Document 6B2nwVXxaz1D31kmNjXmZyL3o
Novanber 30th. 1905.
MONTHS AL &.
d2t;
MJWM PIT.. ( 10 l'oa. to Gall.)
Haat tha 500 gallons of (2) to 200*, than begin blowing, should not lot ha at of (2) go balow 200* not higher than 250*, aftor tha 3rd day find Oil bold its own beat and should ba oaraful not to 1st haat go too high, blow to aonalatsnoy of sampla which takas about S days.
0007-SWP
3L0
OIL
Our blowing tanks hold about 60 barrel* and are 7* diameter and 10* high. These links were originally intended for storage tanka :.r.d we are only able to blow about 20 barrels to advantiige. A shallow tank preferred.
Steam coil - Snuaro coil made from 1* pipe and 10 ooila high. Use live steam.
Air Pipe - Jfe took a 2" pipe and ran it within 2* of bottom of tank plugged the end and drilled 20 - 1/2" holes at the extreme end.
Fut in 2C barrels of f137) or . a much lighter and cleaner oil can be made with f197). turn on 3loin and air heating to 140 degrees. Turn off steam rind watch carefully !o see that it does not run higher as excessive heat will darken the oil. '-Then the oil is once heated it requires very little steam to keep it warm enough. If temperature rises while sic>m is turned off the air should he stopped until sufficiently cooled. It t ikes about 300 hours to make (215)from (T$T-
0007-SWP-000122204
BOILED OIL Tank holds about 60 barrels and is 7' diameter by 10* high. Steam and Aid coils - same as for Blown Oil. We pump 41 barrels of (2) into tank, turn or. the stervm and hea'. to 180 degrade (10 or 20 degrees more will rot hurt it) then add 5$ of (5) which has been practically healed to about 180 degrees. The air is then turned on to thoroughly mix t.he oil and drier and is continued until all taken up which will be in about one hour. The boiled oil will be much improved if allowed to settle a few weeks before sending out to customers.
0007-SWP-000122205
0 0 PI.
IjflaJFACTUMSG DSPAMLj CIT 100 Canal Struct, CLZV'SLAID.
6-14-65.
Hr, A. . Schafer,
General Salas Hr.r.
D^r Slr:-
Aa requested, vre hare looked into.the ^natter of finishes to ha applied orer fire proofed -treed, samples ef vhlch were sent In "by Kewark, and I desire to repsrt en them as felle..s:-
Fer Ifchogany we used our new Stain 207 new. The sec end cent was the First, Coater, er Primer far fire preefed word which we estimate would ecst about 56/ fer barrels. The third and fourth costa were Durable -sad Finish Interior 029.
For thr* Cak panel .re applied for first coat this now loldet. Oak jtaln 0656, secerd coat - same First Caster as applied n the j.beve (ibihogany) and third and fsnrfch coats - Durable iVesd Finish interior.
The pine panel was riven the First Coater directly ever the weed, followed by four casts ef Durable Ford finish Interior.
Thr- liolden OM- stain had a armev.Vat washed ont appearance which wee probably caused by the compound used in impregnatirg the ,vo;d, acting- on the stain.
The liahogany 207 did not retain it: bright colour as well, as when applied ->n in ordinary liahogany panel about the same tine.
iFe do not, however, experience ary trouble in the way ef our mfiteri?l net drying as they seem to act very well in this respect and rub nicely.
Yours very truly,
General Snpt.
S3-LP.
0007-SWP-i
*
copy.
iiae f f a c t u h E'vx BSPAarma:^. ICO Qanal .Street, CIdJVELiED.
10-5-05
"r. ... Ii. Slept elr., aetl'3 Supt: , Lewis 3arger L Sana 3e.. Ltd.
Lear iir, Sieplein:-
Jlr. Beardslee has asked inferroatisn te ba sent yeu relative ta finishing
flra praaf weed, and I Oc nit knav whether -odist I can give you will be af my benefit
or net, as I do`not knew what -chemicals were used an those underground cars, and
consequently anr method f finishing may nab apply to the case yen have in mind.
Last jy we hf.d samples of wood prepared by the American iYend Fire Proofing
Os., and these were finished up according te the report .-wde ts the General Sales
Dept., eery of which I till attsbh.
The First Coater mentioned in this report is made up of 20 gal lens (236!
5 gallons (226!". ar.d 20 gallons Cl?!. Hi*. 3eardsle* says you have the fsrmrlae
for bath the varnish and prepared weed oil.
I an aorry that I cannot help yeu eut te any greater extent than this.
e Yours vary truly,*
(Signed)
. P. Schafer.
JJ-.BPS.
0007-SWP-000122207
Ki*ru?An"u:c or1 c ar t t . viur: l :j ad
The pigs of lead averaging a trifle over 100# are conveyed into a furnace
where they are melted at a taperatare of about 650 degrees.
This molten lead is then
run through the nozzle.
/^T^This nozzle ie solid so as to retain the heat.
The lead flowing through
an opening of about in diameter through the
oenter.
At the
* orifioe it is enveloped by a jet of slightly super
heated steam which escapes
'ooSpletely surrounding the stream of lead. This
atomizer converts it into a fine metallic lead dust.
It is then conveyed out of this
apparatus and put into cars containing about 4500#.
These oars are taken up to the
third floor where the entire contents is dumped as one charge into the corroding cylin
der^ which cylinders are made of wood about 8* in diameter and 12* long placed so as to
rotate slowly.
Weak aoetic aoid ia added and to thia charge is added 40 gallons of
water eaoh day for the first four or five days and then 65 gallons of water per day dur
ing the balanoe of the time while the oorroding is going on.
This corrosion requires
from 12 to 14 days.
COg gas is delivered to these cylinders through a pipe extending through an
opening at the oenter at the rate of about 225 cu. ft. per minute.
At the end of 12
or 14 days all of the metallic lead has been converted into white lead and then lies as
a white paste in the cylinders.
The man holes in the oylinders are opened and allowed
to stand for 24 hours or so at which time a man gets into the cylinder and shovels out
the material through a hole in the bottom.
It is then washed to separate from
it any particles of lead which are unoorroded which are gathered by a chain conveyor
made of a sprocket ohain with cross pieces of wood whiah travel along the bottom of
thia washing tank in a trough and deliver these particles through an opening higher up
in the trbugh.
The corroded lead is then drawn off into other tanka, allowed to
settle, water siphoned off the paste then put into steam jaakstsd drying pans where it
is dried for a period of five or six days.
It is then pulverized, paoked in barrels
in the dry state or taken before being pulverized and ground with oil.
In grinding BO# of raw linseed oil is mixed with 1000# of dry lead in a chaser.
After it is smooth it is conveyed from the ohaser into mixers set in the floor much the
same as the 30* mixers used in our factories.
Material is delivered to the mixers
through a vertical worm conveyor which delivers the material to the mills as fast as it
can be taken.
The millB are much the same as our 30" paste mills except they are
not water oooled and the stones are very much rougher.
The lead does not heat up very much and seldom attains a temperature of
more than 140 degrees F.
From the mills it is conveyed in a water jacketed con
veyor to the filling hopper.
At the bottom of this filling hopper la a short con
veyor about 2' long which conveys it to the kegs where it ia filled through a spout
which fits into a 2* bung hole.
This is firmly pressed against this hole thus
filling it under pressure to make it level up inside of the keg to allow for the dis
placement of air a small ventilating hole ia put into the head of the keg and after
ward plugged up with a wooden ping.
The label is pasted over this bung and the
kegs are finished with a oheap finishing varnish.
0007-SWP-i
RIBBON METALS
A process by which ribbons of various metals can be manufactured very cheaply has been devised by Messrs. Strange & Graham, Research Chemists and Chemical Engineers, of 7 Staple Inn, Holbom, W.C., the Patentees, with the result that any of the more easily melted metals can be obtained as ribbons of extreme fineness, which, owing to the large surface-area they, possess, are eminently suitable for many chemical and mechanical operations.
The process is an exceedingly simple one. The molten metal is caused to flow through one or more nozsles in a thin stream on to the periphery of a rapidly rotating water-cooled dram. The metal' solidifies immediately, and is thrown off from the surface of the drum in the form of a continuous and uniform ribbon.
The width of the ribbon is dependent upon the diameter of the nozzle, and the thicfcness varies
inversely as the speed of rotation of the drum. It is quite a simple matter to. obtain metal of a
fineness of
inch, and half a mile of ribbon can readily be obtained from each nozzle per
minute.
There is no difficulty in increasing the number of nozzles in use on one drum, and thus the output is proportionately increased with scarcely any additional expense. The cost of the plant is small, and it is calculated that Ribbon Lead can be prepared at a cost of from as.6d.to 3s. 6i. per ton.
The cost of preparing strip lead or lead shavings as now made by some cutting operation for jointing purposes )Vgreatly in excess of this, and the material when prepared is hardened by the action of the cutting tool used, and is useless for white-lead making and not so suitable lor jointing.
The process has already been successfully applied to the manufacture of ribbons of lead, zinc, tin, and some alloys, such as Babbitt's metal, and experiments have been made with aluminium which promise complete success.
