Document 3e11R82Ma5j8qn57oKOXVOVxy
ADDENDUM TO THE OPERATING MANUAL
CATALYTIC POLYMERIZATION UNIT PLANT 5J
TEXACO INC. PUGET SOUND PLANT
ESTIMATE 3910
BECHTEL INCORPORATED HOUSTON, TEXAS 1973
WA-TEX 000376
X , -v '. \
!
' Tr
1. GENERAL
description
WA-TEX 000377
vsl. "X*.
I "GENERAL DESCRIPTION
A. INTRODUCTION
This addendum to the Operating Manual for the Catalytic Polyermization Unit at the Puget Sound Works of TEXACO Inc., Anacortes, Washington, covers the revamp of the Catalytic Polymerization Unit. The principal new equipment for this revamp is:
Saturated C3-C4 Amine Treater
Saturated C3-C4 Caustic Treater
Saturated C3-C4 Regenerated Caustic Treater
Saturated C3-C4 Salt Filter
Propane Stripper
Attendant facilities for heat exchange, transfer of liquids, and control of operations.
B. BASIS OF DESIGN
General
In the feed preparation section, the revamp is limited to the cracked C3-C4
treater and the saturated 03-04 treaters. The cracked C3-C4 treaters are
to treat 7,963 BPSD of C3-C4 from the Gas Recovery Unit. The saturated
C3-C4 treaters are to treat a combined total of 7,017 BPSD of C3-C4 from
the Crude Unit and the CRU.
:
In the recovery section, the revamp covers only the depropanizer. The de propanizer feed Is the effluent from the saturated treaters in the feed preparation section. The condensed depropanizer overhead stream is fed to a new propane stripper from which k20 BPSD of propane product is recovered.
Process flow conditions for the revamped unit are shown on process flow diagrams 5-RA-l and 5-RA-2.
C. DESCRIPTION OF ADDITIONS AND MODIFICATIONS TO THE UNIT
This section describes only additions and significant modifications to the Catalytic Polymerization Unit. Reference should be made to-the Operating Manual for the Catalytic Polymerization Unit for a description of the existing facilities.
WA-TEX 000378
(
Feed Preparation Section (Reference PS ID's 5-RA-4 and 5-RA-25)
The cracked C3-C4 treater3 are'satIsfactory, except, that the 1-inch Raschig rings in the cracked C3-C4 water wash treater, 5J-C5, are replaced with 2-inch Raschig rings.
Due to the higher feed rate, the saturated C3-C4 treaters and salt filter are replaced. The existing treaters are left in place, and may be used as standby for the .cracked treaters. The saturated C3-C4 amine treater,
C57, has 23 sieve trays. The saturated C3-C4 caustic treater, 5J-C58, and the saturated C3-C4 regenerated caustic treater, 5J-C59, have packed beds of 2-inch carbcn Raschig rings.
The saturated feed stream from the CRU and the Crude Unit flows in sequence through the saturated C3-C4 amine treater, 5J-C57, the saturated C3-C4 caustic treater, 5J-C58, the saturated C3-C4 regenerated caustic treater, 5J-C59, and the salt filter, 5J"C60. The treated stream flows through the depropanizer feed-bottoms exchanger, 5J-E57, to the cat. poly, depropan izer, 5J-C17.
Tie-ins are made at the amine charge pump, 5J"G6, between the present Amine Regeneration Unit and the new Amine Regeneration Unit (Estimate 3600). The saturated C3-C4 amine treater, 5J-C57, and the cracked C3-C4 amine treater, 5J-C2., may be continued in operation when the present Amine Regeneration Unit is down for turnaround and inspection, by using regenerated amine from the new Amine Regeneration Unit.
Recovery Section (Reference P&1D 5-RA-5)
The existing depropanizer, 5J-C17, is provided with a new feed-bottoms ex changer, 5J-E51. A new depropanizer feed bypass pump, 5J-G62, is also provided that permits saturated C3-C4 from the feed preparation section to be pumped directly to CRU No. 2. The bottoms product from the depropanizer, 5J-C17, flows through the depropanizer feed-bottoms exchanger, 5J-E57, and the depropanizer bottoms cooler, 5J-E59, to alkylation or storage. The cat. poly, debutanizer, 5J-C19, is not in service, since the Debutanizar in the atmospheric tower overhead section is in service.
Liquid overhead product from the depropanizer, 5J-C17, is pumped from the cat. poly, depropanizer accumulator, 5J-C18, to the propane stripper, 5J"C6l. The propane stripper is packed with 30 feet of 1-1/2-inch carbon steel pall rings. Overhead vapor from the propane stripper, 5J-C61, is combined with vapor from the cat. poly, depropanizer accumulator, 5J-C18, and the com bined stream is sent to compressor fuel. Alternately, the propane stripper overhead vapor may be routed through the depropanizer condenser, 5J-E13. Reboil heat is supplied to the propane stripper, 5J~C6l, in_the propane stripper reboiler, 5JE58, by exhaust steam. Propane stripper bottoms prod uct is cooled in the LP6 cooler, 5-J-E18, and sent to storage.
WA--TEX 000379
Utl1ities
Utility consumption by new or modified equipment Is given n the following table:
Item No.
________________ Service
Consumption
Exhaust Steam
5J-E58
Propane Stripper Reboiler
585 Lb./Hr.
Cooling Water 5J-E59
Depropanizer Bottoms Cooler
U6 GPM
Electrical 5J-G62 G62A
Depropanizer Feed Bypass Pump Spare
7-7 HP
i WA-TEX 000380
{
2. CONTROL FEATURES
! WA-TEX 000381
II- CONTROL FEATURES
A. PRINCIPAL CONTROL FEATURES
This section describes only additions and signifcant modifications to the Catalytic Polymerization Unit controls. Reference should be made to the Operating Manual for the Catalytic Polymerization Unit for a description of existing controls.
Feed Preparation Section (Reference P&I.D 5-RA-25)
The control scheme for the new saturated C3-C4 treaters is the same as the control scheme for the existing saturated C3-C4 treaters. A description of the principal control features of the saturated C3-C4 feed preparation section follows.
The flow rates of saturated C3-C4 streams from the Crude Unit debutanizer and the Platformer debutanizer are controlled in their respective units. The combined saturated C3-C4 stream flows in sequence through the saturated C3-C4 amine treater, 5J"C57 the saturated C3-C4 caustic treater, 5J-C58, the saturated C3-C4 regenerated caustic treater, 5J-C59, and the saturated C3-C4 salt filter, 5J-C60. The treated stream passes through the depropan izer feed/bottoms exchanger, 5J~E57 to the cat. poly, depropanizer, 5J-C17. The pressure in the saturated C3-C.4 treater section is set by the pressure in the cat. poly depropanizerj 5J-C17. Control of the cat.- poly, depropan izer pressure is described in the following section.
The flow rate of regenerated amine to the saturated C3-C4 amine treater, 5J-C57, is controlled by flow controller 5FIC-200. The flow rate of spent amine from the bottom of the saturated C3-C4 amine treater is controlled by interface level controller 5LIC-201 to maintain an amine solution-hydro carbon interface in the top of the amine treater. High and low level alarms, 5LAH-201 and 5LAL-201, are provided for the amine solution-hydrocarbon interface.
Spent caustic is drained ffom the saturated C3-C4 caustic treater, 5J"C58, to spent caustic storage by manual control. The spent caustic is drained when the caustic-hydrocarbon interface appears 5,n level glass 5LG-202. Care must be taken when draining the spent caustic to prevent hydrocarbons entering the spent caustic system. Fresh caustic and dilution water are charged to the saturated C3-C4 caustic treater, 5J-C58, by manual control. Fresh caustic is charged when the caustic-hydrocarbon Interface appears in level glass 5LG-203.
