Document 50GbyowyRd5DR2BX7q7rjbVED
^V'^F^iLL i7,V-201 C*V, V~9,V-10,V-13,V-14 D.V, DATE PRINTED: 12/01/81
CG 1,6 CODE RC-1-A ` PKG _
MAY 281982
F3J09-/
'
T'd a t F?
<u Bt NuiiiiR)
. /
ESTIMATED WGT
LBS. , .
PROCESSES
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<c
TYPED BY: JHH STANDARD HRS, ____________
APPROVED~BY~ BBK u/5/ey
TIME _____,M
PUNCH B.I.F', -.rnmik
'
a'
PREPARATION NOT
EQUIP MENT PREP
1
HF *' MILL
^ ;;
* '
NAME: MONASTRAL RED B
I USE 5 PAGES l LBS
N-CQDE | ACCT I LBS
1 | INSTALL TEMP & AMP CHARTS
!
2. | WEIGH +/-600* OP RC-1./RC-3 BORAX SLUDGE |
I FOR S5
'
` I
3 ! DIP LIQUID FROM SLUDGE 6 ADD TO CLASSIFIER }
I INTAKE .
1
4 I OBTAIN +/-200$ CHOPPED ICE FOR S13-B
I
I.
i'
I
5 1 SHOVEL 600$ OF BORAX SLUDGE (EQUIVALENT TO 1
1
1
1 +/-3004- 100Z BROAX) INTO HF MILL. NOTE
1
1
i
1 TOTAL WEIGHT INCLUDES LIQUID REMOVED IN 'S3. 1
1
& 1 ADD
1 18 i ' 834-B10
7 1 START COOLING WATER SPRAY & AGITATOR 8 1 STIR 3-5 MIN TO UNIFORMITY
1 i
:
*
| -V
'1 - ,
. 1
9 I STOP AGITATOR & DUMP IN. NOTE: RECORD:
1 130 | 7500-Ar. 0
I LOT, ^100%, & "AS IS LBS* IN S35.
1 '|
' 1!
10 1 STIR 3-5 MIN TO UNIFORMITY
i1
11 1 ADD IN 5-iO- MIN WHILE AGITATING
'
1 300 ! 972-AI 0
12 1 IMMEDIATELY START MILLING CYCLE
I
.1
13 STIR FOR HOURS SHOWN BELOW MAINTAINING
!
' ' 1.
1 38-42 AMPS & 110-130 DEG F.
I .1
N-7500-A LOT
. ^ MILLING HOURS
1
i .
> 1 '- ' - "
----- I
1
1
-i
A. AFTER 1/2 HR MILLING ADD N-972-A OR
TRICKLE IN WATER TO MAINTAIN 38-42 AMPS.
DO NOT ADD N-972-A AT LESS THAN 10 MIN
INTERVALS. RECORD ADDITIONAL N-972-A
USED IN S35.
:
B. IF NECESSARY, ADD N-57-A TO MAINTAIN
110-130 DEG F.
C. IF CAKE FORMS, STOP AGITATOR, SCRAPE
MILL WALL TO PERMIT HEAT TRANSFER.
D. RECORD NECESSARY DATA IN SI 9, 20, 35
AND PAGE 5.
I
-UN lb'1982
N38958
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EQUIP 1
MENT
i
I PAGE 2 OF 5
CG 16 CODE RC-1-A
USE I\N-CQDE ACCT <C) LBS | '
CLASS 3
114 I
II )I
115 I
I "I
DURING SI3 STIR, HOOK UP LINES FROM DORR CLASSIFIER TO V-10. NOTE: FEED VALVE MUST BE CLOSED; OBTAIN TWO 55 GAL* DRUMS FOR S27*
SHRIV 116 1 SET UP' 20. PLATES EACH IN NO, 1 6 NO* .2 4 I SHRIVER THICKENERS
II
'*
?
'
HF 117 1 ADD 5-10 GAL* WATER'TO HF MILL* CAUTION:
MILL I I TOO MUCH WATER WILL CAUSE CHARGE TO SPLASH 5 I I OVER EDGE OF MILL.