The applications-of Ribbon Metals are many and various:--
1. .Probably the most important will be in the white lead industry, for Ribbon -Lead is in a form peculiarly suitable for the manufacture of white lead either by the " Stack " or " Chamber " method. Small scale experiments have shown that Ribbon Lead even when pressed together into a cake of about half the density of solid lead is uniformly and evenly attacked by the ordinary corroding gases used in the manufacture of white lead by the " Stack " and " Chamber " pro cesses, and is converted into white lead in about twenty-four hours, whereas about one hundred days is the time required to complete the corrosion by the present methods.
>5?
It seems reasonable to expect that a large and important industry will be transferred from the Continent to the United Kingdom, and that " Chamber " white lead,'which is now almost entirely imported from abroad, will in future be made in this country; especially as white lead which can be guaranteed as " English Corroded " secures a substantial premium over the imported article.
2. Another very important use far Ribbon Lead is for metallic joint packings in water, gas, and steam pipes, in the place of the more expensive and less, suitable cut shavings of lead now used
3. Ribbon Leadis in a very convenient form for use in the construction of secondary batteries. 4. Metals can be provided in a convenient form for attack by adds and in chemical industries, .
Aluminium for use in organic preparations and Thermit. Tin far the preparation of Tin Salts used in dyeing. 5. The alloys, such as Babbitt's metal, will take the place of the more expensive mechanically prepared shavings now made for engine or valve packings. 6. Ribbon Zinc can be made at a small cost suitable for the reduction of gdld and silver by the Cyanide process. At the present time sine turnings or shavings have to be used, and the cost of making these by cuttingor turningisvery considerable. As is also the case with Ribbon Lead and the other metals, it fa found that Ribbon Zinc is exceedingly active in chemical reactions. This fa very noticeable With the Copper Zinc couple. This behaviour fa possibly due to the extreme suddenness of the solidification. 7. Ribbons and Tapes of metal can be made, and probablyalso metal foil, thin sheets, and electric fuses. There fa a possible application for certain of the Ribbon Metals in the textile industries. 8. Metallic Felt can be mads for filtering purposes and the metal recovered and used over and over again owing to the cheapness of the process. 9. Ribbons have been made from rfav inch upwards in thickness, and are exceedingly suitable far decorative purposes. There is no doubt that as other metals are tried many other uses will be found for theprocess, for-there seems to be no reason why any metal should not be successfully treated under proper conditions. Patents Nos. 6639, 6630 (1907), and No. 7211 (1908) have been secured in Great Britain. Patents have also been applied for, and in some cases already granted, in the Colonies, and all other important countries. The Industrial Chemical Company, Limited, of Rainham, Essex, wdl undertake the manufac ture of Ribbon Metals for laboratory and experimental purposes, and will pay a royalty of 75 per cent, of the net profits after deducting a sinking charge for expenses incurred in erecting the plant. This plant fa ready to be installed, and will be available for demonstration purposes. The Industrial Chemical Company, Limited, are also willing to give facilities for the election of a White Lead Chamber of a size suitable' for manufacturing, and willact as sellingagentsfor the white lead if required.
0007-SWP-000122210
4
The process of malting Ribbon Metals was shown in December last at the Exhflrition -of the Physical Society of London, and at the Royal School of Mines, and in Janoary at the Royal Insti tution, and created much interest on each occasion.
The apparatus has been set up at No. 50 City Road, E.C., and the process of manufacture and some of the applications of Ribbon Metals can be seen there any day between the hoars of zi a.m. and 4 p.m.
Admission on presentation of visiting card. No. 50 City Road, is about midway between Finsbury Square and Old Street. The nearest stations are:-- Moorg&te Street--Metropolitan Railway. Old Street--City & South London Tube Railway, and Gt. Northern & City Tube Railway. London County Council tramcars and several lines of omnibuses pass the door. Negotiations are in progress for the sale of some of the foreign rights. An option has been granted for a substantial consideration to an American financial firm to purchase the American and Mexican rights for a sum of 25,000 in cash, and 10 per cent, of the stock of any Company or Companies formed to develop those rights. It is stipulated that there shall be only one class of stock issuedof such Company or Companies, and that no Debentures, Loans, Mortgage or Preferred Stock shall be issued without the consent of the English Company. The English Company is also to have the right to nominate one Director from time to time on the governing body of such Company or Companies. Arrangements have been made with a gentleman who has agreed to proceed to the Argentine, Chile and Peru at his. own expense to dispose of the South American rights on somewhat similar terms. A like arrangement has been made for dealing with the French rights, and negotiations are pending with regard to the other European rights, and the Australian and other Colonial and Foreign rights.
Draft Suggestion for a Ribbon Metals Syndicate
N.B.--No capital is invited or will be accepted until proposing investors have received copies of the final prospectus, which will be issued later, and may contain modifications and alterations in the following scheme.
In order to develop the above described process it is suggested that a Company be formed to be called:--
THE RIBBON METALS SYNDICATE LIMITED..
Capital, 20,000 divided into :-- " A " 10,000 6 per cent. Cumulative Preferred Ordinary Shares--x each. " B " 10,000 Deferred Ordinary Shares--z each.
!
| i
0007-SWP-000122211
The profits to be divided as follows
I
Firstly, in paying a (Emulative Preferential dividend of 6 per cent, on tho " A " Shares.
Secondly, in paying a dividend of 6 per cent, on the " B." Shares.
Thirdly, any balanceris to be divided equally between all the shares.
The " A " Shares anjjjto be preferred as regards capital.
The consideration t<j the Vendors, Messrs. Strange & Graham, Ltd., for the Ribbon Metalsprocess will.be 2,000 in qtah and the whole of the "B " or Deferred Shares.
They will transfer tothe Company the whole of the rights in the Patents, British apd Foreign,
together with the benefits of all contracts that have been made by them an^L all negotiations in
progress connected with Ribbon Metals process. '
^
The "A" Shares only will be offered for Subscription.
It is suggested that
The sum of as. 6d. pr share shall be paid on application.
The sum of 7s. 6i. per.share shall be paid on allotment.
The balance of zos. per share shall be paid in four amounts of as. 64. each, as and when called for by the Directors at intervals of not leas than three months.
.The first call dull ilbf be made less than three months after allotment, and one month's notice
of each call shall be given to each shareholder.
..
The Directors shall not;proceed to allotment unless at least 5,000 of the "A" Shares are
applied fer.-*-*1'--*
-----vw
It is also suggested that:--
The Board of Directors shall consist of not less than three and not more than eleven. This somewhat large maximum is suggested in order that the various important manufacturing industries affected by the process may each be represented.
The Vendors shall have the right to nominate not less than three Directors to the Board.
The fees of a Director,other than the Managing Director shall not exceed 3 as. per meeting of the Board until a dividend of 6 per cent, is being paid, when an increased remuneration may be sanctioned by the Company in general meeting.
When the final prospectus is issued, Messrs. Elder, Bliss & Co. Ltd., of 17 Victoria Street, S.W., will be authorised to offer the 10,000 Preferred Ordinary Shares above mentioned forsubscription, and will be glad to hear from those interested in the matter.
A draft of the proposed Memorandum and Articles of Association of the Company can be seen and all information can' be obtained at their offices.
The fullest investigation mil be welcomed.
A properly drawn prospectus and forms of application for shares will be issued in due course. Those desiring to receive one aTe requested to fill up and post the enclosed card.
[Third Edition.]
N 11,602
A.D. 1890
flats of Application, 24th July, 188Q
Complete Specification Left, 23rd Apr., 1881--Accepted, 30th Hey, 1881
PROVISIONAL 8FECIFI0ATI0N.
ProoBM tor Manufhoture of White Load.
I, Gx ir at PaariHOT of lio. 4 Hart Street, Bloomsbury, in the County of London, Profeuor af Chemistry do hereby declare the nature of thie invention to be u follows:--
Is. manufoatjaring whita lead by acting with carbon dioxide on a lead (aide in 5 the presence of suitable reagents such as aoetio acid or its compounds, great
difficulty is experienced in obtaining for this purpose .an- oxide sues as will pro
duce whita lead of a clear white colour. One cause of this difficulty seems to be that lead oxides of commerce, such for instance, as litharge, are .mixtures of several compounds of lead with oxygen, which are differently acted on by the 19 reagents employed, so that soma of these oxides become converted before others id them, ana whan the reaction is continued in order to convert those others, those first converted are apt to be rendered crystalline, thus greatly impairing the value of the product
My invention relates to a process whereby I can overcome the difficulty above
16 stated, and can obtain from ordinary mixed lead oxides a clear uniform white lead without crystals, in the following manner. I first partially deoxydue the crude lead oxides, by exposing them at a temperature of 250 to 300 C. to the action of gas rich in hydrogen, such for instance as water ns. This operation may be conducted in revolving vessels, or
DO in stationary vessels provided with agitators, and with Suitable worms or other dised product, which is thus reduced to AA s_ itj. is -oJf _aJd_v__a__nJt_a__g__e_ xt_o---c---o----o1l itlh--e
^ atmosphere, the delivery passage or passaged should he water jacketted or otherwise kept cool. Having thus reduced 2d the material to the uniform condition of anboxide, I hydrate and oxidise it by slaking it with water and exposing it to the air, the suboxide being thus con verted into a higher oxide, probably monoxide. Finally, I subject this oxide mixed' with water, sugar and aoetio acid or an acetate, such as acetate of lead, to the action of carbon dioxide. The proportions of the charge may vary; SO practically I find a suitable proportion to be:--Hydrated lead oxide about 900 lbs., water about 250 gallons, commercial acetic acid equivalent to about 14 lbs. of the pure chemical-acid, (or the equivalent of this in lead acetate! and sugar about 45 lbs. Tbe liquid portion of the charge, after the white lead is separated from it, may be used with successive charges of lead ocrida 85 This operation, is conveniently performed in revolving veisels, the gas, when it is pure, being admitted through a trunnion under a little pressure.
