Document 4v2aNxOR1ggR4kN8nRg5kvkQ

S. Allen T. G. Huguenin J. Arellano A. M. Janowski R. Becker J. P. Lento C, Caha W. D. Me Cluskey C. Gero D. 0. Miller Gray R. F. Mitchell T, Harrington P. M. Norling - Wilm P. A. Hopkins - B-17249 j*. E. Peavy Wriede - Jackson Lab. FOR DU PONT USE ONLY Newark, New Jersey Sept. 13, 1983 C. R. OWEN B-l7249-12 C & P - WILMINGTON 1984 COST REDUCTION FORECAST Attached is the subject report. Exhibit I is a detail of all savings forcasted. Exhibit II is a summary of the forecast by category. Supplemental detail sheets are attached for items exceeding $50,000 savings potential. Please contact the writer if you have questions. RW/ddb Attachments (0011C) SR. 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U- -J <C )- O J-- I .fv 1 DUP050145927 U/W UUAi NEWARK NEW JERSEY COST REDUCTION FORECAST/ACCOMPLISHMENT - 1984 CATEGORY INGREDIENTS COMMITTED 164,954 SAVINGS FORECAST GOAL CARRY TOTAL OVER 234,554 6,200 LABOR & SALARIES 625,016 1,005,516 26,400 MAINTENANCE MATERIAL 42,000 52,000 ENERGY 18,000 18,000 OTHER 21,440 21,440 TOTAL REDUCTION INDEX - % 871,410 1.24 1,331,510 1.89 32,600 0. 05 0011C DU P050145928 PLANT: NEWARK DATE: SEPTEMBER 13, 1983 ITEM: C-2: Install a tote blender to utilize the 300 obsolete totes for organic blending. POTENTIAL SAVINGS 5 68,000 per year IMPLEMENTATION Project design work in progress DATE WORK BEGAN 1983 EXPECTED COMPLETION DATE 1/84 NEXT CHECK POINT 1/84 POTENTIAL INVESTMENT REQUIREMENT $ 75,000 CONSTRUCTION FORECAST STATUS A. M. Janowski RESPONSIBILITY A. M. Oanowski PRESENT STATUS Expect project to be approved by 11-15-83; installation by 1/1/84. delivery of blender by 12/15/83; DUP050145929 PLANT: NEWARK DATE: SEPTEMBER 13, 1983 ITEM: C-l: Install a Durant Packer under "KROLOR" Orange Mill, POTENTIAL SAVINGS $ 258,000 per year IMPLEMENTATION Packer being installed - expect completion by 10/15/83. DATE WORK BEGAN 7-83 EXPECTED c o mp l e t io n d a t e 10-15-83 NEXT CHECK POINT 10-15-83 POTENTIAL INVESTMENT REQUIREMENT Packer was purchasd as a spare one year ago. We decided to use it instead of letting it sit idle. CONSTRUCTION FORECAST STATUS RESPONSIBILITY A, M. Oanowski PRESENT STATUS Packer being installed. DUP05Q145930 PLANT: NEWARK DATE: SEPTEMBER 15, 1983 ITEM A-10: Eliminate clarification of Red 2B Acid. POTENTIAL SAVINGS $80M per year IMPLEMENTATION Plant tests need to be scheduled to demonstrate capability for all Watchungs & BON Reds. DATE WORK BEGAN IIIQ 83 EXPECTED COMPLETION DATE IVQ 84 NEXT CHECK POINT IVQ 83 POTENTIAL INVESTMENT REQUIREMENT None CONSTRUCTION FORECAST STATUS N/A RESPONSIBILITY G, R, Aldridge J. J. Gaczi N 26939.04 PRESENT STATUS XO's writtenj but no trials completed. DUP050145931 PLANT: NEWARK DATE: SEPTEMBER 15, 1983 ITEM: D-2: Batch molybdate - improved processing POTENTIAL SAVINGS $ 70M per year IMPLEMENTATION Involves batch strike - continuous finishing of YE-.698 YC-10 and YC-16. DATE WORK BEGAN IQ 1983 EXPECTED COMPLETION DATE IVQ 84 NEXT CHECK POINT IVQ 83 POTENTIAL INVESTMENT REQUIREMENT None CONSTRUCTION FORECAST STATUS RESPONSIBILITY T. C. Peitz/ R. E, Peavy A. J. Arellano PRESENT STATUS One trial successful for YC-698 & YC-16. Need more trials and YC-10 campaign. I DUP050145932 PLANT: NEWARK DATE: SEPTEMBER 9, 1983 ITEM: D-3: Continuous Inorganics improved reproducibility. POTENTIAL SAVINGS $70M per year IMPLEMENTATION Improved quality of molybdate orange will result in reduced blending costs. DATE WORK BEGAN 1983 EXPECTED COMPLETION DATE IVQ 84 NEXT CHECK POINT IVQ 83 Molybdate orange campaign POTENTIAL INVESTMENT REQUIREMENT None CONSTRUCTION FORECAST STATUS None RESPONSIBILITY R. E. Peavy A. 0. Arellano PRESENT STATUS In progress N 26939.05 DUP050145933