Document 3eJqzXjjv6LN79mYBVGa3XKMO
UNION CARBIDE CORPORATION CHEMICALS S PLASTICS
ENGINEERING DEPARTMENT
SEP i 1977
C. A. KEIL
TDb
CAPITAL WORK ORDER 930- 02589 Job No's 38127, 24780, 87066 o 87093
PAGE 1 of 11
TITLE?
DISTRIBUTION FACILITIES VCM-EPA COMPLIANCE PROJECTS SOUTH CHARLESTON PLANT
OPR. DPT. SYS 22800
PROFIT CENTER
J81_
LOCATION: So.
514 Chas.,
BLDG. NO. WV
N- Chas.
7-9
660 DIST VCM-EPA PROJECT
REQUEST OR JOB NO.:
514-0102
"-`"EL'EISvfp
Solvent Vinyl Resins'
' ~-p o 7977
T. D Fppg --
BUDGET NUMBER
77-wm-oo4
PRIORI TY (A' B",c7d)
ADMINISTERED BY:
K) 938 (AD. CODED
( ) PLANT (AD. CODE 2)
() DISTRIBUTION (AD. CODE 3)
930#
DATE
AUTHOR.
50-56 57-61 62-65 66-70
S (71-80)
9300000 |q2S8qI 80*7 h7?q7
i46nnn .oo
This Work Order Request confirms $150,000 preapproval funds authorized on 4-25-77 on 930 Work Order No. 2589, Budget No. 77-WM-004.
This project is to provide facilities in order to comply with the Environmental Protection Agency's (EPA) National Emission Standards for hazardous pollutants. The South Charleston Distribution Facilities must meet these standards in order for the Solvent Vinyl Resins Manufacturing operation to continue production.
The project will be accomplished by modifying existing equipment to minimize fugitive emissions of VCL to the atmosphere, and is composed of four (4) separate jobs.
Approximately $8 M has been committed through June for the purchase of equipment.
This Work Order will be administered by South Charleston Plant Engineering and carried on Location 511 Books.
PRINCIPAL TYPE OF PROJECT Environmental Control
NPV MS
CAPITAL COST
PREL. ENG. ORDER NO. EXPENDED TO DATE
RANGE l
4984 S6f 051-
10 r.R ISSMF
INCLUDES: AIR POLLUTION CONTROL
146000"
WATER POLLUTION CONTROL -
RESIDUE (SOLIDS) DISPOSAL _
OCC, HEALTH
_
SAFETY
_
NOISE CONTROL
-
TOTAL SHARE DEPT.
146000
146000
664. RETIREMENT OF PROPERTY
ill
660 EXPENSE (REARRANGEMENTS. REVISIONS. ETC.) (2)
EST, constr. COMP. DATE 4th Quarter 1978
380000
067
380000 02080 8067
TOTAL ESTIMATE *
6400 152400
DISTRIBUTION OF APPROVED WORK ORDER: Mr. A./p.
MR. W. T. GRAY, JR.
MR. C. A. KEIL /
MR. R. W. ANN0NI0
MR. R. L. KENNEY
MR. L. L. BANFIELD (2) MR. J. C. NELSON
MR. R. N. BATES'
MR. L. W. PHAIR
MR. D. B. CARM0DY
MR. G. M. R0SENGARTEN,
MR. G. H. DOW
MR. j. b: SAPP
MR. G. E. LEWIS
MR. L. S. SLAUGHTER
MR. H. L. WISE
MR. D. 1. J. WANG
MR. G. F. HAYES MR. C. E. FRY
MR. R. N. WHEELER MR. R. L. MORGAN
MR. J. H. BARRETT
Mr. A. G. Rlcciardl
_Vzz
9/l^/r)
V&.-w-n
O' tfk'sL&Utc
L'
COST SUMMARY TO: MR. J. C. NELSON (2)
938-1 (6-77)
UCC 105235
UNION CARBIDE CORPORATCCH CHEMICALS AND PLASTICS ENGINEERING DEPARTMENT
CAPITAL order 930-2589 ESTIMATE OR COST Job No. 38127
,, _ , , ,,
TITLE: DISTRIBUTION FACILITIES VCM-EPA VCM-EPA COMPLIANCE PROJECTS SOUTH CHARLESTON PLANT
REQUEST OR JOB NO.: 514-0102
ESTIMATED BY: T. R. Bailey, Jr./G. D. Hutchesoi
2nd No. Breakdown
ACCOUNT LAB.EST. MAT.EST.
