Document 5kQ7kLR4kxBgYgQoMoV6MLrq4
P. 02
GENERAL OFFICES 2000 Second Avenue
Detroit, Michigan Zone 26
November 10, 1943
Owens-Illinois Glass Company Toledo, Ohio
Attention: Mr. Ht .`4 Paul Gentlemen; In reply to your letter of November 4, we are enclosing test data obtained by our Research Department on_K-L0 Insulating Block that you submitted for our consideration. We have no objection to your discussing these data with the Bureau of Ships but request that thereafter this information be confined to your own organization and not used for any form of sales advertising. If there are any questions about the test procedure, our Re search Department will be glad to discuss it in greater detail.
Very truly yours, /s/ F. A. Compton
WK F. A, Compton Purchasing Department DFK:JSM Enc
01 034 0232
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Density * 11*8
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AteMion I*t Pirft 10 sdn* 8*0#* *wrad 10 nadn* 100^
Hardness m 5*9*4 - 80*0 hundredth* m,
Booking Bootl 600? 1000? 1600?
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01 034' 0221
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P. 04
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U. S. NAVAL EH&ISESRIHO EXPEftIUEJT SfATIDH
Annapolis, Karyland
File Mo, NP16/L5/S39 Serial (13759-fc) Teat C-383
3 Jan 19/44
Freau Diractor Tot Bureau of Ships
Subjt .Insulation, Thermal Block* &-L0 Brand ** Product of the Oirona-Illinoio Glass
1 ' Company, Toledo, Ohio - Teat C-3^3
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Soft (a) BuShlps ltr. JJ32(336) dated 12 October 1943 to EES. (b) BuShips AQ Interim Spee. 32I3(IHT) dated 1 Auguart 1943.
Shell (A) Tabulated He suits of Chemical and Physical Property Determinations, (B) Tabulated Results 0$ Plat Plate Teat for Conductivity. (C) Plotted Resulta of Conductivity va Mean\ Temperature, CT
1, The test of the subject material to determine compliance with reference (b) wa3 authorized by the Bureau's letter, reference {a>.
2. Samples of the material in block form were retflivod for the teat from the OvensIllinois Glass Company, Berlin, How Jersey on 23 Xovember 1943.
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3. The K-LO brand thermal block insulation ia composed of processed calcium silicate, asbestos fibers and binders.
4. The material was subjected to test as described in paragraphs F3a(l) to F3a(9)j inclusive, of reference (b). In addition, the material was also subjected to a
stability test. Specimens of the material were examined for phygctal change after subjection to saturated steam at 400P. temperature in a digester for 24 hours.
5* The data recorded and results of chemical analysis, physical property determi nations and stability test are tabulated on Enclosure (A). The data recorded and the results of the thermal conductivity determinations are tabulated on Enclosure (B) and shown plotted on Enclosure (C).
6. The results obtained in the tost show the followings
(a) K-LO brand block insulation is composed of processed calcium silicate, asbestos fibers and binders.
(b) K-LO brand block Insulation complies with tho requirements of reference (b) for Glass (A) and Class (B) material.
(c) K-LO brand block insulation does not comply with reference (b) for Class (C)
material in view of the fact that the material cracked and spalled when subjected to 1500F temperature.
A. T. Church
01 034 .02118
P. 05
------ KF16/I/S;?9 {13759-E; Eng. Exp. Sta,
Test C-333
CHEMICAL AND PHYSICAL PEPPERY! IKTEfaTENATICMS
Ultimate Chemical Analysis
K-LQ Brand Block
1 Thick
3" Thick
Moisture, jf.. . ..
Carbon dioxide (00.,)
.........
Loss on ignition, ...............
Silica, (S102) %..................................................
Iron and Aluminium oxide (F23 & AloOo) %
Calcium oxide (CaO) JS,,,.............................. ..
Magnesium oxide (UgO) %...................................
T 5738 l 2.25
t 7*63
l 42.34 l 5.65
l 27.99 \ 8,78
5.93 2.16
7.79 42.18
5.24
27.79 8.94
Proximate Chemical Analysis
Moisture, %............. ........................................................ 1
Asbestos,
.......................................................... *
Calcium, Silicate (CaSiOJ *....................... 51.01
Binder (CaC03 Sc Clay) %/,,............... ........................
6.38 21.63
20.93
5.93 22.07
51.83 20.17
,4
Physical Property Determinations
Density, He, per cu. ft................................... ...
Hardness, as received, 1/100 mm penetration ...
