Document 474v8QZV38wGXQDez7XJ628a
CG 04
CODE KO-909-D PKG
will? ___ __E?Ki4
/DATE
- LOT NUMSER
`
STD. HRS.
TIME _?/ vM
yr ff
PROCESSES < ) K0-909-D <C)
a p p r o VeW FWP 03/25/82
<.
()
<( >) JOB NAME :
<>
(> 04KO909DMC
CG CODE
PQ LOT
01 YC-16-B 93 01 YC-16-B 93 cA/dtb D( *$ 9J JIM '
LBS
rijv / 60O r
/4Q\ v
CT) ^ 1y
EST. WT, 5243* LBS.
REQ. NO.(
NON-BLEEDING
____ I.
_____
I EQUIP
---- I-
I
NAME KROLOR" ORANGE Y ^BEFORE USING SV, MAKE SURE THAT N-28-D LINE .
LBS NCODE | "-------------------- ------------ ---
I
ACCT LBS
<IF ANY IS BLANKED OFF..* 211 1 1 1 t^RUN 60* (990 G) WATER IN V
1. SET AGITATOR ON
.1
& 1 1 !*/HIGH SPEED
I
208 1 2 \l w e ig h in d r u m a n d p o u r in
I 480 I 32-D 480
1 3 IL4u mp in a n d STIR 5 MINS.
LOT
ITJ[X50 IYC16B- '37jTo
1 1i
11RECORD: START__Jg/_l7^
I
FIN __Ji
c^ZSIC
i ^tUsjxji ______
lZ'S:jfcZZZZZI
4 | /ADJUST TO 75* (1275 G) *NOt IT"`v o Cu MES HIGHER
jjmvmU 75* MAY CAUSE DUSTING IN EXHAUST HOOD.
rri w jJt Hh AGITATOR ON LOU SPEED PUMP V-211 THRU
HOMOG AT 2800-3200 PSI INTO.V-208
% WHEN V-211 MTY,WASH COLOR,THRU HOMOG WITH MIN
OF HOT WATER AT 2800-3200 PSI INTO V-203
JTJ^RECORD: V-208 VOL._#_7* & ADJUST TO 54* (1890G5
T INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
^f^^"foTr<5T4T)~WAfE|_INfO-V-3?^^"START
iiVl
AGITATOR 6 INSTALL TEMP CHART
PUMFv V-208 THRU HOMQ.ATy4SOe-5200 PSI INTO SV. RECORD.:, TIME START 42E.2W TOTAL MINUTES \%Q
; IF HOMOG' PRESSURE FALLS BELOW 4800 PSI, 3-WAY VALVE'WILL RECIRCULATE SLURRY TO V-208 WHEN V-208 MT, RUN IN 5* (240 G) WATER 8, PUMP
THRU HOMOG AT 4800-5200 PSI INTO SV * *m
WHiLE~H6MQG7""RUN"6^~T284~G) ""WATER^INTO^V-SA?""^
RUN 1008# WATER INTO V-384 & HEAT TO 110-120*F
WEIGH INTO V-384 i, PUMP TO V-349'
'1
tJN 1000* WATER INTO V-384 & PUMP TO V-349
349 TO 19*. (899 G) & STIR 15 MIN D DENSITY:/^2^_G/ML (1 .091-1.094)
I
-JU J500J/ 32-D
2500
WHEN S-11 HOMOG COMPLETE, ADJ SV TO 60 *(3084 0 I
RECORD: pH Atbl & ADJ TO 11.1-11.3 USING N-7-D I
DILUTED TO 5% (10 PARTS WATER TO 1 PART N-7-D) |
ASSUME. 50X I
SIPHON N-7-D INTO SV & RECORD; PH 11vie
. 'I
HEAT TO 190-194*F IN 55-65 MIN & REC;HT ilV.*F |
6 RECORD: y.#F
I
NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON |
COMPLETION OF HEATING.
I
.kv I 7-D I
EQUIP I PAGE 2 CG 04 KO-909-D MENU',. I COMTYP JOB NAME: 04KQ909DMC
I USE
N- ACCT
| LBS v CODE LBS
J-2f^T^HILE HEATING SV, RUN 49* <1348 G) WATER INTO I
343.' |.
V-343
,.
,
|
4 LSSO^METER IN FROM V-386
M,/^/t/GAL ,^S^AL I
~39$VI Z* I S
15 MIN OR LONGER
I
RD: DENSITY/^IS&G/ML < 1 *018-1 *020)
27-D 373
j"'5T .12
a-
N S 20 HEATING COMPLETE, RECORD: PH.
T>V-343 ACID PUMP AT 69 SETTING <225 MIN)
|.
