Document 6bEbw57RkDaeZywnLJGkRe7g9
MH1$ M2 "d a t e ""
A2J11
"l o t n u mb e r ""TM
.STANDARD HRS* 8*9
TIME ____ n
PROCESSES
APPROVED BY
( >l< Y--907-D <D) FW.P 12/17/81
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COMTYP JOB NAME5 '03KY907BMD
COMPONENT CONSUMPTION
L> -JX CODE
LC'T
PO LBS
I C'G CODE
LOT
14 YC-2-B
93
I 14 YC-2-B ____
1 4 VC--2-B ,,/4&S3L -9.3 M5L. I 14 YC-2-B _____
14 YC-2--E
93 j&aSLJ 14 YC-2-B
DO NOT USE Li
13S3? - 13855
PJ LBS 93 -
93 ' ....... 93 ...........
\
EST'D UGT 3381# LBS* 1 ........
NAME .;. "KROLOR* YELLOW-MEDIUM
NON-BLEEDING
USE I M- I ACCT
LBS
CODE 1 LBS
WIN 60"C9?0' G).. WATER IN V-203* SET AGITATOR ON
HIGH SPEED,
WEIGH- IN DRUM & POUR IN
BUMP IN AND STIR 3 MI*L *
LOT . ,, #
RECORD START J.ZaJA&f*' ML&k'Jbzd?
FIN MMMf.
ADJUST TC 73* 0 275 S)
WITH AGITATOR ON LOU SPEED PUMP V-203 THRU HOMOG AT 2400-2600 PSI INTO 4IJJEN V-20'3 MT, WASH COLOR THRU HOMOS WITH MIN
F HOT WATER AT 2400-2600 PSI INTO V-m&zJt COR: V-*#83 VOL _____" & ADJ TO 60" <2100 G) NS'PECf HOMOG STRAINER 4 CLEAN IP NECESSARY
\
I 250 ! 32-D ! i50X50 IYC-2-B|
iM.1 j....a*Li
' j
I
230 2500
RUN IS* V. :14 G) WATR " INTO V
" 5 START
QITATOR
PUMP-V--a*6'THRU HOMOG AT 4000-5200 PSI INTO SV*I
r\ R EJjJSR\ DX - TIME ST ART M.L
OT All MINUTES ...ASlD.. 1
I JtflTE'. IF HOMOG PRESSURE FALLS BELOW 4800 PSI]
JTZ-UM VALVE WILL RECIRCULATE SLURRY TO V-iW2l31
H ?* /i UKN V-**fr MT, RUN IN 5* <24 0> WAVER ,& PUMP ]
U HOMOG AT 4800-520O PSI INTO SV
!
SET FORMULA SELECTOR TO POSITION
R POSITION 7 < V-2'44.)
M RESET P.8 - SET 22 TC IN AUTO
(TEMP IS SET AT 19S-94*r>
LEVELS G SET R/M COUNTER #1 AS FOLLOWS -
PRESET '41
3.2. G",L .!
" FLOW CONTROLLERS AS FOLLOWS:
1
i^
27--D CONTROLLER) IN MANUAL . 0*64 GPM i
27-D WATER) I^f-l MANUAL LOCAL 8*3.6 G PM j
27-D/WATER) RATIO '
1*31
!
32-D c o n t r o l l e r ; IN MANUAL
*34 GPM .
32-D WATER) IN MANUAL LOCAL 7*40 GPM 1
WATER) IN REMOTE
WATER; RATIO
1*74
1 1
;
H I 3-A i 133 1
;|
27-D ! 2
.! i
ii 1.32-D j 1427
!1 1
! ' .!
i!
! > ..t.. *.......
DUP050109765
ECU IP ME NT W aL \ :7V SP CP
SV SP
385
CS 03 KY-907--D
)/'W>
YP JOS NAME 03KY907DMS
i USE I N~ {ACCT I LBS ! COTE ; L.BS
JR STEP PB
.. j
LEVEL 2LG $&,,% IF BELOW 35% FOLLOW SO'L'NJ
fE-UP PROCEDURE FOR N-27~D\
-j
''ADJUST SV TO 43" <2470 C)
.
j
RECORD PH Wl. ADJ TO 11.1-11,3 WITH N-7-.D AT i
<10 PARTS WATER TO 1PART N-7-D)
5
INTO SV,. RECORD: PH HiV' ;t e p PB
ASSUME 50% | .20.,
.1
r-D
@ 6 / 3 ? 7"" AF TE R~ HEA T -U P"pEC 0R5~ ~PH
C20, 8FC10, & 8FC20 TO AUTO.
|
COR STEP PB
j
STEP 10/43. WHEN 3FC20, SFCIO & 8FC29 FLOWS !