Resistance to Abrasion, loss in weight, %
Afterfirst 10 minutes...........
n i*
After second 10 minutes................
ft
Modulus of rupture, lbs, per sq. in........ . T
Hardness
1 JOQ dog. P,*.,,,
Change ' V100 mm
>1000 deg. F........... I
Under * Penetration 11500 rt n...... t
Soaking1
Loss in
1 500 deg. F........... *
Heat 1
Weight,
'1000 deg. F..........
for 1 % *1500 " ........... ...
6 ' Linear hra. ' Shrinkage,
it Moisture Absorption,
1 500 deg. ?........... 171 '1000 deg. F...... t 11500 ........... .
weight............. ..
'By volume............... ...
Stability Test in steam digester,
i
Physical, change due to............... ................ ..
i
12.17 57.3
2.0 6.0 65.2 55.1 640 ft
7.8 9.5
0.30 1.30
4,4 0.85
Bone
f
t t i t i t i t t t i i t
11.6 60,0
5.0 10.0 62.2 56.5 67.2
7.8 9.7
ft 0.36 1.08
ft 4.5 0.84
None
* Material cracked and spalled to such a degree that accurate measuring was impossible.
MCLOSUBE (A)
01 034 0219
Registered! Jan. 19, 192
Rights granted
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UNITED S'
IBXXNOIS ASBESTOS SfiODVC ASSIGNMENTS, TO OKI CORPORATION OP DELA
Appllca
To the Commissioner of Patents The undersigned, Illinois A_i
nuts Conmanv. n corporation o existing HiuleV the laws of l Illinois, and having a place ol Ml) South Dearborn Struct, Chi of Cooli, and State of Illinois, and used the trade-mark show) eompanvinjr drawing, for COM CONSTRUCTION AND I.\\c MATERIALS SUCK AS SI,. KLS. HOARDS. IMOCKS. . MlCC AND THE MIXTURE INUHEDIKXTS USED IN PR THE AFORESAID MATK1 Class Id, Construction material, sinus in'i'owith live facsimiles .si I mile-mark as actually used by cant rm the good*. and u*r|uests tl registered in the United Status P. in accordance with the act of Fc Fhjo, as amended. The trade-mar continuously used and applied to in the applicant's business and t!
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P.08
1?iiA NEW HEAT INSULATION WITH A REN
LIGHT WEIGHT * STRONG
Insulux heat insulation is a new type of insulating block or lagging used throughout the normal range of steam temperatures. It is a product of the QwensIllinois Glass Company, developed by Owens Illinois engineers and made by compounding raw materials that Owens-Illinois has worked with for more than half a century,Tt is the result ot many years' work to produce a fireproof insulating material having light weight and good structural strength.
Although made hy the manufacturers of Insulux glass block, Insulux insulating block is not a glass material and is not to be confused with glass block. It is a crystalline compound made of sand, lime, asbestos and other materials. It is white in appear"it rice. Tbour ninety per cent of its structure is com posed of air cells, too tiny even t<> be seen by a microscope. It is exceptionally strung fur its weight, in fact is outstanding in its combination of light weight and strength. Although a noii-organic ma terial it can be Cut. sawed and otherwise worked much the same as fibrous boards or slabs.
low Donsity Insulux insulating block has a density of approxi mately 13 pounds to the cubic foot, or just slightly more than a pound to the board foot. This is m aid in handling, shipping and application, On equip ment such as ships and locomotives jc contributes substantially to weight reduction.
Crushing Strength
Crushing strength is unusually high for a rninvral product of such light weight, The block readily withstands compression comparable to dint of a man walking on it or even to that of a heel ground into it.
High ffexurof Strength Flexural strength is high, fiO pounds per square inch for a 13-pound density, as compared with a normal requirement for a material of this kind of approxi mately three times the density or 39 pounds. This strength at this weight is an aid to easy IntndUng and application. It also contributes to long service ami low maintenance.
Relatively fnsofub/c in Water Because of its cellular structure with cells intercom municating, Insulux Insulating block will absorb moisture when immersed. However, its structure is not injured by saturation with water, hot water, or even steam. It is almost completely insoluble in water--can be boiled for hours wiji almost no loss in weight or strength after being dried our again.
Also its srrength while wet. although redact'd, is still substantial. It can be submerged in boiling water for several days and while still wet and hot
CopyfJgM IP-44 Cw*fl.l|Nnoii Gloil CompOliy.
