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Pydraul "E" series STRAIGHT PHOSPHATE ESTER HYDRAULIC FLUIDS 1 Development Fire protection for industrial hydraulic operations began with Pydraul In 1951. Pydraul fluids have since provided Industry with millions of machine hours of safe operation. New ways are continuously being explored to improve the excellent performance records of Pydraul fluids. From the first Pydraul fluid, (Pydraul F-9) the family has grown to ten specially tailored, fire-resistant safety fluids. Each answers a major but specific hydraulic fluid need for industrial use. In addition to guarding against fire, each Pydraul fluid lubricates as well as premium grade oil. Pydraul fluids have answered the need of virtually every industrial operation, indoors and out--from the sub-zero, outdoor hydraulic lift operations for refineries and blast furnaces to the low-viscosity fluid demands of high-speed, precision machine tools. Reformulation The Pydraul Fluids in this Selector were reformulated in 1971 to remove all chlorinated components. Monsanto has developed a series of ALL PHOSPHATE ESTER fluids known as the Pydraul E Series which exhibit performance superior to presently available phosphate ester hydraulic fluids. Pydraul E Series fluids are named for their viscosity at 100 F in centistokes (e.g. Pydraul 30E has 100 F viscosity of 30 centistokes). The E designation for these Pydraul fluids denotes straight phosphate ester--with no chlorinated components. Pydraul 30E, Pydraul 50E, Pydraul 65E, Pydraul 90E (for air compressors) and Pydraul 115E are a unique family of fluids. They offer improved thermal and oxidative stability with corresponding long service life compared to present competitive products. With unique low temperature fluids Pydraul 10E and Pydraul 29E LT added to the above line, the Pydraul E Series is the most complete line of phosphate ester fluids offered for industrial hydraulic service. Performance Pydraul fluids offer a wide range of viscosities from which you can select the proper range specified by your hydraulic equipment manufacturer. Whichever Pydraul fluid you select, each provides the same protection against fire, premium lubricity, ease of maintenance, and freedom from corrosive action and foam. Pydraul hydraulic fluids also offer several additional benefits-- Reduced Fire Insurance Rates Pydraul substantially reduces fire hazards from hydraulic operations and fire threats to surrounding structure and equipment. Insurance premiums for plants using Pydraul are often lower than premiums for operations using petroleum oil. Longer Pump Life Machines which operate on water-based fluids frequently require pump repair or replacement as often as every two or three months. Machines which use Pydraul hydraulic fluids can operate on the same pump for several years. Pydraul hydraulic fluids give the same long pump life as the finest grade petroleum oil. No Corrosion Problems Any metal hydraulic system component in contact with Pydraul will not rust. Pydraul hydraulic fluids do not lose anti-rust properties even after extended use. Maximum Equipment Response Pydraul never produces excessive froth or foam during normal operations to interfere with hydraulic equipment response. Because Pydraul hydraulic fluids lubricate as well as premium petroleum oils, Pydraul permits equipment to operate at optimum response capability. Inspection and Replacement Down-Time Are Virtually Eliminated Pydraul hydraulic fluids are designed to be permanent. Pydraul fluids do not wear out. Except for normal "make-up" requirements, you never have to add new Pydraul to hydraulic systems. Pydraul eliminates "drain and change" periods; it does not have to be inspected in your system from month to month--or replaced from year to year. TOWOLDMONOQ24518 Pydraul E" series 2 PHYSICAL PROPERTIES Appearance Spec. Gravity 25/25C. Ncutraliration No. (mg KOH/g) max. Moisture (max.) % VISCOSITY Centistokes <?/ 100oF. ( 210F. SSU (rr- 100F. (rr 210F. Absolute SSU (tf 100F. (SSU x Density) ( 210F. Pour Point Bulk Temp. Max. (continuous operation) Boiling Point F. 8t 760 mm Hg Coefficient of Thermal Expansion per F. Specific Heat BTU/lb./F. ( 77F. Thermal Conductivity BTU/hr./ft./F. Vapor Pressure mm Hg(ri 200C>F. Bulk Modulus (Room Temp. 1000-6000 psi) Rust Test ASTMD-665 Foam Test ASTM D-892 Solubility in Water FIRE RESISTANCE TESTS Factory Mutual Spray Test. Test fluid sprayed at 1000 psi through orifice, passing through flame of propane torch. Factory Mutual Channel Iron Test. Test fluid sprayed at 1000 psi through orifice, onto hot channel iron at 1300F. Hot Manifold Test (Federal Test Method Std. 791). Test fluid dripped on at 1300F. Factory Mutual Approval. FM PYDRAUL10-E Clear Blue Liquid 1.085-1.095 0.25 0.10 10.0 cs 2.4 cs 60 SSU 35 SSU 60.5 SSU 35 SSU --70F. 175F. 707F. 0.00044 0.42 0.047 0.002 328,000 Pass Pass Negligible Fail Fail Intermittent flashing but does not propagate to pan below. No PYDRAUL 29-E-LT Clear Blue Liquid 1.090 1.110 0.35 0.15 30.9 cs 7.9 cs 145 SSU 52 SSU 158 SSU 54 SSU -45 f. 175 `1. 500 f. 0.00040 0.39 0.0757 0 00? 370.000 Pass Pass Negligible ' Pass Intermittent flashing but does no! propagate to pan below. Yes Fire-resistance Advantages of Pydraul Pydraul fluids protect hydraulic equipment and person nel with permanent fire protection. Pydraul fluids contain no water to evaporate and do not leave a flammable residue. During their many millions of machine hours of use, Pydraul fluids have been accidentally sprayed over molten metal, through electrical arcs, into flames and sparks. They pass all of the important ignition tests for fire-resistance. 016t>*06 TOWOLDMONOQ24519 SECTION 1 PYDRAUL 30-E Clear Blue Liquid 1.155- 1.175 0.15 0.10 3? cs 4.8 cs 150 SSU 4? SSU 174 SSU 47 SSU -- 15 l. 225DF. 725 f. 0.00035 0.3G 0.0737 0.002 390,000 Pass Pass Negligible PYDRAUL 50-E Clear Blue Liquid 1.145-1.165 0.15 0.10 49 cs 5.9 cs 231 SSU 46 SSU 262 SSU 50 SSU -5DF. 225 F. 750 F. 0.00035 0.37 0.0730 0.002 392,000 Pass Pass Negligible PYDRAUL 65-E Clear Blue Liquid 1.142-1.162 0.15 0.10 67.3 cs 7.1 cs 312 SSU 50 SSU 349 SSU 54 SSU 0F. 225 F. 780 F. 0.00035 0.38 0.0726 0.001 395,000 Pass Pass Negligible PYDRAUL 115-E Clear Blue Liquid 1.145-1.165 0.15 0.10 122 cs 9.1 cs 565 SSU 56 SSU 644 SSU 61 SSU -t 10 f. 225 eF. 820 F. 0.00035 0.38 0.0721 <0.001 397,000 Pass Pass Negligible Pass Pass Intermittent flashing but does not propagate to pan below. Yes Pass Pass Intermittent flashing but does not propagate to pan below. Yes Pass Pass Intermittent flashing but does not propagate to pan below. Yes Pass Pass Intermittent flashing but does not propagate to pan below. Yes FOLLOWING IS A PARTIAL LIST OF APPLICATIONS FOR THE PYDRAUL FLUIDS: STEEL INDUSTRY continuous casters rolling mills furnaces scrap chargers stripper cranes arc welders combustion controls mobile equipment ALUMINUM INDUSTRY stripper cranes direct chill casters furnaces rolling mills shearers FORGING AND EXTRUSION forge presses extrusion presses billet manipulators furnaces molding lines DIECASTING diecast machines trim presses FABRICATION forming presses welders furnaces 0165*07 TOWOLDMONOQ24520 Pydraul"E" series 1 Olb'j'*08 TOWOLDMONOQ24521 SECTION 1 TEMPERATURE, DEGREES FAHRENHEIT 0165*109 