Document 5keyVdmoYRVbpN4O7Znb3zXyD
^ CG 03
(DATE) LOCATN CG
KY--787-D F*KG
iddd
(EST WGT)
(LOT)
CODE
PQ LOT
== ,*=.=:sssss:
U^DVA.
DRY WEIGHT
2-6-0'0
PROCESSES
APPROVED BY:
( ) KY-787-D (T) FWP 09/27/82
COMTYP JOB NAME: 03KY787DHT 7T
DRY CONT
rr = = =:~
100*00 100*00 100*00
NO* PKG
PKG WGT
TOTAL WEIGHT
ACTUAL USE LBS
BLEND BACW FOR STEPP 43 A1K Y-787---DD, 6S7ZAAJLiIfL'., 'S7> L* ON 6-3 OR GET FROM R/M*
ts-jeh \
i USE i N- ! ACCT
EQUIP r NAME "-i "KROLOR* YELLOW-HEDIUH
I LBS I CODE | LBS
"BEFORE USING SV HAKE SURE N-28-D LINE (HYDRO-
HLORIC ACID) IF ANY IS BLANKED OFF'* -
RUN 60*(990 G) WATER IN V-203* SET AGITATOR ON
IGH SPEED.
EIGH IN DRUM & POUR IN (SODIUM SILICATE)
DUMP IN AND STIR,^. MIN (CHROME YELLOW MEDIUM)
RECORD : START_lif,?~--- . LOT
___
FIN
1
}
1
I 250 i 32-D I
150X50 |YC-2-B I
I Xot^i 1 pad
I
25 2500
ST TO 75* (1275 G) *N0T: VOLUMES HIGHER
75* MAY CAUSE DUSTING IN EXHAUST HOOD* AGITATOR ON LOW SPEED PUMP V-203 THRU i^KD^OG AT 2400-2600 PSI INTO V-205
V-203 MT, WASH COLOR THRU HDHOG WITH MIN HOT WATER AT 2400-2600 PSl INTO V-205 ORD: V-205 VOL /__' G ADJ TO 60* (2100 G)
ECT HOMOG STRAINER G CLEAN IF NECESSARY
!
! RUN 10* (514 G) WATER INTO V-
G START
l ^a Git a t o r
PUMP V-205 THRU HOMOG AT 4800-5200 PS I INTO -iPVTl
| RECORD: TIME STARTTOTAL MINUTES/A3___ 1
NOJE^'IF HOMOG PRESSURE FALLS BELOW 4800 PSI, j
WAY VALVE WILL RECIRCULATE SLURRY TO V-205 1
WHEN V-205 MT, RUN IN 5* (240 G-> WATER & PUMP j
MOG AT 4800-5200 PSI INTO SV
|
1 - SET FORMUkirTEirEG>IOR TO POSITION
43) OR POSITI0n (z ( V-244J/
PRESS SV CAM RESET P&
"22 TO IN -AUTO
L4F?EM0T (TEMP IS SET AT 190-194*F>
1 RE0tft> LEVELS G SET R/M COUNTER 1 AS FOLLOWS:
I t-G J&gS* PRESET #1 ' 32 GAL (LIQUID ALUM)
11 5--D
G PRESET #6 141 GAL (CALCIUM CHLORIDE 772)
&CT 19ilS:A
SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
FC10^N-27-D -SULFURIC ACID 602- CONTROLLER)
I 27-D I 213
I AL
0*64 GPM
(N-27-D WATER) IN MANUAL LOCAL 8*36 GPM
.(N-27-D/WATER) RATIO
1.31
RFp70 <N-32-D CONTROLLER) IN MANUAL 0.84 GPM 1 1 8Fp20,, (N-32-D WATER.) IN MANUAL LOCAL 7.40 GPM
32-D 1425
| (N-32-D WATER) IN REMOTE
>^'"FR10 (N-32-D/WATER) RATIO
1.76
`| OPERATOR STEP PB
DUP050102537
i.OT- _________COMTYP JOB NAME = 03KY787DMT PAGE 02
BATE PRINTED:10/04/82
EQUIP PENT i