Physical Characferistics
of
INSULUX INSULATING BLOCK
Density....................... Approx. 13 lb. per <u. ft. Flexural Strength..................... dO lbs. per sq. in, Flexural Strength after Heating
for 24 hrs, of 75Q'F, . . .41,7 lbs. per sq. in. Crushing Strength................... 100 lbs. per sq. in. Crushing Strength after Heating
for 24 hrs. ot 750F. ... 6$ lb*. per jq. in. Crushing Strength while wet after
Boiling for 24 hrs.............. 50 lb*, per sq. in, Loss In weight after Heating
for 24 hrs. at 7S0'F............................. 6.7% Loss in weight after
Boiling for 24 hrs............................... 0.17% linear Shrinkage after Heating
for 24 hrs. ot 750'F.............................. 1.04% Maisturo absorption (by volume) after
6 hri. at 120' in atmosphere 90" relative humidity .................................0.90% Lots in Woight due to abrasion after ASTM Tumbling Test
First 10 Minutes .............................. 5.9% Second 10 Minutes........................... 8.1% Conductivity "K" Ot 300F. Moan Temperature ........................................ 0.525
c.iri curry die weight of a person walking on it, iThis applies to crushing strength--assumes uni form and continuous support on the underside, as would typically be the case in an actual application on a hoc surface.)
low Moisture Absorption Insulux insulating block does not readily pick up moisture from humid air, Test specimens dried for twenty-four hours at 215^., cooled and then sub jected to an atmosphere of 90T relative humidity and a temperature of 120'F.. absorbed less than l'i of moisture by volume.
Low loss in Weight t,oss in weight In tests that simulate long applica tion to hot surfaces is low when compared with most other mnrrmls. Also, such loss in weight as is experienced On Continuous exposure to heat, throughout the range of temperatures for which the block If recommended, has remarkably little effeer vii it. The block remains strong, free from excessive powdering which usually accompanies calcination,
01 034 0067 18-50-442 3M-Pfin1.fi In U.5.A.
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P. 09
IRKABLE COMBINATION OF ADVANTAGES
'HW *HA$ WIDE RANGE OF USES
and changes little in surface hardness. liven standard tumbling tests run after prolonged heating produce but little crumbling or breakdown of the material.
low Shrinkage
Shrinkage, which is closely related to loss iu weight is low as will be noted from the table on the left hand page. This helps to solve many problems. It helps produce a good job because low shrinkage at high temperatures cuts to s minimum any tendency to open up at the joints.
Encourages Good Application Work
Individual blocks arc noticeably clean cut and trim as to edges, ends and corners. Their strength helps to keep them this way until they get in the hands of the applicator, and once in his hands these dean cut pieces help hint to turn out a good looking finished job. Finishes that go over the block whether cement or other types, such as doth, canvas, etc,, can be applied with a minimum of wrinkling and irregularity.
Good Insulation Value
Insulux insulating block hat been developed to pro duce the best combination of advantages obtainable in fireproofness, strength, durability and insulating values. Although some materials may excel it in a single individual quality, probably none excels it in this combination of desirable qualities. Its con ductivity coefficient or k, given in the Curve here, places it among the more efficient insulations for
medium high temperatures. Also its conductiv ity curve is relatively flat and straight, indi cating that it not only does a good job on tempera tures typical with low pressure steam or even hot water, hut also on superheated steam. Also its k value is conservatively stated. Actually, the values shown arc taken as the highest of several from tests runby different well known laboratories. It is signifi. cant too that its k value tends to improve (that is. to drop) after the material is in service on hot surfaces.
No Binder
Insulux heat insulation is actually its own binder. It is a uniform compound or series of compounds produced by reacting together the raw materials that go into its manufacture. These materials with some asbestos added for reinforcing make up the fmisheTpToduet. "The performance of the hnisRcB product is'therefore the performance of the ma terial itself, not limited as to temperature, water solubility or nthuewise by the limitations of a binder added to the insulating material.
Sites
Insulux insulating block is made in a Standard site 6 x .1(5 inches anti in thicknesses of 1, Hi and 2 in. Greater widths are available on special order. If there is a special problem that requires larger sizes and higher densities and strengths, that justify special manufacture. Owens-Illinois engineers arc available for discussion of your problem.
fUAllAmj-iuu u iMAfun
t P. 10
VERSATILE MATERIAL
Has Many Uses!
Light weight, strength, good insulation value nod capacity to meet severe service conditions give Insu. lux insulating block a wide range of use. Through its recommended temperature range it is adapted to use throughout the industries in which hem insula tion is required.
Central power plants and related distribution sys tems subjected to conditions of vibration, humidity, and periodic or occasional eveles of saturation and drying will find of practical value the capacity of this block to resist deterioration under such condi tions.
