, Jan. 13, 1917. Canadian Practitioner and Review, 42, 169-73, April 1917. Abs. Jl. Amer. Med. Assoc. 68, 373, 1917.
Foundry Sectional Meeting '
believes that it produces singular rapidity of healing in slight 1
and improved results in bad burns:
"Observations carried out in a military hospital gave om
impression that the treatment was valuable. Burns healed
rapidity; constitutional symptoms rapidly abated; pain was rec
to a minimum ; scarring appeared to be obviated, or at any rate
not apparent. The need for grafting large burns appeared i
avoided. * :|c * The patients were singularly free from s<
* * * Observers who had large experience of-burns treate
picric acid, ointments, and other methods in ordinary use,
unanimously of the opinion that the paraffin method was sup
to the older methods. The experience of those.who had witn<
the results of burns after liquid fire attacks was that the ami
treatment would save many lives and accelerate the recovery c
burns."
'
He attributes its efficacy to mechanical factors; protection
air, prevention of damage to newly formed granulations, ket
the tissues immobile by the splint-like effect of the wax, and
heat of application encouraging the flow of blood and lymph tt
new caisillaries.
By laboratory experiments he found that heating a sui
paraffin to 130 degrees C. with superheated steam lowered its r
ing point two degrees and made it mobile.and workable. The re
obtained by the use of such paraffin were indistinguishable i
those obtained with ambrine. But addition of antiseptics
stimulating substances was always found to give great help in cl
ing up the wound, etc.
He prepared a formula, known as No. 7 paraffin, which g
excellent results, better than arnbine. healing severe burns wit!
cicatrices or extensive scarring.
.^
This consists of:
Resorcin........................................................................................' 1 per cent
Eucalyptus oil........................................................................... 2 per cent
Olive oil............................................................................ ..
5 per cent
Paraffin molle (soft)........................................................... 25 per cent
Paraffin durum (hard)...................................................... 67 per cent
The resorcin may be reduced to 0.25 pen cent, or 0.25 per cen betanaphthol may be used instead.
Hull uses the paraffin for the first dressing, sometimes repla after two days, for two davs with hot boric fomentations TIia t-
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Si.vth Safety Congress
is first washed with sterile water and dried, preferably, with an electric blower. Without interfering in any way with blisters, it is then covered with wax at 50 degrees C'. applied with a brush, steril ized in wax. or in very painful cases with a metal spray. A very thin layer of cotton wool comes next and is covered with a second layer of paraffin, more wool and a bandage. The dressing is changed daily, until the juts formation is small, and then every two days. Dead skin layers are removed at the second dressing.' Sloughs usually separate after a few dressings.
"The results obtained by the use of Xo. 7 paraffin have surpassed the results obtained by ambrinc or any other tried preparation. Severe burns of the third degree, accompanied by sloughing, and in a very septic condition, have cleaned and taken on healthy repair under this treatment. Severe burns of both palmar and dorsal sur faces of the hands, extending to the tendon sheaths, have healed in three weeks without contracting cicatrices." * * *
"The treatment is practically painless and patients rarefy com plain of pain after the first application. Tt has never been found in the least necessary to give an anaesthetic for the first or subse quent dressings. The rapidity of healing, the absence of sepsis or pain, the healthy new skin resulting without contractile cicatrices or deformity, have been really remarkable. Burns come clean more rapidly than under ambine treatment. Sloughs of deep tissues, in some cases down to bone, readily separate, and the burns become clean."
Matas " explains the lack of interest shown by the medical pro fession in the use of ambrinc by the fact that its originator has allowed it to he exploited as a proprietary product and has kept its composition secret at a time of so great a crisis. His personal expe rience has confirmed the favorable reports of others. The history of the discovery of ambrinc given in reference (J) is repeated and Hull's article describing the beneficial action of the ambrine treat ment is quoted almost in full.
Matas has prepared Hull's formula No. 7 paraffin containing betanaphthol. of which the cost is less than iS cents a pound against S5.00 a pound for ambrine.
Experience with the paraffin treatment in some ten cases has been very favorable. It is easily applied at 100 degrees F. by means of a cotton mop for the first layer and a brush for the subsequent lavers. of which there should be several in the more movable regions.
3 Matas, New Orleans Medical Journal, 69, 677-88, 1917.
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Drying by gentle mopping and exposure to the air is sufficient, mixture is soothing and pain ceases immediately in every t) burn and the relief continues while the wax is in place. The : able observations of other's are repeated.
Dowd 4 gives clinical details of several bad burns treat show comparative results for paraffin and other dressings. Hf a mixture of
Paraffin .................................................................................................. 2 part Vaseline.............. .................................................................................... 2 part Stearic acid 1 part, which melted at 112 degrees F. (4.
degrees C.).
Other cases where ambrine was used were mentioned in d sion. The dressings- were very painful and there was little < evidence of superiority in the treatment.
Haworth (Western Pennsylvania Hospital) ' recommend the treatment of severe burns or other wounds that fail to epith< the application of a wax made up as follows:
Paraffin (Gulf Ref. Co.,Pittsburgh)................................ 7.0gm
Liquid petrolatum, U. S. P..................................................... 3.0cc.
White beeswax.................................................................................... 10.0 gm
Rosin ............................................................................................
7.0
Resorcin ................................................................................................. 0.2
Sudan III................................................................................................. 0.05
Alcohol (95 percent)................................................................... 10.0cc.
Other ingredients desirable for special cases may be a< Directions for mixing are given.
Reference 11 gives the formula of. parresine, a mixture sa have the same properties as ambrine, as follows:
Paraffin (M. P. 48-49 degrees C.) ....... . 94-96 per cent Gum clemi ..............-......................................................... 0.20-0.25 Japan wax .................'................................................... 0.40-0.50 Asphalt .................................................................................. 0.20-0.25 Eucalyptol............................................................................ 2.00 Alkannin and gentian violet to color.1
1 Dowd, Annals of Surgery, 65, 781-5, 1917.
5 Haworth, Journal Amer. Med. Assoc. 68, 1404, May 12, 3917.
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,SV.r/// Safety Congress
PHOTOGRAPHS SHOWING PROGRESS OF BURNS TREATED ` WITH AM BRINE AFTER ONE. TWO. THREE. AND FOUR MONTHS
xo 1. makcii i"ir.
XO. 2. AJ'KII. 2. IV! 7
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Tin's is prepared by the Abbott Laboratories. Chicago, patent. Trade mark applied for.)
Leech 7 gives the brief history ol ambrine and describ appearance of the three similar preparations. Hypertherminc resine and Mulene.
Ambrine has about the following- composition : Paraffin ............................................................................................................ Fatty oil (sesame?)................................................................................ -Asphalt-like body..................................................................................... Coloring matter find undetermined..............................................
97 j o i
Mulene appears to contain paraffin, beeswax, a fat-solub dye, and considerable rosin.
Leech gives directions for making a mixture of :
Paraffin (M. P. by U. S. P. method 47.3 degrees G.)..........................................................................97-5 "
Asphalt........................................................................................ from 3-5 droj Olive oil .......................................................................................1.5 cc.
This closely resembles paraffin, melts at 454 degrees C.. i: pliable and stfong at 38 degrees C., adheres exceedingly well skin, and detaches easily. The cost of materials is about 10 a pound.
Leecji has examined and determined the properties of 25 1 out brands of paraffin and the proprietary products similar t brine. The values are given. He concludes that nearly all properties that would make them useful. Several appear sir to ambrine and it probably could be substituted for it. Sucl
"Paraffin j 18-120 F.," Standard Oil Company of Indiana. "Paraffin 120-122 F.." Standard Oil Company of Indian* "Paraffin No. 9/'' Waverlv Oil works, Pittsburgh. "I-Iard paraffin." Robert Stevenson & Co., Chicago. "Paraffin 118-121 F.," The Atlantic Refining- Company. I delphia. Sollmann s has studied the physical properties of a seri paraffin mixtures designed for use in the place of ambrine an other similar proprietary products now appearing. He has ulated the important properties as: melting point between 4I 53 degrees C., hardness, ductility, and pliability, and he has dt
7 Leech, .Journal Amer. Med. Assoc. Q8} 1497-3500, 1937. * Sollmaim, Journal Amer. Med. Assoc. 08, 1037-41, 3917.
NO. r. MAY 2. 1917
NO .
M.\Y js, 1*/17
Foundry Sectional Meeting
simple measures for the last three which he explains quite
I-Te gives a table of the properties of 28 substances, none co
ing more than two constituents, of the following classes:
i I. Paraffin
11. Paraffin-wax fll. Paraffin-asphaltum
IV. Paraffin-oil
V. Paraffin-petrolatum.
The commercial, paraffins, melting between 48 and 53 degre
are quite similar to ambrine, possibly a little more fragile. The
tion of small quantities of wax modifies, the properties very
The proprietary products, Ambrine, Mulene, and Parresine a
this class and approach very close!)' in properties to the s
paraffins. The last named is softer and more fragile than ami
The paraffin-asphaltum mixtures are distinctly more pliable, adh
and capable of forming thinner layers, but do not form perfect
turcs. Paraffin-oil combinations are considerably softer and w
than the paraffins. The paraffin-petrolatum mixtures are very
greasy, and crumble easily.
-
Tests of their behavior on application to the skin showed
the three proprietary mixtures mentioned and some nine of the
mixtures did not differ essentially from the simple paraffins
.Sollmann " continues his experimental studies of the paraffin 1
ment of burns and other open wounds by considering the effec
value of the various constituents upon the physical properties
reporting clinical results.
Simple paraffin will accomplish all that any of the mixture:
do. Admixture of other waxes produces no improvement e:
that asphalt does increase adherence a' little. Rosin and mo.
the waxes tried raise the melting point. The effect of the adc
of some fourteen different oils, etc., is given, but none proc
significant improvement.
Certain paraffins are very superior to others. The choice si
be those which are liquid at or below 50 degrees C. and the
film should be pliable at 28 degrees C. and ductile at 31 degree
Such are easily produced. Addition of antiseptics is of no c
as only an infinitesimal quantity reaches the surface.
Sollmann finds that the application of the first coat is apt t
painful, and avoids the difficulty by preceding it with a coat of li
petrolatum, applied with an oil atomizer. To this may be added
a Rpl I nio >tn .Toiirn nl A
A
f?Q 1 TOO 1 on I
T-------
i es lAi-r
7io
Sixth Safety Congress
|U'K,\> COVKUKII with IIIIX i-ti.m OH am II u ink
snow ino mktiioi) ok aitma ixc; amijkixk
Foundry Sectional Meeting
medication desired. The author is working: out a series of sol for this purpose. A him of cotton and the paraffin coating- ar<
applied in the usual way. *
' Sollmann states that almost all surgeons who have use paraffin treatment are more or less enthusiastic as to its advat over the older methods of treatment. As it is particularly able at this time to get a correct estimate of its value as so possible, he profK>ses a number of methods of comparing its el with that of other methods. He also suggests a number ol stances, local anesthetics, antiseptics, epithelial agents, etc., should be tested out in conjunction with the use of the initial c<
of petrolatum.
,
Beiter 10 ( of the L'nited Alloy Steel Corporation) has use paraffin mixtures with various oils, antiseptics, etc., on over dressings of burps and lacerated wounds, Tri the absence o
observed advantage these mixtures were discarded in favor c commercial paraffin, "parrowax." The method of application
posed by Sollmann was found preferable to direct applicant brush, especially by the patient.
Beiter seems to find the chief advantage of the paraffin to
from the fact that the granulating surface does not grow in adhere to it as it does into gauze, and consequently is not dest at redressing. This very much increases the rate of epithelk
and the comfort of the patient. The method produces quicker ing of superficial burns than any other familiar to the autho does not, however, shorten the time of healing nor decreas scar tissue formed in deep burns.- The comfort at dressing is greater than with any other treatment. The firmness, rigidity smoothness of the covering is also conducive to comfort at times. Also, when properly applied, it is cleaner than any dressing because the discharges are confined, do not soil the and produce no unpleasant odor.
The paraffin dressing is inexpensive, a pound of wax and of liquid petrolatum together costing about 65 cents and being cient for man)' burns. It replaces the rather expensive gauze, however, time-consuming.
Hudson,11 after mentioning the fact that the early skepticis
'"Beiter, Journal Amer. Med. Assoe. 68, 1801-2, June 16, 1917.
" Hudson, Med. Dir. H. Y. Medical Journal, 105, 301-2, 1917.
Pmif i\n T^Tfni rm
r. C*r\ "tV/ToT ?/>*!
fon 07 TGI 7 *-* 1/in
32.
O-..
712
Si.vth Safety Congress
physicians concerning the ambrine treatment of burns, was due to the fact that the substance recently made its appearance in France as a patent medicine applicable to rheumatism and other ailments, describes a spraying apparatus which he had to devise and make for his own use. The mixture has to be kept between 50 and 70 degrees C. during application, and this necessitates the use of an electric heater for the air used in order to avoid solidification in the nozzle. An illustration and dimensions are given.
The apparatus, which is not patented, works perfectly and with a 10-lb. air pressure and a hole in the nozzle the size of a No, 47 drill an area of one square foot can be covered in about two seconds, a great advantage in extensive burns. A smellier hole may be better for ordinary use. The container should hold about two pounds of melted ambrine.
It is necessary to have a good volume of air as from a com pressed air tank or an electrically operated automobile pump, such as the "TectroflatcrT The latter must have a safety valve to keep the pressure down. Hand bulbs and small pumping machines are not satisfactory.'
The few cases in which the^ treatment has been tried indicate considerable good in the method, though it may be advisable to give a prelintinarv cleansing of the wound as by wet dressings of Dakin'-s solution for a day or two.
Application is not painful if the ambrine be kept below 70 degrees C. and redressing is easy, rapid, and painless.
Mr. Ashe: T know there are many men more able than I to give you information on litis subject. Dr. LaufFer is here and will give you all the details.
AM UKI.N It TREAT M EXT I X L) 1S VEN SAM LE.
Mu. ). Stanford Brown: In the early part of 1916 my atten tion was drawn to the ambrine treatment and I immediately asked our surgeon. Dr. Henry, if he would not try it out if he had not alreadv done so. He told me he had not. but he had been consider ing it. After that he started right in and we have used it ever since and would not be without it for anything. L want to emphasize every word that Mr. Ashe has told you in regard to the comfort to the patient and the efficiency with which the ambrine acts and the ease of redressing. We have found it indispensable.
I am happy to say we do not have any large number of dee]) burnings. Wc arc fortunate in our steel mill. Of course, we might
Foundry Sectional Meeting
have n .spill on the open hearth or something of that kin
electric sparks, but in the three years that f have had charge
work I am happy to say that we have been spared that sort
rible affliction to our men. i can only add in conclusion that
have not tried it. for God's sake try it--you will never stop u
Mr. \V\ J-- Chandlek (Dodge Manufacturing Compan
would like to ask one or two questions. Jn the first place, d
Carrel-Dakin solution bite? That is, is it a painful appli
Another thing, did I understand from Mr. Ashe that amt
applied more than once? How many applications and ho
cjuently? How do you get the old application off?
Cn.-uiiM.w 11ex.nt.tt : 1 suggest that as we have three <
present that I know have had experience in this field,- possibJ
discussion will answer that. You can ask them questions
they take the floor. '
Secretary" Asiie: I would much rather, have the su
answer such questions.
.
"
Chairman Bennett : Dr. Lauffer of the Westinghou.se I
and Manufacturing Company.
-
Du. C. A. Lauffer (Medical Department, Westinghoust
trie and Manufacturing Company, East Pittsburgh, Pa.) :
paraffine preparation for burns is made differently at various
it is composed of hard paraffine and soft paraffine, or pa row;
white beeswax. The principle involved is that the hard p<
cracks and breaks ; it is necessary to have a flexible enveloj
ering the burned part. Oil of eucalyptus and other ingrediei
sometimes used to enhance its antiseptic properties.
The precise composition of ambrine is not known. It is
prietary preparation and has been selling for about $5.00 a
but the preparations that are substituted for it give the same .
and some of the formulte will not cost over 30 cents a po-
make up. Two very good preparations made in Pittsburgh are cerele
mulene. Some of the very worst burns handled in the Pitt
district are treated with cerclene. mulene and West Penn w
have employed them with success, in the treatment of hurt
wounds involving considerable loss of skin.
API'LYfNU THE TREATMENT.
Now, as to the application. Burns of the first and degree, treated at once by the paraffine method, are verv c
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Si.vi/i .S'u/V/v Coiif/rcss
healed. Third decree hums arc less successfully lutndled when
treated at once with paraffine preparations. Under circumstances
where there i- considerable necrotic tissue resulting' from the burn,
that necrotic tissue, when covered up by paraffine and sealed her
metically from the air. may become very offensive. One of the
prevailing indictments against the ambrinc treatment was the fact that when the ambrinc dressing was removed, the wound was so
offensive that the patient could scarcely he tolerated in the hospital.
Consequently, at the present time, the wound is made clean and
sterile by means of the Carrel-Dakin solution, before the paraffine treatment is inaugurated.
By the old methods of surgery an area of gangrene was allowed
to remain until Nature formed the line of demarcation and it was ready to come off itself. At the present time, when gangrene arises,
the .area of gangrene may be cut off with scissors or removed with
a knife, and the wound, thus freed from necrotic tissue, is treated
with Carre!-Dakin solution until the area is relatively sterile. The
paraffine method , may he resorted to for closing' in the skin defect.
The same method prevails in the treatment of burns.
In my paper on "Low-Voltage Hazards." to be read he ford the
Iron and Steel Section of the National Safety Congress, unguentine
is recommended in the treatment of electric burns. The blisters of
second degree burns are allowed to remain until they become un comfortable to the patient before scissoring them away, when oint ments are employed. Under the paraffine method of treatment,
however, the blisters are removed at once or within a day or two.
All the loose outer skin is scissored away and the j^araffine envelope
is placed on the clean, living tissue.
'
Now. as to the frequency of application. The dressings are
made once each day. A great deal of exudate, a gelatinous sub
stance. comes out of the wound, and it is that jelly-like substance
which separates the paraffine from the wound and makes the paraffine
dressings easily removed. It is on this account that the dressings are so rapidlv removed. When the dressings have been removed, the exudate from the wound, the loose skin, together with all of the necrotic tissue which may be loosened, are removed with chloro
form mops. Chloroform very readily dissolves and washes away' all
necrotic material. Then a hot air electric fan is employed--such as
used by barbers and shoe shiners--to thoroughly dry' the skin. When
the wound is thus cleaned and dried the paraffine application can
be made.
' Foundry Sectional Meeting
A practical method for applying the paraffine dressin employ strips of gauze J>andagc. three or four inches wid< strips are cut in lengths longer than the wound to be covcrc< ends are held in the fingers while the center of the strip is di the pan of molten paraffine. The strip thus saturated in the paraffine is then placed on the wound ; one strip after ant applied. The strips may be placed on the wound like the su< rows of shingles on a roof. When the surface of the wot been entirely covered with these strips of gauze, saturated in paraffine, paraffine may be applied with a brush. An ad envelope of paraffine is thus placed over the whole surface, < by the paraffined gauze. The brush is sterilized in. the lower of the double boiler in which the paraffine is heated.
Cotton gauze may then be laid on. Redintol sheet cott sorbent. 9.x rs inches, J. Sc J., serves the purpose well. / layer of paraffine can now be applied with the brush, thick laid on, and over the whole surface a bandage may be applie
SEPARATE BRUSHES AXD KETTLES.
There must be a separate brush and a separate kettle of p.
for each patient, should that form of technique be employed, ir
the paraffine is brushed on the wound. A minimum equip:
needed when the brush is sterilized by boiling in the botto
as just described, and only one brush is required for any 1
of patients, as the brush in no case comes in contact with the
The application of the paraffine by means of sprays is
preferred, because the wax reaches all the recesses of the
much better, when sprayed on. A new spray comes out
every week ; the paraffine becomes clogged, making these
useless. By heating the air electrically, before it enters the
by means of an electric coil over which the air must pa
ambrihe spray, invented by Dr. Hudson of the Du Pont I
Company, promises better results than are obtained from othe
of sprajrs. A spray is not a necessity, as the gauze strip 1
for applying the paraffine, as just described, is being emplo
the West Penn Hospital. Pittsburgh, and has been employe-
success in our works hospital in the application of paraffine dre
Secretary Ashe: You forgot to tell the gentlemen abr.
severity of the bite in connection with the Dakin solution.
Dr. C- A. Lau-kek : Dakin solution does bite; it is not co
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716
Si.rf/i Safi'ty Conpress
outer layer of the skin is composed of de;ul ceils, and Dakin solution is a solvent for dead tissues, the outer layer of the skin will he dis solved and disintegrated, leaving- the sensitive' inner skin, unless the skin is protected with gauze, saturated with yellow vaseline, or some other protective. Dakin solution goes through the tubes into the deep est recesses o the wound. The deep muscular tissues and other deep tissues do not have irritability to the same degree as the skin ; hence the deep wound does not bile--it looks bright red. clean and healthy. Different patients respond differently to pain: there are different degrees of sensitiveness : various preparations of Dakin solution more or less irritate the tissues--all of them bite'to some extent.
Does that answer the question ? Mk. T. T. Whioht (United States Cast Iron Pipe and Fpundry Company') : 1 would like to ask a question while the doctor has the floor. It is not clear in my mind just how the two methods arc emploved. In conjunction with each other, or when do you use the paraffine or when do you use both together? For what class of burns do you use otic or the other, or both? That does not seem to have been brought out very clearly. I think that we could be instructed a little along- that line. I believe it would be helpful and I know it would be to me. Chairman Bennktt: Dr. l.auffer can explain the use of paraffine.
when to esi-: TllK DAKIN soi.ution.
Dr. L-At/Kf-fCR : During the period when there is pus. when there is still sloughing, then it is in order to use the Dakin solution. But when the surface has become clean, then you can employ the par affine treatment.
For instance, one of the cases now under treatment in the West Penn F-Iospital is a patient who was sideswiped by a red-hot steel rail ; it caught his ankle and all the tissues were deeply burned, exposing the bone. It has required several weeks to remove the burned, necrotic tissue, hut now that the wound is clean, they are emploving the paraffine treatment.
Mr. Wrkiiit: On slight burns it is not necessary? Dr. Laui-eek: On slight burns, where there are blisters, where the inner skin remains intact, one employs the paraffine treatment from the first. In this connection it should be emphasized that the paraffine treatment is used not only for burns, but for other wounds as well. For any wound that presents a large loss of skin surface,
Foundry Sectional Meeting
the paraffine treatment can be employed. It assists in the ; tion. The scar which remains when the paraffine treatmen ployed is softer and more pliable. Instead of having- thick, ing, scar tissue, which draws and contracts, there results pliable, soft scar.
A case very much in point is a patient whose face was : with sulphuric acid. Ordinarily a man who has his face burned in this manner is scarred for life and has terril tractures. This man is nearly as good looking as he was be injury : his scars are soft, pliable, scarcely noticeable.
FORMATION" OF NEW SKIN.
Another patient had a gasoline burn involving about
inches of his arm. around its whole circumference. Un
paraffine method of treatment, in Lhe West Penn Hospital ;
burgh, there has been about three inches of good skin form
below up and about two inches from above down. Skin gr
employed at the same time. These little islands of skin, tl
been planted, show growth from their edges, as do the otl
surfaces.
'
The paraffine treatment of burns seems to give added
to the doctor and the patient; instead of infection and e>
granulations to contend with, and skin transplants failing,
geon has a more rapid and a more satisfactory method ;
largely dispense with transplants of skin, except in very la
defects.
Mr. Wright : I am not quite clear as yet as to whether t
tion method is one for extreme cases and the paraffine nr
the general order, or whether they are always used togethe
Secretary Asi-ie: You have to use the solution to cle;
wound.
Mr. Wright: Always, no matter how slight?
Secretary Ashe: Not for small cases ; you don't bother
But anything that would be called a bad burn, where you a
to get some sloughing, and some substantial infection devel
you use it. Perhaps, out of the burns that would come ir
foundry, as an illustration, where you would use your paraf
out of twenty cases, you would use your ordinary antiseptic <
one. but you would use the Carrel-Dakin solution probably i
out of the twenty: that is the average, because probably tl
of the twenty would be s.erious. It depends a good deal on
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Sixth Safety Congress
ousness of your burn. That would be about the way jt would be with us.
Mr. Browx : As I understand it, the ordinary dispensary work--first aid work--we treat that only with the paraffine treatment. Where we have a Dakin solution case, it is entirely a hospital case. Vou must have your patient in bed, and unless you luive your own hospital you may have trouble. In our case we send them to a hos pital a couple of blocks away. I think that is the point.
DURATION7 OF INCAPACITY.
'.
Mr. David S. Beyer (.Liberty Mutual Insurance Company):
I should like to ask the doctor what effect it has. that is, in relation
to the standpoint of time? How much it shortens the treatment of
the wound as compared with the method in practice heretofore?
Could you give me any idea on that?
Dr. Laci-tkk : Prom the figures of Dr. Hudson of the Du Pont
Powder Company, who has observed the burn cases treated for that
company in various hospitals, his conclusion is that the paraffine
method diminishes the time lost 50 per cent at least, and not only
that, but it gives correspondingly better results in the way' of softer
scars and less contractures.
Mr. Beyer: That seems reasonable to you ?
.
Secretary As me: That has been our experience.
Mr. Browx : I can confirm that.
CLASSIFICATION" OF BURN'S.
Dr. Lauffer : In answer to the gentleman's question as to the degree of burns : A first degree burn is sunburn, surface red but not blistered. Some people get a second degree burn from the sun ; they have blisters and lose the outside skin. The first and second degree burn, from whatever source, can be treated with paraffine at once.
A third degree burn is so deep that the skin is entirely destroyed, including the deeper tissues, perhaps : when a third degree burn is serious, it is properly a hospital case. Those generally require a preparatory treatment with the Dakin solution, because the dead tissues should be separated in advance of employing the paraffine t reatiuent.
Mr. I\oy S. Boxsii; (United Stated Metals Refining Company ) : 1 would like t< a>k the doctor if he would advise a first-aid man. who L nm a medical man. to use thi- treatment. Would it he safe
Foundry Sectional Meeting
for him to apply it--a non-medical first-aid man? Would
better to turn the case over to the doctor?
Dr. Lauffer : If you ask me my opinion, I would say,
over to a doctor. if you ask me further what the doctor
do, I would say that the doctor should shave the part. Son:
tors, employing- the paraffine treatment, got the method in bad
for a time, due to the fact that they apparently considered tl
paraffine in itself is a germicide; metal burns and electric bu
not sterilize the tissues.
All the contiguous parts should be shaved, thoroughly v
with ethereal soap and gasoline or other cleansing agents
go ahead and make the paraffine application. A. first-aid man
that work would do it wrong, and it is better to have the w
and primary dressing done by the man who is going to have
of the case, or at least have it done with the sanction and
the direction of the man who is to be responsible for the tre;
of the patient.
Citatum a n Bennett: Dr. Davis, have you anything-you
like to say on this subject?
,
SUCCESSFUL USE OF AMBRINE.
Du. Davis (Cleveland, Ohio) : I have had several montl perience in using the different materials and I do not knot T can add anything to the discussion that has been offered. I < most heartily in everything that Dr. Lauffer has said. He down practically to a "T,'' so has Dr. Sherman of Pittsburgh, ever, I wish to lend emphasis to the statement that has been that in any situation of a third degree burn which requires t plication of the Carrel-Dakin solution, that is the province doctor and no one else.
I know of nothing better than ambrine. I am using it am never used any other substance. I was very fortunate to g pounds of it in New York last April. I do a lot of work for manufacturers and handle a lot of second degree burns. 1 ever}' burn with it and would not think of using anything el: has worked very successfully.
T think every foundryman that is here ought to take it himself to have his doctor, or the doctors doing the work f plant, equipped not only with the ambrine hut also with the ( Dakin method, as it would work out successfully. Dr. Lauffer
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Si.vth Safety Congress
T have seen severe cases in Pittsburgh in the hospitals that he has mentioned. I have had them under observation at five-dayperiods and could see the progress from trip to trip. It is wonderful.
AIr. F. \\". Shepard (American Cast Iron Pipe Company, Birm ingham, Ala.) : Is it practicable, where the doctor is not on the job and where possibly it will be an hour or two hours before the doctor can get to the plant, in case of a third degree burn, for a first-aid man to apply the ambrine solution or the paraffin ?
Dr. D.-wrs: Dr. Lauffer answered the question. I would say absolutely no : he has no business at all with the Carrel-Dakin or the ambrine.
Chairman Bennett: We will now hear from Dr. Stubbs.
NO LESSEN I NO. Ol' OBLIGATION TO PATIENT.
Dr. Stubbs ( National Alalleable Castings Company) : The ambrine treatment, so-called, is not a simple method of treating burns and does not lessen, from my point of view, any obligation in treat ment. Burns have always been and always will be an exceedingly complicated wound. However, the ambrine treatment or the paraf fine treatment has main- advantages in its favor. Let us go back to primary conditions-: You have a man presented to you who has re cently or just immediately received a severe injury--; you want to do something for him and you want to do it speedily. The first thing you ordinarily try to do is to make him comfortable. The first thing that you want to do in any injury is to produce, as nearly as you can. relief. Sometimes, with the ambrine treatment or the paraffine treatment, you may be able to do so. It depends altogether on your point of view. If the treatment is to be applied by skilled hands maybe the ambrine treatment is indicated. If it is not to be applied by a skilled hand, but the patient to be transported, as the gentleman suggested, some distance to a hospital, then I believe you must go back to the original teaching, to the one original, to the first aid-- for first aid is a misnomer all the way through--and the first teach ing is simply placing- over that a clean gauze dressing. There is to be absolutely no tampering with the wound. The most dangerous thing that you can do is to allow a so-called first-aid man to make the first or primary dressing. I want to make the primary dressings on my cases, especially if they are serious ones. A firstaid man can make minor dressings--things that are of no particular consequence, that are practically in the same condition as the second dressing--but the ordinary first-aid man that you have around the
Foundry Sectional Meeting
plant is quite as dangerous with the Carrel-Dakin proposit with the ambrine treatment as the foreman and the sub-forei with the toothpick and the dirty handkerchief with your eye i absolutely so.
The Carrel-l)akin treatment is taking us .back to the first ciple of surgery, as taught by .Lister, when we began doing surgery: it is to obtain drainage of wounds, pure and simple.
COM 1-AKAru.lt TO A SPRINKLER SYSTEM.
The best illustration that I can give you as to what .this and what it signifies is the sprinkler system that you install ii plants or in warehouses and places of that kind.. 'In order to 1 sprinkler system complete it must apply to this room, to that roo to all of the rooms. You must not leave out one room of that spi system in any portion of your plant or any portion of your s Just as soon as you do you have an inadequate system. Fir start in the room the mechanic or the heating engineer or the engineer or whoever it was who installed the system over! It is exactly the same thing in this treatment. If you overloc room, then you will have in that one room the probability of or an infection. It is an exceedingly complicated process to out.. Anyone can take a pitcher of water and pour it over an ex wound of the hand or the arm or anything- of that kind, but you have tissues that are lacerated and muscles that are pulled and severed from their attachments : when you have bones th broken, it requires a trained engineer to carry these various to the deep recesses, and unless they are carried there this trea is no better and no worse than any other treatment we carry the plant. Do not go home with the idea that-anj*one can t burn with the paraffine treatment. T believe, from my expei that we have reduced our period of disability from 50 to 75 per we make the majority of patients much more comfortable; we the period of severe pain.
XOT A CURE-ALL.
Tt is a complicated treatment, and as the doctor said, it has j
into disrepute because people seemed to think that they had a
all the same as the newspapers advertised 606 a few years ag
is very complicated, hut it was advertised as though it was
very simple. It is not simple.
.. ...1,...............................1.111
.-1
722.
Si.x'th Safety Congress
the paraffine treatment closely are pleased with it and I believe will
continue to use it. Chairman 1`knnktt: We have had an excellent discussion on
the subject. Tomorrow afternoon the Health Service Section will have an additional discussion on first-aid treatment, which should
be of benefit to all present. We will now have a paper by Mr. F. W. Shepard, "How Improve
ment in Safetv Conditions Reduces Labor Turnover and Accidents."
HOW IMPROVEMENT IN SAFETY CONDITIONS RE DUCES LABOR TURNOVER AND ACCIDENTS.
F. W. Shepard, Safety Inspector, American Cast Iron Pxpe
Company, Birmingham, Ala.
Mr. Chairman and Members of the National Safety Council: The reduction of labor turnover and accidents at the present time is a very vital subject, look mg' at it from an economic standpoint. Our nation is working under a vast overload in an attempt to equip and train soldiers and transport them to their posts of duty, to keep up with the increased demand for production, to cope with the vast transportation problem of moving troops, supplies, crops and raw material, and furnishing the world with supplies to carry on the war, and actually taking a hand in the fighting. It behooves us, as loyal and patriotic citizens, to use even.* economy, to eliminate every waste, to turn out (as it were) each burning light that is not neces sary, in order that the generators may carry more efficiently those lights which are absolutely necessary.
Two great drains on all our resources are accidents (with their attendant losses) and the cost of labor turnover. If we can formu late plans or adopt practices to reduce these drains our efforts will not have been in vain.
It has been conservatively estimated that the introduction and training of a new man in a department, to the point of production, will cost about S45. and to teach him a trade will cost about $r,ooo. With a given percentage of labor turnover, it is, therefore, easy to figure the vast waste from this source on a dollars and cents ba^is. Our emplovers' liability and compensation laws and insurance rates give us a basis for figuring our accident cost, and it then falls on us to devise ways of reducing it. You and I may have done a great deal along this line, but have we done all we should? Have we done
Foundry Sectional Meeting
it as well as the other fellow? Have our methods been efficient lines ? These are some of the questions you and I have eled hundreds of miles to hear discussed.
UNREST AMONG EMPLOYES.
I represent a firm engaged in the manufacture of cast iron We call, in a large degree, upon foundry practice, pattern ma machine shop practice, armature winding, forging, railroad pra and construction work. I-Ience, a great many problems of acc prevention in these various trades are met and dealt with t one organization. The efflux of common labor and skilled mech to the North and East, where better wages were paid, the ct arms and the great quantity of work, making it easy to secure ployment, have caused a degree of unrest among employes uneqt in the history of .the nation.
In our plant we established what we term a labor-training < where the new man, after having passed the physical examine was placed for the completion of his education in the safety and safe practices of the shop and the entire plant.
If the man was found to have had any pi-evious training ir branch of the industry, a note was made of it, and when a vac occurred in a department, either temporarily or permanently, man was sent to fill the gap. Very frequently by the time the man was placed permanently he was thoroughly trained by he made repeated shifts in the department on account of tempc vacancies. Thus, possibly, one man in this manner would pre the hiring of fifteen or twenty men to fill temporary vacancies, 1 temporary vacancies being caused by the regular man getting being injured, or for other reasons being called home before < pleting the shift.
We are asked how we kept these men employed, how r, there were, and how we kept this gang filled with its complemei men.
A gang of thirty men. or about > per cent of the total 1,500 employed, has worked very success full}' with 11s. We institut systematic cleaning-up system, including in this system the rei ing of waste material, handling of fuel and ashes, unloading material when we had an excess delivery, loading cars with finished product when wc would get a surplus of cars, sanitt work and beautifying- the grounds. Common labor was drawn f
,1.:.. ........ ..1_______ _____1___mi.:.. ................................... 1-----1 ..1---------1 _ t
724
Si.vfh Safety Congress
foreman who had a thorough knowledge of the needs of the shop, who was a good judge of human nature and who had received a gov ernment certificate of training in first aid and accident prevention work. This foreman was directly -under the supervision of the
safety department. Any developing tendencies toward unfitness were closely watched, noted and taken up with the medical depart ment, and steps were taken to correct the defects by special treat ment. This oftentimes called for a change of work.
steps for reducing larou turnover.
The increased rate of the regular job was paid to this man while filling in. This created in the man the desire to secure this job regularly. This created ambition on the new man's part, made the regular man more regular and the new or temporary man more zealous. The new man. or the man in training, having been perma nently located, the next step was to fill his place. This was done by employing a green man, or by placing a man whom some of the de partment heads knew, or one who had references as having worked in the same line elsewhere.
Some of the steps we have adopted for reducing our labor turn over are: An established medical department, which has been in operation about three years. We have two surgeons, one house physician, one professional white nurse, two colored nurses (one a visiting nurse) and a dentist, in addition to this regular force, we have nurses in the plant, working at their trade, who are capable of waiting on the sick. These special nurses receive the same pay while nursing a case as when working in the plant. This allows a man of more moderate means to receive the proper care at a reduced rate.
A workman's benefit fund, created by setting aside a given amount of stock, at the disposal of a committee of five, consisting of the chief surgeon, chief timekeeper, the chief pipe inspector, the secretary of the V. M. C. A., and the safety inspector, furnishes the means of relieving the financial strain incident to illness or an acci dent. This committee has the power of extending their aid to the employe's family. This comes in very nice where possibly the wife and mother needs an operation at the hospital and cannot have it because John has not the wherewithal.
A medical dispensary, where medicines arc dispensed for minor ailments, and where Jim can have his aches and pains attended to without losing a day or a part of one to go see a doctor, who will
Foundry Sectional Mccliny
not wait on him because hb lias not the money. Where also, kiddies have the croup or any of. the conimon ailments of chi Jim can leave word and be satisfied to go on to work, knowing will be attended to.
Dental parlors for the colored and white, where tooth ail are soon remedied for Jim and his family.
The V. M. C. A., with its reading rooms, where the ci periodicals are brought in reach of all. Mere also is statio branch of the Birmingham library, where any book may be'obfor the mere asking, moving pictures and various games, to< with a piano, an electric player piano and an Edison phonoj furnishing recreation, amusement and music.
A SCHOOL AND A HANK.
A day school, where the illiterate are taught to read and wr well as the primary branches of an education : an athletic field, ' baseball, soccer ball, football, tennis and foot races, with a other field sports,.may be enjoyred. A branch bank, where de may be made and checks drawn, with a reward for the employ saves the largest percentage of his wages--teaching thrift and ing principles. A Mutual Aid Benefit Association, run by the themselves, which pays $5.00 per week for sickness or disable $100.00 in case of employe's death, $50.00 in case of his wife's < and $25.00 if a child under j6 years of age is lost--all for 10 per week from the employe. This fund is augmented by the pany paying into the treasury of the association a dollar for dollar that is' realized as dues. In the first year, just closing, ; of nearly $6,000 was paid out in claims.
A mutuality committee plan allows an employe's grievanc be investigated and has a tendency to decrease the indiscrin discharge of men for minor causes. A mutuality committe vestigation is as much feared and has as much power in the as our National Interstate Commerce Commission. A bonus tem of good work, and regular attendance, also has its advan Last Christmas, out of a force of 1,300 men employed. 150 received a turkey and $5-00 for working every working day i year, ft will surprise you to learn that this was several hui per cent increase over the first year it was tried.
A great drawing card this year was the dispensing of se hundred garden plots. 50 feet by 150 feet. These lots were aw;
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Si.vth Safi'fy Congress
did the 1 irenking up and plowing free of chiirs^u. These plots luve allowed a great many of the men to raise their winter's supply of corn, beans, peas, beets, okra, tomatoes, sweet and Irish potatoes, anti some feed for the cow. A prize is offered for the best garden and the best yard.
Modern houses arc built and sold to the employes on the in stalment plan, thus allowing the man to establish himself in a mod ern home at a rate commensurate with his wages or salary, as the case may be.
A step that seems to have made a home-run hit is the annual ACirco fair. Here the man. wife, daughter and son may vie with one another in every article from live stock to line needlework. 'Phis fair is held on Labor Day: the company's colored band fur nishes the music. Games consist of barrel races, sack races, potato races, pie-eating contests, and a tug-of-war. with prizes for the winners. Almost makes you want to be there, doesn't it?
1T.AXXIXC. TiUC WORK.
We claim these various steps to be great accident preventive measures as well. As a rule, these ideas and plans are fostered and nourished at nur round table monthly meetings of the central safety committee, whence they are carried to the rank and file and to the numerous -hup committees by the foremeti and superintendents.
Special committees are appointed from the several departments to inspect and make written reports as to the safety conditions in other departments. These reports are followed up and acted upon immediately, thus putting zest into the work.
A suggestion box. with prizes of $15.00, $5:25.00 and S50.00 for the three best suggestion?- every six months, is cause for activity in efficient methods and safety devices. Regular inspections of the plant equipment and the attention paid to a suggestion made by a workman, have secured the confidence of the employes, and safe methods and practices have enabled us to reduce our accidents ma terially. ] -incerely regret that so far no uniform method of com puting accident percentages has been adopted, for I believe competi tion is stimulating.
Safety banquets, given to those who have passed the -Safety examination, keeps up enthusiasm. Our moving picture machines for the white and colored departments keeps before the workman and his family the idea of safety and at the same time affords recrea tion and instruction.
Foundry Sectional Meeting
Our shop paper, pubfished monthly, contains items of pc
news. Its surest ions on safety, health and hygiene, gardenin;
ning and other items of interest are looked forward to with
anticipation by each employe.
The want ads and for sale or trade columns often enal,
party using them to secure or dispose of mentioned articles
low employes. The paper is so well liked-that the employes
extra copies to. mail to their friends and it is seldom you can
copy about the grounds. If one man lays his paper down a
man eagerly picks it up and either carries it home or gives
friend.
.
All of these methods, which are closely connected, and of
I dare not say one is greater than another, have a tendency to
that acii'CO spirit. If you wish to know what the Acrrco
is, ask anyone from the Birmingham district. They will tell yc
a near approach to the motto of this august body, the uni
brotherhood of man.
You will pardon me for digressing just a moment. When
eral Manager Cameron notified me to prepare an article on thi
ject, I wrote to John J. Eagan, president of oiir board of dire
asking him if there was anything he would like to have incorpi
in this article. He made this reply :
A FIVE-YEAR RECORD.
.
"Some time ago I received some statistics which might some help to you. We began this work in 1912.
"In 1912, 830 men were employed; in 19x6. r.080 men wer ployed ; an increase of 30 per cent.
"In 1912, 246 men were employed one year or more; in 677 men were employed one year or more; an increase of 17 cent.
"In 1912. 65 men lost not more than 4 days: in 1916. 27: lost not more than 4 days ; an increase of 327 per cent.
"In 1912, 27 men received $5.00 and a turkey for working day; in 1916, 150 men received $5.00 and a turkey for wo every day ; an increase of 455 per cent.
"Production in 1916 over 1912 was increased 5 per cent. "Nineteen hundred and twelve lost time accidents, compared 1916, showed a decrease of 47 per cent. "My conviction is that the golden rule is fundamentally essto the largest permanent success in the business world. Safei
Si.rf/i Safety (.'ananws
.'portion ami the other branches of cooperative work arc based upon that principle.
"M\ suggestion to von would Ik- thru you try to stimulate (he adoption of all branches of our welfare work. If you arc not familiar with the pension plan recently adopted by our hoard (.if di rectors. 1 stiggesi that \ on ask Mr. Kent concerning the saute, as l expect it to he a verv potent factor in the iulure history of our company. Yom> \ cry truly.
"JottX j. Kao AN."
1 trust that some of these plans have appealed to you or given von an idea, and if so I will he glad to mail you more detailed in formal ion.
Sin kkt.mjy Astir.: As our time is limited. Chairman Bennett thought it would he well to go on with the balance of the program and have the discussion of rite three papers together. [ have the pleasure of reading the next paper, covering Practical Welfare Work in Foundries."
P'RACTICAI- WELFARK WORK IX FOUNDRIES.
A. W. A.'HK. Em'c.vriox.M. and \Yei.pare Department. General Electric Companv, Fittsfjeld. Mass.
J\/r. Chairman and Clambers of the National Safety Council:
Many large foundries operated by the iron and steel industry have,
for some time, carried on welfare work. This work was started
because mam' plants were located at some distance from a town
and. therefore, it became necessary to really build a town adjacent
to the plant. Streets were laid out; sewerage systems, lighting sys
tems and water supply installed : hospitals, Young Mien's Christian
Associations, schools and libraries were built, and many playgrounds
were laid out. This was done with the realization that the average
human being required something more than the ordinary routine
of work, refreshment and sleep to be contented. If the wrorker
did not have his social needs provided for. he would seek employ
ment elsewhere or dissipate.
-
Foundries that have undertaken this work are still continuing it,
indicating that they feel it has been wise. However, where so much
has been done it is difficult for the small plant with limited means
at its disposal to know just what to do. The following ideas cover-
Foundry Sectional Mcelmrf
i
ing this matter may properly be divided into two parts: (j) eriug the personal relations between employes and employers, apply to any plant irrespective of size. and. (di) covering- sj forms of welfare work' which do not involve great expenst which bring results and which arc within reach of the small fot
KICLATHJN OK LAliOK TUK N'OVIvK TO ACCIOKNTS.
At a recent meeting of the Safety and Health Section c
National Association of Corporation Schools, held in Buffalo, :
tics were presented showing that from 50 to 60 per cent c
accidents which occur are due, either directly or indirectly, to
employed less than six months. These accidents are due eitl
the carelessness or inexperience of the new mars, in either inj
himself or some one else. R is evident, therefore, that if t
can be developed for holding workers in employment for 1
periods or decreasing labor turnover to reasonable proper
accidents will automatically be reduced 50 per cent- fn ad
to heavy accident rates, we find in plants with a high labor tur
much restlessness, poor esprit de corps, little initiative anc
efficiency.
In plants where some thought has been given to this pr<
it has been found that while wages and hours of work have
bearing, the personal factor also has considerable weight. I
smaller plant, where the manager is personally acquainted
practically all of his men, there should be a better relationship
in larger plants where this co-operation between executive
woi ker is practically impossible.
Commenting on this point, Mr. E. \Y. Rice. President o
General Electric Company, wrote, as follows, in the General
trie Review : "There is, today, a serious lack of mutual u
standing between the manufacturer and the wage earner, and
considerable progress has been made in bringing about more h:
nious relations, the situation leaves much to be desired. Thi-
of understanding and confidence is largely due to a lack of k
edge of each other, and the knowledge is lacking in the man
turer as well as the wage earner."
It is evident that interest must be mutual and the desir
co-operation must exist to an equal degree in order to obtain 1
mum efficiency. If an employer makes unusual efforts to ed
his employes--to protect them against accidents, sickness, ole
f-oImitmiI'i
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St.i'f/i Safety Congress
his employes indifferent, taking tilings for granted.- without any attempt at reciprocal co-operation, there is something wrong. There must be equality of interest, and if this intei'est cannot be brought about there are certain wrong policies which are being followed bv subordinates. As an illustration, few in industry realize the importance of little things of a personal nature, whereas it is usually the little things which cause the most trouble. A foreman may have an employe who is clever, who is popular with his fellow employes, and who. perhaps, has rather positive ideas. Rather than use. to advantage, this latent energy and originality which the employe possesses, the foreman may resent- the characteristics in the man, and even though he is an excellent workman, doing hts work probably with care and with greater efficiency than other employes, will discharge the man for some slight infraction of rules. Such actions not only arouse great bitterness in the discharged workman, but also a feeling of resentment creeps in among the remaining workers. W here, before, there was some loyalty in the department, a feeling of dissatisfaction starts, resulting, in time, in demoralization of the department.
FACTORS WHICH JXFEUEXCE CONTEXT ME XT.
There is no factor which means quite, so much to an employe as the factor of stability. Where attempts are made to regulate production, so that employes are not periodically out of work, a better condition is created than in those places where a continual feeling of uncertainty exists. High labor turnover is the cause of more ills than it is ordinarily given credit for. Employers are doing much at the present time to minimize labor turnover. Service bonuses and pension systems have been introduced, besides the practice of some corporations of making it imperative that even' executive must come up through the ranks. Where the employes in an organization are frequently changing, the new employe does not have lime to become acquainted with the human side of the business before he is off seeking employment with a new concern. With a view to bettering conditions, some companies have taken from their foremen the privilege of discharge, and when an emplow d<r- not fit for some reason in a particular department, he is given another trial in another department. In this way, the longer an employe remains the better opportunity he has of understanding the -< r\ ice of tite particular organization in which he is employed.
.
Foundry
*
Sectional
Meeting`
CHARACTERISTICS DESIRABLE IN SOCIAL WORKERS.
A welfare worker's success at the present day depends I:
upon his-ability to understand people. In business this also a]
which is the reason why so few people become executives,
people call it a knack, others say he is a good mixer, but it is swe find the combination of the ability to . get results and a
nature. It seems to take a certain amount of push to put : across, and in doing this it is difficult to keep from treadii some one's toes. It requires, therefore, in a successful w worker, considerable caution and diplomacy, besides steadines common sense at critical moments under pressure, in order to
unusual situations as they develop.
'
As few social workers possess all these qualifications, the
only successful, as a rule, to a degree. Primarily, a welfare w
must give his life" to his work, otherwise he is useless in meetii
continual strain on his sympathy, enthusiasm, energy and init which is constantly made. Pie soon learns to compromise, am progress can be made only in slow, easy stages. For this reas
must have several matters under development at the same tin
Where an activity is once started it must be given time to A plant which is dug up and its roots examined every few dz see what growth it has made soon dies. So it is with social acti constantly meddled with. Then, again, organizations can only
just and assimilate at a certain rate, and it is better to spend e
enthusiasm and energy in more thoroughly investigating and
paring a new activity in its preliminary stages than to spen much time creating an endless chain of new methods and new
which have not been thoroughly thought out and adapted '
organization.
`
Things must fit : they may require some adjustment, but
must be a real need for them. They must have a personal aj
there must be permanency or stability to them. They mu
organized so that they practically run themselves, and so that
will not require constant attention, expense and support.
WIIAT COUNTS IN WELFARE WORK.
We can always trace some good in any form of welfare depending upon the angle we view it from, but the question nati arises as to what counts the most. At the present time mu being done, and to weigh this matter nronerlv we should nlace
73- S/.rt/i Safety Congress
selves in the position of the average employ'e and ask what really counts the most and what things in emergency we could dispense with. It is evident from this viewpoint, with the present high cost of living and with war conditions, that things which hear a direct relation to the employes' salary are the things which count the most. These are the things which necessarily exert the greatest' holding influence. Company gardens, bonuses, selling articles (such as coal and insurance) at cost, have the greatest weight these times. Where we get employes in the habit of saving their money and purchasing in hulk, at the proper season, we arc not only establishing the fundamentals of thrift, but at the same time we are solving many of the problems of labor turnover. The average workingman has a large amount of free time at his disposal which should bring him in. if properly used, a fair revenue, and when fall comes, if this man has his cellar full of winter's coal, wood and vegetables, and is in good physical condition' as a result of his out-of-door activities, his whole viewpoint towards life and his company will change and he will stick to his job.
SERVICE RONUSES.
These bonuses, as the name implies, may be offered for varying degrees of service, such as live, ten or twenty-year periods. The bonuses are usually paid in cash, although some companies give stock or part cash and part stock. The bonuses vary from 5 to 20 per cent of the individual's salary, and are paid annually or
semi-anmiallv. The same idea has been worked, out in connection
with apprentice courses, where a bonus is given for the completion of the course. Ti is found that such bonuses have a restraining influence. On the other hand, when labor trouble occurs, these bonuses, as well as pension systems, have very little restraining effect.
COMPANY GARDENS.
This idea also is not new. as many steel companies, for some time, have taken pari of their land, plowed and harrowed it. and arranged for watering -and policing. Such an arrangement is equiv alent to creating a medium whereby the employe can use his_spare time to advantage and obtain a revenue winch considerably reduces his living expenses. The employe benefits considerably by being in the open air. his spirits are better, his health is better and he is more cheerful and contented. Usually it is well to delegate some
EMPLOYES l.\STALUi\G SOO FEET OF TEMPORARY* PIPEi-INE.
I'oundry Sectional Meeting
single individual to be responsible for such an activity, .a. when the gardens have been assigned and are under cultiv; is important to have a committee of employes take general and to have an exhibit at the end of the season.
The photographs shown in this paper illustrate our gar< the Pittsfield Works of the General Electric Company, hundred gardens were assigned; dimensions. 50 by 100 feet, gardener signed an agreement stating that he would take care of his garden. The gardens were adjacent to the worl rheir use was offered by the widow of the late William ! Allen.
Out of the entire plot only one piece has not been cult This was very stony and was assigned late. It was necess build 800 feet of temporary fence and run 1,000 feet of wate line into the property. A "raising bee," therefore, was he Saturday afternoon, the company supplying old lumber ant It took just forty minutes to complete the work. Care ha taken to check these 300 plots, and with the exception c employe, who was dropped, every one has remained with the pany and taken good care of his plot. While it is true th; covers only a small percentage of our people, and refers to a of only three months, the unusual interest which has been in this proposition shows that it is a form of welfare work benefits the employe considerably and does bear a definite r< to labor turnover.
SELLING COAL.
.
Coal was difficult to secure during the past winter, and the was high. Some companies have tried the experiment of co ating with their employes in selling coal at cost. At the Pit works we formed a coal club and sold 2,000 tons of coal al This coal was screened with an automatic loader, as shown illustration, and delivered with motor trucks and teams. In sec the coal about one-half of it was purchased at a low figure ar other half was secured at a somewhat higher figure, as ii purchased on a rising market and it was necessary' at that ti buy fancy coal or take nothing. Nevertheless, the employes ported the proposition exceedingly well, and it has had the of steadying the local inarket, due to increasing the amount would normally have been received. As before stated, whei
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Si.v//i Safety Congress
coal and vegetables. it is going to give him a chance to catch up and accumulate. This sort of welfare work reaches the men. Many
AC'TO.M AT !C l.oAfKR A.VD SCKKIt.X K);-----.MOTOR TKCCK For HAfU-vr; coal.
of our other form.- of work arc desirable and the men are generally interested in them, but they exert a holding influence to a lesser degree than the grouping discussed.
Foundry Sectional Meeting
Chairman Bennett: We will proceed to the next paper chanical Safeguarding of Electric Traveling Cranes." Mr. is the Safety Director of the Inland Steel Company.
MECHANICAL SAFEGUARDING OF ELECTRIC T ELING CRANES.
J. C. Smith, Safety Director, Inland Steel Company, In Harbor, Tnd.
Mr. Chairman and Members of the National Safety C< At this critical period in the history of our country, when, it tremely important to conserve the resources of the nation, of the human element is the most valuable, it becomes the patrioti of every employe to throw every possible safety protection industrial workers and to thoroughly safeguard every ma which includes electric traveling cranes.
I am pointing this out specifically, as at this time it is extr difficult to get deliveries, and the anxious manufacturers are to be inclined to cut out all frills--which many seem to co safety devices to be--and to get the machine on the job as sc possible. A little thought will convince anyone that this is s taken policy, as the average machine manufacturer has recog the advantage of safe machines and is prepared to furnish ma< equipped with safety appliances just as quickly as those wi There is also a great advantage in having the safety features : porated in the machine as it is being designed and construct the guards are then made an integral part of the machine an far superior to those afterwards installed.
After being invited to address this section, I wrote to all c leading crane manufacturers, sending them a copy of a paper prepared on the subject of cranes and inviting criticism and sc tions. Their replies indicate that there is a tendency to trir much on the safety features and that the purchasing agent, w inclined to keep down costs, is a more important factor tha safety engineer with the average buyer. Cranes, as well as all machines, cost more now than ever before, but profits are also 1 than ever before, and it is more economical to buy a safe m< crane than to buy an old-type crane and then have the factor
73S
Si.vth Safety Congress
most, besides having the risk of accidents, higher insurance rates, high accident costs and disorganization.
Our chief engineer has always done everything he has been able to do to get cranes with all safety features incorporated in the designs, as his experience indicates that such a crane is the most efficient type from an operating standpoint. Safe, easy means of access, and safety features in general encourage frequent inspection and lubrication, which means few delays and breakdowns.
The Standardization Committee of the National Safety Council covered the subject of Crane Construction and Safe Practices so thoroughly in Safe Practices Pamphlet, Volume 1, No. 4, that it seems to me that every member of the National Safety Council should be thoroughly familiar with the subject, but as your Pro gram Committee considered it of sufficient importance to be pre sented again at this Congress, I have gone over all the specifications I could locate and added that which experience has indicated to us is necessary.
CRANES.
ELECTRIC TRAVELING CRANES.
Detailed plans of all cranes purchased shall be submitted for ap proval before a crane is constructed and furnished. Such plans, as well as calculation sheets, shall be submitted to the plant at which the crane is to be installed.
GENERAL CONSTRUCTION.
Proper provisions shall be made for all parts subject to impact and rough usage. Journals and shafts shall be of sufficient size to bring pressure and deflections within safe and practical limits.
Structural work shall be of open hearth steel, and physical and chemical properties slialL be governed by the Manufacturers' Stand ard Specifications for medium steel.
All apparatus shall be designed throughout with not less than the following factors of safety under static full-load stresses, based on ultimate strength of material used.
Gears, drums, blocks, hooks, shafts and other parts, except ropes and girders, ten (10).
Ropes, not less than eight (S). (See American Steel and Wire Company's catalogue for ultimate strength of rope.) Six strands, nineteen wires, plow steel.
Foundry Sectional Meeting
Crane girders, not less than five (5). Calculations shall be of what is known as "all steel cor tionno castiron shall be used except for minor parts, si drums, bearing brackets, etc., where strength is of minor impoi No wood or other combustible material should be used. All bolts shall be through type, bolts to be suitably secured turning and equipped with approved lock nuts or lock wa Bridge motor bolts shall be accessible from above bridge walk Steps or stairs with hand rails are to be used, wherever ble, in preference to ladders.
FOOTWALKS.
Footwalks shall be placed in the following locations: Entire length,-one or both sides of crane runway to give ; to cranes, reached by one or more sets of stairs to give aco crane or reach it at any place on runway. Entire length of bridge on both sides and across the ends. Where there is only one walk it should be on the drive side. Across the ends of the trolleys at right angles to the bridge t A safe and adequate means shall be provided to get from w walk, and walks shall not telescope. Footwalks shall be of substantial construction, rigidly brae as to eliminate vibration, and built entirely of steel. Width of'main walks shall be not less than 30 inches from edge of walk to web of girder. Width of walks on end of bridge shall be not less than 15 i and on trolley shall be not less than 12 inches. Each walk shall have a standard railing and toe guard at a posed edges. Railings shall be of riveted'structural steel with two horn members and not less than 3 feet 6 inches high; toe guard shall least 6 inches (net) in height; lower half between center rail ar guard preferably covered with wire netting. Floors of walk shall be of checkered steel plate not less th. inch thick; flooring shall extend from outside toe guard to t girder; and be fitted neatly where any irregularities occur, so leave no openings through floor.
CLEARANCES.
Wherever possible all walks shall be so arranged that then
740
Si-vth Safety Congress
over head trusses or other structural members; clearance between
railing on bridge walk and nearest part o trolley shall be not less
than 18 inches.
'
Footwalk shall pass around, instead of over bridge motor, and
may be reduced to a width of 20 inches (clear) at point where it
passes motor.
Not less than 12 inches actual clearance shall be allowed between
highest point of crane and roof chord, and preferably at least 6 inches
but not less than 3 inches between any other part of crane and build
ing column or other stationary structure.
Where there are more than two crane runways in parallel there
shall be a clearance of at least 18 inches between the extremities of
the cranes and a footwalk provided.
operator's cage.
Operator's cage shall be securely fastened to bridge girders and
well brace.d to minimize vibration. It shall be large enough to allow
ample room for equipment and operator.
The cage shall also be supported by not less than four vertical
through stay bolts, having the nuts and plates under the bottom of
the cage.
The cage should be as low as consistent with safety to give
operator as good a view as possible.
Floor shall be of non-combustible material, preferably asbestos.
Cage shall be enclosed to a height of 3 feet 6 inches above floor
with non-combustible material.
Stairs should be provided as means of access to bridge walk
from cab platform.
Steel sash and wire glass should be used in crane cabs. Cab
door should swing out.
Controllers should be arranged so operator can see hoist hook
from any position.
There should be a locking device on controller handles and
clear indicating marks placed on controller as to how to move handle
for certain movements. When there are controllers with external
resistance the external resistance units shall be placed outside of
the cage.
An approved foot or hand operated gong of the rotary type shall
be placed in a convenient location and securely fastened. A tray
or other suitable guard shall be placed under gong to prevent gong
or parts falling.
Foundry Sectional Meeting
Ladle and other cranes subjected to heat from below shall
a steel plate shield not less than ^ inch thick and placed no
than 6 inches below bottom of floor.
All cages on hot metal cranes shall be arranged so as tc
ample protection to craneman in case of spilling or dropping
ladle of hot metal. Each crane shall have a sheet-iron, closed
lined with asbestos, to be used by cranemen in case anything
wrong with machinery when hoisting hot metal.
Provisions shall.be made on hot metal cranes so that no ma:
be confined in any crane cage, or in any other place, where it v
be impossible for him to escape to some place of safety, in ca
a spill of hot metal.
.
GEARS, COUPLINGS, ETC.
All gears, including trolley gears, shall be completely encl
but so guarded as to afford easy access for inspection or repair
All driving and driven gears shall be tied together in the :
steel casting.
No overhung gears, except armature pinions, and no split
shall be used.
.
On old types of cranes where there are overhung gears,
shaft shall extend at least its diameter and key and locking d<
provided.
Couplings shall be entirely enclosed, the covers being so
signed that they are readily detachable, and supported in such r
ner that they do not revolve with the shaft.
Keys shall be secured in approved manner to prevent possifc
of gears working loose; unprotected keys shall not be left projec
from ends of shafts; they shall be covered or otherwise guar
Flanged washer with cotter pin projecting through flange and s
should be provided to prevent trolley power wheels working off
It is preferable that short shafts be used for trolleys, and
trolley sides should be connected with solid cast-steel separa
instead of structural to gain permanent alignment of trolley.
Dynamic braking should be used.
Ladle cranes shall have interlocking gears on hoist drums,
safety cables.
SWITCHBOARD AND WIRING, ETC.
The installation of switchboard, wiring and all electrical eqi ment must fully comply with the requirements of the Natic
742
Si.vtJi Safety Congress
With the exception of trolley conductors, all apparatus carrying
electric current must be thoroughly insulated, enclosed or guarded
in such manner that there will be no danger of accidental contact
with live wires.
'
Unless otherwise specified, switchboard shall be placed in rear
of cage, and contain the following equipment:
Two pilot lights.
One D. P. main line switch.
One D. P. magnetically operated circuit breaker, with an indi
vidual D. P. overload relay and fuse for each motor on crane ; cir
cuit breaker to be so designed that it will open automatically if cur
rent supply fails and remain open until closed by operator.
In addition to the one on crane switchboard, there shall be a
main line switch mounted above cage, where it can be conveniently
reached from footwalk; this switch must be so constructed that it
can be locked in open position.
All wiring must be placed in approved conduits, which should be
continuous to switch boxes, etc., so that there are no bare terminals
exposed. Unless otherwise specified, trolley conductors are to be soft
steel bars or other suitable rolled steel sections, with tinned joints
and good mechanical supports; the3r should preferably be located
outside and above bridge girder, on side opposite bridge motor, in
convenient relation to footwalk ; in no case shall their location be
such that they may be brought into accidental contact with hoist cable.
Open-type controllers to have asbestos-lined steel guard over
the movable contact parts.
Rheostats and resistance units to be protected from accidental
contact or mechanical injury, by suitable enclosure--adequate pro
vision being made for ventilation.
An approved hoist limit switch shall be provided for each hoist,
preferably the "Youngstown."
Switches should be arranged so that- safety locks may be applied
to same.
BRAKES.
Suitable brakes shall be provided for the hoist and bridge travel. There shall be two brakes for each hoist, either an electrical and a mechanical, or two electrical. Magnetic brakes shall be encased, so that none of the parts can fall to the floor.
Foundry Sectional Meeting
liOTST MECHANISM.
Cables--All hoists shall be equipped with a proved steel
no chain being- used. Six strand, nineteen-wire rope of extra s
plow steel shall be used. Hemp core may be used for ordinary
vice, but core shall be of soft iron when subjected to excessive
Extra Cables for Ladle Pouring Cranes--Where existing c
tions will permit, ladle pouring cranes shall be equipped w
duplicate set of cables and shackles, of the same factor of safe
the other cables and shackles. Under normal conditions, this s
safety cables and shackles is not to be under stress.
jDrums and Sheaves--The pitch diameter of hoist drums
sheaves shall be as follows: Hoist drums and sheaves at least t
times the diameter of the cables.
Equaliser Sheaves'--At least sixteen times the diameter o
cables.
'
The drums to be so designed that there will be not less thar.
full wraps of hoisting cable in the grooves when hook is at lc
position called for in specifications.
Flook block shall be of an approved enclosed type, so arra
that it will lift vertically without twisting.
Bottom sheaves must be protected by cfose-htting guards to
vent rope from becoming misplaced, also to prevent foreign ob
from falling into block.
PREVENTION OF SHEAVE PULLING OUT.
A safeguard shall be provided in such a way as to prevent load from dropping in case sheave block pin should break.
BUMPERS.
Crane bumpers shall be at least one-half of the diameter of truck wheel in height. Both truck wheel and trolley bumpers s be fastened to the girder and not to the rails. Bumpers shal built up of plates and angles, or made of cast iron. The bun design shall be optional with local plants.
TRUCK FENDERS.
_
Extending below top or rail, and projecting in front of all bri
and trolley track wheels, shall be rigidly attached to carriage or
frame. They shall be of a shape and form that will tend to push
raise a man's hand, arm or Iep- off rail nnH nwn-w fmm
t>
744
Sixth Safety Congress
CRANE SLINGS.
'
It is recommended that in place of using a short chain on auxiliary
hoist for dumping a ladle, a cable fitted with a ring and hook to be
used for this purpose.
Cranes continuously used for pouring in mixers should have
auxiliary hoist equipped with a hook which can be attached by the
cranemen, to tip ladle after the ladle has been hoisted to the pouring
position.
HOOKS.
All crane hooks (other than on cranes handling hot metal), all hooks on chains and on tackle blocks, and all tackle hooks shall be made of forged soft basic open-hearth steel of the following: Forged for heavy duty: Car. .25-.35, Sul. and phos. not to ex ceed .04, Marig. .40-.60, Sil. not over .20. Forty per cent discard to be made from top of ingot; utmost care to be used in the open hearth to obtain good, live steel.
Hooks shall be annealed after forging in order to remove all hammer strains.
Forged for light duty: Same as above, except that .15-.20 carbon shall be specified.
LAMINATED PLATE HOOKS (HOT METAL CRANES).
Flange steel quality, special open-hearth. Car. .16-.20, Sul. and
Phos. not to exceed .04, Mang. .30-.50. Make 40 per cent discard.
Hot-metal stirrup hooks shall be provided with locking device
to fit in trunnion of ladle to prevent ladle being accidentally tipped.
When necessary a fender should be placed near the lower part
of the bridge girder to prevent contact between the trolley wires and
the hoisting cable.
M ISCELLANEOUS.
Heavy safety lugs or brackets shall be placed on trolley frames and end carriages, to limit drop to one inch or less if a wheel or axle should break.
A capacity plate showing the rated capacity of each hoist in pounds shall be placed on each girder in such a manner as to be clearly legible from th^ floor.
Sand boxes shall be provided, controlled from cab, wherever necessary.
Tool box or other receptacle shall be placed on the cage or on the runway in which to keep oil cans, tools, etc.
Foundry Sectional Meeting
Trolley frames shall be completely floored over.
Platforms on trolleys for repairing trolley shoes, etc., v
practicable shall be installed on all cranes and made part o
trolley, with sufficient space cut out to avoid interference wit'
cables.
'
Provision shall be made for platform to be used when repa
power lines.
Repair platform shall be provided for repairing crane truck:
seat provided for jack.
Wedges used on trucks shall have handle and flange to fit
rail.
CRANES IN OUTSIDE SERVICE
The following additional provisions shall be made: Floors of footwalks to be so constructed as to drain thr openings of floor. Cage shall be enclosed and of fireproof construction; there be windows on three sides of cage, windows in front and side posite door to be full width of cage. Floor of cage on outdoor cranes shall be extended on entr landing to be equipped with handrail and toeguard, of same struction as bridge walk. Where there are no members over crane suitable for attac blocks, a structural steel outrigger shall be arranged on the c of sufficient strength to lift heaviest part of trolley. Rope should be provided in cage for use of crane operate raising or lowering articles to or from crane cage. Framed "Rules to Cranemen" should be placed in each c cab.
ACCIDENTS CONNECTED WITH OPERATION.
Even after we have a perfectly safe crane and other equiprr we may have accidents connected with the operations to be formed by the crane, and, in fact, most overhead traveling c: accidents occur in connection with operations and are not du lack of safety devices.
There are five groups of workers whose safety is directly cerned with the operations of cranes, and these are:
Crane operators.
r'.------^
--
Crane inspectors. /-* n
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Si.vth Safety Congress
We might include all persons who have any occasion to work
around crane runways or underneath crane runways and cranes. The hazards to which crane operators arc subjected may be
classified as "General Operating,'' "Electrical," and "Special,"
handling molten metal, etc.
'
Just as we specify that the crane shall be a first-class and safe machine, so in order to obtain safety, we must specify that the crane operator and the hookers are safe men. They should be care fully selected for the position they are to fill. A crane operator should have mechanical inclinations. He should be young, active, quick with his thoughts and movements, yet cautious and careful; agile, vet surefooted; keen of vision ; even-tempered, and con
scientious.
Hot-metal cranemen require at least years of experience before undertaking such dangerous work. To promote safety and avoid accidents, crane operators should comply with the rules promulgated to direct their work and should use every possible effort to exercise due care and caution at all times.
When coming on duty a craneman should carefully inspect his crane; see that all working parts are oiled, including the sheave blocks; hoist chains and cables should be lubricated daily; empty grease cups should be filled and oil passages kept clean.
REPORTTXG OF ACCIDENTS.
Loose or dangerous gears, keys, ladders, runways, brakes, etc., should be reported to crane foreman on "Daily Report Blank." Each craneman is responsible for the condition of his crane, and he should never fail to include all defective conditions in his report.
Cranes must be kept clean, free from dirt and grease. Crane man should assist repairman and see that all guards are replaced and all loose material removed before crane is put in operation. Footbrake and limit switch should be tested at beginning of each turn.
Look over all switches. If main switch is found open, be sure all controllers are in "off" position before closing switch.- If safety switch is found open, do not close it until you are absolutely sure no one is in a position to be injured. Look on trolley, all parts of crane and crane runway.
Fire extinguishers must be kept in cabs at all times. Report when same have been used so they can be refilled.
Foundry Sectional Meeting
When hoist cables are being repaired or replaced, cran should always see that there are at least two full wraps of cables on the drum.
If crane is located outdoors, when leaving crane, operator s' block or lock crane in position so it will not be blown by wind, applies especially to gantry cranes.
Where it is necessary to sand tracks, it should be done by n of sand boxes. Cranemen should never sit on truck in dire crane is moving and attempt to sand track from bucket, as he is liable to get caught between truck and column of building.
When any work is being done on hoist, such as removing a tures, shafts, etc., operator should always have burden bloc low as possible.
No one, except authorized persons, should be jiermitted to in crane cab, and then only when absolutely necessary, as in ca repair work, etc. When such persons are, crane operators si be held responsible to see that they are in a safe position b> crane is moved. No one should be permitted to ride on trolley.
When notified men are working on or near runway, cram must keep a careful lookout to avoid accidents.
Never go, or permit anyone else to go, on top of crane wit opening switch on top of crane and locking it open or protect] by means of "Danger--Do Not Move" sign.
OPEN MAIN SWITCH AND LOCK IT OPEN.
Cranemen should remain on duty until relief appears, u excused by proper foreman. They should- not leave crane exce case of necessity, and when leaving should open main switch lock it open. Under no circumstances should craneman permit one except authorized persons .to operate crane.
When crane runways parallel, crane operators are forbi to cross from one crane to another over the runways. It shoui a rigid rule that all persons get to and from cranes by mear. regular stairs or ladders. No one should be hoisted up on the c block to get on crane.
Cranemen should not smoke, eat, read or sleep in crane cabs, should not be permitted to operate crane unless in good he Their work concerns the safety of many men, and they mus on the alert, giving their individual attention to their duties a
74S
Sixth Safety Congress
Under no circumstances should cranemen be permitted to throw
articles at men on floor to attract their attention, nor for any other
purpose.
Operators should avoid running into blocks at end of crane
tracks, as they might give way. Cranes should never bump into
other cranes unless other operator has been warned and no one is in
a position to be injured, and then only in case of urgent necessity, as operations of this kind are liable to damage equipment.
Cranes should not be used to move cars. Side pulls should not
be made with crane unless absolutely necessary, and then only with
the approval of the superintendents. Where side pulls must be
made provision should be arranged to prevent hoist cables coming
in contact with trolley power wires.
'
Where two or more cranes are used in combination to lift one
load, the several operators must be extremely careful to lift and
carry load evenly.
Peculiar problems arise where there are high and low crane
runways in buildings, but as this is not a universal arrangement, I
will not attempt to discuss it todajL
ELECTRICAL DANGERS.
We have now come to the electrical dangers connected with crane operations, and while ver3r few accidents occur from this source, all should be avoided.
Cranemen should not use controllers to supply heat for cage. In case of electrical short circuit, or if a controller should stick, it is advised that operator immediately throw all controllers, except the one that sticks, into ``off" position, then open the main switch with a rapid motion. Power must always be. off when repairing controllers, or any other electrical apparatus, or when screwing light bulbs in sockets.
Operators should never reverse controllers by throwing them all the way around, as it will bum controller.
Handles of controllers should be moved from point to point to gradually increase the speed of motors. Speed should be restricted until slack in chain or cable has been taken up.
If power goes off. all switches should be pulled out and con troller moved to "oil" position promptly. As soon as pilot lamps light up (when power is on again) motors may be started.
Foundry Sectional Meeting
OPERATING INSTRUCTIONS.
Operating- instructions for cranemen are included und< following:
Cranemen are to do all work required by foremen on floor, directing operations in the department, except such things as v their judgment, be liable to injure men or damage crane or apparatus.
Under no conditions should an operator permit his era bump into another crane until he is positive that no one on the crane is in a position to be injured. Orders from any one I contrary are to be disregarded.
Loads improperly hooked, or in such condition as to be ds ous, should not be handled, unless absolutely necessary.
No one should be^permitted to ride on load or crane hook on top of trolley. Refuse to move.
Chains, slings, and loads should be carried high enough to striking men on floor or catching in machinery, etc., on the Hookers should hook up hooks.
It is not good practice for operators to run more than two rr at one time.
Loads should not be hoisted, lowered or dropped from ma until operator is positive every one below is out from under the
Signals should be received from one man only, and no should be made without a signal from the proper man.
Before starting to hoist trolley should be placed directly the load to avoid swinging load against workmen. Never jei swing loads; hoist gently, handle carefully and lower slowly.
Operator should see that hookers walk ahead of loads ca by cranes and warn men on floor to get in the clear.
Bell should be rung before starting to hoist, before moving, rung frequently while moving.
When hoisting especial attention should be paid to the blo< avoid tripping limit switch or rurmirtg block to drum. In case block gets near limit switch, don't shut off power, as current is ni sary to operation of limit switch.
When pulling chains out from under <c*ad. =ee that no one a position to be struck by chafn.
When loading material in car, sreac care rmrt be exercise avoid injuring hooks. Load =boi^ld ne^r be swung against ca straighten same.
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Sixth Safety Congress
metal. Ladles of molten metal should never be carried over men working below.
When handling heavy loads, particularly hot metal, test the hoist brake by throwing the controller in "oft" position after load has been lifted a few iricbcs; if brake does not hold, do not move load until it has been adjusted.
When handling moiten metal it is advised that operator run only one motor at a time.
Crane hookers should exercise great care to avoid accidents. Hookers should never ride on any burden being carried by a crane. He should never take hold of crane cable above sheave block, as his fingers might get crushed between cable and sheave.
Hookers should ever be watchful of loads carried br' cranes, or suspended in the air, and keep out from under them at all times. He should walk ahead of loads being carried by cranes and warn men on floor to get out of the way.
When loads are being hoisted or carried, no one should stand between the load and other objects, as load may swing and strike them.
Hookers should learn how to make safe hitches and should study tabic of stresses on slings at various angles.
When working in cars care must be exercised so as not to get caught between load and side of car.
Great care should be exercised when getting in or out of cars over which magnets are being carried, as they may strike you.
Hookers should never attempt to operate cranes, or go on crane for any purpose. Neither should they meddle with electric wires attached to magnets.
Cables, chains, slings and hooks should be carefully inspected. Never work with defective appliances.
In case hooker thinks load is too heavy for crane, he should notify foreman.
Hookers should never lie down in dangerous position in cars while waiting for crane, as load may be brought and lowered on him.
When hooking handles on chain, hooks should always be used, as they are provided to enable you to keep your fingers out of danger.
Chains or cables should not be held in hands while craneman is taking up strain. A hook, preferably a long-handled one, should be used to guide chain.
Hookers should never stand near piles of bars, or other material, when same is being hoisted from ground, as pile may tip over on you.
Foundry Sectional Meeting
A block or pad should be placed between sharp edges of loaf
cables so cable will not be cut.
Load should be carried high enough to clear ail material on Hookers should exercise great care when placing blocks loads and never get under the load. Use a block to shove 1
under load or toss them under. Stand at a safe distance in a safe position when chains are
pulled out from under load so same will not fly and strike you.
Chains or cables should be hooked up when about to be c:
loose by crane so they will not catch on anything.
.
Guide hooks when being hoisted after being unhooked so
will not catch on load and tip it over on you.
Repairmen working on overhead cranes have peculiar dang< contend with and must exercise great care at all times.
They should make provision so that other cranes on runwa]
not run into crane being repaired. This can be best accomplish' repairing crane at a point which is most accessible and will inte
least with other cranes and operations below. In order to fully
tect crane, blocks should be placed on crane rail. Before starting repairs it should be ascertained that all contr<
are thrown off; that main switch and safety switch are opened,
removed and locks or signs placed on switches. "Danger--Workmen Above" signs should be placed under c
and where the job is a big one space under crane should be raile< A repairman should never, under any circumstances, go on c
without notifying operator.
Where a number of men are working on crane, each membi the gang should place his padlock on the safety switch.
When men are compelled to work on or near crane tracks, c must be blocked and operations cease at that point while
work is in progress. Care should be exercised so that no loose parts fall to the gro Before removing any part which may release hoist block, bl
should be lowered to floor, or when this is not possible gears sh
be blocked or wedged so they cannot move. When hoisting materials on crane, have man above give sig:
and never permit anyone to stand in a position to be injured sh
something give way. Upon completion of repairs, remove all blocks, loose parts, t<
etc., and replace all safeguards before crane is put in- operation.
TV/T ort f i
1 '*1 -- ---------------
752 Sixth Safety Congress
strike their tools on power bars and wires. Tap handles of tools used in doing- such work.
This, I believe, covers the subject quite thoroughly, and I am absolutely positive if these thing are done innumerable lives will be saved in American industry. I know that thousands of fatal ac cidents have occurred due to a violation of these rules or lack of the safety appliances which are herein sjiecified. I thank you.
DISCUSSION.
Chairman Bennett: Gentlemen, the hour has passed in which
to close, but I have an announcement to make: The next order of
business is the report of the Nominating Committee, but due to the
reorganization of the activities of the National Safety Council this
Section will become a part of the Metal and Metallurgy Division. The
report of our Nominating Committee will be incorporated with that
of the Iron and Steel Section at tomorrow's session of that Section
at 9130 o'clock.
We cannot get accommodations for a session this afternoon;
so if there are any questions you want to ask the speakers we will
be glad to hear them now. Mr. Smith's paper is a masterpiece on
crane specifications and protection. There are three papers we have
not discussed, Mr. Smith's, Mr. Ashe's and Mr. Shepard's.
Mr. Bonsib : I would like to ask Mr. Shepard two things in re
gard to his moving picture exhibition. Whether he gives purely a
safety picture, or does he work in comedies and dramas? Also if
the men rather resent--if you give these movies at the plant--having
entertainments arranged for them? Would like to arrange their
own entertainment? Just how do you work the moving picture
exhibition ?
CSE OF MOVING PICTURES.
Mr. Shepard: We are on the regular Y. M. C. A. circuit. I suppose you are familiar with the fact that the Y. M. C. A. has a moving picture circuit and a change of films twice each week. We also secure safety films, some from the National Safety Council. Ad vertising firms also furnish pictures--Pyrene has one--and we run these in. We have a camera making pictures at the plant, and we intermingle these, but the regular circuit is a five-reel film twice a week from the Y. M. C. A. Does that answer the question?
Mr. Bonsib : I would like to ask whether or not the shows are
attended largely by the men? `
Foundry Sectional Meeting
Mr. :Shepard Yes, we have 'good crowds.
Mr. Bonsib : Do you give tickets or may anyone that
attend ?
Mr. Shepard: Admission is free to employes. We cha
cents to an outsider.
Mr. Bojstsib : How do you tell your employes--do you gr
tickets ?
Mr. Shepard:- No, sir.
Mr. Bonsib: You know them?
.
Mr. Shepard : We have a secretary of the Y. M. C. A
door and the most of the men have their Y. M. C. A. card foi
fication. If the secretary does not know them all they hav
is to show their Y. M. C. A. card; that admits them.
Mr. Bonsib : In regard to your paper: Do you charge s
is it entirely supported by the Company?
Mr. Shepard : It is entirely financed by the company. .
:Chairman- Bennett Are there any further questions ?
REGULATION OP I-IOURS FOR CRANEMEN.
Mr. Francis Feehax (Supervising Inspector, State ] ment of Labor, Pittsburgh, Pa.) : Mayr I ask Mr. Smith if taken into consideration the question of proper regulation hours of labor for cranemen as affecting safety?
Mr. Smith: That undoubtedly is a phase in accident preA but I have never found, in my'- experience, that it has really I important bearing upon the number of accidents. In the ; steel plant a craneman's hours are quite long--generally a hour shift and at times when they are changing it may be long twelve hours. But from our experience we have never foi any large extent, that the question of hours had any bear-in accidents with cranes. We find that practically. 7^4 per cent total number of accidents recently analyzed in the first half year were hoist accidents. Of the 7^2 per cent practically men injured were hookers. It is very difficult, in an accident kind to place the responsibility. The hooker blames the cr and the craneman blames the hooker. Most of the fellows g< fingers caught, in our opinion, through their own negligence-- half of them. It is very difficult to place the responsibility cannot say that the hours worked by the craneman have really noticeable effect upon the number of accidents.
754
Si.vt/i Safety Congress
:Mk. .Feeiiax I have charge of the inspection force of the State Department of Labor in the western part of the State of Penn sylvania and upon investigation, found that a large number of acci dents occurred because of the shortage of crane operators. When one was sick the operator was required to work overtime and as a result he frequently admitted, after the accident occurred, that he took naps in his cab. and his awakening depended upon some noise or some method of communication. Several accidents have occurred which were attributed to the excessive hours of employment.
The craneman's work is a great strain on him, especially' when working overtime. Xo less than four fatal accidents occurred last year in the Pittsburgh district due to what we consider excessive hours of employment of cranemen.
Citairmax Bexxett: The Secretary desires me to make an announcement that all members are requested to attend the expo sition at the Grand Central Palace. They have a very' good exhibit, and you will be well repaid if you attend.
The Section then adjourned.
National Safety Cour
Automotive Sectional Meeting New York
Sept. 14, 1917
-W. ERNEST WILLIAMS, Chairman Safety Engineer, Packard Motor Car Company, Detroit, Mi
R. R. RAY, Secretary Dodge Brothers, Detroit, Mich.
FRIDAY MORNING SESSION
THE Automotive Section of the National Safety Coun called to order at 9 :30 o'clock by the Chairman.
W. :Chairman
Ernest Williams
I will ask Mr. R. '
of Dodge Brothers, Detroit, to accept the position of ten
Secretary.
.
It usually requires about a year to organize a new Section
National Safety Council and to perfect a program of activiti
we are a new Section and the program for this meeting was ai
on short notice it is my opinion that a round-table discussior
best course of procedure for our initial session.
The first order of business will be the reading of a tentativ
of our by-laws. "This organization shall be known as" --?
it has been called the Automobile Section. In my estimation t
is not broad enough to cover the activities of a Section of t
ture and I propose that we call it the Automotive Section, t
may be able to take in automobiles, tractors, airplane manufa
---anything where a motor product comes in, even to accessoi
the same.
756
Sixth Safety Congress
AUTOMOTIVE SECTION, NATIONAL SAFETY'COUNCIL.
NAME.
Section l. This organization shall be known as the Automotive Section of the National Safety Council.
OBJECT.
Sec. p. The object of this Section shall be to promote the pur poses, objects and activities of the National Safety Council as the same more particularly applies to the special problems of the mem bers of this Section.
MEMBERSHIP.
Sec. 3. Membership shall include all members of the National Safety Council who shall be interested in the activities and pur poses of this Section and who shall signify to the Secretary of the National Safety Council or to the Secretary of the Section their de sire to affiliate with this Section.
OFFICERS.
Sec. 4. The officers of this Section shall be a Chairman, Vice Chairman and Secretary, who shall have the usual duties of such officers and whose terms shall extend to the annual meeting of the Section following their respective election or until their successors are elected.
ELECTION OF OFFICERS.
See. 5. Nominations of officers shall be made by a Nominating Committee of three appointed by the Chairman of the Section, which committee shall report at the annual meeting its recommendations of officers, which report shall be followed at said meeting by the election of officers for the ensuing year. Other nominations for officers may also be made by any members at this meeting.
MEETINGS.
.
Sec. 6. There shall be an annual meeting of the members of the Section held during the period of the Congress of the National Safety Council, notice of the time and place of which meeting shall be posted at the information desk of said Congress. Other meetings of mem bers may be held on due call and notice by the Sectional Executive Committee,
Automotive Sectional Meeting
COMMITTEES.
Sec. /. The affairs of the Section shall be conducted 1 Executive Committee of the Section which shall be composed Chairman, Vice Chairman and Secretary of the Section ar. Secretary of the National Safety Council, who shall be ex-of member thereof, and the Chairman of the following' four sta committees, which committees shall be appointed by the Cha of the Section.
x. Membership Committee, 2. Standardization Committee, 3. Committee to study causes and remedies of hazai
the Section's field of activity, 4. Program Committee.
Sec. 8. The Executive Committee of the Section shall aj such other officers or committees and amend these By-Laws or other By-Laws and do such other acts and engage in such acti as may be needed to wisely further the objects of the Section.
SUPERVISION" BY NATIONAL SAFETY COUNCIL.
Sec. p. This section shall be under the direction of the Exec Committee of the National Safety Council.
All By-Laws and amendments thereto, activities, expendil literature, bulletins and published data of this Section shall be ject to the prior approval of the Executive Committee of the tional Safety Council and all publications of the Section shall be v the name of the Section as a Section of the National Safety C01
Gentlemen, you have heard the reading of the by-laws. Wha your wishes regarding future meetings? Do you, as a body wi. be affiliated with the National Safety Council as an Automobile tion, or as a Section to be given a name later? Shall we call i Automobile Section or the Automotive Section?
CHOOSING A NAME FOR THE SECTION.
Mr. R. A. Shaw (Ford Motor Company, Detroit) : I thinl ought to broaden out and take in as much as possible. I feel tfc ought to be the largest or next to the largest Section in the Cov The word "automobile" seems to be somewhat limited and we sh take in a bigger field, so I move, if it is in order, that we adopl suggestion of the Chairman and ask to be recorded as the Aufomr
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Sivt-h Safety Congress
Mr. Bakratt (Michigan Bolt & Nut Works, Detroit, Mich.) : I
second the motion-
Mr. Bicglev (VVillys-Overland Company) : In a Section of this
kind we might, with all reason, include all manufacturing of gaso
line and gas engines, the hazards of which are somewhat similar.
All manufacturers who might become members of the National Safety
Council could then join this Section.
Mr. Shaw: Does not that cover all the points? Would not
that take in every machineshop that is making an engine?
Chairman' Williams: That is in line with my idea; the reason
why I suggested Automotive Section, Mr. Shaw, was to take into our
Section any concern manufacturing motors.
Mr. Shaw: Why not call it the Motor Manufacturing Section?
:Chairman Williams That would conflict, to a certain extent,
with electrical manufacturers. Do you think we should take those in,
too ?
Mr. Shaw : Electric motors, no.
Chairman Williams: That is one thing we will have to con
sider.
.
Mr. Shaw : My remarks applied only to gas and gasoline motor
manufacturers.
Chairman Williams: What would you suggest as a name for
our Section? What do you think would be appropriate?
Mr. Bhglkv : It might be called the Gas and Gasoline Engine Section ; it might include all manufacturing of that kind, where there
is a similarity of hazards or construction.
Chairman Williams: of motion?
Do you make the suggestion in a form
Mr. Begley: I think some of the gentlemen present would like to speak upon the subject before a motion is made.
Mr. Burke: ('Cottrell Company): It has been suggested that we extend our activities and take in all manufacturers of gas and gasoline engines. It is well known that we are looking for other power, such as denatured alcohol. I anticipate different classes of engines and before our iyiS session something of that kind may de velop. In order to encourage membership it would be well to plan a wide range of activity, confining ourselves, of course, to our own
or allied industries.
Mr. Shaw: Shall we add the word "Accessories?" The word "motor''' means an engine or something that is being propelled.
Automotive Sectional Meeting
Chairman Williams: You could take in a steam car cared to broaden the scope of the Section. It seems to me that going to have a Section worthy of the National Council.
This Section was planned for automobile industries--that i. it was intended to cover. We thought automobile and allied facturers--some making airplanes, some automobile engine: others motors and accessories--had various methods of meeti cident hazards that could be applied to other plants, and acc thereby reduced or eliminated. I have been able to pick up splendid suggestions and applied them to our own plant by n a few minor changes. The thought is to form a clearing-hou safety suggestions and offer the combined experience of the S to all interested manufacturers. To cover this field I made th< gestion of using the term "automotive power," believing that fairly describe the scope of our proposed work
Mr. A. H. Fay (Bureau of Mines) : I am not in the autor business. I am interested in safety for the lighting industry trust you will pardon me for speaking here. The name of the S I think should be short. Do not make the name too long; you: gestion of "Automotive" would cover about everything you > need in your particular line. "Automotive" takes in alcohol er as well as gasoline engines; it would take in kerosene-burni: any other t}'pe of engines mounted on wheels, flying, or othei It seems to me "Automotive" would be a very suggestive narr the Section--one easily understood and one that would not be bersome in program work.
"ti-ie automotive section.
Chairman Williams: Thank you. Mr. Coleman (Pierce-Arrow Company) : I believe a m was made to call this the "Automotive' Section. If so, I secon motion. :Chairman Williams The question before the meeting i: we call this the Automotive Section of the National Safety Co(Being put to a vote the motion was adopted.) We will now take up our program. Unfortunately we wer able to secure a license for a moving picture apparatus in this i Our friends from the Ford Motor Company intended to show they have accomplished along safety lines in testing out their en< ing ovens. I have seen the ovens and I assure you they are exce
760
Sixth Safety Congress
show you the pictures, but our friend, Mr. Shaw, will tell you about them in his paper."
AN ENAMELING OVEN DESIGNED WITH RELATION TO SAFETY.
R. A. Shaw, Safety Engineer, Ford Motor Company, Detroit,
Mici-iigan.
Mr. Chairman and Members of the National Safety Council:
It is a great honor to be the first speaker at this meeting. The idea
of a safety clearing-house appeals very strongly to me, although its
application to the automobile industry did not present itself until the
new section was proposed.
We make rubber tires, bodies and so many sections it is hard
to give a comprehensive review of our activities and difficult for a
speaker to.review the safety work of so large a plant. If you visit
the Railroad or the Iron and Steel Sections you will hear speakers
talking about ladles and how to get hot metal out of the furnace. The
papers are very interesting and next year I am sure our Program
Committee will plan our work on somewhat similar lines and make
this the biggest meeting of the whole Congress.
Many' of you know from experience and all from reports that
the explosion of enameling ovens has been one of the greatest haz
ards in the automobile industry. I have in mind six large automobile
plants that have had experiences with oven explosions in the past
two years. Fatalities resulted in each case.
