Document 44pYDOb76DeEx5Yqp7w5QpkQa
PPG Industries, Inc. Chemicals P.O. Box 1000 Lake Charles, Louisiana 70602
October 17, 1990
Mr. Tom Coerver Department of Environmental Quality Air Quality Division P O Box 44096 Baton Rouge, LA 70804-4096
Dear Mr. Coerver:
Re: Quarterly Fugitive Emission Report
In accordance with the provisions of LAC 33:III.2121.F, the PPG Industries Lake Charles Complex is hereby submitting its quarterly fugitive emission monitoring report for the period of 7/01/90 through 9/30/90.
Attached for your review are the following tabulations and summaries for this quarter. The 0.59 percent of valves leaking value once again demonstrates that the PPG Complex is at the "good performance level" for the quarter.
Attachment I Attachment II Attachment III Attachment IV
Attachment V Attachment VI Attachment VII Attachment VIII Attachment IX Attachment X Attachment XI Attachment XII Attachment XIII
Complex Performance Summary Test/Repair Summaries Delayed Repair Summary Turnaround Repair Summary EDC #1 Unit Data EDC #2 Unit Data VDCM Unit Data Tri-Ethane II Unit Data Ethyl Chloride Unit Data Per/Tri Unit Data Waste Treatment Unit Data CPC Unit Data VCM II Unit Data
All other required monitoring not otherwise listed was performed. Items listed in Attachment IV, Turnaround Repair Summary, are
SL 025291
those believed to risk higher emissions if repair is attempted without a unit shutdown. If you have any questions regarding this report, please call me (318) 491-4326. R spectfully.
Esther S. Liggio > Environmental Engineer Certified Mail/Return Receipt Requested
k-cachment l
jHRBuNw R v 1. CEB - 1 ;mC ,, p PG " *\i D U S 7 PIE E ; 7 t th! -- V L'. ^'r\
BUMMARV AND GOOD ^ERFQr^ANGC For Period Enaea ...'?/ GO/^0
Lunger of Comcanents Monitorea' r!i_{)T.Dsr Of Camoonents Leak ir.ci: rimnDer of Cofiiaonents Recairaa:
.a V1*-!1
_.j
4
umber c f Calves Men:.torea UiT 1?0 of i'a.L vft?s L'i'.'l- '.no ! > * -T O f" f '-'a t ves Reasirsd:
p" VeD es Leaking: '; o f v'a 1 % es: Repaired
ron
no o* tre
~~tive s<!)i = a'.an<-; nas baen oerraraea a-3 raauired 3-i x s 1 ana a:r r!a 1 j. tv ^eaui a~ 1 on~ ,
. T'vQ: ,s~i" rrg ,
fsdfifL`5i n -* 'r U`
"t4
DARBQNNE 3ERVt CES. ZNC.
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A<--achment II
:-ar&cnne services :nc.
-r'R '^DUSTRIES, i'JC, i- - C , 30 X 100*1 LAKE LriARLES
LOUISIANA 7O602 -'L ANT SUMMARY
%
ACTIVITY S'JMMAR T -SR THE PERIOD 07/01-'VO thrcuah
30, vo
COMPONENT YPP SERVICE
------------------ NUMBER OF COMPONENTS -----------IN UNIT "ESrE.O LEAKING REPAIRED
-------- PERCENT -------A!- IT-io Ui.r- A 1 RED
J, VC
GAS
1755
1473
4
i-vnn 7" ^ o *'" GAS
ra t" 0 O
9V
GAS
39
S2 --*
_.( ,
<[)
0
, 4 j. b r,
0
'...OMF'UNENT rYF'E SERVICE
alya o/norvssor RV
ALL ALL ALL
GRAND rOTAt.
