Document 65B48Bw8mwGoz28G9Op8moKVR

PLAINTIFFS EXHIBIT DOP-522 C-oO VNOX>O> V cO TJ O 00 co 00 CO 1o SPECIFICATION NO. 2891 VICTORIA PLAN? ~ PROJECT 6675 PACKING & GASKETS This specification has been furnished by E. I. duPont de Nemours & Co.f Inc. The information and know-how therein may not be used nor the specification reproduced without the written permission of du Pont* APPROVED FOR GENERAL DESIGN AND SPEC IF ICATIONS FOR: E, I, DU PONT DE NEMOURS A CO.* INC. design tolvisiori; Engineering' bepartment 'bate 0 NOTE: Sheets 48 & 49 are Standard Pac&ng Chartslisting du Pont Code Numbers. Sheet 46 shows Pfatdlar Packings. Sheet 47 covers Flexitallic Gaskets. 7/31/50 Specification No. 2891 Pace Sheet Page 0 of 49 * DUP 0838004 .. w 5*t.... o SPECIFICATION NO. 2891 VICTORIA PLANT - PROJECT 6875 PACKING fc CASKETS This specification has been furnished by E. I. duPont de Nemours & Co0, Inc. The information and know-how therein may not be used nor the specification reproduced without the written permission of du Pont. A P P R 0 V ED FOR GENERAL DESIGN AND SPEC IF. I C A T- I O N S FOR: E. I, DU PONT DE NEMOURS & CO., INC fi es"ign Biviaion; Engineering bepartment Date NOTE; Sheets 4$ & 49 are Standard Packing Chartslisting du Pont Code Numbers* Sheet *6 shows PfaWler Packings. Sheet 47 covers Flexitsllrltr .Gaskets Specification No. 2891 Face Sheet Page 0 of. 49 DUP o 00 CO 00 o o 1o PACKING AND GASKET SPECIFICATIONS VICTORIA PLANT ____________ PROJECT 6375 INDEX ITEM General Information Power Piping Gaskets Process Piping Gaskets Equipment Gaskets Expansion Joint Packing Shaft Packing Tray Packing Valve Packing Pfaudler Stuffing Box Standard Spiral Wound Gaskets Du Pont Code Specifications PAgg 1 4 5 7 31 36 41 43 46 47 48 DUP 0838006 7/31/5Q Specification No 2891 Index : -> o PACKING AND GASKET SPECIFICATIONS VICTORIA PLANT PROJECT 6675 GENERAL INFORMATION 1 Packing and gasket specifications have been developed for the Victoria Plant using the minimum number of packing and gasket material consis tent with good practice* In nearly all cases, du Pont code materials (see included Code sheets) have been selected. Discussed below are the pertinent characteristics of the materials selected for Victoria and a brief discussion of the packing and gasketing of some equipment. 2&MjS3 The following gasket materials have been selected for use'at Victoria. Coded gasket materials are designated by prefixes S or Gj i.e., S-l or 0-1* The prefix S indicates sheet materialj the prefix Gt cut fsket material. For the purposes of these specifications the prefix has been generally used* jjbl - This is a compressed white asbestos sheet bonded with Buna-S. It is a general service sheet suitable for use on steam* gas. air. ammonia, and caustic at all pressures and temperatures up .to ?5$*F. It has been selected as a general service sheet for Victoria* - This is a woven white asbestos tape, wire inserted and frictioned with Buna-S* It is for general, service where cut sheeV is. uneconomical** ft or difficult to install. It has beezf'selected for use in a few Idea- ' tions-where G-l material would not be practical* j' , - This is a compressed blue African asbestos sheet bonded with t-3* It is for. use with hot acids* nitric and sulfuric acid. It has been selected for use in the power house sulfuric acid lines* CU11 -. This is a black neoprene of approximately 60 durometer hardness* It is resistant to mineral oils, kerosene, and gasoline. It has' been selected for use in sight glass installations and as a gasket material in Bayeg and Permanite piping* is a compressed white asbestos sheet bonded withBuna-N. It