In most of the cases that have come to my attention, I am sorry
to say, nothing whatever seems to have been done to prevent a repe
tition of such experiences, and several further explosions, with added
fatalities, have been the natural result. Other manufacturers have
been conducting experiments with a view to overcoming these haz
ards. I, am glad to say that the Ford Motor Company has been
among this number and I truly feel that considerable progress has
been made.
"CAUSE OF EXPLOSIONS.
"
Enameling oven explosions may be divided into two classes: First the explosion of gas furnished from an outside source and used to heat the oven; second, the explosion of gas formed inside the oven from the enamel and other internal sources as the parts to be enameled are heated.
Automotive Sectional Meetuig
In the first case, that of the gas used for heating the ov<
eral comparatively simple mechanical devices have been won
to remove the danger. Among these we may mention (a) the
a thermostatic device which automatically shuts off the supply
from its outside source immediately the fire is blown out;
installation of a device similar to an automobile spark-plug
over one of the burners within the oven and so connected
the supply of gas is temporarily cut off and later turned on
instantly be lighted at the burner. In many cases electric <
that is, ovens equipped with electric heating units--have r
gas-heated ovens, the idea being that in using electricity as a
of heat, the hazards of the gas-heating system would be elin
This is largely true. But the second hazard, the explosion o
formed inside the ovens, still exists. In this case the problen
so easily solved as was the problem of handling the gas used i
ing the oven. Yet there are what we may term certain precau
measures which, if carried out, will tend greatly to reduce t
sibility of an explosion from internal sources.
Take, for instance, the stacks. Ovens are equipped with
primarily for the purpose of removing smoke, vapor and the
forms of residue resulting from the heating of the parts to be
eled, but there is no reason why the gases formed in this
should not, in a large measure, pass out of the stack, provide
is an opening at all times in the stack.
While circumstances surrounding many explosions have n
entirely clear, still it is generally believed, in a number of ins
that explosions would have been avoided if the damper in th
had not been entirely closed, thus giving no direct means of
to the gases being formed. To make an outlet in the stack
chanical certainty at all times it is strongly recommended 1
opening in the damper be provided equal to at least one-th
cross-sectional area of the stack. This is a law in the State c
York, I believe, and it should be a law in every State. With
means of outlet provided, as suggested, the gas forming in tf
cannot be forced under pressure and consequently the possib
an explosion is considerably reduced.
STEAM CONVEYOR OVEN'S.
In passing I should like to mention the fact that the Fore pany is now experimenting with a steam conveyor oven, in
762 Sixth Safety Congress
about the walls of the oven, while the parts to be enameled move slowly on a traveling' conveyor. It is our intention to use this type of oven wherever possible, the idea being that there will exist small chance either of fire or explosion when steam instead of gas or electricity is used to provide the necessary heat.
This paper has dealt very largely, thus far, with efforts being made to eliminate the possibility of enameling-oven explosions. We all realize that there is still a possibility that something may go wrong. The construction or maintenance of the oven may be faulty or the oventenders may become negligent and not keep the safety equip ment in proper working order. The result is an explosion. To find an ample means of outlet in case an explosion actually takes place has been the reason for the Ford experiments.
The case of the steam boiler is in many ways analogous to that of the oven. We still hear of boiler explosions, but the number is constantly decreasing. There are two principal reasons for this de crease. The first is that stringent laws have been enacted to require careful construction and inspection of boilers. The second is the use of low-water alarms, safety plugs and automatic safety valves. Under these conditions with reasonable care and attention boilers are now regarded as practically safe.
To my mind there is a lesson here for us--a lesson that may be applied to the problem of making ovens safe. When there is an explosion, within an enameling oven the force of the explosion is applied equally to all sides of the oven and the result in the past invariably has been that the latch on the oven door breaks, the doors are hurled open and almost certain death awaits all who happen to be within reach. If not actually struck by the doors, the workmen nearby are very likely to be thrown forcibly against the walls or other obstructions and killed or at least severely injured-
Our idea has been that the least damage will be done if the force of the explosion is allowed to pass out at the top of the oven and we believe that the Ford experiments have proved this point. We have had the tops of all Ford enameling ovens entirely loosened.
Even though the doors may not be very' firmly locked^experiencc has shown us that with the top fastened down the oven is very likely be bvto wrecked an explosion, for the reason, that no immediate out let is provided to neutralize the effect of the explosion. With the doors firmly secured as ours are, and with the top loosened so that it will lift instantly when the force of the explosion is felt, the force is largely dissipated and very little real damage is done.
Automotive Sectional Meeting
LOOSE TOTS TO OVENS.
At first we tried to use holes, or vents in the tops of the making- these holes perhaps thirty inches square and providir for each oven, with a plate laid over the opening, but it was q proved that these would be entirely inadequate, whereas wi entire top loosened no trouble was experienced, the area thus c being so large that no serious harm was done.
In conclusion I may say that I firmly believe that if enai ovens are designed and equipped as has been outlined in this fully 90 per cent of the hazards of their operation will Iiav< overcome.
Gentlemen, I thank you. We have a moving picture and big room is at liberty later, and you wish to see this experin think it could be shown on the screen.
DISCUSSION.
.
:Chairman Williams Gentlemen, before }'ou go away ] you would register with the Secretary your name and the cor
that you represent.
We all, I am sure, appreciate the paper Mr. Shaw has giv I am sorry that we cannot have the moving pictures at this tir
have been in the automobile business for some time and we 3 facture what we think is the best car in the country, still we h.
hand it to the Ford Company for their experiments. We have
Air. Shaw's paper and its discussion should be very valuab trust the delegates present will go into the matter thoroughly.
Mr. Lingerman (Hudson Motor Car Company) : We ] a conveyor system , and we have the old enameling ovens wil automobile spark plug. When the gas goes down the plug is a sparking. We are using this conveyor system and it eliminal
explosions. If you will visit the Hudson Motor Company I v
glad to show you our system.
Mr. Shaw : Are the tops of your ovens loose? We are e menting with the long conveyor but still prefer to have the tops in case of formations of gas or chemical fumes.
AIr. Lingerman : Ours are not open at the top. They are
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Sixth Safety Congress
Chairmax Williams: I have just been informed t-hat the Pub lic Safety Section are having- a talk by Mr. Little of New York on the electric testing laboratories for headlights. They seem to think it would interest every one in our Section. The primary idea is the enactment of laws really governing the use of headlights. They would like us to attend in a body. What is the wish of the Section ?
INVITATION' FROM PUBLIC SAFETY SECTION.
Mr. C. E. Talbot (St. Louis Public Safety Commissioner) : May I say a word ? We are trying to organize a Public Safety Section. Mr. Campbell has been its head heretofore. He is in Chicago now but we have fifteen or twenty people interested in the proposition. Our work runs right into automobile activities, particularly in traffic and headlight regulations. We would like those interested to join with us for a few minutes. If you so desire, I will ask Mr. Little to wait until you can meet with us. He is going to talk on "Standardiza tion of Tests," the idea being to secure a standard measurement. The paper will not be technical and can be read in about fifteen min utes. We are trying to get somewhere in standardizing that par ticular phase of our work.
Mr. Lingerman: I think we ought to go on with the work of this section.
Mr. Talbot : I had no thought of interrupting. We will be glad to wait until you are at liberty to join us.
Chairman Williams: We will be glad to join j-ou a little later on. Is there further discussion on the subject now under con sideration?
Mr. Begley: I would like to say a few words on the subject of ovens. We are all interested in learning how these gentlemen ar rived at the conclusions they did as to safe methods in operating ovens. I am very much interested in what Mr. Lingerman said about the conveyor system in the ovens in their plant. I am also inter ested in Mr. Shaw's statement regarding the construction of their ovens. One has an oven that is open at the top, the other an oven with no ventilating openings other than those required for the en trance and exit of materials. I would like to ask either or both of them, particularly Mr. Lingerman, after arriving at this automatic system if any tests have been made to determine whether or not there is any protection from gases which will explode without igni tion of a spark or a flame? I understand there is a hazard in
Automotive Sectional Meeting
chemicals which are used for enameling certains parts of ai
biles.
Mr. Lingerman : No, we have not made any real tests a
are not figuring on any. In our new ovens, equipped with th
veyor system, one man hangs on a fender on one end and i
through an opening something like a chute about six feet s
An endless chain pulls it through. There may be a rise of aboul
or ten feet and it travels for a distance of fifty or seventy-fiv
along this big chute. There is another incline where the i
comes out. The heat is all up in the top and there are openii
. both ends, so if there was an explosion it would naturally be i
down.
We do not have any ventilators because we use steam hea
there is no chance of explosion unless there are gases I do not
about. The engineering department figured it out and our pla
department assisted in the work. It is our own design of ove:
the technical description can be had from our heads of departme
they will be glad to explain how it works.
A SERIOUS OVEN ACCIDENT.
Mr. Shaw : I think we ought to profit from the experi
of the past. I am going to speak of an accident at Cincinnat
does not come under the head of our plant because we never 1
gas explosion there,'but at Cincinnati an oven blew up about a
ago and it killed four men. It was a square oven, electric he
They figured that it could not blow out and the operator had
instructed to turn the damper off twenty minutes after he first
in his heat. It is thought the operator closed the damper a little
soon and did not let the gas out or that gas formed from paint
was being used. An explosion took place but it is not known '
caused it. It was a terrible explosion.
In our own experiments with a steam oven we have loosenec
top and have installed little vents and an air pipe to supply ai
the furnace, but with all these precautions we had a blow out.
have holes every twelve feet, so that if air comes in it will 1
out again. This system has prevented several explosions, bee;
we have had the air pipe blow out. Gas and air, as well as the fui
are pretty hard things to deal with.
Chairman Williams: We will now take up the next topic
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Si.rfh Safety Congress
SHEET METAL HANDLING.
R. R. Ray, Director ok Safety, Dodge Brothers, Detroit.
Mr. Chairman and Members of the National Safety Council: The subject assigned to me seemed to be about the driest sort of subject that could be discussed. Occasionally our office gets accident reports showing that men arc cut with tin. We do not use tin in our cars, but that is the way the first aid report reads.
In the construction of most automobiles, especially those of the so-called pleasure types, sheet metal is used extensively, and naturally it presents a distinct hazard to all of us who are manufacturing automobiles. I will try to express views that have been formed through association with plants in Detroit, and more particularly that of Dodge Brothers. We consider our punch presses our most hazardous department. In that department, and in the sheet metal stores'department, we employ about 650 men, and while we have other departments equally as large, it seems that we always find the sheet metal department and the punch press departments heading the list each month with the total number of accidents. For the most part these accidents are trivial. In the last six months we had 153 accidents coming from those departments. Eleven of which were lost time accidents. Those were the men who drew compensation, and about that number--153 would be about 25 per cent of our ac cidents for that period.
RECEIVING SHEET METAL.
The sheet metal, as we receive it, comes in half a dozen different grades from the different mills and in different types of cars. We unload it from the cars into our large steel storeroom, a room about 400 feet long by 100 feet wide. We have three cranes operating the full length of the building which handle the metal. It is stacked in neat and orderly piles by means of specialty designed slings. We have three types of slings which handLe all the sheet metal. The slings have been in use for more than three years and we have had only two cases where loads fell from the slings, no one being hurt in either instance. Of course that was a matter of good fortune. The largest sized sheet that we handle is 47 by 114 inches and our gauges range all the way from twenty-two up to one-quarter-inch plates.
We attempt to pile the sheet metal in a neat and orderly manner. Of course it all presents a ragged edge, more or less, but we try to
Automotive Sectional Meeting
give sufficient aisleway; in fact, down through our main par
room, where wc have an industrial railway, I think we hav
fifteen feet aislespace, and in other parts of the room we h
or eight feet aisles. Of course I do not mean between every
refer to aisleways or passageways. Occasionally we have a<
caused by men running against corners of these sheet mets
I do not think it is feasible to build guards around the piles, 1
they have to be moved too often.
'
We do not have any trouble with the sheet metal, as it Is
through the stock falling over, but as some of the piles are
or as the sheets are being trucked about or stacked, occasional
fall over, due to the faulty piling. All this work has to be ca
supervised in order to safeguard against accidents of this chs
We operate 118 presses in our department. They range ix
city all the way from No. 2 Toledo to No. 268 Toledo and N<
Bliss. Like most plants, where there are a large number of j
operating, they are arranged in series, so that a job is blanket
passes on in a sort of continuous fashion until it is completely f<
to avoid as much trucking as possible. Our presses, for th<
part, are safe-guarded. We give all our operators pliers and
for inserting the sheets and for removing the stamped parts ; .v
provide gloves to those that are handling the rougher metal.
DUTIES OF SAFETY INSPECTORS.
Our greatest factor in preventing accidents in the sheet me" partment has been a safety inspector who devoted his full tirr attention to the press and sheet metal departments. This man h; a lot of experience and he understands thoroughly the operati every type of punch press. It is his duty to instruct every nev that comes into the department about the different hazards 1 job; as the jobs are changed on the presses he observes the m in which the men work and sees that they perform their wc a careful fashion. We are fortunate in having a thoroughly foreman that believes in safety at the head of our punch pre: partment. We have acquired excellent results in the punch department and have eliminated accidents.
The removal of scrap from the presses presents the greatest h and I think that is the probable source of the greatest numb our accidents. As it is now, our scrap is placed in large 1 mounted on jack-trucks. They are moved about under crane
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Sixth- Safety Congress
ship a great deal of it away. All the men who handle scrap wear gloves.
A number of our punch presses are provided with Jones' guards. It is not possible to guard every press--we know that. I have not yet heard of a guard designed to take care of every sort of punch press job. Safety men are hoping for one' and we will be very glad when it comes along. We are constantly experimenting with the different types of guards produced by the manufacturers but we have not been able to find anything that suits our particular purposes better than the Jones' guard, even though its use is limited.
SPECIAL PLIERS FURNISHED MEN.
The specially constructed pliers we furnish to the men have been the means of preventing a number of accidents. The pliers are fashioned in a rough manner in our blacksmith department and we see-that every man having a dangerous job is provided with them. We know they have been the means of preventing a lot of accidents, because hardly a week passes that we dp not have two or three pairs that have been cut under the dies sent up to the safety depart ment. To us they represent fingers, or the saving of fingers.
We employ about 150 night men in the punch press department. Throughout the plant we have about 2,500 night workers and night, work is considered by everybody to be more or less of a hazard. We have a night safet}r inspector, chosen from the punch press depart ment. He is an experienced man and he devotes the major part of his time to that department.
We have been experimenting with different types of gloves for our workmen. We do not know whether it is advisable to furnish these gloves entirely free, or to charge the workmen a small amount for them. Of course, there are arguments in favor of both methods and I would like, at the conclusion of this informal talk, to hear the experiences of other companies with reference to providing their men " with gloves.
LAYOUT FOR PUNCH PRESSES.
The new layout of presses we are just now installing might be of interest to you as I think it will be the means of preventing a number of accidents in our plant. We are mounting eight presses in a row, and at first all of the dies will be changed uniformly. I mean that when a job comes through that calls for enough parts for 20,000 cars, then all the dies will be set up for the job on those presses.
Automotive Sectional Meeting
First will come the blanking- operation, from there it will go 1 drawing press, from the drawing press to the finished part, an. then fall on a conveyor immediately back of the press and pas: rotary furnace located behind the wall about eight or ten feet ba the press. It then goes through the furnace and falls out a other end on another conveyor which takes it to the cooling located underneath the crane. Another conveyor from the ing tank brings it back to the next press, where the next dra operation is performed. The finished part again falls on a con-v and is taken to a furnace and then through a cooling tank, believe that system is going to prevent a number of accidents, is now, the different parts have to be trucked about a great deal, though our presses are laid out as nearly as possible in a series. ' the new type of construction we will have the conveyors take ; all the scrap from, the presses. We are hopeful that we will be to make the new system effective, as far as the conveyors are cerned, because we know that in the removal of the scrap wc counter our greatest hazard.
ONE PAIR OF GLOVES EACH DAY.
Information was requested with regard to the protection affo by the- distribution of gloves for handling sheet metal. We n quite a lengthy study of the proposition about a year ago. I do remember the exact figures, but it required from twenty to twe four pairs of gloves for each man in the department per me That was a very high percentage. Half of the men in the departr were welders, not strictly handling sheet metal, and the mat* came to them in all forms, ready for them to-make up. The of such a large number of gloves was considerable and we attem] to remedy the situation. We secured several different types of glo gloves with riveted metal palms, with composition palms, and a leather palms.
We tried them on under different conditions in that departm both with what we call our "tar babies"--the welders who gener bum their gloves, and the sheet-metal handlers, the latter interest us mostly. We finally decided that the tire men and the sheet m handlers should be the only workmen to receive gloves and changed our method of distribution. Formerly a clerk could get a \ of gloves on the regular storehouse requisition. We changed t so the gloves for the whole department were in personal charge
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Sixth Safety Congress
We adopted the cheapest glove on the market as being the cheapest in the long run.
The reason for giving out one pair of gloves each day was on the basis that a man who could wear out a pair of these cheap gloves in a day was working on a job that required the use of gloves. We took the issuance of gloves out of the storehouse keeper's hands and put it in the hands of the sheet-metal department foreman be cause he knew all about the job, where a man was handling a press with ragged gloves, and -whether he needed gloves or not. The entiz-e proposition has worked out very satisfactorily. It was pretty much a matter of personnel with the foreman.
SLINGS AND JtAG.VETS.
As to our method of handling sheet metal: We have experimented with slings and with electro-magnets and have come to the con clusion that the nearer you can keep the metal sheet to old Mother Earth the better--probably' more so in our industry than in others, because our gauges run 12, 14 and 16. Most of our tanks are 12 and 14 gauge.
We use Matthews traveling conveyors to carry- the metal from the cars to the storehouses and men have only to handle the material in changing it from a truck to a revolvator. In some cases the latter can be used at the end of the Matthews carrier and it piles square sheets near enough to the exact part to be elevated without very much trouble. Our large sheets--the 12 gauge--are about fourteen inches wide and 14S inches long and require about three men to lift them. We let them come off a traveling conveyor onto a heavily constructed truck, pull that truck to the elevator, and put it up by the revolvator to the men. Slings place considerable responsibility on your safety man, in that they have to be inspected or you will have your metal slipping, resulting in accidents.
discuss ro\h
Chairman VVei.uams: Can anyone else give us_real facts with regard to gloves, that is, actual experience? Has anyone experi mented with armored gloves?
Mr. Joitx- G. Siurlev (Assistant Works Manager, Gilbert and Ilarker Manufacturing Company. Springfield, Mass.) : It might be interesting to know of our experience with riveted-pahn gloves. The men object to wearing them, in some cases, because the glove is so
Automotive Sectional Meeting
heavily constructed that it does not allow for perspiration fror hands. If you ask a man to take off his gloves his hands are s wet and the inside of the gloves are very slippery. From thei of view it is a very unsatisfactory glove. It is hard to get h anything with wet hands inside of slippery gloves. If you we; ber heels on your shoes and go through a factory and step on place it has the same result.
Me. W. H. Camebon (General Manager of the National Council) : May I contribute? Have you corresponded with facturers of gloves and presented that problem to them ? The ory Glove Company is intensely interested in proper kinds of j There ought to be some means of ventilation, and if you would s that to the manufacturers I am very sure they would study produce a satisfactory glove. I think I was one of the first i country to use those studded gloves--in 1910--and I kno problem of sweating hands. There has been a tremendous de ment in the making of gloves within the last half a dozen and this leads me to believe if you need a glove of a certain cha and if you present the problem to the manufacturer you w: results. He studies it and is interested in filling the demand.
Chairman- Williams : I think Mr. Cameron would like to a few words on another subject.
THE FORMATION OF AUTONOMOUS SECTIONS.
Mr. Cameron : I am very sorry to interrupt your m( with a little matter of business. We had more complication morning than can be imagined and I wish to speak about tfc ganization of your Section. Perhaps the program is not very In 1915 we started to serve our members by forming Sections, and steel members and foundry members wanted to get togetl our annual meetings and confer about their particular technical lems, so we devised what we call our sectional organizations, member of the Council who is interested in iron and steel proi has the privilege of participating in any of the activities of an au mous organization. I say autonomous, because it was the op of our Organization Committee that we ought to consult the p in the industry in forming Sections.
Last year there was a tendency to organize a great many sections--little groups with four or five members each. I will you an illustration. Take the rubber .in<-hic<-r->r 'T'J-iot-o
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Si.vth Safety Congress
form a Section. We thought it would be much more advisable to have them grouped in a subdivision of an industrial Section, as we have a group of miscellaneous manufacturers.
We are planning a re-division of our Sections. This does not mean that you do not have all the privileges of the old system. The Automotive Section can organize perfectly and have its own meetings and bulletins and aim other activity you desire. Other Sections will have the same privileges. Our plan is for you to meet with other members and elect officers for a Miscellaneous Manufacturers Division.
In other words, the automobile members and car builders should have a joint meeting, elect a Chairman, Vice Chairman and Secre tary, and those three officers should arrange for the activities of your Automotive Section. Your activities can be carried on through com mittees. Your officers can arrange for committees, for a program, for membership, for bulletins and so on for this particular group. In other words, you will have all the activities and all the service you want, but at the same time you won't have a lot of superfluous officers. The Chairman of this particular sub-division of the Miscellaneous Manufacturers Division becomes automatically a member of our Executive Committee.
The routine of forming this Section is very simple indeed. If you desire to have this kind of representation or service I will see that it is done. I believe we can help our automobile members a good deal more through this activity than we have been able to do in the past. It is just a question of signifying your interest. We will arrange to have a combined meeting with the car builders later in the afternoon and when assembled together we can organize and select a nominating committee and elect officers.
A XEW DIVISION OF ACTIVITIES.
.
I would suggest something like this: That we agree, in this par ticular instance, because we have only the two groups in the Mis cellaneous Division. That we agree to have the Chairman or the Vice Chairman an automobile manufacturer's representative; then the Vice Chairman or the Chairman representing the car builders. The Health Section and the Employes' Benefit Association have com bined in the Health Section. The Chairman this year will be a repre sentative of the Health Service Section and the Vice Chairman will be a representative of the Employes' Benefit Association ; we will have
proper representation from the various groups in these officers.
. Automotive Sectional Meeting
The activities of the Section are very simple. So far the} principally been at the annual meetings the preparation and dk tion of special bulletins relating to industrial and technical hi and the preparation of the Safe Practices pamphlets. I hope th will come when we will have pamphlets treating every particula ard. All the departments in your industry can be worked out th your officers. It is a simple yet effective plan. It is a questi meeting with the other groups, determining on the organi: necessary, selecting a nominating committee, electing officers ai structingyour officers to take care of the routine work of the Div I do not know whether I have made myself very clear as I talked v .ry hurriedly.
Chairman Williams : This meeting, Mr. Cameron, has au izecl the formation of. an Automotive Section. I would like t< about the grouping of this Section with the car builders. It seei me as though that is not the exact thing we want, owing to the that our proposition would be entirely different from that of th builders, providing the car builders are going into nothing bu car building proposition--street railway car building and that of work.
Mr. Cameron: I can answer that question very readily. T.
will be absolutely no connection between your Automotive Se
and the Car Builders' Section. We have 150 different lines o
dustry represented in the National Safety Council. I am not
tending to say that your particular industry is relatively less irr
cant than some other, but for the present, at least, our comm
thinks we ought to have our groups subdivided under these
cellaneous heads.
.
You have no particular connection with the car builders, there will be three officers who will supervise the activities of % we call the Miscellaneous Manufacturers' Division. Let me exp The medical association after twenty years' experience, has adoj this plan. It is folly to have a great many sectional organizat with a lot of officers. It is difficult, as it is, to get direct organizat You meet jointly to elect officers and arrange for proper represe tion ; then your activities separate, and you have your own comi tees and interests. You will see that answers your question. Chairman. I will arrange for the meeting- this afternoon, go thro the necessary procedure, then we will go ahead and elect offi< and carrv out out- nrnarem
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Sixth Safety Congress
RESPONSIBILITIES OF SAFETY WORK.
1 would like to say, in conclusion, gentlemen, that I do not think any of us realize the responsibilities we have in these pioneer days. We now have a considerable organization; you know we have over 3,400 industries in our National Council. We are growing very fast, but whenever I visit the first meeting of a new section I think of a new baby being born, and wonder if it will grow up to be President of the United States. There is a tremendous responsibility in organ izing and taking the initiative in new safety work and there is a tre mendous lot to do. We have to do it carefully and resolutely. We are attempting to create and organize for a particular subject, and to my mind all the details are not yet fixed. We will have to work a good many years before we have absolutely established the permanency of the safety movement and I hope you will all work with us. Ours is a voluntary organization, but it is a body in which you can meet one another and accomplish results. My idea is to initiate the work in our headquarters, through our staff. We will do the preparatory and research work, but you men will have to criticize and edit the plans before we send them out. This service is yours. It is con trolled by the membership. Why not have it? I believe there is a real need for it. Thank you.
SAND BLASTING.
Chairman Williams: The next subject is "Sand Blasting." Will some member favor us with a brief description of his method of sand blasting ?
Mr. Lu.mbv (Cadillac Motor Company) : The method we em ployed before adopting our new system was about what everybody else was using--anything we could get hold of. After a great many experiments we decided the only way to do the work safely was to keep our men out of the dust and in order to do that we had to change our operation. We put a sliding door in front of the confiner and swung an apron around it. Fresh air is forced in to the man. In that way he is breathing fresh air all the time and he is not in the dust. It cuts out the handling of sand, which is used over and over until finally it is ca-ried away in the exhaust system.
We have had this system for a year and a half and have had no serious difficulty. Several men have died from the effects of sand blasting and it is a hard matter to secure workmen. It is very hard
Automotive Sectional Meeting
to keep tab on actual results for a year and a half, but severa have been engaged on the work for that period and they she serious results.
Chair max Williams: How do your men see their work:
they look through glass, celluloid, screen, or what ?
Mr. Lumby : They look through a screen. It is the same s they have always had. This screen is made extra large and the rent of air cleans it. It does not clog up with dust like the old There are two lights inside the booth and the men see better than did before. There is not so much dust because it is carried ; constantly and a man can inspect his own work in the booth.
Chairman- Williams: Are you giving no head protectic all; do you not supply helmets or anything of that description?
Mr. Lumby : The workman wears a helmet. It is all made a one-piece suit.
Secretary Ray: Screen or glass for the eyes? Mr. Lumby: Glass or very fine screen for a man who is wor there all da\'--depending on how clean you keep the floors, more dust stirred up the more he will breathe. Our exhaust sy: draws the air out. If there is any dust mixed with the air it lo on the workman's face and for that reason we still allow him to \ a respirator. Secretary Ray : You allow him--that is good. Mr. Lumby : It is not a case of allowing--I should make correction. I am sure we find it better to have the respirators th so that we are sure of the efficiency of the glass. Chairman- Williams : I understand you have an exhibit her the city ? Mr. Lumby: There is a small model here. It is in the Muse of Safety at the Grand Central Palace.
sand blast for small work.
Mr. H. D. Christian7 (Willys-.YIorrow Company, Elmira, XW We have a. sand blast for small work on gears and things of t class. We have a booth, possibly five feet square, that goes through the roof. There is a suction system at the top to take fine dust. Down in front is a slanting window the workman can through. Underneath that are two arm holes, where he puts work iti. There are iron bars across the plate, so that as he wothe sand is carried through a conveyor. A man .can stand there a
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Sixth Safety Congress
Chairmax Williams: l-Iave any of you tried-a sand blast for bodies before putting on your prime coat? If you have, how do you carry out your method of sand blasting?
In the Packard Motor Company about nine months ago we started to sand blast bodies instead of scrubbing them with sand paper. We put the man in an enclosed room and gave him a complete change of air every thirty seconds. This, to a limited extent, elimina ted the dust. We als- provided the man with armored clothing. When I say armored, I mean padded. The man wears a helmet, the helmet being supplied with a compressed air tube, brought from an air-washing system. It is put in the helmet up to one-ounce pressure, the tube fastening onto the back, right on the shoulders, extending to the top of the helmet. The air enters directly in front of the man's mouth, blowing downwards, not directly into his face, but straight down in front. I have a photograph depicting the helmet, and also showing the sand blast room. Please pass the photograph around.
We have found that our system worked out very well. We have not had a .nan quit on that particular job for nine months; whereas, in the sandblasting rooms in other parts of the factory, we have had the men quit on an average of every three months for the past five years. Now that we have this installation, we have had no trouble whatsoever. In one of our departments we use steel shot, in the other place we use sand. Where we used the sand was really the worst and we had to combat a lot of antagonism from the men with the new system, but they are working and there seems to be peace in the family.
Mr. Shaw: How often is the air changed? Chairman- Williams: Once every thirty seconds; two complete changes every minute.
SAND BLASTING AT PULLMAN.
Mr. John G. Shirley (Gilbert & Barker Manufacturing Com pany, Springfield, Mass.) : Instead of using an ordinary ceiling we removed the ceiling and put in one of glass, we placed strips across, sliding the glass in. It has solved our lighting problem. Is there a representative from the Pullman Company at the convention ? They are very well posted generally, on sand blasting as their entire car is sand blasted. I witnessed an interesting feat in sand blasting where they took an entire car, right down from the paint shop, and sand blasted it both inside and out. Their problem is a very difficult one, because you cannot put a railway car in a cabinet. It is an outdoor
Automotive Sectional Meeting
proposition and a heavy one. The scale is hard to remove ar use a heavy pressure. It might be interesting to know that the old plan a great many accidents were due to hoses getting and even very strong men lost their lives by not playing the hos< It is the same as a high pressure fire system when the hose g( of control.
A small foundry in the vicinity of Springfield, Mass., lost within the last few months through the hose getting away fro and hitting him in the face. Before he could get it under cor filled him full of sand. He was a very husky Swede but he 1 chance whatever.
:Chairman Williams Is there anything further on sand ing? If not we will take up our next topic, "Lead Poisoning Automobile Industry/'
LEAD POISONING IN THE AUTOMOBILE INDUST
Chairman Williams: Here, again, gentlemen, I will h; give what little experience we have had. Before using respii in one section of our plant, we used to put the priming coat on a large hood. It was supposed--you will notice I am using the "supposed"--to carry off the fumes and the lead. We had a hi man go on the job--a big, husky chap--and he started to lose v after he had been on the job a little over two and a half week finally he went to the hospital. Our doctor got hold of hin found that he had lead poisoning. As a result we took the m< the job and shut down that section of our plant. We were spr but we went back to the old method of putting the priming on a brush until we could remedy the defect.
We cannot have our men covered up to such an extent that cannot get around the car. Our entire chassis frame and bod sprayed finish, priming coats and everything, so the problem we up against was to be able to get around the material, to spread it veniently, and at the same time safely. W'e finally had to ad' helmet for the men, using a respirator and building the system down to the floor in a separately enclosed room. We ripped or old exhaust system and put in one of just about five times the city. I do not know whether or not we have totally eliminated poisoning, as we have only had it in operation this summer, so there is really no absolute data'on it. I would like to hear if th<
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lead poisoning.
Mk. SmRUi'Y: We have had considerable trouble along' that line. We also spray our paint. It has been brought very forcibly to our at tention, through the state inspector having reported the matter to the Bureau of Labor. We were called upon to remedy the condition and we went at it in this manner:
We replaced our factory physician with an expert on the skin diseases, Dr. I-Iarriman, giving him five cases. We were not sure whether the cases were lead, zinc or turpentine poisoning. The doc tor was unable to ascertain whether it was any one or all of them, but we had reason to believe that the majority of them were turpen tine--it being difficult to get first class turpentine, we %%'ere using a second-class article.
The method we used in combating the trouble was this : We trans ferred the men from the paint shop to the assembly machine shop and to other work outside the paint line. We tried, in connection with weekly and daily treatment by this expert, to eliminate the rash which had broken out on their arms where their sleeves rolled up. Some of the men had their entire bodies covered with this rash, or skin irritation. It was most irritable on their thighs, where their belts rubbed them. In every conversation I had with the men they told me they could not sleep at nights and therefore they were not of very much service to us in the day time, so we were only too glad to have this skin specialist come in and assist us.
We cured the men through a combination of his treatments and by transferring them to other departments. The men have not been
back in the paint shop long enough for me to be able to tell you what
the results of this experiment are going to be. The physician exam ines them every Saturady morning, on the company's time. We hope to get some valuable information along the line of poisoning and skin diseases in the painting industry, something that the State of Massachusetts toda}r has been unable to fathom because they worked on it before we tackled it.
Mr. J. R. Akderson (Michigan Workmen's Compensation Mu tual Insurance Company) : I would like to ask Mr. Shirley if occu pational diseases come under the compensation act in Massachusetts?
Mr. Shirley: It does. Massachusetts is an ironclad State in regard to laws regarding labor.
Chairman Williams: If there are ho more questions we will
take up the next subject.
Automotive Sectional Meeting
USE OF GOGGLES FOR ISOLATED GRINDERS
Chaismam Wilcjaais : In our plant we have been qu cessful along- every line of safety work except in the use of for isolated grinders. I would like to hear if some one h had real success along those lines. If so, I am sure we shall to hear about it.
I was assured that a representative of the Marmon C< would be on the job and discuss this subject. Is there no oj who can tell us about goggles being used on isolated grinders old proposition of putting a pair of goggles alongside a grir my estimation, is nothing but sheer suicide. I would not tol for one minute; it-is the finest way of passing around con diseases that man ever found, especially trachoma and dis'e; the eye or skin. We used to have .it in our plant--they tho was a fine proposition--but when we had four cases of trach the hospital out of one department, the proposition was not s they could not see it, and so it was eliminated. It is not a s. proposition, gentlemen. You can not put a cabinet alongsid emery wheels and expect a man to go there and get a pair c gles, because he won't do it. I have been trying for two but even partial success has not been secured. It has to 1 success or it is not a success at all.
Mr. Shaw: On every emery grinder in our plant, sma grinders, we put a glass. We have tried this for two years, present time, in the grinding- room--and I presume we have throughout the plant--is a motor-driven emery tool grindi has a special pump that keeps the water on the wheel, morany other type we have tried. We have not had a man h an eye lost, and we have twenty wheels in the plant. I am wa them closely. My idea is if we could get a special type, with flowing over the wheels, the possibility of tire little pieces of flying out would be very remote- It is an experiment worth t I would like to know how the rest of 3^0x1 feel about it.
ADJUSTABLE GOGGLES.
Mr. John Forbes (Willys-Morrow Company, Elmira, N. Each of our men is given a pair of goggles, and they are sign to him. He has to return them. They are inspected, prc
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Sixth Safety Congress
Our men wear goggles all clay long. The best goggles that can be bought have rubber over the cars. They can be adjusted and made to fit. Our tool department is all equipped in the same way. Any man that is grinding must sign for his goggles and must wear them. We have very few accidents. I think we had one ease in a month that went outside of the shop.
Mr. Shaw : There is one thing that comes to my mind at this time : The drills in the grinding room, probably two or three hun dred ; we do not try to keep water on those drills, but the men all wear goggles. The problem in an automobile plant is the problem of the fellow that walks from a machine in one department and goes to the grinder without goggles. What can we do in that case?
Mr. Forbes: A fellow goes to the Safety First room to have something taken out of his eye. We ask him what he is doing. Even if he is only running an elevator we supply him with goggles. If he refuses to wear them we follow him and say to his foreman: "Talk to that fellow. He is a young fellow and he has been to the Safety First room twice this week to have something taken out of his eye." We encourage him to wear goggles. They do not hurt his eyes.
Mr. W. W. Roach (Dodge Brothers, Detroit) : I would like to ask Mr. Shaw how he keeps the glass plates in front of the grinders clean. We tried that in our screw machine department, where the machines are covered with oil. We found that the glasses soon be come dirty. It is very close work and they have to get pretty close to the wheel. How do you keep the glasses clean, so that the men can grind their tools ?
Mr. Shaw : I think Mr. Roach has struck a point that is profit able for discussion. In the automobile department if y'ou have to grind a formed tool ic is very close work and difficult to use a shield. On the other grinders they have to clean the shields every so often, and that is a problem I have attempted to remedy.
Chairman* Williams : I think I can probably throw a little light on the subject. In our plant--especially in the automatic room, which covers the third floor of one building, 60x260 feet, and the floor of another building, 60x365 feet--we have installed twentytwo isolated grinders. Each one is equipped with a wired glass shield--probably you can see it in this photograph. The photograph shows one of the shields attached to an emery wheel, with wire em bedded in the glass. That is all that we could photograph. We had an accident and a piece of metal came through the glass, caught
Automotive Sectional Meeting
the man on the cheek, and cut him. It was a new glass th just been put in.
In general practice I do not believe we have more than th forty specks from the emery wheel on the glass before the replaced.
EDUCATING APPRENTICES "IN' SAFETY WORK.
In that department we are up against it, as Mr. Shaw sak the oil proposition. We have an apprentice working alongsi emery wheel; as soon as oil gets on the glass plate it is his d put it in a pail of gasoline and wash it off. We are educatii apprentices to be our future safety men in every class of w our plant, regardless of where it is located. They are dril safety before they are taught the actual use of the machine, are taught the right and wrong way of doing things and you be surprised at the wonderful results that we are getting.
I call to mind one apprentice who practiced the safety 1< taught him. One of our old hands was working overhead was using a defective ladder. The rungs were cracked and z on the bottom was loose. The apprentice went up to the ma said: "You should not use that blamed ladder; it is not fit pig to stick on." The man answered: "I did not ask you to on it."
"You may be killed," said the apprentice. "You are not to get on that ladder if I can help it." He went back to his t got a hammer and smashed four rungs. His act was reported 1 safety department, showing that the ladder had been destroye investigated and found why the ladder had been destroyed. 1 the foreman that if he did not take care of his ladders in the way we would charge them up directly against his departmer stead of charging them, as we do, to the overhead cost of the c plant.. Now if we charge a thing right up against a depart because of negligence on the part of a foreman it cuts the bon: the department and when you do that (they don't want the t cut) you get results.
JANITOR CLEANS THE GUARDS.
Where we have direct grinders, without the oil condition janitor cleans the shields every morning when he goes through department. It is one of his duties. He is through the depart!
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in the afternoon, he does it. When the glass requires replacing the janitor does it; it is part of his duty. I think that system could be |Dut into effect in any plant. What is required is one who is per sonally responsible, some one to whom you can say: "Why did not you do that job?-'" You have only to get after a man once or twice on that proposition, then he will carry it through.
Mr. W. H. Urquiiart (Michigan Bolt and Nut Works, Detroit) : We do not have automatic grinding of tools that have oil on them, but I have been wondering what means you have taken to wash the oil off the tools before you grind them. I should think if your tools were in proper condition you would eliminate considerable trouble on the grinder. Gasoline might answer the purpose.
Chairman Williams : ' That is a good point. We tried it in our plant, but after we had a man burned to death the gasoline was banned. We are trying tetra-chloride. It is put up in a small container, about eight inches in depth, six inches wide, and approxi mately three-quarters of an inch thick, so that a man can get his fingers in and out in cleansing oft' the oil. With regard to the oil, if you leave it to the man in nine cases out of ten he will never wash the oil off. If you leave it to a man to dip the tool into a cleansing fluid he will not do it, and no amount of pressure you can bring to bear is going to prevent some of them putting the tool right on the grinder.
Mr. Shirley : Although we do not use gasoline in our plant, I have noticed the use of gasoline elsewhere. How would you avoid its use?
Chairman Williams: We do not allow more than one pint of gasoline in a department. It is kept in an airtight or sealed can. We use a can that you can build a fire around, practically, and it will not explode. Only enough is put into the cleaning tank to ac commodate the plate to be washed.
GOGGLES AND THEIR USE.
Mr. T. B. Anderson (Detroit, Mich.) : What is considered the best goggle ? Many men object to goggles because they say they are too heavy. The tendency' of manufacturers, I believe, has been to use increased safety flanges and heavier glass, so that if the glass is struck it will not show. I would like to learn the experience of other members and get their views as to what is considered the best goggle. Inspectors for the insurance company are visiting different plants and they ask what kind they should recommend. We do not
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like to recommend any particular make. The next thing tl
want to know is what we are getting on them. We would know what the manufacturers themselves regard as the best .
Mr. D. R. Livingston (Safety Director, Reo Motor Ca pany, Lansing, Mich.) : My experience has been that an A
glass is the best article. We require our men to wear heavy
only on the heavier work. Then the question arises as to si - tion and re-using. We are working on a dry solution to t;
place of the wet method.
Secretary Ray: Is that the aluminum?
Mr. Livingstone: Yes. Secretary Ray: Do the men object on account of the I Mr. Livingstone : We have only found one objection to t safety glass. The men claim that sweat from their faces wi on the glass and form a mist or steam and they cannot see, so trying another set of larger spectacles. Secretary Ray : I attended the safety meeting of a ct company in Michigan some time ago and they spoke of using .
of that type, ventilating them at the top. They said they had heard of a particle entering the eye over the top of the glass,
anyone here had experience in ventilating goggles by cutting in the top of the frame?
Mr. Livjxgstoxe: We have cut a slot at the bottom of sc
our goggles and I have heard of no complaint.
Secretary Ray: I understand the top is the best plac
it seems reasonable, too, because it would be harder for a part
get in from the top than from the bottom.
.
Secretary Ray: I do not believe Mr. Anderson had his
tion answered. Let us hear what type of goggle you use
Forbes.
Mr. Forbes: I could not tell you that. Our safety en is here, and I will see he explains our system to Mr. Anderson
Secretary Ray : I think there are two or three reco^
kinds.
Mr. Forbes: We had an awful time; tried all makes of g< in trying to get a satisfactory kind. We buy our goggles, but I
not tell you what kind they' are except that they are something n Chairman Williams: I have tried practically every' ma
goggles except a new one I saw described the other day. One ceru is puting out a light goggle--grinding two lenses and fast
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Sixth Safety Congress
sition, it seems to me that it should be the best goggle, owing to the fact that the celluloid will hold the lenses together, even though the outer lens is shattered. We are using the Merry Optical Company goggle at the present time, although I believe the King goggle is very good. I took a pair of King goggles out of boxes we had on hand and subjected both kinds to a careful test, so as to strike ari average. I even increased the test on the Merry goggles because I wanted to find their possibilities, and in my opinion the Merry goggles were the best.
Secretary Ray : How do you spell the name ? Chairman* Williams M-e-r-r-y. They are made in Kansas City, although I cannot tell you the name of the maker. I ordered half a gross and am testing them out. If they' stand up as well on the average, all the way through, as the King goggle, we will use them in our work. We believe in nothing but the best and we are willing to go to any expense to get it. Mr. Livixgstoxe : What was the nature of your tests?
SAT down ox i-iis goggles.
Chairman Williams : Actual wearing conditions was one; another was a pressure test on the lenses and frames. One test I made I think was rather out of the ordinary. We took a pair of King goggles and subjected them to what I would call a sitting test. The majority'' of our moulders stick them in their hip pockets and often sit down on them. We have had this happen time and time again; in fact, most of you gentlemen have been up against the same thing. The side guards would bend up so that you could not straighten them out without breaking them to pieces. I tried that with the King goggles--tried to straighten them out. I consider that I have considerable patience, but after I worked at it for threequarters of an hour I pitched them into the waste basket. I tried the Merry goggles in the same way and straightened them out in exactly seven minutes, so that they were pretty close to what they were before I sat on them. I took the cable on the King goggles and bent it right back. When I' straightened it out it snapped off where the heavy' section is welded to the straight stem. I did the same thing with the Merry goggles and straightened it out without a break, although there was a little kink. I took the goggles and bent both back face to face. The King goggles I got pretty straight, but I noticed they started to crack right alongside the lens cups. I did the same thing with the Merry' and succeeded in straightening
Automotive Sectional Meeting
them out. That partly convinced me that I was right in ct. but I was not altogether satisfied. I said to Mr. Goodwin goggles look pretty good; it seems to me you have got a goo< but I am not satisfied." He said, "Not satisfied after a test lik I -said "No. The goggles have to go into actual wearing con the everyday proposition before I am satisfied that the gogj better than the one I have always had. If you are willing us samples to undergo a thirty-day test alongside the other under the same working conditions, I will give an order fc goggles, but not otherwise." "Why," he said, "I will let yc all the goggles you want for a test. If they are not as good at of thirty days as the other goggles are at the end. of thirty day give them to you."
I thought that was a pretty broad statement, but I said, "Ser dozen pair and we will pay for them." I got a dozen pair a them into working conditions, alongside the other goggles, an sure you they are standing up better than the King goggles, al I have always believed in the King goggles. When we get a goggle than the one we are using, why, that is the one we w do not know the experience of any one else, but that experience.
Mr. Urquhart : Our main complaint about different . in different goggles is in their having different effects on the e}
USE OF AMBER LENS.
Chairman Williams : I can answer that easily. In sc our sections we use different types of goggles; that is, differe: ored glasses. In our tool-grinding room, where the wheels ar< oughly guarded, we use a light goggle. Where men are grinc close limits we do not figure on the breakage of the wheel. V a light goggle with an amber lens. We had to do that, for ou makers absolutely refused to wear heavy goggles. I asked a qt at the Health Service Section the other day about the hiring o for our foundry floor that had hernia. I was told if we did noi to hire them we would have to do without them. That is th and substance of the reply I received, and what we must tell th who refuses to wear goggles.
Mr. Ray : Why the amber lens ? Chairman Williams : There is no particular reason for tl ber lens, except that it cuts the excessive light from the spark certain extent.
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Si.vth Safety Congress
Mr. Shaw : I have just ordered 600 pair of glasses. On shapers and lathes in fine cutting every so often a man will have a chip slip in and will probably lose the sight of his eye. Just imagine that with two or three hundred shapers ! We bit}' goggles but it is a problem to keep them. I have seen advertisements of little glass shields. Wc have one that you j^lace in almost any position, but it seems to me a man on a planer is looking at all angles and he cannot make the move ment with his eyes. I have worked this out with the Eider-- I don't know the make of it.
I am ordering 600 pair of goggles and they are for the men on the shapers. This seems to be a new field for goggles in machine shops. We have three other ty-pes of goggles, the King, the Dustsafe and the little Albax. I buy dustproof goggles. If you give your men a heavy glass, not a dustproof, that cement cannot break, such as the King glasses, the men will wear them. I think there is a great field for goggles, but you have to pick them for your particular line of work.
CO-OPERATING WIT IT INSURANCE COMPANIES.
Mr. J. R. Anderson (Detroit, Mich) ; Would the gentleman buy 600. .pair of goggles if some insurance company was carrying their proposition? Most of the talk here has reference to what they are doing in their particular plants--what do they do if a man is injured? I know many of the companies represented here carry their own in surance but would they help the insurance company if it helped to cut down their rate, that is what I would like to know? The insurance companies do not get the co-operation they think they ought to receive.
Chairman Wilmams : That is a case for co-operation between the insurance companies and the managers of large or small plants.
Mr. Shaw: You might have to buy the goggles fifty-fifty.'
Mr. James J. Lincii (Chevrolet Company', Michigan and New York) : We are co-operating with the insurance companies and will share .the expense of procuring goggles and installing extra medical work.. At our plant in Michigan we employe an extra doctor and a couple of first aid men to co-opcratc with the doctors supplied by the insurance company. We feel that in time we will reduce our rates and if the state insurance rating boards make it so that wc cannot insure at a figure suitable to us, why, we will carry our own insurance. In the meantime, we will so shape our organization that we will be able to handle our own insurance if we desire. At the
Automotive Sectional Meeting
present time we are incurring- a great expense to assist the in< companies in carrying out the work.
Mr. Shirley : I received a letter from a gentleman int in insurance and that is why I am here. The letter asked our sentative to be present on behalf of Gilbert & Barker I come basis of that letter.
Chairman Williams: Will you read the letter?
Mr. Shirley : It is addressed to the Gilbert & Barker Me turing Company, and is as follows :
LIBERTY MUTUAL INSURANCE COMPANY, 185 DEVONSHIRE SXF
BOSTON.
August 30, 1917.
W. T. Rayner, Esq., Treasurer, Gilbert & Barke Springfield/ Mass. Dear Sir: The need of keeping tl workmen on the job is becoming more and more acute und
w'ar conditions. The cost of compensation insurance
gradually mounting as the benefits provided by compens
tion laws are extended-by the legislatures. These are tv
reasons why safety work is more important this year ths
it has ever been before.
.
The National Safety Council holds an annual Congre:
at which 2,000 men from all over the country meet and di cuss their accident problems. The next meeting will be i New York, Sept. 11 to 14, and we are enclosing a copy < the program. You will notice that the hazards of many sp< cialized industries, such as textile, woodworking and ire and steel will be discussed in detail. The men who atten
these meetings always go home with new ideas and enthi siasm for their own safety work.
We believe it will pay you to send one or more of th men who are responsible for accident prevention in you
plant to the Congress, as they may receive suggestions ther that will save many times the cost of the trip, through th prevention of a single accident in your plant. Why nc take this opportunity to get in closer touch with the nations safety movement? Yours very truly,'
(Signed) David S. Beyer, Manager, Safetv Eneineerine- Denartment.
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Sixth Safety Congress
Chairman Williams: It seems to me gentlemen, some one is showing co-operation with the industrial boards and also with the accident prevention people.
DISC GRINDERS AND liYE ACCIDENTS.
Mr. Livingstone: Do the gentlemen present consider a Merry disc grinder as an emery wheel ? What experience have you with emery getting into a man's eyes ?
Mr. Shaw: I know our doctor was very much put out last week. A man at the disc had an accident and they could not get hold of the particle; it was a little behind the eyeball. The doctor said: "If we cannot draw that out with a magnet it will be another eye lost." We have been making our men use goggles when working on discs. The man must have been walking past the disc grinder when the accident happened. There is a substance they put on an ordinary disc, that if it gets behind the eye, the cornea, is hard to draw out unless a magnet is used. I believe the disc is a dangerous machine.
Chairman Williams: We have never had any of our disc grinders in the hospital with particles in their eyes. When I say we never 1 mean that as an absolute fact, covering a period of two and a half years. I attribute that largely to a guard made by our selves for our disc grinders. I have a photograph here which you can pass around and get our idea. The idea is to make the opening opposite the grinding surface of the disc large enough to take care of all the particles but not larger than the area the pipe will accom modate. When the dirt is thrown from the periphery, it goes directly into a small channel, and you get the same pressure of air all around the dirt and air is taken right away. I attribute that good record just to that guard. It is a simple guard and I will be only too glad to furnish patterns so that you can make them in your own shop.
Mr. Livingstone: What do you do with your emery buffers? Chairman Williams: Our emery buffers are handled differ ently. We have them enclosed, to a certain extent, so that the air is circulated right around with the wheel. Mr. Livingstone: Do your men get any emery in their eyes? Chairman Williams : No. We have them wear goggles. Mr. Livingstone: We take the precautions to make them wear goggles anyway. Mr. Lingerman (Hudson Company) : We make our men use goggles on this grinder.
Automotive Sectional Meeting
A MOLDER WITH CELLULOID GOOGLES.
Chairman Williams: We employ a lot of colored help
to the fact that we cannot get what in the North we call
labor." In going- through the foundry I found one of the in-
wearing a pair of goggles with celluloid rims and celluloid flan^
the side. I immediately called the attention of the forem
the goggles. He said : "Say, why are you wearing those ?" "By
boss, I have to wear them to cut down the refraction (meaning r
tion') in my eyes." "You cannot wear those," said the foreman
you must wear goggles we will fix you up with a safe pair."
called, me over and I asked the man: "Do you realize the d:
you are running?" "Danger!" he said, "I won't run any da
my eyes are protected." I took some celluloid over to when
of the flasks had been poured. The metal in the pouring hole
almost cold, there was just enough heat to make the celluloid
up. I showed that to the man and said: "That is what would happ
your eyes if you were wearing those goggles and hot metal spla
on them." He said: "Lord, I never thought of that!" That is
the proposition-- they never think. That man may need goggles
we are perfectly willing to furnish them without cost, but they w
sooner bring in something from the outside and run risks. Ir
industries we should not allow any one to bring in goggles frorr
outside unless they are made from a prescription for that man's <
I think it is the duty of every manufacturing concern, where t
is grinding to be done, to supply the goggles. It is a simple ma
You don't have to sell them, make them deposit a check and rec
the check when they leave your plant.
Secretary Ray : I would like to inquire what companies
their men cases for their goggles to prevent injury by sitting dowi
them ?
Mr. Carrigan (Remington Arms Company) : We have hz
lot of trouble. Our polishers wear goggles, but they are too he
and the glass is too thick. If a man wears heavy goggles all day I
they cause undue eye strain, so we have been forced to use a ligl
goggle. We furnish the arbax with either a leather or metal :
case.
I want to ask whether anyone here has experienced trouble v
polishers who are elderly men and wear glasses ? You cannot
them to wear eoesrles if thw haw tn
-------
'
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Sixth Safety Congress
SPECIAL LENSES.
3\Ir. Anuf.kson : 1 have in mind a plant where they have sixty men, a number of whom are well along- in years. We had their gog gles made with their own lenses, so that they did not have to wear two pairs, and in that way they had absolute protection. Any number
of plants through Michigan have done that.
Mk. Lumby: We have several cases of that kind. Where we find a man that wears special lenses we send them to an oculist and
have them properly lilted. Formerly we had them bring their pre scriptions to us, but we found some of those fellows were running
into a jewelry store' and getting their eyes tested. It was not a good practice.
Secretary Ray: Where that is done, Mr. Lumby, do you take the precaution to have the special lens covered with a white-colored lens, a thicker lens? That would be a good plan.
Mr. Lumby : No, we do not. It would be hard to fasten a cover
lens over some of the goggle lenses on account of the spherical
surfaces.
'
Secretary Ray: Your special lens will get pitted up with the
Hying emery, and it would cost a lot to renew them, at least $1.50 a
lens.
Mr. Lumby: I know it costs more than that.
Secretary Ray: I say at least that; whereas, the covered lens could be bought for 25 cents or less a pair.
Mr. Lumby: We have not tried that. It might be a good thing.
I might say that we furnish cases for all goggles. We changed from the l-'yesafv about a year ago to the Dustsafe type, and we have had less trouble in getting the men to wear them. We use the rubber
padded kind and we have had only one (rouble, that is, the rubber
melts. They are rather objectionable in hot weather.
In some types of shops, especially with air hammers, oil flies
and there is perspiration, and we find it hard to keep the men in goggles. Some fellows said they would not wear them. You can
not let them go for that reason so I ordered several pairs of goggles
with a wire screen in place of the lens. I do not think that is advisable for iron casting, but on aluminum, where the chips do not fly so awfullv hard and generally it is a soft, dry chip, a lot of our men
wear that type. I think they are beter than none at all. Secretary Ray : Have you had many accidents from aluminum
chips ?
Automotive Sectional Meeting
Mr. Lummy: We have just started an eye record, it- ha been running- about a month, and I have not gone over the coi list as yet. J win know more about it in a short time, f do not what happened in the aluminum work.
Sizcretaky Ray: Aluminum does not seem to fly like iroi
Chairman' VViu.ia.ms: Has any one else had trouble ii ting men to wear goggles ? That is a vital point, the actual cone under which men are working, and why they refuse to we; goggles.
WILE HOLD FOREMEN' RESPONSIBLE.
Mr. W. JR.. Roach (Dodge Brothers, Detroit) : Mr. Shaw
about equipping men working in tool rooms. Are you getting
highclass workmen to-wear goggles ? What are you doing to ec
those men wearing goggles ? We find that the lower grades of '
men will wear goggles but the high-class men are mighty ha
bring around.
Mr. Shaw : Every toolmaker--there will probably be 400 sh
-- will have to wear a pair of these little specs or get a pair of gc
for himself. We will hold every foreman responsible. I worke<
out with the head superintendent of the Ford plant; he said tha-
the thing to do and he will back me up. We have had too many
toolmakers injured because of a nasty, mean red hot chip bu:
their eyes. Toolmakers arc valuable workmen and they have t
close down, to the block, almost directly in front of it. If a man <
grind on a mill for a while and would learn to stand to one si
would not matter, but the average fellow gets right in front o'
wheel. That has been our problem all along. We are going to 1
them to wear goggles when the right time comes.
Mr. Shirley: We have that problem ; I think every factor}
it. Last month \ve reported 123 cases of eye trouble, due to er
dirt and so forth. We consider that a high percentage as we
1,200 employes. We started a campaign of re-education--you rr
call it that. We put new posters on the bulletin boards, some of t
were pictures supplied by the state, and others were just no
signed by our officers, but the factory men were not in a moo
respect and follow them as closely as we thought they should,
post notices and renew them as often as necessary* on all grindstc
and emery wheels. We write letters to all foremen and caution t'.
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Sixth Safety Congress
SliVERAL UNUSUAL ACCI PtCNTS.
Mr. Roach: We hove had throe serious accidents in the last tew months where eyes have been lost from very unusual causes. One was that of a man who hit a piece of wood an unusually hard blow with his hammer, and the piece broke and hit him in the eye. W e had about twenty-live such eases. You can hardly post a rule that men doing- that work shall wear goggles, because it is very un usual to use such hard wood. Another ease was that of a man tap ping a die. It seems a small scale flew and hit him in the eye, lodging in such a wav that the doctor could not extract it with a magnet. The third case was that of a millwright chipping a key in a shaft. I do not know whether the chip came from the steel or the hammer. These three were unusually isolated cases. Can you give us information on peculiar eases like that?
Mr. Shaw : Those arc peculiar eases and it is a problem to know what to do with them. We had a man who hit a half-inch pin with a large hammer. The pin broke and the man lost an eye. A sweeper was at work about six feet from a drill press. The drill broke and he lost an eye. You cannot ask everyone to wear glasses all through the plant. I wish I could solve these problems.
Mr. Lumby: One man lost one eye in our body department--he was using a hack saw to saw oft a rough edge around a door. The piece cut off struck the man next to him and he lost an e3re. We had a case where a belt snapped and a flying piece struck the eye of a man passing under it- You cannot guard every belt in the shop, but we have guards on the heavy drive belts. We have trouble in getting men to use guard shields on grinders. We tried putting a little boss on the shield, so that it could not be raised up. The last thing we tried was a special shade between the wheels on small tool grinders. It is possible to put in a small shade and fasten it there--the light is below the glass and there is really no glare. If you plan something that will make the work easier the men will adopt it.
How about repairing goggles? Has anyone here found that it does not pay ? We are repairing and keeping them going as far as we can within reason, but I do not know whether or not it pays.
MEN IvlPST PAY FOR DESTROYED GOGGEES-
Mr. Lxvirs GSTOXE : We repair all of our goggles. We make each man, when he is given a set, deposit a dollar at the office. That tends to make him more careful with them. Jr they are wilfully
Automotive Sectional Meeting
abused he lias to stand the payment of the dollar before he new pair.
Mr. Lumiiy: Do you meet with any objection in the clef of the dollar?
Mr. Livingstone : No, that is understood. Mr. Lumby: I do not think we could work a proposition kind.
APPOINTMENT OF NOMINATING COMMITTED
Chairman Wiluams : If there is nothing-more on this I will appoint our Nominating Committee: Mr. F. Bayer Pierce-Arrow Company, Buffalo; Mr. J. Forbes of the Willyrow Company, of Elmira, N. Y., and Mr. R. R. Ray, of the Company, Detroit. These gentlemen will represent this Sect? act with the Nominating Committee of the Car Builders' Sec suggesting officers for the coming year. Please report this afte
The final paper on the program for this session is by your man.
COOPERATION.
W. Ernest Williams, Safetv Engineer, Packard Moto Company, Detroit, Mich.
Mr. Chair-man and Members of the National Safety Cc Now that we have decided to have this section, known as the motive Section of the National Safety Council, it is but fittin you devote some little time to make it a great success.
We have several things in our plants that you will find in industries, and yet there are so many little things to contenc along safety lines that we can help each other with, that thi section should form a clearing-house for ideas pertaining 1 automotive part of the industries.
Some of you will no doubt have little troubles to solve thi would like some assistance with. Your sectional committee ready to help you all they can.
It is our duty to eliminate all the accidents possible, and i
have developed something new along safety lines pass it alon
will only take a few minutes of your time to send us your si
tions, and we will all benefit by them. Remember, one good
deserves another.
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S:'y:h S',r/< iy i onnrrss
1 believe we can <U\fi>'p a -pint of brotherly feeling in litis sec tion. "\\ e can keep in tone!) with each oilier through correspondence, say, once a month, titerehy getting real cooperation, rather than the spasmodic variety created by meeting once a year.
Yon may have a large plant or yon may have a small one, but. no matter which you have, you can do your share toward helping' to make this world a safer and. therefore, a better place in which to live.
Have you a foundry? What good idea have you put into effect which will eliminate accidents ?
Have you a forge -hop? What particular hazard have you elim inated here?
You probably haw railway switches and sidings or an industrial railway system in your plant. What have you done to eliminate the accidents there?
How many conveyor systems--surface, overhead or under ground--have you that are made safe?
What ventilation have you. and how satisfactory is it. especially in the motor testing rooms?
How do you handle your traffic when congested conditions pre vail ?
Your sheet metal, stocks, dies, coal, etc., have to be handled. How do you do it safely ?
What kind of goggles do you use? How do they stand up under ordinary conditions? What color of lenses do you furnish? Do your men wear them ?
What rules have you to enforce your safety* program? These and hundreds of similar questions are being asked daily. To which of them can you give a satisfactory answer? How is the cime for every man and woman to rally* to the help of their countryr by* safety cooperation. Are your workmen pulling with you, or do you have to drive safety into them? If it has to be driven into them, \tou are doomed to failure. You can show a man and ask for his cooperation and you will likely get it. but there is somewhat of the mule in us that balks at being told "You must do this."
SECURING THE GOOD WIDE OF THE WORKERS.
In this age of enlightenment the workmen are becoming more sensitive to the compulsory method of fining thing-, and they resent the fact that thev are looked on as automaton-. All ihev a^k is a
Automotive Sectional Meeting
square deal, and if they are met half-way in any proposition yc find them only too willing to cooperate. I have found in tically every case where it has been necessary to remonstrat< men for doing their work in a decidedly hazardous way tha did not thoroughly understand the extreme danger to whicl were subjected, and when they had pointed out to them the b< they would receive if it were done the safe way their coope was assured to the extent of seven cases out of every ten. ] received'a good many safety suggestions from our workmen, ar, without having to reward them materially. All they receive is ter thanking them for their cooperation and asking them to coi with their suggestions. Is it not better to do this than to h man lose his position or even have him laid off temporarily? of you will say: "We have from 6,000 to 7,000 men in our How can we reach-every man?" In our plant we employ 10,000 men, and'though it is impossible for me to reach every I am in personal touch with a representative of each depart besides the foreman and his assistants. In some departme have two safety inspectors whom I come in contact with at twice a month and often every week, depending on conditio their departments. When the men see me talking to their f employes they arc naturally inquisitive, and ask who I am what I wanted to look at their machine for, and also what point out about- their particular work. These and many other tions are asked the departmental safety inspector. The answ invariably gives is: "If you want to know I will have the s engineer talk to you and he will tell you all he told me." The s inspectors have been trained to do this, so that I shall be at get hold of a.man who wants to know what I think of his meth doing his work.
One particular instance I have in mind is that of an em
who was wearing an apron tied with leather thongs aroun<
waist and neck. He was working on a lathe and the feed screv
been adjusted to cut oil grooves in a long shaft. The safet
spector in that department, who is a machinist, gray-haired
about 60 years of age, had spoken to the man and pointed out
might happen if he ever had his apron caught in his machine,
workman, a young man of about 24, said: "I guess I am old en
to take care of myself, grandpa." The old man said: "Pro!
so, young man. That is what I thought when I was your age
T fr'ittn/l flnof* T r\\rl ti r\ f*
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Sixth Safety Congress
advice of an old mail who lias been through the mill, eh? All right, that is your lookout. But say, did you notice that young fellow I was talking to yesterday ? I am going to have him talk to you some time. So long."
In his way to his bench the safety inspector called up my department and asked me to come over and see him as soon after lunch as possible. After hearing his story, I walked,, apparently unconcerned, up to the young man and stopped to watch him work. I made a remark about the shafting he was grooving and got him interested in describing the work he had done before. Gradually I turned the subject onto the way he was doing that particular job and showed him the danger lie was running by wearing a heavy duck apron, tied with heavy leather thongs, and how he might get his apren caught in the feed screw. I also called his attention to the trouble he would cause his family if he should get hurt, how his wife and two kiddies would suffer through his neglect to take a simple precaution. I also showed him a few photographs of acci dents that had happened in our own plant on that particular class of machine, and finally convinced him that he was in danger of being the victim of a similar accident.
USE OF PHOTOGRAPHS.
I find that by showing the workmen the photographs taken
around our own plant, of men who have been injured, and describ
ing the way the accident happened, the danger is brought more
forcefully before them than by simply talking. If any of you
would care to see some of the photos I use, you will find them on
this table. After seeing them you can judge for yourselves how
convincing they are.
This young man is now a safety inspector in his department,
along with Mr. Rader, the old man whom he called "grandpa." I
assure you there is considerable rivalry between them, their ob
jective being in their words, "Mo lost time on account of accidents
and the safest department to work in." They certainly are well on
their way to success, through real cooperation with the safety de
partment.
.
I might state here that this room is 60x320, holds 155 employes,
and is divided into two sections by a tool crib, and has one inspector
in each section. On this table you will find a copy of their reports,
which, prove the spirit they display, after having worked together
on the iob for over a vear.
Automotive Sectional Meeting
Our management wants the safety movement carried o cessfully and are lending their aid in a material way. Th president of manufacturing- is chairman of the central safet mittee, and the administration, or executive heads, are reprt at every monthly meeting. The superintendents of all divisk members of the central committee. Suggestions are brought meetings for discussion, and if they are good we adopt the the}'- are not practical, the workman who sent in the sugges notified by letter, telling him why his suggestion was not usee also thank him for the interest shown and ask him to cc sending in his suggestions. We do not use the ordinary query for these letters, but use the regular company stationery. Th has been appreciated by the men, and has resulted in a great suggestions. It has stimulated interest in the safety mo\ and brought greater cooperation with the safety department.
PRIZES NOT NECESSARY.
To get the confidence and cooperation of your workmen it
necessary to bribe them with prizes. Use a little tact and
judgment and learn to understand the different classes of men
ing for you. Do not jump at a man. If he is not in a good h
. jolly him into one. If he is in trouble, try a little sympath}
you will find a little goes a long way towards getting his .
cooperation.
If you have a shop paper, spend a little money and ha\ photographs of your real assistants along safety lines--namely,
workmen--published in your paper. It pays.
I could quote several instances where we have had little
dents get us real cooperation, but you would be here for hours i
cared to listen to them. To misquote our friend Harry La
you are likely "Fu' the nu' " with what I have said, and in cc
sion, just let me ask you again to cooperate to your fullest e:
We automobile men build cars that show speed, so let us spec
also through cooperation into high, and we will hang up re<
that no other section will be able to touch.
.
Our thousands of horsepower of energy can easily be turned
marketable safety work if we use gas mixed with common s
See that your timing is right when you advance your spar
interest. Oil of carefulness, used judiciously, will keep any c turning smoothly, and by having control of yourself you wif
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Sixth Safety Congress
Chairman' Williams: Our time is up. The next meeting of this Section will be called at 2 o'clock. We have an invitation to visit the Public Safety Section and hear a paper on "The Use of Headlights." I trust all will attend.
AFTERNOON SESSION.
CMIAIRAI AN WILLIAMS: The Section will please come to > order. The first subject on our program requires a great deal of study. It is "The Proper 1-Ieat-Trcating Furnace Design to Elimi
nate Undesirable Heat Losses and Subsequent Inconveniences to
Workmen.'' This is a big problem and we must consider it carefully.
Tt has given us considerable trouble; in fact, it has taken us approxi
mately four years to get a furnace of about So per cent efficiency. I
wired to our plants for blue prints but they have not arrived as yet.
Our furnace design entails a double wall, whereby we try to
eliminate the heat losses as much as possible--the inner firebrick is
backed up with asbestos. We have a dead-air space on the inside
of the inner firebrick and that gives us, practically, a vacuum. Back
of that is common red brick : then we have a cork-insulating brick
back of that, before our final casting is reached; we have double in
sulation all the way through. Our design may be as good as any,
but I would like to know if any one has designed what might be
called a really efficient heat-treating oven, and if they have, in what
manner is it built? What have you in the Hudson?
Mr. Lixcerman : Most of our work is done outside.
Chairman Williams: Air. Ray, what have you in the way of
heat-treating? What is your method of.construction ?
Secretary Ray: The only thing that bothers us is the dis
posal of the excessive heat that comes from the C3'anidc furnace. We
have the great big hoods, of course, that are connected up with such
places. They take off the fumes and heat. We are planning an
entire new layout, though, so that the hoods will be supplemented by
air in some fashion. Another thing that gives us considerable trouble
is the solution tanks. We have a few guards to prevent the work
from being splashed but they give us a good deal of trouble.
AIr. Roach : How often do 3011 have to reline 3-our furnaces,
Afr. Williams?
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Automotive Sectional Meeting
Chairman Williams : That is a rather hard question, O'
the fact that the firebrick we are getting- is not as good as \v'
put the ovens in. We did not build our first ovens on the pi
we use now; consequently, we had to reline them on an avet
about every second week--floors, slabs, arches and so on.
not think that we reline the new ovens oftener than once in six
If any of you gentlemen would like to have them I will be 01
glad to furnish you with blue joints of the construction of our
showing cross-sections and other points. These will give you
idc-a of what we have accomplished.
We are willing to do anything along safety lines and I fii
men stay on the job longer than they did before, because the
a better place in which to work. The heat radiation has be
65y4 per cent and. that means a whole lot when you are work
to temperatures of r,Soo and 2,000 degrees.
On one section of our heat-treating department--where we
treat axles--our biggest trouble is with the floor slabs; we h
renew them every four weeks. Our floor slab"' is thirty-eight
long and I assure you it does not take the men very long, whe
are handling axles, to smash them up in pretty good shape.
Do y'ou care for more discussion on this topic? If not w
take up our next paper.
SAFETY IN CONNECTION WITH CONVEYOR SYST! ' FOR MOVING CARS.
Chairman Williams: This subject applies not only to mission of cars while they are being erected, but to all conv whereby the automobile parts are transported from one secti another, either by overhead or underground systems.
Two of the gentlemen who promised to speak on this subje* not here. To start the ball rolling I will give our experience.
We installed a new productive method of handling rear 1 missions; we have been trying to use conveyor systems whe possible in handling our motors while being built, also the park go toward making up the motor, cylinders, cam shafts and e tiling. A conveyor receives the rear transmissions at one departi carries them across a glass covered court--about sixty feet--t other department on another floor in another building. Poor struction of the conveyor system caused us considerable trout
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Sixth Safety Congress
nmet\-iwo posnxls. wouM take a jump while (raveling along and narrowly miss someone. After we had had six or seven jumps we started in to find the caiwe of the trouble, t hu* construction was done hy an outside. concern- if we had done it ourselves wc probably would have been able to correct it -and the system installed cntailed the use of solid-bank chains. Kvcrv little while a link would twist a bit. owing to the long distance they had to travel; that would twist the carriers a lit I o hit sideways. They would have a jump, throwing the rear transmission up against one of the rails of the con veyor system : it might not happen the first time., but after a wdiile the transmission would drop through. One such accident broke two toes of one of our workmen.
Wc immediately got to work ami strung a screen underneath the conveyor. The men. instead of taking this material off as they form erly did hy reaching from underneath to give it a twist and let it come down on the hoist, now take it off from the side. To help the men handle the material with safety we put in stations every so far, where the screen door will swing open anti the men can pull the transmissions off. Imagine yourself in a room 120 feet long, with men working on an average of six feet apart, having to take those cases off. They run the risk of having them drop on their heads. When you are working men six feet apart, underneath one of these conveyors, you. have to be mighty careful.
'At any rate we got after the proposition and cleaned it up to the extent that we have not had one jump from that section of line since, but we have had jumps where they come across the bridge ana drop clown on to the plate, before they are picked up by the trans mission line. We have had them slide off this plate and, although no one was injured, still there is always a possible risk. This has now been fixed by giving the- plate a curved-up surface. If a man wants to rake off a transmission he lias to lift it out instead of its sliding out of its own accord.
NS'.V ;; 'L-.A S IN COX\ lIVi.'R SYSTEMS.
V I-ixci- : Is there any guard for a chain conveyor running
along the floor?
C;-:a:x:.:ax Y-. :y: " -.ms : In our plant ue have in operation a con
veyor system bv.il:
the concrete, leaving just an iron plate in the
center for a iransmi.-'-on chain. A.t eilhc-r end. where the sprocket
meets the chain, v.e have complete!;.- covered it with a lift latch, so
tr.at when the material travels onto the end of the line, instead of it
Automotive Sectional Meeting
being caught, the lift Jatch picks the latch clean out of the eh; thrmvs it over, locking it in place. As soon ;is this lift latch far there is a pole which grips and holds it, and the wan can: that down unless he pushes the carriage completely away Jr chain before he can drop it. A channel iron slot prevents birr it. I have run across this system in several plants--the chaii lutclj' open where it runs on the driving and take-off sprockets, is a point I think which ought to be taken care of in all eases.
In some of our places, where we arc moving cars along t and working on them the chain runs at the end of the line dov the ground, approximately three and a half feet; it automatics leases the clutch when it gets to a steel plate embedded on th that picks it right out of the chain, so there is really no chanc< man getting caught there. Most of our motor power is set the floor and covered with a steel grating or wooden patches, se to the floor. To that extent we eliminate a whole lot of dange:
Tn the first installation w'e had the driving motors set ri^ the floor; consequently we had to put a guard around them found when they wanted to come around, instead of unloosen;' pipe construction all the electrician has to turn is a lever on or and slide the pipe out. Then he can step over the low'er constn. which is approximately eighteen inches from the floor, to around the motors and the chain. We had several accidents h that way. Fellows got a little careless ; on the new system c them right underneath the floor level, putting a -wooden hat so that there would be no necessity for a man climbing dov side. That eliminated our trouble, but we had to find out by hard experience what we had to do before we did it. A ma three toes crushed getting in between the sprocket and the chai I might say that the compensation for that more than offset th of putting the system below the floor level.
That is where you must reach your employers. If you showemploy rs that you are preventing accidents and saving mone-. are bound to get results.
Is there any further discussion on the subject? If not wi pass on.
FOUNDRY HAZARDS.
Chairman Williams : We are all rather careless about fot
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Sixth Safety Congress
oilier Sections of the Xationnl Safety Council, but we have many small thing's to discuss among ourselves in connection with the automobile industry. Will some gentlemen please start the discussion?
:Mr. Anderson I think we covered the grinding-goggle propo sition very thoroughly this morning, that is one of the big hazards in a foundry. Many foundries carry their own insurance. They insist on their men wearing goggles and leggings and special shoes, but it is pretty hard in a small foundry to get the men to do those things. Where they do not do so the insurance companies raise the rates and they have to pay higher insurance premiums.
There are an awful lot of accidents with rattlers. Men some times lose their arms through the premature starting of rattlers. I have in mind one foundry with ioo rattlers; they had a very ef ficient guard in front, you could not knock it down.
Chairman Williams: When we put "Foundry Hazards" on our program we had in mind not only the handling of pigs but every thing coming to the foundry. Tour method of turning out cores, and core oven problems, foundry doors and their layout; methods of handling hot metal : grinding proposition, tumbling barrels, chip ping: what kind of screens do you use, if any, and where do you use them r Do you put your chippcrs face to face or do you isolate them ?
The grinding proposition, so far as goggles were concerned was covered pretty well this morning. It is not the big things we are after, ii is the little things that count--the little things that are send ing a lot of our men to the hospital at the present time. We have already taken care of the big things. One of our men aptly said : "Any foul can see to guard against ninety-nine out of a hundred tilings, hut it takes a smart man to guard against the hundredth things."
Possibly we had better pass on to the next topic.
FORGE SHOP HAZARDS.
Chairman Williams : The hazards in a forge shop arc distinct. How do you protect your men ?
Mr. Mich all Barrett (Secretary, Safety Committee, Michigan Bolt and Xut Works, Detroit, Mich.) : Wc have board hammers and most of our accidents conic from fhbng boards. We had a lot of work for automobiles, airships and shipbuilding, and we protected our men against flying boards by erecting steel guards. When a float ing hoard splits or breaks it docs not fly up through the pulleys any
Automotive Sectional Meeting
more. They used to get in the belts and caused a serious We designed a guard--a shield--which runs up in a steel ti protects the men.
Our next worst hazard was caused by not using props, our men were changing dies on the drop hammers they wc use the props and one of the helpers might start the hamme The hammer would fall and crush the man's fingers. I thir are the worst hazards that we have in our forge department.
Mr. Carrington (Remington Arms Company, Bridgepc do not know whether or not I am telling you anything new, haps it will help some one. In the early daj'S of our plant (il two years old) we did not have a rule as to the condition the 1 should be left in at the end of the day's work or at noon tim Italian was carrying a box of bolts from one side of the shoother; he stepped back of one of the hammers and reached in 1 the two dies. ` The upper one was not resting securely on block. It fell off, hit the treadle, and tripped ihe hammer. T inn lost three fingers. We made a rule that whenever the h; were shut down for any reason the forge man should rele latch and let the top hammer rest on-the bottom. They are al that condition when they are not in actual use.
Chairman Williams: That is a very good point. L shops at the end of the day you will find steam hammers le up in the pistons. If the rule just mentioned was universally ; it would eliminate accidents.
Mr. Anderson : Quite a number' of serious accidents h cured on straightening hammers.
Mr. Roacii: I would like to ask Mr. Anderson what he Mr. Anderson : Straightening hammers for malleable c: Secretary Ray: I think the Michigan Malleable Compan came that, to a certain extent, by installing a hand trip.
USE OF PLIERS.
Mr. Anderson : We had a workman lose four fingers, t fixed the trip so that he could not reach it with his feet. He reach back, and we thought he could not get his other hand in, showed us that he could and we had to pay for it. The m; no business on that particular hammer. He ran out of mate the hammer he was working on, he stepped over to this one, up a casting and threw it in. He tripped and put his hand
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Si.vth Safety Congress
and if l>e had been an experienced man he would know how to use them. We thought we had fixed it so that a man could not get hurt in this particular foundry.
Mr. Livin'gstoxe : We have a couple of striking hammers and we installed two hand levers on each of them. The men have to use a hammer with a strange man in some instances. This is a great detriment to production, so we cut out one of the levers. We have another hammer, an old well-digging affair, the kind that you have to raise with a rope. That necessitates a man using both hands. The rope winds up a drum, the same as in sinking a well.
When our hammers were installed they had foot treadles; we look the treadles off and put on a lever.
Ciiair.max Williams: At the present time we are experiment ing with a wire mesh guard. There is a hole for a man to put a stick through and work the die fairly comfortable. ITow it is going to pan out, I cannot say; I am not going to make predictions, as I am somewhat skeptical. The men are kicking about it. They are work ing on it from time to time but say it takes longer to get out the work. The redeeming feature of the guard is this: If a man should slip he can put his hand on the guard and it will prevent him going in. On steam hammers we use the foot treadle exclusively.
Secretary Ray : I never heard of a man slipping and falling into the hammer.
Chairman Williams: We had one fellow have two fingers taken off; his thumb was badly battered and we had to amputate it. This was due to slipping.
Secretary Ray : I think almost any sort of screen you put in front of your hammers would interfere with their work, especially if you are handling heav. material, like forging an axle.
Chairman' Williams:
right back of the die blocks. altogether.
Our axles are all carried on a trolley The man stands away from the machine
Mr. Roach: Does that work out all right? We have a take off-man--where 3-011 pass the stock from one die to the other.
Chairmax Williams : Our system works out satisfactorily. We have a take-off man at the back. All the take-off man does is to re ceive the stock after it has been hammered; he puts it into the trim ming die an.' lays it in the socket; is stamped and then thrown out. While lie is trimming it the other operator has a piece in the machine so he is in very little danger except from flying scale. We make
Automotive Sectional Meeting
him wear goggles, asbestos gloves, and an asbestos apron to him against the scale.
MALLEABLE SCALE.
Mr. Roach : I would like to ask if any of the members he worked out a satisfactory guard for malleable scale--that is tl or any part of the die breaking off? We had a fatality abo years ago. A piece of flash blew off and struck a workman thigh, severing the femoral artery. We had another fatality, by a man placing a shim on the die; a piece flew back and him in the abdomen. I would like to know if there is any gu any sort of a safe practice for that operation?
Chairman Williams : Can any one answer that questi< Mr. Anderson : What kind of a machine? Mr. Roach : A steam hammer, or drop hammer. Chairman Williams : On our steam hammers we \ swinging guard made of a four-inch piece of tube set four fe^ the ground. It has a standard pipe header at the bottom end also have a pipe that fits inside it with a hanging shield and the men are operating the hammer the shield swings directly in of the die block. Any scale or flash that is broken or drav hits this screen and drops directly back of the hammer. Ev< work, when a man has finished and passes it through strik. screen and drops down to the floor. When they wish to chan; dies all they have to do is to take hold of the screen on oni and throw it out, as it will swing 90 degrees. When taking the stock and cleaning away scale, the guard is swung to one Fortunately, we have not had any accidents. Mr. Roaci-i : Do you attach that to the ram? Chairman Williams : No; the man places it in positio: is not connected with the hammer in any shape, manner or for .Secretary Ray : How far back from the press ? Chairman Williams: It stands one foot away from the of the press; or in other words, you have two feet of clea between your die block and your screen. The screen, I mighis made of 10 gauge plate. It is not a screen, but a shield, anc stand a lot of battering--it stands up under the test we are g it. We have to change the plates about every six months c average and we have found that it pays. We have not hal
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least manlier of accidents in our plant. We employ approximately 91x5 men in the division, and they hold the best records for eye cases, for serious injuries, and also for total injuries for the last fiscal year, beginning Sept, t, iyr6. l'>ut when we do have an accident there, J can assure you it is a serious one--
HOT SAW GUARDS.
Mr. Luvixgstonk : How do you contend with hot saws and how do you keep sparks from striking operators in the face?
Mr. Cakky ^Remington Arms Company-) : We have hot saws; the hack sa.ws have shields on them, just as they come from the manufacturer. We leave an opening at the bottom and put a tank of water underneath to catch the sparks. That does not absolutely eliminate line sparks : some fly out, hut not as bad as before.
Ms, Liei NcsruN'K: We took off the guard the manufacturer put on and put in a two-inch piece of channel iron. We made an indentation with water in it to catch the sparks. It has worked out pretty well, hut I would like to have something better.
Mr. Burkk ( Cottrell Company) : We tried to prevent sparks living into the fellows' eves by guarding one side of the drop hammer with a piece of sheet metal. That prevents men walking back of the hammer from getting the sparks, but the helper works in front. We have tried all kinds of goggles, but they are unsatisfactory; the men cannot wear them and run the hammers. The furnaces are so hot the glasses become heated. There is no protection at all for the men operating the hammers, so they have to take their medicine. We do not get many accidents from the sparks, but occasionally we have one. We used to have accidents from men walking back of the hammers, but we have prevented that with the sheet iron guard.
Chairman' Wiu.iams: One thing here we have not touched on is your heating ovens--the furnaces. What have you done to elimi nate heat from your forges? That seems to be a pretty heavy proposi tion at the present time, especially during the summer when the temperature alongside your forges runs to about 160 degrees.
Mr. Roach : We have a water system in front of the furnace.
Mr. Livixgstoxk : We use what is called a water door. Otte of our foremen invented it. It keeps a spray of water constantly in front of the door and the furnaces and the sheet metal back on to :c. The water i~ in between and runs off into an outlet by the furnace. We And it verv satis.tactory.
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Mk. Shaw: Js the water running' down in front of tin successful ? Our superintendent equipped several furnaces way; he also tried a partition in front of than and the heat get through. I noticed they were cool. A solid plate right < the front of the oven is better than the running water.
CURTAIN OF AIK.
Chairman W'iu.iam.s; I will tell you our experience Packard plant. At the present time we are trying out four d: methods. We have been trying them for nearly a .year. O experiment is using a curtain of air, twelve inches in front of o mice. We installed a two-inch pipe and it shoots a column directly up into the hood. I'or our second experiment we hi water jacket already referred to. A third system consists of hung in front of the furnace. The chains arc placed out a foot and a half from the furnace door. The fourth: we v entire front castings of the furnace, placing them about ten away from the regular furnace, with a filling of asbestos o pared cork brick--just leaving the opening the way it comes the furnace and using in connection with it the air blowing d upwards into the hood. All our furnaces have hoods that cai heat to the ventilator stack.
I am unable to say which system is working out to the best ; lage, although the men seem to give preference to the ( Whether that will pan out for our main operators in that sect the shop I am not in a position to say as yet; that is, what i we will finally get. As soon as we get results and determine one is the best we will send the results of our experiments National Safety Council for distribution to the members.
Is there any further discussion on forge shop hazards ? Ha one had any trouble with industrial systems? Crane stock or handling of sheet steel in bulk? If not we will take up oui subject. .
PROPER VENT TEAT ION OF MOTOR BLOCK TESTRf
Chairman Wim.iams: A majority of men connected wil
automobile industry test out their motors, whether they use a
method, which, in my opinion is obsolete, or whether they us
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Mr. Livingstone: Our block testroom system, from our factory
engineer's point of view is the best in the state. I am not prepared
to discuss it because I have not been able to enter other places and
pay particular attention to their block testrooms, but we have never
had a case of men complaining of headaches.
In our testroom we have large pipes coming down from the roof, to within about five feet from the floor. These pipes are prob ably five feet in diameter; and arc distributed along the room. They bring fresh air in and the gas from the exhaust is stirred up enough so that suction fans placed on the side take it out. Our room is not at all smoky--it is in absolutely good shape. An engineer told me that the only other concern he knows of that has worked it out suc cessfully is the Chandler Motor Car Company.
Secretary Ray : What do you use for running your block test, gasoline or artificial gas?
Mr. Livingstone : We use gasoline. Secretary Ray : We use artificial gas for the block test. Outfans are located on the outside of the building, just at the end of the exhaust pipe; this distributes the fumes as they pass out of the building. We do not have any fumes or smoke inside the block testroom. Mr. Livixcstoxe : We had some sort of suction system but it was claimed that the gas was too heavy. We had a complaint from the men about it, but since the other system was put in it has been Xo. i. We run all the way from 90 to 100 motors at a time. Chairman Wh.liams: What is the rate of the change of the air in your block testrooms? How often do 3'Ou change it per minute or per hour? M . ;r Livingstone I cannot tell you the capacity of the fans. Mi-. Williams. The fans are quite large, about 60 inches or some thing like that. Secretary Ray : Mr. Anderson, is the Continental having any trouble with their block testroom?
INSTALLED AN EXHAUST SYSTEM.
Mr. Anderson : Very little. Chairman Wicetams ; We had considerable trouble for a while with our block test system. We did not seem to be getting the results we should; in fact we went to the expense of putting skylights in each block testroom. Now each motor that is running under gas power is in an individual room. We are having considerable trouble;
Automotive Sectional Medina
we cut ventilators in the top before we used what grey mat gave us. If we had figured it out in the first place that ga: heavier than air we would probably have built the skylights of our fellows said, "in the floor." At any rate, we put an system through the entire block testroom, or series of roon an opening located three inches from the floor. .
We made good use of the skylights we put in before t by drawing the fresh air through the skylights over throt front, so that it has to make a complete circulation underlie motor to get to the exhaust openings near the floor. Well the time wc did this, we had several pretty bad accidentscaused by men getting a little bit dopey. In fact, we could n< men more than two hours, without having them afraid of the when the motors were running. We give our motors approx a twelve-hour test.
Since we put in the new system we have not had a man hospital or having to'be sent home, complaining of a bad he or because he could hardly see. We have not had any layspeak about--our lay-offs are about 5 per cent of what the before.
Altogether we seem to be in pretty good sha|>e. The m their work better than they did before. One of our fellows was just like stepping out of a grimy city into the country month's vacation. "We would hate to go back to the othe ditions," was the way he put it. He does not have to go back old conditions, but we had a severe jar before we could eff< changes.
We had seven men burned in one day, through coming i tact with exhaust pipes. When we asked them how it haj they said : "Well, I don't know. I got so darned sleepy I hardly keep my eyes open so I started for the door." Th been eliminated and I am mighty glad to say that we have accidents in that section than formerly.
Any more discussion on that topic? If not let us pass on next.
TRAFFIC HANDLING INSIDE THE PLANTS.
Chairman- Williams: Here is a subject all of us ought able to say something about. I am not going to start the disci this time, someone else will have to lend a hand. Mr. Shaw
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When I say traffic. I mean everything- from the time your motor cars enter vmir plant carrying stock--even outside wagons or any thing you like--until they go out; from the time 3'ou start your trucks in the morning until the men quit in the departments, out in the street, or anywhere else.
Mr. Str.\w : Tn every large plant there is developing the question of how 11ic inside traffic problem must be handled successfully to prevent serious accidents. The problem of transporting the material through any large institution, without hurting people is a serious one. First, it is absolutely necessary that you have aisles established throughout the whole plant : that in itself means the moving of equip ment throughout the first floors, where it is the most congested. The superintendent in the Ford plant, when I first asked him for a wide aisle, knew we had to have it, and yet he would not sanction it.
After I showed him where twenty-five or more men were losing time in one place, he told me to have the fellow that lays out the shop look into it and we started to plan a twenty-foot aisle. I suggested we had better go from post to post and in our two large buildings, that is in the main hall, we established the twenty-foot aisles. Soon after this we established eight-foot aisles in the other buildings. Our old plant was equipped with mono-rails, set down in the aisles. We vised to have them blocked but we saw we could not depend on them, because some one else had to deliver the material the rest of the dis tance. We then installed Ford tractors to deliver the work to the different sections. Finally, they thought they would throw out the mono-rail and try a system of hauling the work to the part of the shop where it had to go. This is being developed and it is to be improved on until it is a regular railroad system.
w< >i< k i xi; i > t r a n !;w exitI'Ltx G.
I .a A week one of the tractors came through. It was an awful 1 u.-\ time and every one seemed to be excited, so I suggested to the man in charge that we establish a little booth--like the railroads have - and every truck should receive orders so the driver would know where everything was to go. We are working on a system of this i .-<> that sooner or later transporting the stuff through the plant
-..ill he similar to a regular railroad. We are hoping for big things.
Tin minute you give a man power he is liable to exceed the speed now. We have to note these troubles and look them over, the same
v. d> with green operators and elevator men. We require our men to ~ign a paper that they understand the safety rules and are
Automotive Sectional Meeting
willing to live up to them. Wono-rails that used to run alo
ceiling- are not used any more. I think the day is coming wh
can load a truck, electric or gas, and deliver your goods. I t
will be by special trucks with special trailers behind. W'e dr
ten and twelve trailers.
For six months, since it has started, wc have worked <
trailer. I was watching a fellow coupling trailers; every ti
did so he had to get in just right to put the pin in. I sugges
the superintendent of the division, that he do something to get
from the old coupler. I-Ie ordered a lot of long pins, the ok
were to short and would jump up and leave a load standing
tried to make a coupling similar to a railroad car, so we couh
the trucks together and make them uniform. We tried a cloze
hooks, but could not work out anything like a railroad coupling
now have a hook that holds well. As you run your iron in the
coupling of the truck it will drop and lock itself in. The idea is t
the men something veo' efficient and also safe. When.a man oj
up he reaches over the top and lifts it.
I think the new coupling will be placed on every power-c
.truck throughout the plant. We make it a rule, to avoid str
ike men, to have everything power-driven that has got to be d
That is another feature that will soon come to the front. I c
know whether or not our system is practical in most plants. Tl
slartcd well in our-plant.
Another hazard results from loading trucks too high. I
everybody has to contend with that. The stuff falls off. We
cvlindcrs from the foundrv. and if thev are not piled carefulh
fall, and as a result we have crushed toes.
Mu. Li vi xosTONfc: We use an electric tractor. We have a
big hook on the tractor that is attached to the truck. Each
carries a hook on the back end and they come together an
fastened. The pin that goes into the iron is made on a degre
that (indicating) approximately 30, so that it stays right in anr
not jump out. We pull as high as fifteen or sixteen trucks thi
the plant from the stock room over to the main building. O
trucks are hauled to a department and are left there; thev are
picked up by the different department tractors and distributed ar
the plant.
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WIDE ALLEYWAYS.
