Document 4aw3w42vbLaOv47ErDnoepLBj
INDUSTRIES PPG INDUSTRIES, INC. CHEMICAL DIVISION - U.S. P. 0. BOX 1000 LAKE CHARLES, LA. 70602
July 5, 1990
Mr. Tom Coerver Department of Environmental Quality Air Quality Division P 0 Box 44096 Baton Rouge, LA 70804-4096
Dear Mr. Coerver:
Re: Quarterly Fugitive Emission Report
In accordance with the provisions of LAC 33:III.2121.F, the PPG Industries Lake Charles Complex is hereby submitting its quarterly fugitive emission monitoring report for the period of 4/01/90 through 6/30/90.
Attached for your review are the following tabulations and summaries for this quarter. The 0.61 percent of valves leaking value once again demonstrates that the PPG Complex is at the "good performance level" for the quarter.
Attachment I Attachment II Attachment III Attachment IV Attachment V Attachment VI Attachment VII Attachment VIII Attachment IX Attachment X Attachment XI Attachment XII Attachment XIII
Complex Performance Summary Test/Repair Summaries Delayed Repair Summary Turnaround Repair Summary EDC #1 Unit Data EDC #2 Unit Data VDCM Unit Data Tri-Ethane II Unit Data Ethyl Chloride Unit Data Per/Tri Unit Data Waste Treatment Unit Data CPC Unit Data VCM II Unit Data
All other required monitoring not otherwise listed was perform d. Items listed in Attachment IV,. Turnaround Repair Summary, are
SL 025269
those believed to risk higher emissions if repair is attempted without a unit shutdown. If you have any questions regarding this report, please call m (318) 491-4326. Respectfully, Environmental Engineer Certified Mail/Return Receipt Requested
SL 025270
Att .iment I
I ARBONME EEFVICEE , I MC . -p'E < MEUS7E IEE . TNC. "-:JAETEPL i = Er OR 7
EUMMARY -NO oGOD PERFORMANCE -sr :enod Ended OS/30* 90
|` . T> fa y- * Cuincanen ts iion i cored : ji ifrioer t Components lsskina : : iJi.imber of Ccmponen ts Reae.irea :
;;.r, ~PFr.p MANCE i.EVEL
16 23 i. i
ininr-er r,f ',Jil.-es Monitored: 1'imDsr " f -,j.. 1 ves Laamno : 'sTtL'-sr _ t '''ai'/es reoairsc:
.\n 'H " "i t\
J/.2 x 6 i' e i
u t,,* .2. 'is- .i n ^ i i
or Valves Leaking: or Valves Repaired:
iqh-s n*s csen uerrormed as i"quired by Cualitv oeauiancns.
hiraou/'t
UQ
SL 025271
Atta ment II Page l
'-iFBONNE SERVICES IMC.
-F<5 INDUSTRIES. INC. ".0. BOX 1000 LAKE CHARLES
..GUI SI ANA 7060*2 I'-LhNT summary
'E5T ACTIVITY SUMMARY FOR THE PERIOD 04/01/90 throuqn 06/30/90
COMPONENT "YFE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAK I NO REPAIRED*
-------- PERCENT -------LEAKING REPAIRED
v<3
GAS
1363
1370
^
t
:nnp ri'isor BAS
*: 3 1 1
b =t 20
77. E 100
lgmfonenr "r'PE SERVICE
1 ve moressor V
"*LL aLL ALL
tRANl* TOTAL
SUMMARV SY COMPONENT TYPES
NUMBER OF COMPONENTS -----------IN UNIT TESTED LEAKING REPAIRED
1763
1570
6
39 0 '
USES *1627
10 ***S
-------- PERCENT --------LEAKING REPAIRED
. 57 `"7.3 20 100
. =>1 30
** i **
9 oemoonents were deleted from *: ervice since last uuartsr 01 comoonents were out of servic e this quarter.
component went on shutdown and 1 component is waiting on parts.
