Document 6BRk3KvpvmX663j2E5O189kmd

OWENS/CORNING FIBERGLAS PLAINTIFF'S EXHffilT CHV-571 Commercial D.11 October, 1972 Kaylo 10 Asbestos Free Pipe Insulation For hot water heating, high temperature hot water, steam condensate piping systems and all heated lines to 1200 F. uses Kaylo 10 Asbestos Free* is particularly suitable for use on high temperature piping systems where high per formance and extended temperature range are required. Kayio 10 Asbestos Free is widely used on hot piping where a great degree of physical abuse resistance is re quired, such as boiler and equipments rooms. benefits rugged--Kaylo 10 Asbestos Free Pipe Insulation is a strong and rigid material that resists mechanical damage during shipping, installation and service. It is well suited for riser piping in exposed locations, versatile--Kaylo's extended temperature range offers broader use for all hot piping to 1200F. description Kaylo 10 Asbestos Free Pipe Insulation is a rigid white hydrous calcium silicate insulation molded in sections for all types of indoor and outdoor piping that requires an abuse resistant, durable, efficient insulation,1 for tem peratures up to 1200F. The insulation does not contain any asbestos fibers. ; no asbestos--Kaylo 10 Asbestos Free can be safely used and applied in conformance with proposed OSHA regu lations. | will not cause stress corrosion cracking--Kaylo 10 As bestos Free will not cause stress corrosion cracking of stainless steel because Kaylo 10 Asbestos Free contains an inhibitor and has a very low soluble chloridd content, unaffected by moisture--Kaylo can be completely sat urated in water without appreciable loss of strength and regains its strength and thermal value after drying out. Kaylo Pipe Insulation cuts cleanly with straight square edges. The final result is well insulated piping with a neat finished appearance. Mitered fittings are finished with insulating cement and covered with canvas. `Trademark of Owens-Cornlng Fiberglas Corp. Kaylo Klad Pipe Insulation combines weatherproofing and insulation in one application. Attractive, mainte nance-free factory-applied jackets of stainless steel and aluminum are complete with longitudinal locking seams and end joint butt strips. i CHEV BB 0000355 u1 Performance characteristics thermal conductivity density (approx.) modulus of rupture (ASTM C-446) resistance to abrasion (Conventional tumbling test-loss in weight before heating) (ASTM C-421) corrosion resistance dimensional stability linear shrinkage after heating for 24 hours in a muffle (ASTM C-356) % length loss 11 lb. pcf. 75 Ibs./sq. in. after 10 minutes, 20% max. after 20 minutes, 45% max. does not cause or acceler ate corrosion of steel, alu minum, or stainless steel 1.4 (at 1200F) specification compliance HH-I-523c Insulation Block, Pipe Covering, Thermal, Calcium silicate (For temperatures up to 1200F) Type II (Pipe covering) Classes A thru F. MIL-1-2781D Insulation Pipe Covering, Thermal, Grade 1, Class B; Grade 2, Class D; Grade 3, Class E, Type 1 and 2. Mean Temperature F MIL-1-24244 (Ships)--Insulation Materials, Thermal, with Special Corrosion and Chloride Requirements, Type 1A, 1C, ID, IE. j ASTM C533-67 t. economic thickness--ambient air at 80F Pipe Temp. Temp. DHf. IPS V? H 1 V/z m 2 2'A 3 3A 4 m 5 200 400 600 120 320 520 ET HL ST ET HL ST ET HL ST 1 17 95 114 1 19 97 W 1 20 95 m 1 26 99 2 1 27 98 2 1 32 98 2 114 26 90 2 m 33 93 2 l`A 33 91 IV? VA 40 94 tv? w? 36 93 2V? 114 43 95 2'A 40 106 2 63 113 47 110 2 71 117 50 109 2V? 70 107 52 104 2V? 81 111 55 104 2V? 84 112 61 104 2V? 96 112 64 103 3 94 105 79 104 3 111 110 72 99 3 115 108 83 102 IV? 118 106 82 102 3'A 120 107 94 105 m 137 110 economic thickness table key ET--economic thickness (inches) HL--heat loss (Btu/eff. hr) ST--surface temperature (F) importance of specifying economic thickness Selection of insulation thicknesses for any specific application should take into consideration at least the following criteria. 1. Cost of insulation applied. 