Document 3e6LrXQXO0ZE52D678k5j9bpn

JOB DESCRIPTION JOB TITLE Unfits Um U-119) MMS------ loiiriiU 1--1 Mag------------DEPT,lfaahanl--1 PriMry reactions af ttt Job! V fabriuto, laitill, tft| repair aad litola all l^pta af piping ijitau ui related Piping wade af serious metals aad soaps dtlens sash as sisal, asst Iron, rubber, slomlaum, sapper, slap, at#| plashing flztwreai nrloai fittings aad aaaaaaariasf seal lag esapewods, p**M, lead, solder, ate* Tools sad Equipment Psedi Pswsr tools sooh as pips cutting, threading aad handing aadilMtj band tools suah as benders, taps, dies, aattiag aad flaring tools, wrenches, banners, bask saws, abisols, blow tsrabss, load pet sod famata, stalking toals, ata| all typos af slrsulatlag equipment auoh as heaters aad taaksi taatlag aad neeawring taala soah as gauges, nits, calipers, aierawstars, ate* DirectIon Exercised! lalpar and/or Plpaflttar "B* wbao assigaad. INtloa and Parkins Fraaadorai Fabricates, Installs, lospaats, lasts, repairs aad waintains all tjpas af pipes and tabaa carrying watar, steam, air, gns, tar sod other liquids and gases* Pabriaates, Installs, laspssta, lasts, repairs aad saintains boiler equipment, high pressure hydraulic piping, staaa heating syataas, toilet* and pltssblng, plant circulating systems, air conditioning aystaatr drinking fountalas, gas linos, ata* Diagnoses trouble aad dstemlnes aaqaaaaa af operations* Does blueprints, skatshes, and other information and instructions. Does packing and caulking as necessary Does layout work aa necessary* roa a t. it* aa*e-i THE ABOVE STATEMENT REFLECTS THE GENERAL DETAILS CONSIDERED NECESSARY TO DESCRIBE THE PRINCIPAL FUNCTIONS OF THE JOS IDENTIFIED. AND SHALL NOT BE CON. STRUED AS A OETAILEO DESCRIPTION OF ALL THE WORK REQUIREMENTS THAT MAY BE INHERENT IN THE JOB. ARD 044245 10B DESCRIPTION JOB TITLE WOBKS DEPT. Pipefitter "B" U-12n) Rockdale Smelting______ MgnhP-nlftfll Primary Functions of the Job: To fabricate, install, test, repair and maintain all types of piping systems and related equipment. Materials Used, Processed and Handled; Piping made of various metals and compositions such as steel, cast iron, rubber, aluminum, copper, clay, etc,; plumbing fixtures; various fittings and accessories; sealing compounds, grease, lead, solder, etc. Tools and Equipment Used; Power tools such as pipe cutting, threading and bending machines; hand tools such as benders, taps, dies, cutting and flaring tools, wrenches, hammers, hack saws, chisels, blow torohes, lead pot and --furnace, caulking tools, etc.; all types of circulating equipment such as heaters and tanks; testing and measuring tools such as gauges, rules, calipers, micrometers, etc. Direction Exercised: Helper when assigned. Duties and Working Procedure: Performs that portion of duties of Pipefitter "A" classification for which his training and experience qualify him. If VIEWED mo IPMOVEO I! II-OATJC T- S' 3 FOAM a r. 114 SOM.I1.B2 THE ABOVE STATEMENT REFLECTS THE GENERAL DETAILS CONSIDERED NECESSARY TO DESCRIBE THE PRINCIPAL FUNCTIONS OF THE JOB IDENTIFIED. AND SHALL NOT BE CON* STRUED AS A DETAILED DESCRIPTION OF ALL THE WORK REQUIREMENTS THAT MAY BE INHERENT IN THE JOB. ARD 044246 JOB DESCRIPTION job title Pipefitter "A"______________ classification ho. 059 LOCATIONRockdale Smelting________________________________________ DEPT. no._H_ deptMechanical___________________________________________________ Primary Functions of the Job: . ' Fabricate, install, test, repair and maintain all types of piping systems and related equipment. . Materials Used, Processed and Handled: Piping made of various metals and compositions such as steel, cast iron, rubber, aluminum, copper, cloy; plumbing -fixtures, various fittings and ' accessories; sealing compounds, grease, lead, solder, acid, fluxing tube, solenoid valve, diaphragm, caustic soda, chlorine gas, flow-meter. Tools and Equipment Used: . Power tools such as pipe cutting, threading and bending machines; pipefitter's hand tools such as benders, taps, dies, cutting and flaring tools, wrenches, hammers, hack saws, chisels, heating torches, lead pot and furnace, caulking tools; all types of circulating equipment such as heaters and tanks; testing and measuring tools such as gauges, rulers; industrial truck, automotive truck, scooters, mobile crane, bucket truck, pneumatic instruments and controls, water softener, voltmeters, ammeters, signal devices. Direction Exercised; '' Occasional. Duties and Working Procedure: Fabricate, install, inspect, test, diagnose problems, repair and maintain boile equipment, high pressure hydraulic piping, steam heating systems, toilets and plumbing, plant circulating systems, gas lines, filter systems and maintain all types of pipes and tubes carrying liquids and gases. . Use blueprints, sketches, and other information and instructions to perform necessary layout work. Pack, insulate, and caulk as necessary. Repair and replace hose reels to compressor tank. Fabricate or change out flux tubes, and automatic flow control; connect and disconnect chlorine tanks, maintain chlorine evaporators, controllers, metering devices, and deionizer. Operate mobile and material handling equipment as necessary. Repair and maintain inert gas generator system, air preheater, and top chiller chamber at atomizer. # Install, inspect, diagnose, repair air conditioning system, drinking fountains, and other refrigeration equipment including such things as checking electrical motors and replacing capacitors, changing thermostats and starting relays, checking starter windings. SF.I17 ISOO 7-71 the above statement reflects the general details CONSIDERED NECESSARY TO DESCRIBE THE PRINCIPAL FUNC TIONS OF 7 HE JOB IDENTIFIED, and SHALL NOT BE CONSTRUED as adetaileddescriptionof all the work requirements that may be inherent in the job. ARD 044247 JOS TITLE. LOCATION . DEPT______ factor 1. Related Knowledge 2. Job Knowledge & Experience 3. Manual Skill 4. Responsibility for Preventing Loss 5. Responsibility for Production 6. Resoonsibility for Safety of Others 7. Menlo 1 Demond 8. Physical Demand 9. Surroundings 10. Hoiords EVALUATION PIPEFITTER A ROCKDALE SMELTING MECHAKICAL 059 CLASSIFICATION NO. 21 DEPT. NO., . FACTOR factor level LEVEL WEIGHT Broad and detailed knov/ledge of the theory, principles, and technical developments in the pipefitting and plumbing trade. 5 3.5 Training and experience required with selection and use of materials, tools and equipment for installation, troubleshooting and maintenance. 9 a\ In Considerable muscular control depending on both feel and dexterity to attain a high degree of precision. # Work requiring a high degree of care and judgment to prevent loss. 5 2.5 4 1.2 Skilled maintenance work. 1M 1.0 Considerable care and judgment required to prevent injury to others. Trades work requiring the troubleshooting of malfunctions and the planning of fabrication and repair work. Considerable physical exertion. Extensive periods of heavy physical work. Exposure to disagreeable conditions throughout the shift. 3 0.6 5 3.0 3 0.6 3 0.9 Work involves frequent exposure to serious injury. , 3 0.3 . TOTAL 20.1 EVALUATED GRADE |_2 ARD 044248 JOB DESCRIPTION JOR TITLE GENERAL MECHANIC CLASSIFICATION Nn 066 I nratiow ROCKDALE WORKS___________ ________________________________________ DEPT. NO.li DEPT----------MAINTENANCE----------------------------------------------------------------------------------PRIMARY FUNCTIONS OF THE JOB: Layout:, fabricate, assemble, install, repair and maintain, machine, ment, facilities and structures. test, all equip MATERIALS USED, PROCESSED AND HANDLED: All types of metal and metal alloys, any machine, equipment, or structural parts, pipe, hose, gaskets, tubing, and fittings, lubricants, electrodes, fluxes, solvents, gases, sealing compounds, insulation, plumbing fixtures and accessories, solder, air conditioners, caustics, valves, etc. TOOLS AND EQUIPMENT USED: Material handling and mobile equipment such as industrial trucks, cranes, automotive trucks, scooter, -tractors, cherry picker, bucket truck. Power equipment such as saws, impact wrenches, presses. Porta-power, grinders, sander, pipe cutter, threading and bending machines, hoists. Testing, indicating and measuring devices such as voltmeters, vibration analyzers, balancing equipment, alignment computer, optical alignment equipment, ammeters, gauges, rulers, pryrometers, micrometers, calipers, Rockwell tester, signal devices. Other equipment used includes gas and electric welding and cutting equipment, nc plasma arc, radio, come-along, chain falls, gas furnace, scaffolding, scales, and all types of hand tools such as taps, dies, flaring