118 I STOP AGITATOR & TURN OFF COOLING WATER.
I
MISC 6
|1? I RECORD: ^
I ICHG . | DATE
TIME I DATE
I . ! S | START ' START I 'FIN
I
I I 1j
a, Cf *4 ***. |6>
I : i 2 | <2-/-F;L 91/9 *>
I , ~3 I# 03 I . 4 F>**r**
3:ao :m -
j&-'
i,. i 5 i i6
i7
]8
4 -3f: <4 i
9,' 'H l 4 > 3 $
! io I U ft'*** Ii. iOgh." i &
I 13 I I 14 I
`b-d
I TOTAL I TIME I MILL I FIN 1 HRS
|'3l l A* & $ leA) 9- M \SH
hJ
&I6T
I6T ftfi >S k>'4
Of*.
1 . 4'"''I'M-' i. ,,*rir >
I
120 I RECORD ACCURACY ONCE PER SHIFT WHILE
I;MILLING:
I It
l AM- J RE- " 1
I
I | : | 1 CHG | METER | CORDER I HT | RECORD
JDATE|TIME! NO- I AMPS I AMPS 1 F I F .
I
II II i. -i
I4*n * i
ItjuxL
I|+* I
i
l3*v< I
Jr^-4 i
i
.1! 7|
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t
ip
i! y
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o
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J jfhjJZ
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SV-11 121 ADD 10* <122G) WATER TO V-11 7 |22 HEAT TO 140-150 DEG F.FOR S24-
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iQulFT-1*"' HENT \,
/ -I USE | N-CODE | ACCT
PAGE 3 OF 5 ' CG 16 CODE RC-i-A
<C) I LBS I
1 LBS -
13/14 123 8 124
125 126 127
I
PUMP 2 CHARGES FROM HF MILLS TO VI3 OR Vi4 WASH OUT HF MILLS, WITH HEATED WATER FROM VI1 ADJ TO 24* <48G> AT 140-150 DEG F ' IMMEDIATELY COOL TO 75-80 DEG F RECORD DATE ON BOTTOM OF PAGE 5
I I | | 16X33 [
! | | | | |
I
57-A |
0
CLASS 128 BACK WASH LINES FROM CLASSIFIERS TO V-13 OR I
9 I ' V-14
-'
'|
129 ' PLACE 55 GAL DRUM UNDER SLUDGE DISCHARGE & i
I START MOTOR
.t
130 OPEN INLET VALVE & RUN V-13 OR V-14 THRU |
. I
CLASSIFIER TO V-10 AT 2.5-3. GPM
|
131 > WHEN DRUM CONTAINS +/-45G OF SLUDGE, CHANGE I
.1 I
DRUM, WEIGH & RECORD IN TABLE ON BOTTOM OF PAGE 5
I I
132 WHEN V-13 OR V-14 IS MT, CLOSE FEED VALVE I
i, BACKWASH LINE TO VAT FOR 1/2 MIN.
|
133 OPEN FEED VALVE & DRAIN VAT TO CLASSIFIER,. |
DO NOT WASH IN VAT. NOTE; 4 OR FEWER HF
|
MILL CHARGES MAY BE RUN FROM V-13 OR V-14 |
TO V-9 OR V-10, WITHOUT TREATMENT OR
!
CLASSIFICATION. RECORD;
I
CHARGE NO.______ J____ ______ ______ I
|
| I I | 1 |
I
J I | | I
| |
i I
I
(
1 I I 1
I
MISC 134 | REPEAT S'S 1-33 UNTIL 14 CHARGES ARE
I
10 |
I COLLECTED. **#*CAUTION**** AFTER 9TH CHARGE I
| | WATCH VOLUME IN V-10.
