Document 6oo5KDMoZ2xNZzDDGN5pr364

Operating Division PRODUCT PROCEDURE Approved: 9-2? 'CONFIDENTIAL 00 BOT R2PR00UCS OR COPY _USG RSADI MIXED JOINT COMPOUND - ALL FU3P0S2 - CHAKBLES Lit Je-217 No. 61--2--24--1 Date 6-20-67 Paee 3 Cancels Page 3 Dated 4-13-67 < Non-Volatile Lbs, (for 100 gal. batch approx.) Mica JC (2/3 Foraula 7) DXW Mineralite (Bote 5) 30.0 80 approx. 240 i Asbestos Floats Buber CWF Clay , Methyl Cellulose (as required) 10.0 0.8 24 approx. 80 6-6 os. Ferrite Tellov (to natch --"^a color of Sheetrock face paper) 49 Marble (to nake 10CB) (to nake 800 lbe. total non-volatile) 1*1-4386 5.5 73 Carbitol - 7 Ril Preaervative - 8 os. Water - 53 gels, approx. _ Notea: (l) DXW Mineralite, _Sfr-X,_qr CE-F-1 Sarieite nay .be used in pignented L _______ Beadyjilx.j RAM MATERIALS PM-43C6 ' Methyl Cellulose Per Bulletin 6-104-55 " 6-25-5, 6-25-6 Solvent Mica DXW Mineralite Asbestos 7RF9 Nuodex PMA-18 Troysan FMA-30 Buber CWF Clay #9 Georgia Marble Ferrite lallov 6-149-3 6-143-1 6-146-2 6-7-1 6--100--2 6-100-3 6-36-5 6-24-9 K-5791-C 7/65 (Printed in. U.S.A.)____ C Indicates Change A Indiantee Addition o o 3 o >0 o o UQ O Operating Division PRODUCT * PROCEDURE Approved* Q.O, COWF30SD3TJAL go got ncpnoouos a copy CSC READ! MIXED .JOIST CQHPOUHD - ILL FDBPOGS - SOUTH GATE Ko. 61^2-24--4 Date 8-3-07 Paw 3_______ Cancel*?aS* 3 Dated 5-1-67 FORMULAS a. Fornnla JE-^04C - Special White and Regular (Tinted) Plllers < Mon-Volatile (for 250 gal.) Lba. (batoh approx.) Mioa JC DXW Mineralite Asbeato* PC7HF9 #00 Whiting or Marble White 325 Kethoeel 6$HQ Pomula 7 10.0 3.5 to aafea 94* 0.8 275 (Appro*.) 200 70 to sake I860 lb*. 16 Paata Mix < Hon-Volatlle Lbat (for 250 gal batch aoor) filler* Plaat- Resin. Anisina 964..00* 1880 218 HU-50 Water - 140 callosa (approx.) Contains 5.4* Raein ftBulalrm aolida and 0.6% dibutyl phthalate. B. Formula IB-201 .. Filler Mix < Mon-Volatile Lba. (for 945# Filler Charge) Mica JC MT0-50 Aabeatoa Float* Huber Clay Methooel HO Ferrite Tellov 400 Whiting or Marble White 325 Pomula 7 150 approx 30.0 300 Aa req'd 35 approx 10.0 100 0.8 8 To toh null* oolor of Sheetrook Pace Paper to 94.5* To aaka op 945 lba. **Plast to aanufaoture unplgaented fom when requested by Salea Dept. Paate Mix * Son-Volatile Filler* 94.3 Plaatloised Resin Eaulaion 5.5 IMA Preservative Water Lba. (for approx. 130 gal.~1 945 96 4 ox71 gal. approx. Contain* 5.C* Resin Emulsion aolida and 0.5$ dibutyl phthalate. UO I fcOOdb H-5791 -C 7/65 (Printed la.0.8a.) C Indicate* Change D Indicates Deletion No. Date 61--2--24--4 , 8-3-67 u Cancels Page 4 Dated $-1-67 CONPIDSMTIAL 00 NOT RSPdOOUOS OR COPY USG RSADZ-HIXSD JOINT COMPOUND AIL PURPOSE - SOUTH GATS W MftTHLttg Resin Hitboetl BC Dibutyl Phthalate P8QF Mle DXU Minaralite Ser-X Asbestos #400 Whiting or Marble Vhita 325 Stonelite Nuodex PMA-18 Hubar CWF Clay Troysan PMA-30 11350 and MTO-50 Sarieita A Doloaita Aatraeal M Sarieita Par PHS Bullatin Par Bullatia Far PMS Bulletin 6-104-17 6-25-6 6-98-1 6-143-1 6--146--2 6--146--2 6-14-5 6-24-1 6-24-2 6-100-2 6-36-5 6-100-3 6--146--2 58-2-2 6-164-2 MANUFACTURI1C PROCEDURE Emulsion Plasticization for Formula FE-304C Tba Resin emulsion as auppliad baa an average of 585 solid, dispersed, p.v.ac. resin. Stir into tba emulsion 5-1/2 lbs. of water (exactly 5 pints, 4-1/2 oz.) par 100 lba. of Resin Emulsion to radius tba solids to 555. Next, weigh the drum of emulsion (plus added waterJ and determine net weight of the diluted emulsion. Fifty-five par cant of this weight is the weight of the p.v.ac. solids present. The amount of dibutyl phthalate to use is simply 1CJ of the p.v.ac. solids weight. This will be 5.5 lbs. of dibutyl phthalate par 100 lbs. of diluted resin emulsion. The dibutyl phthalate is than poured slowly into the Rasin Emulsion while the latter is being stirred with a suitable high speed mixer, i.e., a "Lightnin Miser". The stirring should continue for & minimum of 20 minutes after all the dibutyl phthalate has been added. The temperature of tba dibutyl phthalate and Resin Emulsion must be above 65F for this operation. 0 ^ 1 1 fcGOdC I M-5791 -C (Sank) Cocarol Revision Also C*nc>la Special Bullail.: . -A .idtbd 9--<5-66 Operating Division PROJJCT Approvadi , #~*s* -A u 'J U m hd 'J9f DSG HLADZ ALL ZEL'UAA u\J tj C"v La Oil OGPV JuilcT CULfOUHi) - SOUTH GATH So. 61-2-24-* Data 9-29-67 Feee 3 Cancals ?a6 5 Dated 8--3--67 1 i. Foraals JE-504C - Special wait* dad Hatfular (Tinted) Pillar. h ion-volatile (for 250 gal.) Lbs. (batch anprox.) . Mica JC SZV Mineralite Asbestos FC7HF9 #400 Whiting or Marble White 325 Method 6SHS Paata Mix Varaula / .0.0 3.5 i'v .o^j `.4* g.o ton * a.i le 275 (Approx.) 200 70 To sake 1880 lbs. 16 Lba. (for 2*50 sal batch anor) Pillara C VA-301P HU-30 Water D 1880 We0 as 1 140 gallons (approx.) Pomola JE-201 Filler Mix Lba. (for 945=1 Filler Chare*) Mioa JC rol--Ui..i v 130 approx MT0-50 ;0,0 300 Asbestos Floaxs As i.#q' a 35 approx Huber Clay A^s u 100 Methooel HO U 6 C Perrite Yell ./<t ' . -icioi. of f.i.aetroclc Face Paper 400 WhitiwT rr Ve iwis. , *l . To nuke up 945 lbs. Marble Waxt^ ... C Plant to tfsu-A.' . *. . k. . - ^ l -iU 4 . -id when requeated by Sales Dept. fasts Mix .. . . ' .. ; : ^ LLa. (for aDorox. 130 nl.l Fillers C 7A-301P FMA Preserve* i.. Vator D l>*5 96 , S OZ. 71 gal. approx. o -o O O c* H-5791-C 7/65 (An_ r i ft * Change i Delation / ! No. 61-2-2U-1 Data 11-27-72 IMS. 2 Cancels Oatad H-^-67 CONFIDENTIAL use REACT MIXED JOINT COMPOUND ALL PURPOSE - CHAMBLEE 7XHZSEED PRODUCT SFECTTCATICBS Viscosity / To be 600-650 Regular Consistency Brabendar units 2k hours aftes'iianufacture when tested at 77P with a standard pin paddle on a Tisccneter/bperstlng at 75 rpa and having a 250 as gm torsion head. Application To natch that of standard staple. Bond^o-Taoe 5 sdninm at 77P, 505 R.H. Tape Edge-Cracking or Check-Cracking (Zn Bond/lest Application) / Hone / Grit and Luaros / / Hone. Each batch Bist be checked by spreading the compound on SREETROCX (using a broadknife) to a fine feather edge. The first batch of eaopound nade after d change to a new shlpaant of asbestos or nice nuat be tested with an Asms finishing tool (10 or 12") for grit. Weight Per Gallon / / To be determined on each batch . and recorded. This is done by filling a 5 gallon can to the known 5 gallon level, determine net weight and divide by 5. / / 4 / / HP0C9 1369 / (C) 1972 UNITED STATES GTPSUM. U1AUTH0RI2H) USE OR REPRODUCTTQS PBOmim. 0-5791-C (Back)T D Indicates Deletion Operating Division PRODUCT PROCEDURE Approved: CONFIDENTIAL USO JOINT COMPOUND - TOPPING (FS-29A D) No. 61-2-23-X Date 11-27-72 Pan_- 3 Caaoels NEW Dated RAW MATERIALS Galvatol 6000 Sozbitol (Crystalline-Powder) Soluble Glyoxdl Powder (100% ainus $0 aesb) Ziraa (95% Tech. Grade) Natroeol 250 HER (80-61) P-80F Mica OC-AH1 Bentoae IT Attagel AO lopco PD#1 Stoaalite Quincy /3 Ferrite Yellow FE-29AD 6-3-6 Cfaaa. Pfiaer, Atlas Cbeaieal Centercbea Products, Ine. 6-100-11 6-151-1 6-1A3-1 Hercules, Ine. National Lead 6-36-20 6-A0-21 6-2A-2 6-2A-22 No P>6 required. END 3 "0 o o (C) 1972 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C 1/66 (Printed in U.S.A.)T O' -- No. 61-2-24-4 4Data Pan 9-29-67 Cancala 4 Datad 8-3-67 Q .j & fbv'aj nit* -Ji u :cvi * j d- i J ' ^ <Lj do sot SOU-XCla U aiCSC BSADI-MZZZ1 L!T 4. jwpy ALL PURtCSS gAOAtBSttffS Vi-301? Hathocal HG Tar rtti bullatin 6-104-55 6-25-6 P8GF Mica OXU Mlnaralita Sar-X Aabaatoa #400 Whiting or Marbla Uhita 325 Stonalita Nuodax PMA-18 Hubar CUF Clay Troyaan PMi-30 M350 and MT0-50 Sarieita A Dolcmita Aatracal M Sarieita ........ F.;r Lull.tin 6-143-1 6-146-2 6-146-2 6-14-5 666---2124040--12-2 66--13060-5-3 6-146-2 6-164-2 - - i.u .1 600.JU . -- -- M-5791-C (auk) t Operating Division PRODUCT PSOCEDUSE Approved; fS ^ 'J-Op M - A .7 * 1-3 ! i t 3 ' 1 \1 dS/ U'J w J __/ vlr 0 'w . W ^ tis3 na.'..bb iiiik'V Q5G ttSADl .liifidb Jou.^X 1 0.d0biiD ALL rviurwuai awi'S UsXZ MABP?ACTTOTffP. PBOCEETOS ,`io. ol-2-Zh--h Cate 9-29-67 ?a4c _5 notice Page 5 Dated 5-1-67 M<y|r>g Procedure an Uoelaaver m^r; ' Approximately 9^> of the total amount k.* -aui' that vill be required is put into the Eocimeyer (wle uui*iviLy ox water used initially ahould be the amalleet amount .nlch can be used without overloading the : aotor when the dry materials are added). ifc* Caxnltal and H4A-30 are r then added and the Bluer is run x'sr a tew turns to Haveroe these : anterials. The dry materials c_J. plasticised m.i m are then added ! and the batch is mixed until uli lumps arc broken down and all materials : thoroughly mixed. Tha mlunr : i than turned. off and the viscosity of a ; simple Is determined on a asr \itosfiidetr. additional water, as . required, is then added and t.La ust*.h uiiaa uatll a smooth, homogeneous mixture is obtained. The -xau.- is ch*u stopped and another sample is i checked on the vlscosiaetwr. If vicuouity la still too high, this ; procedure is repeated until whs six,.*? .atoosity is reached. Tilling . All 5 gallon containers are to , per gallon of aach batch. filled by weight, baaed on the weight OPALTTT CONTROL A* Tiecoeitv 1. Compound to oe at. irv ^ v*" a. ..au^rd i/r pint paint con with paddlo immerseu to marr jo r^aaio stem. 2. Can spindle to ictuka r> mil .... n,-y, L".0 xu. cm. head, Braoendar Viscometer. 3* Pin bladad paddle ... **wCtl 1 as Well Ul'ceUtfllJal'e Application Pr~r j." : . c; Grit - None . ... . .. i. . : fro* f.oeeurcn. Bond to ?erf---t;. . E. Rewet T,,st - . . i ... .1.1 ,i - au*?. bO - faOji E.H. - P. Tape 2 Ito C tv . .: G, Color - f'Oi-au.. White; r:-,j . H. Odor - Churact-i.':u'.: Note - These s_s: . Perf-A-Ta;- .i IJr^l-C . 7/65 (Prints an J faGOcJGt i l ... J .pplicatlcn) Nona .... ituadard (Natural rx n-uiia la.:* prper (tinted). . . .x : .... Ci. as used for dry powder 1g/l L /.utda t'Laue /[/ Operatic Division PRODUCT PROCEDURE Approved: GTOIMTiAE. 09 sot aeFaoauaa aa copy CSC READ! MIXED JOINT COMPOUND ALL PURPOSE DALLAS No. 61-2-21-2 Date 9-29-67 Page 3 Cancels Page 3 Dated 5-1-67 FORMULA,: JE 32QF Mica JC Carey 7HF9 asbesots Carbamate Tiller Methocel C RU4386 IMA i> lieu Volatile lbs. for 260 gal. baton (2000 lbs. non volatile) (1.2 fozuula V) 320 to 350 approximately ..a req'd for correct BB and .oatwr content 70 to 90 approximately To bake IOC# H.V, To uake up 2000 lbs. non volatile (about 1400 1500 lbs) O.djt Id lbs. 6.0% (and 1.2 lb. FKA per 211 lbs. plasticized emulsion) 212.2 lbs. C Carbltol (or equivalent)(Note 1) Water ------- 16 lbs. 155 1 gal. PlffDsnt ---- As req'd for std. color. A Note 1 - Omit Carbltol uhen this formula is oeing manufac tured for fiva (5) talloo contaioars only. RAW MATERIALS Mica Asbestos Carbamate Pillar Msthocel PK-1386 Carbltol wtlL* O" L-r i. 6 ll-:> 6-a4-y 6-25-6 0 -ICi-ii IMA-18 or IMA-30 Ferrite Yellow o-jOO-2 D"iw.*3 6-'/*-{ oo foOOdU M-5791-C 7/65 (Printed in U.a.a.) IJ Indio*tee Deletion 1 Inaicnwa (.Lao^e / Ciseeis Page 5 dated 5-1-67 ho. 61-2-24-2 r-uto 9-29-67 Pars l Cascola Pago 4 Dated 5-1-67 ;% :\a 'T ' r>, ra >j> )j irO j : 33 'JOT zz? - rr: USC B2ADI Y.UZD *CZT - -i-4 . 5' l t'l 7^ KAMrPACTtTRCTQ PR0CEDUE3 Compound Mixing; Note - Be sure there is sufficient Soady Mixei Cz-nor.-z. frra left around the outlet gate to insure a va::r ti-ht * . iuiu hatch 1. Bun approx. 100 gal. of water into the nitnr ?r.d o. '.d v ; oj. illx 1/4 minute. Cheek a teaspoon of the -imulsic.-. i ,-naayl earbazone - gives an intense purple color If Vrc. a .'4 ... :? u ... If 04 add the emulsion to the mixer. 2. Start the mixer and add the weighed crj - *r- minutes after completing the addition c.'.' *r.r i ~/ -it.--. ... tji.- Un 2. If at the end of this time the batch is -m be added to bring it to consistency; if fco thin. t may be added to stiffen it. Mixing is ccr.ti.vi- ... - such additions for at least 5 minutes, then `..v- .-i.. cheeked. If satisfactory the compound is nvr If the viscosity is outside the permissible n. -- maximum permissible addition of water, cr be reconditioned by working it off ir. .r.-.: jttUr uay . more aaoestos -lug i.j Latch is shipment. relieving the t,houli Notei She viscosity of the compound ssc -1 properties ere affected b7 ths total Hence when the best mixing procedure . should be closely adhered to in .r.'/v- temperature of wet mix. and ths tots! prior to packing should both be cirri. - ' the mixer should be on for the v>-v--- duct viscosity differencs from tko .. . iJciti-a . .as butch. r.i^at it _., ti.i batch ..ms packing minimize pro ,,na packed. C rjpOC** H-o/91 -C tSocaj Grao CONFIDENTIAL 00 NOT MPftOOtiei OR OORT USG H2ADT MEED JOUTT COMPOUND All FOBFOSS Q n-. cT/r FORMULAt (Coat'A) Formula JE-295C - Qypaiat only Fillers f Won-Volatile Mica JC Fomula V Ser-X 15.0 JM-7RF9 Aabastoa (ae required) Methyl Cellulose 0.01> Stoaalltc (or A-Dolomite) to aafee 94.0* .Ferrite Yellow . to eateh Sbeetrock m -- >. Barer . Ibs^ (For 250 gal batch approx. $76 approx. 300 60 approx.' 16 to i860 lba. .. Fillers IM-4386 Cartitol FMA-30 Water * . - - .* ' X Non-Volatile 94.0 6.0 m m m . Hub. (far 250 gal. batch ; 1880 218 approx) 19 1.0 130 ptl. (approx.) a. V* ^ BAW MATERIALS C 0C2385------------ Methyl Cellulose * a Solvent Mica Sericite Asbestos Floats Carbonate Filler IMA Preservative Clay .. it * Per BO Bui. 6-104-55 6-25-5, 6-25-6 6-149-3 6-143-1 6-146-2 6-14-5 ' * 6-24-1, 6-24-2, 6-24-7, 58-2-2 6-100-2, 6-100-3 6-36-5 f 2i,0 bOOclb M-5791 -C (Bach) 0 Zodicataa Deletion C Indicates Change No. Date Page 61-2-24-1 li-6-67 2 Cancels Page 2 Dated 4-13-67 use READY MIXED JOINT AIL PURPOSE CKAMBLEE FINISHED PRODUCT SPECIFICATIONS A. Conslatency A 100 gallon batch of compound shall take no aore than 5^ gallons and no less than 52 gallons of vster to reach the required Brabender viscosity. B. Viscosity To be 600-650 Regular Consistency Brabender units' 24 hours after manufacture vhen tested at 77F vith a standard pin paddle-'on a viscometer operating at 15 rpm and haring a 250 cm-gm torsion head. / / C. Application / To natch that of standard sample. D. Bond-To-Tape 5 mini nun at 77K, 501 R.H. E. Tape Edge-Cracking or Check^Cracklng (In Bond Test Application) None j/ F. Orit and Lumps ^ None. Each batch oust be checked by spreading the compound on SHEETROCK (using a broadknifS) to a fine feather edge. The first batch of compound made after a change to a new shipment of asbestos or mica must be tested vith an Aaes finishing tool (10 or 12") for grit. S. Weight Per Gallon To be determined on each batch and recorded. This is done by filling a 5 gallon can to the knovn 5 gallon level, determine net weight and diviae by 5. HP009 1 J79 M-5791 (Back) -0C Indicates Change ) Operating Division PRODUCT PROCEDURE Approved: Q-Cz SPECIAL BULLETIN C0MFO0EMYIIAIL 00 QOT R2PRODOG2 OR OOPV USG JOINT COMPOUND AIL PURPOSE (AP-275JJ FORMULA AP-275-B 1 No. 61-2-11-3-C Date ' 11-6-67 Page 1 Cancels Page 3 Dated 9-21-67 | * CEA 216 1.5$ B329 4.0 Qua Arabic (pond.) Tylose UM 4000 P .5 .6 ' Advacide TJ7 Dicyandiaaide .1 .7 Mica JC Per formula V 7HF02 Asbestos As req*d for eonsisteaoy oostrol - 2.5$ in lah hatcbas 7RF9 . " 3.0 Flo Float JF To aake 100$ Nopco PD-1 0.3$ RAW MATERIALS Nopco PD-1 - A dry powder defoaaer Iron Nopco Chemical Co. , Chicago, 111. Cea 216 - A special starch binder from Hercules Inc. B 329* - A special starch binder from A. 2. Staley Co. Qua Arabic - 2 sorts ground to pass 60 nssh practially 100$ Dicyandiaaide - Per Bulletin 6-44-1 Tylose UM 4000 P - Per Bulletin 6-25-5 Advacide TJP - A 5$ dispersion of tributyl tin oxide on CaCO* from Carlisle Chemical Works. Mica JC - Per Bulletin 6-143-1 Asbestos 73F02 and 7HF9 - Per Bulletin 6-14-5 Flo Float JF - Per Bulletin 6-24-9 * Raw Material Testing Procedures per FMS 12-45. MANUFACTURING PROCEDURE 8I This compound is borate sensitive, hence should be run after AP-100 or other non-borate containing compounds, and then with the equipment veil brushed down. Weighing, mixing and Mikropulverising are the same as for other joint compounds. CUALITT CONTROL Per 61-2-26 end 61-2-22. 2nd * H-6971-C Rev. 9/65 (Printed In U.S.A.) A Indicates addition"-- ------------ 33 No. Date Page 61-2-2b-2-1 2 12-4-67 Cancels HEW Dated USG READ! MIXED JOINT COMPOUND - ALL PURPOSE JE-598-D - DALLAS y^ FINISHED PRODUCT SPECIFICATIONS A. Viscosity To be 550 - 600 twenty four hours after manufacture at TTy'F. Test conditions - std 1/2 plat can else container, VC-3 Brabmraer at 75 RPM, standard pin paddle, 250 cgm spring suspension (calibrated, and corrected if necessary to aatch Research VC-3 Brabender Viscometer.) For orders to be used vlth mechanical tools the mixed compound is to be thinned to 360 to 390 VC-3 Brabender (at XI RPM) by adding extra water. On orders specifying "Extra Heavy" if at proved by Dept. lb7-2, plant to manufacture and ship Extra Heavy Viscosity Ready Mixed P.A.T. Compound (CC 2689). Viscosity 730 plus or minus 30 Brabender units 2b hours after mixing. Viscosity to be obtained by us)mg a less than normal volume of water. B. Color Manila, to approximately match SHfftTBOCK paper color when dry. C. Application To match standard sample (as $6pplied by Research). D. Bond To Tape 5 minimum at 77 50t RH. It a bond less than 5 is obtained retest using another roll of tape. Iybond is again below 5, reject the compound for poor bond. If the second test is ok, the poor first test may indicate poor bonding tape, (i.pr., tape inadequately sanded on the back side to Insure good bond. Suh tape should also be rejected for shipment.). E. Grit and Lumps Hone permitted. $6r routine tests spread to a fine feathered edge on SEEETROCK using afbroadknife or trowel. For a more critical test, dilute the compound to/about 250 BB, and spread it on SEEETROCK with a 10" or 12" Ames -finishing box tool, using a tight crown setting on the tool (#b or #5 setting). F. Tape Edge Cracking or Check Cracking Observe the dried bond test application for cracking (use a hand lens). There should be no cracking. G. Weight Per Gallon Mark the exact height of 5 g*l< on a 5 gal. can. Fill the can exactly to this mark with the compound and weigh contents. Divide weight obtained by 5/ It should be between 12.6 and 12.9 lbs. per gal. A lower weight indicates excessive air entrainment. / 0P 009 l56* H-5791 (Back) -0- Operating Division PRODUCT procedure Approved: 60WF802WTJAL 08 aoT QSpRODues or copy use READY MIXED JOINT COMPOUND - ALL PURPOSE - JE-59S-D - DALLAS . - i iIK FORMULA JE-598-D No. Date Page 61-2-2--2-1 12-4-67 Cancels NEW Dated { Non Volatile lbs. for 230 gal. batch (1775 lbs. non volatile) Mica P80F 1.0$ Formula V 250 approximately Carey THF9 Asbestos As req'd for correct- BB and water content 66 approximately Flo Floats Carbonate Filler Povdered Metbocel To sake 100$ S.V. 0.8$ To make up 1775 lbs. non volatile (1360 lbs.) lb lbs. 2 ozs. PM-l38o emulsion, including FMA 5.5$ (and 1.0 lb. FMA-30 per 161* lbs. plasticized emulsion) 161* lbs. Carbitol (Note 1) 18 lbs. Water 137 plus or minus 1 gal. 1987 Ferrite Yellow Approx. 1 lb. as re quired for std. color. Note 1 - Add Carbitol vben this formula is being manufactured for one (1) gallon containers only. RAW MATERIALS iica ASBESTOS Carbonate Filler Methocel PM-A366 Carbitol PMA-lo ?ma-30 Ferrite Yellow Pigment Per Bulletin 6-lb3-l Per Bulletin 6-1U-5 Per Bulletin 6--2**--9 Per Bulletin 6-25-6 Per Bulletin 6-10U-55 Per Bulletin 6-11*9-3 Per Bulletin 6-100-2 Per Bulletin 6-100-3 Per Bulletin 6-9b-T o oo H-5791 -C . 