Document 6w5no2KXL29O4y5NvyoOJ4Ea9

DIN BE Reactors A solid design which can take a lot For over 130 years, Pfaudler is the leader in developing new technologies to meet the highly specific chemical processing needs of its clients. One reason why our glass-lined equipment is trusted by over 90% of the world's top chemical companies is the sheer reliability of our reaction technologies and comprehensiveness of our glasslined accessories. These technologies are critical to the safe containment of corrosive contents, maintaining the vessel pressure and ensuring the final batch quality. In short, our glass-lined technologies are absolutely integral to an effective process. PRODUCTS & EQUIPMENT Glass Lined Reactors Glass Lined Mixing Systems Baffling Technologies Storage Tanks & Receivers Glass Lined Columns Accessories Glass Lined Instrumentation Glass Lined Heat & Mass Transfer 2 3 ACID CONCENTRATION H2SO4 | HNO3 MIXING G_ LASTEEL ANTI CORROSION ANTI STICK ANTI STATIC 4 Pfaudler DIN BE Reactors A solid design which can take a lot The DIN-BE reactors are used everywhere in the world and are considered a measure for security, reliability and an economic operation. This series includes our large reactors with the thick-walled jacket and a rated capacity starting with 1.600 litres. There are good reasons for the industry to opt in favour of Pfaudler reactors when it comes to DIN-reactors. to process requirements. From an economic point of view you will gain in two respects. The sequence of production and the quality of products can be optimesed. A quick change of turbines saves additional time. TOP FEATURES 01. A reliable operation and service life Our Pfaudler enamel WWG offers an excellent resistance when subjected to corrosive and mechanical/abrasive strains. This results into a long service life. 02. More safety in production The lengths of the sealed surfaces have been reduced to a minimum since the manhole is the largest opening. This increases safety of operation. In addition, there is more room for more and larger nozzles. 03. More flexibility and more efficiency in agitation Cryo-Lock completes the range of Pfaudler DIN-BE-reactors. Using this fully enamelled agitating system which offers many variations it is possible to achieve an optimum adaptation 5 Pfaudler Cryo-Lock A large degree of reliability Onto an enameled agitator shaft turbines being enameled are also "shrunk on". For this purpose, the agitator shaft is cooled down using liquid nitrogen - it shrinks. In this way, the turbine can easily be fitted. When the shaft heats up again it expands - and the turbine is absolutely safe and in position. The advantages are self-evident: Shaft and drive unit remain in place when the turbine is exchanged. This saves both time and money. The turbines are introduced through the manhole. A larger opening is not necessary. This serves for a safe operation. The connection between shaft and turbine is fully enameled. This makes it corrosion resistant and no seals or gaskets are required. lf the agitator shaft has to be dismantled, this can be done using the manhole for all reactors up to a rated capacity of 16.000 litres. The drive unit remains in place. Quatro-Pipe - the baffle wich does more than just baffle Quatro-Pipe is also a sophisticated development from our research. The Quatro-Pipe is mounted onto one reactor flange. lt can fulfill four different functions simultaneously: The Quatro-Pipe has the same properties as any other baffle and offers the same effect. At the same time, it assumes the function of a dip pipe. Using a temperature sensor, layed in enamel, the temperature inside the product can be measured and