SUMMARY BY COMPONENT TYRES
------------------NUMBER OF COMPONENTS-------------TIM UNIT TESTED uEAKING REPAIRED
1735 6
5V
1473 3
53
"
6 0 0
4 0 0
*1820 **1331
6 **#4
--------PERCENT -------LEAKING REPAIRED
. 41 O Li
A ft , ~ 0 O
6>
"" .omoonents were deleL^a from r-ervice and 1 wsmoonsni was added.
v -S6 ;:omoonents were out of 3ervice this quarter and 3 components ire previous shutdown iterns
k*-* I roiTiponsnts went on 3hutdown his quartsr.
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Attachment II Pag 2
G r * F' ^Dsir Remarks
REPAIR DETAILS TEST DATE ATT .. REP , DATE Aj\| r . REF . DATE
. -- *A 7 >. -* x
Val ve Valve
07--19--^0 03-03-90
TIGHTEN PACKING.73D I TEN
382
Valve
08 "<->3--90
TIGHTEN PACKING
760
Valve
07-19-90
TIGHTEN PACKING
2445
Valve
0 7-20-9Q
TIGHTEN PACKING
3398
Valve
TIGHTEN PACKING
3398
Valve
07-20-90 07--20--90
tighten backing
No '"SDaj.r attempted
08--20--90
11-30-^0
08-03-90
08--<03--90
07-23-90
07-23-90
07-29-90
07-29-90
08-03-90 0'V._0R-Q9
03--03--^O 03--03--->0
SHUTDOWN IIEP
$L 025295
Attachment III SL 025296
- TV
r.:v ?
Attachment III Page 2
SL 025297
Attachment V
'ARBDNNE
jt
\i L
EO, 7 0 X ILOO '...ARE '.CHARLES <._OU151 ANA "706(.;."
GDC 4.1
'IVI TV SUMMARY FOP THE PER i LD
'01/70 '.hfoi. jn .j r / JO / R<.
lOMRONEM"1' RE -SERVICE
---------------- NUMBER OF COMPONENTS ---------IN UNIT TESTED LEAKING REPAIRED
------ PERCENI -------r AK IN G E r A I R E E'
1
~,a\"\ i ~ar V
GAS GAS GAS
t-- ^ >*) 0 iW- T* , t 0 4 :1 o g
o0 gg 0O
COMPONENT i'SERVICE
I vs? ii!DrC'3 5or
ALL ALL ALL
SUMMARY BY COMPONENT tvpeS
----------------- NUMBER OF COMPONENTS------------IN UNIT TESTED LEAKING REPAIRED
25 g g 2 g0 4 O0
-------- PERCENT --------LEAKING REPAIRED
g
0g oo
SL 025299
Attachment VI
is- -/ ~ Z'lz?
--r ; ".J3T=TE3: _ r
: 2. QX ,.:X'V CHARLES
.... 1' ;J I i IA A ft X t' i 0 X. LECC 42
--lit .^z
- '-tr
t"::: n: ri -;n TM r~
"tr
M-n^RY - ,:E HE '"S^i'DE' -'7/Mi.'P'G t^ 1 "7 0 ' " 0
--=-" -- *" "=^ 1- TM
^
I== -- -- ~ -- ;-n "-- -- -- .-j ss i: ss
..n ,, --n:: , ,,
---------- -,0!abep ;:- components -----------IN OMIT TESTED ,EAKIN6 REPAIRED
-------- percent -------TEAT I MG REPAIRED
'^srx: trv. 4.*
1 . ^
ir- j i
,.TC 1
n- -- ..i' mt'z
a: . ,, ,r.: .
, 1`
, a ..it 1,'. -_t ,.- ,:v
--11: ftr.v.
'=
`j
1;;,n j= ivis: jn -- ."n - - -t
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.'.pf,| r "yc-pp
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1**: 1.m tr; ^ -j ^^sr ^ `.it2:tt;-- i; 1;zt 11 zrzit; ,v'-- 1*- inTM it.- . - - ^w-- mi- . _ _
Xj-p.r-!.:''
----------------- -.:.: .c- i- lOPFOMEMT?. -------------
----------RRCfcMT ---------
. 'lJMI ; r~r;T'-p _-Ar:. 1 Nb Rci* t-* i RED
.!. NG p'EF'ft i. i %..'