2. Cost of heat energy. 3. Cost of capital. 4. Cost of depreciation--plant and insulation. 5. Capital investment in heat production equipment. 6. Temperature dif ferential. 7. Size of the pipe or surface. 8. Conductivity of insulation. for hot piping, the tabulated thicknesses are optimum thick nesses calculated on an "Economic"* basis for heat conserva tion under average operating conditions and assure adequate temperature control. Special conditions may warrant the use of other thicknesses. From "How to Determine Economic Thickness of Insulation"-- National Insulation Manufacturers Association, economic thickness--Heated Piping to 1200F (80F ambient still air) sizes pipe sizes--Kaylo Pipe Insulation is available to fit nominal pipe sizes from W to 39" in diameter, and nominal copper tubing sizes from %" to 3' in diameter. It is manufactured to Dimen sional Standards Sizes to permit nesting in multiple-layer applications. thickness--Kaylo Pipe Insulation is available in single layer thicknesses from 1" to 3" depending upon pipe size. Kaylo Copper Tubing Insulation is available in single layer thicknesses of 1" and IVi". forms--Kaylo Pipe Insulation is available in sectional or multi- Pub. No. 1-IN-59S2 Lltho In U.S.A. Octobi Pipe Temp. Temp. Dili. IPS 6 7 8 9 10 11 12 14 16 18 20 24 200 400 120 320 ET HL ST ET HL ST ET 2 46 91 3 98 100 4i 2 47 92 3 104 103 4! 2 55 91 3 115 100 4: 2 56 92 3 123 102 4: 2 65 91 314 124 98 4; 2 73 92 3'A 133 2 81 92 3V? 142 2lA 72 90 314 157 98 4: 98 4>/$ 99 5 3 70 88 4 159 97 6 3 78 88 5 147 92 614 3 85 88 5 151 93 614 3 100 89 5 176 93 W? 600 520 HL ST 140 104 155 107 169 106 182 110 200 107 205 107 210 105 213 103 207 99 212 97 229 98 266 99 segmental form depending upon pipe size. Alt insulation is furnished in 3 ft. sections. jackets Jackets are factory-applied on Sectional Pipe and Tube Insula tion. On Multisegmental forms they are furnished but not adhered. j canvas--Kaylo Sectional Pipe Insulation includes standard canvas jackets, at an additional charge, on thicknesses up to and including 3" depending on pipe size. | 8 oz. canvas jacket is available for all types, sizes and thick nesses of Kaylo Pipe and Tube Insulation at an additional charge. j smooth and embossed aluminum--Kaylo is also available with smooth or embossed aluminum jacket .016'' thick; or stain less steel .010". These weatherproof jackets provide greater resistance to mechanical damage and present a I neat finished appearance to outdoor pipe lines. The longitudinal seam has a self-locking joint. Butt sealing strips are furnished with an integral weatherproof mastic for sealing end joints. OWENS/CORNING FiberglAs TpmViRt OWENS-CORNING FIBERGLAS CORPORATION Mechanical Products Division ] Fiberglas Tower, Toledo, Ohio 43659 CHEVBB 0000356 OWENS/CORNING FIBERGLAS . HMtmtuij: ! Kaylo 10 Asbestos Free Block Insulation rigid calcium silicate insulations for ail types of heated equipment operating at temperatures up to 1200F. uses Kaylo 10 Asbestos Free* Block Is for use on indoor or outdoor equipment operating at temperatures up to 12Q0F. Kaylo block is ideally suited for use on stainless steel vessels and equipment as it helps inhibit stress corrosion cracking. Typical applications are for boilers, breeching, tanks, vessels. Kaylo 10 Asbestos Free Block is white in color. description Kaylo 10 Asbestos Free Block Insulation is a rigid hydrous calcium silicate heat insulation, it is strong, efficient and highly resistant to abrasion and moisture damage. ! benefits High thermal efficiency--Kaylo 10 Asbestos Free offers excellent thermal efficiency coupled with high strength. A low k of .40 for Kaylo 10 at 200F mean temperature proves that Kaylo will provide significant savings in operating costs over the life of the equipment. Resistant to abuse--resists mechanical damage because of hard, tough, reinforced structure. Strong--less breakage in shipment and handling. High temperatures have little effect on strength characteristics. Will not cause