Document 6KLYe7d2JQO669GNvw1or359

' ""** CG 03 s Ip ^b k KY-787-D LOCATN COPE PS ii Eli! ii -- Zfe:3^ - -- PKC , d>/<r* `PROCESSES TcyfV*ti Ay^AtT-B- JV' ^T' - ( ) KY-787-D (T) APPROVED BY: FWP 03/30/82 (EST WGT) COMTYP JOB NAME: 03KY787DM7 PRY DRY NO. PKG TOTAL ACTUAL LOT WEIGHT CQNT P Kj& WGT WEIGHT USE LBS CS ssrscssjsss :ss^s;s:.s sr.zssrtss: rr __________ 100.00 ___ 100.00 100.00 BLEND BACK FOR STEP 43: KY-7S7 -D, . MPX--?Jl--.Vr_Mk__________ _, r iI I' EQUIP I NAME : '* KROLOR" YELLOW-MEDIUM T&11 : ) ON 6-3 OR GET FROM R/M. NON-BLEEDING i USE I LBS NCODE ACCT LBS ! | "BEFORE USING SV MAKE SURE Nf-28-D LINE (HYDRO- | 203 6 205 II 1 l/i !J I s j I i i CHLORIC ACID) IF ANY IS. BLANKED OFF!* . RUN 60* (990 G) WATER IN V-20j3. SET AGITATOR ON HIGH SPEED. ' 1 ,- ' WEIGH IN DRUM G POtJR IN (SODIUM SILICATE) DUMP IN AND STIR 5 MIN (CHROME YELLOW MEDIUM) RECORD: ST ART Jol^JtL LOT_____ _____ f in ujXi&m- iLz&Xa-Q&V. MT\ ADJUST TO 75" (1275 G) *NOTE: VOLUMES HIGHER Wh a n 75" ma y c a u s e d u s t in g in e x h a u s t h o o d . WITH AGITATOR ON LOW SPEED PUMP V-203 THRU HOMOG AT 2400-2600 PSI INTO V-205 . J?S\ WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN F HOT WATER AT 2400-260 PSI INTO V-205 i-ECORD: V-205 VOL ____ ' 6 ADJ TO 60 " AS-L00 G) INSPECT HOMOG STRAINER G CLEAN IF NECESSARY | l l ! 25G [ 32-D i |150X50 IYC-2-B1 i __L___ i 1 i-jSJaoi I i2U3Pi ! 250 2500 205 RUN 10" (514 G) WATER INTO V-*!Z & START ] GITATOR SV PUMP V-205 THRU HOMOG AT^.4800-520 PSI IN/ RECORD : TIME START TOTAL MINUTES Nm : IF HOMOG PRESSURE FALLS BELOW 4B0(f PSI, 4jAY VALVE WILL RECIRCULATE SLURRY TO V-205 WHEN V-205 MT, RUN IN 5". (240 G> WATER G PUMP THRU HOMOG AT 4S00-52O0 PSI INTO SV SF'^-SfEP 01 - SET FORMULA 'SELECTOR TO POSITION (V-243.) OR POSITION 7 (V-244) 13 -T PRESS SV CAM RESET PB - SET 22 TC IN AUTO ^^-RfMOTE (TEMP I,S SET AT 190-194*F) 1 r"t RECOR'D LEVELS 14 ;SET R/M COUNTER *1 AS FOLLOWS fe/ULC `tltS/- PRESET 41 32 GAL CLIQUID ALU n ) BWr3LG <jits/. \ PRESET '46 141 GAL (CALCIUM CHLORIDE 772; ) 1>>*fSET STRIKE FLOIL CONTROLLERS AS FOLLOWS : 3FC1> (N-27-B -SULFURIC ACID 60%- CONTROLLER) m^MANUAL 0.64 GPM ^FC20-(N~27-D WATER) IN MANUAL LOCAL 8.36 GPM N-27-1)/WATER) RATIO 1 .31 N-32--D CONTROLLER) IN MANUAL 0.84 GPM N-32-D WATER) IN MANUAL LOCAL 7.4 GPM (N-32-D WATER) IN REMOTE (N-32-D/WATER) RATIO 1 .76 OPERATOR STEF' F'B i : |115-D I 168I 20-A 1 141 27-D ! 