The flow rate of regenerated caustic to the saturated C3-C4 regenerated caus tic treater, 5J-C59, is controlled by flow controller 5F1C-201. The flow
I WA-TEX 000382
{
rate of spent caustic from the bottom of the saturated C3-C4 regenerated caustic treater is controlled-by interface level controller, 5LIC-205, to maintain a caustic-hydrocarbon interface in the top-of the regenerated caustic treater. High and low level alarms,<5LAH-205and'5LAL-205, are provided for the caustic-hydrocarbon interface. Water that accumulates In the bottom of the saturated C3-C4 salt filter Is drained to the oily water sewer by manual control. The water-hydrocarbon interface may be observed In level glass:LG-506. Recovery Section (Reference-PSlt). 5-RA-5):-.; The amount of saturated 03-04 from the f#ed preparation section that is pumped directly to CRU No. 2 is-control |ed by-flow controller 5F-I-C-205. When the propane stripper,-5J-C61, is I ^..operation, a vapor product will be leaving the depropanizer-propane strapper-system. For this case, 5HCV-6 and 5HC-20 should.be positioned sgch that the depropanizer pressure controller, 5PIC-106, positionsfpontrol valve 5PIC-106VB to adjust vapor flow from the system, and the cat. poly.\depropanizer accumulator level controller, 5LIC-b9, positions control yalve 5PIC-106VA to regulate cooling water flow to the depropanizer condensers, 5J-E13. Feed to the propane stripper will be regulated by flow controller 5FTC-207. When the propane stripper, 5J-C61, is not in qperation, an all liquid cat. poly, depropanizer overhead product may be obtained.- For this case, 5HCV-6 should be positioned such that thp, depropantzgr pressure controller, 5PIC-106, positions control valve 5PIC-iVA to adjust cooling water flow to the depropanizer condenser, 5J-E13, ahd ther cat. poly, depropanizer accumulator level controller, 5LIC-49* resets the net product flow con troller, 5FIC-207. Noncondensibles may be vented from the system peri odically by operating hand controller 5H<i-20 to open,control valve 5PIC-106VB in the accumulator vapor line. ^ description pf other controls on the cat. poly, depropanizer is given on ppge 21 of the Operating Manual for the Catalytic Polymerization Unit. ). The temperature of the propane stripper bottoms is controlled by temperature controller 5TIC-205 that adjusts" condensate discharge from the propane stripper reboiler, 5J-E58. Level in the'bottom of the propane stripper, 5J-C61, Is controlled by level controller 5L!C-;210 that adjusts discharge of LPG from the stripper.
i WA-TEX 000383
3. PREPARATION FOR STARTUP
WA-TEX 000384
Ill - PREPARATIONS FOR OPERATIONS Reference' should be made to the Operating Manual for the Catalytic Polymeriza tlon Unit for a description of preparations for operations.
WA-TEX 000385
(
if. STARTUP PROCEDURE
WA-TEX 000386
<
IV - STARTUP PROCEDURE
A. GENERAL Reference should be made to the Operating Manual for the Catalytic Polymer ization Unit for a description of the startup procedure for existing equip ment. The startup procedure for the new saturated C3-C4 treating section Is similar to the startup procedure for the existing saturated C3-C4. treat ing section, and the existing procedure should be used.
B. RECOVERY SECTION The cat. poly, depropanizer, 5J-C17, and its related equipment, can be started up by the procedure given in the Operating Manual for the Catalytic Polymerization Unit. The new depropanizer bottoms cooler, 5J-E59, and the new depropanizer feed/bottoms exchanger, 5J-E57, are steam purged, tightnesstested, filled with fuel gas, and brought onstream in conjunction with the cat. poly, depropanizer. The following procedure for startup of the propane stripper, 5J-C61, and its related equipment, assumes that the cat. poly, depropanizer system is oper ating. The same procedure, with minor modifications, can be used for start up of the propane stripper in conjunction with startup of the cat. poly, depropanizer. An outline of the startup procedureis as follows: 1. Steam-purge for elimination of a;i r. 2. Tightness-test and gas-fill. 3.. Inventory and circulate to dry. 4. Adjust operating conditions. Introduce steam through the steamout connection of the propane stripper and vent steam and air through the 2-inch vent at the top of the propane stripper. Permit the tubes of the propane stripper reboiler, 5d-E58, to fill with steam condensate. When the propane stripper is thoroughly purged, as evidenced by a strong show of .steam from the vent, throttle the vent. Purge the propane stripper overhead line,-. SJ^O-ZIS^", to the block'valve at line 6,,-5J"0-45. Purge line 5J"0-220-3" to the.block valve at line 4'`-5J "0-162. NOTE: The propane stripper feed line, 5J"0-225_3", and the propane stripper bottoms line, 5J-0-224-3'*, have been purged and placed in service. These lines will contain hydrocarbons up to the block valves at the propane stripper when the cat. poly, depropanizer is in service.
WA-TEX 000387
(
Close the vent valve on the propane stripper and tightness-test at 25 psig with steam. Drain steam condensate from all low point drains. After a successful tightness test, reduce the steam pressure to about 5 psig. Slowly pressurize the propane stripper by allowing cat. poly, depropanizer overhead vapors to enter the propane stripper through line 5*1-0-219-3".
Drain steam condensate from all low point drains. Inventory the propane stripper with liquid from the cat. poly, depropanizer accumulator, 5J-C18, through the propane stripper feed line. Commission the propane stripper reboiler, 5J~E58, and allow overhead vapor from the propane stripper to pass through the depropanizer condenser, 5J-E13, to the cat. poly, depro panizer accumulator, 5J"Cl8. Add inventory to the propane stripper as re quired. Continue operation in this manner until the propane stripper is free of water.
During the above propane stripper drying procedure, 5HCV-6 has been posi tioned such that the cat. poly, depropanizer pressure controller, 5PIC-106, regulates cooling water flow to the depropanizer condenser, and the cat. poly, depropanizer accumulator level controller, 5L1C-49, resets the net overhead product flow controller, 5F1C-207. The net liquid product passes through the LPG cooler, 5J-C20, to the chiller. After the propane stripper is dried, it may be brought onstream by the following steps:
1. Reroute propane stripper overhead vapor from the depropanizer condenser to the cat. poly, depropanizer accumulator vapor line, V-5J-0-162.
2. Reposition 5HCV-6 such that the cat. poly, depropanizer pres sure controller, 5PIC-106, regulates vapor flow from the cat. poly, depropanizer accumulator, and the cat. poly, depropan izer accumulator level controller, 5LIC-49, regulates cooling water flow to the depropanizer condenser, 5J-E13- Flow of net liquid from the cat. poly,, depropanizer accumulator is regu lated by flow controller 5.FIC-207.
3. Net liquid product from the cat. poly, depropanizer accumulator is rerouted from the LPG cooler, 5*1"E18, to the propane stripper.
k. bottoms product from the propane stripper is routed through the LPG cooler to the chiller. The propane stripper level controller, 5LIC-210, is put in service to regulate flow of propane stripper bottoms.
5. The propane stripper temperature controller, 5TIC-205, is put in service to regulate steam condensate flow from the propane stripper reboiler, 5*J~E58.
I WA-TEX 000388 * t; v '
"y 'v '
'(
6. SHUTDOWN PROCEDURE
WA-TEX 000389
VI - SHUTDOWN PROCEDURES
Reference should be made to the Operating Manual for the Catalytic Polymeriza tion Unit for a description of shutdown procedures for existing equipment. The shutdown procedure for the new saturated C3-C4 treating section is similar to the shutdown procedure for the existing saturated C3-C4 treating section, and the existing procedure should be used. The propane stripper, 5J"C6l, is shut down in conjunction with the cat. poly, depropanizer, 5J-C17. as follows:
1. Discontinue steam to the propane stripper reboiler, 5J-E58. 2. Pump out liquid products to storage as described in the Operating
Manual for the Catalytic Polymerization Unit. 3. Depressure the system to flare. k. Purge the system with steam to remove all hydrocarbon vapors
and vent to the atmosphere. Emergency shutdown procedures described in the Operating Manual for the Catalytic Polymerization U.nit are applicable to the new saturated" C3-C4 treating section and the propane stripper.
WA-TEX 000390
9. SAFETY FEATURES REGULATIONS
WA-TEX 000391
IX - SAFETY FEATURES AND REGULATIONS
Reference should be made to the Operating Manual for the Catalytic Polymerization Unit for a discussion of safety features and regulations.
The new relief valves installed are listed below:
Relief Valve No.
Service__________________________
5PSV-101
Saturated C3-.C4 Amine Treater, 5J-C57
5PSV-102
Saturated C3-C4 Caustic Treater', 5J"C58
5PSV-103
Saturated C3-C4 Regenerated Caustic Treater, 5J-C59
5PSV-10*
Saturated C3-C4 Salt Filter, 5J-C60
5PSV-105
Propane Stripper, 5J-C61
All of the new relief valves discharge through the existing header system to the existing blowdown drum, 5J-C29. Bypass valves are provided around each of the new relief valves, so that the related equipment can be vented to the existing header system.
f WA-TEX 000392
4* ' *T! : /v *A
*v- '^r-C.Y ' v*V
(
. 10. appendix
, WA-TEX 000393
10.1 PROCESS AND UTILITY DIAGRAMS
l
; WA-TEX 000394
( PROCESS FLOW DIAGRAM 5-RA-1 '
WA-TEX 000395
I PROCESS FLOW 01 AGRAM 5-RA-2
; WA-TEX 000396
f^iura
_
tfyc&l 0iaE5IGWAW0M. *
Mlr.mcac>hiu)
t
-T
' aSnfttoou nwrawc t
0CUT?L*u?o0*
TBtAC# t*>T. 99IP
SVMfrOLG
----------- --
t * *
-A--&-A o-r-e--
^
CtlS7lN6
New
fteUpvft Mlfic&tt
wor useo -donot atMcve. OfiUtfT** Tie-inWUMftfiR*
A
Mgrgft
I, ZlVitUPH* Of Uijoa 6Vfrf.l4i Afc 6>l6NATEt>
(*w TN8
swowm Abo**. mimoo. j
REVISION* ARfc ClftC-UtP AWP.IUCt.UPfc &
TfclANPULAJU REVISION MARt.
fl; ptPjNC* GEftviCfi SPECIFICATION* POE. N8W UNO Aftft IN */UfcOaDAwC& WitH <htM5 J'70d
. TAbut T,
J, Uwt Vigl *UPPt*t* Fofc IU4.Ut.Mi0N ON NEW - l(Wf* ARC IPCvTlPfEp A* fcOLLPW*;
Pp PE 8 SONVEu PROTECTION cc CO\,p CONSftRvATI.ON. * PMC PARTIAL MEAT 0N4CRvATlOM . PMC PULL UEAT C<?N6CVATIPJ . OTC OPERAUMfr TtWPeO-ATUIL& CONTROL *T 4T&AU TOAiEP t iNfut-ATEP Ml . UP WAUuATieN
LINE IDENTIFICATION
'Tt*
ij-C'-iiaA-m , f f t-------MSUtATION
yv
TEXACO* {Uftfc SIZE 1
ACQUIREMENTS iA
ass,
&$
. WUMUIt
L TEXACO PIPING MATERIAL SERVICE SfEClMCAflON
ll
i
-0
P* ___ A k-
* * i. 5v--ajuir-*i:
UU r>B|
jj
Stouutr.