Is for use in aeroaatia and chlorinated hydrocarbon service* It has been selected as a general service sheet for organic service. ^ . This is "Teflon" gasket material, It is resistant to most chemicals*. It has been selected for use in chlorine lines. "Teflon" - The G-4f0 code includes siseaup to 12-in* 0. D. only, "Teflon" material, larger than 12-in* O.D., is designated as "Teflon" rather than G50. "In addition to "Teflon" sheet as a gasket, material, "Teflpn" jackets have been selected for a number of installations* . ; The Haveg lines are gasketed with "Teflon" jacketed reinforced neoprene, PfaUdl'or*glass-lined equipment- is gasketed with "Teflon".jacketed Specification No. 2691 DUP 0838007 Packing and Gasket ~)ecifications o 2 Victoria Plant - Project 6275 .asbestos sheet. Haveg equipment is gasketed with "Teflon" jacketed blue African asbestos material. PACKING The following packing materials have been selected for use at Victoria: R-3 - This is a white asbestos, square plaited braid material lubricated with mineral oil and graphite. It is a general service packing for use on water, oil, ammonia, and caustics. It has been selected for use in most water pumps not equipped with mechanical seals. R-3W - This is a white asbestos, square plaited braid material that is lubricated with mineral oil and graphite and has a lead wire insertion. Its use ie similar to that of R-3 but is especially designed for boiler feed pumps and other high temperature water pumps. It has been selected for. use on boiler feed and condensate pumps* % - This is a blue African asbestos, square plaited braid material Lubricated with a high melting point lubricant. It ie for use on strong acid pumps and has been selected for use on sulfuric and other acid pumps not equipped with mechanical seals. R-6 - This is a white asbestos, brald-over-braid material lubricated with mineral oil and graphite. It la a general service packing and has been selected for use in packing many valves. IjL-21 - This is a white asbestos twisted rope lubricated with mineral oil and graphite. It is a general service packing and has been selected for use on packing valve sterna that are so small-that braided aS asheBtoe'is impractical. "" ^ R-13I - This is a 90% white asbestos, braid-over-braid packing with a 205b high flash point lubricant with a brass wire insertion. It has been selected for use in packing high temperature steam valves and the expansion joints on all heat exchangers. R-1S - This Is a white asbestos, square plaited, braid material with a soap lubricant. This is a solvent resistant packing and has been selected, for all locations where packing is required in solvent service. gjrlssJfJ&ofe This is a blue African asbestos, jacketed with glees cloth. been selected as s. tray packing in all towers. It has Ibis is a square plaited copper. It has been.selected as the bottom ring in all heat exchanger expansion joints. . Its purpose is to set as a bull ring centering the gland and in herisontal exchangers, to support the weight in the packing of the several components. Specification No. 2291 DUP 0838008 '4.WV rt- ' Packing and Qasket Specifications Victoria Plant Project 6875 o 5 Chemlon 70A This is a woven "Teflon" material resistant to most chemicals. It has been selected as the bottom ring for moat agitator packings. It is manufactured by the John Crane Packing Company. Rotameter. Packing, All rotameters for service at Victoria should be packed with' Johns-Manvilla experimental number 457-517. This is a square plaited braid* white asbestos impregnated with a "Teflon" suapensoid. It is satisfactory for use in