Document 5mBLY5y63xM0wQvmo5vYqnxD
UNITED .
STATES UNITED STATES ENVIRONMENTAL PROTECTION AGENCY
REGION 1
AGENCY
Enforcement & Compliance Assurance Division
ONMENTALPROTECTION5 Post OffiBcoes tSoqn,u aMrAe ,0 21S0u9i-t3e9 121
00
Subj:Inspection Report - Clean Water Act
Inspector: Joseph Canzano, Inspector & Compliance Officer
Enforcement & Compliance Assurance Division (ECAD - EWC)
Water Compliance Section (WCS)
JOSEPH
Digitally signed by
JOSEPH CANZANO
CANZANO Date: 1250:123:103. 1-015'.001 2'
I. Facility Information
A. Facility Name:New England Wire Technologies Corporation (the " Facility ")
http://www.newenglandwire.com/
B. Facility Location:130 & 145 North Main Street
Lisbon, NH 03585
43 13'01 " N
-71 54'21 " W
C. Facility Contact / s: Mr. Rich Knapp, Regulatory Compliance Officer
rich.knapp@newenglandwire.com
603-838-7078
D. ID No (s):ICIS - NPDES (NHNOE3250)
National Oil Data Base (R1-NH-00291)
Facility Registry Service ID (110000313928)
II. Background Information
E. Date(s) of inspection: September 22, 2021
F. Weather Conditions: Overcast, 70-degree Fahrenheit
Previous Measurable Rain Event: Sept. 15th -.36 "
G. US EPA Inspector(s): Joseph Canzano, Michelle Coombs
1 https://www.wunderground.com/dashboard/pws/KNHTINKE2/graph/2021-09-19/2021-09-19/monthly
ED_019088A_00005138-00001
H. State / Local Representative(s): None
I. Federally Enforceable Requirements Covered During the Inspection:
* 40 C.F.R. Part 112, Oil Pollution Prevention Regulations
40 C.F.R. Part 122, NPDES Regulations
40 C.F.R. Part 403, General Pretreatment Regulations
40 C.F.R. Part 433.15, Metal Finishing Regulations
40 C.F.R. Part 463.15, Plastic Molding & Forming Manufacturing Regulations
III. Type and Purpose of Inspection
The purpose of the site inspection is to view the Facility's metal finishing and plastic molding
and forming manaufacturing operations, process wastewater collection and transfer systems, and
sources subject to federal general and categorical pretreatment standards. EPA's inspectors
review / evaluate for potential slug load discharge / s into the municipal wastewater treatment
works, and implementation records required under federal industrial stormwater, and oil storage
and transfer regulations.
IV. Disclaimer:
Unless otherwise noted, this report describes conditions at the Facility / property as observed by
EPA, and / or through records provided to and / or information reported to EPA by Facility
representatives and as understood by EPA. This report may not capture all operations or
activities ongoing at the time of the inspection. This report does not make final determinations on
potential areas of concern. Nothing in this report affects EPA's authorities under federal statutes
and regulations to pursue further investigation or action.
V. Facility Description & File Review
The Facility's part of MJM Holding Group and is a highly customized cable and wire
manufacturing facility dating back to 1898. The Facility includes two wire and cable
manufacturing buildings in Lisbon, NH, i.e., Riverside and Trackside buildings.
The Facility reported on September 21, 2020 to EPA in its No Exposure Certification (NEC) for
Exclusion from EPA's Multi - Sector General Permit for Stormwater Discharges Associated with
Industrial Activities (MSGP) a primary standard industrial classification code of 3357
(Nonferrous Wiredrawing & Insulation). On - site manufacturing processes include wire drawing,
plating, braiding, cabling, insulating, and extrusion services. The Facility employs about 400
people, 3-shifts per day, Monday through Friday.
Average production rate for drawn wire for the Facility is appoximately 11,300 pounds per day.
Facility process wastewaters that discharge into the sewer system include: contact cooling
waters, non - contact cooling waters and mop waters. The Facility also generates wastewasters
2 National Pollutant Discharge Elimination System (" NPDES ").
2
ED_019088A_00005138-00002
from silver and tin metal plating operations, but these wastewaters are transported off - site as
hazardous waste for precious metals reclaimation. The overall process wastewater flows from the
Facility introduced into the municipal sewer system have decreased between 2017 and 2019. The
reduction in overall discharge flow to the POTW is from the elimination of mop waters which
are drumed and transported off site for disposal.