7/65 (Printed in. 8.S.A..) Operating Division PRODUCT PROCEDURE Approved! DESCRIPTION USG READY MIXED JOINT COMPOUND - ALL PURPOSE No. Date Page Cancels Dated 61-2-24-1 1-18-68 1 Page 1 11-6-67 A resin-esrulsion but, ready-mixed Joint compound, with * package life of one year. MANUFACTURING PLANT Chambiee PRODUCT LINE A. USG Ready Mixed Joint Compound - All Purpose. Regular Consistency 600-650 Brabender. B. Ames Consistency A USG Ready Mixed Joint Compound - All Purpose at an Ames Tool Consistency of 375-1*25 Brabender Units, at 77 F, by diluting vlth extra water. C. Heavy Consistency On special order only. Brabender range to be 700-750. Cans to be marked "Heavy". D. "EXTRA HEAVY" on special order only, 800-350 BB. Cans to be marked "Extra Heavy". E. Special Ames Consistency Brabender to be on the high side of the Ames range. Cana will not be marked special for customers who use this for hand application. IDENTIFICATION ARP PACKAGING A. 1 Gallon Can Per PMS 8-15-2. Master carton per PMS 8-10-26 or PMS 6-10-27. Label as directed by l<*7-2. A B. 1* Gallon Carton Per PMS 8-10-29. Liner per IMS 8-5-1*. # C. 5 Gallon Pall Per PMS 8-29-3. # D. 5 Gallon Carton Per PMS 8-10-17 with liner per PMS 8-5-1*. # E. ICO* System Two gallon cans per PMS 8-15-12 of compound packed with a 100' roll of PERF-A-TAPE on top of each can. Master carton per PMS 8-10-16. Label as directed by 11*7-2. Two (2) VB-31* folders to be included in each master carton. QP009 I39' M-5791 1/63 (Printed in 0.3.AJ a indicate. # Indicates Change In Lettering Sequence CONFIDENTIALOperating Division No. 61-2-24 D*t# 3-12-68 PRODUCT FR0C3DU3S DO NOT RCFKO0UCC Oil COPY 3 r V Approved! j U3G RZADT MIXSD JOIST . . ! CaiPOUHD - ILL FQBPOSB Cancels Fare 3 Dated 9-29-67 FOKMU <121864 - Now Brighton Only f ai9T Mica JC Ser-X Asbestos Float* Huber Clay Methyl Cellulose Ferrite Xellov 1 Doloalte (or Stoaelite) * Nonvolatile . lba. (For 945 lbs. filler charge) (2/3 For. V) 100 approx. 30.0 300 (as Required) 35 approx. 10.0 100 0.8 8 (to aatch the- man!la color of Sheetrock face paper) (to Bake 94.5%) J (to up 945 lbs.) Paste Ufaci Fillers IH-4386. Carbitol PKA Preservative Water % Non-Volatile 94.5 5.5 ifeg. (For approx. 130 gal. batch) 945 96 9 8 os. 66 gal. approx. e CA6Q feOOdO e K-5791-C . 7/65 (Printed in. 0.8^7) C Indicates Change Operating Division PRODUCT PROCEDURE Approved: ** COWPiBSMTIIAL oo not agpaooucs on copy DSC RSlDI MEED JOIHT CCMPOOTD - ALL PURPOSE - DALLAS No. 61-2-24-2 Date 5-1-68 Page 3___________ Cancels Page 3 Dated 9-29-67 FORMULA.: J2 337 Mica JC Carey 7RF9 asbesote Carbonate Filler Metboeel PM-4386 eaulsicc, <n1ii<l4ng IMA ^ Ron Volatile lbs. for 260 gal. batch (2000 lbs. non volatile) (1.2 fonula V) 320 to 350 approximately As req'd for correct BB end eater content 70 to 90 approximately To make 100* R.V. To aake up 2000 lbs. non volatile (about 1400 1500 lbs) 0.9* 16 lbs. 6.0?* (and 1.2 lb. IMA per 211 lbs. plasticised eeulalan) 212.2 lbs. Water Pi grant 0 0 RAW MATERIALS "Mica Asbestos Carbonate Filler Methocel FM-4386 per bul. 6-143-1 6-14-5 6-24-9 6-25-6 6-104-55 IMA-18 or IMA-30 Ferrite Yellow PIgrant 6-100-2 6-100-3 6-94-7 155 1 gal. As req'd for std. --1 * color. 3 0 O o .0 <* M-5791 -C 7/65 (Printed laU.BUO ' X D Indicates Deletion No. 61-2-24-2 Data Page 5-1-66 4___________ Cancels Page 4 Dated 9-29-67 CONFIDENTIAL DO NOT REPRODUCE OR COPY USG READ! MIXED JOIST CCHF03ND - ALL FU3F0SE. niTT-lQ yjunT?AcnntiNG prccsjurs Compound Mixing; Note - Be sure there is sufficient Ready Mixed Compound from the previous batch left around the outlet gate to insure a water tight seal. 1. Am approx. 100 gal. of water into the mixer. Mix 1/4 minute. Check a teaspoon of the emulsion with a drop of diphenyl carbasoae - gives an in tense purple color if the FMA is present. If OK add the emulsion to the mixer. 2. Start the mixer and add the weighed dry powder ingredients. Mix for tan minutes after completing the addition of the dry materials. 3. If at the end of this time the batch is too stiff, up to 2 gal. more water may be added to bring it to consistency; if too thin, up to 20 lbs. more asbestos may be added to stiffen it. Mixing is continued after completing such additions for at least 5 minutes, then the viscosity of the batch is checked. If satisfactory the compound is ready for packing for shipment. If the viscosity is outside the permissible consistency range following the permissible addition of water, or of asbestos, the batch should be reconditioned by working it off in succeeding batches. Note: The viscosity of the compound and to same degree the application properties are affected by the total mixing time given the batch. Hence when the best mixing procedure is worked out at the plant it ahould be closely adhered to in succeeding batches (l.e., the temperature of wet mix, and the total mixing time given the batch prior to packing should both be closely controlled.) During packing the mixer should be on for the min 1mm possible time to mlnmlze pro duct vlsoosity difference from the first to the last cans packed. 0P009 1491 tSJT/MI-C Back7 Bad Opsrsting Division product frocsdee Approved: - GOMPI0SMTIAL 60 DOT RSPQOOUOa OR COPY use BEAST KURD JOINT CaiPCXJND - AIL PURPOSE No. fc:-2-AA Date 5-22-68 Pass 3 Cancels 3 D*ted 3.12-68 FOXIDLA JA1S&A - Hew Britton Only Filler Mix: Mica JC Ser-A Asbestos Floats Huber Clay llethyl Cellulose Ferrite Tallow Carbonate Filler 5 Non-Volatile lbs. (For 945 lbs. filler charge) (2/3 For. V) 100 approx. 30.0 300 (as Required) 35 approx. 10.0 100 O.S (to natch the nanila color of aheetroek face racer) (to oaks 91.5%) (to nake up 945 lbs.) Paste Mix: Fillers PM-4386 Carbitol FMA Preservative Mater % Non-Volatile 94.5 5.5 - - lbs. (For approx. 130 gal. batch) 945 96 9 oz. 66 gal. approx. faOOdU M-5791 -C 7/65 (Printed in U.8.A.) C Indicates Change No. 61-2-24 Date 5-22-68 Pare 4 Cancels rage 4 Dated 9-29-67 C0N?IDSNTIAL 00 MOT RCPR00UCS OR oopy USG H2ADI MLED JOINT CCMFCOND All PU3P0S3 - FORMULA 1 (Coat'd) iFomula JB-295C Fillers Mica JC Scr-X JM-7RF9 Asbestos 1[Methyl Cellulose c Carbonate Filler .Ferrite Yellow Gypsum only 1 % Non-Volatile Formula V 15.0 (as required) O.&ft to make 94.0^ to match Sheetrock Pater lbs. (For 250 gal batch approx. 270 approx. 300 60. approx. - 16 .' to make 1880 lbs. Mis Fillers FM-4386 Carbltol BiA-30 ' Water < Non-Volatile 9^.0 6.0 Ibo* (for 250 gal. batch approx^ 1880 218 19 1.0 130 9a. (approx.) RAW MATERIALS: rh-4386 Methyl Cellulose ` Per BB Bui. 6-104-55 6-25-5/ 6-25-6 Solvent Mica Sericlte Asbestos Floats C Carbonate Filler (A Dolomite, Stonelite, or #325 Mineral Filler) PMA Preservative Clay 6-149-3 6-143-1 6-146-2 6-14-5 6-24-1, 6-24-2, 6-24-7, 58-2-2, and 6-24-17. 6-100-2, 6-100-3 6--36--5 OP009 0573 M-5791 -C (Bade) C Indicates Change Also Cancels Special Bulletin 61-2-24-1-0 dated 9-17-68 | Operating Division - PRODUCT PROCEDURE USG READY MIXED JOINT COMPOUND - ALL PURPOSE Approved: No. Date Page Cancels Dated 61-2-2 l*-l 4-3-69 1 Page 1 1-18-68 DESCRIPTION A resin-emulsion base, ready-mixed Joint compound, with a package life of one year. MANUFACTURING PLANT Cbaablee PRODUCT LINE A. USG Ready Mixed Joint Compound - All Purpose. Regular Consistency 600-650 Brabender. B. Ames Consistency A USG Ready Mixed Joint Compound - All Purpose at an Ames Tool Consistency of 375-425 Brabender units, at 77 F, by diluting with extra vater. C. Heavy Consistency On special order only. Brabender range to be 700-750. Cans to be marked "Heavy". D. "EXTRA HEAVY" on special order only, 800-850 BB. Cans to be marked "Extra Heavy". E. Special Ames Consistency Brabender to be on tbe high side of the Ames range. Cans vill not be marked special for customers vho use this for band application. IDENTIFICATION AND PACKAGING A. 1 Gallon Can Per FMS 8-15-2. Master carton per BfS 8-10-26 or FMS 8-10-27. Label as directed by 11*7-2. B. 1* Gallon Carton C Per >KS 8-10-29-2. Liner per PMS 8-5-4. C. 5 Gallon Pail Per PMS 8-29-3. D. 5 Gallon Carton Per PMS 8-10-17 with liner per BIS 8-5-1*. Z. 100* System Two gallon cans per FMS 8-15-12 of compound packed vith a 100' roll of PERF-A-TAPE on top of eacb can. Master carton per PMS 8-10-16. Label as directed by 11*7-2. Two (2) VB-3** folders to be included in eaeb master carton. U ltl 600dD H-S791 1/63 (Printed in U.S.A.' C Indlnata. or rC D I Operating dvlalon PRODUCT PROCEDURE Approved:* DESCRIPTION USG READY MIXED JOINT COMPOUND - ALL PURPOSE No. Date Page 61-2-24-1 , 4-16-69 1 Cancels Page 1 Dated 4-3-69 A resin-emulsion bass, ready mixed joint aospowd, with package life of one year* MANUFACTURING PLANT Chaablee PRODUCT LINE A. USG Ready Mixed Joint Ccepound - All Purpose. Regular Consistency 600-650 Brabender. B. Ames Consistency A USG Ready Mixed Joint Ccnpound - All Purpose at an Ames Tool Consistency of 425-475 Brabender units, act 77 F, by diluting with extra water. C. Heavy Consistency On special order only. Brabender range to be 700-750. Cans to be marked "Heavy". D. "EXTRA HEAVY" on special order only, 800-650 BB. Cans to be marked "Dctra Heavy". E. Special Ames Consistency Brabender to be on the high aide of the Ames range. Cane will not be marked special for customers who use this for hand application. ngynncATioN and packaging A. 1 Gallon Can Per PMS 8-15-2. Master carton par RC 8-10-26 or RC 8-10-27. Label as directed by 147-2. B. 4 Gallon Carton Per PMS 8-16-29-2. Liner per P*6 8-5-4. C. S Gallon Pail fgf RC 8-78=3. D. 1001 System Two gailcn~cans per RC 8-15-12 of oespound packed with a 100' roll of PERF-A-TAFE on top of each con. Master carton per RC 8-10-16. Label as directed by 147-2. TWo (2) VJB-34 folders to be included in each master carton. b b t l (,OOdU M-5791 1/63 (Printed la U.S.A.) C Indicates Qumgs n TwM.it.. relation # Indicates Change In Lettczins ^quance Operating Division rlCXC? PROCIX.TZ Approved: - sfzsial soxisxct fJPOOSKTOAIL CO CO? CCTCC3CC3 CO COP? RSADY-illlX JCEiT OCrOBKO ALL PU.'JOSS (J3-684A) No. 61 "2--24--A.. Date 4-16-49 Page 3_________ Cancels Dated 1--' Mien JC PC7R?9 Asbestos Methocel 65 BC flo-Ploat Haaaeo 267 PH4386 (v/o FMA-30) Taaol 850 PKA-30 Water V As req'd for vise. 4.5 to 5.5% norsal 0.7 to 1003 N. V. 2.03 2.53 280 to 300 approx. 90 to 110 approx. 14 1500 approx. 40 83.3 3 to 4 as req'd 1 160 to 162 gal. approx, for regular viscosity RAW MATERIALS . Per Bulletin 61-2-24-2 plus: Taaol 850 Haaaeo 267 PKS 6-177-9 A. E. Staley Kfg. Co., Decatur, 111. MANUFACTURING PH0CXU3U General procedures as per Bulletin 61-2-42-2. Note: 1. Add Taaol 850 to water and enulsion and mix before adding dry ingredients. 2. If I1-.-50 is normally added to toe emulsion in bull:, extra P1U-3C will be necessary since the cnount of emulsion has been reduced. This extra preservative should be added to the water/emulsion premise. 33 0P 0Q9 106? H4S971-C Rev. 9/6> (Printod in U.S.A.) Operating Division PRODUCT PROCEDURE Approved: CONFIDENTIAL . DO NOT REPRODUCE OR COPY . USG READY MIXED JOINT COMPOUND - ALL PURPOSE - JE-S98-D - DALLAS Mo. Co.--2-2*--2 --1 Date 4-30-69 Pace 3 Cancels Pai3e 3 Dated 5-1-68 FORMULA JE-S98-D Mica P80F Carey 7RF9 Asbestos Flo Floats Carbonate Filler Powdered'Methocel R4-4386 emulsion, including PMA Water 1987 Ferrite Yellow PAW MATERIALS Mica ASBESTOS Carbonate Filler Methocel PM-4386 PMA-18 PMA-30, Ferrite Yellow Pigment % Mon Volatile 1.2 Formula V As req'd for correct D3 and water content To make 100% N.V. 0.8% 5.5% (and 1.0 lb. PMA-30 per 164 lbs. plasticized emulsion) lbs. for 230 gal. batch (1775 lbs. non volatile) 300 approximately 66 approximately To make up 1775 lbs. non volatile (1360 lbs.) 14 lbs. 2 ozs. 164 lbs. 137 plus or minus 1 gal. Approx. 1 lb. as re quired for std. canila color. Per Bulletin 6-143-1 Per Bulletin 6-14-5 Per Bulletin 6-24-9 Per Bulletin 6-25-fi Per Bulletin 6-104-55 Per Bulletin 6-100-2 Per Bulletin 6-100-3 Per Bulletin 6-94-? CSS I 600dU 0-5791-C 1/ba (Printed in U.S.A.J C Indicates Change I Operating Division PRODUCT PROCEDURE Approved* FORMULA: Je-217 CONFIDENTIAL . DO NOT REPRODUCE OR COPY USG READY MIXED JOINT COMPOUND - No. 61-2-24-1 Date Page 5-15-69 3 .Cancels Page 3 Dated 4-11-68 ALL PURPOSE - CHAMBLEE % Non-Volatile Lbs, (for 100 gal. batch approx.) Mica JC (2/3 Formula V) 80. approx. DM Mineralite (Note 1) 30.0 Asbestos Floats (as required) 240 24 approx. Huber CWF day 10.0 80 Methyl Cellulose 0.8 6-6 oz. Ferrite Yellow (to match manila color of SHB7TR0CK face paper) #9 Marble (to makm 100%) (to sake 800 lbs. total non-volatile) c PVAc Resin Emulsion, Plasticized s.s Carbitol (Note 2) - FMA Preservative - 73 7 8 oz. Water - 53 gals, approx. Notes: (1) DM Minerelite, Ser-X, or CE-F-1 Sericite may be used in pigmented Ready Mix. (2) Gnat Carbitol when formulating for packaging in S gal. containers. RAW MATERIALS c PVAc Resin Emulsion, Plasticized Methyl Cellulose Solvent Mica DJM Mineralite Asbestos 7RF9 Nuodex IWA-18 Troysan FWR-30 Huber QWF Clay #9 Georgia Marble Ferrite Yellow Per Bulletin 6-104-55 Per Bulletin 6-25-5, 6-25-6 Per Bulletin 6-149-3 Per Bulletin 6-143-1 Per Bulletin 6-146-2 Per Bulletin 6-7-1 Per Bulletin 6-100-2 Per Bulletin 6-100-3 Per Bulletin 6-36-5 Per Bulletin 6-24-9 9 t.ll 600dli o-i7$li-c i/ttf (Printed in UJJ.A.; '' C Indicates Change SPECIAL 3BL3I2I | Operating Diviaion i PRODUCT PROCEDURE | ?3BS3I?!AL co aoT S37000U6S a copy Appro-rad: USG READY-mixed joint compound - all PURPOSE (JE807A) NEW BRIGHTON No. 61-2-2A-12-2 Date 2-27-70 Page 2 Cancels NEW Dated FORMULA - JE 807 A Filler Mix S Non-volatile Lbs. (500 gal. Batch) P-80-F Mica 2/3 Formula V It 00 Narvon CE-F-1 30.0 1200 JM 7 RF02 Asbestos 2.5 average 100 Huber CWF Clay 10.0 kOO Methyl Cellulose .3 32 Mono-basic Ammonium Phosphate, Technical Grade .15 6 Do. 1 Terra Alba To sake 9k. U% To make 3776 lbs. Ferrite Yellow To match SR ca. 5 Paste Mix % Non-volatile Materials for 500 gal. batch Fillers 9k.U 3776 lbs. PMA386 (60S X.V.) 5.5 1*0 gal. Troysan 171* Preserva-:ive i lbs. Water - 250-260 gal(approx.) NOTE: PMi*38o g 50* X.V. use *0.3 gal.; PM4386 S 1*6% N.V. use 53.1* gal. VV22 bOUdO H-097L-CStT. 9/65 (Mated la J.5.A.) Operating Division PRODUCT PROCEDURE Approved: CONFIDENTIAL DO NOT REPRODUCE OR COPY USG_RADI_MIXED JO|HT COMPOUND - ALL PURPOSE - JE. nfli.ufi No. Date Page 61-2-24-2. 1 5-1E-70 Cancels Page 3 Dated 4.30-69 FORMULA JE-598-D Mica P80F JMTRF02 Asbestos Flo Floats PM-4386 emulsion Methocel 65HC PMA-30 Water 2 Boa Volatile Formula V As req'd for correct BB and water content To aake 1002 I.V. 5.52 0.82 lbs. for 250 gal. batch (2000 lbs. H.V.) 300 approximately 70 approximately To sake up 1890 lbs. N.V. 183.3 lbs. 16 lbs. 1 lb. approx. 130 gal. RAW MATERIALS Mica ASBESTOS Carbonate Filler Methocel PK-U386 PMA-18 PMA-30 Per Bulletin 6-143-1 Per Bulletin 6-14-10 Per Bulletin 6-24-9 Per Bulletin 6-25-6 Per Bulletin 6-104-55 Per Bulletin 6-100-2 Per Bulletin 6-100-3 0P079 155 t 6-^791-C 1/66 (Printed in U.C.iL) General. Revision SPECIAL BULLETIU Operating Division PRODUCT PROCEDURE Approved: CONFIDENTIAL 00 HOT fttPRODUOt OR COPY use READY-MIXED JOIST COMPOUND - ALL > PURPOSE - LOW SHRINKAGE - JE 836 G No. Data Pace 61-2-24-4-G 7-8-70 2 Cancels SEW Dated | 1 FORMULA JE 636c * Ron Volatile Lbs. for approx 290 gal batch P0OP Mies UC2L0 Asbestos 60 Mesh Oelvatol 20/90 BP BStrosol 2?0 HBX MW325 UCAR131 or Anaeo 3001P Polyvinyl acetate enulslon 40* GLyoxel solution 70* Sorbitol Troyaan 174 Per Pcmsula V 2.5 1.0 5 To aake 100* 2.5 .4 .35 - Approx. 340 lbs. 50 20 10 To make 2000 lbs. Ion Volatile Approx. 63 lbs. 20 10 2.5 PROCESSING Mist be sized by the CP process. Ibis eonpouad cones out such too frothy If aixed only in tbs Bockaeyer mixers vltbout vacuum treatoent. RAW MATERIAL SPECIFICATIONS P0OF Mica UC 210 Std. grade ssbestos >60 Mesh Gelvatol 20/90 BP atroaol 290 HBX (-60 mesb) MW325 Polyvinyl acetate eaulslon 40* glyoxal aqueous solution (tech.) 70% sorbitol solution (tech.) Troyaan 174 Per Bulletin 6-143-1 " " 6-14-11 Polyvinyl alcohol, cold water soluble, high viscosity - from Monsanto Chemical Co. An unretarded grade of extra high viscosity Hydroxy ethyl cellulose from Hercules, Inc. Per Bulletin 6-24-1 " " 6-104-55 Proa union Carbide Corp. Prom Chas. Pfirer or Atlas Cbsalcal Co. Per Bulletin 6-100-14 0PC09 1924 . ------------- M-d973rf Bev. 9/65 (Printed In U.S.A.) ESD Operating Division PRODUCT FHOCLDUP.L Approved: ^" w CONFIDENTIAL DO NOT REPRODUCE OR COPY USG HKA.BY MIXJ1) JOII.7 CO'TOUL'U - ALL I'UHrOO]. ClIArBIXE 5,0 ?ate Page Cancels Dated 1C-3C-73 7 Pare 3 5-15-69 FORMULA: Je-217 * Mon-Volatile Lbs. (for 100 *al. batch anerox.) Mica JC DXW Mineral!ic (IJcte 1) Asbestos Floats Huber CM? Clay ".ethyl Cellulose Ferrite Yellow Marble PVAc Resin Lnulsion, Plasticized Cartoitol (;.ote 2) C:T Acetate Water (2/3 Fomula V) 80 anprox. 30.0 21*0 (as required) 20 arrrox. 10.0 o.a 30 6 - 6 02. (to match nanila color of Sm.TPOCr face naoer) (to nafce lOO'.i) (to nakc 8'jO lbr. . total r.on-vcietile) 5.5 73 -7 - 10 oz. - 53 gals. approx. Motes: (1) (2) PXW Mincrolite, Scr-X, or CL-F-1 Oericite nay toe useu in'r.i-yr.entec Ready Mix. Onit Cartoitol when formulatinr; for packn^in" in 5 cal. containers. HAW MATERIALS TVAc Hesin Ibiulsion, Plasticized .".ethyl Cellulose Solvent Mica DXW Mineralite Asbestos 7RF9 Hutoer C.-i? Clay V? Oeorria Marble Ferrite Yellow C**P Acetate Per Bulletin 6-100-55 Per Bulletin 6-25-3, Per Bulletin 6-109-3 Per Bulletin 0-103-1 Per Bulletin 6-106--2 Per Bulletin 6-7-1 Per Bulletin 6-3-' -5 Per Bulletin 6-20-u Per Bulletin r . r 0P009 U S? C-5791-C 1/ixJ (Printed in U.L.A.) j\rr No. 61-2-24-4-0 Date 11-23-70 Page 2 Cancels Page 2 Dated 7-8-70 USG READY-MIXED JOINT COMPOUND - ALL PURF06E - LOW SHRINKAGE - JE-836-G J C FORMULA JE 836G * Non Volatile / Lbs. for approx 250T gal batch P80F Mica Per Formula V /Approx. 340 lbs. UC210 Asbestos -60 Mesh Qelvatol 20/90 BP 2.5 / 50 1.0 ./ 20 Nstrosol 250 HHX 5 / 10 MW325 To make 100*/ / To make 2000 lbs. Non Volatile UCAR131 or Amsco 3001P Polyvinyl acetate emulsion 2.5 / Approx. 83 lbs. 4o* Glyoxal solution .4/ 20 70* Sorbitol A Troysan CMP Acetate 35 10 / 1 C Troysan 174 PROCESSING /1 y // Must be mixed by the CP process. This -compound comes out such too frothy If mixed only In the Bockmeyer mixers'Without vacuum treatment. RAW MATERIAL SPECIFICATIONS / / C P0OF Mica / Per Bulletin 6-143.1 UC 210 Std. grade aabertoa / " " 6-14-11 -GO Mesh Gelvatol 20/90 BP / Polyvinyl alcohol, cold water soluble, high vlaeoslty - from Monsanto Chemical Co. Batrosol 250 HBX (-60 mesh) An unretarded grade of extra high viscosity Hydroxy ethyl cellulose from Hercules, Inc. MW325 Per Bulletin 6-24-1 Polyvinyl acetate emulsion " " 6-104-55 40* glyoxal aqueous solution (tech.) Prom Union Carbide Corp. 70* sorbitol solution (tech.) From Chas. Pfizer or Atlas Chemical Co. Troyean 174 Per Bulletin 6-100-14 A Troysan Clff Acetate Ter Bulletin 6-100-5 6 lb I CGUdC END ( A-697L-C Rev. 9/65 (Printed in U.SJk.) C Indicates Chanre A Indicates Addition J Operating Division PRODUCT PROCEDURE Approved: ~ CONFIDENTIAL No. Date Page b'l-i-i!