Document 4vn4d4xOrZ0NJKv0rQLrxkp2p
CG 04 - CODE KO-909-0 PKG
./ PMl 80 3,7807 EST'D WGT^t.1596 LBS
STANDARD HRS,
TIME
M
Cfr CODE
>Q
LOT
Oi YC016B 93 jfre?3>f
01 YC016B 93-: 3 737/
01 YC016B 93|JP?336
LBS //TO
j*/TO Joo
f0!
PROCESSES
APPROVED BY
( > KO-909-D (C> PUP 11/3/80
( > ()
()
(>
( )|
< )i
TYPED BY; FWP 11/3/80
m
TOTAL ESTD WGT 5296
REQ. NS.( f107
I EQUIP
NAME : "KROLQR" ORANGE Y
o^ 1
u>r*$
NON-BLEEDING
7~;usg I LBS
NCODE
ACCT LBS
TUN 60"(990 G> WATER IN V-211. SET AGITATOR ON |
HIGH SPEED
|
WEIGH IN DRUM AND POUR IN DUMP IN AND STIR 5 MINS *
LOT
A 480 1983-D I 480 <7/04X50 {YC16B <3*00*
RECORD; START
FIN
JUST TO 75* (1275 G>
WITH AGITATOR ON LOW SPEED PUMP
THRU
HOMOG At 2800-320O PS I I NTO V
WHEN V-211 MTY, WASH COLOR THRU HOMOG WITH MIN
?' OF HOT WATER AT 2800-3200 PSI INTO V-208
RECORD;V-208 VOL*_y_%^,,' & ADJUST TO 54"(1890G)
INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
RUN 10* (514 G) WATER INTO V-jagy, START
AGITATOR & INSTALL TEMP CHART
PUMP V-208 THRU HOMOG A3 4800-5200 PSI INTO SV.
RECORD: TIME STARTTOTAL MINUTES
\
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, i
AY VALVE WILL RECIRCULATE SLURRY TO V-208
WHEN V-208 MT, RUN IN 5* (240 G) WATER 6 PUMP I
THRU HOMOG AT 4800-5200 PSI INTO SV
1ILE HOMOG, RUN: 6" (284 G) WATER INTO V-349 1000# WATER INTO V-384: & HEAT TO 110-120F
SH INTO V-384 & PUMP TO V-349
1000# WATER INTO V-384 6 PUMP TO V-349
V-349 TO: 19" (899 G> 6 STIR 15 MIN
ij p t i Re c o r d d e n s it y ; ^j ^ILG/ml
,09i< i ,09<i) .
___ __________________________ l i^^miEN S-1 1 HOMOG COMPLETE, ADJ SV TO 60* (3084 G)
\%fT I RECORD: PH / ,, & ADJ TO 11,1-11.3 USING N-7-D
DILUTED TO 5% (10 PARTS WATER TO 1 PART N-7-D) ASSUME 50%
SIPHON N-7-D INTO SV & RECORD; PH
HEAT TO 19 194*F IN -65 MIN & REC:HT,
& RECORD;* __F NOTE:.STRIKE MUST BE STARTED IMMEDIATELY
COMPLETION OF HEATING,
1l -.1 i
r EQUIP
CG 4 K0-909- EST WGT 5296#
| USE LBS
"t p ~t CODE 1 LBS
T WHILE HEATING SV, RUN 49" (1348 G) WATER INTO
8 IN FROM V-386
M&SffL,^d^/GAL'^^GAL
_____ 15 MIN OR LONGER RECORD: DENSITY 4&&LG/ML <1.018-1 ,020)
1 I 27-D I 373
IgS^J^HEN S 20 HEATING COMPLETE, RECORD: PH,
I^I^ET V-343 ACID PUMP AT 69 SETTING (225 MIN)
1^K3^SET V-349 SILICATE PUMP AT 54 SETTING (180 MIN)
fSHT I IMMEDIATELY METER IN V-343 & V-349. MAINTAIN SV
SV [
AT, 190-194F DURING STRIKE
129 1 RECORD-.
