Document 65RbabGg5zpw2krnROzYy5pod
FILE NAME Kaiser Cement KCEM
DATE 1973
DOC KCEM011
DOCUMENT DESCRIPTION Formula for Product made in Seattle
Antioch
eelSyne,anfhast Mee avery! WHET tee errnro ant ere SoS STA ey
DRYDWRYAWLALLL
ACCESSORY ACCESSORY
ACCESSORY
PRODUCTS
=
_
(
FINISHING COMPOUND POLYMERIC BASE
UE APROVALS
APPROVAALPSPROVALS
BAKBAK
CH!
and
PRODUCING PLANT
DESCRIPTION
Whiting Mica 2100 PECK
Fericite Harvon
Asbestos 75 10 Hamaco 277 Cum
330 245 453 45
16
Polyvinyl Alcohol
Thickener Preservative Nopco PD 1 Glyoxal 80
TOTAL
BOLLETIN NO
| DATE
PAGE
oeeg
3/28/13 3/28/13 3/28/13
of 2
CANCELS
DATE
06:03 06:03 5/20/70
s
PCUITS
a
68.63 | 1400
9.80
200
1.23
25
.24
5
.10
2
.15
3
.24
100.00
5
| 2040
CUETO INGVENCTIONS INGVENCTIONS INGVENCTIONISNGVENCTIONS
1. See Process Bulletin No. J
No.minu3te0s 3 minutes 2 Mixing Mixing me shall be
minimum and 12
maximum .
QUAL. AL eT re
Ar.
TM ,
3A 271-6 TX
TR 35
Minunity
cylinder Minunity 150 cm 200 gm to 150 cc water
@ 5
.
Pond .
Application
Workability 0.25 Poric Acid Test
38 - 19 - m
"
Equal to Standard
Equal to Stand
No
firm gel
after
1
min
min
aes
AE PRODUCIS
PRODUCIS
(
CLOUND CLOUND
APPROVALS =,
cry N; nh BULLETIN |
f
laa
"
PROTUCING FLANT
.
Antioch
DESCRIPTION1
076
| Calcined Consum
251 330
Mich PEOF
| Polyvinyl Alcohol
[L DATE
PAGE
CANCELS
DATE
3/25/74
of 3
6C
9/1/68
3
FOUNDS
| cas
25.74 7.72 .76
500
|
150
|
15
|
045 325
215 430 452 320
.
Asbestos 7PF 10
| Polyvinyl Acetate D702
Thickener
Sodium Tripolyphosphate STPP Preservative Elbutyl Phthalate Dry liquid
3.35
4.12
76 05 08
65
|
80
|
7
|
1.0 |
2.5 |
|
332
427 220
concentrate
Potrasium Culnusta K 60
98 - 100 aash
Sodium Citrate 935 - 100 mash
Whiting
.38
76 05 25.7
7.5 |
|
10 = 15
1.0
|
500
|
11G
076
Co Cal 50
: | Calcined Gymnurka
5.15
100
|
25.74
| 500
TOTAL BATCH WEIGHT
MAMIFACTURINGINSTRUCTIONS INSTRUCTIONS
100.00
| 1963 lbs |
1 A thorough clean with whiting must be made before and after ench
production run
Compounds 2. Wall Texture or Joint of this product
are to be run immediately after a run
maximum 3. Mixing time chall be 8 minutes minimun and 12 minutes .. Special orders of SLOW SET One Day Joint Compound be made by reducing the amount of potassium sulfate Bulletin No. 332 from 10 - 15 pounds to 2.5 to 5.0 pounds per batch
ww
COCOMPMOUNPD OCOUMPONUNDD
POLYMERIC POLYMERIC BASE
=f BULLETIN
PRODUCING PLANT DELANCO
DESCRIPTION
220
Whiting
251
Aue Mica
260 085
Soricite Maryon
Asbestos TRP 10
186
Hydrite Flat D Cley
166
Haco 27'7
330
Polyvinyl Alcohol
,
21
Thickener
453 164
45
Preservative Glyoxal Hopco
TOTAL
L (
6-76661IS
6-76661IS 6-76661IS
DATE
:
PAGE
INJI
CANCELS
DATE
:
2/28/73
2/28/732/28/72/28/733
Taeje
22/22/7
% 50.95 12.20 12.20
4.08 4.88 2.44 1.47
48
.07 .2
.25 100.00
POUNDS |
1250 1250
|
250
!