**-** 3 12-1-70 . DO USG _______ NOT REPRODUCE OR COPY aRiE.rA.DPYVMPIPXrEcDr croim; .-.atvJOINT COMPOUND - __________ Cancels Page 3 Dated 5-26-70 FORMULAS A. Formula JE-30UC - Special White and Regular (Tinted) Fillers ' Non-Volatile (For 250 Gal.) Lbs. (Batch Aoorox.) Mica JC Formula V Astracal M Sericite 10.0 Asbestos UC210 2.5 (approx.) #U00 Whiting or Marble White 325 To Make 9k% Methocel 65HC 0.8 Paste Mix % Non-Volatile 275 (Approx.) 200 50 To Make 1880 Lbs. 16 Lbs. (for 250 gal. batch anor.) Fillers VA-301P Troysan CMP acetate (liquid) Troysan 171* Water 9^.0 6.0 - 1880 218 1 1 lb.. 11*0 gallons (approx.) B. Formula JE-201 Filler Mix % Non-Volatile Lbs. (For 91*5* Filler Charge) Mica JC MTO-50 Asbestos Floats Huber Clay Methocel HC Ferrite Yellow* U00 Whiting or Marble White 325 Formula V 150 approx e 30.0 300 As Req'd. 35 approx. 10.0 100 0.8 8 To natch nanila color of SHELTROCK Face Paper. To sake 9^.5% To make up 9**5 lb*. * Plant to manufacture unpigmented form vben requested by Sales Dept. Paste Mix % Kon-Volatile lbs, (for approx. 130 gal.) Fillers VA-301P Troysan CMP acetate (liquid) Troysan 171* Water 9**.5 5.5 - - 9*5 9o b oz. 6 oz. 71 gal. approx HP009 1717 I/bo (Printed in' 13 J.A.J C Indicates Change Operating Division rV PRODUCT PROCEDURE Approved: USG READY MIXED JOINT COMPOUND - ALL PURPOSE No. Date Page 61-2-2U-1 3-9-71 1 Cancels Page 1 Dated 1-5-70 DESCRIPTION A resin-emulsion base, ready-mixed joist compound, with a package life of one year. MANUFACTURING PLANT Cbaablee PRODUCT LINE A. USC Ready Mixed Joint Coopouad - AH Purpose. Regular Consistency 600-650 Brabender. B. Ames Consistency A USG Ready Mixed Joint Conpound - All Purpose at an Aaes Tool Consistency of b25-475 Brabender units, at 77 P, by diluting vitb extra water. C. Heavjr^Consistene^ On special order only, Brabender range to be 700-750. Cans to be marked "Heavy". D. "EXTRA HEAVY" on special order only, 800-650 BB. Cans to be marked "Extra Heavy". E. Special Ames Consistency Brabender to be on tbe bigb side of tbe Asms range. Cans vill not be aarked special for customers vbo use this for band application. IDENTIFICATION AND PACKAGING A. 1 Gallon Can Per PMS 0-15-12. Master carton per PMS 8-10-34. Label as directed by 147-2, B. 4 Gallon Carton Per PMS 6-10-29-2. Liner per PMS 8-5-4. C. 5 Gallon Pail Per PMS fi-29-3. D. 100' System Two gallon cans per PIE 6-15-12 of compound packed vitb a 100' roll of PERF-A-TAPE on top of each can. Master carton per PMS 8-10-16. Label as directed by 147-2. Two (2) VB-34 folders to be included in each master carton. 0P009 117^ M-5791 1/63 (Printed in U.S.A.) C Indicates Change Operating Division PRODUCT FROCSDURX Approved: r^r I j DESCRIPTION USC RSADT M32XD ALL PURPOSZ JOINT COMPOUND - JX 686 No. Date Page 61-2-24-14 3-29-71 1 Cancels Dated I A USC Ready Mixed AH Purpose Joint Caopouad which contains a fine ground raw I gypsua filler. Hew Brighton Ho. 1 Terra Alba, and la denser (less air voids) I than the standard JZ 924 formula. i ! MANUFACTURING PIAHT - New Brighton ' sagHfflTS - On all orders for the Baltimore Special fornula. mmncATioH and packaging j Per Bulletin 61-2-24. This fomnia to have the letter "BS" after the aanufaeturlng code. i I i i i OP009 2270 M-5791 1/63 (Printed In O.S.A.) j Operating Division PRODUCT PROCHXJRI t Approved? & CONFIDENTIAL DO NOT REPRODUCE OR COPY USG RIADY MECXD ALL FtJRPOSI _____ J0T3T COMPOUND - JX 666____________ No. 61-2-24-14 Date Pace n 3-29-71 Cancels HIW Dated FCHMUIA JX 686 Filler Mix $ Nan-Volatile lb. (500 gallon batch) t.'MC P0OP Mica Ilirvon Serlcite JM7RF02 Asbestos Floats Huber CW7 Clay *f!atrosol 230 BXR Ferrite Yellow Hopeo PD #1 Powder **?o. 1 Terra Alba 2/3 formula V 15.0 ca 3.0 5.0 .8 pigaanted only 35 to make 94.5$ 400 600 120 200 32 6 14 2500 *2-3 ala bjdration tine. per PMS 6-151-6. **Falls Village A Doloolte or Theapsoa-Weiaaa Raabo fk may be substituted if ao Terra Alba is available. Piste Mis $ Non-Volatile lb. (500 gallon batch) Fillers l*?M 4386 ( 60* N.V.) Troysan CMP Acetate Veter 94.5$ 5.5 -- ---- 3872 lb. 40 gal. 3 lb. 250-265 gal. 4386 at 50$ N.V. use 48.8 gal. and PM 4386 at 46$ N.V. use 53.4 gal. UV MATERIAI6 VMC P80F Mica Uarvon Serlcite -TW7PP02 Asbestos Floats I'ltiber CVF day itrosol 250 BXR Ferrite Yellow Ho. 1 Terra Alba A Dolomite 'Raabo #4 ITopco PD #1 Powder ?M 4386 Troysan CMP Acetate ''ANUFACIVRING PRQCXDORg PMS 6-143-3 PMS 6-146-2 PMS 6-14-10 PMS 6-36-5 PMS 6-151-6 Hone Required Bui 52-17-1 Bui 58-2-2 PMS 6-24-0 PMS 6-40-21 PMS 6-104-55 PMS 6-100-5 Per 61-2-24 feOOUOm i " 5751=C""UM (Prinin<Tin UJU. J' BID Operating Dlriilon PRODUCT PROCEDURE SPEXAL BOLUTH CONFIDENTIAL DO ROT RtfROOVRC OR RORY USC ALL PURPOSE __________ COMPOUND JOHIT Ho. 61-2-24-57 Date 3-J2-71 I&CL. Cancels How Dated FORMULA JK7B702 Kethocal 65HC Southard #1 Terra Alba PM-45S6 (60* aolida) Taaol 650 CMP Acetate Troysan 174 Water RAW MATERIALS * Hon-Tpiatlle 5.0 0.8 to Bake 100J( 5.0 0.15 0.05 0.05 Lbe/2000 lba. H.Y. 60 16 1859 100 5 1 1 115 Gal. approx. Per bulletin 61-2-26 except1 Southard #1 Terra Alba Taaol 650 Troyean 176 Bui. 52-22-2 PKS 6-177-9 IMS 6-100-14 MAJT07ACTURIHG PROCEDURE Per bulletin 61-2-24. t i l l 600dL M-897 Rer. 9/65 (Printed in U.SJL) &d Operating Division PRODUCT PROCEDURE iffrmdi aracuL bouxxxs CONFIDENTIAL So. 61-2-24-1-X Dto 4-20-71 DO DOT NCFDODMC ON OOFY ittJ------------------ US6 READY MIXED JOIST COMPOUND Qiggill MEW ALL PURPOSE_____________________D__a_te_d___________ JE-921C FORMULA (J*-921C) Filler Mix % Non-Volatile Lbs. (for 250 0*1. B*toh Atoox. ) Mica JC Sereit* (Hot* 1) JM 7BF02 Asbestos Huber Clay Cellosise 31 Ferrlt* Yellow (Hot* 2) #9 SCS .03 Fomule T 160 Approx. 15.0 300 *a required 60 approx. 3.0 100 0.45 9 _________ (To aateh Beall* 00lor of SHESTBOCX face P*Pr) (To sake 9^.5% filler (to sake 1890 lb*, of aix) filler alx) Past* Mix Filler Mix FM-4366 (60% eolids) CMP Acetate Troyaan 174 Water 94.5 5.5 1890 183 1 1 126 gal. approx. Note it DXW Mineral! te, Ser-X, or Herron CE-7-1 eercite nay be used in pigpented Ready Mix. Only DXW Miaeralit* to be used in uapigpsated Ready-Mix. Hot* 2t Ferrite Yellow to be oaitted on orders for whit* (unpigaented) Ready Mix. 1191 600UU l-apTlrC Her. 9/65 (Printed in U.S.A.) Operating Dlrlalon PRODUCT PROCEDURE Approved: ---v CONFIDENTIAL DO NOT REPRODUCE OR COPY DSC READ! MUSD ALL PURPOSE JOINT COWOUND - JE924 NZU BRIGHTON No. 61-2-24 Date 4-14-71 Pace 3. Cancels Pag* 3 Dated 5-22-66 FORMULA Jg 02Z Filler Mix * Non-Volatile lb. (500 gallon batch) WHO F8GF Mica Narron Sericite JM7RF02 Aabeatoa Floata ea. Buber CUF Clay Dow Mathocel 65 BC 4000 epe Ferrite Tallow No. 1 Terra Alba 2/3 formula T 15.0 3.0 5.0 .8 pigmented only to aaka 94.5* 400 600 120 200 32 5 2500 Falla Tillage A Dolomite or Thoapeon-Veiman Rambo #4 may be aubatituted If do No. 1 Terra Alba ia available. Paata Mix Filler* PM 4386 (60* n.v.) Troyaan CW Acetate Water 94.5* 5.5 3857 lb. 40 gal. 3 lb. 250-265 gal. PM 4386 at 50* n.v. uae 48.8 gal and PM 4386 46* n.v. uae 53.4 gal. WHO P8CT Mica Narron Sericite JM7HF02 Aabeatoa Floata Ruber CUP Clap Dow Mathocel 65BC 4000 epa Ferrite Tallow No. 1 Terra Alba A Dolomite Rambo' #4 PM 4386 Troyaan CMP Acetate PMS 6-143-3 PMS 6-146-2 PMS 6-14-10 PMS 6-36-5 PMS 6-25-6 None Required Bui. 52-17-1 Bui. 58-2-2 PMS 6-24-9 PMS 6-104-55 " PMS 6-100-5 G-5?91-C 1/68 (Prinled in U.5.A.; Gturtl a*ri*io& ao O o o o 'w No* 4 Pste Page 4-14-71 4__________ Cancels Page 4 Dated 5-22-68 CONFIDENTIAL DO NOT REPRODUCE OR COPY DSG SgjDI MIXED ALL PURPOSE JOUff COffOOHD JX924 HEV BRIGHTON MAHTTACTURIiP FROCmPiS A. Mixing Pragxtot on * Appraxiaately 90i ofthe total water that vill ba required is put Into tha Hockasyer alxar, alaultanaoua with tha latar, preservative and dry aatarlala with tha sizar running. Batch la to ba sized at heavy vis cosity until all lops ara broken down and all aatarlala thoroughly nixed. Tha alxar la than turned off and tha viscosity of a aaapla deter mined on a Brabender Visco Cordar. Additional vatar aa required, la than added and tha bateh aixad until a saooth hoaoganaoua aixtura is obtained. Tha alxar ia than atoppad and another aaapla is eheekad on tha Vlseo Cordar. If tha viscosity is still too high, this procedure is repeated until tha proper viscosity is reached. B. Tilling. All 5 gallon containers are to ba filled by weight baaed on the weight par gallon of each bateh. QPiLITT CONTROL Viscosityt To ba deteralned after tha eo^ound has stood for 24 hours, using tha following setup. (a) Ceapound to ba at 77^ 5F in a 1/2 pint paint can with pin paddle ianersed to nark on tha paddle stem. (b) Can spindle to rotate at 7$ r.p.s. on VC-3, 250 gm. ea. head, Bra bender Vlseo Cordar. Application Properties! To natch standard saaple froa Research 1 U-Wyi-c (Back; General Revision a -o o o o I? Operating Dirlaion PRODUCT PROCEDURE. Approved: 3FKXAL BOUXIDI CONFIDENTIAL 00 NOT RCFNOOOOC OR OORT use ready mixed joint ccmpoohd (JE-947B) Mo. 61-2-24-2-l-A Date 7-2-71 Pace 2 Cancele NEW Dated JK7HP02 VRA-51 Southard #1 Terra Alba PM-4386 (60jt aollda) Taaol 850 CMP Aoetata Troyean 174 Water RAW MingHTi;^ Par Bulletin 61-2-24 except: Southard #1 Terra Alba VRA-51 Taaol 850 Troyeaa 174 MAHUPACTPHIHO PROCEDPHE Per Bulletin 61-2-24 * NON-VOLATILE 3.0 0.5 To aaice iOOjt 4.0 LBS/2000 LBS. N.V. 60 10 1850 131 3 1 1 Approx. 95 Cal. Bulletin 52-22-2 Union Carbide PHS 6-177-9 IMS 6-100-14 taro W S 1 bOOJU M-897VC Her. 9/65 (Printed la U.8JU) Operating Division PRODUCT PROCEDURE Approved: ^ J *:.. special bulletin CONFIDENTIAL DO NOT REPRODUCE OR COPY USG READY MIXED ALL PURPOSE JOINT COMPOUND - JE 666 No. 6l-2-24-l*-A Date 7-9-71 Page 3 Cancels NEW Dated FORMULA JE 686 Filler nix 3 Ilon-Volatile lb. (500 gallon batch) VMC POOF Mica Narvan Serldte JM7RP02 Asbestos Floats. Huber CW? Clay SC-61* Ferrite Yellow Nopco PD #1 Powder Stonelite 2/3 formula V 15.0 ca 30 5.0 .3 pigmented only .35 to !*he 9-lt. 55& 100 600 120 200 32 6 14 2500 * 2-3 min hydration time per IMS 6-151-6. Paste Mix Won-Volatile lb. (500 gallon batch) Fillers *PM 4366 (oO/j N.V.) Troysan CMP Acetate Water 94.53 5.5 3872 lb. 40 gal. 3 lb. 250-265 gal. *PM 4386 at 50% N.V. use 43.8 gal. and PM 4?96 at 463 N.V. use 53-4 gal. RAW MATERIALS WMC P80F Mica i'larvon Sericite JI-rTRF02 Asbestos Floats Huber CWF day SC-61 Ferrite Yellow Stonelite A Dolomite Raabo #4 Hopco ED #1 Powder PM 4386 Troysan (HP Acetate MAUUPACTOBHiO PROCEDURE PMS 6-143-3 IWS 6-146-2 PMS 6-14-10 PMS 6-36-5 PMS 6-151-6 None Required ~ul 58-2-2 PMS 6-24-9 FMS 6-40-21 FMS 6-104-55 PMS 6-100-5 Per 61-2-24 BID H Z Z tOOdO 0-8971-C l/68 (Printed In U.S.A.) Operating Division PRODUCT PROCEDURE % Approved: use READY MIXED JOINT COMPOUND ALL PURPOSE - JE-598-D Ho. 61-2-2L-2-1 Sate Page 7-22-71 Cancels Page 3 Dated k-lU-71 FORMULA JE-598-D 5 Non Volatile lbs. for 250 gal. batch (2000 lbs. I.V.) Mica P80F Forsula V 300 approximately JM7RF02 Asbestos As req'd for correct BB and water content TO approximately Carbonate Filler* To 100* R.V. To mate up 1690 lbs. N.V. PM-1*386 wauls ion Methocel 65HG 5.5* 0.8* 183.3 lbs. 16 lbs. PMA-30 1 lb. Water approx. 130 gal. * 1. Dallas to use Flo-Floats * 2. Midway to use Quincy #3 RAW MATERIALS Mica ASBESTOS Carbonate Filler Methocel PM-1*386 PMA-18 PMA-30 Per Bulletin 6-1U3-1 Per Bulletin 6-ll*-10 i er Bulletin 6-2A-9 and 6-2h-22 Per Bulletin 6-25-6 Per Bulletin 6-10l*-55 Per Bulletin 6-100-2 Per Bulletin 6-100-3 flP 0 P 9 1 5 't * (C) 1971 UNITED STATER GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. M-5791 1/63 (Printed in U.S.A. J C Indicates Change No. 61-2.24-4-0 Oat* 10-6-71 Pag* 2 Cancel* Pag* 2 Dat*d 11-23-70 CONFIDENTIAL USG READ! MUED JOINT COMPOUND - ALL PURPOSE LOW SRSQCASE - JE-836-G N* * FOHMOLA JB-836-Q P-85 Mica Mica 8 UC210 Asbestos -60 Mesh Qelratol 20/90 BP I*tro*ol 250 HBZ 18*325 Trtra Sodium Pyro Phosphate UCARI31 or Aaaco 3001P Polyrlayl aectat* easilslon 40* Glynaml solution 70* Sorbitol M Troyan CMP Aertat* Troyan 176 PROCISSIITO * Hon Volatile 4.0 20.0 2.5 1.0 -55 To nak* 100* 0.1 2.5 .2 35 Lb*, for appro* gy f'* 75 lb*. Appro*. 375 lb*. 65 10 10 To ante 1610 lbs. Ban Volatile 2 Apprca. 75 lbs. 6 7 1 1 Mist b* glared by the CP proe***. Bale caapooad com* out much too frothy if aland only la th* Kockneyr Blears without racum tz BAN MATERIAL SPECUTCATICBrS P-85 Klea Mica 8 UC 210 Std. grad* asbestos -60 Mssh OalTStol 20/90 BP Batrosol 250 HBZ (-80 nssh) W325 Polyrlayl aeatat* aaolslan 40* glyaacel aqueous solution (taoh.) 70* sorbitol solution (tach.) Troyan 174 Troyan Off Aeatata Tstra Sadlun Pyro Phosphat* Per Bulletin 6-143-3 Per Bulletin 6-143-5 Par Bulletin 6-14-11 Polyrlayl alcohol, cold water soluble, high viscosity - faros Monsanto Cb--inel Co. An unratardad grad* of aactrn high Tlaeoalty Hydroay ethyl cellulose frem Hercules, Inc. Per Bulletin 6-24-1 Per Bulletin 6-104-55 Proe Uhlan Carbide Carp. Paran Cbae. Pflser or Atlas ChasLcal Co. Far Bulletin 6-100-14 Par Bulletin 6-100-5 Par Bulletin 6-177-4 C C l l b l bbOtJU (C) 1971 aPB 8TATM (WH. CMAUTHCEIZP 081 OB HEPBCCPCnOM FRCBU 0-8971-C lBack) Oanaral Btrlslon r No. 61-2-26-6-G Date 10-6-71 Pago 2 Cancels Page 2 Dated 11-23-70 CONFIDENTIAL use READY MIXED JOINT COMPOUND - ALL PURPOSE LOW SHRINKAGE - JE-836-C *v\ FORMULA JS-336-0 P-85 Mica Mica 8 UC210 Aabertoe -60 Mead Oelvatol 20/90 BP Batrosol 250 BBS 1*325 Tetra Sodlun Pyro Phosphate UCARI31 or Aaaco 3001? Polyvinyl acetate 609 Glyaxal solution 709 Sorbitol " Trcgrsan Off Acetate Troysan 176 9 Bon Volatile 6.0 20.0 2.5 1.0 .55 To aaks 1009 0.1 2.5 .2 35 Lba. for apprcoc I*1 ********* 75 lbs. Apprca. 375 lba. 65 18 10 TO sake 1610 lba. Boo Volatile 2 Approx. 75 lba. k 7 1 1 PROCESSIHO Meat be alzed by the CP proceaa. Thla ccapouad canes out such too frothy if alzed color la the Boekasysr altera without taciturn treat--at. RAW MATERIAL SPBCXPICATICHS P -85 Mica Mica S UC 210 8td. grade aabeetoa -60 Meah Oelvatol 20/90 BP Batroaol 250 BBX (-60 aeah) **325 Polyvinyl acetate --Qelnu li09 glyczal aqueous solution (tech.) 709 sorbitol solution (tech.) Troysan 176 Troyaan CMP Acetate Tetra Sodlua Pyro Phosphate Per Bulletin 6-163-3 Per Bulletin 6-163-5 Per Bulletin 6-16-11 Polyvinyl alcohol, cold water soluble, high viscosity - fraa Monsanto Cbaalcal Co. An unretarded grade of extra high viscosity Hydroxy ethyl cellulose fren Hercules, Inc. Per Bulletin 6-26-1 Per Bulletin 6-106-55 Proa Uhlan Carbide Carp* fran Cfaas. Pfizer or Atlas Chemical Co. Per Bulletin 6-100-16 Per Bulletin 6-100-5 Per Bulletin 6-177-6 C C 9 l b l bOOcJL (C) 1971 UHXBS 0-8971-C (Beck) 1 1 GXPBOM. tBHURBQRIZXD USE OR BgROBUOUOR FRCHXBX3 Oeneral Rsvislon ! No. 61-2-24-15 Date 2-4-72 Pe . 2 Cancels NEW Dated C0NFI222JTIAL USG READY MIXED JOINT COMPOUND ALL PURPOSE - LOW SHRINKAGE JE-836-G FORMULA JE-836-G t Non Volatile Lbs. for approx 230 cal batch P-85 Mica Mica S UC210 Asbestos -60 Mesh Gelvatol 20/90 BP Natrosol 250 HHXR MW325 Tetra Sodium Pyro Phosphate UCARI31 or Aasco 3001P Polyvinyl acetate eaulsion 409 Glyoxal solution 70* Sorbitol " Troysan CMP Acetate Troysan 174 4.0 20.0 2.5 1.0 .55 To make 1009 0.1 2.5 .2 .35 75 lbs. Approx. 375 lbs. 45 18 10 To make 1810 lbs. Non Volatile 2 Approx. 75 lbs. 4 7 1 1 PROCESSING Must be mixed by the CF process. This compound comes out much too frothy if mixed only in the Hoekmeyer sixers without vacuum treatment. RAW MATERIAL SPECIFICATIONS P-85 Mica Mica S UC 210 Std. grade asbestos -60 Mesh Celvatol 20/90 BP Natrosol 250 HHXR (-60 sash) KV325 Polyvinyl acetate emulsion 40% glyoxal aqueous solution (tech.) 70* sorbitol solution (tech.) Troysan 174 Troysan CMP Acetate Tetra Sodium Pyro Phosphate Per Bulletin 6-143-3 . Per Bulletin 6-143-5 Per Bulletin 6-14-11 Polyvinyl alcohol, cold vater soluble. high viscosity - from Monsanto Chemical Co. Per Bulletin 6-151-1 Per Bulletin 6-24-1 Per Bulletin 6-104-55 From Union Carbide Corn. From Chas. Pfizer or Atlas Chemical Co. Per Bulletin 6-100-14 Per Bulletin 6-100-5 Per Bulletin 6-177-4 ! SID 0 P C | (C) 1972 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-0 (Sack) T Operating Division CONFIDENTIAL No. 61-2-24-1 Date 3-15-72 c PRODUCT PROCEDURE use READY MIXED JOIST COKPOUBD - 3 ----------------Cancels Page 3 Approved: ALL PURPOSE - CTAMBTJT Dated 2-9-71 FORMULA: Je-217 t Son-Volatile Lbs, (for 100 gal . batch approx.) Mica JC (2/3 Formula V) DXW Mlnerallte (Bote 1) 30.0 Asbestos floats (as required) Huber CUP Clay 10.0 Methyl Cellulose 0.8 ferrite Yellow #9 Marble (to sake 1002) PVAc'RAsin fisulslaa, Plastlcired c Vaaelde 1G96 5.5 . Water c Troysan 174 - 80 approx. 240 24 approx. 80 6-6 os. (to sake 800 lbs. total non-volatile) 73 12-4/5 os. 53 gala, approx. 16 os. Hotea: (1) DEW Mineralite, Ser-J, or CE-f-l Serieite may be used is pigmented Rndjr Mix. RAW MATERIALS PVAc Resin Bsulsion, Plasticised Methyl Cellulose Solvent Mice DXW Kinerallte Asbestos 7RP9 Huber CWF Clay #9 Georgia Marble s ferrite Yellow Troysan ITU A Vaaelde XZ?6 Per Bulletin 6-104-55 Per Bulletin 6-25-5, 6-25-6 Per Bulletin 6-149-3 Per Bulletin 6-143-1 Per Bulletin 6-146-2 Per Bulletin 6-7-1 Per Bulletin 6-36-5 Per Bulletin 6-24-9 Per Bulletin 6-100-14 R. T. Vanderbilt Co. rjPOO" 1376 >w (C) 1972 USITED STATES GYPSUM. UMAUIH0RI2ED USB OR REPRODUCTION PROHIBITED. 0-5791-C 1/68 (Printed in U.S.A.)t C Indicates Change D Indicates Deletion A Indicates Addition (No. 61-2-2 M. Date 3-15-72 Page j* Cancels P*e 4 Dated 2-9-71 CONFIDENTIAL use HEADY MIXED JOINT COMPOUND ALL PURPOSE - CHAMBLEE MANUFACTURING PROCEDURE A. Mixing Procedure cm Bockmsyer Mixer - Approx. lUO gal. batch. Approximately 50 gallons of vater are put into the Bockmsyer aixer. (The quantity of water used initially should be the smallest amount which can be used without overloading the motor C when the dry materials are added). The Troyaan and Vaneide >096 are then added and the mixer is run for a few turns to disperse these materials. The dry materials and plasticized emulsion are then added, and the batch is mixed until all lueps are broken down and all materials thoroughly mixed. The mixer is then turned off and the viscosity of a sample is determined on a Brabender viscosimeter. Additional water, as required, is then added and the batch mixed until a smooth, homogeneous mixture is obtained. The mixer is then stopped and another sample is checked on the viseoaimeter. If the viscosity la still too high, this procedure is repeated until the proper viscosity is reached. B. Pillins: All 5 gallon containers are to be filled by weight, based on the weight per gallon of each batch. D ( I rjpCG** 1377 I EJD (C) 19T2 UNITED STATES GYPSUM. PHAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-579L-C (Baek)T C Indicates Change D Indicates Deletion Z *lS l bOOdb fc) 1972 am ssjozs gtpsum. uuuTHOHizsa usi or hzpboductxoi pRoamm. 0-5791-C l/68 (Prlarcd la U.S.A. )T C Indictees Change No. 6l-2-2k-15 Date k-25-72 Page 2 Cancels Page 2 Dated k-6-72 CONFIDENTIAL USG READY MIXED JOIHT COMPOUND ALL PURPOSE - LOW SHRINKAGE JE-957B FORMULA t Non Volatile Lbs. for aoprox 230 gal batch P-85 Mica Mica S UC210 Asbestos -60 Maab Gelvatol 20/90 BP Natrosol 250 HHKR MW325 Tetra Sodium Pyro Phoapbata UCARI3I or Amaco 3001P Polyvinyl acetate emulsion kOS Glyoxal solution 70S Sorbitol " Troysan CMP Acetate Troysan 17* Watar k.O 20.0 2.5 1.0 .55 -- To make 100S 0.1 2.5 .2 .35 75 lbs. Approx. 