TOWOLDMONOQ24522 Pydraul"E" series 6 j2:> *co , E 3 J- T5 O*g|t K uoS 1 >,TO 1 tsl j |i !8Vt TEST TIME, HOURS 0165<i 10 TOWOLDMONOQ24523 SECTI MIXING COMPATIBILITY Pydraul With Other Pydraul Fluids 10-E 29 E LT 30-E 50E 65-E 115-E 10 E - YES YES YES YES YES 29-E LT YES - YES YES YES YES 30 E YES YES - YES YES YES 50 E YES YES YES - YES YES 65 E YES YES YES YES - YES 115-E YES YES YES YES YES - 230 C YES YES YES YES YES YES 312-C YES YES NO YES YES YES 540 C YES YES NO YES YES YES Pydraul With Other Hydraulic Fluids m 29 E LT 30-E 5frE 65-E 115-E FYRQUEL* 90 YES YES YES YES YES YES 150 YES YES YES YES YES YES 220 YES YES YES YES YES YES 300 YES YES YES YES YES YES 550 YES YES YES YES YES YES H0U6HT0-SAFE** 1010 YES YES YES YES YES YES 1115 YES YES YES YES YES YES 1120 YES YES YES YES YES YES 1130 YES YES YES YES YES YES 1055 YES YES YES YES YES YES Fvrquel is a registered trademark of Stauffer Chemical Company. '*Houghto-Safe is a registered trademark of E. F. Houghton Company. TOWOLDMONOQ24524 Pydraul"E" series 8 CONVERTING TO PYDRAUL IS EASY "' Regardless of the type hydraulic fluid being used, converting a system to low-cost Pydraul fluids is easy. Virtually every type of equipment which uses fire-resistant hydraulic fluid has been converted to Pydraul fluids. Most equipment manufacturers are experienced in Pydraul fluid conversions and should be consulted. If changing seals is necessary, equipment manufacturers can recommend what seals to change, and many carry a supply of correct seals. Laboratory tests and operational experience show Viton*, Teflon*, and silicone the preferred elastomers for compatible seals. Please refer to the following section on seal and packing information for compatibility of Pydraul with other elastomers. To replace other fluids which are compatible with Pydraul and where compatible seals are in the system, it is only necessary to add Pydraul as make-up fluid. It is not necessary to drain or clean. When converting from petroleum oils, non-compatible synthetic fluids, water-glycol fluids, or water-in-oil emulsions, the following steps are recommended. These conform to USA Standard B93.5--1966. Please ask the Monsanto fluids specialist for recommendations and assistance. He may be reached by phoning the nearest sales office, listed on the inside back cover of this brochure. Change-Over Procedures Changing from Petroleum Oil 1. Completely drain and clean the system. Small amounts of oil will not interfere with the performance of Pydraul, but resistance to fire is reduced by the amount of oil left in the system. 2. Drain and blow out pipelines. Manually clean valves and reservoirs. 3. Open or remove and drain valves. Replace gaskets, packings, and seals with those compatible with Pydraul. It is particularly important to change dynamic seals. Static seals do not necessarily have to be changed if they are not leaking. Non-compatible static seals will have to be replaced when the part is disassembled for maintenance. 4. Remove pumps, accumulators, and cylinders, if necessary, for draining. Replace packings, seals, gaskets, and bladders with those compatible with Pydraul. 5. Check component functions before the system is closed and fluid is added. 6. If your system cannot be completely drained, you may have to flush it with a small amount of Pydraul. Changing from Water-Glycol or Water-in-Oil Emulsion 1. Drain and clean system thoroughly. Remove all traces of water. Empty all fines and low points or dead pockets in components. 2. Clean with steam or warm water. Follow by blowing with dry air. 3. Check sealing materials, hoses, and accumulator bags. Replace if necessary with compatible materials. 4. Install a minimum charge of Pydraul and operate the system from 16 to 24 hours. During this period, inspect the reservoir. If water or other contaminants float to the top, skim them off. 5. Drain the flushing charge immediately after shut-down while the fluid is warm. Drain all isolated points or parts which do not drain back to the reservoir. If water is apparent in fluid clinging to walls, wipe down all accessible parts. Changing from Phosphate Esters (Other Than Pydraul) The Pydraul E Series fluids are compatible in all proportions with competitive phosphate esters and may be added as make-up to these fluids. Registered trademark of E. I. Du Pont do Nemours & Co., (nc. TOWOLDMONOQ24525 SECTION 1 SEALS AND PACKINGS INFORMATION Materials compatible with Pydraul hydraulic fluid are necessary for dynamic or moving seals. For static seals they are preferred, but not essential. The following table indicates materials recommended, depending on the Pydraul fluid selected. PYDRAUL FLUID 10-E 29-E LT 30-E 50-E 65-E 115-E R--Recommended NATURAL BUTYL EPR VITON TEFLON NYLON SILICONE BUNA N NEOPRENE RUBBER RRu RRsuuu R R R R RR uu u RRR R R Ruuu R RRRRRuuu RRR RRR uuu RRR RRR uuu S--Satisfactory U--Unsatisfactory This list of component manufacturers is a guide to obtaining seals compatible with Pydraul fluids. Please contact your equipment manufacturer or seal supplier for their most current recommendations. Acushnet Process Company Garlock Packing Company 776 Belleville Avenue Palmyra New Bedford, Massachusetts 02745 New York 14522 C. W. Marsh Company 36 Hudson Street Muskegon, Michigan 49441 Reliable Rubber Products Eddyington Pennsylvania 19020 Anchor Packing Company 403 North Broad Street Philadelphia, Pennsylvania 19108 Bearings, Inc. 3634 Euclid Avenue Cleveland. Ohio 44115 A. W, Chesterton Company Everett Massachusetts 02149 Chicago Rawhide Manufacturing Company 1311 Elston Avenue Chicago, Illinois 60622 C. t. Conover & Company, Inc. 333 Passaic Avenue Fairfield, New Jersey 07006 Crane Packing Company 6400 Dakton Street Morton Grove, Illinois 60053 Goshen Rubber Company, Inc. P. 0. Box 416 Goshen, Indiana 46526 Greene, Tweed & Company North Wales Pennsylvania 19454 Hercules Packing Corporation 11061 Walden Road Alden, New York 14004 International Packing Corporation Bristol New Hampshire 03104 Johns-Manville 22 East 40th Street New York, New York 10016 Minnesota Rubber Company 3630 Wooddale Avenue Minneapolis, Minnesota 55416 Parker Seal Company 10567 Jefferson Boulevard Culver City, California 90230 Plastic & Rubber Engineering, Inc. 756 East Florence Avenue Los Angeles, California 90001 Plastic & Rubber Products Company 2100 Hyde Park Boulevard Los Angeles, California 90047 Precision Rubber Products Corporation Hartmann Drive Lebanon, Tennessee 37087 Rockwell Mechanical Packing Company, Inc. 1634 Long Beach Avenue Los Angeles, California 90021 W. S. Shamban Company 11617 West Jefferson Boulevard Culver City, California 90230 Vellumoid Company Rockdale Street and Beaman Avenue Worchester, Massachusetts 0)606 The James Walker Packing Company, Inc. P. 0. Box 75 Chicago Heights, Illinois 60411 Raybestos-Manhattan, Inc. Packing Division Passaic, New Jersey 01bbU3 'rW&MSSSSB TOWOLDMONOQ24526 Pydraul"E" series 10 FILTERS AND HOSES ....... Filters/Most standard oil fillers are satisfactory. You can use active earth or clay types. Filter manufacturers include: Briggs Filtration Division Bowser Corporation Cookeville, Tennessee Capital Engineering Company 5839 S. Ashland Avenue Chicago, Illinois Commercial Filters Corporation (HonanCrane) Lebanon, Indiana Cuno