-. |5*flll
r1 i-
fe
*
:" '
90-AW*S<*
gt 'k
| '
/-. $
1
mm
4- Pit
<&
t-t-7S
REVISED S-AAMOl
PER DRAWING REY.O
PP 4* r<k.
a&pso ujilrry siwon *t***
% 5 %ST-ST-I *lh*jfti-PN& V P S 4IMUtO POt CONStaUATKW
2
-
8**>
WPWTEO T s AWMO ISSUED FPHAPPWVlL . .
PHS
#
.Mb **
ft eu rs i* a *m.
MALI
| attUMft
nun
. BEOlim
mm iHO.
PUOCT SOUND RLANT
mm.
UTILITY PIPINGS INSTRUMENT DIAGRAM STEAM i CONDENSATE SYSTEMS
CATALYTIC POLYMERIZATION UNIT
.>1
*MMk
w nt*m- iee nuatn- ssio
*n4.
w.
5-AA-7 [1A
WA-TEX 000397
t s
r*i
-c
5.
H*
U
'muz sTaattg
t
t)f?h\
7sT
A> JM
RpifioY*>il/s**r/P0Matmrnt.M9*.#***v*l<tjnJ;.*ff*tm*TCT
Is
UJ.*.*L.
tssu&o roa.constjmciiom
!a>/ UI8PSP0AKTDCRDMTOAm40e6vAAWLAKD ^i&r-zr
]>* *ssf*^7r.i.*'
Lll
BEOHTEL
0%$
TEXACO INC. poctr jouno runtn
^ztaktai**
PLOT PLAN
CAT.POLY. UNIT
Kbrni- Km
StM nuuin* jo
5-AA-8 J5P *
WA-TEX 000398
MHC. CfttCulH) .cm wombeq iStlJWCl Otiieu*H*f
iwo <t.f.c<j.) XI
>0U,PU6LQfl.&
J`0>70& , **. 5*-o-r** * *s*
y,-7*"y*-/lf-
-6-C, 6-- -0-0-0"
O
Ntrv REMOVE RELOCATE MOT USED
(DO WOT REMOVE)
DEMOTES Tlf-IN NOM&CRS
MOTES
L REVISIONS OP MAJOR SYSTEM* ARE OeSlSNATEO C7 THE SYMQOtS SHOVSfM ABOVE. MINOR REVISIONS ARE ClRClSO AND INCLUDE A TRIANGULAR REVISION MAR*.
t. PMN& SERVICE. 'SPECIFICATIONS TOR NEW LINES ARE IN ACCORDANCE WITH GEMS J-*W, TABLE 7.
$ LINE NUMBER SVFPiXtS FOR INSULATION ARE lOEHtlflSD AS FOLLOW*: PP PSRSOMMEL PROTECTION CC COLD CONSERVATION FMC PARTIAL HEAT CONSERVATION FMC FiA.1 HEAT CONSERVATION OTC OPERATING TEMPCRATORE CONTROL ST STEAM TRACED Ml MO INSULATION
line idenTIFIcauon
...............
J'H l-6-J13A-M T f t--------iNSUlAttON
A
TIXACt^ TEXACO $l {
tE6t/IMM{NT$ AK
WANT PXIMttt
seavicf 5YMI0L t-NUMEU
L TEXACO RlttNO MATERIAL SERVtCfc SPECIFICATION
*--*
i
III %Y< 00 U
*
** MNMKM
.. ft L KM W,4-`iwflP*H rc M.H 1*. pciAw
* 9P LLH Ir^nrr*1 SP 5l {tfijraSsH IP (I l |c5i|^| " Oft tt&MssI***
men
__
fer 9. <
JMT DU6SUM ?Ts:fe?/s 4T
--- -
M-iow;.
S]
---------------------------------------------1
4
AEVlSfiO *=Eft ORAWII40 VAA-HO RSV.lA
Hi
REVISED Pft DRAWING 5-AA-TJO REV.O
1 l *p
1%
B-
IE*1
$*! J& \
ft-'s
tmo ftp*. eoMstautTicN 't
3Si y_ JL
&4
UPCMNTflO TO JO'S ObkIaAp ISSUED Ptf>e APPROVAL
?A i
jfc
11fir
<IWW
v tij kw>. r- SB
1 ___ _1 KHt HONE t
. ___ IMARA . ...__
BEOIITU
HDUStOH
TIxMom
toatr souno plant
utility PIPING < INSTRUMENT DIAGRAM
Am t SLOWDOWN SYSTEMS
CAT. POLY. UNIT
0 tttxm -
iom
***
5-AA-IO
nuttUt* 3tl5
b.
I1A
WA-TEX 000399
nil'OU
IA
*u **mM !
tvctt&Mr
>
C'
DtCMTU ->0095
7CXACC EM-3910
SYMBOLS
G--
IT
EXISTING NEW REMOVE RELOCATE MOT USED (DO NOT RE MOVEJ
DEMOTES TIE-IN NUMBERS
'6
tiOT5
. RYI5I0N$ OF MAJOR SYSTEMS ARE DESIGNATED &Y THE $YM6<X$ SMOWH ABOVE WfftOR REVISIONS ARE C/PCUD AND >MCLL'5E A TRIANGULAR REVISION MARK.
t PIPING SERVICE SPECIFICATION* POP. NEWVINES ARE m ACCORDANCE WITH GEMS J-Odf TABLE ?.
I VINE WJMfctP SUPPIXfS FOR INSULATION ON
NEW ARE IDENTIFIED AS FOLLOWS:
PP PERSCHWEt PROTECTION
CC COLD CONSERVATION
PNC PARTIAL HEAT CCW5$RYArK>M
' PNC FULL HEAT CONSERVATION
OTC OPERATING TEMPERATURE CONTROL
ST STEAM TRACED
HI e insulation
y|A.
A
LINE IDENTIFICATION
mY '
"?"* ABB
ITMBOL
T-i"-}\3A- HI
Stlit j ' *---INurSOUULHAklTMIEONNTS
[ TEXACO PIPING MATERIAL -NVMKt SERVICE SPECIFICATION
A
M-
VQAi S-fti* > s.iu* o ' %.*4-10 M-3H > )<U-I
L S-AA^S ^Tses-i
U----- ----
.X
-H
0
SO>M
A
A ftV'7>
REVISED PR DRAWING S-AA-IU R6V.O
a
>OD#D uYluY-f SlAftiLi
% \fc WP8M4T V>*LVS
$'OJUtD
OBSTRUCTION
ftit ta\
A % UPDAt0^> Jb AvwS15 HrtOEO F0EAW1EO&1
fs*
- *-
fciMiO
A o* StM *-
t*.
w*u
1 CtVIMO
tun
BECHTEL
HOUSTON
TlXMOlHC:
WOET SOUND PLANT
UTILITY PIPING i INSTRUMENT DIAGRAM
WATER SYSTEM CATALYTIC POLYMERIZATION UNIT
&***.
5-AA-I 1ntwn- wc*a
mutn- Mio
BA
|
! WA-TEX 000400
AMIN. Tt-GEWfcRATOa.
AC ,-MUUATOft ^oVaA'-o'
ft* 1 x-v
' X1^
*v-v*
TO PttfctWf*-* .
W*M i IvL....