250
|
100
|
100 |
50
|
30 |
10
|
1.5 |
5.0 |
3.0
2049.5
MAINPAGEURTIG INSTRUCTIONS INSTRUCTIONS
1, 2.
See Process
Mixing time
Bulletin shall be
J 308
2 minutes
minimum
and
12 minutes. maximum
QUALITYQUALITY QUALITY COMPDor COMPDor QUALITY
TM
Vincority Prookfield 200 m to 140
.
ce water -.
160,000 - 190,000 CD
TX
Cond
;
TM
Application
TM
Workability
.
10 . Equal to Standard Equal to Standard
T 35
0.25 Boric Acid Test
.
No firm gegl el after 1 mit
" .
ha
doen
COM QURD
DUAL TURPOSE
PROCITO Phat JACKSONVILLE JACKSONVILLE
BULLETIN 220
|
| Whiting
DESCRIPTION
250
| Wien 1203
261 Mica Narvon CEF
050
| Asbestos 7 TF 1
456 245
| Troysan CHP 10GEP | Methocel 728
Kellone
soe
}
I
BULLETIN DATE
BULLETIN
BULLETIN NO
( PAGE
f t CANCELS
| DATE
j j
2/2/922/2/92
2/2/92
2/2/92
1
of
3.6652 9/29/71
a
| FOUNDS on
39.72
|
2550
|
7.79
|
500
6.23 |
400
|
1
3.89
|
200
|
.00
6
i
_
4,70 078
WVA Samulsion Samulsion
| Carbital Solvent
| Inior edjust to standard
|
viscosity
viscosity
)
viscosity
.
|
TOTAL
|
|
THESTRUCTIONS
1 See Process Process Bulletin J 209 2. For 10 cd 4 lbs yellow oxide code
QUALITY
TRA1A
Vincosity Brookfield
-
Tape Lond
27-31 27-31
Standard Test Viscosity ,
Brookfield
|
|
|
8.43
| 100.00
|
|
340,000 t
9
DL. UE Gy
::
190,000 - 717
~
.
;
HOPECT HULLETIN HULLETIN
PRATALL ACCESSORY
PRODUCTS
(
;
MEMIX COMPOUND COMPOUND
er)
APPROVALS
-
1 BAKY BAKYBAKY
BULLETIN
BURLMLETIN
|
| Whiting Whiting
PRODUCING PLANT JACKSONVILLE JACKSONVILLE
JACKSONVILLE
DESCRIPTION
Ambecton SG 210
442
Tale Natal 200
- .-
745
745
745
Celite 434 Thickener / C_228
720
|
PM
Alcohol
ILLETIN NO
CATE
GEGE
+62
11-70-74 11-70-74
of 11-70-74
1 of 2
CANCELS DATE:
%
3-0209
5-16-73
5-16-73 5-156-7136-73
POUNDS POUNDPOUSNDS POUNDS
GALLON GALLON GALLON
61.60 61.60
ap
__J 1.5
|
1.5
{_t. .25 3 3
~
16
000
...
|
)
ot
, -
S
| 470
PA Emulsion 4.40 on solids
28
Oleic Acid
450
| Triethanolaming
Odorles 267
"BL
| Odorless Mineral Spirits
Und Oxide Color
1
,,
MANUFACTURING MANUFACTURING INCISWJCTIONO INCISWJCTIONO INCISWJCTIONO :
|
5.11 5.11
| 26.09
|
.37
|
ne |
|
1.23 |
| 100.00
|
5
1760
ton
;
24
12 |
80 |
17.5 17.5
2s!
Am.
649
1. See Process Bulletin 2
.
