Document 6BByq7nZGx5kprLVrrejMKm24
ASBESTOS INFORMATION ASSOCIATION
1 745 Jefferson Davis Highway, Crystal Square 4, Suite 509 Arlington, Virginia 22202 (703) 979-1 150
March 7, 1984
Memorandum For:
Messrs.
Frank Betts, Atlas Bldg. Materials W. H.
T. A. G. N. vonDohlen, Int'l Bldg. Prod. John K. Bogart, J-M A/C Pipe Co. Kurt Schwarz, Supradur Mfg. Corp. W. Aldridge, Turners Bldg. Prod., Ltd.
Daniel Ball, GII Corporation Robert Hackman, Laboratory Service Jan 0. Skold, Munters Corporation Robert Hanisch, Western Slate Company
Subject:
Request for Assistance in Updating of AIA Publication RCP 2A - Catalogue of Tools
The Asbestos International Association's Building and Construction Advisory Panel (BCAP) is in the process of updating its publica tion RCP-2, A Catalogue of Tools (for working with asbestos cement products on site). A copy of the original publication dated May 3, 1981 is enclosed.
Specifically, AIA has requested answers to the following questions:
A. Are the tools listed in RCP 2a available, accepted and used on-site in your country? Please fill in and return Annexes 1, 2 & 3 attached.
B. Are other tools used in your country? Please supply references and test results. Are they agreed for use or only recommended? (Please send us any literature issued by your asbestos cement industry for the promo tion of on-site tools.)
C. If appropriate, please name the tools you would like to be tested by, the Institute for Applied Fibrous Dust Research in Neuss.
over
CAPCO JEN 0018754
Page 2 D. Please give a description of any other tools you might need.
Your responses to the above inquiries and return of the enclosed Annexes (1-3) to this office by April 6, 1984 would be appreciated. Thank you in advance for your assistance on this project. bC/J. Pigg OCj Executive Director Enclosures cc: Mr. Joseph C. Jackson
AACPP
v
CAPCO JEN 0018755
AIA Health and Safety Publication INSERT to Recommended Control Procedure No.2 (RCP2)
CATALOGUE OF TOOLS for working with asbestos cement products on site
CAPCO JEN 0018756
ASBESTOS INTERNATIONAL ASSOCIATION
INTRODUCTION l>c Asbestos tnie'nat'O'iai Association has earned out deta.'ed 'csts .deni lymg methods and tools cu"ently avai'abte
v.Orkng ,v,th Asd-P?' '3 Cement products on s'tc sc " a' dot >s reduced td me minimum oract cade evci rhe cn.O'Ce of tne mod upp'cpr.ate tools for use u each country ah depend on c-stom and pracf.ce ana on nahonal regulations Farther delate can be obtained from A'A Member Assoc.ations as listed. Svvarf and olf-cuts v\hich arise liom these operations should be disposed of as described '.o AIA - RCP2 and RCP3
Asbestos Internationa' Association 68 Gloucester Place London W1H 3HL. England Telephone Of-486 3528 Toin- 298618 INTAG
3 May 195
CAPCO JEN 0018757
AIA Health and Safety Publication INSERT to Recommended Control Procedure No.2 (RCP2)
CATALOGUE OF TOOLS for working with asbestos cement products on site
CONTENTS
Asbestos Cement Buiklin.it Products
1. HAND-OPERATED TOOLS
Commercial .normal on on these tocls may be obtained from national asbestos cement producers
Section 1 -- Hand-operated tools Section 2 -- Power tools without dust
extraction equipment (tools to be used in the open air or for intermittent periods indoors are marked (*)) Section 3 -- Power tools with dust extraction equipment Section 4 -- Dust extraction equipment
1.1 Scriber -- miinng corrugated sheets -- longitudinal cuts in corrugated sheets -- cutting flat sheets op to 6 mm
1.5 Hand Drill -- for dr t.ng a ' AC p'Od-C'L ..Sing
standard metal dr 3 or carb'dc-tipped dm 3
Asbestos Cement Pipes
(Tools without dust extraction equipment)
Section 5 -- Low-speed dry-operating tools
Annex
Testing procedure
1.2 Hand Saw -- up to 20 mm non-compressed AC ^ products -- up to 6 mm compressed AC
products
1.6 Horse and Slater's Hammer -- holing and Culling ; a'-vs : me roof
1.3 Nippers -- Irimming sheets (a'ter scribing) up to
8 mm
1.7 Parallel Shears -- cutlmg slates and `'at sheets up to
900 mm long -- punching ho'es up to 8 mm truck
1.8 Hand Rasp -- edge 1 nishmg
1.4 Hand Clippers
-- culling up to 6 mm non-compressed
sheets
- cutting up to 3 mm compressed .
