Document 6R3KaQvK91Vz1pLaDyeaQnQjg

mjgrjjQ T"d a t e ~' > L2H86 < LOT ) 4226* ( EST WGT ) 4 ( ) KY-908-D <G) FWP i0/05/82 COMTYP JOB NAME: 3KY908DMG STANDARD HRS- TIME______M LOCATN , CG CODE w 14 YC-3 14 YC-3 . 14 YC-3 14 YC-3 EQUIP KENT I I NAME PQ LOT 93 P2l 5o 8 DRY* WEIGHT DRY NO. CONT ./ PKG --- ----- -- -- * ---* ----- 1KROLOR" YELLOW-LIGHT PKG TOTAL ACTUAL WGT WEIGHT USE LBS t j l ----- - xggg JL/JUZ ----- ------ ------------- _n o n -b l e e d in g :::: USE N- | ACCT LBS CODE LBS 203 6 205 1 | "BEFORE USING SV MAKE SURE N-28-D LINE (HYDROy* CHLORIC ACID) IF ANY IS BLANKED OFF.* y\ RJ^N 60* (990. G) WATER IN V-203. SET AGITATOR ON . LEHIGH SPEED. yyiAEIGH IN DRUM 6 POUR IN (SODIUM SILICATE) y\ DUMP IN AND STIR 5 MIN (CHROME YELLOW) _ I RECORD: START_Z^*L<4^_ LOT _QjJ2>X1 i FiNj^Je^s.^ A AD^WST TO 75* (1275 G> *NOTE : VOLUM^S"*HIGHER JXfHAN 75" MAY CAUSE DUSTING IN EXHAUST HOOD. M WITH^AGITATOR ON LOW SPEED PUMP V-203 THRU ` 1 JJ0TTOG AT 2400-2600 PS I INTO V-205 WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN iF HOT WATER AT 2400-260 PSI INTO V-205 CORD: V-205 VOL 4j L* 6 ADJ TO 60* (2100 G> INSPECT HOMOG. STRAINER 6 CLEAN IF NECESSARY 420 32-D j 420 63X50 YC-3-B| 3150 i /US. I I <5T4"GT"WAfER`fNf0~V-9sfARf''A&ffAf0R S THRU HOMOG AT 4800-5200 PSI IN TIME START TOTAL MINUTES _ E: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, WAY VALVE WILL RECIRCULATE SLURRY TO V-205 WHEN V-205 MT, RUN IN 5* (240 G) WATER 6 PUMP THRU HOMOG AT 48O0-52OO PSI INTO SV NOV 19821 'STEP 01 -_SET~F0RMULA~SELECf0R~To'"P0SlfION jr '2 (V-243) OR POSITION 7 (V-244) IS'H PRESS SV CAM RESET PB - SET 22 TC IN AUTO L^EMOTE (TEMP IS SET AT 190-194*F> 1V1 REQBRD' LEVELS 6 SET R/M COUNTER 61 AS FOLLOWS = 11 LG HfJrjy. PRESET 62 9fr GAL (LIQUID ALUM) 15' I SET STRIKE FLOW CONTROLLERS AS FOLLOWS: >N-27-D CONTROLLER - SULFURIC ACID 60%) 'MANUAL 0.65 GPM ' " -27-D WATER) IN MANUAL LOCAL 5.2 GPM ,-27-D/WATER) RATIO 0.8 ,-32-D CONTROLLER) IN MANUAL 0.87 GPM -32-D WATER) IN MANUAL LOCAL 4.8 GPM -32-D WATER) IN REMOTE --32-D/WATER) RATIO * 1.1 115-P 504 27-D 218 32-D 1476 LOT- _____ ^ CQHTYP JOB NAME: 03KY9OSDMG PAGE 02 DATE PRINTED:10/05/82 EQUIP ME NT | PAGE'S CG 03 KY-908-D N- |ACCT CODE i LBS ORATOR STEP PB RECORD LEVEL 2LG___ .%~IF <35% FOLLOW SOLUTION f j UP PROCEDURE FOR N-27-D j DJUST SV TO 47* (2400 G) ` I RECORD PM i_*.0ADJ TO 11.0-11-2 WITH N-7-D | (CAUSTIC SODA SOLN) AT 5% (10 PARTS WATER TO 1 | PA^rN-7-D) ; J-- ii.s I PHON INTO SV. RECORD: PH/M_. ASSUME 50% | OPERATOR STEP PB | 7-D I I .//.O.f*- SP_sfEp""067397'"AFTER-HEAf-0p '"RECORD~""p H 25T> SWITCH 3FC20, 8FC1Q, i, 8FC2 TO AUTO OPERATOR STEP PB SP STEP 10/43. WHEN 3FC20, 8FC10 & 8FC20 FLOWS ARE IN LIMITS, SWITCH 3FC10 TO AUTO'& PB SP STEP 11/44. WHEN 3FC10 6 3FC20 FLOWS ARE IN LIMJWPg'T'SWITCH 3FC20 TO REMOTE RATOR STEP PB DURING STRIKE RECORD: SP STEP V-243/V-244 RANGE 13/46 (30 MIN) 9.3-10.0 1 4/47 (60 MIN) 9.3-10.0 15/48 (2 HRS) J-LSL 9.3-10.0 1 6/49 (2 HRS, 25 MIN)f~4C3v *3-1 * XLC& 1 7/50 (FINAL 3 HRS) .7.5-8.5 Z%J6 NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NC IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5. 