tools, wrenches, hammers, chisels, etc. DUTIES AND WORKING PROCEDURES: ` Layout, fabricate, set-up, assemble. Install, erect, test, adjust, repair, relocate, weld and maintain to specifications structural steel, furnaces, all types of metal articles, all types of tubing, piping and piping systems, building fixtures, machinery and equipment. Rig, load, unload, secure materials and equipment. Plan, prepare and layout work from blueprints, sketches, drawings, instruction manu als, verbal and written Instructions, Including establishing sequence of operations, estimating materials required, and calculating and recording data. Diagnose, trouble-shoot, inspect, lubricate, service and maintain thermal, mechanical and Fy'dra`uTl'c,`and pneumatic equipment, plumbing fixtures, sanitary facilities, piping systems, welds, air conditioning systems, building structures, associated equipment, and motors. . Operate cranes, scooters, automotive trucks, bucket truck, tractors, powered hoists, and winches, welding equipment, etc. Perform such operations as cutting, burning, aligning, grinding, sweating and tinning bearings, surface preparation, cutting, riveting, splicing, soldering, brazing, caulking, leading, drilling, bolting, bending, prehearing, threading, change out such items as thermostats, relays, dies, bags, gear boxes, screws, elevators, bearings, valves, cylinders, etc. Start up, test, and shut down production equipment. JiEVtBtiEO AND APPROVED BY the above statement reelects the oeneral details CONSIDERED NECESSARY TO DESCRIBE THE PRINCIPAL FUNC TIONS OF THE JOB IDENTIFIED, AND SHALL NOT BE CONSTRUED AS A DET AILEO DESCRIPTION OF ALL THE WORK RE QUIRE ME NTS THAT MAY BE INHERENT IN THE JOB. JOB TITLE LOCATION FACTOR evaluation GENERAL MECHANIC CLASSIFICATION NO. 066 ROCKDALE WORKS 21 DEPT. NO. MAINTENANCE____________________________________________ ' EVALUATION STATEMENTS FACTOR FACTOR LEVEL LEVEL WEIGHT 1. Related Knowledge 2. Job Knowledge . & Experience 3. Manual Skill 4. Responsibility for Preventing Loss 5. Responsibility for Production 6. Responsibility for Safety of Others 7. Mental Demand 8. Physical Demand 9. Surroundings 10. Hazards REVIEWED AND APPROVED BY FOR THE COMPANY FOR THE UNION TOTAL EVALUATED GRADE ARD 044250 JOB DESCRIPTION JOB TITLE LOCATION GENERAL MECHANIC ROCKDALE WORKS CLASSIFICATION NO. DEPT.NO. 066 021 0EpT MECHANICAL PRIMAL mmUNb ut THE JUB:--------------------------------------------------------- Layout, fabricate, assemble. Install, repair and maintain, machine, test, all equipment, facilities and structures. MATERIALS USED, PROCESSED AND HANDLED: All types of metal and metal alloys, any machine, equipment, or structural parts, pipe, hose, gaskets, tubing, and fittings, lubricants, electrodes, fluxes, sol vents, gases, sealing compounds, insulation, plumbing fixtures and accessories, solder, air conditioners, caustics, valves, etc. TOOLS AND EQUIPMENT USED: Material handling and mobile equipment such as Industrial trucks, cranes, automo tive trucks, scooter, tractors, cherry picker, bucket truck. Power equipment such as saws, impacts wrenches, presses, Porta-pover, grinders, sander, pipe cutter, threading and bending machines, hoists. Testing, indicating and measuring devices such as voltmeters, vibration analyzers, balancing equipment, alignment computer, optical alignment equipment, ammeters, meggers, gauges, rulers, pryrometers, micrometers, calipers, Rockwell tester, signal devices. Other equipment used includes gas and electric welding and cutting equipment, nc plasma arc, radio come-along, chain falls, gas furnace, scaffolding, scales, and all types of hand tools such as taps, dies, flaring tools, wrenches, hammers, chisels, etc. Shop equipment such as shears, roll ard band saw. DUTIES AND WORKING PROCEDURES: Layout, fabricate, set-up, assemble, install, erect, test, adjust, repair, relo cate, weld and maintain to specifications sheet metal, structural steel, furnaces, all types of metal articles, all types of tubing, piping and piping systems, building fixtures, machinery and equipment. Rig, load, unload, secure materials and equipment. Plan, prepare and layout work from blueprints, sketches, drawings, instruction manuals, verbal and written instructions, including establishing sequence of operations, estimating materials required, and calculating and recording data. Diagnose, trouble-shoot, inspect, lubricate, service and maintain thermal, mechan ical and hydraulic, and pneumatic equipment, plumbing fixtures, sanitary facil ities, piping systems, welds, air conditioning systems, building structures, associated equipment, motors, and cranes and electrically operated vehicles. Operate cranes, scooters, automotive trucks, bucket truck, tractors, powered hoists, and wrenches, welding equipment, etc. Ferform such operations as cutting, shearing, rolling, sawing, cutting and tying rebar, replace 6 remove transformers, burning, aligning, grinding, sweating and tinning bearings, surface preparation, cutting, riveting, splicing, soldering, brazing, caulking, leading, drilling, bolting, bending, prehearing, threading, change out such items as thermostats, solenoids, relays, dies, bags, gear boxes, screws, elevators, bearings, valves, cylinders, etc. Start up, test, and shut down production equipment. , REVIEWED AND APPROVED BY ARD 044251 OATE 3 PR 0 1 TO7 the above statement reflects the oeneral details CONSIDERED NECESSARY TO OESCRIBE THE PRINCIPAL FUNC TIONS OF THE JOB IOENTIFIEO, A NO SHALL NOT BE CONSTRUED AS A DETAILED DESCRIPTION OF ALL THE WORK REQUIREMENTS THAT MAY BE INHERENT IN THE JOB. SF-, l( EVALUATION JOB TITLE LOCATION DEPT. GENERAL MECHANIC ROCKDALE SMELTING MECHANICAL . factor EVALUATION STATEMENTS CLASSIFICATION NO. DEPT. NO. 050 021 FACTOR FACTOR level LEVEL WEIGHT 1. Related Knowledge Requires broad knowledge of mill maintenance work including welding and pipefitting. Uses prints and equipment manuals. 5 3.5 2. Job Knowledge & Experience Installs and maintains plant equipment requiring a broad range of skills. Employs initiative and ingenuity and devises difficult and complex "" planning wtvh-'feu scandai'il procedures. 11 9.5 2. Manual Skill Makes varied and delicate adjustments requiring extreme muscular coordination. 6 4.0 A. Responsibility for Preventing Loss Work requires high degree of care and judgment to prevent loss. 4 1.2 5. Responsibility for Production Skilled maintenance work. 1M 1.0 6. Responsibility for Safety of Others Considerable care and judgment required to prevent injury to others. 3 0.6 7. Mental Demand 8. Physical Demand Trades work requiring troubleshooting and planning of work procedures. Considerable physical exertion with periods of heavy physical work. 5 3.0 3 0.6 9. Surroundings High exposure to disagreeable working conditions 3 0.9 10. Hazards Has frequent exposure to serious injury. 3 0.3 REVIEWED AND approved by T HC COMPANY a. ^ EOR THE UNION APR Q T OATE JS2- ` TOTAL 24.6 EVALUATED GRADE 25 ARD 044252 JOB DESCRIPTION JO 2 TITLE Tool Room Attendant Rockdale Smelting D CPT. no.. DEPT Uti1ity Primary Functions of the Job: Receive, store, issue and repair potrcom, potlining, utility and control tools and equipment. .' Materials Used, Processed and Handled: Siphon head gaskets, machine parts, nuts, bolts, clamps, wood, asbestos, glue and other maintenance supplies, caustic soda, lubricants. Tools and Equipment Used: ' Vise, wrenches, pliers, hammers, and other hand tools; hoist, air sander, grinder, drill; potroom tools such as siphons, pokers, rakes, ladles, hoses, certs; tractor, hand bander, bicycle. Direction Exercised: . Accountable for one to three other employees. . Duties and Working Procedure: Receive worn-out tools and make minor repairs. Assemble equipment such as hoses, siphons, deadheads. Report tools and equipment broken or worn-out and shortages of tools, equipment . and materials. Operate industrial trucks or tractors as necessary. Install insulation on catwalks. Repair thermocouples for control department. Repair bicycles and fix flats. Inventory tools and supplies in tool room area. Change hoses on burning equipment. . S F II, REV. ft-M KIM the hp.ovf. statement reflects the general details CONSIDERED NECESSARY TO ObSCRIOE THE PRINCIPAL FUNC TIONS OF THE JOB IDENTIFIED, AND SHALL NOT BE CONSTRUED AS A DETAIL CD DESCRIPTION OF ALL THE WORK REQUIREMENTS THAT MAT BE INHERENT IN THE JOB. ARD 044253 EVALUATION JCC TITLE Tool Room Attendant LOCATION_________Rockdale Smelting DEPT. Utility FACTOR CLASSIFICATION NO. 019 DEPT. NO.__ 03 FACTOR factor LEVEL LEVEL V/EIOHT 1. Reloted Knowledge 2. Job Knowledge & Experience Maintains records on inventory of tool room supplies. Operate equipment and perform work requiring independent action in maintaining tool room and in making minor repairs to tools and equipment. 