When the carbon dioxide gas it mixed with air or other gases, it is of advan tage to employ in rotation a series of carbonating vessels with inlet through the
one trunnion and outlet through the other, so that the surplus gas can he eon-
40 ducted from the one to the next in order, until the whole of the carbon dioxide or nearly the whole is absorbed.
Dated this 24th day of July 1890,
ABED A IMBAY, Agents for the Applicant,
2 N 11,602.--A.D. 1890.
Bischo/'s Processfur Manufacture of Hktfo Lead.
COMPLETE SPECIFICATION.
A Process for Manufiooture of White Lead.
I, Gu s t av Bis c h o x , of No. 4 Hart Street, Bloomstnuy, in the County _ of London, Professor of Chemistry, do' hereby 'declare' the nature of this invention
and in what manner the same is to ho performed to he particularly described and ascertained in and by tfye. followip^statejnejt. ,,.
In marlnfaatnring white lead by acting with carbon dioxide on a lead oxide in 5
the presence of suitable reagents such- s acetic acid or'its compounds, great
difficulty is experienced in obtaining for this purpose, an oxijle such as will pro
duce white lead of a clew white colo.ur. Pne yauae of this ^lffipulty seems to be
that lead oxides of odmmerce, such for instance ' as litharge, are mixtures of
several compounds of lead with oxygen, which arc differently acted on by the 10
reagents employed, so that tome of these oxides-become converted before others
of them; and, when the reaction is continued in order to convert these others, '
those first converted are apt to be rendered crystalline, thus greatly impairing the
value of the product.
.....................
My invention relates to a process whereby I can overcome the difficulty above 15
stated, and can obtain from ordinary mixed lead oxides a dear uniform white
lead without crystals, in the following manner;--
I first partially deoxidise the crude lead oxides by exposing them at a
temperature of about 260 to 300 G. to the action of gas rich in hydrogen such
for instance os water gas; but care should be taken to avoid the presence .of SO
sulphur compounds.
This operation may he conducted in revolving vessels, or in stationary vessels
provided with agitators and with suitable worms or other conveyors for delivering
the partially deexydised product which is thus reduced to the condition of sub-
oxide of lead, probably corresponding to the formula Ph^O. As it is of advantage 25
to coal the product before it leaves the deoxidising atmosphere, the delivery
passage or passages should be water jocketted or otherwise kept Cool.
Having thus reduced the material to the uniform condition of subaxide, I
hydrate and oxidise it by moistening it with water and exposing it to the air, the
subaxide being thus converted into a higher oxide, probably monoxide, wlpah may SO
be expressed % the formula FbH^O,.
Finally, I subject this oxide mixed with water and acetic acid or an acetate,
such as acetate of lead, and preferably with sugar, to the action of carbon dioxide.
The proportions of the charge may vary; practically I find a suitable proportion
to be:--
35
Hydrated lead oxide about 900 lbs., water about 260 gallons, commercial
acetic acid equivalent to about 14 lbs. of the pure chemical acid (or the equivalent
of this in lead acetate) and sugar about 4o lbs. The sugar however is net
absolutely necessary, but is useful in promoting the reaction. The liquid portion
of the charge after the white lead is separated from it, may be used with 40
successive charges of lead oxide.
This operation is conveniently performed in revolving vessels, the gas, when it
is pure, being admitted through , a trunnion under a little pressure.
When the carbon dioxide gas is mixed with sir or other gases, it is of advan
tage to employ in rotation a series of carbonating vessels with inlet through the 45
one trunnion and outlet through the other, so that the surplus gas can be con
ducted from the one to the next in order, until- the whole of the carbon dioxide or nearly the whole is absorbed.
Having now particularly described and ascertained the nature of this invention and in what manner the same is to be performed I declare that what 50 I chum is;--
The herein described process for manufacture of white lead, by reducing the
0007-SWP
N 11,602--A.D. 1890.
S
Biteiqf* Pnom far Manvfaatwn of Iftife Ltad.
mixed lead nidii at camHR to the condition at wboxide, oxidising and hydrating this product and subjecting it in admixture with water noetic acid or acetate*, with or without sugar, to the action, of carbon dioxide.
Dated thinSSrd day of April 1891. fi
ABEL * MEAT, Agent* for the Applicant- -
BaOUli Mated Ut Urn Uafmtf't Utitlinay OSm. Igr Matoaaaep * 0,, fcM.
(astir--)u-4/iK
'
m
0007-SWP-000122215
Le w is Ber g er & s o n s , l t d . FM W. R. Sieplein,
Gen'l Suoi.
dat e
Su b j e c t '
4/23/1906 Yellow* * Creenw
*w<' owe Sear sir:
Replying to your recent letter with reference to Yellows and Creene T take pleasure in hnndinr you herewith copy of Kr. Ashby's reply giving full details with reference to the natter.
Yours very truly.
General Superintendent
fwcim
/'
. it
\
0007-SWP-000122216
/.
Cleveland. J. C. Beardslee.
4/l9/b6.
Yellows and Green*. H. K, Ashby.
Mr. J. C. Beardslee,
Bear Sir;In regard to lnfomatlon for Ur. iiiepleln for Yellows
and Greens the only help I oan give on Yellows la as folloWai We are making our light and orange shades praotioally
the`sene au when he was here in Chloago; the only ehsnge has hean on tho nedlun whioh we nake as follows:
738 lbs. ----48 ( Pulverised litharge). 246 lbs.----------*--60 Aootio Aold. 460 lbs.------ -------- Bichromate of Soda. 150 lbs. ---- --MUriatlc Aold containing 28^ K.01.
The litharge and noetic aold are made up into basio
(acetate as usual and after ripening 4g hours are put. into the 2000 gallon tub and stirred up with .3 inohos of water for one hour*
Thin tub is then filled three quarters full and the stirrer kept going all the time. Blehronate of soda Is dissolved In 300 gallons of water. The hydrochloric aold la run into the big tub after the lead solution an# the ohrome then allowed to run into the big tub,
taking one hour to run in. The batch should be washed six tines. Prom curr experimental batches we find that this yell
ow wil . stand exposure better.'than any we'have yet made. Trench Crown Green Medium 11001. . 369 lbs. of
5^*7 '
0007-SWP-000122217
litharge *rd` 12- lbs, of acetic aold are wade up Auto balo aoet&te of lead and shovelled Into the 2000 gallon tub, containing three inohaa of water and stirred for a half hour. 181 lba. blohroiiate of soda la then dissolved in 200 galloon of water in a 300 gallon tub and 37 lba. aulphurlo aold added to it and filled up to 230 gallons
with watar. Then fill up the big tub to about ?00 sallona of water and run In the chrome and aulphurlo aold quickly. Dissolve 7 lba. tartarle aold- In 30 gallons of water and dump Into the yellow. Then run in 375 gallons of blue ablution; than shovel in 200 lba. ohlna olay, 1000 lba. barytes. let 'stirrer run during whole oper ation, When finished let the green stand over night, syphon off, press, and dry hot.
4 The blue solution la made aa follows: 300 lba. Yellow Prussiate of Potash and 300 lba. Green VIt-
,rol are dissolved separately and run into 1000 gallon kettle and boilad with firs for sight hours.
Pump four of these batches in 12000 gallon vat, add 180 lba. aulphurlo aold and oxldlss with a solution of 1200 lba. 28 % hydrochloric aold, 17sJ(tiron, 230 lba. nitric aold.
After oxidation wash clean and allow to settle down to 4000 gallons. Ve do not dissolve this blue after washing neither
*
do we filter press it, but uae it aa a standard solution, figuring that 4000 gallons oontaln 1200 lba. yellow pruaoiato.
The 11000 and 11002 are made in exaotly the aamo way ex cept that mors or leaa blue la used Inorder to get the shade.
The blue is made on the Louis-Berger formula brought over
i
by Hr, Cottingham and ia the finest blue we have ever seen. Ve have found-that' the small ollpplnga from a wire nail
/ factory make the most convenient form of iron to uae.
Ve have been able to produoe a lesion yellow similar to the
lightest of the English yellows and mpnh cheaper and npiarently more
'*
. ' .r
fast to lltfht on the following formula:
'38 lba,------ -Litharge.
2*6 lba-------------Aoatio. Aolrt.
181 lba. -------Bichromate of Soda.
18' lba------Sulphurle Aold.
The Chroma and tho Sulphurio Aold are 4laactived together -
and run quiokl: Into the lead aolutlon. Thla la than washed a lx
times and dried In an air dry kiln at about 133* Fahrenheit.
We oaii not give Mr. Sieplein any reliable lnfoniatlon oon-
oemlng the manufacture of 173, 174, or 175 aa we have not bean able
to match thaaa ahadea aatlafaotory.
;
If Mr. Slaplain worka thaaa formulae out Z should bo Tory
*
glad raoalya them from him.
Our Sulphuric Aeld la about Ofl$ pure.
Youra yary truly,
H.M.A.- ,H.
Superintendent.
0007-SWP-000122219
!k<r> rfi
Ashby
The following report covers tha vraifk done on. e-rosnrs teats of colors made from February 23rcl, 19C6 to February 16, 1907.