6 RECORD: PH ___ . ASSUME 77% T .IN (BLANC FIXE N) 27-D 55'/f 128-A | 55 -385 laTJ^ADD 42* (320 G) WATER TO V-385 6 1301 ADD & STIR FOR 2 MIN FOR S 57 I ASSUME 50% I 260 i 7-D f 130 DURING STRIKE CHECK LEVEL IN V-387. IF LOW LEVEL LIGHT IS NOT LIT, GO TO S-35 IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW STEARATE MAKE-UP PROCEDURE. I | | I I I 1 |25"1 RUN IN 25` (244 GAL). DO NOT MAKE UP THIS | I 1 SOLUTION MORE THAN 30 MINUTES IN ADVANCE. I I | DELAY BETWEEN END OF STEP 41 HEAT-UP AND 1 | | START OF STEP 48 HOMOGENIZATION SHOULD BE I I J> ' LESS THAN 30 MINUTES- 388 P^^Lt u RN ON STEAM &, AGITATOR *I I SPrT ADJUST TO 32* (317 GAL) AT 178-182*F SET BADGER METER FOR 466* I IjMP IN FROM V-387 THRU UNDERSRFCE DISTRIBUTORS! I AS FAST AS POSSIBLE (ISOBUTYL STEARATE, BUTYL | L-STEARATE, EMCQL P-10-59) I ArT/SRUT OFF PUMP ,I 4>"T STIR 30 MIN AT 178-182*F FOR S 48 I 142 ! DO NOT SHUT OFF AGITATOR I 378 44 44 \ 169--Al 378 135--A l 44160--A|. 44 ' DUP050059975 ... L'?isO3ssW*&;''__!.._.____ COMTYP JOB NAME: 03KY90SDMG EQUIP I PAGE 3 CGr 3 KY-908-D,^; '^*ENT! --' PAGE 3 DATE PRINTED: 1 0/05/82 I USE J N- ACCT j LBS | CODE LBS 'WHEN S28 COMPLETE HEAT SV TO 198-20 DEG F IN 5 TO 10,WIN , | CLOSE WATER LINE 4. DISCHARGE.VALVES AT STEARATE! W J----PUMP 1 OPEN V-388 DISCHARGE VALVES TO STEARATE PUMP | Ip INLET I OPEN WATER VALVE AT .STEARATE nPUMP 4, RUN WATER I THRU HOMOG AT 2900-310 PSI, TO SEWER | WHILE HOMOG WATER AT 2900-3100 PSI, OPEN HOMOG i DISCHARGE VALVE TO SV AND CLOSEVALVE TO | 1 SEWER I ^X4er\ IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE, i '.Si. f | TURN ON PUMP 4. HOMOG V-388 TO SV AT2900-31 0 | PSI. MAINTAIN SV AT 198-20*F. | I WHILE HOMOG ^-388 TO SV, SHUT OFF WATER VALVE | )T STEARATE PUMP ASAP j "WHEN HOMOG COMPLETE, `RINSE IN V-388 WITH HOT | `Wa t e r f r o m h o t w a t e r mix e r i WHEN S50 COMPLETE TURN OFF HOMOG & STEARATE J ip' I TIR 5 MIN AT 198-20*F | <#fiOT OFF STEAM I j._____ 53 COMPLETE, OPERATOR.RB ! : ISS^&PTfTEP 23/53 RECORD PH%jtS?_(3.3-3.7) | - |5^T IF NECESSARY, ADJ BH'<fo*I.3-3.7 (DOWNWARD ONLY) | 4, RECORD t PH__*__* ~1 NOTE:JDSE LIQUID ALUM, N-115-D. ADD TO SV VIA | BADGER METER. STIR 5 MIN AFTER EACH | ADDITION. ASSUME 50* i__ IN N-7HPPR0M S-30 IN 10-12 MIN L. STIR 5MINI RECTOORPDH: P4H.2Z-tf4e.d4. 4(.4R.2EC-4O.R4D): 4P.HI_F%._^3f?e.efSAASRSYUM, EAD50J% |I Jr 1115-D I ___ ! 7-D , (DILUTE 10 PARTS TO 1 WITH WATER) Jr SIPHON N-7-D INTO SV j 59 L-'tJPERATOR STEP F*B I6<T\OPERATOR STEP PB | 6VTSP STEP 60 - BATCH COMPLETE ASSUME 78% I I 1 I I _l 27-D START SP STEP i/MlM ,,$ Mm i i FINISH IjypM SP STEP vr o Q/t OPERATOR Yo?. t/3&' /*' iyi,r L, AyC 3 / A? T& f/C \ c. jj/ $ >**>" r 4/ tt:i{4" j #4 DUP050059976 DUP050059977 Wd 9 DUP050059978 i / DUP050059979