Reported Total Annual Discharge Flow (gallons) to
Publicly Owned Treatment Works (POTW)
Lisbon Discharge Permit11/14/201709/23/19
Date
Contact Cooling Waters26,97327,723
Non - Contact Cooling Waters640640
Mop Waters 11,220 0
Total 38,833 28,363
At the time of the inspection, the Facility doesn't meet the federal defintion of a Categorical
Industrial User (CIU) because contact cooling and heating wastewaters are not subject to a
categorical pretreatment standard under 40 C.F.R. 463.15. Wastewaters from contact cooling
and heating must only comply with General Pretreatment Regulations, 40 C.F.R. Part 403.
Further, the Facility doesn't meet the federal definition of a Significant Industrial User (SIU).
The amount of wastewater generated and introduced into the POTW from contact cooling and
heating operations are less than 25,000-gallons per day and contribute to less than 5 percent of
the average dry weather hydraulic or organic capacity of the POTW. At the time of the
inspection there did not appear to be reasonable potential for process wastewaters including
contact cooling and heating wastewaters to adversely affect POTW operations or for violating
any pretreatment standard or requirement. Please note, if wastewaters from silver and tin plating
operations are transported and introduced into another POTW or the Town of Lisbon's POTW in
the future, then the Facility would be identified as a Categorical Industrial User and thus a
Significant Industrial User and subject to pretreatment reporting requirements in 40 C.F.R.
403.12, i.e., Baseline Monitoring Report and Periodic Reports on Compliance. Regarding the
Facilty's silver and tin electroplating operations, the operation would be considered a zero
discharge categorical industrial user operation and the Region may request the Facility provide
annually a certificaiton indicating wastewaters from the operation continue to be zero discharge
into a POTW.
The Facility is still required to provide EPA and the POTW with certain information required
under the General Pretreatment Regulations. For example, under 40 C.F.R. 403.12 (f), Notice of
Potential Problems, including slug loading. All... Industrial Users shall notify the POTW
immediately of all discharges that could cause problems to the POTW, including any slug
loadings, as defined by 40 C.F.R. 403.5 (b). Under 40 C.F.R. 403.12 (j), Notification of
Changed Discharge. All Industrial Users shall promptly notify the EPA and the POTW in
advance of any substantial change in the volume or character of pollutants in their discharge.
3 https://www3.epa.gov/npdes/pubs/bul103.pdf
3
ED_019088A_00005138-00003
As noted above, on September 22, 2020, the Facility submitted / filed a NOE under EPA's
NPDES MSGP, the regulations for which can be found at 40 C.F.R. 122.26 (g). The NOE only
identifies the Facility's 130 North Main Street / Trackside Plant. The Facility may have
inadvertently forgot to include on the NOE, under Facility Information, the property located at
145 North Main Street / Riverside Plant. The Facility should amend its NOE to include its
operations at the Riverside Plant. The current NOE NPDES ID NHNOE3250 remains in effect
and will expire on September 22, 2025, unless your facility becomes unable to maintain its
eligibility for an exclusion sooner than that date. If changes at a facility result in industrial
activities or materials becoming exposed, the no exposure exclusion ceases to apply.
Since October 30, 2000, EPA has reissued four MSGPs for industrial stormwater discharges. The
first on October 30, 2000 (2000-MSGP), second on September 29, 2008 (2008-MSGP), third on
June 4, 2015 (2015-MSGP) and the fourth on September 29, 2021 (2021-MSGP). According to
EPA's records, the Facility received authorization on January 24, 2001 for authorization under
the 2000-MSGP (NHR05A520), and on May 29, 2009 for authorization under the 2008-MSGP
(NHR05BQ44). On October 28, 2010, November 17, 2015 and again on September 21, 2020, the
Facility received conditional exclusion for no exposure.