The history of the oil industry is one of rapid and radical changes both in processes and equip ment, with a trend toward higher temperatures and more Stringent requirements placed on its equipment and insulation. Ruggedness and strength of Insulux heat insulation coupled with its good insulating
value help it to meet oil industry requirements. These advantages help to secure clean-cut efficient installations on new work and also to provide greater salvage of usable material when subsequent changes become necessary,
Equipment manufacturing industries find Insulux insulating block a dependable material because of its strength and light weight and because of its capacity to give continuous and efficient service at the top temperatures recommended here.
Some of the typical recommended uses arc for installations on Construction or equipment such as the following:
Breechings Boiler Walls Hot Air Ducts
Tanks Towers
Melting Tanks Evaporators Heat Exchangers Condcnsorj Lehrs
Ovens Heat Treating Furnaces Turbines Chilling Pits Pit Covers
o
dQltiencict --Insulux
Heat Insulating
Block
o
Heat Loss--and Cold Surface Temperatures -- Insulux Heal
Insulating Block. COLD SURFACE TEMPERATURE T.
es n ts ice 105 no us 120 u no ns uo its iso
10 39 39 49 SC 40 70 to to 100 110 110 100 uo
HEAT LOSS B.T.U. PER SO- FT, PER HOUR
SOURCES
OF TEST DATA
The data presented on these pages is supported by tests run at different laboratories all of which are well known ro the insulation industry. Values are in all Cases, we believe, conservatively stared. Where laboratories have dif fered in their findings --as they do in almost all tests-- it has been our policy to pub lish the data least favorable ro the product.
p. 11
'1
)
Koylo Heof Insulation is a hydrous calcium silicatea revolutionary heat-saving material-outstanding both in performance and ease of application.
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u cit
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tr
KaYIO r\tt WSUWTlOM W mmi. * S iltnd.tdt f tMcknAiui *.q--ir
Sf *fe>g n*tling, wfcA h**u*ry.
10W "K" FACTOR Billions
aeopie air apeces which compose the structure of Kayio Heat Insulation five it exceptional insulating value,
TEMPERATURE RANGE UP TO 1200 F.
--Kayio Heat Insulation eliminates the need for combination coverings in nearly all operat ing conditions.
LONG SERVICE LIFE--Kayto hi w*-
Uon remains dimensionally stable, strong and efficient over tht years--although exposed to temperatures up to 1200'F,
INSOLUBILITY IN WATER-e..* wh.,,
fc& torsted, Kayio Heat Insulation retains about &S% of its strength. It returns to it* original strength, after drying.
HIGH STRENGTH"-Breakage of Kayio Heat
Insulation is almost negligible m shipping and Installation--workmen can walk on insulated equipment without causing breakage,
LIGHT WEIGHT--Since KayTo Heat Insula
tion weighs only 11 pounds per cubic foot, it is exceptionally easy to handle and apply.
WIDE RANGE OF SIZES AND SHAPES
---Kayio Heat Insulation's unmatched selec tion of sizes and shapes reduces the number of pieces required per job.
EASE OF CUTTING AND FITTING-or-
dinajy tools of the trade are uied to install Kayio Heat Insulation. The material non irritating to the skin and non-tone.
Apr Ojmpfcti
0* gif of #i *#*-
of Mot lrwlo',0% *f)**
Ovpl. N.J3P, 0nt>BGa4i| Cl*it C**-
Kgjl# OiYmWt, M*4 1, Of**.
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rakUT auut
. first in calcium silicate
...pioneered by OWENS
ILLINOIS Glass Company
MALM Oirielt TOLCDO I, OmO-KAYl* I Alt* erriet*. aHam.a , ioitn . vfAiO . cxtCAOO . t<Ci*ATi citvti.xo *IIU HOUSTOM > HIKXtATOUl N(W VC) e K , OtflAMOMA city . MtltADUMtlA HIMIUICK* IT. leva . WAlHlhClOM
AUC
COVERED
WITH ADVANTAGES..
R. 12
Leading Utilities Are Switching to KAYLO HEAT INSULATION
0 A Better Basic Material. Kaylo Heat insulation
is hydrous calcium silicate - A revolutionary material (not glass1 developed ai'ter many yours of research. Proved in thousands of field installations, it combines to a high degree the most desirable physi cal qualities of heat insulating materials,
0 Outstanding in Performance. Kaylo Heat In
sulation has a wide effective temperature range --up to 1200' F.--thus eliminating the need for com bination coverings in nearly all operating conditions. The material's unique cellular structure, composed of countless sub-microscopic dead-air spaces, provides high insulating value. It remains efficient and stable through years of service. Even when saturated with water, Koylo Heat Insulation retains about 65% of its strength. It regains its normal strength and insulating efficiency after drying. It has high flexural strength, compressive strength and resistance to impact and abrasion. Workmen can walk on insulated equipment without causing breakage.
