Document 3ed9QLNy6QewgmxvJvn7y9GX3

MONOKOTE RREPROOHNG GRACE CONSTRUCTION PRODUCTS DIVISION W R Grace & Co Contents Description Advantages . UL Fire Classification Fire Protection Specifications Specifications (short form) Sales Offices J 4 5 5 6.7 7 H Zonofite MONOIOE* RRffROOFING SPRAY-APPUED PIASTER (CEMENTITIOUS) STRUCTURAL FIRE PROTECTION MONOKOTE Fireproofing MONOKOTE fireproofing has been developed by the Construction Products Division, W.R. Grace & Co., specifically for fast application, high fire resistance, and low cost. MONOKOTE is spray-applied by any one of several plastering machines. MONOKOTE fireproofing is a cementitious (plaster), mill-mixed material, requiring only the addition of water at the job. It is applied directly to steel, concrete and other surfaces requiring fire protection. MONOKOTE fireproofing is in compliance with United States Environmental Protection Agency (EPA) Regulation 40 C.F.R., Chapter 1, Subsection 61:22E, promulgated by EPA on April 6, 1973. Benefits Fireproofing--preserving the structural integrity of buildings under fire conditions--should be regarded as an integral part of building design. MONOKOTE fireproofing gives basic, dependable structural protection. By sheathing the structural members with a durable, protective coating, MONOKOTE prevents or minimizes fire damage and increases occupant safety. MONOKOTE fireproofing becomes an integral part of the structure, giving constant protection for the life of the building. Dry Density Approximately 17 pcf: Underwriters Laboratories Inc. lists 15 pcf as minimum density. CONCRETE' FLOOR 5TtEL floor DCCU--^ 7.14/Gra MONloKOTE- fireproofing 3 ADVANTAGES OF MONOKOTE FIREPROOFING Low Flame Spread MONOKOTE fireproofing has been tested and classified by Underwriters Laboratories Inc in accordance with ASTM E84: flame spread 10 fuel contributed 5 smoke developed 0 Fire Protection Performance MONOKOTE fireproofing has been tested and classified by Underwriters Laboratories Inc. in accordance with ASTM El 19 for fire resistance ratings from 1 to 4 hours in over 50 individual UL classifications (see page 5). Confirmation of performance in actual building fires is documented. Permanent MONOKOTE fireproofing is a plaster type (cementitious) fireproofing that sets to a hard protective coating, relatively resistant to damage. Should any damage occur, MONOKOTE fireproofing is easily repaired. MONOKOTE fireproofing provides constant protection throughout the life of the building. It is as permanent as the structure itself. Each bag contains the UL label verifying compliance with UL's quality control inspection program and the appropriate fire resistance ratings. GRACE CONSTRUCTION PRODUCT? DM&IOM 4 * 3rxe i Simple The ability of MONOKOTE fireproofing to protect is not dependent on a number of complex elements. It requires only the addition of water at the job site and is spray-applied by any one of several plastering machines. MONOKOTE fireproofing is available in the U.S. and Canada from manufacturing plants serving all major market areas. Low Cost Application is rapid and economical. Consistent and Uniform MONOKOTE fireproofing is premixed into a wet slurry before being sprayed and therefore sets to a uniform and consistent monolithic coating. In-place characteristics can easily be verified for thickness and density. Reliable MONOKOTE fireproofing has been tested for properties such as adhesion, corrosion resistance, deflection, bond impact, surface hardness, air erosion resistance, damageability resistance, etc.; results comply with and, in most instances, exceed General Services Administration (GSA) requirements. MONOKOTE fireproofing measures up to the American Iron and Steel Institute (AISI) primary requisites for an ideal fireproofing material.