monitored quickly and exactly. Upon request, a probe for the detection and signalling of damage to the enamel in the agitator reactor can be provided. A free choice with agitators There are different agitators depending on process requirements: i.e. the CBT turbine with four impeller- like wings. High shearing effect. Highly performing especially during gas dispersion. Reduces mixing times for homogenization. i.e. the Crypo-Lock Turbofoil, the energy saver among agitators, with a high degree of efficiency. lt accelerates mixing processes and saves a lot of energy thanks to its shape. lf necessary, it is possible to combine several turbines of different shape on one agitator shaft. Process of installing and removing a Cryo-Lock agitator shaft into/from a DIN reactor BE through the manhole opening of the apparatus 6 Technical Information General data of DIN BE reactors The technical data summarized on this page applies to all Pfaudler BE reactors to DIN. For model-specific data, please refer to the following pages. Operating conditions: The minimum/maximum temperature TS is -25 ... +200 C The maximum admissible pressure PS inside the reactor is -1 ... +6 bar. The maximum admissible pressure PS in the jacket area is -1 ... +6 bar. Standards: The reactors comply with the requirements of the Pressure Equipment Directive 2014/68/EU. Their design, production and testing complies with the AD2000 set of regulations. Glass-lining: Glass-lining is achieved using Pfaudler glass. Testing and quality to DIN 28063. Coat: Preliminary treatment: Rust removal using a jet-blasting process, degree of purity Sa 2 1/2 to DIN EN ISO 12944-4. Base coat: Rust-proofing primer and welding primer type aluchrome, two layers of coating, minimum dry layer thickness 60 m, temperature resistance up to 200 C permanent load, color reddish brown (dull), similar to RAL 8004. 7 Nominal reactor size to DIN 28136-1 Nominal diameter of the manhole to DIN 28136-3 1.600 2.500 4.000 6.300 8.000 10.000 12.500 16.000, D = 2600 mm 16.000, D = 2800 mm 20.000 25.000, D = 2800 mm 25.000, D = 3000 mm DN 500 DN 500 DN 500 DN 500 DN 600 DN 600 DN 600 DN 600 DN 600 DN 600 DN 600 DN 600 Nominal diameter of the outlet nozzle to DIN 28136-1 DN 100 DN 100 DN 100 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 Agitator shaft removable through the manhole Yes Yes No Yes Yes Yes Yes Yes No No No No Nominal diameter of the Pfaudler outlet nozzle (option) DN 100 DN 100 DN 150 DN 150 DN 150 DN 150 DN 150 DN 150 DN 200 DN 200 DN 200 DN 200 Agitator shaft removable through the manhole Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Nominal diameter of the agitator nozzle to DIN 28137-2 DN 150 DN 150 DN 200 DN 200 DN 200 DN 250 DN 250 DN 250 DN 250 DN 250 DN 250 DN 250 Agitator shaft removable through the agitator nozzle Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Reactor System BE Technical information The Pfaudler BE reactors to DIN consist ot the following modules: Reactor Agitatorv Baffle Drive Accessories The technical data have been provided on the following pages according to reactor sizes and marked in different colors. Supporting structures All reactors are available with the following supporting structures: rim-shaped support ring to DIN 28145-4 ribbed support ring without loose ring to DIN 28145-4, design A ribbed support ring with loose ring to DIN 28145-4, design D brackets tubular feet to DIN of 28145-8 (up to BE 6,300) profiled steel feet to DIN of 28145-8 d8 d9max. Rim-shaped support ring d8 d8 a3 d9 d9 d9 max. max. max. Ribbed support ring Support ring with loose ring Brackets Tubular feet up to BE 6300 Profiled feet for BE8000, diameter of 2200, and