sheets
CAPCO JEN 0018758
2. POWER TOOLS WITHOUT DUST EXTRACTION EQUIPMENT (Tools lo be used m the open air or lor nlermittenl periods indoors are marked C) )
2.1 Draenert Shear -- Model 1014 DRACO 1013 02 E Description Spec ! c tool (Nmb'er) U se -- lor cutting flat sheets up to 6 mm - for radnis cuttings si50 mm Manufacturer Max Draenert. Gutenbergstrasse 15-17 7301 Deizisau Esslingen Neckar West Germany
2.2 Danklip -- Model B L G Description. Specific tool (Nibbler) using the motor of an electric drill (BOSCH 1113) Power: 340 W Speed: 570 rpm Use -- for cutting corrugated sheets up to
8 mm Sole distributors: Dansk Etermt-Fabnk A S. P O Box 763. DK 9100 Aaloorg Denmark Telephone (08) 12 11 22 Telex. 6 97 24 Eterm DK
2.3 Danklip -- Model PL
Descnphon Specify tool (Neb on using the motor ot an eiecirc dr (BOSCH 1113) Power 340 W Sliced 570 rpm
Use -- lor culling flat sheets up to 10 mm
Sole distributors Oansk Etermt-Fabnk A S P O Box 763. DK 9100 Aalborg Denmark Telephone (08) 12 H 22 Telex- 6 97 24 Eterm DK
(*) 2.4 Fein Jig Saw -- Model AST 636
Description Power 280 W Speed 1600 strokes mm -- with guiding device -- with tungsten carbide-tipped tee n
blade (Rel. Biedron HL 130)
Use -- for mitring corrugated sheets -- lor cross-cutting corrugated sheets -- lor longitudinal cutting corrugated
sheets -- hole cutting and cutouts (radius
50 mm and more)
Manufacturers Driving engine C & E Fein GmbH. Postfach 172, 7000 - Stutlgart.V
West Germany
'' `.
~
Spec ai yuid-i-g a:. ce Heym ann
Berghauscherj.'.eg 33 404 - Nsuss West Germar/
Specai blade Biedron KG Am Sonnenbo'g 23 4630 - Bocti.m 5 West German/
DiStnoulor
W.rtschaftsvc'na''d Asbestzeme:" E V P O Box 1 lC32r D-1COO Be" " ' Wee Deri:.. Telephone
Tele 0181221
ni
() 2.5 Millers Falls Super Saw -- Model SP 550 K
Description Power 590 W Reciprocating speed 2500 strokes min Blades G i03-i ana G 6034
Use for mitring a'Xi cross-cutting corru/r sheet
Manufacturer Ingersoll-Rarc Toot Co , Millers Falls Too: D.vsion, Soulh Oeerf e d Massachusetts U.S.A
Distributor for Europe Messrs Proto'ram Ltd . Badminton T'admg Estate. Yate. Bristol. U K. Telephone 0454 319548
Other blades Carbrte-tipped blade Cat No 88797 3 m X 6T
Manulacturer and d stnbutor lor United States The Henry G Thompson Co. Branford, Connecticut U S.A
Distributor for a!1 otner countries Milford Saws Llci Unit 2. Overthorpe Road Industrial Estate. Banbury. Oxon UK Telephone 0295 524Q5
CAPCO JEN 0018759
3. POWER TOOLS WITH DUST EXTRACTION EQUIPMENT
(*) 2.6 Hand-guided Band Saw -- Model Rotabest
Oescr:plion Power 380 W Speed 60 in mm win tungsten carbide blade (4 teeth inch)
Use - for mitring corrugated sheets m
stacks up to 250 mm overlapping for cutting to length AC extruded materials
Sole distributors Wirtschaftsverband. Asbestzement E V. PO Box 110620. D-1000 Berlin 11. West Germany Telephone 030 34 85 411 Teiox 0181 221
() 2.7 Power Drill Any conventional power drill with standard metal drills or carbide-lipped drills
Use -- for drilling all AC products