On October 14, 2021, EPA was provided with a June 2016 oil spill prevention, control, and
countermeasure (SPCC) plan interim report. The report (prepared by HRP Associates, Inc.,)
indicates the certifying engineer (at that time) required further information to complete / finalize
the plan and urges the Facility to reconcile certain questions and supply the necessary
information to the certifying engineer. Following the site inspection, the Facility informed EPA
that they had worked with HRP Associates, Inc. in the past to develop the SPCC plan, but it was
never finalized. Since at least June 2016, the Facility had knowledge that a federal oil SPCC plan
is required for the Facility. On October 19, 2021, EPA e - mailed the Facility a form entitled
Notice of SPCC Inspection with Deficiencies for failing to have an oil SPCC plan.
VI. In - Briefing, September 14, 2021
The inspection was announced and contact with Facility personnel occurred as early as August
19, 2021. On September 14, 2021, EPA inspectors Canzano and Coombs coordinated a meeting
with New England Wire personnel (Team) via Microsoft Teams.
Inspector Canzano informs the Team EPA would be performing a site inspection on September
22, 2021. The site inspection will include collecting wastewater samples. Inspector Coombs
offers, if requested, to split the samples with the Facility. The inspection will include, but is not
limited to, a review of industrial stormwater activities, oil and chemical storage and transfer
locations, categorical pretreatment manufacturing operations, wastewater evaporator and
discharge monitoring location / s.
4 Thomas White.
5 https://www.epa.gov/npdes/stormwater-discharges-industrial-activities-conditional-no-exposure-exclusion
6 Richard Knapp, Regulatory Compliance Officer, Robert Norman, Facility Manager, and Dave Combs, Health and
Safety Officer.
4
ED_019088A_00005138-00004
Prior to performing the inspection Inspector Canzano requested copies of the Facility's MSGP
stormwater pollution prevention plan (SWPPP) and SPCC plan. Facility personnel indicated the
Facility filed a conditional NOE under EPA's MSGP so no SWPPP is required and facility
believes it may not require a SPCC plan.
Inspector Canzano explains EPA's site inspection protocol and health and safety measures.
Inspectors will limit amount of time in interior spaces due to COVID considerations when
viewing certain metal finishing and plastic molding and forming (extrusion) manufacturing
operations and wastewater compliance monitoring location / s, and EPA will inspect only the
Facility's Riverside Plant. Facility personnel indicate manufacturing operations in the Trackside
Plant are same as Riverside Plant.
EPA will take photographs and review certain spaces for potential chemical spill paths to the
sanitary sewer system which could cause or contribute to Pass Through, or Interference at the
POTW. Facility representatives inform EPA inspectors all floor drains in the plant are sealed and
the Facility doesn't have a formal / written Slug Discharge Control Plan.
VII. Site Inspection - September 21, 2021
EPA inspectors Canzano and Coombs arrived at the site at ~ 9: 00 a.m. and are greeted at the
entrance door by Mr. Knapp, Mr. Norman, and Mr. Combs. EPA inspectors present credentials.
Facility representatives grant permission for EPA inspectors to enter the Facility and conduct the
site inspection. EPA inspectors and Facility representatives gather in a large meeting room to
review health and safety protocol and logistics for conducting the inspection and collecting
wastewater samples.
Inspector Canzano explains EPA would like to limit the amount of time in all interior building
spaces for only the Facility's Riverside Plant and would like to view the Plant's wastewater
monitoring point / s, boiler room / s, plating room, certain production and chemical storage areas,
and wastewater evaporator. EPA inspectors will be reviewing, among other things, certain
interior spaces for potential chemical slug load / spill to the sanitary sewer system.
Regarding the collection of wastewater samples, Inspector Canzano indicates EPA will be
collecting samples from locations identified in Facility's industrial discharge permit issued by
the Town of Lisbon on September 23, 2019, i.e., extrusion cooling and heating units EX2 and
EX12. Inspector Canzano also indicated EPA will collect a wastewater sample from a manhole
that represents Facility combined sanitary and process wastewaters entering the POTW (end - of-
pipe) from the Riverside Plant. Inspector Canzano explains federal prohibitions apply at end - of-
pipe. Inspector Coombs explains EPA's sampling protocol and offers to split samples. Facility
personnel decline the offer. Samples collected at EX2 and EX12 will be analyzed by EPA for
hydrogen ion concentration (pH), total chlorine residual (TRC), and categorical metal finishing
pollutants of concern listed in 40 C.F.R. Part 433, while sampling for only pH at end - of - pipe
manhole.