375 lbs. *5 18 10 To make 1610 lbs. Rao Volatile 2 Approx. 75 lbs. k 7 1 1 135-137 gal. approx, Regular Viscosity for PROCESSING Must be mixed by the C7 process. This compound comes out much too frothy if mixed only in the Hockmeyer mixers without vacuum treatment. RAW MATERIAL SPECIFICATIONS P-85 Mica Mica S UC 210 Std. grade asbestos c -60 Mash Gelvatol 20/90 BP Natrosol 250 HHXR (-60 mash) MW325 Polyvinyl acetate emulsion kOS glyoxal' aqueous solution (tech.) 70S sorbitol solution (tech.) Troysan 17b Troysan CMP Acetate Tatra Sodium Pyro Phosphate Per Bulletin 6-lk>3 Per Bulletin 6-lk3-5 Per Bulletin 6-lk-ll Per Bulletin 6-3-7 Par Bulletin 6-151-1 Par Bulletin 6-2k-l Par Bulletin 6-10k-55 From Union Carbide Corn. From Chas. Pfizer or Atlas Chemical Co. Par Bulletin 6-100-lk Par Bulletin 6-100-5 Par Bulletin 6-177-b 0P0C9 2373 BID (C) 1972 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C (Back)T C Indicates Change SPECIAL BULLETIH Operating Division PRODUCT PROCEDURE Approved: CONFIDENTIAL USC READY MIXED J0XBT COMPOUHD (JE-1030) - MIDWAY This bulletin expires 6-1-73. No. 61-2-24-JJ Date 6-2-72 Pam 1 Cancels HEW Dated SESCRXPnor A ready nixed eoapomd with laproved resistance to entering. Plant to naka trial batches for field teata and subsequent ehlpaeats per direction of Dept. #971-C. MAIUFACTURIIG PLAIT Midway ZDEHTIPICATIOH AID PACKAGING Packaging per Bulletin 61-2-24-2-1. lomal code to be followed by the suffix . FINISHED PRODUCT SFXCIPICATZOIS A. Color - Batumi White. B. Ylaeoaity - 600 30BB unita with pin at 75F. C. Bond - 5 nininuT D. Wt/Gal. - 12-8 to 13.0 lba. per gal. for regular conaiatency. FORMULA S BOB-VOLATILE LBS/2000 LBS. B. V. P-flOP Mica JM7RF02 Asbestos Celloaixe QP-100M Quincy #3 PMJ386 ( 60l) Trayaan 174 CMP Acetate Ferula V 3.0 0.8 To nake 95.01 5.0 About 300 lba. 60 16 About 1524 lba. 167 1 1 RAH MATERIALS - Per Bulletin 61-2-24-2-1 except: Celloe'ixe QP-100M Quincy #3 CMP Acetate Troyaan 174 Union Carbide PM3 6-24-22 PMS 6-100-5 PIC 6-100-14 MAIUPACTURZIO PROCEDURE Per Bulletin 61-2-24-2-1 except it ia recoanended that the Troysan 174.be added to the paste nix to avoid possible luepy nixing. Make euro the alar is stopped when the Troysan la added and the lid cloaed prior to restarting the nlxer. t i l l 60JdL (C) 1972 UBITED STATES GYPSUM. UIADTB0RZZED USE OR REPH0DUCTZ0M PROHIBITED. 0-5791-C 1/68 (Printed ia U.S.A.JT Operating Division PRODUCT PROCEDURE Approved: SPECIAL BULLETIN CONFIDENTIAL USG READY MIXED ALL PURPOSE JOINT COMPOUND - JE1020 (B FORMULA) No. 61-2-2U-1-3 Date 5-16-72 Page 1 Cancels `iiW Dated This Bulletin expires 6-1-73. DESCRIPTIONs A Ready Mixed all Purpose Joint Compound which is low cratering and has excellent initial slip and reworkability. MANUFACTURING PLANT: New Brighton SHIPMENTS: On all orders for "B Formula" or as directed by Dept. 991. DENTIFICAXION AND PACKAGING: Per Bulletin 61-2-21*. This formula to have the letter "B" after the manufacturing code. FINISHED PRODUCT SPECIFICATIONS: Viscosity: Mid-Atlantic Orders Regular Heavy Extra heavy 1*90-510 3.U. 61*0-660 700-750 750-800 Color: White on orders to Mid-Atlantic. Others to be white or pignented as ordered. Bond: 6 minimum, oven dried at 110-120OF. FORMULA JE1020 Filler Mix 5 non-volatile lb. (500 gal. batch) WMC P80F Mica Narvon Sericite JM7RF02 Asbestos Cellosize QP100M "Terra Alba Ferrite Yellow 2/3 Formula V 15.03 ea. 3.0 0.8 to make 95.03 for pigmented only 1*00 600 120 32 2800 5 Pfizer FP Limestone or Thompeon-Weiaen Rambo .11* nay be substituted if no Te Alba is available. Paste Mix 3 non-volatile lb. (500 gal. batch) Fillers UCAR 131 60S (n.v.) Troysan CMP Acetate Water 95.03 5.0 - 3072 lb. 36-1/2 gal. 3 lb. 250-265 gal. UCAR 131 at 1*6.5S N.V. use 1*8 gal. (C) 1972 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C 1/68 (Printed in U.S.A.)* iI 1 I o -3 o o N> 4 Operating Division PRODUCT PROCEDURE Approved: .I y CONFIDENTIAL pp HOT lttPROCU:t sr.torr USC READY MIXED JOINT COMPOUND AT.!. PTTOPnsv - OTW r.rv---------------- No; 6i-- Date --IZ-a^O iiSL JL Cancels page 3 Dated >guTO" 7-r-7^ FORMULAS A. Foraj^a^jJE^SOi^ - Special White aad Regular (Tinted) Fillers % Hon-Volatlle (For 250 Gal.) Lbs. (Batch Approx.) Formula V (/*/%] Aeteaeel M fierietee 10.0 Asbestos UC210 /--S *St9 (approx.) #<*00 Whiting or (Approx.) aee* ns 5* <* Marble White 325 To Make Vk% Methocel 65HG A Tt>r> 0.8 o.oS To Make i860 Lbs. 16 / o Paste Mix t Non*Volatile Lbs, (for 250 gal, hatch apor.) Fillers 9k.0 1880 VA- 3WP- S'OO 1 P 6.0 218 Troysan CMP acetate (liquid) 1 5 Troysan 17k 1 lb.. Water IkO gallons (approx.)^ A * A47E' Alt SA/SJHfit/fS AS 2v2Lc7L / & Sn TWw.jW.BWlf LA. B. Formula JE-201 "Vo FlUer Mix j Non-Volatile Lbs. (For 9^5# Filler Charge) Mica JC HT0-50 Asbestos Floats Huber Clay Methocel HG Ferrite Yenov* t00 Whiting or Marble White 325 Formula V 30.0 150 approx. 300 As Req'd. 10.0 35 approx. 100 0.8 8 To match manila color of SHEETROCK Face Paper. To make 9k. 5J To make up 9k 5 lbs. * `Plant to manufacture unpigmented form vhen requested by Sales Dept. Paste Mix ri> Hon-Volatlle Lbs, (for approx. 130 cal.) Fillers VA-301P 9**.5 5.5 Troysan CMP acetate < (liquid) .7oy 5an 17k Water 9**5 90 0 oz. b oz. 71 gal. approx. a o o o o C-^791-0 1/od (rrinted in U.5.A.) 7 '-ilo*C All's AiVW// Indicates Change Original Date of Issue 6-2-72 SPECIAL BULLETIN Operating Division PRODUCT PROCEDURE Approved: CONFIDENTIAL USG READY MIXED JOINT COMPOUND (JE-1030) This bulletin expires 6-1-73. DESCRIPTION No. Date el-J-CWJ Cancsls J- Dated 7-7-72 A ready nixed compound with improved realstance to cratering. Plant to sake trial batches for field tacts and subsequent shipments per direction of Dept. /971-C. MANUFACTURING PLAIT Gypsun and Midway ! ZDEBTIPICATZOB AID PACXACIHC Packaging per Bulletin 61-2-2U-2-1. lonaal cods to be followed by the suffix C. FINISHED PRODUCT SPECIFICATIONS A. Color - Natural White. B. Viscosity - 600 30BB units with pin at 75F. C. Bond - 5 minimal? D. Vt/Gal. - 12.8 to 13.0 lbs. per gal. for regular consistency. F01WULA f NOB-VOLATILE LBS/2000 LBS. N. V. P-8QF Mica JM7RF02 Asbestos Cslloslae QP-100M Carbonate Filler* FM-A386 (60*) C Troysan 17** (Note 1) C CMP Acetate (Note 1) Formula V 3.0 0.8 To anke 95.01 5.0 *Mldvay to use Quincy #3. Oypsia to use Stonellte About 300 lbs. 60 16 About 152** lbs. 167 1 1 A Bote 1: Gypsun to use Cosen 158 instead of Troysan 17** and CMP Acetate. RAW MATERIALS - Per Bulletin 61-2-2U-2-1 except: Cellosire QP-100M Stonellte Quincy #3 CMP Acetate Troysan 17** A Cosan Union Carbide F*C 6--2k--2 FMS 6-2h-22 PMS 6-100-5 PMS 6-100-11* pm__________ MANUFACTURING PROCEDURE ^ o Per Bulletin 6l-2-2k-2-l except It is recasmmndsd that the Troysan 17** be added ^ to tb*~peste mix to avoid possible lusgy nixing. Make sure the nixer Is stopped when the Troysan is added and the lid closed prior to restarting the nixer. END (C) 1972 UNITED STATES CTPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C 1/is (Printed in U.S.A. c Indicates Change A Indicates Addition Operating Division PRODUCT PROCEDURE Approved: FORMULA JE-598-D CONFIDENTIAL USD READY MIXED JOIST COMPOUND * ALL PURPOSE - JE-59S-D No. 6l-2-_*-. Date 11-16-72 Pare 3 Cancels Page 3 Dated 7-22-71 . % Bod Volatile lbs. for 250 gal. batch (2000 lbs. I.V.) Mica P60F Fazvmla V 300 approximately JKTRF02 Asbestos As req'd for correct BB and water content 70 approximately CaTbooate Filler* To aahe 10OS H.V. To aste up 1890 lbs. H.V. PH-l*3fl6 aiilalon 5. 183.3 lbs. Msthocel 6$HC 0.8* 16 lbs. PMA-30 1 lb. ' Hater ----- approx. 130 gad. * * 1* Dallas to uee Flo-Ploats A Dallas to uaa Southard's #1 Tsrra Alba vhen dlraetad by Produet Managers in l CCPD or SCPD. 2. Midway to use Quincy 13 i RAH MATERIALS Mica ASBESTOS Carbonate Filler Msthocel PM-1386 PKA-18 PMA-30 /X Terra Alba Per Bulletin 6-11*3-1 Per Bulletin 6-lh-lO Per Bulletin 6-2U-9 and Par Bulletin 6-25-6 Per Bulletin 6-101*-5 5 Per Bulletin 6-100-2 Per Bulletin 6-100-3 Per Bulletin 52-22-2 (C) 1972 UIXZZZJ STATES GYPSUM. UIADtBOltXZED USE OR REPRODUCTXOR PROHIBITED. 0-5791-0 1/66 (Prlatod in O.S.A.)T A Indicates Addition 3 '3 O o <3 Jt S No. 61-2-2U-15 Date 9-12-72 2 Cancels Page 2 Dated U-25-72 CONFIDENTIAL use REACT MIXES J0IXT C0MP0UBS ALL PURPOSE - LOU SHRHXAGE JE-957B FORMULA S Hon Volatile Lba. for approx 230 sal batch r-85 Mica Mica S UC210 Asbestos -60 Mesh Gelvatol 20/90 BP Batrosol 250 HHXR MV325 Thtra Sodlua Pyro Riosphate UCARI31 or Aasco 3001P Polyvinyl acetate eaulsion 1*04 Olyoxal solution 70S Sorbitol " Troysan CMP Acetate Troysan 17 * Water 1*.0 20.0 2.5 1.0 .55 To aake 100S 0.1 2.5 .2 .35 - 73 lba. Approx. 373 lba. 1*5 18 10 To sake 1810 lba. Ian Volatile 2 Approx. 73 lbs. 9 9 1 1 135-137 gal. approx, for Regular Viscosity ROTE: Crystalline Olyoxal and Crystalline Sorbitol (Powder) nay be used in place of the solutions as follows: Crystalline Olyoxal Crystalline Sorbitol (Powder) .2S .35 3.6 Lbs. 6.3 Lbs. Be sura the Crystalline oaterials are blended well in other dry ingredients prior to addition to liquids to insure coaplete dispersion and solubility. PROCESSING Most be nixed by the CP proeen. This eanpound cooes out much too frothy If sized only in the Hockseyer aixers without vacuum treatment. row MATERIAL SPECIFICATIONS P-8; Mien Mice S UC 210 Std. grade asbestos -60 Meih Gelvatal 20/90 BP Hatrosol 250 HHXR (-60 aeih) MU325 Polyvinyl acetate emulsion ItOS glyozal aqueous solution (tech.) 70S sorbitol solution (tech.) Tboysan IT** Troysan CMP Acetate Tbtra Sodlua Pyro Phosphate Per Bulletin 6-11*3-3 Per Bulletin 6-11*3-5 Per Bulletin 6-lU-ll Per Bulletin 6-3*7 Per Bulletin 6-151-1 Per Bulletin 6-2U-1 Par Bulletin 6-10U-55 Pros Union Carbide Corp. Proa Chas. Pflser or Atlas Chaaical Co. Per Bulletin 6-100-H* Per Bulletin 6-100-5 Per Bulletin 6-177-1* as (O 1972 UHITED STATES OTPSUM. UIAUTBORIZIP U8E 0B RgROPUCTIOE PROHIBITffi. 0-5791-C (Back)T C Indicates Change A Indicates Addition tOOcJD C ( Operating Division PRODUCT PROCEDURE CONFIDENTIAL USC READY MIXED JOIST COMPOUND ALL PURPOSE JE-598-D No. 61-2-2 ik-2-1 Data 1-3-73 Pago 2 Cancels Page 2 Dated 3-30-72 FINISHED PRODUCT SPECIFICATIONS A. Viscosity To be 570 - 630 twenty four hours after sanufacture at 77 F. Test conditions - std 1/2 pint can size container, VC-3 Brabender at 75 RPM, standard pin paddle, 250 cgm spring suspension (calibrated, and corrected if necessary to sateh Research VC-3 Brabender Vlscaseter). Midway to use Solo P-7A Plastic Cup for Container on Brabender. Material will be retained in these containers with a 57 PL plastic lid. For orders to be used with mechanical tools the ready sized compound is to be thinned to 360 to A00 VC-3 Brabender (at 75 RFM) by adding extra water. SEE ROTE 1. On orders specifying "Extra Heavy", or if approved by Div. Prod. Manager, plant to manufacture and ship "Extra" Ready Mixed. Viscosity 700 plus or sinus 30 Brabender units 2b hours after sixlng. Viscosity to be obtained by using a less than noraal volwe of water. Container to be labeled "EXTRA". ROTE 1 - Midway will produce aschanieal tools viscosity only on request of Division Product Manager. B. Color - White Pigsented say be specially ordered with five days lead tine to produce or the Division Product Manager's approval; these orders Bust be in batch inereaenta of 500 gallons. C. Application To natch standard saaple (as supplied by Research). D. Bond To Tape 5 sinlsta at 77 50% RH. If a bond less than 5 is obtained retest using another roll of tape. If bond is again below 5, reject the cobpound for poor bond. If the second test is ok, the poor first test say indicate poor bonding tape, (i.e., tape inadequately sanded on the back side to insure good bond. Such tape should also be rejected for sbipaent.). E. Grit and Lusps Rone pezsltted. For routine tests spread to a fine feathered edge on SHEETR0CK using a broadknife or trowel. For a sore critical test, dilute the compound to about 250 BB, and spread it on SHEETR0CK vlth a 10" or 12" Ases finishing box tool, using a tight crown setting on the tool (#b or #5 setting). F. Tape Edxe Cracking or Check Cracking Observe the dried bond test application for cracking (use a hand lens). There should be no cracking. G. Weight Per Gallon Mark the exact height of 5 gal. on a 5 gel. can. Fill the can exactly to this mark with the cospound and weigh contents. Divide weight obtained by 5. It should be between 12.6 and 12.9 lbs. per gal. A lower weight indicates excessive air entrainaent. 1973 CTITID STATES GYPSUM. URAUTHDRSED USE OR REPRODUCTIOg PROHIBITED. D-5T9i~C Rev. 1/73 (Printed la U.B.A.)t C Indicates Change 611 bOUdU C Operating OlTliion PRODUCT PROCEDURE SPECIAL BULLETIN CONFIDENTIAL No. Date Pan USG READY MIXED JOINT COMPOUND TOPPIIK Cl JE-10108 . DALLAS Dated 61-2-25^ 11-19-73 Page 1 6-2-72 This bulletin expiree 6-1-73. DESCRIPTION C A low shrinkage topping compound, containing Southard Terra Alba, designed for Joint finishing with minimum cratering. MANUFACTURING PLANT Dallas IDENTIFICATION AND PACKAGING 5 gal. tin palls per PMS 8-29-3-1 and U gal. cartons per PM5 8-10-29-b. Normal code to be followed by the suffix S. FINISHED PRODUCT SPECIFICATIONS A. Color Natural White. B. Viscosity - 600 30BB units with pin at 75F. C. Bond - 2 minimum D. Weight per Gal. about 13.1 lbs. per gal. FORMULA 5 DON-VOLATILE LBS/200 LBS. N. V. P-60P Mica 7RF02 Asbestos Cellosize QP-100M Southard Terra Alba to make PM-L386 (60S) CMP Acetate Troysan 17U Ihrulsified Mineral Spirits* 1.25S 2.0S 0.7 92.05? u.o . -- 25 1*0 11* lBUl 133 1 1 31* See Manufacturing Procedure for details on preparation and addition of emulsified mineral spirits. tsj $ 1973 UIITP STATES GYPSUM. UNAUTHORglD USE OR gPNODPCTiai PROHIBITS). 0-5791-C Rer. 1/73 (Printed in U.8.A. )t C Indicates Change A Indicates Addition Operating iixiaion PRODUCT PROCEDURE CONFIDENTIAL No. Dot* 61-2-25-4 1-19-73 Fin 2 use READY MIXED JOIST COMPOUSD TOFPIIC Canoals Page 2 JE-1010S - DALLAS Dated 6-2-72 RAW MATERIALS Celloslse QP-100M Southard #1 Torra Alba Doodorlaod Miaaral Spirits Olale Acid triethanolaaine P80P Mica U&loo Carbide 52-22-2 FMS 6-l*9-12 PM5 6-1-2 FMS 6-131-1 Pie 6-11*3-1 KAIUPACTURISG PROCEDURE Add tha emulsified ainaral spirits to tha pasta alx after tha hoary nix stage sad prior to any further vatar addition sad final nixing to adjust riscoaity. "Make up minified ainaral spirits as follows: Add 9 lbs. Olale Acid to 20 lbs. daodorlsad ainaral spirits sad alz wall. Than add 5 lbs. Triathaaolaaiaa and nix thoroughly again. SOTS: Do not aix Oleic Acid sad trletbanoladlne before adding to ainaral spirits or paraansnt lumps will be foreed. BID c Q no 1973 U1ITED STATES CTPSUM. OUXJIEORXZB USX OR REFKCOOCTZOE PROEZBITXD. 0-5791-C Rax. 1/73 (Printed la U.S.A. )T A Indicates Addition } Operating Division PRODUCT PROCEDURE CONFIDENTIAL No. 61-2-2L-DD Date 1-24-73 Page 2 READY-MIXED JOINT COMPOUND-ALL PURPOSE Cancel* Page 2 (JZ-77bD) - CKAMBLEE k DALLAS Dated 11-9-70 FORMULA % HonVolatile Pounds 2000 lbs. X.V. Mica JC Asbestos JMRP02 Metbocel 65BO A9HCS Carbonate filler (Hot* 1) Hamaco 267 Huber Clay Defoamsr* PM-b386 (w/o PMA-30) CMP Acetate Troysan 17b Fbnaula V as req'd. for vise. .8 to 100JS V. V. 2.0 2.5 .15 2.5 280 to 300 approx. 80 to 90 approx. 16 Ib30 approx. bO 50 3 83.3 approx. 1 1 VOTE 1: Dallas to use Mierofil Ik. RAW MATERIALS Per Bulletin 6l-2-2b except: Hamaco 267 Hopco PD-1 CMP Acetate Troysan 17b "Tiaol 650 Microfil #b Per ms 6-12b.li Hopco Chemical Co. Per PMS 6-100-5 Per PTC 6-100-lb Per P6 6-177-9 Per P 6-24-10 MANUFACTURING PROCEDURE General procedure is 6l-2-2b except add CMP Acetate and Troy*an 17b separately iastead of mixing the two preservative* together. When mixed together in con centrated fom and allowed to stand, acne of the mercury is precipitated from solution. HOTS: 1. Add *lopco PD-1 or "Tamol 850 and the two preservatives to the water and emulaion and mix before adding dry ingredients. 2. Dallas to add *Tamol 850, Chemblee to add *!fopco PD-1. C BCD 1P009 101? 1973 UHXSED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C Rav. 1/73 (Printed in U.8.A.)T C Indicates Change A Indicates Addition Operating Division PRODUCT PROCEDURE CONFIDENTIAL use READY .'CDCED JOIHT COMPOUND ALL PURPOSE - JE-59&-D No* 61--2--2'i 2--1 Date 1-24-73 Page 3 Cancels Page 3 Dated U-16-72 FORMULA JE-59&-D S Ion Volatile lba. for 250 gal. batch (2000 lba. H.V.) Mica P80f foraula V 300 approximately JM7RP02 Asbestos Aa req'd for correct BB and vater content 70 approxlaately Carbonate Filler* To 100* B.V. To aaka up 1690 lba. U.V. IM-4386 enulsion Netbocel 65HG 5.5* 0.8* 183.3 lba. 16 lba. PMA-30 1 lb. Water approx. 130 gal. * 1. Dallas to use Microfil #1. Dallas to use Southard'a #1 Terra Alba when directed by Product Managers in CCPD or SCPD. * 2. Midway to use Quincy #3 RAW MATERIALS Mica ASBESTOS Carbonate Filler Methocel PK-A386 PMA-18 PMA-30 #1 Terra Alba Per Bulletin 6-143-1 Per Bulletin 6-14-10 Per Bulletin 6-24-9, 6-24-10 and 6-24-22 Per Bulletin 6-25-6 Per Bulletin 6-104-55 Per Bulletin 6-100-2 Per Bulletin 6-100-3 Per Bulletin 52*22-2 2 o o o e 1973 UNITED STATES GYPSUM. UKAUTH0HXZXD USE OB REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/73 (Printed In U.8.A. )T C Indicates Change Dperatin* Division PRODUCT PROCEDURE CONFIDENTIAL use JOINT COMPOUND ALL PURPOSE (AP-275-C) No. 61-2-11-3-U Date 1-2U-73 Pace 2 Canoels Pae 2 Dated 10-27-72 FORMULA GP 702 Gelratol 20-60 GM 65 Ziram TSPP TI02-R901 7BP02 Asbestos PflOF Mies Microfil Ik Sorbitol 2.55 0.63 0.5 0.1 0.15 0.5 k.5 (As Required) 5.0 To sake 1005 0.3 RAW MATERIALS Ssee as per Bulletin 61-2-11-5-1 except: TSPP H0p-R901 Microfil Ik PTC 6-177-1* PTC 6-130-6 PIC 6-2U-10 MANUFACTURING PROCEDURE Sue u per Bulletin 61-2-11-5-1. END *l i vl)o<iO 1973 UNITED STATES GYPSUM. UNAUTHORIZED USE OB REPRODUCTION PROHIBITED. 0-579i-C Rev. 1/73 (Printed in U.8.A.)T C Indicate* Change ri final Date of Issue 6-2-72 SPECIAL pmj.grnt Operiating Division PRODUCT PROCEDURE CONFIDENTIAL USC READY MIXED JOIST COMPOUND (JB-1030) This Bulletin expires 6-1-73. Ho. 61-2-2WJ Data 2-2-73 Pago 1 Canoala Pago 1 Datad - 9-Big. V-v S -/ y DESCRIPTION A ready nixed compound with Improved resistance to cratering. Plant to nake trial 'batches for field tests and subsequent ahi direction of Dept. #971-0. its par MANUFACTURING PLANT Oypeun and Midway IDENTIFICATION AND PACKAGING Packaging par Bulletin 61-2-21-2-1. Normal code to be followed by the suffix C. FINISHED PRODUCT SPECIFICATIONS A. Color - Natural White. B. Viscosity - 600 30BB units with pin at T5P. C. Bond - 5 ainimuaT D. Wt/Gal. - 12.6 to 13.0 lbs. per gal. for regular consistency. FORMULA % NON-VOLATILE LBS/2000 LBS. N. V. P-flOP Mica JM7RF02 Asbestos Callosise QP-100M Carbonate Filler* PM-4366 (60S) Cosan 156a Formula V 3.0 0.8 To aake 95.Qi 5.0 About 300 lbs. 60 16 About 152b lbs. 167 2 Midway to use Quincy #3. Qypsun to use Stonelite. RAW MATERIALS - Per Bulletin 61-2-21-2-1 except: Cellosize QP-100M Stonelite Quincy #3 Cosan 158A Union Carbide PMS 6-21-2 PMS 6-21-22 Cosan Chemical Co. MANUFACTURING PROCEDURE Per Bulletin 6l-2-21-2-1. o o o vO END 1973 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791--0 Rev. 1/73 (Printed In U.8.A. )T D Indicates Deletion C Indicates Change A indicates Addition Operating Division PRODUCT PROCEDURE FORMULA CONFIDENTIAL USG READY MIXED JOINT COMPOUND ALL PURPOSE - LOW SHRINKAGE JE-95TB No. Date 61-2-24-15 2-13-73 Page 2 Cancels Page 2 Dated 9-12-72 S Non Volatile Lbs. for approx 230 sal batch P-80 Mica Mica S UC210 Asbestos -60 Mesh Gelvatol 20/90 BP Hatrosol 250 EBZR MW325 Tetra Sodiim Pyro Phosphate UCARI31 or Amseo 3001P PolyTlayl acetate eanilsion 4oS Glyoxal solution 70S Sorbitol " Troysan CMP Acetate Troysan 174 Water 4.0 20.0 2.5 1.0 .55 To make 100S 0.1 2.5 .2 .35 - - 75 lbs. Approx. 