Boring this time ns have made 1304 exposures of all colors a-.ds In our 11ns, and flvs exposures of colors from Harrison Bros., John Uasury & Son, and A.S.Sstchans.
For tb*- first 9 months vary hatch of color mads was exposed to tast but dur ing ths last four months wa gradually decreased the number, particularly tha Heds, as they sssrmd to run about the earns each time.
Tha colors were -xpcsad on am..11 panels, painted with one coat, and afterward varnished with 3.w'. Bo. 1. Co>ch Varnish. They wars ut in racks so cons truetad as to antlraly cover ona third tha panel (leaving two-thirds exposed to tha sun and atnoaphars) and placed on the aast roof of tha "5" Building vhnra the sun shone until 1 p.ra.
The following fommlaa was ussd fot tha Vahicla In grinding tha colors Into p;-ini form: -
. 5 parts Ql' 1 " cr.
2 (jP
Thlnnad with turpantlns.
Uoat of the colors wora expose' for 1 month. Others wars expossd for thrss months - 6 months - 9 months and s year according to the 3use* X had on lb* racks. H a colors wars -cade throughout wit1', lake Oalumet water.
In order to facilitate tha work and systematise the records, each panel was raarked into ona of five frri-dss:-
GHAC2 A. - signified tbit tha panel had undergone no praoticaly change.
GRADE 3. - a slight change but not to a bsd ehruip-e.
SHADE 0. - considerable chan*-? but still on ordsr of original color.
SHADE D. - badly changed and very dirty.
GilAJDS 2. - "all pon^ to piee-s". Dot much th:.t eou:S i?dic:t origin 1 color.
Tha Usds should ill ba in SHADE A - to be called good and not fugitive. But
tha grade of "B" in a Yellow won 3 mean that It was real pood and the grade "A" [seldom
s c b ) would mean that It was excellent. TMs vault1, apply also to ths Greers, although
prtd?
in rrsar. . ou'.d aapt: thet it was unusually poor, -while in a Yellow, it would
be as "ood vs the tver^-e sen; on the arket to-day.
There ware 20 batches Of 10C04 e:.pcsed. 15 of t'.esa, ware grade 'A'* on 1 mouth's exposure, and grade "0" nearly to "D" on 3 month's exposure, v-hil.e two cf them had gon-s to pieces entirely and wera grided "E". Five ;::oosur#B iti deuteia'-ssr - 1906, rare graded "A" at the end of four months. The average was grade "A'' for 1 month, and
0007-SWP-000122220
2.
grad* "0" nearly "S" for 3 months, showing that ths color w s .b quits fugitive.
FIT* exposures of 10020 w*r* grad* "A" for 1 month. Three of these w*r* grad* "A" for 2 months, and on* exposed for 5 month* was grad* *B". Two other* war* badly faded in 2 months.
Twsn ty-rive expo auras of 1C049 w*re graded "A" for 1 month with on* exaeption. Fir* were graded "A" for 5^ months and nine graded "G" for 3 months. These war* all faded to grad* "E" at 7 months.
Two exposure* of 10061 w*r* mad*. These w*r* graded "A" for 1 month and "2" for 3 month*. They war* really faded having only the slightest red color left.
3ev*m tests of 10062 were mads, of which 5 were graded "A" for 1 month and tv>o "B" one month. All were "D" or nearly so far three months. This eolor was very fugitive.
The two teste made on 10063 were very poor, and showed a fugitive color. One was gradsd "A" for 1 month, but "E" at end of 3 months. The other faded to grad? "E" in 1 month and waa entirely whit*.
Five exposures of 10064 wers graded "A" for onemonth. Two of theae w.7r* graded "A" for 3 months and at th end of 7^- months wsre graded "Bm showing quit* a permanent color.
There war* sav-n tests made on 10066. All were graded "3" for one month. Two changed to grade "D" in three months.
Two exposures of 10071 were graded "A" for two months.
There were 42 exposures mads of 10091. Thirteen of these exposed 1 month only and wers graded "A". Eleven were exposed for 6 months wers gradsd "Au for first month "3" for 3 months - "0" for 6 months. Bight were exposed for month* and were graded "A" for one month - "B" for 5f months. Ons of these turned to grade "D" in 5^ months. Bine receivsd a grad* "3" for one month and one a grade HC" for one month. These nine war* graded "DH at end of three months. Thee* last ten were all mad* at about same time (June *06} and I believe at this time we were havlnr trouble with the Para from ifetz.
An average for 10091 whan the dye iff right, would be abouta
Grade A - on* month. B - three " 0 - six "
All the six tests made on 10096 were graded "A" for on# month. Three wars graded "3" at end of 3 months. Two were graded "C" at end of six months, and one of theae was still grade n3M at end ofy#ax. Yihat few tests were mads om thlfc color ease out wall and it seemed to be quite permanent.
Thera wars 35 panels exposed of 10109. Bone of these failed to be grade ''A" in one month or worse than grade "B" in 3 months. One waa a grade "C" in 7 months. 15 were graded "3" at and of 5^ mouths, and seme at end of 7 months. Thrsa were graded
0007-SWP-000122221
HKA..
3
year was still a grade "3". This seams to me to be the most permanent Bad we have.
Four teats made ou 10113 resulted in grade "A" for one month. Three' of them had turned much darker at e^ul of 3 months and were a grade "3" hut nearly "3". At end of 6 months they had turned to a grade "D". One teet on 10120 was graded "A" for one month.
Two teats on 10121 resulted in grade "A" for one month and grade "3" for four months.
One exposure on 1/Q122 was graded "A" one month and "C" at end of 4& months.
One panel was exposed of 10124 which was graded "A'1 for one month. "B" for four months.
There were 12 panels exposed of 10125. Sine were graded "A" for month and "B" at end of four months. Two of the 12 were graded "B" for onemonth and one "C" for one month.
Fourteen expoeuros of 10126 were graded "A" for one month. 3sv-n were dirty and hadly faded in 3 months to a grade "ft". Two were grade "A" at end of 4 months. One was grade "B" at end of 6 months. It war entirely gone.
Four teste of 10128 resulted in a grade 'A" for one month for 3 of them a nd grade '*3* for one month for the dther. At the end of 3 months all had faded to a grade "0N. They were much deeper in shade sad quite dirty. In 7 months one had turned to grade "D".
Seven testa were made on 1/0129. These were all grade "A" a$ end of ona month. Five were grade "0" at end of months. One woe "5" for 3 months. Ona was graded "Dn at end of 4* months.
Out of 22 exposures of 1C131 none were worse than grade "A" for one month, nineteen were graded "3" for 3 months. Sixteen were graded MB" at end of 4 months. Seven were graded "B" at end of 8 months. Three changing to a grade "0" in 6 months. Four were still gr.de "B" at end of 9 months and two were grade "B" at end of year. This color seem'd tc altrays hold its color well but changed gradually.to a deeper shade.
Sixteen testa of 10132' resulted in grade "A" for 14 of them at end of a month. Four were graded "A" at end of 3 months. Six were grade n3" at end of 3 months. Five were grade "3" at end of 8 and 9 months and one was grade "B" at end of a year. Three changed to grade "0" in 6 months. Iwo to grade "D" in 4 months. This color was also one of the most permanent.
Contrary to what was expected of 10133 X found this to be the most Irregular and most fugitive of the Rede. It didn't exactly fade but changed to a vary dirty color first and then faded. Out of 2C exposures made, only seven were grade "A" at end of one month. These changed to "C" (one to "D") at end of 3 months. Four were a grade "a" at end of one month. Six were a grade "C" in same tfcre and three were so much changed at end of a month as to be graded "D".
0007-SWP-000122222
BUA-
4. '
were grade "3". Twenty-el^ht were graded "B" at end of 3 months. Sixteen were graded "A" at end of 3 months. Two were graded "I" at end of 3 months. One was still a grade "3" at end of a year. This color stood up well showing no change at all In a month's tine. It h id its tone and clean shade.
One teat on E 619 was graded "3" one month.
One teat on B 621 wae graded "B" one north.
Two testa on B 624 were "A" for one month and "C" 3 months for one; "B" one
month for the other.
'
Four tests on B 631 resulted In two grade "A's" "I" for one month. One was grade "D" at end of 3 months. end of 5 months.
a grade "0" and a grade Another was grade "E" at
Two tests on B 634 gave a grade "A" for one month. "E" In 5& months.
Cne of these was grade
Three tests on 2) 661 were a 1 graded "A" for one month, and one of these was still grade "A" at end of 4 months.
Cne test on D 664 was a grade "3" for one month.
Two tests on B 663were graded "A" for one month.
Two teats on B 676were graded "A" and *B" respectively at end of one month.
The 11000's usually were graded "B" at end of one month. They did not seem to fade hut seemed to turn to a deeper shads of Green, and in a good many Instances to a richer shade. Th^ usual occurrence woe to turn to a slightly deeper shade ( a good shade B) and remain that war for a good While. As a whole think they "stood up" very well end would compare favourably with any Greens on the market.
v.
Twenty-nine tests on 11000 resulted in a grade "B" for 20 of them at the end
of one month. Eight were graded
and one was graded "B". This last was made on
September 12 '06. On tliie day the water was unusually warm, very rlley and dirty.