all rotameter locations* This material is satisfactory for all normal {lacking service; however, it is relatively expensive and consequently its use has been limited to rotameter packing. Pump, Seals - The great majority of Victoria puma will be equipped with mechanical seals. In a few cases, Ingersoil-Band pumps will be equipped with Cameron seals. However, most pumps are to be equipped with John Crane Type 1 or Type 9 seals* The following Crane seals are to be used:' 5/f 1-1/8 1-1/S 1-1/4 1-5/S 1- 5/S 2 2 2- 1/2 2-1/2 l-Y/i Seal Type 1 9 1 1 .9 1 9 1 9 1 1 9 The majority.of multIpie-pass heat exchangers have grooved tube sheets for gaskets, with the exceptions noted below, either G-l or G-40 gaskets hare been selected for use in these heat exchangers* The exceptions arel ai,dg. 28.MMJ.l2.. /ya^.P.lglt. Expansion to 56 MM 514 Hot recessed - hot armored. Duplicate 516 Recessed but net.armored Duplicate 51S Recessed - armored Duplicate 520 Armored - not.recessed Duplicate 512 Recessed - not armored Duplicate Specification Ho.2S91; DUP 0838009 u PACKING AND GASKET SPECIFICATIONS VICTORIA PLANT PROJECT 6675 POWER PIPING GASKETS Sarviee Steam Piping 550 lb. Steam Piping Steam Piping 175 lb.. 15 lb. Boiler Feedwater 600 lb. Condensate Piping 550 lb.. Condensate Piping 175 lb. Condensate Piping Compressed Air 15 lb* Chemical Feed System Sulfuric Acid Raw Water Soft Water to Deaerators Well Water Soft Process Water Fire Protection Pipe Material Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel*Steel Rubber-lined Steel Steel Steel Gasket Material Spiral Wound* duPont Code G-l duPont Code G-l Spiral Wound* 8pirai Wound* Spiral Wound* duPont Code Grl duPont Code G-l duPont Code G-l duPont Code G-9 duPont Code G-l Polythene 0.Q04 Film duPont Code G-l duPont Code G-l duPont Code G-l * A suggested type is Flexitallie Gasket Company's DUP 0838010 June 30, 1950 ) Specification No. 2691 o5 PACKING AND GASKET SPECIFICATIONS VICTORIA PLANT _____________ PROJECT 6875 PROCESS PIPING GASKETS g&X*S.ft Chlorine Liquid k Gas Pipe Material Steel Gasket Material duPont Code G-50 Propane Liquid & Gas Freon Liquid k Gas Steel Steel or Copper duPont Cod G-40 duPont Code G-40 Inert Gas Ammonia. Liquid k Gas Steel Steel duPont Code G-l duPont Code G-l Butadiene Liquid k Gas TMA Liquid k Gas ADN k ADN Vapors Niokel & Steel duPont Code G-40 Stainless k Steel duPont Code G-l Steel duPont Code G-l Monoethanolamins Steel duPont Code G-l Bensons Liquid, Vapors k Residues Stainless k Steel duPont Code G-40 CaCO^ Slurries Steel duPont Code G-l Vasts.Watsr to Solar Systta Flux Oil ^tsel Steel duPont Code G-l duPont Code G-40 Caustic Procsas Air k Mixed Gas to Converter Niokel k Steel Steel duPont Code G-l duPont Code G-l Mixed Gas - Boiler to Absorber Steel duPont Code G-l Vent Gas - absorber to Poirsr House Steel duPont Code G-l Vent Gas - Converter to Incinerator Steel duPont Code G-l Combustible Waste from Hydrogenation Steel duPont Code G-l Storm Water Stainless & Steel duPont Code G-l Mixed Gas - HgNg Steel duPont Code G-l Natural Gas Steel duPont Code G-l Specification Ho, 2891 DUP 0838011 & Packing & Gasket SpQfications Victoria Plant - Project 6075 0 6. Process Pining Service Service NaCN & C&uefcio Solution Hydrochloric Acid - 35% Calcium Chloride - 20% Cyanation Catalyst Solution Benzene Free Raffinate Catalyst Slurry Unstripped Filtrate Vasts Brine Waste Brine DND Reaotion Products Pipe Material Steel Rubber-lined Rubber-lined Rubber-lined Rubber-lined Rubber-lined Rubber-lined Rubber-lined Haveg Hareg Solutions of DNB, DNB Vapors, and DNB Stainless Gasket Material duPcnt Code G1 Polythene 0,004 