Description
1 i=a_
10-30
3 040 COMPRESSORS
640
ACCOUNT LAB.EST. MAT.EST.
3_ oEtT PIPING S4o"
6E1
ACCOUNT 1 olo INSTRUMENTATION
LAB.EST.
640
MAT.EST.
ACCOUNT LAB.EST. MAT.EST.
- olo PAINTING
V*o
SET"
ACCOUNT LAB.EST.
3 olo &0
MAT.EST.
64l
ACCOUNT LAB.EST. MAT.EST.
? olo
640 _
ACCOUNT LAB.EST.
3 olo
"Go
MAT.EST.
641
ACCOUNT 3 040
LAB.EST. MAT.EST.
640 64i
ACCOUNT LAB.EST. MAT.EST.
3 040 64o
y+v
ACCOUNT LAB.EST. MAT.EST.
3 040 640
wtr
ACCOUNT 3 0U0
LAB.EST. MAT.EST.
5Eo"
mr
ACCOUNT ? olo
LAB.EST. MAT.EST.
640 6li
Order 2nd
No. No. Date Budget No.
J\ 000
^0
0
z31 57-& 62-65 66-70 71-73
1
93000QG
02m
513if0 --n--
.
J
as
510 23
Esn
* ' If " n
190 So 270 2
5730
K53 1
1 *! 680 22
1 II -------------rzsir SE
6100
KHS 1
"IT"
- 80 00
II /o 00
1 BS 1
vt
1
00 00
Ea< 1
1
ti 00
W 00
"V "
od 3*1
H ir
1 "ii
ir n--
it
"V 1 1
ir .. v ..
Hf 1
00 00
60 00
00 00
mm L
1
[00
Bo
STT'......
33
m
The signatiltc below ccruiucD uuaw xunuo
DATE JOB NO
are available under the- budget
indicated. To be signed by the
office of Capital Planning
Coordinator only.
3 812;
- Labor
-
Material
-
Overhead
Engineering -
Contingency -
j1590
2110 -
Total
-
3700
938-3 Rev. 1-73
UCC 105236
UNION CARBIDE CORPORATICff CHEMICALS AND PLASTICS ENGINEERING DEPARTMENT
CAPITAL ORDER 930-2589
ESTIMATE OF COST Job. No. 24780
Page 7 of 11
TITLE:
DISTRIBUTION FACILITIES VCM-EPA COMPLIANCE PROJECTS SOUTH CHARLESTON PLANT
REQUEST OR JOB NO.: 514-0102
ESTIMATED BY: T. R. Bailey, Jr./G. D. Hutcheson
2nd No.
Breakdown
1 79
Description 10-30
ACCOUNT LAB.EST.
3 olo COMPRESSOR 6uo
MAT.EST. ACCOUNT
7 040 CAPACITY TANK
LAB.EST.
51*0"
MAT.EST.
641
ACCOUNT ! olo FOUNDATIONS
LAB.EST.
640
MAT.EST. ACCOUNT
"SET
7 olo CYLINDER RACK
LAB.EST.
640
MAT.EST.
sirr
ACCOUNT
3 olo PIPING
LAB.EST.
lU0
MAT.EST.
64l
ACCOUNT
3 olo INSTRUMENTATION
LAB.EST. MAT.EST.
ACCOUNT LAB.EST.
640
^ll 3 olo ELECTRICAL
7*cT
MAT.EST.
64i
7ACCOUNT
oST INSULATION
LAB.EST.
"640
MAT.EST.
641
ACCOUNT LAB.EST.
3 77 PAINTING slo~
MAT.EST.
ACCOUNT LAB.EST. MAT.EST.
7 olo
77" SET
ACCOUNT 3 717
LAB.EST. MAT.EST.
640
To-
ACCOUNT 3 77"
LAB.EST. MAT.EST.
7TT
Order 2nd
No. No. Date Budget No.