5
ED_019088A_00005138-00005
Inspection of Interior Spaces - Riverside Plant
Facility representatives escort EPA inspectors through the plant to view certain production floor
areas and contact cooling extrusion units, the silver and tin wire electroplating room, boiler, and
wastewater evaporator rooms.
The EPA sampling location for contact cooling extrusion units are collected from each unit's
water reservoir, i.e., EX2 and EX12. Inspector Coombs prepares sample bottles and documents
certain elements associated with collecting a grab wastewater sample. Facility personnel
indicated chiller unit / s can cool or heat water for the extrusion process. Each unit's reservoir has
a capacity of about 15-gallons and water from the unit is pumped to an extrusion process where
water comes in contact thereby cooling product as it exits the process in a trough where it then
travels through piping back to the chiller unit. Some wire and cable products may be coated with
extruded insulations including, but not limited to, polyester, nylon, and silicone rubber. Inspector
Coombs completes the job of collecting a wastewater sample and testing for pH, EX2 pH is 7.30
S.U. and for EX12 its 7.23 S.U. Inspector Coombs informs Mr. Norman EPA will also analyze
for metals, cyanide, base / neutrals and acid, and volatile organic compounds.
Facility personnel indicate recirculation chiller EX2 is used to process the greatest variety of
different colors while EX12 is used to process the greatest variety of thermoplastics. The
sampling locations are in Building # 7 of the Riverside Plant. The extrusion process consists of a
pay - off reel of wire or cable, a preheated unit which heats wire prior to entering the extruder, a
feed hopper which contains pelletized plastic compounds, a throat (where the hopper sites) which
is cooled to maintain the pelletized form of the compounds prior to entering the extruder, an
extruder which melts the plastic compound and applies it onto the wire or cable, a cooling trough
which cools the extruded wire or cable and finally a take up reel which spools the finished
product. The water supplied to the throat and trough is cooled by being recirculated through the
chiller units. The recirculated water contained within the chiller units is dumped into the sewer
periodically, i.e., once per week.
Regarding contact cooling water units, Facility personnel explain the Facility has a total of 29
extrusion lines. The Trackside Plant has 3 while the Riverside Plant has 26 extrusion lines.
The Facility primarily uses copper that is 5 / 16-inch rod which is drawn to a specified gauge. The
Facility can also process bronze and stainless steel which is not drawn to specified gauge but
rather purchased in dimensional form. Copper rod can be drawn to 20-gauge (.032-inch) wire.
An emulsion is used in drawing machines for lubrication. The lubrication is an emulsion and is
filtered and recirculated. Spent emulsion is removed from machines and evaporated in an on - site
evaporator. Some drawing machines have non - contact cooling water in a chiller servicing the
machine and water is changed out periodically (once per year) and is discharged to the sewer.
Facility personnel explain in the basement of the building are four open top tanks containing an
oil and water mixture (emulsion) from drawing machines. Two tanks have a volume of 4,700-
gallons, one tank (for the Rod Machine) has a volume of 4,200-gallons, and one tank (for the 48-
inch wire machine) has a volume of 2,500-gallons. EPA inspectors elected not to enter the below
grade / basement area of the building and view the tanks. Inspector Canzano explain that the
6
ED_019088A_00005138-00006
emulsion, because it contains oil, is subject to the oil spill rule and should be included in a SPCC
plan.
After drawing the copper wire, it may require tin and or silver plate. For tin - plated copper, the
copper wire is pulled through a flux bath consisting of a proprietary acid followed by a molten
tin bath. The tin - plated copper wire is air cooled and spooled. For superconductor wire, silver is
mixed with the molten tin bath. The copper wire is pulled through the molten bath and is cooled
with water. Cooling water is recirculated from holding tank. No water is discharged from either
plating process. Facility personnel indicated that the Facility no longer performs nickel plate on
copper wire. Nickel plating stopped in 2000.
EPA inspectors viewed the plating room and a boiler room. The Facility has a tin and silver wire
plating lines. In the room inspectors observe three 55-gallon drums containing cyanide waste and
labeled as hazardous waste. Facility personnel explain the room has no floor drains and is
specifically designed and constructed to a contain a spill. Wastewaters from the operation are
sent off site for silver reclamation and transported under manifest as hazardous waste. Any
liquid / s spills would remain on the floor in the room and the floor in certain area / s is alarmed to
detect spills.