CG 03 KY-787-D
USE N- USE LBS CODE LBS
320 ! \JS\ RECORD LE:Vv EeLl "22Ll Gg \&3C IF BELOW 35% FOLLOW SOLN |
SV 1 i^fWKE-UP PROCEDURE FOR N-27-D
SP 11M1,, ADJUST SV /) ig-' <2470 G) CP liSPH RECORD PP/ffiQs. ADJ TO 11.1-11/3 WITH N-7-D
I i<CAUSTIC SODA SOLN) AT 5% <10 PARTS WATER TO 1
I I I
4 I ! PART N-7-D)
,,
4 I UST'PHON INTO SV. RECORD: PH l/yP
ASSUME 50% |
I gP^Of'ERATOR STEP PB
SI' STip""06/3 9*1~ AFt Ir ~ h IAT-UP~ CORBT~PH7^^T^,'~
122 J^SWITCH 3FC20, 8FC10, 6 8FC20 TO AUTO
123 ^-OPERATOR STEP PB |2iKj SP STEP TO/43. WHEN 3FC20, 8FC10 & 8FC20 FLOWS ! >*AR IN LIMITS, SWITCH 3FC10 TO AUTO 6 PB
125 I SP STEP 11/44. WHEN 3FC10 6 3FC20 FLOWS ARE IN
1 y? LIMITS, SWITCH 3FC20 TO REMOTE
i26yOPERATOR STEP PB
\pr\ DURING STRIKE RECORD:
\ 3-
I I SP STEP
1 1 V-243/V-244
RANGE . TJME_
I!
13/46 <30 MIN)
9.0-10.0
ii
14/47 <60 MIN)
9.0-10.0
iI
15/48 <2 HRS)
9.0-10.0
:1
16/49 <2 HRS, 25 MIN)
9.0-10.0
Ii
17/50 <FINAL 3 HRS)
7.5- 8.5
J
I. i
i
I I NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NOTE
I i IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-3.5.
j & RECORD: PH____*.
ASSUME 77%
"~~~'T28"',p^i ILE STRIKING RUN 30* <234 G) WATER INTO V-339!
D IN 7-8 MIN. (DRESINATE X) CHECK FOR DRAFT ' |
VENT STACK BEFORE DUMPING.
.
.}
J TO 49* <382 O) AT S0-1O0*F
}
IR 5 MIN & RECORD: PH iHtX. <9.5-10.5) 15 MIN OR LONGER FOR SP STEP 26
i
ORD: VOL#f__' 6 CALC
X 0.78 li^&AL i
T PRESET 48 TO ^J^&AL FROM S 33
365
7-D 2._S~
27-D I___ _ 530-AI 365
385 \zwys$m 47* <360 G) WATER INTO V-335 ?,,,, 136r 1 ADD & STIR 2 MIN FOR S 40
ASSUME 50% 160
7-D ! 80
137 1 SP STEP 17/50 AFTER CHECKING PH, OPERATOR PB. I I I
1-58^4= SIFT IN LB4,^NC-F-I-/^~H4
.. _
| 444 +-4-S8-A4--44-0
SV )&fySP STEP 23/53. RECORD: PH
<3.7-4.2)
||
SP ,\M 1 RUN IN N-7-D FROM S 36 IN 10-12 MIN 6 STIR 5 |
1
MIN '
.
i1
8
i RECORD: PH^r^, <9,0-9.5). ADJ IF NECESSARY
4. i
i
l RECORD: PH^_ .
ASSUME 77% l
. 1 27-D
(DILUTE .10 PARTS WATER TO 1 PART)
ASSUME 50%j ZS?_ | 7-D
(SIPHON N-7-D INTO SV)
|
3F%RAT0R STEP PB *, . ^
*!
;iFT IN BLEND BACK: KY-787-D,
t /J0J* |
j
/r'STfep 29/5E. RECORD: PH
6 TIME
|
OPERATOR 'STEF* PB
|I
I SP STEP 60. BATCH COMPLETE.
|I
III .. t
Tnf*fr 'TEP
TIME. SP STEP
DU P050102538
DUP050102539
DUP050102540
DUP050102541
DUP050102542
eUFfALQ, NEW YORfc
DUP050102543