Document 6Rkomdo80rbK0qz7oVpZJrg4g
PLAINTIFF'S EXHIBIT
TECHNICAL CHANGE ORDER
APPLICABLE TO:
CertainTeed Corporation Pipe and Plastics Group
Advance A/C Standard Product Specification No. 6
DATE or issue:
T.C.O- no.:
PAGE NO. :
KECfc-LVED
11-3-80
1
--------- NQV 2 d 198Q--
A/C Air Duct Pipe - Plant 258 Only
Purpose:
This Advance Standard Product"SpecTf icat ion is being issued as a basis for developing Standard Costs and are being issued only to Headquarters and Plant 258 personnel. The desire to re-enter the Air Duct Market was ini tiated by Mr. Duffy's letter to Mr. Streepy on 9~6*80, Mr. Streepy's reply of 10-2-80 and Mr. Duffy's additional letter of 10-6-80. Therefore, this Advance Specification is a preliminary step to establishing the Standard Product.
Backg round:
CertainTeed had withdrawn from the Air Duct Market (A" through 16") in 1969. There had been some underlying problems in trying to continue to service the market when the demand had shifted to far more stringent demands on tolerances than we could meet. Additionally, the FHA had begun to require better joining methods, and there had also been raised the subject of asbestos fiber being introducedinto the home or office atmo sphere.
Current:
The attached specification is patterned after the original specification plans adding 18", 20" and 2I4" pipe. The wall thicknesses, furnishes and tolerances were discussed and approved by Mr. Benhardt as a reasonable starting point.
It cannot be over emphasized that the products going to customers must be free from fibrous particles that could lead to any type of complaint.
The joining system will have to be resolved. A Stevenson type of coupling has been suggested, and once the dimensional parameters have been agreed upon, CertainTeed can negotiate for the required quantities.
Since it is anticipated selling these pipe products through a distribution system that manufactures their own fittings, CertainTeed will not need to furnish any fittings.
Disposition of Superseded Pages:
None, this is the initial specification.
CTD014171
PREPARED BY
dll'
|jj APPROVED sr:
II
R a 0 } MFC.
Ah 1 7Ml
SALES
IE
/ ,0 A \
1
OTHERS
TECHNICAL SPECIFICATIONS
SPCCIFICA. IONS CLASSIFICATION:
CertainTeedEl
Advance A/C Standard Product Specification
T.C.O. REF. NO.
SPECIFICATION NO*
PAGE NO.:
CertainTeed Corporation Pipe and Plastics Group
okscription:
1
supersedes:
None
61
OATC OF ISSUE:
11-3-80
A/C Air Duct Pipe - Plant 258 Only
1.0 General:
This Advance Specification is being issued in order to set forth the anticipated requirement for the kinds of pipe that will have to be manu factured in order to re-enter this market.
This Specification covers sizes 6" thru 2*4"; the 18", 20" and 2*4" sizes
being additions to the previous product line. The proposed dimensions
and furnishes have been discussed with Mr. Benhardt and he has agreed that
the proposal is proper for this, initial venture.
j
The pipe will be square cut and clean of dust.
The coupling will be an outside purchased item.
No fittings are required.
2.0 Composition:
Air Duct pipe shall be composed of an intimate mixture of Portland cement, asbestos fibers and silica. The material shall be of laminar construction formed under pressure to a homogenous structure and cured to meet the phy sical and chemical requirements of this specification. The pipe shall be free of organic additives.
3.0 Type: The pipe shall be Type II.
*4.0 Physical Requirements:
CTD014172
4.1 Appea ranee
*4.1.1
The I.D. shall be free from dents or tears that result in a variation in diameter of more than 3/16 inch from the diameter of the adjacent unaffected portion. No water marks are allowed.
*4.1.2 Some external denting is allowed on the outside (B.O.D.) of the pipe providing there are no cracks connected with the dents.
*4.1.3 Pipe ends sha11 be cut clean , with no "1 ace curtains".
PREPARED BY:
||| APPROVED BY:
II \lv1^
R AO
MFG.
SALES
J/?A
l,E. 0. c.