375 lbs. 45 18 10 To aka 1810 lbs. Non Volatile 2 Approx. 75 lbs. 9 9 1 1 135-137 gal. approx, for Regular Viscosity ROTE: Crystalline Glyoxal and Crystalline Sorbitol (Povder) may be used in place of the solutions as follows: Crystalline Glyozal Crystalline Sorbitol (Powder) .2S .35 3.6 Lbs. 6.3 Lbs. Be sure the Crystalline materials are blended well In other dry ingredients prior to addition to liquids to Insure complete dispersion and solubility. PROCESSING Must be mixed by the CP process. This compound comes out much too frothy if mixed only In the Hockmeyer mixers without vacuum treatment. RAW MATERIAL SPECXPICATIOHS P-80 Mfca Mica S UC 210 Std. grade asbestos -60 Mesh Oelvatol 20/90 BP Hatrosol 250 HHXR (-60 mesh) MW325 Polyvinyl acetate mlsion 4oS glyoxal aqueous solution (tech.) 70S sorbitol solution (tech.) Troysan 174 Troysan CMP Acetate Tetra Sodlus Pyro Phosphate Per Bulletin 6-11*3-1 Per Bulletin 6-143-5 Per Bulletin 6-14-11 Per Bulletin 6-3-7 Per Bulletin 6-151-1 Per Bulletin 6-24-1 Per Bulletin 6-104-55 Prom Union Carbide Corp. Prom Chas. Pflxer or Atlas Chemical Co. Per Bulletin 6-100-14 Per Bulletin 6-100-5 Per Bulletin 6-177-4 3 O O 2 1973 mini) STATES GTP8UN. UHAOTH0RHXD USE OR REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/T3 (Printed in U.8.A.)T C Indicates Change Operating Division PRODUCT PROCEDURE CONFIDENTIAL USG READY MIXED JOIHT COMPOUND ALL PURPOSE - JE-598-D No. 61-2-24-2-1 Data 3-1-73 3 Caaoala Pace 3 Dated 1-24-73 FORMULA JE-598-D } Non Volatile lbs. for 250 gal. batch (2000 lbs. S.V.) Mica P80F Formula V 300 approximately JM7RF02 Asbestos As req'd for correct BB sad water content 70 approximately C Carbonate Filler (Note 1) To sake 100} B.V. To sake up 1890 lbs. B.V. PM-A386 emulsion Methocel 65HG 5.5} 0.8} 163.3 lbs. 16 lbs. C Preservative (Bote 2) Water 2 lbs. approx. 130 gal. C NOTE: 1 Dallas to use Microfil #4. Midway to use Quincy #3. Dallas to use Southard's #1 Terra Alba when directed by Product Managers in CCPD or SCPD. NOTE 2. Dallas to use Troyssn EX 384, Midway to use Cosan 158a. RAW MATERIALS Mica ASBESTOS Carbonate Filler Methocel D FH-4386 C #1 Terra Alba A Troysan EX 364 A Cosan 158A Per Bulletin 6-143-1 Per Bulletin 6-14-10 Per Bulletin 6-24-9, 6-24-10 and 6-24-22 Per Bulletin 6-25-6 Per Bulletin 6-104-55 Per Bulletin 52-227-2B Troy Chemical Corp. Cosan Chemical Corp. 0P009 151A 1973 OTITP 8TATEB OTPSUM. UNAgTHORgEP 081 OR REPRODUCTION PR0NIBITZD. 0-5791-C Raw. 1/73 (Printed in U.S.A.)T D Indicates Deletion C Indicates Change A Tndleat** Addition Operating Division PRODUCT PROCEDURE CONFIDENTIAL USC READY MIXED JOINT COMPOUND > ALL PURPOSE JE-598-D No. 61-2-2U-2-1 Data 3-1-73 Pact k Csneals Page ** Dated k-lk-71 MANUFACTURING PROCEDURE Compound Mixing - Note - Be aura there la sufficient Ready Mixed Compound from the previous batch left around the outlet gate to Insure a water tight seal. 1. Run approx. 100 gal. of water into the mixer. Mix lA minute. The preserva tive is thee addad and the mixer ia run for a few tuns to disperse this material. The emulsion is then added to the mixer. .2 Start the mixer and add the weighed dry powder ingredients, Mix for ten minutes after completing the addition of the dry materials. 3. If at the end of this time the batch is too stiff* up to 2 gal. more water may be added to bring it to consistency; if too thin* up to 20 lbs. more asbestos may be added to stiffen it. Mixing is continued after complating such additions for an least 5 minutes* then the viscosity of the batch is cheeked. If satisfactory the compound is ready for packing for shipment. If the viscosity is outside the permissible consistency range following the maximum permissible addition of water* or of asbestos, the batch should be reconditioned by working it off in succeeding batches. Note: The viscosity of the compound and to some degree the application properties are affected by the total mixing time given the batch. Hence when the beat mixing procedure is worked out at the plant it should be closely adhered to in succeeding batches (i.e., the temperature of vet mix, and the total mixing time given the batch prior to packing should both be closely controlled.) During pack ing the mixer should be on for the minimum possible time to minimize product viscosity difference from the first to the last cans packed. C C BID 0 1973 UNITED STATEB GYPSUM. UNADTHORIZID USE OR REPRODUCTION PROHIBITED. 0-5791*0 Rev. 1/73 (Frlnted in U.8.A.)? C Indicates Change ji Speratln* Division PRODUCT PROCEDURE CONFIDENTIAL use READY MIXED JOINT COMPOUND ALL PURPOSE - LOW SHRINKAGE JE-957B He. 61-2-24-15 Date >7-73 Page 2 Cancels P 2 Dated 2-13-73 C FORMULA ? Non Volatile Lbs. for approx 230 cal batch P-flO Mies Mies S UC210 Asbestos -60 Mesb Oelvatol 20/90 BP Natrosol 250 HHXR W325 Tatra Sodiua Pyro Phosphate UCARI31 or Aaseo 3001P Polyvinyl acetate asniltion 40? Glyoxal solution 70? Sorbitol " Troysan 2X364 Water 4.0 20.0 2.5 1.0 .55 To aabe 100? 0.1 2.5 .2 .35 m 75 lbs. Approx. 375 lbs. 45 18 10 To asks 1810 lbs. Non Volatile 2 Approx. 75 lbs. 9 9 2 135-137 gal. approx, for Regular Viscosity BOTE: Crystalline Glyoxal and Crystalline Sorbitol (Powder) may be used in place of tbe solutions as follows: Crystalline Glyoxal Crystalline Sorbitol (Powder) .2? .35 3.6 Lbs. 6.3 Lbs. Be sure tbe Crystalline aaterlals are blended well in other dry ingredients prior to addition to liquids to lnsuro canplete disporslon and solubility. PROCESSING Must b nixed by tbs CP procsss. This eostpound cooks out such too frothy if nixed only in tbs Hockaeyer sixers without vacuua treataant. RAW MATERIAL SPECIFICATIONS L G lt LOOdO P-flO Mies Mies S UC 210 Std. pads asbestos -60 Msab OslTstol 20/90 BP Natrosol 250 HHXR (-60 sash) W325 Polyvinyl aestats emulsion 40? glyoxal aqueous solution (tech.) 70? sorbitol solution (tseb.) g Troysan 2X364 Tstrs Sodltai Pyro Phosphsts Per Bullstln 6-143-1 Per Bulletin 6-l4>5 Per Bulletin 6-14-U Per Bulletin 6->7 Per Bulletin 6-151-1 Per Bulletin 6-24-1 Per Bulletin 6-104-55 Proa Union Carbide Corp. Proa Chss. Pfiser or Atlas Chanlcal Co. Proa Troy Cbeaiesl Corp. Per Bulletin 6-177-4 1973 OlinP STATES GYPSUM. UKAPTHORIZID USE OR REPRODPCTIOB PKagBIgD. 0-579>C Bov. 1/73 (Prlsted la U.S.A. )f D Indicates Deletion C Indicates Chance Originally Issued 1-19-71 SPECIAL BULLETIN Operating Division PRODUCT PROCEDURE CONFIDENTIAL USR READY MIXED JOINT COMPOUND ALL PURPOSE JE888D - SOUTH GATE 2nd Extension No. 61-2-2L-ZZ Date 3-22-73 Page 1 Cancels Page 1 Dated 9-27-72 This bulletin expires 2-1-7^. PFSrBTPTTON C South Gate plant to manufacture using the CF process and ship as directed by D. E. Shipley, #961, a "LP" filler, low shrinkage all-purpose ready mixed Joint compound, formula No. JE888D, per the following specifications. MANUFACTURING PLANTS South Gate IDENTIFICATION AND PACKAGING In standard 50 lb. Ready Mixed Compound carton and liner. Add the letters "PTL" to the standard date - plant - batch code to identify this product. QP099 I l 00 1973 UHlrm STATES GYPSUM. UHAUTB0RI2P USE OR REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/73 (Printed in U.S.A.)T C Indicates Cnange Operating Division PRODUCT PROCEDURE CONFIDENTIAL USG READY MIXED JOINT COMPOUND ALL PURPOSE JE&S8D - SOUTH CATE No. 61-2-24.ee Date 3-22-73 Page 3 Cancels Page 3 Dated 1-19-71 FORMULA JE888P S Non-Volatile Lbs. for approx. 250 Gal. Batch Mica JC (P80F) D UC210 Asbestos -60 Mesb Celvatol 20/90BP C Natrosol 250 HHXR -120 Mesh Land Plaster Fran Plaster City UCAR 131 or AMSCO 3001? (Polyvinyl acetate enulsion) 80S Glyoxal solution 70S Sorbitol solution CMP Acetate Troysan 17b 5.5 2.5 1.0 0.5 To sake 100S 2.5 0.1 0.35 110 lbs. 50 20 10 To sake 2000 lbs. Hon-Volatile Approx. 83 lbs. 5 10 1 1 PROCESSING Must be nixed by the "CF" process. RAW MATERIAL SPECIFICATIONS PbOF Mica UC210 Asbestos -60 Mesh Celvatol 20/90BP C Natrosol 250 HHXR (-60 Mesh) -120 Mesh Land Plaster D Polyvinyl Acetate Omlsion 70S Sorbitol solution (Tech.) CMP Acetate (liquid) Troysan 17b 80S Glyoxal Per Bulletin 6-lb3-1 Per Bulletin 6-lb-ll Polyvinyl alcohol* cold vater soluble high viscosity - from Monsanto Chemical Co. 6-151-1 Supplied by Plaster City Per Bulletin 6-10b-55 From Pflter or Atlas Chemical Co. 6-100-5 6-100-lb Centerehen, Inc., New York, N.Y. END C11 SOOuGt 1973 UNITED STATES GYPSUM. UHAUTHORIZP USE OR REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/73 (Printed in U.S.A.)T C Indicates Change D Indicates Deletion A Indicates Addition Operating Division" PRODUCT PROCEDURE CONFIDENTIAL USO ALL-PURPOSE READY-MIXED JOJXT COWOUSD (JX-1128D) - MIDWAY Mo. 61-2-2U2-1-B Data **-25-73 Pact 1 Canada *ZV Dated Oils Bullatla expires 5-1-7*. DEBCMIPTIOB An anulaloo based produet eontalalns half tbs nonaal with aerlelta to allerlata the currant alca abortaca. of alca la conjunction Plaid trials and subsequent shl; its par dlraetlen of Dept. P971-B. MAEUPACTURIEO PLAIT Midway HRrriPICATTnc parrsn-rwr. Bond coda to ba followed by tba suffix V for Barren Serlcite. Packaging par Bulletin Bo. 6l-2-2*-2-l. " PIBISHED PRODUCT SPECIPICATIOBS a. Viscosity - 600 30 Brabeeder vltb pin paddle at 77P. b. Color - latural unless pignentopeeified. c. Bond-to-tape - 5 nlnlaua at 77P. - 50% R.H. d. Haight per gallon - 12.8 to 13.0 lbs. par gallon. RAH MATERIAL BO. 617*7 61763 61758 66*81 61*63 65272 66659 POBMULA P-80P Mica Barron CE-P-1 Serlcite 7KP9 Asbestos Natboeal 6$B0 Quincy #3 PH-A386 (60S) Cosan 158 S B.V. 1/2 forsula V 30.0* 3.0S 0.8S To aaka 9*>5S 5.5S LBS. PER 250 GAL. BATCH 150 600 60 16 To aaka 1,890 lbs. 183 2 RAW MATERIALS 61763 Barron Serlcite Per PMS 6-l*6-2 66639 Cosan 158 Cosan Cbaalcal Coapany Other Raw Materials per Bullatla Bo. 6-2-2*-2-l. OPOC9 I5 V * 1973 OBIIEP STATES GYPSUM. qEAPIBORgEP QBE OR REPBOPUCTXOE PROBIIHXD. 0-5791-C Bar. 1/73 (Printed in U.8.A. YT Original Pate of Issue 6-2-72 SPECIAL BULLETIN Operating Division PRODUCT PROCEDURE CONFIDENTIAL UBG READ! MIXED JOINT COMPOUND (JE-1030) 1st Extension No. 61-2-2WJ Date 5-22-73 Page 1 Ceneels Page 1 Dated 2-2-73 This Bulletin expires 12-1-73. DESCRIPTION A ready mixed compound with Improved resistance to entering. Plant to sake trial batches tor field teats and subsequent shipments per direction of Dept. /971-C. MAffUPACTURXBG PLANT Gypsim and Midway IDENTIFICATION AND PACKAGING Packaging per Bulletin 61-2-2U-2-1. Normal code to be followed by the suffix C. FINISHED PRODUCT SPECIPICATIONS A. Color - Natural White. B. Viscosity - 600 30BB unita vith pin at 75P. C. Bond - 5 Minimum. (Midway to uae hot room at 90P and 10> R.H.). D. Wt/Gal. - 12.8 to 13.0 lbs. per gal. for regular consistency. FORMULA % NON-VOLATILE LBS/2000 LBS. H. V. P-80P Mica JMTHF02 Asbestos (Note 1) Cellosixe QP-100M Carbonate Filler* FK-A366 (60S) Cosan 1S&A Formula V 3.0 0.8 To make 95.01 5.0 - *Mldvay to use Quincy #3. Gypsus to use Stonelite. About 300 lbs. 60 16 About 152k lba. 167 2 NOTE 1:' Madvay to use 7RF9 Asbestos. RAW MATERIALS - Per Bulletin 61-2-2U-2-1 except: Celloeize QP-100M Stonelite Quincy #3 Cosan 1S8A Union Carbide Pie 6-2A-2 pt 6-2U-22 Cosan Chemical Co. MANUFACTURING PROCEDURE PerJulletln 61-2-2U-2-1. *11 bOOdD sn> 1973 UNITED STATES OTPSUW. UNAUTHORIZED USE OR REPRODUCTION PROEIBITCD. 0-5791-C Rev. 1/T3 (Printed la U.S.A. )T C Indicates Change A Indicates Addition &rlarjnallv Issued 6-2-72 SPECIAL BULLETIN CONFIDENTIALOperating Division PRODUCT PROCEDURE use READY MIXED JOINT COMPOUND TOPPING JS-1010S . DALLAS 1st Extension No. 61-2-25-Q Date -5=29^73 Page 1 Cancels Page 1 Dated -- This bulletin expires 6-1-71*. DESCRIPTION A lav shrinkage topping conpound, containing Southard Terra Alba, designed for Joint finishing with minima cratering. MANUFACTURING PLANT Dallas IDENTIFICATION AND PACKAGING 1" .v __ , j- 62 lb. pails per PMS 8-29-3' and k gal. cartons per PTC 8-10-29-k. to be followed by the suffix S. Normal code FINISHED PRODUCT SPECIFICATIONS A. Color Natural White. 2. Viscosity - 600 30BB units with pin at 75F. C. Bond - 2 minimum" D. Weight per Gal. about 13.1 lbs. per gal. FORMULA ! NON-VOLATILE LBS/200 LBS. N. V. P-SOF Mica 7RF02 Asbestos Cellosite QP-100M Southard Terra Alba to make PM-U386 (60S) CMP Acetate Troysan 17k' Emulsified Mineral Spirits4 1.25? 2.0? 0.7 92.05? k.O m - 25 uo lk l8kl 133 1 1 3k See Manufacturing Procedure for details on preparation and addition of emulsified mineral.spirits. to * /.: fcOOdb 1973 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/73 (Printed in U.S.A. )T C Indicates Change operating Division PRODUCT PROCEDURE RAW MATBIIALS CONFIDENTIAL USG ALL-PURPOSE RSADY-MXXS) JOZRT COMPOURD (JS-1126D) No. 61-2-24-2-1-3 Date 6-21-T3 Pact 2 Cancels Dated 61763 Harm Serleite Per PMS 6-146-2 61762 DEV Mlaeralite Per PMS 6-146-2 61741 7RP02 Asbestos Per PMS 6-14-10 66660 CMP Acetate Per PMS 6-100-5 6666$ Troysan 17k Per MS 6-100-14 61466 Microftl #1 Per MS 6-24-10 Other Rav Materials per Bulletin 61-2-21-2-1. END C /< .l bOOdtl 1973 UHITED STATES GYPSUM. UKAUTH0KZ2D USE OR HEPRODUCTZOr PROHIBITED. 0-5791-C Rev. 1/73 ^Printed in U.S.A.)T operating Division PRODUCT PROCEDURE CONFIDENTIAL use READY MIXED JOINT COMPOUND - ALL PURPOSE JE-598-D No. 61-2-2E-2-1 Date 7-6-73 Page 2 Cancels Page 2 Dated 7-3-73 FINISHED PRODUCT SPECIFICATIONS Viscosity To be 570 - 630 twenty four hours after manufacture at 77 P. Test conditions - std 1/2 pint can sixe container, VC-3 Brabender at 75 RPM, standard pin paddle, 250 epa spring suspension (calibrated, and corrected if necessary to match Research VC-3 Brabender Viscometer). For orders to be used with mechanical tools the ready mixed compound is to be thinned to 360 to kOO VC-3 Brabender (at 75 RIM) by adding extra vater. SEE NOTE 1. On orders specifying "Extra Heavy", or if approved by Div. Prod. Manager, plant to manufacture and ship "Extra" Ready Mixed. Viscosity 700 plus or minus 30 Brabender units 2lt hours after mixing. Viscosity to be obtained by using a less than normal volume of vater. Container to be labeled "EXTRA". NOTE 1 - Midway will produce mechanical tools viscosity only on request of Division Product Manager. B. Color - White Pigmented may be specially ordered with five days lead time to produce or the Division Product Manager's approval; these orders must be in batch increments of 500 gallons. C. Application To match standard sample ias supplied by Research). j D. Bond To Tape 5 mini mum at 77 502 RH. If a bond less than 5 is obtained retest using I another roll of tape. If bond Is again below 5, reject the compound for poor bond. If the second test is ok, the poor first test cay indicate poor bonding tape, (i.e., tape inadequately sanded on the back side to insure good bond. Such tape should also be rejected for shipment). EXCEPTION - Midway 6 minimum using hot roam (90F l 102 R.E.). E. Grit- and Lumps None permitted. For routine tests spread to a fine feathered edge on SHEETieOCK using a broadknlfe or trowel. For a sure critical test, dilute the compound to about 250 3B, and spread it on SHEETROCK with a 10" or 12" Ames finishing box tool, using a tight crown setting on the tool (#k or #5 setting). F. Tare Edge Cracking or Chck Cracking Observe the dried bond test application for cracking (use a hand lens). There should be no cracking. G. Weight Per Gallon Mark the exact height of 5 gal. on a 5 gal. can. Fill the can exactly to this mark with the compound and weigh contents. Divide weight obtained by 5. It should be between 12.6 and 12.9 lbs. per gal. A lower weight indicates excessive air entrainment. 6261 600dU C C I 1973 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. ruAToi..* H-v. 1/73 (Printed In U.S.A. )T C Indicates Change A Indicates Addition Operating division PRODUCT PROCEDURE FORMULA JE-59S-D CONFIDENTIAL USG READY MIXED JOINT COMPOUND ALL PURPOSE - JE-598-D No. 61-2-2(*-2-1 Date 7-6-73 Page 3 Cancels Page 3 Dated 3-1-73 Mica P80F % Hon Volatile Formula V lbs. for 250 gal. batch (2000 lbs. N.V.) 300 approximately ;JM7RF02 Asbestos (Bote 3) 1 I '.Carbonate Filler (Note 1) PM-I386 aoulslon Methoeel 65RG Preservative (Note 2) Water As req'd for correct BB and voter content To moke 1008 N.V. 5.58 0.88 70 approximately To make up 1890 lbs. N.V. 183.3 lbs. 16 lbs. 2 lbs. approx. 130 gal. iNOTE: 1. Dallas to usa Microfil #1*. | Midway to use Quincy #3. Dallas to use Southard's #1 Terra Alba when directed by Product j Managers in CCPD or SCPD. c jNOTE: 2. 1 lb. CMP Acetate and 1 lb. Troysan. A NOTE: 3.. Midway to use PCTRF9 Asbestos. RAW MATERIAIS Mica ASBESTOS Carbonate Filler MethoeelPM-A386 D fl Terra Alba l CMP Acetate A Troyaan - 17^ Per Bulletin 6-11*3-1 Per Bulletin 6-14-10 and 6-ll*-5 Per Bulletin 6-2U-9* 6-2U-10 and 6-2l*-22 Par Bulletin 6-25-6 Per Bulletin 6-IOU-55 Per Bulletin 52-227-2B Per Bulletin 6-100-5 Per Bulletin 6-100-11* O t i l bOOdU 1973 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. n_*7oi.r s<v. /Tt (Printed in U.5.A. )T C Indicates Chanae D Indicates Deletion ao Operating Division PRODUCT PHOCZDURB CONFIDENTIAL 080 RZADT MZZD JOIST COMPOUBD ALL FPHP08S - Its SB82SKAGE JB-957B So. 61-2-2U-15 Date 7-23-73 Fag* 1 Cancel* 1 Dated 9-27-72 DBUK1FH01 A low shrink All Purpose Joint Compound. Manufactured using the CP Process. MASOPACTOIgSO PLAIT South Oats PACDUIIIO Zn SO lb. carton*, par FMB 8-10-89. Liner per FMB 8-5-k. In 62 lb. pails, per PMB 8-15-15-3. Circular plastic sheet per FMB 8-5-11 to be laid over the surfaoe of compound. In 12 lb. can, per PMB 8-15-12-3, Master Carton per PMB 8-10-3k. Add the letter* "FT* to tbs standard date - plant - batch code to identify this jrodnet. TOHBHP PRODUCT SPZCITICATIOMB 1. Color - Zither natural vhite or plgaaoted to standard Joint conpoiuid --*scolor as ordered. 2. Tiseosity - 620-700 18 Regular Consistency Code -- 3. pB - 7.75 - 8.25 k. Application - to aatoh st'd. 5. Bond - lot nor* than 1 bead unit less than that of JlSOkC conpound applied and dried under the sw eonditlons with the sane tape. 6. Check and edge eraeklag - none on band test panels under any drying eonditlons. 7. Drying shrinkage - expected to be under 235 with 500 BB viscosity. jo a a 1973 UUCTD STABS CIPSUH. UZAUTHORIZP USZ OR ZIPROlXJLTlCi PROgBUP. 