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ABDOO127256 \\%] m> K- 1997 Air Emission Calculations Pollutant Particulate Matter SO2 NOX CO VOC TRS LEAD CFCs/HCFCs Other Total HAP's (VOC) Total HAP's (Non-VOC) Allowable Rate Tons per Year 198.59 5.36 198.72 147.09 190.01 0 0.56 0 0 147.39 0.25 Actual Emission Tons per Year 49.96 0.3127 71.4081 17.7217 61.660 0 0.0035 0 0 9.4746 7.4171 1997 Natural Gas Usage (MMBTU) = 1042454 MMBTU TSP/PM10 Calculation AP-42 factor = 0.005 Ib/MMBTU 2.606 TPY From Fluid Bed & Rotary Dryers Stack test (#/hr) = 6.40 (Based on Stack testing) = 28.032 TPY From Cyclone Dryer (Based on Stack testing) Stack test (#/hr) = 5 = 12.775 TPY From New Cyclone Dryer (Started 9/97) (Based on Stack testing) 5 = 3.675 TPY From Vinyl Silos Stack test (#/hr)= (Based on Stack testing) 0.608 2.663 TPY From cmpd silos Stack test (#/hr) = (Based on Stack testing) 0.90 3.942 TPY ABDOO127257 Lead Calculation Total Lead Emissions = 0.0035 TPY HCI Calculation Total HCI Emissions = 0.3548 TPY Chlorine Calculation Total Chlorine Emissions = 4.4016 TPY Fugative Emissions: 1997 Average Well Water Flow = 1200 GPM Assume .5ppm Residual Chlorine in Water from Water Plant: 1.3135 TPY Emissions from Cooling Towers: #2000lb Chlorine cylinders= #1501b Chlorine cylinders= 5 5 10000 750 lb. Chlorine lb. Chlorine Assume 25% of CI2 fed at cooling towers is not reacted and is then emitted: 2687.5 1.3438 #Cl2/yr TPY Total Fugative Chlorine Emissions = Total Chlorine Emitted = Total HAP's (Non-VOC) Emitted = 2.6572 7.0588 7.4171 TPY TPY TPY ABDOO127258 0H sr M J 11 SO2 Calculation NOx Calculation CO Calculation TPY 0.3127 71.4081 AP-42 factor = TPY AP-42 factor = TPY 0.0006 Ib/MMBTU 0.137 Ib/MMBTU 17.7217 AP-42 factor = TPY 0.034 Ib/MMBTU 1997 Natural Gas Usage = 1042454 MMBTU VOC Calculation AP-42 factor = 0.0057 Ib/MMBTU 2.971 TPY Total VOC from Plasticizer = 40 TPY (Permitted Total) Fugative VCM = 1.878 TPY (Obtained from Environmental Coordinator) VCM Stack Emissions = 7.337 TPY (EPA Method 107) Total VCM Emissions = 9.2146 TPY Fugative Methanol Stack Emissions = 0.260 TPY Total Voc Emissions = 61.660 TPY Total HAP's (Voc) = 9.4746 TPY Total HAP's (Non-Voc)