Document 4QRGX65VgXKDjV1eqXRL0VbZp

HEATINC VENTILATING AIR CONDITIONING CUIDE 1944 'Miscellaneous steam requirements such as laundry, cooking, or process should be individually calculated. ' The steam requirements for.water heating should be taken into account, but in most types of buildings this load will be relatively small compared with the heating load and will seldom occur, at the time of the heating peak. Unusual features such as large heaters for swimming' pools should not be overlooked. The pressure at which the steam is to be distributed will depend upon (1) boiler pressure, (2) whether exhaust or live steam, (3) pressure require_jnents of apparatus* to be served. If steam has been passed through electrical generating units, the pressure will be considerably lower than if live steam, direct from the boilers, is used. The advantages of low pressure distribution (2 to 30 lb per square inch) are (1) smaller heat loss per square foot of pipe surface, (2) less trouble with traps and valves, (3) simpler problems in pressure reduction at the buildings, and (4) general reduction in maintenance costs. With distri bution pressures not exceeding 40 lb per square inch there is little danger even if the full distribution pressure should build up in the radiators through the faulty operation of a reducing valve; but with pressures higher than 50 lb per square inch a second reducing valve or some form of emergency relief is usually desirable to prevent excessive pressures in the radiators. The advantages of high pressure distribution are (1) smaller pipe sizes and (2) greater adaptability of the steam to various operations other than building heating, (3) wider flexibility as to allowance for maximum pressure drop. The different kinds of apparatus which frequently .must be served require various minimum pressures. Kitchen equipment requires from 5 to 15 lb per square inch, the higher pressures being necessary for apparatus in which water is boiled, such as stock kettles and coffee urns. An increased amount of heating surface, which is easily obtained in so'me kinds of apparatus, results in quicker and more satisfactory operation at low pressures. For laundry equipment, particularly the mangle, a pres sure of 75 lb per square inch is usually demanded although 30 lb per square inch is sufficient if the flat work ironer is equipped with a large number of rolls and if a slower rate of operation is permissible. Pressing machines and hospital sterilizers require about 50 lb per square inch. Where pressures are not as high as desired higher pressures can be obtained by a steam compressor. ... PIPE SIZES The lengths of pipe, steam quantities, and initial and terminal pressures having been chosen, the pipe sizes can readily be calculated by means of Babcock's pressure drop formula: " P = 0.0000000367 ( 1 + W = 5220 762 L CHAPTER 43. DISTRICT HEATINC where P = loss in pressure in pounds. D = inside diameter of pipe in inches. L = length of pipe in feet. d = weight of 1 cu ft of steam. W = pounds of steam per hour. Numerical values of the various factors are given in Table 1, Chapter 15. CONDUITS FOR PIPING Conduits for steam pipes buried underground should be reasonably waterproof, able to withstand earth loads and to take care of the expan sion and contraction of the piping without strain or stress on the couplings, or without affecting the insulation or conduit. Expansion of the piping must be carefully controlled by means of anchors and'expansion joints or bends so that the pipes can never come in contact with the conduit. Anchors can be anchor fittings or U-shaped steel straps which partially encircle the pipes and are firmly bolted to a short length of structural or cast steel set in concrete. In general, cast steel is preferable to struc tural steel. In laying out underground conduits the following points should be . borne in mind: 1. The depth of the buried conduit should be kept at a minimum. Excavation costs are a large factor in the total cost. 2. An expansion joint, offset, or bend should be placed between each two anchors. Advantage should be taken of the flexibility of piping to absorb' expansion wherever possible. Information on provisions for expansion will be found in Chapter 17. 3. A proper hydrostatic test should be made on the assembled line before the insula tion and the top of the conduit are applied. The hydrostatic test pressure should be one and one-half times the maximum service pressure and it should be held for a period of at least two hours without evidence of leakage. There are many types of conduits, some of which are manufactured products and some of which are built in the field. Some of the more common forms are illustrated in Fig. 1. The conduit (A) is of a wood casing construction which has been widely used in the past. The wood casing is segmented, lined with tin, and bound with wire. The outside of the conduit is coated with asphaltum. It is not suitable for high temperatures or poorly drained soils. In Fig. 1 (B), (C), (D), (H) and (I) are patented forms of conduits. The insulation is sometimes a loose filler packed into the conduit. Con duits (H) and (I) are prefabricated. Both of these conduits are enclosed in metal jackets. At (C) and (E) are shown two tile conduits using sectional insulation. In these particular designs the space surrounding the pipe is filled par tially or wholly with a loose insulating material. The addition of this loose insulating material to the sectional insulation is, of course, optional and is justified only where high pressure steam is used. (E) and (F) are conduits used by two district heating companies, and have the advantage of'bein^ constructed of common materials. 763