Document 66NLjvZV068GGKydMb7nN32E
ABD00136539
ABERDEEN CHEMICAL PLANT
INDUSTRIAL HYGIENE MONTHLY REPORT
Month: August, 1986 Date of Report: Sept. 29, 1986
I. ROUTINE CHEMICAL DOSIMETRY
All Sample Results
CHEMICAL
< PEL NO. %
> PEL (OVEREXPOSURES) NO. %
VCM Lead Total Particulates
84 97.7 21 95.5
4 100.0
2 1 0
2.3 4.5 0.0
Overexposures
JOB CLASS General Mechanic
General Mechanic
EXPOSURE *
1.2 ppm, VCM
**
2.4 ppm, VCM
SOURCE
Employee overexposed while
changing a gasket on 05
compressor in the VCM compressor shed.
Employee overexposed while blanking out 744 reactor in preparation for maintenance.
Compounder
45.6 Micrograms Lead/MJ
Employee overexposed while charging Line III blenders. The exact cause of his overexposure has not yet been determined.
* Respiratory protection was worn. ** Respiratory protection was not worn.
II. EMPLOYEE ANNUAL HEALTH TRAINING
Preparations, including a class outline, were begun to conduct employee annual health training during September. The training will include OSHA required instruction related to VCM, lead, asbestos, noise and respiratory protection.
III. MAINTENANCE PERSONNEL LEAD EXPOSURE
The Maintenance worker lead dosimetry program was begun. The measurements, using the same protocols as with routine, Compound/Dry Blend personnel lead dosimetry, are being made as maintenance work within potential lead exposure areas of the Compound Department is performed. The results for the month are as follows:
ABDOO136540
Industrial Hygiene Monthly Report Page 2
III. MAINTENANCE PERSONNEL LEAD EXPOSURE - Continued
Job Class
TWA Result (Micrograms Lead/M
PEL (Micrograms Lead/M~*
General Mechanic
7.1
47.1
General Mechanic
6.9
47.1
General Mechanic
< 4.4
47.1
IV. SHORT TERM VCM EXPOSURES
Three, short-term VCM exposure measurements were made during the changing of old and new unit RVCM filter pack filters. The measurements were made with REAL "Minimonitors" worn by two operators ("A" and "B", below) as they changed the old unit filters and by a third operator ("D"), who changed the new unit filters. All three wore respiratory protection, as required, during the work.
Operator Equipment
Sanple Time (Min.)
TWA Result (ppm, VCM)
Wind Conditions
A
Old Unit RVCM Filter Pack
19.0
*
B
Old Unit RVCM Filter Pack
19.0
< 0.1 6.1
N to S, 5 Mffl N to S, 5 MPH
C
New Unit RVCM Filter Pack
10.0
362.2
N to S, 5-10 MPH
* Operator "B" was also wearing his regularly scheduled VCM dosimetry badge, the 8-hour TWA result amounting to 0.7 ppm, VCM.
A concurrent area survey was made in each case, using an HNU "Photoionizer". During the old unit work, an initial concentration of only 5-10 ppm, VCM was measured next to the filter pack head when it was first opened. This concentration dropped to 2-3 ppm within two minutes with no detectable amounts being found beyond fifteen feet south of the work.
During the new unit work, water interference with the HNU prevented an initial measurement at the filter pack head. However, the amount of VCM present was greater, detectable amounts being found as far as thirty-five feet south of the filter pack throughout the work.
More samples are planned.
/Jerald V. Uptain
rah
c: JF, JWW, DWH, PJK, WFH, TFL, VEM, RAF, AHS, CWT Tom Grumbles, J. R. Drumwright, M.D. - Houston
ABDOO136541 ABERDEEN CHEMICAL PLANT
CHEMICAL DOSIMETRY TRENDS