2 5 0.9 3.3 3. Monuol Skill i. Responsibility for Preventing Loss Accurate manual control repairing tools and equipment and operating mobile equipment. Ordinary care and judgment required to prevent loss. ' 5. Responsibility for Pruu'uct ion Maintenance work having a direct influence on production equipment availability. 6. Responsibility for Safety of Others Normal care and judgment required to prevent injury to others. . 4 1.4 2 0.1 2B 0.2 2 0.3 7. Mental Demand Substantial mental demand required in maintaining inventory and repairing tools and equipment. 4 1.8 8. Physical Demand 9. Surrounding* Moderate physical exertion with periods of heavy physical exertion in handling materials. Relatively good conditions in tool room and periodic exposure to disagreeable potroom condi ti ons. . 2 2 0.3 0.5 10. Hazards Frequent exposure to moderately severe injuries. 2 0.1 V TOTAL 8.9 EVALUATED GRADE fcr V- ARD 044254 JOB DESCRIPTION JOB TITLE LOCATION. DEPT_____ LINING LEADER Rockdale Suiting Potlining CLASSIFICATION NO. 005 DEPT. NO._____ 2! Primary Function* of the Job Act as working leader in a craw which patchss or replaces potlinings. Materials Used. Processed, and Handled Coal, coke, pitch, tar, lining and patching mixes, cathode blocks, lining blocks, insulating materials,'brick, 'tile, collector bars, wood, alumina, nuts, bolts, washers, ehims, aluminum, bath, spent linings, cement, grout, steel sheet, graphite cloth, collector bar sealer, electrical joint compound, banding materials, lubricants, pot and bus components, cast iron, pre-coat mix. Tools and Equipment Used Cab-controlled and radio-controlled crane, industrial trucks and tractors, payloaders, trailers, buckets, tamping frame, tampers, rammers, jack hammers, hand tools, carts, wheelbarrows, pneumatic wrenches/ grinders/ senders, sand blasting equipment, slings, burning torches and bars, banding machine, measuring devices, come-along, collector strap fastening machine, pneumatic grinders, brick saw, wooden stepladder, stud welder, switchplates, laser levelling device, portable grounding device, cement mixer, vacuum cleaners, porta power device, manlift. Direction Exercised: Accountable for two to three other employees. Duties and Working Procedures: Act as working leader of a crew, make Individual work assignments and coordinate work of a crew within general schedule and orders. Perform any duty or function essential to replacement of pots from the time pots are "deadheaded* until they are ready to return to eervice, such as install switch plates, remove anodes, superstructures, bath, aluminum, spent linings, pot sheels and cradles; clean and grout pot stalls, set cradles and pot shells, install collector bars, insulating materials and new linings; set and connect superstructure; place new anodes in pots; remove switch plates. Set up and utilize laser levelling device. Relocate, install, open, close, and remove grounding device. Dig pots for patching and install patching material. Operate brick saw to cut carbon blocks and insulation to specified size. Operate industrial trucks and tractors, payloaders, and cab- or radio-contolled cranes to transfer, position, load, unload, and distribute product, materials, and equipment. Hook and unhook for crane. Operate preheating furnace, block and collector bar positioning devices; set up and cap blocks; sand collector bars; pour molten cast iron around collector bars in cathode lining blocks. Sample and record process information as directed. ARD 044255 THE ABOVE STATEMENT REELECTS THE GENERAL OETAILS CONSIDERED NECESSARY TO DESCRIBE THE PRINCIPAL FUNC TIONS OP THE JOS IOENTIPIEO, A NO SHALL NOT BE CONSTRUED AS A DETAILED DESCRIPTION OP ALL THE WORK REQUIREMENTS THAT MAY BE INHERENT IN THE JOS. SPM I* EVALUATION JOB TITLE________ LIMING LEADER CLASSIFICATION NO. 005 LOCATION_______ Rockdale Smelting DEPT. NO. DEPT. Potlining FACTOR 1. Related Knowledge EVALUATION STATEMENTS Tike and record temperaturee requiring some interpretation. Underatand an operation requiring the control of a number of variables. factor FACTOR level LEVEL WEIGHT 2 0.9 2. Job Knowledge & Experience Act ae the working leader of a crew requiring independent action and judgement. 5 3.3 3. Manual Skill 4. Responsibility (or Preventing Loss 5. Responsibility for Production 6. Responsibility for Safety of Others 7. Mental Demand 8. Physical Demand 9. Surroundings 10. Haxards Operate mobile equipment and cranes requiring a high degree of coordination. 4 1.4 Work requiring a high degree of care and judgement to prevent loss. 4 1.2 Has primary responsibility for the installation of potlinings controlled largely through exercii e of skill, effort, experience, and judgement. 3D 1.9 The nature of the work and the exposure of others in the area normally requires considered e care and judgement to prevent injury to others. Substantial mental demand. Make frequent decisions in adjusting for varying conditions in the operation. 3 4 0.6 1.8 Heavy physical exertion throughout the shift using heavy tools in removing and installing linings. Continuous exposure to most disagreeable physical conditions involving extreme heat, fumes, and noise. 4 1.2 4 2.2 Frequent exposure to eerious bodily injury. 3 0.3 REVIEWED AND APPROVED BY c compact / J ij ~T ton th^uKuon ' "--^ u ' OAT C TOTAL 14.8 EVALUATED GRADE is ARD 044256 RECORD OF JOB CHANGE Date: July 20, 1992 WORKS LOCATION: Rockdale JOB TITLE: Second Class Equipment Operator - Potlininq JOB NUMBER: 004 DEPARTMENT NUMBER: 01 EFFECTIVE DATE OF CHANGE: July 20. 1992 NATURE OF JOB CHANGE : TOOLS AND EQUIPMENT USED : Add: Jib crane, conveyors, elevators, feeders, ball mill, screening equipment, dust collection system, mixer. DUTIES AND WORKING PROCEDURES : Add: Mix, heat, and dump seam mix for potlining crew. Grind intermediate material used for sanding flexes and grind coarse material used for fuel baking. Collect and process material samples and record. Take temperature and measure density of seam mix and record. Record material data such as quantity received, used, and in inventory. RECORD OF CHANGE COPY OF RECORD OF CHANGE TO: Jon Cook - Labor Relations H. P. Dick - USWA C. H. Satcher - USWA ARD 044257 JOS DESCRIPTION CLASSIFICATION NO. OP* JOB TITLE 2nd Class Equipment Operator WORKS Rockdale Smeltinq DEPT Potl.ini ng Prinary Functions of the Job: DEPT. NO___Q1 f Operate mobile equipment and assist in patching or replacing potlings. Materials Used, Processed and Handled: . Coal, coke, pitch, tar, lining and patching mixes, lining blocks, insulating materials, brick, tile, collector bars, nuts, bolts, washers, alumina, bath, aluminum, spent linings, cement, orou*r, steel sheet, water glass, collector bar sealer, graphite rods, electrical joint compound, banding materials, lubricants, wood, pot and bus components. Tools and Equipment Used? Cab-controlled crane, radio-controlled crane, automotive truck, industrial truck and tractor, payloader, trailers, buckets, tubs, jack hammers, tamping frame, tampers, rammers, slings, tongs, strongbacks, hammers, crowbars, shovel, wrenches, brooms, air blast equipment, rakes, hoes, burning torches and bars, pneumatic wrenches, hand tools, pneumatic sanders, banding machine, pneumatic grinders, stud welder, diesel and pneumatic pot diggers, scoop, measuring devices, core sampling tool, pot preheater, grit blast machines, julie buggies, come-along, collector strap fastening machine, two-way radio, portable v/ooden scaffold. Direction Exercised: None Duties and Working Procedure: Operate industrial trucks and tractors, payloaders and cab and radio-controlled cranes to transfer, position, load, unload and distribute product, materials and . equipment. Perform all routine work essential to replacement of pots from the time pots are "dead-headed" until they are ready to return to service, such as install switch plates, remove anodes, superstructures, bath, metal, spent linings, pot shells and cradles; clean and grout pot stalls; set cradles and pot shells; install collector bars, insulating materials and new linings; set and connect superstructure; place new anodes in pots; remove switch plates. Dig pots for patching and install patching material. Assist in repair and maintenance work and installations by lifting, transporting, holding and positioning product, material and equipment as directed. Operate jolting equipment, remove carbon blocks from molds,.stack, band and dispose of as directed. Operate sand blast machines and stack collector bars. Hook and unhook for crane. * OATC SF*114 REV. 1-44 IOU Ml THE ABOVE STATEMENT REFLECTS THE GENERAL DETAIL* CONSIDERED NECESSART TO DESCRIBE THE RRINCIRAL FUNC' TIONS OF THE JOB IDENTIFIED. AND SHALL MOT BE CONSTRUED AS A DETAILED OCSCRIFTION OF ALL THE WORK REQUIREMENTS THAT MAT BE INHERENT IN THE JOB. ARD 044258 RECORD OF JOB CHANGE WORKS LOCATION: ROCKDALE JOB TITLE: POTLINER HELPER JOB NUMBER: 002 DEPARTMENT NUMBER: 2 EFFECTIVE DATE OF CHANCE: 21 FEBRUARY 1996 NATURE OP JOB CHANGE: TOOLS AND EQUIPMENT USED: DUTIES AND WORKING PROCEDURES: CLEAN COLLECTOR BAR AND STRAP CONNECTIONS ON OPERATING POTS RECORD OF CHANGE PREPARED BY: COPY OF RECORD OF CHANGE TO: JON CCOJC - LABOR RELATIONS K. SHEPPARD -USWA C.H. SATCHER- USWA ARD 044260 evaluation JOB TITLE LOCATION FACTOR Potliner Helper . Rockdale Smelting Potlining________________________ ' CLASSIFICATION NO. 002 _______ __ DEPT. NO.