213 ! 32-D-1142S DUP050102526 I to LOT= EQUIP MENTI ,, COMT-YP JOB NAME 03KY787DMT PAGE 2 CG 03 KY-787-D b PAGE 02 BATE PRINTED; 9/16/S USE N~ USE LBS CODE LBS 320 lif RECORD LEVEL 2LGJC^_% IF BELOW 357.FOLLOW SOLN i SV 1 L.MAKE-UP PROCEDURE FOR N-27-D 1 SP lirj^AfdlJST SV 10^8* (2470 G) ! CP ii9"T RECORD PH mK*L . ADJ TO 11.1-11.3 WITH N-7-D I i (CAUSTIC SODA SOUND AT 5% (10 PARTS WATER TO 1 i 4I BAffT N-7-D) ,,i 4 | vrSIPHON INTO SV. RECORD: PH llh$ ASSUME 50% i[ {29 OPERATOR STEP PB v, s t e p ~06/39T~a f t e r ~h e a t -u p-r ec o r d "-p h "sj El ? ' SV 122-^JUZTCH 3FC20, SFC10, 3, SFC20 TO AUTO PT SP 123^tj^ERAT0R STEP PB \24SfSP STEP 10/43. WHEN 3FC20, 8FC10 6 8FC20 FLOWS | L^ARE IN LIMITS, SWITCH 3FC10 TO AUTO 6 PB 5 \25n SP STEP 11/44. WHEN 3FC10 6 3FC20 FLOWS ARE IN I ' SWITCH 3FC20 TO REMOTE. RATOR STEP PB I 2j DURING STRIKE RECORD: I SP STEP V-243/V-244 RANGE . 13/46 (30 MIN) .0-10.0 1 4/47 (60 MIN) P.0-10.0 15/48 (2 HRS)- 9.0-10.0 16/49 (2 HRS, 25 MIN) jbSL 9.0-10.0 1 7/50 (FINAL XJdgS) JLO 7.5- 8.5 NOTE: IF PH NOT IN RANJfE, NOTIFY SUPV 6 NOTE I IN LOG. IF FINAL^riE.5, ADJ TO 7.5-8.5. I & RECORD: PH _ ASSUME 77% \jfL 7-D WHILE STRIKING RUN 30' (234 G) WATER INTO V-f339l ADD IN 7-8 MIN. (DRESINATE X) CHECK FOR BRAR&,. 1 IN VENT STACK BEFORE DUMPING. 'I DJ TO 49' (382 G> AT 80.-1 GOF I STIR 5 MIN & RECORD: PH (9.5-10.$) ] STIR 15 MIN OR-LONGER FOR SP STEP 26 .I RECORD: VOL VLU & CAjLC X 0.78 =^L>GAL i SET PRESET 48 TO FROM , S 33 ' '] 365 530-A| 365, UN 47* (360 G) WATER INTO V-385 STII^-2 MiN^FOR S 40 ASSUME 50% 160 7-D 80 LTEP 17/50 AFTER CHECKING F'H, OPERATOR PB. "sifT W STEP 23/53. RECORD: PH tfVg (3.7-4.2) 1 RUN IN N-7-D FROM S 36 IN 10-12 MIN 6 STIR 5 1W [ 44^t^RC0RD : Ph 9.0-9.5 ) . ADJ IF NECESSARY 6 8 I j RECORD: PH_____ ASSUME 77% I j (DlkUtT lO PARTS WATER TO 1 PART) ASSUME 50% I L^^rnPHON N-7-D INTO SV) .. 14a^L-8FfRAJ0R STEP PB , {Vt |43"T SIpriN BLEiND- BACK: KY-787-D, r&fz--> 144 | jgfj&t? 29/58. RECORD: PH i I | 145 1 TOR STEP PB I 146 1 SrSTEP 60. BATCH COMPLETE. _ .L_, \tJ%>dL__________._____________ _ M\ f* ' START FINISH . OFTR T TIME SP STEP TIME SP STEP' | ______ ______ i j i sr i 1 27-D I _____ 7-D 5 1 i | j t l i" i- DUP050102527 DUP050102528 PH1C CONTROLS COBPORATION BUFFALO, NEW YORK DU P050102529 DU P050102530 DUP050102531