MM ny|.i
-4
4 6 0COUTOOt V/U.VB <AWT
(OBAN OWAltOUlVOI) -
SPlCJiCti LIU - onaiTiettAL
CONTROL VALVC <CLO*t OUMO ZAIUMt)
--pT)--
i*ltutu BUMP TEST
OAKTCY VALVE
P
)N&Ut.AT<OM RWWOMuttPsoncnew
5 60JMSTRUMENT YM LS
& 6 00LOCAL MOUNTID OA .Mouwreo . l bamsubb tmt
J TQANVMITTtR
TOLANT WUMDtft
-jmttRUMtUI IDlNTiNCiTlCM 4f>>{u4gMTftAuHUeMMto4rUPMwBmWtmftay atHtta
|>MS7ftUMENT IPtMnPtCAtlOKt
iIM>7tAUtuSAtrAat>oL M^C/uIPr*Tkt<i oMo>eToWi`u, jA*ccUoyamo*wMettriftwtoitWhA.MO. u
UMfc MOEMTIPICATIOU AMB MtSSUfit woo MT 66
a.ttXj^jjTL^u 1----twrf MUH U
AC. KAMT V*j} *........ c
1. I--.1. *. tt l ca >UUI US
f pcmovc r-&-- REtOCM-E
t NOT c*SEO <0j9 NOt PEMOVg)
0 0CHO7&6 7ie*m mtMBens
NOTES
I ftV(5IOHS OF MAJOR Y5TU$ AR
OCSl&WATeO
TME S^M&OLd OKCWH
ABOVE. MINOR REVISIONS Aftf ORCkED
AND iNO-UDE A T0tAK4ULA.A REVtSJOM MARtC.
P1PW6 Service SpecmcAricNS Ron he/ UNIS ARE IU ACCCRDANE WITH GEMS J.2C6 TABIC 7 *
UNE NUMBER 3URRIAES POR IN.SULATICN ARC IDENTIRlEO AS FOUOW$ .
PP PERSONNEL PROTECTlOK
CC COIO CONSERVATION
pmc partial heat conservation
PWC FOU. MEAT CONSERVATION
QTC OPERATING* TEMPERATURE OOUtfttt, ST STEAM TRACED
N! NO INSuLATlOM
4
d* fiHCATg mcp *uoiwi
wftatCMnutX v
W4C-79 -(y'.'47bVt>-
...
77J7-
CssL^gsssft-
'.PfytfLmtA
*53pgm ---- Iy*'-**
-tJ*~iifc'r
/,.
j .5**-
<y.j.QQ3)~ =^,
^VirL'jT--
-^<ess: T
>1
SSEE?~
7 togjmc ttAfig
j Wyp^9CAg6<m,uagtgtftviJ>4
~
VfcM sfeMeeay
PQAii VATU.
ItUMj WCtUA7fc fwmcwArta
M>OlFVyB Cfr.6ATCV4tVt 'fig B.F.
I jOOlPieces.GATgmve Ste*C>RtCPAWgj3X ca SQUAt,
* 30of.Tt6t> C.S.GAT YAlVe Vj&- gj;,CgAU 33*g 00 CQtUU
i 30OjFLOP (*>. 6*1C VALVE %6* C.R>PACIFIC350-Uflglfiuu.
jogr:
PUGWVC VitfO.C.WgPMgK OPCfiATEO
3C3tri<y& CO. LUB.PtUOVAWt
wtHCM OPtflAltP
Mom
.t iMiuUfr!0malxriVtficiM*4kl (UC^>aW-atrt>j-6>&a? roifQtiogK .
t jikuoet fro
w 4JU hub.
. <Ki--r..^^-Vrwai| VAtitl, |Mt ro Mt>+ AgCOAP.WtT ^O'A'W't)
fftCFegewcg eoAvitJc^
1
UTKirV P/I.Q.^TU gCOxg.^vareMO. CAT. POLY
f
ttAt *TtR tV
^g.yED ^&JuUo tOUUgCTlOU $
____'aomo V acAucH$6 utw?^v9;-a*tov (uuq 4%*ai
r 7g> *-um*
:yi ?
b^TADOtO OKU>6TTft|AMUC: JtSC&u* ACCUM.* W-Cjci f
^,Si^4K..4r^84iv.iC?p'`'li *OM^*
n
; J-A-` ---7J ntflMBMCMKAUMMCQLL, TTfOt fjcjMuASUltM.,lfc. i UvKO__tT'Si'C_VAVf
A Bv-^v 4AOCQ ttlA. UcUtWtt1 *CT % PiPiwa. ^
<& 6w?t4 A#cc P6v*>?| to t
----------- _ ... ^
SEE^O
A 6U'Z43 mcormxo 4jzc Am
D^>o-i<a pooi4 a*7a4*ii
RCVIg^^TOOXfrSjMg. .. * m** Ai^6Paft<aarM6><ggo3rc*crvh *
KSCHTEL COSPORAHOM UNIUNOKO
THE TEXAS COMPANY Vuon sow* wows
paocc&s pipjwc 4 JusmuMiwr siacdah
Ft> q?ARA7tOU StHTlOVt CA.TUY7IC P01YMMIIATI0M Ur
2525
" krw*<
a ^'i'ij v'VfcTf""T"---- ~7TL-
iVt ' /DO^O'ST TO Sj-C-61-3' ^
^ REVISED PER ORAVriHS RA "rS`AA-iOA -RgV.O
T5C
t**CS*' VI ^Ts4*i^aT*-s *~T
' %T tPWkTKO Tt* a>*axD <
^ Ni- ISSUED POR APPROVAL
7i
> T'.
%i >t ff
8" ! rr * f t l,il 2 _
TEXftCJ IMC. sr ....
PROCESS PIPING $TnST' DIA-'..,A^ FEEO PREPARATION SECTION
._ CATALYTIC POLYMERIZATION UNIT
M>t .
--
! 5-RA-4 m
WA-TEX .000401
^.Vv^jS
s'-
'iv P O ''
70 RELIEF HEAOC*
JM-RF iT*2}P }
^v-ioaHS '. \ /50*S1-G*lVnt->ST
r 2S3> SSt~5.J-BT*S-I-4I2PP
^ SJ'ST-ICJ-f'UIt-PP I"--'-' -
-4- Srtcuac ftuuo OPftOAT OhAU
-5U LOMtBOl VALVE
'> suvtt cv>aci wen
<ClOSt OW Aid FAJUJtt)
4-ihUurw* jtuw T*t4ct>
pp.^ajcnuk. momittx
SMClACU ftviWO ti
jU46TR0MMt SYMBOLS
MELD MOUNTED
M
ftOJkfiD MOUNTED
P81M. UME&M>C. CCMU mvnatwiftto. AAuvit
TuSitviiicitxA^viAo tMniUv tywH5
-DUUT UuMbfcR
/$M\ lUStOUMCUT IDtMNMCATlOU
\3V--- INWHUMENt UUMDEJZ
IU5TQUMEMT IPEMTIPICATIOM
ail iu*nuiMtwf& ABftcoeepJM accoadaucc with i... STANOAltDS EXCEPT AS U0tfc:-T MUTS Mil* TO **$*90>W`
UM6 IP6MT1FICATIQM
toft uvtv wHtat vilqciu* awd musua* orob him m cauwund
PlPlMfr SP*C,"
flSJ-q-Tg
t-iimE SiniAiNl
.c n>WTW*J | L-~ COMMODITY
L---T T. <4. OtM Vi>
rat imtsiv*** smavue *ct nQuigms wBtn mop cAteuutiOM?
-jom
PlPIXtr maWATJOH
PIPING SPECIFIC ATIOW
jtw-MS iooCM. ftAJiwo. vy toan.Aucw.
RELOCATE -0 0-9-' NOT UMO 00 *r RCIIOVCJ
' ^ DENOTES TIE-IN NUMBERS
J
NOTES
{ . REVISIONS Of MAJOR SYSTEMS ARE designated by the SYMBOLS SHOWN ABOVE. MINOR REVISIONS ARE CIRCLED AND INCLUDE A Tft/AHGUUR R&YlStOW MARK.
f&.PlPlHG SERVICE SPECIFICATIONS FDR NW
LINES ARE IN ACCORDANCE WITH GEMS J-D* TABLE 7.
3. LINE NUMBER SUFFIXES FOR INSULATION ARE IDENTIFIED AS FOLLOWS*
PP PERSONNEL PROTECTION , CC COLO CONSERVATION
&. PNC PARTIAL HEAT CONSSRVATWN
FHC FULL HCAT CONSERVATION OA.OTC OPERATING TEMPERATORfc CONTROL
ST STEAM TRACED . H* NO INSULATION
?4*TCOGOOSRNASKVOEEItTETNPYtOCNALytSBROMSRUSST?VCTS0AHF1RAFBSNMOfoW,N*TA..HFTREUEOORSMU.AIEDINLTCtPRPtlMfS>CPM*ESCSUIMFAIAMCLL i
/E.SaIjMBST-tRbOaMcac+dJT- STBAM TfcACfc*? J&YMEBOUS* * Q^-TlEACaO 4 MOUSBO ^ ^ -- -
LINE IDENTIFICATION
rrv4,9- S'-ltOA- i\ t
TEXACO' HX*rt I
rfISMHMIML
PL .l I 'Aft
SStTMRSVOi5fiL.UI MKK
l Pivinv *AA1a0lt SetYlCt 4 IwTlCATlON
a
A i--- *
40- SID )SOt<L GAIlTT^ft' C08B. AUOW
40-SSD
COCKS, VKf C0AR.M40W.
