Document 5kOBnRVQOvDBKmOGxm8e9Bxe5
Clean Air Act - Section 112(r) Risk Management Program
and EPCRA 312 - Tier II Facility Desk Audit Report
FACILITY INFORMATION:
Name:
Washington Fruit & Produce Company - Union Gap
Physical Address: 2116 Rudkin Road, Union Gap, WA 98903
Phone Number:
(509) 457-6177
Latitude/Longitude: 46.571444/-120.474722
EPA Facility ID# 100000106244
CONTACT INFORMATION (RMP Implementation):
Name:
Shane Tillett
Phone Number:
(509) 457-6177
E-mail:
stillett@washfruit.com
EMERGENCY CONTACT INFORMATION:
Name:
Dave Toler
Phone (24-hr):
Chief Engineer
E-mail:
davet@washfruit.com
Website:
www.washfruit.com
AUDIT DETAILS:
Contact Date:
January 6, 2021
Inspector:
Peter Phillips, US EPA Region 10 SEE Grantee, RMP Inspector
DATE AND PROGRAM LEVELS OF SUBMITTED RMP:
Initial Submission Date: 6/21/1999
Date of Latest Update:
6/15/2016
Process (Program 1, 2, 3) as reported in RMP:
Process ID 1000072875
Description
Refrigeration System
Process Chemical ID
1000089925
NAICS Code
115114
Program Level
3
Chemical Name CAS Number
Anhydrous Ammonia
Quantity (lbs)
17,000
PURPOSE: The purpose of this document review was to determine whether this facility is in compliance with Section 112(r) of the Clean Air Act and Title 40 Code of Federal Regulations (CFR) Part 68, Chemical Accident Prevention Provisions. EPA Region 10 RMP inspectors will not be conducting onsite inspections due to the COVID-19 pandemic requiring restricted travel and social distancing by the Centers for Disease Control (CDC) to prevent the spread of COVID-19. EPA Region 10 will coordinate with the RMP facility to schedule an onsite inspection when the CDC has determined it is safe.
The facility has been previously inspected in the past 5 years: No
Yes
Is the emergency contact information current?
No
Yes
The facility is High Risk:
No
Yes
Joint EPCRA inspection:
No
Yes
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CAA Title V Air Permit: Does the facility have a CAA Title V Permit?
No
Yes
RELEASE/ACCIDENT HISTORY: Did the facility have a reportable release in the past 5 years?
No
Yes
EPCRA TIER II REPORTING HISTORY: Did the facility submit the 2019 Tier II report to the SERC? If Yes, Date the Tier II was submitted: 2/1//2020
No
Yes
Did the facility submit a Tier II to the LEPC and local fire department? No
Yes
GENERAL INFORMATION: The facility is regulated under the Risk Management Program as a Program Level 3 process and is owned and operated by Washington Fruit & Produce Company (Washington Fruit). In 1984, the facility started production operations as an apple packing facility with controlled atmosphere storage. The hours of operation are 7 days per week from 7:00 to 16:00 during the apple harvesting season. Process operators are on call after hours and have the ability to access the refrigeration system controls remotely. Washington Fruit uses Central Washington Refrigeration (CWR) as their maintenance and repair contractor for the refrigeration system.
The refrigeration process uses anhydrous ammonia as a refrigerant. The refrigeration system maximum inventory is 17,000 pounds of anhydrous ammonia. The facility has a single engine room containing five ammonia compressors. The facility is not designated as a first responder and relies on the Union Gap Fire Department for ammonia release response. There is restricted access to authorized employees, management personnel, and contractors. There are twenty-eight full-time non-union employees and four process operators on site.
INFORMATION REQUESTED FROM FACILITY: 1. Process Hazard Analysis - last two updates/revalidations 2. Compliance Audit - last two compliance audit reports 3. Training - operator/maintenance initial and refresher training records
ANALYSIS OF DOUCMENTATION SUBMITTED: 1. Process Hazard Analysis: Washington Fruit provided their 2011 and 2016 PHA. No unresolved findings and recommendations were identified, and the facility is conducting PHAs at least every five years as required by 40 CFR 68.67(f).
2. Compliance Audit: Washington Fruit provided their 2015 and 2018 Compliance Audit Reports. No unresolved findings were identified, and the facility is conducting a compliance audit at least every three years as required by 40 CFR 68.79(c).
3. Training: Washington Fruit provided training documentation for their operators indicating that they are performing initial and refresher training as required by 40 CFR 68.71.
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AREAS OF CONCERNS:
1. Tier II Reporting Requirements: Washington Fruit did not submit a Tier II Report to the local fire department. When queried for the reason, the facility representative (Shane Tillett) stated that the fire department was not interested in receiving a copy. Mr. Tillett further stated that he did submit a Tier II Report to the LEPC, but did not provide any evidence.
2. No RMP findings were identified during the document review.
The findings in this report will be discussed with the facility via telephone and email after certification of this report.
DOCUMENTS REQUESTED ON FOLLOW-UP: No follow-up documentation was requested.
AUDIT REPORT CERTIFICATION: This is to certify that I, Peter Phillips, was the lead inspector at this facility and that I have verified the accuracy of the observations in this inspection report:
PETER PHILLIPS (Affiliate) Date: 2021.03.08 12:12:49 -08'00' Digitally signed by PETER PHILLIPS (Affiliate)
__________________________________________________________
Signature
Date
Digitally signed by JAVIER
JAVIER MORALES MORALES
_____________________________D_a_t_e_: _2_0_2_1_.0_3_.0_8__1_2_:3_1_:_3_6_-_0_8_'0_0_' ___
RMP Coordinator/Approval
Date
E__R__I_N___W___IL__L__IA__M___S___________D_a_t_e_: 2_0_2_1_.0_3_.0_9_1_2_:2_9_:0_3_-_0_8_'0_0_' ____ Digitally signed by ERIN WILLIAMS
EPCRA Coordinator/Approval
Date
Digitally signed by Jennifer A
Jennifer A Sullivan Sullivan
Date: 2021.03.09 13:45:28 -08'00' __________________________________________________________
Land Enforcement Section Chief/Approval
Date
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