Document 52N8Jyrw0x7MkEXkZmGpj4XJ
LEAK DETECTION AND- ELIMINATION PROGRAM
ABERDEEN PVC PLANT
^ACTION PLAN TOR LEAK ELIMINATION
The presence of a leak, as detected by the Honeywell Process Chromato graphs will activate a reporting, leak search, leak identification, and leak elimination program.
If a vinyl chloride process leak occurs, it will be detected and defined as indicated in Section I. The existence of the leak will generate the following sequence of events.
1. The Operator will record the items. (1), (2), (3), (4) and (5) on the attached Leak Detection Reporting Form.
2. The Lead Operator in the area will contact the Shift Supervisor and give him the information that a leak exists.
3. The Operator or Shift Supervisor will then use the portable hydro carbon detector to go to the area to pinpoint the location of the leak. This person is to wear appropriate personnel protective equipment consistent with plant safety rules.
4. When the leak is pinpointed, immediate action will be taken, if possible, to eliminate the source of the emission. In any case, item (6) is to be completed on the Leak Detection Reporting Form.
5. If the leak is eliminated, the Shift Supervisor is to verify this at item (7). The Operations Supervisor should verify this in item (9). The Operator and Shift Supervisor should initial the report under (10). The report is then to be properly filed.
6. If the Operator cannot eliminate the leak source, the Shift Supervisor is to inspect the problem and fill out item (7). If the Shift Supervisor correctes the leak, the Operations Supervisor is to verify under item (9) and the report is to be filed.
7. If the Shift Supervisor cannot correct the leak, he is still to complete item (7). He is then to generate an Emergency (E) Maintenance Work Order to correct the leak source.
8. When the maintenance work is completed, the Shift Supervisor is to verify under item (8).
9. The Operations Supervisor is to verify this in item (9). The report is to be initialed in item (10) and then appropriately filed.
10. Leak Reporting Forms are to be available at each Honeywell Chromato graph location. The reports when completed will be kept by the Process Engineering Technician. These files will be kept for a minimum of two years. DTH 000115981
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