START
MINUTES
V-343 V-349
A3PJL
*JL
TIME V-343
V-349
NORMAL
j INCHES . INCHES
| AT 20 MIN Brl2d (46)_JL (17)_rC I 40 MIN &/2J (41)^ '(15)
i 1 HR <I'5M (37)_5t (13)2^1
PH
__(9.3-10.0)
|/,,(9.3-10.0) 11^(9.3-10.0)
1 2 HRS %? (23),,i_ ( 6)rzZ .(9.3-10.0)
I
3 HRS fJOtf (10) ___ ( 0)_____ ___
[.(9.3-10.0)
I FINISH &Jd < 0)___
7*3_( 7.5-8.5)
I NOTE: IF PH DROPS BELOW 9.3 IN FIRST HOUR, STOP
| PUMPS , SEE SUPV. IF FINAL PH IS ABOVE
8.5, ADJ TO 7.5-8.5 fe RECORD: ____PH
i} 130-1 SlfT-TEW
ASSUME 77%
-50-
27-D I, I 28-~A4- -50"
RUN 40" (308 G> WATER INTO V-385 & HEAT TO 140*F
' DUMP IN & STIR TO DISSOLVE FOR S-61
1 I
1 477 1 15-Ai 477
ADD 38" (465 G) WATER TO V-302 I ADD & STIR FOR 2 MIN FOR S 64
1I ASSUME 50% 1 296 1 7-D 1 148
JRING STRIKE PUMP INTO PT PT l 3^pH1MF IN 9 |3T^fjmP IN
!38>rSTIR 10 MIN WITH LIGHTENING MIXER FOR S 42
fe& 169-A I 482 34 155-A1 54 54 160-AI 54
356 1
\3%H nJUglNG STRIKE RUN 15" (268 G) WATER INTO V-356 1ON STEAM 141^1 ADd-T'O 21" (366 6) AT S1~82C 142^TrUMPF'T MIXTURE FROM S 38 THRU UNDERSURFACE I I^^DtSTRIBUTQRS AS FAST AS POSSIBLE I43>-<RINSE PT WITH HOT WATER FROM HOT WATER MIXER I 1 ^CPUMP IN I44^JHUC-CFF PfJMP i 45 30 MIN AT 81-82*C FDR S 55 146 >HIO NOT SHUT OFF AGITATOR
1
A. 1 .!
DUP050104794
CG 04 KO-
I USE i ..N-- | USE If * 1 LBS | CODE | LBS
'-349 MT, RINSE IN WITH MINIMUM WATER &
PUMP AT ZERO SETTING
EN V-343 MT, RINSE IN WITH MINIMUM WATER 6
TURN OFF PUMP MOTOR
STIR 60 MIN AT 190-194*F
AT TO 198-200*F IN 5-10 MIN
-1
CLOSE WATER LINE 6 DISCHARGE VALVES AT STEARATE|
PUMP OPEN V-356 DISCHARGE VALVES TO STEARATE PUMP
i 1
: INLET
I
OPEN WATER VALVE AT STEARATE PUMP & RUN WATER I
THRU HOMOG AT 2900-310 PS! TO SEWER
j
WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE I
TO SV & CLOSE VALVE TO SEWER
I
I IMMEDIATELY tEN STEARATE PUMP DISCHARGE VALVE,|
TURN ON PUMP & HOMOG V-356 TO SV AT 2900-31001
PSI. MAINTAIN SV AT 198-200F.
j
WHILE HOMOG V-356 TO SV, SHUT OFF WATER VALVE i
AT STEARATE PUMP ASAP
i
WHEN HOMOG COMPLETE, RINSE IN V-356 WITH HOT i
WATER FROM HOT WATER MIXER
|
TURN OFF HOMOG 6 STEARATE PUMP
I
STIR 5 MIN AT 198~200*F
I
SHUT OFF STEAM
RUN IN V--3f
2 & STIR 5 MIN
ECORD: PH.