* 1974 AISI "Fire-Resistant Steel Frame Construction," (Second Edition) p. 12. To Qualify as both safa ana dependable, fire-protection materials tor modern steel-framed buildings should display the following characteristics: ~ noncombustibility and the added attribute of not producing smoke or toxic gases when sub/ected to elevated temperatures; ~ thermal protective capability when tested in accordance with the Standard Fire Test--ASTM El 19; -- product reliability giving positive assurance of consistent and uniform protection characteristics: ~ availability in a form that permits efficient and uniform application, Z sufficient bond strength and durability to prevent either dislodgement or surface damage during normal construction operations, and ~ resistance to weathering or erosion resulting from atmospheric conditions." I i. ,4/Gra MONOKOTE UL FIRE CLASSIFICATIONS For complete listing of Underwriters Laboratories fire resistance classifications for MONOKOTE fireproofing refer to Zonolite Data Sheet MK-134C or UL's "Fire Resistance Index". Column Ratings: Designs X527, X701, X704, Y708, X722 and X723. Beam Ratings: Design Series D700, D900, P700 and P900 Designs N706, N708, N401 and N404 These beam ratings were determined from the structural and temperature performance of the tested beams in accordance with El 19-71 (and subsequently) either (1) from an assembly (floor or roof) test incorporating a beam or (2) from an individual beam test ("Tests of Loaded Restrained Beams"). Floor Ratings: Design Series D700 and D900 Designs G701, J701, and J704 and J705 Roof Ratings: Designs P919, P908, P901, P708, P703, P702, P701, P677, P676 and P675, R700* For beam, floor, and root ratings determined prior to El 19-71, refer to "Vermiculite Fire-Resistance Ratings (July 1970)" and to the January 1971 UL "Buildings Materials List". 'Underwriters Laboratories of Canada List of Equipment and Materials iVolume II--Building Construction)" MONOKOTE FIRE PROTECTION Fire Test Method ASTM El 19 Structural fire resistance is the predicted time period that a material or system can withstand a standard fire exposure, usually expressed in terms of hours. Fire resistance ratings are the results of standard fire test exposures in accordance with ASTM El 19, "Standard Methods of Fire Tests of Building Construction and Materials." El 19 Criteria Current revisions to El 19 provide a system for rating the hourly performance of assemblies and individual structural members. The Underwriters Laboratories Directory of Fire Resistance Ratings refers to two ratings one based on time-temperature performance (unrestrained) and the other based on a combination of structural and lesser time-temperature performance criteria (restrained). Fireproofing Requirements The MONOKOTE fireproofing thickness required to achieve a particular fire resistance classification (rating) depends upon local requirements. Because local building codes may not yet have adopted recent revisions to the El 19 criteria, contact your nearest office of the Construction Products Division. W.R. Grace & Co., or processing distributor, for specific MONOKOTE fireproofing thicknesses and local fire resistance criteria. I 0450^941 SPECIFICATIONS 1. Scope a) Work Included Provide all labor, materials and equipment required for complete installation of all sprayed fireproofing and related work as shown on the drawings or specified herein, and in accordance with all applicable requirements of the Contract Documents. b) Work Not Included 1. Structural steel encased in concrete. 2. Trowelled plaster as specified under appropriate section. 3. The cleaning of the surfaces to receive sprayed fireproofing. 2. Material a) The sprayed fireproofing material shall be MONOKOTE fireproofing as manufactured by the Construction Products Division, W.R. Grace & Co., or its processing distributors. All manufactured material shall be delivered in original, unopened packages bearing the name of the manufacturer, the brand, and the UL label verifying compliance with UL's quality control inspection program and the appropriate fire resistance ratings. The materials shall be kept dry until ready for use. The packages of material shall be kept off the ground, under cover, and away from sweating walls and other damp surfaces. Material that has been exposed to water before actual use shall be discarded. Stock is to be rotated and used before its expiration date. 6 GRACE cownucnoN nooucn omson b) Water shall be clean, fresh, suitable for domestic consumption, and free from such amounts of mineral or organic substance as would affect the set of the fireproofing material. 