stress corrosion cracking--Kaylo 10 Asbestos Free will not cause stress corrosion cracking of stainless steel because it contains sodium silicate as an inhibitor, and has a very low chloride content. No asbestos--Kaylo 10 Asbestos Free can be safely used and applied in conformance with proposed OSHA regulations. Resistant to moisture damage--unlike many other insulations, Kaylo is not affected appreciably from moisture damage. It regains thermal efficiency and strength after drying out. Outdoor installations must be weatherproofed, however, for long continuous service. Dimensionally stable--Kaylo does not shrink; appreciably in service, even at elevated temperatures. This means less heat leakage at the joints. And Kaylo will not warp or crack in service. | Fabricates easily--ordinary insulators tools are all that is required to fabricate Kaylo. It cuts with a clean true edge for tighter fit at the joints. Fittings are neater and faster. Trademark Owens-Corning Fiberglas Corporation CHEV BB 0000357 Performance characteristics thermal conductivity density: KAYLO 10 11 pcf approx. flexural strength: (ASTM C-203) 60 psi average compressive strength: (ASTM C-165) at 5% deformation 115 psi hardness: (ASTM C-569) .60 mm resistance to abrasion: (ASTM C-421) after 20 minutes, 45% max. after 10 minutes, 20% max. dimensional stability: (ASTM C-356) linear shrinkage after heating for 24 hours in muffle at 1200F.--1.4% economic thickness* Selection of insulation thicknesses for any specific applica tion should take into consideration the following important criteria. 1. Cost of insulation applied. 2. Cost of heat energy. 3. Cost of capital. 4. Cost of depreciation--plant and insu lation. 5. Capital investment in heat production equipment. 6. Temperature differential. 7. Size of the pipe or sdrface 8. Conductivity of insulation. From "How to Determine Economic Thickness of lnsufation"-- National insulation Manufacturers Association. i economic thickness--Kaylo 10 Asbestos Free block to 1200F--ambient still air 80F ST--surface temperature Btu/hr sq. foot THICK 1.000 1.500 2.000 2.500 3.000 3.500 4.000 4.500 5.000 5.500 6.000 200 F 300 F 400 F 500 F 600 F 700 F 800 F 900 F 1000 F 1100F 1200 F HEAT SURF. HEAT SURF. HEAT SURF. HEAT SURF. HEAT SURF. HEAT SURF. HEAT SURF. HEAT SURF. HEAT SURF. HEAT SURF. HEAT! SURF. LOSS TEMP. LOSS TEMP. LOSS TEMP. LOSS TEMP. LOSS TEMP. LOSS TEMP. LOSS TEMP. LOSS TEMP. LOSS TEMP. LOSS TEMP. LOSS TEMP. 38 103 72 124 109 147 27 96 51 111 78 127 107 145 | i 21 93 40 104 60 117 83 130 107 145 17 90 33 100 49 110 68 121 87 133 109 146 1 14 89 28 97 42 105 57 115 74 125 92 136 112 148 13 88 24 95. 36 102 49 no 64 119 80 129 97 139 116 150 ; 11 87 21 93 32 99 44 107 56 114 70 123 85 132 102 142 120 153 10 86 19 91 28 97 39 104 50 111 63 118 76 127 91 136 107 145 125 156 9 85 17 90 26 96 35 101 46 108 57 115 69 122 82 130 97 139 113 149 130! 159 8 85 16 89 23 94 32 100 42 105 52 112 63 118 75 126 88 134 103 143 118! 152 7 85 14 89 22 93 30 98 38 103 48 109 58 115 69 122 81 130 94 138 109 > 146 * calculated specification compliance HH-1-523c Insulation Block, Pipe Covering, Thermal. (Calcium Silicate for temperatures up to 1200F)Type 1. MIL-1-2819E Insulation Block, Thermal. Class 1 and 2. ASTM C533-67. MIL-1-24244 (Amend. 3) (Ships) Insulating Materials, Thermal, with Special Corrosion and Chloride Re quirements (Kaylo 10 only), Type 3A, 3B. sizes thickness--1", 1 %*, 2", 2Vz", 3yz" and 4" width--3', 6", 12" and 18" length--18" to 36" form--Block beveled lags For pipe sizes greater than those for which Kaylo 10 Pipe Insulation sizes are available, Kaylo beveled lags may be used to insulate piping. Lags beveled to fit pipes from 18" to 72" in diameter are available in thickness of 1 Vi", 2", 2Vi", 3". Lags are 36" long and 3" wide. j application recommendations Kaylo 10 Asbestos Free Block insulations are held in place by mechanically fastening with bands, Welded rods or studs. The insulation may be finished with a trowel coat of insulating cement, canvassed and painted. Outdoor installations require weatherproofing with mastic or metal jacketing. OWENS/CORNING FlBERGLAS IM0IMAM OWENS-CORNING FlBERGLAS CORPORATION Mechanical Products Division Fiberglas Tower, Toledo, Ohio 43659 CHEV BB 0000358! Johns-Manville Type.