0-5791-C Rev. 1/73 (Printed in U.S.A. )T C Indicates Chang* D Indicates Deletion Operating Division PRODUCT PROCEDURE SPECIAL BULLETIN 1st Extension CONFIDENTIAL No. 61-2-24-JJ Date 7-23-T3 080 READY MIXES JOXHT COKPOURD (JE-1030) Pag* 1 Cancels Pag* 1 Dated 5-22-T3 This Bulletin expires 12-1-73. DESCRIFTiav A ready nixed conpound vith improved resistance to cratering. Plant to sake trial batches for field tests and subsequent ahifacts per direction of Dept. #971-C. NAIUPACTURXEO PLAIT Qjrpaua and Midway IDEBTIfICATION AID PAOCAOIIO Packaging per Bulletin 61-2-24-2-1. loraal code to be followed bp the suffix C. RUBBED PRODUCT SPECIPICATICaS A. Color - Baturml Kbits. B. Viscosity - 600 30BB units vith pin at 75P. n C. Bond - 5 mnlaueat 75P., 50$ R.H. Hot roan at pOT and 10$ R.H. 6 D. Vt/Oal. - 12.8 to 13.0 lbs. per gal. for regular consistency. PORMULA P-flOP Mica JM7RP02 Asbestos (lots 1) Celloslse QP-100M Carbonate filler* PM-A386 (60$) Coses 158a $ BOB-VOLATILE Formula V 3.0 0.8 To asks 95.0$ 5.0 IBS/2000 IBB. I. V. About 300 lbs. 60 16 About 152b lbs. 167 2 "Midway to use Quincy #3. Qyps\a to use Stonellte. BOTE It Midway to use 7RP9 Asbestos. RAW MAimiALS - Per Bulletin 61-2-24-2-1 except: Celloslse QP-100M Stonellte Quincy #3 Cosan 158a MAMUPACTURIBO PROCEDURE Per Bulletin 61-2-24-2-1. Union Carbide FMB 6-24-2 FMS 6-24-22 Cosan Chemical Co. a o o .0 BID JB 1973 UBICTD STATES GYPSUM. UIAUTBORIZED USE OR BEPRODUCTIOI PROHIBITED. 0-5791-C Rev. 1/73 (Printed in U.S.A. )t C Indicates Change Operating Division CONFIDENTIAL Ho. 61-3-2A-2-1-B Data 7-23-T3 c PBOtPCT PROCEDURE UBS ALL-PURPOSE headt-khzd joist Page 1 Cancels PM 1 CQNPOtOS (JX-1126D) Dated 6-21-13 This BalletIn aspires 5-1-7V. BBCRJ-PT1CS As sanialon basad product containing half the nomal mat of nice in conjunction vith aarleita to alleviate the currant alea shortage. MABOPACTURIBO PLATS Mldsagr and Dallas IPISTUICATTB" AOCAgIEO Unreal code to be followed by the suffix I for Barren Serieite on Midway shlpnonts. Packaging for Bulletin Be. 61-2-21-2-1. ~" PPUBHED PRODUCT SFECIFICATIORB a. Tlseoaity - 600 30 Brebender with pin paddle at 77F. b. Color - Batumi anises pignant specified. e. Bond-to-tape - 5 nlnlnun at 7TP. - SOS R.I. Bet roan spec. 6 nlTilro. d. Weight per gallon - 12.8 to 13.0 lbe. per gallon. c SAW MATERIAL IBS. PER 250 BO. FORMULA f .? OAL. BATCH 6l7h7 P-80P Mica 1/2 fomula V 160 61763 Barron CE-P-1 Serieite (Bote l) 30.05 600 6l7*3 66181 7RF9 Asbestos (Beta 2) Methocel 65BG 3.05 0.85 60 16 61163 Quincy #3 (Bote 3) To nafce 9*. 55 To sake 1,890 lbe, 6527266660 FMU386 (605) CMP Acetate 5.55 - 183 1 66685 Troysan 17^ - 1 BCTB 1 Dallas to use 30.05 DXW Hineralite. BOTX 2 Dallas to use 3.55 7RF02 Asbestos a BOTX 3 Dallas to use MleroflU #1. ( V V tb l bOOdb 19T3 UBIIP STASIS CTPSUM. UBAOTBDRZZB> USX OB REPRODUCTICB PB0B3ZSXD. 0-5791-C Rev. 1/T3 (Printed In U.S.A. )T C Indicates Change Operating Division PRODUCT PROCEDURE SPECIAL StTTJ-grTTt CONFIDENTIAL USG READY KXXZS JOIST COMPOUND (JE-1030) lit Extension No. 61-2-2WJ Date 8-1-73 Fage 1 Cancels Page 1 Dated 7-23-73 This Bulletin expiree 12-1-73. DESCRXFTXOH A ready nixed compound with improved resistance to cratering. Plant to sake trial batches for field testa and subsequent shipments per direction of Dept. #971-C. MAHUFACTURIHG PLAHT Qypsta and Midway ZDESTZPICATIOH AJD PACKAGZSG Packaging per Bulletin 61-2-24-2-1. Normal code to be followed by the suffix . FIJISHED PRODUCT SPECIFICATIONS A. Color - Batural White. B. Viscosity - 600 30BB units with pin at 75F. C. Bond 5 sdniaua"at 75P. 30% R.H. Hot room at 90P and 10% R.E. 6 ninlitun. D. Vt/Gal. - 12.8 to 13.0 lbs. per gal. for regular consistency. FORMULA % JOS-VOLATILE LBS/2000 LBS. J. V. P-80P Mica C Asbestos Celloslxe QP-100M C Carbonate Filler FM-A386 (601) Cosan 15&A Formula V 3.0 0.6 To wake 95.01 5.0 About 300 lbs. 60 16 About 1524 lbs. 167 2 RAW MATERIALS - Per Bulletin 61-2-24-2-1 except: Celloslxe QP-100M Asbestde Qypsua uses 7RF02 Midway uses 7RF66 Carbonate Filler Qypsua uses Stonelite Midway usas Quincy #3 Cosan 15&A KABUFACTURUG PROCEDURE Per Bulletin 61-2-24-2-1. Union Carbide PMS 6-14-10 PMS 6-14-10 PMS 6-24-2 PMS 6-24-22 Cosan Chemical Co. u> -o o o n END no 1973 UJITED STATES GYPSUM. UBAUTHORIZEP USE OR RE7RODUCTIOM PROHIBITS. 0-5791-C Rev. 1/73 (Printed In U.S.A.)T C Indicates Change D Indicates Deletion I Operating Division PRODUCT PROCEDURE CONFIDENTIAL use ALL-RJRPOSE READY-MIXED JOIST COMPOUBD (JE-1I28D) Ko. 61-2-24-2-1-B late 8-1-73 Fsge 1 Cancels Psg* 1 Dated 7-23-73 This Bulletin expiree 5-1-71*. DESCRIPTION An eaulaloa based preduet containing half tbe noreal aaount of aica in conjunction vitb eerlelte to alleviate the current nice shortage* MASUPACTURIWO PLAHTS Midway and Dallas iDgrrmcATios asp packaging Normal code to be followed bp the suffix for Sarvon Serlelte on Midvagr shlpaants. Packaging for Bulletin Bo. 61-2-24-2-1. ~ PISISHED PRODUCT SPECIPICATIOBS a. Viscosity - 600 30 Brabender with pin paddle at 77P. b. Color - Natural unless pigment specified. \ c. Bond-to-tape - 5 alnisnm at 77P. - 50? R.K. Hot roan spec. 6 ainlaw. Weight per gallon - 12.8 to 13.0 lbs. per gallon. RAW MATERIAL 50. FORMULA ? K.V. 61747 P-80F Mica 1/2 formula V 61763 Narvon CE-F-1 Serlelte (Rote 1) 30.0? 61743 Asbestos (Note 2) 3.0? 66481 Methocel 65HG 0.8? 61463 Quincy 02 (Note 3) To sake 94.5? 65272 66660 PM-4386 (60?) CMP Acetate 5.5? - 66685 Troysan 174 ROTE 1 Dallas to use 30.01 DXV Mlnerallte. INS. PER 250 CAL. BATCH 160 600 60 16 To neke 1,890 lbs. 183 1 1 BOTE 2 Dallas to use 3.5? 7RP02 Asbestos. Midway to use 7RP66 Asbestos. BOTE 3 Dallas to use Kicrofill *4. 0PC09 1573 1973 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/73 (Printed in uJs.A.)T C Indicates Change Operating Division PRODUCT PROCEDURE CONFIDENTIAL USG READY-MIXED JOINT COMPOUND TOPPING (JE-851C) No. 61-2-2 5-N Date 8-1-73 Page 2 Cancels Page 2 Dated 7-6-73 FORMULA % Hon-Volatile Lbs/2000 Lbs. N. V. 325 Mesh V. G. Mica PC7RF9 Asbestos (Note 3) Pyrax A or Pyrax B CMP Acetate (Hote 2) -Troysan 17k (Hote 2) 04-65 #9HCS (Hote 1) PMJ*386 (60%solids) Water 5.0% 2.0 15.0 0.05 0.05 0.7 to sake 98.5% 3.5 -- 100 kO 300 1 1 lk to eke lk76 lbs. 116.5 125 gal. approx. HOTE 1: HOTE 2: HOTS 3: Midway to use Quincy #3. Gypsua to use Cosan 158 instead of Troysan 17k and CMP Acetate. Midway to use 7RF66. RAW MATERIALS Per bulletin 6l-2-2k except: 325 V. G. Mica Pyrax A Pyrax B CMP Acetate 04-65 Troysan 17k Quincy #3 Cosan 158 MAHUPACTURXHG PROCEDURE PMS 6-lk3-k PMS 6-103-1 PMS 6-103-2 PMS 6-100-5 Dov Chemical PMS 6-100-lk PMS 6-2k--22 PMS Per Bulletin 6l-2-2k. END COOdU 1973 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/73 (Printed in U.S.A.)T C Indicates Change A Indicates Addition Operating Division PRODUCT PROCEDURE CONFIDENTIAL USG READ! MIXED JOIST COMPOUND ALL PURPOSE - JE-598-D to. 61-2-24-2.1 Date 8-1-73 Fag* 3 Cancels Page 3 Dated 7-6-73 FORMULA JE-598-D * Sen Volatile lbs. for 250 sal. batch (2000 lbs. I.V.) Mica P80P Foreula V 300 approxlaataly C Asbestos (Vote 3) As req'd for correct BB and eater content 70 apprcadnataly Carbonate Filler (Vote 1) To sake 100* I.V, To aake up 1890 lbs. I.V. IM-4386 mlsion Methocel 65HG 5.5* 0.6* 183.3 lbs. 16 lbs. Preservative (lote 2) 2 lbs. Water approx. 130 gal. SOTS: 1 Dallas to use Microfil #4. Midnay to use Quincy #3. Dellas to use Southard's #1 Terra Alba when directed by Product Managers in CCPD or SCPD. I0ZE: 2 1 lb. CMP Restate and 1 lb. Troysan. C ROTE: 3 Midway to use 7RF66 Asbestos, Dallas to use JM7RF02. RAW MATERIALS Mica ASBESTOS Carbonate Filler Methocel FM-A366 01 Tent Alba CMP Acetate Troysan - 174 Per Bulletin 6-143-1 Per Bulletin 6-14-10 and 6-14-5 Per Bulletin 6-24-9, 6-24-10 and 6-24-22 Per Bulletin 6-25-6 Per Bulletin 6-104-55 Per Bulletin 52-227-2B Per Bulletin 6-100-5 Per Bulletin 6-100-14 600dL 1973 PUTS) STATES CTPSUM. CTAUTHORXZg) USE Oa RgRCDUCTZOI PRQgXBITSD. 0-5791-C Rev. 1/73 (Printed in U.S.A. )T C Indicates Change 4* Original date of issue 6-2-72 SPECIAL BULLETIN Operating Division PRODUCT PROCEDURE CONFIDENTIAL tlSG READY MIXED JOINT COMPOUND (JE-1030) No. 61-2-2L-JJ Date 11-20-73 Page 1 Cancels Pgc 1 Dated 9-20-73 c nils Bulletin expires 12-1-7L. DESCRIPTION A ready mixed compound vith improved resistance to cratering. Plant to make trial 'batches for field tests and subsequent shipments per direction of Dept. #971-C. MANUFACTURING PLANTS Gypsum and Midway IDENTIFICATION AND PACKAGING 62 lb. pails per P6 8-29-3 or PIE 8-15-15-3. 50 lb. cartons per PTC 8-10-29. Normal code to be followed by following suffixes: Gypsum SC; Midway FINISHED PRODUCT SPECIFICATIONS A. Color - natural White. B. Viscosity - 600 ^ 30BB units with pin at 75F. C. Bond - 5 minimunTat 75F., 505 R.K. Hot room at 90F and 105 R.1I. 6 mininun. D. Wt/Gal. - 12.8 to 13.0 lbs. per gal. for regular consistency. FORMULA 5 ItOlt-VOLATILE L3C/2000 LBS. i.'. V. P-80F Mica Asbestos Cellosize QP-100M Carbonate Filler PM-43Q6 (605) Cotan 158a Formula V 3.0 0.8 To make 95.0? 5.0 About 300 lbs. 60 16 About 152b lbs. 167 RAW MATERIALS - Per Bulletin 61-2-2L-2-1 except: Celloiize QP-100M Asbestos Gypsum, uses 7RF02 Midway uses 7NFC6 Carbonate Filler Gypsum uses Stonelite Midway uses Quincy #3 Cosan 15&A Union Carbide PIE 6-lb-lO PIB 6-lb-10 PIE 6-2U-2 PIE 6-2U.22 Cosan Chemical Co. MANUFACTURING PROCEDURE QP009 11A6 Per Bulletin 61-2-2U-2-1. QID 1973 mriTID STATES GTPSUH. UBAgfHORIZXD USE OR REPRODUCTION PHOgIBITED. 0-5791-C Rev. 1/73 (Printed in U.S.A.)T C Indicates Change Operating .Dirision PRODUCT FROCZDURK CONFIDENTIAL USC RCADT MIXED ALL PURPOSE JOIST COMPOUND - JE92b SEW BRIGHTOS No. 6l--2-2k Data 12-7-73 Page 3 Cancels Page 3 Dated b-lb-71 FORMULA JI 92k Pillar MU $ Son-Volatile lb. (500 gallon batch) WMC P80F Mica Barron Sarioite JM7RP02 Asbestos Floats ea. Hubar CWF Clay Dow Metboeel 65 BO UOOO eps Farrita Tallow So. 1 Tarra Alba 2/3 formula V 15.0 3.0 5.0 .8 pigmented only to make 9b.5$ bOO 600 120 200 32 5 2500 Palls Village A Dolomite or Thoapaoa-Veiaaa Rambo A may be substituted if no So. 1 Tarra Alba is available. Paata Mix Fillers PM 1*386 (60$ n.T.) Troysan 17b Cosaa 158 A Water 9b.5$ 5.5 - - 3857 lb. bo gal. . . 2 lb. 2 lb. 250-265 gal. PM 1*386 at 50$ n.w. use 1*8.8 gal and PM 1*386 6 1*6$ n.v. use 53.1* gal. RAW MATERIALS WIC P80F Mica Barron Serlclta JM7RF02 Asbestos Floats Hubar CW7 Clay Dow Mstboeal 65 KG 1*000 eps Farrita Tallow No. 1 Tarra Alba A Dolomite Rambo A 0 PM 1*386 A 66685 Troysaa 17** A 66659 Cosan 158 A PMS 6-1U3-3 PMS 6-11*6-2 PMS 6-lb-lO PMS 6-36-5 PMS 6-25-6 Kona Rsquired Bui. 52-17-1 Bui. 58-2-2 PIS 6-2U--9 PIS 6-10b-55 PIS 6-100-lU Cosaa Chemical Co. i.6 0 fcOJdU 1973 USITED STATES GYPSUM. UHAUTHORIZED USE OR REPRODUCTION PROHIBITED. O-579I-C Row. 1/73 (Printed in U.S.A.)T 0 indicates Deletion C Indicates Change A Indicates Addition Operating Division PRODUCT FR0CHJURE CONFIDENTIAL USC READY MIXED JOINT COMPOUND ALL PURPOSE - CHAMBLEE No. 61-2-21-1 Date 12-12-73 Page 3 Cancels Page 3 Dated 11-27-72 FORMULA: Jo-217 t Ion-Volatile Lbs. (for 100 sal batch approx.) We* JC (2/3 Fonula V) 80 approx. SON Mineralite (Hot* 1) 30.0 2l0 Asbestos Floats (as required) 2k approx. Huber CWP Clay 10.0 80 Methyl Cellulose 0.8 6 - 6 oz. Ferrite Yellow (to itch aanila color of SEEETR0CK face paper) #9 Marti* (to 100*} (to asks 800 lbs. total non-volatile) PVAc R*slo bulsion. Plasticized 5.5 73 Veter 53 gals. approx. Troyaan 171 6-1/2 oz. Coses 15&A 6-1/2 oz. Botes: (l) DXV Mineralite, Ser-X, or CB-F-1 Sericite asy be used in plgaanted Ready Wx. RAW MATERIALS PVAc Resin tailslon, Plasticized Methyl Cellulose Solvent Wca DXW Mlnerallte Asbestos 7R79 Huber CVF Clay #9 Oeorgla Marble Ferrite Yellow Troysan 17k Cosan 138A Per Bulletin 6-10h-55 Per Bulletin 6-25-5, 6-25-6 Per Bulletin 6-1k9-3 Per Bulletin 6-113-1 Per Bulletin 6-116-2 Per Bulletin 6-7-1 Per Bulletin 6-36-5 Per Bulletin 6-21-9 Per Bulletin 6-100-lk Cosan Cheaical Canpany 600dL 1973 BIIH) STATES GYPSUM. UBAOTBORIZID USE OR RPRODQCTIOi PWaigD. 0-5791-C Rev. 1/73 (Printed in U.S.A. )T c ideates Change D Indicate* Deletion A Indicates Addition Operating Division PRODUCT PROCEDURE CONFIDENTIAL USG READY MECED JOUTT COMPOUBT ALL PURPOSE - CHAMBLEE 61-2-2U-1 Date 12-12-73 *age U Cancels Page U Dated 11-27-72 MAWUPACTURIRC PROCEDURE A. Mixing Procedure on Bockasrer Mixer - Approx. lUO gal. batch. Approxiaatsly 50 gallons of water ere put into the Hockaeyer adxsr. (The quantity of water used Initially should be the saallest aaount which can be used without overloading the motor c when the dry aatarlals are added). The Troyean 17b and Coean 15&A are then added and the alxer is run for a few turns to disperse these Materials. Tbe dry Materials and plasticised eaulsion are then added, and the batch is nixed until all lunps are broken down and all aatarlals thoroughly aixed. Tbe sixer Is then turned off and the viscosity of a saaple is detemined on a Brabender vlscosiaeter. Additional water, as required. Is then added and the batch aixed until a saooth, homogeneous alxture is obtained. The sixer Is then stopped and another saaple is checked on the vlscosiaeter. If the viscosity is still too high, this procedure is repeated until the proper viscosity is reached. B. Pilling: All 5 gallon containers are to be filled by weight. Vet weight to be equivalent to 5 gallon volim as detemined frost weight per gallon test. r BID ( , t l bOOdG 1973 UVXTZD STATES GYPSUM. UHADT80RXZSD USX OR IttPBODUCTIOV PROHIBITED. 0-5T91-C Rev. 1/73 (Printed in U.S.A. it C Indicates Change Originally Issued 6-2-72 SPECIAL BULLETIN 1st Extension Operating Division PRODUCT PROCEDURE CONFIDENTIAL No. 61-2-25-Q Date 12-12-73 Page 1 use READT MECED JOINT COMPOUND TOPPUJC Cancels Page 1 JE-1010S - DALLAS Dated 7-23-73 This Bulletin expires 6-1-71*. DESCRIPTION A low shrinkage topping compound, containing Southard Terra Alba, designed for Joint finishing with minimum cratering. MABUPACTURINO PLANT Dallas IDEHTIPICATION AND PACKAGING 62 lb. pails per PMS 8-29-3 or 8-15-15-3, and 50 lb. cartons per PMS 8-10-29. Normal code to be followed by the suffix S. FINISHED PRODUCT SPECIFICATIONS A. Color Natural White. B. Viscosity - 600 30BB units with pin at 75P. C. Bond - 2 D. Weight per Gal. about 13.1 lbs. per gal. FORMULA ? NON-VOLATILE LBS/2000 LBS. H.V. P-80F Mica 7RF02 Asbestos Cellosise QP-100M Southard Terra Alba to make FMU386 (60S) Cosan 15&A Troysan 171* Emulsified Mineral Spirits* 1.25* 2.OS 0.7 92.05* i*.o - . 25 uo 1U 181*1 133 1 1 31* See Manufacturing Procedure for details on preparation and addition of emulsified mineral spirits. ooo 1973 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/73 (Printed in U.S.A.)T C Indicates Change Operatise Division PRODUCT PROCEDURE CONFIDENTIAL No. 61-2-25-Q Date 12-12-73 Page 2 use READY MIXED JOXRT COMPOUND TOPPING Cancels Page 2 JE-1Q10S . DALLAS Dated 1-8-73 RAW MATERIALS Celloaize QP-IOOM Southard #1 Terra Alba Deodorised Mineral Spirits Olele Acid Triethanolamine P80P Mica Cosaa 158a Troysan 17** 7RP02 Asbestos PMU386 (60S solids) MAMUPACTURIHO PROCEDURE Union Carbide 52-22-2 PMS 6-1U9-12 FMS 6-1-2 Pt6 6-131-1 FMS 6-IU3-I Cosan Chemical Company Pt6 6-100-lb PIC 6-lb-lO PMS 6-10b-55 Add the emulsified mineral spirits to the paste mix after the beery mix stage and prior to any further vater addition and final mixing to adjust viscosity. Make up emulsified mineral spirits as follows: Add 9 lbs. Oleic Acid to 20 lbs. deodorized mineral spirits and mix well. Then add 5 lbs. Triethanolamine and mix thoroughly again. ROTE: Do not mix Oleic Acid and triethanolamine before adding to mineral spirits or permanent lumps will be formed. END o o or> *0 rxv* o 1973 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/73 (Printed in U.S.A.)T A Indicates Addition operating Division" PRODUCT PROCEDURE CONFIDENTIAL use REACT MIXED JOCTT COMPOUND . ALL PURPOSE - JE-59&-D No. 6l-2-ib-2-l Dt 12-12-73 PC* 3 Cancels P*g9 3 Dated 8-1-73 FORMULA JE-598-D % Hon Volatile lba. for 250 gal. batch (2000 lba.H.V.) Mica P80F Formula V 300 approximately. Aabartoa (Hot* 2) Aa req'd for eorraet BB and water contact 70 approximately Carbonate Pillar (Rota 1) To 100% H.V. To aaka up 1890 lba. H.V. fM-4366 emulsion Matboeal 65H0 5.5* 0,6% 183.3 lba. 16 lba. A Coaan 158a D A Troysan 17b 1 lb. 1 lb. Watar approx. 130 gal. B0TB: 1. Dallaa to uaa Microfil #b. Midway to uaa Quincy #3. Dallaa to uaa Southard's fl Terra Alba whan directed by Product Maaagera in CCFD or SCPD. ROTE: 2. Midway to uaa 7RP66 Aabaatoa, Dallaa to uaa JM7RP02. RAW MATERIALS Mica ASBESTOS Carbonate Filler Matboeal FMJ*386 #1 Terra Alta Troysan - 17k Coaan 158a Par Bulletin 6-11*3-1 Par Bulletin 6-lb-10 and 6-1U-5 Par Bulletin 6-2b-9, 6-2U-10 and 6-2b-22 Par Bulletin 6-25-6 Par Bulletin 6-104-55 Par Bulletin 52-227-2B Par Bulletin 6-100-lb Coaan Cheadcal Caopany oo <'*5! 600J0 1973 URZTXD STATES CTPSUM. UIAUTBORXZB USE OR REPROOUCTZCB PROEZBZTED. 0-5791-C Raw. 1/73 (Printed in U.S.A. )T C Indicates Change A Indicates Addition D Indicates Delation Operating Division PRODUCT PROCEDURE CONFIDENTIAL use ALL-PURPOSE READY-MIXED JOZHT COMPQUHD (JE-L128D) No. 61-2-24-2-1-3 I Date 12-12-73 Page 1 Cancels Page 1 Dated 8-1-73 This Bulletin spires 5-1-74. PESCRIPTIOa An Mulalaa bu4 product containing half the noreal aeount of alee la conjunction vlth eerlelte to alleviate the current nice shortage. MAHUFACTUBIHO PLABT3 Kidngr and Dallas pehttficatioh ahd packaoiho forael code to he followed by the 'affix H for Herron Serlcite on Midway ahipanta. Packaging for Bulletin Ho. 61-2-24-2-1. riHlSHED PRODUCT SPECIFICATIOHS a. Viscosity - 600 30 Brahender vlth pin paddle at 7TF. b. Color - Natural \mless pigeent specified. c. Bond-to-tape - 5 ndnliwi at 77P. - 50! R.B. Hot roae pec. 6 nlnianau d. Height per gallon - 12.8 to 13.0 lbs. per gallon. RAW MATERIAL HO. 61747 FORMULA P-80F Mica ! H,vt 1/2 fonsula V LBS. PER 250 GAL. BATCH 160 61763 Harvon CE-F-1 Sericite (Rote 1) 30.0! 600 61743 Asbestos (Hote 2) 3.0! 60 66481 Methocel 65HG 0.8! 16 61463 Quincy #3 (Note 3) To sake 94.5! To sake 1,890 lbs. 65272' PM-4386 (60!) 5.5! 183 66659 Cosan 158a - 1 66685 Troysan 174 1 VOTE 1 Dallas to use 30.01 DXW Mlaerallte. BOTE 2 Dallas to use 3.5! TRP02 Asbestos, Midway to use TBT66 Asbestos. HOTE 3 Dallas to use Microfill F4, 0 k 6 I bOOdCj 19T3 UHTP STATES CTPSUH. UHAOTBORIZSD USX OR REPRODUCTICi PROHIBITED. 0-5791-C Rev. 1/T3 (Printed In U.S.A. )T D Indicates Deletion A Indication Addition Operating Division PRODUCT PROCEDURE CONFIDENTIAL USG ALL-PURPOSE READY-MIXED JOIST COMPOUSD (JE-1128D) No. 61-2-2*-2--1-B Date 12-12-73 Page 2 Cancel* Page 2 Dated 6-21-73 BAV MATERIALS 61763 61762 617*1 66659 66685 61*66 Huron Serlelte DXW Mlneralite 7HP02 A*bestos Coean 15&A Troy*an 17* Klcrofll #* Per MB 6-1W6-2 Per PH3 6-l*6-2 Per Fie 6-l*-10 Coean Chealcal Conpany Per MS 6-100-1* Par FNB 6-2*-10 Other Bav Material* per Bulletin 61-2-2*-2-1. C EHD i t s i eoodO 1973 UNITED STATES SYPSUX. UMACTH0RC2P USE OR KEPROPUCTIOE PROHIBITED. 