Document 6w9Y72L99EEyEr1evrxvZyzMm
CODE KY-787--D. PKG SmSf'
',
PROCESSES1
APPROVED BY:
' ...I . y^^l39C^,- ( 5 K...Y...-..7-8-7--D--(-T) FWP 09/27/82
(ESr'WGT)-^"*
CGMTYP JOB NAME ' 3KY787DMT;>>
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%: . _CATN CG CODE > - LOT' K,WEIGHT CONT
NO.:.PKG PKG WGT
TOTAL * ACTUAL WEIGHT, USE LBS
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iaoo
<" ^37-; *'*
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100*00
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^Sli-END BACK FOR STEP ^43-rKY-787-D^
/-~jj*. ON 6-3 ;0R GET FROM R/M* > *) >
Ater *<>&
. ._____
NAME : *KROLOR* YELL0W-MLI/1UTT
1 USE I N- I ACCT I LBS I CODE 1 LBS
BEFORE USING SV MAKE SURE N-28-D LINE (HYDRO-.
CHLORIC ACID) IF ANY IS BLANKED OFF>
1
RUN 60'<790 G) WATER IN V-203, SET AGITATOR ON |
I
*HIGH SPEED* ..
___ _ ______ ____--t-
WEIGH IN DRUM & POUR IN (SODIUM SILICATE)
250 I 32-D 1 25
DUMP IN AND STIR 5"MIN (CHROME YELLOW MEDIUM) 150X50 IYC-2-BJ 250
RECORD: STARTLOT
I
.... ...FIN... UL**~AU* ...;
j4&AJ*
\~J[gjL
DvIUST TO 75 (1275 G) *NOTE: VOLUMES HIGHER
THAN 75 MAY CAUSE DUSTING IN EXHAUST HOOD*
WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
HOMQG AT 2400-2600 ..PSI-INTO.' V-205
WHEN V-203-liTi WASH ;EOLOR THRU 440M0G:44ITH MIN
HOT WATER AT 2400-2600 PSI INTO V-205
CORD: V-205 VOL
& ADU TO 60*" - (2100 G)
INSPECT HOMOG STRAINER-6 CLEAN IF NECESSARY
j | |
| { i | J
r un iS"7574,7 Saris imQ~T^0i'irmr~
'TATOR v
' ' n-
'
PUMP V-205 THRU HOMOG Aip4800-5200 PSI INI.
RECORD: TIME STARTi^^2^T0TAL MINUTES
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
^WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT> RUN IN 5" <24 G) WATER & PUMP
THRU HOMOG AT 4800-520 PSI INTO SV
j j
iSP Oi >- SET FORMULA SELECTOR TO POSITION
245) o r p o s it io n emsasra
....................... SV CAM RESET PB - SET 22 TC IN AUTO
1
i
j
L*KE$OTE (TEMP IS SET AT 1?-194*F>
|
M-TT RgCORD LEV&gS & ..SET R/M COUNTER 4=1 AS FOLLOWS : i -C 1iLC*T2 PRESET 4=1 32 GAL (LIQUID ALUM) |
"If* 13LG Jl l % PRESET )4=6 141 GAL (CALCIUM
1
! I^-^CHLORIDE 77%) IJS^T SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
3FC10 (N--27-D -SULFURIC ACID 602- CONTROLLER) i
ANUAL
0*64 GPM i
(N-27-D WATER) IN MANUAL LOCAL 8*36 GPM i
(N-27-D/WATER) RATIO '
1*31
i
(N-32-D CONTROLLER) IN MANUAL 0*84 GPM |
(N-32-D WATER) IN MANUAL LOCAL 7*40 GPM I
(N-32-D WATER) IN REMOTE <N--32-D/WATER) RATIO 16 'ERATOR STEP PB
1.76 '
1 1 I
1115-D I *168 I 20-A f 141 I I1 1 ,27-D i 213 !' I
32-D | 1425
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uun i tr aaci ivwrtfc =
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EQUIP i PAGE 2 CG 03 KY-787-D
I USE i N~
MENT
1 LES - ] CODE
*32|T
A; I RECORD LEVEL. 2LG^_% IF BEL0U 35% FOLLOW SOLN I
' ZZJ?--'*' -;
SV ! ^^J^-MAKE-UP PROCEDURE FOR N-27-D
.SP ! 4<L*4$JUST SV TO 48" <2470 G);;f 4 , * .
