Document 69152bLN94XdkLK1avk8Y4vE
DUP 000255
Making White Pigments
HE first step in the making of paint
T is the selection and preparation of the pigments. Upon the care and
Romans called it "ceruse" and made it by exposing lead over sharp vinegar, which differs only slightly from the mod
purity, and more efficient methods of handling.
The metallic lead from which white lead
skill with which this is carried out de ern practice. Progress has been chiefly m is made occurs in nature as an ore, which
pends in large measure the excellence of the direction of greater fineness, higher must, of course, be mined and refined be
the finished product.
fore it can be made into a pig
Paints are mixtures of solid
ment. The ores of lead occur in
particles or pigments and a liquid
veins and pockets far under the
or vehicle. Pigments are finely
surface of the ground. They are
ground metallic, earthy or animal
associated with other minerals
substances which give to paint
which must first be removed.
body, hiding and covering quali
The lead is then cast into bars or
ties, and color. The vehicle is a
pigs and is ready to be made into
' liquid in which the pigment parti
the white lead of commerce.
cles are held in suspension, with
The Dutch are credited with
the object of producing a durable
being the originators of the proc
paint film, uniform in color and
ess by which most white lead is
consistency.
made and which is called after
In making a good paint many
them--the Dutch Process. In
different pigments are used, and it
this process the lead is first melted
is only by their most careful selec
and cast into "buckles," so called
tion and mixing that the best re
because of their fancied resem
sults can be obtained. One pig
blance to the shoe buckles of
ment may have good covering
colonial times, but which look
qualities but lack durability.
much more like the round waffles
Another may be much more dur
of the present day. These buckles
able but lack the necessary hiding
are then placed in earthen' jaife
qualities. Still a third may have
over a small quantity of weak
the property of neutralizing ele
acetic acid--which is practically
ments in the paint film that
our domestic vinegar. The pdts,
would otherwise impairits stability
filled with buckles, are then piled
or shorten its life. The very
twenty or thirty feet high 1 in
highest order of skill on the part
huge sheds in what are known' as
of the p&intmaker is required in
"corroding stacks." Each corrpd-
order to select and combine those
ing stack, which is as big as a
pigments best adapted for the
house, is built up of alternate
purpose.
layers of corroding pots and sp^nt
The oldest and most frequently
tan bark, which is nothing mbre
used pigment is white lead, which
than oak bark that has been u ed
was used as a paint material be
in tanneries.
-
fore the Christian era. The A Modern CrmM Ucod for Renoriiii Corroded 1 -- d from Or Stocks
In thecorrodingstacks, whichkre
tnoido t Corroding Stock
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16
closed nghr < \rcpf fur -mall un tunes for vonularion. tin- tm lurk bum* u> -lowly decompose and give oiT carbon dioxide gas, which is the <ame thing that our lungs give off when we breathe. In fermenting, the tan bark also generates heat, which warms the acetic acid until it forms vapor. The vapor rises up through the lead buckles and gradually turns them white, for acetic acid has the power of corroding load. It is the nature of lead to turn white when it corrodes just as iron turns red and cop* per green. The white substance is lead acetate.
But that is only half the story. As fast as the lead is corroded the carbon dioxide which is constantly being given off by the fermenting tan bark attacks it. A chemi cal change takes place and converts the lead acetate into basic lead carbonate, or, as we call it, white lead. The complete process so briefly described takes from three to four months. The stacks are then torn down and the particles of white lead ground in linseed oil. The resulting product is the finished pigment--the white lead in oil of commerce.
The Carter, or. as it is sometimes called, the quick process is also in common use for making white lead. Here the change from lead to white lead takes place in fif
Du Pont Magazine
teen day*, -o that there is a decided -uving in time over the Dutch process. In this proresv the lead, instead of being piled m Macks, is powdered from the molten con dition and placed in large closed wooden cylinders winch revolve slowlv. While
they revolve, acetic and and carbon diox ide arc introduced into the cylinders and eorrode the lead, converting it into lead carbonate in much the same way as in the Dutch process.