__ 01 factor FACTOR LEVEL LEVEL WEIGHT 1. Related Knowledge 2. J:b unuwleugc & Experience 3. Manual Skill 4. Responsibility for Preventing Loss 5. Responsibility for p,,.j. 6. Responsibility for Safety of Others Must understand simple verbal Instructions. 1 Perform tasks requiring use of some judgment and independent action in patching and replacing potlinings. 4 Operates equipment and uses hand tools requiring accurate manual control. 3 Work requiring considerable care and judgment to prevent loss. . 3' Crew member of a production operation requiring coordination with other crew members in order to maintain production quality.and quantity. The nature of the work and exposure of others in the area requires considerable care and judgment to prevent injury to others. 2B 3 PV 2.5 0.5 0.5 0.2 0.6 7. Mentol Demand ' 8. Physical Demand Moderate mental demand required when operating a variety of tools and equipment. Heavy physical exertion throughout the shift using heavy tools in removing and installing linings. 3 4 0.8 1.2 9. SurronnHi,nc.___ . ,, ..Continuous exposure to most disagreeable physi cal conditions involving extreme heat, fumes, 10. Hazords Frequent exposure to serious bodily injury. 4 3 2.2 0.3 REVIEWED AND APPROVED BY . FOR The COMPANY / ~ ________/S-/S/J , S/C t ro t me union - y^n-73________ DATE. TOTAL 8.8 EVALUATED GRADE ARD 044262 JOB DESCRIPTION JOB Tin E Mechanical Maintenance Mechanic - Atomizer LOCATION Rockdale Smelting pgpT Mechanical Maintenance 112 CLASSIFICATION NO. 21 DEPT.NO. Primary Functions of the Job: Repair and maintenance functions of Atomizer equipment, facilities and structures, working primarily in the Atomizer area. Materials Used, Processed and Handled: All types of metal and alloys, blocking and cribbing, pipe, hose, tubing and fitting, lubricants, electrodes, fluxes, solvents, welding rod, wire and gases, sealing compounds, insulation, plumbing, fixtures, solder, sheet metal, machine parts. Tools and Equipment Used: ' Welding equipment, drill presses or other metal cutting and forming tools, grinders, sanders, other types of tools such as torches, soldering irons, snips, .precision measuring instruments, threading machines, pipe cutters and all types of hand tools, cranes, automotive trucks, scooter, bucket truck, mobile crane, fork truck, powered hoists and winch. Direction Exercised: Occasional. Duties and Working Procedure: Set-up, install, erect, test, adjust, diagnose, repair, relocate, weld and maintain to specifications scales, structural steel, furnaces, inert gas generators, sheet metal articles, all types of piping and piping systems, building fixtures, motors, blowers, machinery and equipment. Plan, prepare and layout work from blueprints, sketches, drawings, instruction manuals, verbal and written instructions, including establishing sequence of opera tions, estimating materials required and calculating and recording Information. Diagnose, trouble-shoot, inspect, lubricate and service scales and other mechan ical and hydraulic equipment, plumbing fixtures, sanitary facilities, piping systems, velds, sheet metal articles, building structures and associated equipment and scales. Rig, load, unload, operate and perform minor maintenance on mobile and material handling equipment as necessary. Perform such operations as welding, burning, grinding, surface preparation, cutting material, riveting, splicing, soldering, caulking, leading, polishing, filing, scraping, lapping and fitting material to close tolerances, drilling, bolt ing, bending, preheating, threading and pump packing. Start-up, test and shut down production equipment. Keep work area in a clean and orderly condition. . Perform miscellaneous production tasks such as loading/unloading materials and assist in plant start-up and shutdown. ARO 044263 the above statement reflects the general DETAILS CONSIDERED NECESSARY TO DESCRIBE THE RRINCIRAL FUNC TIONS OFTHE JOB IDENTIFIED, AND SHALL NOT BE CONSTRUED AS A OET AILED DESCRIPTION OF ALL THE BONK REQUIREMENTS THAT MAY BE INHERENT IN THE JOB. SF-U evaluation Mechanical Maintenance Mechanic - Atomizer JOB TITLE______________________________________ _____________ Rockdale Smelting LOCATION_____________________________________________________ Mechanical Maintenance DEPT__________________________________ factor EVALUATION STATEMENTS CLASSIFICATION NO. DEPT. NO. 112 21 FACTOR FACTOR level LEVEL WEIGHT 1. Related Knowledge Requires broad knowledge of Atomizer equipment maintenance work including welding and pipe fitting. Use prints and equipment manuals. 5 3.5 2. Job Knowledge & Experience installs and MlTlES'IIlis plant equipment' inquiring a broad range of skills. Employs initiative and 11 9.5 creativity in planning and completing difficult and complex work. 3. Monuol Skill Makes varied and delicate adjustments requiring extreme muscular coordination. 6 4.0 High degree of care and judgment to prevent loss. 4 1.2 4. Responsibility for Preventing Loss 5. Responsibility for Production 6. Responsibility for Safety of Others 7. Mental Demand 8. Physical Demand Skilled maintenance work. Considerable care and judgment required to prevent injury to others. Trades work requiring troubleshooting and planning of work procedures. Considerable physical exertion with periods of heavy physical work. 9. Surroundings 10. Hazards High exposure to disagreeable working conditions. Has frequent exposure to serious injury. 1M 1.0 3 0.6 5 3.0 3 0.6 ----------- J-- ----- (779" -------- 3" --rrrr Section F Application at Rockdale per letter of 1980-06-01 J. G. Morber to Bruce Thrasher - Plus 1 Job Grade TOTAL 24.6 ARD 044204 JOB DESCRIPTION JOB TITLE__ General Mechanic - Construction LOCATION Rockdale Smelting CLASSIFICATION NQ. 070 DEPT. NO. 21 DEPT Maintenance Primary Functions of the Job: Layout, fabricate, assemble. Install, repair and maintain, machine, test, all equipment, facilities and structures. Materials Used, Processed and Handled: All types of metal and metal alloys, any machine, equipment or structural parts, pipe, hose gaskets, tubing and fittings, lubricants, electrodes, fluxes, solvents, gases, sealing compounds, insulation, plumbing fixtures and accessories, solder, air conditioners, caustics, valves, etc. Tools and Equipment Used: Material handling and mobile equipment such as industrial trucks, cranes, automotive trucks, scooter, tractors, cherry picker, bucket truck. Power equipment such as saws, impact wrenches, presses, porta-power, grinders, sander, pipe cutter, threading and bending machines, hoists. Testing, indicating and measuring devices such as voltmeters, vibration analyzers, balancing equipment, alignment computer, optical alignment equipment, ammeters, gauges, rulers, pyrometers, micrometers, calipers, Rockwell tester, 6ignal devices. Other equipment used includes gas and electric welding and cutting equipment, nc plasma arc, radio, come-along, chain falls, gas furnace, scaffolding, scales and all types of hand tools such as taps, dies, flaring tools, wrenches, hammers, chisels, etc. Direction Exercised: Occasional. Duties and Working Procedure: Layout, fabricate, set-up assemble, install, erect, test, adjust, repair, relocate, weld and maintain to specifications structural steel,rebar, siding, roof ing, windows, fencing, ventilators, signs, duct, furnaces, all types of metal articles, all types of tubing, piping and piping systems, building fixtures, machines and equipment including cranes and electric vehicles. Rig, load, unload, secure materials and equipment. Plan, prepare and layout work from blueprints, sketches, drawings, instruction manuals, verbal and written instructions. Including establishing sequence of operations, estimating materials required and calculating and recording data. Diagnose, trouble-shoot, inspect, lubricate, service