0 Easy to Apply. Kaylo Heat Insulation's light v weight makes it extremely easy to handle and
apply. The ease with which it can be cut and fitted simplifies application--saves time on the job. Break age during installation is usually negligible- The ma terial is non-irritating to the akin and nonitcxic.'
With the widest selection of sizes and shapes in the industry, Kaylo Heat Insulation reduces the number of pieces required per job. Get the complete details.
-gagga
WRITE FOR FREE BOOK--"Koylo
NEW JUSTIN R. WHITING STEAM POWER PLANT of Cc-
Heat Insulation." Address; Dept. N- MMfgffl lumer'i Powar Company located near Erie, MicWgort. Included ate two
HranMniBra Robcodk A, Wilcox boileri with a raled Output eocb of 690,000 lb. pe*
284, Owens-Illinois Glass Company,
*** lOOQ4 F. Eecb bailor supplies on* 05,000-Vw
Koylo Division, Toledo I, Ohio.
r*JJJJ*l to'b'ft**gt,'crotQr for total of 170 000 kw. tooro than 20 sorloodj of
mm
1 ...
Koylo Heol Irtiwlotioh ora wtd ia (hit insfollattan.
. first in calcium silicate
> ... pioneered by O^X^EN S
I LLlNOIS Glass Company
-----------------------------01 039 1409
MAIN OmCIl TOLEDO I, OHIO -- KAYIQ SAKS OiNCISi AHANTA 0>TON - CHICACO - CINCINNATI . CIEVEIANB DtTHOIT HOUSTON t MINNtAfOllS NSW YOX OKIAHOMA CITY .HILAOEIEHIA - riTTSSUaCH 5T. EOUIS WASHINGTON
/'"N
P. 13
KAYLO HEAT
INSULATION
Keeping pace wit!) advancements in modern processing methods is a revolutionary heat saving material--Kaylo Heat Insulation. This unique material, a hydrous calcium silicate in-_ traduced bv Owens-Illinois after m3nv years of 'research, offers outstanding advantages to tho ffiemical industry.
Kaylo Heat Insulation is effective up to 1200 F. Therefore, it eliminates the need for com bination coverings in nearly alt operating con ditions. What's more, Kaylo Heat Insulation is incombustible and insoluble in water; has ex s. ceptionally good dimensional stability. It retains its original insulating efficiency in long service.
The high strength of Kaylo Heat Insulation practically eliminates breakage, in transit or on the job--even permits workmen to walk on in sulated equipment. Yet Kaylo Heat Insulation is extremely lightweight, Its ease of handling, cutting and fitting helps speed application.
Mifft'tiippl Chomi<al Ccrporgtipn't n*w nirrogtn farrilirar plont, Yoxoo Cy, Ggt reforming plgnt, Glrbptgt add gai unlli, ammonia lynthatU vli,
nildc add pracet* wnjt. QmmOrtlym nltfota prilling plant, itwam and utility piping (niylotod with Kaylo Hql Iriiylgtton, Girdt*r Corporation, LouitvlIU, Ky., ganatal contractor* Industrial |pUulotar, Hotriton, Tan,, insolation contractor.
KAYLO PIPE INSULATION is made to Simplified Dimensional Standards of thieknesocs and diameter). Coverings are
sectional for tube and pipe sizes H " to 12"; tri-scgmcntal
up to 23"; quad-segmental up to 41": K-segmental <1S" wide segments) up to 72" in diameter.
KAYLO HEAT INSULATING BLOCK is mude in all standard sizes and thicknesses from 1" to 6" for fist surfaces and for vciuolu larger thun 60' in diameter; curved block 18" wide for smaller vessel*.
For o*pin detail! os Keylo Hot iMulanon, wriig IJepr. H-163, Owmi-llllnoii Clou Company, Koylo Oivition, telsda I, Ohio,
. first in talcium silicate
ft
...pioneered by OWENS (IP ILLINOIS Gl ass Company
---------------- ---------- ----------------- ---------- 01 039 1411
| main omcii roitoo i, OHio-KArta SAus orncisi aiianm ioiion turrsto . Chicago Cincinnati cuviiand
j DITSQIT t HQUJTON_, M1NNK ASOLIl * NW TOKK OKLAHOMA CUV . MlLADtlfBIA * flTTSBUHGK tf. tOUIJ WASHINGTON
AUG-
45
Leading Refiners
Are Switching to
KAYLO HEAT
INSULATION
Never before has there been an insulating material with the combination of Important advantages pro
vided by Kaylo Heat Insulation, klore and more it is
becoming recognized throughout industry u the first major advancement in the high-temperature field.