(for overhead drilling use suction device noted in 3 7)
3.1 Bosch Pendulum Jig Saw -- Model 1578
Description
Power 320 W
Speed 3000 strokes mm
with tungsten carbide-lipped blade rel
T 130 and hood included
Use - lor hole cutting and cutouts
(radius 50 mm and more) -- lor Hat sheets up to 10 mm thick
Manufacturer Robert Bosch GmbH. Max Lang Strasse 40-46. 7022 Lemlelden. West Germany Telephone 07-11 79 031 Telex 8osch Lemlelden 07 255 858
3.3 Wheeler Pilot Jig Saw
Descrip; on Model No 855 120 V 600 .7 Model No 8581. 220 / - 60." W (Power unit by Black 2"d Doer) Speed- 2100 3100 strokes rr i With tungsten carbide-tippec blade Ref Blacx ana Decke- No 3"006
Use -- for ho e cult ng ana culou's (radius
50 mm ano more) -- for flat snee-'s up to 20 mm thick
Manufacturer Wheeler Pilot mternat'onal 20433 Earle Sheet Torrance California 90 503 USA. Telephore (213) 371 12 38 Telex, 653 486
(*) 2.8 Hole Cutter Pel No 480
Use - lor making circular holes m sheets up
to 10 mm thick
Manufacturer J C and Alb Zenses V'.'e-kzcuglabrik Raspet.vcg 10 Postfacn 15 01 58 5630 RS-Haddenbach West Germany
3.2 Fein Jig Saw -- Model AST 636
Description Power 280 W Speed 1600 strokes mm with diamond olades rel 63503 or tungsten carbide-tipped blades ret T 130 (BOSCH) and hood ref 96 602
Use -- for hole culling and cutouls (radius
50 mm and more) - for flat sheets up to 10 mm thick
Manufacturer C & E Fern GmbH, Posltach 172. 7000 Slultgarl West Germany
'
3.4 Wheeler Pilot Circular Saw
Description Wheeler P.iot model 638 120 V 11 5 amp 5500 rpm E ack ar`J Docker circular saw w :o dust collect on hood and 7 m silicon carbics blade
Wheeler Pilot model 837 120 V. 11 5 amp 5500 rpm Back a"d Decker circular saw w to dust collect on hood and 7 m a amend b'aoe
Wheeler P lot model 8S31 220 V, 5 75 amp 5500 rpm 6 ack ami Decker Circular saw w.m dust collect on hood and 7 In sucon carbide biaao
CAPCO JEN 0018760
Wt _>01eC Pilot model 8871 220 V 75 omp 5500 tpm alack and Decker c re- nr oaw a.vi oust coMection hood are ~ .n a-awoncl blade Use
- for cutting fiat sheets up to 60 mm thick
Manufacturer Wheeler Pilot international. 20-433 Farle Street. Tonance California 90 503 USA, Telephone (2'3) 371 12 38 Telex 653 -435
3.5 Mafell Cutting Unit -- TT 320 Description Mafell type B 65 TT Cutting depth 62 mm Cuf.ng length 3200 mm D sc speed 5100 rpm Power 980 W
3.6 Festo Cutting Unit
Description consisting of circular saw rcl AUT 42 S with special hood precision slider ret AUP 6 guide 1.25 2.00 2.75 m length ret AUPG diamond blade ref 6770 (or carbide-lipped piade)
Use for culling llal sheets up to 20 mm thick
Manufacturer Festo GmbH. Ulmer Strasse 48. 7300 Esslmgen Neckar Wesl Germany
Jr**"*
/ L.J1
3.7.2 Ref Suction dex.ee Roeck will adapt to drill cear.ng ~ousmg [rom 35 mm to 53 mm :: arne'ir Use -- for drilling all AC pros .CIS up to
60 mm thick Manufacturer Roeck Feldstrassc 42 46000 Often Switzer'and
3.8 Festo Eccentric Sander -- Model WST
3.7 Suction Device for Conventional Power Drill