and maintain thermal, mechanical and hydraulic and pneumatic equipment, plumbing fixtures, sanitary facil ities, piping systems, welds, air conditioning systems, building structures, elec trical vehicles, cranes, associated equipment and motors. Operates cranes, scooters, automotive trucks, bucket truck, tractors, powered hoists and winches, welding equipment, etc. Perform such operations as cutting, burning, aligning, grinding sweating and tinning bearings, surface preparation, riveting, splicing, soldering, brazing, caulking, leading, drilling, bolting, bending, preheating, threading, change out such items as thermostats, relays, dies, bags, gear boxes, screws, elevators, bearings, valves, cylinders, etc. Start-up, test and shut down production equipment. ARD 044265 SEP 6 1986 DATE THE ABOVE STATEMENT REFLECTS THE GENERAL DETAILS CONSIDERED NECESSARY TO DESCRIBE THE PRINCIPAL FUNC TIONS OF THE JOB IDENTIFIED. AND SHALL HOT BE CONSTRUED AS A DETAILCO DESCRIPTION OF ALL THE WORK REQUIREMENTS THAT MAY BE INHERENT IN THE JOB. *-U# EVALUATION General Mechanic - Construction JOB TITLE LOCATION RoeRdale Smelting DEPT._ Maintenance FACTOR EVALUATION STATEMENTS 070 CLASSIFICATION NO.. 21 DEPT. NO.. FACTOR factor LEVEL LEVEL WEIGHT 1. Related Knowledge Requires broad knowledge of mill maintenance work including welding and pipefitting. Uses prints and equipment manuals. 5 3.5 2. Jab Knowledge & Experience Installs and maintains plant equipment requiring a broad range of skills. Employs initiative and 11 9.5 ingenuity and devises difficult and complex planning with few standard procedures. 3. Manual Skill 4. Responsibility for Preventing Loss Makes varied and delicate adjustments requiring extreme muscular coordination. Uork requires a high degree of care and judg ment to prevent loss. 6 4.0 4 1.2 5. Responsibility for Production 6. Responsibility for Sofety of Others 7. Mental Demond Skilled maintenance work. Considerable care and judgment required to prevent injury to others. Trades work requiring troubleshooting and planning of work procedures. 8. Physical Demand Considerable physical exertion with periods of heavy physical work. 1M 1.0 3 0.6 5 3.0 3 0.6 9. Surroundings 10. Hazards __ High exposure to disagreeable working conditions. Has frequent exposure to serious injury, moderate severity. 3 0.9 3 0.3 REVIEWED AND. APPROVED BY s' 1 t t' ' n 'r r Toe the Compuy / ,,~ "77FOR TmE^ONIOH ~y~ ------ Sp 8 1986 ^ T OTAL 24.6 evaluated grade TT ARD 044266 JOB TITLE.. Brickmason CLf'^iric'.Tr'! re 052 LOCATIONRockdale Smelting_______________________________________ DEPT.NO._LL DEPTMechani ccl___________________________________________________ Primary Functions of the Job: ' Construct, install, repair and maintain masonry structures and equipment. Materials Used, Processed and Handled: . ' Various types and shapes of structural brick, fire brick or other refractories; supplies such as mortar, cement, plaster, clay, Maranite, insulating material, carbon. Tools and Equipment Used: Brickmason's hand tools, wheelbarrows, prefabricated scaffolding, brick carrier and buckets, industrial truck, mortar and cement mixers, electric masonry saw, jack hammer, air tamper, floats, power mixer, ladders, pneumatic drill, electri vibrator. Direction Exercised: Up to two men. Duties and Working Procedure: *' Construct, repair and maintain plant buildings, partitions, floors, and other masonry structures and equipment. Install, repair, and maintain refractories in furnaces, crucibles, trough linings, filter boxes, hot tops, preheaters, rotary barrels and kiln. Use blueprints, sketches and other information and instructions. Remove, clean, reset, and salvage manifold base and related equipment. Operate industrial truck and occasionally cab-controlled crane as necessary. Install, remove, and dispose of auxiliary equipment such as prefabricated scaffolding. Install slab over bus bar in Potrooms. Perform experimental masonry work as prescribed by foreman or engineer and make modification suggestions. Apply insulating material to thermocouple. ' Roughly determine the amount of materials required to do a job. THE ABOVE STATEMENT REFLECTS THE GENERAL DETAILS CONSIDERED NECESSARY TO DCSCRIBE THE PRINCIPAL FUNC TIONS OFT lie JOB IDENTIFIED. A NO SHALL NOT BE CONSTRUED AS AOETAILED DESCRIPTION OF ALL THE WORK REQUIREMENTS THAT MAY BE INHERENT IN THE JOB. ARD 044267 EVALUATION inRTiTtr Brickmason. CLASSIFICATION NO. __063 LOCATIONRockdale Smelting___________________________________________ DEPT. NO.___ 21 _____________Mechani cal FACTOR factor - FACTOR LEVEL LEVEL V.EICHT 1. Related Knowledge Broad knowledge of the tools and materials applicable to the brickmason trade. Use formulae, handbooks, and drawings. 5 3.5 2. Job Knowledge & Experience Training and experience required in the selection and use of materials and tools in construction, installation and maintenance. 9 6.5 3. Monuol Skill Manually form and fit masonry and castables to precise dimensions. 4. Responsibility for Preventing Loss Work requiring considerable care and judgment to prevent loss. 5. Responsibility for Privet on Skilled maintenance work. . 6. Responsibi 1 ity for Safety of Others Considerable care and judgment required to prevent injury to others. 6 4.0 3 . 0.5 1M 1.0 3 0.6 7. Mental Demand Trades work requiring the planning of fabrication and repair work. ' 5 8. Physicol Demand Considerable physical exertion. Extensive periods of heavy physical work. 3 9. Surroundings Exposure to disagreeable conditions throughout the shift. 3 10. Hazards Work involving frequent exposure to serious injury. 3 3.0 0.6 0.9 0.3 v V REVIEWED AND APPROVED BY 7trtrxA FOR The COMPANY j /t -- /f- S^/f/s /S- FOR THE XTUiiiOON w DAT TOTAL 20.9 EVALUATED GRADE ARD 044268 JOB DESCRIPTION nn TITI P Castine Helper CLASSIFICATION NO. 029 LOCATION Rockdale Smelting_____________________________________________ DEPT. NO. 06 DEPT_________ __________________________________________ _________ Primary Functions of the Job: Work as member of a crew casting molten metal into specified form suitable for shipment and repair tools and equipment. Materials Used, Processed and Handled: Molten aluminum, dross, sample plates, aluminum ingot, dunnage, lubricant, tabular alumina, coating material, caustic soda, thermocouple components, paint. Tools and Equipment Used: Crucibles, molds, skimming tools, crowbar, tongs, industrial truck, scales, filter boxes, washing machine, drain pan, oxygen lancing rig, preheater, troughs, molds, sample mold, stenciling tools, banding equipment, cranes, sheet, remelt casting equipment, bazooka burner, spouts, scooter, spacers, sledge hammer, wrenches, hacksaw, jackhammer, ladles, furnace plugs, pneumatic flow control, needle bar, mold plugs, baffle, ingot saw. Direction Exercised: None. Duties and Working Procedure: Assist in operation of sheet and remelt ingot casting equipment. Prepare mold, troughs and filters. > Operate crane to pour metal into molds or furnaces and transport ingot and materials as directed. Skim dross from molten metal. Operate industrial truck to remove ingots from molds and stack, weigh and store as specified. Repair tools and equipment. Take and stencil samples. Haul out sheet ingot. Operate ingot saw. Monitor casting units in operator's absence and take emergency corrective action. " Clean casting pits. Weigh materials and ingots as required. Assemble thermocouples. Maintain production records. Screen and process tabular alumina. Order operating supplies. Melt out troughs and filter boxes. Small stencil sign work. Repair or replace insulation in filter box accessories. REVieWED AND APPROVED BY ARD 044269 fob The company 4 for'Vhe UNION -- ga THE ABOVE STATEMENT BEFLECTJ THE GENERAL DETAILS CONSIDERED NECESSARY TO DESCRIBE THE PRINCIPAL FUNC TIONS OFTHE JOB IDENTIFIED, AND SHALL NOT BE CONSTRUED AS A DETAILED DESCRIPTION OF ALL THE WORK REQUIREMENTS THAT MAY BE INHERENT IN THE JOB. EVALUATION JOB TITLE Casting Helper CLASSIFICATION NO. 029 LOCATION Rockdale Smelting________________________________________________ DEPT________In80t factor 1. Related Knowledge evaluation statements Interprets testing Instruments. Velghs metal and determines unit weight. DEPT. Nq_ 06 FACTOR FACTOR level LEVEL WEIGHT 2 0.9 2 Job Knowledge & Experience 3. Monuol Skill Acts as a helper on a vide range of casting equipment requiring use of some judgment and independent action. Makes multiple precise adjustments in changing out molds and making length changes. 