Inspectors observed two oil fired boilers. Boilers are fed from a 200-gallon day tank. Facility
personnel indicated that the day tank and feed system to the boilers is expected to be replaced.
The room has a sealed floor drain. Inspector Canzano recommends periodically inspecting the
integrity of the drain. Facility personnel indicated that the Riverside and Trackside Plants each
have a 15,000-gallon underground storage tank for storing oil for the boilers. Mr. Norman
explain the Facility has a total of 8-boilers; 4-boilers at the Riverside Plant and 4-boilers at the
Trackside Plant.
Facility personnel show EPA inspectors the evaporator room, hazardous waste storage room, an
enclosed loading dock / receiving area, and a satellite waste drum storage area on the production
floor. In the evaporator room Facility personnel identify for EPA inspectors (11) 55-gallon oil
drums. The evaporator usage logbook shows on June 2nd and September 14th of 2021 the Facility
evaporated 220-gallons and 110-gallons of spent drawing solution from the wire drawing
department respectively. Inspector Canzano measures the dimensions of the evaporator and
estimates the volume of the unit to be about 223-gallons.
In a certain area of the plant, Facility representatives identify for EPA inspectors a satellite waste
drum storage area with (2) 55-gallon drums containing oil and labeled / identified as hazardous
waste. One drum is labeled Mobil Gear Oil while the other is labeled Varnish, Isopropyl Alcohol
and Mineral Spirts. Both drums positioned on a spill pallet and the drum containing Varnish,
Isopropyl Alcohol and Mineral Spirts is electrically grounded. Inspector Canzano explains each
drum is subject to the SPCC rule. EPA Inspectors enter the Facility hazardous waste storage
area. Inspector Canzano observes several 55-gallon drums and explains if any contain oil then
the drums are to be identified in a SPCC plan. The room doesn't appear to have floor drain / s and
drums are placed on spill pallets, and certain drum / s observed to be electrically grounded.
7
ED_019088A_00005138-00007
Inspection of Exterior & Sampling Manhole - Riverside Plant
Inspector Coombs and Canzano are escorted outside the building by Facility personnel to a
certain sewer manhole in front of Building # 87. Mr. Norman explains all process and sanitary
flows exiting the Riverside Plant pass through the manhole before entering the POTW. Inspector
Canzano explains federal wastewater discharge prohibitions would apply at this manhole.
Inspector Canzano recommends the location be marked and placed on a Facility site diagram.
Mr. Norman explains the Facility is not required by the POTW to conduct monitoring at this
location.
Inspector Coombs prepares sampling equipment and documents certain elements associated with
collecting a grab wastewater sample. Inspectors observe two pipes in the manhole well, an
inflow pipe and an outflow pipe, and intermittent low velocity flow through the well. Inspector
Coombs completes the job of collecting a wastewater sample, testing for pH and the result is
7.32 S.U. Inspector Canzano explains the federal wastewater pH probation standard is not less
than 5.0 S.U.
EPA inspectors are shown by Facility representatives the location of the Facility's 15,000-gallon
underground storage tank used for No. 2 fuel oil for boilers. The tank's fill port and oil truck
transfer / off - load area are located up - gradient from the Ammonoosuc River and an oil release
from the activity has reasonable potential to spill to the River through Outfall # 10. Inspector
Canzano recommends all outfalls, especially Outfall # 10 be marked, during times of much snow
coverage and have in proximity a spill plug / balloon specifically for Outfall # 10 discharge pipe.
Mr. Knapp tested for EPA inspectors the tank overflow audible and visual alarm system. Mr.
Norman explains all oil transfers are performed with a Facility representative overseeing the
activity.
Facility representative and EPA inspectors walk the property boarding the Ammonoosuc River
viewing stormwater outfalls and industrial materials and activities. Mr. Norman identifies for
EPA inspectors the location of each outfall pipe and certain catch basins that drain to certain
outfalls, i.e., Catch Basin # 40 and # 41, next to Building # 5, are connected to Outfall # 10.
