Document 5b3pnbY5DgKpYDybNZYom4Xpe
358
CHAPTER 15
1950 Guide
surface) are rated in square feet (steam) on the basis of heating surface with limitations set for grate area, furnace volume, and furnace height. The residential boilers (defined as those having not more than 177 sq ft of heating surface) are rated from tests of oil-fired boilers, with limitations in relation to heating surface and testing conditions. Stoker-fired and gas-fired residential boilers are rated (SBI Net Eating) not in excess of the oil-fired rating. Hand-fired residential boilers are rated (SBI Net Rating) not greater than 14 times the heating surface.
Tables 1 and 2 show the SBI ratings of residential and commercial steel boilers, respectively.
The Institute of Boiler and Radiator Manufacturers has adopted a Code5 for rating cast-iron heating boilers, based upon performance obtained under controlled test conditions. This Code applies to all sectional cast-iron heating boilers except those of magazine-feed type.
The Gross I = B = R Output is obtained by test, and is subject to certain limiting factors. For hand-fired boilers, the number of boilers of a series to be tested, the minimum overall efficiency, the minimum time limit (the time an Available Fuel Charge wall last when burned at a rate which will produce the Gross I -- B = RfhUput), the chimney area and height, and the draft in the stack are all subject to the limits established in the Code. Tests are run using anthracite coal of standard specification. Bituminous coal and coke ratings are the same as for anthracite coal.
For automatically-fired boilers, the number of boilers of a series to be tested, the flue gas temperature and analysis, the minimum overall efficiency, the draft loss through the boiler, and the heat release in the combustion chamber are subjected to limitation by the Code.5 Auto matically-fired boiler ratings are established by oil-fired tests using gun type oil burners and commercial grade No. 2 fuel oil. Stoker-fired and gas-fired ratings (where no A.G.A. Eating is published) are based on the Gross 7= B = R Output obtained by oil-fired tests.
The Net I = B = R Rating is determined from the Gross I = B = R Output by applying specified Piping and Pickup Factors which range from 2.36 to 1.40 for hand-fired boilers, and from 1.56 to 1.288 for automaticallyfired boilers. In both cases, the factor decreases as the boiler size in creases. Table 3 is abstracted from the I = B = R Rating Tables in the Code and illustrates the relationship between Net I = B = R. Rating and Gross 1= B=R Output.
The American Gas Association has adopted a method of rating gas designed boilers upon performance under tests. This method is described in Approval Requirements for Central Heating Gas Appliances.
The Heating, Piping and Air Conditioning Contractors National As sociation has adopted a method, based on their physical characteristics for rating boilers that are not rated in accordance with the SBI or I = B = R Codes. Ratings are expressed on a Net Load basis in square feet of steam radiation.
BOILER EFFICIENCY
The term efficiency, as used for guarantee of boiler performance, is usu ally construed as follows:
1. Solid Fuels. The efficiency of the 6ot7er alone is .the ratio of-the heat absorbed by the water and steam in the boiler per pound of combustible burned on the grate, to the calorific value of 1 lb of combustible as fired. The combined efficiency of boiler, furnace and grate is the ratio of the heat .absorbed by the water and steam in the boiler - per pound of fuel as fired, to the calorific value of 1 lb of fuel as fired.
Boilers, Furnaces, Space Heaters
359
Table 3. I=B=R Rating Table
NrtI~B = R
Rating
Sq Ft Steam
------- I *iping I actor
1000 Bta
*'ipu ig and. Pickup I'actor
('*X=}1rB0iat0=p0sBut Btu
Hand-Fibed
Time Available fuel Will
Last, Hr
Anrimtim
Stack Be^btb
] Amiriirm Stack Ateab
Sq In.
We* and
*ickup factor
Automaito-Feed
3roa I=B=B
Output 1000 Bta
1ASintaimckiim Areab Sq Id.