31 50-56 57-61 "62-65 "66-70 171-73 1 74-80
1 930 0000 02589
5120 fl "it
07291 7^an _____ 130 B3 2250 23
TTTT * " IT ~ "
It
-- -rjru- 00 rm 00
"S32T it
it
11 1
740 00 00
O
CM
l3f *\
---- n-- tt
5620 w 1
7757
It
..V'
1 ea
LZ n 1
]1 - 140 00 TTET 00
11
310701 ooj 17280 53
PK^DhII
1
285013*
7970 33
Tfm .... 1
3120 3? -----------75UU 3E
5920
II
h
bizu ~ "~ir..
II
1 00
80 00
n~ 1500 00 1I10 00
1*
11
it
--n--
It
~
mm
Sts j
1
DO
00
3*] 30
22 m
The signature below
DATE JOB. NO. 24780
certifies that fuLiLlfi * 1
are available under the- budget
indicated. To be signed by the
office of Capital Planning
Coordinator only.
_ Labor
-
Material
-
Overhead
Engineering -
Contingency -
39980
33300
r--
Total
73780 |
938-3 Rev. 1-73
UCC 105237
UNION CARBIDE CORPORATION CHEMICALS AND PLASTICS
ENGINEERING DEPARTMENT
CAPITAL ORDER ESTIMATE OF COST
930-259 No- 8/066
Page 8 of 11
TITLE:
DISTRIBUTION FACILITIES VCM-EPA COMPLIANCE PROJECTS SOUTH CHARLESTON PLANT
REQUEST OR JOB NO.: 514-0102
ESTIMATED BY:
T. R. Bailey, Jr./G. D. Hutchesor
2nd No.
Breakdown
Description
ACCOUNT LAB.EST. MAT.EST.
l" 7-9
10-30
3 040 CIRCULATING UNIT 647T
6T
ACCOUNT LAB.EST.
7 oLcT SUPPLY TANK 640
MAT.EST.
65T
ACCOUNT I olo PUMPS
LAB.EST.
640
MAT.EST.
65i~
ACCOUNT LAB.EST.
7 olo FOUNDATIONS 6So~
MAT.EST.
64i"
ACCOUNT LAB.EST.
7 olo SUPPORT STEEL sir
MAT.EST.
ACCOUNT
3 olo PI'PE 'FABRICATION
LAB.EST.
640
MAT.EST.
65i
ACCOUNT 7 olo PIPE INSTALLATION
LAB.EST.
640
MAT.EST.
641
ACCOUNT 7 olo INSTRUMENTATION
LAB.EST.
640
MAT.EST.
ACCOUNT LAB.EST.
^l"
7 olo ELECTRICAL teHo"
MAT.EST.
"64'i~
ACCOUNT 7 oTo" PANTIng
LAB.EST. MAT.EST.
6E1
ACCOUNT 7 olo
LAB.EST.
65o"
MAT.EST.
ACCOUNT 7 olo
LAB.EST.
ZW
MAT.EST.
gF
Order 2nd
No. No. Date Budget No.
31 50-56" 57-61 62-65 66-70 71-73 74-80
1 930 0000 02589 51,11
SET
it
330 m . . 3990 si
5112 VI
w
T 150 m 720 22|
5113
Krtil |
|
VI
I____
2620 m
n 3450 as
53l1r5 fl
5410 ft
' " *t
fC^ |
|
| 260 pol
1 _____ 230-pot
B1
J
-210 SI
190 23
5610 fcf
-.
11 1 L2HJ SE
im SE
56t1f 5 r~
im
1
[_____ 1
1080
3050 m
5710 w
11
750 06 2000 00
58'TJt5* 1 to'
1_____
5110 00 6720 00
6110
It
" ' Tt
r
i
120 poj
120 1551
mm 1
1
tt ____ It J
loo loo
fi-T' -- 1
to V
___ |r ___
poi t.
The signatTir belov j DATE
cerT.iij.ett Toai 1 unaa
JOB NO
are available under the- budget
indicated. To be signed by the
office of Capital Planning
Coordinator only.