Add 2
Bed Oxide color to the water and mix for one minute before addition
3. of other items 14 101 Two ounces and Oxide color per batch
3. Filling A gal 42 :: > gal prils .69 grous
CHAINE
;
TK TX
Wircosity 150 cm cylinder 5 sec
Application
TM
Workability
14 to 73
Equal to Standard
Equal to Standard
;
tal
See
i
HAPUCI KOLLATIN
DRYWALL ~ ACCESSORY ~
PRODUCTS
4
an
COVER TEX WALL TEXTURE
BULLETIN NO
CIGE CIGE CIGE CIGE
~
3-5305
11-20-74
1 of 2
APPROVALS a
~
yO Col aH. .
.
iS
-
1DNN
1
BULLET \'
RM
PRODUCING PLANT JACKSONVILLE
DESCRIPTION
\
>
770
Whiting
442 % 446
Tale Nytal 220
Asbestos 7RF10
| Titanium Pigment
036
436 .08
107 022 156 45
200
245
1.64
Clay vorel
| Starch | Casein | Diazmonium Phosphate | Ammonium Biborate | SEP | Nonco PD| Keltose | Methocel 278
| Clyozal 80 | TOTAL
MANIFACTURING MANIFACTURING INTERACTIONS INTERACTIONS :
CANCELS
DATE
5309
12-5-69
%
56.43
| 19.68
4.92 2.46
1.23 2.46 1,21 0.10
| 0.10 | 0.25 | 0.12 | 0.30
0.30 0.49
100.00
POUNDS | GALLO
1350
|
400
|
100
|
|
50 |
25 |
50 |
25 |
2 |
2 |
i |
| 2
|
=|
5 |
6 |
10 |
7032 |
sa
Mixing time shall be 8 minutes minimum and 12 minutes maximum
CUALITY
oo
Tik-
T 3A
-
TM
Viscosity
200 ijn 200
Bond
Hardness
Brookfield
cc water
spindle
A @
NAM
30,000-30,000 30,000-30,000 CR
Equal to tintors
Enual to tani
)
ee ee
a
eee
PRODUCIS
ote
oO
GRANITO
TEATURS
1AAlPP.RpOViA,LSra0e7,Glvo
PRODUCING PLANT
ANTIOCH
BULLETIN BULLETIN
DESCRIPTIO
442
| Tale Westal 202
221
Limestone
Date
=
PAGE
31257 14 of 2
CANCELS
DATE
5506
5/16/73
31.18
FOUNES 300
| cet
31.18
300
445
056
Titanium Pirment yojel Bentonite
2.60
25
2.60
25
035
065
084
25
026
506
186
245 07
Asbestos 32 Done Glue Casein Amm Oxalate Amm Pentaborate Zinc Oxide Hydrated Lime Methocel 228 Burnt Umber
1.30 52
1.04 .21 26 05 .05 .31
=
12.5 |
5 |
10
|
2,0 |
2.5
0.5 | 0.5 |
3.0 _|
| 1 oz |
282
Percel KasMA
=
1 oz |
322
167
441
Styrene Angrerate
Hydrite Clav
Shocal 50 Clay
2.60 15.50 10,40
25
150
100
| 50
153
Preservative
10
nl
HRS) |
TOTAL
100.00
062
MANUFACTURING NUTRICTIONS NUTRICTIONS :
1. See Process Bulletin No. 4 except as noted below n Use a Broughton paddle type mixer with no Entoleter after blending b Charge all items except Styrene aggregate into the mixer Mix for eight 8 minutes after the Sweco screen his cleared c With mixer running add the styrene aggregate Continue mixing for a
minimum of three 3 minutes after completing addition of aggregate
2. Package 32 pounds minimum per bag
QUALITY CONTROL
5 10 - Viscosity co per 100 gm to give - 5-1 diameter
TA = Bond
palty
110 to 190 cc
Equal to Stand
oo.
.
New
=.