In our new plant we are planning fifteen-foot allevwavs. I
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congestion to ileal with ami it is rather haril on the foreman to keep the alley eloane>! up. We do not plan to make any alleyway where any traction is done smaller than eight feet, hut the little cross alley ways will prohahly run live or six feet.
t'li ukman W'.i.mams: Hid your foremen object to giving- you the extra room when you asked for it or did you compel them to give it to you.
M k. 1 avi xosroxK : Sometimes they objected so hard that, wc hacked d:ow n. Our old buildings were started twelve years ago ami we are still working in them. They have become congested and the machinery is disarranged : hut in the entire building wc do not meet wit It any objection. Wo are planning a new tin shop. This is being reorganised and the machinery has been arranged to try out the new s\stem. We are putting two by fours along the alleyways, and leaving enough space at even- opening to run in their trucks. We make them keep inside that two by four, and I think they will pay more attention to that than the white line some factories are using. Thev were experimenting with it when I left.
Chairman- Wii.i.iams : Possibly some of you have your shops laid out the way we used to have ours : that is the benches wrere around, along the outer walls, so that the men would get the day light. We used that system until about three months ago. We found that when we were trucking through the aisles we would hit some of ike men. no matter how careful the drivers were. They would blow their horns and the men would step in, but before the truck had gone by they would step out and get caught. To elimi nate that all trucking is now done on one side of the building and the ber-ciies are on the other side. Our truckers are allowed eight and one-half feet in which to operate. When you see those electric trucks whizz around and turn practically in their own length, we figure we have given them ample room. Since the change we have had very few accidents from trucks, but there is always this trouble: Have you gentlemen ever had your inside trucks exceed the speed limit? You probably have if you set a speed limit. I would like to hear from some one before I say anything on that point.
SPEED LIMITS.
i Y-y:ce : Seven miles an hour. rlt.-.uy Ray : 'We do not have a speed limit of miles per hour. . --. ^v ]}i,s d*?crC;3or..
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Mr. Livingstone : We do not have a speed limit on our
they all run about the same speed. That is, they are geared al.
same and have about the same pulling capacity. When runnir
they have all their power to go with, but we make the men u;
horns a good deal. We have what you might call traffic cop
inclines, where there is danger; in fact, we have one crossing
we kept tab on one flay of all vehicles going through--tha
(rucks, tractors-- and there were something like 5,400 in nine
Wc kept track of the wheelbarrows, and wc found somethin
a thousand; foot passengers, not counting the men at noon, b
during the ordinary working hours, numbered something like
ft is quite a busy corner and we keep two men there. We ha
nals to go ahead and to stop.
Secretary Ray: Inside the plant?
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Mr. Livingstone: From Washington avenue to what th
Rlatt street is a street running through our plant; it lakes you tf
to the other side. To get our work to the machine shop we h
use trucks and that is where the traffic is the worst.
Mr. Barrett (Secretary, Safety Committee, Michigan Be
Nut Works, Detroit, Mich.) : We are restricted to five miles ar
and we have signs all along the way to that effect. We also h<
illuminated sign: "Go slow'" You can see it from both ways
aisles are not very wide and the men had narrow escapes fro
machines and motors.
Mr. Livingstone: I think we sometimes lose sight of
quickl}' electric tractors can be stopped. Even when going
pretty good rate they can be stopped practically within their
length. I was complaining about exceeding the speed limit an<
was called to my attention. It was tried and a driver stopped fc
anyone imagined it could be done.
brakes failed to act.
Chairman Williams: Let me say a word: We have el
trucks and I raised a kick about the speed limit. They tried tc
suadc me that there was really no danger as the trucks were g(
to run approximately twelve miles an hour. Then we put a govt
on them, now they cannot exceed a limit of eight miles an hour,
ot our fellows had a habit of coming right to the elevator gate
relying on his brakes to stop suddenly. I assure you that is r
the most suicidal practice am.- mnn can
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Fortunately he was on the first floor and only fell'five feet. The
electric truck did not go over into the pit. owing- to the fact that it
had a heavy load on the back end. but it threw the operator into the
pit and he sustained some pretty severe bruises. Fie received a
broken nose, which I think will teach him a lesson about running up
to elevator pits. It was a case of where, as the foreman said: "Well,
if they are going to do that you might as well put a governor on the
machine so that they cannot run in too fast."
I tell you, gentlemen, you cannot make a thing too safe, regard
less of what it is. Electric trucks are just as liable as any other ma
chine to wrong, especially when you are depending on brakes to
sfop that machine. You don't know, when that brake is going to fail
in its function, therefore, I had them switch over to an eight-mile
limit.
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The cars going through our plants on the avenues, regardless of
who is driving them, are not allowed to exceed a speed limit of ten
miles an hour; this applies to automobiles, testers and everything.
Inside the plant, where they are handling material through the differ
ent divisions, we-have a speed limit of four miles an hour. An}"
man who exceeds the speed limit inside the plant is warned for a
first offense, is laid off for a week for a second offense and for a
third offense he hunts for another job. An amusing incident hap
pened the other day. It was not amusing at the time, but I have
since had a good laugh. Our Chief Engineer, Mr. Vincent, has been
working on the Liberty motor for the government. Fie was going
through the plant with a party of French and American government
representatives and his car was going approximately twenty-two
miles an hour. As ill luck would have it, I stopped them. I cautioned
the driver, in a courteous way, and told him that regardless of who it
was the speed limit of ten miles an hour must not be exceeded. Mr.
Vincent was piqued at the time, because he was in a hurry to get to
ihe office. Naturally, when a man is in a hurry and worried, you
cannot blame him for being a little out of sorts. I got a letter from
the engineering department saying it would be a good idea for me
to vise a little judgment as to whom I stopped and when. That put
me on tenter hooks and I sat down and wrote a fairly hot letter,
stating that regardless of whom the person was, even though it were
President Wilson, he had to obey ; that it was my duty to enforce
tlve rule and that I intended to do so. I have not received a reply to
mv letter, but I expect to when I get home, as the incident occurred
just before I left.
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You see, gentlemen, it is a matter of governing the spee If the men do not observe the rule you must make a firm stz make them do it. It may seem drastic at times but it is the 01 to get results.
A- "RECK LESS '* FOREMAN-.
Mr. Carrington (Remington Company) : What we c going and incoming stations are reserved in each room of tl and marked out with white lines. The work is piled on skids trucks pick it up and take it to the different departments. We have a speed limit but a foreman is in charge of the trucks, a peculiar name. Reckless, and that is his general characterisi several of our foreman's committee meetings it was reported was driving prett}1- fast around the plant and we had quite z complaints on the trucking situation so we determined to gc him. We told the foremen to report every instance they sa truck being driven at what they regarded as a reckless spee< ports continued to come in and we had to discharge him.
The fact that we discharged the foreman had a good eff we have had very little trouble since; in fact, we have had o serious accident--truck driver hurt himself in turning a cor; fast. He depended on his brake and the brake did not vvc jammed into the wall and broke his leg. That is the only accident we ever had on our trucks.
Secretary Ray: I would like to inquire if any one h<
had any experience with an internal traffic department, that
company where they handle their traffic entirely through one
meat--not having it done by representatives of the different
ments.
Mr. Coleman (Pierce-Arrow Motor Car Company) : handled our work through the traffic department for the past three years. It has worked out very satisfactorily. The si tendcnt of transportation uses the electric type of tractor and a transfer truck as a trailer. We have sectional containers-- dividual members or boxes are about six inches deep, braze are built to stack together. We use boxes in the stock room anc fer them to the loading platforms. The system works out ver; factorily. We have not had an accident in our transpo department.
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Si.rtJi Safety Congress
rOXI'.5 AND COXTAIXERS.
Mr. Coleman : The transfer platform is approximately three
feet wide and four feet long-. The top is made of 1^2-inch material.
The bottom rail, perhaps, is half an inch higher than the lower limit
of this Cowan truck. We use a small truck designed primarily to be
drawn. We have two types., one three and one four wheeled. The}'
are shoved under the loading platform by lowering the lever that
raises the load. When the truck is in operation the bottom lever of
the platform is perhaps a half or three-quarters of an inch from the
ground. They are simply hooked on to the electric truck. We can
draw four or five, but usually two are sufficient for our purpose.
The entire plant is routed and each truck has certain territory to
cover, beginning their run in one direction and returning to the stock
room from another. Every job is routed from the central office,
when the trucks are loaded the transfer platforms are left on the
machines.
Secretarv Ray: That sounds like a pretty good system. I have
heard something of the work you are doing along that line. We will
have to get together and talk it over.
Mr. Coleman' : Very glad to have you.
Secretary Ray: I shall be very glad to avail myself of your
offer.
Chairman Williams: How do you handle the material from
your storerooms to your workmen at the machines ? Do you send
the boxes to them ?
Mr. Coi.emax : Goes right to the machine in the box, is taken
out of one box at the machine and put into another box on the other
side.
Chairman Williams: All you have to do is to bring the ma
terial to the men and transfer it out again?
Mr. Coleman : There are two boxes to each machine.
Chairman Williams : It sounds like saving labor.
A Memuer: Are they wooden boxes?
Mr. Coleman : Wooden boxes. We installed that system at a
time when we were employing approximately 100 truckmen. After
installing it we found it was possible to lay off thirty men and handle
the same trip.
Secretary Ray : And get better service all around ? I think
we have more rights in our plant owing to the fellows scrapping
over trucks than from any other one thing.
Automotive Sectional Meeting
Mr. Coleman: The foreman has absolutely no jurisdictic trucking-, it is handled from the traffic department.
Secretary Ray: Tie complains to the traffic department
satisfied with .his service?
Mr. Coleman : Yes.
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Secretary Ray: You have some kind of push trucks?
Mr. Coleman : We use a few of them. They are used n
the inspection department than any other place. Secretary Ray : They are always a source of accident, (
fellows overloading them and getting in front and pulling then
TROUBLE WITI-I POOR BOXES. ' ,
Mr. Coleman : Our trouble in the transportation departr
from poor boxes. All sorts of nondescript material is placed o:
trucks and the boxes break up and dump the stuff on the floo
sectional bins entirely obviate that.
Chairman Williams: Did your stockroom handle the
before you put in that system? That is, as far as' transporl
stock was concerned ?
Mr. Coleman : Previous to the time this particular scher
installed the stockroom delivered the work to the departmen
machined it; then that department delivered it to the next.
Chairman Williams: We are having considerable fric
the present time. When I say considerable friction, I do not
it is extra bad, but there is a little friction current between tin
department and the traffic department. The stock departmei
the traffic department all they have to do is to mind their ow:
ness and bring the stuff to the department. That is a'comm
pression between the stock and traffic departments. It seems
that by changing our system to what you have we might elimin
friction. It is a good point.
only safe men wanted.
Mr. Coleman: We had that trouble and we found it 1
get a new stockroom man. We found that to be the best cu
a man does not want to play our game we get one who will.
Chairman Williams: Are you able to secure all the m<
require at the present time? If so you are px*etty fortunate.
Mr. Coi.eman : We can always get men of the type we
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Sixth Safety Congress
if he has not brains enough to do as he is told we let him go and get one who will.
Chairman Williams: At the present time in our own plant we are experiencing a shortage of labor. We cannot get the type of men we want. We have to put fellows on that do not know the first thing about their job. We have had to break them in and I assure you our accidents have jumped, but that is to be expected.
Mr. Carrlvctox : We prefer not to have a man rather than em ploy one who is absolutely unsafe. We do not want him to hurt him self and we object strenuously to his hurting others.
Ciiairmax Williams: That is good. If any of you have a problem, let us have it and see if we cannot thresh it out.
Mr. C. A. Briggs (Toledo) : We have had quite a lot of trouble with our flat trucks, carding side rails and sheet metal. The stakes would break oft and the men would put in soft wood or anything they could get hold of. The stakes broke and the load spilled off. Finally we had all of our stakes made of a standard size and stretched a chain with a square link on the end from one stake to another. We found this system cut down our breakage a whole lot. We are not breaking as many stakes or dropping so many loads.
Chairman' Williams : Air. Briggs, have you had any experience with sheet metal slipping off the chains?
AIr. Briggs: We have a binder which we use on sheet metal. We place a chain around the load and the binder on top of it tight ens it up.
WOODEN BLOCKS FOR FLOORS.
Chairman Williams: That seems to be a good proposition.
Vou can load your trucks heavier with sheet metal and get away with
a good load by using that system.
.
AIr. Siiaw: There is another thing. As transportation depart
ments are established there will be new construction or different
construction of the cement those trucks pass over. I imagine we
have torn up two or three miles of cement drive because the iron
wheels keep cutting into it making holes here and thei'e. It was a big
problem. We tried fixing the holes on Sundays and putting a metal
plate over the patches. On Alonday the trucks would run over the
new cement and it would not set. It was a big expense, but we dug
up the old base and put in a new one, using paving brick. If one
of the bricks break or there is a hole you can put in another brick
without much trouble. We have installed several miles of that ma-
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terial and hope to have every drive rebuilt in the same way.
the day is coming when we will get rid of cement floors in thi
It costs an awful lot of money.
.
Mr. Carrington : We had the same experience. We r
creosote blocks.
Chairman Williams: That has come into general use
there is considerable traffic. We had practically the same exj:
with the wooden floors in our departments. We took up th
floors in the aisles and put in asphalt. The asphalt has si
pretty well for two 3-ears, but I am afraid we will have to re
within the next few months. Instead of being on a level v
floor, in some places it has raised.
.
Mr. Carrington : Above the ground floor we have cow
cement with boards. Secretary Ray: Wood flooring?
Mr. Carrington : Yes.
Secretary Ray : I notice the Ford Company has a lot of
flooring.
Mr. S-haw : I think we will have to put in the block
cement is hard to repair.
Secretary Ray : Do you have very' much trouble wit
wheels breaking? Do you use malleable iron wheels or steel
Our wheels seem to be continually breaking.
Mr. Carrington: We have very little trouble. I think
a steel cast wheel. The wheel we use comes on our particu
of trailer truck. Once in a while we order fifteen or twei
wheels.
Mr. S{I.-\\v : We are starting to build a standard truck
plant. Our trucks are pretty' heavy and at different times a
had a lot of wheels break. We are changing to a heavy type
iron wheel.
Ci-iairman Williams: I think it is standard pn the nev
ment of trucks to furnish cast steel wheels. Very few manuf;
are turning out the old cast iron wheels. Manufacturers wer
sales and are now making a far better truck than they' formerly
out. Of course we are pay'ing for it, but from a safety' stain
think we are making great strides in our methods of truckin
employes' benefit organizations.
Mr. Linci-i : What is done about death benefits ?
("' T.T \TT5Xr \ NT W Tt T T.\
* Tn wll t IVS V ?
820
Sixth Safriv ('oiujress
M : 1 f an employe dies as (lie result of an accident is r.u> t king done in the way of insurance?
M k. 1 n\ ; Xisti'n !' : Wo have what is called o benefit association
our pi ant. The men pay to cents a wools or 20 cents every pay
Vl'.o scale ol" benefits is fixed in this way: After a man is oft
sever, clays, he reoei\os 8i .i\i a day 1'or sixty days; if the lay-oil is
re. use.'; h\ an accident, he receives benefits from the start, hut fur
s'ckr.ess <v we do not pov lor venereal diseases'!, he receives St.oo
dm for sixty days for the time he is off. As ilealh henclits, the
rcsv-tiiiv.i pro's 850 to a man's wife or his hcuotieian . Any child
to. t \cars of ng'o receive* 825 on his death. That applies to a
or.:-, --c-yr.r.dess of the length of time he is employed. It" he has only
he-
us two weeks he receives that benefit.
A Voter: Is that run by the employes?
Ms. Tr.v. wstcxk : That is run by the employes. Mr. F \rr!'7t : We have our own benefit association. A man -cs -5 rents to join and 25 cents a monih in dnos. In case of sick ness ;he\ reeei'ce. I think. 85.50 a week for seven weeks; in ease of death wc give 8av. That is paid to whoever he names .as beneficiary.
8 rerut a tea "Ray: Is membership in that entirely voluntary?
Mr. r'..-\RRr.TT : Yes.
5:VRrrrARV Ray : About what percentage of your employes
I could not say exactly; they are now making a aigr. and offering the different department collectors n Sio prize
one who gets the most members in any one month.
'.ri-T.a:--" Vdax:s : We have a somewhat similar plan' in :a:tt. or.;;.. we dork pay initiation fee. When you join you pay runner: if you are ill. after the hrst week, you receive 87 a v ek or a dollar a day. In case of death, if there are any depencl8 too is paid-to the wife and Sno for each of the children. When t; is sick he is not expected to pay dues. When he gets well and MJ7.I s hack to work he is not expected to make up dues accumulating he has beer receiving the benefit : but immediately he gets back >rk ar.d draws his pa;.- it is up to him to pay the same as he did vusk . I think we have at the present time an average of
.t c'-rn. o: the men in the plant belonging to the society. It is
b:y t >:urtary and hoe welfare department is now conducting a
e co operative store and
A\ilomolh>c S'actional Mcdinf/
J\'.l u. Urqi chart : Our company is responsible: for our aid A man pays 30 cents as an initiation fee and 30 cents per dues. The benefits are $ f .00 per flay or $7.00 a week for ten 'flint conies out of the benefit association fund. On the dcat, employe the widow receives $roo--$50 from flic benefit assr and $50 from the company. The company goes half on all paid. Our benefit association is open to employe* after tin been with ns for six months.
Mr. Carrington : We have such an association. Our rr <|w cents a month and out of approximately ro.or/o men w something over 8,000 members. ft is purely voluntary. At first weelc they get $6 a week benefit for thirteen weeks and next thirteen weeks they receive $3 per week. We pay Sroo j; benefits to the beneficiary, but no benefits are paid for the d a wife or children. About three years ago we allowed this assr to start what we term a candy stand. As a matter of fact tl candy, cigars, cigarettes and all that sort of thing in the ba of the building where the lavatories and washrooms are located have accumulated a surplus of about 840,000 and are vvonderir to do with it. They expect to start a branch savings bank to the surplus.
GGARDf .VG SA \V5.
A Member : I would like to hear a discussion of the sufc circular saws.
Chairman Williams: That is a proposition that I thi: go on for years to come. We have attempted it and hav partially successful, but in my opinion a partial success is r cess at all. * I would like to hear from the members as to wh. have done toward guarding circular saws. We need all the ence we can obtain on this subject. Will some gentleman st discussion?
Mr. Linch : We put guards on but the men turn then We put them on because the state makes us do it. but we he found them guarding.
Mr. Livingstone : We use the Jones' guard on our circuit and find it very successful. There have been some objections t< it, .bcit wc have overcome that by saying that if the men do 1 it wc shall get men that will. We watched one carefully for weeks and every time I went up it was ott. Finally [ though-
822
Si.vth Safety Congress
why he did not use it. lie said: "It is not any good. Suppose I wanted to take a 2 by 4 and slot the end of it how am I to use that guard?" That was no objection. I simply put it up to him that he either had to use the guard or we had a man that would. We have had no trouble since.
Chairman Wh.liams : We are having considerable trouble with circular saws in our construction department. In the first place we have the wrong saws. We have pfittern-niakcrs' saws and I have yet to see an efficient guard for a saw of that kind. We have experi mented for over three yctirs and we have tried no less than thirtyseven guards, bought from dealers and home made, and what we can use on one job we cannot use on another. To give you an idea of the positioxx that the construction department is in : We are build ing and putting up a partition and want a dado at the end of a board. There is not a guard in the market that will cover that dado head. We made one. A man will come along and say: "Bill, I want this board ripped." "Take it down to the other saw," is Bill's reply. They go down to the other saw, which probably has a standard guard on it; that is, one we bought. It works line for that job. Another man comes along and says: "I have to get a tenon cut." .Away goes the guard because he cannot cut the tenon with that guard on. He shifts out the fence. The next man will turn from a rip to a cross-cut saw. One of the men wants a dado head. The man in charge of that de partment is not going to keep switching his dado heads. He switches the guard off the saw and starts to cut on that.
It is a very serious proposition to get a saw' guard that is abso lutely A-x. I have yet to find one and I have been hunting for one for the last four years. You can get away with the old type saw, where you have a one-cylinder mandrel, especially if it is a rip saw, by putting a splitter back of the saw. In my opinion that is the best safeguard we have. .Eighty per cent of accidents on rip saws occur when the workman puts his hand back of the saw to get the material away. The material may bind a little bit, his hand slips and away goes a finger or two. There have been guards tried for kick-backs from the saw. I can look back on my efforts while trying one. I had a heavy spring counter weighted with a 10-gauge sheet disc put on the head of the rip saw. As long as the board laid on its edge you could put it through, but when it got past it would automatically lock. One of our old men on the job asked : "Think that will be efficient?'' "It might be. I am trying out the experiment." He said : "I want to tell you it looks good, but I do not think it will hold the board. I am
Atibomotiz/e Sectional Meeting
perfectly willing- to do all I can to make this a success. We ne< We got through with the experiment rather rapidly; in facl days after jiutting the guard on, it hurt the man on the saw, altl the board did not touch him at all. It sheared a three-eighth bolt that was holding it on to the machine.
' "i TOLD YOU SO/'
That is just the proposition we are tip against. The piece o
terial wedged itself and rode the saw. It came back with
enough to shear a three-eighths-inch bolt. I talked to the man
ward but he said : "I told you so l" That is the attitude the mei
when you are conducting experiments that really are not practi
We have instructed our men in safe practices when ripping ms
and we have supplied the best safeguard that we can possibly get
have consulted our best workmen and have done all in our po\
make our saws safe. One of our workmen said: "When yc
cross cutting there is no danger unless you get on top of the
your position is on the outside of the saw, when ripping, betwe<
saw and the time clock." That is the way he put it.
The question of saw guarding has been a bone of contentic
a considerable length of time, and all honor will go to the mar
really solves it. He will be a hero that industry will be proud
Mr. Briggs: How about woodworking manufacturers?
Chairman- Williams: They have tried; the Oliver people
been trying for over two years to get a satisfactory guard,
told by their representative that they are still up in the clouds,
day they may come down. When manufacturers are up agai
we have a proposition on our hands that requires a lot of grey n
and backbone to pull through to a successful conclusion. It is \\
of our efforts to try and solve it and I am going to ask you g
men to do the very best you can to help. It will help not onl
Section and the Woodworking Section, but every section wl
any wood is used, and that is every industry in the United Sta
Another difficult proposition is that of wood shapers. Is
a man in this room who has a really efficient shaper guard tha
take all classes of work? Work on forms, straight work, c
work, internal and external cutting?
-
Secretary Ray: You spoke of a dado saw. We had an act
the other day caused by a man letting his hand slip. You spo
the impossibility of making a satisfactory' guard for a dado saw-
made a form for the man to work through. We can do a lot of
S24
Sixth Safety Congress
along' accident prevention lines by arranging forms and giving men proper push sticks for handling the work that is going through the saw.
Chairman' Wii.liams : There is one concern, in Grand Rapids, I believe, that have a sliding section on their fence. When they take hold of a handle and push it over it clamps this section on the back of the board, so that when a man pushes the work through he pushes a section of the fence and carries it through. IIow satisfac tory it is I do not know as I have only seen some of their literature.
Secretary Kay : The Wcstinghouse people have quite a good exhibit of circular saw guards at the Grand Central Palace.
AIr. Briggs: We had a Surety guard on some of our saws, but wc found that they logged up the plant. They put a block on the rear end guard and the Surety slides back from the saw about 45 degrees, but it is rather frail. We found it pushed into the saw and cut through the hood. I think it is more satisfactory than any other guard we have tried : it conforms more nearly to the State laws which say the guard must he automatic.
Chairman' Williams: We all agree with you, but the new aluminum hood, with one side that will drop on tilting tables, is about the one we have oftenest run up against. Even that is not satisfactory for it is not stabilized enough to make a really successful saw guard. I am designing a new type of guard; in fact, the cast ings were coming through the factory when I left. If it proves successful--notice I am putting in the little word "if"--we will give the design to the National Safety Council. I It does not work you will never hear a word about it.
QUESTION NAIRES.
It is in this manner that wc hope to profit by somebody's experi ments, finding out somebodv clsc's mistakes and our own mistakes. That is one thing I would like to have this Section do. If you have anything of value in the safety line give it to us. Let your com mittee have it, or send it to General Manager Cameron. Let him give it, not only to a few, but to everybody, and we will see that the Automotive Section or whoever sends it in, gets credit for it.
Mr. Briggs : How about the questionnaires sent out by the Council ?
Chairman Williams: I think the answers have been tabulated. There is another innovation the Council has attempted. Gentlemen, and that is the sending out of questionnaires. I am going to be
Aiitomotive Sectional Meeting
egotistical enough to say it, I am going to take some credit i suggestion. About two years ago I started sending questioi to every safety inspector in each department. You would t prised at the variety of answers we got. One week we worn one class of grinders; another week, another grinder; anothe: the interchange of ladders. The questionnaire started out lik "You are requested to answer all these questions to the t your ability and experience, for any suggestion you may mai will be given due credit. We want you to co-operate to the extent." The first one I sent out read something as follows : you get the co-operation from your foreman that you sh We leave a blank line, then: "If not, why?" "Do you g couragement to check up all machines for safety from youi men and subforemen? If not, why?" "Do the men take to your suggestions ?" "What co-operation, on the whole, c get in your department ?" "Are machine guards placed \vh ask for them ?" "Do you get floors repaired ?" "Do you ge working conditions when you ask for them ?" "'How long does to get them ?"
That was about how the first questionnaire read. You be surprised at the answers we received- We received 167 ai to that questionnaire. The answers were all tabulated under di headings and it was found that we were getting approximat per cent of the work done. That set me thinking. I could r. 40 per cent on a thing like that, so I went after some of the cases, where the men seemed to be a little lax. .1 got after the man and said: "Did you see the questionnaire I sent out?" of the foremen said: "Ho, probably the safety inspector g I said: "I don't care a continental about the safety inspector ahead and answer the questionnaire yourself and send it in 1 I would like to have it in a couple of days." When I got his a it was totally different from what the inspector had said, so the foreman and the safety inspector together and started t to them. I did not let one know what I had received fro other, but I had a good talk with that foreman and inspectc told them just exactly what they were expected to do.
The next questionnaire that I sent out was somewhat simil not exactly along the same lines. I got different answers altog The number of answers jumped from 40 per cent to 63 per You can get your foreman with you if you will only explain
S26
Si.vlh Safety Congress
jump on a man nowaday*s; he won't stand for it; but any man is perfectly willing, when you go to him on the level and say : "You are not doing what I think is right; maybe you feel hurt by my telling you that, but still I do not think y*ou are doing it." Have something specific and explain it to him. Take him out to the job. if necessary, and say: "Here is something y*ou have not done. If you want to be well liked by* the men working under 3rou and 3*011 want to get results that bad condition should be remedied." I will tell you. gentlemen, there is not a foreman in our whole plant that we cannot get results from by going after him in that wa3*. Treat a man as a man and you are bound to get results: when thc3* see you are on the level and try to give them a square deal in ninety-nine cases out of one hundred 3*011 will get the same kind of treatment 3*ourself. In fact, I can truthfully say in some of the departments I am getting 150 per cent. "Foremen come to me with propositions that honestly* 1 do not think ought to be fixed up right away*. Still, they have that spirit--they don't want it tomorrow, they ask for it today, they wanted it yesterday.
Is there anything else on circular saws 3*011 want to discuss: any specific point you want brought out? Have we anything in common that you would like to have taken up?
GUARDING PUNCH PRESSES.
Mr. Barrett: I would like to get the opinion of the meeting on the most effective means that can be found for guarding punch presses. I think that is a hazard that is present in almost every* factory.
The reason I ask is this : We have equipped all our punch presses with two-liandcd trips, hut I find the Benjamin device is not a guard against all accidents. Most of the presses that conic from the man ufacturers are not equipped with positive stops. The mechanism is worked by springs, and springs cannot be trusted. We have not tried any other device and we rather hesitate now to go deeper into it. Have you any* ideas on that?
Chairvan WrtLtAMs: A concern in Grand Rapids is putting out a guard for punch presses wherein they* totally* eliminate depend ence on the trip-rod or clutch. They* put a special dog on the clutch, trimmed in such a wav that their guard operates directly on the clutch itself. How satisfactory* it works out I do not know, but I gave them an order two weeks ago to install one in our plant. I refer to the Grand Rapids Novelty* Company*. It is a new concern.
Automotive Sectional Meeting
Secretary Ray : I was not favorably impressed with the but told them they could send one down. Have you seen the guard ? Thau works on a positive switch and we have been it out. We have not made up our minds about it. You km ojaeration of the Jones' guard, of course. Guarding punch pre a big job and ought to be assigned for our next meeting.
Mr. Uiquhart : Punch presses complicate one another, have so many kinds of operations that you can hardly get a that would apply in two cases. Mr. Ray probably recalls my out one. It worked out all right on a few jobs. Punch press ing is like the saw guard proposition; it is impossible to solve.
Secretary Ray : That is almost universally agreed. Chairmax Williams : It is a never-ending experiment. Mr. Barrett : Laws ought to be passed forbidding any facturer putting -out a punch press without a positive clutch, dangerous to depend on a spring. If a punch press is equippe a positive stop and a Benjamin safety device I think it is a fool-proof as any press can be made. Chairman Williams: Heavy presses are all operated w electric stops, magnetic action. The operator has to put both above to press two buttons before the press will move. It is ated through an electro-magnet. Secretary Ray : The same principle applies to the Bet device. You have to take both hands. It is not a positive probecause there is an opportunity with a slow moving press man to get his hands under the dies after he has tripped the
, GUARDING NEW MACHINERY.
Chairman Wiluams: Along the line o getting men things I might "spill a few beans." I happened to be one Committee on Safety and Sanitation of the National Manufac Association. At our last meeting we adopted a resolution t manufacturers be asked to alter the design of their machi incorporate safety to the full advantage of the factory to their uct. We also went on record that we would advocate legi action by the House of Representatives to compel every ma timer in tin's country to send out his machines with all guar tached ; no open gears ; all movable parts enclosed, whereve sible ; leaving only an opening sufficient to get the belt on have not heard from them yet, but I can assure you that we
S2S
' Si.vlh Safety Congress
stating that he was heartily.in favor of it; that it was a line thing, and that he would do all in his power to pass such a law. So. gen tlemen, you can see the trend is toward making everything as sate as possible, and when we get the House of Representatives inter ested in the matter I think we are on the road to success.
Mr. Barrett : We wish you every success. Chairtan- Wiiliajis : Thank you, Mr. Barrett. Is there any further discussion?
AIR HAMMER GUARDS.
Mr. D. R. Livingstone: I wonder if any of you gentlemen have used air hammers for riveting frames? A lot of them are sus pended on trolleys or cables. We have had the weights break off. We got away from that by putting a yoke on the trolley with a balance weight on one end and only running a cable down. If that breaks the only thing that can come down is the hammer.
Chairman Williams: We use a floor stand made of pipe fit tings, which is adjustable in height and made of pipe with a clamp to it. We have been getting fairly satisfactory results. One of our men is working on a drum with a spring control, so that when we move the hose away from the connection it is automatically released. We found that would be the only solution in geting around our truck frames to rivet them together.
General Manager Cameron : You have a splendid opportunity in the Automotive Section for real, constructive work and I am sure the Section will grow and prosper. Your success is assured if you have the earnest co-operation of your membership to that end.
Chairman Williams: The meeting stands adjourned. I hope we will all meet at next year's Congress.
OFFICERS OF NEW SECTION.
Immediately following the adjournment of the meeting the Nom inating Committee appointed by Chairman Williams conferred with the Nominating Committee of the Car Builders' Section and elected the following officers for the ensuing year: Chairman, W. Ernest Williams. Safety Engineer, Packard Motor Car Company, Detroit, Michigan. Vice Chairman, G. A. Orth, Chief, Claim and Safety Departments, American Car and Foundry Company, St. Louis, Mo. ; Secretarv. C. P. Bender, Welfare Director, Ralston Steel Car Com pany. Columbus. O.
National Safety Coum
Chemical Sectional Meeting
New York City September 12, 13 and 14, 1917
J. R. de la TORRE BUENO, Chairman Editor, General Chemical Co., New York City
I. V. KEPNER, Vice Chairman Pennsylvania Salt Manufacturing Company, Philadelphia, Pa.
R. A. MEDINA, Secretary Independence Bureau, Philadelphia, Pa.
WEDNESDAY AFTERNOON SESSION
HE meeting- was called to order by Mr: J. R. de la Torre Bl the Chairman, at 2 :t5 p. m. One hundred and fifty delej
were in attendance.
' REPORT OF THE CHAIRMAN.
Chairman J. R. de la Torre Bueno : Gentlemen, the t annual meeting of the Chemical Section of the National Sa Council will please come to order. I wish to welcome those n bers of the Section who come from other cities to New York. I York is a very great city; it takes every one to its heart, but it t them as members of a family, it takes them very much as a m; of course; you will find that to be the case. .
When we held our last session our country was at peace, were just finishing a political campaign, waged on the plea that had been kept out of war. Today sees us in the midst, or rathe the beginning, of a very great war, which threatens to last fc lone period.
S30
Si.v/Ji Safety Congress
Safety is more necessary than ever to preserve men in industry and to make up in some measure the terrific losses in battle. It is, therefore, a patriotic duty to keep our safety efforts at the highest pitch of efficiency ; to conserve the power of the nation to the full by wise counsel is as patriotic a service as any other, whether in the held or in the councils of our country. I need say no more on this because you are all familiar with our purpose.
I wish to express my appreciation and thanks for the ever ready help of my colleagues in the Executive Committee of the Chemical Section. Mr. L. A. DeBlois of the DuPont Powder Company, Mr. I. V*. Kepner of the Pennsylvania Salt Company, Dr. F. D. Patterson and Air. R. A. Alcdina, our Secretary. Air. Aledina was formerly with the Independence Bureau, but is now' on the high seas on his way to Spain.
I would like to emphasize one point to all members of our Sec tion. The officers are not the Section and they cannot be the Section. The members are the Section and the officers simply work under their direction; therefore, every member of the Section should do all in his power to co-operate with its officers in making the Section all that it should be as a co-operative helpful institution.
RESIGNATIQX OF SECRETAll Y MEDINA.
Air. Aledina having left for Europe, we have no Secretary and I will, therefore, appoint Air. R. G. Griswold of E. I. duPont de Nemours & Co. Secretary pro tern.
You have received attendance slips at the door; please fill them in as they will be collected during the course of the meeting.
Our program states that twenty minutes will be allowed for each address and its discussion. As a matter of fact, addresses are limited to ten minutes and the discussion to twenty minutes. There is a time limit of three minutes on each person arising to discuss any given paper. That was done for the very good reason that by adopting a hard and fast rule no one would feel that he was dis criminated against if at the end of three minutes, when he was going strong and good for another half hour, he would be called off. There will be no hard feelings. It is automatic and it applies to every one without any exception, unless, of course, the assembly at large wishes a person discussing a paper to continue his remarks.
I would also call your attention to the fact that we will try and run this meeting on schedule time. We are fifteen minutes late in beginning, because it was not understood that we would run like a
Chemical Sectional Meeting
railroad time table here, but the speeches will be at the horn and the discussion will start at the time set.
ANNOUNCEMENT OF BANQUET.
A banquet is to be held this evening and I would like t< to the attention of those who have not secured their tickets t Chairman of the Banquet Committee will be here shortly with supply. This is a very important event of the Congress anc one who is able should make it a point to attend.
Mr. DeBlois : What time is it to be held, Mr. Chairman Chairman de la Torre Bueno : The banquet is at 7 130 in the large ballroom. Your tickets should be secured xirompi the stub exchanged about 4 o'clock for your seating accommo The officers of the Section, in order to save time, have ha reports printed. . You will find in the advance sheets handed at the door the report of the Program Committee, the report Chairman of the Safe Practices Committee and the various j L'nfortunately the report of the Secretary was not printed, have Mr. Griswold read it:
REPORT OF SECRETARY.
Meetings of the Executive Committee were held Jan. 16,
May 11, 1917, and June 25, 1917. Business transacted at meetings was chiefly confined to work on the program for th<
Congress, campaign for additional members, and the work < Committee on Safe Practices.
The program for the 1917 Congress will speak for itself.
Twenty-three new members were secured during the year,
small chemical companies have cancelled their memberships. I
be noted that over 75 per cent of the members of the Manufaci
Chemists' Association are now members of the Council and c
Chemical Section.
As regards the Committee on Safe Practices to date, it has
well organized and the work of devising a proper accident c
fication as regards causes of accidents is well under way.
It is an interesting fact that the Journal of Industrial and .
ncoring Chemistry reprinted the proceedings of the Chemical
tion at the 1916 Congress, thus informing many interested p
nf fhn rrr-*r~\r\ 1-/--.-1 - ^
^C*T' * *
*
*
--
S32
Si.vlh Safety Congress
of the Section, as they grow more and more informing', will receive
more of this kind of publicity'.
'
With this report the Secretary' wishes to tender his resignation,
in view of the fact that on Aug. I he is severing connections which
have for a number of years kept him in close touch with accident-
b/3 bp
prevention work. It has been a pleasure to serve as Secretary durin
the past year. Best wishes for the continued success and upbuildin
of the important Chemical Section.
P. A. Medina, Secretary.
SAFE PRACTICES COMMITTEE.
Mr. Chairman and Members of the Chemical- Section, National
Safety Council: This is the second annual report of your Safe
Practices Committee and as Chairman of this committee I report
progress. You are all aware of the pressure under which the Chemical in
dustry has lived and moved during the past three years, and the end
is not yet in sight. For this reason it has been very difficult to
do much more than organize the Safe Practices Committee and out
line plans for further activities in our sectional work, establish safe
practices from the standpoint of general safeguards, and the spe
cific hazards of the various processes of the Chemical industry.
At present, this committee is made up of the following members:
Mr. Ira V. Kepner, Chairman, Pennsylvania Salt Manufacturing
Company.
,'
Mr. G. C. Furness, Union Carbide Company. Mr. Leo M. Rossi, General Bakelite Company.
Mr. Harry C. Slade, Hooker Electrochemical Company.
Mr. J. R. de la Torre Bueno, General Chemical Company, r.r-
offeio.
The willingness and enthusiasm of these members are known
co all, but on account of their many present problems no meeting
was called of the Safe Practices Committee during the past year.
The chemical industry has always been considered one of the
greatest fire and accident hazards, and, while this may'' be true only
in part, it is probably the most hazardous to the workers. Other
industries contain one or more of the industrial hazards, but the
chemical plant has them all, for it is full of perils to health, limb
and life. To the dangers of machinery are added those due to vats, pans and caldrons, extremes of temperature, excessive humid-
Chemical Sectional Meeting
ity, suffocating fumes, dust and poisonous gases. In propor the extent of power driven machinery and the number of v the chemical industry shows a far greater number of acciden any other industry.
To achieve the maximum of results in preventing accidi the chemical industry it was necessary to first learn what these accidents. The Safe Practice Committee believed if ii determine the causes it would not be very difficult to find the ble remedies.
Briefly, I shall tell you what the Safe Practice Committe done and what we have tried to do during the past year. On 31, 1917, on behalf of the Safe Practices Committee of the Ch Section, I submitted to each member of the Chemical Sec letter and draft form" entitled "Classification of Accidents/' classification was prepared from the best data available at th< but before recommending that it be printed for distributio use by the Ghcmical industrial members of the Council each rr was asked for a criticism of it. After some time a number o cisms were received and the classification changed, reprinted and set out. A number of answers came back to the second classification. Only a few stated that they kept an accurate of their accidents. The majority of concerns answering the letter and accident classification stated that prior to receivii classification they kept no record of what caused their acc: so at this time no real classification of accidents in the Chemi< d us try can be made. The plan of the committee was to prese best form possible for recording data, as to causes of acci so that the members of the Section, if they wished to do so, keep uniform records and be placed in a position to compare e ences and records, the Safe Practices Committee acting as a cle house for this information, which in time will be one of the gr benefits to the members of the Section--getting experiences c another in our efforts to prevent needless accidents.
This committee is working with the end in view of is Safe Practice leaflets covering the various processes or depart of the Chemical industry, so that within a year or two's tin would have a book of advice for this industry, relating to practices in every process. However, this can only be accomp by the co-operation of each and every member of the Sectioi as Poor Richard said : "Let us be up and doing, and doing t
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Si.v/h Safety Congress
During the past year a number of the members of the Chemical Section have written to the Safe Practice Committee for information with reference to their safety problems. In every case this infor mation was gathered and forwarded as soon as obtained.
Many accidents resulting in injury to the eye are happening daily in the Chemical industry and all progressive plants have taken up this problem and are making it compulsory for the employes to wear goggles, masks and hoods whenever their' work is of such character that it may result in injury to the eye.
In most chemical plants there are large numbers of high tension electric wires located about the plant. Atmospheric conditions often causes these wires to become insufficiently insulated. Stray cur rents from such wires sometimes make a pole or carrier to which they are attached dangerous for any person who would attempt to touch them. The National Safety Council's Universal Danger Sign at such places would not only be desirable but should be so placed as a proper protection to workmen who might be unconscious of their danger.
Many other accidents and much loss of life have resulted during the past year from accidents occurring only from carelessness--the greatest number of these probably have occurred in the handling of acids, explosives and inflammable materials. The great danger in handling these materials seems to be due to the fact that "familiar ity breeds contempt" and persons after handling this material for some time grow careless. Accordingly the use of the National Safety Council's Universal Danger Sign and the words "danger, keet lights axd FIRES away" may be the means of instilling the necessary precautions for safety.
Safety signs and rules are not for ornament, but for use. Cleank.iess and order and a place for everything are essentials of safety. Well-kept working places pay bigger dividends than well-kept hos pitals and cemeteries. Humanit}' demands safety. Safety insures success--everywhere, always.
' Ira V. Kepner, Chairman, Safe Practices Committee.
Chemical Sectional Meeting
COMM-ITTEE ON THE STUDY OF ACCIDENTS AI PREVENTION.
Chairman de la Torre Bueno: The Chairman of the mittee on the Study of Accidents and Prevention, Dr. Franc Patterson, writes: "I am so frightfully busy with my work fc state at present that I am afraid the only report I can make a meeting will be one of progress."
APPOINTMENT OF NOMINATING COMMITTEE.
At this point it is customary to appoint a Nominating Comm Tin's Section has adopted the practice of appointing a Nomin: Committee in advance, to give them an opportunity to meet consider various possible candidates for offices. A meeting of kind was held some three months ago. The gentlemen appo: were Mr. I_. A. DeBlois of E. I. duPont deNemours & Co., M G. Harris of the National Aniline and Chemical Company and Morris F. Crass of the Grasselli Chemical Company. They make their.report at the conclusion of this meeting.
It is very delightful to be able to say, although we started fif minutes late, that we are now seven minutes ahead of our sche< If any one wishes to make any remarks or comment on the report would be glad to hear them now. Mr. Secretary, have you anyt to say ?
Secretary Griswold: No, I have nothing to add to what been said.
Chairman de la Torre Bueno: Has the Chairman of the ] gram Committee, Mr. DeBlois, anything to bring before the Secti
Mr. DeBlois: I do not think so, Mr. Chairman. Chairman de la Torre Bueno: Mr. Kepner? Mr. Keener : No, I thank you. Chairman de la Torre Bueno: That being the case, we now take up our program. I take pleasure in introducing Dr. J S. Bates of the Imperial Munitions Board of Canada, who will sp on "Manhood Conservation in Munitions and Chemical Plants Canada." Dr. Bates :
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Si.vfh Safety Congress
MAX MOOD CONSERVATION' IX MUNITIONS AND CHEM ICAL PLANTS IN CANADA.
Jonx S. Baths, Tn. D.. Imperial Muxitioxs Board, Montreal,
Canada.
Mr. Chairman and Members of the National Safety Council:
In responding to the invitation of the officers of your section to
present a paper covering some of Canada's experience in conserving
man power since the outbreak of war, it is a privilege to have a
share in the exchange of ideas, which is the fundamental basis of the
National Safety Council. Unfortunately, the writer is not in a
position to discuss the subject in the comprehensive way it deserves,
but trusts that the following notes, which bear mainly on health and
hygiene, may be of interest.
It should be remembered that the aim in a long war is to liberate
men for active service at the front, and the remarkable thing is that
this can be done with increased industrial production by' proper
organization and faithful work on the part of the men, women and
children who remain at home. In a large sense the greatest results
in manhood conservation come by reason of a united and loyal
spirit in the people.
'
CONTROL OF WAR MATERIALS.
In Canada the control of war materials--such as explosives, chemicals, metals, shells, etc., is in the hands of the Imperial Muni tions Board, which is responsible to the Ministry of Munitions of War in England. The success of this new Canadian organization in handling a volume of business now greater than that handled by the Dominion Government has been largely* due to picking keen business men and technical experts who are qualified for their particular work. A number of national explosive plants have been built to serve a? a balance to the privately1 owned plants and the board has had a great deal to do with the development and support of new processes. The board has authority to take chemists from the military ranks for munitions work and has also exercised control of exports of chemicals and metals essential in warfare. I cannot do better than refer you to the Director of Explosives, Imperial Munitions Board, Ottawa. Ont., Can., for further information on subjects coming under the heading of chemicals and explosives.
The discussion which follows is for the most part limited to
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explosive plants making trinitrotoluol, nitro-cellulose and ct
and to chemical plants making acetone, sulphuric acid and
acid.
J
\r re i< c r; r v i >o r so .v j .v o.
The experience with mercury poisoning wifi serve to illu (he general methods of combating occupational diseases. Ij plant where acetone is manufactured synthetically from ca carbide, mercury is used in large quantities and is present in 1 vapor, sludge and dust form. Absorption into the system is rr by inhalation of mercuric oxide and mercury vapors throng mouth and nose, and to some extent through the pores, bu through flesh wounds. The mercury becomes fixed as an alburr in the blood system. The symptoms are mouth inflammation, as puffed gums (stomatitis), with characteristic silver-blue c excessive mucous secretion and salivation, fetid breath and the becoming dark or discolored, and loose or sometimes actually fs out. Mercurial rash is found only occasionally. The gastro-in nal symptoms are loss of appetite, sleeplessness, irritability, ns or constipation, and excessive loss of weight. The effect or nerves is shown by anaemia and tremors. In the advanced f albumen is usually found in the urine.
The remedies are potassium iodide to dissolve the mer albuminate in the blood and magnesium sulphate for its neutral: effect in the intestines. Hot water baths or sulphur baths are us An astringent mixture of potassium chlorate, myrrh and glyce is- used as a mouth wash to dry the gums and keep them t Anaemia is tre'ated in the usual way with iron salts.
PHYSICAL EXAMINATION.
The protective measures were developed gradually and 1 given very good results. There is now physical examination the plant doctor of every new employe and the man is locatet the plant according to a physical schedule. For instance; every t working in contact with mercury'- must be free from heart troi or other congenital or organic lesions. His teeth must be pugood order before starting work. All employes in the dar. buildings are examined semi-weekly, mainly to watch their teeth their apparent physical condition. A regular system for trans ring to other buildings and for at least one dav off r>e>r-
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Si a! /; Snfrfy Conorrxs
in a separate building. "oil <'>pupped with doctor's office ami lahnramry. lirsl-aid room. one sol ol" steel lockers for street clothes, another set for w erkino clothes lavatories, wash-room, shower hathiS. lunchroom ami laundry . The uniforms include wnshahlc suits and caps, w oolen undorc?<nhos, rtihfH'r soled hoots with clastic sides, ruhher flow's and respirators.
VKNTU.ATIOXP
lit the plant itself n nunthcr of alternations have been necessary to lessen the danger of mercury poisoning'. The floors and some c.f the platforms, etc., have boon covered with asphalt, so that they mro he washed down freorientIv. Trouble has resulted from open handling of dry mercury sludge anil it has boon found to he good police to emploe closed svstems and mechanical handling as far as possible. Ventilation has been applied with a view to the nature of the materials concerned. Tor heavy vapors down-shaft ventila tion is the proper scheme. This lias given excellent results in buildin.es where merevu-v vapors and mercury dust arc present. Another nrolicntion of down-draft, has been for carrying away wafer vapor and snrav containing caustic soda from electrolytic cells for the pronarnrion of mercuric oxide. It has been found important to avoid handling mercury mixtures iii basements or other quarters where the humidity and temperature are high and ventilation difficult.
Although there is no feeling that anything wonderful has been accomplished in combating mercury poisoning, the results of the various precautionary methods mentioned above have been very encouraging. For the first few months of plant operation without, such, control there were a considerable number of cases, some of a rather serious and persistent nature. It was soon found that this danger was causing a loss of men and was giving the plant a bad name. However, since the present system was started in May the number of merrnry cases has been greatly cut down. One important result is that chronic poisoning has been pretty well eliminated and the trouble is caught in the milder acute stage which yields much more cuic'rhv to treatment.
x. r.
:: vid not he necessary to di-cuss this subject in detail, as there, atvithe" paper on the pre-gram devoted thereto. In the Canadian
poi-osiirig by trinitrotoluol hu; been most troublesome in the
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/biking ;iiul packiiig houses. Triton rush usually yields in < I wo to ircatmenl hy bathing in sodium bicarbonate. Tbci direct antidote for 1'. N. T. poisoning; milk, magnesium and heart stimulant are the usual remedies applied.
The protective measures arc very much the same as for mercury poisoning. Cleanliness is the. Frrsf. essential r requires uniforms, locker-rooms, shower baths, etc., in th The standard regulations for the change-house include the si of one quart of milk per man per day to operators in danger Something is done in the way of ventilation in the plant and r real devices for collecting dust and getting rid of fumes. ! inspection is a necessity for the examination of new employes old employes every two weeks, at least. Men with weak are not allowed on this class of work, but lung trouble seerr. all right. Young men are often affected quicker than oldc but usually recover quicker, and, fortunately, some men t immunity. fn the early period of the war there was c.onsi trouble with T. l\r. T. poisoning, but bad cases are now very encountered.
ACID BURN'S.
Acid burns occur in the handling of sulphuric acid and acids. For flesh burns dressings loaded with an excess of dry ; bicarbonate are kept on hand and applied after the woi washed with water, the dressing being kept wet for twent hours to neutralize all acid. To remove sluffings the wound gated by the Wright saturated salt solution method. Kxcelk suits have been obtained with paraffin mixtures as used so s;. fully at the front. Split plaster of paris casts are usually a for wounds near the joints in order to prevent contraction, wounds are not washed with antiseptics but only with sterile The X-ray is used for treatment of keloids.
IRRITATING FUMES AND VAPORS.
In acid plants the men are sometimes gassed with nitrous and to some extent with sulphur trioxide. In a T. X. T. hre. cialfy a mono fire, considerable carbon monoxide is liberate!, one of the acetone plants the irritating vapors of crotonald rind acetaklchvde are encountered, as well n* ncc-i-ii*>?->!
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Sixth Safety Cottyress
In the case of nitrous fumes, as with most other acid vapors, the effect is a local corrosive action on the tissues. The dangers of nitrous fumes are well known, being more serious because the symptoms may not develop for some time after gassing. The ordi nary treatment is applied by giving the patient spirits of ammonia, chloroform and bromoform to breathe, apomorphine hypodermic if necessary, and keeping the patient fairly active in order to recover natural respiration. Devices for inducing artificial respiration have been found to be rather dangerous on account of possible permanent injury to the lungs and the usual practice is to use such apparatus for oxygen inhalation only.
In attempting to find breathing devices suitable for irritating fumes the writer has had occasion to try out a variety of apparatus. The respirator helmet of the type now used at the front by the British forces lias been found very effective for vapors of acetalde hyde, crotonaldehyde, acetic acid, ammonia and nitrous fumes. This type consists of a face mask connected by a flexible rubber tube to a respirator box packed with animal charcoal, soda lime or other absorbents.
The simple helmet of the "P IT* t\-pe used at the front in an earlier period of the war consists of a double layer of flannelette shaped as a hood over the head and supplied with eyepieces and mouthpiece. For use. in gas attacks at the front the cloth is soaked in a mixture consisting of phenol, caustic soda, hexamethylenete tramine, glycerine, etc., to absorb the poisonous gases. By soaking . in caustic soda solution and glycerine this helmet worked nicely in strong acetic acid vapor. The same helmet was treated with a strong solution ot boric acid in glycerine and was very effective for use in ammonia fumes. A number of these helmets have been obtained for certain plants for emergency use. There are many chances to apply such helmets in industrial plants and there is need for regular manufacture of such simple, comfortable and cheap helmets properly designed for use in irritating fumes.
In many cases the alternative is the use of expensive oxygen breathing apparatus. This whole subject has been fully covered in the recent publication of the United States Department of the Interior, Bureau of Mines, Technical Paper No. 82, "Oxygen Mine Rescue Apparatus and Physiological Effects on Users," by Hen derson and Paul.
It is also surprising how hard it is to find suitable mouth respira tors for use in chemical plants. Rubber or aluminum respirators
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fitted with sponges have been more or less satisfactory for vapors and dust, manganese acetate dust, acetic acid fu nitrous fumes. Some of the plants claim that the best scl nitrous fumes is a thick woolen cloth folded over several t: tied at the back of the head to cover the nose and mouth.
Goggles must be designed for the particular service encc In some cases tight-fitting goggles are necessary for croton, vapors or for other gases which irritate the eyes particulai oxyacetylene welding and other high temperature work scientifically colored lenses appear to be valuable in pr injury to the eyes. There are, of course, standard types c goggles for use in flying particles of metal and grit.
LABOR.
It is obvious that manhood conservation is accomplish large extent by organization of a staff for close supervis
with a view to stabilizing labor. Some of the munition plai
their own special labor departments and help is received fr
eminent labor departments. There is special provision for
returned soldiers. Female labor is employed in a variety of
tions, including blending and packing cordite, loading fuses
chemical laboratory, and at one plant with excellent results c ating fermenters and stills. Careful attention should be g
the possibilities of employing women in the plants not only to
men for active service, but also to improve conditions of oper
certain departments.
.
^ GENERAL.
It has not been the intention in this paper to discuss the s of accidents, fires and safety precautions in general. As a m; fact very few of the plants in Canada have safety engin control safety precautions in an organized way. However, deal has been accomplished under pressure of necessity and use of common sense in protecting the xdants which are of su> importance in the present war.
Tn closing, it may be of interest to this section to know thal sidcrablc share of the conservation in munitions plants has be to the chemists. During the present war, as never befo: research departments, works laboratories and testing depar have been called upon to develop new processes, improve plan
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Si.vi/i Safety Congress
DLSCUSSIOX.
Ciiaikmax de la Torre Bueno: Docs any gentleman wish to
discuss this very valuable contribution?
Mr. DeBlois : In very dense nitrate fumes, is it found that the helmet or respirator is entirely sate to use; in other words, can you depend on it or must you depend on the oxygen or air supply breath ing mask, for instance, on entrance to tanks that have not been thor oughly cleaned of nitric fumes?
Dr. Bates : I have not personally been around nitric acid plants very much, and I do not know that any satisfactory helmet has been ajiplied, other than the oxygen breathing apparatus. I am sending one of the helmets to an explosive plant to be tried out, but I cannot vouch that it will work. It seems to me, though, that a simple helmet or cloth treated with an alkali should be all right.
Mr. W. A. :Riddell I would like to ask Dr. Bates whether any indication has come to his notice that the vapors of acids are overcome by these helmets ?
Dr. Bates : I suppose I have breathed about as many acid vapors as anyone in the plant and the helmet seems perfectly all right.
Mr. Nims: I would like to ask Dr. Bates whether he found the up-draft or the down-draft the most efficient type? '
Dr. Bates : I really do not know, Mr. Chairman.
MASKS A.N'D RESPIRATORS.
A Member: I would like to ask Dr. Bates if he believes in mechanical means of respiration--the pulmotor and such apparatus?
Dr. Bates : The opinion seems to be there should be a shut-off oxygen inhalation only, not for forced breathing in and breathing out, on account of possible strains on the lungs. That is according to the recent bulletin of the Bureau of Mines. A special paper on that sub ject is in another section.
Me. Tor: I would like to inquire of Dr. Bates as to whether he considers the use of a cloth over the mouth and nose in nitric acid plants as sufficient protection against nitric fumes? The only proper method we have been able to discover, that would allow freedom of movement on the part of the men and at the same time prevent condensation of moisture upon any such thing is glass goggles, which seem to prove rather ineffective and I was wondering what the gen eral practice was in the use of cloth?
Chemical Sectional Meeting
Dr. Bates : I am sorry, Mr. Chairman, I do not knov about nitrous fumes. I really cannot give an authoritative stai I do know in one of our plants they use a woolen cloth tic the mouth and in another plant all I could see was a few resp soaked in water: I would like to get information on that po: seems to me that something better than that could be devised.
Chairman de la Torre Bueno : On nitrous fumes. Dr.
Dr. Bates: Nitrous fumes; yes, sir.
Chairman de la Torre Bueno: Mr. De Blois, have yo thing to say?
Mr. De Blois: In nitrous fumes wc have had some succes applying "See Clear Compound" on some of our goggles. I "See Clear" is merely glycerine. It is rubbed on very light) some of the plants.claim a good deal of success through it Otherwise I do .not think there is very much you can do to goggles efficient, except by ventilation, and when you get suf ventilation you also sacrifice the goggles as a protection agains splashes on the nitrous fume respirator. I think Mr. Griswo'. probably give you better information because he is right in with the situation.
NITROUS FUMES.
Mr. Griswold: The question of protecting the lungs mucous tissues against the attacks of nitrous fumes is a very sc problem with us and we have had to meet it for about two yea was just going to ask Dr. Bates the extent of the permeation c atmosphere .with fumes in the plant with which he is conn< With us, at times, especially on a very damp day, our atmosph. very heavily laden with these fumes, but curiously enough a many of the men working in these buildings resist any effort to them wear any form of protection.
The average form of protection used in our plant for men i nitrating houses, where the}' are breathing fumes for eight hou a continuous stretch, is several thicknesses of cheese cloth wra about under the nose, but that seems to be more for the prote against the densest fumes when they have to go into them. Ordin they will enter buildings and will remain for quite a conside: period without any protection and without any apparent discom It is a very peculiar thing, the degree of immunity achieved by associated with that class of work. However, when a fire oc
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Si.rt/i Safety Congress
and when very dense fumes are given off. it then becomes very essen tial that the men get out of the building, and get out quickly, and breathe a pure atmosphere as soon as they can get to it. 1 have known a number of men that have worked in such buildings for a long time who have entered buildings when the fumes were so dense that you could not see three feet ahead of you. Yet they went in there and did whatever work was necessary without any apparent physical discomfort. On the other hand, we may have men who are not familiar with the work who will attempt some such thing, or who are not able to get out as quickly as they should and apparently a very small dose of fumes will cause a very great strangulation and almost all the symptoms of mild oedema of the lungs. They are taken to the hospital and after the chloroform treatment and fresh air they recover inside two or three hours and go on their way, apparentlv unaffected.
SYMPTOMS OI' OEDKMA.
.
There is one clanger that we are constantly watching: While the symptoms of oedema may not appear at the time of inhaling these fumes--and may not cause any greater physical discomfort than a choking sensation, such , as you get from any pungent fumes-- the symptoms of oedema will appear within twenty-four hours. We have had cases where very serious symptoms have put in their appear ance within twenty-four to thirty-six hours. In going into vapors where a man must continuously breathe or must work in an at mosphere that is too heavily^ laden with the fumes, the use of an oxygen helmet is required. The men of our plant have been familiar ized with the use of this helmet and no man is allowed to go into a plant until ho is trained in its use. We have a great many men, but we have been very cautious in all of our world and we are very." in sistent that men shall become perfect in the use oE that apparatus. We consider the oxygen helmet is the only" safe device to permit anv man to use in an atmosphere heavily' laden with nitrous fumes. We have tried respirators with solutions of caustic and many other things, but they arc not entirely satisfactory'--in other words, they are not dependable. When a man goes into any conditions like that he must wear something he can absolutely depend upon for protec tion--this you cannot do with an ordinary ty'pe of respirator. That is whv we cling to the form of oxygen helmet used.
Ciiaihman nit r.A Tokki-: Bcitxo: Mr. Jones, of the General Chemical Company, might say something on the subject.
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. VALVE RESPIRATOR QUITE EFFECTIVE.
Mr. Jones : The only thing- I have to suggest is a genei of valve respirator, but I do not believe it is on the marke patented and made by a man named Max Sterin. of JerS' It is a very small, light rubber affair which a man can pu mouth and at the same time it has two small passages lea the nostrils, so he cannot breathe in any way except throi apparatus. The intake is simply an air tube of rather small d: probably half an inch, and it can be left outside the tank or the room, if it is not too great a distance. This particular ap has something I have never seen on similar apparatus--the s intake closes the discharge valve, so that it works almost p> without any effort of the man using it, and for that reason v purchased a few from the patentee. He charges rather a larg when you come to think of the small size of this little valve made of hard rubber and it is held between the teeth with t tubes in the nose. He charges something like S25.00 each fo but I have found them worth the price. It is not like we; helmet, that is very objectionable. We use ft in a great many where you cannot use a heavy apparatus of that kind.
Mr. De Blois: Does the device depend on a filtering pi clearing the acid fumes from the air?
Mr. Jones: No ; you get your air from the outside.
Mr. Joe: We have tried the system of obtaining air fr< outside to a limited extent and so far found it satisfactory ; mo: ticularly in sulphur dioxide fumes, but not so much in dioxide
VALUE OF FORCED VENTILATION.
Mr. Chester (Semct-Solvay Company) : In our plants wc
little apparatus, the plug of which is put in the mouth to b
through. Air is taken into the mouth and returned through c
soda, in this system, and the supply of oxygen goes with it.
very effective and very light. I would like to ask if Mr. Gri
has been in ventilation in nitrous fumes? That question of up
and down-draft is very interesting.
:Mr. Griswold We have tried practically every system i
plant. In one group of houses we found the most effective 1
was to use a twenty-five horsepower motor, fitted with an air
nronollor ` if* i<s Qf'nr,frr1 *0
-- -cl-- C
*
**
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Si.vth Safety Congress
nicndous volume of air that is swept through that particular floor
when the motor is started. That, of course, is the only system that
can he used in that particular case. Some time ago we conducted a
series of experiments and tried out different forms of ventilation
to get rid of fumes. The down-draft system was used with very
good effect; that is, the fumes were taken away from the operator
without allowing them to rise. The operation upon which the men
wore engaged at that time took place at or near the level of flic floor
and instead of allowing the fumes to rise to the level of the nose the
air was drawn away from the apparatus by a down-draft system--a
suction system. Consequently nothing but fresh air was drawn from
the outside and the operator naturally stood in this access of fresh air.
Those arc the ontv two systems we have had. Our greatest difficulty
comes from the sudden permeation of the atmosphere in a confined
localitv--in a building where one of these fires, as wc call them, takes
place. The sudden discharge of a great volume of fumes naturally
fills the confined space very quickly, and that is the reason we use
this system and this propellor. As soon as the men arc out of the
building there is no danger, and it is only the matter of a very few
seconds to get them out.
Mu. Snyder: Is there anyone in the audience who has used
what is known as the Carnet face mask? It is a small mask which
fits over the nose and eyes : it is chemically treated, a felt proposition,
and they claim a great deal of success with it. We have experimented
with it slightly and find it quite reliable for a short period. I am
wondering whether anyone has used it and whether I could find out
anything concerning it?
Chairman he ra Torre Bueno: Can any gentleman answer the
finest ion ?
1
EFFECTIVE USE OF FACE MASKS.
Dk. Bates : We have a Garnet face mask, although we have not thoroughly tried it out. The one fault with all respirators is that they do not give a tight fit with the line of the face, and there is no special mechanism for removing poisonous fumes. Furthermore, the Garnet face mask lias no method of removing the breath after res piration--it is let back into the face of the mask. It does not seem' very good to me. I am sorry I did not bring along some of the types of helmets used at the front. They are based upon practical expe rience with poisonous gases and the latest type of respirator box is very effective. It is based on the effect of using chemicals for absorb ing the gases, namely: On passage of the air or gas through chem-
Chemical Sectional Meeting
icals in tubes. Animal charcoal is placed in this box, which on the chest. It is very effective in absorbing- almost any a gas or fumes. If that general type of simple face mask, o by a tube to a respirator box, could be supplied with the j chemical necessary to absorb the particular gases met with seem to me to be a very effective t\'pe. The advantage is simplicity and ease of wear and lightness, but also of cost. ayzygcii helmets cost over $100.00 apiece, the ones they u front costs a few dollars.
Mr. De Boots: Mr. Bates has touched on a point that like to enlarge on for just a moment to the gentlemen who z ested in respirators. He spoke of a leakage around the fac an;,- of the commonly called snout-type respirators, cut a hole and insert a tube in that hole and connect that tube onto an U-tube of glass with water in it--the U-tube commonly testing, they are perhaps eighteen inches long. Try your n in normal position, that is, measure the difference between columns of water with the respirators applied normally. T'. a piece of paper over the snout of the respirator a:-.'l again U-tube and }rou will see what you get is really a leakage th around the face. In addition to that your test gives you a indication of the impediment to the breathing that the medium introduces. Notice one of the respirators that is s to have a moistened sponge. Try it with the sponge dry ar wet. I think you will find very surprising results. Some respirators on the market are not worth a cent. You will ; type that is supposed to introduce a filtering medium wh be treated chemically and you will find that practically no a comes through the filtering medium--that is, all comes thro leakage around the face. This is just a suggestion. We hav some rather surprising things today and I should be glad t to a discussion on this.
Mr. DrLL: I am very much interested to know where tl
mask can be obtained (if they can be obtained at all in this co in which the-absorbing medium is contained in a tube which
removed ?
Du. Bates : I think the speaker is referring to the ones cost a few dollars. We have been able to obtain a few r munitions board. It seems to me there is scope for some m; turer to turn out respirators of that general type at a few
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t'liAiiman )>!: j.a Torre Bueno: W'c will now hear from Mr. R. G. Griswold, of If. 1. Du Rent de Nemours & Co., on "General Dangers from Strong; and Mixed Acids, from the Safety Man's 1 Mint of View."
ti1 X' HR AI. DAXtiKRS FROM STRONG AND MIXFD ACIDS.
from: Tin-: fai-ktv max\s .roixt of vifw.
R. G. Gkiswoi.vi. Saekty !'.xmi nkhr. 1C 1. uu Pont de Nkmouks
Com r.\NV, Gnv Roixt, \'a.
.Mr. Chairman and i\frmhers of the A ational Safety Council: The latent possibilities of an acid bunt place strong and mixed acids almost abreast, if not above, the explosive hazards in the scale of danger from the safety man's viewpoint, and the dangers arising from the manufacture, handling, storage and use of strong and mixed acids in technical processes of manufacturing plants may be gi'oupcd under two general headings, viz.: Mechanical equip ment. hazards and the personal equation of the operating employe.
Referring particularly to sulphuric and nitric acids and their mixtures, one is met with the practical necessity of using materials in engineering construction that will resist the. attack of these acids during the process, and the materials may be roughly classified as follows : Cast iron, cast steel, wrought steel, lead, glass and chem ical earthenware.
Certain dangers arise in the use of these materials in the pres ence of strong and mixed acids, partly as a result of the chemical action of the acids upon the structure of the material itself, the fracture of a container made of such material by strains imposed by internal or applied stresses, or the sudden impact of a foreign body, causing rupture. Such ruptures may-be instrumental in releas ing suddenly a quantity of acid in a manner that may bring it into contact with operators who must necessarily be in attendance upon the various unfits, and who are thus subjected to serious burns although they use great care in their methods of operation.
SUBJECT TO GREAT INTERN AG STRESS.
For*instance, cast iron, when used either as a retainer for sul phuric acid or as a conductor for strong sulphuric acid vapors, is subject to great internal stress as a result of inter-molecular chemical change, resulting in an expansion of the inner shell of metal, and
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this stress in time becomes sufficient to overcome the tensile str< of the. iron, which gives way suddenly. This sudden rupture re in a crack that opens to a greater or less extent, depending upo diameter of the vessel or pipe. In one case of an iS inch cast pipe, a crack opened 'three-sixteenths of an inch for a longitu distance of thirty-six inches, and the acid contained was eji with considerable violence by the internal pressure rnaintainc the system. Another cast iron pipe ten inches in diameter from the same cause for a distance of four feet, the crack ope one-quarter inch. Transverse cracks have also been observed, crally near flanges, but in several instances in the length of the and apparently starting at a chaplet or some other point of wcaki
Microscopic analysis of a cross section of this ten-inch showed a decided change in the nature of the material to the d of three-eighths inch, the wall of the pipe being three-fourths in thickness and the expansion of the inside layer, in which chemical change occurred, caused the wall of the pipe to exp when the pressure was released by' fracture in a manner simila that of the tube in a steam gage. The only practical protec that can be afforded in cases of this character is surrounding such conductors or vessels by a continuous shield to prevent flying acid from coming in contact with the operators.
Wrought and cast steel does not appear to be subject to the st difficulty, or, at least, our experience to date has not shown a sim result. This may be due in part, however, to the great ten strength of this material.
WHY l'.ULURES OCCUR.
Lead conductors may fail as a result of a hole being worn
the material, but the action of sulphuric acid has not shown rest
similar to the above. Strong acids will, however, attack the met
slowly, and, as the salts are washed away, a hole will gradua
appear in the wall.
Glassware generally fails as a result of stress due to expansi
and contraction under the influence of varying temperature, a
chemical ware may fail from the same causes, or liquids may perrr
ate the material through a crack in the glazed surface, and thus sr
ject the container to a stress that will result in a crack. The quail
of the ware is very important. Temperature changes will also can
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The safeguarding of these materials may be done in a practical manner by surrounding them with shields, but the inherent dangers are usually recognized by the operators and they should exercise care and watchfulness for self-preservation.
ACCIDIi.VTS CAUSED P.V CARELESSNESS.
The majority of accidents that may be attributed to the use of strong and mixed acids, however, arise from carelessness on the part of the employes in the performance of their duties. Many men seem to disregard warnings issued for their safety in the handling of such materials, seeming to have no appreciation of the serious results that may arise from contact with strong acids. Xor does the knowledge of injuries that have been sustained by others from the same cause, with the attendant suffering, and, in some cases, death, seem to instill in their minds the necessity for particular cau tion and care on their part.
Pipe fitters frequently either acquire a contempt of those dan gers. born of their familiarity with their work, or show a disinclina tion to take sufficient time to provide themselves with the necessary safeguards, which may be responsible for many of these accidents. Repeated accidents have occurred as a result of breaking a flange union in a pipe line conducting acids, even in face of repeated warn ings, examples, and instructions as to how the work should be per formed.
Men working on acid lines should first be positive that the line contains no acid, and this fact should be ascertained from the man in charge of blowing acid through the line. After the line has been emptied, the valves on either side of the section upon which work is to be done should be closed and locked. If possible, the pipe at the valve should he disconnected and a blank flange and gasket bolted over the pipe, so that should an error be made and acid ad mitted to the lim: it could not reach the section upon which the men are working.
In all cases where acid is driven through the pipes by means of air pressure, great care should be exercised to see that the air pres sure within the pipe has been relieved, so that when the flange joint is broken, the acid which remains in the small pocket between the flanges and gasket, and between the ends of the adjoining pipes and the threads, may not be forcibly blown out into the faces and onto the bodies of the workmen.
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PIPE LINES AXI) DRAIN'S.
Pipe lines are rarely supported on a uniform grade, and may be low sections which will retain a considerable amount o even though there is sufficient space above the acid to permit passage of air, and, when work is necessary upon such a trap ticular care should be used in separating- the flanges so that th may drain off quietly into a vessel provided below the joint.
In no case should workmen stand below the pipe and the should be covered with a piece of old rubber belting wrapped a it and secured by a piece of wire, a hole being cut on the unde for the escape of acid. The bolts holding the flange together s then be loosened gradually, the lower bolts first and the upper last. No bolts should be removed until all acid has drained the line. In the event of its being necessary to pry the flanges this should be done very cautiously by the insertion of a ta wedge between the flanges and inserted through a split in the r strap. As soon as the joint has been broken any residual air pre will be allowed to escape, but splashing of acid will be prcventi the covering strap.
Before doing any work on a joint, however, every wori should provide himself with rubber goggles to cover the eyes, a mask to prevent any possible contact of acid with the skin, and rubber gloves to cover the hands, preferably with gauntlets, v may be placed over the sleeves of the shirt, and over which sf be buttoned the sleeve of the jumper to prevent a drop of acid falling into the gauntlet and thus running down over the hand these safeguards cannot be secured, then the exposed skin shou covered with a film of vaseline, which will reduce, to a greatc less extent, the probability of a severe burn, but under no cir< stances should a man be permitted to work on an acid line wit goggles to protect the eyes.
SHOWERS OR WATER BUCKETS.
All acid areas should be provided with satisfactory show under which a man may stand and be deluged with water in cas an acid burn, and if the work is to be done in a place where shot cannot, or have not been provided, then several buckets of w should constitute a part of their .working equipment, so that si relief ninv be gfiven in rase of an '.irnriont
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valves in acid lines, which has enabled acid to flow from the open end of a pipe onto men whose duties might require their passing the particular point at the time. The foremen having the handling of acid through pipe lines should invariably satisfy themselves that all valves have been properly closed before leaving the spot. Additional protection can be afforded by locking these valves, so that they can not be opened by any one other than those authorized to operate
JIliN siion.D wf.ar respirators.
fn operations requiring the use. of nitric acid, an additional haz ard is presented by its fumes, which have a very pronounced caustic action upon the mucous membrane lining the air passage of the nose, throat and lungs. -All workmen in such areas should be cautioned not to breathe deeply when they find themselves in an atmosphere laden with nitric acid fumes, and should be taught to inhale as little as possible of these fumes while seeking fresh air. Men working in buildings where fumes arc continually given off should be pro vided with respirators. so arranged that all air drawn into the lungs must first pass through some filtering medium kept moist with water, or some absorbent fluid which will absorb the fumes. Men who have been engaged in this work for a protracted period are prone to be lieve themselves immune from fume dangers and frequently take risks-that subject them to very serious results. The action of nitric acid, fumes upon the delicate lining membrane of the lungs is similar in result to the scaring of a hot iron on the outside skin, in which case a blister forms filled with water\- fluid. When this action takes place inside the lungs, this watery fluid is exuded by the tissues to such an extent that it soon clogs the air passages, oedema of the Iv.ng- rc-uhing. and the victim is drowned in his own fluid.
The-o same precautions apply in the case of strong sulphuric acid, especially fuming H..SO+, as these fumes are so pungent that death mat result from strangulation.
Particular precaution must be exercised by operators whose duties require that they enter tanks that have contained strong sul phuric or strong nitric acid or mixtures of these acids. Rspccially is this so in cases where the steel tanks have been lined with a shell of brick set in some form of acid-resisting cement. Mere washing with water will not clean these tanks thoroughly of nitric acid and fumes will be given off quite co-piously from the small interstices between the brick and where the cement is not joined to them, and it a man enters one of these tanks without the proper protection.
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such as a Drager air helmet, by which fresh air can be led fro outside by means of a pump, he places himself in grave d and several cases have been known where death resulted wit few hours after a man had exposed himself to the fumes o inside of what was supposed to be a thoroughly clean tank.
ESTAR/JSft I'OSJTfVIi Kr.T.ES.
Inasmuch as it is almost impossible for a man to tell wf a tank has been properly cleaned from a physical examinatio; deemed it most essential that a positive rule be established and r enforced to the effect that no man shall under any consider enter an acid tank unless he is provided with a Drager air lv and a life line, the free end of which is held by an attendant o outside of the tank.
This also brings up the question of training men who wo the acid areas to.wear the Drager air helmet and adjust the ox supply in the proper manner. All men whose duties neces.* their working in acid areas should be thoroughly trained in particular work, so that when it becomes necessary for them to the. air helmet they can do so without the slightest uneasiness without subjecting themselves to mishap owing to their unfamili with the operation of the apparatus.
Particular care must tilso be exercised in the case of by-pro*in the manufacture of nitric acid, and several cases have occu where serious accidents have resulted from men stepping on \ appeared to be solid nitre cake, which had only hardened in a c The crust broke through with their weight and they dropped in pool of extremely hot, soft nitre cake containing approximate!' per cent of free sulphuric acid. Burns inflicted by this 'material deep and take a long time to heal. The greatest safeguard in c where this material must be disposed of in large quantities is a 1 and tight fence around the entire deposit bed, so that men cannot onto the surface in any way. Careless men will take risks and I* met with accidents when attempting to take short cuts across a n cake dam instead of going around.
DISCUSSION.
Cir.-UR.MAN* de LA Torre Bueno : You have heard Mr. G
wold's very interesting and helpful remarks. Is there any discu?=d<
Dr. A. J. :Risteex Where if says that the free end of a 1-
linr*
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want to make the suggestion that two attendants should always be
provided at such a place, because it is almost impossible for one man to raise a man who has become unconscious.
:Chairman' i>e i.a Torre Bueno Mr. Jones, will you discuss
Mr. Griswold's remarks? Mr. Tones: I would rather hear further discussion first. Ciiairmax i>e ea Torre Bueno: Is there any other discussion,
any other question in regard to this paper? Dr. Bates?
Dr. Bates: Xo.
nr.Chairman
i.a Torre Bueno:
Mr. Fiesinger, do j'ou want to
say anything? Mr. :Fihsixgek No. Chairman m-: r..\ Torre Bueno: :Mr. Keener No.
Chairman de.ea Torre Bueno:
will have to be the victim.
Mr. Kcpner? I am afraid, Mr. Jones, you
SAFETY IN ENTERING TANKS.
Mr. Jones: 1 approve of the entire paper. It is a very fair criticism, the reference to two attendants on the outside. We always insist that the man in charge of the department enter all tanks before anyone else goes in. but that leaves the ordinary attendant at the end of the line with the foreman of the section close by, or any num ber of men. so that it is not so necessary for us to specify particu larly that two men be right there. We have the foreman in charge of the department with an ordinary man at the end of the line, so I think we have the thing very well covered.
As to the remarks in reference to the action of strong acids on various metals: Of course, it largely depends. I had one rather curious experience recently. We have mixed, in steel, sulphuric and nitric acid for a great many years. The main effect has been largely on the top of the tanks. Contrary to that experience, nitric acid and sulphuric free from water, we have found rather an aver sion ; instead of the tank- giving out at the top we find it gives out at the bottom. I never had an explanation of this and I do not know how to explain it. Jt is perfectly obvious why a tank should give out at the top. because moisture and the humidity get in and corrosion takes place very rapidly. I can see why the top of a tank should give way when it contains a nitrous mixture, because there are greater avenues for the moisture in the tank to overcome any condensation that might take place, but why you have greater corrosion in the
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bottom of an anhydrous mixed tank rather than at the top, I cat quite understand. I would like to have someone that is familiar \ the subject give his explanation. We all know, of course, whe comes to tanks containing oleum or mixed acids with lime, that < iron gives way and cracks, just as has been explained, and for i reason it is very important to have all your materials of steel course, cast steel is better if you can get it. It requires (even if get it) tight, fairly large bottom outlet discharges. It will get av\ Sometimes I have almost been inclined to get a really good, soi casting, rather than use steel. If you could use forgings or if i could get the steel forged in any way, then you would have soi thing that would really last. I presume, in time, the steel foundi in America will improve their method of casting, but today they not seem able to equal foreign foundries. I have had a steel cast that lasted just as well as a forging. It was made for automol purposes, but happened to fit my particular case. I presume this rather a new art in this country and the founders have not really g ten it down as fine as they have abroad.
CASTINGS RECOMMENDED FOR TANKS.
Foreign steel castings are not obtainable today, and you canr
buy them, but the danger of any kind of fittings around a mix
acid tank is very great, and I think it really pays to use a forgi
wherever possible. That is where your big, serious1 accidents m
occur, especially in tanks of large capacities, and when they
occur they are very serious. You cannot get near the tank. Y<
must install proper means of draining the tank, so that it will n
be a hazard to your entire plant. I think it more than necessary
see that the materials used in }rour mixed acid tanks are of the ve
best, regardless of cost, in order to remove hazards from the a
tc-ndants.
Mr. Job: One point that might be of interest in regard
handling mixed acid, particularly of strong variety 97 per cent ar
9<S per cent, and that is the danger of the introduction of wat<
through condensation in air lines. We had the case of a tank whic
was filled with a strong mixed acid blown partly out one night, fot
nr five inches from the top of the tank, and left standing. Froi
subsequent events it was obvious that water had been standing i
tlie air line and the tank was eaten through in the course of th
night, with the result that on the level of the top of the acid ther
was 71 rra rl*' -fnJKr f*Vi
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an inch in width. If air pressure had been put on the tank before this crack opened out there is no question but someone would have been hurt. As it happened there was not, but some means of drying' air lines should be provided.
SERIOUS ACCIDENTS ANTD TI1EIR CAUSES.
Secretary Griswold: I think a very important feature of our work is in instructing men how they should perform their duties We have had a great many very serious accidents. They have not resulted in loss of life or anything of that kind, but they have been very painful and have held the men away from work a long time. Most of them have been due to some negligence or ignorance on the part of the men operating. As safety men we cannot afford to let men work in ignorance. We bring in a workman from the out side and he docs not know nitric acid from sulphuric--how could he? An experienced man in our plant, some time ago, washed his hands in a jar of nitric acid. Some time prior there had been a jar of soda solution in that spot for the immediate relief of slight burns. Who changed it? Xo one knows, but it was changed, and this man, not knowing anything about the change, dipped his hands into the pot and, of course, received very serious burns. They cannot do it any more we have removed that possibility.
We had another case where it was necessary to drain a small tank of sulphuric acid, or mixed acid, rather. There only was a small quantity, and it was drained from the bottom before the mechanic was ready to work on it and the acid was put into aluminum pails near the wall. The foreman of the next shift, coming on at 3 o'clock, was standing with his foot against the wall. Two shift supervisors were also standing by the door and the foreman of the shift was standing with his feet braced against the bricks. A mechanic came along and placed the pails of acid along- the wall, near this man and between him and the door, a distance of probably two feet. All four men saw those buckets of acid. When the whistle blew the foreman made a movement, putting his foot down, but instead of putting it on the floor he put it in the bucket of acid. Result: Twenty-one davs to get over a very serious burn.
MEN' MUST BE TAUGHT TO BE CAREFUL.
What arc we doing to educate the man to look out for himself? We cannot have a safety supervisor and a life preserver alongside of every man in the plant. Yesterday morning we lost a lot of time
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at a meeting- when the subject was "The Education of the Sub-
man'7 by devoting a portion of the time to a discussion of he
should use a shiMalah on the men, from the manager down,
cannot get safety results by browbeating any man, we have 1
them in sympathy with the movement. From the sub-forem;
the way up the line to the supervisor men must be so heartily
to the safety proposition that they will keep their eyes open ai
looking for things. Without this what good is the safety man:
can walk around and pick up the thing that caused an acciden
week because he knows some man did have an accident as the i
of that condition, but he must also look forward and visualize
a man may do in case he comes in contact with a particular cond
That is the description of a safety man that is in my mind, ai
the minds of a great, many men who are following that parti
class of work. We will accomplish real safety work just as so<
we get the foreman and the supervisor and the "superintends
look at the ceiling of a department and notice something pec
about the insulation of an electric light wire, that it is high em
not to strike the head of a man 5 feet 2 inches, but that it may hi
head of a man 5 feet 6 inches, and he warns the foreman nc
allow men to go near it until the electric department makes it a
lutel}'- safe.
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PERSONAL EXAMINATION OF DANGEROUS PLACES.
When your sub-foreman, instead of looking at a ladder a hum feet away, goes over and examines the rounds to see if they nailed, or if .they are secured by bolts and finds out whether rounds are secure or not; goes to the top of it and sees whether proper fasteners are secure for the descent: then you are get somewhere. It is not enough for a foreman to bid his boys tc through the plant and examine some of the bolts holding the floo timbers. You have heard of accidents occurring because the b were eaten out inside, not where the nuts are. It is not a vis defect. I can show you a number of cases where three-quarter i and seven-eighths inch bolts have been eaten off and corroded u they gave out and dropped the platform. No power under hea except common sense can tell a man whether a bolt is strong or --it is necessary to try it. You do not know whether your c fumes arc being absorbed by the structure and by the bolts in wood unless you get a brace and bit and bore in to find out. Tha
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nor a dozen. It is necessary for the men in the building to look after such conditions. I wish we could have some discussion as to the method of educating men to look for these things, because these are the things that are contributing to so many of our serious acci dents.
:Ciiaikma.v oe la Tokke Bueno If we have time to spare from the discussion of the next papers we will go more at length into this subject. It is now the appointed hour for Air. E. Fiesinger's address, "The Hazards of Caustic Soda, Manufacture and Use." Mr. E. Biesingcr. of the Semet-Solvay Company, Syracuse.
THE HAZARDS OF CAUSTIC SODA MANUFACTURE AND USE
E. N. Y.Fiesixger, Semet-Solvay Company, Syracuse,
Mr. Chairman and Members of the National Safety Council: Soda ash and sodium bi-carbonate do not attack the skin or flesh and present no risks peculiar to themselves. The main chemical hazard in the alkali industry is from caustic soda. Solid caustic' soda and caustic soda liquor of moderate and high strengths, especially if hot, attack the clothing quickly and attack the flesh. Caustic soda is especially active in contact with the delicate structures of the eye or the interior of the mouth. For these reasons it is necessary to avoid its contact with the skin and to adopt means for immediate treatment in case such contact occurs.
All employes should wear goggles if they work where there is exposure.. With this protection, however, injuries to the eye may occur and these are mainly due to carelessness in using the goggles or to liquor which spatters and comes between the goggles and the eye.
RUBBER PUTTEES AND LEATHER CLOGS
Repairmen and men on manufacturing operation should wear rubber puttees or else the ordinary leather shoe should be protected with a cotton canvas covering to resist the attack of the liquor, which rapidly eats leather.
In the final step of the caustic soda manufacture, which is boiling the liquor to finish it as commercial caustic soda, a high final tem perature is reached. The resulting full-test caustic soda is cooled and bailed out of the boiling pots by hand with long-handled dippers.
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From these dippers it is poured into steel drums, where it sc The men employed in this final process wear leather clog's to the feet against the excessive heat of the furnaces and again.' tic soda which may fall on the floor. The soles and heels c clogs are of wood about one inch thick, with a small strip arouna the edges. The uppers are of heavy leather, wi buckles, and extend well above the ankle. The two-buckle hi, is necessary to avoid caustic getting into the top of the clogs
For immediate first aid treatment of caustic soda burns, acetic acid is used. It is prepared from good quality comi acetic acid by diluting it to an-exact content of 2 per cent acetic acid. If the commercial acetic acid be of 30 per cent st one quart of it is added to fourteen quarts of water to give cent strength. After this dilution the acid is analyzed to mal that its strength is 2 per cent.
When an employe receives a caustic burn this dilute acet is applied immediately. It instantly neutralizes the caustic so< converts it into harmless sodium acetate and the injurious act caustic upon the flesh or clothing is stopped.
With serious burns, application of dilute acetic acid is in atcly followed by carron oil, which has a soothing effect. C oil consists of equal volumes of freshly prepared filtered or : limewater and raw linseed oil, thoroughly shaken together to a ogeneous emulsion.
Throughout the caustic soda manufacturing building, on supporting column, there should be a cabinet containing two on bottles of dilute acetic acid, so that it is always at hand for imnn use. In case of eye burn the eye is thoroughly washed with acid and then sweet oil is applied.
Tt is important that no absorbent cotton be used for clea the burn because fibres of the cotton become imbedded in the wThey interfere with the healing and present danger of infectior
COLOR SOLUTTO-V' RED
In order to identify the dilute acetic acid as a first aid mat
a small amount of cochineal solution is added to color it red
this be not done, the workmen may develop the habit of drii
the dilute acid. The red color is sufficient warning to prevent
from doing this. In general thr mnnnf-a^nw. ^>.-..1 U--------n:..-- - r
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or liquid, must he guarded against. It ntiacks the flesli quickly and i.- most active upon such sui't tissues as that' of the eye.
The best protection against accidents from caustic soda is sub stantially built apparatus designed to eliminate leakage and spills. In addition, till reasonable precautions must be taken again spat tering can.-tie soda liquor and against chips of solid caustic soda which may ily when the packages are opened or when the solid caus tic is broken into smaller pieces.
The best -afeguard against all conditions of caustic soda burns is to have a supply of J per cent acetic acid solution always tit hand in clean bottles close to every place where caustic soda is handled.
With these precautions and with workmen trained to use the acetic acid immediately, serious hums from caustic soda need rarely happen.
discussion
L iiaikm ax ft-; i.,\ Tokri- I'ltn.vti: .Any questions on this {taper?
Mu. Harris: I would like to ask Mr. J.'icsinger if lie had any
experience with helmets?
Mr. InKiiM'.i'.K: In caustic soda?
Mr. Harris: Ye>.
We have the goggles and the men use
them, hut they complain that the caustic soda burned the other parts
of the face. I .~aw a man one day with a pair of overalls wrapped
around his head, so I suggested helmets. We bought some very
thin rubber helmets, but the men refused to wear them because
they were so warm.
Mr. :Fiksixckr The only thing we use is ordinary glass ; and in
addition to that we ha.'" a goggle with a very large lens--about two
and one half to three incn>-.-> in diameter. We have the same trouble
you lrave had.
Mr. Dr: Bt.ois : f suggest the gentlemen try our style of mask,
the Tsidgeway -1'ickwel 1. They are very easily made and are quite
cheap. We use a woolen cap. on account of acid fumes ; we also put
small automobile curtain fasteners inside of the band and run it
(town to give protection to the neck ; they will stick out on the side of
'he sweat band: then make the side so that you can treat it with
some kind of protective compound, depending on what your condi
tion' are: or you cun make it of a piece of material carried over this
way. and if necc-s-ary a piece carried over the top; put your little
fa-teners on the side of that, cut apertures for the eyes--you can
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glaze that with a glass and frame, which are pretty heavy, can use a piece of isinglass, which is non-inflammable, or w medium you can use under your condition. That type of h< light and it protects the entire front of the face. You can apron on it to protect the chest, and when not in use it can be back over the head. They do not cost very much to make think you will find them quite effective.
ACETIC ACID SOLUTION'.
Mr. Va'x Geldek (Hercules Powder Company) : I wot
to inquire why 2 per cent is specified in the acetic acid soluti
what the results tire above and below that?
Mr. Fjesinger : That is taken care of in our laboraU
cannot give the reason.
Mr. Van Geldek : Do you know- why you could not use
cent or r per cent?
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Mr. Fiesinger : I do not.
A :Delegate I believe the reason is that it could not co
ably be put in the eye. At one time. 1 believe we tried it as 1:
io per cent, one fellow had a strong eye and wanted to see he
he could go. But if you use more than 3 per cent the workme
not use it.
:Dr. Risteen I would like to ask Mr. Fiesinger if he ha:
carron oil--I do not know just what is the usual name--pe
T might say, a condensed form, something like vaseline. It is a
that you rub on. If'so, I would like to know what he thinks
Mr. Fiesinger: No, we have never used it. I understand
is a zinc sulphate for the treatment of caustic burns.
` USE OE ZINC SULPHATE.
Mr. Slayden : \Ye have used zinc sulphate for the past
years. In that time we have had 1.500 burns, but J do not thir
have lost the sight of a single eye. We use a 4 per cent solutio
we distributed it in the caustic house, the same way as we do ar
solution. The men not only use it in the eye, but they pour it all
themselves, and we do not have very much trouble with the
burning their skin. Wc use all cotton clothing--we insist upor
--and the burns the men receive are immediately washed wit!
solution and we have no further trouble. We do have trouble
men that do not wash fheir burn*; \\'r-
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Si.vth Safety Congress
hours afterward that lhc._. feel a stinging sensation and iind they are seriously burned. Wc have secured the best results from a mixture of zinc silvol--Parke-Davis & Co. You can make it into a paste. You can alsu get the silvol in tubes and mix it in water--I do not know just the proportion we use. It heals caustic burns very rapidly. The main thing with a caustic burn is the scar you get: it leaves a very had scar and takes a long time, to heal. Our mask is nothing but an ordinary cotton or light canvas mask to which is sewed an ordinary pair of io-cent goggles. This the men put over their ears. The rubbei bands are tight around the eyes and the canvas loose over the face.