There were 85 exposures nade on 110C1. 77 of these were graded "B" at end of one month and eight were graded "C" in same time. Fom*t'en were still "3" at end of two months and twelve still remained "3" at end of 5 months.
Ten exposures of 11CC2 resulted in all being of a grade "B" at end of one
month. Six were still grade "3" at end of 3 months, and four remained unchanged at end of 5 months.
Only three teste were made on 110o3. Two of t'u?se were a grade "C" at end
of a month. The other was one of t'e beat exposures of ell our line. It stood a grade "A" for 6 months 1th not the slightest change.
Thirteen exposures of 11C04 resulted in 7 grade B's and 6 grades "C for one month. This color changed to a much cheaper shade end became fl> t in appearance.
0007-SWP
Hia 5.
Three teste on HOC'S resulted '.n grade "3" for one month.
Four testa on 11C13 resulted In grade "C" for one month. Turned to dark, dirt' green.
Four tests .*.r. 11014 reenlt^d In a grade "3" for three end grade "A" for one et end of one month's time.
month.
There were 6 exposures made on 11015. Five were graded `'B" at end cf one
Cne was graded "A" at end of one month and "B" at end of 3 months.
There were 25 testa made on 11019 - 13 of which were graded "3" for first
month. Two graded "C" and 3 graded "D" for one month were made the middle of deptember
'06 when the ws-ter was the pocrast. Seven others were fradad "0" for or.o month but
did not
from this grade after 5 months exposure..
iiine t^sts on 11C1S m.ve excellent results, four being grade "A" for one month and 5 boir.<* grade "3" for srme time.
Slfht tests on llOTC were all graded "3" at end of one month and were all veiy <-<>od tests. Two v.ere still graded "B" at end of 5 months.
11022 before being exposed was reduced with 20 parts .hito Lead. In this v,ay14 exposures all were grade "A" at enT of one month. Bight of them ch: nped to grade "3" at end of 5 months. ' lour were still unchanged at end of f> months.
Two exposures of 110:3 wore grrda A" for one month. ''3" at en. of 5 months.
One turned tc grade
Out of 57 tests on 11024 only t c were wors9 th--n a grade "B". sixteen panels exnosad for 5 months were still grade ,!3". This colour ran vary uniform nd 'st.cd up" well.
One t=st on 113JC waa era's "A" at end of a month.
Three tests of 11032 were graded two 3's and one 0.
Six tests on 11C34 resulted in three being gra'e "3" and three were grade "C" for one month.
Ten exposures of 11CJ5 were gr ded "A" for one, grii.de "3" for four and grade 0" for five at end of one month's time.
There ware 5 tests on 11036 - three being grade "3" and two being grs.ded "3" in one month's exposure.
nineteen exposures were raeddof 11043. month end five were grade "0".
Fourteen were grade "3" at end of cne
One test on 11047 was grade "B" at end of onemonth.
0007-SWP-000122224
HKA.'
6
differ gTQf-tly in the tact. One "batch made in the morning* wild hr-ve a grade "3' at and of ; month. Another batch made to.v-rd evening on same day r.ould go rll to piec a
and appear vary dirty. This a n only he laid to the .,i tor. In fact, on May 3rd '06 v.e noticed the w ter wee exceptionally dirty.
*e followed through a bathh of 12008, S 416 made on that dry very carefully end inside of two weeks after belay exposed it had turned to a very dirty shade. At end of a month it was grade ?,A".
A b- tor of 12017 made in the morning of Hay 3rd ave a very good test.
Slip 505 of 12007 ahov/a the same irregularity. Batches 4 snd 5 ware made on June 15th, *06. Batch 4 was very nearly a "3" grade and a very good test, while batch 5 was very dirty and a grade D". In this case they were made exactly the aare - one the B&ma day - p?intad at the same time -:nd exposed the a;.ms. This 1? only ono of a great many similar occurrences.
Seven tests made on 12004 resulted in grade "E" at en of one month. The Yellow color had entirely disappeared -nd it locked more like mad thsn Chrome Yellow.
.Bight teats of 12CC6 resulted in a grade "A" for one month showing a remarka ble good test. Five had turned to a grade "C" >.t end of 3 months, and 3 to r- grade "B". They were slightly faded but appeared clean at and of this time.
There ware 150 exposures made od 12007. 88 resulted in a grade
52
were graded "B". 6 were graded "D" and four were graded "E". The worst results
occurred during the Sumner of '06. The previous winter and the following winter showed
much bet-or results. A great a ny of these panels graded "C" were quite good and clmost
r. grade "i". Some were cxnos d for 3 months - 6 months and 7 months. Only one of
these "as still a grade "3" at end of 6 months :nd th-t turned to "13M during the next
t.vo months.
lFOCa turned out very poorly. Out of 31 exposures, one resulted In a gr:.de `"3". Fourteen were grade " O ' - four "D" and twelve "E1'. They turned cocrolet- ly muddy and };&' n- semblance of Yello: left.
12009 had the best results of -ny of th* Yello .s. Out of IS exposures, 14
resulted in a grade "3" - an exception;-1 percentage of good results. Cue cf these ..as so rood as i.e. rly to be c lied a grade "As. The other 5 -.vers graded C". cne of
fch.-m turned to the dirty color sc often seen in 12CC7 and 12C08.
Out of 152 tests on 12010, 99 res ulted ir. grade `J
Thirty in grad 3M
and 23 in grade "L". This se-jr/id to run f'irly regular but ..oul" hi ve those peculiar
ebcJigis as upe&red in l.:.C'I7, etc. th t is - t -0 b tchos de cn th.o sac:e dry .vou'd ~Ive
very different .'esnlts.
12007 r-n %uitc regular - baler 46 grade '*0" and 25 grrde "'3W.
There wars 1.1 tests made on IFCl.'i. jevr. ..arc rrade -'A" - four gr- de ".i"
and four grade "C .
This .'olor saems to .-tard well.
Thore were 15 tests on 1.TC17. ^ev-nteen ^s>re graded !,G" anJ t..o "B".
0007-SWP
7
Fourteen tests cn 12020 respite1 In a grade '3W for ten of then and grade "A" for four of then. At eiv' of 6 bet . the these were all grade 3".
fourteen exposures of 10C13 gave eight grr-ris "0's" and six grade ;3".
2'"ere were 108 teats made on 15Q1L-. Sixty-one ,7ore graded r3". There v.aa one ''A" >nd on5 ,!D".
1 also exposed for one month samples of Garrison Bros. User. Cr nre Chrome, first quality and Uedium I-Hows, first iu?lity. The Gr.nge .-.as graded "A". The Medium fellow .'-as grvded 'B", h.iT!ng the slight dirty look that all Yello-s have.
"C".
John w. Maauiy - Sc u b Chrome Yellow,U. first quality, was grade "3" - toward It v.as no h-tter tfcf.n some of our IECIO'b .
A.C.Setchens Chro:;.e Yellow Oranpe was grade "B" and had turned somewhat dirty lio better th- n oura. Ills Throne Yellow it was a grade "S" and. quite good.
To summarise, 1 should say the Had had stood first rate.
shade.
The Greens were good In Roneral and turned 3ll$itly but not at ill to a b.- d Slightly daaper in roost all caeca.
The Yellows were very irregular.
The Oranges stood up very well and compare 1 th .:ny on the c-arkst.
The
Medium shades were only fair and not what they should be. "he light shades were on
the whole failures. However, those which did eons out well go to show that It is not
the .'letVi1. cf :-L.>ing but due to something else and most probably the dirty and warm water
we were obliged to use.
4
<
\
0007-SWP-000122226
Weight per Gall. fcrr-*(,
Cost....
Output.....
0007-SWP-000122227
PACKAGE
Balk Tabci Ji X lb. Co m
I
%" "
| (I II
*" " 3 u '
5 <A **
5 lb. Puli
io " "
utflb. FIU
*5 " " 5 Ik P. Ci io "
ia# lb. Ktgi 25 " " 50 * " 100 2oei Kegi
asm "
3001 " jooi "
% Bbl..
BbU.
'
NUMBER
<
PACKAGE COST PACKING COST
COST
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, ............................
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.
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.
VALVE . ;.
Material Grinding
Package
Packing
0007-SWP-000122228
MANUFACTURING DEPARTMENT
PLANT NUMBIR 2 ORY COLOR WORM PULLMAN STATION, CHICAGO, ILL.
0 England. MR R. V. Si.pl.in.
ANSWERING LETTER OF
Of f ic e
Dat e
Su b j e c t : Dic t a t e d b y
.5/15/16.
12012 H. V. Ashby.
Mr, R. V. Sl.pl.in. Oen'rl Mir,, ./. Lris-Berg#r C.,t Hsaartoa, London, N.1,
' i, iUUti
Star 1Or. Slepleln;T. experienced -the mh o . difficulty In the man
ufacture of 12012 that you mention la yur lattar of April 11th. Vo occasionally produced th. right .had. on thia formula hut general ly had to ton. up vith a aoarlat lake.
