Document 3vDRvNpvKK10535aRYKK0GE6
Z4Z)ZJr( Automated)
c.v,
' co 03 cooe KY-795-0 pk g . _____
JAK-5 33641
tST. WOT.
1110 iBS.
STO. HRS. 8.2
t ime
14 YC-2-B 93 4 Lot 2.
14 YC-2.-B 93 4 Lot^
14 YC-2-B 93 4 Lot
MAKING INSTRUCTIONS: BATCH UNIT
o.v.
PROCESSES
APPROVED 1iY
( ) KY-795-D U____ . :
(H> i,)
tETWcKrr1o0r-o075^-776r~
( ) n MTW 10-11-76
(J...................-.11 FWP 12-22-7 B TYPE BY
emwl22278
H S* 3 -2&i >)
Total Wgt. 4612# _________ _____________ __________
UPMENT
x r o l q r y e l l o w me d iu m
~wr &
ZMy.
jMJzft" Weigh in
(932' '6)" drum &
water pour
'1 in
rvto
1^203
205 & "Dpmp In & srtir 5 min. ,, , ,,fll
............. .......Lot
1 Record: Start. J....ZLft f*/Y\ ...... .... XJ 2ro/
; v/. . .... Fin
,
XU202.
/ ?j -" (/J'Pr*) {J Ad.Cto 76^4l326-&-) '
-> -fumo V-203 thru Homoo at 2400-2600 psi into V-205 -Jilt ^Ten V-203 MTV wash color thru Homoci at 1800-2200 psi using
^-minimum waters Use Hot Water
Record: V-205 Vol
" & ad.i to 51" (1874 G)
Insoectjiamoq strainer'& clean if necessary ........................
________NON-BLEEDING
USE LBS.
. 475 70 x 50 Z&Ati
N ACCT, I CODE las. !
.. " j 32-D 476 1 YC-2-B -35MT
i
ji
m
11 mMnf1(V* (514 G) water into V- start agitator Pump V-205 thru Homog at 4800-5200 psi into- V.- S~'4St''
Record: Time Start y a ,* Total Mi nJfO
2
1
JiQTE: If Homog pressure falls below 4800 psi, 3-way valve will recirculate slurry to V-205
if When V-205 MTY, run in 5" (240 G) water and pump thru Homoo
at^4800-5200 psi. Rinse in using Hot Water
-***** I $P TP Si^^Sfcb Cl - Set formula Selector to position il5 (V-243) or & /^#10 (V-2431
CP Tip Press- SlTCam Reset-PB set"?? TCIh A'uto 'Renibte
3 .^"fTemperature/Ts set at 190-194OF)
44" Record levelfand set: Raw Material Counter //I as follows:
l]/wJ4 % - preset H
104 Gal
if Set stpOce flow controllers as follows:
aX 3iejtf C%?7-D Control 1 er) in Manual . .......0.95 GPM
Ji^3FC20i^1f-27-D Water) in Manual Local
7.7 GPM
H-27-1D7 Water Ratio) _ _s RTT2-I5 Controller) In Manual
-0,8 1.27 GP7SP
wTstiFOro" <[N-32-D Water) in Manual Local
6.2 GPM 1
TT8FC20r (N-32-D.Water) in Remote. .................... . ..........
J* 6FR10 (N-32-0/Water) Ratio _............... 1.0...........
UL "j !'
*-- ",tl' IT
is -a :
c;
~27LD~ ---- "JOT
39i *n 11 ! M*-* 267r
I ! '"
r'
SV ' zi? L&derator Step PB SP ..S' Record Level 2LG Sft# % if below*35% follow solution make-
& / u p procedure for N-27-D
CP "AdTsV .to 68" (3495 GT~
4 19, '^TecjarB': d H fO,/> Ad.i to. 11.1-11.3 usino N-7-D dilute to 5J
Dartt water to I part iR-D]
MsWeTOT
^"Siphon N-7-0 into SV & Record: pH H. X
| 2tf Ooeratnr Steo PB
,lllll
20 ftJCV. - ! -
_*--' --[
i i 'Hi
rl r o t ww*
nLl____
W:_____; ) i
JIPM6NT
pApf?*^ cc 03 c o d e KY-795-D (H)es t . w g t .
4612 l bs .
"1 .... .... ... ... ./..., .. .................
SV <SP Step 06/39 - After heat up Record: pHt j 7 (9.5-10.0)
SP Sw^h "3FC20p8FC10. 8ft 20, to Auto
7
& CP
-jg
`^DpftWftSr Step TP S^o 10743
PB - When
3FC2Q,
8FC1Q,
8FC.20
water.flows
In
limits
5 ./switch 3FC10 to Auto, Operator Step PB
ar SP^Step 11/44 - When 3FC10. 3FC20 flows in limits, switch
PT ..3FC20 to Remote........ .................. ..........
..
Aerator Step PB
USE LBS.
' -j ; - 'J.; ' 1J '
N ' ACCT.I COPE ` l*l[S..l .-i|
) .....i11 "l
1 S' 1
'(.i .j
i....
Durino Strike. Record pH & Time as follows:
SP Step .........
*
V-243/V-244 _ . RfcL ......
Ranqe ...
13/46 (30 min) ^ft y...............9.0-10,0
. . .....|. .
.w
Time MSt
jsTi 2-^
'
> 1;
.. 14/47 ; 60 ;min . U 'jjP '
9.9-19.0 .. .._5.it
15/48 1 ( 2 jhrs) C !}..'
y ..Moto
Kr ri> .
16/49 ( 3 mrs) * It... .______9.0-10,0 _____ 1/JZ& ___
17/50 (Final)
7.5- 8.5
^.'3 S'
NOTE: If not as specified notify SuDervisor & note in loo
t 4-ri- ... rIf .final ,ph abnye 8-5 ad.i to 7.5-8.5 1
-
..... j 1|
mm*
V
!1
ir . --
...A .Record:
pH,
_________ ;_______ Assume 77%
27-D
'/ < Drgitf u sir. /weioh into 56 Gal Drum
7 Fill.witfr wd^er & stir 2 min
Assume 50% : ________ ;__________________
v
;|56V " -1 "7-0
toI' 1
1 '
11
sV- * 535 /5P"^Step 17/50 - After checking pH, Operator Step PB
SP "JS- rSteo 23/53 Record: pH
(3.3-3.71
..... ,...... ( ...........
: j %
--
& Af necessary ad? pH to 3.3-3.7 (DOWN ONLY) Record: pH
y ' > 15-A
CP ^ift ..in. 3;.. ba.P;s..................
.................................
y
128-A risqm
8 .Sriphon in N-7-D from S 29 in 10-12 min & stir 5 min
Record: pH^T,/ (4.0-4.2) & if necessary ad.i to pH 4.0-4.2
f..
']
& Record: pH ^..3^
Assume lit . & > 27-D ;------ !
(Dilute 10! parts water to 1 part N-7-D) ^.Siphon' N-7rD into SV _jr ^Pirater Step; PB
Assume 50%
i
\'A
~r . . . . f1 .
IS <Ooft*
'OoeStor^teoT^B
^
in & stir 15 min
/ n 978-A "it1"'
_^3b ^P Step 60 -- Batch complete
_________________ V.:.. ... '
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DUP050093398