Engineering Corporation Sub. ot American Machine & foundry 4627 S. Vine Street Meriden, Connecticut Dollingcr Corporation 20 Centre Park Rochester 3, New York Fultlo Specialties Company, Inc. 410 Fancy Avenue Blanchestor, Ohio Hilliard Corporation 98 W. Fourth Street Elmira, New York Marvel Engineering Company 7227 North Hamlin Avenue Chicago 45, Illinois Pall Corporation 32 Sea Cliff Avenue Glen Cove, L. I., New York Purolator Products 1000 New Brunswick Avenue Rahway, New Jersey Rosaen Filter Corporation 1776 E. Nine Mile Road Hazel Park, Michigan Schroeder Bros. Corporation 101 Nichol Avenue McKees Rocks, Pennsylvania Serfilco Division Service Filtration Corporation 7408 North Milwaukee Niles, Illinois 60648 Hoses/Although both neoprene and buna elastomers swell somewhat in Pydraul, hose of these materials have given satisfactory service when made of a reinforced braid construction. Butyl, nylon or Viton are preferred when new hoses are installed. Suppliers include: Anchor Coupling Company 3600 N. Fourth Street Libertyville, Illinois Eastman Mfg. Company (See Imperial-Eastman Corp.) Department T. R. 6300 West Howard Street Chicago 48, Illinois Electric Hose & Rubber Co. 1201 Duro Street Wilmington, Delaware Gates Rubber Company 999 South Broadway Denver, Colorado 80217 Imperial-Eastman Corp. 6300 W. Howard Street Chicago, Illinois Lewis Products Hohenwald, Tennessee 38462 Samuel Moore Co. Mantua, Ohio Resistoflex Corp. Roseland, New Jersey Stratoflex, Inc. 222 Roberts Cutoff Rd. Fort Worth, Texas Weatherhead Corp. 302 E. 131st Street Cleveland, Ohio 44108 0165A1A TOWOLDMONOQ24527 SECTION 1 OTHER COMPONENTS 11 Swivel Couplings Systems for Pydraul fluids often contain swivel couplings. Some suppliers are: Chiksan Division FMC Corporation 332 N. Brea Boulevard Brea, California Pipe Joint Sealers ... can be bought from: American Sealants Company (Sec Loctite Corporation) 115 N. Mountain Road Hartford 11. Connecticut Crane Packing Company 6410 Oakton Street Morton Grove. Illinois Dow Corning Corporation Midland. Michigan Friesland Plastics Company Friesland, Wisconsin General Electric Company Insulating Materials Department 1 Campbell Road Schenectady 6, New York Permatcx Company Department "I. R. Flagler Court Building West Palm Beach, Florida W, S. Shamban & Company 11617 W. Jefferson Boulevard Culver City. California Shell Chemical Company 110 W, 51st Street New York, New York Accumulators ... many hydraulic systems for Pydraul contain an accumulator which uses a bladder to separate the fluid from air or nitrogen pressure. For these, a rubber compatible with the fluid is necessary. Suppliers include: Greer Hydraulics, Inc. 5930 W. Jefferson Boulevard Los Angeles, California Paints ... resistant to Pydraul are supplied by: Amercoat Corporation Department T Brea, California Andrew Brown Paint Company 5413 S. District Boulevard Los Angeles, California Carboline Company 32-R Hanley Industrial Court St. Louis, Missouri Carrol Products 148 Marine Street Farmingdale, New York Finch Paint & Chemical Company Torrence, California W. P. Fuller & Company 1645 W. Valencia Drive Fullerton, California The Glidden Company 900 Union Commerce Building Cleveland, Ohio Interchemical Corporation Finishes Division 1255-T Broad Street Clifton, New Jersey Lowe Brothers Company Third & Madison Streets Dayton, Ohio Magna Coatings & Chemical Corporation 1785 N. Eastern Avenue Los Angeles, California Nycote Laboratories 15002 Delano Street Van Nuys, California Pittsburgh Plate Glass Company One Gateway Center Pittsburgh 22, Pennsylvania Rinshed-Mason Company 5935 Milford Detroit, Michigan Royalty Paint & Varnish Company Pasadena, California Saran Protective Coatings Company 2415 Burdette at Reed Ferndale, Michigan Sherwin-Williams Company 101 Prospect Avenue, N. W. Cleveland, Ohio Titanine, Inc. Seagrave Corporation Elmwood & Morris Avenues Union, New Jersey U. S. Paint, Lacquer & Chemical Company 2101 Singleton St. Louis, Missouri IHSMRlSlSiiS 0165415 TOWOLDMONOQ24528 Pydraul "E" series RECLAIMING PYDRAUL FLUIDS Pydraul hydraulic fluid lost from leaks and spills can be reclaimed because if is exceptionally stable and resistant to water and other contaminates. If fluid losses are appreciable--fluid recovery can result in considerable savings. Simply placing a container beneath leaks until they can be repaired will save some fluid. Where drip pans have been used beneath hydraulic machinery, more than half of the total Pydraul leakage has been reclaimed. This dollar-saving recovery appears especially advantageous because it isn't practical to reclaim either water glycol or water-oil emulsions except to filter out large dirt particles. Reclaiming Pydraul fluid helps make it the most economical fire-resistant fluid available. Reclaiming Pydraul consists of two steps: removing water, and filtering dirt or other solid particles. Water Removal... Water does not mix with Pydraul and will, therefore, form a layer on top. A drum reserved for contaminated fluid with a side and end bung, placed horizontally on a cradle about two feet off the floor, is a simple and effective settling chamber. Salvaged fluid can be added through a large funnel in the top opening and Pydraul periodically drained off through the lower opening. For a more elaborate system, permanently installed settling tanks, or a commercial installation can be used. A second method is centrifuging. Suitable units are made by DeLaval and Sharpies Co. Centrifuges operate swiftly ... will separate water from large volumes of fluid in a short time. Final Filfration ... A number of filtration units are available complete with filter pump and motor. Other systems use filter media such as cotton linfers, felt or metal screens. Attapulgus clay and Fuller's earth may be used to help keep the fluid clean, reduce moisture and lower neufralizafion number. Diatomaceous earth filtration is recommended for solid particles removal only. Paper and fiber type fillers are recommended for water and particle removal but are ineffective for lowering neutralization number (acidity) values. TOXICITY AND SAFE HANDLING Acute animal studies indicate that the Pydraul E Series Fluids can be classed as practically non-toxic when considered as an industrial fluid. They are non-irritating when the skin is exposed to the fluid. However, this product should not contact or in any way contaminate food, animal feed, food products, food packaging materials, pharmaceuticals or any items which may directly or indirectly be ultimately ingested by humans. Any contact may contaminate these items to the extent that their destruction may be required. Due to their low order of toxicity, the Pydraul E Series require no special handling precautions. However, as in handling any chemical, good hygienic procedures should be followed. In case of skin contact, wash off with soap and water. In the case of eye contact, flush with copious amounts of water. While Pydraul E Series (Pydraul C Series, also AC Series, Santosafe W/G) fluids pose no serious problems with respect to the environment, as a concerned supplier to industry, Monsanto urges the user to maintain a tight system, to correct leakage promptly and to exercise care in the handling and disposal of this and all other such products. FLUID PURIFICATION SYSTEM CENTRIFUGE SYSTEM FOR PURIFICATION Filters in the 3 to 5 micron tarnation. Such filter media range are recommended for will not affect the basic PyPydraul filtration and rec- draul formulation. 