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Heating Ventilating Air Conditioning Guide 1939
The radiator circuits are then checked. The 20 Mbh radiator on this circuit has 3 ft of supply pipe and 13 elbow equivalents while the return is composed of 4 ft and ? elbows. The unit loss in % in. pipe at this delivery is 170 milinches per foot. The total loss in the supply is 3910 milinches. The loss in the return is 1190. Total loss in tU radiator circuit is 5100 milinches. Check each radiator circuit in a similar manner
The total calculated loss for the longest circuit was determined as 60,000 milinches The maximum loss in the short circuit is 18,630 plus 13,410 plus 15,450 or a total of 47,490 milinches. This difference is caused by the variation in length of the two circuits and may be corrected by using a flow control in the return main to supply the additional resistance or by introducing resistance into each separate circuit to compensate for the difference. A 10 per cent variation will cause no complication as the flow from the various pipes will not exactly follow the curves of Fig. 4 any closer than this value.
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Example S. Design a two-pipe direct return forced circulation system with copper tubing and fittings for the piping layout as detailed in Fig. 5, based on a 20 F tempera ture drop through the radiation.
The piping circuit from the boiler to the highest radiator on the farthest riser and back to the boiler is 250 ft of pipe. There are about 16 elbow equivalents having an equivalent pipe length of about 50 ft, so that the total equivalent pipe length is 300 ft.
Assume that a circulator is.available which will provide a pressure head of 6 ft.
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Fig. 5. A Forced Circulation Direct Return System
Solution. Refer to Table 2, which indicates the total equivalent lengths for pressure heads from 2 to 12 ft. With a circulator having a 6 ft pressure head and a system with a total equivalent length of 300 ft, the piping system will be designed on a basis of 240 milinch.
Checking the piping diagram it will be noted that sections AB and KA, both supply 117.6 Mbh. Referring to the;240 milinch column of Table 2, 1J^ in. is shown to be the necessary pipe size. Sections BC and jK carry 88.8 Mbh and require 1M in. tubing. Sections CD and 1J supply 67.2 Mbh and require 1)4 in. tubing. Sections DE and HI supply 43.2 Mbh, which requires 1 in. tubing. Sections EF and GH with a load of 14.4 Mbh require Yz in. tubing.
The risers are pipe sized in a similar manner. To secure proper distribution of hot water in the direct return system among the several risers, it is necessary to introduce resistances to balance the circuit.
. The first riser is 80 ft nearer the boiler than the fifth riser. In order that the two may
be balanced, that is, operated under equal pressure heads, resistance must be added to
the first riser equal to the friction head in the 80 ft of supply main B to F plus the 80 ft of
return main G to K for a total of 160 ft of pipe.
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Having designed the piping system on a 240 milinch basis, the total friction head in the supply and return mains between the first and fifth risers is therefore 160 X 240 = 38,400 milinches, or 3.2 ft which -must fje supplied by additional resistance in the first riser.
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Chapter 17. Hot Water Heating Systems and Piping
Table 6 Friction Heads (in Milinches) of Central Circular
1A `
Diaphragm. Orifices in Unions
Velocity or Water in Pipe in Inches pes Second
^4-in. Pipe
2900 1450
740 380 185
5000 2500 1300
660 330 155
75
11,300 5700 2900 1500 740 350 170
20,800 10,400
5200 2600 1300
620 300
32,000 16,000
8000 4000 2000
970 480
45.000 23,000 12,000
6800 2900 1400
700
57,000 26,000 13,000
6500 3200 1600
47,000 24,000 53,000 12,000 27,000
5700 13,000 2800 6400
1-in. Pipe
900 2000 3500 7800 14,000 22,000 32,000 460 .1000 1800 4000 7200 12,000 17,000 37,000 65,000 270 570 1000 ' 2300 4100 6400 9300 21,000 37,000
160 330 580 1400 2300 3700 5400 12,000 22,000 50,000
190 330
750 1300 2200 3000 7000 13,000 28,000
200 440 800 1300 1800 4200 7400 17,000
120 260 460 720 1100 2400 4300 10,000
0.45 0.50 0.55
o.6o 0.65 0.70 0.75
1000 660 430 280 190
2250 1450 950 630 420
285 190
4000 2600 1700 1100
750 510 330
1 /4~in- Pipe
8900 5800 3800 2500 1700 1150
750
16,000 10,400
6800 4400 3000 2000 1300
25,000 16,400 10,500
6900 4700 3100 2100
36.000 23.000 15.000 10.000
6700 4500 3000
53.000 34.000 22.000 15.000 10.000
6700
60,000 40.000 27.000 60,000 18.000 40.000 12,000 26.000
0.55 0.60 0.65 0.70 0.75 0.80 0.85
850 1900 3300 '600 1300 2300 400 850 1500 260 600 1100 180 400 760
300 540 200 380
1 yi-in. Pipe
7400 5400 ,3600 2600 1800 1200
860
13,000 8600 7200 4400 3000 2200 1600
21,000 16,800 10,400
7000 5000 3200 2300
30,000 21,000 14,000 10,000 . 7000
5000 3000
50,000 30,000 21,000 14,000 10,200
7800
53,000 39,000 28,000 19,000 45,000 13,000 30,000
0.70 0.80 0.90 1.00 1.10 1,20 1.30
890 1850 3500 470 975 1800 255 560 1000 160 340 610
214 375
195
2-in. Pipe
7400 3900 2200 1320
850 460 275
14,000 7400 4200 2520 1600 .950 525
22,300 11,700
6500 4000 2500 1360
980
33,000 17,000 37,000
9500 20,500 5800 .12,500 3700 7900 1910 4200 1375- 3100
38,000 23,000 49,000 14,000 30.000
8100 16,800 4400 8850
losses of head for the orifices in the lH-in. and 2-in. pipe were calculated from those in the smaller pipes.'the calculations being based on the assumption that, for any given velocity, the loss of head ts a function of the ratio of the diameter of the pipe to that of the orifice. This had been found to be ^.cally true in the tests to determine the losses of head in orifices in H-in*. I-in., and IH-in. pipe, con ducted by the Texas Engineering Experiment Station, and also in the tests to determine the losses of head * m *"*n" 6-in., and 12-in. pipe, conducted by the Engineering Experiment Station of the University of Il]mois,(Btt//iiB 109. Table 6. p..38. Davis and Jordan*. .
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