V-349tSILICATE PUMP AT 54 SETTING <180 MIN)|
MMEDIATELY METER IN V-343 & V-349* MAINTAIN SV1
AT 190-194*F DURING STRIKE
I
RECORD:
STARJL
MINUTES {'
V-343
V-349 TIME V-343
35fflSk
V-349
v ;Mv^* i
f NORMAL I
w IN_C__H_E_S INCHES
PH |
AT 20 KIN VfiES 4*'6*)^'1 <17)_/_
<9*3-10.0)I
:* 40 MIN :iUlw4--1--)-_--_-_-- .(15)__,,
<9*3-10.0)I
.1 HR .U!5&37)2l <13>i3L
,<9*3-10*0) f
2 HRS \%Mx23)jk% < 6>.Jft_
<9*3-10.0)I
3 HRS
0 > l<\ < 0>_CL ____ <9*3-10:0)I
FINISH
0)_O_
-1,3. < 715-8*5)1
NOTE IF PH DROPS BELOW 9*3 IN FIRST.HOUR, STOPl
PUMPS & SEE SUPV* IF FINAL PH IS ABOVE I 1
8*5; ADJ TO 7*5-8*5 & RECORD: ____ PH
|
. in .
-
* . ..:Y ASSUME 77% |;_____J
"l'
1 507
27-D 12 8-A
50
40' <445 G) WATER TO V-385 STIR FOR 2 MIN FOR S 63
ASSUME. 50% ! 296
7-0 148
ING STRIKE CHECK' LEVEL IN V-387* ..
LOW LEVEL LIGHT IS NOT LIT, GO TO S-37 '
...LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING'
. THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE
IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW
STEARATE, MAKE-UP PROCEDURE*-
-' - ,
------------------------------------------------------------------------------------------------------------------------ -----------------------------------------------------------
;^K| RUN IN 27* <268 GAL)** DO NOT MAKE UP THIS
SOLUTION MORE THAN 30 MINUTES' IN ADVANCE*
DELAY BETWEEN END OF STEP 43 HEAt-UP AND
,^-START OF STEP 53 HOMOGENIZATION SHOULD BE
,,4cESS THAN 30 MINUTES.
RN ON STEAM 6 AGITATOR
ADJUST TO 37!* <366 GAL) AT 178-182#F
[>^ET BADGER METER FOR 590*
-'
.PUMP. IN FROM V-387 THRU UNDERSURFACE
I^DISTRIBUTORS AS FAST AS POSSIBLE
iu t TIR
o f f pu mp '
'
30 MIN AT 178-182#F
>SHUT OFF AGITATOR
' 1,
FOR S
7
53
. ' ; . :t -
v -349~mt 7~Rin s e ~in _w it h "*min imu m""w at er ""6'
SET PUMP AT ZERO SETTING
f WHEN V-343 MT, RINSE IN WITH MINIMUM WATER &
-~TI]RN flFF PIIMC--MnTnp --. ^
^
^TIR it MIN AT; m-194.F)-Afem
1 I 1' I | |
1
482 ' . 54
-54
- ry
169-A .1 55-A 160-A
482 54;
54
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EQUIP MENT I
PAGE 3 CG 04 K0-909-D COMTYP JOB NAHE:-*04KO99DMG
USE N- IACCT LBS CODE I LBS
T^W~2m*F.IN , .5-10 M IN ) '
10 \Af \ "MSI WATER LINE & DISCHARGE VVAALVES AT STEARATE
CONT ^PUMP
m I OPN V-388 DISCHARGE VALVES TO STEARATE PUMP
J^TNLE.r '
^
j^r I OPEN' WATER VALVE AT STEARATE PUMP U RUN WATER '
I ^r^THRU HOMOG AT 2700-3100 PSI TO SEWER
4-52 t WHJJ HOMOG WATER, OPEN HOMOG DISCHARGE VALVE
1 ^k-^TO SV & CLOSE VALVE TO SEWER `
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
> | | JTJRN ON PUMP & HOMOG V-388 TO SV AT 2900-31OO
. I J-^PSI * MAINTAIN SV AT 1.98-200*F.
J<| WHILE-HOMOG V-388 TO SV, SHUT OFF WATER VALVE
STEARATE PUMP ASAP
OG COMPLETE, RINSE IN V-388 WITH HOT
FROM HOT WATER MIXER -
F HOMOG & STEARATE PUMP
MIN AT 198-200#F V
OFF STEAM
IN ALUM USING BADGER METER
FLUSH ALUM LINE WITH WATER
RD: .PH'ZjQL* <3*4-3.8)
IF NECESSARY, ADJ PH TO 3.4-3.8 (DOWNWARD ONLY)
& RECORD: PHI____ . NOTE: USE LIQUID ALUM,
N-115-D. ADD TO SV VIA BADGER METER. STIR
MIN,. AFTER EACH ADDITION.
ASSUME 50%
TTn IN N-7-Dv FR0M S-32 IN 4-6 MIN & STIR 5 MIN
I6C RECORD: PH<6,2-6.4) 4, IE" NECESSARY, ADJ .
TO PH 6.2-6.4 it RECORD: PH
ASSUME 78%
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50%
, .... SIPHON N-7-D INTO SV
'.
DO NOT STOP AGITATOR
I \. I
950 115-Pi 475-
I
115-D | 27-D
7-D MZ
J /*
Sw
i *,
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