OTHERS
OESCRirriON:
OATC or issue:
1
I
00 0
SPECIFICATION NO!
6
A/C Air Duct Pipe - Plant 258 Only
PAOC NO.:
2
4.1.4 it is imperative that the product shipped to customers be free of any fiber or fiber-like material.
4.2 Crushing Strength
Each pipe shall be capable of withstanding a crushing strength of 500 lbs./ft. min.
Standard Test - One crush test every 600 pipe for 6", 8", 10" 400 pipe for 12", 14", 16" 200 pipe for 18", 20", 24"
5.0 Chemical Requirements:
Uncombined Calcium Hydroxide shall be 1.0 max. when tested in accordance with ASTM C-500.
6.0 Dimensions
6.1 Ova 1ity
The maximum ovality allowed shall be:
6", 8", 10" 12", 14", 16" 18", 20", 24"
3/8" 7/16' 1/2"
6.2 Lengths
Standard 13' +0" -1"
Random 7'0" to 12'6" in 6" increments +0" -1"
No more than 1 St of the footage on an order may be in random lengths
1 .0.`s & B.O.D.'s
Size"
Nomina1 1 .D.
B.O.D. +.08" -.00"
6 6.00 8 8.00 10 10.00 12 12.00 14 14.00 16 16.00 18 18.00 20 20.00 24 24.00
6.61 8.74
10.99 13.24
15.23 17.40 19.60 21 .66
25.88
CTD014173
TECHNICAL SPECIFICATIONS
SPECIFICATIONS CLASSIFICATION:
CertainTeed il
Advance A/C Standard Product Specification
t.C'O. ref. no.
SPECIFICATION NO:
PACE NO.:
CertainTeed Corporation Pipe and Plastics Group
inscription:
1
supersedes:
None
6
OATE OF ISSUE:
3
A/C Air Duct Pipe - Plant 258 Only
7.0 Marking:
7.1 Each pipe shall be stenciled in the middle with black ink:
CERTAINTEED SIZE
AIR DUCT
7.2 Each pipe shall have stenciled to the right of the above marking:
First line - Month, Day, Year, Plant, Shift Second line - Pipe No.
7-3 At either end of the pipe, a "handling label" (see Sec. D of the General Standards Manual) shall be attached to the B.O.D. of all pipe.
PRCPAREO sv:
CM it
1III APPROVED ar:
R *O
MFC.
MV
SALES ^/PA
l.C. Q. C.
CTD014174
OTHERS
FORM P-6034
TECHNICAL CHANGE ORDER
APPLICABLE TO:
CertairileedEI
CertainTeed Corporation Pipe and Plastics Group
A/C Standard Product Specification Spec. #5
OATE OP ISSUE:
MAR 1 2 1979
T.C.O. no.:
3
PAGE NO.:
1
description:
A/C Middle Ring for Use With Malleable Iron Coupling
Purpose:
To remove specifications for A/C Middle Rings for use with Malleable Iron Couplings. There has been no sales of these items for at least five years and those came from the St. Louis area. If Middle Rings are needed in the future, please handle per standard NSPI procedure.
Effective Date: Date of issue.
Disposition of Superseded Pages:
Destroy page 1, 2, and 3 dated January 1, 1970 of Spec. #5 in your A/C Standard Product Spec. book. These pages are not to be replaced.
PREPARED BY: /? /) /) ,
c$$ a/
APPROVED BY:
R *D
MFG.
SALES
I.E.
CTD014175
OTHERS
TECHNICAL CHANGE ORDER
APPLICABLE to:
Certainleedll
CertainTeed Corporation Pipe and Plastics Group
description:
Advance A/C Standard Product Specification No. 6
date or issue:
T.C.O. NO.:
PAGE NO. :
11-3-80
11
received
NOV 24 1980
Purpose:
A/C Air Duct Pipe - Plant 258 Only
This Advance Standard Product Specification is being issued as a basis for developing Standard Costs and are being issued only to Headquarters and Plant 258 personnel. The desire to re-enter the Air Duct Market was ini tiated by Mr. Duffy's letter to Mr. Streepy on 9-6-8O, Mr. Streepy's reply of 10-2-80 and Mr. Duffy's additional letter of 10-6-80. Therefore, this Advance Specification is a preliminary step to establishing the Standard Product.