larger 8 9 d4 V3 V2 l4 l3 l1 V1 l2 VU a1 CBT CBR TBF FBT PBT RCI Impeller ANC Anchor MSG GST MXT Reactor System BE Technical information Reactor Inner vessel form BE to DIN 28136. The reactors size BE 10,000, BE 12,500 and BE 16,000 with a diameter of 2,600 are manufactured with larger baffling nozzles DN300 (N4 and N9) contrary to the DIN standard Jacket Agitator flange to DIN 28137-2 Split flanges to DIN 28150 Gaskets for glass-lined nozzles to DIN 28148 optionally with gasket insert made of AF3000, AF3000m or GR3000 Jacket connections to DIN EN 28151-1, optionally: In position A1/A2, without agitating nozzles In position B1/B2, with agitating nozzles; the agitating nozzles are included in the part numbers Manhole unit The manhole unit is available in two different designs: 10 Glasslook with up to two fused-in sight glasses DN 100 and an optional lamp. Fillook with Fillook cover DN 150 and fused-in sight glass DN 100. Fillook Multiport with Fillook cover DN 150 as well as separate fused-in sight glass ON 100; with lamp (optional) and two additional flange connections DN 50 PN 16. Folding manhole cover with opening device to DIN 28153-1, form KE1, sight glass DN 100 to DIN 28121, form EB, and manhole protection ring to DIN 28153-1. Manhole cover with swiveling device to DIN 28153-1, from SE 1, sight glass DN 100 to DIN 28121, form EB, and manhole protection ring to DIN 28153-1. Glasslook, Fillook or Fillook Multiport are optionally availyble in different designs. Coating system Rust-proofing aluchrome primer, 2 layers, 60 m minimum dry layer thickness, temperature resistance -25/+200 C Agitators Specifically for the BE reactor to DIN: Cryo-Lock, the flexible agitator system made by Pfaudler: A shaft to which different turbines can be attached quickly and easily depending on the process requirements. Great selection of agitator shapes, including multi-step turbine arrangements, are possible. The economical system: Energy-saving turbine shapes. Quick, low-cost turbine replacement with shaft installed and drive unit in place. Turbines are introduced through the manhole. Shaft replacement can also be achieved through the manhole with most types. The safe system: The manhole is the biggest opening - shorter gasket length, higher resistance to pressure, lower leakage rate. Turbines CBT The universal stirrer, high shearing force, radial flow. CBR The turbine for residual quantities, stirring properties similar to CBT; in connection with an extended shaft, the stirrable residual quantity is dramatically reduced compared to the CBT turbine. TBF The economical turbofoil: high axial flow with cornparatively low baffling effect, low torques/low power consumption. FBT High shearing forces, pure radial flow PBT Medium shearing force, combined radial/ axial flow. RCI The ,,classic" impeller in a modern shape: strong radial flow, relatively strong baffling equipment required. ANC The anchor-type agitator for highly viscous products, low shearing forces, tangential flow, high torque. MSG Multi-step countercurrent agitator, suitable for homogenization and suspension. GST The gas dispersion turbine, especially suitable for mixing gases and fluids, superior homogeneity of gas admixture. MXT Maxflow turbine, high-performance agitator for mixing substances with a higher viscosity. Single or multistorage configurations can be proposed. The Pfaudler mixing department will recommend the optimal agitator and turbine configuration for each process. Baffles Paddle type in flange design C baffle in flange design Quatro-Pipe, a multifunctional baffle performing up to four functions in a single reactor nozzle Baffling function - like a flange-type baffle with homogeneous baffling effect Dip pipe function Temperature monitoring Glass monitoring reports glass damages inside the reactor (as an option). Drives Top-mounted belt drives or direct drives Connections for reactors to DIN 28136 with a capacity of 63 ... 