QJ. /\?
-i1--- 66 t.i ,.
i-
ftl-L,
i i 0 '
~ " - - -" -`-tTM :n st " ~~ m it tn " 'jn - - 1; -m; .*n _it " n; m n: " n; " m -- viTjn m ^ r_'. m tr; z; **
' v;. i_j, T; ' 2" ' ...
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... i X.j.'. t . T1 . ,. ii>cn 1 ,, i.r*m
SL 025300
Attachment VII
.'AF'SO^'vE -EF.v * CES E i'-CT
- F 3 I NDUS7R IES . .1. NT. . , Q . NOX 1 >iji.r
LAKE CHARLES .LUIS I ANA "0602
v'DCM
---L. I IV11 'f E UHrlAR f-C'R ~HE PERIOD 07/vi 'RO '..nronon 09 / 30/AO
:rm""itsar"as a;--:~zz -- zszsas asas -- assaas ss as-- as as as25;asasas,ssits asasasmsasas -- as:ss uaasasasas assaas s*sasas as sa asas zz:-~as :sj as as -- sa asas a;" `.aas asas'_s;,a \.
COMPONENT TVPE SERVICE
------------------ DUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
3*72
F".'
GAS GAB
1rz 1: ~z- - ~- :zz
S3 (33 v "
0 0
O .;>
;:
<1
COMPONENT ' vPE SERVICE
ulve RV
ALL ALL
GRAND TOTAL
GUnMARY 0/ COMPONENT T-t-fb
as as as sa a: as as 'Ss as " as w. as as as sa as -- -- " at := as a; = as as as-a as a: as as;
------------------ DUMBER OF COMPONENTS ... ......... IN UNIT TESTED LEAKING REPAIRED
33 83 0 0
99
O0
92 92
<J
-------- PERCENT --------LEAKING REPAIRED
`j: :*-i = -~r
ij 0
1 '.
r 0
:-i _= -- ,v. ----
SI- 025302
Attachment VIII
.'AREONME SEPV.rr.E3 if 1C,
"'-0 K;DUS i'RIES - INC-, n ,, mPix ; -OO!.*
LmKE LHARLES ,.DU 13 3. ANA 7',>602
"R t -ethane j ::
-- t I V 11 V SUMMARY >-OR "HE r"'HEJOD O 7 / 01 / R 0 nfo.-: an i9/5,0/90
''OPPONENT TVPE SERVICE
------------------NUMBER OF COMPONENTS --------------IN UNIT TESTED LEAH!IMG REPAIRED
-------- PERCENT -------LEAK J. NG REPA I RED
S' i-:n
4
50
COMPONENT 'r YP E 3ERV ICE
SUMMARY D .JC,vtPONENT i'YPES
------------------NUMBER OF COMPONENTS ------------- ' -------- -ERCENT ---------
IN UNIT TESTED LEAKING REPAIRED
LEAKING REPAIRED
GRAND TOTAL
181
*179
2 **1
i, I
' ;,,'e 'VQi'iDanent was out of aerviue and one x;. '<- oiiMOi'ien l went on ^hut,:!o'ii V'us ou-1e?r
onav ifjus >4 hut down Lneo.