:Dr. Risteex Do the men wear these masks continuously ? Mr. Slaydex : No, just in packing; half an hour at a time.
A1JUSE or FfKST-A1 D IIOXES.
Mr. Gkiswouk How do you provide this solution? In what form do you provide it for the men to use? Where do you keep it and how do you keep it? We have had a great deal of trouble getting the men in our plant to respect first-aid boxes. At one time we kept them with ail the things that were necessary for the treatment of burns under first-aid methods, but I suppose we have supplied every house and family for miles around with all the bandages and scissors and various little things that they will use for a good many years to come. Finally we had to cut it out. Many of our cabinets were plundered within half an hour after being filled, and we had the same difficulty over again. I am interested in finding out what you do to get men to respect first aid material and also ivhat you did in showing them how to use it. In the case of foreign labor the men ( and very frequently the foremen are not much better) might put ammonia--if you have ammonia in your case--in his eye instead of the zinc-sulphate solution. I would also like to know what you do in case a piece of solid caustic gets embedded in the eye? That would cause a very serious condition. Every'- kind of method is used as a first-aid remedy, but what do you do in that case to relieve your man? Who does it. and what means are taken to prevent infection?
Mr. Fiesixger: The acetic acid, as I said befoi'e, is placed on every other column. We have two bottles there and they arc in spected twice every eight-hour shift by an attendant in the room. We have had no trouble. As far as the first-aid cabinets are con cerned. we have removed all of them from the plant. We found that
Chemical Sectional Mc'ating
we were supplying the homes instead of the men. Solid cs in the eye is taken care of by the foreman. Our foremen ai Americans, but the men are Italians and Austrians. As soon as get a caustic burn there is very little trouble in finding out wh do; someone will be there cpiickly and the foreman or sub-fort will take care of the man.
Mr. Slaydex : I might suggest that in solid caustic burns
not liquid caustic, our plan is to supply the department office w
large syringe, holding, perhajis, half a pint. The man is laid
table--this is the hospital treatment I speak of--and his eye is wa
out with this water, using a strong force. Then we apply zinc
phate for about half a minute, then we apply cocaine, and the:
apply zinc sulphate, and repeat the operation for about tw
minutes. The man is sent to the eye hospital, wherever he w
to go.
'
WATER TREATMEXT BEST.
Mr. Slayden : Hose and large pails.
In the use of first-aid cabinets in the plant, of course, our c plaint has been the same as yours. The department office has a 1 supply of zinc sulphate, perhaps ten gallons, and in the morning zinc sulphate is distributed to all the boxes, which have a large cross on them. The workmen are expected to keep these bo full, and they are filled every day. We use immense quantities o they throw it all over their faces, but the best treatment for cat burns on the body is plain water and large quantities of it.
Mr. Griswold :
Mr. Slayden : the place ?
What method do you use in applying water i
Yes, the hose is all connected. It washes 1
Mr. Griswold: Do I understand that you have those all aro caustic right out.
Mr. Griswold: Do you have a system of inspection to let know that the water is always at hand and that the pipes are clogged in any way ?
Mr. :Slayden We never inspect the hose lines because t are used for other purposes in other parts of the plant.
Mr. Griswold : I would like to know the immediate effect acleaning the eye. For instance, if you had a drop of rather stn
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Xi.i'l/i Safety Congress
effect in healing? How long does it take the eye to-heal ? What is the effect on the cornea? To what extent does the quy'Uion of per manent disability enter into it? JTavc you had a case where a man's eye has been permanently injured ?
KYIS lil'RNS CACSE f.VTEXSE SUFFERING.
Mr. .Slaydi-n : When caustic is splashed it burns over the pupil itself and gives it a veil-like appearance. We have had very few cases of serious burns. I assume that if a man went around for fifteen minutes or so before lie found treatment he would be apt to lose the sight of his eye. The effect of a burn on the eye is intense suffering: it feels as if the eye was being burned out of its socket. The hospital treatment, I suppose, is the regular treatment. I think they use no special treatments there.
Mu. Griswold: You do not require your men handling caustic to wear masks ?
.Mk. Sr.AYOEN : Absolutely yes. Wc use the ordinary cotton mask; that is the most satisfactory article we could find. The mate rial does get into the eye. but in very small quantities. We cannot use goggles. The discussion at our last meeting in Detroit was in regard to a suitable goggle for that purpose. We cannot find a suit able goggle, so we use the best type we can secure and take a chance of small burns rather than of intense splashes.
LECTURES AXD PRACTICAL DEMONSTRATION.
Mr. Stanley : I would like to tell you of the system we have in England and also the system that we adopted in Canada, to a certain extent, in connection with first-aid treatment. Every year we select from our factories a certain number of the more reliable and better class men--we even go as far as taking them from the laboratories. We provide a first-aid course,, consisting of a series of lectures and practical demonstrations in first aid, not only to deal with acid burns and that sort of thing, but also dealing with making splints, etc., and accidents resulting from explosions. In different parts of the plant we have little offices or bureaus fully equipped with everything that is required for the treatment for an accident that might happen in that particular area. In the acid plants we keep bottles of solution and plenty of tanks of water, but our serious accidents go immedi ately to the fir>i-aid office in that area and the man there sees to the man or men who were affected by the accident. We find that a
'
Chemical Sectional Medina
particularly good system both in Fngland and in the United Sta We found that when we had first-aid cabinets in the plant we u always missing stuff, so that system wa- .-.Vdished.
I find our system quite a good one. I have no doubt it is in elsewhere to a large extent, but I have not been able to find firstlectures and practical demonstrations given in this country. I re; think they are good things and it might be well to initiate and orgar such courses. I suppose every plant has its own doctor and med men, and these are the men who give the demonstrations on the ot side.
Dr. Roos: I listened very carefully to the description of application of zinc sulphate to the eye. For a great many years z sulphate has been used in diseases of the eye. When zinc sulph was used under the direction of physicians they were always cautk in applying it and always cautioned their patients to put it in ' eye in drop doses. It seems to me that using as strong a solution zinc sulphate 4 per cent in large quantities that the cure might b< great deal more severe than the actual condition, as, if it is i applied in the right way, zinc sulphate is a serious thing to han especially around the mucous membranes and in the eye. I f that if it is used indiscriminately and used in large quantities might affect the eye a great deal more than the original conditi and that perhaps acetic acid in a small solution, 2 per cent, might a great deal better than the indiscriminate use of zinc sulphate, would like to know whether results have been found among m where this percentage of zinc sulphate has been used where it li affected their eyes?
XOT OXE EVE LOST IX OXE THOUSAND CASES.
Mr. Slavden: We have had over 1.000 ca'ses of eye burns the last five years, and we have never lost an eye. The men ha come back in perfect condition, except in a couple of cases where t men were burned with solid caustic, and that necessitated a scorii to refocus their eyes. Outside of that we have never had am/ troubi
Dr. Roos ; With a 4 per cent solution ? Mr. Slaydex : With a 4 per cent solution, yes. In fact. I thir our record will stand against the use of acid. :Chairman de la Torre Bueno We will now hear a paper 1 Dr. R. W. Chaffee, Staff Physician, Semet-Solvay Company, Syr; cuse, N. Y. Dr. Chaffee is not here, so Mr. Chester, of the Seme
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Sixth Safety Congress
PREVENTION AND TREATMENT OF CASES OF POISON ING 13 V TRINITROTOLUOL AND PICRIC ACID
Dr. R. \Y. L'iia feme, Staff Physician. Semet-Solvav Company, Syracuse:, N. Y.
Mr. Chairman and Members of the National Safety Council: Prevention of poisoning by trinitrotoluol should begin with the se lection of the men who are to work in the plant. Employes should preferably be between the ages of 20 and 45 and should undergo a thorough physical examination. Applicants with heart, blood, lung, kidney and some forms of skin affections should be rejected. Some employers reject all cases of hernia, while others will accept a man with a proper fitting truss. Undoubtedly the best solution of this problem is to advise the man to have an operation for complete cure, when it is usually safe to accept him.
L'HVSICAL EXAMINATION OF EMPLOYES.
Old c*ve injuries and the presence of partial loss of vision should be carefully noted, as many cases of loss of sight claimed to be due to fumes and similar causes crop out shortty after employment. As a matter of record for future comparison, an examination of the blood should also be made at this time.
Rejections on account of deformities due to previous injuries arc made as the employer or medical examiner elect. The employe having passed the physical examination is now ready to assume his duties. At this time he should be instructed as to the nature of the products with which he may come in contact, the dangers of care lessness in handling, their effects on the human S3'stem, the advisabilitv of reporting to the foreman or plant physician of any illness, even if apparently simple, and the proper procedure in case of in jure. In addition, each employe should be given a book of rules covering these points. Indulgence in alcoholic beverages should be prohibited as far as possible.
Washrooms with shower baths and individual lockers should be provided, where the employe can remove his street clothes, putting on clean underclothes, stockings and overalls. The shoes should be in good condition and have thick rubber soles with no nails. Better still, wear rubber boots and rubber coats. While at work rubber gloves should be worn; if possible, allowing nothing to come in con tact with the hands while in the plant.
Chemical Sectio?ial Meeting
KKEP PLANT CLEAN.
Hating food in any of the buildings is, of course, prohibite.
law. Before eating, the hands should be thoroughly washed,
plant itself should be kept as clean as possible, none of the pro
allowed to accumulate on the floors, walls or beams. All appar
should be so constructed as to allow the escape of a minir
amount of fumes. A thoroughly efficient system of ventilatic
necessary to remove fumes and this is important in winter u
windows are closed and in hot weather when the men are perspi
freely and more susceptible to absorption. The air blown in shi
be warm in winter and Cold in summer.
.
It is also advisable in hot weather to shorten the working hi
instead of lengthening them, as has been done in some cases w
working on rush orders.
Allow the men to get' all the fresh air possible. Daily ins-
lions by the plant physician, noting any conditions detrimenta
health, also watching the men on each shift lest one man show sy
toms of illness which has not been noticed by the foreman, '
should also be ever alert to detect symptoms of illness.
HEARTY CO-OPERATION" NECESSARY.
Hearty co-operation between the different departments, the f<
man, and the phy-'sician means better conservation of health.
When the day's work is done, the men should go at once to
washrooms, which should be located outside the building, rem
clothing, take shower bath, using plenty of soap and water, and c
his street clothing. The clothing which has been removed sho
then be thoroughly washed, dried and made ready for him wl
he returns the following shift.
"
While an eight-hour shift may be permissible in cold weatl
it should be shortened to six in hot summer months. Needless
say, all clothing should be plainly marked for hygienic reasons.
TRIX ITROTOLUOt POISONING
Treatment--At the first symptoms of trinitrotoluol poisoni the employe should he taken out of the plant and in mild cases gn outdoor work. Garden or farm work is an excellent solution this problem and the men enjoy the light outdoor work, and speed return to normal health, when they seem to be anxious to return
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Si.vt/i Safety Congress
i51cn.nl examinations at this time arc a very important item in the
treatment, as thereby we have a valuable index of the progress of
the ease. After returning to work in the plant it is advisable to
watch the man carefully from day to day lest a relapse occur during
convalescence, liasilv digested and nourishing diet should be given
and the bowels kept loose. Fume poisoning is probably best treated
by chloroform and aromatic spirits of ammonia. Some advise the
lung motor, drawing the air over ammonia vapors. Personally, I
have never used it. Parly treatment is important and the fre
quent delayed action of fumes should be understood by the work
men.
flesh AM) EYE PURXS.
First-aid remedies for the treatment of flesh and eye burns should be conveniently located about the plant.
In the manufacture of picric acid the same rules should be fol lowed in regard to good housekeeping, ventilation and cleanliness on the part of the workman as in the trinitrotoluol plant. Here again a strict examination of new men. frequent re-examinations, and plant inspections is necessary. Special attention should be paid to all apparatus and retorts, having them as near fume tight as can he and ventilation so arranged as to carry off all fumes possible.
When fumes are present men should be instructed to take short, shallow breaths and get to fresh air as quickly as possible.
There seems to be considerable difference in opinion as to the relative merits of different types of respirators. Personalty, I feel that several thicknesses of gauze or cheese cloth, frequently changed, and saturated with sodium bicarbonate will give as good end results as any of the devices usually used. The respirators so commonly used are most frequently found hanging on the workman's chest.
SEND EVERY CASE TO PLANT PHYSICIAN".
Picric acid should not be allowed to accumulate on the person, although many men who have worked in it for years, with the ex posed skin continually stained, exhibit no symptoms of poisoning. In the drying plants, where the air is saturated with fine dust, some device should be used to prevent its entering the respiratory tract, c lastro-intestinal symptoms which are sometimes due to picric acid must be differentiated from symptoms of digestive disorders having no relation whatever to industry.
The dermatitis or "itch" which sometimes follows contact with picric acid is usually speedily relieved by a few days' change of work
Chemical Sectional Meeting
combined with a soothing: ointment or lotion. Some men are s ccptible to this skin affection, and, if it recurs, it is advisable transfer them to some other part of the plant.
First-aid remedies should be near at hand and the workmen s trueted in the proper use of them, 3'et every case should be sent the plant physician for further treatment.
DISCUSSION.
Chairman- de la Torke Bueno: Any discussion or question
this paper?
Mr. Harris : I rvould like to mention one thing we use i dermatitis : We use alcohol. I do not know how it was discover
but one of the chemists found it out and we use it all the time,
has a very soothing effect and sometimes neutralizes the burn imn
1 liately.
-
Mr. :Chester Alcohol is a very good remedy for carbolic ac
burns.
Chairman de la Torre Bueno: Dr. Bates, can you add ar.
thing?
Dr. Bates : Trinitrotoluol, or TNT, is used very extensively
Canada as a standard British high explosive. Most of the trout
in Canadian plants has been due to inhalation of dust and fum
through the nose and mouth, chiefly in the flaking and packing hous
and to some extent in the nitrate rooms where TNT fumes we
encountered. There is also absorption through the pores of the ski
giving a rash. The effect, is a local irritated condition, not on tl
system as a whole. The symptoms are headache, nausea, constip
tion, trouble in breathing, loss in weight, feeling of weakness, blu
ness of the lips and jaundice in extreme cases. Sometimes TNT
found in tine urine, the bile is affected and fatty degeneration of tl
bile takes place. All these symptoms are not found, of course, in tl
milder cases. Triton rash is usually- relieved in a day or two l
1'athing in sodium bicarbonate. Salts are given internally and tl
umi.-iI remedies are milk and a heart stimulant, magnesium sulpha
for heart disease. There is no direct antidote. Medical inspectic
by the plant physician is very important, both for new employi
nnd old ones.
MEN WITH WEAK HEARTS NOT EMPLOYED.
?dcil with weak" henrf-c o t-/=
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Si.rt/i Safety Congress
ing with lung trouble are not dangerously affected by the process N'oung men are affected oftencw than older men, and some seem to develop immunity. Employes are examined by the plant physician at least every two weeks. Cleanliness is a precautionary method, and included in this are change-rooms, locker-rooms, and so on. Regulations by physicians in TXT plants in the change-house, in addition to cleanliness, washing, washing the teeth, etc., are one quart of milk per man per day. supplied by the company to the operators in the danger houses. Milk seems to be one of the best remedies in cases of TXTT poisoning.
In the early days of the war there was considerable trouble with TXT poisoning in Canadian plants, but doctors have been working on this subject and practically eliminated the trouble. One of our most prominent doctors is preparing a paper covering the whole subject, so that anyone interested should look for it. You may refer to the Munitions Board at Ottawa for further information.
Dr. Roos : A most elaborate pamphlet on TXTT poisoning has just been issued by the British Munitions Board. It goes deeply into the symptoms and treatment of TNT poisons. I think it is far the best thing that has appeared. In the treatment of dermatitis as a result of Trinitrotoluol and benzol poisoning we have found that various plants use various remedies. The XTational Aniline Com pany in Buffalo uses a solution of 1/1500 bichloride of mercury very extensively, with two ounces potassium salt added to each pint of the solution. They also use a solution of soda ash, where a man is able to stand it. Soda ash in a stearate form burns quite freely, but if the parts are bathed in a solution of soda ash. after the original burn of the soda ash is gone, the itch practically disappears. You will find that in TXT dermatitis cases they will lay off the men for long stretches of time. I looked over the reports of a number of com plaints and found there were lots of cases in which the average lay off ran from two days to over two weeks. At the plant of the National Aniline Company in Brooklyn they are simply using alcohol end the soda ash. They have discarded the bichloride of mercury.
COTTOX WASTE AX EXCEI-t.HXT RESPIRATOR.
\Ye have found, in going about the various plants, that the respi rator which is cheapest to use and which gives the best results, espe cially where there are nitric fumes, is simply old-fashioned cotton waste, fitted close to the face. A handful or two of cotton waste
Chemical Sectional Meeting
soaked with bicarbonate of soda and placed over the face of employe will fit right down on his mouth and give him freedom breathe--in some cases the men chew tobacco, going right ale with their work. -j=-This plan has been used very extensively, remember in the plant in Brooklyn it was almost impossible to the men to wear any kind of a respirator, but after showing th how easily cotton waste could be worn and how it did not irrit the face around the nostrils and mouth, and how it could be chang so easily, every workman in the plant is now using it. The waste given to him in the morning at the beginning of his work and at i beginning of his work in the afternoon.
The question of instruction of .employes is a very serious o: In some of our large chemical plants foremen are supposed to be a slightly higher grade of mentality than the average workmen, t in a plant not far from this city, where they were making methy mine, at the end of a shift a workman was permitted to go intc monger and stay in there over half an hour without giving him protective helmet. Within half an hour after he came out he w found unconscious. He was sent to the Kings County Hospit where he almost died. It was not until after he had two blood trar fusions that he made an eventual recover*. The manager, t superintendent and the chemists all felt as if the man had gone in the monger of his own volition and it was only when the foreman w I'm ally asked whether he had directed the man to go into the mong or not that he told that he had. The foreman was well acquaint' with the dangers of MNA, but he disregarded all dangers and deli vratcly told the-man to go in and stay there until it was thorough cleaned out.
Tf your foremen in the chemical industry are not picked from higher type of men than your workmen are there is no reason wl you should not have trouble, but if the foreman is picked with tl idea that he can be .the things that which the average workman ca: not be. a great many of these dangers will be obviated. We see th all over this State--in the Hooker, in the Niagara, in the Nation Anilmc and all of them--sufficient attention paid to the educatic of foreman. When the foreman is educated you will find that acc dents and industrial disasters will soon diminish to a perceptib degree.
AIk. GRiswor.D: Will Dr. Clements say something to us abot TXT poisoning? He has bad a great deal of experience and T knn-
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Si.vlJi Safety Congress
CARIit'UL SELECTIOX OF WORKMEN NECESSARY.
:Dr. Clements J do not know that I can say anything to the
magnificent paper we have all listened to so attentively. The treat
ment and prevention that has been given us almost corresponds with
the one I have been using for the last three or four years. Some
time ago one of our chemists left to take charge of another plant,
and he wrote asking if I would give him in a letter some of the
symptoms and some of the preventive methods of treating TNT
poisoning. I picked tip my repl}' as I came away and slipped it into
my pocket, and if you will allow me I will read a few extracts, as
I think that will cover about all I might say. It is personal, of course,
to the chemist: "Owing to the systemic poisoning of triron by rigid
preventative measures we have to a marked degree decreased the
number of cases as well as the severity of same (substantiated by
statistics noted for several years). Our present system begins with
a careful scrutiny of the new man, carefully selecting those that
apparently present a strong, robust, sinewy and active constitution
--of active mind and mentally alert. This last feature we consider
very important, as they will more readily recognize the necessity of
personal cleanliness as well as the gravity- of neglect in their new
work. All blonds are rejected, for we are firmly convinced that
they show a decided susceptibility to triton poisoning.
"The new men selected are subjected to a close examination,
chiefly in respect to heart, lungs, nose and throat, and an urgent
inquiry to ascertain any previous or present disorders of digestion.
Special stress is laid on constipation, also eliciting any information as
to the tendency and history of any inflammatory skin troubles, such
as eczemas, acne, ulcers, etc.
'
"The newly employed man is now advised by the examiner that
should he be negligent in his personal care, sick headache and con
stipation will soon follow, moreover, if he should at any time feel
sick, or if his movements became sluggish, he should immediately go
to the hospital, where he can secure advice and relief. With these
instructions the new man is gradually initiated into the work, either
by placing him on a truck between the various houses or on outside
work in the open air. Thus, these men are daily gradually coming
more closely in contact with triton. All the men, both old and new.
are watched by their foreman for the development of preliminary
svmptoms. also the whole of the triton area is irregularly, but daily,
visited and each man is inspected by one of the plant physicians
Chemical Sectional Meeting
i
Should a patient be discovered in the preliminary stages, he is imn diately sent to the hospital.
SHIFT N1E2NT TO OPEN'-AIR EMPLOYMENT.
"Occasionally a man will develop symptoms in the beginning his work, but, by shifting him to and from the outside work, he v develop a sort of immunity. This is rare, however. '
"All triton workers are required to wash before lunch and strip and take a bath at the end of the working hours, using rou sand soap and water.
"We are using the differential blood count, and, should a lympl cytosis of 30 per cent or more be present, together with broken fragmented red cells, the man is immediately changed to outs: work. He remains there until the count approximates normal.
"'Treatment--The first symptoms of triton poisoning presenl frontal headache, irritable stomach with nausea and futile attem] to vomit, general weakness, torpid liver and constipation. My usi routine is to give a saline at once to start elimination, preferal effervescing phosphate of soda and epsom salts combined, given two glasses as follows :
One ounce Epsom salts dissolved in one-third glass of water. One ounce effervescing phosphate soda dissolved in one-
third glass of water.
"Dissolve each and pour backward and forward several times drink during effervescence. As a general rule, this remains in t stomach. The patient is sent home and commanded to rest in be giving one-quarter grain calomel every half hour until ten are take followed by a further mild saline, such as a Seidlitz powder. He further advised to eat nothing until he desires, which should r. exceed twenty-four hours, after which time he should be fed soups, milk, barley water and effervescing drinks, excluding all coff and tea and fats of every description. Gradually add solid foods indicated and continue the use of effervescing phosphate of so three or four times daily. Repeat calomel in a couple of days, indicated. Tonics containing iron during convalescence."
:Chairman de la Torre Bueno We have one minue for fv thcr comments.
Mr. Suattuck : I would like to hear about the practical metho
of periodically re-examining employes.
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Si.r/h Safety Congress
Mr. Sjiattl'Ck: Yes. I would like information as to how many doctors, and so forth. We have no experience, and we would
like a practical method.
:Mr. CIkiswolo That matter comes up before the Health Sec tion. A jiaper will he delivered before that body.
Chairman pk la Turkic Bueno : Mr. X. A. Laury of the Gen eral Chemical Company, who was to have read the next paper on " Packing' and Plant Handling of Hazardous Chemicals," is not here, 'l'he secretary will read his paper.
PACKING AND PLANT HANDLING OF HAZARDOUS CHEMICALS. WITH SPECIAL REFERENCE TO RETURNED EMPTIES
X. A. Laury, Superintendent, Camden and Easton Works,
General Chemical Company, Camden, Nt. J.
21r. Chairman and Members of the National Safety Council: Many have sought for a safe and economical package for the trans port of the convenient quantity of one or two hundred pounds of acid or other corrosive liquid, but nothing has yet been suggested for general use that equals the standard form of wood-packed glass carboys. This has weak points and is the cause of occasional acci dents. but if the requirements of the Interstate Commerce Commis sion as to quality of material and construction and testing are faith fully followed, and certain precautions in handling are taken, the present package can serve at least safely until the arrival of a more practical substittite.
The mechanical appliances in use for handling carboys are nearly all economical and much safer than the simple picking up of the carboy by one or two men when a loose stopper or defective box may cause injury. The successful use of conveyors, roller skids, derricks with ice-tong grips or the various forms of trucks, depends on plant arrangements and the intelligence of the workmen. Two sticks passed under the side cleats and handled by two men may, at times, be the cheapest way, and all are safer than direct handling. Full carboys should never be moved unstoppered. If nothing else is available, an inverted tin can may prevent dangerous splashing.
thoroughly drain carboys.
The use of compressed air to empty glass carboys is dangerous. The bottles often burst or some acid is invariably left to be returned
Chemical Sectional Meeting
in a supposedly empty package. This has caused many accidc
and, as it is also to the consumer's advantage to keep all of the t
tents, he should see that returned empties are thoroughly drai.
ft appears that otherwise the Interstate Commerce Commission
require that empty carboys be washed before shipment.
Breakage of carboys is sometimes caused by partial crystall
tion of the contents. For example, sulphuric acid of strengths
tween 6o and 66 Be. and glacial acetic acid easily freeze and n
on warming, contain part of the acid, as a large, floating solid n
which easily breaks the bottle unless it is handled with unu:
care or first thoroughly thawed out.
The use of hand hooks is a quick and safe way for men o
platform or the tail of a truck to receive carboys handed to tl
from the ground but by far the safest manner of raising carboy
short distance is by roller skid.
SAFETY STOPPERS.
A stoneware stopper and plaster of Paris tied down with clc the latter sometimes coated with tar or paraffin is now the us method of stoppering carboys. If the plaster is mixed in small qu. tities and applied fresh, it holds so solid that one may move the c boy about by the stopper. The safest practicable stopper in use o sists of a glass or stoneware plate held on by a wire clip like a fr jar. The joint is made tight by grinding the upper surface of lip and using a tar paper, asbestos or rubber gasket according to acid shipped. The best form of clip is that in which the wire er grip into holes in the sides of the bottle neck. These holes may molded in new bottles or ground into old ones.
Carriers forbid the return of empties unstoppered. Custome therefore, return empties loosely stoppered and vibration of 1 stopper in transit chips the bottle necks so that many cannot refilled. This cannot happen with the fruit-jar style of stopper.
The familiar form of hand truck in use at freight stations dr. very'- well for barrels, but if a carboy' with an old-style stopper picked up with it, the bottle must rest on its side while the tru is laid down to be unloaded. Leaks are thus often started w bad results. The fruit-jar form of stopper is proof against tl risk.
Of course, the latter stopper is a hermetical seal and the bot is under a pressure which depends on the temperature and the ;
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Si.vt/i Safety Congress
sealed may develop a dangerous pressure if stored in a warm ware house but a 10 per cent air space safely covers even this extreme.
LIFE OF CONTAIXERS.
The greatest danger in the handling of carboys is the sudden
giving- away of the bottom or sides of the box due to the corrosion
of the nails or weakening of the wood by acid, especially after long
storage. This danger can be just about eliminated by the use of
rood preservative. It has been observed for some years at one
plant that carboy boxes last two years under normal conditions;
1 .Hiring this period the box has to be renailed three times and re
quires one new bottom and one new cover. Somewhat over two
years ago several hundred boxes were treated with different pre
servatives and put into service along with some untreated boxes
and records kept of their repairs. The treatment consisted of
merely dipping the new box in the cold preservative.
It was found that all the preservatives tried made the boxes wear
better. The materials used were ordinary coal tar creosote at 25
cents a gallon, Avenarius Carbolineum at 80 cents a gallon, S. A.
wood preserver at 60 cents a gallon, and -Preservol at 50 cents a
gallon. The latter'proved to be the best, as it dried in a few min
utes and left a water-proof coating on the surface of the wood,
while the others were deeply absorbed.
The carboys treated two years ago are still in service and very
few of them have required renailing and none have had new covers
or bottoms. This is due as much to the protection of the nails from
rust as to the protection of the wood from acid. These treated
carboys should easily last two years longer.
STANDARD LEAD CARBOYS.
All of the above applies largely to the standard lead carboy for the transport of hydrofluoric acid. Steel drums are used for this purpose in Europe and are said to be safe and cheap, but they are not yet accepted for rail shipments in this country.
The lead carboy is subject to a pressure test prescribed by the Interstate Commerce Commission before each filling and it must also come up to other requirements as to material and construction, and if properl\r handled it is safe but not economical.
.These carboys sometimes burst due to high pressures which are unexplainable under the normal conditions of their use. The cause has often been traced to the presence of foreign matter. It is a
Chemical Sectional Meeting
package that is particularly hard to wash and if a consumer pu to other use in his plant and returns it uncleaned it may pass usual washing before filling and still retain all the foreign ma necessary to generate a bursting pressure.
Owing to the very serious nature of hydrofluoric acid burns, t rubber stoppers should be replaced and the cap securely hoo down before returning empties. When a carboy is received wit leak it should be thoroughly washed inside and out before return
(The names of makers of materials recommended may be tained from the author at River Road, Camden,. N. J.)
DISCUSSION.
:Chairman de la Torre Bueno Any comments or questions this paper?
Mr. Vanderbilt (General Chemical Company) : I should like augment the use of roller skids. The General Chemical Compa has taken up this suggestion. They are rather high in price, but ' find them very useful in connection with our motor trucks; of cour everyone finds the same thing. Even where a truck arrives at certain destination and has to wait a considerable time for the unloa ing these roller skids have helped us out very materially. They a made of strips of wood with a dozen or more rollers on each sic The rollers extend both above and below the platform of wood. T` men carry one of these skids around with them and, putting it the back of the truck, can slide the carboys down to the ground, a customer has an unloading platform the same level as the true body we use the skids as a truck. Five or six carboys are loadc on the skids and rolled to their destination, so we find them vei useful all along the line.
Dr. Risteen : The last sentence in this paper states that when carboy is received with a leak it should be thoroughly washed insic and out before returning. I have not had practical experience wit the handling of acid carboys, but it seems to me that if there is a lea due to a fracture in the carboy that it would be very much safer t destroy it; or, if there is an objection to that, to notify the owner ths the carboy is held in a fractured condition mth#r tLon
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Sixth Safety Congress
Chairman dr la Torre Bueno: I think that is an explicit way of putting it. I think what the author of the paper refers to is a leaking stopper. Am I right, Mr. Lovejoy?
Mr. Lovejoy : I think that is what he means.
REPORT OF NOMINATING COMMITTEE.
Chairman de la Torre Bueno: If there is no further discus sion on this paper we will have the report of the Nominating Com mittee. Mr. De Blois is Chairman of the Committee. I hope all the gentlemen will stay and vote for the candidates for office.
Mr. De Blots: Your Nominating Committee, after carefully canvassing the list of members present, has made the following nomi nations :
For Chairman--Mr. E. H. Fiesinger, of the Semet-Solvay Com pany.
For Vice Chairman--Mr. E. B. Mitchell, National Aniline and Chemical Company.
For Secx'etary--Mr. R. G. Griswold, of the E. I. Du Pont de Nemours and Company.
Chairman de la Torre Bueno: You have heard the report of
die committee, what is your pleasure?
Dr. Risteex : I move that the report be accepted. (The motion was duly seconded and unanimously carried.)
Chairman de la Torre Bueno: Any further nominations? If not, I would suggest a motion that the Secretary cast the vote of the assemblage for the candidates.
Mr. De Blois : I move that the nominations be closed and the Secretary cast the vote of the Section. (The motion was duly sec
onded and unanimously carried.)
:Chairman de la Torre Bueno The Secretary has cast the ballot of the Section for the candidates and they are hereby declared the elected officers for the coming year.
There being no further business, this Section stands adjourned
until the next annual meeting.
National Safety Counc
Gar Builders' Sectional Meeting
New York City
'
Sept. 14, 1917
.
G. A. ORTH, Chairman
Chief, Claim and Safety Departments American Car and Foundry Comps St. Louis. Mo.
FRIDAY AFTERNOON SESSION
THE meeting- was called to order at 2 .-30. o'clock, Mr. G. A. Oi in the chair. After a brief informal meeting. Chairman Ox addressed the members of the new Section.
ADDRESS BY CHAIRMAN.
Gentlemen and Fcllozu Delegates to the Sixth Annual Safe Council: Our Council is to be greatly congratulated on the co tinuous progress that is being made toward the goal which is set, ax to which eloquent testimony was borne by the convention Chairmj at the opening of this session.
The new Section of our work, which we inaugurate today, is vivid illustration of this advance and serves to remind us that w as an organization, conform to the law controlling all living bodie The law of life is growth, the increasing power to take care of neneeds and,still newer developments. This is what makes our oi-gar ization a living factor and a progressive society. It continues t srow.
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The car building- plants of the United States play such a vital part in the trade and transportation problems of the country that we are not surprised that the time has arrived when the}' should receive a more detailed attention to each particular function of their operation in a Section exclusively devoted to their consideration. Much has already been done to organize them as a whole and to introduce safety methods and safety appliances, but we all recognize that there remains still more to be accomplished by intelligent, united and continuous efforts.
This is our specific and at the same time our congenial task. We propose, therefore, to carry into this Section and its discussion the same, breadth of view toward the complete whole, and the same keenness of vision to detail, as have, characterized our wo; k in the various plants we have the honor to represent.
WORK OF THE HEW SECTION.
If there are peculiar dangers and imminent hazards immediately associated with the operations of these various plants, and there are. it will be our aim to reduce these to a minimum by more specific, precautionary safety methods. This will be realized, I would judge, by standardizing not only as many as possible of the operations in connection with car building, but also standardizing the tools and appliances employed in such work.
Other departments of our Council show that accidents in the various occupations decrease in exactly the same ratio that safety organizations for prevention of these accidents increase. The more perfect the organization for safety, the fewer the accidents in that department of trade or manufacture. We may strive to perfect such an organization in this particular Section and may pleasantly reflect that the reflex influence of our best work on other sections will be very considerable. We will help to raise the standards all around by raising our own standards to their highest points of efficiency.
For the sake of convenience we have arranged the subjects to come before us under several headings, as announced in our program. They seem to cover the ground very thoroughly.
The particular subject assigned to me is the "Handling of Materials, which I have divided into two parts. The first I will deal with on historical, descriptive and technical grounds. The second, I have asked my friend and colleague, Mr. George W. Bowie, to deal with under the heading of "Rules and Regulations."
Car Builders' Sectional Meeting
HANDLING OF MATERIALS--(a) CRANES, (b) CF AND CABLES, (c) AUTO TRUCKS AND ELECTRI
G. A. Orth, Chief, Claim and Safety Departments, Am3
Car and Foundry Company. St. Louis, Mo.
Mr. Chairman and Members of the National Safety C "The Handling' of Materials" may seem a very prosaic s but when viewed in the light of human achievement and techn becomes fraught with profoundest interest.
When you read a magazine, periodical or newspaper; wh< travel by sea or land; incidentally, when you take a journey aviator, you. read of or see all around you interminable rail vast buildings and engineering enterprises, such as dams, rese: bridges, huge ocean-going steamers, canals, and cities being Your first thought, probably, is one of adulation at the progr civilization and the cleverness of the human race, and more pc larly of your own nation, which has demonstrated its abi! compete so successfully with the older civilization.
Let us, for a moment, revert our thoughts to the concepti those mighty works, their evolution from the breaking of grot their completion. We see and hear the operations of men wl mere pygmies compared to the vastness of these works of eng ing magnitude, using excavators, boilers, engines, pumps, transj tion facilities, such as locomotives, cars, conveyors, transm cables, etc.; in which all the known ingenuity of the human concentrated to overcome the obstacles of Nature, and make N subservient to'the needs of the human race, is at work.
system, efficiency and safety.
Is it not wonderful that man's mind can enslave the m forces of Nature, till they, like the famed genii of Aladdin's ! obey his bidding and create the finished product of his conceptio our comfort, pleasure and use? One of the basic necessitie: the doing of such work is plainly the handling of material. The for system, efficiency and safety becomes existent. The han of material has come through a process of evolution as gradu the development of man himself from the stone age to our pn one of advanced civilization.
Consider the building of some of the first known engine*
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Sixth Safety Congress
Hanging- Gardens of Babylon, the Temple of Diana at Ifphou-'. the
statue of Jupiter by Phidias, the Mausoleum of Artemisia and the
Colossus of Rhodes; the details of the handling of the material <m
these seven ancient wonders are buried entirely in obscurity : the
methods of handling such masses of stone and the appliances with
which it was accomplished, are matters of which posterity knows
nothing. Coming down through the centuries to the building of tile >ev.-n
wonders of the Middle Ages, the Coliseum of Rome, the Catacombs
of Alexandria, the Great Wall of China, the Stonehenge in England,
the Eeaning Tower of Pisa, the Porcelain Tower of Xankin and
the Mosque of St. Sophia in Constantinople, we are still wondering
how they did it, because, regardless of the magnitude of these works,
the equipment for handling material still seems to have been re
stricted to the rope and block and the inclined plane. Unquestion
ably, however, they had the use of vast numbers of men. who
supplied the power for the transportation and elevation of those
masses of material.
Contrast, it you will, these bygone ages with this, the present
vear of our Cord, with information of all engineering projects
reaching us at least once a week, informing us of high and long
bridges being built of stone, concrete or steel ; towering buildings
and smokestacks which overtop the Pyramids in height; majestic
ocean steamers which reduce a voyage from three months to almost
as many days.
To utilize a few of the great watersheds of the world, the
Assouan dam on the Xile. the Roosevelt dam in Arizona, dams
and locks of Sault Ste. Marie have been constructed : the stored-up
force, through the aid of power-houses, containing hydro-electric
power which can be disseminated for power and lighting, to be used
in grain and coal elevators, as well as for many other purposes.
Can our pygmy minds grasp what "Handling of Materials'5 really
means ?
MODERN' METHODS OF AlM`I.ViN'C POWER.
"Let us consider for a moment the development of the mechanical arts in relation to our subject, and in analogy with it. the develop ment of "Safety First" methods as applicable to this particular branch of industry.
The invention of the steam engine is no doubt the foundation rock upon which is built the mighty monument of modern progress. Transportation as it is today had its inception in this source. Elec-
Car Builders' Sectional Meeting
tricity as a motive power also had its origin and usefulness, be
James Watt evolved a steam engine, which made rotary n
possible in large and powerful producing units. The same app!
compressed air and its manifold uses.
These three methods of application of power enable the
of today to create and erect those countless monuments of h
industry which we have all around us, and which indicate the ad
of civilization.
In order that we may treat our subject with specific rega
this particular Section of our Council. let us confine our consi
tion of applied power to those marvelous exhibitions of utf
traveling cranes--including the necessary equipment of chain:
cables for the safe hoisting of large masses of material into j
You will all agree with me that the subject of "Crane and (
Practices" is, indeed..a comprehensive one and in the time tha
been allotted me,- I shall be able to touch but briefly upon it
whole. It is needless to tell yoti that I cannot present anything ;
tin's line that you have not already read of or heard about, s>
purpose now is simply to refresh your minds concerning the
already in your .possession and to urge upon you the necessity
constant and intelligent use of these facts.
There are doubtless few among us who can boast of the dis
tion of having in operation in our respective plants, many new
standard crane equipments. Yet I would caution even these
tunate ones, if any there be, not to become too boastful over
good fortune, remembering the old adage, "Pride goeth befo
fall," etc. For, as long as there is the human element with w
we must contend, we know that we cannot eliminate all accid
be our equipment ever so well-guarded and up-to-date.
Traveling cranes as used in car shops, based on the maxir
amount of safety while operating, are indispensable in mo
material.
.
For the wonderful development of these mighty monster:
strength--the overhead traveling cranes--we must undoubtedly
credit to the great iron and steel industries. The magnitude of
tasks accomplished by these veritable giants of industry, calls
ever-increasing complication in machinery, which results in like'
increasing danger in operation. They have become, therefor
subject fraught with deepest interest to the safety engineer,
us consider them with special reference to safety equipment. She
cranes have guards? I would sav "Yes." most e.mnhafiVsillv ti
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Sixth Safety Congress
is no sufficient reason that can be advanced to negative this con clusion. I do not propose in this brief time to enumerate all the safety appliances with which your cranes should be equipped, but take it from a safety man that he who does as "little as the law allows" always pays dearly for his shortsightedness. It is wise, I say, to guard not only the accessible dangers, thereby conforming to the various State laws, but also the inaccessible--always keeping in mind those who have such an insatiable thirst for "knowing things" that sometimes we cannot help agreeing with the old theorist who always insisted on choosing our ancestors for its.
T.ESSON TAUGHT BY MONKEY.
This recalls to my mind a visit I paid to a "zoo-illogical" garden
--do. you get that ? I was looking at another simian, unhappily
confined in a cage, and I observed that this monkey (not myself)
was endeavoring patiently'' to make plain to his limited comprehension
how a door on his cage was possessed of the interesting peculiarity
of swinging open and shut. He sat in front of it causing it to swing,
then he would run from one side to the other trying evidently to
understand how the hinge worked. Once in a while he would stretch
out his paw and feel the action of the- hinges, which inquisitiveness
finally resulted in the catching of his digits in the hinged part of
the door. His rage and astonishment were grotesque, but he re
turned after a time to the same form of amusement, showing what
simian curiosity is. There was much that was human in this mon
key's actions.. I have seen human beings who put their fingers, limbs
and even their lives in jeopardy with about the same amount of
forethought as this unfortunate little simian brother displayed.
All guards and precautions mean protection, and any idea
advanced that they- may conceal dangerous conditions is founded
on sophistry'. All gears should be covered, sG that those whose
business it is to repair or inspect cranes may not.be injured; ample
plat forms should be erected wide enough for workmen and pro
vided with railings and toe-boards ; bumpers for collision purposes,
and strong rail steps to prevent traversing carriage front running
over rail ends.
'
These kinds of guards, when not installed properly, have been
very productive of accidents. On one occasion in our Detroit plant,
when a traverse carriage struck the end stops it broke the stops off,
and a large fragment, falling, alighted on the hand of a workman,
and severed several fingers.
Car Builders' Sectional Meeting
On another occasion a man who was looking for emplc stood just inside the door; a piece of a broken bumper, re; from a collision during the night operations of the cranes, b loosened and fell to the ground, cutting off some of the man';
Leaving spaces between the planks on platforms has < serious and fatal accidents, due to the falling of tools on the men beneath the crane.
The trains of gears on every crane ought to be protected guarded, so as to prevent gears, which get broken or loose defective or loose keys, from falling on the men below. Bo? bearings ought to be properly rebabbitted and aligned to pr them from wearing out of mesh, as constructively their we frequently downward and is a prolific cause of accidents whe teeth get the load and strain on their points. The brakes on c are also important, if you wish efficient and safe service.
BRAKES AND TI-IEIR USES.
The common band brake, actuated either by hand or foot, si
always be in first-class shape. The band lining and rods shorn
examined regularly to see if they are effective. In hoisting, i
are in use mechanical and electrical brakes, frequently a combin;
of both, in addition to the stop pawls, which are constantly in oj
tion to hold a load safely. In lowering a load with a crane actc
by electricity, means must be employed to retard the spee<
descending and to hold it after it has been brought to a stat
rest. This has in the past been most generally accomplished by
use of mechanical and electrical brake combined. At the pre
time, dynamic braking used in connection with a holding brak
unquestionably the most desirable and safest method of control
a descending load.
Probably the most important piece of equipment on a trave
crane is the limit switch, and which is responsible for numei
accidents on account of neglect in keeping it in proper worl
condition. A foolish and frequent practice indulged in by opera
is the putting of the circuit breaker in contact and holding it
so as to be able to hoist another foot or more higher. There
usually four feet from automatic cut-out to drum allowed, but v
the latest device manufactured, this fool practice known to the ir
ated as "plugging the crane" is entirely obviated.
During the month of July in one of our large plants two emplo
had a niece of mir-hin<=i-*r
---1 -- - '
"
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Sixth Safety Congress
were engaged in pushing the buggy the crane operator had "plugged" the crane and under the impression that he had the handle on controller to move crane sideways, his hook block ran clear up into the drum, when the cable suddcnl}' parted and hook blocks came down on the two machinists below, injuring one seriously and instantly killing' the other. The underlying cause for this acicdent. and many others similar to it in nature, is the fact that skilled crane operators are scarce, largely due to war conditions, and many men now engaged in car building operations who are less than 50 per cent efficient. This accident is a sad commentary on the caliber of the average man we arc now compelled to employ, and is responsible for the accident and death toll which retains such undesirable volume in the face of all attempts t.o make traveling cranes safe.
REGULAR AND FREQUENT INSPECTION.
-
Traveling cranes certainly require not only regular inspection, but frequent inspection, to counteract the effect of wear and tear, collisions, neglected lubrication, and also to keep track wheels one diameter, so that they will travel parallel on their tracks.
Overhead traveling cranes could easily have a good-sized volume written about them concerning what should be done and what should
not be done. The following recent incident came to my notice: Some men
were sent up to change worn-out rails on which cranes run in a steel car building plant. This shop had three aisles. No. 1 aisle was shut down entirely so as to be safe for the workmen, although the next aisle. No. 2, was in operation. All the men were told in Polish and English not to put their hands on the rails of No. 2 aisle. Tii addition to this, a man familiar with the hazards of the job accom panied each gang as a safety precaution. The cranes on No. 2 aisle had passed up and down several times without mishap to anvone. when one of the men put his hand on rail track of No. 2 crane. His mental and physical condition seemed impervious to the thunderous noise and vibration of the approaching crane and this lapse of mental activity cost him four fingers; another example of sluggish mentality; or should I say stupidity, on a dangerous job.
Can vou visualize what it would mean to our car building indus try. and incidentally to the safety movement, to have traveling cranes, perfect mechanically and electrically, performing their cverydav duty with a minimum of accidents? A code of signals should be used constantly in crane service, preferably gongs. Street cars
Car Builders' Sectional Meeting
are run through crowded cities with.these, and the citizens al\ look out for the cars when they hear a gong. This should corrc seemingly common impression that workmen would become fam with this signal and would neglect its warning sound.
WIIEK WORKMEN' FEEL SECURE.
With all these safety appliances attached to cranes men will v
under them with a feeling of perfect safety, thus increasing pro
tion. Mentally and physically they will be free from that nerv
apprehensive feeling of danger which so detracts from the am
of work that men are capable of doing.
It is gratifying to note that the safety movement is so engros
the attention of these great industries, that they are deman
cranes which largely incorporate the ideals of their safety engir
and through this co-operation with progressive crane manufactu
rapid strides are being made in the direction of our material
of efficiency and safety.
The initial cost of these cranes is, of course, greater than t
not equipped according to the safety specifications of safety (
neers, but here we insist that the rule--"the best is cheapest'
indeed applicable. Sooner or later all States will compel the
plete gua ding of these machines, and it has been proven that a
devices for safety are more expensive and are not as satisfac
as those which are made an integral part of the machine when
designed and constructed.
Tentative standards for overhead traveling cranes have been
pared at length by the. Committee on Standardization, of
Council. These are considered most comprehensive, as they em
all the newest and best ideas.
They are based, I believe, upon the United States Steel Corj
tion specifications.
CHAINS, CABLES AND SLINGS.
Chains, cables and slings arc the mediums by which loac material arc suspended and transported through shops, and si have a safety factor, of five at least. All hooks and conne rings on slings should be made larger than the link diameter chain. Chain should be proof-test and all connecting rings and made of Swedish iron; nothing can equal it.
Great care should be exercised by foremen to see that chaii and hook-on use the right slings for the loads ; in fact, it is bett
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Si.vt/i Safety Congress
have a rule that only one size chain be allowed for use on traveling; cranes, and it should be at least eight feet from floor to bottom of
hook. The consensus of opinion is that annealing of chains should be
done at least once a month. We all know that annealing will not injure a chain, even if it should be annealed twice a month, which may be advisable especialh' if a car shop is running night and day.
Literature pertaining to chains, slings and cables should be fur nished each shop, gratis, and put into the hands of cranemen and hookers-ou at .the time of their entry into the service. A committee should be appointed to formulate specifications on chains, cables, hooks and connecting link and rings ; also to write short and effective leaflets dealing with conditions, under which loading and slinging should be conducted.
ELECTRIC TRUCKS.
Electric trucks for the handling of material have a use in any shop; in car building, possibly their use may be limited by reason of the limited number of pieces, owing* to size and weight, that could be handled with dispatch. Floors would have to be laid in the aisles to reduce amount of current used, so that a rough floor would not interfere with their movement. Where material had to be trans ported some distance they would be very effective for rapid transit from department to department, especially in the distribution of bolts, nuts, washers, paints and store supplies, etc.
It is not worth while spending thought and time on safety sug gestions applicable to certain existing plants which are remnants of the stone age, with their cheap-screw managements, but which still exist in not a few places in this country, and where real, live human beings are required to work about and beneath antiquated cranes, operating on flimsy structures, with gears and machinery unprotected, without platforms, with defective and dangerous wiring, no safe and convenient means of access, operated by imma ture and incompetent employes, and all subjected to no inspection whatsoever. Of course, we all know there is now no excuse for such conditions and the only safety service suitable for these plants is that of absolute condemnation by State factory inspectors. Our observations apply, therefore, only to plants where constant effort is being made to install such devices for the moving of objects which in design, material and workmanship exhibit strength and durability, having the latest tested types of lifting, holding, lowering and
Car Builders' Sectional Meeting
braking- apparatus, with moving parts protected and ail pie where human beings are required to go, equipped with rigid p forms. Such equipment can now be obtained new and comp from all reliable manufacturers, and old cranes and hoists i easily be brought up to this standard. With such equipment, eo rience in large plants has shown that a total number of inju resulting from the handling of material 4 per cent is due to de tive parts of crane or breakage of crane parts and 96 per cent res from material falling from loads, breaking of chains, hooks, cal slings, etc., and carelessness and incompetency of crane opera and hook-ons.
These figures clearly point the way in which our safety eff should be directed. It is very evident that the -human-elemen the movement of material should be brought to a higher stab efficiency, and in seeking to develop this condition we would rec mend a more united, constant and vigorous campaign of educa of cranemen, hoistmen and chainmen. In fact, all who have tc with the movement of material and then a rigid demand that workable rules be carried out.
DUTIES OF CRANE DIRECTOR.
All of this training and teaching could be done by the vai department heads, at least in small plants, and for the larger pi it might not be an unwise policy to appoint an experienced and < petent director, a sort of a material-transferring engineer, would have considerable to say in deciding as to the competency mental fitness of crane operators and chainmen; also in determi the safe and efficient methods of handling material ; in seeing all cables, chains, hooks, etc., are kept in perfect condition; lifting apparatus is never overloaded; that cranes and hoists regularly inspected; that all employes who have anything to do the moving of material be kept informed as to the safe and spee method of doing work, and insisting that his instructions be ob< This engineer should make a study of efficiency and safet handling of all material and then constantly by "line upon precept upon precept, here a little and there a little," seek to edi all men who have anything to do with this phase of service, carrying out such a policy, I believe injuries from this source v be greatly reduced, perhaps eliminated almost entirely, thus ena 11s again "Out of the black nettle danger, to pluck the white flow c,, >
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SLvth Safety Congress
Unfortunately, the time ha- not vet arrived when we can equip each workman with a standard system of -elf-precaution. Lake the poor, whom we have always with u-. wr always have the chancetaker, the absent-minded, the curio--,-, and u[>on these rests the responsibility for a great percentage of industrial accidents. It is this discouragement, which we as safety men must face and must meet with renewed zeal, firm patience and -trong faith in the efficacy of the safetv movement. Xmv. a- never before, in view of the great struggle in which our country < at present engaged, arc we called upon to conserve to the highe-t degree the life and limb of each workman, for the call to the C olors has meant not only a scarcitv of labor in factory and shop, but a speeding up in the indus trial world : a constant changing of forces, which places such un usual stress upon the Nation's productive energy, that we as true Americans must feel it our patriotic obligation to stern the tide of needless accidents and to this end we must reconsecrate ourselves to the welfare of humanity, thus doing ``our bit." that our country mav not fail in this. h< righteous stand for liberty and democracy.
Chairman- Ortii: We will now hear from Mr. George W. Bowie. M. E.. of the American Car and Foundry Company. Detroit.
RULES AXD REGULATIONS FOR TRAVELING CRANES.
George \Y. Bowie. M. E.. Master Mechanic and Chief of
Safetv, American Car and Foundry Company. Detroit.
(These rules are written in the imperative mood, i. e. ,to instruct workmen as if reading a book of guidance in safety.--G. TV. B.)
Mr. Chairman and "SIembers of the National Safety Council: There are three conditions embraced in management or operation of overhead traveling crane service, and which form the basis of all rules governing the crane operations. They are as follows:
operating rules on traveling cranes.
1. Crane service as related to proper placing of material in the various aisles and allotted to machines. This should be entirely under the supervision of the general foreman and those subordinate to him in shop management. This method would be classed as operative efficiency.
2. Crane service as related to who should have charge of crane operators, regulate their acts and keep cranes in proper and safe
Cay BuildersJ Sectional Meeting
i
working- conditions. Crane ojDerators should be responsible foreman of electricians, who should have charge of working c dition of cranes, which is largely electrical, but mechanical deff should be remedied by machinist or millwright repair gang. All those departments under a master mechanic, who can combine saf> general repairs and efficiency in one executive head, making a flex repair gang for promptness in repairs.
3. Crane service as related to who should be responsible overloads and correct method Of slinging material when loads material are being handled and transported to the various static The crane operator should have authority to refuse to lift any 1 that may in his judgment be excessive or incorrectly slung by ch; man or hooker-on. The crane operator should and will naturall} a man of sounder judgment and superior caliber to the ordir chainman and in the event of an accident the crane operator suf more mentally, as he frequently considers himself contributor} the injury. When he is unable or not allowed to refuse a load he knows is dangerous he is under a serious handicap. Theref the crane operator should have authority to refuse to carry a lc if in his judgment he considers it an overload or not properl} securely slung. If the crane operator is in error he ought tc dealt with leniently, as his intentions are for the company's interest. If any dispute arises the safety inspector should be im diately called by ringing a large gong or flashing a red light, prevent shop operations being held up, whether he is right or wrthe load ought to be reduced until the matter is decided.
This is no doubt the most important consideration toward e mating accidents or death to workmen who are engaged in t tasks below. Their knowing that precautions are being taken their safety will give them confidence in attending to the allc work. By giving the crane operator this authority you crea powerful factor for safety, as he will feel that the safety of men around him is dependent on his carefulness.
TRAVELING CRANTE SERVICE.
- (General Regulations to Insure Safety for Crane Operators, ' Chainmen and Repairmen.)
i. The above employes whose duties are outlined by the fol ing rules, are required to keep copies of same in their posse* while on duty and are likewise required to familiarize thems<
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Si.x-th Safety Congress
with each rule. A violation of any of the following rules must be reported immediately to the safety department or master mechanic.
2. The fact that any person enters or remains in the service of this company will be considered as an assurance of willingness to
obey its rules, In case of difficulty or doubt concerning the meaning of any rule the employe should at once have this rule explained by
either of the undersigned. 3. Employes before coming on duty or while on duty must not
use intoxicating liquors.
4. Employes will not be permitted to smoke, read or sleep on the
cranes.
5. All crane operators are to report to electrical department by
phone from crane landing stage when ready for duty each morning. 6. Crane operators must be ready to begin work when whistle
blows and remain until whistle blows to cease work. 7. If crane operator desires to be .absent, he must inform his
foreman the day before. If unable to come to work in the morning he must do his best to inform his foreman.
8. Crane operator is required to keep crane subject to his control,
free from surplus oil, accumulations of dirt and grease. Disorder
and dirt indicate laziness and incompetency.
.
9. Crane operator must be a man of intelligence and good judg
ment and be able to demonstrate to foreman of the electricians his
capability to handle crane.
10. Crane operator will be under direct control of foreman of the
electricians. 11. Crane operator must report condition of crane daily to his
foreman and safety department on duplicate form provided for
that purpose, sending one to each of the foregoing either night or morning, or as occasion may arise necessitating repairs.
12. Crane operators when working two shifts per day or twentyfour hours must personally make inspection of all mechanical and
electrical parts of crane, viz.: Examine gears for broken teeth, arms and hubs of gears ; tap keys with hammer, observing if they are tight; see that all caps on journals are properly fastened by
holding-down bolts, examine bearings and see that they are not unduly worn or loose. Some bearings are so located that gears
will wear out of proper mesh, this is liable to break the teeth and
a train of accidents may follow.
Provisions are to be made in construction of guards to allow easv access for daily inspection in addition to usual inspection by
.Car Builders' Sectional Meeting
safety department. Examine frame or checks of trolley, see
pawl, pins used to mechanically hold load are in good conditio:
that mechanical and electrical brakes are working to theii
capacity, see that no bolts are giving trouble by working lose,
that all crane equipment under his personal care are inspected,
Platforms, ladders, runways, stops, oil cups are filled, and ru:
parts lubricated. Do not leave loose boards which have been us
repairs lying around.
13. Crane operators coming on duty morning or evening mi
absolutely sure that limit switch is in proper working conditi
that time and at any period during their shift. This is an extr<
important matter, many accidents having resulted from negle
this rule.
'
14. Crane operator must report for work thirty minutes b whistle blows in the-morning (6:00 a. m.) to examine and o crane. Crane repair man will oil and examine crane at lunch being allowed one extra hour for this service.
Operator should remember that the crane is his special and should interest himself in its condition. He should know long cable has been in service, keep a constant lookout for d< in crane, examine pins in hoisting block if he suspects the' dangerous, report them on form, and see-that hoisting sheave nals are oiled daily. These inspections are in addition to the inspection by safety department.
CARRYING LOADS-----SAFETY FIRST.
16. General foreman, foremen and chainmen and hookers-oi distribute loads and route them to the various machines and loca provided for material.
17. (a) Crane operator will, if in his judgment he consider
load to be excessive or unsafe, flash a red light to notify chai:
that they must reduce the load.
,
(b) If chainmen have not slung load safely with chain operator will flash red light.
(c) If chainmen refuse to obey orders in.this matter from ator he will immediately pass the word for the safety inspect: strike triangle, which will call the attention of some membf safety committee, who will ^ct immediately in relieving the situ*
(d) All chainmen when hired will be instructed that they 1 under the before-mentioned circumstances, obey the request of <
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Si.vth Safety Congress
operators. It* they refuse, it is at their own peril of being" dismissed
from the company's service.
-
IS. Crane operator in hoisting loads, will first lift his load to
sufficient height; second, direct load to lanes of travel with least
danger to workmen below. bio carrying of loads diagonally allowed,
this is imperative.
19. Riding in crane chains or on the sheave hook or any part of
crane is strictly forbidden, excepting operator or repair men when
necessarv to work thereon. Repair work should be done, if possible,
only when crane is out of service.
20. Loads of material too short for slings will only be loaded
and carried in buckets and boxes provided for that purpose. These
vessels must not be loaded higher than the sides of same. A flush
load is a full load, and same must be stencilled on boxes and buckets.
. 21. Crane operator must not at an}r time run his crane across
the shop to tip a load. If a movement of that kind is necessary,"
chainmen must be present and take precautions to prevent anyone
from being injured.
22. Operators must not throw water,, refuse or any other matter
out of their cage. Regular cleaning must be done at landing plat
forms or when crane is at rest in unoccupied part of shop.
23. Crane operators on outside cranes must take precautions
against the possibility of their cranes being blown off structure
when they leave at night b}- leaving their brakes set and anchored by
sling chain to two columns.
24. To prevent accidents to repair men working on cranes oper
ator will act as follows: First, he will take fuse out of switch.
Car Builders' Sectional Meeting
retaining same until crane is again .ready for service. Second
will place a sign on switch which will read: "Danger, Repair
on Crane!" Third, he will accompany and assist repairmen
repairs are completed.
25. Crane operators will, if called upon by safety departn
attend meetings and rehearse these rules with the object of fami
izing cranemen with them until they are proficient in the ideas
bodied in this book on behalf of Safety First.
26. Crane operator must realize that in accepting his situ;
that he is under a moral obligation both to himself and his fe
workmen to be careful and follow the foregoing rules in the int<
of Safety First. His adherence to such will be appreciated by t
in authority over him.
.'_
SAFE PRACTICES.
No one should be permitted to ride on load or crane hooks
on top of trolley. Refuse to move.
Chains, slings and loads should be carried high enough to a
striking men on floor or catching in machinery, etc. Hookers sh
hook up hooks. Loads should not be hoisted, lowered or dropped from maj;
until operator is positive everyone below is out from under the
Signals should be received from one man only, and no r
should be made without a signal from the proper.man.
Before starting to hoist, trolley should be placed directly
the load to avoid swinging it against workmen. Never jer
swing loads ; hoist gently, handle carefully and lower slowly.
Operator should see that hookers walk ahead of loads carrie
cranes and warn men on floor to get in the clear.
When hoisting especial attention should be paid to the blo<
avoid tripping limit switch or running block to drum. In case
block gets near limit switch don't shut off power, as current is n
sary to operation of limit switch.
When pulling chains out from under loads see that no one is
position to be struck by chain.
.
When loading material in car great care must be exercise
avoid injuring hooks. Load should, never be swung against c;
straighten same.
Especial caution should be exercised when handling m
metal. Ladles of molten metal should never be carried over
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Si.vth Safety Congress
When handling heavy loads, particularly hot metal, test the hoist brake by throwing the controller in "off" position after load has been lifted a feu- inches. If brake does not hold, do not move until it .has been adjusted.
Crane hookers should exercise great care to avoid accidents. Hooker should never take hold of crane above sheave block, as his fingers might get crushed between cable and sheave.
Hooker should ever be watchful of loads carried by cranes or suspended in the air and keep out from under at all times. He should walk ahead of loads being carried by cranes and warn men on floor to get out of the way.
When loads arc being hoisted or carried no one should stand between the load and other objects, as load may swing and strike him.
Hookers should learn how to make safe hitches and should be provided with a table showing stresses on slings at various angles.
When working in cars care must be exercised so as not to get caught between load and side of car.
Great care should be exercised when getting in or out of cars over which magnets are being carried, as they may strike you.
Hookers should never attempt to operate cranes or go on crane for any purpose. Neither should they meddle with electric wires attached to magnets.
Cables, chains, slings and hooks should be carefully inspected. Never work with defective appliances.
In case hooker thinks load is too heavy for crane he should notify foreman.
Hooker should never lie down in cars lvhile waiting for crane, as a load may be brought in and lowered on him.
When hooking handles on chain, hooks should always be used, as they are provided to enable you to keep your fingers out of danger. Chains or cables should not be held in hands while craneman is taking up strain. A hook, preferably a long-handled one, should be used to guide chain.
Hooker should never stand near piles of bars on other material when same is being hoisted from ground, as the pile may tip over on him.
A block or pad should be placed between sharp edges of loads and cables so cable will not be cut.
Hcokers should exercise great care when placing blocks under
Car Builders' Sectional Meeting
89;
loads and never get under the load. LTse a block to shove blocks
under load or toss them under.
Stand at a safe distance, in a safe position, when chains are bein
pulled out from under ioad so same will not fly and strike you.
Chains or cables should be hooked up when about to be carriec
loose by crane, so they will not catch anything.
Guide hooks when, being hoisted, after being unhooked, so the}
will not catch on load and tip it over on you.
Repair men working on overhead cranes have peculiar danger
to contend with and must exercise great care at all times. The;
should make provision so that other cranes on runways will not rui
into crane being repaired. This can be best accomplished by repair
ing crane at point which is most accessible and will interfere leas
with other cranes and operations below. In order to fully protec
crane blocks should be placed on crane rail.
Before starting repairs it should be ascertained that all controller
are thrown off, that main switch and safety are opened, fuses rc
moved and locks or signs placed on switches.
"Danger--Workmen Above!" signs should be placed unde
crane, and, where the job is a big one, space should be railed off.
A repairman, should never, under any circumstances, go on
crane without notifying operator.
.
.
Where a number of men are working on a crane each membe
of the gang should place his padlock on the safety switch.
When men are compelled to work on or near crane tracks cram
must be blocked and operations cease at that point while such woi
is in progress.
*
.
.
Care should be exercised so that no loose parts fall to the groum
Before removing any part which may release hoist block, bloc
should be lowered to floor, or, when this is not possible, gears shou'
be blocked and wedged so they cannot move.
'
When hoisting materials on crane have man above give signa
and never permit anyone to stand in a position to be injured shou
something give way.
Upon completion of repairs remove all blocks, loose parts, too',
etc., and replace all safeguards before crane is put in operation.
DISCUSSION.
Chairman Orth : Shall we have a discussion on each pap as it is read, or defer discussion until all the papers have be< presented? What is your pleasure?
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Si.rth Safety Congress
Mr. C. P. Bexder (Ralston Car Company, Columbus, Ohio) : I would suggest that we have a discussion on each paper as it is presented, because the subject is liable to be confused, if we let it go to the end. Our minds may become rather hazy.
Chairman' Orth : I will ask Mr. Guilbert to give us his views in regard to traveling cranes in the handling of materials.
Mr. Harry Guilbert (Haskell & Barker, Inc., Michigan City, Ind.J : I do not think that I can add very'- much to what has been said. We have the same proposition you have, the same troubles to deal with, and we have all kinds of accidents, from the breaking of cables down to a fellow dropping something on his foot. The paper read yesterday by the American Sheet Plate man, describing an apparatus for lifting plates, which he said would prevent many accidents, sounded pretty good to me. Whether it will be practicable in carrying steel plates up and down the shop I do not know. We have no specific means for doing that, and you know how dangerous it is.
AUTOMATIC STOPS ONT CRAXES.
AIr. W. D. Webb (Standard Steel Car Company, Chicago) : In using the automatic cut-off on cranes the load goes up to certain point and stops if it is blocked effectively'. On all our cranes the block cannot go near the winding drum--it will stop within four feet of the crane. We have an automatic stop on the crane and since we have installed it we have not had any trouble.
Chairmatc Orti-i : What is the name of that device? AIr. Webb : It is one that we got up ourselves. I suppose it must be on the market. Chairman- Ortii : For the benefit of the gentlemen present will you please describe it ? AIr. Webb : Not very well, without the aid of a blue print. I will lie very glad to send a blue print to any person that wishes it. AIr. Guilbert: I suppose you are referring to a limit switch. You want to bear in mind that the craneman can fix the limit so it will not interfere with operations. Very often the men do that to suit their own convenience. AIr. Costello: I do not see why the craneman would want to disturb the limit switch for his own benefit. I do not see what benefit it would be to put it out of commission. AIr. Guilbert: A craneman is like everyone else, he wants to try to make things easy' for himself. If he runs his block with the
Car Builders' Sectional Meeting
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limit switch on he has to adjust it again. When he "fixes" it does not have to. If he runs his block he does not have to adjust if he has "fixed" it, if he does run the block he can go right ahes That is the idea the men have in putting it "on the blink." Wh it is out of commission, if the-block is run into, he does not have stop and fix it.
Mr. Webb : ' We have conditions, perhaps, that do not exist other great plants. We have two lines of cranes. The first is abc twenty feet from the ground. The larger cranes are for handli material, for instance, in the shearing department. When they ne something down in the construction department it is an overhead tf takes the material. The low cranes are all confined to their resp< tive departments. With those facilities our crane service does r experience any trouble.
USE OF GONGS.
Mr. Costello: I ran a crane for more than three years a
during all that time I did not have a limit stop on it. I can see wh<
it stands off the craneman, because when it is on he will never r
his block up. Just as soon as it runs up it shuts off the power.
We have experienced considerable trouble with gongs, especia
in the steel mills. I do not know whether this would be true in c
mills or not. We have to handle a lot of small material that is qu
heavy, and we have to keep making trips back and forth all the tin
The gong up in the cage does not show one where the load is.
we had an electric bell attached to the block, operated from the c;
and the cable wires ran up along the cable--have it operated in tl
way--I think that would show the men where the load is. When 1
craneman rings his bell and the man looks up to see where the load
if he cannot see he does not know where the load is. When he d(
see it and tries to get out of the way it may be too late. He mal
a run to get away, sometimes he stubs his toe and stumbles and g
hurt.
Mr. Webb : I suppose it is the same in our shop as in all otl
shops. Each crane has two hookers-off.
Chairman Orth : These men are sometimes called chainm
Mr. Webb : Chainmen or hookers-off- The operator is imrae
ately under the direction of those two men. He watches those t
men. They signal when to lift a load and they always know win
the load is. I do not know' whether electric apparatus would b
O C 1 T t~\ 1 \ l*n f
if- 1C jHHi ncr mnrp na
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Si.vth Safety Congress
which arc liable to get out of order. They have to be protected and guarded.
Mr. GnuJERT : That system is in use in the Ford shop, but con ditions are somewhat different there. It is all right where things are in a nice condition, but I do not know whether or not it is prac ticable in a car shop, where yrou are making side lifts below the superstructure. That is, to have an alarm on the block right over the men's head. Ol course, it gives a much better warning when you have it that wav.
PULLING CARS WITH CRANES.
Mr. X. B. Bastian (_Eastern Car Company, New Glasgow, Nova
Scotia, Canada) : In the matter of using cranes for moving loads
back and forth, such as pulling cars : If any of you gentlemen could
devise some way to do away with that practice, which I think is one
of the most dangerous in car work, you would accomplish something
very valuable. We do the same thing in our shop. We have taken
one of the cars of our paint shop from one end of the shop to the
other, running out one car and pulling in another.
That is the only-' method we have been able to use, but we have
been trying to plan some means which would be more advantageous.
I have been wondering whether any of you gentlemen have any
way of moving cars other than by making a side pull with an electric
crane. It is a very dangerous practice and should be dispensed with
if a practical way can be found to do the work.
Mr. Banks (Safetyr Inspector, American Car and Foundry Com
pany, Madison, 111.) : We had the same trouble, but we overcame
it by putting a number of winches on the cable's sheave. We entirely
eliminated side pulls with the cranes.
Mr. Webb : I think those conditions are all due to the construc
tion of the sheave. Our cranes go outside and no material is to be
brought in sidewise. The crane lifts it from the car. If it cannot be
taken into the shop at once and it is necessary to put material on
the ground that is done.
Mr. Bastian : Our shop is a little over 400 feet long and we
move from one department to another. The length of the shop
would be ample, I believe, for winches. The steel yard is located a
little distance from the end of the building and the tendency is to
pull the cars out to the steel yard, up to another shop and then pull
them in on the inside tracks. On account of the number of tracks
it would be impossible to use winches for that work.
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Car Bxiilders' Sectional Meeting
90
I would like to ascertain if anyone has tried out an electri engine for that purpose, and if they think it would be practicabl
for the moving of freight cars. We have them for using in ligh work. They are of small railroad equipment and are used aroun< our manufacturing plants, such as our steel works, but they ar not large enough and are not adequate for moving freight cars
They are all right for the purpose for which they were intended
hut they are not suited for moving freight cars.
Mr. W. J. Jarrard (Safety Inspector, American Car and Foun dry Company, Berwick, Pa.) : We have designed a large moto storage battery that will pull a passenger car and four or five freigh
cars over the yard.
Mr. C. E. Wildoner (Safety Inspector, American Car am Foundry Company, Huntington, W. Va.) : We have a forty-horse
power motor in our oil yard. It is on No. 2 track, and we havi sheaves placed on the floor. It is so constructed that we can movi four lengths of cars out by this motor.
Mr. Webb: We are just getting ready to install a gas moto: of 100 horsepower for the purpose of doing away with the necessity
of bringing lumber into our yard car department. We expect to ge' very good results. It is impossible in a lumber yard to put up over head wires or rails carrying electricity, so we adopted the gas motor I think it will be a little better than a storage battery.
USE OF LATCH HOOK.
Mr. Bender: I* would like to ask if anyone uses a latch hook
more particularly on progressive hoist systems than on cranes. I:
has been our experience, and I imagine it has been the experience ol
every other car builder here, that a great deal of material is drawr
from the side of your progressive system and placed on cars by
means of a simple progressive hoist system. It has been our custom
to use a solid hanger bolted to that material.
-
Not very long ago we had an accident in which a man was killed while in the act of placing a load in an automobile car through the cable becoming slack and the hook becoming disengaged. We insist that our men latch the hook, but this man was in a hurry and did not do so. We have tried out several latch hooks, but the men do not like to use them, and we have some trouble in enforcing the rule. Tf anyone has anything, or knows of anything, that would work
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Si.vt/i Safety Congress
Mr. Guiluekt : We have. nothing that works automatically;
we use the pigtail hook. The car business, I think, is like every other
business ; you talk about Safety First, but in the final analysis it is
production. There are a lot ofisafety hoOks, but I never saw one that
was practical unless you pay very big money for it. If you use any
method that interferes with business it means delay, which, of course,
is very undesirable. The pigtail hooks are the same as used in steel
mills.
.
Mr. Jauuakd : We have a chain inspector who goes around and
looks after things. We have no chains except the ones with the
pedal, and they must be bolted.
Mr. Guiujert : We do not use those kind of chains. We are
under the impression that the pigtail hooks are very good. The
piece is bolted on and it is impossible for it to jump out.
Chairman Orth : I should like to hear from someone who has
electric auto trucks for handling material in the operation of their
plants.
-
Mr. Gltilbert: We have adopted something along that line.
It has worked out very satisfactorily and is very convenient. We
bought eight chasses and built bodies for them. They have elim
inated more than twenty horses. They are running in and out all
over the shop and are particularly fast. They pull eight or ten trucks
at one time. We'saw the Ford device, but as the}' did not care to
give it away, we put bodies on the Ford chasses ,and found them
very satisfactory.
Chairman Ortt-i : In what condition are the floors over which
thev operate ? '
FLOORS AND AISLES.
Mr. Guilbert: They are the same as the floors of any other car shop. We had three or four Buda electric trucks, but we put them out of commission in a short time, as it is quite expensive to be charging batteries all the time.
Chairman Orth : How are your aisle conditions? Mr. Gltilhert : Heavy timber, built like a walk; just as smooth as this floor, but it is a continual fight to keep the aisles clear. Mr. Webb: In most big plants the aisles are so full it is a very difficult matter to operate trucks. We have two aisles well boarded with oak. They cover the conduits of all our pipes, wires, etc., but we could not operate a truck on our floor. I believe they would be more economical than the cranes, but we have two lines of cranes and get along pretty well.
Car Builders' Sectional Meeting
. Qrv-
Mr. Guilbekt r Your plant is different from ours. We take
steel from the blacksmith shop to the steel shop.
Mr. Webb : We have a narrow gauge track.
Mr. Guilbert : You save money when you eliminate the
handling feature.
Chairman Orti-i : Are there any other gentlemen present whc
have electric trucks in operation in their plants?
Mr. Bastjan : We are figuring on adopting something of that
sort. Our plant, like other car plants, has been very much strewn
with material. The floors are in bad condition, but we are reflooring
most of it, and we expect in a very short time to use a truck some
thing like the Pierce-Arrow people use at their plant.
We have two reasons for this: We expect to release our over
head cranes and make the handling of the small material safer.
There is a tendency for cranemen and others to pull small material
from machines on skids 'and a couple of pieces of timber and to
go anywhere through the shop with the cranes.
We have not had any very serious accidents, but we have just
escaped several that might have been. We are going to use an
electric truck and build skids with rungs that will fit in the ends.
You can carry them in slings or pick them by automobile trans
portation trucks and take them anywhere your floor will permit.
The electric truck needs a mighty smooth floor and it is almost
impossible to get that condition in a car plant, because there are so
many departments where small material is used. It is,, now handled
overhead, but I think it can be moved with trucks. Skids can also
be used in the departments. .Where you use trucks you make carry
ing of the material safer, because you have your material in a carry
ing box and there is no danger, of it falling on anyone in the shop.
The trucks open from behind.
I think it is good policy, and it has been found to be a good pay
ing investment to build either concrete or wooden truckways or run
ways in stock yards and to use this class of transportation and do
away with the old methods of wheelbarrows or overhead cranes.
Mr. Guilbert : Your Berwick shop, Mr. Chairman, has the
best carrying box I ever saw.
.
Chairman" Orth. : We now have carrying boxes in use in all
our large plants.
I should like to have someone take up a discussion of chains
and cables. Mr. Banks, we will be glad to hear a few words from
you.
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Si.vfli Safety Congress
SEE THAT RIGHT SLINGS ARE USED.
Mr. Banks: I am afraid i cannot add very much to what has already been said. I want to indorse the suggestion that great care should be exercised by the inspector and the foremen to see that the chainmen and the hookers-on sec that the right slings are used for the loads. We had a very serious accident through .the hook coming out. Our men used a three-eighths-inch hook, it straightened out and the whole load dropped. We thought we had gotten away from that by using clips and bolts and for three months we did not have a load drop from that cause. Then, being crowded with work, we put a night gang on. They did not fix the hook properly and it straightened out. causing the load to drop. It broke a man's back.
It is the duty of the safety inspector to see to it that safe hooks and chains are used. Accidents cost more in the way of compen sation than the profits of the industry will stand.
Mr. Guildert: I think one of the most important things in a car shop is to keep the chains that carry thousands of tons over the heads of workmen in a safe condition. We have a man who spends all of his time taking care of the steel shop chains. Each chain has a big metal attached to it and on the tag is marked "Crane i-A, i-B, i-C," and so on. They are not inspected in the shop. I have known a man to go through a shop, let the chain down, look at it, and up it goes again. That is no inspection at all. The man is not in a position to tell whether or not it is a safe chain from a mere casual looking at it.
This is the way we do it : The inspector takes the chain over to the blacksmith shop and lays it out full length on a big, heavy bench and a man who is qualified to examine them takes them in charge and puts them in proper condition. Since we have inaugurated this system we have not had any trouble. We started this system after a couple of men were killed.
Chairman Ortii: How many cranes have you in your plant?
Mr. Guilijert: I should imagine about twenty in A, B, C.
Chairman Ortii : How many chains to each crane?
'
Mr. Guilisert : Two sets; because, if you only get one set, you will never get out of there with your life.
Chairman Orth : That is the very feature that I wished to be brought out. How many sets have you?
Car Builders' Sectional Meeting
9
TAGGING CHAINS.
Mr. Guilbert : I am very strongly in favor of having chai in one set. We have a clear space in the blacksmith shop for t chains. They are all tagged with a steel tag. The same thing done with the steel yard chains and every chain in the shop.
Chairman Orti-i : Since you have inaugurated this system ha you had any trouble ?
Mr. Guilbert: We never had any particular trouble. T chain that broke in service was due to the fact that they tried carry fifty tons with a chain that would only hold three tons. Th were endeavoring to carry a very heavy load with a light chain.
Mr. Banks : That brings us back to the suggestion of t Chairman : That it is better to have a standard chain on true for use generally than to have various sizes, because a chainm would rather handle a lighter chain than a heavy one. If he h just taken up a light load and a somewhat heavier load comes alo he is not going to change his chain--he is going to take the chance carrying the heavier load with the light chain, and, owing to tl fact, many accidents have happened, because the light chain is i capable of handling the load which has been put onto it.
Chairman Orth: I am going to call upon Mr. Jarrard to s a few words to us in connection with this subject.
Mr. Jarrard : Every chain coming to our plant is inspect by the manufacturer. We keep a record of that chain, its servi< etc., and we hold the manufacturer of that chain responsible. Ho' ever, we have to see that it. is not overloaded. We have a mecha ical engineer to figure loads, and we also have a crane director. O chain is inspected daily and a record is kept; then they' are anneak We do not buy from every manufacturer, but from two or thr manufacturers, and repairs are made from the same material the chain itself. Mr. Guilbert's idea is all fight, but it is not qu clear; if one side of the sling is longer than the other your strain on the shorter one.
Mr. Guilbert : We stretch them out full length on the ben and we see that the chains are perfectly even.
Mr. Jarrard: Our chains are all standard--seven-eighths a; one-sixteenth over all. That depends very much on the head of shop, of course.
Mr. Guilbert : I would not give very much for a manage: certificate--thev look like weddinp- certificates. When thev make
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Sixth Safely Congress
test of a chain the}' often break. We take no notice of these things any more. With the class of men we arc able to get just now it would take three years at college to teach them to read and write, so with the class of hookers-ou we now have it is very difficult to tell where you are. You cannot rel}' on the class of men you are getting now.
Mr. J3e.\uek: Do your cranemen fix the material they hook on? Mr. Gcir-BERT: If the hookers-on do not feel like doing any thing they sit down and smoke a cigarette. The poor safety man has got to run after them and straighten up the load.
TROUBLE WITH BAD UI-'TS.
Mr. Bender: We had a great deal of trouble with bad lifts, it had been left to the hookers-on to arrange the loads. Our way of getting away from that was by giving the machine operator, on his operation card, the number of pieces of that particular item which would make a crane list in the particular aisle in which he was work ing. This has done two things: It has gotten away from crane piling and it has given us a great deal more shoproom than when things were done promiscuously. It simply leaves it to the hooker-on to pick it up and take it where it is going, but he does not have any thing to do with the piling.
Chairman' Orti-i : If there is no further discussion on this sub ject. I think we had better proceed. We will now have the pleasure of hearing from Mr. C. P. Bender on the subject of Forging and Forming.
FORCING AND FORMING.
C. P. Bender. Welfare Director Ralston Steel Car Company,
Columbus. Ohio.
Mr. Chairman and Members of the National Safety Council: The constantly increasing demand for steel in the construction of railway cars and equipment has been the cause of developing in ever}- car plant a very important fabricating industry for the manu facture of the steel parts which go to make up the structure of the modern car.
The demands for special shapes created by the ideas of different designer- has long since made it impossible for the car builder to depend to any great extent on the use of flat plate and rolled sections in their original shapes, and meeting these demands is daily increas-
Car Builders' Sectional Meeting
ing the importance of the hydraulic press, the bulldozer and t
forging machine.
The original hand flange room of yester-year has developed ir
Lhe press department of today and the old-time blacksmith sh
where hammer and anvil were all important has given way to t
modern forge shop.
To attempt a recital of a great many of the problems cncot
tered in form and forge work would be both lengthy and tireson
We shall therefore confine our remarks to citing a very few of t
conditions which have been met and conquered along these lines
the Ralston organization, together with their attendant accid<
hazards and methods in force for minimizing the dangers to woi
men.
HYDRAULIC PRESSES.
For shaping the heavier car parts such as center sills, bolste doors, etc., the hydraulic press is depended upon entirely, the pres; usually ranging in capacity from 250 tons to 1,000 tons pressure, a where a great number of pieces of the same shape are requii elaborate dies and tools have been worked out in order that a ma: mum amount of the fabricating work might be done with a sin: operation of the press.
Two of the most interesting of the developments along these Iii have come in the manufacture of car doors and heavy pressed st holsters.
The company manufactures a great number of 100 per c< clearing flat-bottorp gondolas, which require in their constructi a total of sixteen drop doors per car. Under the original meth of making these doors they were first sheared to. blank shape a notched, then punched, flanged and trimmed. These various ope tions necessitated the tying up of a separate machine for each p; of the work and an individual handling between each operatii By a skillful grouping of two dies under a l,ooo-ton hydraulic pre one equipped for punching and shearing and the other for flangit the entire door was completed each time the press platen descend thus reducing the five original operations to one, to say nothing the reduction in the number of times the material was transport through the shop, and the corresponding decline of the accid< hazard due to this cause.
In the forming of the heavy truck bolsters a problem require considerable thought presented itself with an order from one of 1
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Sixth Safety Congress
steel truck bolsters made of three-quarter-inch metal. As metal 'of this thickness does not draw evenly when pressed hot it was imprac tical to blank the plates to shape before pressing and because the top of the bolster was truss shaped after being formed; it was likewise a difficult proposition to trim the flanges at that time. The question then arose : ``Why not do it right on the press ?" with the result that a shear blade was attached at the outside of the female die on both sides and corresponding blades were designed which were gagged in to work in conjunction with the female die, and after the forming was finished the gags were thrown in and with the second move ment of the top platen a complete bolster was removed from the
press. Practically all of the present day car manufacturers are doing
work along similar lines and the hydraulic press is coming into greater importance every day as a fabricating agent.
ACCIDENTS ARE FEW BUT SERIOUS.
As to accident hazards connected with press forming work, per
mit me the statement that they are relatively few and relatively
serious, when compared with those of other lines of endeavor. Prob
ably because of the comparatively slow movement of the press platen
the occasions are not many where workmen are caught but they are
also very few and far between that when men are caught between
the platens or dies, fatal accidents or permanent disabilities do not
result.
Under ordinary working conditions, when power is plentiful and
pressure lines are capable of sustaining the strain put upon them,
there is little danger of platens suddenly descending and catching
men unawares, but times do come when these important factors fail
and tons of solid metal are cut loose on a swift downward path,
crushing every one who may be beneath.
'
With a view to guarding against accidents of this kind two
methods have been resorted to. One of these is to always have on
hand a number of cast steel blocks about nine inches in diameter
and one foot high with the ends planed parallel. The blocks can be
placed on top of one another to any desired height at opposite corners
of the press, thus effectively blocking the platens apart and prevent
ing the drop of the top platen. This method is only good, however,
while repairs are being made or dies changed, as under regular work
ing conditions the woi'k would be hampered by the presence of the
blocks. The other plan, more recently adopted, and which is better
Car Builders' Sectional Mcctiny
9<
under all conditions is to place a check valve in the pressure lii which feeds the columns. T^his valve is open to a flow of wat< toward the press, but closes against any back pressure which migl result from lack of power at the accumulators, or accident to tl pressure lines between the power house and the press. It insun the permanence of the water column under the column pistons an can only be released by means of a lever in the hands of the pres operator.
In the line of work which it is called upon to do .probably n
piece of machinery lends itself more to a variety of forming an
forging jobs than the bulldozer. Whether it be the forming of
side stake or the forging of a sill step it's all in the day's work to s<
the dies on the bulldozer/ feed on the material, and the machine doe
the job.
'
ARCH BAR TYPE OF TRUCK.
Recently, one of the railways, whose principal lading is compose of ore and kindred heavy substances, adopted an arch bar type o truck, the bottom arch bar member of which was pressed to a radiu at the base, as arch bars with a flat base had been in the habit o failing under heavy loads. This design meant that the column bolt must pass diagonally through the slope of the bar. To attempt t< drill or punch these bars either before or after forming would hav been an endless round of difficulties and broken tools. Accordingly a bulldozer was designed which included two removable punches o the proper size for column bolts. The first forward pass of the heac formed the bar, on the back stroke the operator threw the punche: into position and when the head came forward the second time th< holes were punched through. The stripping was done by coil spring: back of the stationary die which recoiled and moved the punches ou of position as soon as the operating head receded.
Bulldozers, unlike hydraulic presses, present a wider range o; accident hazards because of the large number of gears, pinions anc shafting which is required in order to obtain the'necessary power and their proper guarding is a factor which should receive very care ful consideration by all manufacturers making use of this type ol machine. Our original conception of proper guarding was to furnist an individual safety appliance for -each separate gear train, but latei developments have demonstrated the superiority of a single unit guard, built of angle and mesh wire, and bolted together in sections, each section of which is easily removed for repair purposes. AH
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Si.vth Safety Congress
moving- parts are readily visible with this type of guard and the time taken for. its removal and reapplication is almost negligible.
BLOCK THE CLUTCH PEDAL.
Another grave danger in this line of work is that of being caught by stepping between the overhang of the base plate as it comes for ward and the stationary head of the machine. While to our knowl edge we have not had an accident of this nature it was thought advis able to guar<3 against such a possibility and the base plates were ac cordingly notched out at both ends flush with the outside edge of the housing and back far enough from the front edge to permit the pass ing of a man's leg without flinching. This gives the operator safer working space and removes from his mind an added danger point to look out for.
It is not our intention at this time to discuss at length the work done by the forging machine or the drop hammer, as their purpose and products are only limited by the capacity of the machine and the nature of the work which can be turned out depends entirely on the limits of size and power. There is one feature in connection with forging machine operation which has been the cause of a number of serious accidents to hands. Unless some device is provided whereby * the clutch pedal can be easily and securely blocked, operators are liable to attempt die adjustments without blocking the pedal and if the clutch is accidentally thrown in that portion of the hand which happens to be between the dies is almost invariably lost. It is not a difficult matter to supply proper blocking for the pedal and this should always be done. It might be well also to call attention to the necessity for making guards around the forging machine flywheels in such manner that they will permit ready access to the wheel, as the onl}* way to back the machine off in case the dies stick is to turn the wheel over by hand and it is sometimes of great importance that this be done very quickly.
MEX MUST BE INTERESTED IX SAFETY WORK.
In addition to the accident hazards mentioned specifically in con-, icction with fabrication of steel car parts, there are many others 'which present themselves with each individual job and the only safe guard that can be thrown around the workman in an attempt to sidestep injury is to make an honest effort to impress him with his personal importance to himself, his family and his employer. There are many occasions of which neither the safety inspector nor the
Car Builders' Sectional Meeting
9:
foreman is aware but which a real up-to-the-minute operator w: diagnose immediately as dangerous and an effort should always 1 made to encourage the man on the job to interest himself in tl work both from a safety and efficiency standpoint.
There is not the shadow of a question but that decreasing the nun her of operations and combining them has greatly decreased the nun l>er of accidents. Safety and efficiency are co-relative and when tl" men on the machines are given an incentive to improve their methoc and to make suggestions for the handling of the work, still furthe progress is made toward greater production, decrease in fatigv due to long and tedious methods and a greater falling off in the nun her of personal injuries.
DISCUSSION.
:Chairman Orth Let us hear from Mr. Guilbert.
Mr. Guilbert : You spoke about guards for the bulldozer--d
you use wire mesh ?
.
Mr. Bender : Yes.
Mr. Guilbert : I think that is poor stuff for a guard.
Mr. Bender : It is twelve gauge, not wire mesh.
Mr. Guilbert : The trouble with that material is that when on
strand of it breaks it sticks up like a needle. We are using heav
steel crete. It stands up much longer than wire mesh and is muc'.
more satisfactory.
Mr. Bender : Wire mesh requires constant repairing. :Chairman Orth Mr. Bastian. have you anything to offer, u along this line ?
Mr. Bastian : I think we ought to hear from some of the mor experienced first. Mr. Jarrard could probably tell us somethin}
worth listening to.
Mr. Jarrard : Mr. Bender has well covered the situation fron
a mechanical point of view and from a safety standpoint, nothins
much can be added. Forging machine accidents are largely due tc
the human element.
.
REMOVING DIES FRO Rt PRESSES.
Mr. Guilbert : How do you get dies out of the big presses
what method do you use?
.
Mr. Bender : That depends on conditions. I imagine we use
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Si-vth Safety Congress
Mr. Guilbert : Don't you find that the big bars are cut ? Mr. Bender: Where the dies are heavy we use steel rollers.
Mr. Guilbert: Even when you use the rollers, the chain makes
big cuts in the platen, doesn't it?
Mr. Jarrard : Vos. Mr. Guilbert: To eliminate that we put in a big sheave.
We
find it works very well and saves the platen.
Chairman Ortii : Mir. Banks, could you add anything to what
has been said ?
.
Mr. Banks: Mr. Bender has covered the situation very well.
Mr. Guilbert: I would like to emphasize the vital necessity of
a check valve. Tf anything goes wrong with the pressure you are
flattened out like a piece of paper.
~
Chairman' Orth : Do you have a safety device on your big
presses ?
'Mr. Guilbert : We have a check valve. :Chairman Orth In our St. Louis steel plant we also use a check valve.
Mr. Guilbert: They did not have one when I was there two ears ago; at that time they had an axle on a swinging arm. The workman has to operate the device himself and sometimes he does not do it. The check valve is an important thing and should be used.
Mr. Bender : I firmly believe that we have only scratched the surface as to what can be done with hydraulic presses. The time is coming when we are going to eliminate many of our present opera tions and do our work on hydraulic presses with a corresponding re duction in our accident hazards. The tendency is to simplify operarion in the handling of material. I think there are greater possibil ities in hydraulic press die making than in any other piece of machinery.
Mr. Webb : Did you punch the arch bars of your side frames on the bulldozer?
Mr. Bender: Yes.
Mr. Webb : . I think we drilled the holes; that is done in most shops. I think.
Mr. Bender : It would have been impossible to punch that bar i f taken off the bulldozer; and it would have been impossible to
have drilled a hole through it.
Mr. Webb: Take a diamond-frame truck, would you advocate completing the bar on the bulldozer?
Car Builders' Sectiojial Meeting
Mr. Bender : -Ordinarily not. :Chairman Orti-i Our next paper is on "Shearing- and ]\ chining of Metal Parts/' by Mr. W. D. Webb.
SHEARING AND MACHINING OF METAL PARTS.
W. D. Webb, Safetv Engineer Standard Steel Car Compai Chicago.
Mr. Chairman : In the shearing and machining of car equ ment the work is more or less of a special nature. To the < manufacturer many devices are used to which the 'word Safe is not prefixed. Among these are the double-nut, the cotter, 1 strap and the hanger. To the employer careful consideration the problems presented in every-day operation means making 1 shop as foolproof as possible and this is accomplished only by sa: guarding all operations, whether it be on the floor or overhead, notice by the program that pressing and punching operations, fi lowing in line to the O. K. track, have been assigned to other spea ers, so I will confine myself to the shearing department and me especially by referring to the safety devices installed in that depai ment at the Hammond works of the Standard Steel Car Compar
START WITH a SAFE FLOOR.