40,000 l For agitator flanges to DIN 28137-2 Easy to access from all sides through open profile construction Quick replacement of mechanical seal Gearbox with reduced-noise toothing Lang life through reinforced bearings Minimum axial and radial play The agitators comply with the requirements of the Explosion Protection Directive 94/9/EC (ATEX). Mechanical seal Double-acting with two sets of primary rings Additional emergency gasket Chambered gasket between mechanical seal and intermediate flange lntegrated cooling jacket - the cooling and sealing functions have been separated. Cooling is ensured even if the seal runs dry. Low-maintenance operation, long useful life Modular design: Basic types can be scaled as necessary The accessory set, consisting of a glasslined intermediate flange, gaskets and a thermomanometer for all mechanical seals. Motors Motors are rated according to real media physical properties and operating conditions. 11 R BE 1600 Reactor specifications Nominal Volume Overall Capacity Overall Jacket Capacity Heat Exchange Surface Total Weight 1600 l 2309 l 353 l 7,33 m2 approx. 3000 kg Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 1500 1500 1500 - d6 1700 1700 1700 - [mm] d7 - - - 500 Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN200 1550 mm 180 mm 290 l Main dimensions h1 h2 1973 100 h3 1800 h6 h7 236 73 h8 1180 h4 1210 d1 1400 [mm] h5 525 d2 1500 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 65 198 2160 2 65 198 2160 3 65 198 2160 1 65 60 2300 * for turbine type CBR and anchor type agitators I2 [mm] 210 210 210 210 Nozzle arrangement DN N1 500 0 N2 100 60 N3 100 95 N5 200 135 N6 100 180 N7 200 225 N9 100 265 N10 100 300 L 100 0 R 150 - K 100 - * K is the bottom outlet nozzle r1 475 575 575 550 575 550 575 575 Center Center [mm] h9 125 25 25 50 25 50 25 25 80 - [mm] I3 I4 Vu V1 V2 V3 [mm] [mm] [l] [l] [l] [l] - - 161 333 - - 650 - 161 333 978 - 500 790 161 333 758 1183 - - 16* 134 - - Turbines Type d3 CBT 735 CBR 735 TBF 760 FBT 685 PBT 685 RCI 840 MSG 750 GST 600 MXT 600 Protection of honed area made of FEP [mm] d4 65 65 65 65 65 65 65 65 65 12 R BE 2500 Reactor specifications Nominal Volume Overall Capacity Overall Jacket Capacity Heat Exchange Surface Total Weight 2500 l 3472 l 453 l 9,61 m2 approx. 3870 kg Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 1700 1700 1700 - d6 1900 1900 1900 - [mm] d7 - - - 500 Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN200 1750 mm 180 mm 457 l Main dimensions h1 h2 2232 100 h3 2060 h6 h7 259 72 h8 1405 h4 1210 d1 1600 [mm] h5 525 d2 1700 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 65 202 2415 2 65 202 2415 3 65 202 2415 1 65 60 2555 * for turbine type CBR and anchor type agitators I2 [mm] 210 210 210 210 Nozzle arrangement DN N1 500 0 N2 100 65 N3 100 95 N5 200 135 N6 100 180 N7 200 225 N9 100 265 N10 100 295 L 100 0 R 150 - K 100 - * K is the bottom outlet nozzle r1 550 675 675 625 675 625 675 675 Center Center [mm] h9 125 10 10 50 10 50 10 10 80 - I3 I4 Vu [mm] [mm] [l] - - 195 760 - 195 580 950 195 - - 18* [mm] V1 V2 V3 [l] [l] [l] 419 - - 419 1476 - 419 1130 1841 156 - - Turbines Type d3 CBT 735 CBR 735 TBF 760 FBT 685 PBT 685 RCI 960 MSG 750 GST 600 MXT 600 Protection of honed area made of FEP [mm] d4 65 65 65 65 65 65 65 65 65 13 R BE 4000 Reactor specifications Nominal Volume Overall Capacity Overall Jacket Capacity Heat Exchange Surface Total Weight 4000 l 5390 l 605 l 13,23 m2 approx. 