Document 6RKd8Dq9jK0DD44z7dq87Z753
CG-33
JUM 2^4 1982
{'".DATE")
KY-907-D PKG
FL38 / 4780*
( LOT ) jr < EST WGT )
PROCESSES'
APPROVED1 B
X ) KY-907-D <H) FWP 6/15/82
ff COHTYP JOB NAME: 03KY907DMH
TYPED BY:
STANDARD HRS. 8.9
TIME ____ _
LQCATN/
EQUIP MENT i
[ CODE PQ
LOT
DRY* WEIGHT
DRY CONT
NO, PKG PKG- WGT
TOTAL WEIGHT
ACTUAL USE LBS
14 n-
14 YC-2 93 _____
14 YC-2 93
14 YC-2 . 93
____ w
3i: /j*~ZZ SI
51
issp__
isTo
NAME : "KROLOR'* YELLOW-MEDIUM
lilIL ._NON-BLEEDING__
USE 1 N- .| ACCT
LBS i CODE I LBS,
EFQRE USING SV, MAKE SURE THAT N-28-D LINE
------1----------I----------r
IF ANY IS BLANKED OFF.' 60*(99 G> WATER IN V-203. SET AGITATOR ON
IGH SPEED.
I
IGH IN DRUM 6 POUR IN DUMP IN AND STIR. 5^MIN RECORD: START_JfeL
L,
i 32-D 1 355
\ 7J X5
| 355
FIN _7tl41
i /
JUST TO 75* (1275 G> fc'l WIJH AGITATOR ON LOW SPEED PUMP V-203 THRU
UflWfOG AT 2400-26 PSI INTO V~25 WHEN V-23 MT, WASH COLOR THRU HOMOG WITH MIN
>-ClF HOT WATER AT 240>g60 PSI INTO V-205 >nl4EC0RD': V-205 VOL,l #L* & ADJ TO 60" (2100 G)
INSPECT HOMOG STRAINER & CLEAN IF NECESSARY .
RyNTIO" (514 G) WATER INTO V-U 6 START
miTATOR
, .'
1 PUMP V-205 THRU HOMOG AT 4800-5200 PSI INTO/ SV. 1
I RECORD: TIME START U**?-- TOTAL MINUTES^^- I
I NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, *
i$-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RUN IN 5' (240 G) WATER & PUMP
I THRU HOMOG AT 4800-520 PSI INTO SV
SP 'iM SJFL. STEP T - SET FORMULA SELECTOR TO POSITION
6 1 Jn (V-243) OR POSITION 6 (V-244)
CP 11*3 i PRESS SV CAM RESET PB - SET. 22 TC IN AUTO
| LJ^MOt E (TEMP IS SET AT 19-194*F)
3 11 Jin RECORD LEVELS. & SET R/M COUNTER1 AS FOLLOWS:
I i/AT 11 LG
PRESET 43
45 GAL
} $0:
| to i SET STRIKE FLOW CONTROLLERS. AS FOLLOWS :
J I 3FC10 (N-27-D CONTROLLER) IN MANUAL 0.73 GPM
1 | 3FC20 (N-27-D WATER) IN MANUAL LOCAL 9.56 GPM
1 i 3FR10 (N-27-D/WATER) RATIO
. 1.31
i 1 8FC10 (N-32-D CONTROLLER) IN MANUAL
.96 GPM
i | 8FC20 (N-32-EUWATER) IN MANUAL LOCAL 8.45 GPM
| 1 3FC20 (N-32-D WATER) IN.REMOTE
1 1 8FR10 (N-32-D/WATER) RATIO
1.76
J UN 1819821
ir it 1115-D | 239 I1 I I I 27-D I 302
I
LOT________ COMTYP JOB NAME =- 03KY907DMH PAGE 02
DATE PRINTED: 6/16/82
EQUIP MENTI
PAGE 2 CG 03 KY-907-D
i use: I LBS
N- iACCT CODE i LBS
f 1rp8PE^AT0R STEP PB
320 IIZT\ RECORD LEVEL 2LG #_% IF BELOW 35% FOLLOWSOL'NI
SV | J^Wa KE-UP PROCEDURE FOR N-27-D'
SP }Ufj**4&JUST SV TO. 48* (2470 G)
CP | f#M RECORD PHTiA* ADJ TO 11.1-11.3 WITH N-7-D AT
1 5% 10 PARTS WATER TOM PART N-7-D)
4 I J^-rrPHON INTO SV. RECORD: PH (JL%r
ASSUME 50%
OPERATOR STEP PB
I II
III
I ||
I|
|
\ 7-D |
| I|
..