] [axmnm k JlovaMe -Draft *
Lam
100 250 400 550 700
850 1000 1150 1300 14S0
1600 1750 1900 2050 2200
2350 2500 2650 2800 2950
3100 3250 3400 3550 3700
2
24.0 60.0 96.0 132.0 168.0
3
1.300 1.293 1.275 1.260 1.248
4
2-360 2.341 2.268 2.201 2.139
5
56.6 140.5 217.7 2904 359.4
204.0 240 0 276 312 348
1.236 1.225 1.21$ 1.205 1.198
2.084 2.039 2.001 1.967
1.939
425.1 489.4 552 614 675
384 420 456 492 528
1.190 1.182 1.177 1.169 1.162
1.914
1.891 1.872 1.855 1.837,
735 794 854 913 970
564. 4600 636 672
MSS 1.152 1.148 1.142
1.821 1.805 1.789 1.774
1027 1083 1138 1192
708 1.139 L7S9 4245
744 1.136 1.744 1298
780 816 852
1.132 1.730 1349 1.129 1.717 1401 1.128 1.704 1452
888 1.122 1.691 1502
6
740 6.77 642 5.99 5.73
540 542 5.15 .4.99 445
4.73 4.60 4.49 4.41 444
4.29 444 4.19 4.15 4.11
4.07 4.03 4.00 4.00 4.00
3850 4000 4200 . 4400 4600
924 960 1008 1056 1104
1.121 U20 1.120 1.120 1.120
1.678 1.666 1.650 1.634 1.620
1550 1599
1663 1726 1788
440 4.00 4.00 4.00 4.00
4800 5000 5200 5400 ' 5600
1152 1200 1248 1296 1344
1.120 1.120 1.120 1.120 1.120
1.605
1.590 1477 1.564 1452
1849 1908 1968 2027 2086
4.00 4.00 4.00 4.00 4.00
. 5800 6000 6200 6400 6600
1392 1440 1488 1536 1584
1.120 1.120 1.120 1.120
1.120
1.539
.1426 1.514 1.502 1.491
2142 2197 2253 2307 2362
4.00 *40 ` 4.00 4.00 4.00
6800 ' 7000
7500 8000
8500
1632
1680 1800 1920 2040
1.120 1.120 1.120 1.120
1.120
1.480 1.470 1.447 1.426 1.409
2415 2470 2605 2738 2874
4.00 4.00 4.00 4.00 4.00
9000
9500 10000 11000 12000
2160 2280 2400 2640 2880
1.120 1.120 1.120 1.120
1.120
1.400 3024 1.400 3192 1.400 . 3360 1.400 3696 1.400 4032
4.00 4.00 4.00 4.00 4.00
13000 14000
15000 16000 17000
3120 3360 3600 3840 4080
1.120 1.120 1.120 1.120
1.120
1.400 1.400 1.400 1.400 1.400
4368 4704 5040 5376 5712
4.00 4.00 ' 4.00 4.00
4.00
18000 4320 19000 4560 20000 4800
1.120 1.400 1.120 . 1.400 1.12C 1.400
6048 6384. 6720
-
4.00 4.00 4.00
7
29.0 33.0 364 39.5 , 42.0 .
44.0 46.0 47.5 49.0 SG4
52.0 53.0 54.5 55.5 56.5
58.0 59.0 60.0 61.0 62.0
63.0 64.0 64.5 654 664
67.5 68.0 69.0 70.0 ' 70.5
714 72.5 73.0 74.0
,
75.5 76.0 77.0 774 78.0
79.0 79.5 81.5 83.0 85.0
87.0 89.0 91.5 95.0 99.0
103.0 106.5 109.5 1124 1154
118.0 120.0
120.0
8 9 10 50.0 1460 37.4 50.0 1448 92.9 50.0 1425 146.4 50.0 1407 198.9 54.0 1.492 250.7
11 12 50.0 0444 50.0 0451 sao 0.058 50.0 0465 50.0 0472
684 810 954 110.0 1215
135.0 147.0 160.0 1710 185A)
1.478 L466 1.454 1.444 1.434
1.424 1.416 1.408 1.401 1494
3014 3514 401 451 499
547 595 642 689 736
50.0 52.0 63.0 734 844
95.0 105.0 115.0 125.0 135.0.
0478 0.084 0.090 0496 0.102
0.108 0.113 0.118 0.124' 0.130 .
196.0 2074 219.0 231.0 242.0
1488 1482 1476 1.369 1.364.
783 829 875920
966
145.0 1554 1654 1734 183.5
0.136 0.141 0.146 0.152 ' 0.157
253.0 264.0 275.0 2863). 296.0
1459 1.354 1.349 1444 1439
1011 1056 1101 1145 1189
1924 2024 2114 2214 230.0
0.162 0.167 0.172 0.178
0.183
306.0" 315.0 326.0, 337.0 349.0
358.0 367.0 3763) 385.0 393.0
1435 1431 1425 1420 1414
1234 1278 1336 1394
1451
1410 1.305
1401 1.297 1.294
1509 1566 1624-
1681 1739
2394 249.0 2614 2744 2854
2974 3084 3184 3294 339.0
0.188 a 192
0.200 0406
1,
402.0 409.0 417 425 431
1491 1.290 1.289
1488 1.288
17974 1858 1918 . 1978 2040
350.0 3594 369
. 377' 386
:------
438 446 464 481 497
1.288 ' 1488
1488
1.288 1488
2102 2164 2318 2473 2628
395 405 426 446 467 ,
515 535 555 595 634
1488 1488 1488 1.288 1.288
2782 2937 3091 3400 3709
486 504
522 560 596
673 712 751 789
827
1488 1.288 1.288 1.288 L28S
4019 4328 4637 4946 5255
633 668 704 740 776
---_
863 899
. 900
1488 1.288 1488
5564 810 5873 ' 844 6182 . 877
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Includes pickup allowance and conccUdn for difference between test and operating conditions. bTobe specified in catalog.