Film Polythene 0,004 Film Polythene 0,004 Film Polythene O.004 Film Polythene 0,004 Film Polythene Q004 Film Polythene 0*004 Film duPont Code G-ll "Teflon" Jacket 1/0* Reinforced Neoprene duPont Code G-40 Combustible Liquid Wastes Soft Water Recycle NaCN - Rotameter to Reactor Nickel & Stainless duPont Code G-40 Stainless duPont Code G-l Stainless duPont Code G-40 Catalyst Rotameter to Reactor Refined NaCN Calgon Solution TMA Reactor Products DCB Process & Feed Foreshots DNB Reactor Products Stripped Brine RC1 Process Waste Brine Stainless Stainless Stainless Stainless Nickel Hastelloy "C" Haatelloy "Cw Permanite Hastelloy "B" Aapco 0 duPont Code G-l duPont Code G-l duPont Code G1 duPont Code G-40 duPont Code G-40 duPont Code G-40 duPont Code G-40 duPont Code G-ll duPont Code G-l duPont Code G-l 00048 g June 30, 1950 Specification No, 5091 w - E quipm ent [ . 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SHS ?? s$ I'f 0 1 0 000 aa %s 11 I S3 SOO.?3HH 15 vi, m$1$ WOx wvO vl> HH ss HH *Mr C? ** wWx>> sM V00toO00 Wm00 ?HHW TV'S wz. coco n 0HIa* 4Mf M > I 00 to to V <to VM .V m tHoPto-WCO Mt WI Offl IO Ott^D WHOHx w > WM ?M ? ttoo ttioo $ > > <to toowto vL > $H MM o5cft gs M oa Ox M0>0 M 0* H MMM cc 9tao I 1Hce 0B O B HtO-JpO-OHX MOxMO' Mto 0 tpo- tpo- Ox otoar-optjo* s *0 WWW ftWoHf>WHo#oWHo1o ww 4^4^ w > 3 M mMht Mihn M 3 w mto H mto H Kn 4, WWW to to to w\nm H tNC*O w Mc0 (IwsOM 0 'efcoooa "oofoo > > OO s S Mg O O s amHOto aO g tO *00 H i0n w00 to MO M M C3 w H to to O" 3w > H >0 oa H WOx 10 # S p e c ific a tio n No. 2691 ( A ll dimensions given in inches) P ro je c t 6675 Equipment Casket Specs. - V ic to r ia # wmrnmz mmmmm i .j 1T8-ZIS j #- a-' ,-. -ViAiJi.. 4&*w.;- n . f :-0 P l sQ w 18 - W T**-*-~'*"7". vO9**lJA MM 1i *3 r- * v VI PP 08 00 w p & vn -* *- H K> H P HH `H vn Iffll 2.gg "co 5*' * n 8 M 8 CO ill IF * Cf M M M CO Stoss? 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H WO? hh O'O' 1I ww WWW ^*S>3 w cfco* M o to VI V, l1 M 1 w PO to to to vn Oi^i vnvt 'o?o? ` (J M ^ n!n> MM HHHH s WW WW to to O' MM M 1 M 'fc O'O' WW MMMM O'O' till M MW W w vn VtoIVtoIvn ww M .* M MM oo to w vn w L, * M o f o to a 0 U fu* o p !t 9K O M a a Dft Q a ,,a ?Sa DUP 0838019 S p e c ific a tio n No* 2891 ( A ll dimensions given in inches) P roject 6875 Equipment- Gasket Specs. - V ic to ria I WM i \ j-'-aiiHWW** ag* *1 WIK i - OHMN wHIN) gsr- ?>2f E:. s toHo HOB -f .4 - H0H IS\HHOtOnloB o p.NR` ' H . T3W to ?!NOHON H g ct H' "H H '-4\. H H H H H H g1 * H| to g Hi MS 8s.g wt i 3 P P03 ct " 5 ob e fM p 38? .|gtr g HH . .& &H eMaStP* as* g *H^ Sa. 5?t i 1 1 BH <r I * s* ` 0 c_t 0.0 goft. f fcfHftt. HO(3 o r- r. foto^ S??H?S If s?s? w1_H ;. Iff 38i82j8rH* a? SHCOO09t5o O'SrS O I is f ?HS? ffHM?S aaO' ! lIfl 5- - an8t>* $ f i10 * . S- rsHOB UMVONIWOn wMt'Oo H lO^ >H PVONI HOB rs ,8C,8H wo ^O >* &- COH 03 He(3 . oH oH* a 3cftt . WWW 5 rrtHWW eto-ttoo H > oON f > 'm' H ? W a W > &: S&. HHH o?oob HH tob HH 0? HH ' H OB OB > 9 1HHH ft IV) ro >fH s -o vn PP to to to OB^e- wu W-O^J 4hobob OMN hOn uw WPw1--W4W-0 OBO* . wOtOtn HO HO Oo V4 .' n 1 ^. i tOo-pto- HH vL > vINp3VtJol \Hto N-HHOPJo1- f to Hto Hto P SHt 'Pos>. WW cWCN WHO1 nWHOI n "ram . \Heea.. Hto HtoHto OBOBCB WHH1 WHH WHH1 frvmm ... at ? f1H0M3 OS3 too a rgnOOOHOONNn HO H NNtoRR HO qO> so s*aeu to *e9 1 1 1 S p e c ific a tio n No. 2#91 ( A ll distensions given in inches) P ro je c t 6375 Equipment Gasket Specs* - V ic to r ia 00 oto o >>'< ... vn f vn HtTo* rH- vo VJ1 rH H4 513-30 *ewITVn vn* vn' vn-- ' -vn vn 8v 4- c4> KH s&L G& G G& H0 MJO H* ggs8. J- p.f* ct H *ct et r sOwM*oi. }s*1 ll *f5 3 H* H H* til &5 *o H* a j. H A atCCoOt I H4 H. H H4 JO 0 _ H 1; 1 H O 099 1* a to & m -w g! fS HH . . toct to... r . 