SL 025272
Atta nent II Pag 2
tvpe
ecaj..- -smarks
"EPmIh, DETATLb "EST DATE ATT,REF.DATE ANT.REP.DATE
7"?S
J i vg
'G4-25-90
132
'-'alve
04--25--90
765
Valve
04-25-90
rIGH TEN PACKING
359
Valve
4-26-90
' -IGHTEN PACKING
375
-Alve
.<4--26--9 0
REPLACED FACKING BOLT
l15o
Alve
_>4--26--9 o
REFLACED VALVE
>964
Coiitoressor .`4--26--90
-EPLACED PEAL
34-5
/'alve
1 '4 --
"IGHTEN BACKING
2 Td'.1
Valve
*! --,,i>--
'IGHTEN BACKING
1524
.'alve
.) 4--2 o--0
TIGHTEN PACKING
3524
Valve
'4--26--90
'`IGHTEN F AC K X NG
No rooair attemoted
No reoair attempted
.4-25-90
04-25-90
04-26-90
04-26-90
4-27-90
04-27-90
->4-27-90
,-4-27-90
.5--14--90
05-14--90
04-27-90
04--27--90
'4-27-90
04--27-90
04-27-90 04-26-90
04-27-90 . k7 *-- 'w ("%
SHUTDOWN ITEM WAITING ON PARTS
Si 25273
J / i. 7 ' ^
Atta ment III
- PR i,-,!DL'i:TpI"S . ''-iC . " ij a/rgr 1 V Report S 1.1 o c o + T4"emS
oo t Repaired Witrin \ = Qr- ponrj Ended '.'* '
lot
:=!=cr::tiop i v f-2`
.scat] zr
;#1 i?y
hvx ene
ate t.eak Located: .'ate Repair Completed: Lumrer of Days tc Repair:
,- 4/T5/90
Stream Ethviene
...vs' or-it toutdown EDC 9Z `3/-''3/90
Date ..omponent ecnecnea: Readme on '"-ecneck:
lace ^jintenance Attempted:
.ate Repair -Anticipated: ONKNOWN
:v'i=on Rr Repair Delay: Cannot Iso i Cl ts
:c
*:. jHC Rr0 ai'.L t
EDC
-It'c/
rlorage
"r-Stnane I I _1 _ ' >. ,,'l / ^ )
'.ate ceaK Located: Tate Repair Compietea: Mumper of Pays to Fepair;
' " 4 /Z? / 90
Da te 'Component RecnecKed: Read ina on r- ec nec k:
Pate Maintenance Attemptea:
'ate Repair Anticipated: UNKNOWN
Reason -'or Repair ye lav: Maitma on
oSAa
Secondary Stripper
1 ,e
ceed FC V
R' a r +_ s EC
Ethv l Chloriae .-. S9
Rate Leak Located: "ate Repair Completed: iy.'iiuer Davs to Repair:
vizC3/R0 `.'A / 03 / AO
o9
Date Component Recnpcked: '.'>4 -- <>4- reading on Recneck: _>
0a te Maintenance Attempted: 01/C3/90
Date Repair Anticipated: l>4/30/90
Reason ror Fepair Delav: Ream res s hutdown to repair
11945
SHIFT TANK F'CV
CO TOP DECK
i ri... cpc
Date Leak Located: Date Repair Completed: Mumper o^ Davs to Repair:
1Z / Z1 > f 8 9
Da te Component ec :iec> ec : Reap mo 'm -ecneck:
Date Maintenance Attempted: -its Repair Anticipated: Ruson :dr Repair Delav:
' l * 31 / - '> Shu toown R ePLtireo r ' - e o a -1- '
'omonnent >->as ceen rooortsd is -eDairea -** ' 11 *vo .iaain j.n .OuaList. lrQ0.
-n 1
SL 025274
:ur -`jin t 1 , :ri - hu tdcun ,
Att hment IV
s: `S/il/^O
INDUSTRIES, IMG. v'.'.arter I v ""Dcrt Items f-waicirq ''.srnarcund For Repair -or r'ir'ioo Ended 06/30/90
Paqe 1
'ii1..:
"1
*q li -
"sc rotion `'3"5 -'i,[ vp jj ; | 3s&S
rsrvics
n t: ri-E thane II
- C L* ' -sro i on
3as Service
ni-.j wFij SRC
<Q It sec r t o 11o r
19>15 ' tr, `-as Svice
Last Unit Shutdown: 03/05/90 Ne:;t Turnaround: UNKNOWN
Location #1 REthviene
Last Unit Shutdown: 03/05/90 Next T.trnarouna: UNKNOWN
,_ocat.ion ttl OHC Product. Storaae
Last Lin it Shutdown: "lex t rvrnarnunc :
01/31/90
Location Shift Tank PCV Tod Deck
SL 025275
Attac ent
V
DARBONNE SERVICES ENC.
=,B0 I NDUSTR IES . INC, F , u. BOX 1OOO l.AKE CHARLES
LOUISIANA '0602 2 DC #1
%
TEST ACTIVITY SUMMARY FOR THE PERIOD '.> 4 ` 01 /90 throu.oh 0^/30/90
COMPONENT '"'vpE SEP VICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED >_EAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
Hi vp
CAS
23 25
O
0
,.a(TiorPS5or GAS
12 0 o
^V
oAS
a *-*- O O
00 <,, 0 0 Cj
CNFGHENT T i'TE SERVICE
.'/? tDreseor -PV
ALL ALL ALL
wRAND TOTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS -----------IN UNIT TESTED LEAKING REPAIRED
0;> oA
31 o
-------- PERCENT --------LEAKING REPAIRED
o 0
<
025^76 SL
At ;hment VI Page 1
jARBQNNE ERV1 ChS I I-1C .