4 2.5 4 1.4 4. Responsibility for Preventing Loss 5. Responsibility for Production 6. Responsibility for Sofety of Others 7. Mental Demand Work requiring considerable care and judgment to prevent loss. A crew member of various units requiring coordi nation with other crew members in order that the quantity and quality of production be maintained. Requires considerable care and judgment to prevent injury to others while working closely around molten metal. Substantial mental demand. Some variety and complexity of work. 3 0.5 4B 0.5 3 0.6 4 1.8 8. Physicol Demand Considerable physical exertion. Extensive periods of heavy physical work. 3 0.6 9. Surroundings 10. Hazards Highly disagreeable conditions involving intense heat, smoke and fumes. Work involves continuous exposure to major bodily injury such as severe bums. 4 2.2 4 1.3 TOTAL 12.3 EVALUATED GRADE 12 ARD 044270 JOB DESCRIPTION Electrical Maintenance Mechanic - Atomizer JOB TITLE CLASSIFICATION NO. Rockdale Smelting LOCATION. 20 OEPT.NO. Electrical Maintenance DEPT_____ Primary Functions of the Job: Fabricate, install, inspect, test, calibrate, regulate, repair and maintain all types of electrical and electronic equipment. Including instruments and control devices working primarily in the Atomizer area. Materials Used, Processed and Handled: Wire, insulation, conduit, light bulbs, control boxes, machine parts, solder and other electrical'supplies, electronic components such as vacuum tubes, condensers, . solid state electronic components, cleaning fluids, solvents, lubricants, greases, compositions. Tools and Equipment Used: All types of electrical testing equipment, electrical hand tools such as solder ing irons, power tools such as conduit benders and cutters, drills, drill press, saws, sanders, hoists, battery charging equipment, ladders, scaffolds, mobile cranes, industrial trucks, automotive trucks, scooters, pendant-controlled cranes, bucket truck. Direction Exercised: Occasional. Duties and Working Procedure: -Clean and maintain lighting fixtures including replacement of bulbs, ballasts. -Rig and remove prefabricated scaffolds, ladders, as necessary. -Operate and perform minoT maintenance on industrial vehicles and material handling equipment as necessary. -Use blueprints, wiring diagrams, bus layouts, instruction books and other information and instructions. -Take readings, fill out forms, reports and test data cards, as necessary. -Repair computer related plant wiring. -Fabricate, install, calibrate, test, inspect, repair and maintain all types of electrical and electronic devices and instruments such as meters, relays, time and communication systems, public address systems, audio-visual equipment, recording control devices, water flow meter, computer panels and related equipment. -Calibrate and maintain electronic safety devices. -Diagnose trouble including the use of testing devices such as voltmeters, oscillographs, ammeters, wattmeters, tube testers, condenser testers, tachometers, oscilloscope. -Install, remove, align, lubricate, test, regulate, inspect, repair and maintain ail types of electrical equipment such as motors, generators, motor starters, cianes and bus rails, transformers, warning devices on electrical and electronic equipment, air and oil circuit breakers, control panel equipment. -Clean and lubricate electrical and electronic equipment. -Perform miscellaneous production tasks such as loading and unloading materials, assist in plant start-up and shutdown. -Keep work area in a clean anc orderly condition. reviewed and approved by ARD 044271 JLL FOR T Ht COMPANY / V ' ///.l /. FOR T Ht UNION .. epo g 'uoa /' the above STATEMENT REFLECTS the general details CONSIDERED NECESSARY TO DESCRIBE THE PRINCIPAL FUNC TIONS OF THE JOB IDENTIFIED i A NO SMALL MOT BE CONSTRUED AS A OETAILCO DESCRIPTION OF ALL THE WORK REQUIREMENTS THAT MAY BE INHERENT in THE JOB. SF-IH EVALUATION Electrical Maintenance Mechanic - Atomizer JOB TITLE. Rockdale Smelting LOCATION CLASSIFICATION NO. DEPT. NO.. 111 20 DEPT. Electrical Maintenance FACTOR 1. Related Knowledge EVALUATION STATEMENTS Requires broad knowieage ot Atomizer equipment maintenance work including thorough knowledge of current technical developments in the field; use of prints and equipment manuals. factor FACTOR level LEVEL WEIGHT 3.5 2. Job Knowledge & Experience Independent special planning and analysis of unusual conditions involved in instrument repair. 10 8.0 3. Manual Skill Makes varied and delicate adjustments requiring extreme muscular coordination. 4.0 4. Responsibility for Preventing Loss High degree of care and judgment to prevent loss. l.i 5. Respons ibil ity for Production Skilled maintenance work. 6. Responsibility for Safety of Others Considerable care and and judgment required to prevent loss. 1M 1.0 0.6 7. Mentol Demond Very high mental demand to plan work and diagnose problems in complex Instruments and systems. 8. Physicc! Demand Considerable physical exertion with periods of heavy physical work. . 9. Surroundings Normal exposure to moderately disagreeable conditions. 10. Hazards Has frequent exposure to serious injury. 4.3 0.3 0.5 1.3 Section F Application at Rockdale per letter of 1980-06-01 J. C. Morber to Bruce Thrasher - Plus 1 Job Grade TOTAL 24.7 ARD 044272 EVALUATED GRADE PAID GRADE 25 26 INSTRUMENT b ELECTRICAL TECH'" Cl AN JOB TITLE-------------------------------------ROCKDALE SMELTING LOCATION-------------------------------------- ELECTRICAL CLASSIFICATION NO. 04,8 20 OEPT.NO DEPT______________________________________________ , Primary Functions of Job: Fabricate, install inspect, diagnose, test, calibrate, repair and maintain all types of electrical and electronic equipment including instruments and controls devices and pneumatic instrumentation and control devices. Materials Used, Processed and Handled: Wire, cable, conduit, mercury, insuladon, light bulbs,pneumatic instrumentation tubing, control boxes, machine parts, solder, and other electrical supplies, solvents, cleaners, anti-freeze, lubricants, transformer oil, electronic components e.g. vacuum tubes, capacitors, inductors, solid state electronic components such as transistors, SCR's, Triacs, integrated circuits; circuit boards and cards. Tools and Equipment Used: Electrician'6 hand tools; soldering irons, conduit benders and cutters; power tools such as drill press, iron working machines, cutting and threading machines, drills, saws, sanders, hoists; all types of electrical testing equipment such as test meters, recorders, doble, heggers, oscilloscopes, voltmeters, anmeters, multimeters; battery charging equipment, ladders, pre-fabrlcated scaffolds, and hoists; industrial vehicles 6uch as bucket trucks, fork trucks mobile cranes, and automotive trucks and scooters; all types of cranes Including cab, radio, and pendant-controlled types; adding machines, calculators and record keeping equipment. Direction Exercised: Occasional DUTIES AND WORKING PROCEDURE: Fabricate, install, test, calibrate, regulate, inspect, repair and maintain all types electrical and electronic equipment, and pneumatic instrumentation devices and instruments such as motors, generators, motor starters, cranes, bus rails, electrical trucks, transformers, silicon rectifiers and related auxiliaries. Warning devices, on electrical and electronic equipment, air and oil circuit breakers, control panel equipment, meters, relays, time and communication systems, P.A. systems, audio-visual equipment, recording control devices, water flow meters, computer panels and related equipment. Diagnose and troubleshoot including using testing devices such as voltmeters, oscillographs, ammeters, wattmeters, tube testers, condense.* testers, tachometers, oscilloscope. Operate industrial vehicles and material handling equipment such as cranes and hoists and automotive trucks as necessary. Clean and lubricate electrical and electronic equipment. Service, change and charge batteries for battery-operated equipment including distilling water. Rig and remove pre-fabricated scaffolds, ladders as necessary. Test transformer oils. Use blueprints, wiring diagrams, bus layouts, instructions books, and other information and instructions as required. Take water samples from circulating systems; take transformer gas samples and oil samples as required; remove and replace nitrogen tanks. Perform power fV^ChinS operatlons for plant and rectifier stations. Take readings, fill out "- --J - * * :ircuit boards and cards as necessary. Repair, the above statement reflects the general 0CTAIL4 r S'OEREO NECCSSARY TO 0ESCRI6E THE PRINCIPAL FUNC TIONS OF THE JOB IDENTIFIED. ANO SHALL NOT BE CONSTRUED AS A DETAILED DESCRIPTION OF all THE PORK REQUIREMENTS THAT UAV BE INHERENT IN THE JOB. 5 *1y o ARD 044273 c. VALU* .. jfi iOt TITLE Instrument i Electrical Technirian CLASSIFICATION NO. 04 8 OCATION Rockdale.Smelting 0EPT.N0. 