Background:
CertainTeed had withdrawn from the Air Duct Market (41' through 16") in 1969. There had been some underlying problems in trying to continue to service the market when the demand had shifted to far more stringent demands on tolerances than we could meet. Additionally, the FHA had begun to require better joining methods, and there had also been raised the subject of asbestos fiber being introduced into the home or office atmo sphere.
Current:
The attached specification is patterned after the original specification plans adding 18", 20" and 2k" pipe. The wall thicknesses, furnishes and tolerances were discussed and approved by Mr. Benhardt as a reasonable starting point.
It cannot be over emphasized that the products going to customers must be free from fibrous particles that could lead to any type of complaint.
The.joining system will have to be resolved. A Stevenson type of coupling
has been suggested, and once the dimensional parameters have been agreed upon, CertainTeed can negotiate for the required quantities.
Since it is anticipated selling these pipe products through a distribution system that manufactures their own fittings, CertainTeed will not need to furnish any fittings.
Disposition of Superseded Pages:
None, this is the initial specification.
j j
i
j
;
j
1 j
j
| i I
j
CTD014176
PREPAREO er:
CZil*
j APPROVED BY: j V/A
j R O | /)h
MFG. VA
SALES j.eA.
I.E.
OTHERS
TECHNICAL SPECIFICATIONS
SPECIFICATIONS CLASSIFICATION:
CertairiieedH
Advance A/C Standard Product Specification
T.C.O. REF. NO.
SPECIFICATION NO:
PAGE NO.:
CertainTeed Corporation Pipe and Plastics Group
1
SUPCRSCOCS:
61
DATE OF ISSUE:
DESCRIPTION:
None
11-3-80
A/C Air Duct Pipe - Plant 258 Only
1.0 General:
This Advance Specification is being issued in order to set forth the anticipated requirement for the kinds of pipe that will have to be manu factured in order to re-enter this market.
This Specification covers sizes 6" thru 24"; the 18", 20" and 24" sizes
being additions to the previous product line. The proposed dimensions
and furnishes have been discussed with Mr. Benhardt and he has agreed that
the proposal is proper for this initial venture.
j
The pipe will be square cut and clean of dust.
The coupling will be an outside purchased item.
No fittings are required.
2.0 Composition:
Air Duct pipe shall be composed of an intimate mixture of portland cement, asbestos fibers and silica. The material shall be of laminar construction formed under pressure to a homogenous structure and cured to meet the phy sical and chemical requirements of this specification. The pipe shall be free of organic additives.
3.0 Type:
The pipe shall be Type II.
4.0 Physical Requirements:
CTD014177
4.1 Appearance
4.1.1
The I.D. shall be free from dents or tears that result in a variation in diameter of more than 3/16 inch from the diameter of the adjacent unaffected portion. No water marks are allowed.
4.1.2 Some external denting is allowed on the outside (B.O.D.) of the pipe providing there are no cracks connected with the dents.
4.1.3 Pipe ends shall be cut clean, with no "lace curtains".
PREPARED BY:
III APPROVED BY:
1
R 4O
MFG.
SALES
I.E. Q.C.
OTHERS
DESCRIPTION.'
oatc or issue:
11-3-80
specification no:
6
A/C Air Duct Pipe - Plant 258 Only
FAOC NO.:
2
4.1.4 It is imperative that the product shipped to customers be free of any fiber or fiber-like material.
*
4.2 Crushing Strength
Each pipe shall be capable of withstanding a crushing strength of 500 lbs./ft. min.