-'PO i NOUS TR IES . INO . ,, 0. BOX 1-.jOO
E uHARLES . JU1 b I mNA > OoOE
SDC #2
"tl- I a v' 1 r -NUMMARY ~QR i'hE PERIOD v4/ui
tr.rouo r, OS/30/ 90
COMPONENT "VPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
CAS SAS
<}<d 'jtt II
(.i O
t.'
O
M PONEf-iT PEROICE
a L Ve
"L L
iKmND i ,,i i'AL
tOJMMARV BY COMPONENT TYPES
----------------- NUMBER OF COMPONENTS ---------------IN UNIT TESTED uGAKING REPAIRED
-IO t x i O ">
cj > 1
-------- PERCENT--------LEAKING REPAIRED
.5 O 00
jnu tdown i r,em
SL 025277
Atta jnent VII
DAF. BONNE ER'v ICES I Ml >
-'u,0 '>-iDUS" I=i= , INC : = `j. _rDy ,tov1"* .Mk E '..HARLES
' t Ji ; LANA *'.'603 -DOM
"Tz " - ~ ^ ~V I T ^ ,Jo UHMAP ^ i-ftp Tj->E PERIOD 1'4 > 01 ```^O nrcua n 0-s > 30' BO
:OMOMENr vc,E ---VICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED '-EALING REPAIRED
-------- PERCENT -------:_EAr TNG REPAIRED
-r 3A5 43 S3
i "^V--
i'
i . ii
> ."I /`i
,;.::,mpomen" - -E ER"-;IOE
A4 AO.i_.
AND T'.'TAL
SUMMA*V R - COMPONENT t>'ppe
------------------NUMBER OF COMPONENTS------------IN UNIT "E5TED LEAKING REFAIRED
J, ** 0 <= - ('l 1 1
q2 ?2 `J (.
-------- PERCENT--------LEAkING REPAIRED
.j o u (j
11 (t
025279
Atta* aent VIII Page 1
OARBONNE SERVICES TNC.
&r, : NniJST^ IE3 . INC , " ,3 SO X 1OoO ..Rht CHARLES
--."JI 51 ANA 'JhO'2 P1 --ETHANE I I
j,_TI IT ' - OM M AR V '-iiR THE "ERIOD -3- / c_> 1 ^ V(.< v hrcuon Lc>/3G/RO
COMPONENT i /PE SERVICE
------------------ NUMBER OF COMPONENTS -----------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
sue PV
UAS
_i_ .\
DMAONENT "PE SERVICE
-UMMARV 5 r lOMRONENT p'/PES
NUMBER OF COMPONENTS ----------IN UNIT ;'ESTED LEAKING REPAIRED
sF'AND rOTAL
181 *180 "*M1
--------- ERCENT-------LEAKING REPAIRED
)
* _ '.omoonsjn i' was out uf service i:hx5 Guar * ;.n carts
.
SL 025280
T\ -C'E t? lair ^1 t-? m a r s
Atta ji nt VIII Page 2
" EP AIF: DET AIL3
E3T DATE ATT . REF . DATE hN T . TEP. DATE
- <5 i '/S
..'4.-2': 90
fjQ reoair rjttgniDted
WAITING GN FARTS
SL 025281
Attai .lent IX Page l
DARBONNE SERVICES INC.
PPG INDUSTRIES - , Q. rx iOOO
LAKE CHARLES -DU LSI ANA to*YG
ETHYL CHLORIDE
'E5T ACTIVI
SUMMARY EUR THE PERIOD 04/01/'=*''* -;.hrcv.on
>/90
COMPONENT "VFE PERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- -ERCENT -------LEAKING REPAIRED
1 a i SR
GAS GAS
181 7
I1 i ')
S 100 v
..OMPONEN T -- RE zEPVICt
?i;e
.'-LL ALL
-RAND total
Summary ay component v/pes
----------------- NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
181 C
17' 1
1 .)
134
PITS
-1
------EPCENT --------AK LNG REPAIRED
.06 luO 0
>0
3 <: Dmoonen ts mer one of service.
SL 025282
TYPE -"mart's
Atta. jn nt IX Page 2
REFAIR DETAILS
TEST DATE ATT.PEP.DATE ANT.REP.DATE
ilvs
`.>4--25--90
IEHTEN r ACT. ING
'.'4 -- 25--90
>j 4" 25--^0
SL 025283
Ati chment X Page l
OARBONNE SERVICES INC.
=P6 INDUSTRIES. INC. r- , S . SOX i00*.* _Ah E CHARLES
l-OUISIaNA '70602 FER TRI
"iCTIv'ITY SUMMARY FOR THE FER I CD '.'4 / Oi / ?0 nRrouon G6/30/F0
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS -----------IN UNIT 'ESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
GAS
470
RV GAS
s4 100
o :>
COMPONENT r'PE SERVICE
1 v t?