0sr&to** li 30 * a. V59 v5' _|. JO O tc8tOoot i ?SB PSB w a 0 1 s POO HHH .1 l $f It 0 1 s? . s sf 0 s1 If II ' *... *OV ' &ct 9 ton- tototo pJO JO~0 VO VO JO 'O >t 1 vL 4* > 5 51010^3 oo. 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W O Vl vj VI 009 tr ps *WafeOa* Ha 3 S3 *0 v> v3 o M VI to O MOO C VO -0 o CO w CO o 4* yi V) vO a s VM* 2 vton uro vton rtoo . vton v0t1on HO 520-10 sHM*BAl *O1B -. 97 <KHBRS o" o*a to to Vmtoi v-OJn 1, i If 0 1 aK a m 9 VH f .rta1ot 19 4 W9 Co * ll W oI *B* a& H $O98 3M C |1aa? es--s AC icBf eJ*Tt 00n05 1 oc<P* - M1 ?< m If!ss a g-toi ss & gs? 4 *i gB tOoOo MMTWw1 oOto ff! sM1 OsO0M2E>. y <s ni If s atoo I mo 2> IS vvSHOnCc&o 5lO 1 Ie M*&a &* r aoeiOs 3 r * n> OSVn Osp ierv a 9OBM1 Httoo s' MHoOs 1 S S wH8* { vMOOOns v0Q0n00 HC*OC*BSc 8S G HM-SO! ge *o Pg c+ *wOKHsaa* v-oH0O4no0* SM lTr CA o8 5 DOH8*8 vtog -oC0ooO0 05 so ...---nnttl--'.II t, 1 iii. ggWi .ejaasi.i iritmmm `Vscf $ vn to O \7I ` Vn 8 Vn vn VJt M Oft VJV vn Hto s vn vn *0W K Ao ,L \oJ% I Ook I I4 i i o MOft O tvn O 'S vn O o BBL 9 at w ft ft aoa a CD o ?a lct ft o Ct g* $ co er MJ ct (ft f9E 1ft H* co ct 3 ft 8 *1 CO ct CO 09 04 E o on M O & M M M O i& >o 0~ a & a^vn w o. *& 8 ft Ct > Ih gg s* M0W09. 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CJV Oft as co to 9V 0 M * P" H / <J v M 0 1 O' 0& VrXoI VoI lO*-tS> OWeH* o* SSL OB et ss o H?. iw S' 1 o fr 5 09 3 3 3 H* A a *o CD n o CD <6 W cet Co a a a <1 W- & O If Tl I a &OCO oH tt <fi s &M0 WOK usi* (8 <8 a ff ct s rv M > >a "S a Ho ct n *" VJI MQCW aa8 <tts*, a a K I t> 5 o ff ct i *? 2. & o ct > O' o [ a 3 CO 09 M Tfr s H* H> H* a 0 ft M O 3 0PO* ( *8 W 01*9 Mb 3 W B O - to vCOO. M vvn> 00 w 9 Mg*4 I 1 O 1 ca U o 00 w 00 oCk 00 M O O' o U3t. M O ssw O' ro o O' *a P* w PACKING & GASKET SPECIFICATIONS VICTORIA PLANT PROJECT 6875 'PROCESS SERVICE - VALVE PACKING Service Benzene & Benzene Solutions Propane Propane Oxygen Freon Butadiene * Liquid & Vapors n if All Other Process Valves except those of Aloyco or Annin Mfg. Valve Size All 1/2" ml" Z8SrU*K R-15 R-15 l-l/2"-10" "Teflon" All "Teflon" All - All All 'ktrf^Ly All R-6 AH Process Valves of Aloyco or ; Annin Mfg, of FA^Q, Nickel, Hastelloy, or Stainless All "Teflon" 43 Bonnet Gasket G--40 G--40 Goetzs 120C G-l G-40 G-40 G-l G-40 POWEp SERVICE - VALVE PACKING Boiler Feedwater All R.-13X 550lb* Steam. & Condensate All R-13X 175-lb. Steam & Condensate All R-6 15-lb. Steam & Condensate All R-6 Air All R-6 Elver Water All R-6 Well Water All R-6^ Soft Water All R6 All Valves- Requiring.Packing 1/8" or Less , ' R-8T Spiral Woun Spiral Woun G-l G-l Orl G-l Gil -- - Specification No. 2891 ^ c/e i/Pd'Lf i' ii ** eo cfhtcJ Oj AyV*^ c "0 | S p e c ific a tio n fio. 28$1 fcH-: H V0 H te ttD N. rv 00 \ P- M* M* N *C3 tJ to o < D W I03 H* M V "Hs H VJ ff N 1--1 Q\ a H 0 o VO VO u> w -Pv0j o o u> H O, * HMD ` c* M:3 o* S' H* tt r* a *0 tt <3 C hnotr a -> w H* a 3 so a 03. t-3 J? O tr ha* i I 3 MMW rt` H* Ji SB WW O* M f--1 NKT.. W Vi \ M 00 NVO. o> M VO VO VO Vo v VO * N> o H o * tt O e* 5 3X *o * M 33 0 a1 op i 5 r -j >-e < tt 9 H* fl nffl sHs*r a to i ist O 1-3 r> fea? s: to o 103 e S p e c ific a tio n Wo. 2391 P acking h Gasket Recommendations - V ic to r ia P la n t - P ro je c t 6375 V alve Stem P acking S izes 00 CO 00 ocn vt /> "D mo ro * \-n DUP 0838052 1 *I SPECIFICATION HO., 295? Pi'.uJbCT - 6675-5 VICTORIA : SOiLiiL INSOLATION AKD BRISK SPECIFICATION insolation specifications fsrt-i ; BRICK SPECIFICATION ' #.PART II REEBRB3CE 'BREWINGS D-106725-4 - Front Views D-106726-5 - Sectional- Side