0165*16 TOWOLDMON0024529 SECTION 2 Pydraul"C" series PHOSPHATE ESTER BASE HYDRAULIC FLUIDS 1 Development Fire protection (or industrial hydraulic operations began with Pydraul in 1951. Pydraul fluids have since provided industry with millions of machine hours of safe operation. New ways are continuously being explored to improve the excellent performance records of Pydraul fluids. From the first Pydraul fluid, (Pydraul F-9) the family has grown to ten specially tailored, fire-resistant safety fluids. Each answers a major but specific hydraulic fluid need for industrial use. In addition to guarding against fire, each Pydraul fluid lubricates as well as premium grade oil. Pydraul fluids have answered the need of virtually every industrial hydraulic operation, indoors and out--from the sub-zero, outdoor hydraulic lift operations for refineries and blast furnaces to the low-viscosity fluid demands of high-speed, precision machine tools. Reformulation The Pydraul fluids in this Selector were reformulated in 1971 to remove all chlorinated components. Monsanto has developed a series of phosphate ester base fluids known as the Pydraul C Series which exhibit performance superior to other phosphate ester base products. The Pydraul C Series products, as with the Pydraul E Series straight phosphate ester line, are based on a unique phosphate ester. This gives the Pydraul C Series improved thermal and oxidative stability with corresponding long service life compared to competitive products. Performance Pydraul fluids offer a wide range of viscosities from which to select the proper range specified by the hydraulic equipment manufacturer. Whichever Pydraul fluid selected, each provides safety, premium lubricity, ease of maintenance, and freedom from corrosive action and foam. These Pydraul fluids have positive viscosity index values and are shear stable. Introduction of Low Cost Series of Pydraul Safety Fluids Pydraul 312 (now Pydraul 312-C) was the first of Monsanto's new series of low cost high performance fire-resistant hydraulic fluids. Introduced to the market in 1965, this chemistry was the latest innovation in synthetic safety hydraulic fluids. Pydraul 312-C is augmented with two other viscosity grade fluids which combine proved high performance with low cost. Besides providing safe hydraulic operations, these Pydraul fluids offer lubrication equal to or even better than premium grade oils; freedom from corrosive action and foam; ease of maintenance; permanence--they don't "wear out." These new lower cost Pydraul fluids are unique formulations of synthetic fluids blended with selected high viscosity low volatility petroleum fractions. The results are a series of fire-resistant hydraulic fluids which match or excel existing hydraulic fluids--including synthetics, premium grade petroleum oils, and water base fluids--but which sell in the price range of water-glycol fluids. Reduced Fire Insurance Rates Pydraul substantially reduces fire hazards from hydraulic operations and fire threats to surrounding structure and equipment. Insurance premiums for plants using Pydraul are often lower than premiums for operations using petroleum oil. Longer Pump Life Machines which operate on water-based fluids frequently require pump repair or replacement as often as every two or three months. Machines which use Pydraul hydraulic fluids can operate on the same pump for several years. Pydraul hydraulic fluids give the same long pump life as the finest grade petroleum oil. No Corrosion Problems Any metal hydraulic system component in contact with Pydraul will not rust. Pydraul hydraulic fluids do not lose anti-rust properties even after extended use. Maximum Equipment Response Pydraul never produces excessive froth or foam during normal operations to interfere with hydraulic equipment response. Because Pydraul hydraulic fluids lubricate as well as premium petroleum oils, Pydraul permits equipment to operate at optimum response capability. Inspection and Replacement Down-Time Are Virtually Eliminated Pydraul hydraulic fluids are designed to be permanent-- they do not wear out. Normal "make-up" requirements are usually all that is needed for new Pydraul. Pydraul eliminates "drain and change" periods; it does not have to be inspected in your system from month to month--or replaced from year to year. 0165*17 TOWOLDMONOQ24530 Pydraui "C" series 2 016^^18 PHYSICAL PROPERTIES Appearance Spec. Gravity 25/25C. Neutralization No. (mg KOH/g) max. Moisture (max.) % VISCOSITY Centistokes (o'; 100F. @ 210F. SSU (p) 100F. Qi) 210t>F. Absolute SSU@100F. (SSU x Density) 210F. Pour Point Bulk Temp. Max. (continuous operation) Boiling Point F. at 760 mm Hg Coefficient of Thermal Expansion per CF. Specific Heat BTU/lb./'F.Co; 77F. Thermal Conductivity BTU/hr./ft./F. Vapor Pressure mm Hg<&; 200?. Bulk Modulus (Room Temp. 1000-6000 psi) Rust Test ASTM 0-665 Foam Test ASTM D-892 Solubility in Water ' FIRE RESISTANCE TESTS Factory Mutual Spray Test. Test fluid sprayed at 1000 psi through orifice passing through flame of propane torch. Factory Mutual Channel Iron Test. Test fluid sprayed at 1000 psi throu0 Orifice, onto hot channel iron at 1300F. Hot Manifold Test (Federal Test Method Std. 791). Test fluid dripped H at 1300F. Factory Mutual Approval. FM. FM Fire-resistance Advantages of Pydraui Pydraui fluids protect hydraulic equipment and person nel with permanent fire protection. Pydraui fluids contain no water to evaporate and do not leave a flammable residue. During their many millions of mat lime hours of use, Pydraui fluids have been accidentally sprayed over molten metal, through electrical arcs, into flames and sparks. They pass all of the important ignition tests for fire-resistance. -- TOWOLDMON0024531 PYDRAUL 230-C Clear Green liquid 1.040-1.060 0.30 0.16 46 ? cs 6.9 cs 215 SSU 49 SSU ??4 SSU 49 SSU -20 f. 200F. 500T 0.00038 0.41 0.0756 0.24 332,000 Pass Pass Negligible PYDRAUL 312-C Clear Green Liquid 1.030-1.050 0.30 0.15 66 cs 8.4 cs 309 SSU 54 SSU 311 SSU 52 SSU --10F, 200F. 540F. 0.00036 0.41 0.0760 0.20 330,000 Pass Pass Negligible PYDRAUL 540-C Clear Green Liquid 1.030-1.050 0.30 0.15 106 cs 10.5 cs 491 SSU 61 SSU 498 SSU 59 SSU 0F. 200T 545F. 0.00036 0.40 0.0749 0.22 336,000 Pass Pass Negligible Pass Pass Intermittent flashing but docs not propagate to pan below. Yes Pass Pass Intermittent flashing but does not propagate to pan below. Yes FOLLOWING IS A PARTIAL LIST OF APPLICATIONS FOR THE PYDRAUL FLUIDS: STEEL INDUSTRY continuous casters rolling mills furnaces scrap chargers stripper cranes arc welders combustion controls mobile equipment DIECASTING dlecast machines trim presses ALUMINUM INDUSTRY stripper cranes direct chill casters furnaces rolling mills shearers combustion controls mobile equipment Pass Pass Intermittent flashing but does not propagate to pan below. Yes FABRICATION forming presses welders furnaces FORGING AND EXTRUSION forge presses extrusion presses billet manipulators FOUNDRIES furnaces molding lines TOWOLDMONOQ24532 SECTION 2 VISCOSITY, SAYBOLT UNIVERSAL SECONDS Pydraul "C" series 4 3 i 01t>w TOWOLDMONOQ24533 SECTION 2 TEMPERATURE, DEGREES FAHRENHEIT QU>b*2l TOWOLDMONOQ24534 Pydraul "C" series 6 In a more severe Vickers hydraulic pump test (V-105-C pump), the Pydraul fluids performed as well as commercial antiwear oils and tn 2 er E o O e0 cc E 3 Eo> a o o sO. ..C *o<- TEST TIME, HOURS 016^^2^ TOWOLDMONOQ24535 Fixing compatibility Pydraul With Other Pydraul Fluids 230 C 312-C 540 C 10 E 29-E LT 30 E 50 E 65 E 115 E 230-C YES YES YES YES YES YES YES YES 312-C YES YES YES YES NO YES YES YES 540 C YES YES YES YES NO YES YES YES PydraufWith Other Hydraulic Fluids FYRQUEL* 90 150 220 300 550 HOUGHTOSAFE** 1010 1115 1120 1130 1055 230-C NO YES YES YES YES NO YES YES YES YES 312-C NO NO YES YES YES NO NO YES YES YES 540-C NO NO YES YES YES NO NO YES YES YES ryiquel is a registered T.M. of Stauffer Chem. Co. Houghlosafe is a registered T.M. of E. F. Houghton Co. TOWOLDMONOQ24536 SECTION 2 Pydraul C" series CONVERTING TO PYDRAUL IS EASY 8 Regardless of the type hydraulic fluid being used, converting a system to low-cost Pydraul fluids is easy. Virtually every type of equipment which uses fire-resistant hydraulic fluid has been converted to Pydraul fluids. Most equipment manufacturers are experienced in Pydraul fluid conversions and should be consulted. If changing seals is necessary, equipment manufacturers can recommend what seals to change, and many carry a supply of correct seals. Laboratory tests and operational experience show Viton", Teflon", and silicone the preferred elastomers for compatible seals. Please refer to the following section on seal and packing information (or compatibility ot Pydraul with other elastomers. To replace other fluids which are compatible with Pydraul and where compatible seals are in the system, it is only necessary to add Pydraul as make-up fluid. It is not necessary to drain or clean. When converting from petroleum oils, non-compatible synthetic fluids, water-glycol fluids, or water-in-oil emulsions, the following steps are recommended. These conform to USA Standard B93.5--1966. Please ask the Monsanto fluids specialist for recommendations and assistance. He may be reached by phoning the nearest sales office, listed on the inside back cover of this brochure. Change-Over Procedures Changing from Petroleum Oil 1. Completely drain and clean the system. Small amounts of oil will not interfere with the performance of Pydraul, but resistance to fire is reduced by the amount of oil left in the system. 2. Drain and blow out pipelines. Manually clean valves and reservoirs. 3. Open or remove and drain valves. Replace gaskets, packings, and seals with those compatible with Pydraul, It is particularly important to change dynamic seals. Static seals do not necessarily have to be changed if they are not leaking. Non-compatible static seals will have to be replaced when the part is disassembled for maintenance. 4. Remove pumps, accumulators, and cylinders, if necessary, for draining. Replace packings, seals, gaskets, and bladders with those compatible with Pydraul. 5. Check component functions before the system is closed and fluid is added. 6. If your system cannot be completely drained, you may have to flush it with a small amount of Pydraul. Changing from Water-Glycol or Water-In-Oil Emulsion 1. Drain and clean system thoroughly. Remove all traces of water. Empty all lines and low points or dead pockets in components. 2. Clean with steam or warm water. Follow by blowing with dry air. 3. Check sealing materials, hoses, and accumulator bags. Replace if necessary with compatible materials, 4. Install a minimum charge of Pydraul and operate the system from 16 to 24 hours. During this period, inspect the reservoir. If water or other contaminants float to the top, skim them off. 5. Drain the flushing charge immediately after shut-down while the fluid is warm. Drain all isolated points or parts which do not drain back to the reservoir. If water is apparent in fluid clinging to walls, wipe down all accessible parts. Changing from Phosphate Esters (Other Than Pydraul) The Pydraul C Series fluids are compatible in all proportions with most competitive phosphate esters and may be added as make-up to these fluids. Refer to the compatibility table on page 7 of this section for specific fluid combinations. : ' k , ! ! j i i 'Rcgislcted trademark of L I. Du Pont dc Nemours & Co., Inc. Olfeb'iZA TOWOLDMONOQ24537 SECTION 2 SEALS AND PACKINGS INFORMATION 9 Materials compatible with Pydraul hydraulic fluid are necessary for dynamic or moving seals. For static seals hey are preferred, but not essential. The following table indicates materials recommended, depending on the pydraul fluid selected. PYDRAUL FLUID 230-C 312-C 540-C r RECOMMENDED BUTYL* M M M EPR M M M VITON* R NYLON R TEFLON* SILICONE RR RRRR R R RR M--MARGINAL BUNA-N u NATURAL NEOPRENE RUBBER uu uuu uuu U--UNSATISFACTORY `Although generally classified as marginal with these Pydraul fluids, butyl and EPR (ethylene propylene rubber) have proved satisfactory in equipment operating under certain conditions of lemperature, fluid cleanliness, maintenance, etc. For best service under general all-around operating conditions, elastomors of Vilon, Fluorel, Teflon, and silicone are recommended. his list of component manufacturers is a guide to obtaining seals compatible with Pydraul fluids. Please contact (our equipment manufacturer or seal supplier for their most current recommendations. \cuslmet Process Company Garlock Packing Company C. W. Marsh Company Reliable Rubber Products '70 Belleville Avenue Palmyra 36 Hudson Street Eddyington tew Bedford, Massachusetts 02745 New York 14522 Muskegon, Michigan 49441 Pennsylvania 19020 Vnchor Packing Company 10] Notfli Broad Street 'hiladelphia, Pennsylvania 19108 tearing*,, Inc. 1634 l uclid Avenue lleveland, Ohio 44115 W. Chesterton Company verett Massachusetts 02149 -hicapo Rawhide Manufacturing ionipany 31] t Iston Avenue Chicago. Illinois 60622 .:. 1.. Conover & Company, Inc. *33 Passaic Avenue airfield, New Jersey 07006 >ane Packing Company -400 Dakton Street Mot ton Grove, Illinois 60053 Goshen Rubber Company, Inc. P. 0. Box 416 Goshen, Indiana 46526 Greene, Tweed & Company North Wales Pennsylvania 19454 Hercules Packing Corporation 11061 Walden Road Alden, New York 14004 International Packing Corporation Bristol New Hampshire 03104 JohnsManville 22 East 40th Street New York, New York 10016 Minnesota Rubber Company 3630 Wooddale Avenue Minneapolis, Minnesota 55416 Parker Seal Company 10567 Jefferson Boulevard Culver City, California 90230 Plastic & Rubber Engineering, Inc. 756 East Florence Avenue Los Angeles, California 90001 Plastic & Rubber Products Company 2100 Hyde Park Boulevard Los Angeles, California 90047 Precision Rubber Products Corporation Hartmann Drive Lebanon, Tennessee 37087 Rockwell Mechanical Packing Company, Inc. 1634 Long Beach Avenue Los Angeles, California 90021 W. S. Shamban Company 11617 West Jefferson Boulevard Culver City, California 90230 Vellumoid Company Rockdale Street and Beaman Avenue Worchester, Massachusetts 01606 The James Walker Packing Company, Inc. P. 0. Box 75 Chicago Heights, Illinois 60411 Raybestos-Manhattan, Inc. Packing Division Passaic, New Jersey `Registered trademarks of E. I. Du Pont de Nemours 