ALL ALL
RAND OTAL
EUMMARY BY COMPONENT TYPES
------------------NUMBER OF COMPONENTS---------------IN UNIT TESTED LEAKING REPAIRED
470 3
4 70
>I
47?
^75
-------- PERCENT--------LEAKING REPAIRED
64 10<C O (.*
100
SL 025284
TYPE -`sinarks
Atti .ment X Page 2
REPAIR DETAILS
TEST DATE ATT.REP.DATE ANT.PEP,DATE
ID'3 V-si/e
* i4-ZS-'rO
LIGHTEN PACKING
"'= ,'alve
* 4 TM .l` tS ^ *j
REPLACED PACKING BOLT
4So
Valve
04-26-0
REPLACED VALVE
04--2 6--^0 V4-27-90 04-27-90
04-- 4ti-Q|.i 04--27--90 04-27-Q0
SL 025285
Attat Jient XI Page 1
DARBONNE SERVICES I r-iL-.
"PC INDUSTRIES. INC. = . u. BOX 1000 LAKE CHARLES
LOUISIANA '70602 WASTE TREATMENT UNIT
*
'~E3T ACTIVITY SUMMARY FOR THE PERIOD 04/01/90 throuon '.<&/30/90
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
iivs
0 AS
.. -i'"7
196
0
O
amaressor 3AS
C11 1
'-V GAS
11 i>
00 100 1 oo
COMPONENT ~VPE SERVICE
rr
i ve
moressor A)
ALL ALL
i-jRAND TOTAL
SUMMARY BV COMPONENT TYPES
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
'7* 717
196
1 I1
a ') o
243
*200
1
1
-------- PERCENT --------LEAKING REPAIRED
-> O 100 100
o
100
* 43 comoorients were out ot service this quarter.
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TVF'E "ecair remarks
Att. nment XI Page 2
repair details
TEST DATE ATT. REP. DATE ^NT. REP. DATE
J rS4
Comoressor
REPLACED SEAL
wo
-jD-l4--*0
025287
Attav.jnent XII Page I
C^RBONNE SERVICES INC.
- PG INDUSTRIES. CMC. -.0. COX i'JOO LAKE CHARLES
LOUISIANA 70602 ujTU CPC
-CTIVIT
UMMARY FOR THE PERIOD
01 / 90 trrcua n Ot>/C0/ 90
COMPONENT f'PE SERVICE
------------------ NUMBER Or COMPONENTS ------------[N UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
s i /*3 -V
CAS GAS
1.13 2
'> 0v
0 .)
7*
COMPONENT T'VPE SERVICE
5 i ve |V
LL ALL
GRAND TOTAL
SUMMARY By COMPONENT "'/RES
------------------ NUMBER OF COMPONENTS ----------IN UNIT TESTED LEAKING REPAIRED
113 C> 0 >.i 20 0 V
120
tO
i j
-------- PERCENT --------'.EASING REPAIRED
o
o
t NTU CPC was out of service.
SL 025288
Att;. merit XIII Page 1
.ARBOMMP - F R. VI CBS INC.
" f ' NDOSTR lES [ Mi.. ,
"* , Cl, BOX lciOO .AK CHARLES .C.ilJ 151 ANh '-'OB'.'7.
'AIM ; I
~ S " '-"I : VI T Y SUMMARY FOR THE PERIOD T`4/01 . -50 tni'ouoli vg/CO/RO
COMPONENT 'vfr SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REP AI RED
-------- PERCENT -------LEAKING REPAIRED
j =\ L v <4
IJH-2
o rn d r e= = o r
406
i. ,Z>
. ,30 100 o o
COMPONENT VC'E SERVICE
1 VP mDressor V
ALL ALL
GRAND y0T AL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS ----------IN UNI_r TESTED LEAKING REPAIRED
406
2 "** "7
_ i 23
r, Ci
435
*404
------ PERCENT --------EARING REPAIRED
30 100 00 0o
74 100
t 31 coffiDonent-s were out of service this quarter.
SD 025289
*VF'E 'scair -'emai-KS
Atta*. jnent XIII Pag 2
REPAIR DETAILS
'E3T DATE ATT. REP. DATE ANT. REP. DATE
-2 +45
/ai/e
04-26-90
T 13H TEN p A C K INS
'2400
>al/e
04--26--90
TIGHTEN PACKING
J.2524
Valve
04-26-90
TIGHTEN PACKING
1.2524
Valve
04-26-90
TIGHTEN PACKING
04--22--90 04-27-90 04-27-90 04--26--90
04--27--90 04-27-90 04-27-90 '.>4--27--90
o*^90 sv