with standard metal drills or carbide-lipped drills
Vacuum unit type S 1 DB Electric power. 1500 W Vacuum 2 9 kPa Airflow 526 m3 h Filter area 50000 cm2
Use -- m the plant or on site lor culling
flat sheets up to 20 mm thickness
Manufacturer Malell -- Rudolf Mey KG . Postfach 21, 7239 Aistaig Neckar. West Germany
3.9 Festo Vibrating Sander -- Model RTT-S2
3.7.1 Ref Cape hood (portab e drill Nozzle Kit) will adapt to drill bearing hous-ng `rom 37 mm to 44 mm diameter
Use -- tor drilling all AC products up to
12 mm thick
Sole disiribulorCape Boards and Panels Ltd Iver Lane, Uxbridge, Middlesex. UK Telephone 89 37111
3.10 Festo Belt Sander -- Model BUZ.S
Ref. With suction hood abrasive paper
Use -- for f mshmg z AC products
Manufacturer Feslo GmbH. Ulmer Strasse 43 7300 Esslmgen Neck a' Wesl Germany
CAPCO JEN 0018761
4. DUST EXTRACTION EQUIPMENT
Use -- equipment for fools -- equipment for cleaning the site
Manufacturer Nill sk A S Agenavei 16-18 DK-2670 Grove Strand Qenmark Telephone (02) 909055
5. ASBESTOS CEMENT PIPES. LOW-SPEED DRY-OPERATING TOOLS
4.1 WAP -- Model MIS Ref power. 700 800 W Vacuum 16 kPa Airflow 96 m3 h Filler area 7140 cm2 Filler type. Paper bag and filter Use ... equipment for tools - equipment for cleaning the site Manufacturer Guido Oberdorfer WAP-Maschmen Werkstrasse 22. 7919 Bellenberg. West Germany
Ref With 3 motors type GS Power 2100 W Vacuum. 18 5 kPa Airflow 378 m3 h Filter area 14300 cm2 Dust container Dust f.Hers Exhaust filters
4.3 Pullman -- Model JB 503
Ref. With 3 motors Power 1900 W Vacuum 17 6 kPa Airflow 338 m3 h Dust collection bags Dust filters Exhaust filters
Use -- equipment for tools -- equipment for cleaning the site
Manufacturer For Europe -- Pullman Scandinavian AB Vallmgbyvagen 183-187 Box 100 S-162 12 Vailingby. Sweden Telephone 08-879285 Telex 17 339 For USA -- Pullman HoU Products. 10702 46!h Sheet Tampa - Flor'da 3361 7 USA Telephone (813)971 2223 Telex 052 821
V
5.1 Reed Pipe Cutter -- Model ACC
hand operated
0 mm
Ref
2- 6 m. 60-186 ACC 2-6 (2 parts)
4- 3 in 125-24' ACC 2
(2oarts)
4 -16 in 125--480 ACC -3
(3parts)
8-24 m 203-889 ACC -4X (4 oarts)
With carbide;tipped blades
Use -- for cutting aii c asses of AC pipes
Manulactu'er Reed Manufactur ng Co P O Box '321. Erie Pennsylvania 16512 USA Telephone (814)452 36 91 Telex 914 540
5.2 Wheeler Pilot Chain Cutter
Operated oy hand or by hydraulic pressure
0 2m- 6 n Mocel 490-6 (ratchet) 2 m - 8 n Model 490-8 (ratchet) 2 in - 6 n Model 590-6 (handle) 2 m 8 n Mocel 590-8 (handle) 2 in - 12 n Mooel 2290-12 (hydraulic) 4 in - 16 n Model 3890-18 (hyd'aulic I 6 in -2-1 n Mooel 5591-24 (hydraulic) Cutting wheels mounted m a chan
Use -- lor cun -g all C'asscs of AC pipe
Manufac:..'er Wheeler P ot Intemaliona 20433 Ear e Street Tarr.-mce CaMorr a 90503 USA Telephone- (213) 371 12 38 Te'ex G53 486
CAPCO JEN 0018762
s' Standard cha n c-: - h - - ? cutter to be
used on 6 18 ' . a ; e p.oe
Culler can oe u.- . -. a - : tTameter
above 18 m bv ; :: --c cha.n
Cutting snells oo. cc::: .-. ;r.