GCAPANY
'
PLANT
PER NENTE CEMENT GCAPANY
PLANT Permanente Permanente Permanente
SpecifSipecicficaationtSpieciofincation
Standard Product
Plastic Gun Cement
me
Effective Dato
Special Product
St
Suporcodos No.
No. Pl.G.
1 August 196
Pl.G
N
.
we
FORMULATION
3.0 Lincoln Clay 0.1 R.D.A. 0.1 Airalon 3.0 to 5.0 Asbestos
GypsuM
.
11.0 Approximate
* | Acceptance Limits 2
Control Valuoo
Minimum Maximum MinimumStandardote
.
:
Fiber Corecent stort ) 3
Bon Py
: :
:Ach Ach
Grd : 6-0-
:
t
"
.
a
oh nr
% te Vag
ae
:
mo,
ot
yg
vhs
:
9/1/66 9/1/66 9/1/66 9/1/66
9/1/6
9/1/66
Reminder Type I II
IILA V clinker
i
:
503 %
7
:
Loss on Ignition %
:
PHYSICAL REQUIREMENTS
:
t
sq.cm./g Fineness sq.cm./g
;
Soundness exp %
*,
Time of Sotting Gillmore
Initial hra & min
;
Final hrs & min
;
Air Content % by vol
:
:
4
:
1.30 3
: : t ; :
;
;
;
1:15
;
23.0 ;
: : ea zt
2.50 ::
::
30 3:
:
:
:
::
0.70 ::
::
;
2:00 ::
31.0 ::
Q yee 9/1/66 9/1/66
Ae we 9/1/66 9/16
'
9/1/66
/3 :
1.55 *
t
1.75 i
:
;
1.80 :
3
i
:
:
: ;
; 4500 3
:
:
:
1 :
25.0
:
; ;
28.0 :
0 1.9
2.10
30.0
Compressive Strength psi :
1
:
Day
Percent plus 48 mesh
:
i 550
W
i
sf
40 3
:
600 :
1.5 :
800 2.0
i
1000 3.0
NOTES 1 0.25 CaCl2 may be added in winter months
: .
2 All limits sat by PCC
-
3 Typical only with asbestos
Originated By
: Approved By
. Process
~~
Ronson
to
Form 665
Eng
Dept.
8/8/63
Date :
:
L.O.I. increase due :
combined
water
11/62 asbestos
Elect Elect
C Director
(i Proo.Engr
: Authored Authored By
8/9/63
Dalo
fi
.
57/16 fi fi fi- President fi
57/16
fi-in Chargo
:
-
8/9/63 i
of Oporations
Dato : Dato 8/13/63
oo
DoE
PIIN E TENR N S AE HPINS WTS
8
.
"
PERN NENTE
CEMENT
CE
CE PANY
Newt,
PLANT Permanente
Standard Produoti Plastic
Special Product
'
Product Specification Specification
and Plasti Coment
No. PL. Effective Date 1 August 19
S
+,
Suporcados No. Pl
Lee eterenienne nl
:
Acceptance Limito 2
Control Valuos
FORMULATION FORMULATION( 1
3.0 Lincoln Clay
0.1 R.D.A.
0.1 Airalon 3.0 to 5.0 Asbestos
3.75 Gypsum
11.0 Approximate
an
of
Remainder Type I II IILA V clinker
|
503 %
ww Minimum Maximum Ba_Minimum Ba_Minimum
vat as
is
0c Superc Superc
Superc
Superc
ALL
ALL Superc
Superc Fines
Superc
Superc
Superc / / ////// Superc
Superc Superc
Superc Superc/
Superc
//
s
//////
//////
//////
:
Standard
i i : ;
:
1.30
1.55
Max
:
,
:
Loss on Ign %
:
z
b : 30 3 1.30 + 2.1
:
3
~
PHYSICAL REQUIREMENTS
:
:
::
:
Fincness sq.cm./g Soundness exp % Time of Setting Gillmore
Initial hrs & min
Final hrs & min Air Content % by vol
Compressive Strength psi
1 Day
:
:
, :
3
i :
B 1:15
:
:
1
23,0
;
:
.