3*8)
IF NECESSARY,
TO 3.4-3*8 (DOWNWARD ONLY)
& RECORD; PH_iC.
RUN IN N-Z-jD FROM S-34 IN 4-6 MIN 6 STIR 5 MIN
RECORD: PHSLoJOt* (6*2-6*4) & BP -&ECESSARY, ADJ
TO PH 6*2-6*4 & RECORD: PHJ?^?* ASSUME 78%
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50% I....
SIPHON N-7-D INTO SV
DO NOT STOP AGITATOR
Ii ,1 27-0 |_____ !>?"D i
IJ
I I'
| //MP
DUP050104795
d el iv er t o
FOR CG 04
WAREHOUSE REQUEST FORM
...:'"vv;:'- n
'
REQUEST NO, 3404-
11/07/SO
b y :<^4^w ^-.^-.am/pm-
CODE K0909D LOT 37807, SCHEDULED .1 1/07/8O
WHSE LOCATN
3.5 ~E2
35,BIO
35, BI O
CG CODE .. PQ
01 ,Ycoim 93
01 YB016B' 93 01 YC016B 93
! LOT 36039 37371 37336
DRY WEIGHT
1150
2450
300
DRY CONT
*
NO, - PKG PKG WGT
5*2
4Lw
50
49, 50
6 '50
TOTAL WEIGHT
ACTUAL: WEIGHT
11 50
2450 ' -------------
300 ------
PICK UP AND RETURN TO STORAGE:
LOCATN CG CODE PQ
LOT '
DRY , DRY WEIGHT CONT
NO, PKG
PKG. WGT
TOTAL WEIGHT
EXPLANATION FOR SHORTAGE/OVERAGE: DATE /__/
COPY-1 PROD:. CONTROL COPY-2 MANUFACTURING COPY-3 WAREHOUSE COPY-4 RAW MATERIAL
DU P050104796
mm--
--r~tr--~r~
----------------------- ------------s ----
mar
1 ' ' , l: ' '
* r
. Y* '
DELI: fpJL TO
4*.
^BEHOUSEREQUEST fBETT \ Y &/&#$'' J& ^AH/m
R&3UE5T HO, 11/07/8D * '
fmi: --. -&Am 04. , CODE . .KD909D LOT 37807 ' SCHEDULED 11/07/8O
WSE . L.> ' LOCATN. CG CODE
. DRY
DRY ' NO, PKG :/TOTAL
PQ ; LOT
WEIGHT COH'r; PUG WG T . We ig h t
35-m
01 vcoi m 93 36039
IIS
2.3/; 33, ' 1150
33, BIO .01 YC016B 93 ; 37371
.2450
. ,,
49 s. .' 50
2450
35,-61 0 01 . YCm &B 93 373>v
3-00
6- S3 . 300
.ACTUAL WEIGHT
T
f L>'
irL,*' PICK Ur AND RE'f'uEH TO '"TORAL-E;
<;\ ^
..OCATM ' CC CODE PQ
LOT
/M .: / " V , ' :V
.DRV WEIGHT
DRY
NO,
COM? ' PKG
PKG TOTAL W&T WEIGHT
LL
* -Jig.. :LA
> 5: - j-
---TM~--4
i-* 2/&XPLAI4ATIOH yptU SBORTAGE/OVERAGE:
4----- 4 -Sit-fN'ED
17
____ .. ;..._...
DATE ..../,,... /...,.,
l:;4 ir Jl X
COPY---: PROD ,, CONTROL * , COPY-2 MANUFACTURING,
COPY-'3 WAREHOUSE COPY..4 RAH MATERIAL ' '
DUP050104797
DUP050104798
DU P050104799