carb'de-tippcd ; g :n
Power manua'
pneurnat c or
electric drill
Use -- cutting holes ' = : asses oi AC o pe
Pipe Cutter -- Model 4
hand operated
.'.lortef 4
Moae; 7
O Rel
3 n - 6 in 4 206
3 " 8 m 4 208
3 u iQ m 4 210
3 " 12 m 4 212
3 .o 14 in 4 214
3 - 16 m 4 216
3 .r - 18 m 4 218
3 m 20 m 4 220
3 u 24 in 4 224
v: -r cartjide-iipped blades
U5C engineered to make both square and angle cuts above ground on site tor all classes ol AC pipes
Manufacturer '.'/heeler Pilot International 20033 Earle Street 1 usance California 90503 USA Telephone (213) 371 12 38 To or. 653 486
5.5 Fein Jig Saw -- Model A Six 649
Description Dnwrig engine Power 750 W Speed 350 strokes m,n
Basic equipment with C50 mm sawing blade and sm.a holding device
Exlension -- guiding device, holding dev.ee t-om plate, tension chain and 980 rr sawing blade
Use -- (or cutting AC pipes with
diameters 100 -- 350 mm (bas ; equipment) diameters 350 - 600 mm texiens or.)
Sole distributors Wirischaflsverband Asbestzemenl E V PO Box t 10620, D 1000 - Berlin 11 West Germany Telephone 030"- 34 85 411 Telex 0181 221
Manulaclurer Wheeler Phot : t- . 20433 Eahe Si'cTorrance CaUc- a.'-.:) USA Telephone (213 / " 2 Teltux 653 486
Description
operated by hano
ectnc po..
driving engme spctO as ,st lo 120 rpr.
Use -- cutting holes v, o a~e;crs from 160
lo 625 mm in a : asses ol AC p oe
5.4 Hand-guided Band Saw -- Model > Rotabest
Description Power 380 W Speed 60 m/mm With tungsten carbide blade (3 teethinch)
Sole distributors Wirtschaftsverbanc Asbestzemcnt E V P O Box 110620 D 1000 - Berlin t' West Germany Telephone 030 - ju
Telex 0181 221
Use For cutting AC pipes -- wall Ihickness 45 mm up to 600 mm
diameter
-- wall thickness 35 mm up to 800 mm diameter
Se e distributors
Wirischaflsverband. AeocsVcmcnt E V P O Box I 10620. D-1000 Berlin 11 Wcsl Germany Te'ephone 030 34 85 411 Telex 0181 221