40*bl6 JO*SSb ;o.sor
>OD*P^ SATES, VlB* COOR.AUOVC
SOO^R.?, COCKS,Mo*CORR. ALLOW50* jm. cetmji.o' coxk.^juov.
COMMODITY DLSISMATION <0HDtH3IA MTCX
wKUmXCCruttSnCN94LU{QWsaBl PA
hum I etwwHan
ITEM NUMBERS
)99rU6tt.(.9..QAU tAlVt Vu H.f. !l9*HIP,C.|.>fU>& TAWI Vu'lLA
6*mitST>`-^a-i^3>3 -------------SE552>
BEFEREMCE PRAWIMO&
oaociw o&i.o.- rtto patRstcT. cat. poly, vmr
oaoctss ci.o,-itmToA-Mcr.aAooLY. wrt
tillLlTV^RS LP.-S STEAM C COMOCNPAIE OYitCMS
UTILITY P.Ol,P. WAItH SYSTEMS unury > a i.p a> & oiowoowu
VO J.0.7AUHA& CmunCOHVECTINA LIMAA. BKT**t
PlOT PCA*CA?AlYr/C X4YMtftUAT0U UNIT
J*BA*A
i-a a>p riAu SAA40 TIRA> JAA.#'
`nwi1'
<S-BA.-4<
MOT>
l Sim. TftjciN#cT vissil torn toil mAccoanhcl wtpi Oiit. )9>ai..i$)
^yy/JH*?iSoi*vy<gA*IF PYtl'tt OB
ptt ftco
|0A iHt OT Atv. STS WA S-lt'K-l
FottlTiepBIY <l| SW.fTA^l
rooliajor qevtOB*nv;f-eA^T
ISSUED tbH APPft&VXV
EakarK
A m ca ent lH 640M0H--6VJULIT gffsy
BECHTEL .CORPORATION
SAN IXANCISCO
THE TEXAS COMPANY
PUCET SOUND WOKKS
PROCESS PIP1H0 & iWSrftUMftWT OIAORAM
RECOVERY SECTION CATALYIIC DOLYMtRltATION WT
ww% ______ ht
2525 5"R A~5 m
MXotJAO 5HSlRU^Jt?4T *TtAM nuttvm Ckcxxs asnotbd iiDpiic lMl; rCM^t TvIhOw-JNi) 3lo3p-LuI c4p-t*Xi-.C(H` fc`o
AA .
!
fc^,Z7-77
DR%emVI.cDn SrAA.tOS
cpR-er CrVo-IrArwino
.1 %J I REVISED PER ORAWIMS
Tt
%t[
[*1
' *<* j :m none
>wik
J *.
l cipwto
~' "" "
BECHTEL
S' TEXACO INC. PUOIT LOUKD SLANT
m
PROCESS PIPING INST. DIAGRAM RECOVERY SECTION
CATALYTIC POLMERIZATION UNIT
Worm - tcos TIUMBI' SPI9
`T`
5-RA-5
LITY LEGEND
R-OILY WATER STEAM ?-SERVICE
I I
NOTES,
SUFFIXES FOR INSULATION :d as follows; TOIEt protection CONSERVATION AL HEAT CONSERVATION HEAT CONSERVATION TINS TEMPERATURE CONTROL l TRACED a INSULATED iULATION WISE SPECIFIED. THE VALVE ALL BE BY THE CONTRACTOR is J-ID, PARA.513 FOR' LOSOPHY WITB REGARDS
BE SUPPLIED BY THE "ARTICULAR .ATTENTION EN TO THE MODIFICATION
WHICH COVERS SHUTDOWN
F-FOR
becht el - \ooys
TEXACO EST. 351o
5tm&<>ls
EXISTING
'
NEW
remove
RELOCATE
NOT USED-DP HOT REMOVE
DEMOTES TI6-1H MUM&tks
2k
MOTES
I, REVISION OF MAJOR SYSTEMS ARE DESIGNATED bfi the symbols shown above, minor. REVISIONS ARE CIRCLED ANO INCLUDE A TRIANGULAR REVISION MARK,
z. piping sEavite specifications for new LINES ARE IN ACCORoAMCE WITH &6MS J-SIDfl, TABLE 7.
3. LINE NUMBER SUFFIXES FOR INSULATION ARE identified as follows:
pp personnel protection
CC COLD CONSERVATION
PHC PARTIAL. HEAT CONSERVATION
FHC FULL HEAT CONSERVATION
OTC OPERATING TEMPERATURE CONTROL
ST STEAM TRACtO
JHO IR$U_LATlltT^
4
5TSAL5
SYWSS-S!
!3J- Ta.eo
V IthI-
LINE IDENTtFICATION
Ijl - 0-13J-6 -J13A- Nl
T TTEXACOdJ-I
~ TEXACO
1
SIZE
T
------ INSULATION REQUIREMENTS
!P1ANT
NUMBER
SERVICE SVMBOl
NUMBER
1TEXACO PIPING MATERIAL
SERVICE SPECIFICATION
2k
4: v5
. /SL.L, '?
'X/Llofy'-
4DTICC
InOoINtJH**CttZCCV(HlPrU>QINHRTCMDHttCMAROHCtlOlDWMTAEnMMPDfpMtOtAaKANXNOrOTIMa'0FAO#MNaTWJEVAITAflDOCW*O*
I'MH|AVCBMDttMoUrttDCA.TILOHOItTtTtAotMu*MnHvA(iWe*LIINH7O0tRROloMAr OIDHMCOIIAFCTWANIAMT* URN TNIf OMAvrme NAOHPftr VfOH "JOUttr.
ACO INC.
1G DEPARTMENT TON. TCXAS
>)G FLOW DIAGRAM ARATIOH SECTION 'MERIZATION IJNIT -
NONE
tn*9*tQHtO no ntcono tmtntti
OAT* 1 - 21 -72
5-RA-25
Tl.--v <iW E,p.= i.l,,,, S3 ii~-----
STsa.n\ c. ' ' TctoC<%& &nw&OL5 A5 -SOTftD %
A FL6S r> P-UisNu5t:*ri3*u5`Q'Z`oFpRpri
^s-CtJa.X.
A
.RGVHliO PCR. Pvi4 5.AA tlS- ftg.v. tA
REVISED PER DRAWING
5'AArl25 REV.Q
2k *02 CCWTfc-jtTiON
A % asfflaBHagsSaa "
PTty''& ??
ist H
.SEME NCVa | 0ES1QHEP
BECHTEL
[texa^ TEXACO INC. [texacI
PUGET SOUND *LANT
PROCESS RPING & INSTRUMENT DIAGRAM SAT FEED PREPARATION SECTION CATALYTIC POLYMERIZATION UNI"
UtHtCL- 10095 TttttOMt- 3910
5-RA-25 7A
WA-TEX 000403
\
ft
(
10.2 VESSEL DRAWINGS
WA-TEX 000404
(
DRAWING 5-DC-40
; WA-TEX 000405
DRAWING 5-DC-Al
W&-TEX 000406
1 DRAWING 5-DC-42
{ WA-TEX 000407
DRAWING 5-DC-M
? WA-TEX 000408
t
drawing
5-DC-44
M
WA-TEX 000409
10.3 EXCHANGERS
WA-TEX 000410
`
,, :
-f?
*-\
r i- %
- vj.v; '
U0>3> EXCHANGER- SUMMARY SHEET -
CA"TALYTICiPOlLYMlER 1ZATI
WTA.
No. 1 Passes
Diam. Inches
, >' ^
.-V.`
;________ 1 ____________ DESIGN
* V . >,
"~
Shell Data
_ Shell
Tube
Ha terial
No. ` x Press Temp Press
Passes
S1G_
m
t
4V.V.
.*/.*#.: * *
' i - .
..
. ' . i-.
|
}
2 2 i. 6
15-1/4 12 19-1/4
c.s. 1 : 650
c.s.
1 400
c.s. 1 650
300 650 65 200
300 300
300 275 150
i.: ' v \\..v ' * v!
;
%
f*c
,
. * *V ' *
i#
v . .
*T. 1
"' -1 V "
:' /.
i
EXCHANGER SPECIFICATION SHEET
S CUSTOMER AND R PROJECT LOCATION
TtENA^CO \4C.
B plant
Pu^e-r Sound
exchanger no.
ST-- C&&
1 SERVICE OF UNIT ProPKNX STaiPPtft
SIZE t 2. * 7 *2.
TYPE AEU
.
CONNECTED IN
EXCHANGER MFB. Huc.HC.S- /^NOlS,OhJ
R_eo. no. -2.
item no
\3
- - - ....