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Attachment IX
t-* R Q j`J pj Y -t"r- f, UL_ G 1 HO m
r'Pl? i i-lDub'i NILS; P , 0. j-'OX lOOU
uAKE CHARLES L-'L/1 SI ANA / OfcOC ETHYL CHLORIDE
L < i. VI TY SUMMARY > :..:R THE ' HR I CD 07/01 >' C'0 tnrcuah oV/ 30/R0
COMPONENT TYPE SERVICE
------------------ NUMBER OR COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
> v*? RV
GAS GAS
.LSI
1 - 6 1 100 f> i1)
1 CMP'ONENT TYPE SERVIC
alve RV
ALL ALL
"?R ANU
NUMMARY BY COMPONENT TYPES
------------------NUMBER OF COMPONENTS---------------IN UNIT TESTED _EAKING REPAIRED
tai 163 1 1 00
134
*165
-------- PERCENT--------LEAKING REPAIRED
61 i 00 oo
si :i. oo
:: ."'inocfien ts ara out or 7 e ^ vc u _
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Attachment X
.ar;
.. I D!J 3T F. I E 3 . E N l..- r iCE' 3 >X>u
LmK EE N *-i p LE S UI 3I ANA "' < > 30 2
!-: f- F ", *
`ITV SUMMARY POP THE -ERTOD
' 9o t mr oug n 9 / 30/?0
COMPONENT - E EERVXC
IN UNI'
NUMBER OF COMPONENTS ----------TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
y i v
GAS GAS
4- '70
32 4
O )0
'.I o 0o
SUMMARY TV COMPONENT TYRES
COMPONENT fyPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REFAIRED
Va .1 ve ^fc'-'RV
GRAND
ALL ALL
= 3 -- =5
TOTAL
470 5
475
332 4
*386
0 0 =;sa:^:3::i=:a:3
o
n 0
0
it
!1
ii li
:1
li il li li li li
II
-------- PERCENT --------LEAKING REPAIRED
o 0 144'4J :i= ^ as^ is 4=
>.)
Ct o ~ -.r --
0
39 ..muofitnta were out of -jervice.
Attachment XII
3APPONNE
TMC.
pP0 INOUSTRIE, INC, - = 0 , ROX 1300 LAKE CHARLES
L. DU I SI ANA 7OA.02 "ITU CPC
1ST c - ivrrV SUMMARY FOR rHE PERIOD 07/01.* Ro tRroucih >9/3 5/90
OMR'DNEUT rV PE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
GAS
118
0
0
0
_n 3 0 0 0
00 00
0CMPDNEU"r rYPE SERVICE
ve ALL ALL
RAND TOTAL '
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REFAIRED
118 0 0 0 2000
120
*0
0
0
-------- PERCENT--------LEAKING REPAIRED
00 00
0 '>
" ` O'l CTO '->as !- ut c-f sarvics.
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Attachment XIII
? APP-ONNE SERVICE B l MO .
P'G _r NDL'STR IES . I NC . V BOX i OOO
LAKE CHARLES '... DUISIANA -r06v2
VCM r -
c:'r - c r i v i'TY SUMMARY FOR THE PERIOD 07/01/90 tnrouoh 09/30/9-:'
COMPONENT rv-'E SERVICE
------------------ NUMBER OF components ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
V a .1 / ;
CVricressor
;"irt i >" i". v
CAS
GAS
. a r* <.j ii
390 2
27
3>9 2
25
2 0 0
2 0 0
,, 34 0 O
100 0 O
COMPONENT TYPE SERVICE
|/alve C^.TiDresiiur TRV
ALL ALL ALL
GRAND rCTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS------------IN UNIT TESTED LEAKING REPAIRED
398 2
27
369 2
25
.
22 00 00
It427 **396 2 2
-------- PERCENT--------LEAKING REPAIRED
,54 0 0
100 0 0
, 5L 100
? LCiTiQursen tc '.ere deleted from service and i eomDoneni: was addea.
- * 71 ccjrtiLcrien
were out of service cRis cuartsr.
SL 025310
5? ' m i. /'
TYPE
^ ^ iTf f k S
REPAIR DETAILS ESI DATE ATT.REF Uf~ I
Attachment XIII Page 2
ANT. PEP .. G ATI
?-42
7a 1 VS
-V , EH TEN PACK:ing
393
Val ve
ri GHTEN PACKKING
398
G\ ve1 1 ,, 9
Vi
*r T GHTEN PACK!ING
07-20-90 0T-20-0 '-`7-20-90
07-29- on 03-03- 90 07-29- 90
07-29-90 fJ9~v3~-9 v 03-03-90
SL 025311