3. Acceptance and Performance Criteria a) The sprayed fireproofing shall have been tested by Underwriters Laboratories in accordance with the procedures of ASTM E119. The structural steel members shall be protected with proper fireproofing thicknesses at densities to provide the following fire resistance ratings: Stei columns Primary steel memDers (GirOers) Secondary steel memoers (Beams) Hours ________ Hours (Restrained) Hours (Unrestrained) ________ Hours (Restrained) Hours (Unrestrained) b) The sprayedfireproofing beneath the deck assembly together with property proportioned concrete fill above the metal decking shall provide ahour (restrained/unrestrained) fire resistant deck assembly as substantiated by a fire test in accordance with the procedures of ASTM El 19. and performed by Underwriters Laboratories or other such recognized testing agency. c) The fireproofing material shall not be subject to losses from the finished application by sifting, flaking or dusting. This performance shall be measured by the results of a test for erosion resistance when subjected to high velocity air flow across the surface of dried samples. The samples thus tested must be representative of machine-applied material similar to that which can be expected on the project. The air velocity shall be not less than feet per minute. and the duration of the test shall be at leasthours. | Note to Specifier: ~ Recommended Quality Criteria (i) The architect will select and the owner will pay an ' independent testing | laboratory to sample and I verify the density of the i direct-to steel fireproofing as i applied. The UL Fire j Resistance Directory (1977) | states: "Densities shown may ] be obtained by removing.at l least 6 inch square sections j randomly selected from the building, subjecting them to 120 F in an oven to constant weight: usually 24 to 48 hours, followed by accurate weighing, measuring, and calculation of the density in lbs percu ft." (ii) Contractor shall control thickness, utilizing a workable depth guage to meet minimum thickness as required. He shall cooperate with the owner s inspector m furnishing samples for tests 4. Installation a) Application of sprayed fireproofing shall be in accordance with the printed instructions of the material manufacturer and the fire test report information. b) All surfaces to which sprayea fireproofing will be applied snail be free of oil. grease, dirt, loose paint, mill scale or any other matter which would impair bond. Painted steel surfaces may require a test application of the sprayed fireproofing to determine that the paint formulation will not impair adhesion. /i * t: i ~ f' c) Applies*'00 of sprayed fireproofing to the underside of the root deck assemblies shall occur only after roofing application is completeand roof traffic has ceased. d) Ail clips, hangers, supports, sleeves and other attachments to the fireproofing substrates, as covered under other sections of the specifications, are to be placed by others prior to the application of the fireproofing material, where these attachments can be anticipated e) All patching and repairing of sprayed fireproofing, due to cutting by other trades, shall be performed under this section and paid for by the trade(s) that performed thecutting. 5. Temperature and Ventilation When the outdoor temperature at the building site is less than 40 F, an air and substrate temperature to 40 F shall be maintained for 24 hours before and 24 hours after application of fireproofing material. Provisions shall be made for natural ventilation to properly dry the fireproofing during and subsequent to its application. In enclosed areas or buildings lacking openings for natural ventilation, interior air shall be circulated and exhausted to the outside by use of temporary circulators, exhaust fans, or the air-conditioning system. 6. Clean-up After completion of fireproofing work, equipment shall be removed and all exposed wall and floor areas cleaned of deposits of sprayed fireproofing maferiaiS. Specification (short form) Sprayed fireproofing material shall beMONOKOTE fireproofing as manufactured by the instruction Products Division, W.R. Grace & Co., or its processing distributor. It shall be applied by machine to the thickness required by local 7.14/Gra code specifications and as indicated on all drawings. The metnod of mixing and application shall comply with the manufacturer s recommendations as set forth in current literature. /v W ft ft ft CoosIiucIkjo PiWckIHuOcIrsa c * 4 Co Division IB3IUEHR I amm li MONO*.O il Cl M t NIIIIO UU IKEPHOOFIKf m __________________________________________ i9ro m| c\ * rr.r r iO ZonoSte SALES OFFICES ARIZONA Phoenix 86031. 