SERIES
PARALLEL
SURFACE PER UNIT
35
+*' SHELLS PER UNIT
|'
SURFACE PER SHELL Qg
^
PERFORMANCE OF ONE UNIT
7 i FLUID circulated
8 TOTAL FLUID ENTERING
9 VAPOR 10 LIQUID
LBStoR
SHELL SIDE
SraAiM 555
TUBE SIDE
5-m,n=.t3CR Bthsi 9<bOO
9<oOO
11 STEAM
555
12 non-condensibles
13 4 FLUID VAPORIZED -OR- BOWOeNSEB
14 j STEAM CONOENSED
13 } GRAVITY-LIQUID
16 J VISCOSITY-LIQUID
C.p
17 3 MOLECULAR WEIGHT-VAPORS
18 {( SPECIFIC HEAf-UOUIDS
19 UftfeNT heat-vapors
5&5
352 S
B.T.U./W
. T. U./l*
O. 4-<i 0.009(.W^k - O.O^fOor)
4-3.3 eru/x 8TU/#
^temperature in
K TEMPERATURE OUT
Fj OPERATING PRESSURE j NUMBER OF PASSES
PSI
1 VELOCITY B PRESSURE DROP
4LL0w/cALG.
25 251
35____ 1
1. O / C>
*f *f
ft. /sec. * /SO.IN.
H2
\\Q>
23 S 2
0-5 / O.S
^.
FT /sec j*/so. in.
y FOULING RESISTANCE
MIN. 0.0005
0.001
HEAT EXCHANGED - BT.U./HR TRANSFER RATE- SERVICE
54-Oj OOP
35.1
CLEAN
M T.D. (CORRECTED)
I<b2
ACTUAL FOULING FACTOR
C 0 NST RUCT.I ON
DESIGN PRESSURE TEST PRESSURE
CoS
too
*/SQ.IN. <r/S0.1X.
27 S
4-15
*/ SO IN */SQ IN
DESIGN TEMPERATURE
TUBES CKR&OH
NO. &Q
.SHCLL Cm^sqm Steel
1ELL COVER CAgfcoM STEEL.
iS^fcoksaatIE*GTH _I2______
o. 0.
^ _II3L-I*
VTHLIiC^yKANtErSS
FLOATWIC MA0 COVER
2PQITCgH_ t
CHANNEL -Qa
S5U
CHAWWEL COVER CAgeOtA ^>TCCL-
.~TUBE SHEETS - STATIONARY C.AHB.QL1 g,TEEE
.FLOATING
BAFFLES - CROSS
.Typt^^lHglJiTAsA,_THicj(NESs
BAFFLE - LONG
TYPE
THICKNESS
TUBE SUPPORTS
THICKNESS
gASKETS___ frUKT*^ JACKETSOi_JK>ag.5T<^SL
CONNECriONS-SHELL- tN
9"
oOUuTr
I*
-CHANNEL-IN
OUT.
ItATme ISQ*RF
bat ms aoopy
44 H CORROSION ALLOWANCE -SHELL SlOE 45 CODE REQUIREMENTS ASMe
tTnUaBcE tStliOitEr V1U PI TEMA CLASS
kiA
SPEC, 51M7
46 WEIGHTS - EACH SHELL
BUNDLE
FULL OF WATER
47 NOTE INDICATE AFTER EACH FART WHETHER STRESS RELIEVED tS.N.I AND WHETHER RADIOGRAPHED IX-R)
48 REMARKS
.
is
51
0P
.A. OAT
SA cc
A
Issus.o
tafestD..For.^o'^vp.. Po*cwa.4._______ TV
tf*
..
JOB' NO.
100^5 m
DRWG. NO.
Ox OS-^fe-3
REV. 1
FORM H. 138 PART B 9 /6 8
WA-TEX 000412
i
EXCHANGER SPECIFICATION SHEET
CUSTOMER AND
I
PROJECT LOCATION
Tex^CQ. StACc__
PLANT
PuhtT Sound,
EXCHANGER MEN.
5o*CWV___
mo- no. c^-oa
EXCHANGER NO.
ST>ClT
ITEM NO
4 service OF UNIT DEPBopxMittRFEEQ Bottom Ey.OHA.h4C.ew
5 size' (g___x 24-O__________ type AES_______________ connected inseries
PARALLEL
6 SURFACE PER UNIT 4-73
EFF. SHELLS PER UNIT
SURFACE PER SHELL 4-73
EFF 4.
PERFORMANCE OF ONE
UNIT
7 FLUID circulated __
8 TOTAL FLUID ENTERING 9 VAPOR
SHELL SIDE
oeppopANieew. ETesp_
L#*/tW
55 a 357.
TUBE SIDE Qg.PROPft^Nr2.E.g. Btms.
4-^,ZS7
10 LIQUID
_5.5,3ST
43> V*l..
II steam
<2 NON-CONOENSIBLES 13 FLUID VAPORIZED OR CONDENSED
14 STEAM' CONDENSED
5 gravity-liquid
16 VISCOSITY -U0U1D
17 MOl fCULAR WEIGHT-__
Cp
Q.&4-tUa1 - Q.4-9<o COot)
Q. \4- Hsi) ~ 0-1 COot>
55.fe
Q.4-53C lH)-O.SI4-too-r>
oTofe C\>h V^oTuTootT 5SU.T
te SPECIFIC HEAT-LIQUIDS
B.T.U./W
!Iu/
19 LATENT heat -vapors
B.T.U/W
8 TU /*
20 TEMPERATURE, IN 21 TEMPERATURE _ OUT_____ 22 OPERATING* PRESSURE
psio
JLQQjts:
f
Z\B
IS4z$s
23 NUM BER OF PASSES
24 VELOCITY
X
FT. /sec.
FT./SEC
Jf IPPRREESSSSURE DROP 26 FOULING RESISTANCE
27
allow/caic.
>z
..QjfiftX
4 /SO,IN.
1.5
/ 1.5
0.001
f/so.in
23 HEAT EXCHANGEP-BTU./HR 1 , &BO.OOO
M T.O. (CORRECTED) 4- Co
29 TRANSFER RATE- SERVICE
clean
ACTUAL FOULINC- FACTOR
, 30 1 31
! 32
33 34
35
36
TEST PRESSURE
DESIGN TEMPERATURE
TuBEsC>.uao4 Steel
-I**-
5il?_L LC.AWCQM STU^U
SHELL COVER CAftWOH ^TEEL
CHANNE^g.
CONSTRUCT ION
300
F/SO.IN.
A59,
/SO. IN.
300
/ sa m
/SO IN
m
Q-^yA." ***:3Ar-gjg
LCW6TH a 4.0*
PITCH 1
4J(S O
0. fcft IS `/A.1
THICKNESS
FLOATING HEAP COVER QlNP^A^fcA Sff fH
CHANNEL COVER CXftGHPW
*-
37 iy.eE SHEETS - STATIONARY Carbon Steelfloating C^RBOH StCCA,
38 BAFFLES - CROSS CARaQK)STtE.L TYPE
RIGKNESS
39 BAFFLE - LONG
TYPE'
THICKNESS
40 ! TUBE SUPPORTS
THICKNESS
41 GASKETS W\^T>iV 7ACK6TEP As&I^TQS.
42 CONNECTIONS ^- SSHHEELLLL--IINN
-3L"
OUT
*.*
RATING 500* RF
43 -CHANNEL-IN
OUT
RATING SOP* RF
44 CORROSION ALLOWANCE -SHELL SIOE
TUBE SIDE
45 CODE REQUIREMENTS ASHE SE-CTtOH VUIPlTCNA CLASS --sr
SPEC. gm-7
46 WEIGHTS - EACH SHELL
UNDLE
FULL OF WATER
47 NOTE 'INDICATE AFTER EACH PART WHETHER STRESS RELIEVED (S.R.) AND WHETHER RADIOGRAPHED ( X-R.)
48 R S.M.$ Ms -
BavCitlr Spacing 5
. Baffle Cut 33%_
. "S'
.91
m
' w .A^iV**^ij.3tgE.V15CO> lw<pfiw. Cwnyr. fy m
ATWfejuED Fp PgpcHAsfig
SSZ
SJOB-NO. RWG. NO. I REV.
100^5 os-5-6-1L: 1U
WA-TEX 000413
t
EXCHANGER SPECIFICATION SHEET
w>
4
S
6
7 8 9 10 11 (2 13 14 IS 16 17 18 19 20 21 22
O' 26 27 28 29
, 30
' 31 ' 32 ; 33
: 34
: 35
36 37 38 39 40 41 42 43 44 45 46 47 -4
CUSTOMER AND
..
PROJE_CT_ LOCATION____ TEXACO INC,
PLANT ______
E>oe.c.-rl GiUHO
exchanger no.
,5T>.Bfefr.
exchanger
REW. HO. E.-0,&_____________ ITEM NO
s.tRV!cA F unit Dc.pRQPAsHl'iLg.fL &QTT9M& CtOQlAR.
size 19 * 24-0__________ SURFACE PER UNIT - 74S
fype AE5_________connected in
EFT. *4-. SHELLS PER UNIT
I
SERIES SURFACE PER SHELL
PARALLEL
74S
EFF <nfc
PERFORMANCE OF ONE .UNIT
FLUID TOTAL
CIRCULATED ___ FLUID ENTERING VAPOR
SHELL SIOE
t)6J=>ROPA>4txPt BtMS
ih!m
4S>AS-X
TUBE SIDE
Coomhc, Water -F3j OOP
LIQUID STEAM
4-9>>..g57.