Standard Test - One crush test every 600 pipe for 6", 8", 10" kQQ pipe for 12", 14 ", 16"
200 pipe for 18", 20 ", 24"
5.0 Chemical Requirements :
1 | 1
Uncombined Calcium Hydroxide shall be 1.0 max. when tested in accordance
with ASTM C-500.
ii
6.0 Dimensions
6.1 Ovality
The maximum ovality allowed shall be:
6", 8", 10" 12", IV, 16" 18", 20", 2V
. 3/8" 7/16" 1/2'
6.2 Lengths
Standard 13' +0 M _in
Random 7'0" to 12'6" in 6" increments +0" -1"
No more than 15% of the footage on an order may be in random lengths
6.3 r.D.'s S B.O.D. ' s
Size"
Nomina1 1 .D.
B.O.D. +.08" -.00"
6 6.00 8 8.00 10 10.00 12 12.00 1 4 14.00 16 16.00 18 18.00 20 20.00 24 2 V00
6.61 8.74
10.99 13.24
15.23 17-40 19-60 21 .66 25.88
CTD014178
TECHNICAL SPECIFICATIONS
CertainTeed 18
SPECIFICATIONS CLASSIFICATION:
Advance A/C Standard Product Specification
T.C.O. PCF. NO.
SPECIFICATION NO*
pace NO.:
CertainTeed Corporation Pipe and Plastics Group
DESCRIPTION:
1
supersedes:
None
6
DATE OF ISSUE:
3
A/C Air Duct Pipe - Plant 258 Only
7.0 Marking:
7.1 Each pipe shall be stenciled in the middle with black ink:
CERTAINTEED SIZE
AIR DUCT
7.2 Each pipe shall have stenciled to the right of the above marking:
First line - Month, Day, Year, Plant, Shift Second line - Pipe No.
7.3 At either end of the pipe, a "handling label" (see Sec. D of the General Standards Manual) shall be attached to the B.O.D. of all pipe.
prepared er:
CTD014179
APPROVEO by:
R *O
MFC .
SALES
. //5/1
t.E.
Q. C.
OTHERS
TECHNICAL CHANGE ORDER
AHPLICAOCC to:
CertainTeed Corporation Pipe and Plastics Group
HfflSCElTED
Advance A/C Standard Product Specification No. 6
OATt OF issue:
T.C.O. NO.*
PAGE NO. :
11-3-80
11
NOV 2 4 1980________ A/C Air Duct Pipe - Plant 258 Only
Purpose:
This Advance Standard Product Specificat ion is being issued as a basis for
developing Standard Costs and are being issued only to Headquarters and
Plant 258 personnel. The desire to re-enter the Air Duct Market was ini
tiated by Mr. Duffy's letter to Mr. Streepy on 9-6-80, Mr. Streepy's reply
of 10-2-80 and Mr. Duffy's additional letter of 10-6-80. Therefore, this
Advance Specification is a preliminary step to establishing the Standard
Product.
I
Background: .
1
CertainTeed had withdrawn from the Air Duct Market (4" through 16") in 1969. There had been some underlying problems in trying to continue to service the market when the demand had shifted to far more stringent demands on tolerances than we could meet. Additionally, the FHA had begun to require better joining methods, and there had also been raised the subject of asbestos fiber being introduced into the home or office atmo sphere.
Current:
The attached specification is patterned after the original specification plans adding 18", 20" and 2V pipe. The wall thicknesses, furnishes and tolerances were discussed and approved by Mr. Benhardt as a reasonable starting point.
It cannot be over emphasized that the products going to customers must be free from fibrous particles that could lead to any type of complaint.
The joining system will have to be resolved. A Stevenson type of coupling has been suggested, and once the dimensional parameters have been agreed upon, CertainTeed can negotiate for the required quantities.
Since it is anticipated selling these pipe products through a distribution system that manufactures their own fittings, CertainTeed will not need to furnish any f i ttings .
Disposition of Superseded Pages:
None, this is the initial specification.
CTD014180
PREPARED BY!
APPROVED BY: nvy\ /<1>\
R ft O
L/s
MFC.
n/v)i
SALES
.x t
1 ..
OTHERS
TECHNICAL SPECIFICATIONS
SPECIFICATIONS classification:
Advance A/C Standard Product Specification
T.C.O. RCF. NO.