5910 kg Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 1900 1900 1900 - d6 2100 2100 2100 - [mm] d7 - - - 500 Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN250 2100 mm 180 mm 730 l Main dimensions h1 h2 2700 130 h3 2500 h6 h7 299 70 h8 1760 h4 1418 d1 1800 [mm] h5 590 d2 1900 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 114,3 200 2950 2 114,3 200 2950 3 114,3 200 2950 1 114,3 60 3090 * for turbine type CBR and anchor type agitators I2 [mm] 280 280 280 280 Nozzle arrangement DN N1 500 0 N2 150 65 N3 150 95 N5 250 135 N6 150 180 N7 250 225 N9 150 265 N10 150 295 L 100 0 R 200 - K 100 - * K is the bottom outlet nozzle r1 630 725 725 675 725 675 725 725 Center Center [mm] h9 150 0 0 25 0 25 0 0 110 - I3 I4 Vu [mm] [mm] [l] - - 218 1010 - 218 770 1260 218 - - 20* [mm] V1 V2 V3 [l] [l] [l] 604 - - 604 2380 - 604 1796 2988 271 - - Turbines Type d3 CBT 835 CBR 835 TBF 990 FBT 685 PBT 685 RCI 1100 MSG 900 GST 760 MXT 760 Protection of honed area made of FEP [mm] d4 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 14 R BE 6300 Reactor specifications Nominal Volume Overall Capacity Overall Jacket Capacity Heat Exchange Surface Total Weight 6300 l 8190 l 795 l 18,02 m2 approx. 8150 kg Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 2100 2100 2100 - d6 2300 2300 2300 - [mm] d7 - - - 550 Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN250 2660 mm 180 mm 788 l Main dimensions h1 h2 3218 130 h3 3000 h6 h7 464 88 h8 2385 h4 1418 d1 2200 [mm] h5 590 d2 2300 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 114,3 253 3395 2 114,3 253 3395 3 114,3 253 3395 1 114,3 80 3565 * for turbine type CBR and anchor type agitators I2 [mm] 280 280 280 280 Nozzle arrangement DN N1 500 0 N2 150 60 N3 150 95 N5 250 135 N6 150 180 N7 250 225 N9 150 265 N10 150 300 L 100 0 R 200 - K 150 - * K is the bottom outlet nozzle r1 700 800 800 750 800 750 800 800 Center Center [mm] h9 150 0 0 25 0 25 0 0 110 - I3 I4 Vu [mm] [mm] [l] - - 337 1280 - 337 950 1620 337 - - 35* [mm] V1 V2 V3 [l] [l] [l] 851 - - 851 4482 - 851 3282 5719 316 - - Turbines Type d3 CBT 835 CBR 835 TBF 990 FBT 890 PBT 890 RCI 1100 MSG 1000 GST 760 MXT 760 Protection of honed area made of FEP [mm] d4 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 15 R BE 8000 diameter 2200 Reactor specifications Nominal Volume 8000 l Overall Capacity 9367 l Overall Jacket Capacity 800 l Heat Exchange Surface 18,01 m2 Total Weight 8600 kg Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 2300 2300 2300 - d6 2500 2500 2500 - [mm] d7 - - - 550 Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN300 2600 mm 260 mm 783 l Main dimensions h1 h2 3218 130 h3 3000 h6 h7 464 88 h8 2385 h4 1418 d1 2200 [mm] h5 590 d2 2300 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 114,3 200 3395 2 114,3 200 3395 3 114,3 200 3395 1 114,3 60 3395 * for turbine type CBR and anchor type agitators I2 [mm] 280 280 280 280 Nozzle arrangement DN r1 h9 N1 600 0 800 150 N2 150 50 840 - N3 150 77,5 840 - N4 150 110 840 - N5 300 145 800 10 N6 150 180 840 - N7 300 215 800 10 N8 150 250 840 - N9 150 282,5 840 - N10 150 310 840 - L 100 0 R 200 - Center 110 K 150 - Center - * K is the bottom outlet nozzle [mm] h10 - 40 40 40 - 40 - 40 40 40 I3 I4 Vu [mm] [mm] [l] - - 337 1280 - 337 950 1620 337 - - 35* [mm] V1 V2 V3 [l] [l] [l] 851 - - 851 4482 - 851 3282 5719 316 - - Turbines Type d3 CBT 1040 CBR 1040 TBF 990 FBT 890 PBT 890 RCI 1100 MSG 1000 GST 960 MXT 960 Protection of honed area made of FEP [mm] d4 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 16 R BE 10.000 Reactor specifications Nominal Volume Overall Capacity Overall Jacket Capacity Heat Exchange