Va have alno. mad. up an orang. vhleh la eonelderahly stronger than th. old oolor and nhioh va dya vith eoaln.. It la somewhat high-pr lead but la ao muoh stronger than th. other oranges on the market that hr. Beardelee has aoaapted it and ve have discontinued the old formula. It la made as follovs:
The litharge end acetic acid are made up in the regular vay and shovelled Into the 2000 gallon tank containing about three Inches of voter or enough to eover the steam pipe after the le lead le all in. Turn on the ateam and bring ths mass to a good boll than run in th. ehroma and soda ash, which are previously dissolved 7* In about 300 gallons of boiling water. Boll the yellow in the big tub for about three quarters of an hour, then wash until the solu tion shows no alkali then add the eosine dissolved in a little water(
and generally the oolor will set without the addition of any mordant. If it does not do so it shows that the color was not washed free
from alkali. In this oaaa add enough nitrate of lead to pWcipltate the eoalne.
Trusting this will enable you to make a suitable oolor , I remain,
H.M.A.-H,
Tours very truly, Superintendent.
'i/c, 0- `2*^' `"-`"7
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(*-&? **~J f~tu
0007-SWP-000122230
8JLUL
t rs,t'. : ^
8U8K0T:
S/U/Oft.
i
12012.
Dear Ur. ttajiloin,
W* experienced the aa-s difficulty in the n*iufactor# cf 18012 that yvu mntios in your letter of April 11th, V* oeotalczutlly produced tha right abaci* on thi formula, but g marally had to ton* vqp with a eoerlet j.ake*
V# htar* ainoe nod* -up an orange which i#. considerably stronger than tho old oolor and which We dye with aocire. it to ron<w:'it n;gh-prlcai but it so moh stronger than tha otoar orargea on thenarket that 5-Jr riei-rdfila.i h-in accepted it and wo^haro diaepotinned tha o^d fenrola. It la made a* foi jo*#:
Tha Htbaiye and acetic acid are afc.de u;> in the regular a*y and ahoveiled into tha X*Q (rail on tank eftntoining about three inane# of water, or enough to cover tha at ana pip* oftor In* lead ie oil in. Turn on tha etead, and bring tha aaao to a good boil than run In tha ehraaa and soda aah, which arw preview aly iisaolvad together in abort 300 galla. of boiling wator Boil th* yellow lr. tha vir twb for about thro* quarter* of an.hour, thoi woah until tha eolation #!>"# vo alkali than .:<J t.ha aonlr.o diaaolvad in a littla wator, ani gaiarally tha color will act wi thout the uddiiivm or a.- ;.- mordant. If it doea nut io aO it ahowo that, the colot wan not washed fr o/jfi-om alkali, Tn this case acd epoi-gh *<"** nitrate of l-.iv> to prsolid-tat* the canto*.
Triot-lr* t.M will enable you to make a aultable eoldr, I reamin,
Yiurc wary truly,
( Sign-id)
H . 1*. A*h uy,
yORiJ/t.A.
Puperinten-iant.
b k p o r mm ctsoMa
736 48. Litharge. 246 019. 60?. Acetic Acid 325 m. dichronat* Soda 107 370. Soda Aah.
6 68 Zoaina.
PRODUCT. 670 lb#.
0007-SWP-000122231
mmrm a |nanm KASV.
/
It* 91imt of tha Uberfelrt OaMpany at Irforlcw--o Which U said to bo tba nmit and noat adomnaad of iU kind, lagprw
& eft ao mch with tt* axealianoa that l wltih to gl** ye\* on ratlin* of the my this exoallonoa ho3 bean obtainad.
dr. Raae, orta of tha ouiwUrootoro Mho took m around, total that the ora of asparticn and Iwyrooiwnt datad fron the tint alien they adoptad thalr prncni \of organisation and that tbss* ora<lIt thair suaasaa tntlrely to it.
the mtvrmo haada of tha buatnaa* ar three dir* atom, two of When are eftonlata and the third a huftiaaaa an. The*; noulj eofmj>on<t to our Prs*4ant, ?Xoo-draIdeal and Oanaral Uanarar. Under ther ara aeren a^o-dirootora, fm>r of ehota ara chordata, im bualnaM or financial i;i an:l me a laigtr. Jhey wool! porhupa correspond to our Salsa Managers and OaaoriO Aparin* tcadtnf Maitagar of oil nlll, alaa *cr:t, ata.
Xhay font a ooanlttaa In whops hand* i tha aotmil ooaduat of the buainesa aub^aot only to a -ror: honored owral'*J;t frp t): h*4 dlraotors. tfndtr than, and aometinaa of t?'<aa, are the haads of tha variola divisions < f tha factorial and the Salon :uaBAar.
So raaaareh eor-, la .Sons at aooiauian( 1t la all done at t*-^ old plant at ilbarfald) o the factory la divided Into
partas A--Inorranle ( Acids, alkali, aalta oto.) 3--Aao Colons. 0-- Allaarina. The hoad. of r,r.h dtvlaian la a oheolat who has
mjrt'Od ui through tha various otacaa and haa davolos*ad into a than*
0007-SWP
t.
uglily praotlsal mb . Sr. Rh i stated that It la a strlot ml* that there should always ha a wall train*d understudy for sash important position. This Is sonsldsrod very Important.
Young dhanlsts aro lasing sonstacitly taken Into ths employ of ths Company and aro handlod as follows* Thsy nust ho non with an ooadanlo dograo proforanso hoing given to thass with a fhl, and for ths first two yaars they aat as assistant shmslsts in tha
t
laboratories. Thsy reoelve at tha start about #600 or #T00 a year. At ths and of two yaars thsy aro sorted out according to tholr ah11* lty for rosoaroh work, aaalytisal work, or factory Superintendence. During ths tw* ysara 1*V0l they are teatsd out for thalr ability In theso lines. Zhs non sant Into the productive work ar* glwwn Oharga af tha alnor part of tho work, undar tha sloao suparrialan of tha head af tha department. from thanes tho developmnt Is Quite usual. Ths foreman are comparatively unimportant man, Ohs a imply owe that tho inatruationo of thalr superiors are properly earrled out. Ilia real knowledge and conduct of tho manufacturing la seated in aelentifloally trained man. Small aaslatent ohamist haa a laboratory boy working with him and those boys fora oxeellent material for foromon and uppor workmen.
Tho Siberfeld Coa^any employ in all about SCO ohomiata out of about 6000 employ##* of all kinds. Z ballawa tho firm la ratad at over eoswn million dollars.
1fir first impression of tha factory waa one of absolute olsanlinoas. Thalr work lo praetieally aa dirty aa that dona In our Dry Color faotoiy and llm flhasltors, oto. and tha degree of olsanlinoas is far in amass of anything ws have attained and they slain that It la a dietinet aid to tha ahaamr production of thalr goods. Sewrything was kopt in absolute olsanlinoas and psrfsot rape air as far as is humanly passibis.
0007-SWP-000122233
Hm comparative scarcity of worlonon in proportion to tho extent of the plant m remarkable tout lo explained by tho grant uoa of machinery. tnmya, oto.
Thoir buildings nr* m oheeply put up m U oampatable with safety nnd efficiency, tut in proportion o nidi largor amountK of money io opont on t.h* finoat machinery and labor saving deviosa.
Choir pro*tloo ia to huild with tho Idea of uolag tho plant for a poriod of ton years, at tho and af Whlsh tins thoy axpost to bo ablo to plan something wuoh hottar. Shay thoraforo vlpo off 1CyC of tho original ooat of tho buildings aaoh yeer, and from IS to MS* of machinery. This leaves than fraa to koop obraaat of tho tlmoa.
Thsy olio ourprlood mo with tho amount of monoy thoy apond on thoir aupervislsn. I had alwaya auppoaad that thoy ob tained thoir ohomiata at a wary low figure but thoy really pay wary much higher sagas for auoh men than wo do. eopeeially talcing into oonaldoration tho rolatiwo ooat of living. Z put thla fueatien to aaworal of thair cub-directors* *fuppoa thoir buainoaa had to bo done on a very aloae margin af profit, and eempatltien oaa very koaa both in prloo end quality, would thoy advocate tho mm earo and olonnlinoaa throughout thoir plant*, employ aa highly trainod aaiontiflo man, and uaa aa a^snslvs raaehineryt* Zn awary aaaa thoy replied that tho keener tho omapotition and tho eleaer the margin, tho mora necessary it waa to work along thoao linoa. Jm thoy aro engaged in tho manufaotur* of several things that ara aold aa close aa anything mo mates^sueh aa aaidn. alkali, ate. thair opin ion Should carry weight.
Sn regard to tho oaporlmontal dopor-taaont thair mathod la as fellows! AH preliminary work ia dona In tho chemical lab oratory on a Mill ooale. Aay roaulta Chat appsar useful aro tune-
4.
4 over to the technical laboratory whore tho method lo worked out on a emeeefcat larger iwli, ooy about fin to twenty-fir# poun4 bet** oheo. If a yruUwUi Method ean bo devised hero tho process & passed on to the aotual faotory to be finally worked out. It often happen* that a proeeee which le alright in tho ethnical laboratory le no good in the technical laboratory, end one that will work in those too will at111 ha unauoaaaalUl in tha factory.