.C=.J:'-lv
CP i>9^i RECORD PH/i?;P. ADJ TO 11*1--11 .3 WITH N-7-D '
I
1
(CAUSTIC SODA SOl^N) AT 57. <10 PARTS - WATER TO 1 |
1
4 PART N-7-D)
: - #*?;**.-
-wJ
4
[PHON INTO SV* RECORD: PH/ififeSr
ASSUME ,50X"
i a^TjpPERATOR STEP PB
,,
...,J
"j ^
f -USE j,LBS
igfc.
I
121 L^SP STEP 06/39* AFTER HEAT-UP .RECORD: PH **f * 1.
SV 12iKP^WITCH 3FC20, 8FC10, 6 8FC20 TO AUTO
1
SP J S^J^BT'ERATOR STEP PB
'"
| v:
i3-fl SP STEP 10/43* WHEN 3FC20, 8FC10 6 8FC20 FLOWS |
! .5
ARE IN LIMITS, SWITCH 3FC10 TO AUTO & PB
{ .
1 ^*p STEP 11/44* WHEN 3FC10 6 3FC20 FLOWS ARE IN i
IMITS, SWITCH 3FC20TO REMOTE
-
|
OPERATOR STEP PB
i DURING STRIKE RECORD:
SP STEP
*.
1
i V-243/V-244 13/46 <30 MIN)
14/47 <60 MIN) .
RANGE 9*0-10*0
TTIIMM!OEZ.>
!
9*0-10*0
15/48 (2 HRS)
-9 *0-1 0 .- 0 5/3.
16/49 (2 HRS, 25 MIN) ___ 9*0-10.0 Js j &L.
17/50 (FINAL 3 HRS) %.*/_ 7*5- 8*s
1
i NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NOTE
IN LOG* IF FINAL PB >8.5, ADJ TO 7.5--8 -5 * % - 1/:
6 RECORD: PH____
ASSUME 77%
J.. I
_L.
1 I
27-D | ___
LE STRIKING RUN 30" (234 G) WATER INTO V-339 p
ADD IN 7-8 MIN. <DRESINATE X) ; CHECK TOR DRAFT 1 .365
VENT STACK BEFORE DUMPING*
''
|.
'49* <382 G) AT 80^L00*F
!.
.:> MIN 6 RECORD : PH jaZ^9*'5-i0.5)
|
TTR' 15 MIN OR LONGER <FOR'-SP^STEP 26
. VOL
CALC
X 0/78 =s
GAL
PRESET 48 TSWll28AL TROM S 33
i
I1 j 530-AI 365 -1 1 Jv
1
1
N 47' <360 G) WATER INTO V-3B5 ADD & STIR 2 MIN FOR S 40
ASSUME 50% 160 I 7-D I 80
Wf
r STEP 17/50 AFTER CHECKING-Ph T~OPERAt 5r _Pb T~'
*>P STEP 23/53* RECORD: PH
<3*7-4.2)
I
RUN IN N-7-D FROM S 36 IN 10-12 MIN & STIR 5 ..]
440"
4@-|Sph440
-Ft H^RECORD :
<9.0-
0-9.5). ADJ IF NECESSARY -6 i
Rr.pErC-nOcR'nD:- PpuH__.:_J>
ASSUME 77% i
(DILUTE 10 PARTS WATER TO 1 PART) ASSUME '50% J
SIPHON N-7-D INTO SV)
I
RATOR STEP PB
'\
SIFT IN BLEND BACK: KY-787-D,i
SP STEP 29/58, RECORD: PH ____ 6 TIME _____
i
OPERATOR STEP PB
[
SP STEP 6G- BATCH COMPLETE-
.i
___i .27-D | 1 7-D |
. .!i ; r!
START
,,TIME SP STEP
FINISH Mg? SP STEP
OPTR
J/4C I t.:.1
DUP050102759
DUP050102760
DUP050102761