Views D-106727-5 - Sectional Plan Views D-106726-4' - Foundation 0-106729-6 - Arrgt. of Air Heater, Flues, Ducts & Fans. Design liivision Engineering Dept* (i-iri-SO Date 'Date- //- &7' sro Date. ~ Specification No. 2957 Sheet 1 DUP 0838053 gQILHii 4 j, 5 IijSULATIGi: ARP BRICK SPECIFICATION PART 1 1. Boiler Rear Well and boiler Side Walls Back of Tubes. (a) 3" diatomaceous earth block (du Pont Code H1H) Insulation laced in place. (b) l-l/2"xl(lxbWu expanded metal lathe. (c) 1/2" mineral wall cement (du Pont Code NJ). (d) 1/2" hex wire (poultry netting). (e) Two 1/4" layers of thermotex BX (du Pont Code E finish). 2. Furnace aide Walls Back of Tubes (a) 2" diatomaceous earth block insulation |(du Pont Code NIK). (b) 2" mineral wall block insulation (du Pont Code N1E). (c) l-l/2"xR16 BWG expanded metal lathe. (d) 1/2" mineral wall cement (du Pont Code IiJ). (e) 1-1/2" hex 'wire (poultry netting). (f) Two 1/4" layers of thermotex BX (du Pont Code E Finish). 3 Furnace Wall back of Tubes (a) 2" diatomaceous earth block insulation (Code H1H). (b) 2" mineral wall block insulation (du Pont Code HIE). (c) l-l/2"xl6 BWG expanded metal lathe. (d) 1/2" mineral wall cement. $ (e) 1-1/2" hex wire (poultry netting (f) Two 1/4" layers of thermotex BX (du Pont Code E Finish). 4 Steam Drum Shell. Lower Drum and Steam Drum Heaters (a) 3~i/2" 85/j magnesia block insulation (du Pont Code 1A). (bj 1-1/2" hex Wire (poultry netting). (c) 1-1/2" asbestos cement finishing (without Portland cement). (d) 1-1/2" hex wire (poultry netting). *'e) Two 1/4" layers of Thermotex BX (du Pont Code E Finish. Flue - Boiler to Air Heater (a) 1" mineral wall insulating block (du Pont Code N1E). (b) 2-1/2" magnesia block insulation (du Pont Code N1A). (c) 1-1/2" hex wire (poultry netting). (d) Retal corner beads over the hex wire. (e) 1/2" asbestos finishing cement (without Portland cement). (f) 1-1/2" hex wire (poultry netting). (g) Two 1/4" layers of thermotex BX (du Pont Code E Finish). 6. Air Heater. Casing (a) 1-1/2" 83/9 magnesia block insulation (du Pont Code N1A). (b) 1-1/2". hex wire (poultry netting), Specification Ro. 2957 Sheet 2 cn DUP 08380; Fetal corner beads over the 'hex wire'-,,. 1/2" asbestos finishing eemeht {without Portland cement} 1-1/2" hex-wire .(poultry netting). Two 1/4" layers of cherraotex bX (du Pent Code finish)* 7 Flue - Air Heaters to Induce Air Fan (a) 2" fc'5<',- magnesia block insulation (du Pont Code filA). (b) 1-1/2" hex wire (poultry netting). (c) ..etal comer Deads). (d) 1/2" asbestos finishing cement (without Portland cement). (e) 1-1/2" hex wire (poultry netting). (f) Two 1/4" layers of thertsotex BX (du Pont Code 3 Finish), o* Induced Draft Fan (a) 2" 85jt- magneeia block insulation (du P<^t Code hlA). (b) To be applied over Toad mesh spot welded to cite stiffener aiiglea of the: induced draft fan - Similar to Figure 30 - Standard Engineering Specification So. 19S4 - Sheet SH-30-F. (e) 1-1/2" hex wire (.poultry netting). <d) l/2"asbesto3 finishing cement. (o) . hex wire ^poultry netting). (f) Two 1/4" layers of- cherraotex 3X (du -Pont Code E-Finish. 9. Duct - Air, Heater to Burner V/ind Sox (a) 1-1/2" S54 magnesia block insulation (du Pont Code HlA), (b) i-l/2" hex wire*(poultry -netting')# (c) ,F.4tal Corner beads. . d) 1/2" asbestos finishing cement (without Portland Cement), idj 1-1/2" hex wire (poultry netting). f) Two 1/4" layers of thermotex EX (du Pont gode E Finish.) DUP 0838055 Specification Ho.. 2957 Sheet 3 GENERAL NOTES 1. Specification 1984 - Standard Thermal Insulation for Pipe, Valves, Fittings and Equipment,, dated 4/23-49 - is hereby made a part of this specification* 2. Safety precautions - on`all hot bare surfacesviiere insulation is not specified - insulation shall be installed safety high to prevent hazards* 3. Any variation of thickness or class of insulation or finishes contained herein are to be taken up with this office. 