Starting at the foundation the company realized the first requisi
was a good floor. This was taken care of with an eight-inch lay
of concrete, assuring with reasonable precautions the uniform pilii
of material. The chainman, or hoolcer-on, whose duty it is to pla
the chains around material to be moved, works more rapidly ar
with greater confidence when he knows piles and floors are safe.
handling large sections, such as center sills, side sills and cov
plates; we use two cranes for safety, wrapping the chains with
three feet or four feet of each end, clamping the material with tl
chains.
For small parts, such as gussets; fillers, etc., cradles and bucke
are provided, with the idea of preventing material falling while beir.
moved with cranes. This system has the additional advantage c
avoiding rehandling at machine and point of delivery. The bucke
are five feet long, 4 feet wide and 2 feet deep. Some have hoof
placed at the four corners and others have lugs at both ends. Tf
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r
t-
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9r4 Si.vt/i Safety Congress
more readily dumj'fing of the material either on cars or bins provided for the same. The cradles are assembled out of diamond arch bars. Three arch bars are used and they are lined with steel plates. The cranes are equipped with twenty-four-inch steel gongs. These are used to attract the attention of those below when placing or moving material from shearing machines.
SHEARING OPERATIONS.
We all realize that guarding the shearing operations is a very difficult proposition. For instance. I do not believe it is practical to place finger guards in front of power machine blades of ioo inches or thereabouts, as the shearing marks on the material must be clearly visible to assure accurate work. In shearing material on rapid run ning machines that can be gauged, finger guards should be used. In shearing medium and small pieces, clamps are used, varying with the thickness of the steel. For large plates requiring variation in shear ing a clamp is not necessary. The weight of material holds it down to the table.
The gears on the double ert'1. coping shears are covered with sheet steel guards and have sliding doors, giving access for oiling, inspec tion and repairs. These guards were installed before the wire net ting was adopted as the standard in our shop. We found the latter the most successful guard, permitting the millwright and operator to inspect the machine without rcmoving the guard. In shearing small pieces on these machines a shearman is liable to get his fingers under the knife. For this class of w >rk a finger guard is provided, allow ing a maximum clearance of ine-eighth inch. This is an ordinary guard made of angle :~on. wi-h one short and one long leg, bolted securely to the knife block of he machine.
FINGERS CAUOin BETWEEN STICK AND LUG.
Accidents usually occt*> when least expected. In shearing a plate one of the shearmen a\ this plant held a short stick in his hand with which he was holding down the plate. His hand, on top of the stick, inclined toward the housing. As the ram or sliding head descended his fingers were caught between the stick and a projecting lug. This resulted in a serious accident, which later necessitated an amputation. An accident of this nature cannot happen again as it was immediately taken care of in a very inexpensive way. Starting at the projecting lug. there have been provided oak blocks, twelve inches long by eight inches wide, with a taper from two and one-
. Car Builders' Sectional Meeting
5
half inches to one and one-half inches attached with countersu: screws filling- in the space on the face plate from the lug- to the kni blade.
From the safety standpoint., we found it an unsafe practice have the trijo extend clear across the front of shear. At the Hai mond plant of our company the trip is at one end, entirely und control of the shearman. This method was forcibly impressed up( 11s by an experience at a neighboring plant, where the shearman mat his cut and reached under the knife to remove the piece after beii sheared. His foot slipped, striking the trip which started the m chine, resulting in the severance of his hand.
The treadle shaft on most shears is placed behind the low> knife block, running from housing to housing. The accumulatic of scrap, bearing a pressure on this shaft, is liable to prevent tl clutch stop to engage-, causing the shear to repeat or run continuous until such pressure is removed. Many accidents have been cause by machines repeating. To avoid this class of accidents in our sho; particularly on shearing machines, .rising from the accumulatic of material, we covered the shaft with a plate of sheet steel.
In certain operations, such as running sills through the knife an getting too close to the shearing machines, a workman is likely t be caught. This is remedied by placing a guard extending beyon the side of the machine, necessitating walking around instead c taking a short cut. These guards are made of wood, four feet hig by six feet long in the shape of a trestle and when not in use ar removed for safekeeping.
As in the shearing department, as in every department of th shop, we have developed proper safety appliances for the variou machines and equipment. These guards have been decided upon b; the safety committee, consisting of the heads of each department o the plant. All guards recommended by this committee have beei approved and installed by the company.
' DISCUSSION.
Mr. Wildoner : If I understood Mr. Webb correctly he ha eliminated the treadle shaft running from housing to housing behinc the lower knife block. He uses only one treadle, located on th< machine operator's side.
Mr. Webb : Only on one side.
Mr. Wildoxer : You only use it on the machine operator':
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S-i.vth Safety Congress
Mr. Webb : The machine operator runs the machine. Mr. Wildoner : Did you ever try the treadle referred to by the National Safety Council ?
Mr. Webb: No.
Mr. Wjcldoner: Do you know anything about its use?
Mr. Webb : I noticed a circular describing it, but I do not know
very much about it.
Mr. Wildoner: Does it interfere with the production of the
machine, having a single door on the machine operator's side?
Mr. Webb: Not that I have noticed.
.
. CEMENT FLOORS-
:Mr. Jarrard Cement floors have been referred to. "We have wood blocks in a portion of the plant, but we are contemplating put ting in floors. I would like to ask if it is not a fact that oil on the cement will cause a machine operator to slip ?
Mr. Webb : The concrete absorbs the oil and naturally gets a little rough, but there is not much chance of an operator slipping. The main reason we have adopted cement is because the soil is of a sand\r formation. You can go down twenty-five feet and strike a very small layer of harder matter. The moisture comes to the sur face and it eats lumber very quickly. Orders were issued over a year ago that no wooden walks should be put down and as a conse quence we are using concrete exclusively. "We find it is very satis factory.
Mr. Bender: In answer to Mr. Jarrard's question about floors, more particularly with reference to punching shear shop floors, our floors are of wooden blocks. We are not troubled very much with moisture, notwithstanding the fact that our plant is built over a swamp. If we go down two feet we strike water.
WOOD BLOCK FLOOR PREFERRED.
I prefer wood block flooring in a shop where machinery, espe cially the type of machinery you have in a punching shear shop, is operated. A slip on the part of the operator, for instance on your i .20-inch or your 100-inch shear or on one of the big mutiples, may throw the man's arm right in under the machine. I am opposed to anything that may cause a man to slip.
There is this to be said in favor of wooden floors: After you put them down and especially if you put the end of the wood up, it is only a matter of a short time until you get an accumulation of hard
Car Builders' Sectional Meeting
9
dirt and grit on top of the blocks and it is almost impossible to sli
I believe the wooden blocks in a punching shop are the things to ha-v
Mr. Guilbeet : I think Mr. Bender is right regarding wood<
floors. Concrete may be all right in certain shops, but I do not thir
it is practicable in a steel shop. The surface of the concrete ge
slippery and accidents are liable to result to employees.
Chairman Ortii: I would take it from Mr. Webb's remarl
that the reason they have adopted the concrete floors is on accour
of the moisture in the soil.
Mr. Webb : Wooden blocks around a car plant are plentifu
We have some in use. I do not know whether conditions at Michiga
City are the same as down our way, but I know that you have im
mense sand hills piling up from the lake. I saw them twenty year
ago and I think if you took away ioo cars a day there would still b
plenty of sand left.
In regard to moisture we use a water combination; I guess w<
do not use the right kind because there are three or four;feet o
water continually in the deep gaps. You will strike water if you g<
down two and one-half feet all along the south end of Lake Michigan
Mr. Wildoner : Our plant is located a long way from Lak(
Michigan; it is on the Ohio River. You do not have to go down twe
feet to find water. We are not in favor of concrete floors, because
we always have dampness and find that concrete attracts it. We are
in a low lying lumber* district and it only takes a little rain to make
conditions very unsatisfactory. We find the wooden blocks are much
better around our machines.
Mr. Webb : Those conditions may prevail in your plants, but I
know our floors do not show any moisture. We have finished sev
eral thousand square feet of cement flooring in our passenger depart
ment. We tried flooring it with two and one-half-inch blocks, but
we took up every foot of it and put down concrete. It is perfectly
dry.
Mr. Guilbert : The sand hills referred to by Mr. Webb are a
couple of miles away from,the shop. We will see that some of it
goes to the Hammond people.
SHEARS AND MULTIPLE PRESSES.
Mr. Bender : In connection with the clutch-starting mechanism
on shears and multiple punches on large machinery, where there are
two or more on era fore w-or-I.-Irn-r
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Sixth Safety Congress
sides of the macirne, connected by a rigid rod. I think it will work out nicely and if it does I will be glad to send drawings- to any one interested in its use. It is designed to make both operator and helper use the starting mechanism, so that there will not ?oe a chance for either one having his hand under the shear blade. There is a device on the market operated by compressed air, but the cost of air com pression makes its use almost prohibitive.
:Chairman Orti-i The next subject is ``Fabricating--Drilling, Reaming, Riveting," b}- Mr. Harry Guiibert.
FABRICATING--(a) DRILLING, (b) REAMINGt
(c) RIVETING.
'
Harry Guilbert, Manacer, Safety Department, Haskell & Barker, Ihc., Michigan City, Ind.
Mr. Chairman and Members of the National Safety Council:-- When it is taken into consideration that a reaming machine weighs approximately eighty pounds and makes 700 to 1,100 revolutions per minute, it is very obvious that the greatest care should be exercised in handling them.
The pictures I am about to throw on the screen will show you some of the most common hazards in connection with reaming and the wav to avoid them :1
1. Guiding bit into hole by holding same with gloved hand has been the cause of many horrible accidents.
Car Builders' Sectional Meeting
2. The proper way to guide it is by holding the handle, or, some men do, by holding the spindle.
920
Sixth. Safety Congress
4. Unsafe method. Observe reamer bit (same is revolving) between man's arm and body.
5. Unsafe way of carrying reamer.
Car Builders' Sectional Meeting 6. Proper way.
7. In order to get into the corners, for instance, reaming a de<
bolster diaphragm, an extension bit is used. In guiding bit in
hole, operator gets hold of extension shaft and I know of mar
serious accidents due to revolving shaft catching man's gloved har
and twisting his arm and sometimes his body around the machin
To avoid accidents of this nature, some men place an ordinary pie<
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''
'`
922
Si.rfh Safety Co7u/rcss
S. Some mori. when changing- bits, will run the keeper onto shank by turning on the power instead of tightening the keeper In band. 1 know ot Cine aecident which was caused hv mart's glov;being caught between keeper and shank.
.thoWr nt nan is stu: ave urotwr co re itable to be
method of reaming. You wi! 1 notice that .ct -he ground. in this position he does not r bn machine, and should bit stick 'noth men
rea.
Car Builders' Sectional Meeting
io. Shows another dangerous manner of holding machine.
ir. The proper wav. Men standing on opposite corners < handle, should bit stick and machine become uncontrollable, tht
9?4
Si.vth Safety Congress
12. The hazardous practice of holding switch on the "on" posi tion by means of placing a small piece of pipe over same should be prohibited, for should bit catch man's clothing, he would be killed before switch could be released.
WORKMEN MUST THINK SAFETY.
.
Men sometimes remove reamers from moving cars. This dan gerous practice has often resulted seriously. .
When through reaming, men should be taught not to leave ma chine laying on cars ; the vibration of air hammers will cause it to fall.
Bits should be ground perfectly; that is, flutes should be uniform. If one is longer or deeper than another it will cause bit to stick, thereby rendering reamer uncontrollable.
It is important that wires leading to reamers be thoroughly in sulated. Great care should be taken to keep machines free from dirt and reamer chips. Some shops have racks placed alongside the tracks on which to hang their machines. Where these racks are not supplied men sometimes keep their reamers in an empty nail keg.
Feeding a machine too fast will also cause bit to stick. Many serious and fatal accidents have been caused by men having their clothing caught by reamer bit after the current has been turned off. The only way to eliminate an accident of this nature is to equip reamer with a practical braking device.
HAZARDS IN CONNECTION WITH RIVETING STEEL CARS.
1. When hammer man is driving upper cut rivets, bucker should always turn his face to one side, as shown on the picture, because
Car Btiilders' SectioHal Meeting
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sometimes the valve in the hammer will stick or break and wh<
hammer is removed from rivet plunger will Ay upwards and mi
strike bucker in the face if he doesn't take the precaution show
here.
'
2. Sometimes the bucker will only cover half the rivet heac with his dolly bar, expecting the jar of the hammer to bring the dolly bar over the rivet head completely. Bucker should see thal he has rivet head entirely covered, as this will prevent it jumping out of hole when riveter applies his hammer. By neglecting to cover the rivet head bucker stands a chance of being shot.
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Si.vtJi Safety Congress
attempting to remove drift b}- the jarring of the hammer. The act of striking the pin with dolly bar causes air.hammer to rebound, thereby releasing plunger which will very likely strike bucker.
4. The safe way of removing drift pin is for the bucker to place end of dolly bar against the drift pin while the hammer man loosens same with a jar of the hammer.
Car Builders' Sectional M-acting
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5. This shows the proper way to carry a rivet hammer. Y< will notice that the man has his thumb under the trigger,. this prevent accidental discharge. Some hammers have the trigger insii the handle, but this has a drawback in that operator must contei with two opposing pressures at the same time--one of pressing u ward on the hammer and the other of pulling backward on tl trigger.
Workmen should be taught not to lay hammer on the grour with plunger in it, because passerby is liable to step on trigger ar release plunger.
PLANNING THE NEW SECTION.
:Chairman Orth Mr. Cameron, our General Manager, h; something to say to us.
Mr. William H. Cameron: If you will, allow me to interruj your program for a few minutes, there is a little business matter : connection with the organization of the Section I would like to la before you. I .am very glad to learn that you wish to become a pa
928
S-i.vth Safety Congress
activities of the Council and referred to the important work accom plished through sectional activity.
It became apparent in 1915 that the organization of various cor
related groups into sections would be most advantageous to members
closely allied in the industries. In our efforts to best serve our mem
bers the idea was conceived of forming sections which would permit
iron and steel men to get together and confer regarding their par
ticular problems The plan was made effective and excellent results
attained not only in the iron and steel section but in the railroad sec
tion, the chemical section and among a dozen other groups of indus
tries--we gave each interest an autonomous place in the activities of
the council.
'
At the Detroit meeting, last year, we became conscious of the fact that we were organizing too many groups or sections. Some were composed of only a few members and each little group ex pressed a desire to have its own separate organization. It seemed at the time a wise thing to divide our activities and you will see from the index page of our program that we provided for a score of sec tional activities.
REARRANGING THE SECTIONS.
After a great deal of thoughtful consideration we rearranged our sectional plan and have regrouped our activities into five divi sions: The Industrial Division, the Transportation and Public Serv ice Division, the Health and Industrial Relations Divisions, the Pub lic Administrative Division and the Public Safety Division. This new arrangement will enable our members to get closer together and more intelligently deal with their particular problems.
In the Industrial Division you will observe a group of miscel laneous manufacturers and the Car Builders' Section has been as signed a place in this division. This does not mean that you will not have the identical privileges you enjoyed under the old system. The car builder members will have their own section, will have their own meetings and bulletins and any activities they desire. The same thing applies to every other section, but you will meet with other members of the Miscellaneous Manufacturers' Division for the elec tion of the officers of the division. The one hundred and more in dustries represented by our organization will get together under this new method for the purpose of obtaining the best possible results for the National Safety Council. This is the plan followed by the
Car Builders' Sectional Meeting
921
American Medical Association, one of the biggest associations it the country.
At the present time we have only two sections in this division-- the Automotive and the Car Builders' Sections. The representative.' of the divisions are a chairman, a vice chairman and a secretary These officers, it was believed, should be apportioned between the two sections. The Iron and Steel Section and the Foundry Section elected these officers jointly; the iron and steel members being awarded the chairmanship and the foundry section the vice chair manship. It has been agreed, the Automotive Section being much larger than this section, that the chairmanship of the Miscellaneous Manufacturers' Division should be awarded to a representative of the automobile industry and Mr. Williamson of the Packard Com pany has been elected chairman. Mr. Orth has been elected vice chairman and Mr. Bender secretary.
Your activities will be carried on through your-committees and your three officers can arrange for a committee on program, a com mittee on membership and a committee on bulletins. They are also privileged to act in any other way they desire to handle the situation. In other words, you will haye all the activities and all the service you care to plan, but at the same time you will not be cumbered with a number of unnecessary officers. The chairman of the Division of Miscellaneous Manufacturers will automatically become a member of the executive committee of the Council.
AUTONOMY OF SECTION.
There are a great many activities you will be expected to arrange
for. You are privileged to determine your own time of meeting and
you can hold your sessions whenever you desire during the annual
session of the Council ; you will have your own program and select
your own speakers and plan your own bulletin service. The activ
ities of our section are very simple. So far they have principally
centered around our annual Congress, together with the preparation
and the distribution of special bulletins relating to industrial and
technical hazards. We have also prepared Safe Practice pamphlets
relating to the industries. We are in hopes the time will come when
we will have pamphlets treating every particular hazard and these
will be worked out with the assistance of your officers and the office
staff at general headquarters.
This section can do anything that any other section can do. You
u-t'ii ---------------- - -
*TM
Car Builders' Sectional Meeting
9.
reamer and in some unaccountable way it became unmanageabl The man was unable to free himself and was very seriously injure'
Mr. Bender: We are insisting- upon reamer men wearir goggles. We had an experience where one poor fellow lost his sigh A rivet head or something of that sort flew from the machine and h him in the eye. One of his fellow workmen took it out. Three c four days afterward he had an infection, the foreman noticed the his eye was in a pretty bad way and he told him to go and see th doctor. As a result he was in the hospital for some time. Th accident came pretty near costing him his eyesight, in fact, he onl has about one-sixth vision now.
SAFETY DEVJCES AND AIR HAMMERS.
Mr. Jakrard: What has been your experience, Mr. Guilberi
with the safety devices introduced by the various air hammer people
We have had several sent to us but none of them have been ver
successful.
Mr. Guilbekt : We have had practically the'same experience
None of the hammers turned out to be what was claimed for them
Mr. Bender: For the last two years we have been using :
pneumatic hammer made in Chicago and after a number of exhaust
ive tests we have not noticed any decrease in the efficiency of th<
tool. The die is not very dangerous, the big plunger docs the dam
age. The new device'eliminated that entirely, but it prevents grind
ing the plungers, because the fellows are not going to the trouble tc
take it apart to grind it. We feel that the efficiency of hammer worl>
has been increased through the adoption of the new plunger; there
is no question but what the safety factor is far greater by its use
because the plunger piston does not fly out.
Mr. Guilbert : Why should the men want to grind the plunger:
Mr. Bender: They imagine it makes it run faster and makes
(.he work easier for them. It is purely a case of imagination.
Mr. Guilbert: I don't think it is altogether imagination. If
you were working all day with a heavy plunger you would not think
so. The work is easier when you have ground the plunger. Many
times the man on the job knows more about the tool than the man
who gave it to him to work with.
Mr. Bender : That is true, but it is hard on the hammers.
Mr. Guilbert : I talked to the committee on that, but they did
not look at it in the same way I did.
1VT1? *Rl7?er*T3,,!> ` T urmilrt IlL*/'* vonf
.........."i*1
*
932
Sixth Safety Congress
is over as I have enjoyed the meeting very much, but I am compelled
to leave in order to catch my train. It lias been a great pleasure to
help to bring into being the Car Builders' Section and I shall do all I
can for its continued success.
Ci-rairman Orti-i : We will excuse you, Mr. Bender.
Our next paper is on "Switching and Transfer Tables," by Mr.
N. B. Bastian, safety engineer. Eastern Car Company, New Glas
gow, Nova Scotia, Canada.
SWITCHING AND TRANSFER TABLES.
\V. B. Bastian, Safety Engineer, Eastern Car Company. New
Glasgow, Nova Scotia, Canada.
Mr. Chairman and Members of the National Safety Council:-- _ I trust you will not be too severe in your criticism of our chairman on his choice o a champion o this subject. Mr. Orth had not the mis fortune of an earlier acquaintance with me, so you can appreciate how easy it was for me to take advantage of him by accepting his invitation to read.a paper on the subject of "Switching and Transfer Tables." I am almost tempted to believe. Mr. Hitchcock's saying: "It is only human nature to desire to do that which we are least qualified to do," which accounts for my appearing here today in an attempt to read a paper on a subject that I know next to nothing about.
I am going to take it upon myself, however, to divert from gen eral principles by asking for some information instead of imparting the same, by giving as much of mv time as possible to the general discussion, as I am satisfied one specific problem solved will be of considerable more real value than a half an hour of any paper I could offer.
I presume all the car makers represented here have already com piled a complete book of rules, so I doubt if the few that T have in mind will convey anything of value that you do not already have, hearing especially on the subject of switching.
The hazards connected with switching can mostly be traced to the switchmen themselves. It seems to me, then, that one of our first efforts should be directed toward finding out whether or not we had the proper class of men doing this work. Perhaps no work around the car plant will stand more vigilance on the part of the men doing the work than that of switching. Pick the careful and considerate
Car Builders3 Sectional Meeting
91
men for this u-ork and give them careful instructions and prope working conditions and you will be agreeably surprised at the fe1 accidents vou will have.
*
, I suppose most of the gentlemen here, like ourselves, have foun it necessary' that the book of rules be printed in more than on language. While rather expensive. T. believe the benefits derive from it are great enough to justify' this extra expense. I have a few regulations that we have adopted and incorporate in our book of rules, which we are. just putting into effect. Perhap they are just the same as the ones you have, but they' may sugges something to put before your men.
RCT.ES for switch yards.
1. Engine must not be started without ringing be,f or blowing
whistle a reasonable time before starting. Bell must be kept ringin|
while passing through stock y~ard and along buiidtng openings frorr
which men may emerge at any time.
2. Before attempting the coupling of cars switchmen must ex
amine coupling apparatus and note its make and condition accord-
ingO lvs . 3. Flying switches and drift switching are positively forbidden ir
stock yards and shops or any place where workmen are liable to be
injured. ,
.
4. Cars left standing by switchmen must be secured to prevent
their starting from any cause.
5. Cars so loaded as to endanger the life and limb of employees
should not be moved by switchmen ; but their condition must be
reported to the yardmaster
6. No work must be attempted on cars being switched and no one
except regular switching crew is allowed on cars being moved.
7. Cars to be moved front unloading stations or from work tracks
must not be moved until switchmen have warned all employees of the
intended move, and they are sure no one is in a position to be injured.
S. "When cars are to be moved from work tracks by workmen or
winch, the track warning signal must be sounded by the foreman
before such move and he must lie certain that all men are safe before
giving the starting signal.
9. Engineers must never start without the proper signal from the
proper person.
10. Speeding of engines through yards, shoos or anv nlnre cm-
934
Si.i't/i Safety Congress
ir. Switchmen are forbidden to attempt to board approaching
engines or cars from between the rails. Always stand outside of
rails when mounting as a misstep or misjudgment of speed of on
coming engine, causinga fall, will invariably throw the employee out
side of rails. 12. Switchmen and other employees are >ositively forbidden to
go between cars to pull pins, adjtist couplings or do any oilier work
while the cars are in motion. 13. Before entering a building, switchmen must always precede
train to see that track is clear and no employees are in a position to
be injured.
,,
Doubtless there are lots of other things in connection with switch
ing that you men are more familiar with than I am, due to the fact
that you have been in this business longer than I have been, that I
have not brought to your attention. I would like to hear from any
one who can give us any additional information along this line. As I
said, I am new al this work. and. I trust you won't expect too much
from me.
GUARDI XG TUAXSFER TABLES.
On the subject of transfer tables, it has never been my lot to be employed by any concern that operated tables in their plants. The
information which I succeeded in obtaining from different sources
was practically none. Even the manufacturers of transfer tables could not give any particular information in regard to safeguarding
them.
I favor the shallow type of table, for I think it is a little cheaper to install and if a man is in danger of being caught it affords him an
easier means of exit. There may be some disadvantages but that was my opinion.
It is highly essential that all gears be securely protected by steel guards and wiring should be protected as far as it is possible. Per haps some of you gentlemen have placed specific guards you have worked out on the tables and over the gears. We would like to have
your experience in this connection.
'
Some .years ago a railroad company' which I was working for had a transfer table at the repair shop and the biggest trouble they
had was from backing cars into the table pit. We prevented that by using track skidders. as outlined in the Universal Safety Standard by Mr. Hansom. Another trouble brought to my' attention was the backing of engines onto the tables where rails were not properh aligned with the track. T do not know whether or not there is nn
Car Builders" Sectional Meeting
9;
automatic stop to prevent this, but the New York Central had son trouble due to an engine being backed into the pit and killing a mt at the transfer table, owing to the fact that the rails were not pro] erly aligned.
I would prefer to have the balance of my time devoted to a gei eral discussion of this subject. There may be sonic problems th; we can work out during a general debate and I am sure the opinior of the section are worth a great deal more than my limited exper cnce. If any of the gentlemen have Ideas or experiences beneficial t the section I know that we would all appreciate hearing them.
DISCUSSION.
Cuairmax Orth: I'will call upon Mr. Guilbert to open th
discussion.
'
Mr. Guilbert: I would like to ask about the shallow pit. W
have a big transfer table and we move a lot of cars at one time..
Mr. Bastiax : I am familiar with the construction of sue)
tables. Mr. Guilbert. I understand there are tables built with shal
low pit construction that are ample to supply the needs of the rail
road and engine people. If such is the case, I imagine they woulc
be substantial enough to handle the cars.
Mr. Guilbert: You spoke about the cars going into the trans fer pit. That has happened many times in my experience. We puan adjustable guard on the end of the track and found it of materia benefit. You must have it in the clear and place the adjustable bloc! in a position so that the car won't go over it to the pit. A diagram was issued some time ago by the National Safety Council in connec tion with this matter. We are receiving such bulletins right along. One of the great hazards in connection with tables occurs particu larly in the winter time. If they settle at all they do not align up with the track and very serious trouble is liable to result. Two fel
lows were killed at Chicago because the table did not even up with the track--the whole thing slid down into the pit on top of the men.
Mr. Banks : We have obviated that trouble on one of our tables by sending a rail over the table in a circular fashion. It runs around outside of the table, so no matter what way it is run on it cannot tip. By extending the rail on the turntable two or three inches it prevents that hazard. On ordinary turntables you have a
936
Sixth Safety Congress
Mr. Wildoxeu : We have piaced the same size track on the turntable and turned it around, so that it parallels with any angle of the track.
Mr. Baxks: We have that. too. but it does not take care of the tipping situation.
Mr. Jarrard: On our transfer tables we have four rails, two at the center and one at each end. that rim across with the cement floor. For the carrying of the cable we put an electric cable down in the ground, on the same principle as a trolley. The operator sits in the cage while a second man assists in operating it from.
Chairman* Orth : Mr. Banks referred to a turntable, whereas some of the other gentlemen were discussing the features of the transfer tables.
Mr. Webb : Wc bring a truck from the shop and right in line with it we have a turntable, probably ten feet in diameter. It is built of corrugated iron and there are no tracks on it. It is perfectly
level.
Mr. Baxks: No i*ails on it at all?
Mr. Webb: On the narrow gauge we have a link-plate turn table: there are no rails on it. Right in the center, where the bear ings are. the wheels arc up against that protection.
RULE BOOKS IX FOREIGX LAXUAGES.
C11airMax Ortix: With reference to the book of safety rules to which Mr. Bastian referred in his opening statement: Our com pany has published a book of rules and many of the trainmen's rules are found in our rule book. The}' have been studied by the train men and switching crews and doubtless have been the means of eliminating many serious and fatal injuries. The books have been printed in fourteen languages at a cost of about S6,ooo.
Mr. Webb: There is not much use to have rules printed in English and to get it into languages ordinarily spoken by the for eign element. These fellows claim that they speak half a dozen dif ferent languages, but when you pin them down to facts they cannot do it. I was very much surprised to have one of the Chicago men tell me that there are very few people that really speak the Hun garian language properly in this country.
Chairman* Orth : Our next paper, gentlemen, is on the sub ject of "Finishing, Trimming and Painting," by Mr. Arkills, safety engineer of the Pullman Company. Mr. Arkills wrote me several days ago that it would be impossible, owing to the pressure of busi-
Car Builders' Sectional Meeting
9;
ness, for him to be present at this meeting-. I have, therefore, r quested Mr. C. E. Wildoner. safety inspector American Car ar Foundry Co., to read Mr. Arkills' paper.
FINISHING.
M. E. Arkills, Safety En-gineer, Puleman Company, Pullman, III.
Mr. Chairman and Members of the National Safety Counci, That an employe of the Pullman Company should be asked to cor tribute an article on safety in connection with finishing cars would b quite in keeping with the average employe of that company, so far a his idea of a finished product is concerned, simply because we a Pullman think that if-a thing is to be finished right it must be fin ished at Pullman.
At Pullman the trimmings for cars are practically all made- ii our brass finish department, which is a small manufacturing plan within the main plant and operated almost independently of th< other departments, so far as manufacturing is concerned. It i: equipped with a pattern shop, brass foundry, cleaning, machining finishing, polishing, plating, and bake enameling departments, a; well as assembling benches for the smaller parts of the car.
In our pattern shop every precaution is taken in the way ol guarding the woodworking machines that has proven satisfactory in this type of shop.
On the molding floor the greater portion of the molding is done by molding machines, while some of the parts which are not dupli cated in sufficient quantities are done by hand. This latter process is known as "tub molding."
VENTILATION.
The furnaces are of a special Pullman type, so constructed as
to be heated by fuel, oil and air, and will hold seven eighty-pound
crucibles at one charging. This room is on the top floor of a three-
story building and is so well equipped with tilting windows that in
from twenty to thirty seconds after pouring off a heat the room
is entirely free from smoke. It is equivalent to any other workroom
in the plant for purity of air.
HP Vl F* i-*! nin rr rv -f
~ ---CC------ -1
1
1"
-- -
'`
icallv cxhausu'ii. making the -andblastin"' operation at this point as desirable a job a< tin department offers from the standpoint of cleanliness.
In the machining <>!` the bra-- and malleable castings, the maebincrv and other equipment i- fully "Harder! from one end of the shops to the other.
Fittings are finished b\ j>olishing. plating, and bake enameling. The polishing and plating room is equipped with an exhaust system which is capable of sustaining a five-inch water column. This ex haust system is so efficient that there is little dust from polishing and little, if any. fumes from the plating set free in the room. A splendid system of ventilation is installed on both the baking oven and the spray painting. Tin* baking oven is open to outside atmos phere. by a ventilator, and the door partially opens to admit the air from the room when the charge is baked. This frees the bake oven of the strong fumes of turpentine and hot paint before the oven is discharged. Manv of the trimmings are assembled within this department on benches, and many intricate parts and trimmings, such as locks, lamps and electrical equipment for axle-lighting devices, are made and assembled in this department.
SAFETY FOR TRIMMERS.
Employes whose occupation gives them the names of trimmers apply these trimmings to the cars. This is an operation which re quires a good mechanic and in which some hazards are encountered. As this work requires very small tools the breakage runs rather high. The dangers encountered here are the breakage of tools, reamers and taps, which, on account of their small diameter are very hard to handle without breakage. Through the activities of our safety department, however, the length of life of these tools has been cut down to the least possible degree of shortness that will permit of handling the work. This one change has overcome about 90 per cent of the breakage which formerly occurred in this line of work.
PAINTING STEEL CARS.
The subject of painting steel cars has received a great deal of attention in the Pullman shops, especially from a safety standpoint, [n the first place, the surface of the metal must be prepared for the painter's brush. This is done in most cases by rubbing down with benzine and emery paper or by sandblasting, the latter being the
Car Builders' Sectional Meeting
91
preferable operation where it can be done. Nevertheless, on cabin< steel the material is so thin that the heating from sandblasting woul produce such severe buckling in the sheets that it would be impra< tical. Cleaning with benzine has no particular hazards in a weJ.' ventilated room.
The sandblasting of steel surfaces is a very desirable method o cleaning as it entirely cuts away all the scale, rust and dirt from th surface to be painted. The principal things here encountered o interest to safet}' men are the sand in its powdered form for th dust) and the rebounding sand, in the form of an eye hazard to th workmen. For the latter we provide the men with goggles, and fo the former they are provided with cover respirators, and, if the; so desire, helmets are supplied for this work.
We early realized the dangers of dry sanding of lead paint an< accordingly made some very exhaustive tests of sanding of paint ii enclosed cars, with, the result that we found, under normal condi tions, a man in a single workday would inhale about .00139 pound: r>f white lead, or, in 300 days, about four-tenths of a pound, whicl would represent one year's employment.
PLUMBISM.
`
Plumbism is supposed to be an accumulative ailment and the foregoing shows the Slow but sure process of accumulation whicltakes place in the human system, barring, of course, the ability oi the lungs, through the secretion of mucus, to throw off the Ieac dust as fast as it is taken in. On this quality and the habits oi cleanliness of the individual, the speaker believes, depends greatly the ability of a workman to stay in his trade without contracting plumbism. The respiration tests in connection with the sanding of paints were conducted with a special apparatus, constructed by Dr. Lawrie, who was then our chemist, and the speaker. Through the use of respirators, washrooms, showers, baths, tooth and finger brushes, with a close supervision, plumbism has been eliminated.
The application of the paint with a brush or with a spray is car ried on with very little hazard to our employes, as the spray painting is done under a splendid exhausting system, taking the fumes or the vaporized paint away from the operator. Painting with a brush necessitates very little hazard to the man doing same, unless he is careless in matters of cleanliness pertaining to his hands. The habit of chewing tobacco is especially objectionable in this department, as
940
Sixth Safety Congress
GRAINING AND VARNISHING.
While making cars of steel is perhaps one of the greatest safety measures that has been introduced in recent years, the finishing of the car on the interior with steel has also introduced some very per plexing problems from the standpoint of the painter. I have special reference to the graining and the imitation of the beautiful, wood interiors for which so many of our passenger cars are noted. We often find that visitors, in going through our'plant, are surprised to learn that the graining of every panel has the personal touch of an individual operator, instead of being "transferred" as they had ex pected. This work is done by men who have been trained in this line of painting in our own shop. Their ability to produce an imita tion of the real grain of natural wood has been developed to a very high standard. We have yet to find any difficulty in the form of an occupational hazard in this line of work, although we have been carrying on this kind of painting for some eight or ten years.
In the varnishing of cars we encounter the same trouble as is always encountered with the handling of varnish--that of the fumes of turpentine. These fumes are especially noticed by the workmen in this trade. They become so completely saturated with it that at times their perspiration and urine will smell of the turpentine and their whole systems scent to be permeated with the drug.
The application of gold leaf for stripes and lettering and other forms of small decorations, as in hand painting, undoubtedly are not attended with any degree of hazard, as those men at Pullman that are conducting this line of work are among our oldest employes and are now along in years and apparently in splendid health.
I certainly thank you gentlemen for allowing me to put the "fin ishing touch" on the work of the Car-Builders Section.
:Chairman Orth Gentlemen, we have now reached the end of our program. If there is no further business to come before the Section the meeting will stand adjourned.
National Safety Counci
Steam Railroad Section
New York City Sept. 12, 13, and 14, 1917
H. J. BELL, Acting Chairman Safety Inspector, Chicago & North Western. Railway Company, Chicago, I
C. M. ANDERSON, Acting Secretary Superintendent of Safety, Nashville, Chattanooga Sc St. Louis Railwa
Nashville, Tenn.
WEDNESDAY AFTERNOON SESSION
THE meeting- was called to order by Mr. H. J. Bell, the Acting Chairman, shortly after 2:00 o'clock.
ADDRESS BY CHAIRMAN. Chairman H. J. Bull: The meeting will please come to order The President of the United States, in proclamation to the peopli on the 15th of April last, among other things, said: "To the men wht run the railways of the country, whether they be managers or opera live employes, let me say that the railways are the arteries of th< Nation's life, and that upon them rests the immense responsibility of seeing to it that ..those arteries suffer no obstruction of any kind no inefficiency or slackened power." If seems to me, gentlemen, that the President has placed a peculiar
942
Si-vih Safety Conftrc.es
mission for the year ending-June 30. foi'1- show:- that in that year a,6S7 railroad men were killed and n>o/W were--' in '.-red. I think you will agree with me that we cannot afford. m view of our duty to the government, to have any such casualty record as that for if we go on at that rate, and assuming that the war continue* for three years-- which Heaven forbid--we will have lost cither permanently or temp orarily from railroad service a total or over 400.000 men. ` The Executive Committee of the Railroad Section earnestly hopes that this meeting will be more than a success. We want every one to take an active part in it, so the meeting will stand out as a mile stone in our lives. We want to be. inspired and enthused, so we will go away from here with a bigger, a better and a brighter understand ing of the wonderful opportunity we now have of serving not only our companies and their men, hut the country we all love so well,
and humanity itself.
THE "wills" AND THE "WONTS."
It has been said, you know, that the world is made up of three
kinds of people: The "'Wills," who do everything; the "Won'ts," who
oppose everything, and the "Can'ts," who do nothing. I am going
to take the responsibility of vouching for the fact that every man in
this room belongs to the "Will" class. We want everyone to do his
share in taking part in the discussion, so that we will derive from it
the maximum of good. Remember, the meeting does not belong to
the Chairman or to the Secretary--it is your meeting, and it is up
to you to make it interesting and make us get the most good out of it.
At the Detroit Congress you elected Mr. W. C. Wilson of the
Lackawanna, Chairman, and Mr. Isaiah Hale of the Santa Fe, Vice
Chairman. Mr. Wilson retired from the railroad service several
months ago and was succeeded by Mr. Hale, who, however, is at
the present time on the Pacific Coast and cannot be here to conduct
this meeting. It therefore becomes my duty, as Secretary, to act
for him.
.
CHANGES IX PERSONNEL.
Mr. Chas. T. Tanks of the Eric, Mr. A. A. Krause of the Mis souri. Kansas and Texas and Mr. Glen S. Locker of the Duluth & Iron Range having retired from Safety work with their respective companies, have been replaced on 3-our Executive Committee by Mr. F. A. Wightman of the "Frisco, Mr. F. M. Metcalfe of the Nor thern Pacific and Mr. J. M. Guild of the Union Pacific.
Steam Ra-it^oerd
.
Mr. C. M. Anderson of the X?~b--d'e. '''hart^r-mogs & St. Lo1
has kindly agreed to serve as fempovitr-- -;<-.i-r<7!-~pv at ^he^e meetir
I know of no special rep<-'?*f * t-sn-h i
-n^.k-^ to you for
Chairman, except to say tba^ rhe o-fh,-,'-- n-iri
Executive Cc
mittee have tried to properly <-onEt<"- -b*
..i ^J-:e Section dur
the 3'ear. You have been b-ept
h\ rr-por-;-- from the Chs
men of the sub-committees and by report-and >.'*= ws Tetters from ;
Secretary as to the activities of the <ecri>n.
.
I think it was Emerson who said a long time ago that "Every gr
and commanding movement in the annals of the world is the trium
of enthusiasm." I hope, gentlemen, that this meeting may be so cc
ducted that Safety First in the transportation field will be giver,
new impetus. It will be, with your help.
I should have called your attention to a telegram which we i
ceived from Chairman Hale, in which he expresses regret at bei
unable to meet with us.
The next order of business is the reports of committees; that
the sub-committees, whose members, with the officers of the Sectic
make up the Executive Committee. Mr. C. H. Blakemore of t
Membership Committee is unable to be here,- which, of course,
very much regrets, but he sent a copy of his report to the Congre:
Until the last minute he hoped that he would be able to be here.
Mr. C. M. Anderson, will you please read the report for Id
Blakemore. I am sure we will all be much interested.
REPORT OF MEMBERSHIP COMMITTEE.
Mr. Chairman and Members of the National Safety Connci As Chairman of youf Membership Committee it again becomes n duty, in behalf of that committee, to report to you upon its activity during the year just passed and upon the results which have follows
those activities. Under the authority given me by the Executive Committee,
originally formed, after the Congress of 1915. a Membership Con mittee, composed as follows :
C. M. Anderson, N., C. & St. L. Railway.
J. T. Broderick, B. & O. Railroad.
G. L. Wright, C., St. P., M. & O. Railway.
J. B. Green, Chicago Junction Railway.
aa
tv#r it
m -d_:i---------
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Sixth Safety Congress
R. P. Kyle, EL Paso & S. W. Railway. H. A. Rowe, D., L. & W. Railroad. J. S. Rockwell, B., R. & P. Railway. H. IC. Relf, S., P. & S. Railway.
These gentlemen entered so enthusiastically into membership work and accomplished such gratifying results during the year end ing October, 1916, that I secured their consent to act in the same capacity during this year. The fruits of their labor proves con clusively the wisdom of my choice, and I here take occasion to extend to them my grateful appreciation of the cooperation theydnave shown in the work of building up the membership of, and arousing interest in, our Railroad Section.
A geographical section of the United States and Canada was assigned to each member of the committee, and solicitation has been carried forward vigorously by personal correspondence, and, wherever possible, personal interview, and by means of periodic cir cular letters addressed to appropriate officers of railways not already affiliated with the section. As a result of these endeavors the fol lowing new memberships have been secured during the year:
NEW MEMBERSHIPS.
Atlanta, Birmingham & Atlantic Railway.
Algoma Central & Hudson Bay Railway.
Central of Georgia Railway.
Charlotte Harbor & Northern Railway.
Chicago, Burlington & Quincy Railroad.
Coal & Coke Railway.
Guantanamo & Western Railroad.
Illinois Central Railroad.
Kansas City Southern Railway.
Lackawanna & Wyoming Valley Railroad.
Lehigh Valley Railroad.
Nevada Northern Railway.
New South Wales Government Railways and Tramways.
New York, New Haven &: Hartford Railroad.
New Orleans Great Northern Railroad.
Northern Pacific Railway.
Oakland. Antioch & Eastern Railway.
'
Pennsylvania Railroad.
Pittsburgh & Shawmut Railroad.
.
Steam Railroad. Section
Rutland Railroad. San Antonio & Aransas Pass Railway. St. Louis Southwestern Railway. Seaboard Air Line Railway. Texas & Pacific Railway.
At the beginning of the year's work the number of lines hol< membership in this section was sixty-three. Today there are eig' seven members--an increase of 38 per cent.
One year ago the total memberships in the Railroad Section :
resented some 80,000 track miles. Today they represent more t
139,000 track miles--an increase of 74 per cent, and an examina
of the list of new' members secured during the year will indi'
that many of them are among the largest railway lines in the Un
States.
.
There is still a broad field to be cultivated in membership w because some of the most prominent lines in this country are unidentified with the Railroad Section, and I am convinced thai
many cases refusal to affiliate has been due to no objection to organization, but rather to a lack of intimate -knowledge as to scope, purposes and the value of its service, and this lack of kno .edge has not been caused by failure of the Membership Commf to supply, as far aS in its power lay, that knowledge in the sh of letters, circulars and advertising matter, but because busy r way officers too frequently have not the time to devote to read the matter of this character sent them. The remedy for this is s pie to prescribe, but difficult to administer. It lies in personal ini views with railway officers by those having ready access to them ; influence with them, and I cannot resist the temptation to ag earnestly urge upon every member present, whether connected w the Membership Committee or not, t^e duty to. personally intex himself in bringing, at every opportunity, to the attention of si railway officers, the advantages to be derived from membership the Council and the duty which devolves, in my opinion, upon ev> railway in this country to support an organization which exe so vast an influence for the common good.
There are, in this room, many enthusiastic members of the R: road Section who come in frequent personal contact with controll officers of railways riot now affiliated with our organization, 1 how many of you remember, when a tactful opportunity prese
946
Sixth Safety Congress
into active connection with the Section? Perhaps some of you have refrained from opening the subject because'you were not con nected with the Membership Committee, but permit me to call to your attention the fact that while not connected officially with the Membership Committee, you arc connected with the organization-- that the Railroad Section is your Section, and that the larger the membership the greater the source of general information, and accordingly the greater the benefit to all, and I am convinced that if each man present takes away from this Congress with him the re solve that he will do, in a personal way, what he can to add to the membership, the coming year will be productive of more'new affilia tions than perhaps any year in the history of the Railroad Section, and I earnestly urge upon you not to depend entirely upon the efforts of the Membership Committee for results. Let each member of this section, during the coming year, resolve to secure just one new mem ber for our organization.
C. A. Blakemore, Chairman Membership Committee.
Chairman Bell,: What is your pleasure as to'the disposition of
this report?
,
Mr. R. C. Richards (Chicago & North Western) : I move that
the report be received, placed on file, and that the thanks of the Sec
tion be tendered Mr. Blakemore for his very successful efforts in in
creasing the membership.
Mr. G. L. Wright (Chicago, St. Paul, Minneapolis & Omaha) :
f second the motion.
:Chairman Bell You have heard the motion made by Mr. Rich
ards, and seconded by Mr. Wright. Is there any discussion?' If
not, all those in favor of the motion will signify assent by saying
'Aye." Contrary, "Xo." The motion is carried.
The next order of business. I think, should be the report from
Mr. Metcalfe of the Northern Pacific Railway. He succeeded Mr.
Krause of the Missouri. Kansas & Texas Lines as Chairman of the
Accident Remedies Commitce.
REPORT OP TH E ACCIDENT REMEDIES COMMITTEE.
Mr. Chairman and Members of the National Safety Council: Your Committee is not able to make very much of a report on behalf of the committee, as the report of the Accident Remedies Committee
Stea-m Railroad. Section
naturally depends upon the report of the Causes Committee, of ^ Mr. Locker of the Duluth & Iron Range is Chairman. I rec Mr. Locker's report somewhat late and I have not been able, ow: the pressure of other business, to attend to my correspondence the other members of the Railroad Section, to get their viev the remedies to be applied to the causes which Mr. Locker ha: covered. Until we get something in the way of remedies to come these causes I will be unable to give you any information than I have placed before you.
F. M. Metcalfe, Chairma:
:Chairman Bell The Railway Section is honored in a r unusual way by having one of the members of this Section servin government at the present time. I refer to Mr. Locker oi Duluth & Iron Range, who has recently enlisted as bandmaster o battleship Iowa. Mr. Locker is doing a rather unusual thing I am sure we would all be very glad to hear a word from him
ADDRESS BY MR. G. S. LOCKER.
Mr. Chair-man and Members of the National Safety Council is an unexpected pleasure for me to be able to attend this Con$ today and to serve my country at the same time. I did not e> that I would be serving my country at this time when I acceptec Chairmanship of the Accident Causes Committee at the clos the Detroit Congress.
I regret very much that I had to leave the work of that commi because of my enlistment, so that my friend, Mr. Metcalfe, did have an opportunity to get his report completed. It was not ent: my fault, because the replies asked for from the different mernbei our Section were rather slow coming in.
I wrote to all the members of the Railroad Section, asking t to give the leading causes of their injuries. It took six month get replies enough to cover what I thought would be an adequate n ber of answers to make up this report.
I believe all of the members of the Railroad Section receive copy of the report and have had an opportunity to look it over, was made up in blueprint form, in order to condense it, and it g all the names of the railroads and the leading causes of accid
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Sixth Safety Congress
SIX LEADING CAUSES OF ACCIDENTS.
The six leading causes, shown in the compilation, are as follows: Out of a total membership of something like seventy, which we had at the time that the report was made, I received replies on the subject from thirty-three railroads. Quite a number said they did not keep a statistical report of their accident causes, and, therefore, could not give the information necessary. The six leading causes were : First, the use of hand tools and ma chinery ; second,, the handling of miscellaneous material, baggage, freight and express; third, the handling of rails, ties and timbers; fourth, falling in getting on and off moving cars and engines; fifth, slipping and falling on dirt surfaces, and sixth, the handling of motor cars. There were, of course, a great many other causes of injuries, which, I presume, a great many of you have found to be more serious than some of those which appear to be the leading causes that ap pear in this report, but that information }'OU can get from the report itself and apply to your own particular railroad. The work of compiling the statistics, as I have said before, took quite a while, because of the fact that the information came in slowly, but we hope that the information is now compiled, and with the Accident Remedies Committee at work upon the remedies of these causes, that some time in the near future a very satisfactory report can be compiled from the reports of the Accident Prevention Com mittee and the Accidents Remedies Committee. That is all I have to report at this time. I am very sorry, indeed, that I will not be able to stay during the entire convention, because I know it has a very fine program. I am sorry not to be able to remain here during the rest of the week, but I must leave this afternoon and I cannot stay longer than 5 o'clock. I am glad to be here and to meet the men engaged in this work. I hope before another year is past and another of our annual Congresses is held, that our band from the battleship Iowa will have played the "Star-Spangled Ban ner" in Berlin.
VOTE OF THANKS TO MR. LOCKER.
:Chairman Bell Mr. Locker, we are all with you in that wish. We are much obliged to you for the work of your committee during the year. We should be glad to hear a motion as to the disposition of the report which Mr. Locker has just read.
Steam Railroad -Section
Mr. T. R. McCampbell (Safety Agent, New York Cen
Lines) : I move that the report of Mr. Locker be accepted
placed in the records of this meeting and that a vote of thanks
offered to him and his committee for the splendid work that has fc
accomplished.
Mr. George L. Wright: I second the motion.
Chairmax Bell: You have heard the motion, gentlemen, 1
Mr. Locker's report be received and become a part of the reco
of this meeting, and that a vote of thanks be offered to Mr. Loc
and his committee. Are you ready for the question.? All those
favor of the motion will please signify by saying "Aye." Contra
"No." The motion prevails.
.
We will be glad to hear from Mr. Richards of the North West
Railway on the report of the Committee on Grade Crossings i
Trespassing Accidents.
REPORT OF COMMITTEE ON GRADE CROSSINGS A! TRESPASSING ACCIDENTS.
Mr. Chairman and Members of. the National Safety Count Unfortunately, the committee of which I have the honor of be Chairman has really done no work. We have not been able to m; any degree of progress in the matter of prevention of accidents grade crossings. In fact, the subject was a little too big for the co mittee. I do not know that I have any suggestions or report make.
It may be interesting to some of the members of this Congress know that in Mississippi they have passed a law requiring automobi to stop before crossing tracks. In Illinois we have a law, passed the last session of the Legislature, requiring automobiles to stop s eral feet from the track at all railroad crossings where they have danger sign, and to slow down where they do not have that sign.
Unfortunately, grade crossing accidents seem to be increasii and I suppose they will keep on increasing as long as the class people who are operating automobiles at the present time continue operate them.
Through the Secretaries of State, on the lines of the Nor Western and the Northern Pacific and some other roads, we ha furnished cards calling attention to the number of accidents, showii the statistics for the last two' or three years, with appropriate won
950
Sixth Safety Congress
to send these cards to owners of automobiles with their licenses, in the hope that it might possibly bring to the attention of drivers of automobiles the necessity for exercising care.
USE OF POSTERS.
Many of the roads also have placed large posters in their stations,
in garages along their lines, and in other places where they can be
readily seen, the posters give the same information, calling attention
to the necessity of exercising caution in passing over railroad tracks
at highway crossings.
v
The most elaborate posters were the ones sent out by the New
York Central Lines. They had a very general distribution over the
lines of the road.
In Illinois the General Managers' Association adopted a somewhat
similar poster which has been put up in the railroad stations, garages,
and other public places in Illinois.
R. C. Richards, Chairman.
:Chairman Bell We thank you for your report Mr. Richards.
There is one other committee to be heard from. Mr. Hale, while
serving as Vice Chairman of the Section also served as Chairman
of the Publicity Committee, which had charge of issuing bulletins
and similar work. He was succeeded by Mr. Frank A. Wightman of
the 'Frisco. If Mr. Wightman is in the room we would be glad to
have him present his report. (Mr. Wightman was not present.)
:Chairman Bell The only report I can make as Secretary of
the Section is that I have performed the usual duties connected with
that office. During the year we have sent out such information as
we thought would be of benefit to the members of the Section, and
inaugurated, on the request of the Executive Committee, a plan of
sending out monthly News Letters. We will speak further of this
later on.
'
We will now have the roll call, so that the Secretary can get a
record of the members present.
ROLL CALL.
New York Central Lines--
Marcus A. Dow, General Safety Agent. R. S. Jarnagin, Assistant General Safety Agent. PI. S. Balliet, Assistant Terminal Manager, Grand Central
Terminal, New York City.
952
Si.vt-h Safety Congress
Northern Pacific Railroad--
F. M. Metcalfe, Vice President, Special Representative, St. Paul.
Baltimore & Ohio Railroad--
D. E. M. Parlett, Chief, Welfare Bureau.
John T. Broderick. Supervisor Special Bureaus, Baltimore,
Md.
E. R. Scoville, Chairman, General Safety Committee, Balti
more, Aid.
'
J. A- Cochrane, Superintendent of Safety, Great Northern Rail way, St. Paul, Minn.
A. D. Chittenden, Chairman Central Safety Committee, B. & L. E. R. R., Pittsburgh. Pa.
F. M. Metcalfe. Vice President and Special Representative, Northern Pacific Railroad, St. Paul, Minn.
C. M. Anderson, Superintendent of Safety, Nashville, Chatta nooga & St. Louis Railway, Nashville, Tenn.
David More. Shop Safety Injector, Union Pacific Railroad, Omaha, Neb.
Howard Elliott, Transportation Inspector, Los Angeles & Salt Lake Railroad, Los Angeles, Cal.
S. G. Watkins, General Secretary, Safety First Organization, Bos ton & Maine Railroad, Boston, Mass.
A. W. Smallen, Chairman, General Safety Committee, Chicago, Milwaukee & St. Paul Railway Company, Chicago.
C. F. Merrill, Superintendent Lehigh & Hudson River Railway, Warwick, N. Y.
C. E. Schaff. Receiver, Missouri, Kansas & Texas Railroad, St. Louis, Mo.
Frank H. Babcock, Safety Agent, Pittsburgh & Lake Erie Rail road, Pittsburgh, Pa.
Frank A. Wightman, Superintendent of Safety, St. Louis & San Francisco Railroad, Springfield, Mo.
F. W. Fisher, Rochester Railway & Light Company, Rochester, N. Y.
J. M. Guild, Safety Agent, Union Pacific Railroad, Omaha, Neb. Emory C. Oyler, Assistant Engineer and Chairman of Safety Committee, Cumberland Valley Railroad Company, Chambersburg, Pa.
Steam Railroad' Section
John S. Rockwell, General Agent, Buffalo, Rochester & P burgh Railway Company.
G. N. Loughnan, Division Engineer, Lehigh Valley Railr< YVilkesbarre, Pa.
George L. Wright, Superintendent Safety Bureau, Chicago, Paul, Minneapolis & Omaha Railway, Hudson, Wis.
Chicago & North-Western Railway--
R. C, Richards, Chairman Central Safety Committee, < cago, III.
James Sullivan, Safety Inspector, Chicago, III. H. J. Bell, Safety Inspector, Chicago, III.
Duluth & Iron Range Railroad--
Glen S. Locker, Two Harbors, Minn. W. L. Murphy, Two Harbors, Minn.
E. J. Birmingham, Safety Agent, Erie Railroad, New York C A. V. Rohweder, Duluth, Missabe & Northern, Duluth, Minn G. B. Pfoutz, Oregon Short Line, Salt Lake City, Utah. S. S. Morris, Illinois Central Railroad, Chicago, 111. D. A. Klumph, General Chairman, Safety Committee, Pere M quette Railway, Grand Rapids, Mich. R. D. Young, Pennsylvania Department of Labor and IndusHarrisburg, Pa. W. E. Kimberling, Pittsburgh Construction Company, Pi burgh. Pa. E. L. Funch, Works Engineer, Union Carbide Company, f Works. G. R. Davis, Niagara Falls, N. Y. A. R. Cooper, Toledo, Ohio. W. C. Wilson, New York City. Chas. T. Banks, Rutherford, N. J. :Chairman Bell Is there any further business to come bef< the Section before -we proceed with the program? If not, we \ ask Mr. J. S. Rockwell, General Agent of the Buffalo, Rochestei Pittsburgh Railway, who has the first paper on the program.
954
Sixth Safety Congress
WHY PARTICIPATION IN WAR MAKES NECESSARY INCREASED ENDEAVORS ALONG SAFETY LINES.
S.J. Rockwell, General Agent Buffalo, Roci-iester & Pitts burgh Railway, Rochester, N. Y.
Mr. Chairman and Members of the National Safety Council:
It seems to me that all we need to say to answer this question is that
by su~h endeavors we will all be doing- our bit in the supreme effort
our country is now making to help win the war.
'
' Our President has said: "The supreme test of the nation has come. We must all speak, act and serve together." How this thought should be applied specifically to the railroads was well stated by Mr. Daniel Willard in a recent address: "We should con sider all phases of the transportation pi'oblem from this one point of view, `What relation does the particular thing under discussion bear
to the problem of winning the war? How, if at all, does it contribute toward that end ?' "
It is proper for us to recall and to glory in the response the rail roads have made to the call of our country. Just five days after war was declared men representing the 175 principal railroads of the United States met in Washington. They voted unanimously, and signed an agreement to place in the hands of a committee of five men full power to control the operation of all the railroads in the
country during the period of the war. Thus all became one great system and will act as one great unit in all matters of transportation so important at this time. Nothing of the kind was ever done before by any industry in this or any other country.
FUEL AND ROLLING STOCK.
You all know something of what has been accomplished so far. Trains that could be spared have been discontinued, saving much fuel and releasing engines and cars for service more greatly needed. Efforts have been made with freight-house employes and directly with shippers to increase the loading of cars, so that equipment will more nearly perform maximum service. Shippers in most cases have responded readily and heartily, and, in addition to co-operating h}' intensive loading, many have voluntarily agreed to the abolish ment of reconsignment and diversion of cars in transit.
The commission on car service, treating all the railroads as one
Steam Railroad Section
great system, has done most effective work. The distributor empty cars, irrespective of ownership, into districts where they 1 been most needed, has helped wonderfully in handling the abnor amount of freight. The application of the rule that every car is entitled to have on its rails as many cars as it owns has wor for justice and the removal of many difficulties and complai With an increase in car equipment of only 3 per cent the railrc rendered 25 per cent more freight service in June of this year t in the same month last year.
In every department of railroading all matters are being c sidered with reference to their bearing on the great problem r before the country and this not on account of, or even in the hop< greatly increased profits, but with the fear at least that net earni will not be increased. "
WORKMEN ARE PATRIOTIC.
.
The employes, organized and unorganized, are generally she
ing a patriotic disposition to help in all ways. President Gomp
of the American Federation of Labor and member of the Advisi
Commission of the Council of National Defense, on April 7,
day after war was declared, pledged organized labor to a full z
loyal support of the government in the war.
The Committee 011 Labor recommended: "That the Council
National Defense should issue a statement to employers and e
ployes in our industrial plants and transportation systems advis:
that neither employers nor employes shall endeavor to take advante
of the country's necessities to change existing standards,"
The railroads again responded, in no uncertain tones, to the c
of the country when their men, from presidents to the humbl
laborers, subscribed to the limit of their abilities to the Libei
bonds. Thousands of our officers and men have joined the cok
and soon will be at the front and many, many more will follow. T
railroads will be represented fully on the firing line and in all oth
departments and branches of the service.
.
WHAT THE NATIONAL SAFETY COUNCIL IS DOING.
No less than the other railroad departments has the safe
department responded to the call of the country, as has the Natior
Safety Council, in this first year of war since its organization.
i-T____r .1
/--
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Sixth Safety Congress
Splendid are the slogans which may be gathered from the prepared ness bulletins that have recently been issued. Here are a few :
"If the soldiers in our oivn industrial army are killed or injured in shops, or in mines, or on railroads, the men in the battle trenches must lose.
"America is fighting to make the world safe for democracy. Armies must be fed and clothed and supplied `with ammunition.
"America zvill soon have a great army in the field. She will always have the greatest industrial army of any country\
"These tzvo armies, each supporting the other, will wield a mighty influence in the zvorld war for liberty.
"Armies in the field are helpless without the co-operation of the armies at home.*'
It is a great satisfaction to every member of this Council to know that in addition to the splendid arrangements by sanitary camps, by hospitals and proper medical attention to safeguard as far as pos sible the men in the field, now for the first time in the history of the United States, safety engineers are being appointed in the navy yards and arsenals to organize accident prevention.
SAFETY WORK IN NAVY YARDS.
It is encouraging to read the letter addressed by Rear Admiral Burd to the employes of the Brooklyn navy yard, in which he says :
"The prevention of industrial accidents has long been recognized as a personal duty which every man owes, not to himself alone but to his family, to his fellow workmen and to his employer. In the present world crisis, however, the work takes on even greater significance as a duty which every man owes to his country to pre vent the needless loss of time resulting from accidents."
RAILROADS INCREASING SAFETY WORK.
Applying all these general principles of service and duty to the one question of safety on railroads, very little more need be said to show that war conditions make increased safety endeavors neces sary. The reasons will be apparent to every mind in which glows a spark of patriotism. So thoroughly have these reasons been rec ognized that some railroads have already increased and even doubled the number of safety inspectors and their expenditures along this line.
Steam Railroad Section
<
From a purely economic standpoint, with relation to the nei of the nation, it is more necessary to conserve life and health tl to save wheat and other foodstuffs. We must have men at front and more and more of them. Their service depends on i support they receive from the men remaining at home, on the farr in the shops, in the mines, and on the railroads.
It is of vital importance that the transportation industry be k< up to the highest point of efficiency, and to that end to keep eve man from death or disabling injury. Accidents on railroads s bound to increase during war times and this is a sufficient reas for greater endeavors to prevent them.
MANY NEW MEN EMPLOYED.
Some of the causes for such increase, known to you all, ar
The necessary employment of incompetent, unskilled and inefficie
men; the pressure for larger tonnage and more rapid operation
the tendency to disregard and not to enforce safety rules and re
ulations.
The British Health of Munition Workers Committee covered t'.
same ground when they said: "At the present time the introductic
of new labor and of employes unaccustomed to the processes co
cerned, particularly in conjunction with the need for speed ar
pressure, overtime, and night work, with consequent fatigue, mu
inevitably lead to greater risk of accidents."
'
Of necessity the war will take many men from our ranks who:
places must be filled by whatever men we can hire, nearly alwa^
inexperienced, sometimes incompetent and. inefficient. We ha-\
already had much experience along this line, even before we wei
at war, by the taking from our service of large numbers of skille
mechanics by the munition factories. We all know how our injurk
have increased from this reason and we realize what a large pei
centage of accidents occur among new men.
FOREMEN A GREAT FACTOR.
Here is a great field for safety work. Train the new man. Urg his foreman to give him proper instruction in his work and see tha it is done. Teach him the dangers of his new duties. Show him th necessity of care for his own protection and that of his fellows an> for the good of his family. Do not forget to impress on his mini
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Sixth Safety Congress
to his country to keep from injury and thus be able to continue to serve in the great industrial army.
Among the new employes are an increasing number of women, who are now undertaking work absolutely new and untried. While I think it is the general experience that women are less careless than men yet their duties and the attendant dangers should be thoroughly explained to them and they should be surrounded by all necessary safeguards.
The railroads will be taxed beyond their abilities by the tre mendous traffic which will arise directly from the national shipments of men, munitions and supplies, and from the needs of the thou sands of industries which will be working at high speed to fill the government's needs in addition to the regular and usual traffic. There will be great pressure to speed up the work and to increase the tonnage hauled and the output of the shops. Every engine, every machine, and more, every man and woman in the service will be called upon for full performance and the liability of accidents, the tendency to carelessness and to the taking of risks will be vastly increased.
SAFETY MEN MUST BE ALERT.
The great tendency in times like these to let down on safety rules and regulations and inspections makes it necessary for all safety men to keep always alert. Watch the superintendent, the foreman--the master as well as the men--and see that no bars are let down. Follow the suggestion of the National Council of De fense made at the request of the committee on labor and urge upon all, employer and employe, "The great duty of vigorously maintain ing the existing safeguards as to the health and welfare of workers."
Those of us who must remain at - home, seeing our sons and brothers and friends march away to trench and battle and perhaps to death, can thus do our humble part in the great war America is fighting for the freedom of the world.
Let us then go on in this great work and increase our endeavors as the dangers increase. Our efforts should meet with greater suc cess than ever before for now we can urge, in addition to the reasons and arguments we have before used, the fact that now every rail road man who loves his country is bound from patriotic reasons above all others to do all he can to save his life and limbs, that he may better serve in that great industrial army without which the army in the field must fail.
Steam Railroad .S': e.'ron
DISCUSSION.
:Chairman Bell In order that we may get the maximun good from the papers which in every instance represent a great < of time and thought on the part of the speaker in preparing same, we should have a reasonable amount- of discussion bei we go on with the next paper.
At the round table meeting which will be held on Friday me ing it is proposed to discuss suggestions handed- in to the Secret of this Section prior to that time. We want to save some of material for that occasion, so that Mr.' Smallen will be kept bi In the meantime, however, we will take up the discussion of pap presented at the meeting so far as practicable.
Mr. Rockwell's paper is now before the Section.
Employment of new men.
Mr. R. C. Richards (Chicago & North Western Railway, C
cago. 111.) : I do not like to see a paper like that go by entirely wi
out any discussion, and so, at the risk of boring you, I would like
say just a few words in connection with that part which to me
especially interesting--the matter of training of the vast numl
of new men who are.now entering the service of the roads, especia
men in the engine, train and switching service. We all know tl
on the large roads today we have a sudden stream of new nr.
employed in that class of operation, and the question of how we c
best bring home to them the necessity of complying with the op>
at ing rules is one of very serious importance.
On the North Western, in Chicago, we have an examinati
class running every day ; Ave are examining the new men on the bo
of rules, and I suppose tAventy-five or thirty men are examin
every day. It occurred to us that if at the time of these examir
tions and before the men were passed, there could be some pn
ticaL method adopted of bringing home to them the necessity
complying with these rules, and what would happen to them if th
do. not comply with them, and Ave got up a plan of shoAving the
pictures, showing accidents, and figures showing the number
injuries and deaths brought about because of failure to comply wi
the rules, we would impress upon the men at the time they we
examined the necessity of their enforcement and the reason avI
the rules Avere made.
In addition to that and in order to hrincr tiom=> tn i-hoco
960
Sixth Safety Congress
the importance of the Safety First organization, not only on the rail
roads, but in all the industries of the country, we show them the
reduction in accidents brought about since the Safety First organiza
tion started, what it was started for, what it is trying to do, and
what it has done. It seems to me, if we could commence with the
new man and educate him along that line, and impressing upon him
at the time he goes into the service what Safety First is and the
danger of failure to understand and comply with the rules, that we
might get some good results and bring home to the men what the
importance of complying with the rules really means. `
I would be very glad to hear from anyone else who may be
present what plans, if any, they have adopted in the way of bringing
home to new men, before they go into the service, something about
the Safety First movement and the necessity of complying with
operating rules.
-
:Chairman Bell We will be glad, gentlemen, to have a very
thorough discussion on this interesting subject. I know we all ap
preciate its importance. I wonder if Mr. McGirr of the New York
Central Lines would be good enough to tell us what they are doing
along similar lines.
Mr. F. P. McGirr (Safety Agent, New York Central Lines,
Buffalo, N. Y.) : I am not very closely connected with the operating
department. My work is confined mostly to the inside of the shops,
in connection with machinery tools, etc. We have a man here, Mr.
Dayton, who undoubtedly can give you the information desired in
connection with the operating department. I know -that Mr. Dayton
would be glad to give you his experience along this line.
COMPLIANCE WITH RULES.
Mr.. B. H. Dayton (Safety Agent, New York Central Lines, Albany, N. Y.) : We make a specialty of getting after the new men. In fact, I devote my time to looking after them. For instance, on the New York Central Lines, a man makes a trial trip; when he finishes that he goes to the examiner and fills out his book of rules, and at the same time he is given a test covering our safety pamphlet of fort}' rules.
His attention is called to the fact that, because an older man or someone else may say to him, "In order to get your work done, you will have to violate this rule and you will have to violate that rule," that does not cut any ice; it is up to the men to comply with the safety rules.
Steam Railroad Section
96.
We have in our examiner's rooms, a safety cabinet.containing- ; number of views of men working in hazardous positions. For in. stance, in a small opening' between cars, or. probably kicking over ; drawbar, or standing on the. wrong side, or jumping on and off th<
running board of an engine.
>
This cabinet shows several- views of all those things in a very comprehensive way. It shows the safe way and it also shows th unsafe way, and in some cases it shows what the result will be-. -
Our moving picture we generally send around about once a year. We have a Safety First car operating east of Buffalo and another
car operatingwest of Buffalo, and it takes the greater part of the year
to cover the entire-territory.
- - .
Heretofore we' have* had a great deal of trouble in getting a large part of our men in to see our picture; in fact, they never real ized what it was and did not think it amounted to very much--we could not get them to pay very much attention, to rt. Very recently we tried the idea of posting a bulletin* that every man had to 'see that picture; if he does not go to see it-at'the point where he is working he will have to follow the car-and see-it. *
That has'worked wonders ; in' fadt, a "great many' of the men have-been more or less frightened', and the' consequences are they have made it a point to- see the picture.- They said: "If we had known what it was we would have been in to see it a long time ago."
. . START NEW MEN RIGHT.
.
.
I certainly think, as Mr. Richards'say's, that the tutoring of' new men'is one of the biggest problems confronting us at'the present time. It is a condition that We have'fo fade, as it is highly essential that the-new men should' be started in right arid their instructions should be very concise in every detail/ In fact, in'my1 work, I make it a special point to-lay a great deal of stress- on that feature,*and after he has made his three trial trips and has studied his book'of rules, I -make a. special, point to .find", out. what-he has learned oh his trial trips. Very frequently .he-has a little-stage fright, or-something of'.that description, and. sometimes he-does:not-thoroughly under stand certain things and. he-is afraid to ask-about them, consequently, when he goes, out to do it himself-he does-not- know what to do.' =Imake it a point to give him proper information. A great many acci dents which .happen, to. new= men. are due to lack of,-a thorough undersfanHino- of -riil^c
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Sixth Safety Congress
Mr. T. H. Carrow (Pennsylvania Railroad) : Do you pay the
men for the trial trips ? Mr. Dayton' : No; the trips are made on their own time. We
try to put them on trains doing local work; we lay out certain work
within the yards. Mr. Carrow : Haven't you had complaints about the men work
ing trial trips ?
- Mr. Dayton: No.
Mr. Carrow : Do you put them in the yard in tbe daylight and have them work for a number of days?
Mr. Dayton : That has to do, to a great extent, with such condi tions as you have at the points where you employed the men. . On the New York Central Lines we put them on the switches first; after the new man serves in that capacity for a certain length of
time, and until such time arrives when the man, if he is assigned to that work, is to be permitted to do brakeman's work, he gets expe rience with the switches in the different operations in whatever part of the yard he is in. It may be that he is throwing switches in the East End yards, in which event he would be assigned to a certain class of work! He is generally put on with an older man.
Mr. Carrow : You have some yards where you do not have a sufficient number of switchmen to supply your demand for
brakemen ?
Mr. Dayton : We have very few such yards. There are very few cases where a man is put to braking right at the start. Of course, with the fireman, he makes his three trial trips and he has nobody to show him, outside of the engineer. In the yard, an older man is put with a new man, but we do not always put the man on daylight work the first time. Very frequently he sees only night work for a certain length of time.
Mr. Carrow : The older man is put with the new man for how long ?
Mr. Dayton : The length of time entirely depends on the judg ment of the older man as to the actions of the new man. Sometimes one ma& will become familiar with the work much more readily than others and in that event the older man does not have to stay with him as long as he would with a man who does not catch onto
things quickly.
'
Mr. F. W. Mitchell (Superintendent of Safety and'Examination, New York, New Haven & Hartford Railroad Company, New
Steam Railroad Section
9'
Haven) : Is it the custom for the men to see the pictures on the own time or on the time of the company?
GOING TO THE MOVIES.
Mr. Dayton : Under the old working rules, before we had t'
new eight-hour working day, a man in the yard service was on t
company's time, but under the new arrangement the men cor
around to see the picture on their own time. Our section han
and the men in our shops, where we cannot make other arrang
ments, the company allows them enough time to see the picture, b
as far as the men in road service and yard service are concemc
at the present time, they are supposed to see the picture on th(
own time. We try to show the picture at the most convenient tin
They will come if we show the exhibit at 3 or 4 o'clock. The m
getting through at 4 .o'clock can see the picture before they go horn
the men that start at 4 o'clock see the picture before they go
work. In this way it is possible for the men to see the picture
the most convenient time.
:Chairman Bell We are very much obliged to you, Mr. Ds
ton, for your interesting talk. Are there other questions anyo
would like to ask or is there other discussion of Mr. Rockwel
paper? Mr. Richards' remarks about new men are well wort
of consideration^
Mr. D. A. Klumph (General Chairman, Safety Committee, P
Marquette Railway, Grand Rapids', Mich.) : Whom do they he
responsible for the question of deciding whether the new man
capable of taking up the duties of brakeman or fireman?
Mr. Dayton : That is up to the conductor or the engineer w
whom he makes his trips. We have a specially prepared form tl
shows what train the man is to go on. It is up to the conductor
see what the man can do and what kind of a man he is going
make.
Mr. George L.. Wright (Chicago, St. Paul, Minneapolis
Omaha Railroad) : In line with Mr. Richard's remarks, I wish
state in connection with the examination that is given to new rr
and list of safety rules that he takes upon entering the service,
have a list of questions gotten up by one of our employes. The fi
statement on our blank is to the effect that our road has organiz
a safety movement and asks the co-operation of employes. On 1
question blank there are tw-ety-three different questions. The bla
f^> n< 1
fin -AA |-\ f/Mir /Intre Kofnrp Vip onh
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Si.vth Safety Congress
the service permanently. After the blanks are filled out they are
mailed to my office and kept on file. After filling-' out the blanks
and studying our safety rules \yc find that the percentage of new
men injured is very small compared to the injuries received by the
old men.
.
Chairman Bell: Have you that list here, Mr. Wright? Does
it take in all departments or does it simply apply to the operating
department ?
'
Me. Wright: Just train, engine and yard service.
Mr. Carrow : I would like to ask a question: I would like to
address it to both Mr. Dayton and Mr. Wright: To what extent
have they noticed an increase in car damage due to the employment
of new men? What has been their experience with respect to the
increase in damages to cars and engines on account of employing
: new men ?
'
:Chairman Bell I suppose you mean in damage to equipment
due to rough handling by new men?
Mr. Carrow : Yes.
. ORAL EXAMINATIONS.
-
Mr. Dayton : I have not noticed any particular increase in
damage to equipment attributable to new men. Unless the man was
hurt in something that came in connection with the safety move
ment, or unless it was something which had to do with safety, it
would be something that we would not go into very far.
''
Mr. Wright touched upon a subject which we cover in another
way--the oral examination. After a man has been in the service
for a year, for instance, we have an oral examination. In our par
ticular work we really do riot make an examination in writing. We
hold an oral class. We ask a certain man a certain question and
we reach all the men in that way. That is something, in fact, that
I inaugurated only very recently. In our experience, where we found
a man was violating safety rules it was' due, in'many cases, to the
fact that he had only glanced at his book of rules and was not
familiar with it. When we' found' that a man was. violating 'one
of the rules we would go to him arid tell him that he was doing it the
wrong way and we would then show him the right way to do it.
Very often the men would say that they found other men, when
they got their safety rules/would simply ' glarice at them and cast
them aside. The consequence was that when you would ask the
men a little later about any certain' matter they would riot know
Steam Railroad 'Section
anything- about it, owing to the fact that they had merely_glai
over the book of rules. They would not know whether they -v
violating a rule or not. If you spoke to a man about it he w<
not know any more about it than someone who had never had a c
of the rules. We are a little more strict now and we are asking
men questions. If they have not studied the rules it will be evic
by their answers. They have to study their rules or that fact wil
disclosed when we make our oral examination.
We are keeping in close touch with-the new men. We hav
man on each division who makes it his duty, to visit the yards ;
ride local freight trains. He gets in close touch with.the men and
a talk with, them. We find this has done a great deal of good,
you are unable to visit the yards once every week or if someth
turns up and you are unable to show up for three or four wee
the men begin to wonder where you are-and miss you, and wl
you go around to their meetings they are glad to see you.
.Chairman Bell : Mr. Wright, have you anything to say
response to Mr. Carrow's question?
CAR DAMAGE BY NEW MEN.
Mr. Wright : My experience has been that the new men do r
damage the equipment as much as the old men.
Mr. Carr.ow I want to suggesf.in connection with the lack
interest of new men and the consequences of his inefficiency in t
matter of car damage, and I could furnish statistics covering t
damage to cars, I do not hesitate to say that the increase in dama.
this year, over a year when we were not employing new men, wou
be 50 per cent.. I am keeping well within bounds ; in fact, I do. n
even care to give you the actual figures.
Mr. Wright : The most damage we have had to equipment
some old, worn-out equipment you cannot use in the East. Yc
send it out for us to use and you keep the good cars in the East.
Mr. John T. Broderick (Supervisor of Special Bureaus, Balt
more & Ohio Railroads) : I would like to ask the gentlemen on tl
other roads what means they have of determining when certain rule
are violated--when the violtion of certain rules have come to the-
observation.
.
Mr. T. R. McCampbell (Safety Agent, New York Centr?
Lines, Indianapolis, Ind.) In all the yards of the New York Cen
tral Lines there is a representative of the safety committee who wi
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Si-rtfi Safety Congress
committee to any one violating- the safety rules--any violations
observed by the safety agent, who visits the shops once or twice a
week, are reported.
In regard to the damage in the equipment, I believe in the new
employes as well as the old there are careful men and careless men.
M}'- observation has been that the careful new man will damage
less equipment than the man who has been in train service for a
long time. Jobs are rather plentiful at the present time and the
old-timer is not very careful how he handles equipment, while the
new man just starting in is very careful, because he does not know
what the result of the damage to the equipment may be and what
the resultant effect may be upon him in the way of future em
ployment.
Chairman Bell: I do not feel that there is any very direct
relationship between emploj'rnent of new men and the increase in
damage to equipment.
*
Mr. McCampbell: That has been my experience; there has
been very little if any damage caused by new employes.
` SEE MEN SEVERAL TIMES EACH WEEK.
Mr. Leo Boslooper (Safety Agent, New York Central Lines, Detroit, Mich.) : In part answer to the general question which was asked in regard to finding out how the men violate a safety rule : The territory in which I am, which covers the Detroit district and most of the Michigan Central Railroad yards, there is an effort being made to make it our business to be on the ground at all times. We may see a man two or three times a week in one yard. Very often I run onto a man violating safety rules right in front of my eyes. I talk to that man and tell him what is the proper thing to do. Furthermore, I take his name and warn him not to do it again. I make it my business to see, two or three days afterward, what this particular man is doing. I observe his movements and if I find that he is again violating the rule I report it to the division superintendent.
I will state to 3'ou a little case that occurred not less than two weeks ago. A certain yard conductor at the junction yards was vio lating one of the rules in regard to safety conduct. I called his attention to the fact but he took it as a very light matter. X called his attention to the fact that the rules were there, not to carry around with him but they were there to be read and adhered to. Three days afterward I met the same gentleman doing exactly the thing that I had called his attention to and instructed him not to do a few days
Steam Railroad Section
9
before and as luck would have it about two hours afterward I rr
the superintendent. I called his attention to the fact that I had warn
this yard conductor three days before and that I had found him vi
lating the same rule again. That afternoon, when the conduct
pulled in with his train, word was there that he was not to be plac
in charge again until he reported to the superintendent.
Following that up, this yard conductor reported to the super
tendent two days later and wanted to know why it was he could i
take the place where he stood on the seniority list. The superinter
ent said: "I have no objection to you taking your place, provid
you apologize to the safety agent and agree to abide by the rul
Furthermore, I want you, in the future, to tell every man you co)
in contact with during your day's work what the safety movement
what it means, and what, we intend to do to the men who continua
disobey the rules." .
,
TAKING DOWN SAFETY SUGGESTIONS.
'
That had a very good effect. There are two or three little stances in connection with the safety movement that happened arov my territory and I know they are looking for me L- come arou They all look for the safety agent; they are all interested. I ca a little memorandum book, it has about forty or fifty pages ant take down all the safety suggestions they make. They are all terested and take much interest in the work. After receiving a s gestion I do not drop it, no matter how trifling it may be or how consequential it may seem, because the New York Central has a pol that no matter how unimportant an item may seem to one of employes they are only too glad to receive suggestions or reports unsafe conditions in order that they may be remedied.
When an unsafe condition is taken up for consideration I not c take the name of the employe who may have called thi" '"safe c dition to my attention, but I send him a copy of the letter show what action I took in the matter. When the matter is correc he is sent a letter advising him as to the disposition of the c; showing that the unsafe condition is eliminated.
Chairman Beet: I am afraid, gentlemen, in view of the ti that we will have to delay any further discussion of Mr. Rockw< paper until later on.
The next item on the program is an address by Mr. C. M. Ant con of the Nashville, Chattanooga & St. Louis Railway. Nashv
96S
Sixth Safety Congress
RELATION BETWEEN TIME LOST ON ACCOUNT OF
ACCIDENTS AND. INJURIES AND THE OPERATION
. . OF RAILROADS.
'
..
C. M. Anderson,, Superintendent of Safety, Nashville, Chat
tanooga & St. Louis Railway, Nashville, Tenn.
'
Mr. Chairman and Members of the National Safety Council: Mr. Guild, our most worthy Chairman'of the Program Comfnittee,
has bestowed upon me: quite an honor in asking me to appear before this distinguished audience of' safety experts--men who, to the minds of all serious thinking people 'of our country, are engaged in one of the noblest works of the day: -As I stand before !you, *1
am reminded" of the fact that my experience in the field of" safety-
labors has not been so wide and varied as some of cur more promi nent workers, and perhaps I do not possess all the qualifications of a safety expert. However, I am very proud to say to you that I
believe I do" possess all the earmarks of a safety enthusiast--at
least, I am striving to that end. '
. . .
The subject upon which I have been requested to prepare1 a
paper, "Relation Between Time Lost on. Account of Accidents and Injuries and the Operation of- Railroads," is one that strikes me'as being very fitting at. this particular time. Our Nation has been
forced into a titanic conflict) and, when our government is send
ing its wealth and its armies into foreign fields in an effort to bring
about an. early close to the greatest struggle ever known, much
more depends upon the industries at home than under the usual
conditions.
"
1
Upon the successful operation of the railroads--the main arteries of transportation during troop movements as well as during the period of the" war--this country and its people are counting, with a
confidence truly characteristic, the effects of which are bound to be
far-reaching. While'the responsibilities upon us are now greater than ever before, -still, with our splendid organization, the roads will, we know, be sufficiently able to shoulder the burden and achieve
the results expected, and the thousands of loyal employes compris ing these organizations--even though laboring under a severe strain
--will, we feel confident, be able to do their duty full well. It de
volves upon us at this time to concentrate our forces--start our
great drive and beat down with persistent fighting the strongest
enemy of railroad employes, carelessness, and throw around our men
Steam Railroad Section
S
every possible safeguard - that will prevent accidents, in an eff<
to keep them at their posts of duty in good; sound physical con
tion.
.
`
ACCIDENTS A; .SERIOUS' HANDICAP,
.
.
The loss of time`by employes on account of injuries is'a v<
serious handicap to the successful dpefation of btir railroads, and :
matter of How to improve the' conditions has been, and is today
most perplexing problem that' is far-reaching. ' ' ' '
"'
In this connection, I wish to direct your attention to the fataiit
and injuries to railroad employes during the year ending Dec.
1916, as reported to the Interstate Commerce (Commission, un<
whose regulations a man must be incapacitated for more than th
daj'S before an injury is reportable. There' were : ' '
:`
116 shopmen killed' and yojojS mjurfed. ` r,f^3 trainmen killed and 43,929 injured.'
................. : '' ' '
425 maintenance of way employes killed and. 31,326. injur
Making a total for the three classes of 1,734 employes killed
145,291 injured, or an average of one man' killed every two ho-
and. one man injured every min.ute..
., .
,
..All, of us.read daily of the appalling results of the great buti for freedom and justice ;that are being waged.in the horrow-stricl sections of Northern France, Belgium ..and other places on European continent, and .with much concern .we .review the cast ties in; each important battle; but very few of our . American peo display any. unusual interest in, the .large number of casuali amongst .our industrial employes .here, at home. .
Occasionally .statistics published showing-the number of fat
ties and injuries to employes of railroads,, etc.*, are marvelled at
some few -for the-time being, but soon passed, up and conside
merely a matter of course.
Thus far in the great war in Europe; which has been rag fiercely now for more than three long years, well-founded statis inform' us that eleven out of every thousand are killed and injui or 1.1 per cent of the total number engaged. ' In'our own hard-fou battles, in which- we have been and are now desperately fight
to stave off defeat at the hands of our enemy, accidents to railr< employes, 9.8 per cent of the total number of men engaged dur last year'were killed and injured.' - If we should go back for the
970
Si.i'th Safety Congress
From the comparison of casualties to which I have just called at tention it is very evident that accident-prevention work demands deep thought and consideration at the hands of our people.
The railroad employes who were injured in 1916 lost an aver age of approximately ten or twelve days per man. This resulted in the loss of 1,452,910 days, or 3,981 years. To impress you with the seriousness of the situation and just what the relation between time lost by employes account of injuries means to the operation of railroads, the number of years lost as herein stated as equal to the labors of one man commencing 2,064 years B. C. and ending with the present time.
GOOD ORGANIZATION- NECESSARY.
The successful operation of a railroad or any other large indus try is mainly dependent upon a good organization. Next to per fecting and keeping this intact, the most important task is getting the greatest amount of efficiency out of it. Men cannot become proficient in railroad work in a short period--competent railroad men are not "incubated" in a few weeks. We all know that our skilled employes have undergone years of hard training before finally mastering their trades and before they are able to fathom the most intricate problems likely to arise in the course of their daily business. Therefore, it must be conceded that before the highest state of efficiency in our organizations can be reached, long years of experience are necessary for the emphayes in their various lines of work. As an example of the length of time a railroad em ploye must serve before he becomes skilled in his particular line of work, an engineer oftentimes serves twelve or fifteen years before he is competent to run a locomotive. Very few of our conductors are advanced to such positions until they have worked in other capacities for a similar period; a machinist apprentice must neces sarily serve from five to six years before learning his trade; a section foreman eight or ten years; a boiler-maker four to six
years, and so on. When an employe is injured or killed, whether he is engaged
in the transportation, mechanical, maintenance of way or other departments, the organization in that particular branch of service is disrupted and the efficiency there temporarily reduced of perhaps destroyed. Oftentimes when a trainman or other employe--whom it. has taken years of careful training to reach such position--is killed, the company, as well as the man's family, is the loser, for
Steam Railroad Section
the years of schooling- and careful training he has been given order to prepare him for greater responsibilities are, in a measi lost.
When an employe is injured so that he is incapacitated, eit temporarily or permanently, the department in which he is employ suffers. If the next man in rank is advanced to the position m; vacant--even assuming that he will make a satisfactory manoften takes days and sometimes weeks for him to become famil with his new duties and surroundings. The same follows all way down the line until the lowest man in rank has been promot and then it becomes incumbent upon the company to employ an experienced man and go through the always slow process of th oughly training him. Such changes, of course, result in lost mot and it is not difficult to see to what extent a railroad company handicapped by the loss of time by employes account of injuries
CONFUSION AND DISRUPTION FOLLOW ACCIDENTS.
I know of a case that recently occurred on our line when
section foreman was severely injured when a motor car on wh
he was riding was, through his carelessness, struck by a frei^
train and demolished. It became necessary for another sect:
foreman to leave his gang for two days to accompany the injui
foreman to the hospital, more than a hundred miles away. Otl complications arose, for the track supervisor found it necessz
to leave a worktrain with which he was engaged to go to the injui
foreman's section, re-organize the gang and place a man in chai with less experience and knowledge of the work. Tljis is grv
merely as an example of what confusion and disruption takes pk when an employe is injured and how the organization suffers su
result thereof.
*
It very frequently occurs that after an employe has been injur and disabled for several days or, perhaps, weeks, when he returns
his work much time is lost while familiarizing himself with the st
roundings and the changes that may have taken place during 1
absence.
There are many, many other ways in which injuries mig affect the various departments and their progress, and it is plain
see what a great hindrance the loss of time by employes on accou of accidents and injuries offers to the efficient operation of a ra
972
Sixth Safety Congress
CLAIMS FOR PERSONAL INJURIES.
Aside from the serious disadvantages just mentioned, there are
other important items that should be taken into account.. Among
the most prominent is the financial loss to railroads through the loss
of time by injured employes. During the twelve months ended
June 30, 1916, $27,672,862 were paid .out by the railroads in this
country for claims account personal, injuries .to employes. This
amount of money, even during the present time, 'with prices . of
materials, supplies and labor higher than ever before, would pur
chase 24,727 modern boxcars; 922 largest Mikado-type locomo
tives; 9,224,226 tons of coal, or i2j7S per cent of, all the fuel con sumed yearly by the railways in the United States; pay the yearly
salaries of 38,434 station agents and operators. In fact, there, are
many needed improvements to railroads in our country that could
be made with an amount equivalent to that paid out for personal
injury claims.
I do not contend that all of these claims might have been pre
vented, nor shall I attempt to make a statement as to how much of
the money expended for these claims could have been saved, but
we do know that something like 85 per cent of the accidents occur
ring on our American railroads today result from carelessness, and
we believe there are ways and means to eliminate a large percentage
of such accidents, thereby reducing the personal injury claims.
We are daily demonstrating that the desired results can be ob
tained by hard and persistent labor in the education of employes in accident-prevention work, and already we feel that our success
in this direction has been such that the work itself can no longer
be considered an experiment.
..
ACHIEVEMENTS WORTHY OF COMMENDATION.
In the short time the Safety Departments of the railroads have been organized and working, their achievements in accident-pre vention work is quite worthy of commendation. It has been proven to us within the past few years that a most effective method of reaching the employes and educating them in safety work is through safety committees. If a committee has been selected with the proper care and the organization perfected as it should be, some very important work will be done and satisfactory results obtained.
There is, however, one feature in the safety work that I am .par ticularly anxious to bring out, and this is the part that the officials
Steam Railroad Section
of the railroads must play in the successful execution of sami
their lines. Realizing that their duties are arduous and their
well occupied, I hesitate somewhat to comment on the appa
inactivities of some of the officers, but in my judgment offic
from the highest in rank to the lowest, must be sincerely intere
and devote as much-as possible of their time actively to the. w
Through systematic accident prevention, injuries are redt
and the officials and subordinates are fully repaid, in my opin
for the time spent, since it requires no great effort on their j
and as. the labor and energy formerly devoted to work pertaii
to. personal injuries, can be utilized in a manner that will be of n
benefit to themselves and certainly far more profitable to the c
pany.
.-
There is little doubt, so far as I have been able to observe,
that the officials are ill sympathy, with safety work and are in
ested in its success, but in some cases it has appeared to me
when it c?me to actually putting their shoulders to the wheel
spirit of "j-et George do it" often prevails.-
The result of such an attitude on the part- of officials has
effect with the committeemen and .the employes, who get) the s<
habit unless closely watched, and;in this way the real spirit of sa;
work is soon destroyed. The officials, committeemen and emplc
may alL contend that they are intensely interested in the success
any work that will tend, to reduce the. number of accidents and j
sonal injuries--and we will grant that they are--however, tin
they keep alive to the situation very little or nothing will be don<
demonstrate such a feeling on their part, and, gentlemen, I wan
take this occasion to say that safety work is, indeed, one th
where actions must speak louder than, words if we are to accc
plish the good we expect. _
_
.
ENTHUSIASM MUST BE MAINTAINED.