:
:
650 :
0.70
9:00 31.0
s3 ;; a :
:
::
::
25.0 700
4400 3
:
i
i
:
:
28.0
:
:
:
850
30.0
1000
NOTES
~
1 0.25 CaCl2 may be added in winter months 2 All limits set by PCC
3 Typical only
Originuted By
Proc EnceDes pts .
w
: Approved By
Director :
8/8/63
Date :
C
,
Director
Ronson L.0.I. Increase to combined water in
duo
asbostad
:
Kleber
Kleber :/\,. C. Kleber Mir Proc Engr
Form 665 11/62
:
:
8/9/63
Valo :
8/9/63
:
8/9/8/69/363
Dato :
Authorized By __
ae
Irosidant /
Irosidant A
Vico Irosidant in Chary
of Operationa
Date
8/23 33
w
~
a
il BOARD BULLETIN
.
a 1 INSULATION PRODUCTS
ST HELENS OREGON
MINERAL FILERBOARD
ae Pe aes
po th
APPROVALS Javido fy APROVALS
Cy Vin
;
YO
7
) JRCELO
seta:
.
13-10
6/17
oi
11-10 0122
Mineral Wool %
Sterling Clay %
y Asbestos %
Starch 4 Sawdust Fiber %
i
BD %
Paracol 1276 Solid %
\
Repulped Broke & Planer Dust %
Gendriv 162 %
5
. .
,
Tileand Bay Bay
1/2
Bane
59.7 11.5
1.6 1.1 8. 1.0 16.G 0.15
;
i
i
59.7
11.5
1.6 1. 11.5 1.0 16 0.15
f Standard Machine Speed FPM
23
19
:
)
Density Planed Lbs Ft Ft BD Transverse Cress HeadrigHeadrig Lbs , Minimum Hardness Planed Lbs , Minimum
Shrinkage at 1400 F. % Mexiraum Incombustibles % Minimum
Maximum Water Absorption % By Volume
4) Sag at 1700 , MaximuMm aximum
22-23
'
25
~
33
3
|
85
t
5
0.100
22.23 31 33
3 85
0.100
Headrig Thickness Inches
Planed Thickness Inches
.
Calender Thickness Inches
:
Individual
Tape Measure 10 pieces
'
Weight Headrig MSF
bad
Weight Finished MSF
630 .6601 .530
.740-7 .740-7 .650 .650
.490 .500
:
4-7 - 5
i
1210 990
817-62 817-62 817-62 6-3 16 6-1 4
1425 1225
)
ro.
fr
Nv
f
ae .
_ MBER So
a
mane
TO
ot
Sh a Nel teeta ede dein
ee
PRODUCT BULLETIN GYPSUM PRODUCTS
(:
ee
GYPSUM WALL.BOARD
1/2 NIJLL UL C
TYPE X
ed
BULLETIN NO
DATE
PAGE
CANCELS
DATE
8-4
10/8/62
1 of 2 4
3/9/64
)
,
PRODUCING PLANTS
Core Formula
Lbs./M Lbs./M sq .ft
Long Beach Antioch Seattle Rosario and Jacksonville ALL PLANTS Except as noted
. Board Stucco Glass Fiber
i
Paper Fiber
S and G G
1500 - 1700 4.7 0-10.0 0-10.0 0-10.0
Starch
Perlite - Null c.f./M
RM G
7-
10
0 5.5
Soap
G /
: Lignin
Ground Gypsum
fo
Yo
C
Sulfate - Potassium "
Sulfate
wv
Rosario - 2.0 maximum
= Rehydrated Gypsum
B GL1
/
G
! Hydrated Lime
RM
: Retarder Rosaria only
| G
0.2
0-
1.5 Long Beach Antioch
& Jacksonville 0.2 - 0.7
3.0
60 maximum
5.0
0 30 0-0.75 0 0.5
< Note Formula shall conform to U.L. U.L. Code No. 3543
:
Paper Liners - Manila and Greyback paper
OPERATING SPECIFICATIONS Refer to Process Bulletin G for General Specifications
1. Slurry Setting Time minutes
4
! 2. Wet Slurry Weight lbs./c.f
3. Wet Compressive Strength psi
8-5 85
350 - 500
.
a
4
Sn RP SST RSA MET ;
.