Surface Total Weight 10000 l 11768 l 911 l 20,75 m2 11170 kg Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 2500 2500 2500 - d6 2700 2700 2700 - [mm] d7 - - - 550 Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN300 2600 mm 260 mm 1460 l Main dimensions h1 h2 3401 135 h3 3180 h6 h7 521 86 h8 2510 h4 1723 d1 2400 [mm] h5 680 d2 2500 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 114,3 251 3670 2 114,3 251 3670 3 114,3 251 3670 1 114,3 80 3840 * for turbine type CBR and anchor type agitators I2 [mm] 280 280 280 280 Nozzle arrangement DN r1 h9 N1 600 0 850 150 N2 200 55 925 - N3 200 82,5 925 - N4 300 110 900 - N5 300 145 900 - N6 200 180 925 - N7 300 215 900 - N8 200 250 925 - N9 300 277,5 900 - N10 200 305 925 - L 100 0 R 250 - Center 111 K 150 - Center - * K is the bottom outlet nozzle [mm] h10 - 40 40 15 15 40 15 40 15 40 I3 I4 Vu [mm] [mm] [l] - - 363 1350 - 363 990 1700 363 - - 38* [mm] V1 V2 V3 [l] [l] [l] 944 - - 944 5557 - 944 3998 7073 347 - - Turbines Type d3 CBT 1040 CBR 1040 TBF 1220 FBT 1090 PBT 1090 RCI 1300 MSG 1200 GST 960 MXT 960 Protection of honed area made of FEP [mm] d4 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 17 R BE 12.500 Reactor specifications Nominal Volume Overall Capacity Overall Jacket Capacity Heat Exchange Surface Total Weight 12500 l 14360 l 1199 l 25,27 m2 12690 kg Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 2500 2500 2500 - d6 2700 2700 2700 - [mm] d7 - - - 550 Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN300 3300 mm 260 mm 1043 l Main dimensions h1 h2 4001 135 h3 3780 h6 h7 521 86 h8 3090 h4 1723 d1 2400 [mm] h5 680 d2 2500 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 114,3 251 4270 2 114,3 251 4270 3 114,3 251 4270 1 114,3 80 4440 * for turbine type CBR and anchor type agitators I2 [mm] 280 280 280 280 Nozzle arrangement DN r1 h9 N1 600 0 850 150 N2 200 55 925 - N3 200 82,5 925 - N4 300 110 900 - N5 300 145 900 - N6 200 180 925 - N7 300 215 900 - N8 200 250 925 - N9 300 277,5 900 - N10 200 305 925 - L 100 0 R 250 - Center 110 K 150 - Center - * K is the bottom outlet nozzle [mm] h10 - 40 40 15 15 40 15 40 15 40 I3 I4 Vu [mm] [mm] [l] - - 363 1640 - 363 1180 2080 363 - - 38* [mm] V1 V2 V3 [l] [l] [l] 944 - - 944 6813 - 944 4821 8718 347 - - Turbines Type d3 CBT 1040 CBR 1040 TBF 1220 FBT 1090 PBT 1090 RCI 1300 MSG 1200 GST 960 MXT 960 Protection of honed area made of FEP [mm] d4 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 18 R BE 16.000 diameter 2600 Reactor specifications Nominal Volume 16000 l Overall Capacity 18200 l Overall Jacket Capacity 1451 l Heat Exchange Surface 29,56 m2 Total Weight 15010 kg Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 2700 2700 2700 - d6 2900 2900 2900 - [mm] d7 - - - 550 Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN300 3600 mm 260 mm 1174 l Main dimensions h1 h2 4300 135 h3 4080 h6 h7 573 86 h8 3370 h4 1723 d1 2600 [mm] h5 680 d2 2700 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 114,3 250 4570 2 114,3 250 4570 3 114,3 250 4570 1 114,3 80 4740 * for turbine type CBR and anchor type agitators I2 [mm] 280 280 280 280 Nozzle arrangement DN r1 h9 N1 600 0 900 150 N2 200 55 1025 - N3 200 82,5 1025 - N4 300 110 950 - N5 300 145 950 - N6 200 180 1025 - N7 300 215 950 - N8 200 250 1025 - N9 300 277,5 950 - N10 200 305 1025 - L 100 0 R 250 - Center 110 K 150 - Center - * K is the bottom outlet nozzle [mm] h10 - 65 65 20 20 65 20 65 20 65 [mm] I3 I4 Vu V1 V2 V3 [mm] [mm] [l] [l] [l] [l] - - 392 1036 - - 1770 - 392 1036 8591 - 1280 2280 392 1036 6093 11192 - - 41* 377 - - Turbines Type d3 CBT 1120 CBR 1120 TBF 1220 FBT 1090 PBT 1090 RCI 1350 MSG 1200 GST 960 MXT 960 Protection