Document 5Dm9XD1RRKomy2r56Ea6xJ5me
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Joe Ware
Interoffice Communication
From: Date:
Subject:
D. W. Hollis March 1, 1985
VINYL 1985 SAFETY PROGRAM
A safety dinner meeting was held February 15 to review Vinyl*s 1984 Safety/VCM exposure performance and to develop a program for 1985. The attendees were: Chris Turner, Ray McGhee, Bobby Hawkins, Rodger Collins, Alton Reeves, Dean Honeycutt and David Hollis.
The topics discussed were:
1) 1984 Review
a. Injuries b. VCM Exposure
2) 1985 Department Goals
3) New Procedure for Yard Operator Assistance
4) 1985 Safety Program
A lot of discussion was centered around causes of VCM overexposure and methods to reduce exposure without respirators. This included both Vinyl and Maintenance employees.
The 1985 Safety Program as outlined in the following pages shows a commitment to make everyone aware that safety is a full time job.
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D. W. Hollis
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VAB.0001183328
VINYL 1985 SAFETY PROGRAM
I. Monthly Safety Meetings
A. Have two meetings dedicated to writing and discussing Job Safety Analysis.
B. Have one meeting discussing home safety and home emergency preparedness.
C. Have the Safety Department give the required annual respirator training to provide shift-to-shift consistency.
D. Prepare the monthly meetings so that there is more operator participation.
E. Have a meeting to review the recently revised power failure procedure.
II. On-Shift Meetings
A. Develop the use of short on-shift meetings to discuss recent safety problems, operational problems and review new or existing procedures.
B. These meetings would also be used to get operator feedback on developing operational problems.
III. Training Needed
A. Train the "A" operators to assist in permit procedures by learning to clear equipment and prepare for maintenance.
B. Have a training session for the Shift Supervisors and Chief Operators on the VCM tank farm. This would cover the railcar unloading operation and environmental/safety systems at the tank farm.
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VINYL INJURIES
Lee Childers - 12/22/84 - OSH,A - bruised/f r act ar e d 001 and strained i-:neofell off 1 adder while trying to open valve.
Mike Nathan
7 / 9 / S 4 -- OSH A - cut finger or : n s u 1 a 11 o n ban d ~ nor uearing
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Milton Threaded 11
7/8/84 - FA - oot
bug m l 3 0_i o
ammie Stokes
O / "Hr\ i *"`i /
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$ - Skinned his
dump box to open a valve.
knee
Climbed up on the ole ; \ r* i t
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DAT 84/01
NAME Reactor Operator* Reactor Operator
leaq upera cor
Sh j. f t Super v i sor
84/02
Chief Operator
84/03
i} i tf; operater
Reactor Operator
84/04
i i t o r" n per a cor Reactor Operator
*4/015
Reactor Operator Chief Operator
Reactor Operator Reaetor 0P0rat("T
Reactor Operator
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V a r d 0 p e r a. t o ;
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operator
Lead OperafotU1 Realtor Ope1^a Lor
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VINYL VCM EXFOSURE EXPOSURE
1.2 ppm- respirator 1,4 ppm- 1 mJ j^* irator 1.5ppm- no respirator
2.4ppm- respirator `9.1 ppm- respirator 454 ppm-- respirator 3.7 ppm no respiratoif t v% '"*** *4-- w 3.G ppm- no respirator 4 <4+ ppm- respirator
145.6 ppm Y'-espirator
4i*y ppm-- no respirator 1.8 ppm- espirator 6 ppm- no respirator W~r * - ppm- nc respira.Lcr
10 tt : ppm- respirator
l.o PFm- respirator
3e 7 D DfTj xn espirator h a nc Ppm respirator u.c-- r* pppmm-- esprat or
i i
SOURCE
Changing VCM filters in id unit.
Conducting a VCM leak check in uk Linit.
I in controlfA! r-
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tV--- j r, rr
prossLir i za11 on uta
working.
room
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when
CheckingTM VCM filter Ph acks in doth units.
Helping change VCM filter Pack .
Helping control emergency VCM release at tank farm.
Routine duties, No spec cause identified.
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Routine duties. No specific ra.w.se identified.
Checking for leaks in the old unit.
Changing VCM filter packs.
Disconnecting and unplu lip seal line on D300.
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VCM
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Rou11ne duties. No :-peci f i cause found.
Painted handrails at incinerator and h
1 abe 1 breakers in VI1
dryers. No cause f oun d
Monitoring blend tank level
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pu.m p
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Helped mech a.n i cs u r k cn Cor kens at tank *) c--.:--*-t *
Block ;Lng in VCM pumo uiith
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Pumping pond i 031 li 5v\ t--i r" t ,r-J Changing VCM ^? ii 7i !,-j'**r-. r p a u k
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84/08
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NAME Lead Operator
Yard Operator
Chief Operator feactor Operator Reactor Operator Reactor Operator
Utility Y a. r d 0 pe r a t o r
sad Operator
Yard Operator Yard Operator Reacter Oper a tor React or 0 per a t or Reactor Operator 'ard Operator Reactor Operator Yard Operator
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VINYL VCM EXPOSURE EXPOSURE
1.3 ppm- no i pi rater
1,7 ppm- respirator
1.1: ppm- respirator 10.1 ppm- no respirator
i.4 ppm- respirator o ppm- no respirator
1.1 ppm- no respirator 2.6 ppm- respirator
no respirator
1.7 ppm- respirator
1.3 ppm- respirate
23.5 pp n respirator
2. 6 ppfTi- respirator
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respira.':i'
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4.6 ppm
1.9 ppm- respirator 2 ppm- respirator
i./ ppm- respirator
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spent entire shift in control room. No cause found.
Ho o k i r. g / u n h oo king V CM r a 11 ;*-* & '*/v anc uiorKirg on Lor ken
compressorSr
Changind VCM liter pa.c
Doing routine job cause found.
No
Sampling 745 reactor.
Training another operator in old unit, No ecific cause found.
Training in old unit. " pe c i 11 c case fou.n o
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Hooking/unhooking VCM rai 1 cars.
Working in
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vicinity of
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Hock.. ng/unhook ing VCM :rt Zl J1I. 1X L- CA ! w *
Hcokmg/unhoaking VCM
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rJha, ngi ng VCM f i 1 ter pack.
Hcak i ng / un hock i ng VCM f1 a11 cars.
Washing out Chem Wash tank Unioa ding VCM r ailears.
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