20 J>PT.. Electrical factor . . I. Related Knowledge EVALUATION STATEMENTS Broad & detailed knowledge of theory principles s. technical development of electrical and electronic trades. the factor factor LEVE-. | LEVEL WEIGHT 5 3.5 2. Job Knowledge & Experience 3. Mongol Skill Performs work using basic practices & instructions but requires independent special planning & analysis in electrical & electronic installation & repair. Delicate & precise adjustments to equipment & instruments requiring high degree of precision. 10 6 8.0 4.0 4. Responsibility (or Preventing Loss Requires a high degree of care & judgement to prevent loss. 4 1.2 5. Responsibility (or Production Skilled trades work. 1M 1.0 i. Responsibility (or Sa(ety o( Others 7. Mental Demcnd S. Physicol Demand ?. Surroundings Normally requires considerable care & judgement to prevent loss. Considerable thought and a high degree of concentration to plan work &- diagnose problems in complex electrical & electronic systems. Moderate physical exertion with intermittent periods of heavy physical work. Involves moderately disagreeable conditions. 3 6 2 iO. Hazards Involves continuous exposure to major bodily injury. 4 .6 4.3 T .5 1.3 T OTAL 24.7 EVALUATED GRADE 25 ARD 044274 JOB DESCRIPTION JOB TITLE Genera. 1 norrriMan - rVmctruction CLASSIFICATION NO 072 LOCATION Rockdale Smelting____________________________________________ DEPT. NO. 20 DEPT_________ El ectrical Maintenance Primary Functions of the Job: Fabricate, install, inspect, diagnose, test, calibrate, repair and maintain all types of electrical and electronic equipment including instruments and control devices and pneumatic instrumentation and control devices. Materials Used, Processed and Handled: Wire, cable, conduit, mercury, insulation, light bulbs, pneumatic instrumenta tion Cubing, control boxes, machine parts, solder and other electrical supplies, solvents, cleaners, anti-freeze, lubricants, transformer oil, electronic components, e.g., vacuum tubes, capacitors, inductors, solid state electronic components such as transistors, SCR's, Triacs, integrated circuits, circuit boards and cards. Tools and Equipment Used: Electrician's hand tools; soldering iron, conduit benders and cutters; power tools such as drill press, iron working machines, cutting and threading machines, drills, saws, sanders, hoists; all types of electrical testing equipment such as test meters, recorders, doble, meggers, oscilloscopes, voltmeters, ammeters, multimeters; battery charging equipment, ladders, pre-fabricated scaffolds and hoists; industrial vehicles such as bucket trucks, fork trucks, mobile cranes and automotive trucks and scooters; all types of cranes including cab, radio and pendant-controlled types; adding machines, calculators and record keeping equipment, welding and cutting equipment both gas and electric. Direction Exercised: Occasional. Duties and Working Procedure: Fabricate, install, test, calibrate, regulate, inspect, repair and maintain all types of electrical and electronic equipment and pneumatic instrumentation devices and instruments such as motors, generators, motor starters, cranes, bus rails, electrical trucks, transformers, silicon rectifiers and related auxiliaries. Warning devices on electrical and electronic equipment, air and oil circuit breakers, control panel equipment, meters, relays, time and communication systems, P.A. systems, audio-visual equipment, recording control devices, water flow meters, computer panels and related equipment. Diagnose and troubleshoot including using testing devices such as voltmeters, oscillographs, ammeters, wattmeters, tube testers, condenser testers, tachometers, oscilloscope. Operate industrial vehicles and material handling equipment such as cranes and hoists and automotive trucks as necessary. Clean and lubricate electrical and electronic equipment. Service, change and charge batteries for battery-operated equipment including distilling water. Rig and remove pre-fabricated scaffolds, ladders as necessary. Test transformer oils. Use blueprints, wiring diagrams, bus layouts, instruction books and other information and instructions as required. Fabricate and install conduit,brackets and cable trays. Take water samples from circulating systems; take transformer gas samples and oil samples as required; remove and replace nitrogen tanks. Perform power switching operations for plant and rectifier stations. Take readings, fill out forms, reports and test printed circuit hoards and cards as necessary. Repair computer related plant wiring. REVIEWED AND A PPROVED BY ARD 044275 FOR THE COMPANY/ /V'' /' /OR T ME UNION o DATE / the above statement REFLECTS THE general DETAILS CONSIDERED NECESSARY TO OESCRIBE THE PRINCIPAL FUNC TIONS OFTME JOB IDENTIFIED. ANO SMALL NOT BE CONSTRUED AS A OET AILED DESCRIPTION OF ALL THE WORK REQUIREMENTS THAT MAY BE INHERENT IN THE JOB. SF-I I V EVALUATION .... - General Electrician - Construction JOB TITLE__________________________ __ _____________ _ Rockdale Smelting LOCATION DEPT. Electrical Maintenance FACTOR I EVALUATION STATEMENTS 072 CLASSIFICATION NO.____ 20 DEPT.NO____ factor factor LEVEL LEVEL WEIGHT 1. Related Knowledge 2. Job Knowledge & Experience Broad and detailed knowledge of theory principles and technical developments of the electrical and electronic trades. Performs work using basic practices and instruc tions but requires independent special planning and analysis in electrical and electronic instal lation and repair. 5 10 3.5 e.o 3. Manual Skill Delicate adjustments to precision and instruments 6 4.0 requiring a high degree of precision. 4. Responsibility lor Preventing Loss Requires a high degree of care and judgment to prevent loss. 4 1.2 5. Responsibility for Production 6. Responsibility for Safety of Others 7. Mental Demand 8. Physieol Demand Skilled trades work. Normally requires considerable care ana judgment to prevent loss. Considerable thought and a high degree of concentration to plan work and diagnose problems in complex electrical and electronic systems. Moderate physical exertion with intermittent periods of heavy physical work. 9. Surroundings 10. Hazards Involves moderately disagreeable conditions. Involves continuous exposure to major bodily injury. 1M 1.0 3 0.6 6 4.3 2 0.3 2 0.5 U 1.3 SEP g T OTAL 24.7 EVALUATED GRADE ARD 044276 JOB DESCRIPTION GENERAL MECHANIC - CRANES JOB TITLE < LOCATION. ROCKDALE WORKS DEPT. ____ ELECTRICAL CLASSIFICATION NO. DEPT.NO. 050 020 PRIMARY FUNCTIONS OF THE JOB: Layout, fabricate, assemble, install, repair and maintain, machine, test, all equipment, facilities and structures. MATERIALS USED, PROCESSED AND HANDLED: All types of metal and metal alloys, any machine, equipment, or structural parts, pipe, hose, gaskets, tubing, and fittings, lubricants, electrodes, fluxes, sol vents, gases, sealing compounds, insulation, plumbing fixtures and accessories, . solder, air conditioners, caustics, valves, etc. TOOLS AND EQUIPMENT USED: Material handling and mobile equipment such as industrial trucks, cranes, automo tive trucks, scooter, tractors, cherry picker, bucket truck. Power equipment such as saws, impacts wrenches, presses, Porta-power, grinders, sander, pipe cutter, threading and bending machines, hoists. Testing, indicating and measuring devices such as voltmeters, vibration analyzers, balancing equipment, alignment computer, optical alignment equipment, ammeters, meggers, gauges, rulers, pryrometers, micrometers, calipers, Rockwell tester, signal devices. Other equipment used includes gas and electric welding and cutting equipment, nc plasma arc, radio come-along, chain falls, gas furnace, scaffolding, scales, and all types of hand tools such as taps, dies, flaring tools, wrenches, hammers, chisels, etc. Shop equipment such as shears, roll and band saw. DUTIES AND WORKING PROCEDURES: Layout, fabricate, set-up, assemble, install, erect, test, adjust, repair, relo cate, weld and maintain to specifications sheet metal, structural steel, furnaces, all types of metal articles, all types of tubing, piping and piping systems, building fixtures, machinery and equipment. Rig, load, unload, secure materials and equipment. Plan, prepare and layout work from .blueprints, sketches, drawings, instruction manuals, verbal and written instructions, Including establishing sequence of operations, estimating materials required, and calculating and recording data. Diagnose, trouble-shoot, inspect, lubricate, service and maintain thermal, mechan ical and hydraulic, and pneumatic equipment, plumbing fixtures, sanitary facil ities, piping systems, welds, air conditioning systems, building