A largo amount of attontion io given to employees * welfare. A good hoapltal la maintained on the grounds. Too doe* tore are always in attendance free and provide medicine gratis to ell employees, also examine thorn at stated intervals, if the werk makes it neeeasery. Bath* ete. are provided, Three Tory handsome elub houses are maintained by th^ eempeny surrounded by beautiful grounds for the three desses of employees, end exeellent lunch roans ere maintained at convenient points around tho groundo. Tho employees pay for those privileges at a moderate ooat prise. nothing of this kind is given iw?y. On account of tbs location of tho plant, shlsh is several miles from the nearest town, the eoapany has built houses for its employees, that from the outside appear to bo models of style sad arshitseture. Tha company makes no eherge for tho land but
. \'\. ul.
charges 3> on the cost of the building^ repairs and tMM> Their pleat at Xaverfcuaen covers 1*00 seres. There wee e noticeable ab aanoe of the berraok-like eppearanea even in the cheapest dwellings, so often seen in such plaeea. The usual Osman eyetorn of compulsory pension and elekneea lnsuraaee is in fores. The employee pqre from five cents to seven sente per week, the eempeny pays a like amount, and it works out about ee our slek hendfit does, except that at seventy a pension of about eaven dollars per week is given for life. Uy guide stated that there were large numbers of ex-Mtployeos dram-
0007-SWP
i. ins the panslan
Their vater-works, power generation and dietrlbution, air oeapresslen, distribution of raw material*, ata at*, would taka toe long to describe, but aaOh appeared to be alwat perfeot In lta
wy.
Z might note In paoalng that they hare fonscd a sdtls~ .fnotary meter for measuring lira stoma, and that they oharge tha oost of aueh steam to eaoh department. Z will sand particulars of this mater to oar Kaahsaiaal Department. Their ayate of figuring oosts appear to ha mu eh more elaborate than ours.
In aonslualon I ean only state that they appear to ha as far ahead of our Chicago Dry Color plant, as that plant is ahead of the Derger factory, and would most atrongly reepomend that we look mere closely into their methods and embody aa mush as is practi cable into our own organisation, especially as fair as the ftry color Bspartmont and similar ohamlsal departments are concerned,
i
Tours wary truly.
Superintendent.
0007-SWP
SESCRimOV Of VISIT TO THE '.TORES Of THE
KlSMSDOnr UiAD CO.Ltd..
*
Haaers. Sleplein $ Street,
a Karsh 8th, 1909, ti rise the lliihif Pnun if Whit* Lead Maaufaeture - English
Patent Ke. 11602 - 1890
------------- ------+ + +++ **+++4------------- -----------
The Pig laad la first melted In a furaaca, heated 1if Hast Oas, the base af thla ftmtM haring a epeelally designed batten - aart af a ahallew weasel largely oempeaed af bane ash. Air la blfn against the surface af thla nelten laid, and as tha Lltharr* la farmed. It la fleeted In tn<* aaltan atata throngli llttla ehaanala at the frant and af tha rappel, and rtm through r.n epenlr.g late email begle trucks planed nndarnsath, abant 2-ft. In dianet-er- and hemiapherlepl In ahapa. These hare a capacity af abaut 1-crt. each. 7/hen filled, they are put aeide ta seal, and during tha prtesea af catling, Which takes ab*ut 12 hanra, tha Litharge break* up Jnfce a reader, ar rather anal* lumps.
The bepie track, w-leh la meuntod an trannlana, la than taken ta a paint arar a gratia* la tha fleer, where it la placed an atatlaaarjr trwmieaa and Invertad, tannin* tha eenterits lute a hale In tha flr, Which is in oennactiea vith a camayer. A head la erected directly arar thla hale ta cany away tha duet, thus pretesting tha workmen.
Thla canreyar, takes tha Litharge ta a pnlrerlaer, where it la rary finely ground. Thic Litharge la lively ta cantaln same part idea af natallla lead, and special aara rrmit ba taken ta keep at leant aaha partian af tha predoet free frem thla, as It ia undesirable far some parpeeea. A properties af tha ground Litharge la particularly animated far 7amlnh Makers' Litharge. They hare at times separated aut the particles af metallic lend by grindin* tha litharge in a ball dill, which lied the affect af flattening aut tba particles af natallla lead ia inch a way that they -*euld ba retained by pea tin- the Litharge through a aiare.
The Litharge Is then pat ints Teasels and heated, and treated vith Reduaer as, which la nade by blawing a mixture af steam and air arar rad hct fuel. This chan^n tha Litharge arar ta black rub-exide af lead, which product ia quite unstable, and sron in twenty-fanr haura much af it ohnngas buck ta Litharge.
The load aub-axida la next dropped, in weighed chargll* inta thor tuba, whre it ia mixed with water, farming lead hydrate. At this paint a small propsrtiea af acetic acid is put in with it, farming lea;', acetate. Carben dlexlde la far ad in under preasure and measured through a mter ta determine tha proper weight af gas hainp UHad. Tha relume af gas and tar/oaraturs at this paint regulates the phpsleal haraetarlatlea af tha lead, that la whathir it ba mare ar laaa damse, slimy, etc. at*.
Tha whale process af eearerting fram metallic lead lnta Carbenate af Lead takas abeut 12 hanra, net including all af tha tins that my ba required far tha
Tlait ta Irlaiim
2
tnufWriag fni aaa iligi if tk* pmin ti tki ust.
Kin watar la than addad, and tha whala shorn** wp far aaearal haara ta allow aap partlalaa af aatallia laad ta aattla amt. Xt la tb* pampad by air praaanra ihraagh flltar-proaaaa, and pat Into flltar ruki, whara atamt 5 mrm af nalatnro lima it. Xmaldoatallp, these flltarpreaaea, wfcith arm about 5-ft. aqmara, ara olaaad bp tpdrnalla praaamra.
Tha proportion af tha Laad aald la tha dip atata ia thorn drlad bp pasalng thramgh aa iagaalaaa fam af dxpwr, whiah baa sa aadlaaa wlra aaraaa bolt *1A paaaaa through a badp af thla palp load, plaiting up aa wnrh aa aaa ba aaataiaad within tha aaahoa af tha aaraaa. Thla andlaaa halt than travail threngh hoatad ahaabora mat11-tha laad la drp. Tha also af tha ohaafbar, rata af tncral, and hoot are aa arranged, that aaa aaaplota trip thraogh tha aatira length af thla ahamber will bring tha laad ant drp at tha athar and, and aa the atraan paaaaa ortr tha pallap at tha and, tha llttla lamps af laad ara aataaatieallp drappad fiaa tha aaohaa af tha aaraaa. Thla drp land la than aarrlad away an a oearepar ta a pnlv-riaar, and drappad into a hopper caanettsd with exhaust draft, and fraa thla 'nte barrala, tha barrala being placed n a jailing table, which facilitates tha pashing.
Such Land aa la greand in ail In eenvcpad thrsuoft a ehuta fraa tha filter raeka lata nixing page, whore T1?' er 8 (af the dry lead) of ail ia alxad with It, and mixed far 10 ta 12 hears. Thla mixing with all automaticalIp diaplacaa tha water, all bat Kb ant S after a abort tiara. Tha water la than drained off and a blast af hat air blown against tha surface af the land in the mixer, wMA haa tha ef'ost of taking off tha athar 2J? af Mtatnre. Xt ia af eanraa aaaantlal that praeticallp all af thla raalatnra ba driven aff, as otherwise tha Laad would nat grind praparlp.
The aharge from the niaing png is taken ant an a small track, than takan ta an upper floor bp maana af a lift, whera It ia eesvepad ta small aixers which aet as feeders far the roller mills placed an the ground flaar. Tha filling lnte packages la dene dlraatlp from tha isilla.
0007-SWP
roavB LEAD PROCESS EMPLOYED BY MATHEWSOH A CO
JAM. BSth. 1906
K. W. DAHL.
The molten Lead is run from tike melting pot Into large tubs of water which causes It to harden in thin sheets of irregular shape. It ie then taken from the water, run along on trucks over tube containing weak Aaetie Acid, und ie then dropped into these tube, where the Basie Lead Acetate is fanned. Carbonic Acid nae (CO.) ie then blown into this mixture, v ich fence the Carbonate cf Leed. It it then allowed to aettlo and the upper liquor drawn off, and used again in the Acid tuba.
The precipitate ie next washed thoroughly, and them pumped to chamber filter presses, where about 30?. of the mixture is extracted. It ie taken froi-i the filter on traye, which are pit into rooks twenty high (three tiers), and then passed on through a drying kiln, into which hot air is blown at a temperature of about 150 degrees. These traye are next dumped into shoots which feed the Lead to the chasers, where it is ground in the dry state. In the chasing the Lead can be mads more dense.
The powdered Lead ia then conveyed through a conveyor to the depart* ment where it is packed In parcels, or to where it is put iric mixers to be mixed with oil, and then ground in rolling mills :.nd filled into kegs through a conveyor.
In the process of mixing, this must not be interrupted until the mixing is completed. This process makes a very white lead, shier. is also very soft vr.d quite bulky .
A bull-'lag 50 feet by 110 ft (3 stories) with 5 men to operate the machinery, has a capacity of 10 tone per day. The process tafc~s about lu days, about 2 tons each day taker, from the tubs, end 2 tons of fresh lead addei each day.
The pig leud used in sanufanturo, is free from iron, copper, etc.
u-ii-jssarilr very pure, or
Usd Gioin<s6
EFWIN-WlLUAMS Co.
Va r n is h Ma k e r s
* ' CLAVZLAND. ' CHJCAOO.
NtWAMK.
MAMBAS CfTY, DALLAS ,TBX.,
HtWYONH, SAM HLUKtSCO, MONTHtAL.
BOSTON,
LOB AMBUSSl
TOAONTO.