P STEP 06/39.- AFTER HEAT-UP RECORD: PH
SS^JW-ITCH 3FC20, 3FC10, & 8FC20 TO AUTO
5^0PERAT0R STEP PB
24 | SP STEP 10/43. WHEN 3FC20, 8FC10 6 8FC20 FLOWS
RE IN LIMITS, SWITCH 3FC1 0 TO AUTO & PB
P STEP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE IN
LIMITS, SWITCH 3FC20 TO REMOTE
ERATOR STEP PB
DURING STRIKE RECORD:
I SP STEP -
V-243/V-244
. RANGE
TIME
13/46 (30 MIN)
9.0-10.0 JSj j ps
. 14/47 (60 MIN)
9.0-10.0
15/48 (2- HRS)
9.0-10.0
' 16/49 (3 HRS)
9.0-10.0
17/50 (FINAL)
7.5-8.5
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV
I JN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5.
1 6 RECORD: PH ____. HSo- | SIFT IN
ASSUME
77%
| 1
___ /_ 1 J27-D
55 /f 1 28-A
!
55
385 |2f^TADD 27* <208 G) WATER TO V-38S
6 I3T0 1 ADD 6 STIR FOR 2. MIN FOR S 57 *
'i
1
ASSUME 50% 1 90 1
kiCf DURING STRIKE CHECK LEVEL IN V-387.
387 i^32^KtF LOW LEVEL LIGHT IS NOT LIT., GO TO S-35 7 \ J&? LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE 54 | IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW STEARATE MAKE-UP PROCEDURE.
RUN IN 32* (317 GAL). DO NOT MAKE UP THIS SOLUTION MORE THAN 30 MINUTES IN ADVANCE. DELAY BETWEEN END OF STEP 41 HEAT-UP AND START OF. STEP 48 HOMOGENIZATION. SHOULD BE
"1 LESS THAN 30 MINUTES. TURN ON STEAM & AGITATOR ilTjMADJUST TO 42* (403 GAL) 'AT 1?8-tS2*F |$T L^SET BADGER METER FOR 5504= T PUMP IN FROM V-387 THRU UNDERSURFACE
DISTRIBUTORS AS FAST AS POSSIBLE
I4C^SHUT OFF. PUMP I^TJ^STIR 30 MIN AT 178-1S2F FOR S 48 145T I DO NOT SHUT OFF AGITATOR
I------
450 50 50
T 7-D I 45
I I 69-A | 55rA|
60-AI
450 50 50
t
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'LOT-'
COMTYP JOB NAME 03KY907DMH PAGE 03
DATE PRINTED: 6/17/32
EQUIP MENT
1 PAGE 3 CG 03 KY-907-
USE N- 1ACCT LBS CDDE I LBS
28 COMPLETE HEAT SV TO 198*200 DEG F 'IN
TO 10 MIN
_ 3^E WATER LINE & DISCHARGE VALVES AT STEARATE i p u mp
Agr\ Qpjmr V-388 DISCHARGE v a l v e s t o s t e a r a t e p u mp
INLET
..
|*T I Oppr WATER VALVE AT STEARATE PUMP & RUN WATER
THRU HOMOG AT 2900-3100 PSI TO SEWER
WHILE HOMOG WATER AT 2900-310O PSI, OPEN HOMOG
DISCHARGE VALVE TO SV.AND CLOSE VALVE TO
SEWER
|4>^r IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
URN ON PUMP 6 HOMOG V-388 TO SV AT 2900-3100 PSI. MAINTAIN SV AT 198~200*F.
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE
STEARATE PUMP ASAP.
N HOMOG COMPLETE, RINSE IN V-383 WITH HOT
ATER FROM HOT. WATER MIXER
HEN S50 COMPLETE TURN`OFF HOMOG 6 STERATE PUMP
IR 5 MIN AT 198-20O*F
i^SRUT OFF STEAM i$53 c o mp l e t e , o p e r a t o r p b
\y ISP STEP 23/53 RECORD
(3,3-3 - 7)
|5C.F NECESSARY, ADJ PH TO 3.3-3.7 .(DOWNWARD ONLY) | | 6 RECORD: PH_,,_.
| ! NOTE: USE LIQUID ALUM, N-1T5-B. ADD TO SV VIA
]i
BADGER METER. STIR 5 MIN AFTER EACH
,|
ADDITION.
'
ASSUME 50%
IN N-7-D FROM S-30 IN 10-12 MIN 6 STIR^SMIN
\^f\ RECORD: PHJ^l !. (4.2-4.41 & IF NECESSARY-, ADJ I
I TO PH 4/2-4.4 'i, RECORD: PH_____ ASSUME 50% |_.____ _
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 78% !___,___
IF'HON N-7-D INTO SV
i
PERATOR STEP PB
.
'
PERATOR STEP F*B
I 1
SF* STEP 60 - BATCH COMPLETE
I
115-0
7-D 27-D
1_____
]___ 1____
START [TIME SP STEP
UJsPJtAs^.
__
p/t- ______
FINISH
OPERATOR
TIME SP- STEP
_________ tze&sxji
_________
I
II II If
1 ! I
1 I
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