Document 4a1X6pd5435o6L6e9bzMdj9k1
243, (244/ (AutomatedL
CG 03 CODE KY-907-D
mM 35071
EST. WGT. 1080
LBS.
PKG,
STD. HRS.
14 YC-2-B 14 YC-2-B 14 YC-2-B
93 93 93
TIME
Lot .
i
Lot Mfi
Lot wpn
'M/. iw q
awcHfo'*' CHECKED
APfl 1 1980
MAKING INSTRUCTIONS: BATCH UNIT
D.V.
PROCESSES
APPROVED BY
{ > KY-907-D (0 EWK 12/12/77
( ) ( ) )CS 12713/77
( ) ( ) MW 12/15/77
() ()
TYPED BY
"Tj_273778
%
Total Weight - 3480#
NON-BLEEDING
EQUIPMENT
--"203 &
205
fyffii) KRQL0R YELLOW MEDIUM *
*tm 33*>- (560-61 water into V-203 .<Ser
TY+TO/Z OAt
Pour in
Bum in Record:
Start Fin
/to
7-r"?
frf]
..
............. Let 3-Htfh X yftmw.
3mi?
^4/ #3.1 to^7Ql)- (1200^5)
Kiipsa V-203 thru Homoa #3 at 1800-2200 fihen U203 MTY, wash color thru Homoa .-dlffnimum water feseffa V-205"Vol S~ 41 & ad.i to 60"
osi into V-205 at 1800-2200 nsi
(2100 G)
usina
USE LBS.
320 48 x 50 &&&&
/ d-o
N CODE
ACCT. LBS.
32-0 _3Q_ YC-2-B .2400
TrisDect Homoo strainer & clean if nece-ssarv
M/X/
J96/7W0& nAf Ldi/J
Ruff^O" (514 G) water into SV & start agitator
>,/
Pumn V-205 thru Homoo at 4800-5200 nsi into V-T'" ^TT Record: Time Start 5) ^ mr Total Min otUB NOTE: If Homoq pressure falls below 4800 psi, 3-way valve will recirculate slurrv to V-205
When V-ft9S MTY, run in 5" (240 G) water and Dump thru Homoa
at 4800-5200 psi
v"" .
. ............... ..... . ..
...
SP vf SP Step 01 - Set Formula Selector to position #2 (V-243) or
& #7 (V-244)
CP p? Press SV Cam Reset PB-set 22TC in Auto Remote
Temperature is set at 190-i94uF)
Record levelsand set Raw Materials Counter #1 as follows:
>11LG 7S % - preset #1
) Gal
Set strike flow controllers as follows: ^TOFCIO (N-27-D Controller) in Manual
J&? 3FC20 (N-27-D Water) in Manual Local &smsr(N-27:oMter RStio)
0.83 GPM 5.28 GPM :: o m..
15-A ~I60~ 27-D __2X5...
' d^GFC.in (N-32-D Controller) in Manual
1.08 GPM
su^FfTPO (N-32-D Water) in Manual local
4,47 GPM
4>^8Fr.?n (N_3?-n Water) in Remote:
^8FR10 (N-32-D/Water' Ratio)
0.83
32-n ..1840 .
3sSV Operator Step PB
SP Record Level 2 LG 5/ %. If below 35% follow solution
& ^-make-up procedure for N-27-D
CP ,,ifr Kd}. to 48" (2470 G) .............................................
Record: pH fQ.&i
ffcfi to 11.1-11.3 using N-7-D diluted to 5%
Assume 50%
S(1io0hopnaritns towaStVer tRoe'clorpd:artd HNI-t7~-Dp)
>r Operator Step PB
1 .........
bQ...
____ '
7-0
I) P-Jf
ha.
y__--/a
J3SZ9 REV.
............ ... - ............................ ........ ............. .....-....... ' -...................................... . ..-..-.......... -
L--
N32187
$
EQUIPMENT
p a g e 2 c g 03 c o d e KY-907-D (D) e $t . w g t . 3480
l bs.
SV SP
&
CP 5
1&P"Step 06/39 .-. After heat u p Records d H 7r-!? (9.5-10,0)
Switch 3FC20. 8FC10..8FC2Q to Auto
f
Shierator Step PB
SP Step 10/43 - When 3FC2Q, 8FC10. 8FC20 water flows in limits
^Switch 3FC10 to Auto. Operator Step PB
~w SP Steri 11/44 - When 3FC10, 3FC20 flows in limits, switch
^ 3FC20 to Remote Operator Step PB
, AM
jj* yi/N1 >
?#r "During strike.' Record pH & time as follows t 'T.