Kaylo Heat Insulation is a calcium silicate (not glass), an inorganic material with remarkable stability. Its high effective temperature limit--120Q*F.--elimi nates the need for combination covering in nearly all operating conditions.
Kaylo Heat Insulation is insoluble in water and incombustible. Its Ught weight and high strength make it easy to handle and apply.
The fiat major inrtollottoo of Houdriflow "ear" Cracker* -- a 308-ft. quadruple* rtador catalytic crocking unit--Sun Oil Cornpony'i Plant 5 at Toledo, Ohio. Th* entire cofolyif lyjfcm is inwloted with Kaylo Heof Iniulofioa
mmm.
KAYLO PIPE INSULATION i, te,de tSimplified Diroens'onal ?t*nda.-c> of thicknesses and dUoeters. Cover.
are sectional Tor tube and pip* site* V. " to 12*'; tri-sejraer.ta: up to 23"; quad-jegeocotal up to 41"; K-iejroiental US" wide aepBeriU, up to T2" in diameter,
KAYLO HEAT INSULATING HOCK La made in all standard sixes tad thicknesses from 1" to 6" for fiat surfaces and for vessels larrer than SO' in diameter: curved block IS" wide for smaller vecaeLa,
for complete deto'li on Koyto Heal Inn/lotion, write Dept. N-182, Oweni-
lllinoii Olotl Compony, Koylo Divi
sion, Toledo I, Ohio.
.. first in calcium silicate
...pioneered by OWENS<G)> ILLINOIS Glass Company
MAIN rrtcti toilBO I, omo^iano Mill orneili Atlanta . SfiitAM sumaio . ckiCaoo * e1 mcimw at; . cliviiahc ITOir * HOUSTON > MJMHI AfOUl H<W YOK OKLAHOMA CUV tMlUOfirrtU < NTTlSUaCM IT. LOUll > WaihiHCTOk
AUG
MODERN CONSERVATION PROJECT--tHi
0o^f f1g*, S#irrf*, Ttioi,
6p'6ftf by Sw**9y 0l Co'P. f&* ** 3Q C4np9**+I On<l $Q irjlvl^wpft flftf-p'tf)t
b*0*>fl equip*-**! erf iltom * 0f4 <wlo>*d *rh Kyta H*c! Imvlpfio*, Oft'**
Ply* C*Porf;, ltf,, Ui Anf*tt, C*l<Pj inwlat'** <0**octor--hdwiu.oi
Lma^O'OM) Int,, Hpvt'pn, 1tAl
Leading Refiners Are Switching
to KAYLO HEAT INSULATION
The growing trend to Kaylo Heat Insula tion is a logical result of the outstanding combination of advantages offered by this revolutionary heat-saving material.
Kaylo Heat Insulation, a hydrous calcium silicate, has high insulating value over a wide temperature range. It is effective up to 1200'F.--thus eliminating the need for combination coverings in nearly all operating conditions.
In addition, Kaylo Heat Insulation has
these excellent physical_cbaiactristics: it is insoluble in water and incombustible. It has dimensional stability . . . high strength . . . light weight -- properties
vital to a superior heat insulation.
. Its tase of handling, cutting and fitting simplifies application--saves time on the job. With these important extra advan tages. at no extra cost, little wonder that leading refiners are switching to Kaylo
Heat Insulation.
ICAYM.
Fcx * Kojrl Hol Uwto*'Vf,
Otfll. N'230,
Clou (eMpony.
ICoylP
TeJttfo li OKo.
CAXMflff
r.vr
first in calcium silicate
itfiNEtr tiu.ro
...pioneered by OWEN S <^)> 1 LL1N OIS Glass Company
MAIN OfhCti TOUDO t. OHIO--KAHO lAlll OMlCIl. AHAKTa . lOltOu . lUfFAlO CMiCACO > OMCIHHaN * CllVIUHP MtAOIt MOVirOH . MINMIAAom NlW TQK * (iKCaHOhj. (ifT fNr,AHM<IA . AiftllUACM . H. IOUII HAIMIMCTSM
P. 16 ~7
'NSULUX HEAT INSULATING MATERIALS
ZONE 2 --DISCOUNTS Insulux Blocks, and Pfpe Covering, and Prices on Insulux
Insulating Cement For Delivery in Zone 2
Bulletin
R-Z:0
Issued Mar, I. 1944
PAGE 1
\ OWENS-ILLINOIS \ GLASS COMPANY
Classes of Buyers
1 &2
Discounts
Insulating Blocks, Sheets, Lagging and Pipe Covering--
:i
;
;
CL 52
LCL
Prices Insulating Cement in Bags, Per Cwt.