Connected to Outfall # 10 is a grass treatment swale estimated to 100-feet in length by 10-feet in
width. EPA inspectors observe exhaust vents and stacks on Building # 5, garbage compactor unit
and propane generator, liquid nitrogen storage system and air - cooled chiller units, several pad-
mounted and pole - mounted electrical transformers and loading docks. Mr. Norman indicates
transformers are owned by the Facility. Inspector Canzano explains oil capacity of the
transformers is most likely, due to the size of the transformers, greater than 55-gallons and is
considered oil - filled equipment under the SPCC rule and would be included in the SPCC plan.
Mr. Norman explains building roof drains and pavement runoff flow to different outfalls from
different parts of the plant and property surrounding the plant and has nine drainage areas and
some of the areas do not discharge, i.e., the drainage area in front of the plant along Route 10.
Inspector Canzano notes certain outfalls could not be inspected (Outfall # 4 through Outfall # 7)
because they are not accessible. The River embankment / slope is a hazard. Inspector Canzano
October 14, 2010 Water Quality No Exposure Assessment, Figure 2.
8
ED_019088A_00005138-00008
recommends placing a life vest in proximity of the outfalls and an engineered solution for safer
access to inspect outfalls, i.e., lifeline system / s.
While conducting the site walk, Inspector Canzano notes loading docks are under cover, the
plant is not storing drums, barrels, or tanks of any type outside, and doesn't have aboveground
tank / s. The plant's propane powered generator, cooling chiller units and the liquid nitrogen
storage system is in an area that is surrounded by a physical barrier (berm) to prevent runoff in
the event of internal leaking lines or valves, and the solid waste container is a sealed unit.
General purpose vehicles observed around the plant did not appear to be leaking fluids or
otherwise a potential source of contaminants. Building exhaust systems (stacks / vents) do not
appear to be emitting particulate matter, i.e., no dust / solids observed on the ground or side of
building. Inspector Canzano explains particulate matter emission from roof stacks / vents do not
cause a condition of exposure, provided they are compliant with other applicable environmental
protection programs (e.g., air quality control programs) and do not cause storm water
contamination.
VIII. Closing Conference
Following the site walk the following issues were discussed.
* Currently, the Facility doesn't meet the federal definition of a Significant Industrial
User under 40 C.F.R. 403.3 (v). The Facility's silver and tin electroplating processes
are zero - discharge categorical unit operations. If the operation / s should change and
begin introducing wastewaters into a POTW then the Facility would become a
Categorical Industrial User / Significant Industrial User. Inspector Canzano
recommends the Facility provide EPA with a zero - discharge certification statement
for electroplating wastewaters. The certification statement would be submitted at least
annually and should be prepared in accordance with 40 C.F.R. 403.6 (a) (2) (ii).
While the Facility is not a SIU, the federal Pretreatment Regulations require all
Industrial Users promptly notify the Control Authority (EPA and POTW)... in
advance of any substantial change in the volume or character of pollutants in their
discharge, 40 C.F.R. 403.12 (j).
* Currently, there did not appear to be a significant potential for a chemical spill (Slug
Discharge) to be introduced to the POTW while the Facility is operating during
normal business hours or is occupied, 40 C.F.R 403.12 (f) (2) (vi). A Slug Discharge
(40 C.F.R. 403.8 (f) (2) (iv)) is any Discharge of a non - routine, episodic nature,
including but not limited to an accidental spill or a non - customary batch discharge,
which has a reasonable potential to cause Interference or Pass Through, or in any
other way violate the POTW's regulations, local limits, or Permit conditions. EPA is
recommending the Facility review EPA's Control of Slug Loadings to POTW
8 Guidance Manual for Conditional Exclusion from Storm Water Permitting Based On " No Exposure " of Industrial
Activities to Storm Water.
9
ED_019088A_00005138-00009
Manual, particularly employee training program for reporting and responding to an
accidental chemical spill to the POTW.
* Currently, there did not appear to be industrial activities or materials exposed to
precipitation or other source of pollutants to the environment which would require
coverage under the MSGP. Even through the Facility maintains a no exposure
exclusion status, Inspector Canzano recommends Facility personnel periodically
review EPA's guidance manual for conditional exclusion from stormwater permitting.
EPA inspections observe several oil - filled containers, drums and equipment and are
informed by Facility personnel that the Facility may have total oil storage capacity
greater than 1,320-gallons. At the time of the inspection the Facility was unable to
provide inspectors with a SPCC plan. Inspector Canzano informs Facility personnel
to perform a Facility wide self - audit for all oil containers and develop a SPCC plan if
it meets the capacity threshold for this requirement.