5.6 Wheeler Pilot -- Hole HC-2 Series.
Description
v
Diameters ol cutting shells avanae e-
(inches)
3. 4 4 5.5 ;,5 ,6.6 ..; 8
CAPCO JEN 0018763
5.8 Wheeler Pilot Tools -- Field Lathe
0 References 3 .n - 8 m model A 4 ;n - 12 m model B
- 20 m model C 4 in - 16 m model F 1 4 in - 30 m model G (15-33 in 00) 27 <n 44 m model H (30-50 m 00) with manually Operaied ratchet or with e ec'ric or pneumatic power drives
Use . ior machmmg an classes of AC pipe
Mar.otacturer Wheu'er Pi-o; Manulac ring Company, 20433 Earle Street Torm^ce CaU-jrma 90503 USA fe'ccnore (213)371 12 38 Teipx 653 486
5.9 Reed Field Lathe
0 J 3 -n 3 `2 in 6 `6 in
1 39 ;n 4Vr
75- 200 nnm Vd 300 rnm 150 400 mm 350- 1000 mm 350-1300 mm
Ret ACL ACL ACL ACL ACL
3-8 3-12
6-16 1000 1300
" ;:h.a11 y operated ra'cnui included
sr.; - O' v.:(n electric or oenumatic
pO U ? vC'S
U Si; Fg' d.i classes ol AC pipes
Mm ..taMmc Re-.;; Mum-Liclm-ny Co
AO 1C- M?Li, Am .ur-a 16512 GSA
e (& ' A | 452 3G 9-
i'IFIO
Annex
TESTING PROCEDURE
in oiuer ;o :es' unoor :nc most somm conae on s arc also :o ensure reproduab" / at1 ..ork on asbestos cemen products c.v"'9 me lest is cainea oul a c'oseo room
For toois normally used in me open air a o.v a ' gw o` ess than o l metres per second o me ,vorking-zone 5 inneauc.eo ny suction In th Twa/ acroum `S taken of the norma' dispf sat ul a rOomc ctust on Site n ver, calm condit.ons so tha: the test res^ ;s obta nod are unlike y lo be exceeded a: any time
Each 'est is of one nour s duration Room 'evel (All reading is recorded prior 10 commencement ol me test measurement Wm st work is being carried out Gn the asbestos cement products, samples are taken m the worke'S breathing-zone (B/; and m the room itsc-'f (see I gure below)
The AiA Tes' Room ,s located at Asbestos In.st.tute :sr Occepationa! and Environ--enta Safety and Hea 'n Gorlitzer Strasse f 4040 - Neoss 1 West Germany
37m
4 8m
BZ
wo'k.ng-place ' RL
Heigh' of the room 3 3m Area 38 m2 Volume 126 m3 (m = me'resi
Samp ng a 'O eva ..ahon are m acco'oance .Mlh me AIA Relerencc
Method for me determination of
airborne asbestos ' ore concentral ons at 're workp'acc by light microscopy 1 Membrane Filter Method) (See AiA Aibi'caeon Recommenced Tecnmcai Method No ' RTM'i Tne speralmg lime fc each 'ooi an pros ;l involved is reco'dod
Furthe- aetj ; can co obtained Iro" AIA Memoo' Assc: ahous as listed
CAPCO JEN 0018764
ANNEX 1 RCP 2A - CATALOGUE OE TOOLS - Up-dating
aM X
X
.X S
1. - HAND OPERATED TOOLS 1.1 _ Scriber
1.2 . Hand Saw 1.3 _ Nippers
+ Available and used
--
X
1.4 Hand clippers 1.5 . Hand drill
1.6 Horse and Slater's Hammer 1.7 _ Parallel shears
1.8 Hand rasp
Remarks
1
:
1
:
POWER TOOLS WITHOUT DUST EXTRACTION EQUIPMENT
2.1 - Draenert shear Model 1014
!
2.2 - Danklip - Model B L G
'
2.3 - Danklip - Model PL
2.4 - Fein Jig saw Model AST 636
! I
2.5 - Millers Falls Super Saw Model SP 550 K
[ 1
2.6 - Hand-guided Band Saw Model Rotabest
j
1
2.7 - Power drill
2.8 - Hole cutter
*(2.9) - Slow speed slitting saw Rotabest A 115
1
| '
i
1
:1!1
* Proposed new tool
v
/
CAPCO JEN 0018765
ANNEX 2
2.
3.
3.1
3.2
3.3
3.4
3.5
3.6
*(3.6.2) - Festo slow speed circular saw AXT-50-LA
3.7 - Suction Devicefor Conven- j
j
tional PowerDrill
i
>
!
3.7.1 - Ref. Cape Hood _jJ
3.7.2 - Ref. Suction Device Roeck
I I
I I
1 1
1
I
* Proposed new tool
v
/...
CAPCO JEN 0018766
ANNEX 3
3.
CAPCO JEN 0018767