SPECIFICATION NO:
page no.:
CertainTeed Corporation Pipe and Plastics Group
OtSCRIPTION:
1
SUPCRSCOCS:
None
6i
OATC OF ISSUE.*
11-3-80
A/C Air Duct Pipe - Plant 258 Only* I
1.0 Genera 1:
This Advance Specification is being issued in order to set forth the anticipated requirement for the kinds of pipe that will have to be manu factured in order to re-enter this market.
This Specification covers sizes 6" thru 2k"; the 18", 20" and 2k" sizes . being additions to the previous product line. The proposed dimensions and furnishes have been discussed with Mr. Benhardt and he has agreed that the proposal is proper for this initial venture.
The pipe will be square cut and clean of dust.
The coupling will be an outside purchased item.
No fittings are required. 2.0 Composition:
I
Air Duct pipe shall be composed of an intimate mixture of Portland cement, asbestos fibers and silica. The material shall be of laminar construction formed under pressure to a homogenous structure and cured to meet the phy sical and chemical requirements of this specification. The pipe shall be free of organic additives.
3.0 Type: The pipe shall be Type II.
k.0 Physical Requirements:
CTD014181
k. 1 Appearance
it. 1.1
The I.D. shall be free from dents or tears that result in a variation in diameter of more than 3/16 inch from the diameter of the adjacent unaffected portion. No water marks are allowed.
It.1.2 Some external denting is allowed on the outside (B.O.D.) of the pipe providing there are no cracks connected with the dents.
k.1.3 Pipe ends shall be cut clean, with no "lace curtains".
PRCPAACO by:
(2a lv
APPROVEO by:
O MFO.
nC/)(
SALES
I.E.
,AA \
O
a
OTHERS
DtscRimow:
OATC or istuc: 11-3-80
spccipicatiom mo:
6
A/C Air Duct Pipe - Plant 258 Only
PAOC MO,:
2
4.1.4 It is imperative that the product shipped to customers be free of any fiber or fiber-like material.
4.2 Crushing Strength
Each pipe shall be capable of withstanding a crushing strength of 500 lbs./ft. min.
Standard Test - One crush test every 600 pipe for 6", 8", 10" 400 pipe for 12", 14", 16" 200 pipe for 18", 20", 24"
5.0 Chemical Requirements:
Uncombined Calcium Hydroxide shall be 1.0 max. when tested in accordance with ASTM C-500.
6.0 Dimensions
6.1 Oval? ty
The maximum ovality allowed shall be:
6", 8", 10" 12", 14", 16" 18", 20", 24"
3/8" 7/16' 1/2"
6.2 Lengths
Standard 13' +0" -1"
Random 7'0" to 12'6" in 6" increments +0" -1"
No more than 15% of the footage on an order may be in random lengths
6.3 I .0. 's B.0.D.1s
Size"
Nomina1 1.0.
B.0.0. +.08" -.00"
6 6.00 8 8.00 10 10.00 12 12.00 14 14.00 16 16.00 18 18.00 20 20.00 24 24.00
6.61 8.74
10.99 13.24
15.23 17.40 19-60 21.66 25.88
CTD014182
TECHNICAL SPECIFICATIONS
SPCCiriCATIONS CLASSIFICATION:
Cerlaanieed H
Advance A/C Standard Product Specification
T.C.O. RCF. NO.
specification no:
pacc no.:
CertainTeed Corporation Pipe and Plastics Group
description:
1
supcrscocs:
None
6
OATC OF ISSUE:
3
A/C Air Ouct Pipe - Plant 258 Only
7.0 Marking: 7.1 Each pipe shall be stenciled in the middle with black ink:
CERTAINTEEO SIZE
AIR DUCT
| j
1.2 Each pipe shall have stenciled to the right of the above marking:
First line - Month, Day, Year, Plant, Shift Second line - Pipe No.
7-3 At either end of the pipe, a "handling label" (see Sec. D of the General Standards Manual) shall be attached to the B.O.D. of all pipe.
PRCPARCO BY.'
cm b
CTD014183
approved by:
R 4O
MFO.
%1i
SALES
i.e.
Q-C.
OTHERS
1 |
|
CTD014184
NO DISCOUNT
NO DISCOUNT
CTO014186
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CTD014191
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