4220 Weal Glenroaa. P.O. Box 1427V. <W2) 272-4863 ARKANSAS North Linn Rock 72115. P.O. Box 294. (501)945.1878 CALIFORNIA LOS ANGELES South Get* 90210.9430 Rayo Avenue. (213) 587-7784 Santa Ana 92707.2500 South Gwnaay Straat P.O. Box 2503. (714) 979-4882 SAN FRANCISCO/OAKLANO Newark 94580.8851 Smith Avanua. P 0.80X217. (415) 795-9111 COLORADO Oenver80223. Ill S. Nawafo Stmt. (303) 722*5707 FLORIOA Altamonta Springe 32701,919 W. Highway 438 Suita 320, (3051889-5161 Boca Raton 33432.1555 N.W. First Avarua. '305)395-2*24 Jacxsonvma 32202. ' 330 E a jams Siraai (904) 355-8431 Pompano Baach 33080.1200 N.W. Fifteenth A-aroa (305) 974*5200 Tampa 33808. P.O. Box 5047. YDor Station (813) 248-1554 GEORGIA Atlanta 30382. 8300 Button Gwinnett Drive (404) 448-5880 ILLINOIS CHICAGO Pam RWpa 80088,1580 WW. Hlgiwey (312)894-3144 WEST CHICAGO Waat Chicago 80186. Fanton induaMat Rarfc, 803 Fanton Lana, (312) 231-8810 KENTUCKY wi War. Newport 41071,112 North Straat 1808)291*3500 LOUISIANA NEW ORLEANS letterion 70181 .P.O. Sox 10248, (504)733-2934 MARYLAND BALTtMORE/WASHINGTON, O.C. Banavui* 20705. P.O. Sox 347. (301) 953-2883 MASSACHUSETTS BOSTON Car-brege 02140. 62 Whittamore Avarua ;617i 576-1400 Ext 171 BOSTON/SPRINGFIELO/WOPCESTER Sasihamoton 01027. P O. Box H2 (413)527-1090 MICHIGAN DETROIT Caarpom 48121.14300 Harm Avarua. (313)848-1010 MINNESOTA Minnaapons554l3. 1720 Madison SI.. N.E. (612) 789-2327 MISSOURI KANSAS CITY/ST LOUIS St. Louis 83110.1705 Sulphur Avanua. (314) 645-8788 NEBRASKA Omaha 68107.3520 "I" Straat. 1*02) 731-3882 NEW JERSEY NEWARK/TRENTON North Brunswick08902.1215 Llvlngaton Ava.. (201) 828-SIX NEW YORK ROCHESTER/SYRACUSE/ALBANY/BUFFALO waadaoort 13166. P.O. Box 310. (315) 834-8671 NORTH CAROLINA High Point 29280. P.O. Box 1308. (9191888-4807 OHIO CINCINNATI/COLUMBUS wiwar. Nawoon. Kantucky 41071. 112 North Straat. 1606) 291-3S00 Oklahoma Oklahoma City. 73111. P.O. Box 11402. 1406)232-2133 OREGON Portland 97227. 2303 N. Harding Straat. (583) 288-5195 PENNSYLVANIA PITTSBURGH Naw Cutla 16102.202 E. Chanry Straat. P.O. Box 1207. (412) 854*7721. (412) 854-7724 PHILADELPHIA North Brunswick. Naw Jarsay 08807. 1215 Llvlngaton Avanua, (201) S2S-51X TENNESSEE Naahvills 37204. 4061 Powall Avanua. (815) 2424498 TEXAS Daliu 75222. P O Box 6306. (214) 837-09X houaton 77008. P.O. Box 72S3, Halgnta Station. (7131884-2887 San Ar-on o 78204. P.O. Box 9114 (514)223-5791 WASHINGTON SEATTLE/TACOMA Auburn 98X2.102 C Straat. S.W.. P.O. Sox A. . 2X1352-5725 WISCONSIN M i4iw14a)u3X4a4a-656362708 900 Norm *3rg straat CANADA Construction Products Divixior W R. Grtc* 4 Co ol Canada Lid ONTARIO A)Ax LlS 3C8. 294 Clamara Road (41616834561 Scarborough MIL 2CS. 66 Hymua Road 1416) 751-6411 ALBERTA Calgary T2H 1Z3.58X Butbanx Road. S E (403I253-'013 Edmomon TSL 2Y5. i*810-l23ro Av*nu* (403)454*4511 BRITISH COLUMBIA VancouvarVSA 2P3. 476 inouainsi A-t (604) 669-4642 MANITOBA Winmpsg R3E 1G8. 1140 Pacific Avanua (204) 788-5881 concl*:--::::s . 1 -ixce ico . I400esiauners Montraal H4N-1V8. P O . Canada (514)334-4317 PCBINSON INSULA' CN CO P O Box 1419 I2tn Si . North 5 0'*ar Dr Graat Falla. Montana 59403 1406)453-1291 .-C. CO Soutnwaai Varmicuiita Co. 5119Edith . N E. (80x62871 Aibuduargua. Naw Maxico 87107 1505)345-1633 P O Box 2398' 333 W Firat South Straai Sait LaxaCity, utan Si'0 1X1)3254117 P 0 9ox 7327 3025 Maxroy Straat Houaton. Taxu 77006 (7131 889 6653 Siyront Foam Intuiaiion or.iy. Cooyrignt 1978. Zonollta la a ragiatarad trtdamark of Construction ProOucta Oiviawn. W.R. Graca 4 Co.. 82 wnmamora Ava . Camoncge mjjj io -v* -ooe miormation givan nar* will ba naiplui. It la basad on our bast Knowledge ana wa oanava it to Da trua ano accurst* Please raao a atsiamanta -9C- --** :i' cry ar suggestions naraln in coniuncnon with our conditions ol sale which aooiy to an goods sudOHad Dy us. Wa issuma no rasoonsibinty 'a- -# .a# ; yurr'! recommendations or auggaanons. nor do w* inland tham as a recommendation for any uaa which would infringe any oatent ar a-1 48C -. - _ a- ' r0K,STD' 'FTtPM mm-yp. . 3