I
j i I.
| |*#*#*CONTINUE TO NEXT PAGE FOR CHART#4#* f
f
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EQUIP | MENT I
I PAGE 4 OF 5 CG 16 CODE RC-1-A
USE <C> LBS
N-COE)i
MISC 135 (CHARGE OUT RAW MATERIALS BELOW
I
11 |___
Ti * A- I RECORD | |
1; lSLUDGE II N-7500-A
I* I
INI I
I |*
y I.CHG [MILL N8341 AS I * 19721 I * I IAS I
IOPTRI
\NO, |NO, IIS 1100X1 4= |LOTH00X1 X IIS IN57AI 4= |
ACCT LBS
f! /
1 <l V
I I
i
: ijL- i 4
jvT | *
V I?,
I .1
I ^
/ f 16 |3 0 \s oc\3Zo\ t$
I - 11 $ m fh I / <*vTl - i a 1^' /sS-l
.
ti i**>
is^ e/rttoi ,it Imibi f
972-A|
/c l too Ij*a
lot',-3 m/ *0.
834-B|
9y i
III
II
l
1 7500-AI
tB i6e>o\$0a\3<>0\6e&\i3o \?&/\/3 / \2JM /6*T
1
it k&oKS</5/lf^/l/3 ^ I-
/^<rr 57-AI
It jpu U**
laM-oU^0 M.ll I** 1
!&* 1* I J3w
.'W.. vr*... *
'.y^y
Vr-10 . 1.2
V-9 13
ENTER RAW MATERIAL TOTALS IN "ACCT LBS* COLUMN II
I3*T HEAT V-10 TO 150-160 DEG F
I. I
\
,
13?fcpUMP V-1.0 TO:V-9 CAUTION DO NOT OVERLOW V91
I IP*8*! ?TA&*T AfcTTATOR
V
8
I^TaDJ TO +/-50* MAINTAiNING 1,50-160 DEG F
I |
|4^T|JHNSE IN'V-10 6 V-10 LINES
'; , l
I4>*T CIRCULATE THRU SHRIVER .THICKENERS TQ'50* . f
I L*2220G> AT 150-160 DEG. F
v.
' )
I 45^Le EC0RD : START DATE^2_
V0L^O__* | .
!><r1>CIRCULATE UNTIL EFFLUENT REACHES 4000 OHMS I
| $jeT\ RECORD: FINISH DATE______TIME_--------
l
I I OHMS
PH__; (8*4-9.0)
.I
I ITIME I_ I
I_____ I --I------- 1
1
1------ -1
i t ime I OHMS I `
I ____ I ____ !
,1__U--_l.
t___ _f I_____I
I i|NOTE: AFTER 16 HRS WASHING TAKE OHM READINGS|
J1VERY A HRS SHUT OFF WATER &STOP CIRCULATION PUMP
-I I
..
.'."HryJtivt
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COMTYP JOB NAME = 16RC001AMC PAGE 05
EQUIP i ME$T I*
| I PAGE 5 OF 5 CG 16 CODE RC-1-A
V-201
V-? TO V-20(i'
\-
14 I4SH WASH IN V-9 WITH MIN AMOUNT OF WATER
DATE PRINTED:12/01/Si
USE I N-CODE | ACCT
(C) LBS I
- l LBS
I1 II
RUN 10* <4500 WATER INTO V-9 S^QiEAT TO 1.58-162 DEG F 5>**TRECIRCULATE THRU SHRIVER THICKENERS. FOR
15/MIN OR UNTIL EFF&ENT IS CLEAR
ADD & STIR 1.0 MIN TO DISSOLVE
.. *
.i
N 30* <3660 WATER INTO V-304 8, TURN ON . AGITATOR j54 ADD & STIR TO DISSOLVE FOR S55
I "I
201 155 jPwftCV-304 INTO V-201 IN 5-10 MIN `18 i 56 l/'STJR 10 MIN 8 RECORD; PH^S/ 7 <8.3-8.9) 157 )v,PLOOD TO 88* <52100 8. STOP AGITATOR
, START
' FIN ...
OPTR
2mr \y t o t -b r m*
/S7\
1/5*7
l
f3.
I
. L/.P.3 3-A r aa
ii li
CHGI VAT * | VOLUME
I FINAL | N-57 1 SLUDGE
NO.|
UNIT | FINAL| TEMP I USED`| CLASS
18.21
I I \I " I
I
38.41
|I
11'
I
58.61
I
I
I
II
78.81
| | , I
I I. _
98.10113* \2 W | HT| Xp | 12\0
|ril>***
118.121
|
|
I
I
I
138,141 ' |
I
l
II
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7155
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