0-5791-C Rev. 1/T3 (Printed la U.S.aJt A Indicate* Addition 0 Indicate* Deletion flP 0 0 9 1 0 2 7 i Sr Operating Dirision PRODUCT PROCEDURE CONFIDENTIAL READY-MIXED JOINT COMPOUND . ALL PURPOSE - (JE-68bf) No. 61-2-2b-AA Date 12-12-73 Page 3 Cancels Page 3 Dated 9-28-72 FORMULA * loo-VolatUe Pounds-2000 lbs. 11. v. Mica JC PC7RF9 Asbestos Methocel 65 HC Carbonate filler* Hamaffo 267 PMb386 (v/o PMA-30) Taaol 850 Coaajc 158 A Water Troysan 17b V 3.0S 0.8 to 100* I. V. 2.0* 2.5* ---- 280 to 300 60 16 1500 approx. bo 83.3 3 to b as req'd. 1 160 to 162 gal. approx, for regular viscoalty 1 *Carbonate filler to be Stonellte for pigmented product and for "ones" in natural eolor. White to be 90* #9RCS and 10* Stonellte filler. RAW MATERIALS Coaan 15&A PMU386 Taaol 850 Eaaaeo 267 Methyl Cellulose Asbestos floats Carbonate filler Troysan 17b Per Cosan Chemical Co. PMS 6-10b-55 PMS 6-177-9 PMS 6-12b.ll PMS 6-25-6 pte 6-1 b-5 PMS 6-2b-2 (Stonellte), 6-2b-9 (#9NCS) PMS 6-100-lb MANUFACTURING PROCEDURE Oeneral procedures as per Bulletin 6l-2-2b. Bote: 1. Add Taaol 850 and the two preservatives to the water, then emulsion and mix before adding dry ingredients Add dry Ingredients and necessary water to keep at fairly heavy consistency. Mix at heavy consistency for 10 minutes then adjust with water to proper viscosity. END 1973 URXTED STATES CZPSUK. UBAUTBORZZED USE OR REPRODUCTXOR PROHIBITED. &-5791-C Rev. 1/73 (Printed in U.S.A.)T a Indicate* Addition C Indicates Change Operating Division PRODUCT PH0CSDURE CONFIDENTIAL READI-MIXED JOIHT COKPOURD-ALL PURPOSE JE-U28C - DALLAS No. 61-2-2U-2-2 Date 12-12-73 Page 1 Cancels Page 1 Dated 7-31-73 DESCRIPTXOB Aa Million bud product containing two-thirds the neml aaount of alca la oonjunction with DZV Klnarallta to alleviate currant alca shortage. MABUPACTURIBO PLAIT Pallas ipamncATiow aid paocaciio Per Bulletin 61-2-2A-2-1. FIIISHED PRODUCT SPECglCATIOBB Viscosity - 600 30 Brebeoder units with pin paddla at 77F. Color - Katural mlass plgnsuted spadflad. Boad-to-Tape - 5 winlaws at 77P. - 50S RH. Weight per gallon - 12.6 to 13*0 lbs. psr gallon. m MATERIAL TO. P0RK1LA S H.V. LBS. PER 250 GAL. 617*7 61762 617U1 661*81 611*66 65272 66685 66659 RAW MATERIALS P-80P DZV Mlneralite 7RP02 Asbestos Msthocel 65BG Microfill #1* PM-1386 ( 60S) Troysan 17** Cosaa 158A 2/3 fonaula V 15. OS 3.5 to U.OS 0.8S To naks 9*.5S 5.5 approx. 200 300 70 to 80 16 To naks 1.890 lbs. 183 1 1 61762 DZV Minerallte Per FTtS 6-11*6-2 Other raw aaterlala per Bulletin 6l-2-2b-2-l. BID 0P009 |62P 1973 UCTZD STATES CTPSUM. USAOTBORgED US1 OR REPRUDUCTIOB PBOBIBITP. 0-5791-C Row. 1/73 (Printed in U.S.A. )T A Indicates Addition D Indicates Deletion Original date of issue 6-2-72 SPECIAL BULLETIN 2nd Extension Operating Division PRODUCT PROCEDURE CONFIDENTIAL *0* 61-2-2WJ Date 12-12-73 Page i use READY MIXED JOINT COMPOUND Cancels Pag i (JE-1030) Dated H-20-73 Ibis Bulletin expires 12-1-7k. DESCRIPTION A ready nixed eonpouad with laproved resistance to cratering. Plant to aake trial batches for field tests and subsequent shlj its per direction of Dept. #971-C. MANUFACTURING PLANTS Oypsua and Midway IDENTIFICATION AND PACKAGING 62 lb. pails per FMS 8-29-3 or FKS 8-15-15-3. 50 lb. cartons per P 8-10-29. Nomal code to be followed by following suffixes: Qypeua SC; Midway FINISHED PRODUCT SPECIFICATIONS A. Color - Natural White. B. Viscosity - 600 30BB units with pin at 75P. C. Bond - 5 sdniaun"at 75F. * 502 R.H. Hot roon at 90F and 102 R.H. 6 D. Vt/Gal. - 12.8 to 13.0 lbs. per gal. for regular consistency. FORMULA 2 NON-VOLATILE LBS/2000 LBS. N.V. P-80F Mica Asbestos Cellosise QP-100M Carbonate Filler FM-k386 (602) Cosan 158a Troysan 17k Fomla V 3.0 0.6 To aake 95.02 5.0 About 300 lbs. 60 16 About 152U lbs. 167 1 1 RAW MATERIALS - Per Bulletin 6l-2-2k-2-l except: Cellosise QP-100H Asbestos Gypsun uses TRF02 Midway uses 7RF66 Carbonate Filler Gypsun uses Stonellte Midway uses Quincy #3 Cosan 158a Troysan 17k MANUFACTURING PROCEDURE Union Carbide PIE 6-1UlO PMS 6-lk-10 PMS 6-2k-2 PMS 6-2L-22 Cosan Chemical Co. PIG 6-100-1U tj V O o .0 Per Bulletin 6l-2-2k-2-l. 1973 UNITED STATES GTPSUN. BID UIAUTBORIZZD USE OR HEPRODUCTKSI PROHIBITED. 0-5791-C Rev. 1/73 (Printed la U.S.A.^T C Indicates Change A Indicates Addition Operating Division PRODUCT PROCXDUn CONFIDENTIAL U50 READT MIXED J0IHT C0MP0UID ALL PURPOSE - LOW SHRZBKAOB JX-95TB No. 61-2-24-15 Data Page 12-17-73 2 Cancels Page 2 Dated 3-7-73 * FORMULA JZ-95TB CoModlty Coda No. * Ron Volotile Lba. for approx. 230 aal. batch P-80F Mica MICA S S0210 Aabeatoa Gelvatol 9000____ latroaol 250 HHIR Tam Alba Filler (lota 1) TSPP AMBCO 3001P or UCAB 131 bOS Olyoxal aol. (Iota 2) 70* Sorbitol aol. Troysan 17b Troyaan ZX36b Watar 6l7b7 61759 6l7bO 65759 66487 61568 66358 65273 65272 67676 67081 66685 6666b b.O 20.0 2.5 1.0 0.55 To aaka 100* 0.1 2.5 0.2 0.35 0.05 0.05 75 lba. Approx, 375 lba. b7 18.8 10.3 to aaka 1830 lba. nan/vol 2 Approx. 78 lba. 9 9 15 ox. 15 ox. 135 - 137 gal. approx. Iota 1 - MV325 carboaata flllar (6lb55) can bo uaad in plaea of tarra alba. Iota 2 - Crystalline Olyoxal (679b6) and Crystalline Sorbitol povdar (67061) ay ba uaad la plaea of tha aolutiona aa follova: Crystalline Olyoxal Ciystalllae Sorbitol 0.2* 0.35 b lba. 8.5 Ba aura the Crystalline oaterials are blaadad vail in othar dry ingredients prior to addition to llqulda to lnaura eoaplate diaparalon and solubility. PROCESS DTQ "CT" proeaaa Bust ba uaad. Thla coopound cones out much too frothy if alxad ooljr in tba Hocknayer sixers without "CF" treatment. a o oo .<) e 1973 UIXTED STATES 0TPSUM. UIADTH0RZZZD USI OR REPRODUCTXOI PROHIBITP. 0-5T91-C Rar. 1/73 (Printed In U.S.A.)T Canaral . ':lon Operating Division PRODUCT PROCEDURE CONFIDENTIAL USG READ! MOOED JOIST COMPOUND ALL PURPOSE - LOW SHRXHKAGE JE-957B So. 61-2-24-1; Date 12-17-73 P*0 3 Caneals HEW Datad RAW MATERIAL SPECIPICAglOSS P-80P Mica MICA S SC210 Asbestos Gelvatol 9000 Hatroael 250HHXR Tarra Alba Pillar TSPP ACO 3001P UCAR 131 Glyoxal Crystalline 40S Solution Sorbitol Cryst. Powder 70S Solution MW325 Carbonate Troysan EX364 Troysan 174 61747 61759 61740 65759 66487 61568 66358 65273 65272 67946 67676 67061 67081 61455 66664 66685 Par 58-61-1 6-143-5 6-14-11 6-3-7 6-151-1 52-301-2B Plaster City 6-177-4 6-104-55 6-104-55 Centerehaa Inc., H.T. Union Carbide Corp. Pfizer or Atlas Chan. ( Pfizer or Atlas Chan. < 6--24--1 Troy Chan. Co. 6-100-14 EHD (1PCC1 2 2 3 * 19T3 USZTZD STARS GIPSUM. UEAUTBORIZD USX OR REPRODUCTIOE PROHIBITED. 0-5791-C Rer. 1/73 (Printed In U.S.A. )T Operating Dirtsion PRODUCT PROCEDURE CONFIDENTIAL use READY-MIXED JOINT COMPOUND ALL PURPOSE - SOUTH GATE No. 61-2-2k-4 Date 12-19-73 Pae 1 Cancels Pag* 1 Dated 7-23-73 nrngwTPTTnii A r*ain-Bulaion base, reedy-elxed Joint compound. Manufactured using Regular C Production Netted or the CP Process. All shipments as directed by L. A. #961 A Product Manager. MANUFACTURING PLANT South Gate ipgrnncation and packaging A. Packaging 1. 12 Lb. Pail Use 1 gallon plastic pail per MS 8-15-16. Master carton per PMS S-10-36. 2. 62 Lb. Pail Per PMS tt-15-15-3. 3. 50 Lb. Carton Per PMS 6-10-29. Liner per PMS 8-5-J*. B. Identification 1. Containers to be -labeled as directed by Dept. #lfc7-2. FINISHED PRODUCT SPECIFICATIONS * Viscosity - Regular consistency Brabender of 620-700. ooo a -9 o osO o* o 19T3 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTIOM PBOHIBITID. 0-5T91-C Her. 1/73 (Printed in U.S.A.)T c Indicates Change D Indicates Deletion r. J| ..4. 1111*4.* Contain* revised Material foraerly on pmi 3 fc b dated 3-7-73. Operating Division CONFIDENTIAL No. 6l-2-2b-b Date 12-19-73 PRODUCT PROCEDURE Pag* 2 use READY MIXED JOIST COMPOUND Cancels Page 2 ALL PURPOSE - SOUTH GATE Dated 3-7-73 FORMULA - JE-30AC Fillare Cos.Code SRon-Vol. Lbs. per 2000 lb. non-vol. Mica P-flOP KXCA S (See Rote 1) SG210 Asbestos Terra alba (See Rote 2) Methocel 65HG TSPP 6171*7 61759 6l7l*0 61566 661*61 66358 Ponaula V 10.0 2.0 (approx.) To sake 9b* 0.8 0.1 280 (spprox.) 200 bO To mbs 1680 lbs. 16 2 Paste Mix Lbs. (for approx 260 gal.) Fillers VA 3001P Trogrsan EX36b Troysan 17b Water 65273 6666A 66685 - 9b.0 6.0 - - 1880 200 (baaed on * solids) 1 1 lbb gal. (approx.) Bote 1 - Chroaocal sereeite (61772) can be used in place of MICA S. Rote 2 - MW325 carbonate filler (611*55) can be used in place of terra alba (reduce- TSPP to 0.5*) RAW MATERIALS Mica F-80F MICA S SG210 Asbestos Terra alba filler Methoeel 65 BG TSPP VA 3001? Trogrsan EX36b Troysan 1Tb Chroaocal Sereeite MV323 Carbonate 6l7bT 61759 6l7bO 61568 66b8l 66358 65273 6666b 66685 61772 6lb55 Per Bulletin 58-61-1 Per P*C Bui. 6-lb3-5 6--lb--11 U.S. Qypsua - Plaster City Plant 52-301-2B Per PM5 Bui. 6-25-6 6-177-b 6-10b-55 Troy Cheaical Co. Troy Cheaical Co. 6-lb6-2 6-2b-l t> 0 0 d l () 1973 UNITED STATES GYPSUM. UBAUIBORIZZD USE OR REPRODUCTION PROHIBITED. 0-5T91-C Rev. 1/73 (Printed la U.S.A.)T General Revision o o Contains Material Formerly on Page 5 date 3-7-73. Alao cancels Pages h & 5. Operating Division PRODUCT PROCEDURE CONFIDENTIAL No. 61-2-2U--i. Date 12-19-73 Page 3 USC READY-MIXED JOIHT COMPOURD Cancels Page 3 ALL PURPOSE - SOUTH CASE Dated 3-7-73 MABUFACTORXBC PROCEDURE Mlxlna Procedure on Hockmsyer Mixer: Approximately 90i of the total amount of water that will be required is put into the Hockneyer mixer. (She quantity of water used initially should be the smallest amount which can be used without overloading the motor when the dry materials are added). She Preservative is added and the mixer is run for a few tuns to disperse this material. She dry materials and plasticised emul sion are than added and the batch is mixed until all lumps are broken down and all materials thoroughly mixed. She mixer is then turned off and the viscosity of a sample is determined on a Brabander viscosimeter. Additional water, as required, is then added and the batch mixed until a smooth, homogeneous mixture is obtained. She mixer is than stopped and another sample is checked on the viscosimeter. If the viscosity is still too high, this procedure is repeated until the proper vlseosity is reached. MCP" Processing is now Performed as re quired. Filling All containers are to be filled by weight. QUALITY COHTROL A. Viscosity 1. Compound to be at 77P 5P in a standard 1/2 pint paint can with paddle ismersed to mark on paddle stem. 2. Can spindle to rotate 75 RPM on VC-3, 250 gm. cm. bead, Brabender Viscometer. 3. Pin bladed paddle to be used in the Brabender. B. Application Properties - To natch standard sample from Research. C. Orlt - Hone D. Bond to PERF-A-TATO - Applied and dried at 70 - 80F, U0 - 60% R.H. - k min. I. Rewet Teat - 2 normal. F. Tape Edge Cracking or Check-Cracking - (in bond test application) Hone 0. Color - Formula JE-30UC to match the color of Research standard (Natural) H. Odor - Characteristic Note - These testa to be performed Per Bulletin 61-2-22. a 2 END 1973 UNITED STATES GYPSUM. UHAUTHORIZED USE OR REPRODUCTIOff PROHIBITED. 0-5791-C Rev. 1/73 (Printed In U.S.A.)T General Revision Operating Division* PRODUCT PROCEDURE SPECIAL BULLETIN CONFIDENTIAL use READ! MIXED ALL PURPOSE JOINT COMPOUND BCP FORMULA JE 120b No. Date Page Cancels Dated 6l-2-2b--SS l-H-7 b l NEW This bulletin to expire 3-l-7b. DESCRIPTION A softer USG Ready Mixed All Purpose Joint CcBpound which has bond performance lerel of a topping compound and is deaerated by processing through a Cornell Versator In vacuo. MANUFACTURING PLANT New Brighton IDENTIFICATION Production code ambers to be followed by the letters BCF (Baltimore Crater Free) PACKAGING 62 lbs. bulk to be shipped in five-gallon pails per P6 6-29*3 or 6-15-15-3. SHIPMENTS Only to the Baltljsore-Washlngton market and only to accounts approved by N.7. Dept. #991 during the period of December 1, 1973 through February 28, 197b. FINISHED PRODUCT SPECIFICATIONS Viscosity: Regular 530-570 B.U. Ames b3O-b70 B.U. Bond: Oven dried at 110 - 120 F, 3 minimum FORMULA JE120b WMC P80F Mica New Brighton Terra Alba JM7RF0? Asbestos Msthocel 65HG b.OOO cps Composition T-Merek 98900 UCAR 131 Acetate Cosan 158A Troysan 17b Water t 500 Gallon Batch Amount 16.0 6b0 lba. 76.5 3060 lbs. 3.0 120 lbs. 0.8 32 lbs. 0.2 8 lbs. 3.5 3b.85 gals. .05 2 lbs. .05 2 lbs. Approximately 260 gallons for regular consistency. This formula can only be made with Terra Alba. bl \ OOdb 1974 UNITED STATES GTPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C Bev. 1/74 (Printed in U.S.A. )T Operating Division PRODUCT PROCEDURE CONFIDENTIAL No. Date 61-2-24-2-2 I-25-74 Page 1 READI-MIXED JOIBT COKPOUHD-ALL PURPOSE Cancels Page 1 JE-1128C - DALLAS Dated 12-12-73 DESCRIPTION An avulsion based product containing two-thirds the noreel mcount of nice in conjunction vitb DXV Mlnerallte to alleviate current mica shortage. MAHUFACTURIHO FLAW Dallas IDEHTITICATION AHD PAOCAGIHO Par Bullotia 61-2-24-2-1. FINISHED PRODUCT SPECIFICATIONS Viscosity - 600 30 Brebender units with pin paddle at 77F. Color - Batumi unless pigmented specified. Bond-to-Tape - 5 minimum at 77F. - 50S RH. Weight per gallon - 12.8 to 13.0 lbs. per gallon. RAV MATERIAL HO. PORMJLA S H.V. IBS. PER 250 GAL. 61747 61762 61741 66481 61466 65272 66685 66659 66167 RAV MATERIALS P-80F DXV Mlnerallte 7RF02 Asbestos Methocel 65RG Microfill #4 PM-4386 (60S) Troysan 174 Cosan 158a Co^ositlon T 2/3 foraula V 15.0S 3.5 to 4.0? 0.8S To eafce 94.5S 5.5 __ 0.2 approx. 200 300 70 to 80 16 To make 1,890 lbs, 183 1 1 4.0 61762 66167 DXV Mlnerallte Composition T (March 9&900) Per PMS 6-146-2 Merck Chemical Divn., Merck, Inc. Other rav matartala per Bulletin 61-2-24-2-1. EHD OP009 1623 1974 UEITED STATES GTPSUM. UHAUTH0RZZD USE OR REPRODUCTION PROHIBITED. 0-5791-C Bar. 1/74 (Printed in U.S.A. )T A Indicates Addition Operating Division PRODUCT PROCEDURE CONFIDENTIAL UCG READY IUXED JOINT COMPOUND ALL PURPOSE - CILAMBLEE No. 61-2-2 *-ii Date 3-5-74 Page 3 Cancels Page 3 Dated 12-12-73 FORMULA: Je-217 Z Non-Volatile Lbs. (for 100 gal. batch approx.) Mica .TC (2/3 Fortula V) 70 approx. DXW Mineralite (note 1) 30.0 24o -Asbestos Floats (as required) 20 approx. Huber CWF Clay 10.0 80 Methyl Cellulose 0.8 6 - 6 oz. Ferrite Yellow (to natch nanila color of Sllllffl'ROCE face paper) #0 Marble (to nahe 1005) (to nake 800 lbs . total non-volatile) PVAc Resin Ehulsion, Plasticized 5.5 73 Water . 53 rals. approx. Troysan 174 6-1/2 oz. Cosan 153a - 6-1/2 oz. ilotea: (l) DXW Mineralite, Ser-X, or CE-F-1 Sericite nay 'be used in pigoented Ready Mix. RAW MATERIALS PVAc nesin Qmilaion, Plasticized Methyl Cellulose Mica DXW Mineralite Asbestos TRF9 Huber C\T? Clay Georgia Marble Ferrite Yellow Troysan 174 Cosan 158A Per Bulletin 6-104-55 Per Bulletin 6-25-5, 6-25-6 Per Bulletin 6-143-1 Per Bulletin 6-146-2 Per Bulletin 6-7-1 Per Bulletin 6-36-5 Per Bulletin 6-24-9 Per Bulletin 6-100-14 Cosan Chenical Company <t,C l b&OdO 1974 UIIIgD STATES GYPSUM. UIAUTH0RI2P USE OR IttPRUUUCTIOI PWOHIBr^. 0-5791-C Rev. 1/74 (Printed in U.S.A. )T C Indicates Change n Indicates Deletion Operating Division PRODUCT PROCEDURE CONFIDENTIAL U5G ALL-PURPOSE READY MIXED JOINT COMPOUND (JE-12103) No. 61-2-2U-2-1-C Date 3-41-74 Page 1 Cancels NEW Dated This bulletin to expire 4-1-75. Plant to manufacture a revised lover shrinkage formulation. Shipments to be approved by Product Manager, Joint Treatment, of C.C.P.D. DESCRIPTION An saulslon based product containing Conpocition T as a dispersant, which according to laboratory tests, results in lover drying shrinkage. MANUFACTURING PLANT Midway IDENTIFICATION AND PACKAGING Normal code to be followed by the suffix T Packaging per Bulletin 61-2-2U-2-1. FINISHED PRODUCT SPECIFICATIONS Viscosity - 600 t 30 Brabender units with pin paddle at 77F. Color - Natural unless pigmented specified Bond-to-Tape - 5 minimum at 77F.-505 R.I1. Weight per Gal. - 12.8 to 13.0 lbs. per gal. Raw Mat'l. No. <3l7W ' 61763 61682 66181 611*63 66167 65272 ^6659 66685 RAW MATERIALS Formula P-80F '*ica Narvon CE-F-1 Sericite 7P.FC6 Asbestos Methocel 65HG Ouincy A3 Composition ? PH-k386 (60S) Cosan 158a Troysan 171* S N.V. 1/2 formula v 30.0S 3.0 0.8 to make 9**. 5* 0.2 5.5 Composition T - Merck 98900 - Merck Chemical Company. Other raw materials per Bulletin 61-2-2*1-2-1 All other specifications per 6l-2-2i*-2-l. Lbs. per 250 Gal. Batch 160 600 60 16 to make 1,890 lbs. 1* 183 1 S t& I 600dU END. 1974 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/74 ^Printed in U.S.A. )T Operating Division PRODUCT PROCEDURE CONFIDENTIAL USG READY MIXED JOIST COMPOUND ALL PURPOSE No. 61-2.24- Date 3-27-74 Page 3 Cancels Page 3 Dated 3-5-74 FORMULA: jMJon^rolstil^ Lbs, (for 100 gal. batch approx.) Mica JC (2/3 Formula 7) 70 approx. DXW Mineralite (Note 1) 30.0 240 Asbestos Floats (as required) 20 approx. Ruber CVF Clay 10.0 80 Methyl Cellulose 0.8 6-6 oz. Ferrite Yellow (to natch nanlla color of SHEETROCK face paper) #9 Marble (to sake 100?) (to make 800 lba. total non-volatile) PVAc Resin Emulsion, Plasticized 5.5 73 Water 53 gals, approx. Troysan 174 6-1/2 oz. Cosan 158 (Note 2) 6-1/2 oz. notea: (1) DXW Mineralite, Ser-X, or CE-F-1 Serieite nay be used in pig mented Ready Mix. (2) Jacksonville to use CMP Acetate or Cosan 158. RAW MATERIALS PVAc Resin Ehulslon, Plasticized Methyl Cellulose Mica DXW Mineralite Asbestos 7RF9 Buber CWF Clay 19 Georgia Marble Ferrite Yellow Troysan 174 Cosan 158 Cl? Acetate Per Bulletin 6-104-55 Per Bulletin 6-25-5, 6-25-6 Per Bulletin 6-143-1 Per Bulletin 6-146-2 Per Bulletin 6-7-1 Per Bulletin 6-36-5 Per Bulletin 6-24-9 Per Bulletin 6-100-14 Cosan Chenical Conpany Per Bulletin 6-100-2 I feOGdL y y/. v /> 1974 UNITED STATES CYPSUM. UNAIKHORZZS USE OR REPRODUCTION PROKIBITED. ^^7Q1-C Rev. 1/74 (Printed in U.S.A. )t c Indicates Change Indicates Addition Operating Diriaion COHfDMTUL Ho. 61-2-2C-2-i j Date d r--4--?4~ PRODUCT PRGCEDUBE c use CP HEALI-TO-USE J0II.T C0M>0U1<D - ALL PURPOSE - JE-598-D ?je 3 Caaeals Page 3 Dated 12-12-73 POKMULA - JE-558-D * Won Volatile Lbs. for 250 gal. batch (2000 lbs. K.V.) Mica P80F 7/CVt,L Aabeatoe (u-a) Formula V As req'd for correct BB and vater content 300 approximately TO approximately fsaboaaei -9b4- To make 100? n.V. To make up 1890 lbs. N.V. PM-^386 emulsion Methocel 65EG 5.5? 0.8? 183.3 lbs. 16 lbs. Cosan 158A 1 lb. Troysan 17U 1 lb. Vater ----- approx. 130 gal. HOTE: 1. Dallas to use llierertl #L. Midway-to us* Quincy <3. . Del-lea to uee Gouthard1 #1 Tew -AMm Manager* ia CCPP w 6CPP, .o ffOTEf Sr Midway ta use 7RP66 Asbcsoeei Delhi GprrRPQgr RAW MATERIALS Mica ASBESTOS Carbonate--Fi-iler '> Methocel PH-1* 386 #1 Terra Alba Troysan'- IT1* Cosan 158a *-'* ** J Per Bulletin 6-11.3-1 Per Bulletin 6-1U-10 and 6--lit- 5 r-ar-BeHeaia 6-Jlt 9, 6-gWiO^aod 6-2U-22 Per Bulletin 6-25-6 Per Bulletin 6-10l*-55 Per Bulletin 52-22T-2B Per Bulletin 6-100-lU Cosan Chemical Company C l i l bOOdli 197a- uhitsd states gvpsim. ulautschizld us3 ca ssPRoxcnca prohibited. 0-5791-C Bar. i/74 (Printed in U.S.a. ;T ,.s.