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ALUMINUM and HALOGENATED HYDROCARBONS
Aluminum and aliphatic halogenated hydrocarbons react under normal conditions to form aluminum alkyihalides e.g.:
2A1 + 3CHjCl
------- -
(CH3)*A1C1 + CHyMClj
These products are known to ignite spontaneously (pyrophoric) in contact with air :
(CH3)jAJC1 + Oj (air) --------
(CHjOJjAlCl
exothermic
2CH3A1C1j + 02 (air) -------.
2CH3OAlCl3
exothermic
The intennediate aluminum alkyl ethers react further to carbon monoxide and/or carbon dioxide, water and aluminum oxide generating an additional amount of heat. The oxide layer common on the surface of aluminum does not protect it from the above described reaction.
Scope - Applications
Aluminum is frequently used in process equipment and scaffolds. Because of its low density it is often used in containers for transportation purposes.
Other dangerous reactions <R*feLBnthenc* 4(h edition)
Finely divided aluminum powder has a severe dust explosion hazard potential in air.
Finely divided aluminum powder reacts with boiling water to form hydrogen and aluminum
hydroxide:
2Al + 6H20
------- . 2Al(OH)3 + 3H2
Aluminum reacts easily with alkaline materials (e.g. sodium hydroxide, amines) with formation of
hydrogen.
A1 + OH~ + 3H20 ------- - Al(OH)r+ H2
The reaction with acids results also in the formation of hydrogen gas:
2AJ + 6HC1
------- - 2A1C13 + 3H2
Halogenated hydrocarbons are also not compatible with other metals (magnesium, titanium, sodium,
etc.) and amines.
Significant incidents
Total number of Dow incidents in 1981 - 1990 : 28 cases, e.g.
1981 Transport : A trailer started leaking on the road when transporting 1,1,1-trichloroethane. The container was made of aluminum.
1984
Research : To generate aluminum chloride in-situ, ethyl chloride was circulated through a fixed bed of aluminum pellets while HC1 was added. The reaction became uncontrolled and the liberated vapors exploded damaging the building.
1988 Transport: Two aluminum containers on tank cars were used for propylene dichloride. These corroded and lost their product within 48 hrs, leading to serious environmental problems.
1990 Research: A recently delivered ethyl chloride cylinder (lecture bottle) exploded on a lab bench. The supplier had mistakenly used aluminum material instead of carbon steel
Prepared by Aiatytul Pcrekiprecai Dq* Dow fineiiK N.V. Tcmsn
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Reatiieaed for tor vfefaii Dow * 2 Ocl91