5
.
oo
2
.,
2
.
+
wth
ti BERRA
TES SI Sirsa ae P caseges' eke emt =,
OPCS
ee Se ee
ee
el Sees
ooF a
EFS Se A TEE PRN Imy SOT BO
*c,s.4s
me
aD
1 PRODUCT BULLETIN BULLETIN
.
iC GYPSUM GYPSUM RODUCTS os
:
| .
.
Ne
PRODUCT SPECIFICATIONS
GYPSUM WALLBOARD
1/2 NULL A FRE IL
C BULLETIN NO
C DATE
| PAGE
| CANCELS
DATE
|
8-11
109122 109122
242 yn 10/20/50 10/20/50
Refer to Prov Bulletin G for General
Specifications
War Weight lb./Mq.ft lb./Mq.ft lb./Mq.ft
3000 - 3300
Day Weight lb- M sq.fsqt.ft }
Evaporation Low Tbs./M Tbs./M sq.fr. sq.fr.
2420 - 2250 - Averoge 2175
900 - 1100
Thicknew - Average inch
sos
.
- Individual reading Vinchi
Edge Hardness or Take . bs /
.480 - .50
"010 from ovefifi
8 minimuT
End Peel after Sowing inch
1/8 maximum
>
Flexural Strength minimum minimum
Across grain Parallel
fo. 7
.
150 45
Deflection or Break minimum
Arcos^< Arcos^< grair
Parallel
nchi
"
0.25 015 015
Punch Test llb- !
Twist Test
Face
Back
maximum split nch
"
Hammer Lou Test decigrams
:
individual Test maximum
7 .
1100 - 1800
34 3/4
S
oe
Band at High Humidity maximum peel ,
Face
.
inch
"
Back
.
Face printing shall read - 1/2 NULL TYPE X
1/2 1/2
^ 34AL 331 770N /
Denotes addition oru change
:
Suet meme 1 mie 88k Se
bt Ss
Oe ee
nt eee
ee
steele
nk ee tee
(- PRODUCT BULLETIN ~
GYPSUM PRODUCTS
.
|
~ GYPSUM WALLBOARD
5/8 NULL UL
-
TYPE X
BULLETIN NO DATE
PAGE CANCELS DATE
B-
4/291
of 3 6
8/8/6
PRODUCING PLANTS
LONG BEACH ANTICCH SEATTLE ROSARIO
Core Formula Formula
Lbs./M sq.ft.
Board Stucco
Glass Fiber
Paper Fiber
Starch
\!
ALL PLANTS Except as noted ANTIOCH
! '
}
5-1 and 5-2
1900 - 2150
.
Rosario
1960 - 2175
1850 - 2150
\
\
\
G
G
6.0-6.5
0-12.0 0-12.0 0-12.0
6.0-6.5 None
RM 11
;
9.0 12.5
9.0 15.0
Perlite Null c.f./M
G
7.0
7.0
Soap
Lignin Ground Gypsum
G
Rosario
0.3 - 1.5 0.6 - 2.0
G
0-4.0
G * Rosario
60.0 maximum
-
None
2.0-3.5
0-4.0 130.0 maximum
Rehydrated Gypsum Potassium Sulfore Retarder Rosorio only
G
G
G
SN
0 24
2.0 maximumt
.
.0.75
None 2.0 maximum
--
Hydrated Lime
RM
0-1.13
.
0-1.13
Nore 1 Nore 2
Formula shall conform to U.L. Code No. 3543
At Antioch Hercules soap is preferred Ultrowet usage range - 0.2 0.6
Paper Liners
1. Manila and greyback paper
2 For 5/8 x 24 face board for Moveable Partitions use following width paper
lism Manila
oo.
27 inches
ars
az
Greyback
==
23-1 inches
wieSt c
Denotes additions and changes