~ *'* Ss * $ *-*'*'*' C Indicates Chuagt Originally Issued 1-11-74, SPECIAL BULLETIN CONFIDENTIALOperating Division PRODUCT PROCEDURE use READY MIXED ALL PURPOSE JOIST ' COMPOUND BCF FORMULA JE 1204 1st Extension No. 61-2-2U-SS Date 3-21 -74 Page 1 Cancels Page 1 Dated 1-11-74 This bulletin to expire 6-1-74. DESCRIPTIOW A softer USG Ready Mixed All Purpose Joint Compound which has bond performance level of a topping compound and is deaerated by processing through a Cornell Versator in vacuo. MANUFACTURING PLANT New Brighton IDEHTIFICATIOH Production code numbers to be followed by the letters BCF (Baltimore Crater Free), PACKAGING 62 lbs. bulk to be shipped in five-gallon pails per Pf6 8-29-3 or 8-15-15-3. SHIPMEOTS Only to the Baltiaore-Washington market and only to accounts approved by N.Y. Dept. #991 during the period of March 1, 197** through May 31, 1974. FINISHED PRODUCT SPECIFICATIONS Vlscoaity: Regular 530-570 B.U. Ames 1*30-470 B.U. Bond: Oven dried at 110 - 120 F, 3 minimum FORMULA JE1204 VMC P80F Mica New Brighton Terra Alba JM7RF02 Asbestos Methocel 65HG 4,000 cps Composition T-Merck 98900 UCAR 131 Acetate Cosan 158a Troysan 17* Water * 500 Gallon Batch Amount 16.0 6l0 lbs. 76.5 3060 lbs. 3.0 120 lbs. 0.8 32 lbs. 0.2 8 lbs. 3.5 34.85 gals. .05 2 lbs. .05 2 lbs. Approximately 260 gallons for regular consistency. This formula can only be made with Terra Alba. 60ucJti 1974 UHTED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5T91-C Rev. 1/74 (Printed in U.S.A. )T C Indicates Change Operating Division PRODUCT PROCEDURE CONFIDENTIAL USG READY MIXED JOIST COMPOUND ALL PURPOSE - SOUTH GATE No. 6l--2--21*--1* Date 5-8-74 Page 2 Cancels Page 2 Dated 12-19-73 FORMULA - JE-30LC R/M t H.V. LBS./LOOO LBS. N.V. 6171*7 61772 617UO 661*81 66167 61583 65273 66685 66661* 67799 Mica P-80 F Chroaocal SC 210 ASB. Methocel 65HG Composition T Landplaster . bulk A*6C0 3001P Troysan IT** Troysan EX361* (Note 1) Water 7.5 17.5 2.0 0.8 0.1 to aske 100% 5.0 0.05 0.05 -- 300 700 80 32 1* 2,680 (approx.) 333 (approx. 36.6 gal.) 2 2 232 gal. (approx.) Note 1: Alternate 66660 Troysaa CMP Acetate. RAW MATERIALS R/M # Per 6171*7 61772 6171*0 66U 81 66167 61583 65273 66685 66661* 66660 Mica P-80 F Chroaocal Asbestos SG210 Methocel 65HC Composition T Landplaster Bulk AMSCO 3001P Troys an 171* Troysan EX36U Troyaan CMP Acetate Bulletin 58-61-1 PJC 6-11*6-2 PKS 6-ll*-ll PMS 6-25-6 Merck Cheaiical Co. Bulletin 52-301-2B P*6 6-10U55 PW 6-100-lU Troy Chemical Co. PMS 6-100-5 C c 1974 UI1TID STARS GYPSUM. USAUT80RXZID USX OR RXPRODOCTIOi PROHIBITED. (X-5791-C l/74 (Printed la U.S.A.)t GDECtAL REVISION Operating Division PRODUCT PROCEDURE CONFIDENTIAL use READY-MIXED JOINT COMPOUND ALL PURPOSE - SOUTH GATE No. 61-2-2A-i* Date 5-6-74 Page 3 Cancels Page 3 Dated 12-19-73 MANUFACTURING PROCEDURE Mixing Procedure on Hockmeyer Mixer: Approximately 90S of the total amount of water that will be required is put into the Hockneyer mixer. (The quantity of vater used Initially should be the smallest amount which can be used without overloading the motor when the dry materials are added). The Preservative is added and the mixer is run for a fev turns to disperse this material. The dry materials and plasticized emul sion are then added and the batch is mixed until all lumps are broken down and all materials thoroughly mixed. The mixer is then turned off and the viscosity of a sastnle is .determined on a Brabender viscosimeter. Additional water, as required, is then added and the batch mixed until a smooth, homogeneous mixture is obtained. The mixer is then stopped and another sample is checked on the viscosimeter. If the viscosity is still too high, this procedure Is repeated until the proper viscosity is reached. Batch is then "CF" Processed. Filling All containers are to be filled by weight. QUALITY CONTROL A. Viscosity 1. Compound to be at 77F. 5F in a standard 1/2 pint paint can with C pin paddle isaersed to mark on paddle stem. 2. Can spindle to rotate 75 HPM on VC-3, 250 gm. cm. head, Brabender D Viscometer. B. Application Properties - To match standard sample from Research. C. Grit - Bone D. Bond to PERF-A-TAPE - Applied and dried at 70 - 80F, U0 - 60% R.H. k min. E. Revet Test - 2 normal. F. - Tape Edge Cracking or Check-Cracking - (in bond teat application) None C. Color - Formula JE-30LC to match the color of Research standard (Natural) E. Odor - Characteristic Note - These tests to be performed Per Bulletin 61-2-22. V.t9l OuOdU BID. 1974 UHllAw STATES GYPSUM. UBA0TB0RIZED USE OB REPRODUCTION psnwrRTTiT. 0-5791-0 Rev. 1/74 (Printed la U.S.A. )T C Indicates Change D Indicates Deletion Operating Division PRODUCT PROCEDURE CONFIDENTIAL No. Date 6l-2-2**-5 5-8-74 Page 1 READY-MIXED ALL-PURPOSE JOINT COMPOUND Cancels Reinstatement REGULAR AND CP - SOUTH GATE Dated DESCRIPTION South Gate to manufacture READY-MIXED Joint Compound, formula JE-68*-F, and JE-684-P for Anti Taping Tool (Bazooka) using regular production method or_ the CP proceas. Shipannts to be directed by L.A. #961. IDENTIFICATION AND PACKAGING Letter "N" to precede code on all production. Packaging per Bulletin 61-2-2**-1. Circular Plaatie Sheet per PK5 8-5-11, to be laid over the aurface of compound in 62 lb. pails. AMES TAPING TOOL 55 lb. Plastic Pail. (Note: Plant to use 55# Label over 62# net an Pail). FINISHED PRODUCT SPECIFICATIONS A. Viscosity - Regular Ames - 620 - 670 BB - 180 30 BB All viscosities run using VC-3 Brabender pin paddle 875 HPM,* 250 cm gm torque head. ~ B. Bond - 1* minimum. Tested as per Bulletin 61-2-2**-**. C. Color White or pigmented. To match standards. D. Application and dry appearance To match plant standards. No grit or lumps in application. No cracking on bond test panel. Testing as per Bulletin 61-2-2**-i*. E. Weight per Gal. 12.5 to 12.8 lbs. per gal. for regular viscosity material. F. pH 8.5 - 9.0 bOOdO 1974 UNITED STATES GYPSUM. UEAUT80RIZED USE OR REPRODUCTION PROHIBITED. 0-5T91-C Bav. 1/74 (Printed la U.S.A. )T Operating Division PRODUCT PROCEDURE CONFIDENTIAL No. Date 61-2-2U-5 5--74 Page 2 READY-MIXED ALL-PURPOSE JOINT COMPOUND Cancels Reinstatement REGULAR AND CF - SOUTH GATE Dated FORMULA (JE-681F) R/M 0 FORMULA % N.V. 2000 LBS. N.V. 617^7 61759 6l7l*0 66181 61568 65683 65273 66298 66661 66685 Mica P-80 F Mica S (at same level as P-80 F) SC 210 Asbestos Metbocel 65HG Terra Alba Hamaco 267 VA 300IP Tamol 850 (Note) Troysan EX361 Troysan 171 Water 1/2 Formula V 7 to 8* As Req. for VISC. 3* Normal 0.8* to 100* N.V. 2.0* 2.5 -- -- -- llO to 160 approx. 110 to 160 approx. 60 approx. 16 1500 approx. 10 83.3 3 1 1 160 to 162 gal. approx, for regular viscosity. NOTE: Add Tamol 850 to water and emulsion and mix before adding dry Ingredients. Taaol 850 is not required vben "CF" Process is employed. RAW MATERIALS Per bulletin 61-2-21-1. Plus: R/M t RAW MATERIAL PER 66298 65683 Tamol 8*0 Hamaco 267 MANUFACTURING PROCEDURE P 6-177-9 PJC 6-121-11 General Procedure per bulletin 61-2-21-1. END. bOOdU 1974 UNITS) STASIS GTPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITID. Originally issued l-ll-7b. MPHi:TAT. BULLETIN CONFIDENTIALOperating Division PRODUCT PROCEDURE USG READY MIXED ALL PURPOSE JOINT COMPOUND BCT FORMULA JE 120l 2nd Extension No. 61-2-2U-SS Date 6-12.74 Page 1 Cancels Page 1 Dated 3-21-7U This bulletin to expire 1-1-75. DESCRIPTION A softer USG Ready Mixed All Purpose Joint Casspound which has bond performance level of a topping compound and is deaerated by processing through a Cornell Versator in vacuo. MANUFACTURING PLANT lev Brighton iDBrrincAnoB Production code numbers to be followed by the letters BCP (Baltimore Crater Free), PACKAGING 62 lbs. bulk to be shipped in five-gallon pails per PMS 8-29-3 or 8-15-15-3. SHIPMENTS Only to the Baltlaore-Vashington market and only to accounts approved by N.Y. Dept. #991 during the period of March 1, 197b through December 31 197b. FINISHED PRODUCT SPECIFICATIONS Viscosity: Regular 530-570 B.U. Ames b30-b70 B.U. Bond: Oven dried at 110 - 120 F, 3 minimum FORMULA JE120b WMC P80F Mica New Brighton Terra Alba JM7RF02 Asbestos Metbocel 65HG b,000 eps Composition T-Merck 98900 **UCAR 131 Aeetata Cosan 15&A Troysan 17b Water % 00 Gallon Batch Amount 16.0 65o1ba. 76.5 3060 lbs. 3.0 120 lbs. 0.8 32 lbs. 0.2 8 lbs. 3.5 3b.85 gals. .05 2 lbs. .05 2 lbs. Approximately 260 gallons for regular consistency. This formula can only be made with Terra Alba. V*/cI 600dL 1974 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/74 (Printed in U.S.A. )T C Indicates Change Operating Division PRODUCT PROCEDURE CONFIDENTIAL USC READY-MIXED JOINT COMPOUND ALL PURPOSE - SOUTH GATE No. 6l-2-2U-u Date 7-22-74 Page Cancels Page 1 Dated 12-19-73 DESCRIPTION A resin-enultion tiue, ready-adzed Joint conpound. Manufactured using Regular Production Method or the CP Process. All shipments as directed by L. A. #961 Product Maneger. MANUFACTURING PLANT South Gate identification Aim packaging A. Packaging 1. 12 Lb. Pail Use 1 gallon plastic pail per PIC 8-15*16. Master carton per PIS 8-10-36. 2. 62 Lb. Pall Per PUS 8-15-15-3. 3. 50 Lb. Carton Per PIS 8-10-29. Liner per PIS 8-5-1*. B. Identification 1. Containers to be labeled as directed by Dept. #11*7-2. FINISHED PRODUCT SPECIFICATIONS c Viscosity - 580 30 BB A pH - 8.6 .3 " t>91 bOOdCi 1974 UHTED STASIS GYPSUM. UIAUTHORIZED USE OR REPRODUCTIOR PROHIBITED. 0-5791-C Rev. 1/74 (Printed in U.S.A. )T C Indicates Change A Indicates Addition 1 Operatise Division PRODUCT PROCEDURE CONFIDENTIAL use READY MIXED JOIDT COMPOUND ALL PURPOSE . SOUTH GATE No. 61-2-2U1* Date 7-22-74 Paf* 2 Cancels page 2 Dated 5-8-71* FORMULA - JE-304C 3/M 0 % R.V. LBS./1*000 6171*7 61772 6171*0 661*81 66167 61583 65273 66685 66661* 6T799 61581 Mica P-80 P Chronoeal SG 210 ASB. Methocel 65HG Cooposltlon T Landplaeter - bulk AMSCO 3001P Troysan 171* Troysan EX36U (Bote 1) Water Line Hydrate (Bote 2) 7.5 17.5 2.0 0.8 0.1 to aake 100? 5.0 0.05 0.05 -- 0.05 300 700 80 32 1* 2,680 333 2 2 232 Bote 1: Bote 2: Alternate 66660 Troysan CMP Aeetate. Lina Hydrate content to range from 0.025 to 0.05? to 0 range of 8.6 .3. RAW MATERIALS Per Mica P-80 K ChroDocal Asbestos SG210 Methoeel 65HG Coapooition T Landplaeter Bulk AIECO 3001P Troysan 171* Troysan EX361* Troysan CMP Aeetate Bulletin 58-61-1 PMS 6-1U6-2 PMS 6-lU-ll PMB 6-25-6 Merck Cheaical Co. Bulletin 52-301-2B PMS 6-10U-55 PMS 6-100-11* Troy Chei&lcal Co. PMS 6-100-5 C C V b91 fcOOoD ; 1974 UIZZKD STATES GYPSUM. UIAUTH0RI22B USX OR RZPRODUCT20S PRORZBZTED. 0-5791-C Her. 1/74 (Printed In U.S.A. )T General Revision { Operating Division product PRoemum; CONFIDENTIAL ur.c miADT-Mixnj joint compound ALL PURPOSE - SOUTH GATE No. 61-2-21-1 Date 7-*2-74 Page 3 Cancels Pn^c 3 Dated 5-8-71* MANUFACTURING PROCCTURE Mixing Procedure on Hockmeyer Mixer; Approximately905ofthetotalanount of vater that will be required is put into the Hockmeyer sixer. (The quantity of water used initially should be the smallest amount, which can be used without overloading the motor when the dry materials are added). The Preservative is added and the mixer is run for ! a few turns to disperse this material, ftie dry materials and plasticized enul- ! sion are then added and the batch is mixed until all lumps are broken down and all materials thoroughly mixed. The mixer is then turned off and the viscosity of a sanple is determined on a Brabender viscosimeter. Additional water, as required, is then added and the batch nixed until a smooth, homogeneous mixture is obtained. The mixer is then stopped and another sanple is checked on the viscosimeter. If the viscosity is still too high, this procedure is repeated until the proper viscosity is reached. Batch is then "CF" Processed. filing All containers are to be filled by weight A. Viscosity 1. Compound to be at T7F. ^ 5F in a standard 1/2 pint paint can with pin paddle lmersed to nark on paddle stem. 2. Can spindle to rotate 75 PPM on VC-3, 250 pi. cm. head, Brabender Visconeter. 3. Application Properties - To natch standard sample fron Research. C. Grit - Tone D. Bond to rEP.r-A-TAPE - Applied and dried at 70 - 80F, U0 - Got R.II. 5 min E. Rewet Test - 2 normal. F. Tame Edge Cracking or Check-Cracking - (in bond test application) None G. Color - Formula JE-30UC to match the color of Research standard (Natural) H. Odor - Characteristic Note - These tests to be performed Per Bulletin 61-2-22. end &49I 6C0dL | 1974 UBITED STATES GYPSUM. UHAUTHORIZP USE OR REPRODUCTION PROHIBITED. G-5791-C Rev. 1/74 (Printed In U.S.A. )T General Revision Originally issued 1-11-71*. SPECIAL BULLETIN CONFIDENTIALOperating Division PRODUCT PROCEDURE use READY MIXED ALL PURPOSE JOINT COMPOUND DCF FORMULA JE 1201* 2nd Extension No. 61-2-2*.Date 7-26-74 Page 1 Cancels Page 1 Dated -12-71* This bulletin to expire 1-1-75. DESCRIPTION A softer USG Ready Mixed All Purpose Joint Compound vhich has bond performance j level of a topping compound and is deaerated by processing through a Cornell Venator in vacuo. J MANUFACTURING PLANT 1 Sev Brighton i I IDENTIFICATION i j Production code numbers to be followed by the letten BCF (Baltimore Crater Free). PACKAGING 62 lbs. bulk to be shipped in five-gallon pails per PTC 8-29-3 or 8-15-15-3. SHIPMENTS Only to the Baltimore-Washington market and only to accounts approved by N.Y. Dept. #991 during the period of June 1, 197** through December 31* 1971*. FINISHED PRODUCT SPECIFICATIONS Viscosity: Regular 1*50-500 B.U. Ames 300-350 B.U. 3ond: Oven dried at 110 - 120 F, 3 minimum FORMULA JE1201* R/M # 6171*7 6026; 6171*1 '66i*8l 61167 65272 66659 66685 VMC P80F Hica New Brighton Terra Alba JM7RP02 Asbestos Methocel 65HG 1*,000 cps Composition T-Merek 989OO UCAR 131 Acetate Cosan 158A Troysan 17l Water 500 Gallon Batch Amount 16.0 sFo lba. 76.0 3060 lbs. 3.0 120 lbs. 0.8 32 lbs. 0.2 8 lbs. 3.5 3l*.85 gals. .05 2 lbs. .05 2 lbs. Approximately 260 gallons for consistency. This formula can only be made vith Terra Alba. I1P 009 2 \ i . 1974 UJ1TXD STATES GYPSUM. UXAUTH0RXZ2S USE OR REPRODUCTION PROHIBITED. 0-5791-C Rev. 1/74 (Printed la U.S.A. )T General Revision , Operating Division 11 1 PRODUCT PROCEDURE 1 1 CONFIDENTIAL use READY ?HXED ALE PURPOSE JOINT COMPOUND BCF FORMULA JE 120b i FTDISnED PRODUCT SPECIFICATIONS (Cont'd.) No. 6l-2-2b_5S Date 7-26-74 Page 2 Cancels Page 2 Dated 1-11-TU ' | ' ! ; The use of Pfizer Linestone vill result In gelation and frothing of the hatch. I **To prepare emulsion for this formula, at U55 solids containing correct pro; portions of Cosan 158a and Troysan 17b use the following procedure. To each I 100 gallons of UCAR 131 as received (60? II.V.) stir in 37 gallons of HpO. To | this add 7.9 lh. of Cosan 158a and 7.9 lb. of Troysan 17b. Do not intemix I Cosan 153 and Troysan 17b prior to adding individually into diluted UCAR 131. j RAW MATERIALS PtS WMC POOF Mica IIB Terra Alba JM7RP02 Asbestos Methocel 65HGb,000 cps Composition T-Merck 98900 UCAR 131 Cosan 198A Troysan 17b 6-lb3-l 52-632-DA 6-lb--10 6-25-6 Merck Chemical Div. Merck, Inc. 6-10b-55 Cosan Chemical 6-100-lb MANUFACTURING PROCEDURE Mixing Procedure on Hockaever Mixer Approximately 90S of the total water that will be required is put into the Hockmeyer mixer. Simultaneously the latex and preservative are added with the mixer running. Start vibrating dry ingredients into the batch while the batch water is being added. Tine the addition of the dry ingredients so as to be com pleted simultaneously with completion of the water addition. Batch is then to be mixed at heavy viscosity until all lumps are broken down and all materials thoroughly mixed. Additional water is then added until mix is smooth and homo geneous and watt meter indicates the desired Ijcoaity has been reached. \ | 1 Deaeration Batch is then to be processed through the Cornell Venator. Vacuum pressure and processing speed are to be determined by operating penonnel based on what is needed to give the most "air void free" product. c C ttZ I 600dU 1974 UHTXD STATES GXPSUX. USAUTH0RZZZB USE OR REPRODUCTXOIT PROHIBITED. 0-5791-C l/74 (Printed in U.S.A. General Revision Vw Originally Issued 6-2-72. SPECIAL BULLETIN CONFIDENTIALOperating Division PRODUCT PROCEDURE USG READY MIXED JOINT COMPOUND (JE-1030) 3rd Extension No. 61-2-2-- Date 12-12-74 Page 1 Cancels Page 1 Dated 12-12-73 This Bulletin expires 12-1-75- DESCRIPTION A ready nixed coapound with improved resistance to cratering. Plant to make trial batches for field tests and subsequent shipments per direction of Dept. #971-C. MANUFACTURING PLANTS Qypsum and Midway idestification and packaging 62 lb. pails per PMS 8-29-3 or PMS 6-15-15-3. 50 lb. cartons per PMS 6-10-29. Normal code to be followed by following suffixes: Oypsun S; Midway FINISHED PRODUCT SPECIFICATIONS A. Color - Natural White. B. Viscosity - 600 30BB units with pin at 75F. C. Bond - 5 minimum at 75F., 50/5 R.Il. Hot room at 90F and 10' R.1I. 6 niininum. D. Wt/Gal. - 12.8 to 13.0 lbs. per gal. for regular consistency. FORMULA 1. ITOn-VOLATILE LBS/2000 LBS. H.V. P-80F files Asbestos Celloslze QP-100M Carbonate. Filler Fit-1386 (6oZ) Cosan 158A Troys an 171* Formula V 3.0 0.8 To make 95.0' 5.0 About 300 lbs. 60 16 About 1521 lbs. 167 1 1 RAW MATERIALS - Per Bulletin 61-2-21-2-1 except: Celloslze QP-100M Asbestos* Gypsum uses 7RF02 Midway uses 7RF66 Carbonate Filler Gypsum uses Stonelite Midway uses Quincy #3 Cosan 158A Troyson 17** Union Carbide PMS 6-l**-10 PiE 6-l**-10 PfS 6-2**-2 PfE 6-21-22 Cosan Chemical Co. PIE 6-100-11 **11 600dL MANUFACTURING PROCEDURE Per Bulletin 6l-2-2<*-2-l. END. 1974 UNITED STATES GYPSUM. UNAUTHORIZED USE OR REPRODUCTION PROHXBITXD. 0-5791-C Rev. 1/74 (Printed in U.S.A. )T C Indicates Change Orlr-l-~rlinal d< ate issued 6-2-72. SPECIAL BULLETIN SBl Extension Operating Division CONFIDENTIAL Bo* 6l-2-2*'-uJ Dote 12-31-74 PRODUCT PROCEDURE P(H 1 use HEAD! MIXED JOINT COMPOUND CeaoeXa Pe*e 1 (JE-1030) Doted 12-12-7U This bulletin expires 12-1-75. DESCRIPTION A resdjr nixed compound with lnproved reslstenee to cratering. Pleat to aake trial batches for field tests end subsequent shipments per direction of Dept. #971-C. HmUPACTURINO PLANTS Oypsua end Midway XPEOTIPICATIOH AND PACKAGING 62 lb. palls per PTC 8-29-3 or PK3 8-15-15-3. 50 lb. cartons per PJ6 8-10-29. Nomal code to be followed by following suffixes: Qypsun SC; Midway C PINISIIED PRODUCT SPECPTCATIOHS A. Color - Natural White. B. Viscosity - 600 30BB units with pin at 75P. C. Bond - 5 ndninoTat 75P., 501 R.H. Hot roan at 90F and 10? R.H. 6 minimum. D. Wt/Gal. - 12.8 to 13.0 lbs. per gal. for regular consistency. ? IT.V. LBS/2000 LBS. H.V. 6171*7 61682 66b60 6H*63 ) 61571 ) 65272 66659 66685 NOTES;~ P-80F Mica 7RF66 Asbestos (note 1) Celloeize QP-100H-H Carbonate Filler (Note 2) Pomula V 3.0 0.8 To make 95.0? About 300 lbs. 60 16 About 152b lbs. UCAR 131 Cosan 158 (Note 3) Troystn 171* 5.0 167 1 1 1. Oypsun aay use 6l7bl 7PP02 as an alternate. 2. Qypsun to use Stonelite Midway to use Quincy #3 3. Oypsua nty use 66660 CMP Acetate. * USO Unified Raw Material Code Nusber. 1P009 1U 2 () 1974 united aaun otpnum. uiaptiorizip use or untaoucrxcs pmnsnzD. 0-5791-C lew. i/74 (Printed la U.3JL JT General Revision Contains portlong of arterial fomerly on nage 1 dated 12-12-74. CONFIDENTIALoperettas fitel'ei'on ' Be. Date 61-2-24-JJ 12-31-74 PRODUCT procedure *age 2 CSO READY MIXED JOIST COMPOUND C^eele NEW (JE-1030) Dated RAW MATERIALS PER P-80T Mica Cello*ire QP-100M-H Aebeito* Carbonate Tiller Coaan 158 Trojrren 174 CMP Acetate UCAR 131 pte 6-iu 3-1 Union Carbide PM3 6-14-10 Pte 6-24-2 or 6-24-22 PIC 6-100-20 PIC 6-100-14 PIC 6-100-5 PIC 6-104-55 MABUPACTURmO PROCEDURE Bulletin 61-2-24-2-1. C C ERD. 0P009 1143 1974 UfZTZD STASES 0TP8UM. UEADHDSXZXD UBS OR REPMOUCTIOS PMEZBITED. 0-5791-C Mmr. i/74 (Printed in U.8.JL)T