structures, associated equipment, motors, and cranes and electrically operated vehicles. Operate cranes, scooters, automotive trucks, bucket truck, tractors, powered hoists, and wrenches, welding equipment, etc. Perform such operations as cutting, shearing, rolling, sawing, cutting and tying rebar, replace & remove transformers, burning, aligning, grinding, sweating and tinning bearings, surface preparation cutting, riveting, splicing, soldering, brazing, caulking, leading, drilling, bolting, bending, prehearing, threading, change out such items as thermostats, solenoids, relays, dies, bags, gear boxes, screws, elevators, bearings, valves. ylinders, etc. Start up, test, and shut down ARD 044277 for r hst union'-- ------ APR 0 1 1037 OAT the above statement reflects the general details CONSIDERED NECESSARY TO OESCRIBE THE PRINCIPAL FUNC TIONS OF THE JOB IDENTIFIED, AND SHALL NOT BE CONSTRUED AS A OET AILED DESCRIPTION OF ALL THE WORK REQUIREMENTS THAT MAY BE INHERENT IN THE JOB. SF-| I, EVALUATION JOB TITLE LOCATION . DEPT. GENERAL MECHANIC - CRANES ROCKDALE SMELTING ELECTRICAL FACTOR EVALUATION STATEMENTS CLASSIFICATION NO. DEPT. NO. 050 020 factor FACTOR level LEVEL WEIGHT 1. Related Knowledge Requires broad knowledge of mill maintenance work including welding and pipefitting. Uses prints and equipment manuals. 5 3.5 2. Job Knowledge & Experience Installs and maintains plant equipment requiring a broad range of skills. Employs initiative and ingenuity and devises difficult and complex planning with few standard ptuceilures. nc 3. Manual Skill Makes varied and delicate adjustments requiring extreme muscular coordination. 6 4.0 4. Responsibility for Preventing Loss Work requires high degree of care and judgment to prevent loss. 4 1.2 5. Responsibility for Production Skilled maintenance work. 1M 1.0 6. Responsibility for Sofety of Others Considerable care and judgment required to prevent injury to others. 3 0.6 7. Mentol Demand 8. Physical Demand Trades work requiring troubleshooting and planning of work procedures. Considerable physical exertion with periods of heavy physical work. 5 3.0 3 0.6 9. Surroundings High exposure to disagreeable working conditions . 3 0.9 10. Hoiords Has frequent exposure to serious injury. 3 0.3 REVIEWED and approved by FOR'ThE UNION APR 0 1 1QQ7 DATE ` TOTAL 24.6 EVALUATED GRADE 25 ARD 044278 JOB DESCRIPTION CARBON PLANT SERVICE ATTENDANT JOB TITLE ROCKDALE SMELTING LOCATION CARBON PLANT DEPT_______________________________________________ ______________ 034 CLASSIFICATION NO OS DEPT. NO. PRIMARY FUNCTION OF THE JOB Perform flue and head wall tear out, assembly and repair, and assist in production operations in Carbon Plant. MATERIALS USED, PROCESSED AND HANDLED Carbon anodes, scrap anodes, lubricants, refractory materials such as bricks, insulation, castable, epoxy, and gunnite mix, and other materials for furnace repair. TOOLS AND EQUIPMENT USED Cab controlled crane, brick loading crane.jackhammer, sledge hammer, bars, gunnite machine, mortar mixer, trowel, hand mixer, shovel, buckets, broom, cooling fans, chipping hammer, tongs, clam, scaffold, measuring tape, grease gun, hand tools, wall trailer, wall cleaner, wall straightener, brick saw, and industrial vehicles i.e. fork truck, dump truck, brick hauler, and tractor. * DIRECTION EXERCISED None. DUTIES/WORKING PROCEDURES Measure and saw refractories to size. Remove or tear out and Tepair defective portions of headwalls, flue walls and cross overs. Stack bricks or pre-cast shapes to rebuild/repair flues, walls, crossovers, tops, or floors. Mix and pour refractory/mortar/patching materials. Install new walls. ' Make rough determination of materials required. Use equipment to straighten bowed/leaning walls. Operate vail cleaning devices to remove coke buildup. Sort and load bricks in brick buckets and deliver to furnaces. Operate flue rebuild table and lifter. REVIEWED AND APPROVED BY. 7 `/lUtT ^OR The company FOR The UNION AUG 3 1 1987 DATE ARD 044279 THE ABOVE STATEMENT REFLECTS THE GENERAL DETAILS CONSIDERED NECESSARY TO DE5CRIBE THE PRINCIPAL FUNC* TIONS OF THE JOB IDENTIFIED, AND SHALL NOT BE CONSTRUED ASA DET AILED DESCRIPTION OF ALL THE WORK RE OU IRE ME NTS THAT MAY BE INHERENT IN THE JOB. S F* 11 9 EVALUATION CARBON PLANT SERVICE ATTENDANT JOB TITLE ROCKDALE SMELTING LOCATION CLASSIFICATION NO.. DEPT. NO.. 034 08 DEPT. CARBON PLANT FACTOR EVALUATION STATEMENTS FACTOR FACTOR LEVEL LEVEL WEIGHT 1. Related Knowledge Basic knowledge of tools and materials needed for furnace repair. Understanding detailed drawings and instructions. 3 1.8 2. Job Knowledge Trained in construction, repair and replacement 6 4.1 & Experience of furnace components. 3. Manual Skill Accurate and rapid manipulations in situations involving precise maneuvering and positioning. 4. Responsibility for Preventing Loss Work requiring considerable care and judgment to prevent loss. 5. Responsibility for Production Crew member of production unit requiring co ordination with other crew members. 6. Responsibility for Safety of Others 7. Mental Demand Normally requires considerable care and judg ment to prevent injury to others. Substantial mental demand in planning the tearout, repairs, construction, and reinstallation of furnace components. 4 1.4 3 .5 4B .5 3 .6 4 1.8 8. Physicol Demond Considerable physical exertion when building or tearing out flue walls. 3 .6 9. Surroundings Highly disagreeable conditions involving intense heat, dust, and fumes. 4 2.2 10. Hazards Work involves frequent exposure to serious bodily injury. 3 .3 REVIEWED AND APPROVED BY / _ w, , / .; , ---- - u FOR The Company ,, FOP THE UNI OS ftUG; i ^ TOTAL 13.8 EVALUATED GRADE 14 ARD 044280 JOB DESCRIPTION CARBON PlANT UTILITY JOB TITLE ROCKDALE SMELTING LOCATION. CARBON PLANT DEPT;_______________________________ __ _________________ _____________ __ Primary Function * \ CLASSIFICATION NO. DEPT. NO. 035 08~ To pack and unpack carbon materials and to prepare pits for baking anodes Materials Used, Processed and Handled Materials such as carbon anode blocks, coke, castables, lubricants, epoxy and insulation. Tools and Equipment Used Vail cleaner, crane grabs, blov pipe, gunnite machine, chopping hammer, jack hammer, hand tools such as shovel, broom, ladder grease gun, wrench, mobile equipment such as fork truck and front-end loader; Crane. Direction Exercised None. . Duties and Working Procedures Prepares furnace pits for baking by removing and replacing old insulation material, resealing holes, leveling bottoms and putting out cardboard. Assists crane operator in packing and pulling of anodes and cleaning walls, attaching and adjusting equipment, smoothing blankets and tops. Changes bags on Carbon Plant equipment such a6 cranes and dust collectors Performs minor maintenance such as changing points on grab6. Uses fork truck, crane and front-end loader as necessary to position needed materials and clean up scrap. Inspect carbon anodes and reject scrap. ARD 044281 THE ABOVE STATEMENT REFLECTS THE OENERAL DETAILS CONSIDERED NECESSARY TO DESCRIBE THE PRINCIPAL FUNC TIONS OF T HE JOB IDENTIFIED, AND SHALL NOT BE CONSTRUED AS A DETAILED DESCRIPTION OF ALL THE PORK REQUIREMENTS THAT MAY BE INHERENT IN THE JOB. SF-ii# EVALUATION CARBON PLANT UTILITY JOB TITLE. ROCKDALE SMELTING LOCATION CLASSIFICATION NO., DEPT. NO.. 035 08 DEPT., CARBON PLANT FACTOR N EVALUATION STATEMENTS FACTOR factor LEVEL LEVEL WEIGHT 1. Related Knowledge Understand simple verbal and written instruc tions. 1 PV 2. Job Knowledge & Experience 3. Manual Skill 4. Responsibility (or Preventing Loss 5. Responsibility (or Production 6. Responsibility (or Safety of Others 7. Mental Demand Use of crhne and operating equipment requiring limited judgment and Independent action. Varied manual movements requiring dexterity and accuracy. Use of tools machines and equipment requiring accurate manual control. Requires ordinary care and judgment to prevent loss. A crew member of carbon bake production unit requiring coordination with other crew members. Normally requires care and judgment to pre vent injury to others. Moderate mental demand properly placing and removing anodes and cover materials. 3 1.6 3 .5 2 0.1 AS .5 2 .3 3 0.8 8. Physical Demand Heavy physical exertion throughout the shift. A 1.2 9. Surroundings 10. Hazards Continuous exposure to most disagreeable physical conditions combining Intense heat, fumes and dust from baking furnace. Frequent exposure to serious bodily Injury working around overhead crane loads. 5 3.5 3 0.2 REVIEWED ANO^EPROVED BY l AjU J yffSiUrtU rOJjNZ COMPANY V Tfrrft uUNION ------- OCT 0 6 1906 OAT E ,J AMs- TOTAL EVALUATED GRADE 8.( Q ARD 044282