6 Co., Inc. IWET mm 016542^ TOWOLDMONOQ24538 Pydraul "C"series 10 FILTERS AND HOSES Flllers/Mosl standard oil filters are satisfactory. You can use active earth or clay types. Filter manufacturers include: Briggs Filtration Division Bowser Corporation Cookeville, Tennessee Capital Engineering Company 5839 S. Ashland Avenue Chicago, Illinois Commercial Filters Corporation (Honan-Crane) Lebanon, Indiana Cuno Engineering Corporation Sub. of American Machine & Foundry 4627 S. Vine Street Meriden, Connecticut Dollinger Corporation 20 Centre Park Rochester 3, New York Fultlo Specialties Company, Inc. 410 Fancy Avenue Blanchester, Ohio Hilliard Corporation 98 W. Fourth Street Elmira, New York Marvel Engineering Company 7227 North Hamlin Avenue Chicago 45, Illinois Pall Corporation 32 Sea Cliff Avenue Glen Cove, L. 1., New York Purolator Products 1000 New Brunswick Avenue Rahway, New Jersey Rosaen Filter Corporation 1776 E. Nine Mile Road Hazel Park, Michigan Schroeder Bros. Corporation 101 Nichol Avenue McKees Rocks, Pennsylvania Serfilco Division Service Filtration Corporation 7408 North Milwaukee Niles, Illinois 60648 Hoses/Although both neoprene and buna elastomers swell somewhat in Pydraul, hose of these materials have given satisfactory service when made of a reinforced braid construction. Butyl, nylon or Viton are preferred when new hoses are installed. Suppliers include: Anchor Coupling Company 3600 N. Fourth Street Libertyville, Illinois Eastman Mfg. Company (See Imperial-Eastman Corp.) Department T. R. 6300 West Howard Street Chicago 48, Illinois Electric Hose & Rubber Co. 1201 Duro Street Wilmington, Delaware Gates Rubber Company 999 South Broadway Denver, Colorado 80217 Imperial-Eastman Corp. 6300 W. Howard Street Chicago, Illinois Lewis Products Hohenwald, Tennessee 38462 Samuel Moore Co. Mantua, Ohio Resistoflex Corp. Roseland, New Jersey Stratoflex, Inc. 222 Roberts Cutoff Rd. Fort Worth, Texas Weatherhead Corp. 302 E. 131st Street Cleveland, Ohio 44108 l TOWOLDMON0024539 SECTION 2 OTHER COMPONENTS Swivel Couplings Systems (or Pydraul fluids often contain swivel couplings. Some suppliers are: Chiksan Division FMC Cofporation 33? N. Brea Boulevard Brea, California Pipe Joint Sealers ... can be bought from: American Sealants Company (See Loetile* Corporation) 115 N. Mountain Road Hartfoid 11, Connecticut Crane Packing Company 6410 Oiikton Street Morton Grove, Illinois Dow Coming Corporation Midland, Michigan Friesland Plastics Company f riesland, Wisconsin General Uectric Company Insulating Materials Department 1 Campbell Road Schenec tady 6, New York Perm.ilex Company Department 1. R. flagler Court Building West Palm Beach, Florida W. S. Shamban & Company 11017 W. Jcfterson Boulevard Culver City, California Shell Chemical Company 110 W. 51st Street New York, New York Accumulators ... many hydraulic systems for Pydraul contain an accumulator which uses a bladder to separate the fluid from air or nitrogen pressure. For these, a rubber compatible with the fluid is necessary. Suppliers include: Greer Hydraulics, Inc. 5930 W. Jefferson Boulevard Los Angeles, California Paints ... resistant to Pydraul are supplied by: Amercoat Corporation Department T Brea, California Andrew Brown Paint Company 5413 S. District Boulevard Los Angeles, California Carboline Company 32-R Hanley Industrial Court St. Louis, Missouri Carrol Products 148 Marine Street Farmingdale, New York Finch Paint & Chemical Company Torrence, California W. P. Fuller & Company 1645 W. Valencia Drive Fullerton, California The Glidden Company 900 Union Commerce Building Cleveland, Ohio Interchemical Corporation Finishes Division 1255-T Broad Street Clifton, New Jersey Lowe Brothers Company Third & Madison Streets Dayton, Ohio Magna Coatings & Chemical Corporation 1785 N. Eastern Avenue Los Angeles, California Nycote Laboratories 15002 Delano Street Van Nuys, California Pittsburgh Plate Glass Company One Gateway Center Pittsburgh 22, Pennsylvania Rinshed-Mason Company 5935 Milford ' Detroit, Michigan Royalty Paint & Varnish Company Pasadena, California Saran Protective Coatings Company 2415 Burdette at Reed Ferndale, Michigan Sherwin-Williams Company 101 Prospect Avenue, N. W. Cleveland, Ohio Titanine, Inc. Seagrave Corporation Elmwood & Morris Avenues Union, New Jersey U. S. Paint, Lacquer & Chemical Company 2101 Singleton St. Louis, Missouri 016f>4^7 TOWOLDMONOQ24540 Pydraul"C" series 12 RECLAIMING PYDRAUL FLUIDS Pydraul hydraulic fluid lost from leaks and spills can be reclaimed because it is exceptionally stable and resistant to water and other contaminates. If fluid losses are appreciable--fluid recovery can result in considerable savings. Simply placing a container beneath leaks until they can be repaired will save some fluid. Where drip pans have been used beneath hydraulic machinery, more than halt of the total Pydraul leakage has been reclaimed. This dollar-saving recovery appears especially advantageous because it isn't practical to reclaim either water glycol or water-oil emulsions except to filter out large dirt particles. Reclaiming Pydraul fluid helps make it the most economical fire-resistant fluid available. Reclaiming Pydraul consists of two steps: removing water, and filtering dirt or other solid particles. Water Removal... Water does not mix with Pydraul and will, therefore, form a layer on top. A drum reserved for contaminated fluid with a side and end bung, placed horizontally on a cradle about two feet off the floor, is a simple and effective settling chamber. Salvaged fluid can be added through a large funnel in the top opening and Pydraul periodically drained off through the lower opening. For a more elaborate system, permanently installed settling tanks, or a commercial installation can be used. A second method is centrifuging. Suitable units are made by DeLaval and Sharpies Co. Centrifuges operate swiftly ... will separate water Irom large volumes of fluid in a short time. Final Filtration ... A number of filtration units are available complete with filter pump and motor. Other systems use filter media such as cotton linters, felt or metal screens. Attapulgus clay and Fuller's earth may be used to help keep the fluid clean, reduce moisture and lower neutralization number. Diatomaceous earth filtration is recommended for solid particles removal only. Paper and fiber type filters are recommended for water and particle removal but are ineffective for lowering neutralization number (acidity) values. TOXICITY AND SAFE HANDLING Animal studies indicate that the Pydraul C Series Fluids can be classed as practically non-toxic when considered as an industrial fluid. They are non-irritating when the skin is exposed to the fluid. However, this product should not contact or in any way contaminate food, animal feed, food products, food packaging materials, pharmaceuticals or any items which may directly or indirectly be ultimately ingested by humans. Any contact may contaminate these items to the extent that their destruction may be required. Due to their low order of toxicity, the Pydraul C Series require no special handling precautions. However, as in handling any chemical, good hygienic procedures should be followed. In case of skin contact, wash off with soap and water. In the case of eye contact, flush with copious amounts of water. While Pydraul E Series (Pydraul C Series, also AC Series, Santosafe W/G) fluids pose no serious problems with respect to the environment, as a concerned supplier to industry, Monsanto urges the user to maintain a tight system, to correct leakage promptly and to exercise care in the handling and disposal of this and all other such products. FLUID PURIFICATION SYSTEM CENTRIFUGE SYSTEM FOR PURIFICATION Filters in the 3 to 5 micron lamation. Such .filter media range are recommended for will not affect the basic PyPydraul filtration and rec- draul formulation. oitfiAzie TOWOLDMONOQ24541 SECTION 3 Siantosafe, W/G WATER/GLYCOL HYDRAULIC FLUIDS _................ 