Enthusiasm must be created and kept in our organizations, ;
the co-operation of all must be secured in the enforcement of saf
rules laid d-jwn for the government of employes. When -we
able to instill the proper feeling and spirit into all employes cc
prising our organizations, great strides will be made in accide
prevention work and the -impediments in the operation of our r
roads, brought about through the loss of time by injured employ
will undoubtedly disappear. There is PVPrv rPfl Qi"vn
nnr
eT-t<-vK**
974
Sixth Safety Congress
interested in a work that means prevention of accidents at this acute period. Just now the conserving of skilled railroad men is more
vital to the roads and, in fact, the nation, than at any other time. The loss of employes through injury is felt just as keenly by the railroads as the loss of the brave and heroic soldier--who has been trained for months, and probably years, in the various kinds of modern warfare--is felt by the army.
Skilled railroad men make up one of the strongest and most necessary units in our industrial army at home ahd the loss, of these "soldiers," through injury, or, for that matter, from any cause, reduces the efficiency of our organizations the same as the loss of the soldier upon the battlefield reduces the efficiency of the army. It is squarely up to the roads at the present time to keep the human machinery in the very best possible condition, because the successes of the armies in the field are depending upon the army of industrial workers at home, to keep the fires burning until the day of victory shall come. After the war is brought to a close and peace is restored over the whole world, we should not permit our selves to gain the false impression that our struggles have ended,
for we--the railroads--and, I suppose, every other necessary indus try, will find themselves in a similar position. We will still have an important battle to fight, a struggle for efficiency in its highest degree, and in this hard fight we are, it is very evident, going to find ourselves handicapped and our progress to victory impeded for want of man-power. This is a fact that.can not be overlooked or in the least underestimated.
CONSERVE MAN-POWER.
The loss of men, each skilled in his particular class of work, whether it be in the transportation, mechanical or maintenance of way departments, is keenly felt under the present conditions, but in closing I cannot refrain from stating that we shall all see the day after the close of the war, when the loss of the human machine will be felt very much more on account of the conditions I have just mentioned. For this reason I am particularly anxious to make the point that the responsibilities upon the men engaged in accident prevention work is heavier than ever before.
The loss of time by railroad employes injured in accidents, through carelessness or otherwise, has always been a factor to be reckoned with, but it will, in my opinion, mean very much more when peace is restored unless we are able to line up and successfully
Steam- Railroad Section
combat every force offering- resistance to our main objective poii
that of training and keeping the railroad man at his post of duty :
from the accidents,that are likely to cause disability for hours, d weeks and oftentimes permanently.
Chairman Bell: Mr.,Anderson's paper has been a very in
esting one. Possibly he has so thoroughly covered the subject i there is little left to say in regard to it. If no one cares to disc
it we will go ahead with the program.
Mr. L. E. Abbott, Safety Commissioner of the Oregon Short L
who was assigned the subject "Safety; Loyalty and Efficiency/ unable to attend the Congress, and his paper will be read Dr. G. B. Pfantz of that company, a member of the Saf
Committee on the Oregon Short Line. We will be glad to h
from Dr. Pfantz.
,,
SAFETY, LOYALTY AND EFFICIENCY.
E. L.
Abbott, Safety Commissioner, Oregon Short Line
Salt Lake City, Utah.
Mr. Chairman and Members of the National Safety Coun< In the fall of 1913 a strike was called in the mechanical departmt of a certain railroad; John Bums, one of the mechanics, fc passed his fifty-ninth birthday, and had enough years of service his credit to entitle him, ori his sixtieth birthday, to cease his wc and be permitted to draw pension enough for him and his wife live on to the end of .their days. Burns had no bad habits, he w a good, Christian man. He was looked upon by his employers as faithful employe. However, he was somewhat feeble for a man his age and his "output" at best was not standard. He admitt that if he had to go out into the field of competitive labor his eai ing power would be about 50 per cent of the ordinary man's. "W Burns go out with the strike ?" was answered in the negative by 1 social friends, the merchant with whom he traded, and also t railroad officials, because they argued, first, - he had too much stake, and, second, it seemed impossible that the union would a this old man to make such a sacrifice; but he was requested to s out and he did, saying: "I never expect to earn a whole daj wages again."
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Sixth Safety Congress
years of age, worked his way from a brakemanship up to a position as one of the oldest passenger conductors in the service. His run necessitated his being on the road' twenty dsiys each month, for which he was paid straight time, $165. He had said to one of'the railroad officials: "I am thoroughly satisfied with'my work and I would not trade my job for any other on the road. I do' not lie awake nights worrying my hair gray as some officials do, and,- there fore, I would not trade with them; It is my ambition- to remain with the company during my working life and then become a pen sioner." A strike was called and he again came to the officials- of the company and said: "You may put me-down- as one of the men who will stay with the company." But 'in a short time he came back and said: "I have changed my mind;. I.will have to go out on the strike. My wife and my son have put it up so -strong to me I feel I cannot stay with the company during the trouble."
Andrew Drew was a passenger engineer. He worked five and one-half hours a day on twenty days in the month, for which he was paid $225. He was a little tinder the pension age. He was asked to go out on the strike, the consequences of such a matter having been previously experienced by him. He was also asked by the railrord officers if he intended to remain with the company. He replied: "They have millions and' I know they will beat us as they did before, but if I have to live' with a-pick and:shovel the rest .of my life I shall go out." He manifested' some venom, a very differ ent attitude from that of the-others.- '
REPRESENT A MAJORITY OF THE MEN.
Some very caustic remarks -were made- about John Burns. Some stated he had lost his reasori. and 'others listed him as an' anarchist, but I say to you that neither of the accusations is true. He is an unusual man, a good and loyal citizeh. and trustworthy. He acted in harmony with his convictions. The other two men realized they were making a great financial-sacrifice and were also determined to stand by their convictions. These three 'men: represent three im portant departments of a railroad, and T believe are representative of the majority of the workmen of those departments.
I have carefully investigated these facts and am able to vouch for their truthfulness. I have tried honestly and fairly to represent a condition in our present-day industrial organization by which -we are confronted, and which, in my judgment, is the problem. I am thoroughly convinced that as long as this condition prevails among
Steam Railroad Section
our workmen- we cannot obtain- a full measure of loyalty, and i fore cannot' reach the desired standard of safety and efficient
Here it might be well to agree upon the object of our indc organizations'. So far as I. have-been able to-discern, thdre i one object- and thatis -to' better the human being. It seems t there can be no other legitimate viewpoint. The human bei the all. His development and perfection must be the one aim, therefore," the monetary returns must be looked upon as by-proc I contend that the lawful purpose of any man or group of men be one that recognizes that progress,- prosperity and contentme the individual are the chief aims. Safety, loyalty and effic merely follow and do not precede the attainment of such aim
If I am right about the .object of oiar industrial organizal then, since every worker is a part ,of that organization, it fo that what is good for the organization is good for the individua vice versa. A member of an organization, like an organ ol body, has functions to perform, and-to obtain the best results' i functions must be performed in harmony with the activities 6 other organs of the body. `May we not consistently say tha organization is no better than its worst element?
'there IS a -REMEDY-----CONTENTMENT.
.
If we agree upon the foregoing, that a condition of friction
discontentment prevails among the human element of the j
industrial organizations, we may consistently ask: Is there a rer
and if so what is-it? Prom my varied experience with the hu
being, ranging from the. child in the school-room to. the crim
and including the- workers of many of our industrial branch<
unhesitatingly say there is- a remedy,-and, in my judgment,
pressed in one word that - remedy is conte?itment in -labor. B
want to go on record as saying that.from my years of experien
am thoroughly convinced that contentment in labor cannot be boi
with an increase of wages, neither can it be forced, but it can b<
duced by the. application of the laws which govern the growth
development of man.
...
..
....
. . The beautiful .rose growing; in the garden, with its charn
colors, attractive fragrance and perfect form ; the golden grain i
ding in the gentle winds, of summer, with its hopes of reward;
mountain streams, rippling down over their beds of rocks-thro
the channels of majestic pines; the ponderous locomotive attac
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Sixth Safety Congress
its path of safety by little rims of steel,- are but evidences that physical results can be obtained only by conforming to physical laws. This we all know. Is it not within reason, -then, to conclude that the human mind--the supreme guiding power of worldly things--is also conformant to laws ? I answer in the affirmative without fear of contradiction, and I believe these laws are as simple and obvious to the casual observer as the laws of nature. Why they are not ap plied more universally is the perplexing query in my mind. Let me mention one which I think is self-evident to all within the sound of my voice and which I believe must be applied in our work before we can obtain the desired results. It is this:
"The ordinary human being will be just as much ' interested in the organization of which he is a part as
he is convinced the employer is interested in his wel fare."
Then it becomes evident that the desired results can be obtained only by a change in the attitude of the workmen, which change must come through a proper education.
MISUNDERSTANDINGS AND MISCONCEPTIONS.
In my earlier and more radical life I was thoroughly convinced that this discontent in labor was chargeable to the "master" on account of his inordinate desires to become rich at any cost. I admit I was mistaken and imagine I can see many causes on both sides for the present condition. During the last few years I have had a position, as it were, between the men and the managers, from which viewpoint I could observe the doings and hear the reasons of both. I am now convinced that our present condition is largely the result of misunderstandings and misconceptions. Early in my experience, when trying to "drive a bargain" for a-personal injury to an em ploye, I was confronted by the following words of Mr. E. H. Harriman, the memory of whom makes me a better Christian: "In such cases I want practical Christianity applied." The spirit which sea soned that remark actuates and controls his successors, so far as my personal knowledge goes/ and, therefore, when I hear what I do on various occasions I must conclude many of our laborers mis understand.
If we would eliminate discontent among our laboring men today me must do it through education, tempered with justice. In the
Steam Railroad Section
course of that education I suggest that the following subjects t lost sight of:
. A COURSE OF EDUCATION.
r. A proper selection. A definite study must be made wit
view of selecting a man who will prove satisfactory in the wo
which he has been assigned.
2. A central employment department should be established
my judgment this department should not only have the final
as to who should be employed, but it should have the final wo:
to who should be discharged.
I believe that most of the disaffection, misunderstanding and
content in labor today has .been caused by "the boss".--"the ]
tyrant"--who has risen to the position where he can extend
chest, swing his arms and utter a strain of profanity, concludin
"You are fired!" This is probably due to the fact that the pur
of the organization, and, therefore, the object of the higher-up
a mystery to him. He interprets the rules which are mean
develop efficiency incorrectly and unjustly. A careful researcl
scientific men, who have been placed in our organizations as effici<
directors, points out as one of the most serious leaks in our mod
day organization the unnecessary turnover in labor. This is
tially due to th'e great number of men who are dismissed from
service of the company during the year.
3. Promotion. There seems to be nothing which causes ir
disaffection among the employes than the indiscriminate way of
lecting foremen. Those who have been instrumental in faring
about a good result in an organization feel that they should shar
the benefits achieved and be recognized by promotion. -We she
not overlook any opportunity to reward in the line of promotion,
cording to the merit of the individual. Many organizations h
sought foremen from the older men, but this should not necessa
be done. I suggest that efficiency records be kept and foremen
selected by merit.
4. Training for officers. Before placing a man in charge o
small squad of men to do effective shooting our government tra
him as an officer. By analogy it is important that we teach <
foremen the purpose of the organization and train them to han
men. -
.
5. We must adopt a definite plan for safety and betterm.
ivork, and a plan for the siinpranTmatpH
r ----1--------
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Sixth Safety Congress
your attention to the great Union Pacific System relative to its pen sion system and insurance plan.
I have not attempted to work out in detail a course of education. For a definite plan I call your attention to the great work- that is being done by the National Association of Corporation Schools.
In conclusion, let me say that the work outlined above has thus far, in our organization, been handled only by the Safety First department. I am sure a Safety First organization of any company which contents itself with safeguarding the machinery and the method will fail. To obtain loyalty, which is the forerunner of safety, and efficiency, we must devote our energies to the improve ment of the human being.
DISCUSSION.
Chairman Bell. : Is there any one who has any remarks to make in connection with the paper by Mr. Abbott.which Dr. Pfantz has
just read?
Mr. Deo Boslooper (New York Central Dines) : In listening to
the paper just read I was inevitably led to the conclusion that there
is a lot to talk about in connection with organization. It is a big
help to the Safety movement if we approach it in the right manner.
Just to give an idea of what we are doing in our territory: .We.are
going to the organizations of telegraphers, engineers, firemen and
switchmen; we are going to all those organizations .and trying to
interest them in safety. It has worked put very satisfactorily so far
and is a success to such an extent that at the meetings, of these or
ganizations they devote ten or fifteen minutes to talking on the
safety movement.
Communications were coming to the superintendent .of the Michi
gan Central, where I am located, from several.organizations about
something they had to pay strict attention to immediately,. It did
not have to be put over for. a sub-committee or some one else to
investigate or look after it. The communication stated unsafe con
ditions as reported in their lodge, room. The stationery used was
their lodge's stationery. Their, communications bore the seal of the
association and it was official. The. officials of the railroad were
notified in the communications that it called for immediate action and
at the very next safety committee meeting the division superintendent
laid great stress on the communication in regard to the unsafe con
ditions and they were eliminated immediately. The secretary of
Steam Railroad Section
the committee was instructed to notify the secretaries of thes ganizations of the elimination of the conditions that they report
. . TEMPERAMENT OF FOREMEN.
.
I have heard a 'great deal of talk in regard to the foreman an
sub-foreman--about their being tried out for efficiency. I be
that in trying out a foreman or a sub-foreman his temperament si
be taken into consideration. One who is excitable, nervous,
strung is not liable to get along with the men over whom he has st
vision as well as one who has a'cool head. The men shun him \
he comes around where they are, thinking he is going .to find fau
get excited about something that happened a day or two before,
he is a man that is not nervous or high strung and has the confid
of the men under him'they ax*e going to be interested in the sa
movement. They will call his attention to-conditions as they
them and they have no doubt they will be remedied.
Holding the foreman responsible for each and every unsafe
dition you may run across, to my mind, may not be such a good cot
It is almost impossible, in some cases, for the foreman or the i
foreman to see all those conditions. He is taken up quite a bi
the line of production, he has to produce the goods; he cannot
around looking'for boards with nails-sticking up or ladders i
might have a rung out of them. It is up to the men under hirr
take care of that.
WHEN THE MEN GET TOGETHER.
While the safety movement is built around the officer I think
rank and file of employes provides the foundation. When you <
have the confidence of the men under you at all times I believe 3
will have success in the safety movement. Unsafe conditions \
be eliminated, unsafe practices will be discussed among the men
noon hour or when they may have time during working hours. T1
will tell each other about seeing Bill Jones doing such and such
thing, they will say he was oiling his machine while it was runnii
or they will say that Tom Smith had a ladder that did not have
rung in it. They will talk about such things and they will call th<
to the attention of the sub-foreman.
I want to tell you about a little thing put into effect in the c
shops of the Michigan Central.at West Detroit. We are about
i,~ij
-
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Sixth Safety Congress
an investigating' committee. They in turn will automatically become members of the shop committee. It will be their duty to report the causes of accidents and suggest remedies. These men are showing a great deal of enthusiasm. They are talking all through the shops about whom they are going to vote for. Any man in the car shop or the locomotive shop is eligible to be a member of the committee.
We also will install in the different departments imboth the loco motive and the car shops, an accident score board. One part of the board will show the number of accidents the day before. A space will be provided where you can write "One" or "Two-' or "No ac cidents yesterday." Below there will be a printed sign "No accidents in--------daj's," with a space for the number of days--two days, ten days, fifteen days or twenty days. If an accident occurs a screen will be drawn over that portion of the board and the accident record shown. Below is a large space for "Cause and the Remedy."
The committee will be elected from the. car shop and the loco motive department and it will be their duty to find out the cause of accidents and the remedy. It will work up a lot of rivalry between the different departments, to see which one can keep accidents down to the lowest possible score. They will all endeavor to keep their accidents down as low as possible.
Chairman- Bell: I see Mr. Oyler of the Cumberland Valley Railroad in the back of the room. I had a very pleasant experience going over his line at one time. They have a short and readily supervised railroad and are in a better position to do good work among their men than most of us. I wonder if he will tell us about his methods.
EMPLOY HOME MEN.
Mr. Emory C. Oyler (Assistant Engineer and Chairman of Safety Committee, the Cumberland Valley Railroad Company, Chambersburg, Pa) : We have a little road, only about 164 miles long, and I think our loyalty and efficiency is due to handling not floating men, but persons who are natives of the valley, who are mar ried and have home interests. They are very much, interested in the welfare of the company and I think that means a great deal more if the men are so-called floaters.
We try to remedy dangerous conditions and practices by having our safety committee members, a chairman and fourteen members, appointed from the various branches. They do not spend any special time on safety work, but look out for the work while' on duty.
Steam Railroad Section
We have monthly meetings and issue a monthly bulletin a
that way we keep safety work before them at all time. It i
very well, but I do not know how it would work on a large sy
We try to have plenty of supervision on our line. Our pres
thinks nothing equals adequate supervision. We have more a
ant train masters and men of that kind, in proportion to our mil
than most roads and we think nothing tastes better than superv
Mr. H. S. Balliet (Assistant Terminal Manager, Grand Ce
Terminal, New York Central Lines, New York City) : It wou
interesting to know how many train masters his road has o
pay roll. We understand it is a very busy line, and we are i
ested in the organization, particularly the total number of
masters.
Mr. Oyler : We have four train masters and three assist
one foreman of locomotives and two assistants and there are j
special men.
-'
:Chairman Bell I was impressed with the fact that the Cum
land Valley has a lot of supervision and I think that contributes
largely to their successful operation. They operated their w
railroad for a year without an employe being killed and with <
one serious injury, one broken finger.
Mr. Oyler One joint of the finger lost.
:Chairman.Bell And no fatalities?
Mr. Oyler: No fatalities.
THE BEST IN THE INDIVIDUAL.
Mr. David More (Shop Safety Inspector* Union Pacific JR road, Omaha, Neb.: I want to tell you one thing, gentlemen,
connection with this matter--it is a fact and I do not suppose th
is a gentleman here who will deny it--the president of the railn
has certain privileges. He is president and he has privileges he
compelled to exercise. The general manager has certain privile;
and the same is true of other officers connected with the railro
but I also want to tell you that every man connected with a railrc
has a privilege belonging to his particular position. The sweeper
the shop has a privilege and it is a privilege just as much as the pri
lege of the president of the railroad.
That brings out the individuality of your men you will ne^
get in any other way. We all recognize that there are in the servi
certain bull dozing men. When von an* raTrvinir /->*- -fi----^ -----z ' - *'
.
.
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Sixth Safety Congress
Fire men, but when you are dealing with individuals you must bring out the best there is in that individual and die only way to do it is
to'show him that he has a privilege in-your shop, a privilege that-be longs to him as much as it belongs to the president of the railroad-1 '
If I run across an apprentice' and find him working on a bad lathe I say to him: "Why are you'working on a lathe in bad'Con
dition? Don't you know that you have permission to go' to the boss and say: ' Fix my lathe, repair my machine; I cannot work unless it
is in proper shape.'"
''
'' '
The moment you do that you have an organization that is inter ested in what is being done, working in an exceedingly striking, way and loyal to their interests. We are all very apt to get an idea'that we are just working for money. It is true that we are, but there is
something in life besides money. `
"
As Safety First men you and I have a larger work before us in
the United States today. Something new bobs up every morning, something of interest is right before our eyes every day and it brings out our individuality. You have to bring out the fact that each man
has certain privileges, the same rights as the man above him, and as long as you treat men in that way you will get the very best there
is in them. You might make a man do this or that by clubbing.and forcing him to do it, but you will not gain anything by it. It is just like all other propositions, where the workmen are not interested
you may talk safety to them all you want to and they may carry out your instructions while you are-standing-near, but the minute you turn around it is a different matter. Get the men interested and -you
will be successful in safety work.
., ;.
' TRANSFERRING }EEN.
' ' ""
We transfer our men -from one place to another. If a man is not doing very well over here I transfer him over there. I go to him- and ask: "What is the matter?" He will say: "I do not like this'job, I would like something else." I .say to him : "You pick out your job and I will give it to you."- I have found it is possible to get the very best out of a man when you treat him right. If he is not satisfied I think he should be transferred to some job that will suit him better-. It is much better to transfer him and try to put him in- a position he will like than to fire him. Unless-your workmen are- satisfied they will not do their best and you will be up against a losing game. It is necessary that the workmen be thoroughly satisfied with their jobs.
Steam Railroad Section
A dissatisfied workman is the poorest asset you can have aroum
place. I have overcome this in a large measure by .transferrin,
from one position to another with.'a view of creating in them a f
of satisfaction in their work.
' The reason why we'are riot getting output in our shops a
our railroads today is 'because we are trying to get out som
with the'wrong kind pf material. If Jim Jones and Tom Split)
not do a certain line of work they can do some other work, some
else. ' A man that is adapted to machine or lathe work .cannot
a locomotive because he does not understand it--he is a machin
and it is a specialty with him.
.
.
I am telling you facts: you may not agree with me, but I b
I am right. Men are often specialists; one is.best adapted for
fain position, a'certain job; he cari do work that few other me
do and all that is necessary is to give him the kind of work
best able to do. We have to bring out the best that is in the ms
loyalty and efficiency and we can do this if we do our part.
If a well is nearly dry and you cannot get water, the onh
to do is to prime the well and get the water from the bottor.
is like getting water out of a well--getting good out of men--ar
only way is to`get the individual interested in what you are doi
Every oiie is familiar with the problems of human nature,
stand up against sortie men, you can drive them, but there are
men that you cannot drive. Individually we have to adapt ours
to the circumstances In which we find ourselves. Let the men r
the fact that'they have'certain' privileges and' have a perfect ri|
exercise them.
--.
- ' '
''
Chairman Bell: I would like to ask Mr. Moire a quest!
understand you are an expert on shop practices ?
1'
' Mr. More : ' Yes, sir.'" ' ' ' ' ' ' ' "
'
Chairman Bell': Oh"the Pinion Pacific' do you have a sj
rule book'for men employed strictly inshopwork ? '
`
:Mr. More We have not.'
''
Chairman Bell: Have you had any difficulty in enforcing
rules ? Although you may not have fixed rules perhaps you
rules and 'regulations of some kind for the conduct of shop
What I am getting at is this : Whether or not, in- view of your m.i
of looking at the matter of employment of shop men (which in
respects is rather unique) whether or not-you are able to get co-o
tion in connection with : the carrying out .of your rules
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Sixth Safety Congress
COMPANY NOT ALWAYS EIGHT.
Mr. More: We do not have any trouble in connection with our shop rules. I do not want to criticise any gentleman here, I do not want to be personal in my remarks, but I read a statement in a monthly journal (if the gentlemen here representing the railroad do not take offense) of a certain railroad which bought enough goggles to supply every individual employe in a certain state. They put it up to their employes, because the law was behind them--they played politics. The railroad companies are not always right, the railroad company is wrong sometimes and I can prove it. I am going to say what I think. I may lose my job on account of it but I am going to tell the truth.
This railroad has hidden behind the laws in certain states. "We have goggles for every one of our men. You can wear these goggles if you like, but if 3-ou get your eyes put out without wearing them, the law sa.ys we do not have to r*ay." That is a very poor law, to my mind.
If we played that thing where I am I would quit my job tomorrow.
We have no trouble with goggles. I tell the men who do not wear goggles that they do not work, that is all there is to it and that ends it. That is not law with a club, it is law by persuasion. I go to a man working at a machine and show' him a pair of goggles with both lenses broken. I say to him: "What does this mean? Both the lenses in these goggles are broken." I can talk on that, week after week ,and tell the men that the goggles preserve their eyes. I ask them if the>' want to preserve their eyes. It is perfectly clear what would have happened to the man's e3res if he had not had those gogles on. and I appeal to him as an individual if this is not a safety device worth having. A pair of goggles broken all to pieces is the most conclusive evidence of the necessity of using goggles. It brings right home to the man the advisability of their use.
"put ox your goggles."
The moment you employ a man you must start to educate him to wear goggles. I will tell 3rou a little story: Last Friday one of our highest class men was working in our boiler shop. A lot of heavy boiler plate -work was going on and this man was on the-job. I saw- he was working without goggles and I said: "Charlie, put your goggles on. It is a bad example for the men on that job for you to
Steam. Railroad Section
be working without goggles." He kept right on working wit goggles, so I said to him: "Charlie, you will have to put on goggles or .shut off the machine." He got mad and began to ci He said: "I do not know who you are, I don't care where you c from; I won't wear goggles." "Well, if you don't wear the gog you will not work here," I said; "it is your job or mine. As Ion you have taken a position like that and are trying to force rr am going to force you." I called the superintendent and I told that I had a very serious matter to talk to him about, and I mentic this case. He said: "I will take care of Mr. So-and-So."
The story of the goggle incident went to the president's of Charlie was wrong. He will never work without goggles again he does, he will get a new job. It applies to the president of railway as much as it ..does to the sweeper. There is no differe: It is a law by persuasion ; it is not law with a club.
We have reduced eye accidents on the Union Pacific 65 per c by the use of goggles. We have no trouble in the shops. You go into the boiler shop any time you want to, you will not find any working without goggles. The men would no more think of pun ing a bar without wearing goggles than they would think of walk into the boiler shop without a pair of shoes. The goggles are much a part of-the make-up of the men as their shoes. Gentlem it works fine. I am particularly proud of that place, as far as goggles are concerned. We have our troubles, but there is a vs to get right to the front, to get right in touch with everyone and tl is by winning the confidence of your men. A hot-headed fool v never make a good foreman. Meet your men as individuals a deal with them as such; assure them they are. a part of the orga zation and you will meet with success. We cannot do without the
MAKING SAFETY FIRST SUCCESSFUL.
Here is another way we put it up to these follows : "We canr.
have Safety First unless you are willing to help us. If you w
help us succeed, we will, but unless you help- us we cannot accoi
plish anything." We impress upon the men that what they a
doing is making the Safety movement a success. If you convin
them that it is to their interest to push the movement you are goii
to have their assistance.
..
We have a man on the Union Pacific Railroad who worked fift
one years for the company. His name is Mike Folev : he worlreH
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Sixth Safety Cotigress
the fifty-one years and is independent. I could not have held Mike Foley's job that length of time,--it would have driven me crazy,-- but he went along for fifty-one years. He was pensioned on the 1st of August and has gone home worth $15,000. He made all that money on the Union Pacific Railroad.
It is not a question of wages, it is a question of being satisfied, and that man was satisfied. The only way is.to get at the individual thing and work it out. It is in there. You see a boat moving along but you do not see what makes it go. It is what is inside of it that makes it move--it is not a case of hollering and swearing.
I do not care where you come from, I am going to tell you gentle men what you need--a little enthusiasm injected into you. I heard a man on the elevator say the other day: "The idea of a railroad company telling me they want engines out on time and try to work Safety First at the same time. It cannot be done."
I had a general foreman who would not look at me when I went on the job. He is a friend of mine toda}'. He said: "More, when the Safety First movement was inaugurated I was opposed to it. I have only been in the movement a very few months, but I am working it for all it is worth--200 pounds of steam--superheated at that. When you started the Safety First movement I had no use. for you because you stopped the output of the shop."
I work the Safety First proposition and I work the output; I work both ends. I know as much about it as he does. I do not want his job. He said to me the other day: "The Safety First movement has helped us in the output of our shop. It has helped us and it has produced good results. It helps the shop." ' .
GETS RID OF OLD STUFF. `
You have to see that the tools the man is working with are in first-class condition, that the lathe on which a boy is working is properly centered--if you properly center the lathe the boy's output is immediately increased. Anything you do helps the output. Letme tell you a story, just to illustrate my point a little more clearly:. My grandmother was a very economical lady and when she received anything with a piece of paper wrapped around it she would take the paper off, fold it up and save the string. She did that for forty years. Some friend of hers, looking through the papers found one forty years old. He spoke about it the other day. "My wife does the same thing." he said. "The other day she came in, folded up the paper and put it away. All of a sudden she woke up to the fact that it
Steam Railroad Section
was twenty minutes to 12 and that her husband was just ;
due home to dinner, and she began to hurry. She turned ar<
ran into the door, bumped her head and got a black eye. T1
Yvhat she got for wasting tier time."
`
Saving up old stuff always - creates trouble in the shop a
creates trouble at the home. Get rid of this old "fossilized"
The question is,' gentlemen, what are you going to do wit
poor man who is trying to make a success but who really foss
in this way ? I am not throwing bouquets at myself, but if yo
find a man to fill my job better than I can I am perfectly willi
let him do it.' I am willing to shake' hands with' him1 and hi
have my job. Any man who can beat you at your, job shows
you are down and out and ready for the boneyard.
''
If you make your bed six inches too short and expect to.sf
out in it and hav.e a good sleep part of you is going to get up
score in the morning. Suppose your bed is long enough, for a
rest, but your covers are sb$ inches too short, your feet will get \
cold. It is all according to how you make your bed and hov
make your cpvers... ,
.
.Don't find fault, with this fellow, and that fellow. We ai
people. It is up to you and.it is up to me and,if T fall down c
job then I ammot any good. If I,fall.down you should get the i
that can. do the. job better than ,1 can-;
...
.
-
BEATING TBE BOSS-TO IT.'
'
I had an experience in Chicago some years. ago that was interesting. . We had a man com.e into the shop on the Chic? Alton Railroad--he believedin making; the fellows work, said: "Make the boys work, make them do more .work; we .hs get out two more engines this week." . He would bring up the and he would say to me: "More,; that is all right, go right.ahea get the work out." I.certainly did, I got'it .out and I would him and ask him for more work. "I have finished, I want more work." I was boss in two weeks. . I. beat him at his own : Instead of saying "I will not pay any attention to him, I will much work and that is all," I went him one. better and beat h his own game. This is an illustration of what you have to do a mantries.to beat you at.your'pwn game---it. is putting it them. If the man goes you. one . better, go him one still, betti is one of the best games .that a man or woman can play. In 5
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Six'th Safety Congress
is going to stick with us and is going to be of the greatest benefit to all concerned.
Chairman Bell.: The meeting of the Railroad Section will be resumed at 9 :^o o'clock tomorrow morning. The program Is quite lengthy, and we would like to start promptly.
Is there anything of importance to come before the meeting? If not, as the ho\r is late the session will stand adjourned.
THURSDAY MORNING SESSION
THE meeting was called to order by Chairman H. J. Bell at 10 :oo o'clock. Chairman* Bell : The meeting will please come to order. I
want to call the attention of the meeting to one thing which so far
has not made very great headway on the program. An announce
ment has been made in connection with the round table meeting for
tomorrow morning. At this meeting we will discuss subjects which
have been handed in during the regular session, as per announce
ment made at the opening meeting of the Railroad Section. If ad
visable, we will also take up the discussion of regular topics continued
from our regular sessions. The round table meeting will be ex
tended over to the afternoon session for further discussion, if nec
essary. We have not had any suggestions so far, but hope you will
all bear it in mind and if you have any thoughts or ideas you would
like to express, or if you feel that topics on our program have not
been completely and conclusively discussed, please call the attention
of the Secretary or the Vice Chairman to that matter, so we can give
Mr. Smallen something to think about tomorrow.
,
The first topic on our program this morning is one which should
invite a rapid-fire discussion. The gentleman who is to discuss it
has made a rather unusual study of the subject. I am sure we are
going to be very much interested in the address by Mr. T. H. Car-
row, Safety Inspector of the Pennsylvania Railroad Company, on
the subject of "Employment of New Men and Their Liability to
Injury7; (a) Transportation and Operating Departments, (b) Main
tenance of Way and Mechanical Departments, especially in regard
to Foreign Labor." Some of the delegates will remember at the
Philadelphia Congress that the foreign labor agent, if that was his
Steam Railroad Section
title, for the Pennsylvania Railroad, gave us some very inten information regarding the plan then in effect for the educati< Italian track laborers. I am sure that Mr. Carrow is going to est you very much.
EMPLOYMENT OF NEW MEN AND THEIR LIABII
TO INJURY: O) TRANSPORTATION AND OPERA!
ING DEPARTMENTS; (&) MAINTENANCE OF
WAY AND MECHANICAL DEPART
MENTS, ESPECIALLY IN REGARD
'
TO FOREIGN LABOR.
T. H. Carrow, Safety Inspector, Pennsylvania Railro^5
'
" Philadelphia, Pa.
Mr. Chairman and Members of the National Safety Cou
At the beginning of the present era of unprecedented business a
ity there were employed on the railroads of the United States 1,5
000 men. With the continued increase in business there has be<
corresponding increase in the. number of employes, until today :
assumed that the total reaches at least 1,800,000, or an increas<
20 per cent ovet 1915.
'
In normal times between 80 per cent and 90 per cent of the
ployes on the railroads have at least two years' service and the i
majority of these have many years' experience, indicating that
greater part of the working forces on the railroads is made up
permanent employes. Nevertheless, the number of men hired yes
to take care of the labor turnover on some of the larger railroa
even in dull times, is equal to 30 per cent of the total number in
service; while during the present year some railroads, particula
those located in the munition manufacturing districts, are bavin;
yearly turnover equal to the average number of men making f
time. So, after making due allowances for those roads which hz
a comparatively permanent force, it is assumed that the turnon
and the increase in the working forces on all the railroads in t
United States at the present time is equal to at least 900,000 m
yearly and the actual number may even exceed this figure.
It is impossible to determine the actual number of men now ei
ployed on'the railroads in the various departments. It is even mo
difficult to determine the actual extent of th<= lal-w-n-
-----
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Sixth Safety Congress
Commerce Commission and the experience, of a large railroad an
estimate is made as follows: . ... .................
., .
. . : Number, ,
,,,
Occupation--
in Service. Turnover.
Station men, except agents................................
Train service men................................................... Shopmen............................................................. - -
175,279
329>799 v 4C>7,729 "
171,000
. 99,000 \ *8oooo-
Trackmen.................................................................397>53'All other employes. .'............' 490,140:
'.387,000 63,000
Totals.......................................................r.,800,000
900,000
On some of the larger roads about 33 per cent of the total num
ber of injuries occurring at the. present time involve, men' who have been in the service less than six months* while nearly one-half of these occur to men who have been in the service less than thirty days,
the percentage varying in the different departments',' according to the nature of the work performed. On' the basis of reports made to the Interstate Commerce Commission for July, August arid''Sep tember, 1916, i't is estimated that' there Will" be'3,024 fatalities'and
192,788 injuries to railroad emploj^es during the present year* and', using the above percentage, 64,618 of the injuries and" fatalities will involve men with less than six months' experience, while more than
30,000 will involve men with less than one month's "experience. : ' The above figures, showing the ntimber of employes' in the service
of the railroads of the United States, the extent of the labor tiirh'over and the number and percentage of inexperienced. eriiployes in
jured, clearly establishes a definite relation' betweeri'the employment; of new men and accident frequency. This being done,'it is'in order to call attention'to certain conditions in various branches of railroad
work which render employes more liable'to injury during their'early period of service" than after a certain "amount of experience has
been acquired.
'
......................
,
TRAIN SERVICE EMPLOYES. " '
.'
''
. Getting on and off cars, walking.on.top of, moving trains, setting and releasing, hand brakes, .coupling and-.uncoupling,:..operating switches, firing-locomotives, and. similar-operations are in. themselves no more hazardous than other ordinary - manual-labor, but-. when the movements of engines or cars is involved.'in. connection with. this; kind of work additional hazards are introduced, which experience, alone can teach a man to ward against- underi all- circumstances.- = - .
Steam Railroad Section
9!
JFrom the very nature of train operation it is to be expected th: die most prolific cause of fatal injuries to train service men is beir struck by trains, nineteen out of every 100 fatalities being- attril utable to this cause, and when it is remembered that even the ol and experienced men occasionally walk in front of moving trair and thtis sacrifice their lives, it is easily understood why it is that a too frequently the young and inexperienced man becomes a victir of this ever-present menace to personal safety. The unfortunate fea ture of this aspect of the question is that no amount of instruction will take the place of actual experience"; for one must be on th ground and personally observe the movement of trains in the yards on sidings, and on the main track in order to be thoroughly imbuec with the necessity for being constantly on the lookout.
Coupling and uncoupling cars is fraught with danger under an} circumstances and no matter how thoroughly instructed the new man may be, unless he is by nature very cautious, combinations oi circumstances may arise when he is performing this particular kind of work which he may utterly fail to anticipate. It follows, therefore, that the strict observance of the rule which prohibits going between moving cars to couple or uncouple and the application of the princi ple of "Take no chances" are the new man's best guide in perform ing this kind of work.
On account of the increased size of rolling stock, limited track age room and unalterable topographical conditions at many places on the railroads of the United States, the distance between the track and structures alongside the track is limited, and as well as the rail roads would like to eliminate all short clearances it is a physical and an economic impossibility to do so. However, this is a hazard that can be readily pointed out to the new man and if he can only be taught to bear in mind the necessity for not permitting his body to extend beyond the line of the cars, except when he has a clear and unobstructed view, he can protect himself from injury from this cause.
, MAINTENANCE OF WAY EMPLOYES.
As in the train service the most prolific cause of serious acci dents among maintenance of way employes is being struck by trains, sixty-eight out of every ioo fatal injuries to trackmen being at tributable to this cause, the difficulties the management of a large railroad encounters in this connection being illustrated by the renort
994
Sixth Safety Congress
"At 4:15 P- m., clear weather, passenger train No. 41 struck and killed a track foreman and three labor ers, the latter having been in the service less than one month. The accident occurred on a straight line two miles long. The gang consisted of ten men and the foreman, who were raising No. 3 track, when they cleared for freight extra No. 3000. Seven of the gang cleared on the outside of No. 4 track, the remaining four, including the foreman, taking a seat on the north rail of this track and were in this position when struck by No. 41. Atmospheric conditions and the absence of wind resulted in the steam and smoke hanging low over . the track, which prevented them from seeing and the noise of the freight train from hearing the approach of
No. 4*"
The foreman in charge of these men had worked on this sub division twenty-two years and had been frequently instructed both in regard to the danger of sitting on the track and failing to clear all tracks when necessary, and so far as his superior officers knew he was a safe and reliable man, and even if there had been any doubt as to his ability or his disposition to protect himself and his men from injury it would probably have been impossible-to have obtained a better man for the job, since there is and has been for a long time an extreme shortage of track labor of all kinds.
Loading and unloading rails, frogs, timber and other heavy mate rial is always more or less hazardous even to the experienced man, but with the new man it is doubly dangerous and it is also the kind of work the dangers of which no amount of instruction will insure employes warding against. There are also many other kinds of work in the maintenance of way department, such as tamping ties, driving spikes, etc., which arc much more hazardous to the man who has had no experience than to those familiar with the work.
FREIGHT STATION- EMPLOYES.
Accidents to freight station employes, as a rule, are not as seri ous as those occurring to other classes of railroad employes; on the other hand, freight employes are more frequently injured than any other class. At some of the larger stations the ratio of injuries among freight handlers alone amounts to as much as 75 per cent yearly. Nearly all of the larger freight stations throughout the United States
Steam Railroad Section
have had a labor turnover during the present year many t
greater than the average number of employes in the service,
many stations the entire platform force have quit in a body,
places having been filled by men who had never before had
experience in freight-station work. One large station, employing
men, whose experience corresponds with many other station
similar size, had a turnover in the first six months of the year amc
ing to 2,500 men, or five times more than the number on the pa}
at any given time.
'
MOTIVE POWER DEPARTMENT EMPLOYES.
In normal'times the labor turnover among motive power de ment employes is made up very largely of unskilled labor, bu present demand for skilled labor has resulted in the working fi being depleted in all branches of the motive power department, prevention of injuries among such employes is largely deper upon familiarity with the use of tools, handling material, the n ment of cranes and other work incident to the construction an pair of locomotives and cars and until the men become familiar the layout of the shops and the work in which they and their f< employes may be engaged, they are less likely to ward agains natural hazards of the business than they are after some exper has been acquired. In many shops the working forces have largely changed in recent time, and, as in all other departmen railroad business, the necessity for employing new men has cn additional difficulties from a safety standpoint.
Many shops are now employing women to fill the positions merly occupied by men, but sufficient time has not elapsed sinc< departure was made to determine the relation the employmei female help bears to accident frequency. It is believed, how that female workers, as a general rule, are not as liable to inju men, but it will require some time to determine the exact fac the matter.
PROPERTY DAMAGE CAUSED BY NEW MEN.
In connection with the injtiries sustained by new men, it is ] nent to call attention to the excessive amount of property da. attributable to the inefficiency of this class of employes, particr in connection with shifting cars in yards. Recent inspections shown that the damage to equipment during the present year in
roenc- ie tr\r\ nor rpnt errpaf-pr fhem in nrPViniK voars. There is
996
Sixth Safety Congress
marked increase in loss and damage freight payments, a large amount of which is attributable to the same conditions. This point is of great importance, as from a financial standpoint it will justify remedial measures that might be prohibitive under other circumstances.
FOREIGN' BOliX EMPLOYES.
V
The stoppage of immigration during the last three years on ac
count of the war has entirely changed the problem of safety so far
as non-English speaking labor is concerned. In August, 1914, there
were 33.S04 foreign-born employes in the service of the Pennsyl
vania Railroad, which was 24.5 per cent of the total of all employes
in the service: in July, 1917, there were on)y 25,721, or 16 per cent of
the total, in the service. Out of the total of 25,721, 8,003 are natu
ralized citizens. 3.069 have obtained their first papers and 5,604 have
expressed their intention to become naturalized.
The following statement shows the number of foreign born em-
ploves in ihe service of the Pennsylvania Railroad by nationalities,
which is of interest in this connection:
English........................................ 1,833
Irish ............................................. 3,064
Italian...............
8,425
German........................................ 2,069
Russian........................................ 2,iS6
Polish........................................... 263
Austro-Hungarian............... 3,977
Mexican...................................... 1,370
Swedish ...................................... 518
Slavish ........................................ 105
Spanish........................................
54
Scotch........................................... 234
Swiss.............................................
94
Rumanian..................................
42
Norwegian................................ 269
Dutch ...........................................
23
Danish..........................................
53
Canadian ...................................
Si
Cuban...........................................
17
r.ulgarian...................................
37
Bohemian...................................
T9
French ........................................
49
Finn...............................................
25
Greek............................................. Australian ................................ Portuguese................................ Belgian........................................ Serbian......................................... Syrian ............................................ Turkish..................................... Japanese ...................................... Chinese ......................................... South American................... Jewish........................................... New Zealand........................... West Indian ........................... Arabian........................................ Armenian................................... Persian........................................ African........................................ Ukranian ................................... Costa Rican............................. Croation......................................
496 2
13 12 134 37 .96
2 2 8 3 1 9 j 87 9 1 I 1 1
Total
25,721
Steam Railroad Section
These figures, which show the experience of the Pennsylva
Railroad only, may be taken as an indication of conditions on ot'.
railroads similarly located and as it appears that a very large p
centage of foreign-born railroad employes are either English spe;
ing people or have been in this country long enough to acquire
working knowledge of the English language, it follows that the sa-
methods emplo3'ed to instruct and protect native born America
are applicable to the vast majority of foreign-born workers on t
railroads of the United States at the present time. However, as
means of educating both the English and non-English speaking ei
ployes, the Penns3rlvania Railroad has established free educatior
courses. At the present time r,88r students are enrolled wh
1,515 of those previously enrolled have within the last three yea
left the service, many of whom'have gone back to the old count
to enter the war.
'
SUMMARJ.
The facts and figures above presented may be summarized ;
follows:
`
1. That the railroads of the United States are doing more bus
ness and are, therefore, employing more men at present than ev<
before.
2. That there is an unprecedented demand for labor in a
branches of industry, which is reflected in a shortage of men in a
departments of railroad business.
3. That on account of the demand for labor in all other line
of business, large numbers of men are constantly entering and leav
ing the service of the railroads, making the largest labor turnover 01
record.
4. That the liability to injury among inexperienced men is mucl
greater than among experienced men, which is one of the importan
causes of the large increase in the number of injuries and fatalities
occurring at the present time.
5. That the railroads may expect a continuance of present con
ditions at least as long as the war lasts and even longer if business
continues to be as active as at present.
DISCUSSION.
Ci-iAjRMAixr Beel: It seems to me that in view of the careful
attention given his paper, Mr. Carrow has started something. Be-
fnrr
+-1-*^ --
**
*** "
99S
Si.vth Safety Congress
Los Angeles & Salt Lake Railroad Company. We are especially indebted to Mr. Elliott because he came from the extreme southwest ern section of the country to attend the Congress. We will be very glad to hear from Air. Elliott.
Mr. Howard Elliott (Transportation Inspector, Los Angeles & Salt Lake Railroad, Los Angeles, Cal.) Mr. Ca'rrow's excellent analysis of the causes of accidents to new men and the relation be tween turnover and accident frequency is, I think, a most valuable contribution to safety literature. It lends itself easily to a discussion of the larger question of the shortage of labor.
Reasoning from effect to cause we find that a large proportion of personal injuries on railways are suffered by new men who take the places of old men that leave because they are dissatisfied with working conditions or rates of pay. Railways cannot afford to pay the high wages that are being paid by outside industries and our efforts must be confined almost altogether to improving the working and living conditions.
Railroading is a system of voluntary relationships. Our em ployes are not commandeered by us. They stay because the glamour of the transportation business appeals to them and because they know the work is steady. They go because of the higher wages or easier work or better hours somewhere else. The problem of the railway officer today is to maintain good discipline, tempered with generous treatment of the employes. Men must be made to feel that we appreciate their staying with us and that we are glad to have them submit suggestions for improving the service, which will be adopted wherever practicable. It is possible for officers to fraternize with employes in close fellowship without breaking down the discipline or esprit dc corps of the organization. Witness the efficiency and splendid morale of the French army, where that system prevails. Inspired men will suffer, bleed and die for a principle. We must inspire our men with the thought that transportation is as neces sary in winning this war as bayonet charges, and that by helping in the work of our great railway army they are doing their duty by their country in a very real sense. That done, we should take such affirmative steps as will cement the relations of the officers and the employees and make the employment permanent.
TAKE MEN INTO YOUR CONFIDENCE.
We should pursue a policy of full and free publicity regarding the affairs of our companies. Our employes should be given infor-
Steam Railroad Section
9!
mation about the capitalization of the companies, who the stockhol crs are, what.our plans are and all that sort of thing-. Vice-Presidei Foley of the Illinois Central has just started a campaign of that kin and it gives birth to an idea which I have long held.
We should have on every road an employment bureau, whei each man's record is carefully kept and where his departments preference is recorded; where square pegs are assigned to squar holes and round pegs to round holes.
We should abolish, as far as possible, the system of govern ment by chief clerks and have orders issued only by men who hav. been on the ground and are able to visualize the men and tin conditions affected by the orders. The issuing of orders by clerk: who never get out on the road is taking the starch out of some o the best railroad men in the country.
We should hold open meetings of officers and employes, where each man can voice his opinion about the conduct of the company's affairs. We must tell employes the zvhy of every move required of them, and if we have practices that cannot stand the acid test of reason the sooner they are abolished the better.
We should shun red tape as a pestilence. We should give the man on the ground, all the authority that he proves himself capable of shouldering. We should cut out 50 per cent of our letter writing. If you and I had a houseful of servants we wouldn't tolerate the gardener spending his time writing letters to the cook or the gov erness devoting hers to typing notes to the chambermaid. Yet the policy we condemn in our own household we permit in our business and instead of talking over important maters with others interested, we push the buzzer, dictate a letter of transmittal and try to fool ourselves into believing that we are doing our full duty. Is it a far cry from red tape to new men? New men are hired to take the places of old men who have become dissatisfied with conditions. Nothing creates dissatisfaction so quickly as a system of red tape which dwarfs the initiative of the individual and saps the vitality of the organization.
A FEW TIir.VGS WE SIIOULD DO.
We should provide places of amusement at terminals, Y. M. C. A.'s or clubrooms, where men can spend their time when off huty in wholesome pleasures.
IOOO
Sixth Safety Congress
practicable in the passage of laws promoting temperance. The saying is: "The Lord looks after drunken men and babies,'' but the records of personal injuries on our roads bear mute testimony to the falsity of that proverb.
We should build good houses for our section forces and provide good accommodations for freight handlers, such as smooth floors in our warehouses, good trucks and adequate facilities for comfort.
We should be liberal in the issuance of passes. Instead of a rule requiring five years' service for a trip beyond Chicago, let's reduce it to two.
We should have a system of increasing the pay of laborers the longer they stay, and should grant bonuses to men who stand head and shoulders above their fellows in performance.
We should encourage employes to subscribe for educational courses and make it easy and inexpensive for them to do so.
SHORTAGE OF TRACK LABORERS.
The demand for laborers far exceeds the supply. Pressure
should be brought to bear on Congress to waive the literacy test
for track and shop laborers, the same as has been done with agri
cultural workers. A man doesn't need to know how to read in order
to handle a pick and shovel.
r
We should advocate revising the agreement about admitting
Asiatics so as to permit 200,000 of them to come to this country
under a bond providing for their return at such time, after peace
shall be declared as the Congress shall prescribe. Japanese section
foremen in the West are excellent workers and they get along well
with Mexican laborers. Chinese make good track men. They are
quiet, of good disposition and do not often get drunk. There is
a tremendous amount of needed improvement work on railways which
has been authorized but not commenced because of no laborers.
These improvements arc demanded in order to handle expeditiously
the added war business. Allowing 200,000 Chinamen to come into
this country for the duration of the war may easily mean the sending
of 200,000 fewer of our own beloved Americans to bleed and die
on the fields of France.
Ciiairmax Bell: The program shows that we are allowed
twenty minutes for the discussion of each of these papers. We
arc much indebted to Mr. Carrow and Mr. Elliott for the time and
thought they have given to this subject.
Steam Railroad Section
1'IGUKES NOT ALWAYS ACCURATE.
Mr. S. G. Watkins (General Secretary, General Safety C mittee, Boston & Maine Railroad Company, Boston, Mass.) : have listened to a very interesting- and convincing array of figi I suppose we have all been taught that figures cannot lie, bi believe we have all found that figures do not always tell the tr I appreciate the immense danger of green men, but from my inv< gations I am inclined to believe that accidents do not happen--t are manufactured, and in the majority-of cases I find that the i who manufacture the accidents arc not the green men. The accic is not the result of something that some one did not know,--in majority of cases it is the result of some one failing to exercise knowledge he had. It has been my experience that the men v cause accidents are in many cases .the experienced rather than inexperienced men.
I contend that while we should endeavor at all times to educ the inexperienced man we should also exercise a guiding effort encourage the experienced man to use the knowledge lie has and set a good example for the inexperienced man with whom he working.
I do not intend anything I have said as a criticism of the pap< that have been read, but I am of the opinion that sometimes we gi as much from the discussion of papers as from the papers the; selves.
. THE FLOATER PROPLEM.
Mr. F. W. Mitchell (Superintendent of Safety and Examin
tions. New York, New Haven & Hartford Railroad, New Have
Conn.) : I would like to ask Mr. Carrow what is the average leng
of time a laborer stays on the Pennsylvania Railroad? What h;
been their average stay during the present year? If you will spez
in a general way it will be quite satisfactory. In centers where lab<
has been very scarce and difficult to hold we sometimes hire a ma
and he never comes to work at all. Again, a man will start in tl
morning and quit at noon. They will sometimes work the whoi
day, again Roy will work a week or so, but the chances are the
will work until pay-day. A good many floaters will apply and wor
until they get one pay, then they go away. The average time woul
be very difficult to determine, but certainly it does not exceed on
month in mnnv
--T--
1 ' " "
1002
Sixt/i Safety Congress
weeks, except in some instances where exceptions are made on account of local conditions.
The duration of a man's time of service reminds me of a West Indian negro who took service at one of our large stations. He worked until noon, when he went to the chief clerk to report. He told him that he did not want the job. The chief clerk asked him why he was going to quit and he said : "Boss, that: work is not intended for human beings ; animals ought to do it."
EXCESSIVE LAO OK TURNOVER.
Mr. Mitchell: Wc have 35,000 employes in our freight de partment. During 1916 we hired 39,000 laborers in our freight houses--you can understand how things look. Our experience is about the same as the Pennsylvania people's. Some of the men never get to their destination. Some of them work a few days and some of them quit the same day. Wc pay once a week, but I think we ought to pay opener because many of the men do not have any money at all when the)'- arrive at our places and start to work. When they get their first pay most of them quit.
Mr. J. M. Guild (Union Pacific Railroad) : The Union Pacific goes in part through a very sparsely populated country. Because of this, not only in the track department but also in the train and engine service, it is found necessary to send to another market for labor. As a rule, when the new men come to work they are rather embarrassed financially and it is an almost every-day occurrence for a fireman or a brakeman, after he has made one trip and arrives at the other end of the terminal, to send a telegram asking that his "pie book" and time be sent to him.
The same thing applies to section men; they are usually in an embarrassed position financially when they go to work. They can not secure groceries and food and some provision has to be made to supply them with the necessaries of life until they reach their first pay day.
I would like to know if any gentlemen here have experienced this condition and what arrangements, if any, have been made to overcome the loss in labor turnover on account of employes leaving the service under such conditions.
FIRST AID KITS AND SAFETY GOCCLES-
Mr. E. J. Birmingham (Safety Agent, Erie Railroad Company, Xew York City) : My company has adopted the standard first aid
Steam Railroad Section
outfit for use at all stations, shops, yards and cabooses. This was adopted after a great deal of study. Most outfits contai many articles and should only be handled by a physician. The consists of the following:
Two triangular bandages. Two bandage compresses. Four pads picric gauze, Six finger dressings.
One bottle tincture iodine.
One envelope (six applica
and
Six safety pins.
'
Goggles are furnished to all shopmen working at hazardous
pations, such as chipping, grinding, planing and on steel car or
work.
A good many of our employes objected to wearing goggles, I
ing they were uncomfortable or on account of some one t
them that the glasses would injure their vision. The goggles
nished will not harm the vision in any way as the lenses a
special ground glass and suited to the conditions under which
are used. The lenses are so constructed that they will not cf
fly apart when struck a heavy blow. We also furnish special gc
for use by boiler-makers, so as to do away with condensation .
ing on the lenses. A special mask that takes out the infra-re<
the ultra-violet rays which are dangerous to the eye is furr
for electric welding.
'
Safety committees have been thoroughly organized in all
sions and shops and part of their duty is to see that new or
employes are thoroughly educated in accident prevention.
Committees are appointed for a period of one year, but fift
cent of the committees are changed each six months, as expei
has proven this is the most effective way to organize such comm:
AUTOMOBILE CROSSING POSTERS.
:Chairman Bell Our time is up on these papers. Befo go ahead with our next subject I want to call attention to two which the Executive Committee of the Railroad Section th best to have discussed at this meeting. One is the matter c New York Central automobile crossing poster, of which Mr. lias been kind enough to furnish several samples. (The pi were distributed to the delegates.)
In order that you may understand what we are coming to I
4^______ 3________ n___________r_________ -li___t~> ,, :i_______j cr____x.; ~ ~ ax. \t_______________x
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Si-vth Safety Congress
The posters were much appreciated by most of the peoxile who saw them and the officers of your Section thought that perhaps some of the railroads would like to get copies for use in their companies. This is one of the co-operative things brought qbout through the National Safety Council. General Manager Cameron went to con siderable trouble to investigate this matter and asked Chicago print ers to give their best prices for printing the posters. In the News Letter we find :
"Printed in Black:
If 6,000 were ordered the cost would be 5 cents each. If 10,000 were oi'dered the cost would be 4^6 cents each. If 20,000 were oi'dered the cost would be 3^2 cents each.
``Printed in 7'hrce Colors:
.
If 6,000 were ordered the cost would be 6 cents each. If 10,000 were oi'dered the cost would be 5^4 cents each. If 20,000 were ordered the cost would be 5 cents'each.
"Printed in Pour Colors:
If 6,000 were ordered the cost would be 7 Cents each. If 10,000 were ordered the cost would be 6^4 cents each. If 20,000 were ordered the cost would be 5^2 cents each.
`The paper stock would be three-ply, 17x25 inches. The New York Central poster is printed on ten-ply stock, but it is thought three-ply paper will be sufficiently substantial for general use. The original poster is printed in six colors ; the prices quoted are in black, three colors and four colors."
The New York Central Lines are not tr3'ing to make an3'thing out of this. Mr. Dow has been courteous enough to say to the Rail road Section that if we want any of these posters we are perfectly welcome to them. We are welcome to use the original plates. All he wants is the cost of the original plates, the original expense in getting them out.
You will note from the figures that in large quantities the price of the posters is quite reasonable. If two or three companies arc interested in something of this kind they might be able to get to gether and order ten or fifteen thousand. That would make the cobt fo- individual posters very small.
Steam Railroad Section
RAILROAD SECTION- NEWS LETTER.
I also want to call attention to the News Letters that have
sent out. The Secretary has done his utmost to get out a 1
that would appeal to the membership. I have forgotten at just w
suggestion, but every thing I have done has been at the reques
the Executive Committee of the Railroad Section.
The News Letter has been largely experimental--we have
out three or four. Wc want to know, for the benefit of the offi
who are to guide the Section next year, what you think of the N
Letter plan? Does it perform any service? It is some job to
the information together and have it mimeographed and sent
Of course, there is a certain amount of mailing expense conne>
with it. We do not want to burden you with it if you do not <
for it, so we would like to get an expression from the delegate:
to whether or not the News Letters are worth while.
Mr. Richards: Would it not be a good idea to consider i
subject at the round table conference?
:Chairman Bell That is a good suggestion. We will le
rest until tomorrow morning.
Mr. McCami'Bell: As a matter of information, will you brf
explain what the News Letters are?
Chairman Bell: The News Letter is a sort of special let
plan, designed to keep the Railroad Section posted as to what
going on in railroad work. If, for instance, Mr. Guild of the Un
Pacific or Mr. Mitchell of the New Haven does something unusus
good or unique the plan is to get that information to the members!
at large. Unfortunately, the Secretary has had to originate all
ideas. With only one exception your officers have had no assistan
I do not like to make a report of that kind, but at the same time-
seems to me that a large body like this, who appreciate the imp<
lance of our Section, ought to make the Secretary work overtii
caring for your suggestions for the News Letter and it is necesss
that we have suggestions from different men. Our organization
not a one-man proposition--it cannot be, with hope for any degr
of success. Wc ought to get suggestions from everyone, not or
about News Letters but about other questions that concern t
affairs of the Section. You have a Publicity Committee whose bu:
ness it is to get out bulletins that their influence might be of sor
benefit to the Railroad Section. The Bulletin Committee has h;
rn1\r nnp rvi*
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Sixth Safety Congress
This is not a criticism but an admonition. I hope we will all take it to heart and remember that the Railroad Section is our Sec tion and that we will try to help the officers and the Executive Com mittee make the Council and especially the Railroad Section a suc cessful institution.
The next subject on our prog-ram is an address by Mr. David More on the "Prevention of Accidents Due to Use of Tools and Machinery." I do not know how many of you heard Mr. More speak yesterday, but I think we are going to have a mighty good paper.
PREVENTION OF ACCIDENTS DUE TO THE USE OF TOOLS AND MACHINERY.
David More, Shop Safety Inspector, Union Pacific System.
Mr. Chairman and Members of the National Safety Council: This subject is very comprehensive, embracing all departments of life--from farmers in remote corners of the earth to the busy com mercial centers of our large cities--and only by -comparison can any idea of the results be known. But as this subject refers chiefly to the railroads we must confine our remarks to this great industry.
Without power railroads are "commercial graveyards." Time is money--a time saver is generally a labor saver. Invention has entered into the manufacturing and repairing of the great locomo tives--the power of the steam railroads.
View the air brake, one of the greatest safety inventions of our times. It was refused by Commodore Vanderbilt time and again, when presented by George Westinghouse, with this remark, "I have no time to talk with fools. The idea of stopping a train with wind 1" But Westinghouse persisted. Vanderbilt submitted to a trial test on one locomotive, and, fortunately for Westinghouse and the rest of us, on the trial trip a wagon was stalled at a crossing outside of town and an accident would have resulted but for the air brake. The new device was applied, the train stopped, and Westinghouse received an order from Vanderbilt to equip his other power. The air brake came to stay and other iirqirovements were the result. The gov ernment took it up and it has become an integral part of the steam railroad and of other industries.
Steam Railroad Section
XJSE OF COMPRESSED AIR.
On this line compressed air (or pneumatic) tools follows
due time, but met strong- opposition from all sides, as all impi
ments do at their introduction. The average mechanic oppos'
on the ground that it would kill the trade and less men woul
employed. But the industry came to stay, as you gentlemei
know.
For example, take the pneumatic jack for raising locomo-
off their wheels--a labor-saving over the old screw jack. But
pneumatic jack is obsolete, giving place to the electric crane, w
eliminates all the manual labor and consequent danger-^-a real Sa
First device, indorsed by all progressive and up-to-date superint<
ents and general foremen.
Take the flue roller--the work was formerly done by mai
labor and many a nian was strained and injured rolling and beac
flues. The manual labor has been eliminated, the time reduced
per cent, safer conditions exist for the men, and still we realize
need of more men instead of the old objection that we would n
less.
.
Time will not permit me to enlarge upon all the uses compres.
air is adapted to, but I will mention the air riveter, the air stayt
ram. air flanger, bulldozer, motor drills, flue welders, air hoists a
air hammers.
With the use of modern equipment consumed in industrial ope.
tion time has been reduced 25 per cent in the last thirty years a
safety predominates, and as the years go by, with increased i:
provements. Safety First comes into its own.
ELECTRIC FLUE WELDER.
The electric flue welder now installed at our shops is a wonde
It eliminates the oil furnace, the noise and the danger of flyii
sparks, reduces the cost of production, and how much safer it is ot
cannot estimate. Efficiency produces Safety First. It won't do <
pay to introduce devices which lack the integral idea of Safel
First. We cannot grasp the vital importance of the movement whic
we in the city of New York^represent at this Congress. Each on
is adding his little bit in making history'. The movement is coverin
this land like a blanket.
The smallest detail in a Safety First suo-p'estion Ic
--
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Sixth Safety Congress
catcher. A square box is made out of front-end netting-, with a handle attached about two feet long. One of the air gun operators holds this opposite the chisel and when the rivet head is cut off it is caught in this box and is prevented from .flying and hitting someone.
NEW IDEAS WANTED.
Give us an idea. We want it now, gentlemen. You know we cannot be perfect all at once on this Safety First movement. We have much to learn but we are progressing. You can tell the way we are going by what we do. This body of progressive Safet\- First men does not want to become like a boy I once heard of. Mis mother was behind the times in some of her ways and the pity of it was she could not make clothes for herself and family. Well, her son John, a schoolboy, needed a pair of pants, so she procured the cloth, and. laying it spread out on the table, had John lie on his back while she marked around his legs and waist. Then she turned him over and did the same, sewed the pieces together, put them on John and sent him to school. When he returned in the evening he looked down hearted. She said: '`John, what's the matter; did they make fun of your pants?'' Me said: "Yes, ma; they told me they did not know whether I was going or coming." Now, friends, wc don't want this said of us. Our work must be done along good business lines. Don't let us fool ourselves.
Some say our meetings and the Safety First work is dull. On this point I disagree with them. It is the most interesting and all absorbing work on foot today--something new is always bobbing up. Something you overlooked j-esterday is ready for yott today. Some new condition has arisen that needs your personal attention. It is an education in itself.
A MODERN BLACKSMITH SHOP.
Our blacksmith shop is up-to-date and I have the evidence with me of what is being accomplished. Some tell me that with modern tools and machinery we have increased accident conditions. Let us take a fair, square look at this and see. We have only to take the drop hammer as an example of this. Look at this product in my hand--a hammer made by a single blow and without danger to any one. The old way was to forge it out at the blacksmith's anvil, using one hundred blows, adding thereto the danger connected with the operation. It is not needful to enumerate. We use an oil furnace.
Steam Railroad Section
eliminating the old coal fire with its smoke and hot cinders ar numerous tools used in the manufacture--the human element ing into all the methods. The cost, by improved methods, to this hammer is far below the old way.
WANTED-----MORE MEN.
Take the bulldozer, the Bradley hammer--all tell their t labor-saving and accident-reduction, and, last but not least, ! First principles are established to stay.
The forging machine--"Oh!" I hear some one say, "ths do away with so many more men!" Gentlemen, send us son need them. It is a prevalent epidemic just now, and we want more modem tools. They eliminate 15 per cent of the mine some of the serious accidents over the old sledge-hammer wa\ its slow and hazardous conditions, and men are getting in line their personality is not interfered with and dominated by principles and cramped ideas.
Work is the backbone of a nation and is splendidly exeir in the present national crisis. I was in San Antonio last ] and, speaking to some of our soldiers, they told me that sin< was declared they train from eleven to twelve hours a day. Ir of peace it was only two hours. The}r said: "It feels as thoi were doing something now." They are a fine looking lot c and the government gives them a thorough physical test ever: to make sure they are conserving their strength. There is weakling amongst them.
MACHINE TOOLS-----I-IIGI-I AND LOW SPEED STEEL.
In the old days when I was a boy we thought it a great speed up a sixteenth cut at the rate of fifteen to eighteen minute, but now we go forty-five to fifty and three-eighths inch cut--at trial tests five-eighths. The machine does the the company pays for the machine, the men are not hurt, onl} times we get a fellow whose feelings are hurt--then we get him. Even bees throw out the drones as'parasites and in tlshow us a good example.
High speed hurts no one. After the whistle blows some s hurry on the wrong street, you know. We have men in Oma started at. the bottom, at lowest wages, and today are gett highest. Why? Simply because the}r ax>plied themselves anc not allow anything to kill their personality. They spent thei
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Si.rth Safety Congress
mgs improving- themselves and qualifying for better jobs--and they
got them.
THE OLD DAYS.
V'
When I was a boy thirty years ago, we had to do almost every
thing by hand. AH the gears and keyways, etc., were cut out with a
hammer and chisel ; now the}- ax-c cut out by automatic machines,
with absolutely no danger to life or limb. Tell me speed hurts I It
only hurts the follow who speeds up to do nothing. E-Ie is dead and
we need a funeral. Then, again, we had no goggles to protect our eyes thirty years
ago and a tallow candle was our light. Now the work is done by machinery and we have an electric light to see clearly to do our work right. I remember, in looking up through a frame bolt hole, the helper holding the tallow candle to show me light, a dob of tallow hit me squarely in the eye. Tell me of the old days! Yes, I hear you. "But not in mine*' any more. The modern mechanic is protected and the machine shop is a paradise alongside the old way, when y'ou froze all day long and only got warmed up at night for the next day's work.
MACHIXE GUARDS.
The Union Pacific Railroad Company, through our superintend ent of motive power and shop superintendents, has spent the sum of S2o,qoo.oo on safety guards and will spend more if any of you gentlemen will show us where to put them or if you can find a man anywhere that can. We are like a man in New York who was sell ing a force pump and in his remarks he said: "Gentlemen, this pump will pump the Atlantic ocean dry. All I want you to do is to show-me where you want the water."
We are all Safety First men. All the new machinery applied to the shop is motor-driven independent power, eliminating counter shafts. belts, hangers, and the dangers consequent thereto. Ninety per cent of our machines are motor driven. We are getting rid of all old-class machinery. You can see at a glance we arc doing every thing possible io make the shop entirely' safe. I truly believe we have tiie most thoroughly equipped Safety First shop in America-- 1 mean railway shop.
TOOL INSPECTION.
Do you get that? Every month a special inspection is made of all tools : besides, we have a man on the job at all times. Then an itemized description is sent to the superintendent of shops of what
Steam Railroad Section
defects are found, their nature, and what disposition is to be ms them. This is very thorough. The men are protected from defective tools, oversized wrenches, badly faced hammers, pu) drifts, cold sets, flatters, pinch bars, etc. A very firm hand is on all the items pertaining to Safety First, and I believe every should adopt this rule. To show you gentlemen how far we Safety First, one day, some months ago, I noticed the general man, Mr. C. H. Doerr, with a fireman's coal pick out at th> chute breaking coal. I watched him. He said : "Is a flat-face pick or a round-faced one the safest ?" I did not know, bi superintendent was after the safest tool in order to protei fireman's eyes when he was breaking coal. This may seem exi but it is a fact nevertheless. Nothing passes here unless it is There is no use fooling ourselves, because facts come back upset heads on tools-are permitted. By putting them out of s we have reduced accidents from this source 25 per cent.
CAUSE OF ACCIDENTS.
I cannot leave this subject without mention of what we fin
cause of accidents. In the car shop I find, from our latest rec
is not defecti-ve tools or machinery that contributes materially
list, but the workman's own affairs or the foreman allowi:
men to do things in a dangerous way. Ninety-eight per cent
injuries are caused by carelessness, poor judgment, lack of
thought or by inexperience. Other departments show abo
same average. I could cite many cases ; here is one as a st
We hired a new man, a helper on the machine side, to ass
driving box man. The crane conductor had explicit instri
(shop rules) never to leave the side or main rods lying on
On this particular occasion he left two sections of side rods or
with a small piece of wood beneath to keep' them from fall
tipping over. He said it was "just for a few minutes." We
new man turned around to receive two driving boxes from the
I11 so doing he braced himself by putting one foot farther ba
thereby knocking the piece of wood out from under the tw
rods, allowing them to fall on his ankle, fracturing it. F
only worked seventy minutes, but the company had to "p
freight." This was rank carelessness and you know a carele:
does not work on that job any more.
Every injury is recorded and charged up to the foreman :
f*ro1
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Si.vth Safety Congress
right, because it gets down to the root of the evil. We investigate and find the cause.
One thing I am proud of, and that is this: The company has given me a free hand and also stands behind every suggestion of merit from any employe. It has given me insti'uctions like this: "If the company is to blame, say so; if the men are to blame, say so." So you see it is always a clean book--we have nothing to hide and no reports to "doctor." This honest method is simply an effort to find the real causes of accidents. If the company is to blame they want to rectify the cause, so as to forestall recurrence. With the men the same rule prevails. Whenever a man, no matter who he is, Iraws blood by- a scratch or cut it is imperative for him to go to the loctor for treatment. With modern methods, tools and machinery I can recall only two or three injuries directly caused by defect or method.
FOLLOW NATURAL LAW'S.
I want to go back to speed. This world travels at the rate of one thousand miles an hour, and it seems to do pretty well because it holds to a perfect center. We must follow natural laws and form constructive methods. All men and all nations who pursue de structive policies go down before the march of civilization--Caesar, Alexander the Great, Napoleon, and now the Kaiser. Nature is opposed to the destructive ways of any man or nation and destroys the destroyer. It is a serious thing to live. Pei'sonality is yours as an individual, it is for good or evil, life or death, peace or war. It was a serious undertaking for Moses to lead the .children of Israel out of Egypt. It was a serious thing for King George III. to oppose the people of America. It was a serious occasion when the Declara tion of Independence was signed. It was a serious time when Wash ington crossed the Delaware. It was a serious occasion when Lin coln upheld the constitution of the United States. The entrance of this nation into the great war marks a crisis in history. View ail these signs along life's highway and by comparison see the de structive and constructive policies and the outcome of each. No need to say more. Safety First rules those who follow the con structive policy--men or nations.
PATRIOTIC SERVICE.
Now a word on patriotic service. The patriot won our inde pendence--he held to a constructive policy. He fought for love and
Steam Railroad Section
home against the hired armies o the foe. We fight today for li
against destructive and despotic ruin. May each one of us :
under the flag--that symbol of purity and liberty--filled with
patriotic spirit which dominated those who have gone before,
strong, rich American blood running through our veins, wit
thought of defeat in the breast of one of us.
.
Let me tell you a story in this connection ; it is a fable, but i a moral: "A lion seeking its prey saw four bulls (not `Johnny Bi feeding in a field. He said: `If can only separate them anc one in each corner I can lick them, but if they remain united 3 beaten.' " See the moral? Look today at Russia, divided and be; whereas if they had held together they could have beaten the foe
Our country must stand united. If there is a traitor, who w sell his country in a day like this, hell is too good for him. Ma} rise to the occasion under Old Glory as a united people who k no defeat. Go to Berlin and smash the kaiser and his destruc outfit, and turn the land back to those who believe in Safety F Pursue a constructive policy and live in peace.
Seventy-five per cent of the British soldiers return to
trenches; 25 per cent are either killed, disabled or taken prison
What a great showing for the principles of Safety First and
conservation of life!
CO-OPERATIVE SERVICE.I
I will close with a little story : A man took his little girl out a walk and while she played around on the grass he fell asle When he awoke he called her but got no answer. Looking aror he saw that while he slept she had fallen over a precipice and v killed. Friends, no matter how good our organization is, if : members are asleep it means defeat and great regrets. Let's be and work while we have opportunity and defeat defeat.
I am afraid I have not and cannot do this subject justice in t time given. In conclusion, I would say that our electric plant is winner. Hew devices are being invented. The electric welder h relieved the blacksmith shop of lots of minor but much needed wor also the ok-weld plant for all classes of wrecking and cutting ai welding, eliminating dangerous and heavy work originally done i manual labor. Men are beginning to wake uo to the preat eftwiV-n.
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Sixth Safety Congress
THREE KINDS OF MEN.
The Satisfied Man.--He has reached or passed the height of his desires---leave him alone. We have them and they fulfill their duties successfully and are useful but will never turn the world upside down. They follow, but never lead the procession. Their father used a candle, and if no one had ever devised a better light they would be satisfied. So it is up to you progressive men to light the road to better and safer ways.
The Dissatisfied Man.--He is a menace and a trouble-maker and should be "bumped," because bumping is the only method to bring him to his senses. He is alwaj'S kicking and never satisfied. Here I would like to tell you a story. It is about a Scotchman, a fanner, and he had a wife who was a suffragist. His name was John. His wife was always dissatisfied and was a kicker--may we all be deliv ered from such a woman. Well, they had some friends visiting the farm one day and after dinner John said: "Come out and see my horses and my sheep and my hogs and my chickens and my crops and my farm." When they returned to the house, had supper, and the friends had departed, John's wife said to him: "John, why do you not say our horses and our sheep," etc. Then she took a club and blackened both of John's eyes. They went to bed as usual and when they awoke in the morning John began groping around the foot of the bed. His wife said: "John, what are you doing?" It was unusual for him to act so. He meekly replied: "I am looking for our trousers." Poor John !
The Unsatisfied Man.--I hope every gentleman in this meeting comes under this last title. What do I hear some one say: "I am perfectly at rest" ? Poor man, you are to be pitied! Did you ever see a locomotive fireman feed his engine through the firebox door-- did you ever see it perfectly satisfied? If you did it was a dead "bird" and so are you. Your appetite should always be unsatisfied-- more work--keep climbing; when things go wrong, keep climb ing; when deeds well done stand unrewarded, keep climbing. The hill is high, the top's in sight--keep climbing. Go on; don't stop. Hard work never killed any man. Idleness has slain more men than strong drink. Success spells this way: "Doing things a little better than the other fellow." You can't keep a good man down, but if you lay out a dead man you'll have one more job, and that is to carry him. If you don't bury him you have a life job. Your name m an organization is not enough. Work! You can't do my work and I can't do yours--each contributes to stimulate the other.
Steam Railroad Section
FORMATION OF NEW DIVISIONS.
Chairman Bell: Mr. Marcus A. Dow, a member of the
utive Committee of the National Organization and an ex-officio
ber of the Executive Committee of the Railroad Section, has
thing to say to us regarding the new divisional organization
National Safety Council.
Mr. Marcus A. Dow: Mr. Chairman and Gentlemen
Railroad Section: It has been a source of very great regret
that I have not had time to meet with you in this Session, '
Chairman of your Arrangements Committee I have been very
I trust you will pardon my necessary absence.
.
General Manager Cameron has asked me to explain to you
thing about our new divisional organization. It really do<
amount to as much as might appear, so far as it affects the v
sectional organizations. In the Transportation Division it has
no material change.
The reason for the divisional organization arises out of th
that the National Safety Council has grown to such propc
that without some such arrangement the Council might becon
wieldy. Under the new plan various industries of a similar i
and of a similarity in character are to be placed in special div
Thus we have the Industrial Division; it will include a numi
sections, divided according to industries that work along s
lines. The Transportation and Public Service Division, of
the Steam Railroad is one of the sections; others are the I
and Industrial Relations Division, the Public Administrative
sion and Public Safety Division. Under the heading of the 'I
portation and Public Service Division there are four sections :
trie and Street Railways, Marine and Navigation, Public U
and Steam Railroads.
EACH SECTION WILL ELECT OFFICERS.
Each of these sections will elect their own officers, just as
past. Each section will have a chairman, a vice chairman
secretary. Each of the divisions, however, will hold a meeti
the chairmen of the various sections, and the chairmen will
a chairman of the division.
In other words, the four chairmen of the Transportatio
Public Service Division,, before the close of this Congress, wil
^ f-fT ppft nrr qt'I/'I "frnm
rHimKor un 11 <aIor*f o nlin i rm o n r>.
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Si.vth Safety Congress
portation and Public Service Division. The chairmen of the several
sections in this division will continue to be members of the Execu
tive Committee of the National Safety Council.
I think, perhaps, the only explanation for the real, underlying-
reasons of the new divisions is the fact that there are so many indus
tries and so many sections that eventually there would be an Execu
tive Committee, composed of the regularly elected members and
chairmen of the various sections that we would have an unwieldy
Executive Committee--probably fifty or sixty members if all the
sections were represented.
In the Industrial Division the Chemical Section will include the
rubber industry, the Metal Section will include finished iron and
steel and the Mining Section will include quarries.
The Miscellaneous Manufacturers Division will be very com
prehensive, so that really the only division affected by the new plan
is the Industrial Division, because it enables the Council to call
together, under various sections, the different lines of industry that
are working along similar lines.
There will be no change in the management of your own section ;
it will run its own affairs just as in the past. You will have your
own officers and your own meetings and carry on your work as in
the past. The chairmen of the four sections will get together and
select a chairman of the Transportation and Public Service Division.
Mr. Richards: What is the chairman elected by the four Sec
tional Chairmen of the Transportation and Public Service Division
going to do ?
DUTIES OF CHAIRMAN.
Mr. Dow: I do not know that the duties of the chairman have been fully mapped out. It is exjeected that he will hold the various sections in that division together, so that certain problems that may affect the entire division may be worked out.
It has been suggested that the Transportation and Public Service Division might eventually work out a joint meeting of the sections in that division on some particular problem that would affect the four sections. For instance, take the grade crossing problem. That also affects the Electric Railway Section and if the two sections could get together and hold a discussion on such a subject it would be very valuable to all concerned. It is, I think, the principal idea of the divisional plan.
Mk. Richards: Suppose we cannot get a majority vote on the board, wliat are we going to do? Suppose the four votes are equally
Steam Railroad Section
divided; how is that going to be decided ? Are we to keep on until we get a majority ?
Mr. Dow: That is a problem that has not occurred to m I do not suppose it has occurred to any one. It just happens. Transportation Division there are only four sections.
:Citairjian Bell Mr. Dow, for the benefit of the officer will be elected for this section tomorrow afternoon, is the di given a Vice Chairman and a Secretary as well as a Chairman!
Mr. Dow: No. The details of the work will be handled various sections just as in the past. The idea of General Clla is to have closer relationship between the various sections.
:Chairm an Bell Is there any further discussion ? Doe one wish to ask Mr. Dow any questions in regard to this plan?
- INCREASE IN DUES.
Mr. F. M. :Metcalfe Bias it been decided to increase the :
bership dues ?
Mr. Dow : Yes. Commencing with the next payment, the
of all the members of the National Safety Council have bee
creased 50 per cent. A member paying a maximum of $ioc
pay $150 in the future. That has been made necessary on ac<
of the high cost of everything, coupled with the fact that the C
cil has now grown to a point where it must extend its activities
have a surplus on hand to tackle certain problems it has not
able to attempt in the past.
'
Mr. :Metcalfe Ho'w do our dues compare with the du(
other organizations ?
Mr. Dow : The dues of the National Safety Council are 1;
upon the number of employes in an industrial plant or upor
number of miles of railroad operated.
Mr. :Metcalfe In some other organizations in the cor
the dues are only $55 per annum.
Mr. Dow : The National Safety Council bases its dues upor
number of employes in an industrial plant or the number of r
of railroad operated.
:Mr. Metcalfe I understand that other associations do
same thing.
Mr. -Dow: The dues are made to cover actual service,
bulletin service which you are receiving is one. As the cos'
service is increased it becomes necessary to increase the amoun
ioiS
Si.vt/i Safety C'ont/rcss
1'U'CTIOX OF SKCTIONAL OFFICERS.
Mr. Richards: 1 would like to make a motion that the election of offleers take place this afternoon; by tomorrow afternoon this gathering will be pretty well broken up. We may not have as many people here tomorrow afternoon as we have now. It seems to me that the election of officers ought to take place at a time when most members are present, and if it will not interfere too much with the program 1 would suggest that we have our election this afternoon. Personally. T cannot be here tomorrow and probably there are many others who are here today who will be unable to be with us tomor row afternoon. I would be present if it were at all possible, but it will be impossible for me to remain.
Mr. :Carrow T would like to second the motion., Mr. Chairman. T think wc ought to bold the election of officers this afternoon.
Chairman- Bell: The Nominating Committee--Mr. Cochrane of the Groat Northern. Mr. Mitchell of the New Haven and Mr. Anderson of the Nashville. Chattanooga & St. Louis--have already been appointed. The reason the election was set for tomorrow after noon was the fact that it appears in that way on the program. I agree with Mr. Richards and Mr. Carrow that the election ought to be held this afternoon. We want as many members as possible to vote in the election, so that the officers elected will be the officers whom the membership wants. In connection with this matter I might sav for vour information that the Executive Committee of the Railroad Section, composed of the chairmen of the committees of the section, such as the committees you heard reports from yes terday afternoon, is appointed by the chairman of the section with the advice of the Mice Chairman and the Secretary. Are you ready for the question? Is there any further discussion?
:Mr. Watkins It seems to me it would be unwise to disrupt our program. We received our programs ahead of time and have made arrangements to complete the work of the sections. In fact, some delegates may be here tor the election tomorrow afternoon who are not here today ; some are here today who will not be here tomorrow : therefore it seems to me very unwise to disarrange our program in any manner.
Chairman- Bell : It seems to be a debatable point. :Mr. Metcalfe How long would it take to elect a Chairman? Chairman- Bell: The Nominating Committee is ready to report, but the Constitution and By-Laws provide that nominations
Steam Railroad Section
may also be made from the floor, independent of those broug by the committee. The object of the Nominating' Committe course, is to simplify matters so that the election will not take u large a part of the time of any particular section. East year it ten or fifteen minutes.
Are there any other questions before I ask for the vote ot motion ? A motion has been made by Mr, Richards and second Mr. Carrow that the election of officers of your section be hel< afternoon instead of tomorrow afternoon, as provided by the gram. All those in favor of the motion will signify assent by s "Aye." Contrary "No." The motion is carried. The electioi be held promptly after we convene at 2 o'clock, in order not to into our program during the middle of the session. I will re the Nominating Committee to present its report at that time.
SUGGESTION TO NOMINATING COMMITTEE.
Mr. Richards : I would like to suggest to the Nominating
mittee, if it is possible, that they select some man for Chairms
the next year who will be able to represent us so well that h
win the gratitude of the members of this Section so that the
be able to elect him General Chairman of the Division. I thii
ought to take that into consideration in making our nomine
We want to select some man who will be big enough to have a c
of being the Chairman of the Division.
Chairman Bell: Gentlemen of the Nominating Commr
hope you will take cognizance of Mr. Richards' remarks,
we have no assurance that the Chairman of the Railroad S
will have any chance of being elected Chairman of the Dh
we will do well to keep this in mind.
Mr. Anderson has an announcement to make.
Mr. :Anderson If there are any members of the Steam
road Section who have not signed the roll we would be glad tc
them do so after the meeting is over, as we want to get a full
all the gentlemen present.
Chairman Bell: Mr. Wightman of the 'Frisco brings
point which perhaps needs mention. The officers are vote
only by the membership of this section. Each delegate has t
and each member has the privilege of offering nominations fre
floor, independent of candidates nominated by committee.
There is one other announcement which the officers of tf
. . 1 tc* _ r _ _
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tv-t-non O f fVlTQ ^<=C"fion to
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Si.vlh Safety Congress
\
Not to forg'd .he Safety Exposition being held at the Grand Central Palace. It is being held under the auspices of the American Mu seum of Safety and the National Safety Council. It is well worth while. We owe it to the American Museum of Safety and our own organization to go there and get the benefit of the exposition.
Gentlemen, it is 12 o'clock and I am somewhat responsible for the program. Shall Ave adjourn now and return half an hour earlier or do we want to work a half hour more and then adjourn ? The difficulty with the former arrangement is that the people who have alread}' left will not know we intend to start at 1 :yo o'clock and will not get back here until 2.
Mr. Carrow : I suggest, Mr. Chairman, that wc give very care
ful attention to at least one more paper and avoid all digrc^-Am. and
that we remain seated until after the paper is read.
Chairman Beli. : That strikes me as being the best plan. I am sure Mr. Broderick has a splendid paper. You will please give your full attention to Mr. Broderick's paper. I take much pleri-om- in ask ing Mr. Broderick to take the floor.
SAFE AND PROPER HANDLING OF TRACK. BRIDGE AND BUILDING MATERIAL
J. T. Broderick, Supervisor of Special Bureaus. Baltimore &
Ohio R. R., Baltimore, Md.
Mr. Chairman and Members of the National Safety Council: If the rules of the operating and maintenance of way departments and the safety rules which have been issued on the Baltimore & Ohio, and no doubt on many other lines, for the guidance of em ployes engaged on track and structure Avork, Avere strictly observed, probably 90 per cent of the accidents occurring in the handling of track, bridge and building material would be averted, but it is a difficult matter to constantly keep this before the men, and it, there fore, becomes the duty of the supervising officer to continually check the men under his direction to knoA\r that there are no violations of the rules. In other words, the safety problem in the performance of maintenance of Avay Avork bA' railroad employes is summed in the maxim "Eternal Vigilance is the Price of Safety."
THOROUGH INSPECTION NECESSARY.
In preparing for the day's Avork the foreman should see that an inspection is made of all tools, appliances and hand cars, so that he
Steam Railroad Section
may have positive knowledge that there are no defects which
result in accidents. ' This is especially important with respe-
condition of tools, since many accidents occur because the me
not take time to make a few necessary repairs.
In hiring men the foreman should make special efforts to imj
upon them the necessity of carefulness and thoughtfulness whil
duty and explain very clearly the dangers and accidents that
result from carelessness. Safety demands this.
When it is necessary to employ foreigners, special care sh
be taken to acquaint them with the provisions of the book of i
and the regulations promulgated for the guidance of employes
gaged on or about the track, that they may become thoroughly
quainted with their duties.
.
The principal cause of injury in the handling of track, bri
building and other, maintenance or construction material is the
proper handling of heavy structural material, such as rail,
and timber.
LOADING AND UNLOADING RAILS.
One of the most frequent causes of injury is found in carelesi
dangerous methods of handling rails. This is true from the time
rail leaves the mill until it is placed in the track. Many of the
mills now load heavy sections of rail by magnet cranes, ther
avoiding the risk that is involved in loading by hand or moving fr
skids into the cars. This same method (that is, use of mag
cranes) should be followed in loading or unloading rails where sa
are stored in large quantities. Where rail is stored in small qu;
titles and crane is not available, the rail should be placed on skids
single layers so as to avoid unnecessary handling.
In unloading rail for distribution along the track, a small era:
or, preferably, an air hoist unloader, should be used. Such a dev
is not only safe but also economical, and is, therefore, doubly jus
fied. However, even with the use of such an unloading device, the
are frequent injuries to the men in separating the rails in the c
and attaching to the hoist. This is especially true where rail
loaded indiscriminately into the cars or nested in close tiers,
order to avoid this the rail should be loaded head up in tiers, wi
timber strips between each tier. From a safety standpoint such
method of loading is almost ideal.
.
In handling rail on the ground, rail tongs should be used ar
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Sixth Safety Congress'
.loins; .>-0 Where labor is scarce when rail is being laid and a suffi cient number of experienced men cannot be obtained to safely pick up rails, the use of one of the several types of rail-laying machines max- In advisable. These machines generally embody some form of hoisting device, mounted on a push car, and may be handled by a very small gang.
ixsrrccr HOIST AND car evui.lv train men.
When air-operated rail hoists are used, the foreman should see that all working parts are. in proper order, that the cables and rail tongs arc inspected, and that the stay chains extending from the comer of the car to the boom are properly adjusted and secured. It is necessary that the men employed with rail hoists be organized in gangs, so that each man shall know exactly what is expected of hi im.
The men handling rail should not be addressed in a hasty or boisrerov.s manner as this has a tendency to excite the more sensitive ones and is likely to cause them to do things that they would not do under ordinary circumstances.
When it is necessary to load rails on to cars by hand it is desir able that the gang be divided equally at the ends of the rail. No attempt should be made to throw the rail unless an ample force is at hand to throw it clear. One member of the gang should be specifically designated, to call directions and no attempt should be made to load when men cannot get away quickly in event of the rail falling back. It is also deemed essential, in the interest of safety, that the loading of material be discontinued while trains or cars are passing on adjoining tracks.
HANDLING TIES.
While the handling of ties does not cause so large a number of injuries as the handling of rail, 3-et special effort must be made to insure safety. When being piled for loading or in storage yards, ties should be placed in medium size and uniform piles, according to some approved plan. This will add not only to the stability of the pile but also insure safe and economical handling to cars. At large store yards or at tie treating plants, the use of a locomotive crane is justified for the handling of ties, since it is safer and more economical.
When ties are unloaded for renewal, they should be distributed and piled in comparatively small lots, say from three to five ties.
Steam Railroad Section
They can be lined up uniformly at. some fixed distance fi track, thereby avoiding danger of men stumbling over thi renewing tics the use of lie tongs, where available, is advisat from a safety and an efficiency standpoint. This is especia in the case of treated tics. With such ties the creosote c treatment material is likely to poison the hands of the men f them and in every case the men should be cautioned to use
FROGS, SWITCHES AMD CROSSINGS.
Other classes of track material presenting difficulties and in handling arc frogs, switches and crossings, and, to some ballast. Frog and switch material should be handled in nr same manner as rail, and, in loading or unloading cranes o should be used. For heavy and complicated crossing wo: often advisable to place same directly in position with a loci
or wrecking crane. About the only chance of injury in the handling of balla
the unloading and distribution along the track. Where this from ordinary cars, such as hoppers or hopper-bottom gc considerable difficulty is sometimes experienced in getting thi rial to run out properly, and it is not unusual to have cars c or to have the men. in the cars injured. For these reasoi advisable to use special designs of cars for this purpose. Th several such types, mostly of patented design, which unlo: spread the ballast as desired and at any practicable speed.
The foreman should exercise particular care in the un of material along the right of way, so placing it as to avoid t! sibility of its fouling the track, and to see that his men do r ballast so high in the center of the track that it will come in with the pilot or with other parts of locomotives or cars, from the danger of causing a serious train accident the mat likely to be thrown with sufficient force to injure persons n> i In general, in the handling of almost any track materi i small monorail cars of the type generally known as pony ci i very useful. They will carry- heavy loads, can be handled by
t
ii two men, and may be quickly unloaded and lifted from tf
HANDLING BRIDGE VIATERIAL-
In handling bridge material, especiallv in maintenance wo
use of such cars as just mentioned is advisable. This is esp
f ri 1
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Si.\'fh Safety Congress
material is generally lifted or lowered to place by means of rope and tackle ami provided these are of proper quality and the men using them are sufficiently experienced little or no improvement could be suggested in the method o handling". In placing bridge ties, however, the use of the tic tongs of a two-man type is recom mended as being safer and more expeditious than rope.
In loading heavy tics or timber of large dimension from storage yards it is advisable, wherever possible, to use flat cars or drop-end gondolas. This will avoid the necessity of lifting the timber over the high sides of a car if a crane or other device is not available. The storage yards themselves should be equipped with derricks or locomotive cranes to handle the timber. By concentrating storage at a few principal points, the use of such devices can generally be made an economic as well as a safety feature.
Heavy steel work and structural members arc generally of neces sity handled by cranes, derricks or travelers. On some smaller jobs, however, considerable manual handling is often done, but it is nearly alwa3`S possible to obtain the use of a wrecking or other crane for such work. Plate girder or- "I" beam spans and slabs should be unloaded from cars in this manner and it is generally best to use a crane in placing them in position or in position for rolling.
ERECTING BUILDINGS.
In erecting buildings the foregoing remarks also apply to heav}' timber and steel members. In handling brick, terra cotta or similar material, where the building is carried to a height of several stories, an elevator should be provided rather than to have the material car ried up ladders. Such material as is stored on the ground should be piled in a neat and stable manner, both as a measure of protection to the material itself and to prevent injuries to the workmen.