87066
- Labor
Material
-
Overhead
Engineering -
Contingency -
1080() 21S60
r--
Total
3236.j
938-3 Rev. 1-73
UCC 105238
McXtm raswi1
ENGINEERING DEPARTMENT
TITLE:
DISTRIBUTION FACILITIES VCM-EPA COMPLIANCE PROJECTS SOUTH CHARLESTON PLANT
CAPITALqrder 930-2589 ESTIMATE OF COST Job No- 87093
Page 9 of
REQUEST OR JOB NO.: 514-0102
T^SP^affts^Jr./G. D. Hutchesor
2nd No. Breakdown
ACCOUNT LAB.EST. MAT.EST.
ACCOUNT LAB.EST. MAT.EST.
ACCOUNT LAB.EST. MAT.EST.
ACCOUNT LAB.EST. MAT.EST. ACCOUNT LAB.EST. MAT.EST. ACCOUNT LAB.EST. MAT.EST. ACCOUNT LAB.EST. MAT.EST.
ACCOUNT LAB.EST. MAT.EST.
ACCOUNT LAB.EST. MAT.EST.
ACCOUNT LAB.EST, MAT.EST. ACCOUNT LAB.EST. MAT.EST.
ACCOUNT LAB.EST. MAT.EST.
Description
1 7-9
10-30
3 0l0 SAFETY VALVES
55o"
7 'olo
sir
I olo
610 SIT 7 olo 5lo~ fill" 7 olo
5lo~
SIT
3 olo"
fiio 5li
3 olo
515"
6I1 3 0I0
filo SIT
3 olo
5l0 fill
3 040
640 [fill
3 olo
610 641 3 olo" filo
641
Order 2nd
No. No. Date Budget No.
i
31 "56=55" TTfiT "62-65 "55-70 171-73
~T~ 930 0000
_
62585 ~W*5" 1 IT""' -J _
' 'it 11 I
hri1
___________
aa
2500 2
00
' TT"" tt
n
n
as
2E
mzzx |
|
ft ft
23
m
---- IT"
ft
M1
*
LJ
poj p5|
Vf
1 BS 1
tl--
1
2E 2E
1 ll ''
M
M1
bbl
m
b
" 'll "
3E
*i
IT
li ... lt
wm
11 '.HKT
So 22
00 00
it " n
--n-- it
W*U
rtmu
i
00 00
1
bo
bo
--n--
--n--
!JW
1 20
as
The signatvire below
WCruillCD IfvU. _tlb 1 uniiM
DATE
JOB NO. 87093
are available under the- budget
indicated. To be signed by the
office of Capital Planning
Coordinator only.
* Labor Material
-
Overhead
Engineering -
Contingency -
Total
700
2500
--
3200 j
938-3
Rev. 1-73
UCC105239
UNION CARBIDE CORPORATION
CHEMICALS AND PLASTICS ENGINEERING DEPARTMENT
CAPITAL ORDER ESTIMATE OF COST
Page 10 of
TITLE:
DISTRIBUTION FACILITIES VCM-EPA COMPLIANCE PROJECTS SOUTH CHARLESTON PLANT
REQUEST OR JOB NO.: 514-0102
ESTIMATED BY: T. R, Bailey, Jr,/G. D. Hutchesor
2nd No.
Order 2nd
Breakdown
ACCOUNT LAB.EST. MAT.EST. ACCOUNT LAB.EST. MAT.EST.
Description
1 T9
10-30
3 Wo GEN ADM. OH
Wo"
WT
T Wo" POST CBP ENG.
640
641
No. No. Date Budget No.
_ J31 50-56 155&r 62-65 66-70 171-73 1 74-80 1
1 9300000 025B9 990r 0
11
,
Mil
23 1260 23
' 80I6f 7
--
refek i
n 39
13700 2*
ACCOUNT I oCoT DOF E-NG.
Itdbb
11
LAB.EST. MAT.EST.
ACCOUNT LAB.EST. MAT.EST.
6 Lo
6U1
3 Wo CONTINGENCIES
Wwor"
1
J
tt
?l
99I5f 9
)t
22
--------------JSUU SE
Wfjfa |
|
M
..
.-
poj po|
.e-
.cOO-
ACCOUNT
LAB.EST. MAT.EST. ACCOUNT LAB.EST. MAT.EST.