1 The new Santosafe W/G series of fire resistant water/ glycol hydraulic fluids are designed for use in hydraulic systems working in areas with a source of heat or ignition thal creates a potential fire hazard if petroleum oils are used. Santosafe W/G fluids are mixtures of water, ethylene glycol, a high viscosity lubricating and thickening agent and selective additives for corrosion protection. When compared to other commercial water/glycol fluids, Santosafe W/G fluids show improved pump performance and lubricity, meaning significantly longer component life and less maintenance costs. Santosafe W/G fluids also exhibit excellent corrosion protection to metals, high VI, low pour points and excellent heat transfer properties that make the fluids acceptable for a wide range of operating temperatures. Fi Resistance The fire resistance of Santosafe W/G fluids depends upon their water content. The Santosafe W/G fluids contain between 40-45% water and are considered "fire resistant" as long as the water content is maintained. Exposure to elevated temperatures can cause boiling and evaporation which will reduce the safety of this fluid. Every precaution should be taken to prevent a reduction in water content. Corrosion Protection Santosafe W/G fluids contain special additives to give improved liquid and vapor phase corrosion protection. Tests show compatibility with steel, stainless steel, aluminum, nickel, tin, copper and copper alloys. Zinc, galvanized iron and cadmium plated parts should not be used. Heat Transfer Water and water containing fluids such as Santosafe W/G are known to be excellent heat transfer media. As a result, Santosafe W/G fluids provide lower operating temperatures than other common hydraulic fluids. Storage & Handling Santosafe W/G fluids do not require special handling precautions; normal procedures for handling hydraulic fluids should be used. Because these fluids are water-soluble, spillage can be removed with water. Santosafe W/G fluids can be stored up to six months without problems. For extended storage the fluid should be agitated in some manner to redistribute the vapor phase inhibitor. . 01654Z9 TOWOLDMONOQ24542 Santosafe, W/G TYPICAL PHYSICAL PROPERTIES ~ FLUID SANTOSAFE Appearance Specific Gravity (' 20/20C Water Content (% by weight) Viscosity Centistokes <' 130F 100F 0F Saybolts as measured 130F 100F 0F Absolute Saybolts (SSU x density) 130F 100F 0F Viscosity Index Pour Point Min. pH at 25C Alkaline Content (ml. 0.1N HCI to neutralize 100 ml. of fluid to pH 5.5) Rust Test (AST M) ~........ ... Flash Point (COC) Weight per gallon, lbs (? 60F W/G 15 1.076 43.4 W/G 20 Red Liquid with a slight haze 1.08 43.0 W/G 30 1.073 40.0 21.1 32.6 499.6 97 150 2300 104 161 2475 155 min. --40F 9.4 164 Pass None 9.00 28.0 47.0 700 130 200 2600 140 216 2808 155 min. ~40F 9.4 165 Pass None 9.00 29.7 59.3 1050 ' 140 275 - 4600 -~ - 150 296 4950 155 min. -- 40F 9.3 176 ~ Pass None " " " 9.00 " 0lb^ TOWOLDMONOQ24543 TEMPERATURE, DEGREES FAHRENHEIT 016b"*31 TOWOLDMONOQ24544 SECTION 3 Santosafe W/G LUBRICATION AND PERFORMANCE 4 1 Santosafe W/G fluids will perform satisfactorily in all types of hydraulic pumps at rated speeds and pressures recommended by the pump manufacturers. Of course the fluid itself must be kept free of contamination and in good condition chemically. Proper maintenance procedures (i.e., adequate filtration, proper fluid temperature, viscosity and alkalinity control) are vital to good performance. Lubrication: Usage in vane type pumps at pressures to 2000 psig and speeds to 1200 RPM are well within the capabilities of Santosafe W/G fluids. The fluids have also performed in axial piston pumps at 3500 psig and 1200 RPM. Higher speeds {1750 RPM) generally require lowering the pressure to attain equivalent service. Use of Santosafe W/G fluids is not recommended in radial piston pumps. Gear pumps with bronze sleeve bearings present no difficulties and can be operated at full capacity. Heavily loaded needle bearings may require derating or a change in the type of bearing to a more suitable configuration. Santosafe W/G fluids exhibit the best pump wear seen when compared to commercial water glycols in standard pump tests due to the high level of anti-wear protection in Santosafe W/G formulation. In all tests to date no sludge formation or serious corrosion was found. Pumping efficiency showed no significant change. Low Pressure Systems: Pump tests on Santosafe W/G fluids at pressures of 1000 psig in vane pumps show less than 0.1% total wear. High Pressure: As a result of the low wear in low pressure tests, tests were made more severe to discover the fluids' capabilities. Table I shows the results for a V105E Vickers Vane pump. The wear rates of 71mg and 57mg are considered excellent. Table II (page 5) shows even more severe tests of Santosafe W/G compared to 3 other commercially available hydraulic fluids. The results of the V105C Vickers Vane pump show Santosafe W/G superior to all fluids tested. These results indicate Santosafe W/G can operate in the most critical systems with good performance. Table I VICKERS PUMP TEST FLUID Pump Type Pump Capacity (GPM) Fluid Temperature (F) Pressure (PSIG) Duration (Hrs) Total Wear in Mg. (Ring-) Vanes) SANTOSAFE W/G 15 V105E 2 130"F 1000 1000 71 W/G 20 V105E 2 130F 1000 1000 57 TOWOLDMONOQ24545 SECTION 3 V105C VICKERS VANE PUMP TEST 7800 FLUID Pump Type Pump Capacity Fluid Temperature Pressure (PSIG) Speed Duration (Hrs) Wear Ring Vanes Total SANTOSAFE W/G 15 V105C 8 GPM 140eF 1800 1200 RPM 258 476.0 mg 60.1 mg 536.1 mg1 SANTOSAFE W/G 20 V105C 8 GPM 140*F 1800 1200 RPM 260 275.7 48.2 323.9' Table II SANTOSAFE W/G 30 V105C 8 GPM 140F 1800 1200 RPM 260 56.3 17.5 73.8' WATER/GLYCOL A V105C 8 GPM 140eF 1800 1200 RPM 49s WATER/GLYCOL B V105C 8 GPM 140F 1800 1200 RPM 258 4,365.8 17.9 4,383.7- 7,552.2 40.6 7,592.8' R&O OIL V105C 8 GPM 150F 1800 1200 RPM 50* 332.2 11.5 343.7' * Test discontinued due to irregular wear causing high internal leak age essentially causing test failure. (System pressure could not be maintained.) 1 Ring showed even wear'--no washboarding. Rotor and end plates were in excellent condition. Light varnish on vanes. ? Ring showed excessive wear and washboarding. Heavy varnish deposits on vanes end rotor. 3. Ring showed medium washboarding and searing wear. Vanes and end plates showed light wear and medium varnish deposits. 