4* Steam traps shall not be insulated regardless of location, unless specifically specified.by '.vilrr.ington Design, indicated on drawings, or the Field forces. - This is an exception to our safety precautions* 5* Where fire brick is exposed to the weather Gander the side wall headers snd behind mud drum, weatherproof by applying two l/4n layers of thermotex BX over l-l/2" hex wire mesh (poultry netting.) The expanded metal, lathe shall be No* 19 i-.ak B.W.G. having 1-1/2n or 2" hex mesh and finish. * i 6* Provisions for expansion in the insulation of the flues, ducts-,' and long pipes such that the finish will not crack or peal as a result of expansion or contraction. 7. On wall areas covered with two or more layers of insulating block, the joints of the two layers is not coincide but laid up with broken joint construction and each layer snail be pointed up where required with suitable insulating cement (du Pont Code NJ). b. The insulation block on all walls shall have its joints butted tightly and shall be laid up dry. Lacing wire shall be ised to hold the blocks in place. The 1-1/2"- No. 16 B.W.G. expanded metal lathe shall be inst died over the high temperature and anchored to studs with washers and speed nuts. 9* The 1-1/2" of mineral wall cement (du Pont Code NJ) shall be applied over the expanded metallathe and formed into panels approximately 3T square grooving. Shrinking cracks should be filled in above the finish edge coat is applied. The 1-1/2" to 2" (No* 19 B.W.G. max) hex wire mesh (poultry netting) shall be tightly stretched over the outside of the wall cement. On each stud outside the -wire mesh place a washer and a hex nut. The nut shall be tightened until it has been forced into the insulation far enough to be flush with the surface of the finish coat when it is applied. The excess stud length shall then be cut off. The two 1/4" layers of mastic thermotex BX shall be applied directly on to the hex wire. DUP 0838056 . -/ Specification No. 2957 Sheet4' * it BRICK WORK SPECIFICATION- 30ILEKS L & S FAIT II 1* Boiler rear wall and boiler side walla below tubes, 9" of second quality fire brick 3isW air set nortar, or equal, for laying up the brick, 2 furnace side walls below headers. 9" lining of first quality fire brick. 9TM of second quality fire brick. iwcft air set mortar, or equal, for laying up the brick. 3< Furnace front wall below header (burner wall). 9" of first quality fire brick. 3ccft air sat mortar, or equal, for laying up the brick. 4. lower drum protecting pier. 9 13-1/2" of second quality fire and brick. Baft air set mortar, or equal, for laying up the brick. 5. Bridge wall 18" of first quality fire brick 3&W air set mortar, or equal, for laying up the brick. is&W Koacast, or equal, for sealing at top of wall. 6. Paving on foundation - lower drum closure plate to rear wall. Flat course of second quality fire brick. B&ft air set mortar, or equal, for laying up. the brick. 7. Paving on .foundation - low drum pier to bridge'wall. Rowlock course of second quality fire brick. B&W air set mortar, or equal, for laying up the brick. 8. Furnace floor One row of 6" hollow tile (including load bearing tile) Gwaftfc'.Aorfear for laying up the hollow tile. 1/4" asbestos millboard. 2-1/2'' of B&.W K-20 insulating fire brick, or equal. B&W air set mortar, or equal, for laying up the insulating fire brick. 