End of report.
10
ED_019088A_00005138-00010
|
Attachment
September 22, 2021 Wastewater Sampling for Industrial Wastewaters
EPA conducted sampling during the inspection on September 22, 2021. Samples of effluent were
collected at 2 extruder line collection tanks (" EX2 " and " EX12 "), which are recirculated contact
cooling water that is used during the wire treating process. According to facility representatives,
each tank holds approximately 15 gallons and is batch - discharged weekly on Fridays to the town
sewer via sinks located adjacent to each tank on the processing floor.
Inspector Coombs collected grab samples from the EX2 and EX12 for total metals, total cyanide,
semi - volatile organic compounds (BNAs), and volatile organic compounds (VOCs) and
instantaneous grab samples for pH and Total Residual Chlorine (TRC) for in - situ screening. At
10:18 HRS, sample collection at EX2 was initiated and the sample was field tested for pH using
an Oakton " pHtestr " pH meter and TRC using a HACH colorimeter. The pH was 7.30 Standard
Units (S.U.) and the TRC was 0.00 mg / L. At 10:33 HRS, sample collection at EX12 was
initiated and the sample was field tested for pH and total residual chlorine. The pH was 7.23 S.U.
and the total chlorine was 0.06 mg / L.
The total metals samples were collected in 250-mL HDPE containers and preserved with nitric
acid to attain a pH of less than 2 S.U. The total cyanide samples were collected in 250-mL HDPE
containers and preserved with sodium hydroxide to attain a pH of above 12 S.U. The BNA
samples were collected in 1-liter amber jars with no preservative added. The VOC samples were
collected in 40-mL amber vials and preserved with hydrochloric acid to attain a pH of less than 2
S.U. All samples were then placed in coolers with ice to maintain an internal temperature of less
than 6 degrees Celsius and delivered to the to the EPA New England Regional Laboratory in
North Chelmsford, MA to be analyzed.
At 11:13 HRS, the EPA inspection team collected an instantaneous grab sample for pH at the
facility's final sewer connection to the POTW via a manhole in the parking lot (" end of pipe "
location) and detected the pH at 7.32 S.U.
11
ED_019088A_00005138-00011
Sampling and Analytical Results Summary
The table below provides a summary of the laboratory analytical results and field parameters
collected during the inspection. For a full list of compounds analyzed for each parameter and
their results, refer to the laboratory reports that are attached to this inspection report.
Pretreatment Standards
Samplefor 40 CFR 433.15
Analytical Results
Sample Date Sample PH TRC
# and Type (S.U.) (mg / L)(mg / L unless otherwiseDaily Monthly
Timenoted) Maximum Average
(mg / L)(mg / L)
EX2 9/22/21 Grab 7.30 0.00 VOCs2.13 N / A
Acetone 0.39
10:18Methyl Ethyl Ketone0.31
HRSTetrahydrofuran 0.0043
BNAS 2.13 N / A
Bis (2-ethylhexyl) - 0.0068
phthalate
Total Cyanide ND 1.20 0.65
Total Metals
Cadmium ND 0.69 0.26
Chromium ND 2.77 1.71
Copper 0.21 3.38 2.07
Lead ND 0.69 0.43
Nickel ND 3.98 2.38
Silver ND 0.43 0.24
Zinc 0.1 2.61 1.48
EX12 9/22/21 Grab 7.23 0.06 VOCs2.13 N / A
Acetone 0.016
10:33Methyl Ethyl Ketone 0.0084
HRSTetrahydrofuran 0.0055
BNAS ND 2.13 N / A
Total Cyanide ND 1.20 0.65
Total Metals
Cadmium ND 0.69 0.26
Chromium ND 2.77 1.71
Copper 0.38 3.38 2.07
Lead ND 0.69 0.43
Nickel ND 3.98 2.38
Silver ND 0.43 0.24
Zinc 0.099 2.61 1.48
Notes:
1: Compounds that were analyzed but not listed in this table are Not Detected above Reporting Limit (ND).
2: Metals within the pollutants of concern under the Metal Finishing Point Source Category under 40 CFR 433.15.
12
ED_019088A_00005138-00012