4. Ring showed excessive washboarding and searing wear. Vanes and end plates showed light wear and medium varnish deposits. Tests conducted in Monsanto laboratories. "SUSSiSS! TOWOLDMONOQ24546 Santosafe W/G Q COMPATIBILITY TOXICITY AND SAFE HANDLING Hoses, Packings and Seals: No special hoses, seals or packings are needed when changing over from petroleum oil to Santosafe W/G fluids. The following materials have been found compatible with Santosafe W/G: Natural Rubber SBR Viton' Tetlon' Butyl Chloroprene Nitrile Rubber EPR Fabricated neoprene, homogeneous Buna N and Viton are the most common seals used. Nylon, butyl or neoprene is common for hoses. Because of the water content materials such as leather, cork, untreated cotton and cellulose packing should not be used. Paints: Solvent properties of Santosafe W/G fluids make conventional paints unsuitable. When converting systems, questionable paint should be removed and the surface left unpainted or painted with a compatible paint. Most leading paint suppliers handle compatible paints for water glycols. Filters: Fine mesh metal screens and water proofed cotton or cellulose fiber filters are satisfactory for Santosafe W/G fluids. The use of active clay or other adsorbent filters is not recommended because they could remove constituents of the Santosafe W/G formulation. Pipe Dopes: Santosafe W/G fluid may dissolve certain pipe dopes. Use only types known compatible with water/glycol fluids. Rogistored trademarks of E. I. Du Pont de Nemours & Co., Inc. Santosafe W/G fluids are materials of low toxicity by all j means of testing. They are not skin irritants or sensitizers! and will cause only mild eye discomfort on contact with | the liquid. The organic components have very low vapor \ pressure and are consequently not expected to have : vapor inhalation toxicity. On the basis of the toxicological, physical and chemical properties of Santosafe W/G fluids, no precautionary labeling is used on the containers. 0l6b`i31' TOWOLDMONOQ24547 MONSANTO INTERNATIONAL LIST Argentina BUENOS AIRES Monsanto Argentina S.A.I.C. Tucuman 117 Buenos Aires, Argentina Australia MELBOURNE Monsanto Australia Limited East Tower, Princes Gate 151 Flinders St. Melbourne, Victoria 3001 Australia SYDNEY Monsanto Australia Limited 35 Terry Street Rozelle, Sydney, NSW, Australia 2036 Austria VIENNA Monsanto GmbH Austria RudoDsplatz 12 Vienna 1. Austria Belgium BRUSSELS Monsanto Europe S.A. 1, Place Madou 1030 Brussels, Belgium ANTWERP Monsanto Europe NV/SA 163 Mechelsesteenweg 2000 Antwerp, Belgium Brazil SAO PAULO Monsanto Comerclo e Industrie Ltda. | Rua Araujo 216 6' Andar j Sao Paulo, Brazil 01220 Canada LASALLE Monsanto Canada Ltd. 425 St. Patrick St. LaSalle, Quebec, Canada REXDALE Monsanto Canada Ltd. 175 Rexdale Blvd. Rexdale, Ontario, Canada VANCOUVER Monsanto Canada Ltd. 1004 Hamilton St. Vancouver 3, B.C., Canada Chile SANTIAGO Serviclos Tecnicos Paclflco Ltda. "Sertepal" Ediflcio Espana Oficina 502 Calle Estado 337 Santiago de Chile Colombia BOGOTA Monsanto Colomblana Inc. Carrera 15 No. 77-50 Bogota, Colombia Dominican Republic SANTO DOMINGO Monsanto Dominicans Inc. Josefa Perdoma 17 Israel ASHDAD Israel Chemicals Fibres Ltd. Industrial Zone JOHANNESBURG Monsanto South Africa (Pty.) Ltd. 85 Risslk Street Johannesburg, South Africa Esqufna Pasteur Santo Domingo, Ashdad, Israel Spain Republics Dominicans El Salvador SAN SALVADOR Italy MILAN Monsanto Italiana S.p.A. Via Melchiorre Giola 8 BARCELONA Monsanto Iberlca SA Lepanto 350 Barcelona 13, Spain Monsanto Centroamerlca (El Salvador) S.A. 20124 Milan, Italy Sweden Ediflcio Plaza 67 Avenlda sury Calls a Santa Tecla San Salvador, El Salvador Japan TOKYO Monsanto Japan Ltd. Room 628 Chlyoda Building STOCKHOLM Monsanto (Scandinavia) AB Ulysundavagen 108 16111 Stockholm 11, Sweden Finland 1-2 Marunouchi 2-chome, Chiyoda-ku Switzerland HELSINKI Tokyo 100, Japan ZURICH Monsanto (Scandinavia) AB Monsanto (Suisse) SA Arkadlankatu 8 C 20 001000 Helsinki 10, Finland Malaysia PETALING JAYA Tlefenhofe 10 8001 Zurich, Switzerland France Monsanto Far East Ltd. 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Suite 314 Ruflno Bldg. 6784 Ayala Avenue Makati, Rizal D-706 Philippines United Kingdom LONDON Monsanto Chemicals Ltd. Monsanto House 10-18 Victoria Street London S.W.1, England Monsanto Textiles Ltd. Monsanto House 10-18 Victoria Street London, S.W.1, England YORKSHIRE Monsanto Textiles Ltd. 90 Thornton Road Bradford & BDI 2DX Yorkshire, England India Pvt. Ltd. Wakefield House, 11 Sprott Road Ballard Estates Bombay 1, India CALCUTTA Monsanto Chemicals of India Pvt. Ltd. Puerto Rico RIO PIEDRAS Monsanto Puerto Rico Company P.O. Box 837 Hato Rey Sta. Rio Piedras, Puerto Rico 00919 LEICESTER Monsanto Textiles Ltd. 2nd Floor Thames Tower. Burleys Way Leicester Lei 3 TP Leicestershire England IDRajendranath Mukherjee Road Calcutta 1, India MADRAS Monsanto Chemicals of India Pvt. Ltd. 310-311 Llnghi Chetty Street Madras 1, India Singapore SINGAPORE Monsanto Singapore Company (Pte.) Ltd. (Off Jalan Jurong Kechlt, 8 M.S.) Singapore 21 Venezuela CARACAS Monsanto (Venezuela) CA Torre Phelps--Piso 24 Plaza Venezuela Caracas, Venezuela NEW DELHI Monsanto Chemicals of India Pvt. Ltd. 3/6 Asaf Ali Road Near Turkman Gate New Delhi, India South Africa DURBAN Monsanto South Africa (Pty.) Ltd. 151 Guildhall 25-31 Gardiner Street Durban, South Africa West Germany LINGEN Monsanto (Deutschland) GmbH Chemiefaserwerk Lingen D-4450 Lingen (Ems) West Germany O165*35 TOWOLDMONOQ24548 r CUSTOMER SERVICE CENTERS AKRON, OHIO 44313 260 Springside Drive Montrose Development Perk Tel. (216) 666-4111 ATLANTA, GEORGIA 30339 320 Interstate North Parkway Suite 500 Tel. (404) 432-7111 BOSTON, MASSACHUSETTS 02149 Everett Station Tel. (617) 387-5010 CHICAGO, ILLINOIS 3158 Des Plaines Ave. Des Plaines, Illinois 60018 Tel. (312) 296-6688 CINCINNATI, OHIO 45236 8041 Hosbrook Road Tel. (513) 984-1100 DETROIT, MICHIGAN 500 Northland Towers West Southfield, Michigan 48075 Tel (313) 357-0910 HOUSTON, TEXAS 77027 1301 Post Oak Tower 5051 Westheimer Road Tel. (713) 621-9550 LOS ANGELES, CALIFORNIA 90022 6670 E. Flotilla St. Tel. (213) 723-2492 NEW YORK, NEW YORK 10036 1114 Avenue of the Americas Tel. (212) 764-5000 ST. LOUIS, MISSOURI 63166 800 N. Lindbergh Blvd. Tel. (314) 694-1000 SAN FRANCISCO BAY AREA 2710 Lafayette Santa Clara, California 95052 Tel. (408) 243-0414 SEATTLE, WASHINGTON 98121 2112 Third Avenue Tel. (206) 622-4203 WILMINGTON, DELAWARE 19810 Suite 204, Bancroft Bldg. 3411 Silverside Road Tel. (302) 478-4600 Monsanto Industrial Chemicals Co. A Unit ot Monsanto Company 800 N. Lindbergh Blvd., St. Louis, Mo. 63166 For technical information phone your Monsanto representative or the nearest sales office (listed on this page). To place an order for Pydraul products from Monsanto dial toll free 800-325-3850. Monsanto "Nothing contained herein Is to be construed as a recommendation to use arty product in conflict with any patent. MONSANTO MAKES NO WARRANTIES AS TO THE FITNESS OR MERCHANTABILITY OF ANY PRODUCTS REFERRED TO, no guarantee of satisfactory results ftom re llance upon contained Information or recommendations, and disclaims all liability for any resulting loss or damage." ............................ TOWOLDMONO024549 In This Pocket... Additional Information on Pydraul and Santosafe W/G Products Monsanto 165*3? TOWOLDMONOQ24550 Olb^38 Monsanto SOD N. LINDBERGH BLVD., ST. LOUIS, MISSOURI 63166 TOWOLDMON0024551