-Pipe & Block Temp. UmitA 5OOF rmal sulation oducts J-M THERMO-12* asbestos-free pipe and block insulation 9 DESCRIPTION: A molded, high temperature pipe and block insulation, J-M Thermo-12 is com posed of hydrous calcium silicate. It is an insulating material which, because of its light weight, low thermal conductivity, great structural strength and insolubility in water, is ideal for high temperature piping and equipment. a AVAILABLE FORMS: Thermo-12 is fur nished in both sectional pipe insulation and block form. The pipe insulation comes in a complete selec tion of sizes up to 24" x 4" half sections. Pipe sizes 25" through 33" are available in quad segments. Scored blocks 12" x 36" in thicknesses from IV2" to 3V2" are available for application on curved sur faces representing a diameter range from 34" through 180". Scored blocks are furnished with three equally spaced scores. Beveled blocks are also available in widths of 6", 12", and 18", by 36" lengths, in a full range of thicknesses. 23 USES: Especially recommended for use in the power generation and process industries on in door and outdoor piping and equipment operating at temperatures to 1500F. Thermo-12 is light enough for easy handling and fast application. Re peated wettings have no permanent effect on it which makes it ideal for installations subjected to weather, or for insulating underground steam lines. Because it will not burn or carry flame, it may also be advantageously specified for use in the presence of inflammable gases and liquids. J-M Trademark gg ADVANTAGES: Exceptional Strength Similar in chemistry and composition to a very! fine concrete, Thermo-12 will withstand unusual operating abuse without appreciable damage. j Extreme Lightness Thermo-12 is as light as many insulating materials pos sessing a fraction of its strength and durability, j Not Damaged by Water Can be soaked in water without damage. After drying, conductivity will be as good as new. ! Easy Application Thermo-12 is purposely made in large blocks and half sections to facilitate handling and reduce number of joints. ! Low Conductivity Thermo-12 offers one of the lowest k factors of all in sulations in general use throughout the power gehera- tion and process industries. j Low Chloride Content Thermo-12 has a low chloride content and can be used on Austenitic stainless steel without problems since it meets MIL-I-24244 Amendment 3 for chloride content. ! CHEV BB nnnmco IND-3014 G-73 THERMO-12 PIPE & BLOCK INSULATION Specification Data* Density (dry) 13 lbs per cuft Transverse Strength (modulus of rupture) 80 psi Compressive Strength (based on 2" thickness of block) 165 psi to produce 5% compression Linear Shrinkage 1.1 % after 24-hr soaking period at 1500F Maximum Service Temperature 1500F The physical and chemical properties of Johns-Manville Thermo-12 represent typical average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. Check the Johns-Manville district office to assure current in formation. MEAN TEMPERATURE, F 100 200 300 400 500 600 700 T.;*1 . .J COMPLIANCE WITH uim- GOVERNMENT SPECS l.M.t-s.vs.'i* Pipe Insulation: MIL-1-2781 Grade I, Class b, to 600F (except k at 200F) Grade II, Class d, to 750F (except k at 200F) Grade III, Class e, Type I and II, to 1200F HH-l-523 Type II, Class A and B, to 1200F MIL-l-24244, Amendment 3 ,, U.S. Coast Guard Certificate of Approval 164.0091163/ 0 Block Insulation: MIL-l-2819 Class 1, to 600F (except k at 200F) Class 2, to 1200F Class 3, to 1500F HH-l-523 Type I, to 1200F . - -sj,i.` COMPUANCE WITH ASTM STANDARDS ~'r.r.x Pipe and Block Insulation: C533, to 1200F Johns-Manville Greenwood Plaza Denver, Colorado 80217 Sales Offices In Principal Cities chevbb 000360 !