! $7.20
$7,60
3 CL LCL 52 49
$7.20 $7.60
J ... 4 & 6
CL LCL
CL LCL
50 41
44 33
$7.20 $7.60
$8.40 $10.00
ACCESSORIES OTHER THAN STANDARD
Below are extra charges which must be made where covering is sold with accessories other than those specified as Standard, Determine* size of covering and accessories required, Then refer to tables below ior extra charge which must bo deducted from discount to arrive at proper selling price.
ACCESSORIES
The furnishing of aceossonet in subject to thou availability and subject to our being able to obtain and lurnuh them,
Canvas
"
" " " "
"
................. 3,80 or 4 02,5
5 or- !
6 or.
7 0.-..: 8 or. I
EXTRA CHARGE--DEDUCT FROM DISCOUNT
For Pipe Sixes
H In. and Smaller
10 Or 12 or.
No Deduction 2 3 *>
4 5 6
For Pipe Sizes Larger Than 11 In.
-
4 5 5
6
7
8
Bands--Black or Gold Lacquered Steel
Up to 2> 4 per section of covering > Over 2l-j, up to and including 5 :
per section of covering................. Over S, up to and including 1) > \
per section of covering........ j
Over 7! j per section, of covering
No Deduction 1
d j3
fuse r.McuUiitjn additional 21
oinbaiingdusiu(sorsbfroavcoti.onDethdeurcetoof)neoeprosinotctoiof ndiosfco__u_nt_lro_t_each
Bands--Brass (Solid) 2j.j) per section............ 3 per section ............ 3 1 j per section ..........
Over 31 ) per section...,
56 67 78
Be.-.n < i)-Ut,on <ir, (,441*1 obov, Deduct on* point ! discount to: each additional 1 band (or fraction thereof) per section of covoring.
Waterproof (Roofing) Jackets (Out to size und/or affixed to cover
ing at factory) ............
Rosin Sized Paper Jackets (Furnished from factory, cut to size
or integral with covering) . . ..
8
(Doer- nol mcludo eany,is oj bands, II eanvar; and bnndf roguised ndd 3 point! of discount, malting oxKg charge 11 point* of didoount.)
11
s
Terms: 2', ten days--net 30 days (clans 3 and 4 purchasers, 1'7 10th prox,, net 30th prox.) on net amount of invoice after deducting transportation charge?.
01 034 0114
JNSTJT.1JX HEAT INSULATING MATERIALS
INSULUX HEAT INSULATING BLOCKS AND LAGGING
BulUtir.
S-1:0
Ifttutn Mar. I, l$44
pageT
OWENS - ILLINOIS
Insulux Heat Insulating Blocks and Lagging pro vide efficient insulation for application to Hat, curved and irregular surfaces such as tank?., boilers, breechings, ovens, heat heating iuniacm;, pickling tanks, oil stills, heat exchangers, evapora tors find similar equipment for temperature:; up to 750' F.
Although made by the manufacturers of Insulux
glass block, Insulux insulating block is not a glass
material and is not to bs confused with glass block.
It is a crystalline compound made of sand, lmi
asbestos and other materials, It is white in appear
anca, About ninety par cent of its structure is com
posed of air cells, too tiny even to be
by *
microscope. It is exceptionally strong for its wwjght, in fact is outstanding m its combination of light weight and strength, Although a non-organic materia) n can be cut, saw.ed and otherwise worked much the same as fibrous boards"oriIabs. "
The blocks are highly resistant to abrasion, They do not deteriorate under the effects of moisture, immersion in water or when subjected to repeated evek-s of saturation and drying, Their ability to withstand continuoir, exposure to recommended operating temperatures without undue physical or mechanical changes make their use of particular value lu those interested in permanent installations .md-Iow maintenance costs.