7S,.c>^P.
NON-CONDENSIBLES
FLUID VAPORIZED Ofl CONDENSED
STEAM CONDENSED
GRAVITY-LIQUID
Sp
VISCOSITY - LIQUID
-<=E_
MOLECULAR WEIGHT-VAPORS
SPECIFIC HEAT- LIQUIDS_____"
LATENT HEAT -VAPORS
0.514- (Im^- 655A^ouy^
O-n nK.V~Q.4-SCQ^TT
B.T.U./*
b.t.u./#
B T.U /* 7t u /*
temperature in
temperature out
operating pressure
PSlS
HUM BER OF PASSES VELOCITY
PRESSURE DROP
ALLOw7c*L6.
tS.4.
loo
.2^9
4-/4-
*F
FT. /SEC.
4* /M.IN.
16> IOO
4-0
& 4-
12 / 12
FT,/sec -P/SO.IN.
FOULING RESISTANCE
0.001
0-005
HEAT EXCHANGED-BTU./HR TRANSFER RATE- SERVICE
DESIGN PRESSURE
U7SO.OOO________________________M T.O. IGORRECTEP) 2,3. B
Tfe.S___________________ CLEAN_________________
ACTUAL FOULIHS FACTOR
CON S T R U C T I 0 N
300
*/S0.IN.
ISO
*/ SO.IN.
TEST pressure
DESIGN TEMPERATURE
TUBES lUH kOM
NO. 195
shell Ckraom Steel
4-50
*/ao. in.
G50
F
0.0.3/4 BWS.IC* !ft LENGTH
1. D. -. 19 >/A
THICKNESS
225 fo5 240^ PITCH
1"
*/S0 IN *F 4t O
SHELL COVER CARBON &TCEL channel Ckrum Steel
FLOATING head cover carbon Steel CHANNEL cover CAvtt&oU Stslel
TUBE SHEETS-STATIONARY NK>/4U ROLLED
* FLOATING UKVA.W 2ll.R&
baffles^cross CARB4h>,STC.gU BAFFLE - LONS______________________________ TYPt_______________________ THICKNESS
TUBE SUPPORTS _________
THICKNESS
gs-KETs . Mg-TKV 3~AsCKgTC.O
CONNECTIONS-SHELL- IN
4
-CHANNEL-IN
4
CORROSION ALLOWANCE-SHELL SIDE
OUT OUT
t/fl*
te>4 ___________________________________________
4 RATING ^QO Rf
RATING ) 5O ffF .....................
TUNE SIOE
I/ft*
CODE REQUIREMENTS A&Mg GtCTIOH V>U Q>TEMA CLASS
R
WEIGHTS -- EACH SHELL
lUNDLE
FULL OF WATER
SPEC. g-tM1 '~
MOTE INDICATE AFTER EACH PART WHETHER STRESS RELIEVED IS.R.1 AHO WHETHER RAOIOSRAphED <X-R)
g.^RKsbaffle
5" . a^gue *mt IQ...... ........... .
----
51
0
REV.
0*Tt
tAh. EVI4*.Ov feSOEO 'fin* CaWST
pe
tJOB NO. ORWG. NO. REV.
(Jt fa
10095
`
&S-S-C-2
1
WA-TEX 000414
10.4 PUMPS
WA-TEX 000415
TABLE 10.4-1 JGAL PUMP SUMMARY SHEET
Polymerization unit plant,sa
lACORTES. WASHINGTON
DRIVER DATA
Fun
Rated RPM H,P. ,
Load Type,_ Amgs
3600 15
Motor
%f
I
e*
3.
u
I' '* WA-TEX 000416
2-
I
i 1 4
I
r~~'\
.r %
in u NO 130 (REVISED APRIL E ll
CENTRIFUGAL PUMP DATA SHEET
APPLICABLE TO: PROPOSALS O PURCHASE^ AStUllTO
NOTE. < ^INDICATES INHUMATION TO K COMPUTED RV PURCHASER; BY MANUFACTURER
E.X ISXVV1G. VbMP
JOB NO.LQ02>S-JTEW H0.J5.3. - _______
PURCHASE ORCER NO-l -O *?S.
REOtXMTMNNO..LSSPlS *
mmm.____ . .
DATI-l-l..
. REVISION
.Cat, - O'S-
FOR rrit'LiKi.O, Imc.
UNIT
Ch-r. PQLy
MlftJMKMQtt. -NO. MOTORS REDDJb=-ITEMMJS5=^M^
SITE____ PROVIDED MrluUdBfXC^MTDW...
NaTmw*M*KrD_rr____ item no.___ =_____ provided by.
tump mfr-Wlt-SbKi -
____________ sfandtype-I fa.A.'Lz
r-______ mtdby_ --. .... .sbraino._
PERFORMANCE /<\
-13.0- iWLTQU1D--Ji&fAUS'IL------------U.S. 6PM at IT. NOR-
RATED-
PT.f.NOR._fitCL_MAX._ SP ERUPT t.D
VAP PRESS. M pT. P3A_
- BISCH. PRESS, PSM-SUCT.PRESS.PStB MAI -DIFF. PRESS-PM_____ -WFf.HEAO.fr________
_3fil -RATH)- JLSL
M
VI&ttPT.Sw_________ _CP_ CORR/EROS. CAUSED BY--
-NPSHA.PT___________
-HTD. HP- rLrt-,C> 4-
PROPOSAL CURVE N0._3b-l.5fc3O>.. RPM 3550 HPSHR (WATER)JLiifep-. EFF.____EJJ____ RHP RATED L|g.^
MAX. RHP RATED MP 505fft
MAX. HUD Mitt IMP MM. CONTINUOUS SPM ROTATION IV1EWE0 FROM CPL6 END)_
ECONSTRUCTION
SHOP TESTS
NOZZLES
SIZE
RATIRt
FACING
SUCTION
100
RF
DISCHARGE
_____tii.. -a&p.-. RF
CASE-MOUNT. CENTERLINE DEOOT RACKET VERT.(TTPE)-
SPLIT- D AXIAL DRAB: TYPE VOLUTE SOL DRRL WPH1SIR
PRESS: OMAX. ALLOW.PSKF: D HYDRO TEST-
LOCATION TOP TOP
___ PS
Owit. pew.
ONON-WIT HYDRO
OWIT HYDRO
ONPSNREOO
OWT NPSN
OSHOP INSPECTION
Oogmant. t hmp. after test
OOTHU. - . .
-CONNECT: DVENT FRAtN DBA6E
. ..
.
IMPEUER OIA,, RATED_____ ______ ? " (OS. PMAX_____ /.Ufa--- /S\ TTPfcCLflSEftffl
MATERIALS
MOUNT: BETWEEN IRES DVBDWHB BEARtNGS-TYPE: DRAWAt= THRUST
WEAR RB. OML/CIRNC----------------------------------
API CASf/TWM ClASSO-iaEi3S^JEs2.H.1
LUBE: OBINS OIL 0(1000 OOILMIST DFIRMER PRESSURE
J&BfeUT-JLA3
COUPLING: OMRFOmm. DRIVER HALF MTO RY: OPUMRMFR OMIVERMFR ORURCNASER
gK&lr ^Cr IVUaFT- Utuo -UT.
PACXING: MEN t TYPE . : S!H/NO.OFRt6S_
MICH. SEAL: DMFRR MODELAPtClAtS.COM___________________________________ MFROCOE-
BASEPLATE. VERTICAL PUMPS
AUXILIARY PIPING
O CW. PIPE PUN-
.OCU; Oil: OTUMND: OPIPE-
O TOTAL COOUNC WATER REOD.SPM-
.OSHHTPl RECTO-
OpACKINS COOllNe HUfCTKXY RECTO: DTOTAL SPM DPSS
OSEAL FLUSH PIPE PLAN.__________OCA OKS. OTUMM ONPE-
OEXTERNAl SEAL FLUSH FLUID OBPM________________________________
Oalboliary SEAL PLAN
Otl OSS. OTOWNS OP*t-
OAUX. SEAL QUENCH FLUID-
HP__ _ MFR- . TYPEINC OVHS OVSS,
MOTOR DRIVSR
-FMMC-
-vero/PMSE/naB-
.lEAMNSS-
-LUSS-
-MSUS-
-fULLLSABAMPS-
__ TEMP MSEC________ -LOCKED ROTOR AMPS-
VERT.THRWTCAP.il.
. ItWICE FACTOR-
PSW-
rrTORSUMPOBTHO__
MHA SURMEN6INCE REO'D.n-------------------- ----
COLUMN PIPE O FLANGED OTHREADED
LINE SHAFT: DOPEN ENCLOSED
MSS: DROWl_______UNESHAn... .