5P Step
v~?43/v-?44
pH Range
Time.
13/46 (30 min) 14/47 (60 min
<?/7 7
9.0-10.0 lJvfM _
?.0-10.0J?
PM.
15/48 ( 9 hrsl
#1.4. ' O.OiflU.O f(. t?0*&)*>.
16/49 2 hrs 25 nffnW.9.0-10.0
PW
17/50 ( 3 hrs Final ) r7.k 7.5- 8.5 MWT
NOTE:(1) If d H not as specified notify Supervisor & note
in loo (2) If final pH is above 8.5, ad.i pH to 7.5-8.5,&
Recordt nH
Assume 78%
p. "Sift in
USE LBS,
50
N
CODE
ACCT. LBS.
27-D 128-A
56
~W JWid 17" (208 G1 water to V-302
^6
Add & stir 2 min for S58
'~ Assume 50% W& ? 7-D JoW'
PT
7
356
8
purina strike pump into PT
Jkf [Pump in
...... .......
w HFrmjp in
'SfTr 10 min with lightning mixer for $39
... 318 . 36
!> 36
--____________ . ... y- ..... ..... ..... -___________ ... ,....________________ ____ _
Jluring strike run 20^(244 S) water into V-356
'Turn-on steam
"
3*r "Mi _tn 2tf'/mn G) at 178-i8-2QF
39- "Ptimp PT mixture from S35 thru undersurface nisirfhiitor AFAP
jsr "ffijoeff- PT with hot water from hot water mixer & pump in
"44- Tpjufc off pump
EY~5T4C-
,4?-- "Stir 30 min at 12&482&F. for S49
-prSTnot shut off agitator
169-A 318 155-A ... 36 160-A ......36
.44- "when
complete, heat SV to 198-200GF in 5-10 min
-ftlose water line & discharge valves at stearate pump
-Spn V-356 Discharge valves to stearate pump inlet
9 Open water valve at stearate pump & run water thru
Homoa at 2900-3100 psi. to sewer
-4^" TJHTle Homog water at 2900-3100 psi. open Homoa
gisjifeiHoge- yslVe to. $V R> rinse valve to sewer
<w<*
"Tmmedialelv oben stearate d u d id discharge valve. Turn on pump & Homoa V-356 to SV at 2900-3100 Dsi
Maintain SV at 198-200F
^rT khile Homog V-356 to SV, shut off water valve at
jStearate pump ASAP
-"SI When Homoq complete, rinse in V-356 with hot water
From hot water mixer
4
>
DUP050456985
L
EQUIPMENT
p a g e 3 c g 03 c o d e KY-907-D (0) e s t . w g t .
3480
l bs.
sv * &
sp a 9^
Con'T^
tfhen S51 complete turn off Homoo & stearate Dump
fl?tr min at 198-2O0UF
off steam
Swarf 5554 comp! ete r Operator PR
SP StfiD 23/53 Record pH 3. *$'&_3.3-3.7V
tj7
Tf
necessary adi pH to (3.3-3.7) (DOWN ONi Y) Record; NOTE: Dissolve extra N-15-A In water at .110-12.0F.
nH in
drum
Use +30 oal of water to 50# N-15-A. Stir SV 5 min
after each addition
mt
*****
ra Rim In N-7-T) frran S3! in 10-1? min & stir 5 min
Record- pH,g*fc.(4,2r-4.4) & if necessary ad.i pH 4.2-4.4
& Record-* pH
Assume 50%
inilute If) parts water to 1 part N-7-Dl
Assume 7R%
Siphon N-7-) into SV
--fifF Operator Step PB &r Operator Step PR
0* SP Step Ail - Ratrh complete
USE LBS.
S.i
START
FINISH
Time ' SP Step Time
SP Step
*i 'M
v m
... MLKaFW*
0PTR 7" --t$@r
?
N
CODE
ACCT. LBS.
15-A
7-D ^ Hi... ?7-n
v.
DU P050456986
N32187.01
DUP050456987
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41
s. -J
DUP050456988
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N32187.02
DUP050456989
DUP050456990
PRINTED IN O.S.A_
DUP050456991
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