01 034 0123
: -+S
'litWi
ViNING.
v
Patented Oct. 11, 1938
i
f= - i e
2,132,702
UNITED STATES PATENT OFFICE
%. 132.70)8
COMIUNEP AaflKST& ANP GhASS FIBER
Donald C. Simpson, Newark. Ohio, assignor J& Qvrens-Illlnou Glass Company, a corporation
oifoina^------
Application May 32, 1957, Serial No. 144.847
~ 14 Claims. (Cl. U7--53J
The present Invention is a novel combination
ofjtsbestas and glass fibers Tor use in yarns, Inter
woven cloTn, knitted articles, Felts, or other fab
ricated articles, particularly adapted for elcctrt*
. cal Insulation, packing material, gaskets, frlc-
" tlon elements, heat Insulation, cements, fillers In fabricated boards, Acoustical insulation, battery separators, and various other uses. Doth glass and asbestos fibers,taken by them* selves have inherent sBoftcdmlnca which limn their application and use in Industry and com merce. Asbestos, for example. Is composed of rel atively short and weak fibers which prevent them from being fabricated into strong yarns, cloth, and fabrics. Short asbestos fibers have not been fabricated Into any type of yarn or fabric with
out Hie incorporation of organic fibers such as
cotton, or the tike, which serve to hold the short asbestos fibers together. Fine wires have also
been used for this purpose, Both of these odd!
- tlonal components, huwever, have definite short
comings and disadvantages, as, for example, the admixture of t.ganJc cotton fibers or the like Immediately brings dawn the temperature or fire resistance of the fabric to that of cotton. The ln"a corporation of wires, on the other nand, prevents the use of the product as an electrical Insulation,
The use of metal wires or the like ti also inferior from the point of view of pliability, flexibility, ,0 cost, case of manufacture, and feltabJJtty between the metal wires and the asheatos.
Ordinary glass fibers also have serious short comings and limitations in their fabrication into woven fabrics. These limitations are generally
... traceable to the Inherent nonstrctchablhty of glass fibers, the strctchablllty being limited to one or two percent or so. according to the exact
fiber diameter, the type of elms*. and the perfec tion of the fiber. When a series of gU threads . are fed into a conventional loom to form a worp,
the sudden stresses and loads Inherent in a loom are concentrated In the tightest threads which
cannot carry the Mitlre load themselves and, therefore, tend to break rather than stretch. 45 Of course. Whenever an end or thread break* In a loom. the entire operation must be stopped and the broken end fed through again before the weaving may be resumed, A similar condition exists When ordinary Class yarns or threads are
50 fed into the Weft or flllcr of a fabric, Moreover,
fabrics composed solely of glass fibers, especially
It made particularly sheer or thin, have consid erably less resistance Vo folding Or creasing than
ordinary fabric*, if the fabric Is flexed to uny
gg degree, or creased, it tends to crack or break and
fall apart. Men ly rcciucing the diameter size of
the glass fibers docs not necessarily cure this
condition became, as the fiber diameter is re
duced, so Is the radius of curvature around whlth
the fiberj have io be bent, That is to say. the .
fibers of the warp are bent around the fibers of "
the flJler and U they are bent around a small
enough radius of curvature, the fibers of the warp are crocked and broken. The same condition, of
course, obtains when the fibers of the filler arc ]0
bent around the fibers of the warp. Another difficulty caused by the Inherent non-
strotchabliity of the glass fibers, I* the concen
tration of stresses induced In the outermost fibers at a fold or flexure in the cloth. The glass fibers ,s
being more or less unyielding in and of them
selves, prevent the load caused by a flexure
or creasing from being distributed uniformly
throughout the body of fibers to permit their full
combined strength to be brought into play, ,,0
I have discovered that the above mentioned in- *v
dividual shortcomings of the asbestoa and glass fibers may be overcome by a combination of the
two, and that a superior product, having prop erties superior to any of tire Individual properties
of the Ingredient*. may be produced by a com- 25
binatlon of the two type* of fiber*.
An object of the Invention Is the provision of
a fabric which Is flexible, coft, strong, and com
pletely fireproof, fire resisting, rot proof, and
chemically resistant.
Another object of the invention Is the provision
of a fabric composed of Inorganic fibers which
may be fabricated into felt or Interwoven tape
suitable for electrical, heat and/or sound insula- J3
tlon.
Another object of the Invention Is to utilize the softness, pliability and yicldabllity more naturally
Inherent in the asbestos fibers in combination with (jlojs fiber*, which are much stronger and longer a
than the usbestos fibers. The individual class 40
fibers are sufficiently fine and long so that they
may be intertwisted or Intcrfeltcd with the as
bestos fibers to form strong yarns which may be
safely subjected to the rigors of n conventional ,
loom. Tiro asbestos fibers serve as cushions for
the adjacent glass fibers to assist In the distribu
tion of loads throughout the glass fibers, and to
loud yleldoblllty and pliability and strength to the
final fabric.
s0
In addition. If the glass fibers have been Inter
twisted or Intcrtclted with the asbestos fibers,
this.arrangement will prevent the individual ginaJ
fibers from being laid out In strnlnht lines, but,
On the eontrory, will permit them to assume hell- 55