of honed area made of FEP [mm] d4 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 19 R BE 16.000 diameter 2800 Reactor specifications Nominal Volume 16000 l Overall Capacity 18699 l Overall Jacket Capacity 1362 l Heat Exchange Surface 28,24 m2 Total Weight 16925 kg Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 2900 2900 2900 - d6 3100 3100 3100 - [mm] d7 - - - 550 Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN300 3100 mm 280 mm 1999 l Main dimensions h1 h2 3924 135 h3 3705 h6 h7 634 84 h8 2945 h4 1848 d1 2800 [mm] h5 680 d2 2900 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 139,7 252 4190 2 139,7 252 4190 3 139,7 252 4190 1 139,7 80 4360 * for turbine type CBR and anchor type agitators I2 [mm] 330 330 330 330 Nozzle arrangement DN r1 h9 N1 600 0 1000 150 N2 200 55 1100 - N3 200 77,5 1100 - N4 300 110 1000 - N5 400 145 1000 - N6 200 180 1100 - N7 400 215 1000 - N8 200 250 1100 - N9 300 282,5 1000 - N10 200 310 1100 - L 100 0 R 250 - Center 111 K 150 - Center - * K is the bottom outlet nozzle [mm] h10 - 75 75 5 5 75 5 75 5 75 I3 I4 Vu [mm] [mm] [l] - - 430 1600 - 430 1180 2030 430 - - 45* V1 [l] 1295 1295 1295 510 V2 [l] - 8752 6268 - [mm] V3 [l] - - 11295 - Turbines Type d3 CBT 1220 CBR 1220 TBF 1420 FBT 1220 PBT 1220 RCI 1500 MSG 1200 GST 1120 MXT 1120 Protection of honed area made of FEP [mm] d4 139,7 139,7 139,7 139,7 139,7 139,7 139,7 139,7 139,7 20 R BE 20.000 Reactor specifications Nominal Volume Overall Capacity Overall Jacket Capacity Heat Exchange Surface Total Weight 20000 l 22706 l 1574 l 34,22 m2 19230 kg Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 2900 2900 2900 - d6 3100 3100 3100 - [mm] d7 - - - 550 Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN300 3700 mm 280 mm 2452 l Main dimensions h1 h2 4604 135 h3 4385 h6 h7 634 84 h8 3625 h4 1848 d1 2800 [mm] h5 680 d2 2900 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 139,7 252 4870 2 139,7 252 4870 3 139,7 252 4870 1 139,7 80 5040 * for turbine type CBR and anchor type agitators I2 [mm] 330 330 330 330 Nozzle arrangement DN r1 h9 N1 600 0 1000 150 N2 200 55 1100 - N3 200 77,5 1100 - N4 300 110 1000 - N5 400 145 1000 - N6 200 180 1100 - N7 400 215 1000 - N8 200 250 1100 - N9 300 282,5 1000 - N10 200 310 1100 - L 100 0 R 250 - Center 111 K 150 - Center - * K is the bottom outlet nozzle [mm] h10 - 75 75 5 5 75 5 75 5 75 I3 I4 Vu [mm] [mm] [l] - - 430 1940 - 430 1400 2470 430 - - 45* V1 [l] 1295 1295 1295 510 V2 [l] - 10749 7560 - [mm] V3 [l] - - 13879 - Turbines Type d3 CBT 1220 CBR 1220 TBF 1420 FBT 1220 PBT 1220 RCI 1500 MSG 1200 GST 1120 MXT 1120 Protection of honed area made of FEP [mm] d4 139,7 139,7 139,7 139,7 139,7 139,7 139,7 139,7 139,7 21 R BE 25.000 diameter 2800 Reactor specifications Nominal Volume 25000 l Overall Capacity 27714 l Overall Jacket Capacity 1839 l Heat Exchange Surface 41,69 m2 Total Weight approx. 21930 kg Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN300 4550 mm 280 mm 2715 l Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 2900 2900 2900 - d6 3100 3100 3100 - [mm] d7 - - - 550 Main dimensions h1 h2 5452 135 h3 5235 h6 h7 634 84 h8 4470 h4 1848 d1 2800 [mm] h5 680 d2 2900 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 139,7 252 5720 2 139,7 252 5720 3 139,7 252 5720 1 139,7 80 5890 * for turbine type CBR and anchor type agitators I2 [mm] 330 330 330 330 Nozzle arrangement DN r1 h9 N1 600 0 1000 150 N2 200 55 1100 - N3 200 77,5 1100 - N4 300 110 1000 - N5 400 145 1000 - N6 200 180 1100 - N7 400 215 1000 - N8 200 250 1100 - N9 300 282,5 1000 - N10 200 310 1100 - L 100 0 R 250 - Center 111 K 150 - Center - * K is the bottom outlet nozzle [mm] h10 - 75 75 5 5 75 5 75 5 75 I3 I4 Vu [mm] [mm] [l] - - 430 2360 - 430 1645 2960 430 - - 45* V1 [l] 1295 1295 1295 510 V2 [l] - 13245 9018 - [mm] V3 [l] - - 16795 - Turbines Type d3 CBT 1220 CBR 1220 TBF 1420 FBT 1220 PBT 1220 RCI 1500 MSG 1200 GST 1120 MXT 1120 Protection of honed area made of FEP [mm] d4 139,7 139,7 139,7 139,7 139,7 139,7 139,7 139,7 139,7 22 R BE 25.000 diameter 3000 Reactor specifications Nominal Volume 20000 l Overall Capacity 28400 l Overall Jacket Capacity 1778 l Heat Exchange Surface 39,80 m2 Total Weight approx. 