ARE W'VMltS, SWITCH 3FG10 TO AUTO & PB
j
1/44, WHEN 3FC10 fe 3FC20 FLQ.WS ARE IN |
SWITCH 3.FC20 TO REMOTE
'
3PERATOR STEP PB DURING STRIKE RECORD:
\0V20 fuv
|
SP STEP
V-243/V-244
13/46 <30 MIN) 14/47 <60 MIN) 15/43 <2 HRS) 16/49 <2 HRS, 25 MIN)
/50 <FINAL 3 HRS)IF PH NOT IN RANGE,
mRANGE
TIME .
9.0-10.0 isjLiSiSLn
9.0-10,0
9\0-10.0
9.0-10.0
7.5-8,5
NOTIFY SUPV < NOTE
LOG. IF FINAL PH >3,5, ADJ TO 7,5-8,5.
CORD: PH .......,
ASSUME 77%
IN
. 27-0 128-A I 50
ADD 27" <209 G) WATER TO V-335 ADD & STIR FOR 2 HIM FOR S 57
ASSUME 50% !
!
7-j)
30
337, -33
CHECKING BOVE SURFACE
EVEL, FOLLOW
| 1 ! 1
j
1 82*F 1DGER METER FOR 4044
?o h y-387 Th r u u n d e r s u r f a c e ftBUTORS AS FAST AS POSSIBLE
OFF PUMP '30 MIN AT 178-182*F FOR 3T SHUT OFF AGITATOR
330 37 37
I
y i &9-A1 330 i i 35-A I 37 ! 1 60-A; 37 i! I.
S28 COMPLETE HEAT SV TO 198-200 DEG F IN I
T0^1.0 MIN
1
slATER LINE & DISCHARGE VALVES AT STEARATE I
V-333 DISCHARGE VALVES - TO STEARATE PUMP
I |
INLET
,1
OPEN WATER VALVE AT STEARATE PUMP & RUN WATER |
THRU H0M0G AT 2900-310.0 PSI TO SEWER
|
DUP050109766
EQUIP tftMT j ,
P JOB NAME: 03KY9G7DMB 03 CG 93 KY-907-D CD)
2**63 ESI WOT 3381#
i USE I LBS
i N-- SACCT ) C&Dc % LBS
WHILE HOMOG WATER AT 2900-3100 PSI, OPEN HDNQG 1
SCHARGE VALVE TO SV AND CLOSE VALVE TO
SEWER
j
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE 'VALVE, J
N ON PUMP & HOMOG V-3S8 TO SV AT 2900-31001
, MAINTAIN SV AT 198-200KF. '
f
HOMOG V-33S TO SV, SHUT OFF WATER VALVE }
T STEARATE PUMP ASAP
>
WHEN HOMOG COMPLETE, RINSE IN V-38S WITH HOT |
'ATER FROM HOT WATER MIXER
-I
S50 COMPLETE TURN OFF. HOMOG & STERATE- PUMP I
5 MIN AT T93-200KF
|
OFF STEAM
{
EH S53 COMPLETE, OPERATOR.PB
j
STEP 23/53 RECORD PH_3/Z. ._<3.3~3.7>
j
IF. NECESSARY, . ADJ>H TO 3,3-3.7 (DOWNWARD ONLY) [
K PF.CORD pH
1
NOTE: "iJSE LIOUID"ALUM, N-115-A. ADD TO SV VIA i
BADGER METER. STIR 5 MIN AFTER EACH
1
ADDITION.
ASSUME 50% I
UN IN N-7-B FROM S-30 IN 10-12 MIN .8. STIR 5MIH1
RECORD; PH^Sk. <4.2-4..4) & IF NjSCESSARY, ADJ 1
PH 4.2-4.4 8, RECORD:
ASSUME 50% j
ILUTE 10 PARTS TO 1 WITH ON N-7-D INTO SV
ATOR STEP PB
PERATOR STEP PB SP STEP 60 - BATCH COMPLETE-
WATER)
"
ASSUME 78% i 1 ]
1 '!
START
FINISH
litME SP STEP TIMS SP STEP
yif&sg----
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OPERATOR
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