Document 4pjEe0K43bOLXV3qz9YKjG8G

HEATING VENTILATINC AIR CONDITIONING CUIDE 1940 The friction at a right-angle bend is sometimes expressed as the equivalent of a straight length of flue of a certain length for a certain diameter, similar to the procedure used in estimating the loss due to bends in piping systems conducting water. Most flues, however, par ticularly breechings, are built square or rectangular in section and no general equation based on the shape of the flue can be conveniently expressed. The draft loss due to sudden contraction of an area (he) is given by the equation: 0.000194gcW',rc = A\B0WC (19) where Kc = coefficient of sudden contraction based on the ratio of the areas of the A\ smaller to the larger section = 0.5 ^ 1 -- ^ As = area of the smaller section. When the flue or passage through which the gases flow is suddenly contracted, a considerable portion of the static head in the larger section is converted into velocity head and a draft loss of some consequence, par ticularly in a short breeching, takes place. A sudden contraction should always be avoided where possible.. At times, however, due to obstruc tions or limited head-room, it is necessary to alter the size of the breeching, but a sudden contraction may be avoided by gradually decreasing the area over a length of several feet. The draft loss due to a sudden enlargement of an area (ho) is given by the equation: o:oooi94g0fyrc ho = a\b0wc (20) where Ka - coefficient of sudden enlargement based on the ratio of the areas of the Ai smaller to the larger section (-*) When the flue or passage through which the gases flow is suddenly enlarged, a portion of the velocity head is converted into static head in the larger section and, like the loss due to sudden contraction, a loss of some consequence, particularly in short breechings, takes place. A sudden enlargement in a breeching may be avoided by gradually increasing the area over a length of several feet. In large masonry chimneys, the area of the flue at the region of the breeching entrance is considerably larger than the area of the breeching at the chimney, and a sudden enlargement exists. The draft loss through the economizer (&e) should be obtained from the manufacturer but for general purposes it may be computed from the following general equation: hE _ 6-6<NTC 10 (21) CHAPTER 10. CHIMNEYS AND DRAFT CALCULATIONS where Wn = pounds of gases flowing per hour per linear foot of pipe in each economizer section. N = number of economizer sections. An economizer in a steam plant affects the draft in two ways, (1) it offers a resistance to the flow of gases, and (2) it lowers the average chimney gas temperature, thereby decreasing the available intensity. In the case of a natural draft installation, both of these factors result in a relative increase in the height of the chimney and, in the case of a large pljMit, they may add as much as 20 or 30 ft to the height. The decrease in the temperature of the gases after they have passed through the economizer has an extremely important effect on the performance of a natural draft chimney and also upon the performance of a fan. CONSTRUCTION DETAILS For general data on the construction of chimneys reference should be made to the Standard Ordinance for Chimney Construction of the National Board of Fire Underwriters. Briefly summarized, these provisions are as follows for heating boilers and furnaces: The construction, location, height and area of the chimney to which a heating boiler or warm-air furnace is connected affect the operation of the entire heating system. Most residence chimneys are built of brick and may be either lined or unlined, but in either case the walls must be air-tight and there should be only one smoke opening into the chimney. Cleanout, if provided, must be absolutely air-tight when closed. The walls of brick chimneys shall be not less than in. thick (width of a standard size brick) and shall be lined with fire-clay flue lining. Fire-clay flue linings shall be manufactured from suitable refractory clay, either natural or compounded, and shall be adapted to withstand high temperatures and the action of flue gases. They shall be of standard commercial thickness, but not less than M in. All fire-clay flue linings shall meet the standard specification of the Eastern Clay Products Association. The flue sections shall be set in special mortar, and shall have the joints struck smooth on the inside. The masonry shall be built around each section of lining as it is placed, and all spaces between masonry and linings shall be completely filled with mortar. No broken flue lining shall be used. Flue lining shall start at least 4 in. below the bottom of smokepipe intakes of flues, and shall be continued the entire heights of the flues and project at least 4 in. above the chimney top to allow for a 2 in. projection of lining. The wash or splay shall be formed of a rich cement mortar. To improve the draft the wash surface should be concave wherever practical. Flue lining may be omitted in brick chimneys, provided the walls of the chimneys are not less than 8 in. thick, and that the inner course shall be a refractory clay brick. All brickwork shall be laid in spread mortar, with all joints push-filled. Exposed joints both inside and outside shall be struck smooth. No plaster lining shall be permitted. Chimneys shall extend at least 3 ft above flat roofs and 2 ft above the ridges of peak rjf when such flat roofs or peaks, are within 30 ft of the chimney. The chimney shall be high enough so-that the wind from any direction shall not strike the top of the chimney from an angle above the horizontal. The chimney shall be properly capped with stone, terra cotta, concrete, cast-iron, or other approved material; but no such cap or coping shall decrease the flue area. . There shall be but one connection to the flue to which the boiler or furnace smokepipe is attached. The boiler or furnace smoke-pipe shall be thoroughly grouted into the chimney and shall not project beyond the inner surface of the flue lining. The size or area of flue lining or of brick flue for warm-air furnaces depends on height of chimney and capacity of heating system. For chimneys not less than 35 ft in height above grate line, the net internal dimensions of lining should be at least 7 x 11^ in. 195