5" of first quality fire brick (two 2-1/2" courses). B&W air set mortar, or equal, for laying up the brick. S&& air set mortar, or equal, for slushing tho floor. 9* Boiler rear wall and boiler side walls back of tubes. 2n square edge tile air set mortar, or equal, for laying up the tile. Baffle mix, or equal, for sealing around studs through tile. B&W baffle mix, or equal, for sealing wherever else required. 10. Furnace side walls back of tubes. 2-1/2" square edge tile. B&W air^set mortar, or equal, for laying up the tile. B&W baffle mix, or equal, for sealing around studs through tile. B&ft baffle mix, or equal, for asaling at studded offset tubes. Specification No. 2957 Sheet 5>. DUP 0838057 )> B&W baffle mix, or equal, for sealing wherever else requiredo BiiW Koacast, or equal, for sealing at top of side wall headers* 11, Furnace front wall back of tubes, 2-1/2" square edge tile, bitW air set mortar, or equal, for laying up the tile. ' b&W baffle mix,or equal,* for sealing around studs through tile, ixtW baffle mix,or equal, for sealing wherever else required. 12, Front baffle between upper offset tubes (1st pass only) 2" square edge tile (use 2"x6"xl2" tile), B&W air set mortar, or equal, for laying up the tile. B&W baffle mix,or equal, for sealing at top. and bottom of baffle. B&W baffle mix,or equal, for sealing at junction of baffle at side walls. o&W baffle mix, or equal, for sealing wherever else required. 13* iiear baffle 9 2" square edge tile (use 2"x6"xl2" tile), B&W air set mortar, or equal, for laying up the tile. B&W baffle mix, or equal, for sealing the junction of baffle at side wall, B&W baffle mix, or equal, for sealing wherever else required, 14, Seal between close spaced, baffle tubes and side walls D&W baffle mix, or equal, 15, Loose asbestos, asbestos rope, etc. required for this job. 16, To be furnished by Babcock '& Wilcox and to be installed by the contracto * (a) Two layers of quarter inch asbestotf millboard between brick work and side wall header supports, (b) Special shaped- tile and millboard for 3"x7" doors. (c) Special shaped wall closure tile and baffle tile to fit curve of tubes, (d) Bonding tile and holders for burner wall. (e) Burner tile and mortar for burner throats, (f) 1" of Superex insulation between burner wall and inter-plate of burner box. (g) B&W K-20 concrete mix for lining refractory lined doors in the field. 17, General fa! Foundations will be furnished and installed by du Pont. (b) Studs on tubes will-be furnished by Babcock & Wilcox and installed by du Pont. (c) Washers' speed nuts, and hexagonal nuts for the brickvork and insulation will be furnished by Babcock & Wilcox and installed by the contractor. (d) The unit will be installed as an outdoor insulation. (e) Fire brick and tile shall conform to ASTI-j specification C 64-47 typs C and a cold crushing strength of at least 1000 psi. 18, Installation procedure - tube and tile walls The tubes shall be bapked up with tile of ASTI, specification C-64-47 type C, with a cold crushing strength of not less than 1000 p*it Specification No. 2957 Sheet 6 DUP 0838058 i.c-.id In hi&i cvIt? set sorter* ??. tile shall be held against the tuo&s by waahors and speed ruts on -ale walls asseeot the front vs&Ll, r that -wall* the tile shall oe insert cid betieer. the wail. tubes end the supply tubs* The following reference drawings are part of this specification? D-XG6725-4 D-1G6726-5 D-106727-5 i)-I06728*4 0-106729-6 Front views factional aide views Sectional plan views Foundations Arrangement of air heater, flues, ducts &. fans. w Specification No. 2957' Sheet 7-