White lead, the most commonly used of all paint pigments, has the greatest cover ing power of any of the white pigments. That made by the Dutch process has unusual hiding power, while the quick process lead has better whiteness and spread. The best paints are, therefore, made by using for the white lead base a mixture of stack and cylinder process lead. Such paints have greater dura bility and combine the advantages of each. Unfortunately, white lead pro duces a rather soft surface in the com pleted paint film and it is turned black when it comes in contact with sulphur fumes in the air. It cannot, therefore, be used satisfactorily in paint without having another pigment present to count eract these tendencies.
The pigment usually used in paint in
April, 1918
conjunction wi'h iuul is /.inc -i\ide This pignimt has been m use far only about sixty vears. but its use has assumed tmportant proportions m the paint trad*' Like white lend, it is made by two pro cesses. In the indirect, or. as it is some, times called, the French process, the metallic zinc is subjected to extreme heat which converts it into vapor. The vapor or "smoke.'' as it is called, is conducted through largo chambers where the zinc oxide settles in the form of dust.
In the direct, or American process, the zinc oxide is made direct from the zinc ore, which is mixed with fine anthracite coal and charged in furnaces. The gases are conducted into huge bags or filters which retain the zinc oxide dust but allowthe other gases to pass through.
As a pigment, zinc oxide is very long wearing and has good covering power. It is second only to white lead in this respect. While lead when used alone produces a film that is too soft, zinc oxide, on the other hand, when used alone, has a ten dency to produce a paint film that is very hard and brittle. These two pigments are, therefore, nearly always used in com bination with each other so as to counter act the defects of each and produce a wellbalanced paint.
Muff!* Burner Wti*r* Rock * Burned in Making Litkopoaa
DUP 000257
`r' "
Lithopoo* Filter pTtMM
Sublimed white lead or lead sulphate,
Watch the Details
that are poisoned or diseased in such a
as it is commonly known, is also made
way as to make the crops unprofitable.
directly from the raw ore in practically
During this period, when unprecedented This should be avoided by careful rota
the same manner as zinc oxide. It has a
activities are demanding the fail tunc of
tion.
fine grain and produces a film a little
oven* worker, many details are likely to
Only the l>ost seeds should be selected,
harder than white lead, but not quite so
go without notice. In many cases this
as faulty seeds cannot be expected to
elastic. It dries very slowly, and, of
may not have a bad effect, but in farm
produce satisfactory crops.
course, this is a good quality for it pro
operations neglect of certain details can
The little details of crop growing must
longs the life of the paint film. A fourth class of white pigments are
the leaded zincs, which are usually about
result only in failure. This is especially true of orchard and garden pests. Many orchards appear to l>e healthy during the
l*e as closely watched by the gardener as they are hy the extensive farmer if suc cess is to be expected.
i
half and half lead sulphate and zinc oxide and partake of the nature of both. They are made in the same way as sublimed white lead, by heating the ore and col lecting the dust in chambers. The leaded zinc pigments lack the covering power of white lead, but they are more durable and less likely to chalk.
One of the newer pigments used in the paint industry is lithopone, or Beckton White, which has become exceedingly
winterand spring months, but laterdevelop troubles of one kind or another that abso lutely ruin the fruit crop. The only guard against these troubles is constant spray ing. a detail which should never be neglected at any time.
In the anxiety to produce the maximum amount of fo<xl crops, there is a likelihood of planting crops on lands to which they are not suited, or on lands that have already become sick of these crops, or
Why Watte Time?
"Why do you consider women to be superior to men in intelligence?"
"A bald-headed man buys his restorer by the bottle, doesn't he?"
" Er--yes." "Well, a woman doesn't waste time on a hair-restorer; she buys hair."--London Passing Show.
popular in the last few years, particularly
for interior painting. It is a mixture of
` the solutions of the salts of zinc and
barium. These are mixed together in the
proper proportions in a vat, and the litho
pone precipitated in the form of a powder.
This powder is then washed, baked, and
ground very fine, and it is ready for use
as a pigment.
Many other pigments are used in the
manufacture of paints. The more im
portant of these will be discussed in a
later article.
Held Hi* Audience
The Lecturer--There was one time in my life when I had no difficulty in hold ing an audience.
The Sympathizer--When was that? The Lecturer--The night I proposed to my present wife.--.4 nailers
Spraying tb Only 3*fcu*rd Aiainst Many Orchard Pc*t
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32
Du Pont Magazine
April, 1918
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DUP 000259