Of miscellaneous materials which require special treatment men tion may be made of inflammable and explosive substances. Gaso line, oil, etc., should be kept for distribution at soxne central point where a properly designed storehouse may be built. Only compara tively small quantities should be kept at outlying points and then only in tight and well-designed tanks kept underground or isolated.
Explosives, such as blasting powder or dynamite, are often neces sary in case of slides or for removing dangerous obstructions or overhanging rocks. In territories where the use of explosives is frequent enough to justify keeping a quantity on hand, a concrete storage house should be provided at some isolated point. Under no
Steam Railroad Section
i<
circumstances should it be kept in section houses, freight hou:
etc.
While the foregoing remarks are applied to the safe handl
of track, bridge and building material, yet it is equally import to see that proper care is exercised in the handling of all mate:
used in railroad operation. With that in view all safety rules c
lining the manner in which the work should be performed must
enforced to protect employes against accidents.
'
DISCUSSION.
:Chairman Bell I do not think Mr. Broderick's paper \ be complete until we hear from Mr. Floyd of the New York Cent Lines, wRO has been assigned to a formal discussion of this pay I would say, in justice to Mr. Broderick and Mr. Floyd, that we \ have to defer informal discussion of their papers until either t afternoon session or until the round table meeting. We do not 1 to do that, but it is now nearly i o'clock and we must all be back a; Mr. Floyd, we will be very glad to have your paper now.
Mr. C. B. Floyx> (Safety Agent, New York Central Lines, N York) : The paper you have just heard treats in a very clear : concise manner the safe and proper handling of track, bridge < building material. So much has been said, and so well said, t I will confine myself to a few brief suggestions.
The handling of track material is a big question. All sorts safety rules and regulations can be circulated among our emploj but is this the best method if we can get only one in fifty to r< them ? Men of the pick-and-shovel type, and it is with these we very largely concerned in the matter of track building, are, beca of the very position they occupy, an inferior class, and good, s results from this class of men are as hard to get as safe results hard to obtain from an inferior grade of machinery. Therefore, best method I would suggest would be to hold the man in cha largely responsible. Figuratively speaking, he is the hinge uj which the door swings.
' The man in' charge should keep a constant watch over his m so he will be in position to direct any unusual undertaking, should spend a certain amount of time each day instructing his n in safety matters, and he should insist on their handling all mate; with the least degree of danger, so as to avoid personal injuries.
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Steilt Safety Congress
vlioul'l be held personally responsible for any detectable defects in took. push, hand or motor ears, unloading devices, etc., and he >!iouW make his safety inspections oeforc the c>c> oi In's gang. AJJ this uoiilil he a big help m instilling the safety habit in their minds.
We arc told that 90 per cent of our aectdcnt9 arc due to the c*ri>. lesa acts of the injured man. Ti this is true he should be able to prevent a great many of these accidents through a greater degree of proper supervision. 'I he man tn charge cau make or break our safety records, and vie safety me sliould feel a personal responsi
bility in making die man in charge a "safety" man.
sCOOENTS Nor ALlVAlS PRrvryrAHLK.
The handling of bridge and budding materials is a different proposition. Men engaged in this work are of a higher moral type. They a-e not here today and gone tomorrow; they arc, as a* rule, masters of by and heavy undertakings When an accident befalls one of them it is not due, usually, to carelessness, but to undetecta
ble defecis in material or machinery. Mr, Broderick, m h very able way. has explained just how
rfiffercnc material should be handled with the least danger of injury, and 1 cannot add anything to what he has said, for l would em phasize the importance of the use of cranes and hoists when loadng and unloading heavy materials; aUo the use of ears best adapted
for the safe handling of such material. Some time ago I read in one of the mechanical journals a short
editorial which l know will be of interest to you and is appropriate it this time, ft read something like this. "Safety is not actually the first consideration m life. If it were, we would neither breathe, nor eat, nor driok because of germs and other dangers. So in rail roading, transportation comes first, it is for (hat (hat railroads exist, and if safety were the first consideration railways could not be oper ated, But for the individual, safety is the first consideration. His
deferring all other considerations to this, at the moment, will nor impair jhe general and necessary service. Rather, it promotes It,"
This should be borne in mind a* wc deal with the subject "Safe and Proper Handling of Track, Bridge and Building Material."
CausMA'c Burr.: Gentlemen. I think we had better adjourn. Please be here promptly at 2 o'clock, so we may all give particular attention to the election of the officers who arc to guide Our Section
throughout the next year. The Section then adjourned.
Steam Railroad Section
THURSDAY AFTERNOON SESSION.
THE meeting was called to order by H. J Bell, the Oiairma a o'clock. Ci*aimuan Brt r,. Has any one present any reason in mind we should not at this time receive the report of the Semin. Committee? *No response.) There being no objection we ask the Nocmu.uing Committee- Messrs. Cochrane, Mitchell Anderson--CO make their report on officers of the section for ensuing year.
REPORT OF THE .NOMINATING COMMITTEE
Mn. j, N. Cochra.sc, Chairman, hfr. C/tairman and Msnti of the Motional Safety Countd--In making the re.port for the N mating Committee I desire 10 state (hat the committee though would be advisable to take into consideration thr practices on n of the railroads, in fact, all of them, by recognizing efficiency service. The gemlernoxi selected fur the Chairmanship l trust meet with your approval. Your committee believer he is x gen man who has rendeied (his organization as efficient service as * one could, under tne circumstances, due to the fact that he has ot duties to perform. The committee lias selected the present presid officer, Mr. Harry J. Bell, Safety Inspector, Chicago & North W< ern Railway.
For Vicet Chairman the committee has selected Mr T H C row. Safety Inspector of the Pennsylvania Lines,
Ac the office of Secretary is an important one and one which volvcs considerable work your committee are of the opinion that t gentleman now acting as Secretary would make a real assistant your other officer* and they therefore offer the name of Mr. A derson of the Nashville, Chattanooga & St. Louis Railway
\V< have not any further nominations. Chairman Bri.i.: What is your pleasure with the report? Mr Marcus A. Dow j f move that the report of the Nommaty Committee be approved, the nominations be closed and that 1 Secretary be instructed to case the unanimous ballot of this Sectu for the gentlemen named. (The motion was seconded )
Steam Railroad Section
THURSDAY AFTERNOON SESSION.
THE meeting- was called to order by H. J. Bell, the Chairma
2 o'clock.
.
:Chairman Bell Has any one present any reason in mind
we should not at this time receive the report of the Nomim
Committee? ('No response.) There being no objection we
ask the Nominating Committee--Messrs. Cochrane, Mitchell
Anderson--to make their- report on officers of the section for
ensuing year.
REPORT OF THE NOMINATING COMMITTEE.
Mr. J. N. Cochrane, Chairman: Mr. Chairman and Memi
of the National Safety Council--In making the report for the N>
mating Committee I desire to state that the committee though
would be advisable to take into consideration the practices on rr
of the railroads, in fact, all of them, by recognizing efficiency
service. The gentleman selected for the Chairmanship I trust '
meet with your approval. Your committee believes he is a gen
man who has rendered this organization as efficient service as ;
one could, under the circumstances, due to the fact that he has ot
duties to perform. The committee has selected the present presid
officer, Mr. Harry J. Bell, Safety Inspector, Chicago & North We
ern Railway.
.
For Vice Chairman the committee has selected Mr. T. H. C
row, Safety Inspector of the Pennsylvania Tines.
As the office of Secretary is an important one and one which
volves considerable work your committee are of the opinion that (
gentleman now acting as Secretary would make a real assistant
your other officers and they therefore offer the name of Mr. A
derson of the Nashville, Chattanooga & St. Louis Railway.
We have not any further nominations.
Chairman Bell: What is your pleasure with the report?
Mr. Marcus A. Dow : I move that the report of the Nominatii
Committee be approved, the nominations be closed and that t!
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Si.vih Safety Congress
ELECTION OF OFFICERS.
Chairman Bell: Mr. Anderson and myself cannot very well act as officers of the Section and be parties to electing- ourselves to office. I will ask Mr. Dow to act as chairman and see that the elec
tion is properly conducted.
(Mr. Dow assumed the chair during the election of officers.)
Chairman Dow : I greatly appreciate the embarrassing posi tion of the Chairman under these circumstances. It happened to me at one time, so, in order to relieve the presiding officer of any embarrassment in this matter, I will put to you the motion before the house. Is there any further discussion? If not, all in favor of the election of the officers as nominated by the Nominating Com mittee will signify assent by saying "Aye." Contrary? The motion
is carried.
_
(Mr. H. J. Bell in the chair.)
:Chairman Bell I want to assure you that I am very grateful for this honor. It is like a bolt out of a clear sky. I did say to the committee that the Secretary of the Section is the fellow that does a good deal of the work and as I had that office for two years, I felt that it was only proper that some one else be nominated, and now 3'ou have placed me in the Chairmanship instead.
In conferring this honor upon me I feel that you are really paying tribute to Mr. Richards, a man under whose direction I have worked for a number of years. From him I received' inspiration that would make any one engaged in this work try to do it successfully. I hope we will have in the future, as we have in the past, in connection with the Executive Committee work, the advice and counsel and help and inspiration of men like Mr. Richards and Mr. Dow and some of the other gentlemen who have so ably served the Railroad Section of the National Safety Council. We will try hard to successfully con duct the affairs of the section during the ensuing year.
We would now like an expression from Mr. Carrow as to his
action as Vice Chairman.
.
:Vice Chairman Carrow When I was at school I learned that some inherited glory, some achieved it and some had it thrust upon
them. This was thrust upon me. I do not anticipate having any thing to do, but I want to warn you that Mr. Roosevelt, one of our greatest workers, did all his work by virtue of the death of the President. I do not anticipate that Mr. Bell will die, but if anything
Steam Railroad Section
should happen to him or he should give up his position I warn
to look out!
:Chairman Bell Mr. Anderson, we will be glad to hear f:
our new Secretary.
:Secretary Anderson My words are very simple. It se<
as though the whole situation resolves itself into one propositi
I do not know whether Webster publishes this word or not, bi
have often seen it in print--"goat." It seems that I have been ra
the goat. This honor has been forced upon me, but I am glad
say that in the South we do things, we try hard to accomplish th
and I vvill put forth my very best efforts in behalf of the organi
tion.
Chairman Bell: The election having been disposed of we <
ready to proceed with the program. There is one thing I wot
like to have you consider now, while so many of the delegates s
here. That is in connection with the poster to which you ha
had your attention called by this meeting. The National Safe
Council, through General Manager Cameron will be glad to recei
and care for orders for the automobile crossing poster. Orde
may be given dtre-ct through the national headquarters.
The next item on our program is the subject of "Safe and Prop
Operation of Hand and Motor Cars" by Mr. S. G. Watkins, Gener
Secretary of the Central Safety Committee, Boston & Maine Rai
road, Boston, Ma,ss. Mr. Watkins, will you please take the floor.
SAFE AND PROPER OPERATION OF HAND AND MOTOR CARS.
S. G. Watkins. General Secretary, Central Safety Com mittee, Boston & Maine Railroad, Boston, Mass. WORK OF TRACKMAN PERILOUS.
Mr. Chairman and Members of the National Safety Council
I would like to give expression to a thought that I have no doubt i
in the minds of all of the people here, and as my only son is wear
ing khaki "Somewhere in France" perhaps this expression will no
seem presumptuous. A century ago we were engaged in a war witl
the greatest naval power on earth for the freedom of the seas. To
day we are engaged in a war with the greatest army the world has
ever seen for the freedom of the seas and for the freedom of the
world. We hail the man who can put on a khaki suit and go in de
fense of the flap-, bnt- ic le
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Sixth Safety Congress>
are not fought with the musket and that the whole victory is not won on the battlefield, but, on the contrary, there is something for each one of us to do.
The mechanic and the manufacturer should think about how much he can produce rather than the amount of profit he will make and the aim of the workman should be turned more to how much he can produce rather than on the amount of overtime he can put in.
The men at the front must be maintained and the women and children at home must be protected and if each one of us is to do our bit, surely there will be no small task left for the railroad man. We shall do our duty and there is a big task ahead of us. It is for us to see that this great scheme of transportation is made ioo per cent perfect and by each of us doing his part our great flag and the principles for which it stands may not only be maintained at home, but may be honored and respected throughout the civilized world. In no walk of life is there absolute safety. Danger, the subtle enemy of mankind, lurks to a greater or lesser degree on every hand, and humanity falls prey either through natural causes or the failure of the human element. Happily, the percentage of accidents through natural causes are small. Happily, I say, because were it otherwise the great majority of accidents would be beyond our control and our cause would be hopeless. If my confidence in the human element is not misplaced, this, the -weakest element though it be, is capable of being strengthened until the greatest number of accidents are within our control.
I regard the work of the trackman as the most perilous in the railroad service. Perilous though it may be, and while his whole duties are on the railroad track, he has little or no rights while there which any one is bound to respect. It is considered enough for him that he knows the danger and must protect himself. Herein, I believe, we are failing in our duty to the trackmen.
The hand and motor car has been a fruitful source of accidents to the trackman. By regarding every accident report as a notice that something is wrong and approaching accidents from that point of view, we are able many times not only to discover the cause but to-find the remedy. These accidents usually occur from three causes:
Improper equipment. Improper loading. Improper handling. Nearly all are traceable to failure of the human element.
Steam Railroad Section
i
EQUIPMENT.
I will mention two cases of faulty equipment: In the hand, a have found that the breaking- of the handle or lever was cau: many serious accidents. Many times poor material was used in making of these levers, and the foreman never thought cf repla< one until it broke. On our road I contended for an iron har instead of wood, but it met with so much opposition by those position to know more about it than I, that the idea was abandoi However, the situation was improved, I think I may say was m satisfactory, by ordering first-class hickory and constructing tt handles in our own shops; also instructing our section foremen frequently test these handles, and having a new handle app.' before the old one should break and cause an accident. The ob tion to the iron handle was that in extreme hot weather it was comfortably hot arid in very cold weather it was uncomforta cold. It was slippery in snowy weather, and a damp mitten wo stick to it when frosty.
I think that no motor car is properly equipped unless it ha rail eighteen inches high across the front end of the car to prev men from falling off, because many serious accidents have occur from this cause.
IMPROPER LOADING.
If more attention could be paid to the proper loading of hand 2
motor cars, accidents from this source might be eliminated. I re<
a very serious accident where a cattle guard, a supply of tools, a
eight men were loaded into a motor car when an iron bar fell fr<
the car and derailed it. It is hard to realize that in these enlighter
days of Safety First an' accident of this kind could occur. I hi
many times observed men sitting on the front end of motor cars w
their feet hanging down, and have known serious accidents to oc<
because, in case of a quick stop, a derailment, or a collision, the xr.
in such position were entirely helpless. There was nothing for thi
to do but fall from the car and be run over. It is certainly a c;
of improper loading.
Great care should be exercised in loading at all times, especia
when the motor car is in use. Tools should be not only prope:
placed, but secured in such a manner as to make it impossible i
them to fall from the car when in motion. There seems to be
I .1 A __________ .--------------J---------1 i!. --------------/. _ - - - ..
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1 11
1
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Sixth Safety Congress
it is overloaded with men, and great care should be used to have men properly and securely seated before the car is started, always having in mind the possibility of a quick stop or a collision.
r.MPROPER HANDUNG.
Speed seems to be the menace of the motor car. It appears to be hard for the man in control to realize that he is going thirty, or even forty, miles an hour instead of twenty, and, again, although in an other form, that is responsible for many accidents. I have known many track foremen, but have yet to find one--no matter what his faults may have been--who was not a conscientious worker. He goes on the job 1 the morning with his day's work planned; is accustomed to regard the time spent by himself and crew in waiting around the station to get such meager information as he can obtain from the operator as time wasted, especially since the rules say: "He must protect himself regardless of information obtained from the operator." He hastens away to his work with little or no knowledge of what is ahead of him.
Faults are apparent, but the remedies are not always so plain. In the few cases I have cited, however, I believe the remedy is sim ple and effective.
Strengthen the human element by education. I wottld teach the foreman that it is not enough that the men under his charge should know their danger, but that it is incumbent upon him that they avoid it. Any foreman will worry if he loses' a hand car. I would have every foreman educated to the fact that it is a thousand times worse to lose a man. I would convince him that it is not economy to run into danger when a few minutes' delay would insure safety, and that speed purchased at the price of safety is always dearly bought. I would educate the dispatcher and operator to have a little more consideration for the trackman and to realize that his work is as important as any, and that his life and limb are as precious. We should all bear in mind that it is difficult for a fore man, with two or three men, to operate a hand car and flag himself around curves, and that the men in these positions are sometimes entitled to a little more consideration than they are getting.
I have found one means of education which seems to be effective. Occasionally I make a list of all accidents to trackmen which have occurred on our system within a certain period, omitting the names and places, but telling just how each accident occurred. This in formation is sent to the supervisor, who in turn sends the lists to
Steam Railroad Section
]
the track foremen. Sometimes enough are sent out so that < man receives one. In this way the individual is brought to rei how many accidents are really happening and how many of f are caused by the same foolish thing he is doing.
From such reports as I receive from foremen and supervis I am led to believe that this stimulates an interest among the r and is a means of educating them to avoid the careless practice has injured his fellow, and may soon fall upon himself.
After more than twenty years of close association with rail accidents, I have arrived at the conclusion that it is the human ment that oftenest fails; that education, is the remedy, and the t of rules is the best Safety First text book we have. .
. DISCUSSION.
:Chairman Bell Mr. Watkins, we certainly appreciate
only your paper but your very patriotic remarks.
The subject of track accidents is one closely allied with the bri
and building and engineering department accidents and I think
are fortunate in having Mr. Loughman, Division Engineer for
Lehigh Valley Railroad, with us to discuss Mr. Watkins' paper
am sure we will get some illuminating information from Mr. Lor
inan.
*
F. N. Loughman (Division Engineer, Lehigh Valley Railroa
There is no question but that the work of trackman is the most p<
ous in the railroad service. When we consider that a large perc
age of raih'oad accidents are due to being run down by enginef
cars and that practically the entire time of the trackman is spent
or upon the railroad tracks it can be readily understood why
position is most perilous.
'
Prior to the invention of the patent coupler and other mechan
improvements in railroad equipment, accidents were largely
to being crushed or squeezed between cars, but since the introduce
of safety appliances the major portion of accidents on roads
caused by being run down on the tracks by trains, engines or cars
In support of this statement I quote the following, taken fi
the editorial page of the New York Sun, Sept. 8, 1917, in an art
entitled "Keep Safety First."
"Ten thousand and one.persons were killed in railroad accide
1034
Sixth Safety Congress
of 1,371 persons killed and 34,S35 injured. The figures are those
of the Interstate Commerce Commission.
"No analysis can obliterate the badness of this record. Of course
most of those killed and hurt were trespassing on railroad property,
but that is always the case. Only 491 passengers were killed, but
2,941 of the dead were employes; 8,000 passengers and 176,923 cm-,
ployes were injured.
.
"At present the railroads have nerve-straining tasks of trans
portation to perform, but safeguards to travel and the work it en
tails come ahead of everything else even in war time--perhaps espe
cially in war time with troop movements under way. Though we
have our hands full we must hold them steady. Keep safety first!"
MUCH DteiiNDS OX TRACK FOREMEN.
In view of the large number of trespassers that meet with acci dents on railroad tracks, persons whose attention should naturally be directed to their own individual safety', how much more dangerous is it for the 'trackman who is continually working upon the track, engaged in performing duties such as tamping track, renewing ties, rails, frogs, switches, etc., where it is necessary' for him to be always stooped over in a bent position, with his eyes riveted on the work in which he is engaged, which, together with the noise of his tools naturally prevents him from hearing the approach of trains and dis tracts his attention from the danger of being run down.
A great deal depends upon the vigilance and watchfulness of the foreman to keep his men from meeting with accidents under such conditions. On single lines this danger is not so great- as on double track or four-track lines where trackmen must watch out for trains running in opposite directions.
In this connection it is an established rule of the.Lehigh Valley Railroad that where two main tracks or more are in operation the trackmen have imperative instructions to stand clear of all tracks while trains are passing. All track foremen are supplied with whistles to signal their men to move on and off tracks to comply with this ruling.
On a busy double or four-track railroad with trains operating every ten or fifteen minutes, the responsibility of the track foreman increases as the position of his trackmen becomes more menacing. `The responsibility and danger is still greater in yards where engines and cars are running in every direction and on every track, thus
Steam Railroad Section
3
necessitating extraordinary vigilance on the part of the trackme
keep out of danger. The trackmen perform their duties under more perplexing <
ditions than those of any other employe and this fact generall not given due consideration. For example, with a train running c the railroad the enginemen are usually protected by automatic nals; he knows what is ahead of him and what to expect. He "Caution," "Proceed" or "Stop" signals as the case may be. Whe is necessary for the crew of this train to drill out a car or stop train for any purpose on the main track there is a qualified c ductor in charge to supervise any switching to be done with train and also a flagman to protect the rear end while the trail standing.
The track foreman's duties call for flag protection in practic; every detail of his- work, and while the automatic signal afford protection to him in some instances, there are others where it is no aid to him whatever.
' WHEN- SIGNALS FAIL.
A defective condition developing in the tracks that breaks
signal circuit, such as a broken rail, switch point, or anything t'.
will break the track--or- where there will be no contact between
broken parts--will set signals at danger, but where conditions of t
kind are of such a character as to leave the signal circuit inta
although equally as menacing, the track foreman must, especia
upon such conditions suddenly developing, put forth greater effo
than the train conductor, to rush out flag protection to stop trai
which, in the case of such defects, would be running on "Procee
signals, notwithstanding the fact that an3_ of those conditions woi
be unsafe for a train to pass over.
With a train crew on a main track shifting out cars a train folio
ing them will have a caution signal, probably one or two miles
the rear, and that train will, therefore, be on the lookout after pa:
ing the caution signal for a signal in the home block, which wot
be in "Stop" position.
The flag protection sent out by the train crew is therefore look
for or expected by the train following them while in the case of t
trackman the train which he must flag, on account of suddenly di
covered danererous defects in tr-or-ir ic?
-j:---------- *
1036
Sixth Safety Congress
the safety of the track to be impaired, but naturally has in mind only that the blocks are clear of preceding- trains.
In this connection it might be said that the necessity for flagging trains is not as frequent with the trackmen as it is with the trainman. In these days of intense' traffic, with heavy power and equipment, the wear and tear on track is so great that trackmen are continually under flag protection. This condition is especially applicable to busy railroads with large engines, frequent and long trains, where tie and rail renewals are correspondingly heavy.
Aside from defects suddenly developing in track, thus impair ing the safety of same, for which the section foreman must provide flag protection and is not afforded any protection by the automatic signal, a large part of his time is consumed in renewing ties, for which the track must be raised--in connection with such renewals two-thir.ds of the foreman's time is engaged in such work. In the old days of renewing ties it was the general custom to replace the old ones by the new ties by digging holes, but in modern track main tenance this method is entirely dispensed with, as ties are renewed in every case b}' first raising the track a few inches to permit of placing new ties without disturbing the old bed, and also with the important object of relieving track from being, center-bound. A center-bound track, as every trackman is aware, is a very bad riding track and an antiquated track condition to have existing on any rail road, from the fact that such a track, in addition to being rough and uneven, is difficult to maintain in line, surface and gauge. As the track must be raised to renew ties, to maintain them with the heavy power and equipment and intense traffic running over our railroads today, such work can only be done under the protection of the flag.
FOR ACCIDENTS DUE TO IMPROPER FLAGGH-TG.
I mention these facts to show that trackmen are expected to flag and protect themselves in their work under peculiar conditions, and that they are called upon for this protection much more frequently than any other employe.
Notwithstanding these conditions accidents due to improper flag ging or protection on the part of the maintenance of -way employes, especially trackmen, are very few compared with those in other de partments ; a fact that, no doubt, due to the competency and vigilance of the section foreman and in my opinion reflects very creditably on this faithful employe.
The work of the trackman is of such a character that it is difficult
Steam Railroad Section
l
to devise any system whereby they would be insured full protec in their work, and, as a consequence, it is necessary to depend on foreman's vigilance and good judgment for the safety of his n
A good foreman in any capacity, but more especially in railr track work, is a valuable asset, and no railroad can afford to ! such men. Regardless of what precautions are taken to pro men they are of little avail in the absence of a competent and reli<
foreman. . Competent and reliable supervision in any line of work is the 1
note of efficiency and the first move in the direction of safety, . this, in my opinion, applies to the railroad track foreman more t any other employe.
The labor situation during the past few }rears has been a seri problem, especially so in maintenance work of railroads, and other employe has suffered more on account of this condition t' the track foreman.
Our railroad tracks must be kept up to the standard required safe operations in transporting troops and war material required the great conflict in which we are now engaged. This, together vs the movement of all the commodities heeded in the commercial ; industrial lines of our country today, will tax our railroads m than they ever have been in the past and we must depend upon track foreman who invariably remains in the service and is not w can be called a "floater," to do the-lion's share of the work.
Should the great war continue for several years large drafts men for military service will practically eliminate competent men track work and considerably decrease the number of available gr men for such duties. It is then that the important duties of track foreman and the factor that this loyal employe is in the s operation of the railroads, will be fully realized.
MOTOR CARS FOR TRACK MEN.
On the Lehigh Valley Railroad a large number of our secti< and extra gangs are equipped with motor cars, only a small port of them now having the lever or pump car. Every section foren is regularly qualified in the operating rules of the Lehigh Val Railroad. Where the motor cars are operated by other than tr; foremen such operators are regularly qualified in the operating rv to run the cars over the railroad. These cars are provided with necessary signal protection for both day and night, which consi
1038
Sixth Safety Congress
day, or practically the same flagging paraphernalia provided for
trainmen.
.
Our experience -with vehicles for the movement of maintenance
of way forces is that the motor car is not a fruitful source of acci
dents, as claimed by Mr. Watkins in his most excellent paper. It
is true that we have had a few accidents, and serious ones, caused
by faulty levers on hand cars, or cases where the wooden lever be
came defective and broken off while the car was running--breaking
where it is attached to the wooden beam or propelling lever with a
screw.
While we have had these accidents due to defective wooden
handles in those old lever cars, we have also had as many or more
accidents due to other causes with those cars, but the accidents with
the cars in recent years was due to being run into by trains following,
or in other words, the lever cars were too slow in motion to keep out
of the way of following trains. If their speed could have been in
creased the accidents would have been avoided. These accidents
were caused by trains overtaking such cars on sharp curves where
their view was obstructed.
,
We have had a number of accidents with motor cars, but we
have had none with motor cars that was due to faulty equipment. We
have had comparatively few accidents due to' improper handling of
the cars. The major portion, in fact 99 per cent of our accidents
with motor cars, can be said to be due to overloading, or improper
loading.
The motor car has developed into such a wonderful convenience
for conveying men to and from their work of maintenance, especially
of track and bridge gangs, that the lever hand car has become obso
lete and a larger, number of men are hauled around on motor cars
than such cars are supposed to carry.
'
We have quite a number of motor cars on the system but not
enough to equip every section and extra gang; consequently some
cars are occasionally overloaded, carrying twelve, fifteen and some
times eighteen men, where their capacity is eight and ten men. This
condition results in the operator's view being obstructed while run
ning over the road, which may cause him to collide with trains
ahead, run through switches and derails and interlocking plants.
In practically every case where such an accident has occurred the
operator's excuse was that he could not see ahead on account of so
many men on the car, at least our investigation of the matter devel
oped this fact.
Steam Railroad Section
i
MOTOR CAR OPERATORS ARE INTELLIGENT MEN.
Operators on our motor cars are usually picked from our r
intelligent maintenance of way employes. They are qualified to s
an extent that they are on an even footing' with men in the t
service in this respect.
Our experience with the operation of motor cars, practically
only mode of conveyance used by mamtena-nce of way forces on
-Lehigh Valley Railroad, as on .many 'rher railroads with moc
tendencies, is that if we had a
rnmner of motor car:
properly equip every section and extra
d- hr-th track and bri
forces, so that no car would be overcrowded or- ear-tying men ovei
capacity, our accidents on acronrrfr of mofnr or rvther cars woulc
considerably reduced.
We are decidedly of the opinion tht accidents due to motor <
are comparatively less than with lever tracks. In fact, we consi
the motor car a safer mode of conveyance than, the lever truck,
the first place there is no wooden lever to break; the motor
being self-propelling.
Secondly, in recent years, with the heavy traffic in which a la
number of trains and engines are running over our railroads,
old lever truck is becoming obsolete and practically a dangerous
hide from the fact that it is too slow to move gangs of men over
portant main lines with the requisite speed to run between and k
out of the way of trains. This is especially the case on mountain
divisions and heavy grades where the propelling of the old le
truck up grade is practically out of the question.
No doubt there are a great many roads still using the old le
truck and where such equipment is in being we think that first-cl
hickory being applied in the construction of the lever handles is
proper thing--the exception as to the substitution of iron for 1
lever are well taken.
TO PREVENT MATERIAL PALLING FROM TRUCKS.
Tt is the practice on the Lehigh Valley when new motor c are received to construct a block at the ends on the floor of the to prevent bars from sliding off, as there is more danger from 1 source than from any other tools carried. In many cases we m; a practice of removing the handles from the picks. The picks ; handles are loaded on the cars separately and laid down on the ft
1040
Sixth Safety Congress
where there is no danger of their creeping out by the vibration of the car when running.
A great deal can be accomplished towards eliminating accidents by instructing everyone concerned how to properly carry tools on motor cars and also by prohibiting men from sitting on the front and with feet hanging down. While we have had no accidents to men sitting in this-manner, due to the fact that we prohibit our men from so riding, it can be Readily seen that accidents could occur in this way, and foremen operating motor cars should be educated along those lines.
SPEED OF CARS.
While speed is looked upon generally as being the great menace
of the motor car, to my knowledge we never have had an accident
due to this cause. It is an imperative rule on the Lehigh Valley
Railroad that motor cars should not be run in excess of twenty miles
an hour. We consider twenty miles an hour a safe rate of speed
for motor cars, and in fact, from experience we have found that a
lower speed is to slow on the busy railroad of today.
Our trackmen do not have to wait for orders in' the morning
before starting work because our road is equipped with telephone
booths located at practically every foreman's headquarters and the
foreman can get in touch with the dispatcher every morning and
receive instructions from him about what trains are due and what
have passed. Our foremen proceed to their work with every knowl
edge of what is ahead or behind them.
'
EDUCATING MEN IN SAFETY FIRST.
We consider the education of our men on the subject of safety, especially in the operation of motor cars, as an important factor in the prevention of accidents. It is the practice on the Lehigh Valley Railroad, whenever an accident of any character occurs, to issue gen eral instructions to all concerned, giving the nature of the accident and what should be done to prevent a recurrence. Names of those in volved are of course omitted.
It is also important that the dispatcher and operator give due con sideration to the safety of trackmen and others. I must say that this feature of the subject is given due consideration and dispatchers and operators always give motor car operators the information neces sary to proceed over the line with safety.
Steam Railroad Section
In his paper Mr. Watkins makes mention of the fact t
is difficult for the foreman, with two or three men, to ope:
hand car and flag- himself around curves, and that men uhdei
conditions are sometimes entitled to a little more consideratior
they are getting".
While I have not as yet been confronted with any conditic
this character, nevertheless, with the tendency of the times i
labor situation we may find it difficult in the very near future t<
cure sufficient men to man our sections. When such conditior
velope we will, of course, have to put up with it and do the ver
we can under the circumstances.
.
.
To reduce the accidents to a minimum in the operation o
hides for transporting section men and extra gangs of all kin
and from their respective duties in maintenance of way work
following is recommended:
.
RECOMMENDATIONS FOR SAFETY.
1. The elimination of the old-time lever or pump truck its substitution by the modern motor car, a change that is jus from a financial as well as a safety stand point.
2. The equipping of every section and extra gang in ma nance of way work with a sufficient number of motor cars to < the designated number of men for which they are constructed; tor cars are built to carry only a certain number of men and nc should be overcrowded.
3. That no employe be detailed to operate a motor car in regularly qualified in the operating rules of the road.
The following are a few of the more important regulations is by the Lehigh Valley Railroad governing the operation of m cars. They are rigidly enforced:
When a new motor car is introduced on a section where foreman is expected to operate it, an experienced motor car op tor is detailed to educate him in its use and instruct him ho\ maintain it and not to leave until the foreman is properly qualifie handle the car.
That all motor cars be equipped with signal protection for 1 day and night. Motor cars are equipped with two red lights on rear end, two white lights on the head end at night, in additioi this they have torpedoes and red flag by day. Torpedoes must
1042
Sixth Safety Congress
Motor cars when in operation and running behind trains should keep ten rail lengths or over (300 feet) from the rear of the train.
Motor cars when approaching public or private crossings to run slow enough to come to a full stop before passing over the crossing.
Daily inspections by the man in charge of motor cars of all the mechanism on the car to see that it is in perfect running order.
Mechanism on the cars to be cleaned by those in charge every
day.
Periodical inspections to be made of the cars by the regular motor car repairman at least once a month.
Periodical inspections also to be made by the supervisor, division
engineer and superintendent, as an incentive for the cars to be kept
in proper condition and working order.
,
Since the introduction of the motor cars we have found this fa cility of such valuable service that this equipment has been used for almost everything.
The motor car has proved to be a great facility in getting men to and from their work in cases of emergencies, such as derailments, washouts, etc. In tracks affected by- washouts a great deal can be and has been accomplished by making a reconnaissance of the af fected territory and information in this way can be acquired which could not be obtained by any other method but by walking the ground over. Motor cars can be run over track washed out and suspended in the air, and can be carried around slides, thus permitting the get ting of quick information as to the conditions preparatory- to the work of restoration.
Motor cars have been used to a great extent in piloting trains, both day- and night, in derailments or other emergencies when one or more main tracks would be obstructed.
We therefore find that the motor car is as useful at night as it is by day. The motor car in such cases is an economic proposition as it takes the place of an expensive engine and crew.
:Chairman Bell The farther we go with our program the more
we realize the good work of the Program Committee. I think we are
especially- fortunate in our next number in having'for the speaker
an operating superintendent- whose division for three successive
years won the Safety- banner awarded by the 'Frisco Railroad to
the division of that system which made the best record in accident
prevention.
__
Steam Railroad Section
PREVENTION OF ACCIDENTS DUE TO EMPLOYES TING ON AND OFF MOVING CARS AND ENGINE
C. H. Boltzell, Superintendent, St. Louis & San Fra*
Railroad, Fort Smith, Ark.
Mr. Chairman and Members of the National Safety Co The subject we are now discussing, in my estimation, is on has never been given proper consideration by division officers, starting a student brakeman in his new work we are very c and particular to coach him in various ways to fit him for his tion and for promotion later on, but the one oversight and r has been in coaching and training him in the proper method c ting on and off moving cars and engines.
We have assumed that the man understood this feature work when, as a matter of fact, there are very few men in tr in yard service that make it a custom and habit to get on a of moving cars and engines properly. It is a part of their woi is performed- mechanically, with their minds on some other f of the work, and in this the danger lies. They do not make a s effort to improve or perfect themselves in this work.
Very frequently we have a personal injury caused by ; jumping off of a car and not looking where he is about to The result may be a broken leg or he may fall under a train count of striking some obstruction. Often material has bet loaded too close to the rails and if the employe does not watch he is going the result is a personal injury. This might hav avoided, first by prohibiting the unloading of the material d ously close to the track, and, second, if the employe is keer and watchful of conditions as he is about to leave a moving engine, he might avoid personal injury.
' WHY OPERATING MEN ARE INJURED.
I want to especially emphasize the importance of breaking bad practices of men using oil boxes as steps and the equal practice of men riding on couplers or catching approaching c stepping on brake beams or hanging on brake staffs. Trr should be cautioned against catching the front end of cabooses could catch the rear end just as well and reduce the hazards < "''"''i JtiKv reason of fallingr under the wheels.
^044
Sixth Safety Congress
/ GETTING ON AND OFF YAR. D ENCINES.
We all realize and understand the wonderful improvement that
has been made in train and yard practice in getting on and off switch
engines. The reduction in personal injuries under this topic has
been -very satisfactory by reason of studying the situation, keeping
in mind the importance of getting on and off under proper and safe
conditions. We must extend this education among trainmen and
other employes.
'
We have noticed for years and years the very bad habits of men
getting on the sides of freight trains by using the oil box as a step.
Perhaps under the personal observation of division officials men have
lost their lives or limbs by reason of this careless habit. It must be
stopped. I think that a strong crusade of education will result in a
very satisfactory reduction of personal injuries from this cause.
We know the effort that has been made to educate passengers on
street cars to be more cautious in getting on and off street cars--
especially in alighting. The same effort should be brought to bear
on our train and engine men and other employes. Division officers
must assist in seeing that this duty is properly performed.
CARELESSNESS AND INDIFFERENCE.
We know from experence that carelessness and indifference, as well as thoughtlessness, is the prime cause of personal injuries to employes under this heading. We also know that in many cases em ployes ride trains by hanging from side ladders when it is unneces sary. I have in mind a case at Fayetteville, Ark., where one of my safety committeemen--a train porter--called attention to the fact that other train porters were hopping trains and riding up and down through the yard when the}'- were not on duty. They were unneces sarily taking chances. This practice was immediately stopped.
I am of the opinion that one of the most prolific causes of per sonal injury under this topic is caused by men failing to take advan tage of their time when off duty at the terminals to take proper rest and prepare for the next trip, the next shift, or the next hours of service. At this patricular time, when the railroad men of this coun try are so unusually busy, not only on the "Frisco Railroad'' but on all other railroads, men are failing to take advantage of the time off duty to secure their proper rest. They go out on the road with a fourteen or fifteen hour trip ahead of them and before they are half way over the division they are sleepy, tired out and indifferent, be cause of their failure to prepare themselves for the trip.
Steam Railroad Section
Because of their physical condition, employes often run a necessary hazard in getting on and off moving cars and engines, know from experience that the most dangerous period is when v fagged out and exhausted for want of proper rest and sleep, impossible for a man in this condition to be keenly alert and ali the situation. The result is that we have personal injuries, the < cause of which is the failure on the part of the employe, to advantage of his time off duty to prepare himself for his next
BE PATIENT IN SAFETY WORK.
I am strong in my belief that we should be tolerent and patic our Safety First work, for by these methods we can reach and vert the careless man- to Safety First ideas and principles. 1 are exceptions to this rule but they are not frequent. My exper and the experience of my associates proves that the persistent tient method is best in securing results. Safety First workers be Safety First workers each and every day, never overlookin opportunity to speak to the men violating Safety rules and re, tions, calling his attention to violations and use every influen< convince him that his actions are wrong. It may be necessary to rect the same man several times but in the end, when you reached his heart and converted him to Safety First, you hav< complished a great good. When the man in question joins the Sj First forces in thought and in action he leads others in the : direction--instead of being a student he immediately becom
teacher.
HOME CONDITIONS OF EMPLOYES.
,
I have a great deal of faith in proper home conditions for road employes. I am strong in my belief that influences at fc largely govern the man both when on duty and when off duty. T have been cases where it has been necessary to call in the emplc wife, after I have called attention to Safety First violations of employe several times, and stated in the presence of both the n< sity of taking some immediate action, that I could not assume responsibility any longer having called attention to violations ser times. Invariably the wife will make a plea to give the husl
another chance to make good and that she will use her influ
to correct the bad habits that have he.en noticed hv fhft dim
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Sixth Safety Congress
INTERESTING DIVISION OFFICERS.
I want to especially emphasize the importance of taking more in
terest in safety work. Get in the habit of calling attention to every
violation or irregularity noted, not only in safety work but in viola
tions of transportation and maintenance rules. I do not mean by
this that superintendents, assistant superintendents and other divi
sion officers should correct the men in a harsh manner. Talk to
them in a business-like way--earnestly and sincerely. This is what
really reaches the man's heart--the sincerity and the spirit with
which the criticism is offered.
Nothing is more important in our safety work than the correct
and clear understanding of the transportation rules and the living
up to the important rules in each and every case. The division offi
cers observe sufficient irregularities and violations to handle the
entire situation if they will do so. I think we should discourage the
habit of "tattling." I think we could have a better understanding be
tween division officers and employes if the matter was handled as
suggested. I do not mean that one employe should not, in the right
manner, speak to another employe if he is violating safety laws and
transportation rules. I have in mind an effort to bring about a strong
personal spirit of co-operation between employes and the division
and general officers. Teamwork should be our motto. We should
work it to a conclusion, just as we do in baseball, football, or any
other game.
'
YOUNG EMPLOYES.
It is of importance that the railroads give, special consideration to their young employes. A good many railroad' men have joined the colors, and more are going, making it necessary to break in a large number of new men. Let us make a strong effort, in educat ing the new men in their duties, to teach them the right way to do their work. We must give these men special consideration--go into the smallest details of their work, and follow them up frequently to know definitely and positively that they are performing their work in the right way.
We must give these young men a great deal of encouragement. The greatest asset in America today is our boys and young men. We must help them by taking a personal interest in every one of them: Explain to them the necessity of their learning at this time as much in three months as you and I learned in three years. We should treat the boys as we would treat men, impress upon them the
Steam Railroad Section
responsibility of their positions. We should never fail to encc clean, healthful athletic sports and advocate all rational on
physical culture.
We should give more attention to this important feature i
railroad work. I know from personal experience that spl
results are obtained through encouraging boxing, swimming
playing and other clean, healthful sports among young men. *1
is no denying that the athletic man is a better Safety First man
the man without that training. He is more keenly alert tc
situation and is less liable to injury.
=
Presence of mind is one of the big features in safety worI<
how can presence of mind be secured in a better manner
through athletics and physical training. There is no doubt but
physical culture and Safety First go hand in hand. Every
appreciates the real pleasure of association with boys and y<
men and the more you cultivate this association the more it
improve you as well as the boy. Invite them to come to your c
and see you frequently. It will be a surprise to you to find
much strength it gives you as well as the results obtained thrc
the efforts of the young man by reason of the encouragement
you give him. After all, it is only a question of a few years w
these young felloes will be running the affairs of this country,
us not fail to take advantage of the opportunity now to help t;
grow into whole, uninjured, strong, capable, clean, honest and th
ing Americans.
DISCUSSION.
:Chairman Bell It seems to me that no more timely sub than this could be brought up for discussion at this Congress. 1 Interstate Commerce Commission report for the year ending Ji 30, 1916, shows that there were ninety-four employes killed j 7,234 injured getting on and off cars and engines, which of its indicates the importance of the subject.
But I think that the program does not quite state the subject m ter as it was intended it should be discussed. What I think we z all most concerned about at this time is accidents due to men bei struck by trains while walking on the track, working on the tra< crossing the track or iuirminp- from an <=>rmrino
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Sixth Safety Co?igress
Such accidents are, of course, often closely related to getting on and off cars or engines.
You will remember that at the Detroit Congress a special com mittee of the Railroad Section presented a report with a recom mended form for reporting the causes of accidents. This form Mr. Richards put into effect on the North-Western on the first day of January and one of the things we have ascertained from it is that in the eight months ending August 31st we have had one em ploye killed and eighty-nine injured in getting on and off cars and engines, but that in the same period we have had twenty-nine em ployes killed and fifty-nine seriously injured from the other causes enumerated. The fatalities represent 50 per cent of all the deaths which have occurred in the stated period to employes.
CAUSE OF ACCIDENTS.
.
These accidents occur,' for example, in this way: A conductor, backing his train into the yard from the east main track, stands be tween the two main tracks to give signals. He stepped too close to the west bound track and was struck and killed by a passenger
train. A section man was working on the main track adjoining a yard
track. The way-freight engine backed in on the yard track to set out a car. The man thought the engine was on the main track and moved over onto the yard track as he thought to get out of its way and stepped in front of the engine and was killed.
A train crew was switching in the yard and the engine was pulling a number of cars and shoving several ahead of it. The brakeman rode on the head car and got off to run. ahead and throw a switch. He found the switch was on the opposite side of the track to that on which he was working and in running across the track ahead of the cars, fell, was run over and lost both legs.
When it was found that so many accidents from this cause were occurring a special bulletin was gotten out with an illustration show ing how such accidents-occurred and giving a brief outline of the causes of them, together with information showing the number of employes who had been killed and injured in that way. This bulle tin was placed on all Safety Bulletin Boards and given individually to each employe in the train, engine and yard service. This bulletin in revised form was recently sent out to the membership by the Rail road Section of the National Safety Council.
Steam Railroad Section
REMEDY IN EDUCATION.
Then the matter has been called to the attention of the committees a number of times and been discussed by the through them brought to the notice of the general employes.
The matter of preventing accidents of this kind appears one entirely of education. We have tried in every way tt seemed proper to impress upon the employes the importance o cising care and being constantly on the alert when working ah tracks to avoid such accidents.
This subject is one of very great importance and one cone which we are all seeking enlightenment and I hope that it fully discussed by the members so that some constructive pk be devised to meet this problem.
Our own plan of.constantly agitating the matter, however, to have had good results, for in March, the month in which t! letin mentioned was issued, we had eight deaths and ten L from this cause; in April three deaths and three injuries and gust t-wo deaths and four injuries.
Mr. Carrow : Do I understand that the reduction was i nection with accidents which resulted from being struck by
Chairman Bell : Yes,--while walking or working on the
PROPER WAY TO GET ON AND OFF CARS..
Mr. Richards : Before we take up the next topic I wot: to ask Mr. Boltzell a question. I was very deeply interested paper, particularly that part where he said there ought to bi method of teaching men how to get on and off cars in a way. What is the proper way to do it? What method did yot in teaching them how to do it?
Mr. Boltzell: The old, experienced men are the best te for that kind of work and that is the plan I am working out. reference very largely to new brakemen. Wre have never f< it was necessary to tell him how to get on and off trains--we as he knew. Perhaps we did not think it would be worth while t< a man how to get on and off a car or train or engine and ft reason he was never shown how to do so properly. We have nized that weakness and the division officials and the older err in that particular branch of the work are giving special atten new men, coaching them how to get on and off properly.
Mr. Richards : I would like to be coached. What do-y
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Sixth Safety Congress
them to do ? I would like to know, so I may be in a position to tell
our men how to get on and off properly.
Mr. Boltzell : Very much in the same fashion as we give in
structions to people getting on and off street cars: "Look where you
are going; get off in the same direction the car is going, etc.".
Mr. :Richards Do you do that by posters or anything of that
kind ?
.
GOOD HANDHOLDS AND FOOTHOLDS.
:Mr. Boltzell No. sir; nothing in the line of literature. We are handling the matter among ourselves. I think that gives us the best results.
Mr. :Carrow For Mr. Richards1 information, we have our classification for getting on and off cars at rest and for getting on and off cars in motion. The first cause for accidents is missing the hand holds, the second cause is missing the foothold, the third cause is defective hand holds, the fourth cause is defective footholds and so on down the line.
It seems to me if you had some classification like that, to carry out Mr. Boltzell's idea, to show the men that it is very necessary to secure a good handhold, it is very necessary that you secure a good foothold, etc., that idea should be satisfactorily carried out.
I have a great deal of sympathy with the question that was lurk ing in Mr. Richards' mind, because it is easy to say we would be guilty if we did not instruct our men, but when you come to do it it is a very intangible thing.
Mr. Dow : Supplementing the question Mr. Richards has just asked: I wish there were practical railroad men here who could answer the question as to how to get on a car in the'right way.
Not long ago we got out an illustrated bulletin on that subject which showed a man supposed to be getting off in the right way. He had hold of the grabirons with both hands and we will say the train was going in this-direction--he was on the left hand side. He swung around with the right foot coming to the ground first. Many were of the impression that if he was getting off on the left side that the right foot should be the last to leave the car. A number of railroad men criticised that picture. They said it was not the natural way to get off. They said that if he got off the left hand side of the car with his right foot first he would put it down in a very awkward position and it would be very clumsy for him to do it that way. Is there any set rule we can lay down for getting off cars? They
Steam Railroad Section
said that he should use his right foot; that is, he should step off
his right foot when he was on the right hand side of the car. I
ever, when we get right down to the essential features of the m:
is it not a question of practice, the natural way in which the p<
swings himself off the car?
.
I would like to hear from some of the other gentlemen in re
to this subject, and to have the opinions of the practical railroad
EIGHT FOOT OR DEFT FOOT.
Mr. McCampbell : I have been in train service on our rai)
for twenty years. I believe that every employe jumping off a :
ing train has his own way of doing it and he does it, as Mr. Dov
said, in the most natural way. Some prefer to have the right
leave the car first and other employes prefer to have the left
leave the car first. Some employes have feet that are not stror
one is probably stronger than the other. The man may ha
broken arch or something of that kind and he favors the weak
I do not know of any way or any rule which has ever been e
lished or can be that can be carried out by the rank and file a:
proper way of getting on and off trains. 'My idea is that a.
should get off in the most natural way, the way in which he ca
it best. I think it is a matter of fifty-fifty as to which foot he
down first.
''
The most important thing, to my mind, is the fact that one w
natural to one man and another way is natural to another man,
consequently, the man will use the way that comes most natur;
him.
`
Mr. C. H. Hammond (Safety Agent, New York Central Lin
I have been in, the switching service for twenty-six years and I
also obtained a flat foot, but T find if I am on the right side od
car, whether it is from force of habit of some other cause, X dc
know, but I find if I am on the' right side of the car I can get a b<
view of the ground on which I am about to alight, by having
left foot hit the ground first. If I am on the left hand side of
car I can do it better by letting my right foot strike the ground :
It is a rather odd position for a man to get off a car, but I find
much more convenient for me to get off with my right foot on
left hand side of the car and my left foot on the right hand sid
the car.
.
Mr. E. M. Harris (Safety Inspector, New York, New Havt
Hartford Railroad Comoanv. New Haven. ConnA : I would
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Sixth Safety Congress
to add that it has always appealed to me that it was a safe practice, because I am tall, to keep my hand on the grabirons until I am sure that my feet are on the ground, or rather to be sure that I have my footing before I let go with my hand, so in case I stumbled or missed my footing, I would be able to hold on with my hand. I always waited until the speed was reduced to such an extent that I could keep up with the train. If every one would do this I do not think there would be much danger in getting off trains. If they would wait until the speed of the train was reduced so that they could keep up with it, then it would be pretty safe to get off the cars.
SPRING AWAY FROM TRAIN.
Mr. Hardspeed: I am not a railroad man, but I want to make one point that we must remember : There is a right way and a wrong way and each man may have his own way, the most convenient way for him, because he will not do wrong in the beginning. This gentle man's paper brings out the point that we should instruct our employes and the time to instruct them is when the employe is new, and if we will do that we will be that much ahead of the game. Take base ball, for instance; you can teach a boy the wrong way to catch a ball and sometimes he will catch it, but it is better to teach him the right way.
Another gentleman spoke of getting off a car with his right foot when he was on the left hand side of the car and with his left foot when he was on the right hand side of the car. That brings him so his body swings away from the train, throws him right away from it instead of dragging him under the car. For that reason I would like to ask if he ever used motion pictures and found which was the correct way to get off of the car and which was the proper way to teach his men? I want to use something of that nature and teach some of our yard men--(we have been having trouble) the proper way to get off a car.
I believe the whole matter goes back to the new man finding the right way, and utilizing, not only the motion of the train, but the motion of his body, and the physical swing, to get the best position to keep the man away from the train as he leaves it.
WATCH YOUR STEP.
:Secretary- Anderson Does not a great deal depend on the man loolcing where he is going to alight? That is, not to step on any
Steam Railroad Section
obstacle to possibly trip him and throw him under the train
seems to me that is an important factor in that class of accidents.
Me. McCampbell : I do not believe it would make any di
ence on which foot you were going to alight if you are going to a
on your feet.
:Secretary Anderson I do not think it makes any differ
at all.
Mr. William Van Gorder (Safety Agent, New York Cei
Lines, Middletown, Ohio) : This seems to have brought up a g
deal of discussion. Some say to put down one foot and others
to put down the other foot. I have been railroading for <
twenty-five years and have been in train service and in the m
tenance of way department and I have always noticed that cer
men had their own way of getting on and off trains. Getting
and off trains is largely due to the practice a man has and while
man may practice one way and another man may practice ano!
way, it practically resolves itself into the manner that a man
been accustomed to.
..
I have seen men get off trains on the left-hand side of the <
swing their right foot around, and strike the ground first with t
foot. They did it very successfully while another man could
get off that-way at all--they would put down their outside foot.
In regard to what was said by the gentlemen in reference
getting his foot on the ground before he let loose with his hands
hardly think that is a practical way of getting off a train at a
stage. I want to say to him that he does not want to get off o:
train going at any rate of speed and hold on with his hands, becat
he will get a fall.
My way of getting off a train is by putting my right foot doi
first if I am on the left-hand side of the train, and swing out on-1
right foot. If I am on the left-hand side of the train, I put down- r
right foot first. I let loose of the grabirons before I strike t
ground. If you strike the ground and have hold of the grabiro
and the train is going just a little bit faster than you thought y<
are liable to get jerked off your feet and the train will drag y<
along. Some one will laugh at you.
Chairman Bell: This is a proposition that is very debatabl
It is a matter of seeing that the men are instructed to be caref'u
seeing that the track force, the station force and others having? i
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Sixth, Safety Congress
APPOINTMENT OF SUBCOMMITTEE. '
Mr. Harris : I thought I made my position clear when I said
you must wait until the speed of the train decreased. If you are
going to get off the train at a speed that is faster than you can run,
then, of course, that destroys my whole argument. My idea was
that the employe should wait until a train slowed down sufficiently
so they would be able to run as fast as the train was going. Mr. McCampbell : Does it not resolve itself down to the exact
question of teaching the new men to get off the car in a safe way?
It seems to me that it is necessary to educate him how to get off
the car.
'
Mr. Van Gorder : I think a rule that would cover this point
would be to instruct your safety agent, or a safety committee to
talk to the older and more experienced railroad men and impress
upon them that it is their duty to watch new employes and coach
them in the right-way to get on and off of trains. I think that is a
good way to cover this matter. Chairman Belt: Mr. Balliet, one of the New York Central
operating officers, is here in the front row.- Perhaps he can help us.
We seem to be getting into a pretty deep question.
Mr. H. S. Baixiet : I was listening very intently and was very
much interested. If it is possible under your organization to appoint a subcommittee of four or five men to analyze this subject, I think
they would be able to get you some wonderfully good data.
Personally, I do not believe you will get together on the question.
From what I have seen in the few years I have railroaded, there is
a wrong and a right way to get on and off cars. You have to teach
the new man the right system and he will spread the good news all
over the division. He will often get the old man, finally, because
the old fellow will see how much easier it is to do it the way the
new man is doing it. The natural way is to throw your body from
the moving train and that cannot be done by stepping off on the
right foot when you are on the right side of the car. That principle
is wrong. In order to be careful to alight from the car, so you will
throw your body away from the car, it is necessary for you to step
off with your right foot first when you are on the left hand side
of the car and yotir left foot first when you are on the right hand
side of the car: Mr. Dow : I do not want any one here to understand that the
illustration to which I referred came out of my own fertile brain.
Steam Railroad Section
The picture was posed by a practical man, who was asked to d
stunt and show how it ought to be done. That is the way he
My suggestion is that the Railroad Section, through its Seci
get out a letter to the members of the Section and see if this
tion cannot be put to a vote of the safety committees of eacl
road, then poll the result of that canvass.
'
Chairman- Bell: What do you gentlemen think of tha
gestion ?
Mr. Carrow : If Mr. Dow will make that as a motion I -v
glad to second it:
Mr. Dow: I will make it as a motion. (Motion seconde<
Chairman Bell: You have heard the motion. Is ther
further discussion? If not, all those in favor will signify by s
"Aye." Contrary, "No." The motion prevails.
We will proceed* to the next number on our program an
Mr. Morris to give us his paper.
PROTECTION OF MEN WORKING ON AND ABOt TRACKS.
(a) TRACK AND MAINTENANCE OF WAY DEPARTMENTS.
(b) MECHANICAL DEPARTMENTS.
S. S. Morris, Chairman, General Safety Committee, Ili Central Railroad, Chicago.
Mr. Chairman and Members of the National Safety Co The subject assigned to me is "Safety in Maintenance of Wa Mechanical Work." How these accidents occur has been shown by previous papers read in this meeting, and it has b live subject.at every National Safety Council meeting, and at D meeting last year a coterie of the very ablest safety men ha the question without gloves and advanced many good ideas later have been adopted by many roads, and the results obt have yet to be seen.
When we stop to consider that at least 60. per cent of thi ployees on a railroad belong to the shop and maintenance oi departments, and that 80 per cent of that number cannot spea English language, is there any wonder that personal injuries ( The majority of this class have never been educated in self-prej linn nr p\ren th e rnlp"; nf ra refillness, and are olaced with a
1056
Sixth Safety Congress -
man that scouts at the word safety and drive their men so that they lose all sight of safety for themselves or others, and finally wind up with an accident that causes his men to leave him. When asked why, they merely shrug their shoulders and walk away.
CO-OPERATION OF WORKMEN.
An efficient foreman will show safety in his every movement and seldom has an injury to report and never short of men. Such foremen get the co-operation of their men and show good team work.
Yet there is another factor we must not overlook--the roadmaster and supervisors. They are the responsible parties, and, unless they talk safety and follow it up closely their subordinates will not and chaos soon resigns supreme.
The urgency of safety was never more apparent than at this ' time. The scarcity of men has forced a condition upon us that must be met. Many men that have not arrived at the age of dis cretion and many that are in their dotage are accepted, and unless they are placed under the leadership of men known for their safety habits, will meet with accidents. Therefore, the roadmaster and supervisors must meet the situation with a determination that will insure safety of these men, and not stop at a half-way point in this work, but carry it to the limit, eliminating the careless man or placing him where he can do no harm to others.
To my mind one great factor in safety is good team work and cleanliness in doing work. Do not invite an accident by leaving material and scrap so that men will have to stumble over it and possibly break a leg, run a nail or sliver in foot- or hand, and the foreman should at all times see that tools his men are using are in good, safe condition. Where you find this prevails, you have few, if any accidents to record.
SHOP WORKMEN.
The same supervision as outlined above is more or less prevalent-
in shops. Foremen will allow men to work without goggles where
they should be used, or not use a safe guard, and until an accident
occurs, is perfectly oblivious to safety. Why, because their super
vising officer has not encouraged the safety habit with the vigor that
he should, thereby passing it down to his subordinates and workmen.
It may be said that I am criticizing unjustly, but the facts are before
us every day.
'
Steam Railroad Section
l
APPLYING THE REMEDY.
Now the remedy--what shall it be ? Encourage safety m
ings and follow them up; see that they are held. Post bulle
promptly on boards for that purpose. The bulletins furnished by
National Safety Council are of great value and are read v
interest by the workmen and, no doubt, have prevented many sim
accidents. Keep after the careless man. Encourage men that tl
health and happiness will come through safety. Encourage the
of safety devices and where objected to firmly insist on their i
remembering that they are men and probably little egotistical a.-
their ability to take care of themselves, but can be properly
proached. No man is so narrow that he will not listen to reason.
In conclusion, I will say to the safety men here that their w'orl
the present time is more stupendous than ever before, and co-ope
tion must be furnished each and every one if we expect to g
results.
, DISCUSSION.
Chairman Bell: Mr. G. E. Wright of the Omaha Line, v was expected to discuss Mr. Morris' paper^ unfortunately had leave early because of sickness in his family. The subject is n open for discussion. We have time to take up the discussion this paper now and would like to hear from anyone in connect with it.
There is present one of the most active members of the Railrc Section, the gentleman whom you elected last year to serve as Che man of your Section. We would like to hear from Mr. Wilson.
RESPONSIBILITIES OF SAFETY WORK.
Mr. W. C. .Wilson : It is a great please to be privileged to
here and see so many familiar faces and to greet so many frien
I trust, among other things, that the incoming officers will not ha
the same experience those who were elected a year ago apparen
have had.. It appears that about nine-tenths of the men elected
who were appointed by the officers to serye on the Executive Co
mittee.are now out of the service. I hope that will not happen
Brother Bell and his associates. The gentlemen elected last ye
are out.for one cause or another,, some of them probably have bet
jobs, wider activities, or nerTians ir wac e-Vi mi orbt-
L.,
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Sixth Safety Congress
should be presented and they sought wider fields where they could
bloom and blossom as the rose.
The railroad br.siness has appealed to me very strongly and I
find, after having left it, that the work of the safety organization
is the one that sticks in my head the longest and is closest to my
heart.
.
I was deeply interested in the work and incidentally was charged
with a great deal of responsibility connected with the safety organi
zation. It was always much more fundamental, to ray mind, to
prevent an accident than to settle the damage after it occurred, and
that it was a broader and a higher field and one that appealed more
strongly to the heart and to the mind of a man to save human life and
human limbs and human health than to worry about the damage
after the accident happened, although both are important and,
necessary.
.
MUST MEET SPECIFIC QUESTIONS.
The Railroad Section has very high ideals. The question is, are
we progressing as we should? We .believe and we are preaching a
gospel of safety. We tackled it first upon broad lines and we had
first-class years, but now we have come to a point where general
statements, general propaganda and general principles--while still
having a place--will not reach the point.
.
Safety work must be systematized, it must be made a science.
We must get down to bases. We must tackle specific questions in
a practical way in. order to progress. If we do not I fear the life
and spirit and punch will go out of the organization and it will
become fossilized.
I do not want to criticise, but I heard a number of papers. I
was here yesterday and I have attended all of the meetings of this
Section in other years and I have been impressed with the thought
that too much time is spent in studying self-evident facts. The
body of gentlemen that meet here are experts. They have gone
all over the A B Cs of this proposition. They do not have to be
talked to as you would talk to a primary class. They come here for
new ideas ; they come here for the solution of difficult problems ; they
come here to get new ideas, new slogans, new ways of doing busi
ness ; they come here for inspiration. They do not come here to
hear things that they all know and have gone over time and time
again.
I throw this out by' way of suggestion, for the future good of the
Steam Railroad Section
I
organization. It is along lines I have'mentioned before, that if
are to continue the interest of this organization you must put
the brain into it that you can and must not be contented to rest u
past laurels. You must go forth into.new fields to grow and prog)
and to mal-. j this organization what it will no doubt become, om
the strongest factors in American railroad life.
I think, Mr. Chairman, I have talked long enough. I thank
very much, indeed.
'
AN ACCIDENT IS A NOTICE OF SOMETHING WRONG.,
Mr. Richards : I would like to make one suggestion, if I may
the matter of preventing accidents--the way to go about it. We
know that when an accident happens it is a notice there is someth
wrong. It may be that the man injured or the man working v
him is at fault or it may be the track or the equipment is wrong.
We have adopted a plan on our road, when we have an accic
brought about by reason of some careless man's failure to com
with the rules or something of that kind, if we have a bulletin
, literature that would apply to that specific accident we utilize it
sending it to the man. For instance, a man is injured going betrvv
moving cars or is injured In attempting to get on a locomotive com
toward him or a man is injured crossing a track in front of a mo\
car or engine or is standing too close to the track and so is str
by a moving car or engine. What we are trying to do is to pre-v
similar accidents occurring in the future. We send to every r
who gets hurt and to every man that was in his crew a bulletin cat
attention to that specific kind of accident and telling them of spe<
cases of men hurt in that' particular way. We try to bring h<
to them, right at the time they have this accident in mind, case;
their friends or co-workers killed or injured, and the necessity
complying with some particular rule or of doing work in a ]
ticular way or by calling attention to how many men get hurt dc
that particular thing. The same applies to the car department;
show the number of accidents that have occurred because men
not put out a flag. Every car repairer in the territory where'
accident occurred immediately gets a bulletin calling attentior.
the accident and to other accidents of that kind and as to the ne<
sity of complying with rule No. 26.
'
That is what we are attempting to do and this method is
one way of bringing to the attention of employes specific accidt
_ r . _____i_:_j
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Sixth Safety Congress
wonder if any of you men have other methods of doing it? I would
like to have information on the subject.
Of course, you cannot prevent all accidents, but when you have
one from some known and preventable cause how are you going to
bring it home to the men so that you will not have another exactly
like it?
WORK OF GENERAL SAFETY COMMITTEE.
Mr. Watkins : I think I might answer Mr. Richards' question :
I have sent to my office copies of reports of all accidents that happen
on the system. I classify them and every month I select from that
collection a certain class of accidents ; jumping from a moving train,
for instance, or accidents of that kind. I take that classification to
the next meeting of the safety committee and those accidents are
read to them. We have about 150 men scattered throughout the
system on our committees. The accident reports show just what
happened on the whole' system during the previous month. The com
mitteemen talk it over with the other men and tell them what took
place in the way of accidents.
.
In that way we are able to accomplish a great deal of good- For'
instance, last month we had five men's fingers. injured, and one
man's hand was crushed entirely off, while coupling cars. The six
accidents were kept together and read over the entire system and
all the men knew that six employes were injured during that time
in that particular manner.
At the last meeting I attended one of the committee men said:
"During my lifetime I have been doing the very thing that crippled
six men last month. I did not suppose that men were getting hurt
to that extent, but 's long as I live I shall never put my hands in
any place where they will be caught."
ALL TIME-LOST ACCIDENTS GO TO SUPERINTENDENT.
'
Mr. Frank A. Mitchell: We have a practice on the New Haven,--possibly some of you have the same thing in effect,--that if an employe is injured through an accident which causes him to lose any time he is required to appear before the superintendent before he can resume duty. That is not intended as a reprimand,- but it provides an opportunity for the superintendent to talk with the injured man and impress upon him the importance of guarding against whatever carelessness resulted in his injury. This plan has worked out very successfully. Of course, he has to go to head-
Steam Railroad Section
quarters anyway to see the superintendent, so it does not entail
loss of time or any unusual hardship.
Chairman Bell: Do you do that in the case of all accic
or only in connection with serious accidents ?
Mr. Mitchell: All accidents resulting- in loss of time.
:Chairman Bell Regardless of the cause of the accident?
Mr. Mitchell: Yes, sir.
:Chairman Bell Does that include shop men ?
Mr. Mitchell : Shop men do not appear before the supe
tendent; they appear before the foreman.
Chairman Bell: Is there any further discussion of
subject?
. '
Secretary Anderson: Mr. Mitchell, have you had any oj
sition from the superintendent to this extra duty you impose u
him ?
-
Mr. Mitchell': No, he- is very glad to do it for us. He f
the results obtained justify the slight inconvenience he is put t<
this respect. It does not take very long, just a few minutes.
Mr. Dow: - Do you think that has any effect on employes ot
than the ones injured?
Mr. Mitchell : I could not say as to that. It has an effect
the fellows that get the talking to.
Mr. Carrow : I get a good many ideas from Elbert Hubbs
He once said that the only sin was the sin of repression. Accept
that as a fact, I have committed a serious sin, for it has been
thought that the condition referred to by Mr. Wilson and also
Mr. Richards was the greatest impediment to this Section in saf
work, namely, speaking in generalities. I saw, much to my sa
faction and I take it to the satisfaction of all the members, t
demand for a man to stand oirthe platform and say something s;
cific. We have too many platforms on nucleated educational me
ods; we do too many things that do not accomplish anything;
short, what you are doing gets you nowhere.
In this meeting, more than ever before, I have noted a dispc
tion to hold the speaker, or the man who has a suggestion to mal
down to "brass tacks." That, I think, is the most significant in>
cation of the future success of our work as safety men.
For a long time I have been a student of statistics. A year
so ago Mr. Richards made a suggestion that started me on this tra<
Such statistics as are available are elaborate and complicated, bul
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Sixth Safety Congress
class of accidents and attempt to describe them in a series of bulletins. I wanted the bulletins to be so simple and plain that every one who read them would understand their meaning- and purpose. My pur pose was to carry on a safety first campaign among our men. I very soon found that I was up against a difficult proposition, and while I am still working and hoping for success I have not as yet found the key to the situation.
DISTRIBUTION OF BULLETINS.
Take the North Western Railroad, the Delaware, Lackawanna & Western, the Pennsylvania or the New York Central Lines. You want to bring some specific hazard to the attention of your men, so you prepare a bulletin. I do not know what arrangements you gen tlemen have for the distribution of the bulletin, but it is a big job. The work includes the printing and distribution of 5,000 to 15,000 bulletins and after you get one out and.congratulate yourself, think ing you have done well, in less than a week you realize that you will have to get out another the next week and another the week following. After you have issued half a dozen you find you have attempted a subject that is not quite susceptible of continuous treat ment. Then, of course, you must plan a new campaign and go over the preparatory work a second time.
Bulletins are very good things but they are not exactly, as far as we have been able to develop them so far,- entirely satisfactory, because of their unwieldy nature and because it is not always pos sible to assure yourself that they get to the men.
The bulletins we are planning are as specific as we can make them and we find they have an increasing value in safety work. Our theory is very simple: When we have something to say we try to put it so it will be understood by those who listen and the informa tion is of such character that it can be applied in our own daily work.
USE OF "F. D." BLANK.
Mr. Dow : - We are enlarging somewhat on our procedure of inviting or familiarizing employes with the causes of accidents-- what we call our form "F. D." At the Congress in Detroit the Accidents Statistics Committee of this Section exhibited a sample accident blank. Mr. Richards was chairman of the committee. Since that time we have used that form on the New York Central Lines and have improved it somewhat.
In the first place, we send the accident classification blank to the
Steam Railroad Section
members of the division, shop and yard safety committees throi
out the system. Our committee organization is being very lar
increased; we now have not only divisional safety commit
of the various operating- divisions but operating underneath
divisional safety committee is the yard committee. In every h
operating yard, the yard master being chairman of the commil
reports to the chairman of the divisional committee. lie is by vii
of his chairmanship of the subcommittee a member of the divi<
committee. We also have a number of committees composed
tirely of yardmasters with a general yardmas'ter as chairman.
The blank I refer to is sent to every member of our division, y
and shop committees. Several thousand are distributed every mo
in that manner and they reach a representative class., of emplo
on every section of the road.
.
One of the points we have elaborated on the.blank is to separ
division accidents from those relating entirely to shops. We h;
a classification of "eye accidents" and if a man loses an eye in
car department of the East Buffalo , shops it appears under
proper column,-"car department. East Buffalo shops." Our bla
will record the specific information and will show how many rr
lost their eyes in the East Buffalo shops.
With this information we are in a position to know exactly hi
many accidents occurred in that particular shop, and, there fo
when there are a number of accidents, we know that there is son
thing wrong in that shop; that the enforcement of the wearing
goggles is not being carried out or that proper discipline is not bei
administered in some particular department.
I will be glad to furnish a number of our blanks to this Secti
tomorrow morning. I will bring enough copies to go around a:
you will have an opportunity to see what we are doing.
While I am not prepared to say how effective it is going to be-
we only put it into operation on the rst of July--I cannot concei
of a better way of keeping the general causes of accidents befo
the employes than through such a statistical sheet.
Mr. Carrow : Mr. Dow, do you think' the average emplo;
would have enough interest in this matter to read so many caus-
2LS thst
'
ANALYZING ACCIDENTS AT SAFETY MEETINGS-
Mr. Dow: The instructions require that the sheet be analyze at meetings, that it be gone over very carefully and every cause show must be discussed and commented uoon.
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Sixth Safety Congress
Mr. Carrow : That is for the committeemen alone ?
Mr. Dow : That is for the committeemen alone.
Mr. Carrow : That would not actually reach the men on the
firing line, save by; word of mouth.
Mr. Dow: The word is passed from the committees to the men.
Of course, on the New York Central Lines we have an organization
that includes a divisional safety agent on each main line division.
There are twenty of our men here today and all these men use this
blank form in connection, with their work of continuously circu
lating among our employes and talking to them as to the most
prevalent causes of accidents.
1 Mr. Balliet : I was very much interested in Mr. Morris's paper
and in what Mr. Carrow said. I am wondering, and I have a num
ber of things in mind--^whether it is possible to have more super
vision over the section foreman and cover all the ideas advanced
in this room at this session; that is, safety, operation, maintenance,
renewals and everything else. The foreman seems to be a man who
has superior knowledge. He has many functions, we all- know
that. Most of the time he is hard to reach--he is very difficult to
supervise. He hires men as he can get them. It might be possible
after due consideration to create a joint supervisor of some kind
and invest him with all the functions enumerated.
Chairman Bell: We will postpone further discussion until
tomorrow. Mr. Cochrane, we will be very glad to have your paper
on the "Inspection of Cars and Engines," classified under the sub
headings, "Prevention of Accidents" and "Prevention of Fire
Losses."
'
-
INSPECTION OF CARS AND ENGINES: (a) PREVENTION OF ACCIDENTS, (b) PREVENTION OF FIRE LOSS..
J. A. Cochrane, Superintendent of Safety, Great Northern
Railway Company.
Mr. Chairman and Members of the National Safety Council: The successful salesman is the man who believes in the article he has for sale. His enthusiasm and belief in h is what sells it to. his customers. The same principle applies to the safety movement. Real progress can only be made when every man in charge of men is made to realize the necessity of his being enthusiastic along acci dent prevention lines, when his enthusiasm will, in the natural course
Steam Railroad Section
of events, be communicated to his men. Safeguards may be
vided, rules and instructions issued and unlimited reading- ms
dealing with safe methods be distributed' among men, but all tl
will be valueless unless the man in charge be an active exponen
such principles.
'' '
'
This is specially true in regard to the work of car foren
The inspection of cars with a view of preventing accidents can c
be performed by inspectors who are painstaking and minutely a
ful in every detail, if the desired end is to be attained. If the fc
man in charge of these inspectors does not lead the way it is hai
to be expected that the men in his charge, who look to him for tl
instructions and guidance, will do .their work in the piroper mam
This applies even further to the foreman, who in each case is a n
who has come up from the ranks, the inspector of today becom
the foreman of tomorrow, and he will .naturally reflect the charac
of the man under whom he has received his training. .
The matter of education--continued education--is importa
The instructions issued should be as simple and as easily understc
as it is possible to make them. Involved, technical instructions giv
to men not capable of fully understanding them are more apt to
harm than good. The plainest and simplest of language shot
always be used and each point brought out clearly.
RESPONSIBILITY FOR REPAIRS.
The enactment of the Safety Appliance law of 1893, and t various amendments thereto, including the Ashpan law. Boiler I spection and Locomotive Inspection laws, which are controlled ar enforced- by government bureaus, places the responsibility of seeii that repairs are made directly upon the carriers, and should an h spector fail to discover penalty defects, and same are later disco' ered by government inspectors, the company is penalized for noi compliance with Federal laws. The car foreman should incorporai the Federal requirements into language easily understood by h. inspectors, calling particular attention to the more important point: In addition to this he should further instruct his men in the bes method of performing their work. While it is important that n point be forgotten when issuing such instructions, it is equally im portant that such instructions be reduced to as concrete form as pos sible, for if they go into much detail some really important poin may'be overlooked, due to attaching too much importance to mino:
io66
Sixth Safety Congress
Once the inspector has a thorough understanding of all the de fects for which he is to examine a car or engine, the next thing for him to do is to formulate a method of procedure so that each action will follow in a nattyral sequence. As good a method as any, and one which has been used successfully for some time, is as follows :
FOLLOWING THE INSPECTOR.
The inspector should commence by uncoupling the air hose in
order to examine the hose, coupling and gasket. Then he should
examine the uncoupling mechanism, coupler, end of car, including
handholds, running boards, brackets, cleats, end and side ladders
andsill steps. Then the coupler and parts, draft gear and sill, wheels
on inside, axles, longitudinal sills, body and truck bolsters, brake
beams, connection, etc.
.
Then to the side of the truck and examine the tread, flange and outside of wheel and oilbox, inside of oil box to determine condition of the journal, its bearing and wedges. Next the arch bars, bolts, brakeheads, shoes, etc., are examined.. He should then look under the car for any defects which may be visible to the eye from, that' side of the car, note the condition of the side of the car as he goes along, proceeding to the center of the car, where he examines the condition of the side door, etc. Here he inspects and tests the air brakes and connections, which is very important. Should a car be empty he will also look inside, inspecting the interior for any defects. He then goes to the next truck and proceeds as before. This con cludes the inspection of one side of the car and should be repeated on the other side.
When the ground inspection is completed the inspector should climb to the top of the car and make a thorough inspection of. the roof, examining handholds, hand-wheel ratchet, wheel pawl, run ning boards, etc., from one end of the car to the other.
The same careful inspection should be given to outgoing trains as is given to incoming ones. Cars are often switched after inspec tion and rough handling by yard crews may cause damage and re
sult in defective equipment.
After inspection is completed, the air hose should be coupled and a test made to see that it is cut in on all cars and that the angle cock handle is closed on the last car so that the train will be ready for the
terminal test for air brakes.
.
Steam Railroad Section
TERMINAL TESTS.
This terminal test is carried out in this manner: When the er
couples on to cars, and while the engineer is charging cars so
they will have seventy pounds of air pressure, it is the duty of
inspectors to look over the train to see that the air is cut in, to w
for any leaks, and to remedy the same if found, and when
engineer applies the brakes the inspector should'again go over
train and see that cars have the proper piston travel and watch to
that, the retaining valve handles on cars are closed to prevent
ing wheels. He should also see that the air properly applies
releases on all cars. Full set and full release constitutes a term
test of air brakes. When this has been done, and equipment on
cars has been found to be in proper working order, the trail
ready to leave so far as the inspector is concerned.
In addition to the above examination, however, it is also
duty of the car inspector to see that cars are properly loaded-. T
must not be loaded beyond their safe capacity. It must be s
that the load orf open cars is properly distributed and that mate:
does not extend beyond the authorized height or width. Parties
attention should be paid to the manner in which material is loaded
two or more cars to see that loading rules are complied with, p
cars loaded with machinery or like commodities must not be p
mitted to go forward unless the load is secured to prevent it fn
shifting.
,
Longitudinal sills over the body bolster and cross tie timbers
the car are more apt to break there than at any other place and :
quire special attention. At the same time the inspector should lo
over the decking underneath the cars between the sills, paying p;
ticular attention to stock cars, for the reason that this class of cs
will be found to contain more or' less manure at all times and
damaged deck may not always be readily visible from the inside
the car. Such inspection will prevent many accidents to live stoc
PROTECTION FOR INSPECTORS.
Proper protection should at all times be afforded the men wl
are making inspection of cars, either by means of blue flags, derai
or some other device. The inspector who makes a proper inspectic
of cars for defects will never fail to provide adequate protection fc
himself while making such inspection. There are mamr
.:
io68
Si.rth Safety Congress -
examining wheels on the inside looking for cracked flanges, spokes, plates or wheels loose on axles, it is always well to inspect the wheel from the opposite side of the car. In order for an inspector to look over the wheel nearest to him it is necessary for him to be right up against the wheel where the slightest movement may catch him.
The question of engine inspection is one which is equally, if not , more, important than that of cars. As heretofore stated, this matter is regulated by the Interstate Commerce Commission, which defines very clearly the matters which require attention. The engine-house foreman is charged with the responsibility of knowing that at the end of each trip proper inspection has been made of each engine. He must depend in part upon his inspectors to detect such defects as will in any manner fail to meet with the requirement's of the law, as well as to see that mechanics make the necessary repairs.
The engine inspector should have a regular routine when mak ing an inspection. He should start at the same point each time, inspecting the various parts in regular order.
PIT INSPECTION.
Inspection should be made of buffer beam brackets and bracket bolts, cylinder keys and fastenings, to determine whether bolts are tight in male and female castings to engine truck. The frame should also be looked over carefully for flaws and to see that the jaw bolts are all secured. Cradle pins and hangers, springs and spring hang ers should also be inspected for broken leaves or other defects as well as for loose bands on springs.
All truck brasses should be examined as to the amount of babbitt between brass and journal. Boxes should be inspected for lateral motion--one inch is the requirement for swing truck, and one and one-half inches for rigid truck. Engines with pony truck should be inspected closely for clearance of swing and center casting as a lack of proper clearance may cause the engine to derail on a short turn out.
Side bearings on tanks should be in place and properly secured, and sufficient clearance between bearings maintained at all times. Steps should be examined to see that they are secure and the treads in good condition and backstops on treads in place.
The main frames back of cylinder and in front of driving boxes should be inspected at the end of each trip and driving box brasses examined to ascertain if they are broken or working out. Springs and spring hangers should be gone over carefully for broken leaves.
Steam Railroad Section
i
loose bands *and worn hangers; also for cracks or flaws. All 1
and cotter keys should receive close inspection. The crank-pin
lar bolts on the back side should be examined to see that split 1
are in place.
m
The Stevenson valve motion should be inspected after each
to see that the cams are tight on the shafts, set screws in their pis
and keys in the cams. An examination should be made of the bla
and eccentrics, and eccentric strap bolts should be Joked over dos
for flaws and to see that all cotter keys are in bolts.
It is very important that the foundation brake gear be givei
thorough inspection for worn pins, eyes in connecting rods examii
and care taken to see that split keys, properly spread, are in all p
and hangers, as well as cotters in brake-shoe pins.
On engine trailers the A-frame hanger should be inspected dos-
at the main frames to see that they are secure and that all braces ;
properly bolted. The bolts that hold collars in driving boxes shot
be carefully examined to see that they are capable of holding the o
lars in place. .
Deck, deck castings and drawbar pockets should-be examined f
flaws and cracks, also drawbars and pins. Drawbars should
equipped with cotter keys as well as with safety chain pins. Dri
ing box binders should be examined closely to see that they a
not working in the fits, loose binders often causing frames to brea
It is also well to tap the shoes and wedges on all driving boxes, ;
the hammer will show readily if they need adjusting.
The male and female castings on tender and truck transon
should be inspected carefully to see that all bolts are tight and th:
there are no flaws in the transoms. The foundation brake gear c
tenders should be observed to see that all device pins are in plao
It should be-seen to that safety chains are securely fastened to th
brake beams, and cotter keys in the brake rods. The pull rod eye
and draft gear keys in the back end of the tender should be examine
closely. Careful inspection should, be made for broken arch bars.
OUTSIDE INSPECTION.
.
Draft casting pocket bolts should be securely tightened at al times, as slack in these is the cause of bolts breaking. The knuckle should be opened and closed with the uncoupling lever to see tha they work automatically and that the lifting chain does not kink All couplers should be examined to see that they are the prescribec height; pin lifters and lock bolts must be in proper repair. Inspec-
1070
'
Sixth Safety Congress
tion should also be made of all grab irons and handholds, as well as
of outside hand railings along running boards and cab to see that
they are maintained in good condition. Grab irons should be ob
served closely to see that they have the proper clearance of two and
one-half inches, and thaf the drawbar is the proper height above
the rail--from the center of the knuckle face thirty-one and one-half
inches for minimum and thirty-five inches for maximum.
Pilot steps should be inspected closely to see that they are tight
and that they are the proper height from the rail. Pilot should also
be measured from the rail to the bottom of pilot, three inches for
minimum and six inches for maximum.
, Engine truck tires should be examined for loose retaining ring
bolts and loose wheel fit on axle, this being readily noticed by the
grease working out around the fit of the journal. Loose retaining
ring bolts usually represent a lose tire. Flanges should be gauged,
especially those that are getting worn, to see that they do not get
beyond the limit. Pistons should be examined closely where they fit
in the crosshead to see that they are not working, and crosshead
should be given a special examination inside and outside for flaws.
Guides and guide yokes should be closely examined for flaws and loose bolts. Guides should also- be inspected for lateral motion and
for openings.
'
The wheel centers on drivers should be examined to see that
they are not working on the axle, number of broken spokes noted,
tires checked for looseness and flat spots and a special examination
of all rods and straps made for flaws. .
Rod bushings should be closely examined to see that they are
solid in the straps and not worn to exceed three-sixteenths of an inch
or one-quarter of an inch laterally. The same with all other brasses.
Main and middle connection brasses at all times should be kept tight
in straps. If they are not they should be keyed up at once.
The equalizers .on the spring gear pins should be examined on the
outside very carefully both for wear in the holes and for cracks and
flaws, as well as to see that they are in a level position. Outside
valve gear should be examined carefully to see that the pins are not
working in the outside fits and to see that nuts are tightened. and
cotter keys in place.
'.
''
The link'trunnion brackets should be examined to see that they
are tight on frames.
'
Tanks, should be also closely examined for loose tires, lose wheel
fits on axle and for worn collars. Oil boxes, equalizers, springs and
Steam Railroad Section
hangers should be examined very closely for flaws, cracks, br<
leaves and bands.
'
A close examination of ail pipes should be made to see that
are properly secured. All steam pipes must be carefully inspe
for leaks around collars. All water and lubricator glasses mus
all times be provided with suitable guards. Gauge cock shoulc
tested and water glass blown out. -Engines must also be equip
with bell cord long enough to be within easy reach" of both eng
men. Examination should be' made of shaker posts to see 1
shaker bar fits properly. It should be seen to that engine is pi
erly . equipped with the correct classification lamps and flags ;
that the water glass lamp is so located, that the engineer has a cl
and unobstructed view, of the. glass at all times. The inspec
should also see that the proper boiler, forms and blue cards are
their appointed places in cabs.
. ....
INSPECTION BY ENGINEMEN.
.In many instances enginemen are relieved from making pit
spection of their engines when they are pooled, but are required
report such defects as can be readily observed from the groui
Enginemen can render valuable service in the proper upkeep of lo<
motives, and prevent many accidents, by promptly reporting eve
.defect that concerns the safety of the employes or patrons of t
road. An engineer, while operating an engine over a division, h
an opportunity to observe many defects which are not so readily d:
cernible when the engine is at rest. He should, therefore, at the ei
of each run report in writing- to the roundhouse foreman the rest
of his observations- made during the run. -
.
.;
When taking charge of their .engines, enginemen should also s<
that the air brakes and train signal apparatus on the engine at
tender is in good working order; that the air pump and lubricate
are working properly and that all devices used. for regulatir
pressures are adjusted to the authorized amount; that the bra!
valve works properly in all positions, _and when brakes are full
applied, with the cam type of driver brake, that the pistons do. nc
travel less than two inches or more than three and one-half inches
with other types of driver brakes from four inches to six inches
that the engine brake and trailer brake pistons travel not less thai
four inches or more than six inches, and that the tender brake pistol
does not travel- less than-six inches- or more than eight inches.
It would be hard to
on
-a
--' - *
"
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Sixth Safety Congress
inspection should begin, as nearly all inspectors have their own
ideas on this subject, and each one has some reason (usually a more
or less logical one) for starting at the point which he considers the
correct one; The main object is, to always make the inspection in
the same order, no matter where the starting-point, as in this way
it is less-likely that anything will be overlooked. Haphazard inspec
tion should at all times be avoided.
.. .
FIRE PREVENTION.
The inspection of engines with a view to preventing fires is so
closely allied with inspection along accident prevention lines as to
be practically inseparable. It is a matter which is giving the roads
of the West in particular a great deal of ft od for thought, since
practically all Western roads run through immense stretches of
prairie land and forest, where a spark may do unlimited damage.
Most of the states check this matter up closely and have inspectors
detailed to see that all roads-give it the most careful consideration.
Our practice, which I think is that of most other roads, is to require
inspection of front ends and netting at the end of each trip and a
record kept at the terminal of each inspection. We are. using what
is known as the master mechanic's front end, which we have found,
when kept tight, to be as effective in preventing sparks as any we
have tried out. We use a
mesh. No. II gauge netting.
When inspecting netting, which duty is performed by some mem
ber of the boiler force, such as a boilermaker's helper, it is required
that he open the front end door of the engine after each trip, take
out the trap doors and thoroughly inspect the dead plates to see that
they properly fit around the steam pipe, around their nozzle box and
around the interior of the smoke arch. He should also see that the
netting fits correctly around the smokebox, that it does not buckle
and that there is no opening which could permit cinders or fire to
escape. As an additional precaution, we cement all small openings
around steam pipes at dead plates and blower pipes in connection
with nozzle box to eliminate the possibility of sparks coming out
at any of these places.
*
The quality of coal used, of course, has a great bearing on this
matter. With some coal it is. almost impossible to use a small mesh
screen and get the engine to steam. This we have found to be par
ticularly the case with coal obtained from the. Pacific coast. This
reduces the spark proposition, then, to the question of getting a
coal which will allow us to use the smallest possible mesh screening
Steam Railroad Section
and still insure its not stopping up and causing the engine t
for steam. Due to the fact that nearly every railroad uses
which is at least slightly different in grade from that use
others, the matter is brought to the .point where each company
make its own tests to determine what size screen will giv<
greatest amount of satisfaction. . ,
. Next to sparks from the smokestack, more fires are cause
defective ashpans or careless dumping of ashpans than from
other condition. Proper inspection should be made to a.sce
that ashpans are in good condition, so that any live fire dropping
the pan will not fall through and cause a fire.
In inspecting, grates and ashpans it should be seen that the gi
work freely and that lost motion be. eliminated from the g
shakers and grate rods to allow them to perform their fund
properly. Ashpans should be watched closely to see that the nel
doors are kept in proper repair and that they fit tightly to the s
of the pan when closed. It should also be seen that the hopper
tom slides fit tightly to the hopper bottoms when the pan is cl<
and that the ashpan rigging is so arranged and kept in repair th;
will not be necessary to close the ashpan with a pinch bar.
Enginemen can do a great deal to prevent destruction of pi
erty by fire if they will use care in the handling of ashpans. '
fire should be shaken down some little time before approach
bridges so that there will be no danger, of live coals reaching
bridge timbers. The fire should always be shaken down in an
time before dumping the ashpans and the sprinkler used fre
Judgment with regard to surrounding conditions should always
exercised before dumping ashpans.
.
REPORT FIRE HAZARDS.
In many cases where fire breaks out along a railroad right way the occupants of the property on which the fire starts are m< often to blame than the railway company. Agents and local offici of the company can do a great, deal towards eliminating this hazz if they will keep a careful watch of the conditions surrounding 1 right of way. In many cases piles of rubbish of highly inflamma nature are left around the property of various industries, making veritable fire trap which the smallest spark may ignite. These cc ditions should be called to the attention of the men in charge such points and every effort made to see that they arrange for clean up of all such material. The condition of hnildiuorc
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' Sixth Safety Congress
renders them a great fire risk, due in most cases to defective or non-
fireproof roofs. It should always be seen that engines are equipped with sprink
lers in good working condition. The liberal use of the sprinkler, with out delay, will result in preventing many small blazes, which, if left unchecked would do considerable damage. In this respect train and engine crews should be made to understand that it is their duty to watch for small fires along the right of way and to act promptly when they discover one.
The following items are the ones most frequently overlooked when making inspection of engines, and are very important if the machine is to be kept in good condition:
Cylinder casings gone; loose cylinder casings; nuts missing from bolts in running boards; condition of engine deck, shoveling sheet and apron, jacket and bands out of place1; dome casings out of place; hinges on front cab doors loose; sash loose in cabs; ceiling loose in cabs ; ventilator cover hinges broken; seat box cover hinges broken; gauge cock drippers out of place; nipples off gauge cocks; water glass not projecting through top of guard so as to have firm hold in guard; hinges broken off locker boxes to tanks and off back tool boxes to tanks; outside hand railings on cab and to front end in securely fastened or spliced; front end draft appliances, nettings, plates and ashpans.
. FORCE OF GOOD EXAMPLE.
This again brings up the matter of education and cooperation of
employes. The careless man among a gang of' careful men soon sees
the folly of his ways and becomes as careful-as his fellow employes.
It may be in some cases he does not even realize that he has ever
been careless, but so strong is the force of good example that it is
only a short time before he involuntarily adopts the methods of the
others who have always-been careful.
'
Care and painstaking effort, together with a thorough under
standing of what is required of him, are what make a really efficient
inspector. The first .and second of these may be fostered greatly by
getting the man to take a pride in .the work he accomplishes. To
attain this end it is usually necessary to wage a systematic campaign.
Here again the foreman is the greatest influence. He must be con
stantly on the watch, correcting all bad or careless practices among
the inspectors under his charge and pointing out to them the neces
sity of always working in such a way as to protect themselves and
Steam Railroad Section
their fellow employes. No man wants to feel that it was due
carelessness in not noticing that a grab iron was loose that a i
owes the loss of an arm or leg. There are, unfortunately, ma
these instances occurring, and a chance to make capital of
should never be missed. Some men take an instinctive, pri
their work, and with these the task of the foreman is easy.