MM LURE DWATER DOIl DGREASE
FLOATS ROB OtS. OS.S. OBRZ ON0NE
Float switch a------------------------------------
POMP THRUST, LB OUP-
. OOWN-
APPROX.WT. PUMPS RASE___________ MOTORTURWNS-
API5TAHDAR0 SI080VERN8WHEttOTHERWISEHCTFO C-XSTSTV v\0. Pq.|Ag.,,,M.Tx0.lFVMa-^St- MEiCftl S
Sgg\itc<; - Maws IjLP>et.L.ieA4 Na3 g &ir. rCikSfi fc---------------------
I'Ut-n1 lAlVl?1r> FOfJL F>\jRt.KV<Lt3
O )^ui?n for ounTATiotM NO. DATE
JOB HO. DRAWING NO. REV.
V* 4 ti r* & fa IP09S
SHEET
DS-S"6-i I
iJ .OF----- ----------
WA-TEX 000417
(
CENTRIFUGAL PUMP DATA SHEET O O OAPPLICABLE TO: PROPOSALS PURCHASE AS BUILT
BOTE. < J INDICATES INFORMATION Tp IE COMPLETED BY PURCHASER:
ey MANUFACTURER
JOB M./0O9S ITEM NO.. SkT-
PURCHASE ORDER NO._______ ________ __ RBJimta. lOQ3/5T
_____ ___________
DATEREVISION...............
fob 'raw*
UNIT .. --CtATA t'fXlC-P,--bL-^--M---e--t-U- -Z--A---X---t-Q---t-l-.------ SERVUE
F&bo SyPkss
2NO. PUMPS REP O _>? NO. MOTOR* RED'D- "X ITEM NQ.g'J- G& /A PROVIDED KtjfStM/ZM&Cjm B fit V
NOTUBtMES RHrn ----- ITHtHO -----
PROylpiDBY________ __MTDBY_
.
PUMP w*.3. Sin AMO TYPE //VF X 27/Q'&/sS3sinxi NO
...
OPERATING CONDlTIONt, EACH PUMP
LIQUID. C.3/C4. I
-US SPM *tPT. Wm.__^L_RATIB_
-BSCH. mss, rsm__3 S7..
PT. F.NOR^aQ_MAX.
SUCT.PRESS.PSIGMAX, ?,?<?------ RATER.
Qj.475. 7-7-SP GR.M PT.
---------- Bff.FRESS.FSt_____________
VAP. PRESS HFI.rM-.Z37___ Bff.HEAO. FT.
VIS. t PT. SmCPj^LPSHA. FT.
CORR/EAOS CAUSED BV________________________
_HYftHP_
CONSTRUCTION
PERFORMANCE
PROPOSAL CURVE NO.
mtJt&S&msm iwa7eb)_JS.
&CLEff. vay?g ,HP RATED,
MAX. OOP RATED IMP___
MAX. HEAD BATH) IMP-- -&GQ .
/ SL____MIN. CONTINUOUS 6PM.
j
.
ROTATION (VIEWED FROM CF1G END). gC tV
SHOP TESTS
MOZZLES
sin
HARM
FACING
SUCTION
2........ s3oo*
DISCHARGE
zmz.
/?/=
CASE-MOUNT:^CENTERLINE DPOOT BRACKET VERT. (TYPE).
SPUT: O AXIAL JflflAO: TYPE VOLUTE PRESS: nut* tnnm Fpl^>7 *
DDL DDIFFUSER F OHYDRO
LOCATION 7~0&
.-JjQG.rSK
ONON-WIT HYDRO
OWlT. PEfiF. $W1T. HTDRO
OKPSH REDD.
OWIT. NPSH
g$HCP INSPECTION
OOtSMANT. A MSP. AFTER TEST
OOTNER...........................
*frgT n--CONNECT: INVENT ^ERJIN lASE
_ OTtr&aLZSGnb
IMPELLER OIA- QRATED.
MATERIALS
MOUNT: BETWEEN MGS
!RtftM6 was RS. OtAM/ClRNC-
BFARINGS-TTPE qradial.
&CJ2*__ othrustA^
LUBE DRING (ML FLOOD QOIL MIST p&IHSEA OPRESSURE
U7A API CASE/TNM ClASSO_______________
&JZMS_____e--2M77-
COUPLING: PMHF
MODEL____ Q.
&GM3___ -jZA-L.
DRIVER HALF MTD BY: JSJPOMPMFR ODRIVERMFR O PURCHASER
PACKING: niAFRATYPE
DSUJ/NO.OfBNE
MECH. SEAL: MEN A MODEL L^P-^A<!r CP^3...AP1CI. -..
MFRntnc
G>/B~ 2/;
BASEPLATE: VERTICAL PUMPS
AUXILIARY PIPING
OCLW. PIPE PLAN____ TM___OCU: OS.S.; OTUMND: OWE-------------------
TOTAL COOLING WATER RED'D. SPM
G__________ OMBNT F.I.REOrD_
OPACVmS COOLING INJECTION RIOT* TOTAL 8PM DPStS
OSEAl HUSH WE him /CP ]Krg OtS. OTOOWG )jfptfsi
OtXTERNAL SEAL PLUSH RUID OGPM.
PS16_
OAUXB.IARY SEAL PLANOCS QS.S. OTUBING OPPE.0AUX.SEALOUENCHBHHi U> trtt. Q.tyfUfcM CoA* AJ. f?Efcg_
MOTOR ORIVIR
.voir_________________ .LUBE, <5>p3T
TYPE. jhftS>.4Z/,7L JN...S._U_l_-_
FULL LOAD AMPS.
HC TtSSC-TatR RISE. C<S2_10C0 ROTO* AMPS.
OVHS OVSS
VERT. THRUST CAP.El.
. SERVICE FACTOR.
PIT0RS0MPDEPTNO________________________ MM.SUBMERGBKE REQ'D.O------ ------ ---------
COLUMN PIPE FLAN6ED THREADED
LINE SHAFT: DDPEN Q ENCLOSED
IB6S: PBOWL DUNE SHIFT
BAS. LUBE DWATEN OOIL DGREASE BOAT A BOD OC.S. OS.S. OBRZ ON0HE
FLOAT SWITCH -------------------------------------------
POMP THRUST. LB UP.
.DOWN-
APPROX. WT.PLWA BASE.
MnrtlB '2J5'2- .TURBINE.
API STANDARD *10 GOVERNS UNLESS OfflOVRSE NOTEtL.
FORM NO 1)0 (REVISED APRIL 71|
1#
1VW7? 0
NO. OATE
jaaie. .j&tfrG&A&B Can OuoTfcTiOw
SL
job no: DRAWING NO. REV.
fOC&S 05
\
SHEET ./ .. .OF...U
WA-TEX 000418
(
WA-TEX 000419
m
t
I WA-TEX 000420
f
1 WA-TEX 000421
t
10*5 INSTRUMENTS
WA-TEX 000422
* -1/Sjf. .-.
. `
< ' Flow Element No.
'
5FE-19
'5FE-200 5FE-201 5FE-205 5FE-206 5FE.-207 SFE-208
' ' ` ,'jp 'S-S-s- i
Y FLOW ELEMENT. SUMMARY' SHEET
v
r' ' i,*"*'. . *? ..............i4>*> v'
: CATALYTIC POLYMERIZATION UNITPLANT SJ
* *> ' vl :^ s%.
ANACORTES.. WASHINGTON.
Service
f..* -' .
V*. >> '.;
-
*" `:V
a
-;
,
Orifice Sl2e
Line Size
Meter Coefficient
Btms. Cooler Outlet
Amine to 5J-C57 . Caus tic to 5J-C59 Deprop. Feed Bypass Stm. to 5J-E58 Deprop. Reflux Stripper Vapor Outlet
2.132
. 8'*` / . , (
1-978 1.238 1.123 1-959 0.901 1.923
3" Sch *t0
3" Sch 40 2" .Sch 40 2'-' Sch 40 3" Sch 40 2" Sch 40 3" Sch 40
40 BPH
15'BPH 8iBPH 8 BPH 100#/Hr 4 BPH 4000 SCFH
fgi
* V 1
t
i
3
.2
WA-TEX 000423
* +* i;\V''-?"'J'''. . *">,.
-%3u-
Tag No/ 5PSV-10I 5PSV-102 5PSV-I03 5PSV-104 5PSV-105 5PSV-I07 5PSV-220
" *' Service
.. " 5J-C57 5J-C58"
.
5J-C59 5J-C60 5J-C61
y'J-BSi
>
5J-E58
TABLE 10.5-2
RELIEF VALVE SUMMARY SHEET CATALYTIC POLYMERtZATt'Oli UNIT PUNT 5J
iMcUIURTfltl
Size
2*' X 3" .1 t< . it
V 1-1/2" x 2" 3/4" x 1"
1-1/2" x 3"
--Set P.ess' 310 PSIG
-," ii it
260 PSIG 75 PSIG 65 PSIG
WA-TEX 000424
f