HIMHIAFOUS. SAVANNAH, SAN BtBO>
OMdMMATi,
BUFFALO,
PO/mANO, 0A, LOMOOM.BMB,
MANUFACTURING DEPARTMENT
LANT NUMBER 2 DRY COLOR WORKS
H. M. ASHBY, BUTT.
CPULLMAN STATION, h ic a g o
Mr. R.i7. Sieplein,
July 22, 1907.
G.M. -Lewis-Berger Co.
Homerton, London, England.
Lear Sir-
Herewith enclosed please find copy of D62I which formulae
you requested from Mr. Beardslee's office.
^
Tt is simply a IQ^ LitholRed dyed on hast 6eranl\ne Orange
Mineral. Your own people are more familiar with the handling of this
dye and can get he-ter results than we can. You can undoubtedly find
something in your 1'ne which will be satisfactory and about -hat
depth.
Yours truly,
JH<4. &al -
Enc.
Superin tendent
0007-SWP-000122240
j) 62./
f\cJ^
I'j^L
(jL*0
...............SSSS3!-!&VJUttZXi
0007-SWP-000122241
l e w is Be r g e r & s o n s , l t d .
Fo r Mr. V. 3. Sieplein,
104 CANAL STREET
CLEVELAND, 0.. U. 6. JL
dat e 7-17-07
Su b j e c t
Bulletin Had in Oil.
3*ay
. *7
Bear Sir:
I wish to acknowledge receipt of yours of the lBt, regarding Bulletin Bed In Oil and I take pleasure In Bending to you a copy of our formula for 80826, a new Bulletin 3ed Paste.to dis place 3985. 3986 waB criticised on aooount of the color not being permanent. The change in color was toward darkening and, although this new goods la not as fugitive, as the other still it is not what you would call a permanent red and in fading tends toward a lighter and yellower shade. 3985 has not yet been made void, although it probably will be dead except at such times as some of Vnv customers demand some of the old goods, as I believe that it was used to some Blight extent for other purposes than ^ Bulletin Bed,.
621, an Artificial Vermilion made for the ffavy Depart ment of the U.S. government, is what is known as a Lithol Bed. - I am asking Ur. Ashby to send you a copy of the formula and what de structions are neoeasary in the making of the material. A eta^Hrd sample of the Bulletin Paste and of D 621 I am forwarding to you under separate oover, the formula however, going in a paokage of otherB which will also leave here today.
Yours very truly.
// Gen'l Supt<
0007-SWP-
Ip ^
CtA^/v^oi
so i ..
Load------
I!"1 1 - ` -| 4 .68
Ho 7
naryt***---
Ho* m t '
Obis* flogr-------
dHAtaod Shito
----. , 53 .--5.75
so is
Ho 14
HOltO* 0U4or' O
.76
Ho-** A*o*'t**
58
Ho *ft
Ha* **aai(an***--**^------2 ,45
So 240- tatt Ital ion Hwm**`,**'**-***-*3*40
*0 0
CBiaooo *o*slot----"i**----#*,75
* a* * , *U*Oir*M*
m P * *woftfapa-io *^O0t3 9$$
*01*1* SllltO-------- -- -- -->
Ho 44 .; taaap' of- T*ad------------------------ ------9,40
*0 4*: : - BloBroaato of Potaoh>--.45
Ho 4* ' . Ii4tlUMP80----6 *75 so fla ; ' Ortllg* ViAOrOl-- -- -- -- mmm -- --*>, 5*
Bo 53 S Tenr'o OronBO Xinoral----*-------*11,05
Xe|3f 0*RkdO>0* 4j*!*0*M *<* < < 0*00000-^*.77
Ho **
losino . j&g '.;p^^j.iO70*0to <O*0.^****oOM0^^4fcOM Ofciito^'oOsJOp^ig^ 00
Soil* OxldO Of ZlM*--> --
, 50
Ho 118 Off SIlMM Hiao-l^ad---- --*-->4,00
HO *01 Bradloy'o Grant# Xin*r*J*MW*--> mm>----jmmQ.07
HO-208 St loots 3*d'Jtoa4----** -------**>7,7,?
HO 2L i-pitiHl**:.; Of Loodt--
--5
So 113 . Hlono Pt*o*--------------3.11
h o mm Boarlot-----------------------
*17.50
Ho 281 So *88
Harlan florid#---------**2,07
4I4***m**** * m wot****!* ' *
* ?2
am Poro*itra41ino-------------*.*3,88
SO *7* :. SOT 0OOJ>-- rnmmmmmm.mmmm.rn------ 19.59
V**,***;-' *Od&WO stirit*-----------------B..37
HO; ti#:'; ' 0rM4* *Y*----------- ---- --14.00 Ho 891 Hootftfi 3.3-->'' ? * -------1*7,78
1*893 ' aiohfimoto of Soda--------5.88
H*>*0T Porrl* Salpkato
mmm. - - - - ----8, 00
'H0-**8 YollOw Pm*oiato of PUih------------**14.36
H* ae a ------- -- --9.68
Hot* Hnpl|tlWil*--**>---- ---------.{q ,57
M pH--orBtfrrl--ino
----15.5*
HO 3*8 a tinwwiyiaisloiin Baao--*-------10.14
HO *o* Oowotlo ***n-----------, 68
so *o BMTtOO----- *-----m* Down*-----*---- .80
HO $07 Hkilw Aroooio--------------^*4.75
HO $13 HO 314
Aold Oroen *0*---------- --------- ..........45,50 Copporao--......... ....... ........... ,5* Mi
SO *16 OlBOliO AOt*---- ------ -- -- .--..*5,79
HO 317 OlauSor Salto------------- -----------.60
No 318 Bluo iiirlol-------------->6*15
m
So 321 Lolco Scarlo t 8------- -- ------>*1.08
Ho 388 Cfelorato of Potaoh---------8,31
So 336 Sol Sod***--
,03
Ho 347 At id FuMno B----*>------------19.80
So 353 Broao Aold***o,74
So 357 (Jluo-----
-- --18,05
So 359 Broao Aold'A30---- -- --...-.--.->.-104.86
So 360 Cmlolua Chlorido-------------->-- ,9*
So 361 Aoaphor Plot Baoo-->-8***1
So 368 Amoaia Alva----'-------- *-->-- ------**!*
So 363 Aeotato of Soda--------------- >44
.-iri 'irjfr:koP,i`'"
/i
J
M :.frj
0007-SWP-
Lit of Haw Material* Cojt't4.
Bo 364 Mono Aoid-------------------- ------#62.00
Ho 365 Ultramarine Blue flail*t
-- -------- 05.74
Ho 366 Topping Blue-- -------------------------- -------- 55,72
i&fe"
Ho 368 NO 370
Alum----------- --j ..--... ............ 1.97
Soda Aeh--
----a;os
HO 375
Clarot. Bod B----- ---------- 87.72
X.\
Ho 376 Ho 379
Amaranth 3.8.
-------- -19.03
Aliior in* Bod 0. T.------------ `------16.25
Ho 380
Phosphate of Soda------------- ---------- *2.68
Ho 386 Hollo Purpurint 7B.L.------ ---- ------33.05
Ho 387 Light Oroon 8.1.--
~--------45.79
Ho 3V4 Pigmant Searlot 3B.------------5.73'
Ho 39# Tin Cry* tali------
--21.83
Ho 397 Tartar Raotic Suitat.
---- 15.58
HO 433 Tartario Aeld----
---- 28.68
Ho 434 Aluminu# flulphato-- -
-------2.22
HO 436 filter Alum------(Calumat)
---1.25
Alisoriao Bod-aA-BTBi
-#16.13
Alphanaplithol----------
18.79 ..
Alumina Hydrata Pulp---
-3.36
Analino Oil---------------------
13.24
Bone Blaok------------
-5.36
Brillian t Oreen GrpAtala
32.15
Brilliant Oranga B.----
32.86
Chinolina Yallow-------------
45.15
Chryaodina---------------- -
36.92
Citric AoU.......... .................
38.12
,11 Cream Silica--------------------------- ------ .60
Bianil Diroot Blaok-8---- --33.76
Boa in* Y H -- -------------------------- -135.26
Epsom Salta--------------- --1.55
Permaldahyda-- ----------------------
--9,00
Puehains P.C.O.C.-------------- --75.00
<?lue------------ -------------- ---- 7.02
Hollo Past Rod E.L.----------------- --18.75
Ice----------------------------------------- ----.12 %A
lime----------------------------
--*28
Xithol Rod Pas t*-------------- --- - --26.79
Bump Tannin----------- -------- --10.08
Methyl Violet 6B----------------------- --85.00
Muriate of Anmoaia------- --7.85
Hlgroalne J------------
*50.00
Ortho Anleidlno #6660-
--65.86
Ponolith-----------------:--
--3.63
Quwroitron Bxtraet----
--3.53
Rhodamine B---------------
--34.30
Soarlot Q.R.C.L.---------
--19,00
Scarlet R.-------------- -
-23.56
Sllloato of AluminaSnow flake Alum------
--1.68 ---1.75
Tannlo Acid---------- --
--33.50
Terra Alba---------------
--.88
Viotoria Blue B------
--45.00
VlauiTine--------------- --
--36.92
(16) Sulphurie Aoid--
------ .83
(119) Aeetio Aoid-- --
--3.85
(121) Ifurlatie Aoid--
--1,00
(134) Hi trie Aoid--------
--4.36
(335) Turkey Red Oil--
Jig:.
0007-SWP-
0007-SWP-00012224