3 Wo"
wWor"
3. WT
Ww5r"
1V'1 11
nr -1 n
1 bh 1 M
Bad 1
....
1
SE E
0$ 3-1
ACCOUNT LAB.EST.
MAT.EST.
,3 0U0
Wo"
64l
mm
j
it"
11
oa 3*1
ACCOUNT LAB.EST. MAT.EST.
3 0%0~
w64or
.... .
ir
U9L
1
00 00
ACCOUNT LAB.EST. MAT.EST.
3 0V0
w640r
11--
--
DO DO
ACCOUNT LAB.EST. MAT.EST.
T OUO
Wwor"
IT " --n--
3
00 00
ACCOUNT LAB.EST. MAT.EST.
3 o4o 640 641
UCC mzoAn
11 11 "
poj p5J
ACCOUNT IAB.EST. MAT.EST.
7 wr
Ww5r"
____ ____
H
..............
1 a
____
it
33
The signatuire below
1ui. Je^r4u_ii_iC4B. itua.u4. uiiua
DATE
are available under the- budget
indicated. To be signed by the
office of Capital Planning
Coordinator only.
TOTAL ESTI14ATE - Labor
-
Material Overhead
-- -
Engineering Contingency -
53070
55970 }260*
17300 1 j^gg
Total
-
|146000 |
938-3
*Plus location OH 65$ labor in material
UNION CARBIDE CORPORATION
EXPENSE ORDER ISTIMATE F 0031
Page 11 of II
838- 02080
TITLE:
EXPENSE WORK ASSOCIATED WITH DISTRIBUTION FACILITIES VCMEPA COMPLIANCE PROJECTS SOUTH CHARLESTON PLANT
REQUEST OR JOB NO.: 514-0102
ESTIMATED BY: T. R. Bailey, Jr./G. D. Hutchesor
2nd No.
Breakdown
ACCOUNT LAB.EST.
Description
1 1=SL
10-30
3 0U0 PIPING. (24780)
Wo"
MAT.EST. ACCOUNT
WT
7 oEo- COMPRESSORS bk\27)
LAB.EST.
640
MAT.EST.
WI"
ACCOUNT I olo ENGINEERING
LAB.EST.
640
MAT.EST.
WT
ACCOUNT
3 0V0 CONTl WftWdES
LAB.EST.
640
MAT.EST.
64l
7ACCOUNT
0L0
LAB.EST.
640
MAT.EST.
64l
ACCOUNT LAB.EST. MAT.EST.
ACCOUNT
L2 olto L. (>40
WT
7 0C0"
LAB.EST. r Wo~ MAT.EST. I- 64i
ACCOUNT
3 olio
LAB.EST.
640
MAT.EST.
Wl~
ACCOUNT 3 0U0
LAB.EST.
64o
MAT.EST. ACCOUNT
641
7 olio"
LAB.EST.
Wo"
MAT.EST.
Wi
ACCOUNT
3 040
LAB.EST.
Wo"
MAT.EST.
64i
ACCOUNT
3 olo
IAB.EST.
Wo"
MAT.EST.
wr
Order 2nd
No. No. Date Budget No.
31 "50-56 ` 57-61 ' 62-65 66-70 171-73 1 74-80
1 8380000
.5620
CDIg9j9aH|
H
1 rz rwias II950Jga
..5..1^30. fl
bHO|33 510
II II
S33
H
11
If ii1"
--(f-
11
it _, .jr..
1
BE
r"
rttt
'm
11
00 1200 00
1n
- SE 600
1___ I
3E
SE 11
3E 1 53 1
1 IT "
ssa 1
SE SE
ii
II
II " II
Ii 11 II
--rr* --u--
_
Uta 1
00 00
1
00 00
1 |oo|
p5|
1 23 33
The signatiire below
DATE
CCrUliCB VUSB 1 UUUH
are available under the- budget indicated. To be signed by the
office of Capital Planning Coordinator only.
TOTAL ESTIMATE - Labo r
-
Material
-
Overhead
-
Engineering -
Contingency -
Total
"
'
2150 2460
* 1200
590 '"'Woo
938-3 Rev. 1-73
*100* labor in material * OH
UCC 105241