A point which should never be lost sight of is that the man
does the greatest amount of work is not necessarily the best i
man. In many cases he is the poorest. A job poorly done i
better have never been attempted. An inspector carries a great
of responsibility, for switchmen and trainmen are required tc
the sill steps, side ladders and running boards, depending on th
spector to see that they are in safe condition. Therefore,
large extent the inspector holds the limbs and perhaps the liv<
these men in his trustr. "It is better to cause a delay than an
dent" is a slogan which may,be applied to the inspector with
ticular significance. How much better to cause a terminal dela
a few minutes, if in doubt as to any part of the equipment being
of order, than'to take a chance which may possibly cause a de
ment and loss of life. Men should never be hurried when ma
inspections. Taking it on a basis of dollars and cents, it does
pay. A terminal delay, even though it may be the means of cau
a tieup under the sixteen hours* of service law, and added compe-
tion for the crews, is a small matter when, compared with the
occasioned by a derailment, not only in damage to equipment
roadbed, but also in possible claims covering death or injury,
would take a good many of these terminal delays to amount to
expense of one accident.
.
REPAIRING DEFECTS.
Inspection, however efficient it may be, will avail but little
the defects discovered are not promptly and properly repaii
Here again much depends upon the foreman. He it is who sho
follow up the work and see that repairs are carried out. as indica
by the inspectors or himself. Under no circumstances should
ever allow a car or engine to go out that has not been repaired to
complete satisfaction. Half measures will not suffice.
,
A few years ago the duties of inspectors were more difficult, c
to the fact that equipment, safety devices, etc., on all cars was i
the same. The Interstate Commerce Commission, by standards
tion of these things, has made it easier. Now the inspector kno
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Sixth Safety Congress
just what to look for; he knows just where it should be placed; he knows the proper clearance it should have from the top of the rail, the proper amount of allowance for lateral motion, the proper travel for air brake pistons, etc.* and he has only to observe that all these matters conform to the standard in order to know that his work is properly done.
,
Dx ISCUSSION.
*
Chairman Bell: Anyone who has ever prepared a paper on a technical subject such as Mr. Cochrane dealt with must appreciate the. amount of work he has done. We are very grateful to Mr. Cochrane for his splendid paper and I want to ask him whether he
will be able to stay oyer tomorrow to attend the round table meeting. Mr. Cochrane: I expect to leave at 1 :5o tomorrow. :Chairman Bell I hope you will be here as long as possible.
Speaking for myself, there is a lot of information I hope to get by asking questions at round table.
I hope you will all bear in mind our round table meeting tomorrow
morning. We do want a good turnout because the more of us there
are the better it will be. When there is a crowd we seem to get more ginger and enthusiasm into our meetings and that is what is
absolutely necessary in a round table conference.
THE SAFETY EXPOSITION.
There is some feeling that the various delegates to .the Safety Congress are not giving the Exposition at the Grand Central Palace the consideration and attention it deserves. The managers and exhibitors have gone to a lot of trouble and expense to arrange this splendid exhibition and they feel we are not giving them the con sideration they are entitled to. We know the bright lights of Broad way have a very magic attraction, but I managed to spend two very busy evenings at the Exposition and feel well repaid for the time I spent there. I hope every one will make an effort to attend the Exposition and will stir up an interest among his friends at the Con gress. We owe this, not only to ourselves but to the Exposition, to the American Museum of Safety and to the National Safety Council.
Before we close it is only fair to say to Mr. Wilson that he has assisted us to get down to brass tacks in our work. Mr. Carrow has well said that we want something definite to get before our
Steam Railroad Section
\
\
audience. We need to be specific and get down to brass tacks
rub elbows on this proposition. It is too early to predict wha
Railroad Section may be able to do next year, but, speaking ia
broadest sense, we are going to do just what the members o.
Railroad Section make it possible for us to accomplish. . . .
We are greatly indebted to the gentlemen who have prej
papers and presented them before this Section and to the men
who have participated in the discussions. We hope your enthus
and interest will last over tomorrow and we will show Mr. Smi
chairman of the round table that we are having a real s
conference.
Mr. Dow : Will the session last all day ?
.
Chairman Bell: The round-table meeting will be held i:
morning from 9:30 o'clock, until noon. A time has been reserve
the completion of unfinished business. I am sure we all feel
we have not gotten to "first base" iri discussing some of our pz
Let us do justice to our program and ourselves and try to con
our work at the round table meeting tomorrow morning. L
make the conference a real meeting and a valuable addition t
work of the Section.
Mr. Wilson : You do not mean to give the impression th
round table discussion will be confined to a discussion of the p
which have been read, do you, Mr. Chairman?
Chairman Bell : Not at all. In accordance with a pre
announcement a number of suggestions have been handed ti
Secretary and they will be up for discussion at the round
meeting tomorrow morning. I anticipate a real, live meetin|
any other suggestions occur to our delegates we will be very
to receive them.
''
If there is no further business to come before the Seictic
will now adjourn.
.
The Section then adjourned.
Railroad Sectional Round Table Meeting
Sept. 14, 1917
A. W. SMALLEN,. Chairman.
Chairman, General Safety Committee, Chicago, Milwaukee & St. Paul Kailway Company, Chicago, Illinois
FRIDAY MORNING SESSION
THE meeting was called to order by Mr. A. W. Smallen, Chairman, at 9 130 o'clock. Chairman Smallen : The first question for discussion is one in regard to railings on turntables. Let us hear from our members as to their experience in this connection. .
railings on turntables. .
Mr.- Richards : The question was propounded by me and I am looking for information. Formerly we did not have railings on our turntables. The matter was taken under consideration by the Cen tral Safety Committee of the North Western Line and we found on inquiry among our neighboring roads that very many roads like the New York Central, the Pennsylvania, the Lackawanna, the Balti more & Ohio and others have had railings, for many years. I was at the Exposition the other night- and I noticed from a picture that the Baltimore & Ohio had railings on the side and also a protection over the center of the table. They seemed a mighty good thing to have at that particular place. They had lights over the center of the table--a good thing at such a dark place.
We have, had several accidents, one of which comes to my mind --the case of a roundhouse foreman who lost an arm. He was walk ing over the turntable at a time when an engine was passing; he slipped on the icy surface,, and, there being no railing to catch him, he fell. One of his arms went under the wheels of the engine. We all know that it is necessary to have some protection there; we all know how slippery the turntable becomes from snow and ice and sleet, especially in our cold country. In Northern Wisconsin, Mich igan, North Dakota, and the Northwest, where the weather is some-
1078
Steam Railroad Section
times exceptionally cold and continues around io or 15 degree
low zero for thirty to sixty days, the keeping of turntables cle
ice and snow, is a very serious problem. I hope that I will get
information from the members1 of this Section on that parti
question that will be of benefit to the North Western Line. I v
appreciate it if the Chairman would be kind enough to call on
of the roads who have railings or guards on their turntables,
would be very glad to have the opinion of the different railroa
connection with the matter.
:Mr. Merrill We went into the turntable question. At fi
was rather skeptical about railings on the turntable--I am an op
ing man, not purely and simply a safety man. I think you si
divide your tables into two classes: First, on tables in1 the s'
there ought not to be any trouble in keeping up the railings be<
they are under inspe'ction all the time.' They are a good t
although we had one case where a broken railing caused a man'
hurt. It happened at an outlying point, where one section of th
rail was broken off, but a report was not made promptly. An ei
went onto the turntable and I suppose the brakeman had a hat
sitting on the rail of the table. They do not do that now; the;
all warned about it. This brakeman did not sit on the rail, but
opposite his engine and moved back to lean against the top
The top rail was not there and he went over on his head int<
pit.' That was, however, the only'accident in four years. Of co
it was due entirely to some one breaking the top rail and not re
ing it. You are going to have that element of danger at out
points unless you have very strict supervision and even then
dents are liable to occur.
I think the greatest danger.is from slipping off the table, alth
the slipping hazard is not very serious. At these outlying pc
when the engine goes on the table the whole crew gets on wi
and the brakemen go wandering around and may .slip off. I
never had a case brought to my attention where'a man has sli
off a table except the case cited and that.accident was the rest!
pure carelessness.
-
.
Mr. Caerow : Is it not feasible to build the railing substa
enough-to insure its holding up?
.
.,
. USE OF HEAVY PIPE. "
Mr. Merrill : The railing was of heavy pipe and had an i mediate rail, the same as I have seen on vour road. How on <
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Sixth Safety Congress
it was broken I never have been able to find out, although I spent
a good deal of time with the crews who used that table in an en
deavor to do so. One section of the top rail was missing the after
noon before the man was hurt, but no report was made and I have
not been able to find out who broke it or how it was broken. It must
have received a very heavy blow. I would advise a heavy pipe rail
ing and careful supervision.
Mr. Schaff : Before we installed railings on the tables we had
quite a number of accidents caused by men falling off the side when
they took a short cut. They were in a hurry to get to their engines
and on two or three occasions men have slipped and gone into the pit.
The standard tables on our road have a height from the railing to the
bottom of the pit of eight or nine feet.
'
Besides putting railings on our tables we extend the ties as ai
bearing for the railings. We allow plenty of space between the rail
and the railing and in that way we have done away with many ac
cidents. We all know that in a snowy country a lot of- ice accumulates
on the turntable and makes it slippery. I know of one case where
a man put on his injector, when the brakeman thought he was going
to be salted he fell into the pit.
I believe that railings should be installed on turntables, and all
of our tables east of Buffalo have them except the girder tables--
the ones we call the through tables. I do not know of an accident
having happened on a table where the railings have been applied.
We also have a light in the centre of the table.
Mr. Richards: Have you any pictures of those tables?
Mr. Schaff: Yes, sir.
Mr. Richards: Will you send them to me? Mr. Schaff: I will be glad to. I believe a railing is very es
sential in preventing accidents.
clearances.
.
Secretary Anderson : Do you know the exact clearance from
the outer edge of the rail to this railing?
Mr. Schaff: I will be glad to look it up and give you definite
information.
-
Secretary Anderson : I will be much obliged if you will do so.
Chairman Smallen : The broken railing was the cause of your
accident ?
`
Mr. Merrill : That was the cause of the accident. If the rail
ing had been there he would have been all right. I am in favor of
i
Steam Railroad Section
railing's. The trouble is in getting supervision at-outlying point
having unsafe conditions reported promptly. The clearance
the ra.il to the railing, I think, is four to five feet. That wou
satisfactory--you want a good clearance,
Mr. Richards : Have you toeboards on your tables ?
Mr. Merrill: Yes, sir.
Mr. Carrow : Mr. Schaff was formerly an engineer and it s
to me his statements have more weight than those of men who
not followed that occupation. Mr. Oliver Young, who is als
engineer and chairman of the safety committee of the New '
division, might give us his ideas on the' question. s
Mr. Young : We have adopted' the railings and found 1
very serviceable. As has been said, men will take short cuts ac
the tables and do many other careless things. .We have had sei
accidents from slipping. So far as I' can recall all our turnt<
are equipped with safety railings. I think they are slightly over
feet in clearance--I do not know the exact measurement but t'
is ample clearance to allow men to get by an engine.
Chairman Smallen : That clearance is figured on the lar
power, is it not? You allow five feet clearance from the rail for
large power?.
.
Mr. Young: Yes, sir; the railings will clear, all of our 1<
locomotives sufficiently to allow a man to work. That is absolu
necessary. Although.I do not favor doing any work on tumta
in close clearance there are times when things do not go just as t
ought. When you are getting locomotives out in a hurry you
pretty apt to follow them up and do a little work in places wt
you would not otherwise do it. When it is necessary to do s
work all of the safety appliances should be used.
Mr. McCampbell: I would like to ask1 Mr..Richards if his cc
pany has adopted the plan of toeboards on the outer edge of tu
tables ?
Mr. Richards : On some of the tables we have; on some
have not.
.
Mr. McCampbell: . I thought perhaps in the absence of rail"
you might'have adopted the toeboard.
. TOEBOARDS.
.
Mr. Richards : No, we have not. We tried toeboards on soi
of Ollt* tafilpc Knt PAi-.vnJ
it
Steam Railroad Section
Mr. More: We use railings on our tables. They are a \ thing. If a man should slip and fall he may go into the pit. /
upkeep: We have not had any trouble with our railings, course, it is part of the inspector's duty to see that the railing good shape and our employes co-operate in the matter- I have been with the road long enough to give you an itemized accc but I do not know of any accident caused by broken failings o account of the railing being imperfectly attached to the table.
Chairman Smallen : Mr! Dow, we are discussing the que: of turntable railings and we have heard from - several of the roads represented. We would like to hear from you.
. EXPERIENCE ON NEW YORK CENTRAL- LINES.
Mr.'Dow: We have a standard for railings on turntables,
it is optional with our local officials whether or not the rai!
shall be applied, as we do not require'them in all cases. We 1
it entirely to the division superintendent as to whether he tk
that, under, conditions existing at some local point, they shoul
installed. The specifications are provided for him to follow
case he wishes to enforce them. We have railings on a great n
of our turntables on the main line, especially east of Buffalo, bt
some of our other lines, such as the Big Four and Michigan <
tral, they are not so common. I cannot say whether or nol
have noticed any particular reduction in accidents due to the pla
of these railings. I do not think we have had a great many .
dents due to men falling off. of turntables. I seriously que;
whether on all of our lines there has been sufficient necessity sh
for applying railings.
Mr. Mitchell : On the New Haven road some tables have
ings and some have not. We put railings on new tables.
Chairman Smallen: Do.you use a pipe railing or a wot
railing ?
'
'
Mr.- Mitchell : Some of the older railings are of wood bv
the later ones are two-pipe railings.
-
Chairman Smallen : I believe it is the consensus of opi
that railings are necessary for the safety of employes whose t,
requires their being on the turntables. On our railroad, the
waukee, I believe we have been paid back in more ways than
for every railings on the turntables. A great many employes
turntables as a kind of walkway and I believe the railings are pr
safeguards and that their .efficiency is demonstrated in various v
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Sixth Safety Congress
COVERS FOR DEEP CINDER PITS.
If there is nothing- more on turntables we will take up the next
topic. A suggestion was made this morning that we ask whether
or not railroads are using covers for deep cinder pits. I would
like to hear from the representatives of the various roads.
Mr. F. A. Wightman: We have installed quite a number of
deep cinder pits--some of them are eighteen feet deep. Our largest
one is about 40 feet wide and 130 feet long. In the past year three
men were drowned in these pits. We have been experimenting in
the way of safeguarding, and at one point we have installed a plat
form. Our cinder pits are between the tracks. Between the rails,
where our engines are dumped, we cross the space with two-inch
pipes, twelve inches apart, to allow the cinders to fall through.
Between the tracks, where the cinders go to the pit (on either side
of the pit, one 20x40) we have put "I" beams extended along the
track for some length off from the pit. We built a platform and
installed a Brown hoist and when the cinder pit proper is not in
use the hoist places a'cover over it. When it comes to cleaning the
pit we run it off on its own rails. We have several pits on curves
and I would like to hear discussion as to how they could be covered,
as it has been very difficult for our engineering department to give
us any advice.
Chairman Smallen : This is a very important subject and I
would like to have some one advise us as to proper methods. If
you are covering your cinder pits how are you doing it?
Secretary Anderson : We have three pits and we cover a
portion of them, say eighteen feet from the end, with a heavy
screen. Whenever it is necessary to empty the pit we use a Brown
hoist. We lift the screens and when the work is finished the
screens are replaced. We feel if a man walks eighteen feet on the
screen and if he does not realize that he is over a pit, the next
best thing for him is to go in. We did have several men fall into
the pits, but since we guarded them we have not had an accident.
Chairman Smallen: What do you do on curves?
Secretary Anderson : We have grades, but no curves.
Chairman Smallen: Mr. Richards, have you any experience
on this line?
Mr. Richards: No, I cannot give any information on the
matter.
-
Cfatrmw Smallen: How about the Baltimore & Ohio?
Steam Railroad Section
Mr. Scoville : The Baltimore & Ohio have no covers or
pits. We protect them with railing's.
Chairman Smallen : I would like to ask Mr. Wightman
kind of a cover he uses?
,
'
Mr. Wightman : Heavy oak plank ?
Chairman Smallen: Is that a regular cover?
*
Mr. Wightman : A regular cover. They cover the entin
on its own rails right between the tracks.
,
Chairman. Smallen : That is new to me. We have n
used a cover. We have used railings such as Mr. Scovilie r
tioned.
..
Mr. Wightman : We had railings at the ends of the pit,
where we- had the accidents the men stepped off the engine
the pit.
.
Mr. Cooper: I would- like to ask the members to put a 1
more "kick*' behind their voices in order-that we may all hear
discussion.
.
Chairman' Smallen : I would also suggest that the deleg
volunteer a little faster. This is a get-together meeting and
are all friends. Get busy and give your experiences, one r.
after the other.
.
'
..
Mr, McCampbell.: From the excellent paper Mr. -Cochr
-read yesteday afternoon I take it that he is very- familiar with tt
tables and kindred matters. I would like to hear from him. -
Mr. Cochrane We do not use deep cinder pits. Our pits
only about three and a half, feet deep and we shovel the cind
into the cars. The only thing we do is to build a railing around
ends and across the opposite side. Employes who walk on
outside of the pits, where the car is kept, have a railing which p
vents their falling in and we rarely have an accident. We- hi
experimented with all kinds of pits, but we have found,that
present one gives the best satisfaction.
.
USE' OF LIGHTS.
Mr. Wilson : "We tried a number of experiments in guard:
with cinder pits because we had- a number of men drowned. ^
tried railings, then- we tried a system of illumination.- - We expe
mented with headlights at each end, or at-one end, then with ov<
head lights, making it very light, hoping in that way to avoid ac
dents, but no satisfactory solution has been found. A great ma
SUS-f-RSlinnS KavP-Wn
A---------------------------- -
*
io86
Sixth Safety Congress
so interfered with operation that they were vetoed. I cannot give a very satisfactory report of our experience in the matter. We reduced the number of accidents, but we did not solve the problem.
Chairman Smallest: What is your opinion of covers? Mr. Wilson: I came in while Mr. Wightman was speaking and I did not get a very clear idea of the device. Chairman Smallen : They have covers of large planks, such as are used in platforms, made purposely to cover the pits. Mr. Wilson: If they worked satisfactorily on pits that are active and have found them practical, I think that might be helpful. A cover is difficult to get on and off; it generally entails a great deal of delay and trouble. Chairman Smallen : Mr. Wightman cannot get a cover on a curve and he wants suggestions. Mr. Wilson: I would leave that to mechanical engineers.' Mr. Dow: Mr. Banks, formerly of the Erie Railroad, might give us some information on the subject.
USE OF OLD BOILER TUBESl
Mr. Banks: We utilize old boiler tubes, making them in sec tions small enough to be handled by two men. They can be made to fit a curve if your are unfortunate enough to have a cinder pit on a curve. I cannot imagine a cinder pit on a curve, but there is no reason why it could not be done in the way I have described. The only objection to that sort of cover is this: With the class of men we are using for taking out cinders you will find they do not use their hose freely enough. The heat will expand the steel and warp your covers out of shape. However, if proper care is taken to turn on the water--you have plenty of water to wet down your cinders--steel coverings made of old boiler tubes will last a long while. You do not need very much space to dump an ashpan, you do not need to remove very many sections.
Mr. Wightman : Some engineers work in mysterious ways and some of our deep cinder pits are on curves. How would the covers work on a pit, say, 120 feet long and 30 feet wide?' The maximum depth of.the-pit is in the center: The tracks on either side of the pit are.covered with pipe, hut in between the tracks"you have the long, deep cinder pit protected only by a railing across the ends. Anyone walking across the yard or stepping off an engine might step right into the pit. At one of our 20x60 pits' we took "I" beams and strung them just inside of the rails of the tracks
Steam Railroad Section
:
over which fires are dumped and then extended them sixty
beyond the pit. We then covered it with a platform mountec
only as to the tracks through which the cinders fall and they
covered with two-inch pipe.
Mr. Banks : -After you have dumped your ashpan in the
between your rails you then put on your cover with the hoist?
Mr. Wightman : No; they go right down in.
' Mr. Banks-: You take them' out of the center with the Br<
hoist?
.
.
PITS USED AS SWIMMING POOLS.
Mr. Wightman: ' It is filled up. The pit is kept 'full of wa They run from twelve to eighteen feet deep.
Mr. Banks : It would be a good swimming pool ?
Mr. Wightman : It has been used for that. Our trouble occ where five or six divisions run into one terminal. .New men
rollers. - When they clean out the cinder pit with a Brown hoist
remove the platform. After the pit has been cleaned the platfo
is replaced and the men can walk right over it. There is dan;
continually coming in and our instructions are for men to get
the engines before they reach the' turntable and turn them over
hostlers, but sometimes they, step right off the engines into the' ]
We had twelve men go into one pit;
'
Mr. Banks: Better have it equipped with life belts. Mr. Bo'slooper: In the larger places along the Michigan C<
tral the pits are not very deep and they shovel the ashes into a c
right out of the pit. Sufficient clearance is generally given and
one could fall in except through pure carelessness.
'
' After listening to the discussion I do not feel that I can offer ve
much'of a suggestion, but if the boys are in the habit of using as a sort of bathing resort I would suggest providing not' or.
bathing suits but that life preservers be installed at these points:
Mr. Mitchell: Our.pits are shallow and we illuminate the
with flood lights.
' ' '
-
Chairman Smallen: Have you anything to" offer, Mr. !Ric ards? In the discussion it has -been shown that several men ha-
been drowned. If there is any -way of preventing such acciden
it should be brought out at a meeting such as this.
" Mr: Banks: You are going to have men drown in deep cind>
pits, just as you are going to have men drown in the lakes and :
the ocean. It is a good thing- to cover oils. bur vnn will -r**-**.*.
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Sixth Safety Congress
'men. drowning as long as you use the deep pits, at least, that is my
belief. There is no way of entirely stopping it.
;`
MEN WORKING ON TRACKS.
.
...
Chairman Smallen : Our next topic for discussion is : "How
Can We Prevent Accidents to Men Working on Tracks?" Then,
we have "How to Prevent Accidents'to Men Walking on Tracks,
Crossing Tracks, and Jumping Off Engines and Cars in Front of
Engines and Cars Moving on Adjacent Tracks."
'
We will take up the first question. Mr. Richards offered the
topic. I take it that would mean in certain locations. We have a
place on a curve in Minneapolis where we have a great many men
doing repair work and they get over on the other tracks. We have
installed a bell which rings at the approach of a train a thousand
feet away. Since we have installed that bell we have not had a
man injured at the place. Previously we had several - serious
injuries.
'
Mr. Carrow : Did I understand you to say that on a curve on
your line you have installed an automatic bell ?
Chairman Smalien : Yes, sir. -
Mr. Carrow: To advise- the workmen of the approach of'
trains ?
'
'
Chairman Smallen : Yes, sir.
'
Mr. Carrow: For all curves?
Chairman Smallen: No; just the one at Minneapolis, where
the conditions are bad. Trains go around that curve very fast and
are onto the men before they realize it. So we installed the bell.'
Mr. Merrill: Are buildings close to the tracks?
...
Chairman Smallen : No; this is a place where men are re
pairing- cars. We have a very peculiar condition at Minneapolis.
The men get over on the other tracks while doing their work or
walking around. We had several men killed previous to this'
installation. ~
-
Mr. Merrill: They were not section men? '
Chairman Smallen: No, car repair men.
Mr. Carrow: Have you considered doing that on the-main line?
Chairman Smallen: That is on the main line.
Mr. Carrow: Why are your repair crews there?
Chairman Smallen: Our repair tracks, at that point, run
right alongside our main line.
" ' -
.
Mr. Carrow : Is not the bell ringing nearly all the time ?
Steam Railroad 'Section
i
Chairman Smaslen : -No.. It rings a great deal, but -that tr
is .used only for'main line trains. "We-.only use the bell >on the -v
track.
.
Mr. Wighxman : It is not to .protect men working on .the
track, but to -.call their attention to .approaching trains When t
cross the main tracks.?
.
.
Chairman, Smallen-: Yes.
Mr. "Wightma-n : You use a blue flag on -rip tracks ?
Chairman Sm-a-llen : Yes.
-
-BRINGING.DANGER HOME TO MEN.
Mr. JRighards.: My .idea .in putting that question to :the roi
table "for .discussion was this: We .put .'into effect.'on (fan. i
classification ;of accidents suggested .at .the last .meeting .-.of :1
Section, and for ithe eight months sending Sept. I, I :think it -v
we foimd .that -one-half the fatalities among our -people. came r
men being struck by moving cars .or - engines while they were wo
ing on or crossing tracks. It seems to me that if .there -.could
some way of bringing the danger home to the men who were do
that kind of work that possibly we might be able to eliminate so
of -our accidents. -Therefore, "I made 'this suggestion, :-so --that anyone here had-experience -along that-line we might get the-ben
of -it. -We want to .hear -what, if .anything, is being-done to red.
accidents from -that specific cause.
-
:Mr. -Dow: I think this ^question resolves itself -down -to -.
point of the effectiveness of education. You have to impress uj
your men to he-on the lookout for-the movement-of trains-in-eitl
direction at all times. It .is -a-question -of how that -can be m
effectively-done. -We -have one supervisor-of track who-has in:
tuted the -practice -of -requiring reach -.one of his -section foremen
devote fifteen minutes every Monday-morning-to a-talk on safety
his -track -gang, and that is -one- :of -the -things -he impresses uj
them--to promptly -obey warning signals ..and ;.get .off the trac]
when they are -out of the jurisdiction -of rthe .'gang' foreman -to i
proper-.care and-caution -in'Observing-whether-trains are. approach:
from -.either ^direction.
'.'
That is -the -only. suggestion I can offer. -Undoubtedly -some
our delegates have -something -that -they can -tell -us along th<
lines--educating and impressing -upon-the men the-necessity .of-.cj
tion -when they .are on -railroad -tracks.
Mr. Schaff : .`I -believe- a bell .is a .poor way to warn men, -1
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Sixth Safety Congress
cause if the bell fails they have no warning, and a bell often fails.
We have a supervisor on one of our divisions who issued instrucr
tions to every one of his section foremen that they should give a
fifteen-minute talk at least once a week to all their men. As a,
result accidents dropped off in his territory. I believe that education
is the proper thing to prevent accidents. Keep at it. do not go about
it for one week and let it go for two or three, but keep at it. Each
of our supervisors gives a safety talk every week and every foreman
devotes at least five minutes ever)' week to instructing his men
along this line.
Mr. Balliet : I am interested in the Chairman's plan--the ring
ing of a bell as a warning to repair mien. This bell is operated by a
track circuit on the main line of a railroad where there are no
switches or switching movements. Presumably the alarm "is a.
standard crossing alarm and if it is provided with a visual as 'well
as an audible indicator it is going' to serve a very good purpose, the
visual indicator being there to take care of the failure of the
audible warning.
. ' ''
WEKTLEMEN AND FLAGMEN.'
-
I want to reiterate what I said at Detroit last year: I have found the most effective way of protecting men .working under conditions described yesterday and today is by supplying efficient whistlemen or flagmen or, watchmen. At the Grand Central terminal we use the whistle, on account of the many noises prevalent, the poor visibility and the many train movements. We have between 2,700 and 3,000 train movements every twenty-four hours in the yard limits. ' Men., must do their work and we have many periods of the day at certain spots when we cannot get more than fifteen to a maximum of fifty minutes out of twenty-four hours to make repairs to our tracks. I have in mind very clearly what the North Western folks are dis cussing, and have wondered whether, perhaps, Mr. Richards could not find some solution by the use of a whistleman in certain locali ties for the following reasons: If you want a man to work effi ciently and produce a proper return to the company you must give him unobstructed means of working. If the man who is engaged in any occupation in the vicinity of a raliroad track must, as we are trying to make ourselves believe, constantly look out for some thing to strike him, he becomes very inefficient; 25 per cent is a very high efficiency in many cases under those conditions. So, perhaps, we might get more work done by our men by not having them worry
Steam Railroad Section
over trying to know what may strike them, but hire a cheapei
proportionately speaking, and use him as a pilot to protect the
men so they can concentrate their thoughts on their work.
Mr. Carrow : Mr. Richards has called up for discussion a
important subject in connection with accidents. ' In a bullet
recently put out we printed a line in capitals, "The Greatest D
of All." There is nothing equal to education, assuming tha
can educate your men. You can do it under certain circumst;
but the difficulty in that direction just now is almost insurmoun
In 1910 one of our vice presidents was impressed with the
number of fatalities due .to men being struck by trains ar
repeatedly prodded us about it. We kept after it- so strenu
that we were successful in making.a. very marked reduction--I
forgotten what it was; but I think it was almost 50 per cent,
was, however, at a, time when our track forces were comparai
permanent. Today if the track foreman gives a lecture to ai
men in his gang every time he has. a labor turnover he will ha
give a five or ten minute, lecture every morning. I do not say
with the idea of speaking disparagingly of educational work, be<
I think the idea is a good one, but on nearly all of our main
divisions our track force is changing almost constantly. If we
a permanent force I have no doubt that instruction would bt
proper and feasible thing, but I feel more or less hopeless just
I hope we may get some light on it in respect to the new men-
men who are coming on Monday, Tuesday, Wednesday, or
other day in the week. .
A very important aspect of the question is whether it is j
tical for men to clear'all tracks on multiple track systems,
have the whistles--all of our foremen have them. The men
drilled and we print bulletins about it, yet fatalities from, this c
continue-to increase. I do not think we are making any apprec:
showing in this direction. As long as we have so many new
the prospects are not particularly bright.
I was out on the'road a few days ago and a gang cleared f
freight train. ' It was a floating gang of twenty-five men and t!
of the men cleared to a track on a siding and sat under a tank
I said to the forman: "Why dp you not advise them that they
in a dangerous place?" He said: "Why, they would take off<
and quit if I did." That, perhaps, is an exaggerated case; I do
think that the men would have quit. I have heard, not only in
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Sixth Safety Congress
labor, that the men will not stand for very much discipline or
reprimand.
'
Mr. Paulett: Are your new men examined physically?
Mr. CarRow : That is what we would like to do.
.
Mr. Paulett : And so would we; that is a very vital point.
Sometimes we are obliged to accept men that have not normal
hearing or normal vision and sometimes are not of normal intelli
gence. I agree with Mr. Dow that the burden is on the foreman.
If we have no doctor to examine these men we must rely upon the
foreman to safeguard his men and find whether any of them have
defective vision or defective hearing or really defective intelligence.
We are accepting Mexicans now and while this is an extraneous sub
ject, I would like to call attention to the fact that on the Mexican
border, at the present time, there are 120,000 cases of typhus fever.
The disease is caused by the body louse and it .is well to have .all
men from that locality examined physically.
.
Mr. Carrow : Even if we have a system that we cannot always
live up to it is preferable to vary the system rather than to let our
tracks run down.
'
EFFICIENT TRACK FOREMEN SCARCE.
Mr. Banks: No one will dispute the educational advantage
in connection with trackmen. The foremen you are getting .now
are not very satisfactory. When you put educational work up to
them you have little assurance that it will be practiced, to say noth
ing about getting it down to the man with the pick and shovel. It
is a very serious subject and I think it is one that is not going to
be worked out while the present labor situation stands as it is. !I
do not mean by that that every one ought to stop and not try to
do things, but I do not believe a solution will be found under pres
ent labor conditions and while so much higher wages are: paid for
intelligent men in other lines of work. A man -who is intelligent
enough to be a section foreman and give instruction and do educa
tional work is not obliged to work for the salary he gets as a -fore
man. He can go elsewhere and get more money. There are cases,
of course, where these men have been in the' service, for. a, long
while, they own their homes and are sticking, but a good propor
tion of the foremen are not in that class. They know .little .more
about track work than some of the men working for them and, they,
do not believe in safety work anyhow.
.. .
.
I f all the delegates to the Congress have had the experience- SI
Steam Railroad Section
have- had, you have experienced some difficulty in convincing
masters, or track supervisors as they call them in the Eas
safety work is essential- and necessary. If you have not con
them-you may be sure-they have not convinced any of their fc
and that the work has not trickled down to the men.
Mr. Watkins*: Mr. Banks' discussion appeals to me. I 1
education is the-solution of the-problem, but the question, a
presented to me, is how to apply our theories of education. I
know about getting, the men together for a lecture from the
man, because I find on our road; according to- the number o
employed, we kill more foremen than we do men under them,
one-has to lecture the foremen'and I do not know just how to
I have been- trying this plan- for. the last year, but I do not
whether it is good or not: I- make a list of all the accident
have occurred during, a certain period of. time and explain jus
they occurred. I have it. printed in three or four language
distribute it in circular form, say, once in three months, to
our track foremen,, in the hope that when the foreman realize
how many of his- fellows are killed by doing the same fool- 1
that he does he may appreciate the danger and begin to take
of himself. In some cases, we have had enough circulars print
that they are distributed not only to the foremen but to ever
of their men. A supply is kept on hand so that when- a new
comes into the service he can be given a circular the first thing
that way we try to get into the man's mind the dangers 6
position.
BULLETINS IN FOREIGN LANGUAGES.
There is this difficulty: While-we print the circulars in thr four languages, probably not one of the languages used- is spoken by the-men who get the circulars. That difficulty is so' : we cannot overcome it-, but I have this hope--that in the n family there is a child who can get the meaning of the circular inform the father what we-are trying to teach him. If one Iang is printed in red and' one in black and one in some other colmakes the circular look so peculiar that the man who gets it wonder what it is-all about and will take pains to find out, and-: really finds out he- can then find some means of protecting him I do not know whether or not that will do any good; I cannot s: is really efficient, because the process of education ic dow t i
1094
Si.rth Safety Congress
I would be very glad to hear suggestions from others as to what
they are doing to educate not only the trackmen but the track fore
men, because in our case the track foreman needs it most. On our
terminal division---the most dangerous division of all--we have the fewest accidents to trackmen. I think that comes about wholly
because, realizing the dangers, those men are supervised and watched
better than anywhere else "on the system.
Mr. Wightman : We have selected as an instructor one of
our supposedly best Safety First men in track work, a roadmaster.
From my office, he is sent to a division superintendent, who arranges
an itinerary over his entire division. A roadmaster accompanies
him on a motor car. They stop and visit every section gang, inspect
their tools and flagging equipment and advise them on all hazardous
work. The instructor reports by divisions to the superintendent. In that way we have been able to interest the roadmasters. Last
year one roadmaster went through ten months without a personal
injury to any of his men. Secretary Anderson : How many foremen were under the
jurisdiction of the particular roadmaster who made such a good
record ?
Mr. Wightman : He had fifty section foremen.
Mr. Dow: Education must begin at the top. On the New York
Central Lines we began several weeks ago, by holding round table
conferences for officers and men of supervising capacity. Our sys
tem is so large that we have eight districts, each one under the juris
diction of a general superintendent. We set aside an entire day,
conducting the meetings very much the same as a round table
session of the National Safety Council at its annual Congress. A
program is prepared and papets assigned on specific-subjects, such
as "How to Prevent Injuries to Trackmen," and so on. We even
require the general superintendent to prepare and read- one of the
principal papers. Two men are assigned to discuss not only his
paper but each of the other papers.
Each one of our round table conferences is attended by any
where from ioo to 250 officers, there being in attendance the general superintendent, all of the division superintendents in-his district,
trainmasters, yardmasters, shop superintendents and so on--all the
men that can possibly be spared and brought into headquarters for
that day. Mr. Carrow : How often are they held?
Mr. Dow : The first meetings were held this year and we in-
Steam Railroad Section
tend to hold them once each .year. I think the interest aro among the officials and the men of supervising- capacity in 1 meetings will do more good than any other one thing. It is enl ening to the men. They get information on the causes of accic and the way to prevent them that is absolutely new to them. ' get a new insight into affairs, a new inspiration, and I think one of the best things we have inaugurated on our lines. I hoj see splendid results arise out of it.
I have had general and district superintendents tell me that never really received a proper viewpoint of safety work until attended one of the conferences devoted entirely to the subje< safety. Nothing else is discussed at that meeting.
EDUCATION THROUGH MOVING PICTURES.
Secretary Anderson: We are advising our supervisors ,o
accidents that occur and,some'of them are surprised at the rim
of accidents ~ the foreman under their particular jurisdiction
having. That gets the supervisors busy. We. also havg^a. del
stration car in which we are exhibiting the picture producei
Mr. Dow, "The House That Jack Built." We also have 150
tern slides, showing safe and unsafe practices by trackmen, bi
men and other employes. We started out of Memphis with th<
and stopped at every station along the line. The agent' and
agent's family,, the section foreman" and his family, the se-
laborers and their families all visit the car--it will seat about s
We stop at every station and generally sixty people make uj
town. We stay there one night, if necessary two nights, thei
go on to the next town. In this way we are "getting pretty clo:
the section men and vitally close to their families and it is prc
very effective. We have been using the car about five months,
first went over the line and stopped at junction points, getting ti
portation employes and yardmen into`the car, but now we are :
ping at every little station. We have not a very large system, a
1,400 miles, and if there are not employes to fill the car w
school children and outsiders.
.
Our car is equipped with an independent lighting system
we do not have to depend on the outside for electricity. If we
a spur track in a cornfield we stop there and show our picture
Mr. Watkins : Do you pay the' men for attending the
log6
Suvth Safety Congress
:Secretary Anderson No, sir; we Hol'd our demonstrations
at night. Mr. Watkins : Have you ever had the men put this up to you-:
That it is an instruction car and they are entitled to a half-day's time if they go into the air brake car and receive- instructions ? You are running an instruction car, they say, and we will come into it when you pay us. Have you had that question raised?
Secretary Anderson: No, sir; we do-not pay our men- to go into our instruction cars. In our shops--the first place we exhib ited the pictures, in April--we had about. 1,800 men. We gave them the time, possibly fifty minutes, as the superintendent of machinery wanted them to see it in classes. So we started at the boiler shop and went right through the various departments, wind ing up in about two weeks.
Mr. Mitchell: I was interested in Mr. Balliet's system of using whistles. While we use whistles on- the New Haven- we say that it means "Clear all tracks!" I am wondering if he is able to apply any code, owing to the diversified'.movements- they must have in regard: to tracks to be cleared and the direction in which the trains or engines are approaching.
Mr. Balliet: A code is provided when men are working onmain tracks. Two whistlemen or watchmen are provided in yards, one for either direction. It is then incumbent on the men, when-they are warned, to observe the position of the approaching train, the movements in the yard being limited to twenty miles per hour.
"get into the clear."
Mr. Banks: We inaugurated a code on the Northern Pacific, then we stopped it. You know a man does not hear all the whistles. We depend on just one whistle and that means "Get off the track!'*
Mr. Mitchell: All the tracks? Mr. Banks: All the-tracks, "Get into the-clear!" If you under take a code and the fellow does not hear all the different whistles he may get in the wrong place or perhaps he gets in the right- place: You will find, when you start a code, that you are going to havetrouble.
Mr. Richards: We have only one signal.
Mr. Mitchell: We have only one. The whistle means- "Clearall tracks!"
Mr. Dow : I would like to ask Mr. Richards if he can tell what'
Steam Railroad Section
proportion of the accidents due to being struck by trains h by classifications of employes?
Mr. Richards: Unfortunately, I cannot answer that qu< Mr. :Dow, because I have not my figures with me.
Mr. -Carrow : What do you mean, the proportion ? Mr. Dow: What proportion are trackmen and what are -employes. We run about fifty-fifty. Mr. Carrow : It is not fifty-fifty with us. Mr. Banks: We run more than that. Mr. Richards : I do not think it is that much. Mr. -Carrow : It is about thirty-five and sixty-five. Mr. Dow : Thirty-five trackmen? Mr. Carrow : Thirty-five trackmen; -that would vary aco .to the class - of railroad. :Mr. Boslooper: " Erom-the district I come from--Detroit, rthe Michigan Central 'Line--answering the question as to -the < nation .of section men: On the Michigan Central the forems the sub-foreman, on their regular sections, , have-the visual ex; .tion all. along the line. Every so often the men are called : examined. I ^attended a round table discussion last month. The supei officials were-there and one of the main topics under discussic '"Injuries :to Trackmen and How to Avoid Them." Suggi were made along the -line Mr. Schaff just referred to--edu The supervising officials agreed that it was a good idea t five or ten minute talks once a week on a certain- day -and allotted time on the safety movement.
ALL CLEAR ON SAME SIDE.
'
Another suggestion -for the protection of trackmen w matter of getting back to the foreman and sub-foreman it trackmen were under their direct charge. A great many mei injured while scattered along the tracks, some on one side ant on another, where the foreman or sub-foreman could not hi eyes on them at all times. Consequently some were being -by trains and things -projecting out from the cars. A sugj was made at that meeting that the foreman and sub-forema: ing-direct supervision over the men, should arrange not only them good and sufficient time to get off the track but to hnc
1098
Sixth Safety Congress
on the same side that the foreman and sub-foreman get off on, in order that they may know at all times that the men under them are sufficiently clear of all tracks to- avoid injury.
Mr. McCampbell : In my territory, on the Western lines, I give our foremen the same instructions--to clear the men on the same side that he is on,'in order that he may have" better supervision. We had a case, on a neighboring road, where there were new mem bers in the section gang--young men--and they got off on th opposite side from the foreman. A freight train was passing rather slowly at the time and they boarded it to take a little ride. As a result one of .the men lost both of his feet. I think that brings out the necessity of keeping men on the same side as the foreman.
Some of our section foremen say they are instructed by their engineer of maintenance of way, or by that department, to have one man on the other side, in order to look the trains over as they pass and to exchange signals with the trainmen. I believe it is a good idea to have the foreman select one man, possibly the oldest man in his gang, and station him on the opposite side, if that is necessary, to look over passing trains and exchange signals. That is a request or rule of the operating department and I believe a very good one. It is also a good idea to have the section men keep back at least twenty feet from the train, where conditions will permit. We had a case in Ohio recently where a section foreman had his leg broken by a large piece of coal falling off of a coal car. That might very easily have been avoided by stepping back fifteen or twenty feet from the track--at the place where the accident occurred he had thirty or forty feet of level ground. We are trying to follow such practices on the western lines.
:Chairman Smallen I would like to ask Mr. Schaff to explain about his car and the paying of employes.
Mr. Schaff: No men on the New York Central, so far as I know, are paid for any examination or for instructions. At the shop terminals the day workers, of course, are allotted the time they spend in the cars. It is rather hard to compensate men em ployed on a piece-work basis, but we have a schedule at each of the shops and approximately sixty-six men attend the car as a class. We have, on an average, six classes each day. At night we ask the men to bring their families and many of them do so. We know our men are interested in the car and in the exhibit because we very frequently find piece workers coming into the car two or three times to see the pictures. The day workers come in only once and they
Steam Railroad Section
are paid for that time--that is the only time' they are allc
the car.
.
MANY NEW MEN EMPLOYED.
Mr. Young: I have been following- safety work for seven years, and education, to my mind, is the greatest and b ture that could be adopted. I agree with Mr. Carrow thal at one time we had our section or maintenance-of-way ac down to a minimum, for the last year and a half they ha^ climbing up. The section foreman has a gang today but tor he has lost half of them, and the following day he has a con new gang--they walk- in' and walk out. It is an utter impoi to educate the crowds of men continually coming and going section foremen are instructed to see that the rules are carrii they are instructed-to see that the whistle is blown and to . men off the track.
We also have a local safey committee, composed of varit partment heads--yard, shop, track, and so on--they meet w every month. We take up every accident, read it over and dis Every six months we change the chairman. In addition to th chairman there is a sub-chairman. Where we are not satisfie the explanation of an accident or where there is a flaw in the we send the accident report to the superintendent with a cri He, in turn, confers with the heads of his department--we fi follow-up very important. The foremen dislike to be crit they hate to have their reports returned, and I hope that if w settle down to a more permanent basis our educational featur be of some value. I feel very shaky about it, however, at the jf time and under present conditions.
. SHOP MEN RIDING ON ENGINES.
:Chairman Smallen We are doing educational work alo lines referred to. Our trouble is not so much with the trackn with the men of a little more intelligence, the shop men. W< a great deal of trouble in keeping some of our employes off the of engines. We have difficulty in getting engineers to co-o; with us by driving them off and men are injured by getting c gines, riding home and jumping off. What can we do to sti We have threatened to discipline them and to discharge ther it does not seem to accomplish the desired result.
IIOO
Sixth Safety Congress
have three or four thousand men going home :from work .every
night and they climb all over your trains and use the right of way as
a footpath, what can you do to stop it? What would you suggest?
Mr. Carrow : I do not think that question .can be answered.
:Chairman Smallest Is there not some way in which it can
be stopped? We are talking about all classes of employes and we
are in a position to get a better hold on our shop men than our track
men.
"
Mr. Boslooper: Some of the highest railroad officials in the
country are working overtime trying to solve that question, because
that brings us right back to the labor turnover. Men are very sensi
tive nowadays and if you call their attention to unsafe things they-
are doing or to an improper practice they quit their employment.
:Chairman Smallen We have posted notices warning em
ployes against doing this very thing as we are continually having
accidents from the causes just given. We are holding meetings and
doing everything that we can to stop these unsafe practices but we
do not seem to accomplish a great deal.
engineers required to stop.
.
Mr. Wightman : We have about broken up the practice of em ployes riding to and from their work on the pilots .of engines. All our engineers have been instructed when any-one gets on a pilot of an engine, even one of the trainmen, to stop the engine and call the offender's attention to the rule. An engineer is not permitted to move his engine while a man is on the pilot. In our switching yards our instructions to our enginemen are to stop before any switchman gets on the footboard of an engine coming towards him. We have an official continually going from one yard to another, holding safety meetings of the men and showing how men are killed or crippled by this and various other unsafe practices. Almost every engineer is an old employe and he stops his engine when he sees anyone about to get on the pilot. If he sees a switchman step out to get on the footboard he brings the engine to a stop before he lets him get on.
:Secretary Anderson Have you had any opposition from your operating people as to delays?
Mr. Wightman: No.
:Secretary Anderson We tried a somewhat similar rule and one of our yardmasters said: "In a very short time we will have to provide a derrick to lift these fellows on and off."
Mr. Wjghtman: The same was true with us. Two or three
Steam Railroad Section
of oue superintendents of terminals, and operating-, officials tb it would be necessary to put extra engines in a great many ; The general manager said if it was necessary to use: extra- ei on account of delay caused by stopping, to pick up switchmen tfc should; do; so; We found, it was not necessary: In fact,, in a- m of yards, since our readjustment to an eight-hour basis, we reduced'the. number of hours of engine service. -
Mr. S chaff : I would like to ask Mr: Wightman if they p a man to get onto, the footboard of an engine while standing o outside of the rail?
Mr. Wightman : The engineer assumes, when a man step to get on-, he will step in the middle of the track and the eng: brought to a stop. At first we had men stringing; out, in: oppo: to the movement,, getting roo or. 200 feet apart and expecting engineer to stop each time. A little missionary work soon inc one-man to: get on the rear footboard' and another at the head:
Mr. Cochrane : Do you. consider it dangerous for a; ms get on the footboard from the side when an engine is moving, slo
Mr: Schaff : I do. I do not think they should be perm to get- on the footboard of an engine when- it is moving:
:Secretary Anderson What is the practice on the New 1 Central ?
Mr. S chaff : Our safety rule- says men standing- betweer
rails must not get on the footboard-"of an engine; but I am- s
tO'Say it is permitted'by men standing outside of the rails.
COVERS FOR DROP PITS.
:Secretary Anderson I want to ask a question of mem
who are familiar with mechanical departments. Do you cover <
pits ; if so, in what manner and- what is the- operation ?
Mr. S chaff : In our shops and roundhouses we cover t
when they are- not in use. When they are in use a portable sa
rail is- provided, but as soon as the engine is off the pit they
covered-with planking.
Mr. Wightman: All pits in your roundhouses are covei
Mr: Schaff: Pits for the-dropping or drivers and engine ti
wheels.
"
:Secretary Anderson Is the covering in sections ? `
Mr. Sch-aff : Yes: in sections so that-- two or- ttT-=f mAn.
1102
Sixth Safety Congress
:Secretary Anderson With rings in the ends of each section,
possibly ?
Mr. Schaff: Yes, oftentimes.
:Secretary Anderson About two weeks ago we had an acci
dent to a yard engineer who went into the roundhouse and, not
paying attention to where'he was walking, fell into one of the pits.
A couple of planks were lying across the pit but one was out of place.
The engineer was careless, of course. You have to make some things
fool proof and this was a case where we should have done so. He
stepped on the unsafe planking and fell, going down two or three
feet into the drop pit. He was very severely injured.
Mr. Schaff : We had several such cases before we took pains
to properly cover the pits.
Mr. Wightman: Do you use two-inch planks?
Mr. Schaff: Yes.
:Secretary Anderson What is the practice of other roads ?'
Mr. More, what do you do?
Mr. More: We do not cover drop pits.
:Secretary Anderson Do you put railings around them?
Mr. More: No. Where the engines go in over the drop pit it is covered with portable boards. You can lift them up and take
off the drivers.
:Secretary Anderson I am talking about the space between
the tracks, where you take off the drivers.
Mr. More: That is entirely covered unless the wheels are being taken off the engine. We have had no accidents-on that account,
but we had one very peculiar accident: A man was working in the
cab of an engine when he fainted and fell right into the pit and was
killed. He struck his finger with a hammer--he was a faint-hearted
fellow--and fainted and fell.
GOGGLES IN BLACKSMITH SHOPS.
'
:Secretary Anderson While we are on the topic I would like
to ask another question: What is the practice of wearing goggles
in the blacksmith shop? To what extent do you require them to
be worn?
' :,
'
Mr. Schaff: It is difficult to make a hard and fast rule. Where
men are engaged in chipping, riveting or grinding, or anything of that
sort, we require them to wear goggles. If emery wheels are prop
erly equipped with iron guards and glass protectors I do not think
there is any reason why a man should wear goggles.
S'team Railroad. Section
Secretary Anderson : I had in' mind boilermakers, blacks
doing sledging and work of that kind.
Mr. Schaff : The foreman ought to be well enough inf< to tell his men when they should wear goggles. We have
cases of salary men working under cars on the pipe lines, wher
may get into their eyes. I believe such men, for their own p
tion, should wear goggles. I think the foremen ought to se
men wear goggles where they, are engaged on work liable to cai
eye injury.
Mr. More: That was taken up by.our road. A man rum big hammer in the blacksmith shop said he would wear gog|
one of our officers would come down and wear goggles alongs
him when he was operating the hammer. So our surgeon went
and the smith told him to put on his goggles and stand next t
while he was manipulating the hammer. The surgeon did s
after the trial he said : "I have nothing to say." The excessiv
from the big hammers and from the great pieces of hot mater:
men were .'handling made it impossible to use goggles. Th<
is so concentrated that the men's eyes are inflamed after using
so our men do not use goggles on our big hammers. = It is imp that-a man wear goggles in the operation of emery wheels, a:
have a rigid rule for this and similar work. We had so man}
dents that the question became a critical one. with us and we ac
a rule requiring goggles, but we have no hard and fast rule
blacksmith shop.
..
:Secretary Anderson That is the reason I asked the qu*
Our foremen are rather "apathetic and I have been unable to ei
the use of goggles in the blacksmith shop. . .. `
...
HANDLING NO. 19 ORDERS.
"
i have a question for men in the transportation depart
What is the length of the handle on the hoops used to hook o
19 orders?
...
Mr. Mitchell: I should say about five feet. We use w hoops and a slip-socket, with a handle about five feet- long,
forms a hoider for the operator to use in reaching up the
When the hoop is caught the handle pulls out of the slip sock<
remains in the operator's hand. -
.
.
--
:Secretary Anderson nrrmer and the handle. -
You have two sections: The
I
Steam. Railroad. S'ection
Mr. Mitchell : There; may Be hoops on: exhibition.; at. the
Central Palace.
,
Secretary Anderson : I did; not. see any. ! have one
question. I- am.* getting a great deal! of good; out of this, rounc
discussion because there are.things, in front, of me; all: the. time,
matter I wish to inquire about is the question of linemen rep
telephone wires using a ladder, and- depending, upon- the. wi:
hold thefcn- up. We have had cases- where the wires broke ar
linemen, fell, and caused: one or two serious injuries. Our peo
charge say there is no way around it. What is the practice of
roads ?
.
Mr. Carrow : I never heard of it being done. .
Mr. Van Gorder: I never saw a ladder used on a tele]
wire:
Secretary Anderson : How do you solder a joint, how d<
get. at it ?
'
.
Mr. Van Goeder: They are soldered before the wires ar
up. The lineman makes his joint on the ground and" then pull
wire up and makes* his connection to the pole.
CINDER PIT COVERS REFERRED TO SPECIAL COMMITTEE.
Mr. McCampbell : As to the cinder pits and the. covering:
them: At the round table conference on Tuesday morning it
stated' that a committee would be or had been appointed, and tha
questions would be- referred to that committee. If that is. co:
I would: be glad to have the problem of cinder pit coverings ree
to that body.
-
Secretary Anderson.: That was in the. general round. 1
discussion. The Secretary was instructed to canvass the men:
ship:--he will be very glad to. do so.
Mr. McCampbell : We understand your ability, to handle
question and will be pleased to. hear from the other roads.
:Secretary Anderson I will' see what the various ideas
and give them to you.
'
.
general managers invited to attend congress.
A resolution.has been offered: Resolved, That the Railroad, i t-ion request the officials of the National Safety Council to. s individual invitations, to. general- managers and-vice-presidents charge o operations o,- the various railroads, to, attend, the r
1106
Sixth Safety Cotigress
:Chairman Suallen Any discussion ? Mr. Mitchell: Why do we stop with the vice presidents and general managers. I invited our superintendents and general super
intendents, but not one of them showed up. I think we might extend our invitation to the whole official force in the operating depart
ment.
:Secretary Anderson Mr. Dow's invitation to the president of the road was really the cause of our being represented at the Con
gress three years ago and that brought us into membership in the Council. '
Mr. Pautlet : I would not substitute the word "executives" for "vice presidents" for the reason that every man here is an
executive. It is the desire of this organization to get the substance
of the papers before the vice presidents and general managers and to show them just what is being done so they will appreciate it. We all know what industries outside of the railroads are doing in the
matter of safety and it is chiefly because those men are concentrating
and coming in contact- with the higher- officials--the higher officials know as much about safety as the foremen. With the railroads it-
is a different matter. Seven or eight thousand miles of track com
pose a road and the president is on one end and a great many of the
chief officials at the other. I believe we will go further in safety matters if we have the vice presidents in charge of operations here to hear some of the excellent papers and the discussion which fol
lows them. In a large city like this we have difficulty in securing
publicity in the papers, but we are struggling along, working and investigating, and when we go home we must write a denatured,
short and very brief report of the procedure. . As a consequence the higher officials do not'appreciate the enthusiasm, the courage and the
intensity of thought in the splendid papers read at these meetings.
I am in favor*of sending an invitation to the vice-presidents and general managers in charge of operations to attend our next .Con
gress.
-
Mr. Bell: The resolution seems to be a proper one. We are not getting anywhere in arguing about titles or the details of issuing \
an invitation.' The resolution asks the- National Safety' Council officials to try and get the officers .of railroads to attend..the sessions
and take.part in the Congress--to be present and see what we are-
trying to do. The fact that we send an invitation .to a vice president
or a general manager does not mean anything more than informing railroad officials that we have something of interest "for them. I do
Steam Railroad Section
not think it makes a whit of difference 'whether we address . the superintendent, the executive officer or anyone in partic I move that the resolution be adopted. I think the Executive C mittee of the Council will be very glad to act on the resolt whether it is in the form of a request or a recommendation.
The motion, being duly put, was carried unanimously.
MR. BELL IN THE CHAIR.
Chairman Bell: Mr. Dow referred yesterday to a re form used on the New York Central Railroad. Fatalities are sh regardless of time elapsing between the date of the accident death. Accidents to employes not on duty are also included, black figures show injury cases. In referring to Mr. . Bolt2 paper I called attention to the form adopted by the North Wes Railway. Our form is the one recommended by the special c mittee of the Railroad Section at the Detroit Congress. We foafter using the form, that we were having a large number of a tain kind of accidents. Mr. Dow also spoke of his form as b designed largely from the same source. Perhaps the delegates be interested, in the details of this form, so we are passing t around for your perusal. If you desire any detailed informati< am sure Mr. Dow will be glad to give it to you.
. COMMENDATION FOR NEWS LETTERS.
At the March meeting of the Executive Committee of the I road Section the Secretary was charged with the duty of get out News Letters, similar to the ones issued by the Iron and S and other Sections. We have issued three or four and this is a g time to find out what you think of them: ' Are they worth wfc I am seeking the information for the benefit of Secretary Ander. who will do the work next year if you desire the letters contini
Mr: Dow : If Secretary Anderson can get out as good N Letters as Mr. Bell has issued the last few months I think t ought to be continued.
Secretary Anderson: It is pretty hard work to originate terial and if we are to continue the News Letters I would like members to act as missionaries and send a line or two to the So tary so your officers will have something to work on.
Chairman Bell: That applies also to helping the Publi Committee in their work. The Publicity Committee is charged v
:<o8-
Sixth Safety Congress
.mder the rules of the National Safety Council, to- a bulletin every' two weeks. In order to make them worth while we do not want them to be one-man bulletins. We want every one to take part in preparing- the materials. Whenever you get out a bulletin- please send copies to General Manager Cameron, who> will forward it to the Chairman of your Publicity Committee. If you have statistics or other material or unique or unusual ideas put into effect on your road please give the National Safely Council as well as the Railroad Section the benefit of such information.
- Mr-. McCampbell : I move that the News Letter be continued.' (The motion was duly seconded and unanimously carried.)'
, - GENERAL DISCUSSION.
:Secretary Anderson Mr. Mitchell said yesterday that every
time an employe was injured on his road the man was brought into
the superintendent's office. Suppose a trackman was injured, say
roo. miles from the terminal, and he was laid up for one or two
days. Would that man be brought into the superintendent's office ?
Mr. Mitchell : I will have to qualify my statement. So far as the superintendent is concerned the rule applies only to.men in the operating department--the yard, train or engine men. Shopmen
report to their foremen. The rule applies only in cases where the
men are injured to the extent of losing time. Our object is to explain
the rule the man has violated and impress upon him the importance
of compliance iri the future. The procedure would not apply to a
trackman injured ioo miles or so from division headquarters--we
would use some other means of educating him.
'
' Secretary Anderson : We also talked- about rivet cutters. We-'
have a great deal of trouble in our shop- from flying rivefSi I- Was
told that it was an impossibility to stop- it. Has anyone devised5 a
remedy for this hazard?
'
' :Chairman Bell On the North Western our men; use a broom
to.' catch the rivets when they are cut off. This- keeps them from'
flying.
....
r I' would like- to ask- if the gentleman from the- Erie has anything
further tb: say on-the subject of first aid ?
Mr-. :Birmingham No/ but I' brought a first-aid kit with me'-'
today. We went--into- the first-aid' package-'very'thoroughly-'and
found almost every station Had a different kit--each'man seemed'to
have- a preference for'some- particular outfit, so we devoted our
energies to devising a- standard: k-it for all-' stations- and- cabooses.
Steam Railroad Section
We usually found a small bottle of iodine in the old-sty1<
ages and when a brakeman was injured and the bottle was
two or three of the articles in the kit were often spoiled. Oi
package contains individual bottles.
Mr. Mitchell: Do you lock your first-aid cabinet? Mr. Birmingham: Yes; when the cabinets are in the ca
the conductors are responsible; at the stations the agents
charge.
,,
Mr. Pfoutz : A short while ago we were discussing the tion of goggles--some men in the blacksmith shop did nol
them. We require our men to wear them. No metal part
goggle touches the face, so we do not have any trouble with tt
or from abrasion pf the skin.. .In some classes of work we
goggle with a wire ' front; 'this' is interchangeable with am'
white glass. Since we have been using this style .of goggle w
not had any trouble with the men in .the blacksmith shop,
nosepiece is so arranged that the goggle can be set off a little, 1
a small air" space. The majority of goggles, if yo.u will notic
upon the cheek and not on the nose. The nosepiece is poverei
waterproofed leather and the frame can be bent sufficiently to
a clearance. Before we adopted this .goggle a great many <
men had blistered faces and a few had infections, but durii
last year we have had no trouble.
'
Chairman Bell : The Chairman ought to be the last n
make suggestions for more work, but we have some very imp
matters in connection with papers presented before the Sectic
was our plan to have our round table meeting this morning an
care of unfinished business this afternoon. Is it the wish <
members that we hold another meeting this afternoon?
Mr. Dow: A great many members have left or are leav noon. The representatives of the New York Central Lin<
leaving this afternoon and I want to have a staff meeting :
office right after luncheon. We have been in session for the g
part of two days and I doubt .very much if it is advisable tc
another meeting.
Chairman Bell: We have had a splendid meeting and
sure we have alb profited by the papers and by the discussio
wish to express the appreciation of the Section to the gentlemei
have contributed so materially to the success of the Section.
Mr. Richards: I move that we now adjourn.
THE ENTHUSIAST
The enthusiast in the safety movement is the man who knows he is working- along broad, humanitarian lines. He is aware that safety does not consist of a few speeches, a splurge of ink, and a moving picture show. These things help, but they alone will not suffice to pull men from the careless danger habits of years. That takes time, thought and constant effort. Above all, it must be remembered that when Indifference comes in at the front door. Safety flies out the window.
National Safety Com
Woodworking Sectional Meeting
New York City Sept. 13, 1917
E. K. PRITCHETT, Chairman Secretary, the Macey Company, Grand Rapids, Mich.
- F. G. LOVETT, Vice-Chairman Furniture Manufacturers Safety Association, Toronto, Canad
F. A. BARKER, Secretary Lumbermen's Mutual Casualty Company, Chicago, HI.
THURSDAY MORNING SESSION.
THE meeting was called to order by Air. S. W. Tener, Ad Accident and Pension Department, American Steel ar Company, owing to the unavoidable absence of Chairman P A very interesting program was presented and the pape well received. Much interest was shown by the delegates in ance and the informal discussions were participated in by number of safety engineers.
The officers of the Section were continued for the year 3
SAFETY RULES AND ORGANIZATION IN LOGC CAMPS.
Robert B. Goodman, Goodman Lumber Company, Goodma Mr. Chairman and Members of the National Safety (
The work of this Council--the work of the state industrial c sions, all working for the elimination of industrial personal inj rests securely on two fundamental assumptions: The con the employer for the safety of his employes and the concerr
1112
Sixth Safety Congress
actuated by the same moral and economic pressure and by the same obligation to society. The chief task of this organization and others co-operating with it is education; that is to say, the gathering and disseminating of data pertinent to this subject. Properly compiled and intelligently classified statistics show the employer -and the em ploye the extent of these injuries, their '.economic wastefulness, and their personal hardship. Both parties are shown, by the mere fact of classification of injuries, .that industrial accidents are not acci dents at all but the result of ascertainable and, to a large extent, controllable causes. By this compilation and classification the belt hazard, the elevator hazard, the gear-hazard, the set screw hazard, have been located as causes--then it was plain sailing. I do not mean the work of eliminating these hazards, when discovered, is by any means easy work, but it is work along definite lines which is surer and more effective than the preliminary groping.
WORKING ALONG DEFINITE LINES.
The great bulk of the work novo being done for the conservation of life and limb is being done along -practical and definite lines. There are actual results to show for it. No longer can the employer or the employe disregard, specific warnings; thesc .are not now, as they were once, tentative, hopeful suggestions. This Council is now in a position to offer tested rules, tested devices; it can in a manner, guarantee results and this is something that appeals both to the employer and the employe. N o matter how far we are able to .go in this work of safety promotion in any field, it is never a com pleted task. It is a work whose results, like the results of all adver-. tising. depend on keeping everlastingly at it and -the fact that the pioneering work has been done and the courses charted .and the interested parties fully appraised of the chief dangers to be averted should only be a further incentive to continued effort. This is the situation in the factory, on the railroad and .even, to a surprising degree, in the conduct of our war against Germany. In all these fields we have routine employment, highly perfected organization and machinery'. We have- the possibility of guards, screens, air brakes, danger signals, trenches,-metal helmets and gas masks. We have men educated to the importance of and habituated to the use -of these appliances and we have definite statistics that show how the toll of life and limb is progressively decreased.
But in the industry of logging which is primitive and of .the very essence of pioneering, we are still largely in the tentative or
Woodworking Sectional' Meeting
experimental stage. Very generally, 1- believer employers , ol labor have learned the fundamental principles of safety wt be briefly enumerated as follows :
GOOD WATER, FOOD AND SANITATION.
1. Our camps must have good water, both for the n horses. In our "Wisconsin administration of the Workmen pensation Act this requirement is a legal responsibility.
2. We. require good food; that is to say, sanitary cooki ditions, good, nutritive food, appetizingly prepared.
3. Our camps must be sanitary in the. matter of ven cleanliness and a proper disposal" of infectious matter.
4. Drunkenness is an offence. (My wood, superintendent interprets this by the following posted on the camp offices: "AW foremen are instructed employ or Harbor any man who drinks liquor on the job or c, the camps under the influence of liquor. We do not want 1 in our employ who will bring liquor to the camp. The abo will be strictly enforced."') 5. The operation of the camp must be in sole charge of petent foreman. 6. The wood superintendent is in sole charge of all ! operations, including railroad operations and maintenance ar struction, company loggingand- jobbers1 operation.
WHAT THE- FOREMAN CAN DO.
Except that we pay more attention to sanitation, thes< rules' are about the same as logging, operators employed fift hundred years ago: Under them the safety of the lumber dependent upon' his' own competency and the competency foreman. The competent camp foreman will not buy a I or a biting horse. He wilh see that the skidding reins ar enough for the driver to walk clear of the log; he will juc men, for he knows well one of your slogans, "The Best Device Is a Careful Man." He believes, in his crude undert that accidents'are largely the result of personal incompetency, from lack of training; faulty temperament or lack of alertne. to poor physical condition. He therefore trains his inexper men, beginning with our safest tools--the pick and shovel, foolhardy; the'careless or the hooelesslv awtwarH >><=*
1114
Sixth Safety Congress
Through the efforts of the Industrial Commission of Wisconsin
we are now beginning to get some authentic statistics of logging
accidents. Last year our commission published a tabulated state
ment in considerable detail, covering classified causes of accidents,
the nature of injuries, the cost of indemnity and medical aid and the
days lost in temporary disabilities. This report shows that for the
year ending June 30, 1916, there were 937 injuries sustained, or
about one to each million, feet of logs cut. Of these, thirty-one
were fatal. There were 29,904 days lost and the indemnity and
medical aid amounted to $101,876. Two hundred and nine in
juries, or more than 20 per cent, were from cuts of 'axes, saws and
canthooks, but none of these were fatal. Falling trees and limbs
came next in the number of accidents, 126, and led in the number
of deaths, which was sixteen, or over one-half the total fatalities
for. the .year. A surprisingly large, proportion of these accidents
occurred at those periods in the winter when the snow was the
deepest.
.
LOADING AND UNLOADING LOGS.
The third largest source of accidents was in the loading and unloading of logs. This: accounted for 162 accidents and five deaths. Steam logging machinery, which, in our territory, is chiefly confined to down skidding, decking and car loading, is credited with fifty-seven accidents and two fatalities-, and kicking and biting horses accounted for twenty-five accidents and two fatalities.
When these statistics were distributed to the logging operators suggestive comments were called for by the commission and the few replies that were more than a simple acknowledgment of the receipt of the statistics were far from encouraging. One stated: "Hired forty new men who claimed to be experienced but not over ro per cent knew woods work thoroughly and not one of them could be called a lumber jack. These men are likely to be injured. Changing industrial conditions are responsible for this situation."
The next one replies: "Woodsmen are happy-go-lucky fellows who will always take chances in spite of warnings. Physical con ditions of men caused by booze is a great factor. Medical examina tions before employment and prohibition of booze during employ ment-would prevent man}'- accidents, but is not practical on account of shortage of labor. Poor equipment also a factor. Too often will a chain or cable, used too long, snap or give at the critical moment. A campaign of education would be a good thing." - -
Woodworking Sectional Meeting
Another writes: "Booze is the principal cause of accidenl
Another: "High wages and scarcity of men make men a
and they quit if reprimanded by foreman/* This letter al:
scribes a case where a foreman discharged a man for fail:
comply with safety orders. The man quit and the foreman
not get another to replace him.
"Accidents largely due to booze," writes another. "The ]
trial Commission has helped safety by requiring patent car .sfc
etc.
"Most accidents are caused by inexperienced men who
from camp to camp. Experienced men are not often injured tl
they work in the most dangerous places/* is a section of ar
letter.
.
CAMPAIGN OF EDUCATION.
The Employers Mutual Liability Insurance Company of consin is co-operating with the Industrial Commission in this ticular line of safety work. This, company writes that they " come to the conclusion that the simplest and best methods to att to reach the individual employe is by means of safety leaflets pamphlets. Our plan is to publish a series of these pamphle English, Polish, Austrian and Bohemian. The first number, -v is now in press, is a leaflet containing an appeal from the emp to his wood crews to observe safe practices. The succeeding 3 bers will contain reading matter and illustrations of interest t< lumber jack, with particular attention to safety.
"Amongst other measures that are practical are the use of
Ietin boards at each camp on which safety bulletins may be po
Instruction should be given each new man by the foreman in re
to safe practices that must be observed/*
.
This, company also suggests a modified form of safety or|
zation for the larger camps, in the form of a committee compose
three to five of the best employes. Their duties would be to ins
chains, jammers and other similar apparatus; look after acci
prevention in general, and have authority in all matters relatin
safety. They put particular stress on the moral effect of su<
committee.
.
I am not in favor of special safety organizations in our log; camps for the reason that I have not found many practical log
who will enthuse on this subject. They all prefer to place the reSDOnsihilitV O-n *Vif ^nrmn^n
iii6
Sixth Safety Congress
CONCISE SET OF RULES.
The investigations of our Industrial Commission and the results
of the statistical data they have been able to accumulate has enabled
them to prepare what I consider a concise set of rules which they
have printed in poster form and an abbreviated copy of which I
append hereto. The commission has also published two illustrated
posters relating, to this field of work, both of which have undoubt
edly proved beneficial.
We- are at the present time facing, a serious situation. The old
time lumber jack is passing, experienced woods workers are be
coming scarce. Our forces are being recruited largely from inex
perienced men and our compensation laws have, to a certain extent,
relieved the shortsighted workman from apprehension. On the
other hand we are beginning to experience the change that has
taken place more largely in other regions from human and horse
energy to steam machinery. The introduction of steam machinery
in our woods work brings with it, of necessity, the introduction of
more definite organization, the adherence to specific rules of con
duct and the possibility of specific safeguards.' What special dan
gers it brings with it are so obvious that the actual danger is
greatly diminished.
.
In closing I wish to again emphasize the great value of definite
statistical information concerning personal injuries as a basis of
further progress in their prevention- and to urge the importance of
this work upon the industrial commissions of all the lumber pro
ducing states.
I wish to express my high appreciation of the splendid work
done by the National Safety Council and to pledge the support and
co-operation of the National Lumber Manufacturers' Association in
promoting this work in the lumber industry.
1 SAFETY FOR LOGGERS. By the Industrial- Commission of Wisconsin.
CHOPPERS AND SAWYERS.
I. Carrying Axe.-- The only safe way to carry an axe is with the handle on the shoulder and the head back of the shoulder.
i Complete copy of this poster may "be obtained by writing the 'Wisconsin Industrial Commission of Madison, "Wis.
Woodzvorking Sectional Meeting
2. Carrying Sazv.--The only safe.way to carry a saw is.tc
it over your shoulder with the. teeth .pointed away from the n
3. Trees Kick Back.--When a tree falls it is liable to kid from the stump. When the tree starts to -fall, always get ba
enough so you. cannot-he struck by the butt of the tree.
4. Space to Szving the Axe and Get Azvay.--Before starl fell a tree always clear out a space which will give you rc
swing your axe safely, and also be sure to clear a path so y<
get away when the tree falls.
5. When the Tree Starts to Fall.--Always get out of dat once when the tree starts to fall, and .look tip and watch for
limbs.
-
'6. Chopping Spring Poles.---You should be careful in chi
spring poles. There, is always danger of them flying bac
striking you. ' ' .
'
7.' Kicking Horses.--Be careful skidding around horses
are liable to kick. '
.8. Hitching On to Tog.--When you hitch on to a log be c to get out of the way and stand on safe side before the log
9. Swampers Get Out of Way.--Swampers should keep .
out for the team of<- the skidder, and before the log start should step out of the way.
10. `Look Out for Stumps.--Skidders should look ahea
steer clear of stumps or other obstacles which the log or log
strike, and thus cause them to :be thrown against the skidder.
LOADING.
11. Engineer Responsible for Equipment.--The engineer carefully inspect all machinery,-.cables.and other equipment, a
once .each day, and make sure -that everything is in good
and in safe condition.
12. Hookers Stand Azvay.--:When the logs are lifted the ers should stand away and give safe clearance for the logs.
13. Top 'Loader Has Important Position.--The top loader pies a very -responsible position. If he is careless or reckle lives of the loading and the unloading crews, the trainmen, -a: public are endangered. He should 'be careful to see that all
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Sixth Safety Congress
some loader was careless. The loader occupies a dangerous posi tion and should also be careful to protect himself.
14. Engineer Steady Logs.--In lifting the logs the engineer should steady the logs at the point where they break on to the load, and then he should look to see the position of the top loader before
placing the logs. 15. Twisted Chains Dangerous.--Loaders should watch the
chains to see that they do not get twisted. A twisted chain is easily broken and is always dangerous.
16. Overloading Cars.--Loaders should not overload the cars.
DECKING.
17. Good Founds f'ons.--The most important thing in decking is to have good and safe foundations.
iS. Safe Decking.--Be sure that the log on the face of your deck is so placed and blocked as not to crowd out and allow the skidway to break down. All face logs should be placed in such a position that they' cannot crowd out.
19. High Rollways Dangerous.--Take special care when stand ing on high railways.
SLEIGH HAULING.
20. Top Loader Responsible.--The top loader is responsible for
all equipment and should make frequent inspections to see that
everything is in safe condition. In loading, the top loader should
always remember that if he is careless he may cause a serious acci
dent to his fellow workmen.
21. Danger on Hills.--When approaching a hill teamsters should
make sure that the hill is in safe condition before attempting to go
down.
22. Twisted Chains Dangerous.--Loaders of sleighs should
watch the chains to see that they do not get twisted. A twisted
chain is easily broken and is always dangerous.
`
RAILROADS.
23. Jumping Off Cars.--When riding on the cars going to and from the camp don't jump on or off when the train is in motion.
24. Standing Too Near Moving Train.--When a train of logs is passing always stand back from the track at least twenty feet.
(Note: These rules are followed by twelve additional rules of caution concerning dynamite and caps.)
Woodworking Sectional Meeting
SAFETY ORGANIZATION IN THE WOODWORKIN . LOGGING INDUSTRY.
M. L. 1'kllmkr, Chief Safety Engineer W. H. Mark ha
.'
St. Louis, Mo.
Mr. Chairman and members of the National Safety C
Our friend. General Manager Cameron, wished this subject
and, like a good soldier, I am going to do my best, although to say at the start that when it comes to giving you specific
in regard to safety in unloading logs at the pond and in piling in the yards, I fear that I have not much to offer.
The first part of the theme assigned me, that of *
Organization/' is where I live and have my being, and if I
over-enthusiastic in dealing with this subject I beg to remi
that I take safety work very seriously indeed and sincerely
that we cannot have top much information on this all-im
subject. -
Organization, etymologically, speaking, means: "A nurr
individuals systematically united1 for the achievement of th<
purpose.".
'.
Efficiency, in mechanical parlance, means: "The ratio feet produced to the energy expended."
An efficient safety organization, therefore, we can defi
"Systematically uniting the entire personnel of a concern, fre
president down to the last waterboy, for the purpose of elimi
accidents as far as possible, and doing it with the least fricl
order to produce the greatest effect to the energy expende
In the woodworking industry we are confronted with com
somewhat different from those obtaining in other branches dustry. As regards logging and lumbering, these branches
always been classed as particularly hazardous, _he men em]
therein carrying themselves with a certain spirit of bravado
disdains caution. Sawmills present another kind of hazard a
do woodworking plants, 3ret the problem of organizing for
remains the same in all industries.
. LAUNCHING A SAFETY CAMPAIGN.
We can safely classify an industry into: "Business Ma inent," "Operative Management" and "Working Force."
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Sixth Safety Congress
is the business management, for, in order to be effective, a safety campaign must permeate the entire business structure from the very top to the bottom. In states having compensation laws it is somewhat easier to interest the business management in safety meas ures, as the absence of organized effort means higher insurance premiums, while good safety work is rewarded by a reduction in
rate. In liability states this rule does not apply unreservedly. The
liability insurance business is so unprofitable that a great many casualty companies do not care to write this form of insurance at all and it is with difficulty that employers can place their risks in quite a few of such states. (Of course, you expect me to present the insurance situation first, as I am an insurance man.)
But aside from insurance rates, there are very strong reasons why employers should be heart and soul for a thorough safety organization in their plants. We are not here to talk insurance-- we want to learn all we can about safety and safety organization and there is where our mutual interest lies.
No employer present would willingly injure any one of his em ployes, that goes without saying. When an accident happens in any plant, it certainly produces a gloomy feeling, not very easily shaken off, when we find that by some little care or effort on our part the accident could have been avoided. From a strictly humane point of <uew all of us would like to see industry in such a state that accidents could not happen, but, let me say right here that without well directed effort we will never reach that goal.
The most powerful reason for an employer to heartily support a thorough safety campaign in his plant is economic, however. We are all in business for the profit to be derived from our activities and industrial accidents are the greatest economic' waste known.
BREAKING IN NEW MEN.
'
Government statistics prove that it costs approximately $45.50 to hire a man. It costs that much on an average to:break in a man to do our work in our way so that he will produce a profit for us. Now, if we allow the man whom we have hired at an expense of $45.50 to get hurt, because we are too indifferent to study the con ditions under which he has to work from the viewpoint of safety, we lose at least that amount of money, for we have to break in some body else to do his work in a manner profitable .to us.
Let us see whether that is all we lose. ' When an accident hap-
Woodzvorking Sectional Meeting
pens the work in the entire plant, for the time being, is disorg
for that shift at least, to a great extent. If the accident b
enough the efficiency of the crew is quite seriously impaired
become overcautious until the effect of the accident is fc
and in becoming so they slow up production, aside from
causing one or more additional accidents because of being t
the handling of their work.
Another aspect is that at present employment is so plenti
men will seek safer or apparently safer employment wherev
can and the employer that shortsightedly refuses to conse
present short supply of labor by co-operating in a safety ca
will undoubtedly be found to be complaining about the diffic
securing "hands."
'
At the present time it is not only the economic and huma:
of ever3rone of us to preserve workmen in their health and ;
maximum efficiency--it is our patriotic duty above all else,
man hurt means a potential soldier less to our government,
on the fighting line or in the industrial army.
Quite recently the office of a lumbering concern was visi
the purpose of getting action on safety recommendations mad six months before and the astonishing answer was that the c
would comply with the recommendations if they were pron
certain definite reduction in rate. Needless to say the man
that sort of an answer had never given the matter of labor
and labor turnover a thought. Just a few days ago I learned
this very concern a workman lost an arm because the
man referred to above,-in his office in the city, did not realize t
unguarded belt, which was to blame, was dangerous.
After the business management of a concern has enter
Safety First field it must sell the operative management up
same ground--that of ultimate pecuniary saving in turnover ai
quate labor supply and efficiency--and the operative mana;
must enlist the wholehearted co-operation of the foremen an
1 N~STALLATIOX OF SAFEGUARDS.
"
The first thing in the organization of safety work sho the installation of mechanical safeguards wherever necessary insurance companies, at great expense, maintain safety engir departments and their safety engineers will make a thorou spection of the plants of any of their assured arid show them i
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Sixth Safety Congress
a word must be said as to the attitude of the assured toward the
safety inspector of the insurance company. His visit should be
welcomed and the manager in charge should personally accompany
him on his round in the plant and talk over with him the recom
mendations which he has to offer. Then the manager should give
his order to his subordinate officers and should see that the order
is complied with. Let me show you just how things are mostly done
in that respect now: The inspector appears at the plant, sends in
his card, is turned over to the superintendent, who in turn gets some
strawboss to take him through the plant. Inspector and strawboss
talk over the recommendations, strawboss agrees that things as out
lined by .the inspector are necessary; the inspector leaves and the
recommendations reach the head office of the concern in due time. If
the head office' is not at the same location as the plant the recommenda
tions may never reach the operative manager. If they do reach him
he keeps them on his desk until some opportunity arises where he
can take them up with the superintendent. If they ever get that
far the super looks them over, smiles sarcastically and says: "An
other set of damphool recommendations," and then proceeds to show
the general manager just how the compliance with the recommenda
tions will slow things up, how much money it will cost and how there
is nothing to them from the practical standpoint anyway.
*
Result: Prejudice on the part of the management as to the value
of the inspection service--an attitude like the one exhibited by the
gentleman that wanted a reduction in rate, I detailed to you a while
ago--and more accidents that could have been avoided. But your
super has impressed the boss with his superior ability and has saved
a few dollars, as he thinks. What the real cost of non-compliance
is going to be no one knows.
SAFETY COMMITTEE TIIE OXI.Y EFFECTIVE FLAX.
Experience shows that mechanical guards eliminate a little less than 30 per cent of preventable accidents, therefore the education of all concerned is the main object of every safety campaign. The only effective plan of safety organization is the committee plan. The management appoints a central committee, consisting of the super intendent and a general committee of workmen from the different plants, or, in the case of one plant only, from different parts of the plant.
Just try forming such a committee from the workmen and turn them loose to make an inspection once a month and instruct them to
Woodworking Sectional Meeting
look for conditions that they would change if they owned th
and watch result. If they do not show you many a conditi
needs material improvement you have either not impressei
thoroughly enough with the fact that you wanted their horn
sincere co-operation and that they need not fear censure f<
structive criticism of existing conditions or--you have a perfec
Then you can ."light up" and pat yourself on the back, but,
language of the farmer that saw the giraffe at the circus, "th<
no sich animile."
Not infrequently the workmen's committee reports con
that, if properly taken in hand, will result in a material incr
efficiency. Let the workmen's committee report their findi
the central committee for their approval or rejection. Rigl
let me emphasize again that it is the spirit of co-operation y
after and that spirit must be in evidence at the meetings.
The men may make suggestions which the management fin
practicable or not acceptable for one reason or another. Wfc
feasible tell the committee why some suggestion cannot be usi
you do not feel that you should tell them, thank them for theii
anyway and encourage them to further effort, although you
accept this or that suggestion.
After you have held a meeting of the central committ
together the foremen and watch 'em open their eyes when th
how this or that operation can be made safer and more ef
how this or that condition in their department can be improve!
amusing incident happened not so long ago in a plant which hi
instituted a safety campaign. At the meeting of the foremen a
foreman's attention was called to certain conditions reported
shop committee as existing in his department. The young
smilingly said: "That may have been true at the time the insp
was made but you can go out there now and I'm certain yoi
find this condition." "When he was asked why and how, he
"I pumped the committeeman before coming here and went
after the thing." That, gentlemen, was the most gratifying th
that young safety campaign. The spirit of Safety First was j
ating that organization very thoroughly.
LESS DIGNITY AND MORE WORK.
Naturally, the personnel of the shop committee should be ch from time to time and as the committeemen steo back into the
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Sixth Safety Congress
and caution newcomers against unsafe practices. At the meetings
of the committees do not have parliamentary rules used-, make it a
roundtable affair. A good cigar handed around helps a whole lot in
getting the men at their ease.
.
Employers in the sawmill industry frequently are still better situ
ated as regards the safety movement than are the employers in the
woodworking plants in cities. In a great many instances the saw
mill employer is the only employer in his locality. He personally
knows all of his employes and any efforts shown by him to improve
working conditions for his men and to reduce the chances of ac
cident are bound to produce the most beneficial results.
Keep the safety campaign alive by means of well-arranged and
well-kept bulletin boards. Teaching through the eye is recognizedly
the best means of reaching people whose knowledge of the three
R's might not be so very highly developed. Have no hard and fast
"rules and regulations but foster that spirit of co-operation between
men and management that is of such great benefit in making the men
feel that thej' are valuable parts of the organization rather than
hands to be used today and discarded tomorrow.
'
In conclusion let me say that all who have given the Safety First
Plan a sjstematic.and thorough tryout will bear me out when I say
that if you go about your safety campaign in this spirit you cannot
fail to reap the glorious satisfaction of feeling that you have done
your part in diminishing the appalling sum of needless human suf
fering in industrial life and at the same time preserving the happi
ness of your employes, while getting increased efficiency from your
plant, because }rou will have made things so safe that your men will
not have to expend a considerable'percentage of the energy for which
you are paying in warding off possible dangers.
This is not a theory but an absolute fact.
RIP SAW ACCIDENTS AND THEIR PREVENTION.
F. G. Lovett, Furniture Manufacturers' Safety Association, Toronto, Ont., Canada.
Mr. Chairman and Members of the National Safety Council: The aims and objects of the National Safety Council are, as you all know, the preservation of human life and limb--and a most noble cause it is. When we think of the awful carnage, the wastage of young life, and the crippling of human beings on the blood-
Woodworking Sectional Meeting
stained fields of France, where men are killed or wounded, j
maimed for life, by the tens of thousands, I say, when \
and think of these things we are apt to feel that our effoi
are of little importance.
-
But this is just the time when our efforts are of th
importance--with the labor markets of the world being d
by the call for men and still more men to go and fight, s
flower of our young manhood at that, it is important that we
utmost to protect those who are left. For, if we are to w
war--and win it we must--we must keep up our produc
food supply. We must keep our manufacturing industries i:
ation, also our transportation systems, and to do this requires
men and women, not cripples. The war is turning these o
enough without any help from the industrial world. You a
residents of the United States do not realize this yet, but t
of the allies do.'
`
FIGHTING FOR DEMOCRACY.
.
.
In Canada, the country I am proud to represent, you go into the smallest hamlet without being impressed with th In the larger cities you meet crippled men at every turii--. armless, and sightless. And we- remember that lost army wh
shall never see again, who have made the supreme sacrifio
have given their lives that democracy may live. I say these
have not come home to you, as they have to us.
.
Now that your glorious republic has entered the war, yo must taste of this bitter fruit; but you will not shirk; your men-will not falter. Some are already in the trenches, oth< marching on--a glorious, conquering army. Some will not re may they be few. There will be the maimed and the ir Mothers* hearts must bleed and many homes be darkened e dove of peace returns to our shores, but return it will, and i
be a peace such as the world has never known.
It is because of the awful price we must pay in the wast life and limb that organizations of this character must exert
selves to the utmost to preserve the lives "of those who do : to war, that we may build up nations stronger physically, mi and morally than they have been heretofore. It is to this en we are gathered here today, each to do his part, small though seem, to help the other fellow take care of himself. If we
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Sixth Safety Congress
on "Rip Saw Accidents and Their Prevention." It is a subject that requires our careful consideration, for if we examine accident sta tistics we will find that the rip saw is responsible for a large propor tion of all accidents attributed to woodworking tools, and while the greater number are of a more or less minor nature, the number of serious ones is so great that it behooves us to give careful con sideration to their elimination.
NATUfeE, CAUSE AND INJURY.
For conyenience, I have divided my subject into three parts:
1. The nature of the accident or injury.
2. The cause of same.
3. Their prevention.
'
There are, again, three types of injury that the operator of a
rip saw is apt to meet with if proper protection is not provided.
The most common of these are to the hands, and more particularly
to the thumbs and fingers; the next is to.the eyes, and the third is
to the body and intestines.
The causes of hand injuries are, in the most part, due to care
lessness, or, what I believe would be more correct, absent-minded
ness on the part of the operatives, who, to use a Biblical expression,
"having eyes, see not/' because their mind is not on their work. An
operator in passing work over a saw will use his thumb more than
any other part of his hand to press the material forward. If he is
not careful he will push his thumb right into the saw, or it may be
one of the fingers--more usually the index finger. Injuries also
result from the operator trying to remove edgings or slivers which
become lodged in the saw groove or throat of the'table while , the
saw is in motion, with the result that the hand is jerked suddenly,
into the saw. Reaching over the saw to pick up stock or failing to
use a push stick in ripping narrow stock are the most common
causes of hand injuries.
While these accidents are serious enough, those to the eyes are
much more so. .Those wonderful windows of the soul, through
which we look upon the beauties and wonders of earth. When the
blinds of these windows are closed and the soul is confronted with
the blackness of eternal night, when the faces of those we love are
but a memory; this, I say, is more awful than the loss of fingers
or even a hand--and this may be the result of one of the accidents
that happen to rip saw operators, caused by flying knots or frag
ments of wood striking them in the eyes.
Woodzvorking Sectional Meeting
KICK-BACKS.
' Another type of injury that is most terrible in its efE
caused by "kick-backs," when a piece of board is throw
back by the revolving- saw, striking the. man in the abd
causing internal as well as external injuries, often pro'
There are several conditions that may cause a kick-back,
a proper spreader, for, if the spreader is too thin, it will
work efficiently; or it may be that the saw has not enough
will cause it to bind in the stock. The use of too small a i
setting it high enough through the table--these conditioi
main causes of kick-backs. These are the types of injur1
conditions under which they are most frequently met.
While it is comparatively easy to find the cause of tl
it is not so easy-to eliminate it. Will a mechanical guai
the hand injuries? In some cases, yes, but in the majorit
it will not fill the bill. Carefulness and thoughtfulness d.
of the operator are the-main factors. No matter what style
is used it must be raised to allow material to pass under :
operator is using his thumb, which is a common practi'
follow right under the guard unless he is watchful to k
of the line of cut. I think you will find more rip saw
with the end of their trumb cut off than the operators of
wood tool. So, while a guard is an absolute necessity,, it
only requirement. A good guard and a careless operator z
combination.
'.
RIPPING AND EDGING.
What is the best type of guard is a broad question, as i a good deal on the class c=f work in hand. For ordinary i ping, where no edging is done, a guard may be used that < saw completely. In the better grade of work, such as on where the edg;e must be straightened before the piece is size, and where no edging table is provided, it is necessai operator to see the saw that he may properly judge his c not possible to use a guard that totally covers the saw. b what the class of work or type of guard used, it is only fulness on the part of the operator that most of these acci be prevented.
It is in the prevention of eye injuries that the guard factor in stopping flying slivers or knots. I have had me
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Sixth Safety Co?igress
claim to dodge the bullets. To prevent these accidents the guard
need not completely cover the- saw, but it should be set low enough
and far enough forward so that the operator cannot see more than
two inches of his saw.
.
SAWS AND SPREADERS.
To prevent kick-backs the first requirement is a proper spreader. This should not .be less than two inches in width and of the same gauge as the ..saw, the set of the `saw teeth giving clearance enough to prevent binding. It must be set in perfect alignment with the saw and the front edge should be beveled on both sides so it will enter the knife easily. This will prevent stock from binding on the saw. Too little set in the saw will also cause a kick-back, because the stock binds the saw. The setting and filing of the saw has a good deal to do with its safe working condition, but this would make a v.ery interesting paper in itself, and I do not intend to discuss it here.
The use of too small a saw or setting the saw so that it just cuts through the stock are both bad practices and the cause of many kick-backs.' Let us suppose that a man is ripping one-inch lumber with a ten-inch saw, set just high enough to cut through the board. Under these conditions the saw teeth strike the stock at such an angle that it has a tendency to drive it back, and if the saw has the usual one-inch pitch he is engaging three teeth at one time, making it much harder work. Whereas, if the saw be set up to a proper height, it will only be engaging one or at the most two teeth. The cut will be more squarely through the board and the tendency will be to draw the board in rather than drive it back.
FOUR REQUISITES.
The condition and the position of the saw are two factors in safety work that receive altogether too little attention. This also applies to the gauge, or, as some term it, the fence. For an ordi nary rip saw, the gauge should not be more than two inches high. The high gauge does not leave room for the operator's hand, even with a push stick on narrow stock. It should extend at least six inches beyond the back of the saw and should be in perfect align ment with it, if anything a little slack at the back end, and thus pre vent stock from binding on the inner side of the saw. If it is the reverse--that is, tight at the back--it means that when the stock reaches the returning saw teeth coming up through the table they