21980 kg Baffles/Quatro Pipe Quatro-Pipe for nozzle Immersion depth (ET): Width of baffle (a2): Volume below Quatro Pipe/baffle: DN300 4000 mm 280 mm 3383 l Insulation Design Upper insulating ring Upper insulating collar Central insulating ring Lower insulating ring d5 3100 3100 3100 - d6 3300 3300 3300 - [mm] d7 - - - 550 Main dimensions h1 h2 4973 135 h3 4755 h6 h7 702 83 h8 3935 h4 1848 d1 3000 [mm] h5 680 d2 3100 Agitator shafts Number of honed areas d4 [mm] a1 [mm] l1 [mm] 1 139,7 252 5240 2 139,7 252 5240 3 139,7 252 5240 1 139,7 80 5410 * for turbine type CBR and anchor type agitators I2 [mm] 330 330 330 330 Nozzle arrangement DN r1 h9 N1 600 0 1100 150 N2 200 55 1175 - N3 200 77,5 1175 - N4 300 110 1075 - N5 400 145 1075 - N6 200 180 1175 - N7 400 215 1075 - N8 200 250 1175 - N9 300 282,5 1075 - N10 200 310 1175 - L 100 0 R 250 - Center 111 K 150 - Center - * K is the bottom outlet nozzle [mm] h10 - 90 90 30 30 90 30 90 30 90 I3 I4 Vu [mm] [mm] [l] - - 455 2100 - 455 1510 2690 455 - - 48* V1 [l] 1421 1421 1421 548 V2 [l] - 13333 9321 - [mm] V3 [l] - - 17345 - Turbines Type d3 CBT 1220 CBR 1220 TBF 1420 FBT 1220 PBT 1220 RCI 1500 MSG 1200 GST 1120 MXT 1120 Protection of honed area made of FEP [mm] d4 139,7 139,7 139,7 139,7 139,7 139,7 139,7 139,7 139,7 23 Worldwide Presence GMM Pfaudler MEXICO USA UK FRANCE NETHERLANDS GERMANY SWITZERLAND ITALY INDIA SOUTH KOREA CHINA SINGAPORE BRAZIL GMM Pfaudler is a global leader in corrosion-resistant technologies, systems, and services for the chemical, pharmaceutical, food and energy industry. Our Branded Product Lines that include PFAUDLER, NORMAG, MAVAG, MIXEL, MIXION, INTERSEAL, EQUILLOY, EDLON and HYDROAIR showcase our strength as a group, our capabilities, and our pursuit for constant innovation. With an end-to-end solutions-oriented approach, a global footprint, and a perfectly integrated offering system we are able to meet complex industry demands worldwide. GMM Pfaudler is driven by 1800+ individuals across 4 continents and 16 global manufacturing facilities around the world. The Group's targeted investments in strategic markets, innovation and competitiveness paves the way forward for GMM Pfaudler's continued legacy. 80+ Countries 1800+ Employees 04 Continents Our Global Contact Europe Germany Italy France United Kingdom Benelux Switzerland Rest of Europe Americas USA Mexico Brazil Rest of Americas Waghausel Ilmenau Hofheim-Wallau Torre di Mosto Merlino Schiltigheim Dardilly Bolton Leven Tilburg Neunkirch Rochester-NY Avondale-PA Houston-TX Americus (GA) Mexico City Taubate ASia China India Singapore Korea Rest of Asia-Pacific Li Yang Beijing Karamsad Hyderabad Ahmedabad Mumbai Delhi-NCR Singapore Suncheon Si Manufacturing Facilities Sales & Services Organization faudler.com @pfaudler.com pfaudler.com faudler.com @pfaudler.com pfaudler.com @pfaudler.com pfaudler.com pfaudler.com @pfaudler.com @pfaudler.com pfaudler.com faudler.com pfaudler.com pfaudler.com @pfaudler.com pfaudler.com @pfaudler.com pfaudler.com @pfaudler.com pfaudler.com pfaudler.com pfaudler.com pfaudler.com @pfaudler.com @pfaudler.com @pfaudler.com www.gmmpfaudler.com 624 - 9E | 06/2023